CN1997261B - Electronic carrier board and its structure - Google Patents
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- CN1997261B CN1997261B CN2006100004506A CN200610000450A CN1997261B CN 1997261 B CN1997261 B CN 1997261B CN 2006100004506 A CN2006100004506 A CN 2006100004506A CN 200610000450 A CN200610000450 A CN 200610000450A CN 1997261 B CN1997261 B CN 1997261B
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Abstract
Description
技术领域technical field
本发明是关于一种电子载板及构装结构,特别是关于一种应用在表面贴装技术(Surface Mounted Technology,SMT)的电子载板及构装构造。The present invention relates to an electronic carrier board and a structural structure, in particular to an electronic carrier board and a structural structure applied in Surface Mounted Technology (SMT).
背景技术Background technique
随着集成电路制作技术的进步,电子元件的设计与制作持续向着细微化的趋势发展,且由于其具备更大规模、高集成度的电子线路,因此其产品功能也更加完整。With the advancement of integrated circuit production technology, the design and production of electronic components continue to develop towards the trend of miniaturization, and because they have larger-scale and highly integrated electronic circuits, their product functions are also more complete.
在这种情况下,传统利用插入式组装技术(Through Hole Technology,THT)进行接置的电子元件,由于尺寸无法进一步缩小,因而占用例如印刷电路板(Printed Circuit Board;PCB)、电路板(circuit board)或基板(substrate)等电子载板大量的空间,再加上插入式组装技术需要对应每个电子元件的每只接脚位置在电子载板上进行钻孔,所以此类型的电子元件接脚实际占用电子载板两面的空间,而且该电子元件与电子载板连接处的焊点也比较大,因此现今电子元件组装程序中,大量采用表面贴装技术(Surface Mounted Technology;SMT),可有效地将电子元件组装在电子载板上。In this case, the electronic components that are traditionally placed using Through Hole Technology (Through Hole Technology, THT) cannot be further reduced in size, thus occupying such as printed circuit boards (Printed Circuit Board; PCB), circuit boards (circuit board) or substrate (substrate) and other electronic carrier boards have a lot of space, plus the plug-in assembly technology needs to drill holes on the electronic carrier board corresponding to each pin position of each electronic component, so this type of electronic component connector The feet actually occupy the space on both sides of the electronic carrier board, and the solder joints at the connection between the electronic component and the electronic carrier board are also relatively large. Therefore, in the current electronic component assembly process, a large number of surface mount technology (Surface Mounted Technology; SMT) is used. Efficiently assemble electronic components on electronic carriers.
使用表面贴装技术的电子元件,由于其电性连接端(接脚)是焊接在与该电子元件同一面的电子载板上,因此,不需要插入式组装技术那样在电子载板中大量钻孔,用于电子元件的接脚穿设,也就是使用表面贴装技术可在电子载板两面同时组装电子元件,大幅提升电子载板的空间利用率,此外,由于表面贴装技术的电子元件体积较小,与传统插入式组装技术的电子元件相比,使用表面贴装技术的电子元件在电子载板上的设置数量较为密集,加上表面贴装技术的电子元件的造价也较便宜,因此已成为现今电子载板组装电子元件的主流。Electronic components using surface mount technology, because their electrical connection terminals (pins) are soldered on the electronic carrier board on the same side as the electronic component, therefore, there is no need for a large number of drills in the electronic carrier board like plug-in assembly technology. Holes are used for pin penetration of electronic components, that is, electronic components can be assembled on both sides of the electronic carrier board at the same time by using surface mount technology, which greatly improves the space utilization of the electronic carrier board. In addition, due to the electronic components of surface mount technology Compared with electronic components of traditional plug-in assembly technology, the number of electronic components using surface mount technology is denser on the electronic carrier board, and the cost of electronic components of surface mount technology is also cheaper. Therefore, it has become the mainstream of electronic components assembled on electronic substrates.
再者,基于电性及性能上的需求,在电子载板上安置如电容(Capacitor)、电阻(Resistor)或电感(Inductor)等被动元件(PassiveComponents)已成为维持电子产品电性质量稳定不可或缺的步骤。因此配合电子产品向轻薄短小、低耗能方向发展,传统电子载板使用的插件型元件,焊接前电路板必须先行钻洞,待元件插脚穿过后再以焊接方式固定,由于电子元件体积大,加上插脚间无法太靠近,电子载板背面密布的焊接接点难以有效利用,近年来已逐渐被表面贴装式芯片元件取代。Furthermore, based on electrical and performance requirements, placing passive components such as capacitors, resistors, or inductors on electronic substrates has become indispensable for maintaining the electrical quality of electronic products. missing steps. Therefore, in line with the development of electronic products in the direction of light, thin, small, and low energy consumption, the plug-in components used in traditional electronic carrier boards must drill holes before soldering, and then fix them by welding after the component pins pass through. Due to the large size of electronic components, In addition, the pins cannot be too close together, and the dense solder joints on the back of the electronic substrate are difficult to effectively use. In recent years, they have been gradually replaced by surface-mounted chip components.
