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TW201109496A - Manufacturing method of high hydraulic pressure wear-resistant tarpaulin - Google Patents

Manufacturing method of high hydraulic pressure wear-resistant tarpaulin Download PDF

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Publication number
TW201109496A
TW201109496A TW098129968A TW98129968A TW201109496A TW 201109496 A TW201109496 A TW 201109496A TW 098129968 A TW098129968 A TW 098129968A TW 98129968 A TW98129968 A TW 98129968A TW 201109496 A TW201109496 A TW 201109496A
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TW
Taiwan
Prior art keywords
oil
manufacturing
canvas
resistant
water pressure
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TW098129968A
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Chinese (zh)
Inventor
zheng-ji Xu
Zhi-Hong Wang
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Formosan Rubber Group Inc
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Application filed by Formosan Rubber Group Inc filed Critical Formosan Rubber Group Inc
Priority to TW098129968A priority Critical patent/TW201109496A/en
Publication of TW201109496A publication Critical patent/TW201109496A/en

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Abstract

The present invention provides a manufacturing method of high hydraulic pressure wear-resistant tarpaulin, wherein a paperhanging machine coats polyvinyl chloride (PVC) plastic material onto a base cloth. After the emulsion polymerization reaction of polyvinyl chloride (PVC) plastic material, the plastic material is tightly pasted onto the base cloth. The pasted semi-product is heated up and baked dry to form a rubber blanket. A foaming machine proceeds the press-fit to the rubber blanket, so that the embossing wheel in foaming machine forms embossing on the surface of rubber blanket, thereby forming the tarpaulin of the present invention. The strength of plastic material after the emulsion polymerization reaction is greatly increased to paste onto the base cloth tightly, both of them cannot be separated even by increasing the hydraulic pressure, and the wear-resistant effect is good.

