CN203475203U - High water pressure rainbow oil canvas - Google Patents
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- CN203475203U CN203475203U CN201320506303.1U CN201320506303U CN203475203U CN 203475203 U CN203475203 U CN 203475203U CN 201320506303 U CN201320506303 U CN 201320506303U CN 203475203 U CN203475203 U CN 203475203U
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 33
- 239000004800 polyvinyl chloride Substances 0.000 claims abstract description 57
- 229920000915 polyvinyl chloride Polymers 0.000 claims abstract description 56
- 239000004744 fabric Substances 0.000 claims abstract description 42
- 239000003086 colorant Substances 0.000 claims abstract description 12
- 229920000728 polyester Polymers 0.000 claims description 5
- 239000000835 fiber Substances 0.000 claims description 3
- 239000003292 glue Substances 0.000 abstract description 17
- 238000000576 coating method Methods 0.000 abstract description 9
- 239000011248 coating agent Substances 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000005470 impregnation Methods 0.000 abstract description 4
- 239000007788 liquid Substances 0.000 description 12
- 150000001805 chlorine compounds Chemical class 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 238000010345 tape casting Methods 0.000 description 7
- 239000004014 plasticizer Substances 0.000 description 6
- 239000000843 powder Substances 0.000 description 6
- 238000012545 processing Methods 0.000 description 6
- 239000003381 stabilizer Substances 0.000 description 6
- SHLNMHIRQGRGOL-UHFFFAOYSA-N barium zinc Chemical compound [Zn].[Ba] SHLNMHIRQGRGOL-UHFFFAOYSA-N 0.000 description 5
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical group [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 4
- 239000000945 filler Substances 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- MQIUGAXCHLFZKX-UHFFFAOYSA-N Di-n-octyl phthalate Natural products CCCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCC MQIUGAXCHLFZKX-UHFFFAOYSA-N 0.000 description 3
- BJQHLKABXJIVAM-UHFFFAOYSA-N bis(2-ethylhexyl) phthalate Chemical group CCCCC(CC)COC(=O)C1=CC=CC=C1C(=O)OCC(CC)CCCC BJQHLKABXJIVAM-UHFFFAOYSA-N 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000006116 polymerization reaction Methods 0.000 description 3
- 238000003672 processing method Methods 0.000 description 3
- 229910000019 calcium carbonate Inorganic materials 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000007598 dipping method Methods 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical group [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 239000007779 soft material Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
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Abstract
一种高水压的彩虹油帆布，乃于基布的正面和反面，以涂布方式分别设置不同颜色的第一聚氯乙烯薄膜层和第二聚氯乙烯薄膜层，其不仅能和基布紧密地结合，可承受高度的水压强度，且耐磨耗效果佳，再者，与传统含浸生产方式所制成的聚氯乙烯油帆布不同，其成品颜色不再呈现单调而没有变化，本实用新型针对工业及民生的使用需求，设计出具有正反两面为不同胶色的高水压的彩虹油帆布。
A high-water-pressure rainbow oil canvas is a canvas in which a first polyvinyl chloride film layer and a second polyvinyl chloride film layer of different colors are respectively arranged on the front and back sides of a base fabric by coating. The canvas can not only be tightly combined with the base fabric and withstand a high water pressure strength, but also has good wear resistance. Furthermore, unlike the polyvinyl chloride oil canvas produced by the traditional impregnation production method, the color of the finished product is no longer monotonous and unchanged. The utility model is designed to meet the needs of industry and people's livelihood, and has a high-water-pressure rainbow oil canvas with different glue colors on the front and back sides.
Description
技术领域technical field
本实用新型涉及一种油帆布，尤指一种具有正反不同胶色变化的高水压的彩虹油帆布。The utility model relates to an oil canvas, in particular to a rainbow oil canvas with high water pressure and different glue color changes on the front and the back.
背景技术Background technique
聚氯乙烯（PVC）是人造聚合物中最重要且使用最普遍的一种，主要是因为它具有很大的变异性，在制造聚氯乙烯产品的过程中可配合不同的用途和需要，加入各种可塑剂及添加剂来改变其物理或化学性质。Polyvinyl chloride (PVC) is one of the most important and widely used artificial polymers, mainly because it has great variability, and it can be matched with different uses and needs in the process of manufacturing PVC products. Various plasticizers and additives to change its physical or chemical properties.
