CN1855450A - High heat dissipation semiconductor package and manufacturing method thereof - Google Patents
High heat dissipation semiconductor package and manufacturing method thereof Download PDFInfo
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Abstract
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技术领域technical field
本发明是关于一种半导体封装件及其制法,特别是关于一种具有散热片以提高散热效率的半导体封装件及其制法。The present invention relates to a semiconductor package and its manufacturing method, in particular to a semiconductor package with heat sink to improve heat dissipation efficiency and its manufacturing method.
背景技术Background technique
随着对电子产品轻薄短小化的要求,诸如球栅阵列(BGA,Ball GridArray)这种可缩小集成电路(IC)且具有高密度与多管脚的半导体封装件日渐成为封装市场上的主流之一。然而,由于这种半导体封装件提供较高密度的电子电路(Electronic Circuits)与电子元件(ElectronicComponents),所以在运行时产生的热量也较高;而且,这种半导体封装件是用导热性不佳的封装胶体包覆半导体芯片,所以往往因散热效率不佳影响到半导体芯片的性能。With the demand for thinner, lighter and smaller electronic products, semiconductor packages such as Ball Grid Array (BGA, Ball GridArray), which can shrink integrated circuits (ICs) and have high density and multiple pins, have gradually become the mainstream in the packaging market. one. However, since this semiconductor package provides a higher density of electronic circuits (Electronic Circuits) and electronic components (Electronic Components), the heat generated during operation is also higher; moreover, this semiconductor package is made of materials with poor thermal conductivity. The encapsulation colloid covers the semiconductor chip, so the performance of the semiconductor chip is often affected by poor heat dissipation efficiency.
为了提高半导体封装件的散热效率,有很多人提出加设散热片(Heat Sink,Heat Slug,Heat Block)在半导体封装件的技术,相关的技术例如美国专利第5,216,278号、第5,736,785号、第5,977,626号、第6,522,428号、第6,528,876号、第6,462,405号、第6,429,512号、第6,433,420号、第6,444,498号以及第6,458,626号等案。In order to improve the heat dissipation efficiency of semiconductor packages, many people have proposed the technology of adding heat sinks (Heat Sink, Heat Slug, Heat Block) to semiconductor packages. Related technologies such as US Patent No. 5,216,278, No. 5,736,785, No. 5,977,626 No. 6,522,428, 6,528,876, 6,462,405, 6,429,512, 6,433,420, 6,444,498, and 6,458,626.
请参阅图7,美国专利第5,977,626号案是一种具有散热片的半导体封装件,该半导体封装件是将散热片71置于基板73上,并使该散热件71的中央凸部711接触到半导体芯片70,且令该散热件71顶面710外露出封装胶体74,借该散热片71逸散半导体芯片70运行时产生的热量。Please refer to FIG. 7 , U.S. Patent No. 5,977,626 is a semiconductor package with a heat sink. The semiconductor package places a heat sink 71 on a substrate 73 and makes the central protrusion 711 of the heat sink 71 contact The semiconductor chip 70 , and the top surface 710 of the heat sink 71 exposes the encapsulant 74 , so that the heat generated by the semiconductor chip 70 can be dissipated through the heat sink 71 .
然而,这种半导体封装件在制造上存在若干缺点。首先,该散热片71与芯片70粘接后,置入封装模具的模穴中进行该封装胶体74的模压作业(Molding)时,该散热片71的顶面710必须顶抵到模穴的顶壁,倘若该散热片71的顶面710未能有效地顶抵到模穴的顶壁,在两者间形成间隙时,即会有封装胶体74溢出,残留在散热片71的顶面710上,一旦散热片71的顶面710上形成有溢胶,除了会影响该散热片71的散热效率外,还会影响制成品的外观,所以必须进行去胶(Deflash)的处理;然而,去胶处理不但耗时,增加封装成本,且也会导致制成品受损。此外,若散热片71顶抵住模穴顶壁的力量过大,则会使质脆的芯片70因过度的压力裂损。However, such semiconductor packages have several disadvantages in their manufacture. First of all, after the heat sink 71 is bonded to the chip 70, when it is put into the mold cavity of the packaging mold to carry out the molding operation (Molding) of the encapsulant 74, the top surface 710 of the heat sink 71 must be against the top of the mold cavity. wall, if the top surface 710 of the heat sink 71 fails to effectively abut against the top wall of the mold cavity, and a gap is formed between the two, the encapsulant 74 will overflow and remain on the top surface 710 of the heat sink 71 , once the top surface 710 of the heat sink 71 is formed with overflowing glue, in addition to affecting the heat dissipation efficiency of the heat sink 71, it will also affect the appearance of the finished product, so it is necessary to remove the glue (Deflash); however, to remove Glue processing is not only time-consuming and increases packaging costs, but also causes damage to finished products. In addition, if the force of the cooling fin 71 against the top wall of the mold cavity is too great, the brittle chip 70 will be cracked due to excessive pressure.