Description

201109496 六、發明說明: 【發明所屬之技術領域】 本發明係有關一種油帆布之製造技術,特別是指一種高水壓财磨 耗油帆布之製造方法。 【先前技術】 聚氣乙烯(PVC)是人造聚合物中最重要且使用最普遍的一種, 主要是因其具有很大的變異性,在製造聚氯乙烯產品的過程中可配合 不同的用途和需要,加入各種可塑劑及添加劑來改變其物理或化學性 質。 ® 聚氣乙烯的最大特徵為添加液狀可塑劑後,其玻璃化溫度(Tg點) 就會開始下降,因可塑化而可製得半硬質至軟質、具有廣泛彈性率的 材料,此乃軟質聚氯乙烯具實用性之原因。且聚氣乙烯之加工範圍相 當廣泛’由不同聚合度搭配各類改質劑使用,可以獲得完全不同物性 的產品’所以為廣泛使用之高分子。在習知技術中’由底布加上聚氣 乙稀塗料之油帆布遇到強大水壓便會剝離,耐水壓及耐磨耗程度均不 佳。 因此’本發明即提出一種高水壓耐磨耗油帆布之製造方法,以有 Φ 效克服上述之該等問題’具體架構及其實施方式將詳述於下。 【發明内容】 本發明之主要目的在提供一種高水壓耐磨耗油帆布之製造方法, 其所提供之聚氯乙烯塑料經過乳化聚合反應後,塗佈在底布上可使塑 料與底布貼合,增加接著強度,可耐更高之水壓。 本發明之另一目的在提供一種高水壓耐磨耗油帆布之製造方法, 其係利用裱糊機將塑料塗佈於底布上,再以發泡機對其進行壓紋而形 成油帆布。 為達上述之目的’本發明提供一種高水壓耐磨耗油帆布之製造方 法’包括下列步驟:利用—裱糊機將聚氯乙雜料塗佈於—底布上, 201109496 加熱烘乾後形成-科,並收捲;再细-發泡機娜布進行壓紋, 使發/包機中之壓花輪在膠布表面形成壓紋,構成一油帆布。 聚氯乙婦塑料之成分組成包括:100重量份之乳化粉、80重量份 之可塑劑、10重量份之填充劑、6重量份之色膏、5重量份之鋇-鋅系 液態安定劑以及5重量份之環氧大豆油。 底下藉由具體實施例詳加說明,當更容易瞭解本發明之目的、技 術内谷、特點及其所達成之功效。 【實施方式】 本發明提供一種高水壓耐磨耗油帆布之製造方法,其為聚氯乙烯 • 塑料於底布上直接塗佈之方法,貼合後其接著強度無法被高水壓所分 離,適用於工業及民生需求。 第一圖所示為本發明之方塊圖,第二圖為本發明之流程圖,請同 時參考第一圖及第二圖。 在步驟S10中,將塑料10之各組成成分均勻混合,塑料1〇之成 分包括100重量份之乳化粉、80重量份之可塑劑、1〇重量份之填充劑、 6重量份之色膏、5重量份之鋇-鋅系液態安定劑以及5重量份之環氧 大豆油’其中填充劑可為碳酸鈣,可塑劑為鄰苯二曱酸雙-2-乙基己基 酯(DEHP)或鄰苯二甲酸二辛酯(DOP),乳化粉為聚合度1450之聚氣 • 乙烯乳化粉,安定劑為鋇-鋅系(Ba-Zn)液態安定劑。 步驟S12中’利用一裱糊機12使用30〜120目之上糊輪122,以 刀裱方式於底布11上塗佈塑料10,此時塑料10為乳化液態,上膠量 為700 ± 20 g/m2,經20 ± 10秒加工時間及180 ± 20 X:加工溫度加 熱烘乾,捲取而成一躍·布14,如步驟S14所述。接著於步驟S16中, 發泡機16中之壓花輪162於膠布14之表面施壓,以控制成品的厚度, 並在膠布14塗佈塑料之那一表面形成壓紋,發泡機16之溫度為ι80〜 250 °C,最後如步驟S18形成油帆布18。 裱糊機12控制膠布14之寬度,發泡機16則控制膠布14之厚度, 以形成厚度及寬度皆符合需求之油帆布18。 201109496 ,底布U聚s旨之織物或非織物。由於聚氣乙烯賴經過乳化聚合反 應後呈現乳化液態,塗佈在聚酯之布種上可使塑料與底布交互作用, 進而緊岔貼合,增加接著強度,可耐更高之水壓。 /宗上所述’本發騎提供之高水㈣絲油帆布之製造方法係將 =氯乙,歸之配方混合後經過乳化聚合反應,再塗佈於底布直接貼 5 ’接著強度佳’成品之油帆布即使高強度水壓亦 膠面耐磨耗效果佳,符合工業及民生之使用需求。 且 唯以上所述者,僅為本發明之較佳實侧而已,並 發明實施之範圍。故即驗本發明申請範圍所述之贿 = #均等變化或修飾’均應包括於本發明之申請專利範圍内。 、、、之 【圖式簡單說明】 第一圖為本發明高水壓耐磨耗油帆布之製造方法之方塊圖。 第二圖為本發明高水壓耐磨耗油帆布之製造方法之流程圖。 【主要元件符號說明】 10塑料 11底布 12裱糊機 Φ 122上糊輪 14膠布 16發泡機 162壓花輪 18油帆布 5201109496 VI. Description of the Invention: [Technical Field] The present invention relates to a technique for manufacturing oil canvas, and more particularly to a method for manufacturing a high water pressure fuel oil canvas. [Prior Art] Polyethylene (PVC) is the most important and most commonly used one of artificial polymers, mainly because of its great variability, which can be used for different purposes in the process of manufacturing polyvinyl chloride products. Various plasticizers and additives are added to change the physical or chemical properties. ® Polyethylene is characterized by the addition of a liquid plasticizer, and its glass transition temperature (Tg point) begins to decrease. It can be made into a semi-rigid to soft, broadly elastic material due to plasticization. Polyvinyl chloride is a practical reason. Moreover, the processing range of polystyrene is quite wide. 