CN201303481Y - Thermoelectric separated heat dissipation module structure - Google Patents
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- CN201303481Y CN201303481Y CNU2008201765246U CN200820176524U CN201303481Y CN 201303481 Y CN201303481 Y CN 201303481Y CN U2008201765246 U CNU2008201765246 U CN U2008201765246U CN 200820176524 U CN200820176524 U CN 200820176524U CN 201303481 Y CN201303481 Y CN 201303481Y
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- 230000017525 heat dissipation Effects 0.000 title claims abstract description 47
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 23
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 23
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 20
- 229910052802 copper Inorganic materials 0.000 claims abstract description 20
- 239000010949 copper Substances 0.000 claims abstract description 20
- 238000000926 separation method Methods 0.000 claims abstract description 18
- 229910000679 solder Inorganic materials 0.000 claims abstract description 9
- 238000001816 cooling Methods 0.000 claims description 3
- 229910000838 Al alloy Inorganic materials 0.000 claims description 2
- 229910000881 Cu alloy Inorganic materials 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 11
- 238000010586 diagram Methods 0.000 description 9
- 238000010521 absorption reaction Methods 0.000 description 7
- 238000013508 migration Methods 0.000 description 5
- 230000005012 migration Effects 0.000 description 5
- 238000012546 transfer Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 239000007769 metal material Substances 0.000 description 3
- 150000002739 metals Chemical class 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000005530 etching Methods 0.000 description 2
- 230000020169 heat generation Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000005253 cladding Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000002427 irreversible effect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
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Abstract
Description
技术领域 technical field
本实用新型涉及散热模块结构的设置,尤其涉及一种热电分离的散热模块结构。The utility model relates to the arrangement of a heat dissipation module structure, in particular to a heat dissipation module structure with thermoelectric separation.
背景技术 Background technique
电子元件使用上的散热问题一直都是制造厂商与使用者最为在意的问题,尤其是近期发展的发光二极管,其高发光度与省电性质,使人惊艳,但是它却具有高发热性的缺点,而由于电子元件的散热性不好则会产生极高的温度,从而引发“电子迁移”现象,此现象受以下因素影响,一是电流的强度:电流强度越高,“电子迁移”现象就越显著,另外一个因素就是温度:高温有助于“电子迁移”的产生,所以如何改进其高发热性,而搭配其它两项优点:高发光度与省电性质,使成为新一代的使用先驱,是各家厂商所努力的目标。The heat dissipation problem in the use of electronic components has always been the most concerned issue for manufacturers and users, especially the recently developed light-emitting diodes. Its high luminosity and power-saving properties are amazing, but it has the disadvantage of high heat generation. However, due to the poor heat dissipation of electronic components, extremely high temperatures will be generated, which will cause the phenomenon of "electron migration". This phenomenon is affected by the following factors. Obviously, another factor is temperature: high temperature is conducive to the generation of "electron migration", so how to improve its high heat generation, and with the other two advantages: high luminosity and power saving properties, making it a pioneer of a new generation of use, is The goal of each manufacturer.
一般常见搭配发光二极管所使用的散热器,大多由铝材质挤压成型,只是铝材质的特性为吸热差、散热快,以至于所应用到的电子元件本身产生的高温无法为铝材质散热器快速吸热,所以对于电子元件的散热性相当有限,而市面上另有一种以铜材质制作的散热器,虽具有吸热快的特性,这一点虽然可以改善铝材质散热器的吸热效率,但铜材质散热器的散热性却不及铝材质散热器,且由于国际原物料价格上涨,所以在造价上,铜材质散热器的制造成本高于铝材质散热器,故,经济效益不高。Generally, heat sinks used with light-emitting diodes are mostly extruded from aluminum, but the characteristics of aluminum are poor heat absorption and fast heat dissipation, so that the high temperature generated by the electronic components themselves cannot be used as an aluminum heat sink. Rapid heat absorption, so the heat dissipation of electronic components is quite limited, and there is another heat sink made of copper on the market, although it has the characteristics of fast heat absorption, although this can improve the heat absorption efficiency of aluminum heat sinks, However, the heat dissipation of copper radiators is not as good as that of aluminum radiators, and due to the rise in international raw material prices, the manufacturing cost of copper radiators is higher than that of aluminum radiators, so the economic benefits are not high.