聚氯乙烯的最大特征为添加液状可塑剂后，其玻璃化温度（Tg点）就会开始下降，因可塑化而可制得半硬质至软质、具有广泛弹性率的材料，这是软质聚氯乙烯具实用性的原因。且聚氯乙烯的加工范围相当广泛，由不同聚合度搭配各类改质剂使用，可以获得完全不同物性的产品，所以为广泛使用的高分子。在现有技术中，将基布加上聚氯乙烯涂料的油帆布，遇到强大水压便会剥离，耐水压及耐磨耗程度均不佳，而且，传统利用含浸（Dipping）生产加工方式，其成品颜色非常单调，无法符合工业及民生的使用需求。The biggest feature of polyvinyl chloride is that after adding a liquid plasticizer, its glass transition temperature (Tg point) will begin to drop, and due to plasticization, it can be made into semi-rigid to soft materials with a wide range of elastic rates. The reason why high-quality PVC is practical. Moreover, the processing range of polyvinyl chloride is quite wide. By using different polymerization degrees and various modifiers, products with completely different physical properties can be obtained, so it is a widely used polymer. In the existing technology, the oil canvas coated with polyvinyl chloride paint on the base fabric will peel off when encountering strong water pressure, and the water pressure resistance and wear resistance are not good. Moreover, the traditional production and processing method uses dipping (Dipping) , the color of its finished product is very monotonous, which cannot meet the needs of industry and people's livelihood.
发明内容Contents of the invention
鉴于以上的问题，本实用新型的主要目的在于提供一种高水压的彩虹油帆布，将基布一面以聚氯乙烯的乳化液态胶料以裱刀涂布方式设置有第一聚氯乙烯薄膜层，而基布另一面也以相同裱刀涂布方式制作设置第二聚氯乙烯薄膜层，与传统含浸生产加工所制得的油帆布不同，本实用新型可制作出正反不同胶色的高水压的彩虹油帆布，以有效克服前述现有技术所遭遇的这些问题。In view of the above problems, the main purpose of this utility model is to provide a rainbow oil canvas with high water pressure, and the base cloth is provided with a first polyvinyl chloride film in the form of a mounting knife coating with an emulsified liquid glue of polyvinyl chloride. layer, and the other side of the base cloth is also made with the same mounting knife coating method to set the second polyvinyl chloride film layer, which is different from the oil canvas made by traditional impregnation production and processing. The rainbow oil canvas of high water pressure effectively overcomes these problems encountered in the aforementioned prior art.
本实用新型的另一目的在于提供一种高水压的彩虹油帆布，基布的正面和反面以涂布方式设置不同颜色的第一聚氯乙烯薄膜层和第二聚氯乙烯薄膜层，其不仅能和基布紧密地结合，可承受高度的水压强度，且耐磨耗效果佳。Another object of the present utility model is to provide a rainbow oil canvas with high water pressure, the front and back of the base cloth are provided with a first polyvinyl chloride film layer and a second polyvinyl chloride film layer of different colors in a coating manner, which Not only can it be closely combined with the base cloth, it can withstand a high degree of water pressure, and it has good wear resistance.
为实现上述目的，本实用新型采用的技术方案是：For realizing above-mentioned object, the technical scheme that the utility model adopts is:
一种高水压的彩虹油帆布，其特征在于，包含有：A rainbow oil canvas with high water pressure is characterized in that it contains:
一基布，具有一正面与一反面；A base fabric has a front side and a back side;
一第一聚氯乙烯薄膜层，涂布设置于该基布的该正面；及A first polyvinyl chloride film layer coated on the front side of the base fabric; and
一第二聚氯乙烯薄膜层，涂布设置于该基布的该反面；A second polyvinyl chloride film layer, coated on the reverse side of the base cloth;
其中，该第一聚氯乙烯薄膜层和该第二聚氯乙烯薄膜层具有不同颜色。Wherein, the first polyvinyl chloride film layer and the second polyvinyl chloride film layer have different colors.
在较佳的技术方案中：In a better technical solution:
该基布的布种是聚酯纤维布。The cloth kind of this base cloth is polyester fiber cloth.
该第一聚氯乙烯薄膜层是由一乳化液态的聚氯乙烯胶料，以裱刀涂布方式涂上该基布，并加热烘干所形成。The first polyvinyl chloride film layer is formed by coating the base cloth with an emulsified liquid polyvinyl chloride glue material in the way of mounting knife coating, and heating and drying.