请参阅图1A,它是表面贴装式被动元件与基板间的焊接状态,其主要是在基板11上的一预设位置上形成有一对间隔开的焊垫12,该两个焊垫12分别外露出用以覆盖该基板11上的防焊层(Solder Mask)13,其中该外露出防焊层13的焊垫12形式可以是四周被防焊层所包覆的防焊层定义(Solder Mask Define,SMD)焊垫,也可以是完整显露该焊垫的非防焊层定义(Non-Solder Mask Define,NSMD)焊垫,附图是以防焊层定义焊垫说明;当焊垫12上涂布适量的锡膏(Solder Paste)15后,即可将一被动元件14的两端部分别接粘至锡膏15上,再进行回焊焊接(Reflow Soldering)处理,该被动元件14便可借锡膏15与焊垫12适当地电性连接。其中,为避免被动元件14对应接着在焊垫12时,因两边的锡膏15不平衡造成立碑现象(Tombstone),因此在设计上为使锡膏15的润湿区域(wetting area)大小一致,所形成外露出该相对两个焊垫12的防焊层13的开口尺寸皆相互对称且大小相同。Please refer to Fig. 1A, it is the welding state between the surface mount type passive component and the substrate, and it is mainly formed on a predetermined position on the
应用在半导体封装件时,由于锡膏15的涂布量以及经回焊处理时锡膏15熔融,使被动元件14高度难以精准控制,加上防焊层13表面并不平整,时有凹陷产生导致焊接的被动元件14与该防焊层13间往往形成一间隙(Clearance)17,此间隙17一般仅有10至30μ的高度,包覆被动元件14封装胶体的树脂材料其填充颗粒(Filler)大小(平均尺寸约为50μ)一般大于此间隙高度。因此,当模压作业用树脂充填时,被动元件14底部的间隙17无法被树脂填满,形成有气洞(void),导致后续高温作业环境中发生气爆现象(popcorn effect),使整个构装结构受到损害;也或使得熔融锡膏钻过间隙17(即毛细现象)形成桥接,导致被动元件14短路(如图1B所示),从而影响制成品的良率。When applied to semiconductor packages, due to the coating amount of
为此,请参阅图2,中国台湾专利公告第442934号的一种被动元件组装方法,它是利用一例如为环氧树脂的电绝缘物质28,填充被动元件24与基板21之间可能会存在的气洞,避免气爆及电性桥接问题。此方法会增加制程步骤及成本,不符经济效益。For this reason, please refer to Fig. 2, a kind of passive element assembling method of No. 442934 of Chinese Taiwan Patent Announcement, it is to utilize an electrical insulation substance 28 such as epoxy resin, fill the possible existence between
另请参阅图3,美国专利第6,521,997号的技术是在形成相对焊垫32间的防焊层33开口时,同时增设一沟槽(Groove)330,借由开设沟槽330扩大间隙供树脂穿越。Please also refer to FIG. 3 , the technology of U.S. Patent No. 6,521,997 is to add a groove (Groove) 330 at the same time when forming the opening of the
然而,该沟槽330的开设受限于感光型防焊层33的分辨率(Resolution)较低的限制,其宽度尺寸最小仅能开设成150微米,且因焊垫开口的光罩对位精度的限制,其焊垫防焊层宽度M最小需要75微米宽。因此,随着元件体积逐渐缩小,在有限的焊垫间距之间开设沟槽将更加困难。However, the opening of the
同时,半导体业界目前使用的被动元件尺寸规格(如0603型或0402型)一般是由两组数字分别代表该被动元件的长和宽,该长、宽单位皆以英制(一般以英时)为单位,且以较大的数字排列在前。以0402型芯片被动元件为例,0402是特定规格的被动元件,元件的大小为0.040英时(长)x0.020英时(宽),如换算成公制单位则相当于长度0.040x25.4=1.016厘米(约为1000微米),宽度0.020x25.4=0.508厘米(约为500微米),高度一般为500微米的芯片型电容、电阻或电感。At the same time, the size specifications of passive components currently used in the semiconductor industry (such as 0603 or 0402) generally represent the length and width of the passive component by two sets of numbers. units, and the higher number is arranged first. Take the 0402-type chip passive component as an example. 0402 is a passive component with specific specifications. The size of the component is 0.040 inches (length) x 0.020 inches (width). If converted into metric units, it is equivalent to the length 0.040x25.4= 1.016 cm (about 1000 microns), a width of 0.020x25.4 = 0.508 cm (about 500 microns), and a chip-type capacitor, resistor or inductor with a height of 500 microns in general.
但是,随着半导体产品逐渐向轻、薄、短、小的方向发展,目前薄型球栅阵列半导体封装件(Thin&Fine Ball Grid Array,TFBGA)的封装胶体(Encapsulant)厚度已发展至530微米,因此,未来薄型封装件势必无法容纳厚度500微米的0402型芯片被动元件,必须改为采用尺寸更小的0201型芯片被动元件降低封装件整体厚度。有关0201型芯片被动元件的长、宽、高均为0402型芯片被动元件的一半,也就是500微米(长)x250微米(宽)x250微米(高),为配合0201型小尺寸被动元件的长度(500微米)限制,基板上两个成对的焊垫间的间隔距离(Spacing)A1也从400微米缩小至250微米。However, with the gradual development of semiconductor products in the direction of lightness, thinness, shortness, and smallness, the thickness of the encapsulant (Encapsulant) of Thin & Fine Ball Grid Array (TFBGA) has grown to 530 microns. Therefore, In the future, thin packages will inevitably be unable to accommodate 0402-type chip passive components with a thickness of 500 microns, and must be replaced with smaller-sized 0201-type chip passive components to reduce the overall thickness of the package. The length, width, and height of the 0201-type chip passive components are half of the 0402-type chip passive components, that is, 500 microns (length) x 250 microns (width) x 250 microns (height), in order to match the length of the 0201 small-size passive components (500 microns), the spacing (Spacing) A1 between two pairs of pads on the substrate is also reduced from 400 microns to 250 microns.
