CN201065800Y - Air admission rectifying device and automobile air admission system - Google Patents
Air admission rectifying device and automobile air admission system Download PDFInfo
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- CN201065800Y CN201065800Y CNU2007201196024U CN200720119602U CN201065800Y CN 201065800 Y CN201065800 Y CN 201065800Y CN U2007201196024 U CNU2007201196024 U CN U2007201196024U CN 200720119602 U CN200720119602 U CN 200720119602U CN 201065800 Y CN201065800 Y CN 201065800Y
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Abstract
本实用新型公开了一种进气整流装置及汽车进气系统,该进气整流装置包括通气管、整流板和传感器安装座,所述整流板位于所述通气管的进气端,所述传感器安装座固定于所述通气管的进气端与出气端之间的管壁上,所述传感器安装座中部为空心并贯通通气管的管壁。汽车进气系统包括进气管,在进气管中按照进气方向依次排布有空气滤清器、空气流量传感器,还包括整流板,所述整流板位于所述空气滤清器和空气流量传感器之间的进气管中。空气在到达固定在传感器安装座上的空气流量传感器时经整流板整流形成均匀气流,可提高空气流量传感器的测量精度。
The utility model discloses an air intake rectifying device and an automobile air intake system. The air intake rectifying device comprises a vent pipe, a rectifying plate and a sensor mounting seat, the rectifying plate is located at the air intake end of the vent pipe, and the sensor The installation base is fixed on the pipe wall between the air inlet end and the air outlet end of the ventilation pipe, and the middle part of the sensor installation seat is hollow and passes through the pipe wall of the ventilation pipe. The automobile air intake system includes an air intake pipe, in which an air filter, an air flow sensor, and a rectifying plate are arranged in sequence according to the air intake direction, and the rectifying plate is located between the air filter and the air flow sensor in the intake pipe between them. When the air reaches the air flow sensor fixed on the sensor installation seat, it is rectified by the rectification plate to form a uniform air flow, which can improve the measurement accuracy of the air flow sensor.
Description
技术领域 technical field
本实用新型涉及汽车领域,具体涉及一种进气整流装置及汽车进气系统。The utility model relates to the field of automobiles, in particular to an air intake rectifying device and an automobile air intake system.
背景技术 Background technique
如图1所示,现有的流量感应式电子控制汽油喷射系统,其进气系统由谐振腔10、空气滤清器11及进气管路12等组成,空气经过空气滤清器11滤去空气中的杂质后,直接流经空气流量传感器13,经过计量后,流入进气歧管14,再分别供给气缸15中。空气滤清器11出口处气流易分布不均,特别是出口管路直径大小有变化或管路出现弯角现象,这样空气流量传感器13测量处的气流分布不均匀。并且空气中的杂质和沉积物也会对空气流量传感器13输出信号产生有害的影响。As shown in Figure 1, the existing flow-sensing electronically controlled gasoline injection system, its intake system is composed of a
电子控制系统(ECU)控制发动机喷油量的多少主要以空气流量传感器所测量的空气流量的多少来进行的,空气流量的测量是实现喷油量控制的前提,因此空气流量的测量精度的不准确必然会对喷油量的控制带来一定影响。空气流量传感器对进气管内的空气分布情况及空气中的杂质较为敏感,在空气分布不均匀的情况下,空气流量传感器测量误差较大,另外空气中的杂质和沉积物也会对传感器输出信号产生有害的影响。The electronic control system (ECU) controls the amount of fuel injection of the engine mainly based on the amount of air flow measured by the air flow sensor. The measurement of air flow is the premise of realizing the control of fuel injection. Accuracy will inevitably have a certain impact on the control of fuel injection quantity. The air flow sensor is more sensitive to the air distribution in the intake pipe and the impurities in the air. In the case of uneven air distribution, the air flow sensor has a large measurement error. In addition, the impurities and sediment in the air will also affect the sensor output signal. produce harmful effects.