所以,如何在电子元件的使用上,兼顾导电与传热取得平衡,而如何在材质的特性上,设计出能被相关电子元件利用的散热器产品,就是本发明人一直以来所积极努力的方向。Therefore, how to achieve a balance between electrical conduction and heat transfer in the use of electronic components, and how to design a heat sink product that can be used by related electronic components in terms of material characteristics are the directions that the inventors have been actively working on all the time. .
实用新型内容 Utility model content
于是,本实用新型的目的在于避免电子元件受到“电子迁移”现象影响以及在散热材质的使用上达到吸热与散热的最佳散热功率,进而设计出一种热电分离的散热模块结构。Therefore, the purpose of this utility model is to prevent electronic components from being affected by the "electron migration" phenomenon and to achieve the best heat dissipation power of heat absorption and heat dissipation in the use of heat dissipation materials, and to design a heat dissipation module structure with thermoelectric separation.
基于上述目的本实用新型为利用,热电分离的散热模块结构,其包含:一散热单元、一传导层、一绝缘层、一防焊层、一电路层与至少一电子元件;该传导层堆叠在该散热单元上,且该传导层上凸设有至少一传导部,该绝缘层又堆叠在该传导部外的该传导层上,且该绝缘层上供该防焊层堆叠设置,该防焊层并设有多个开口,此时,该电路层设置于该开口并堆叠在该绝缘层上,且该电子元件相对设置在该传导部上,该电子元件具有与该电路层连结设置的多根接脚。Based on the above purpose, the utility model utilizes a thermally and electrically separated heat dissipation module structure, which includes: a heat dissipation unit, a conductive layer, an insulating layer, a solder resist layer, a circuit layer and at least one electronic component; the conductive layer is stacked on On the heat dissipation unit, at least one conduction portion protrudes from the conduction layer, the insulating layer is stacked on the conduction layer outside the conduction portion, and the solder resist layer is stacked on the insulating layer, the solder resist The layer is provided with a plurality of openings. At this time, the circuit layer is arranged in the opening and stacked on the insulating layer, and the electronic component is relatively arranged on the conductive part. The electronic component has a plurality of holes connected to the circuit layer. root pin.
通过上述技术方案,本实用新型为一种热电分离的散热模块结构,其具有下列优点:Through the above technical solution, the utility model is a heat dissipation module structure with thermoelectric separation, which has the following advantages:
一、由于该电子元件由该接脚与该电路层连结设置,所以,能够避免该电子元件受到“电子迁移”现象中的高温性质影响,避免该电子元件的耗损。1. Since the electronic component is connected to the circuit layer by the pin, the electronic component can be prevented from being affected by the high-temperature nature of the “electron migration” phenomenon, and the wear and tear of the electronic component can be avoided.
二、本实用新型在该传导层与该散热单元分别选用铜材质与铝材质,使得该传导部能对该电子元件进行快速吸热,再由该传导层与该散热单元的直接接触,使铝材质的快速散热性质能够发挥,据此,本实用新型达到吸热与散热的最佳散热功率。2. The utility model selects copper material and aluminum material for the conduction layer and the heat dissipation unit respectively, so that the conduction part can quickly absorb heat for the electronic component, and then the direct contact between the conduction layer and the heat dissipation unit makes the aluminum The rapid heat dissipation property of the material can be exerted, and accordingly, the utility model can achieve the best heat dissipation power of heat absorption and heat dissipation.
附图说明 Description of drawings
图1为本实用新型一种热电分离的散热模块结构的结构示意图。FIG. 1 is a structural schematic diagram of a thermal-electricity separation heat dissipation module structure of the present invention.
图2-1为本实用新型一种热电分离的散热模块结构的压延组合示意图。Fig. 2-1 is a schematic diagram of a rolling combination of a thermoelectric separation heat dissipation module structure of the present invention.