'Products with different degrees of polymerization and various types of modifiers can be used to obtain products with completely different physical properties', so they are widely used polymers. In the prior art, the oil canvas of the base fabric plus the polyethylene coating is peeled off when it encounters a strong water pressure, and the water pressure resistance and the abrasion resistance are not good. Therefore, the present invention proposes a method for manufacturing a high-water pressure wear-resistant oil-absorbent canvas, which has a Φ effect to overcome the above-mentioned problems. The specific structure and its embodiment will be described in detail below. SUMMARY OF THE INVENTION The main object of the present invention is to provide a method for manufacturing a high water pressure wear-resistant oil-consuming canvas, which is provided by emulsifying and polymerizing a polyvinyl chloride plastic, and then coating the base fabric on the base fabric to make the plastic and the base fabric. Fit, increase the strength of the joint, and withstand higher water pressure. Another object of the present invention is to provide a method for manufacturing a high water pressure wear-resistant oil-absorbent canvas which is coated on a base fabric by a paste machine and embossed by a foaming machine to form an oil canvas. In order to achieve the above purpose, the present invention provides a method for manufacturing a high water pressure wear-resistant oil-absorbing canvas, which comprises the following steps: applying a polyvinyl chloride material to a base fabric by using a paste machine, which is formed by heating and drying in 201109496. - Branch, and winding; then fine-foaming machine Nabu embossing, so that the embossing wheel in the hair/charter forms embossing on the surface of the tape to form an oil canvas. The composition of the polyvinyl chloride plastic comprises: 100 parts by weight of emulsified powder, 80 parts by weight of a plasticizer, 10 parts by weight of a filler, 6 parts by weight of a color paste, 5 parts by weight of a bismuth-zinc liquid stabilizer; 5 parts by weight of epoxidized soybean oil. The details of the present invention, the intra-technical valley, the characteristics, and the effects achieved by the present invention are more readily understood by the detailed description of the specific embodiments. [Embodiment] The present invention provides a method for manufacturing a high water pressure wear-resistant oil-absorbent canvas, which is a method in which a polyvinyl chloride plastic is directly coated on a base fabric, and the subsequent strength cannot be separated by high water pressure after lamination. Suitable for industrial and people's livelihood needs. The first figure shows a block diagram of the present invention, and the second figure shows a flow chart of the present invention. Please refer to the first figure and the second figure at the same time. In step S10, the components of the plastic 10 are uniformly mixed, and the composition of the plastic 1 comprises 100 parts by weight of the emulsified powder, 80 parts by weight of the plasticizer, 1 part by weight of the filler, 6 parts by weight of the color