然而,防焊层是一种感光型(Photoimage)材料,由于低感光分辨率及焊垫间开口的光罩对位精度的限制,该焊垫的防焊层最小需有75微米的宽度,此时,若依上述美国专利6,521,997号提出的技术在焊垫之间的防焊层上开设宽度150微米的沟槽,则如图4所示,各外露焊垫的防焊层开口距离该沟槽的防焊层宽度A2仅为(250-150)/2=50微米,因此,当外露焊垫的防焊层开口与沟槽间的间距降至50微米,显然已超出目前基板的最少75微米的制造能力而无法以现有制程制作。However, the solder mask is a photosensitive (Photoimage) material. Due to the low photosensitive resolution and the limitation of the mask alignment accuracy of the opening between the pads, the solder mask of the solder pad must have a minimum width of 75 microns. At the same time, if a groove with a width of 150 microns is opened on the solder mask layer between the solder pads according to the technology proposed in the above-mentioned US Patent No. 6,521,997, as shown in Figure 4, the distance between the opening of the solder mask layer of each exposed solder pad and the groove The width A2 of the solder mask is only (250-150)/2=50 microns. Therefore, when the distance between the solder mask opening and the groove of the exposed pad is reduced to 50 microns, it is obviously beyond the minimum of 75 microns on the current substrate. The manufacturing capacity cannot be produced with the existing process.
综上所述,如何提供一种电子载板,可避免电子元件接置时,因电子元件与电子载板中存留有间隙所导致气洞产生及电性桥接问题,同时能够在现有制程设备及条件下接置小型的表面贴装式电子元件,实为此产业亟需待解的问题。To sum up, how to provide an electronic carrier board can avoid air holes and electrical bridging problems caused by the gap between the electronic component and the electronic carrier board when the electronic components are connected, and at the same time, it can be used in the existing process equipment It is an urgent problem to be solved in this industry to install small surface-mounted electronic components under the conditions.
发明内容Contents of the invention
为克服上述现有技术的问题,本发明的主要目的在于提供一种电子载板及构装结构,能够有效地使包覆电子元件的填充树脂充分地分布于电子元件与电子载板间,避免气洞产生及电性桥接问题。In order to overcome the above-mentioned problems in the prior art, the main purpose of the present invention is to provide an electronic carrier and a structure that can effectively distribute the filling resin covering the electronic components between the electronic components and the electronic carrier to avoid Air cavity generation and electrical bridging problems.
本发明的另一目的是在提供一种电子载板及构装结构,当0201型芯片被动元件接置其上时不会发生气洞、气爆及电性桥接问题。Another object of the present invention is to provide an electronic carrier board and a construction structure, when 0201 type chip passive components are connected to it, the problems of air cavity, air explosion and electrical bridging will not occur.
本发明的又一目的在于提供一种电子载板及构装结构,可运用现有载板制程技术,解决0201型或更小型的表面贴装式(SMT)被动元件底部封装树脂无法流入的问题。Another object of the present invention is to provide an electronic carrier board and its assembly structure, which can use the existing carrier board process technology to solve the problem that the bottom packaging resin of 0201 or smaller surface mount (SMT) passive components cannot flow into the problem .
本发明的另一目的在于提供一种电子载板及构装结构,可解决0201型或更小型的被动元件焊接时,因防焊层分辨率不足而导致制程失败等问题。Another object of the present invention is to provide an electronic carrier board and assembly structure, which can solve the problem of process failure due to insufficient resolution of the solder mask layer when soldering 0201-type or smaller passive components.
本发明的又一目的在于提供一种电子载板及构装结构,避免电子元件接置在该电子载板上时发生立碑现象(Tombstone)。Another object of the present invention is to provide an electronic carrier board and a structure to avoid tombstone phenomenon when electronic components are connected to the electronic carrier board.
为达成上述及其它目的,本发明提供一种电子载板,该电子载板包括:本体;成对设在该本体表面的焊垫;以及覆盖该本体表面的保护层,该保护层中形成有开口外露出该焊垫,且在该成对焊垫间形成有沟槽(groove),该沟槽的长度大于接置在该焊垫上的电子元件的宽度,并使该沟槽偏心置于该成对焊垫的一侧且与该侧的开口形成连通状态。其中,该沟槽的长度是可选择大于或等于该开口尺寸;该焊垫是可选择与该沟槽全部、部份邻接或完全不邻接;该电子载板是基板、电路板或印刷电路板等,该保护层是防焊层,该绝缘树脂是封装树脂;该电子元件是被动元件,且该保护层可包覆该焊垫四周,仅外露出焊垫中心部分,借以构成防焊层定义(Solder Mask Define,SMD)焊垫,也或完整显露该焊垫以构成非防焊层定义(Non-Solder Mask Define,NSMD)焊垫;另外,该保护层开口外露的焊垫面积是设计相同,避免电子元件接置在该电子载板上时发生立碑现象(Tombstone)。In order to achieve the above and other objects, the present invention provides an electronic carrier board, which comprises: a main body; welding pads arranged in pairs on the surface of the main body; and a protective layer covering the surface of the main body, wherein the protective layer is formed with The opening exposes the welding pad, and a groove (groove) is formed between the pair of welding pads. One side of the paired pads and form a communication state with the opening on the side. Wherein, the length of the groove can be selected to be greater than or equal to the size of the opening; the solder pad can be selected to be completely, partially adjoined or not adjoined to the groove; the electronic carrier is a substrate, a circuit board or a printed circuit board etc., the protective layer is a solder mask, and the insulating resin is an encapsulation resin; the electronic component is a passive component, and the protective layer can wrap around the solder pad and only expose the central part of the solder pad, so as to constitute the definition of solder mask (Solder Mask Define, SMD) pad, or completely expose the pad to form a non-solder mask define (Non-Solder Mask Define, NSMD) pad; in addition, the exposed pad area of the protective layer opening is the same design , to avoid the tombstone phenomenon (Tombstone) when electronic components are placed on the electronic carrier.