此外,为了使散热片71的顶面710到基板73上表面的距离能恰等于模具模穴的深度,散热片71与芯片70的粘接、芯片70与基板73的粘接以及散热片71的厚度都必须精准地控制与制作,但是这种精密度上的要求,会使封装成本增加并提高制程复杂度,所以实际实施中有较大困难。另有美国专利第5,216,278及5,736,785号等案也提出相类似的半导体封装件,但是这种半导体封装件在制程上也同样会面临上述问题,所以会降低其产业利用价值。In addition, in order to make the distance between the top surface 710 of the heat sink 71 and the upper surface of the substrate 73 exactly equal to the depth of the mold cavity, the bonding of the heat sink 71 and the chip 70, the bonding of the chip 70 and the substrate 73, and the bonding of the heat sink 71 The thickness must be precisely controlled and manufactured, but this precision requirement will increase the packaging cost and increase the complexity of the manufacturing process, so it is more difficult to implement in practice. In addition, U.S. Patent Nos. 5,216,278 and 5,736,785 also propose similar semiconductor packages, but this semiconductor package also faces the above-mentioned problems in the manufacturing process, so its industrial utilization value will be reduced.
因此,美国专利第6,522,428号、第6,528,876号、第6,462,405号、第6,429,512号以及第6,433,420号等案提供一种散热片不接触半导体芯片的半导体封装件。如图8所示的美国专利第6,462,405号的具有散热片的半导体封装件,它主要是将半导体芯片80通过焊线82电性连接到基板83后,在该芯片80上表面接置例如缺陷芯片的盖体85,并在该基板83上接置顶面外露出封装胶体84的散热片81,且该散热片81形成有一凹部811,供芯片80容置在该散热片81下方未与该散热片81接触,防止模压时使质脆的半导体芯片80因过度的压力裂损。然而,因散热片81无法直接接触芯片80,从而无法将其产生的热量迅速逸散,导致半导体芯片可靠性下降,不利于高度集成电路的需求,再者,它仍无法解决模压作业时,散热片81顶面产生的溢胶问题,以及散热片81顶面到基板83上表面的距离必须等于模具的模穴深度等精准控制与制作要求问题。Therefore, US Patent Nos. 6,522,428, 6,528,876, 6,462,405, 6,429,512 and 6,433,420 provide a semiconductor package in which the heat sink does not contact the semiconductor chip. U.S. Patent No. 6,462,405 as shown in FIG. 8 has a semiconductor package with a heat sink. After the semiconductor chip 80 is electrically connected to the substrate 83 through a bonding wire 82, a defective chip is placed on the upper surface of the chip 80. cover body 85, and connect the heat sink 81 on the top surface of the substrate 83 to expose the encapsulant 84, and the heat sink 81 forms a concave portion 811 for the chip 80 to be accommodated under the heat sink 81 without contacting the heat sink 81 contacts to prevent the brittle semiconductor chip 80 from cracking due to excessive pressure during molding. However, because the heat sink 81 cannot directly contact the chip 80, the heat generated by it cannot be quickly dissipated, resulting in a decrease in the reliability of the semiconductor chip, which is not conducive to the needs of highly integrated circuits. Moreover, it still cannot solve the problem of heat dissipation during molding operations. The problem of glue overflow on the top surface of the fin 81, and the distance between the top surface of the heat sink 81 and the upper surface of the substrate 83 must be equal to the cavity depth of the mold and other precise control and production requirements.
鉴于上述问题,美国专利第6,444,498号以及第6,458,626号等案则提出一种使散热片与半导体芯片直接接触且不会在模压作业中造成芯片裂损的技术。In view of the above problems, US Pat. No. 6,444,498 and No. 6,458,626 propose a technique for directly contacting the heat sink with the semiconductor chip without causing chip cracks during the molding process.