实用新型内容Utility model content
本实用新型要解决的第一个技术问题是为了克服以上的不足,提出了一种进气整流装置,使空气流量传感器测量处的空气分布均匀。The first technical problem to be solved by the utility model is to overcome the above deficiencies, and propose an air intake rectifying device, so that the air distribution at the measurement place of the air flow sensor is uniform.
本实用新型要解决的另一个技术问题是为了克服以上的不足,提出了一种汽车进气系统,使空气流量传感器测量处的空气分布均匀。Another technical problem to be solved by the utility model is to overcome the above deficiencies, and propose an automobile air intake system, so that the air distribution at the measurement place of the air flow sensor is uniform.
本实用新型的第一个技术问题通过以下的技术方案予以解决:The first technical problem of the utility model is solved by the following technical solutions:
一种进气整流装置,包括通气管、整流板和传感器安装座,所述整流板位于所述通气管的进气端,所述传感器安装座固定于所述通气管的进气端与出气端之间的管壁上,所述传感器安装座中部为空心并贯通通气管的管壁。An air intake rectifying device, comprising a vent pipe, a rectifying plate and a sensor mounting seat, the rectifying plate is located at the intake end of the vent pipe, and the sensor mounting seat is fixed on the air intake end and the gas outlet end of the vent pipe On the pipe wall between them, the middle part of the sensor mounting seat is hollow and passes through the pipe wall of the ventilation pipe.
优选地,所述整流板上分布有多个圆孔。Preferably, a plurality of round holes are distributed on the rectifying plate.
还包括防火网罩,所述防火网罩位于所述通气管的出气端。It also includes a fireproof net cover, and the fireproof net cover is located at the air outlet end of the ventilation pipe.
所述通气管包括内管和外管,所述整流板和防火网罩分别位于所述内管的进气端和出气端,所述传感器安装座位于所述外管的进气端与出气端之间的管壁上,所述传感器安装座中部为空心并贯通外管和内管的管壁。The ventilation pipe includes an inner pipe and an outer pipe, the rectifying plate and the fireproof net cover are respectively located at the air inlet end and the air outlet end of the inner pipe, and the sensor mounting seat is located at the air inlet end and the air outlet end of the outer pipe On the pipe wall between, the middle part of the sensor mounting seat is hollow and passes through the pipe walls of the outer pipe and the inner pipe.
所述整流板的厚度为5mm~6mm,所述圆孔直径为4mm~6mm,相邻两孔间距为0.8mm~1.0mm。The thickness of the rectifying plate is 5 mm to 6 mm, the diameter of the circular hole is 4 mm to 6 mm, and the distance between two adjacent holes is 0.8 mm to 1.0 mm.
所述传感器安装座中心面到所述整流板的距离至少为45mm。The distance from the center plane of the sensor mounting seat to the rectifying plate is at least 45mm.
所述传感器安装座的中心到传感器安装座的外壁的距离至少为20mm。The distance from the center of the sensor mount to the outer wall of the sensor mount is at least 20 mm.
所述防火网罩由金属丝制成,所述防火网罩的网孔尺寸2mm,所述金属丝直径0.25mm。The fireproof net cover is made of metal wire, the mesh size of the fireproof net cover is 2mm, and the diameter of the metal wire is 0.25mm.
本实用新型的另一个技术问题通过以下的技术方案予以解决:Another technical problem of the utility model is solved by the following technical solutions:
一种汽车进气系统,包括进气管,在所述进气管中按照进气的方向依次排布有空气滤清器和空气流量传感器,还包括整流板,所述整流板位于所述空气滤清器和空气流量传感器之间的进气管中。An automobile air intake system, comprising an air intake pipe, in which an air filter and an air flow sensor are sequentially arranged according to the direction of air intake, and a rectifying plate, which is located on the air filter in the intake duct between the controller and the mass air flow sensor.
优选地,还包括防火网罩,所述防火网罩位于所述空气流量传感器之后的进气管中。Preferably, it also includes a fireproof net cover, and the fireproof net cover is located in the intake pipe behind the air flow sensor.