本发明还涉及一种电子载板,该电子载板包括:本体;多个成对设在该本体表面的焊垫;以及覆盖该本体表面的保护层,该保护层中形成有多个开口外露出各该焊垫,供多个电子元件相邻接置在这些成对焊垫上,且在这些成对焊垫间形成有沟槽,该沟槽长度是大于该多个邻接电子元件所占的宽度且偏心置于该多个成对焊垫的一侧,并与该侧多条开口相连通。The present invention also relates to an electronic carrier board, which includes: a body; a plurality of welding pads arranged in pairs on the surface of the body; and a protective layer covering the surface of the body, in which a plurality of openings are formed. Each of the pads is exposed for a plurality of electronic components to be adjacently placed on the paired pads, and a groove is formed between the paired pads, and the length of the groove is greater than that occupied by the plurality of adjacent electronic components. The width and eccentricity are placed on one side of the plurality of pairs of welding pads, and communicate with the plurality of openings on the side.
本发明还涉及又一种电子载板,该电子载板包括:本体;设在该本体表面上两个成排相对配置的多个焊垫;以及覆盖该本体表面的保护层,该保护层中形成有多个开口外露出各该焊垫,供选择并联及串联的被动元件接置在该成排焊垫上,且在该成排焊垫间形成有沟槽,该沟槽长度是大于该被动元件所占的宽度且偏心置于该成排焊垫的一侧,并与该侧多个开口相连通。The present invention also relates to yet another electronic carrier board, which includes: a body; two welding pads arranged in rows opposite to each other on the surface of the body; and a protective layer covering the surface of the body, in the protective layer A plurality of openings are formed to expose each of the welding pads. Passive components for optional parallel and serial connection are placed on the row of welding pads, and grooves are formed between the rows of welding pads. The length of the groove is longer than that of the passive components. The width occupied by the component is eccentrically placed on one side of the row of pads, and communicated with a plurality of openings on the side.
本发明提供一种电子载板的构装结构,该电子载板的构装结构包括:电子载板,该电载板具有本体、成对设在该本体表面的焊垫以及覆盖该本体表面的保护层,该保护层中形成有开口外露出该焊垫,且在该成对焊垫间形成有沟槽,该沟槽偏心置于该成对焊垫的一侧并与该侧的开口形成连通状态;电子元件,对应接置在外露出该保护层开口的焊垫上,且该沟槽的长度是大于该电子元件的宽度;以及绝缘树脂,包覆该电子元件,并充分地分布在该电子元件与该电子载板间的间隙中。The invention provides a construction structure of an electronic carrier board, which comprises: an electronic carrier board, the electric carrier board has a body, welding pads arranged in pairs on the surface of the body, and a pad covering the surface of the body A protective layer, an opening is formed in the protective layer to expose the welding pad, and a groove is formed between the pair of welding pads, the groove is eccentrically placed on one side of the pair of welding pads and formed with the opening on the side Connected state; electronic components are correspondingly placed on the pads that expose the opening of the protective layer, and the length of the groove is greater than the width of the electronic components; and insulating resin covers the electronic components and is fully distributed on the electronic components. In the gap between the component and the electronic carrier.
此外,本发明也提示一种焊垫结构,其上覆盖有一保护层,该保护层中形成有开口外露出部分焊垫,该开口是连通至一沟槽(groove),该沟槽的长度是大于该开口尺寸。其中,该焊垫是可选择与该沟槽全部、部份邻接或完全不邻接。In addition, the present invention also proposes a welding pad structure, which is covered with a protective layer, and an opening is formed in the protective layer to expose a part of the welding pad. The opening is connected to a groove (groove), and the length of the groove is larger than the opening size. Wherein, the welding pad can be selected to be completely, partially or not adjacent to the trench.
与现有技术相比,本发明的电子载板及其构装结构使该电子载板中对应成对配置的焊垫间形成有沟槽,且使该沟槽偏心置于一侧,并使该沟槽与该侧用以外露出焊垫的防焊层开口相互连通,通过此不对称设计,在形成如防焊层的保护层的分辨率能力下,在成对焊垫间形成可供绝缘树脂流通的空间,进而使绝缘树脂材料有效充分地分布于电子元件与电子载板间隙,避免气洞产生导致的气爆以及电性桥接问题。Compared with the prior art, the electronic carrier board and its construction structure of the present invention make grooves formed between corresponding pairs of welding pads in the electronic carrier board, and make the grooves eccentrically placed on one side, and make the The groove communicates with the opening of the solder resist layer for exposing the solder pad on this side. Through this asymmetric design, under the resolution capability of forming a protective layer such as a solder resist layer, an insulating layer can be formed between the paired solder pads. The space for the resin to circulate, so that the insulating resin material can be effectively and fully distributed in the gap between the electronic component and the electronic carrier, so as to avoid air explosion and electrical bridging problems caused by air holes.
因此,在如0201型芯片被动元件等薄小型电子元件接置其上时,仍能够通过该不对称的设计,在现有制程条件情况下,使绝缘树脂材料有效地充填在电子元件与电子载板间隙。如此,在现有制程设备的条件下绝缘树脂可毫无阻碍地充分地分布在该电子元件下侧,避免气洞(Voids)产生及后续气爆(popcorn)问题,并在成对焊垫间形成电性绝缘屏障,防止成对焊垫间发生不当电性桥接。Therefore, when thin and small electronic components such as 0201-type chip passive components are placed on it, the asymmetric design can still be used to effectively fill the insulating resin material between the electronic components and the electronic carrier under the existing process conditions. board clearance. In this way, under the conditions of the existing process equipment, the insulating resin can be fully distributed on the lower side of the electronic component without hindrance, avoiding the generation of voids (Voids) and the subsequent problem of popcorn (popcorn), and between the paired pads Forms an electrically insulating barrier to prevent inappropriate electrical bridging between paired pads.