请参阅图9A至图9C,它是美国专利第6,444,498号案揭示的一种半导体封装件,散热片能直接粘置在芯片上,不会产生压损芯片或溢胶形成在散热片外露表面上的问题。该半导体封装件在散热片91外露在大气中的表面上,形成与散热片91间的粘接性差的材料层95(例如聚酰亚胺树脂制成的胶粘片),再将该散热片91直接粘置于接置在整片基板93的芯片90上,继而进行模压制程,用封装胶体94完全包覆该散热片91及芯片90,并使封装胶体94覆盖在散热片91的材料层95上(如图9A所示),这样,模压制程使用模具的模穴深度大于芯片90与散热片91的厚度之和,所以在模具合模后,模具不会触及散热片91,芯片90不会受压而裂损;接着,进行切单(Singulation)程序(如图9B所示),并将散热片91上方的封装胶体94去除。其中,因形成在散热片91上的材料层95与散热片91间的粘接性小于其与封装胶体94间的粘接性,将封装胶体94剥除后,该材料层95会粘附在封装胶体94上随之去除(如图9C所示),所以该散热片91上不会形成溢胶。Please refer to FIG. 9A to FIG. 9C, which is a semiconductor package disclosed in US Patent No. 6,444,498. The heat sink can be directly attached to the chip without pressure damage to the chip or overflow formed on the exposed surface of the heat sink. The problem. In this semiconductor package, on the surface of the
但是,上述技术的制法仅适用于薄型球栅阵列(TFBGA,Thin FineBGA)半导体封装件,换言之,即封装胶体的尺寸与基板的尺寸齐平。因此,这种制法并不适用于诸如PBGA半导体封装件,所以限制了其产业利用价值。However, the manufacturing method of the above technology is only applicable to thin ball grid array (TFBGA, Thin FineBGA) semiconductor packages, in other words, the size of the encapsulant is flush with the size of the substrate. Therefore, this manufacturing method is not suitable for semiconductor packages such as PBGA, so its industrial utilization value is limited.
因此,如何克服现有技术中因半导体芯片破损、制程困难以及散热效率不佳等缺点造成的可靠性不佳、品质不良、产业利用价值低等问题,有效散除半导体封装件产生热量,实已成目前急待解决的课题。Therefore, how to overcome the problems of poor reliability, poor quality, and low industrial utilization value caused by the defects of semiconductor chip damage, difficult manufacturing process, and poor heat dissipation efficiency in the prior art, and how to effectively dissipate the heat generated by semiconductor packages has become a reality. become an urgent problem to be solved.
发明内容Contents of the invention
为克服上述现有技术的缺点,本发明的主要目的在于提供一种高散热性的半导体封装件及其制法,使散热片与芯片可直接接合以提高散热效率,且不会在模压制程中造成芯片的裂损与溢胶问题,进而提高制成品的优良率。In order to overcome the shortcomings of the above-mentioned prior art, the main purpose of the present invention is to provide a semiconductor package with high heat dissipation and its manufacturing method, so that the heat sink and the chip can be directly bonded to improve the heat dissipation efficiency, and there will be no heat dissipation during the molding process. Cause chip cracks and glue overflow problems, thereby improving the good rate of finished products.
本发明的另一目的在于提供一种高散热性的半导体封装件及其制法,使散热片与芯片粘接作业不需要进行高度控制,可降低封装成本及提高优良率。Another object of the present invention is to provide a highly heat-dissipating semiconductor package and its manufacturing method, which eliminates the need for highly controlled bonding of the heat sink and the chip, reduces packaging costs and improves yield.
本发明的又一目的在于提供一种可提高产业利用价值的高散热性的半导体封装件及其制法。Another object of the present invention is to provide a semiconductor package with high heat dissipation and a manufacturing method thereof that can increase industrial utility value.