本实用新型与现有技术对比的有益效果是:本实用新型的进气整流装置的整流板位于通气管的进气端,传感器安装座固定于通气管的进气端与出气端之间的管壁上。空气在到达固定在传感器安装座上的空气流量传感器时经整流板整流形成将形成微涡流,使到达空气流量传感器的空气气流分布更均匀,提高空气流量传感器的测量精度。The beneficial effect of the utility model compared with the prior art is that the rectifying plate of the intake rectifying device of the utility model is located at the intake end of the ventilation pipe, and the sensor mounting seat is fixed on the tube between the intake end and the gas outlet end of the ventilation pipe. on the wall. When the air reaches the air flow sensor fixed on the sensor mounting base, it will be rectified by the rectification plate to form a micro vortex, which will make the air flow distribution to the air flow sensor more uniform and improve the measurement accuracy of the air flow sensor.
本实用新型的进气整流装置还包括位于传感器安装座之后的防火网罩,这可以防止发动机回火对固定在传感器安装座上的空气流量传感器造成的危害。The air intake rectifying device of the present utility model also includes a fireproof net cover located behind the sensor mounting seat, which can prevent engine backfire from causing harm to the air flow sensor fixed on the sensor mounting seat.
本实用新型的汽车进气系统在空气滤清器和空气流量传感器之间增设了整流板,这使空气在到达空气流量传感器时经整流板整流形成均匀气流,提高空气流量传感器的测量精度。特别地,经过整流板整流后,将形成微涡流,这些微涡流将随进气一起进入气缸参加混合气形成并参加燃烧,对混合气形成和燃烧起到一定的促进和改善作用,从而使发动机的经济性和排放品质得到提高。The automobile air intake system of the utility model adds a rectifying plate between the air filter and the air flow sensor, which makes the air flow through the rectifying plate to form a uniform air flow when reaching the air flow sensor, and improves the measurement accuracy of the air flow sensor. In particular, after being rectified by the rectifying plate, micro-vortices will be formed, and these micro-vortices will enter the cylinder together with the intake air to participate in the formation of the mixture and participate in the combustion, and play a certain role in promoting and improving the formation and combustion of the mixture, so that the engine The economy and emission quality are improved.
本实用新型的汽车进气系统还在空气流量传感器之后的进气管中增设了防火网罩,这可以防止发动机回火对空气流量传感器造成的危害。The automobile air intake system of the utility model also adds a fireproof net cover in the air intake pipe behind the air flow sensor, which can prevent the engine backfire from causing harm to the air flow sensor.
附图说明 Description of drawings
图1为现有的汽车进气系统的结构示意图;Fig. 1 is the structural representation of existing automobile intake system;
图2为本实用新型的进气整流装置剖面示意图;Fig. 2 is a schematic sectional view of the air intake rectifying device of the present utility model;
图3为本实用新型的进气整流装置的立体结构示意图;Fig. 3 is a three-dimensional structural schematic diagram of the air intake rectifying device of the present invention;
图4为本实用新型的进气整流装置另一具体实施方式的剖面示意图;Fig. 4 is a schematic cross-sectional view of another specific embodiment of the air intake rectifying device of the present invention;
图5为本实用新型进气整流装置的整流板断面结构示意图;Fig. 5 is a schematic diagram of the section structure of the rectifying plate of the air intake rectifying device of the present invention;
图6为本实用新型进气整流装置的安装要求示意图;Fig. 6 is a schematic diagram of the installation requirements of the air intake rectifying device of the present invention;
图7为本实用新型的整流板的微涡流形成示意图;Fig. 7 is a schematic diagram of the micro-eddy current formation of the rectifying plate of the present invention;
图8为本实用新型的汽车进气系统的结构示意图。Fig. 8 is a structural schematic diagram of the automobile air intake system of the present invention.
