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CN200996342Y - Air inlet - Google Patents

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Publication number
CN200996342Y
CN200996342Y CN 200620160587 CN200620160587U CN200996342Y CN 200996342 Y CN200996342 Y CN 200996342Y CN 200620160587 CN200620160587 CN 200620160587 CN 200620160587 U CN200620160587 U CN 200620160587U CN 200996342 Y CN200996342 Y CN 200996342Y
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Prior art keywords
suction tude
intake pipe
air
screen cloth
screen
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CN 200620160587
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Chinese (zh)
Inventor
徐金泽
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BYD Co Ltd
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BYD Co Ltd
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Abstract

本实用新型提供了一种进气系统的进气管,其中,在该进气管内靠近进气管出口处设置有筛网。由于在进气管内的出口处设置了筛网,这样,当发生回火时,该筛网可以保护进气管内设置的部件,使进气管内设置的部件免受损坏,从而提高了进气管内设置的部件的使用寿命。

Figure 200620160587

The utility model provides an air intake pipe of an air intake system, wherein a screen is arranged in the air intake pipe near the outlet of the air intake pipe. Since a screen is set at the outlet of the intake pipe, in this way, when tempering occurs, the screen can protect the components arranged in the intake pipe from damage, thereby improving the quality of the air intake pipe. Set the service life of the component.

Figure 200620160587

Description

进气管Intake pipe

技术领域technical field

本实用新型涉及一种内燃机进气系统的进气管。The utility model relates to an intake pipe of an internal combustion engine intake system.

背景技术Background technique

内燃机作为发动机,广泛应用于汽车、机车、摩托车中。内燃机的工作原理为:将燃料引入汽缸内,利用燃料和空气在汽缸里燃烧,产生高温高压气体急剧膨胀对外做功,从而推动活塞运动。As an engine, the internal combustion engine is widely used in automobiles, locomotives, and motorcycles. The working principle of the internal combustion engine is: introduce fuel into the cylinder, use fuel and air to burn in the cylinder, generate high-temperature and high-pressure gas that expands rapidly to do work externally, thereby pushing the piston to move.

为了有效地将空气输入汽缸内,以与汽缸内的燃料发生反应,现有的内燃机均具有进气系统。一般来说,进气系统包括空气滤清器、进气管、进气歧管和节气门,简单的说,首先,空气在内压的作用下经过空气滤清气流入进气管,然后流入进气歧管,到达节气门,最后流入汽缸。进气系统的作用是为发动机提供空气,因而进气系统的能力对发动机的工作效率有较大影响。同时进气管的作用为收集容纳经过空气滤清器的空气,并将该空气输送到下游的进气歧管,因而进气管很大程度上影响整个进气系统的效率。In order to effectively input air into the cylinder to react with the fuel in the cylinder, the existing internal combustion engines all have an air intake system. Generally speaking, the intake system includes an air filter, an intake pipe, an intake manifold and a throttle valve. Simply put, first, the air passes through the air filter and flows into the intake pipe under the action of internal pressure, and then flows into the intake air. The manifold, to the throttle, and finally to the cylinders. The function of the intake system is to provide air for the engine, so the capacity of the intake system has a great influence on the working efficiency of the engine. At the same time, the function of the intake pipe is to collect and accommodate the air passing through the air filter, and deliver the air to the downstream intake manifold, so the intake pipe greatly affects the efficiency of the entire intake system.

然而,在内燃机中不可避免地会出现回火现象,高温高压的气流或火焰会进入进气管中,此时,如图1所示,如果进气管1内设置有部件,如空气流量计2,则空气流量计2没有任何保护措施,会直接与这些高温高压的气流或火焰接触,不仅影响空气流量计测得信号的准确性,也很容易损坏空气流量计,使其过早报废。However, flashback phenomenon will inevitably occur in the internal combustion engine, and high-temperature and high-pressure airflow or flame will enter the intake pipe. Then the air flow meter 2 has no protective measures, and will directly contact with these high-temperature and high-pressure airflows or flames, which not only affects the accuracy of the signal measured by the air flow meter, but also easily damages the air flow meter, causing it to be scrapped prematurely.