该第二聚氯乙烯薄膜层是由一乳化液态的聚氯乙烯胶料，以裱刀涂布方式涂上该基布，并加热烘干所形成。The second polyvinyl chloride film layer is formed by coating the base cloth with an emulsified liquid polyvinyl chloride glue material in the way of mounting knife coating, and heating and drying.
与现有技术相比较，采用上述技术方案的本实用新型具有的优点在于：Compared with the prior art, the utility model adopting the above-mentioned technical solution has the advantages of:
本实用新型所制作的高水压的彩虹油帆布经实验的分析检验后，得到接着强度良好的数据，接着强度高于15公斤/立方公分（㎏/㎝3），水压强度高于15000毫米水柱（mmH2O），可证明本实用新型高水压的彩虹油帆布的接着强度佳，即使高强度水压也无法使其剥离，且胶面耐磨耗效果佳。The rainbow oil canvas with high water pressure produced by the utility model is analyzed and tested by experiments, and the data with good bonding strength is obtained. The bonding strength is higher than 15 kg/cubic centimeter (㎏/㎝ 3 ), and the water pressure strength is higher than 15000 mm. The water column (mmH 2 O) can prove that the rainbow oil canvas with high water pressure of the utility model has good bonding strength, and even high-intensity water pressure cannot make it peel off, and the rubber surface has good wear resistance.
重要的是，相较于传统含浸生产加工方式，只能生产出同一胶色的油帆布产品，而根据本实用新型所揭示的高水压的彩虹油帆布，乃利用裱刀涂布制程，设计出正反两面可为不同胶色的彩虹油帆布，其颜色相对丰富，可符合工业及民生的使用需求。The important thing is that compared with the traditional impregnation production and processing method, only oil canvas products of the same glue color can be produced, while the rainbow oil canvas with high water pressure disclosed by the utility model uses a mounting knife coating process to design The front and back sides can be iridescent oil canvas with different glue colors, and its colors are relatively rich, which can meet the needs of industry and people's livelihood.
附图说明Description of drawings
图1是本实用新型高水压的彩虹油帆布的示意图；Fig. 1 is the schematic diagram of the rainbow oil canvas of the utility model high water pressure;
图2是本实用新型实施例所提供的高水压的彩虹油帆布的制造流程。Fig. 2 is the manufacturing process of the rainbow oil canvas with high water pressure provided by the utility model embodiment.
附图标记说明：10基布；20第一聚氯乙烯薄膜层；30第二聚氯乙烯薄膜层。Explanation of reference numerals: 10 base cloth; 20 first polyvinyl chloride film layer; 30 second polyvinyl chloride film layer.
具体实施方式Detailed ways
请参见图1，其绘示本实用新型所提供的高水压的彩虹油帆布的示意图。此高水压的彩虹油帆布是由基布、第一聚氯乙烯薄膜层和第二聚氯乙烯薄膜层所构成，且第一聚氯乙烯和第二聚氯乙烯薄膜层分别涂布设置于基布的正面和反面，由于第一聚氯乙烯薄膜层和第二聚氯乙烯薄膜层可采用不同颜色的胶料来涂布，因此可呈现不同的颜色，而实现本实用新型的高水压的彩虹油帆布。Please refer to FIG. 1 , which shows a schematic diagram of the rainbow oil canvas with high water pressure provided by the utility model. The rainbow oil canvas with high water pressure is composed of a base cloth, a first polyvinyl chloride film layer and a second polyvinyl chloride film layer, and the first polyvinyl chloride film layer and the second polyvinyl chloride film layer are respectively coated and arranged on The front and back of the base cloth, because the first polyvinyl chloride film layer and the second polyvinyl chloride film layer can be coated with sizing materials of different colors, so different colors can be presented, and the high water pressure of the utility model can be realized. rainbow oil on canvas.
接着，请参见图2，说明本实用新型实施例所提供的高水压的彩虹油帆布的制造流程，其包含下列步骤：Then, please refer to Fig. 2, illustrate the manufacturing process of the rainbow oil canvas of high water pressure provided by the embodiment of the present invention, it comprises the following steps:
首先，如步骤S10，依成品用途特性选择适当的布料为基布，譬如，聚酯纤维(Polyester)布。First, as in step S10, an appropriate fabric is selected as the base fabric according to the characteristics of the finished product, such as polyester fabric.