具体实施方式 Detailed ways
如图2所示,本实用新型的进气整流装置包括通气管3、整流板1和传感器安装座4,所述整流板1位于所述通气管3的进气端,所述传感器安装座4固定于所述通气管3的进气端与出气端之间的管壁上,所述传感器安装座4中部为空心并贯通通气管3的管壁,在所述通气管3的出气端设有防火网罩2,所述传感器安装座4中部装有空气流量传感器13。所述传感器安装座4中心面到所述整流板1的距离L3至少为45mm。所述传感器安装座4的中心到传感器安装座4的外壁的距离L1、L2至少为20mm。所述防火网罩2由金属丝制成,所述防火网罩2的网孔尺寸2mm,所述金属丝直径0.25mm。As shown in Figure 2, the intake rectifying device of the present utility model comprises a
如图3所示,在所述通气管3两端各设有一个三角法兰5用来分别与两端的进气管相连。As shown in FIG. 3 , a
如图4所示,所述通气管3还可包括内管3”和外管3’,所述整流板1和防火网罩2分别位于所述内管3”的进气端和出气端,所述传感器安装座4位于所述外管3’的进气端与出气端之间的管壁上,所述传感器安装座4中部为空心并贯通外管3’和内管3”的管壁,所述传感器安装座4中部装有空气流量传感器13。As shown in Figure 4, the
如图5所示,所述整流板上孔的形状为圆形。所述整流板的厚度5mm,圆孔直径为4mm,相邻两孔间距为0.8mm。另一种实施方式为所述整流板的厚度为6mm,圆孔直径为6mm,相邻两孔间距为1.0mm。另一种实施方式为所述整流板的厚度为5.5mm,圆孔直径为5mm,相邻两孔间距为0.9mm。该整流板能减小紊流噪声。不同的整流板圆孔直径和圆孔间距,其降噪频率范围和降噪量也不同,圆孔直径和圆孔间距越小,对高频的降噪效果越好。As shown in FIG. 5 , the shape of the hole on the rectifying plate is circular. The thickness of the rectifying plate is 5 mm, the diameter of the circular hole is 4 mm, and the distance between two adjacent holes is 0.8 mm. Another embodiment is that the thickness of the rectifying plate is 6 mm, the diameter of the circular hole is 6 mm, and the distance between two adjacent holes is 1.0 mm. Another embodiment is that the thickness of the rectifying plate is 5.5 mm, the diameter of the circular hole is 5 mm, and the distance between two adjacent holes is 0.9 mm. The rectifying plate can reduce turbulent noise. Different rectifier plate hole diameters and hole spacing have different noise reduction frequency ranges and noise reduction amounts. The smaller the hole diameter and hole spacing, the better the high-frequency noise reduction effect.
如图6所示,本实用新型的进气整流装置在安装到汽车上时,应尽量使得传感器安装座竖直向上,至少使得传感器安装座与水平面夹角在±45°范围内。这样,可以避免水落入传感器安装座,影响装在传感器安装座内的空气流量传感器的测量精度。As shown in Figure 6, when the air intake rectifying device of the present invention is installed on the automobile, the sensor mounting seat should be vertically upward as far as possible, so that at least the angle between the sensor mounting seat and the horizontal plane is within the range of ±45°. In this way, water can be prevented from falling into the sensor mounting seat, which will affect the measurement accuracy of the air flow sensor installed in the sensor mounting seat.