另外,本发明中外露焊垫的面积是可设计相同,使后续电子元件通过锡膏经表面贴装技术接置在该焊垫上时,具有相同润湿区域(wetting area),避免立碑现象(Tombstone)。可搭配不同平面尺寸的焊垫设计,使外露出该保护层的焊垫面积相同,提供相同润湿区域。In addition, the area of the exposed solder pad in the present invention can be designed to be the same, so that when the subsequent electronic components are connected to the solder pad by surface mount technology through solder paste, they have the same wetting area (wetting area), avoiding the phenomenon of tombstoning ( Tombstone). It can be designed with pads of different plane sizes so that the area of the pad exposed to the protective layer is the same and provides the same wetting area.
附图说明Description of drawings
图1A及图1B是现有表面贴装式被动元件与基板间的焊接状态示意图;1A and 1B are schematic diagrams of the welding state between the existing surface mount passive components and the substrate;
图2是中国台湾专利公告第442934号的被动元件组装示意图;Fig. 2 is a schematic diagram of passive component assembly of Taiwan Patent Announcement No. 442934;
图3是美国专利第6,521,997号揭示的被动元件组装示意图;Fig. 3 is a schematic diagram of assembly of passive components disclosed in US Patent No. 6,521,997;
图4是现有0402型芯片被动元件及0201型芯片被动元件焊接至基板的比较示意图;Figure 4 is a schematic diagram of the comparison of the existing 0402-type chip passive components and 0201-type chip passive components welded to the substrate;
图5A是本发明的电子载板实施例1平面示意图;5A is a schematic plan view of Embodiment 1 of the electronic carrier board of the present invention;
图5B及图5C是在图5A所示的电子载板的构装结构的剖面及平面示意图;5B and 5C are schematic cross-sectional and plan views of the structure of the electronic carrier shown in FIG. 5A;
图6A及图6B是本发明的电子载板实施例2平面示意图,以及在该电子载板上构装电子元件实施例2的剖面示意图;6A and 6B are schematic plan views of Embodiment 2 of the electronic carrier board of the present invention, and a schematic cross-sectional view of Embodiment 2 of electronic components assembled on the electronic carrier board;
图7A及图7B是本发明的电子载板实施例3平面示意图,以及在该电子载板上构装电子元件实施例3的剖面示意图;7A and 7B are schematic plan views of Embodiment 3 of the electronic carrier board of the present invention, and a schematic cross-sectional view of Embodiment 3 of electronic components assembled on the electronic carrier board;
图8A及图8B是本发明的电子载板实施例4平面示意图,以及在该电子载板上构装电子元件实施例4的剖面示意图;8A and 8B are schematic plan views of Embodiment 4 of the electronic carrier board of the present invention, and a schematic cross-sectional view of Embodiment 4 of electronic components assembled on the electronic carrier board;
图9A及图9B是本发明的电子载板实施例5平面示意图,以及在该电子载板上构装电子元件实施例5的剖面示意图;9A and 9B are schematic plan views of Embodiment 5 of the electronic carrier board of the present invention, and a schematic cross-sectional view of Embodiment 5 of electronic components constructed on the electronic carrier board;
图10是本发明的电子载板实施例6平面示意图;Fig. 10 is a schematic plan view of Embodiment 6 of the electronic carrier board of the present invention;
图11是本发明的电子载板实施例7平面示意图;11 is a schematic plan view of Embodiment 7 of the electronic carrier board of the present invention;
图12是本发明的电子载板实施例8平面示意图;Fig. 12 is a schematic plan view of Embodiment 8 of the electronic carrier board of the present invention;
图13是发明的电子载板实施例9平面示意图;以及Figure 13 is a schematic plan view of Embodiment 9 of the electronic carrier of the invention; and
图14是本发明的电子载板实施例10平面示意图。FIG. 14 is a schematic plan view of Embodiment 10 of the electronic carrier board of the present invention.
具体实施方式Detailed ways
实施例1Example 1
请参阅图5A以及图5B、图5C,它是本发明的电子载板实施例1平面示意图,以及在该电子载板上构装电子元件实施例1的剖面及平面示意图,其中,须注意的是,该附图均为简化的示意图,仅以示意方式说明本发明的基本结构。因此,在该附图中仅显示与本发明有关的元件,且显示的元件并非以实际实施时的数目、形状、及尺寸比例等加以绘制,且其元件布局形态可能更为复杂。Please refer to FIG. 5A, FIG. 5B, and FIG. 5C, which are a schematic plan view of Embodiment 1 of the electronic carrier board of the present invention, and a schematic cross-sectional and plan view of Embodiment 1 of electronic components assembled on the electronic carrier board. Among them, it should be noted that Yes, the drawings are all simplified schematic diagrams, only illustrating the basic structure of the present invention in a schematic manner. Therefore, only elements related to the present invention are shown in the drawings, and the number, shape, and size ratio of the shown elements are not drawn in actual implementation, and the layout of the elements may be more complicated.