paste, 5 parts by weight of bismuth-zinc liquid stabilizer and 5 parts by weight of epoxidized soybean oil, wherein the filler may be calcium carbonate, and the plasticizer is bis-2-ethylhexyl phthalate (DEHP) or adjacent Dioctyl phthalate (DOP), emulsified powder is a polygas containing a degree of polymerization of 1450 • Ethylene emulsified powder, and the stabilizer is a bismuth-zinc (Ba-Zn) liquid stabilizer. In step S12, the plastic 10 is coated on the base fabric 11 by a paste machine 12 using a 30 to 120 mesh upper paste wheel 122. The plastic 10 is in an emulsified liquid state, and the amount of the glue is 700 ± 20 g. /m2, after 20 ± 10 seconds processing time and 180 ± 20 X: processing temperature heat drying, coiling into a jump cloth 14, as described in step S14. Next, in step S16, the embossing wheel 162 in the foaming machine 16 is pressed on the surface of the adhesive tape 14 to control the thickness of the finished product, and the embossing is formed on the surface of the adhesive film 14 coated with the plastic, and the temperature of the foaming machine 16 is formed. For ι 80 to 250 ° C, finally, oil canvas 18 is formed as in step S18. The paste machine 12 controls the width of the adhesive tape 14, and the foaming machine 16 controls the thickness of the adhesive tape 14 to form the oil canvas 18 which meets the requirements in both thickness and width. 201109496, the fabric or non-woven fabric of the base fabric. Since the polyethylene gas is subjected to an emulsion polymerization reaction and exhibits an emulsified liquid state, coating on the polyester cloth allows the plastic to interact with the base fabric, thereby closely adhering, increasing the bonding strength and resisting higher water pressure. / Zongshang's method of manufacturing the high-water (four) silk oil canvas provided by Benfa Ride will be = Chlorine B, which is mixed with the formula and then subjected to emulsion polymerization, and then applied directly to the base fabric to stick 5 ' and then the strength is good' The finished oil canvas has good wear resistance and good wear resistance even with high-strength water pressure, which meets the needs of industrial and people's livelihood. The above is only the preferred side of the invention and is intended to be within the scope of the invention. Therefore, the bribe = #equal change or modification described in the scope of the present application should be included in the scope of the patent application of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS The first figure is a block diagram of a method for manufacturing a high water pressure wear-resistant fuel canvas of the present invention. The second figure is a flow chart of the manufacturing method of the high water pressure wear-resistant fuel canvas of the present invention. [Main component symbol description] 10 plastic 11 base cloth 12 paste machine Φ 122 paste wheel 14 tape 16 foam machine 162 embossing wheel 18 oil canvas 5