然后，如步骤S20，将制备为第一聚氯乙烯薄膜层的聚氯乙烯胶料的各组成成分均匀混合，聚氯乙烯胶料的成分包括有填充剂10重量份、可塑剂60重量份、聚氯乙烯乳化粉100.0重量份、钡-锌系液态安定剂1.5重量份和色膏6.0重量份；本实施例中，填充剂选用碳酸钙，可塑剂选用邻苯二甲酸二辛酯（DOP），乳化粉选用聚合度1250的聚氯乙烯乳化粉，安定剂选用钡-锌系（Ba-Zn）液态安定剂，色膏则选用绿色色膏。再利用裱糊机（Coating machine），使用2.0公厘（mm）号规格裱刀，对作为基布用途的布料的正面，涂上乳化液态的聚氯乙烯胶料，其上胶量约为400±20公克/平方米（g/m2），经20±10码/分钟的加工时间，再至高温烘箱以180±20℃的加工温度加热烘干，使聚氯乙烯胶料表面胶化，用以将聚氯乙烯胶料的水压强度予以提升，并构成设置于基布正面的第一聚氯乙烯薄膜层。（注：1码=3英尺=36英寸=0.9144米。）Then, as in step S20, the components of the polyvinyl chloride compound prepared as the first polyvinyl chloride film layer are uniformly mixed, and the composition of the polyvinyl chloride compound includes 10 parts by weight of a filler, 60 parts by weight of a plasticizer, 100.0 parts by weight of polyvinyl chloride emulsified powder, 1.5 parts by weight of barium-zinc liquid stabilizer and 6.0 parts by weight of color paste; in this embodiment, the filler is calcium carbonate, and the plasticizer is dioctyl phthalate (DOP). , The emulsified powder is polyvinyl chloride emulsified powder with a polymerization degree of 1250, the stabilizer is barium-zinc (Ba-Zn) liquid stabilizer, and the color paste is green color paste. Then use the coating machine (Coating machine) and use a 2.0 mm (mm) size mounting knife to coat the front of the fabric used as the base fabric with emulsified liquid polyvinyl chloride glue, and the amount of glue is about 400± 20 grams/square meter (g/m 2 ), after a processing time of 20±10 yards/minute, it is heated and dried in a high-temperature oven at a processing temperature of 180±20°C to gel the surface of the PVC compound. The water pressure strength of the polyvinyl chloride compound is increased to form the first polyvinyl chloride film layer arranged on the front side of the base fabric. (Note: 1 yard = 3 feet = 36 inches = 0.9144 meters.)
之后，如步骤S30，同样地，将制备为第二聚氯乙烯薄膜层的聚氯乙烯胶料的各组成成分均匀混合，聚氯乙烯胶料的成分包括有填充剂10重量份、可塑剂60重量份、聚氯乙烯乳化粉100.0重量份、钡-锌系液态安定剂1.5重量份和色膏6.0重量份；本实施例中，填充剂选用碳酸钙，可塑剂选用邻苯二甲酸二辛酯，乳化粉选用聚合度1250的聚氯乙烯乳化粉，安定剂选用钡-锌系液态安定剂，色膏则选用银色色膏。将基布翻至反面，再利用裱糊机，同样使用2.0公厘号规格裱刀，在基布反面涂上乳化液态的聚氯乙烯胶料，其上胶量约为150±20公克/平方米（g/m2）；由于基布正面的涂布制程会将基布本身的布目填满，所以基布反面的用胶料会和基布正面有所不同。然后，经20±10码/分钟的加工时间，再至高温烘箱以180±20℃的加工温度加热烘干，以构成设置于基布反面的第二聚氯乙烯薄膜层。Afterwards, as in step S30, similarly, the components of the polyvinyl chloride compound prepared as the second polyvinyl chloride film layer are uniformly mixed, and the composition of the polyvinyl chloride compound includes 10 parts by weight of a filler, 60 parts by weight of a plasticizer Parts by weight, 100.0 parts by weight of polyvinyl chloride emulsified powder, 1.5 parts by weight of barium-zinc liquid stabilizer and 6.0 parts by weight of color paste; in the present embodiment, the filler is calcium carbonate, and the plasticizer is dioctyl phthalate , The emulsified powder is polyvinyl chloride emulsified powder with a polymerization degree of 1250, the stabilizer is barium-zinc liquid stabilizer, and the color paste is silver color paste. Turn the base fabric to the reverse side, and then use the laminating machine to apply emulsified liquid polyvinyl chloride glue on the reverse side of the base fabric with a 2.0mm mounting knife. The glue amount is about 150±20 grams/square meter (g/m 2 ); since the coating process on the front of the base fabric will fill the mesh of the base fabric itself, the glue used on the back of the base fabric will be different from that on the front of the base fabric. Then, after a processing time of 20±10 yards/minute, it is heated and dried in a high-temperature oven at a processing temperature of 180±20° C. to form a second polyvinyl chloride film layer arranged on the reverse side of the base fabric.