如图所示,本发明的电子载板51包括:一本体511;多个成对设在该本体511表面的焊垫52;以及一用以覆盖该本体表面的保护层53,该保护层53中形成有开口530、530’外露出该焊垫52,在该成对焊垫52间形成有一呈椭圆形的无保护层53覆盖的沟槽54,该沟槽54的长度大于焊接至该成对焊垫52的电子元件的宽度,且是偏心置于该成对焊垫52的一侧并与该侧的开口530’形成连通状态,其中,该焊垫52是完全邻接至该沟槽54。As shown in the figure, the
该电子载板51可以是芯片封装使用的封装基板、电路板或印刷电路板等,本实施例中主要以封装基板为例进行说明。该电子载板51的本体511可以是绝缘层或为其中间隔堆栈有线路层的绝缘层,且在其表面布设有多条导电线路(未标出)及焊垫52,其中部分焊垫是两两成对设置。该绝缘层是例如玻璃纤维、环氧树脂(Epoxy)、聚亚酰胺(polyimide)胶片、FR4树脂及BT(Bismaleimide Triazine)树脂等材料制成,该线路层例如是铜层。The
该电子载板本体511上覆盖有一保护层53,保护该导电线路避免受外界破坏及污染,该保护层53是例如防焊层(solder mask),该防焊层的材质是选用具有高度流动性的高分子聚合物(Polymer),如环氧树脂(Epoxy Resin)等,且该保护层53对应于该焊垫位置处形成有开口530、530’以外露出该焊垫52,本实施例中该外露出保护层53的焊垫52形式可以是四周被防焊层所包覆的防焊层定义(Solder Mask Define,SMD)焊垫。The electronic carrier body 511 is covered with a
另在该保护层中对应于成对设置的焊垫间是形成有一椭圆形的沟槽54,该沟槽54是偏心置于该成对焊垫52的一侧并与该侧的开口530’形成连通状态,且该沟槽54的长度是大于焊接至该成对焊垫52的电子元件的宽度。此外该沟槽54形式除了是本图示的椭圆形外,也可选择其它形状,非以此为限。In addition, an
如图5B及图5C所示,本发明也提供一种电子载板的构装结构,该构装结构包括:一电子载板51,其中该电载板51是具有一本体511,多个成对设在该本体表面的焊垫52,以及一用以覆盖该本体表面的保护层53,该保护层53中形成有开口530、530’以外露出该焊垫52,其中在该成对焊垫52间形成有沟槽54,该沟槽54的长度L大于电子元件55的宽度W,且是偏心置于该成对焊垫的一侧并与该侧的开口530’形成连通状态;一电子元件55,是对应接置在外露出该保护层开口的焊垫52上;以及一绝缘树脂57,包覆该电子元件55并充分地分布在该电子元件55与该电子载板51间的间隙中。As shown in FIG. 5B and FIG. 5C, the present invention also provides a construction structure of an electronic carrier board, which includes: an
该焊垫52上分别涂布如锡膏的导电材料56后,即可供一电子元件55的两端部接置在该锡膏上,然后进行回焊作业,使该电子元件55借锡膏焊接到该焊垫52上并形成电性连接关系。该电子元件55是被动元件,且可例如是0201型或更小型芯片被动元件,本实施例中是以0201型芯片被动元件为例进行说明,如图所示,为配合0201型芯片被动元件的设置,该成对设置的两个外露焊垫52间的距离S1是250微米,该沟槽54及开口530’的连通部分宽度S3受防焊层分辨率(Resolution)的限制,最小是150微米,因此开口530的防焊层宽度S2会具有250-150=100微米,远大于最少宽度75微米的限制,如此,当载有0201型芯片被动元件的封装基板进行模压制程时,用于包覆被动元件的流动性绝缘树脂57,例如环氧树脂等,即可有效流入该沟槽54与开口530’连通形成的空间,进而充分地分布在该0201型芯片被动元件与封装基板的间隙中,避免气洞(Voids)产生以及后续热环境中发生气爆问题,并在成对焊垫间形成电性绝缘屏障,防止成对焊垫间发生不当的电性桥接。After the
与现有技术相比,本发明的电子载板及其构装结构,是使该电子载板中对应成对配置的焊垫间形成有沟槽,并使该沟槽长度大于电子元件宽度,且偏心置于一侧,同时使该沟槽与该侧用以外露出焊垫的防焊层开口相互连通,通过此一不对称设计,在焊垫的防焊层最少75微米宽度限制下,能在成对焊垫间形成可供绝缘树脂流通的空间,进而使绝缘树脂材料有效充分地分布在电子元件与电子载板间隙,避免气洞产生导致的气爆及电性桥接问题。Compared with the prior art, the electronic carrier board and its assembly structure of the present invention are such that grooves are formed between corresponding pairs of welding pads in the electronic carrier board, and the length of the grooves is greater than the width of the electronic components. And it is placed eccentrically on one side, and at the same time, the groove communicates with the opening of the solder mask layer that exposes the solder pad on this side. Through this asymmetric design, under the minimum width of the solder mask layer of the solder pad 75 microns A space for the insulating resin to flow is formed between the paired pads, so that the insulating resin material is effectively and fully distributed in the gap between the electronic component and the electronic carrier board, and the air explosion and electrical bridging problems caused by the generation of air holes are avoided.