图2-2为本实用新型一种热电分离的散热模块结构的蚀刻示意图。Fig. 2-2 is an etching schematic diagram of a thermoelectric separation heat dissipation module structure of the present invention.
图2-3为本实用新型一种热电分离的散热模块结构的贴覆示意图。Fig. 2-3 is a schematic diagram of cladding of a thermoelectric separation heat dissipation module structure of the present invention.
图2-4为本实用新型一种热电分离的散热模块结构的接脚连结示意图。2-4 are schematic diagrams of pin connections of a thermoelectric separation heat dissipation module structure of the present invention.
具体实施方式 Detailed ways
有关本实用新型的详细内容及技术说明,现以实施例来作进一步说明,但应了解的是,这些实施例仅用于例示说明,而不应被解释为本实用新型实施的限制。The detailed content and technical description of the present utility model will be further described by examples, but it should be understood that these examples are only for illustration and should not be construed as limitations on the implementation of the utility model.
参照图1所示,本实用新型为一种热电分离的散热模块结构,其包含:一散热单元10、一传导层20、一绝缘层30、一防焊层40、一电路层50与至少一电子元件60;该传导层20堆叠在该散热单元10的一侧上,并在相异于该传导层20的另一侧形成有多个散热鳍片11,而该传导层20上凸设有至少一传导部21,该绝缘层30堆叠在该传导部21外的该传导层20上,据此产生防止导电的功能,该防焊层40堆叠在该绝缘层30上,并设有多个开口,该电路层50设置于该开口并堆叠在该绝缘层30上,此时,该电子元件60相对设置在该传导部21上,该电子元件60具有与该电路层50连结设置并产生电性连接的多根接脚61,且本实施例中该电子元件60为发光二极管,其中该散热单元10为选自于铝质、铝合金或铜合金的任一种,而该传导层20在本实施例中为铜质。Referring to Fig. 1, the utility model is a heat dissipation module structure with thermoelectric separation, which includes: a
参照图2-1-图2-4所示,对本实用新型的制造流程的叙述如下,图2-1,为本实用新型的压延组合示意图,先把一铜材70与一铝材80压延合为一组合单元90,使其紧密贴合;图2-2,为本实用新型的蚀刻示意图,将该组合单元90上的该铜材70进行蚀刻,以形成该传导层20与该传导部21,则下方即为该散热单元10;图2-3,为本实用新型的贴覆示意图,由下而上逐层将该绝缘层30、该防焊层40与该电路层50贴覆在该传导部21外的该传导层20上;图2-4,为本实用新型的接脚61连结示意图,当该电子元件60设置在该传导部21上时,使该电子元件60的该接脚61与该电路层50进行连结设置,据此,该铝材80可设置为该散热鳍片11,以使在该传导部21上设置的该电子元件60产生的热能顺利由该铜材70传导至该铝材80。Referring to Figure 2-1-Figure 2-4, the description of the manufacturing process of the present utility model is as follows. Figure 2-1 is a schematic diagram of the rolling combination of the present utility model. First, a
此外,由于金属吸热性质,考率的是传热系数,传热系数的定义是“在单位温差下,单位时间内通过单位面积的热量”,经实验证明,铜的传热系数大于铝的传热系数,所以用铜与铝来制造相同截面积的散热器,单位时间内铜能比铝带走更多热量,另外,金属散热性质需考率到另一热力学参数:比热,比热的定义是“使单位质量的物质温度提升1度需要的热量”,就比热系数来说,铜比铝散热快,但由于铜的密度大于铝约3倍,因此当由铜及铝制成同样体积的散热片时,质量方面铜会比铝大了约3倍,于是铜比铝的热容量数值还要大,故,其散热性就变慢。In addition, due to the heat-absorbing nature of metals, the heat transfer coefficient is considered. The definition of heat transfer coefficient is "the heat passing through a unit area in a unit time under a unit temperature difference". It has been proved by experiments that the heat transfer coefficient of copper is greater than that of aluminum. Heat transfer coefficient, so copper and aluminum are used to manufacture radiators with the same cross-sectional area. Copper can take away more heat than aluminum per unit time. In addition, the heat dissipation properties of metals need to be factored into another thermodynamic parameter: specific heat, specific heat The definition of copper is "the heat required to increase the temperature of a unit mass of material by 1 degree". In terms of specific heat coefficient, copper dissipates heat faster than aluminum, but since copper has a density about 3 times greater than aluminum, when made of copper and aluminum For a heat sink with the same volume, the mass of copper will be about 3 times larger than that of aluminum, so the heat capacity of copper is larger than that of aluminum, so its heat dissipation will be slower.