Claims (1)

201109496 七、申請專利範圍: 1. 一種高水壓耐磨耗油帆布之製造方法,包括: 利用一裱糊機將一乳化液態之塑料塗佈於一底布上,加熱烘乾後形 成一膠布;以及 利用一發泡機對該膠布進行壓紋,使該發泡機中之一壓花輪在該膠 布之表面形成壓紋並緊密貼合,構成一油帆布。 2. 如申請專利範圍第1項所述之高水壓耐磨耗油帆布之製造方法,其 中該塑料為聚氯乙烯乳化液態塑料,且經過乳化聚合反應。 3. 如申晴專利範圍第1項所述之高水壓财磨耗油帆布之製造方法,其 • 中該裱糊機之上膠量為每平方公尺之該底布塗佈680〜720克之該 塑料。 4. 如申請專利範圍第1項所述之高水壓耐磨耗油帆布之製造方法,其 中該膠布係經過1〇〜3〇秒、16〇〜2〇〇。(:之加熱烘乾。 5. 如申請專利範圍第1項所述之高水壓耐磨耗油帆布之製造方法,其 中該裱糊機控制該油帆布之寬度。 6. 如申請專概圍第1猶述之高水闕絲油帆布之製造方法,其 中該壓花輪控制該油帆布之厚度。 7. 如憎專鄕圍第丨項所叙高水壓耐磨耗油帆布之製造方法,其 響 t該發泡機之溫度為18〇〜25(Tc。 、 &如申請專利範難1項所述之高水壓耐磨耗油帆布之製造方法,其 中該底布為聚g旨之織物或非織物,與該塑料產生相互作用而躲著為 一體。 9. 如申凊專利範圍第1項所述之高水壓耐磨耗油帆布之製造方法,发 中該裱糊機中之-上糊輪為3〇〜12〇目,利用該上糊輪將該塑料塗 佈於該底布上。 10. 如申請專利範圍第!項所述之高水愿财磨耗油帆布之製遠方法,其 中該塑料之成分組成為: 一 100重量份之乳化粉; 201109496 一 80重量份之可塑劑; 一 10重量份之填充劑; 一 6重量份之色膏; 一 5重量份之安定劑;以及 一 5重量份之環氧大豆油。 11. 如申請專利範圍第10項所述之高水壓耐磨耗油帆布之製造方法, 其中該填充劑為碳酸鈣❶ 12. 如申請專利範圍第10項所述之高水壓耐磨耗油帆布之製造方法, 其中該可塑劑為鄰苯二曱酸雙—2—乙基己基酯(DEHp)或鄰苯二甲 酸二辛酯(D0P)。 13. 如申請專利範圍第10項所述之高水壓耐磨耗油帆布之製造方法’ 其中該乳化粉為聚合度1450之聚氣乙烯乳化粉。 14. 如申請專利範圍第10項所述之高水壓耐磨耗油帆布之製造方法’ 其中該安定劑為鋇-鋅系液態安定劑。201109496 VII. Patent application scope: 1. A method for manufacturing a high water pressure wear-resistant oil-consuming canvas, comprising: coating an emulsified liquid plastic on a base cloth by using a paste machine, and forming a tape after heating and drying; And embossing the tape by using a foaming machine, so that one of the embossing wheels of the foaming machine forms an embossing on the surface of the tape and closely adheres to form an oil canvas. 2. The method for producing a high water pressure wear-resistant fuel canvas according to claim 1, wherein the plastic is a polyvinyl chloride emulsion liquid plastic and is subjected to an emulsion polymerization reaction. 3. The method for manufacturing a high water pressure fuel oil-absorbing canvas according to the first item of the Shenqing patent scope, wherein the paste machine has a glue amount of 680 to 720 grams per square meter of the base fabric. plastic. 4. The method for manufacturing a high water pressure wear-resistant oil-absorbing canvas according to the first aspect of the invention, wherein the tape is subjected to 1 〇 3 sec., 16 〇 2 〇〇. 5. The method of manufacturing the high water pressure wear-resistant fuel canvas according to claim 1, wherein the paste machine controls the width of the oil canvas. 1 The method for manufacturing a high-water silk oil canvas according to the above, wherein the embossing wheel controls the thickness of the oil canvas. 7. The manufacturing method of the high-water pressure wear-resistant fuel canvas according to the 丨 憎 丨 丨 丨 , The temperature of the foaming machine is 18 〇 25 25 (Tc. &, and the manufacturing method of the high water pressure wear-resistant oil-absorbing canvas according to the patent application, wherein the base fabric is a poly g The woven fabric or non-woven fabric interacts with the plastic to hide in one. 9. The method for manufacturing the high water pressure wear-resistant oil-consuming canvas according to claim 1 of the patent application, in the paste machine - The upper paste wheel is 3〇~12〇, and the plastic is applied to the base fabric by the upper paste wheel. 10. The method for manufacturing the high-water wishing oil-consuming canvas according to the scope of the patent application The composition of the plastic is: 100 parts by weight of emulsified powder; 201109496 80 parts by weight a 10 parts by weight of a filler; a 6 parts by weight of a color paste; a 5 parts by weight of a stabilizer; and a 5 parts by weight of an epoxidized soybean oil. 11. The high level of claim 10 The method for manufacturing a hydraulic pressure-resistant and oil-resistant canvas, wherein the filler is calcium carbonate ❶ 12. The method for manufacturing a high-pressure, oil-resistant and wear-resistant canvas according to claim 10, wherein the plasticizer is o-benzene Bis-2-ethylhexyl phthalate (DEHp) or dioctyl phthalate (D0P) 13. Method for producing high-pressure anti-wear oil canvas as described in claim 10 Wherein the emulsified powder is a polystyrene emulsified powder having a degree of polymerization of 1450. 14. The method for producing a high water pressure and abrasion resistant oil tarpaulin according to claim 10, wherein the stabilizer is yttrium-zinc liquid stabilizer Agent.
TW098129968A 2009-09-04 2009-09-04 Manufacturing method of high hydraulic pressure wear-resistant tarpaulin TW201109496A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103924453A (en) * 2014-04-23 2014-07-16 昆山阿基里斯人造皮有限公司 Preparation method of high-peel-strength polyvinyl chloride laminated film material

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103924453A (en) * 2014-04-23 2014-07-16 昆山阿基里斯人造皮有限公司 Preparation method of high-peel-strength polyvinyl chloride laminated film material
CN103924453B (en) * 2014-04-23 2016-08-17 昆山阿基里斯人造皮有限公司 High stripping polrvinyl chloride net film material manufacture method

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