因此,当如0201型芯片被动元件等薄小型电子元件接置其上时,仍能够通过该不对称的设计,在现有最少防焊层宽度75微米的制程条件情况下,使绝缘树脂材料能够有效充填在电子元件与电子载板间隙,不会发生气爆及电性桥接问题。如此,可应用现有制程设备有效地在电子元件下方形成沟槽,绝缘树脂可毫无阻碍地充分地分布在该电子元件下侧,避免气洞(Voids)产生及后续气爆(popcorn)问题,并在成对焊垫间形成电性绝缘屏障,防止成对焊垫间发生不当电性桥接。Therefore, when thin and small electronic components such as 0201-type chip passive components are placed on it, the asymmetric design can still make the insulating resin material available under the existing process conditions with a minimum solder mask width of 75 microns It effectively fills the gap between electronic components and electronic carrier boards, and there will be no gas explosion and electrical bridging problems. In this way, existing process equipment can be used to effectively form grooves under the electronic components, and the insulating resin can be fully distributed on the underside of the electronic components without hindrance, avoiding the generation of voids and subsequent popcorn problems , and form an electrical insulation barrier between the paired pads to prevent improper electrical bridging between the paired pads.
另外,本发明中外露焊垫面积是可相同的设计,使后续电子元件通过锡膏以经表面贴装技术而接置在该焊垫上时,具有相同润湿区域(wetting area),避免立碑现象(Tombstone)。In addition, the area of the exposed pad in the present invention can be designed to be the same, so that when the subsequent electronic components are connected to the pad by surface mount technology through solder paste, they have the same wetting area (wetting area), avoiding tombstoning Phenomenon (Tombstone).
实施例2Example 2
请参阅图6A及图6B,它是本发明的电子载板实施例2平面示意图,以及在该电子载板上构装电子元件实施例2的剖面示意图。Please refer to FIG. 6A and FIG. 6B , which are schematic plan views of Embodiment 2 of the electronic carrier board of the present invention, and a schematic cross-sectional view of Embodiment 2 of constructing electronic components on the electronic carrier board.
本发明实施例2的电子载板及其构装结构与上述实施例1大致相同,主要差异在于对应形成于该保护层(防焊层)53中的开口530、530’的尺寸大于该焊垫52尺寸大小,使该焊垫52完整显露出该保护层53,借以形成一非防焊层定义(non-solder mask defined;NSMD)焊垫。The electronic carrier board and its assembly structure of Embodiment 2 of the present invention are substantially the same as those of Embodiment 1 above, the main difference is that the corresponding
同样地,当对应接置有如0201型芯片被动元件时,该外露焊垫52间距离S1为250微米,该开口530边缘与非防焊层定义焊垫52边缘距离S4为25微米,该开口530’与沟槽54连通形成的空间宽度S3最少150微米的宽度,则防焊层最少宽度S2仍有250-25-150=75微米,故可有效供绝缘树脂流入,进而使绝缘树脂57能够有效充分地分布于该电子元件55与电子载板51间。Similarly, when a passive component such as a 0201 type chip is correspondingly connected, the distance S1 between the exposed
实施例3Example 3
请参阅图7A及图7B,它是本发明的电子载板实施例3的平面示意图,以及在该电子载板上构装电子元件实施例3的剖面示意图。Please refer to FIG. 7A and FIG. 7B , which are schematic plan views of Embodiment 3 of the electronic carrier board of the present invention, and schematic cross-sectional views of Embodiment 3 of constructing electronic components on the electronic carrier board.
本发明实施例3的电子载板及其构装结构与上述实施例1大致相同,主要差异在于该沟槽54是呈长方形。The electronic carrier board and its assembly structure of Embodiment 3 of the present invention are substantially the same as Embodiment 1 above, the main difference is that the
另应注意的是,外露出该保护层53的焊垫52可以是防焊层定义焊垫或非防焊层定义焊垫,非以本附图为限。It should also be noted that the
实施例4Example 4
请参阅图8A及图8B,它是本发明的电子载板实施例4的平面示意图,以及在该电子载板上构装电子元件实施例4的剖面示意图。Please refer to FIG. 8A and FIG. 8B , which are schematic plan views of Embodiment 4 of the electronic carrier board of the present invention, and schematic cross-sectional views of Embodiment 4 of constructing electronic components on the electronic carrier board.
本发明实施例4的电子载板及其构装结构与上述实施例3大致相同,主要差异在于该开口530尺寸是大于焊垫52尺寸,即该外露出保护层53的焊垫52形式是四周完整显露出防焊层的非防焊层定义(NSMD)焊垫。且该开口530尺寸大于开口530’尺寸,外露出该保护层开口530、530’的焊垫52面积相同,提供相同润湿区域(wetting area)。The electronic carrier board and its assembly structure of Embodiment 4 of the present invention are substantially the same as those of Embodiment 3 above, the main difference being that the size of the
实施例5Example 5
请参阅图9A及图9B,它是本发明的电子载板实施例5的平面示意图,以及在该电子载板上构装电子元件实施例5的剖面示意图。Please refer to FIG. 9A and FIG. 9B , which are schematic plan views of the fifth embodiment of the electronic carrier board of the present invention, and a schematic cross-sectional view of the fifth embodiment of electronic components assembled on the electronic carrier board.
本发明实施例5的电子载板及其构装结构与上述实施例3大致相同,主要差异在于对应形成于该保护层(防焊层)53中的开口530、530’中,该与沟槽54连通的开口530’尺寸是大于焊垫52的尺寸,即该外露出保护层53的焊垫52形式是四周完整显露出防焊层的非防焊层定义(NSMD)焊垫,相对应另一开口530的尺寸是小于焊垫52的尺寸,即该外露出保护层53的焊垫52形式是四周被防焊层所包覆的防焊层定义(SMD)焊垫。The electronic carrier board and its assembly structure of Embodiment 5 of the present invention are substantially the same as those of Embodiment 3 above, the main difference lies in the
该开口530’的尺寸是大于开口530的尺寸,外露出该保护层开口530、530’的焊垫面积相同,提供相同润湿区域(wetting area)。The size of the opening 530' is larger than that of the
实施例6Example 6
请参阅图10,它是本发明的电子载板实施例6的平面示意图。Please refer to FIG. 10 , which is a schematic plan view of Embodiment 6 of the electronic carrier board of the present invention.