因而,在现有的进气系统的进气管中,对于进气管中设置的部件没有任何保护措施,使这些部件过快地失去应有的功能,而需要更换新的部件。Therefore, in the intake pipe of the existing air intake system, there is no protection measure for the components arranged in the intake pipe, so that these components lose their proper functions too quickly and need to be replaced with new ones.

实用新型内容Utility model content

本实用新型的目的是为了克服现有进气系统中的进气管没有任何保护措施的缺陷,而提供一种具有保护措施的进气系统的进气管。The purpose of the utility model is to provide an intake pipe of the air intake system with protection measures in order to overcome the defect that the intake pipe in the existing air intake system does not have any protective measures.

本实用新型提供了一种进气系统的进气管,其中,在该进气管内靠近进气管出口处设置有筛网。The utility model provides an air intake pipe of an air intake system, wherein a screen is arranged in the air intake pipe near the outlet of the air intake pipe.

按照本实用新型提供的进气系统,由于在进气管内的出口处设置了筛网,这样,当发生回火时,该筛网可以保护进气管内设置的部件,使进气管内设置的部件免受损坏,从而提高了进气管内设置的部件的使用寿命。According to the air intake system provided by the utility model, since a screen is set at the outlet of the intake pipe, in this way, when tempering occurs, the screen can protect the components set in the intake pipe, so that the components set in the intake pipe protection from damage, thereby increasing the service life of components disposed within the intake duct.

附图说明Description of drawings

图1为现有技术的进气系统中进气管的结构示意图;Fig. 1 is the schematic structural view of the air intake pipe in the air intake system of the prior art;

图2为本实用新型提供的进气系统中进气管的结构示意图;Fig. 2 is the structural representation of the intake pipe in the intake system provided by the utility model;

图3为筛网的结构示意图;Fig. 3 is the structural representation of screen cloth;

图4为图2中进气管的消音器的端口部位结构示意图;Fig. 4 is a schematic diagram of the port structure of the muffler of the intake pipe in Fig. 2;

图5为消音器的结构示意图。Fig. 5 is a structural schematic diagram of the muffler.

具体实施方式Detailed ways

下面参照附图对本实用新型提供的进气系统进行详细地描述。为便于描述,图2中只显示了进气系统中进气管的部分,而省略了其余部分。The intake system provided by the utility model is described in detail below with reference to the accompanying drawings. For ease of description, only part of the intake pipe in the intake system is shown in Figure 2, while the rest are omitted.

如图2所示,本实用新型提供了一种进气系统的进气管1,其中,在进气管1内靠近该进气管1的出口处设置有筛网3。As shown in FIG. 2 , the utility model provides an air intake pipe 1 of an air intake system, wherein a screen 3 is arranged in the air intake pipe 1 near the outlet of the air intake pipe 1 .

如图2所示,当在进气管1内设有空气流量计2时,由于在靠近进气歧管的一侧(即在靠近进气管1的出口位置)设置了筛网3,因而在发生回火时,高温的气体和火焰必须首先通过筛网3,才能进入进气管1。当高温气体和火焰经过筛网3时,火焰被筛网3削弱,并将气体的压力降低,从而降低了气体的温度,同时使火焰的影响范围大大缩小,从而保护空气流量计2免受损害。As shown in Figure 2, when an air flow meter 2 is provided in the intake pipe 1, since a screen 3 is provided on the side close to the intake manifold (that is, at a position close to the outlet of the intake pipe 1), the During tempering, high-temperature gas and flame must first pass through the screen 3 before entering the intake pipe 1. When the high-temperature gas and flame pass through the screen 3, the flame is weakened by the screen 3, and the pressure of the gas is reduced, thereby reducing the temperature of the gas, and at the same time greatly reducing the scope of influence of the flame, thereby protecting the air flow meter 2 from damage .