上述进气整流装置的工作原理如下:如图7所示,在汽车的进气系统中加装本实用新型的进气整流装置后,使得空气在到达空气流量传感器前,先经过整流板1整流。当高速气流经过整流板1后,必然会有大量的气流脱离整流装置,形成无数脱体小涡旋,即均匀的微涡流,这样可使空气流量传感器13测量处能形成更为纯净、均匀的气流,提高了传感器测量精度。使得电子控制系统控制发动机的喷油量更精确。并且防火网罩2能够防止发动机回火对空气流量传感器造成损坏。The working principle of the above air intake rectifying device is as follows: as shown in Figure 7, after the air intake rectifying device of the present utility model is installed in the air intake system of the automobile, the air is rectified through the rectifying
如图8所示,本实用新型的汽车进气系统包括谐振腔10、空气滤清器11、进气管12、空气流量传感器13、进气歧管14、气缸15,所述空气流量传感器13安装在传感器安装座4上。谐振腔10、空气滤清器11、空气流量传感器13按照进气的方向在进气管12中依次排布,进气管12通过进气歧管14和气缸15相连。该汽车进气系统还包括整流板1,所述整流板1位于所述空气滤清器11和空气流量传感器13之间的进气管12中。该汽车进气系统还包括防火网罩1,所述防火网罩1位于所述空气流量传感器13和进气歧管14之间的进气管12中。As shown in Figure 8, the automobile air intake system of the present utility model comprises a
上述汽车进气系统的工作原理如下:汽车进气系统中加装整流板后,空气流量传感器测量处能形成更为纯净、均匀的气流,提高了传感器测量精度。使电子控制系统控制发动机的喷油量更精确。并且防火网罩能够防止发动机回火对空气流量传感器造成损坏。特别地,该整流板还能同时改进进气效果,使燃烧更充分,显著提高发动机的经济性能与排放品质。The working principle of the above-mentioned automobile air intake system is as follows: After the rectification plate is installed in the automobile air intake system, a more pure and uniform air flow can be formed at the measurement place of the air flow sensor, which improves the measurement accuracy of the sensor. Make the electronic control system control the fuel injection quantity of the engine more accurately. And the fire grille can prevent engine backfire from causing damage to the air flow sensor. In particular, the rectifying plate can also improve the intake effect at the same time, make the combustion more complete, and significantly improve the economic performance and emission quality of the engine.
以上内容是结合具体的优选实施方式对本实用新型所作的进一步详细说明,不能认定本实用新型的具体实施只局限于这些说明。对于本实用新型所属技术领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干简单推演或替换,都应当视为属于本实用新型的保护范围。The above content is a further detailed description of the utility model in combination with specific preferred embodiments, and it cannot be assumed that the specific implementation of the utility model is only limited to these descriptions. For a person of ordinary skill in the technical field to which the utility model belongs, without departing from the concept of the utility model, some simple deduction or substitutions can also be made, which should be regarded as belonging to the protection scope of the utility model.
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| CN102454489A (en) * | 2010-10-15 | 2012-05-16 | 北汽福田汽车股份有限公司 | Gas rectifying device and air intake system of engine |
| CN102713229A (en) * | 2009-11-17 | 2012-10-03 | 马勒国际有限公司 | Intake Manifold Components and Intake System |
| CN103115435A (en) * | 2013-03-18 | 2013-05-22 | 何敬丽 | Water pressure sensor fitting seat used for constant temperature water heater |
| CN105041518A (en) * | 2015-08-25 | 2015-11-11 | 嘉兴市健杰内燃机零件有限公司 | Hole-shaped rectification net |
| CN105358816A (en) * | 2013-07-09 | 2016-02-24 | Nok株式会社 | Sealing device |
| CN110494203A (en) * | 2017-04-12 | 2019-11-22 | 戴姆勒股份公司 | Hollow filter elements and filter units for air filtration |
| CN111622871A (en) * | 2020-05-21 | 2020-09-04 | 四川升能泰科技有限公司 | Automobile air inlet gas collecting plate |
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| CN102713229A (en) * | 2009-11-17 | 2012-10-03 | 马勒国际有限公司 | Intake Manifold Components and Intake System |
| CN102713229B (en) * | 2009-11-17 | 2015-03-04 | 马勒国际有限公司 | Intake manifold section and intake system |
| CN102454489A (en) * | 2010-10-15 | 2012-05-16 | 北汽福田汽车股份有限公司 | Gas rectifying device and air intake system of engine |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Shenzhen BYD Auto Co., Ltd. Assignor: Biyadi Co., Ltd. Contract fulfillment period: 2008.4.25 to 2016.7.11 Contract record no.: 2008440000079 Denomination of utility model: Air admission rectifying device and automobile air admission system Granted publication date: 20080528 License type: General permission Record date: 20080513 |
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| LIC | Patent licence contract for exploitation submitted for record |
Free format text: COMMON LICENCE; TIME LIMIT OF IMPLEMENTING CONTACT: 2008.4.25 TO 2016.7.11 Name of requester: BIYADI AUTOMOBILE CO., LTD., SHENZHEN CITY Effective date: 20080513 |
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| CX01 | Expiry of patent term |
Granted publication date: 20080528 |
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| CX01 | Expiry of patent term |