本发明实施例6的电子载板与上述实施例3大致相同,主要差异在于形成于该焊垫52间的沟槽54的长度,是大于电子元件宽度且等于开口530’的尺寸。The electronic carrier board of Embodiment 6 of the present invention is substantially the same as Embodiment 3 above, the main difference being that the length of the
实施例7Example 7
请参阅图11,它是本发明的电子载板实施例7的平面示意图。Please refer to FIG. 11 , which is a schematic plan view of Embodiment 7 of the electronic carrier board of the present invention.
本发明实施例7与上述实施例3大致相同,主要差异在于焊垫间距许可的情况下,该焊垫52形成有延伸结构,其能够部分地邻接到沟槽54,且该焊垫52与沟槽54距离D最少为75微米,避免沟槽54向左偏位时造成焊垫52外露面积的大范围改变而影响后续润湿区域(wetting area)。Embodiment 7 of the present invention is substantially the same as Embodiment 3 above, the main difference is that the
实施例8Example 8
请参阅图12,它是本发明的电子载板实施例8的平面示意图。Please refer to FIG. 12 , which is a schematic plan view of Embodiment 8 of the electronic carrier board of the present invention.
本发明实施例8的电子载板与上述实施例3大致相同,主要差异在于该焊垫52完全不邻接至沟槽54,且该焊垫52与沟槽54距离D最少为75微米,避免沟槽54向左偏位时造成焊垫52外露面积的改变,而影响后续润湿区域(wetting area)。The electronic carrier board of Embodiment 8 of the present invention is substantially the same as that of Embodiment 3 above, the main difference is that the
实施例9Example 9
请参阅图13,它是本发明的电子载板实施例9的平面示意图。Please refer to FIG. 13 , which is a schematic plan view of Embodiment 9 of the electronic carrier board of the present invention.
本发明实施例9的电子载板与上述实施例3大致相同,主要差异在于该电子载板可针对邻接的电子元件(未标出),在对应接置相邻电子元件的多个成对焊垫52间形成有一沟槽54,该沟槽54长度大于相邻电子元件所占的宽度且偏心置于该多个成对焊垫52的一侧,并能够与该侧多个外露出各该焊垫的保护层开口530’相连通,在该多个成对的焊垫52上接置邻接的电子元件,并可使后续用以包覆这些电子元件的绝缘树脂(未标出),能够利用该沟槽与保护层开口连通的空间而充分地分布于这些电子元件下方,避免气洞及不当电性桥接问题。The electronic carrier board of Embodiment 9 of the present invention is substantially the same as the above-mentioned Embodiment 3, the main difference is that the electronic carrier board can be connected to adjacent electronic components (not marked) in a plurality of pairs of soldered adjacent electronic components. A
实施例10Example 10
请参阅图14,它是本发明的电子载板实施例10平面示意图。Please refer to FIG. 14 , which is a schematic plan view of Embodiment 10 of the electronic carrier board of the present invention.
本发明实施例10的电子载板与上述实施例3大致相同,主要差异在于当在该电子载板上接置并联或串联的被动元件时,如0805型被动元件,它是由多个成对的电容或电阻元件构成,因此用以接置该0805型被动元件的焊垫52也是呈现出多个成对排列,同时用以显露出该焊垫52的保护层开口530、530’也是呈现对应排列,因此形成于该两对应排列的焊垫52间是形成有一沟槽54,该沟槽54长度是大于如0805型的被动元件的宽度且偏心置于该成排焊垫52的一侧,并能够与外露出各该排焊垫52的各保护层开口530’相连通。The electronic carrier board of Embodiment 10 of the present invention is substantially the same as the above-mentioned Embodiment 3, the main difference is that when connecting parallel or serial passive elements on the electronic carrier board, such as the 0805 type passive element, it is composed of multiple paired Therefore, the
另外,应予注意,本发明中上述各实施例的内容可因应实际制程需求加以搭配变化,而非以各别实施例所述为限。In addition, it should be noted that the contents of the above-mentioned embodiments of the present invention can be matched and changed according to actual process requirements, and are not limited to the descriptions of the respective embodiments.
Claims (28)
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| CN1997261B true CN1997261B (en) | 2010-08-18 |
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| KR100850243B1 (en) * | 2007-07-26 | 2008-08-04 | 삼성전기주식회사 | Printed Circuit Board and Manufacturing Method |
| US20210057323A1 (en) * | 2018-09-28 | 2021-02-25 | Intel Corporation | Groove design to facilitate flow of a material between two substrates |
| TWI760272B (en) * | 2021-08-09 | 2022-04-01 | 矽品精密工業股份有限公司 | Electronic package and carrier structure |
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| US6521977B1 (en) * | 2000-01-21 | 2003-02-18 | International Business Machines Corporation | Deuterium reservoirs and ingress paths |
| CN1466199A (en) * | 2002-06-28 | 2004-01-07 | ��Ʒ���ܹ�ҵ�ɷ�����˾ | Semiconductor package with chip seat with open hole and manufacturing method thereof |
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| US6521977B1 (en) * | 2000-01-21 | 2003-02-18 | International Business Machines Corporation | Deuterium reservoirs and ingress paths |
| CN1466199A (en) * | 2002-06-28 | 2004-01-07 | ��Ʒ���ܹ�ҵ�ɷ�����˾ | Semiconductor package with chip seat with open hole and manufacturing method thereof |
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