筛网3可以为多种形状,如圆形、椭圆形、长方形,便于装入进气管1内即可。优选情况下,筛网3的形状与进气管1的截面形状相同,并且筛网3与进气管1的内壁紧配合(如图2所示),这样,在发生回火时,进气管1内的高温气体和火焰全部都会经过筛网3的削弱,从而更好的保护进气管1内设置的部件,而且由于筛网3与进气管1的内壁紧配合,从而能将筛网3保持于正确的位置,防止筛网3脱落而没有任何保护效果。The screen 3 can be in various shapes, such as circular, elliptical, and rectangular, so that it can be conveniently packed into the air intake pipe 1. Preferably, the shape of the screen 3 is the same as the cross-sectional shape of the intake pipe 1, and the screen 3 is closely fitted with the inner wall of the intake pipe 1 (as shown in Figure 2), so that when tempering occurs, the air in the intake pipe 1 All the high-temperature gas and flame will be weakened by the screen 3, so as to better protect the components set in the intake pipe 1, and because the screen 3 is closely matched with the inner wall of the intake pipe 1, the screen 3 can be kept in the correct position. position, to prevent the screen 3 from falling off without any protective effect.

如图3所示,如果筛网3的网孔太小、太密,则会增大气流经过筛网3时的阻力,因而优选地,筛网3的单个网孔的面积为4-9平方毫米,网孔在筛网3上分布的密度为3-6个每平方厘米。As shown in Figure 3, if the mesh of sieve 3 is too small, too dense, it will increase the resistance of airflow when passing through sieve 3, thus preferably, the area of a single mesh of sieve 3 is 4-9 square mm, the density of mesh distribution on the screen cloth 3 is 3-6 per square centimeter.

位于进气管1内的筛网3靠近进气管1的出口,如果离进气口的距离太近,则对高温气体和火焰的削弱程度不够强,如果太远,则筛网3在进气管1内的保护范围太小,因而,优选地,筛网3与进气管1出口之间的距离为60-100毫米。The screen 3 located in the intake pipe 1 is close to the outlet of the intake pipe 1. If it is too close to the air inlet, the degree of weakening of high-temperature gas and flame is not strong enough. If it is too far, the screen 3 is in the air intake pipe 1. The protection range inside is too small, thus, preferably, the distance between the screen cloth 3 and the outlet of the inlet pipe 1 is 60-100 millimeters.

为了更好的发挥筛网3的保护作用,优选地,筛网3具有足够的厚度,以延缓和阻挡高温高压气体或火焰的侵袭,但也不能太厚,太厚则容易增大气流的阻力,优选地,筛网3厚度的范围为:3-6毫米。In order to better play the protective role of the screen 3, preferably, the screen 3 has sufficient thickness to delay and block the invasion of high-temperature and high-pressure gas or flame, but it should not be too thick. Too thick will easily increase the resistance of the airflow , Preferably, the range of the thickness of the screen 3 is: 3-6 mm.

因为筛网3需要在瞬时内承受高温高压的气体或火焰,因而,筛网3的材料为能在瞬时内耐受高温的材料,如:改性尼龙(PA66),聚丙烯(PP),优选为:改性尼龙(PA66)。Because the screen cloth 3 needs to withstand high temperature and high pressure gas or flame in an instant, the material of the screen cloth 3 is a material that can withstand high temperatures in an instant, such as: modified nylon (PA66), polypropylene (PP), preferably For: modified nylon (PA66).

当发生回火时,有高温高压气体冲入进气管1,这样会逼迫进气管1内的空气向外排出,由于气流流速较快,而且因为位于进气管1中心区域的空气流速最快,而靠近进气管1管壁区域的空气流速最慢,因而,很容易产生较大的噪声。同时,当进气管1快速吸入空气时,由于同样的原因,也很容易产生较大的噪声。When tempering occurs, high-temperature and high-pressure gas rushes into the intake pipe 1, which will force the air in the intake pipe 1 to be discharged outward. Because the air flow velocity is faster, and because the air velocity in the central area of the intake pipe 1 is the fastest, and The air velocity near the wall area of the intake pipe 1 is the slowest, so it is easy to generate relatively large noise. Simultaneously, when the air intake pipe 1 sucks in air rapidly, it is also easy to generate relatively large noise due to the same reason.