最后，如步骤S40，再卷取而成本实用新型具有正反两面不同颜色的高水压的彩虹油帆布。Finally, as in step S40, the utility model is rewound with a rainbow oil canvas with high water pressure having different colors on the front and back sides.
本实施例中，凭借裱糊机进行涂布，其可以控制聚氯乙烯胶料涂布为第一聚氯乙烯薄膜层和第二聚氯乙烯薄膜层的宽度和厚度，以形成厚度及宽度都符合需求的油帆布。In this embodiment, the coating is carried out by means of a pasting machine, which can control the width and thickness of the polyvinyl chloride glue coating to be the first polyvinyl chloride film layer and the second polyvinyl chloride film layer, so that the thickness and width are consistent with Oil canvas in demand.
并且，本实施例选用的基布布种为聚酯纤维(Polyester)布，此布种会与乳化液态的聚氯乙烯胶料相互作用，使布种内部均匀填满，基于基布与聚氯乙烯胶料能够相互粘着一体的目的，正反两面都以裱刀涂布方式涂上聚氯乙烯胶料，由加热烘干卷取制程得其成品。由于乳化液态的聚氯乙烯胶料与基布的相互作用，会将彼此紧密贴合，故可增加接着强度，可耐更高的水压。In addition, the base cloth selected in this embodiment is polyester fiber (Polyester) cloth, which will interact with the emulsified liquid polyvinyl chloride compound to fill the inside of the cloth evenly, based on the base cloth and polyvinyl chloride The purpose of the vinyl glue being able to adhere to each other is to coat the PVC glue on the front and back sides with a mounting knife coating method, and the finished product is obtained by heating, drying and coiling process. Due to the interaction between the emulsified liquid polyvinyl chloride compound and the base fabric, they will be closely attached to each other, so the bonding strength can be increased and higher water pressure can be resisted.
本实施例将所制作的高水压的彩虹油帆布经实验的分析检验后，得到接着强度良好的数据，接着强度高于15公斤/立方公分（㎏/㎝3），水压强度高于15000毫米水柱（mmH2O），可证明本实用新型高水压的彩虹油帆布的接着强度佳，即使高强度水压也无法使其剥离，且胶面耐磨耗效果佳。In this example, after the rainbow oil canvas with high water pressure is analyzed and tested by the experiment, the data with good bonding strength is obtained, the bonding strength is higher than 15 kg/cubic centimeter (㎏/cm 3 ), and the water pressure strength is higher than 15000 Millimeters of water column (mmH 2 O), it can be proved that the rainbow oil canvas with high water pressure of the utility model has good adhesion strength, even high-intensity water pressure cannot make it peel off, and the rubber surface has good abrasion resistance.
重要的是，相较于传统含浸生产加工方式，只能生产出同一胶色的油帆布产品，而根据本实用新型所揭示的高水压的彩虹油帆布，乃利用裱刀涂布制程，设计出正反两面可为不同胶色的彩虹油帆布，其颜色相对丰富，可符合工业及民生的使用需求。The important thing is that compared with the traditional impregnation production and processing method, only oil canvas products of the same glue color can be produced, while the rainbow oil canvas with high water pressure disclosed by the utility model uses a mounting knife coating process to design The front and back sides can be iridescent oil canvas with different glue colors, and its colors are relatively rich, which can meet the needs of industry and people's livelihood.
以上说明对本实用新型而言只是说明性的，而非限制性的，本领域普通技术人员理解，在不脱离权利要求所限定的精神和范围的情况下，可作出许多修改、变化或等效，但都将落入本实用新型的保护范围之内。The above description is only illustrative, rather than restrictive, of the present utility model. Those of ordinary skill in the art understand that many modifications, changes or equivalents can be made without departing from the spirit and scope defined in the claims. But all will fall within the protection scope of the present utility model.
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