依据以上金属材质的吸热与散热性质,而将本实用新型的该传导层20与该散热单元10分别设为铜质与铝质,以便该传导部21与该电子元件60的直接接触,快速地将该电子元件60的热能吸走,又由该散热单元10与该传导层20的直接接触,而能够将热能快速发散;另外,在该电子元件60的电性传导上,由该电子元件60的该接脚61与该电路层50进行连结设置,该电子元件60的操作即由该电路层50控制。According to the heat absorption and heat dissipation properties of the above metal materials, the
所以经由本实用新型将该电子元件60的热能与电性传导各自区分传导区域与方式,目的是为了达到热电分离的效果,此热电分离的目的就是要减少该电子元件60或该电路层50的电性传导路径上被“电子迁移”现象影响而受损,减少金属材质由高电性传导或高温而影响其形态,进而使金属材质受到缓慢而不可逆的损害。Therefore, through the utility model, the thermal energy and electrical conduction of the
本实用新型的理念筑基于积极研究电性传导与热能在金属间的传导系数两者的关系,进而研发出本实用新型,使该电子元件60的高温性质得以解决,并搭配该电子元件60的电路另行设置方式,使本实用新型在电子产业与环保的贡献度,得已大幅度的提高。The concept of the utility model is based on active research on the relationship between electrical conduction and thermal energy conduction coefficient between metals, and then the utility model is developed, which solves the high temperature properties of the
只是上述仅为本实用新型的优选实施例而已,并非用来限定本实用新型实施的范围。即凡依本实用新型申请专利范围所做的均等变化与修饰,皆为本实用新型专利范围所涵盖。The above are only preferred embodiments of the present utility model, and are not intended to limit the implementation scope of the present utility model. That is, all equivalent changes and modifications made according to the patent scope of the utility model are covered by the patent scope of the utility model.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103702515A (en) * | 2013-12-26 | 2014-04-02 | 广州市德晟照明实业有限公司 | High-power LED (light emitting diode) lamp bead metal substrate structure and manufacturing method thereof |
| CN107278030A (en) * | 2017-06-26 | 2017-10-20 | 胜宏科技(惠州)股份有限公司 | The preparation method that a kind of thermoelectricity separates LED board |
| CN111246656A (en) * | 2020-01-10 | 2020-06-05 | 昆山首源电子科技有限公司 | Thermoelectric separation copper-based circuit board for LED and preparation method thereof |
| CN112244378A (en) * | 2020-10-23 | 2021-01-22 | 贵州中医药大学 | A kind of medical protective clothing cooling lining |
-
2008
- 2008-11-19 CN CNU2008201765246U patent/CN201303481Y/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103702515A (en) * | 2013-12-26 | 2014-04-02 | 广州市德晟照明实业有限公司 | High-power LED (light emitting diode) lamp bead metal substrate structure and manufacturing method thereof |
| CN107278030A (en) * | 2017-06-26 | 2017-10-20 | 胜宏科技(惠州)股份有限公司 | The preparation method that a kind of thermoelectricity separates LED board |
| CN111246656A (en) * | 2020-01-10 | 2020-06-05 | 昆山首源电子科技有限公司 | Thermoelectric separation copper-based circuit board for LED and preparation method thereof |
| CN111246656B (en) * | 2020-01-10 | 2021-10-29 | 昆山首源电子科技有限公司 | Thermoelectric separation copper-based circuit board for LED and preparation method thereof |
| CN112244378A (en) * | 2020-10-23 | 2021-01-22 | 贵州中医药大学 | A kind of medical protective clothing cooling lining |
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