因此,优选情况下,在所述进气管的进口位置还设置有消音器,消音器位于进气管内,或者位于进气管外并与进气管的进口相通。Therefore, preferably, a muffler is provided at the entrance of the air intake pipe, and the muffler is located inside the air intake pipe, or located outside the air intake pipe and communicated with the entrance of the air intake pipe.

如果消音器设置在所述进气管1内,则消音器的内径必然小于进气管1的内径,这样会影响进气管1的进气。因而,优选地,如图2所示,消音器4位于进气管1外并与进气管1的进口相通。If the muffler is arranged in the air intake pipe 1 , the inner diameter of the muffler must be smaller than the inner diameter of the air intake pipe 1 , which will affect the air intake of the air intake pipe 1 . Therefore, preferably, as shown in FIG. 2 , the muffler 4 is located outside the intake pipe 1 and communicates with the inlet of the intake pipe 1 .

消音器4可通过多种形式连接于进气管1的进口,如消音器4的内径稍大于进气管1的内径,以使消音器4插入进气管1的进口内;或者通过连接装置5连接于进气管1的管口。The muffler 4 can be connected to the inlet of the air intake pipe 1 in various forms, such as the inner diameter of the muffler 4 is slightly larger than the inner diameter of the air intake pipe 1, so that the muffler 4 is inserted into the inlet of the air intake pipe 1; The nozzle of the intake pipe 1.

为便于将消音器4连接于进气管1,优选地,消音器4的截面形状与进气管1的截面形状相同,同时消音器4的内径不小于进气管1的内径,以免不利于进气管1内气流的流动。For the convenience of connecting the muffler 4 to the intake pipe 1, preferably, the cross-sectional shape of the muffler 4 is the same as that of the intake pipe 1, and the inner diameter of the muffler 4 is not smaller than the inner diameter of the intake pipe 1, so as not to be harmful to the intake pipe 1. flow of internal air.

如图5所示,消音器4为筛网状结构,当空气经过该消音器4时,气流被消音器4的网孔整流,使气流流速的不均匀程度得以大大降低,形成了相对均匀的气流,从而大大降低了在进气系统中产生的噪音。而且,由于流入进气管1的气流较为均匀,因而也极大地提高了空气流量计2测得的空气流量信号的准确度。As shown in Figure 5, the muffler 4 is a screen-like structure. When the air passes through the muffler 4, the airflow is rectified by the mesh of the muffler 4, so that the unevenness of the airflow velocity can be greatly reduced, forming a relatively uniform airflow, thereby greatly reducing the noise generated in the intake system. Moreover, since the air flow flowing into the intake pipe 1 is relatively uniform, the accuracy of the air flow signal measured by the air flow meter 2 is also greatly improved.

由于消音器4的截面面积与筛网3的截面面积基本相同,因而如果消音器4的单个网孔的面积小于筛网3的单个网孔的面积,则会减慢流入进气管1中气流的流速,不利于内燃机工作效率的提高。因而,优选地,筛网状结构的消音器4的单个网孔的面积大于筛网4的单个网孔的面积。Since the cross-sectional area of the muffler 4 is substantially the same as that of the screen 3, if the area of a single mesh of the muffler 4 is smaller than the area of a single mesh of the screen 3, the flow of the airflow into the intake pipe 1 will be slowed down. The flow rate is not conducive to the improvement of the working efficiency of the internal combustion engine. Therefore, preferably, the area of a single mesh of the muffler 4 having a mesh-like structure is larger than the area of a single mesh of the mesh 4 .

消音器4中网孔的分布情况与筛网3的网孔的分布情况类似,在此不再详细描述。The distribution of the meshes in the muffler 4 is similar to the distribution of the meshes of the screen 3 , and will not be described in detail here.

为了增大进入进气管1的气流流量,优选地,消音器4的端口处为向外张开的喇叭状,如图4所示。消音器4的材料可以为各种材料,如聚丙烯(PP)、改性尼龙(PA66),优选为密度较小的PA66,以减轻消音器4的重量。In order to increase the flow rate of air entering the intake pipe 1 , preferably, the port of the muffler 4 is in the shape of a trumpet flared outward, as shown in FIG. 4 . The material of the muffler 4 can be various materials, such as polypropylene (PP), modified nylon (PA66), preferably PA66 with a lower density, so as to reduce the weight of the muffler 4 .

连接装置5可以与消音器4制作为一体,这样能方便地将消音器4安装在进气管1的管口处;连接装置5也可以为单独的部件,能将进气管1与消音器4连接在一起即可。该连接装置5的材料可以为聚丙烯(PP)、改性尼龙(PA66),优选为:PA66。关于连接装置5的选择为机械领域普通技术人员所熟知,在此不再详细加以描述。The connecting device 5 can be made as one with the muffler 4, so that the muffler 4 can be easily installed at the mouth of the intake pipe 1; Just be together. The material of the connecting device 5 can be polypropylene (PP), modified nylon (PA66), preferably PA66. The selection of the connection device 5 is well known to those skilled in the mechanical field, and will not be described in detail here.

本实用新型提供的进气系统的进气管1能保护设置于该进气管1内的部件免受回火的损坏,从而极大地提高了设置于进气管1内的部件的使用寿命,同时由于进气管1而产生的噪音也大大减少。The intake pipe 1 of the air intake system provided by the utility model can protect the components arranged in the intake pipe 1 from being damaged by tempering, thereby greatly improving the service life of the components arranged in the intake pipe 1, and at the same time due to the The noise generated by the trachea 1 is also greatly reduced.

Claims (10)

1. the suction tude of a gas handling system is characterized in that, is provided with screen cloth near this suction tude outlet port in suction tude.
2. suction tude according to claim 1 is characterized in that, the shape of described screen cloth is identical with the sectional shape screen cloth of described suction tude, and the inwall drive fit of described screen cloth and described suction tude.
3. suction tude according to claim 2 is characterized in that, the area of the single mesh of described screen cloth is the 4-9 square millimeter.
4. according to claim 2 or 3 described suction tude, it is characterized in that the mesh density of described screen cloth is 3-6 every square centimeter.
5. suction tude according to claim 2 is characterized in that, the thickness of described screen cloth is the 3-6 millimeter.
6. suction tude according to claim 2 is characterized in that, the distance of described screen cloth and suction tude outlet is the 60-100 millimeter.
7. suction tude according to claim 1 is characterized in that, also is provided with baffler in the entrance location of described suction tude, and this baffler is positioned at described suction tude, and it is outer and communicate with the import of this suction tude perhaps to be positioned at described suction tude.
8. suction tude according to claim 7 is characterized in that, described baffler is positioned at outside the described suction tude and with the import of described suction tude and communicates, and the internal diameter of described baffler is not less than the internal diameter of described suction tude.
9. according to claim 7 or 8 described suction tude, it is characterized in that described baffler is the baffler of mesh-like structure.
10. suction tude according to claim 9 is characterized in that, the single mesh area of the baffler of described mesh-like structure is greater than the area of the single mesh of described screen cloth.
CN 200620160587 2006-11-30 2006-11-30 Air inlet Expired - Lifetime CN200996342Y (en)

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
EE01 Entry into force of recordation of patent licensing contract

Assignee: BYD Automobile Co., Ltd

Assignor: Biyadi Co., Ltd.

Contract fulfillment period: 2008.4.25 to 2013.11.18

Contract record no.: 2008440000072

Denomination of utility model: Variable inlet duct and inlet system containing same

Granted publication date: 20071226

License type: General permission

Record date: 20080504

LIC Patent licence contract for exploitation submitted for record

Free format text: COMMON LICENCE; TIME LIMIT OF IMPLEMENTING CONTACT: 2008.4.25 TO 2013.11.18

Name of requester: BYD AUTOMOBILE CO., LTD.

Effective date: 20080504

CX01 Expiry of patent term

Granted publication date: 20071226

EXPY Termination of patent right or utility model