为达成上述及其它目的,本发明一种高散热性的半导体封装件及其制法。该高散热性的半导体封装件的制法包括:将至少一个半导体芯片接置并电性连接在芯片载体上,且该芯片载体上接置有具有对应芯片位置开孔的收纳板,供半导体芯片收纳在该开孔中而接置在该芯片载体上;将表面形成有接口层的散热片,以其相对的另一表面接置到该半导体芯片上;进行模压作业,形成包覆该散热片、半导体芯片及部分收纳板的封装胶体;沿该收纳板开孔处进行切割,移除该收纳板及覆盖其上的封装胶体;以及移除残留在该散热片接口层上的封装胶体。To achieve the above and other objects, the present invention provides a semiconductor package with high heat dissipation and a manufacturing method thereof. The manufacturing method of the highly heat-dissipating semiconductor package includes: connecting and electrically connecting at least one semiconductor chip to a chip carrier, and the chip carrier is connected with a receiving plate having a hole corresponding to the position of the chip for the semiconductor chip Received in the opening and placed on the chip carrier; the heat sink with the interface layer formed on the surface is connected to the semiconductor chip with its opposite surface; molding operation is performed to form a heat sink covering the
该芯片载体可以是BGA基板或LGA基板;该半导体芯片与该基板之间可以焊线或倒装芯片方式电性连接。若该芯片载体为BGA基板,上述制法还包括:进行植球作业,形成多个导电组件,使该半导体芯片借其与外界装置电性连接。另外,该半导体封装件可采用批次方式制作,且植球作业可选择在进行切单作业之前或之后进行。The chip carrier may be a BGA substrate or an LGA substrate; the semiconductor chip and the substrate may be electrically connected by wire bonding or flip-chip. If the chip carrier is a BGA substrate, the above manufacturing method also includes: performing ball planting operation to form a plurality of conductive components, so that the semiconductor chip is electrically connected with external devices. In addition, the semiconductor package can be produced in batches, and the ball planting operation can be selected before or after the singulation operation.
该收纳板开孔的尺寸大致为模压及切割后的封装胶体大小。该散热片的大小可大于该收纳板开孔的大小,在制程中沿该收纳板开孔切割时将同时切割该散热片边缘,使该散热片侧边外露出封装胶体;该散热片在对应切割处边缘可选择设有凹部,将该散热件边缘厚度变薄,便于进行切割作业;在切割作业时,该剩余封装胶体的尺寸等于或小于该收纳板开孔大小。该散热片下表面与封装胶体接触位置形成有粘接强化部,且该粘接强化部可以是凹凸结构或经粗糙化(Roughened)、黑化(Black Oxide)处理的结构组成群组中的一种。The size of the opening of the receiving board is approximately the size of the molded and cut encapsulation compound. The size of the heat sink can be larger than the size of the opening of the receiving plate. When cutting along the opening of the receiving plate during the manufacturing process, the edge of the heat sink will be cut at the same time, so that the side of the heat sink exposes the encapsulant; The edge of the cutting part can optionally be provided with a concave part, so that the thickness of the edge of the heat sink can be thinned to facilitate the cutting operation; during the cutting operation, the size of the remaining encapsulant is equal to or smaller than the size of the opening of the receiving plate. An adhesive strengthening part is formed at the contact position between the lower surface of the heat sink and the encapsulant, and the adhesive strengthening part may be one of a group consisting of a concave-convex structure or a roughened (Roughened) or blackened (Black Oxide) structured structure kind.
该接口层(如金属层)与散热片间的粘接性可大于其与封装胶体间的粘接性,将封装胶体剥除后,该接口层仍存留在散热片上,且因接口层与封装胶体间的粘接性差,封装胶体不会残留在散热片上,所以无溢胶的问题;相对地,该形成在散热片上的接口层(例如聚酰亚胺树脂制成的胶粘片)与散热片间的粘接性可小于其与封装胶体间的粘接性,将封装胶体剥除后,该接口层会粘附在封装胶体上而随之去除,所以该散热片上也不会形成溢胶。The adhesion between the interface layer (such as a metal layer) and the heat sink can be greater than the adhesion between it and the encapsulation gel. The adhesion between colloids is poor, and the packaging colloid will not remain on the heat sink, so there is no problem of overflowing glue; relatively, the interface layer formed on the heat sink (such as an adhesive sheet made of polyimide resin) and heat dissipation The adhesiveness between the chips can be smaller than the adhesiveness between them and the encapsulation colloid. After the encapsulation colloid is peeled off, the interface layer will adhere to the encapsulation colloid and be removed accordingly, so there will be no glue overflow on the heat sink .
该高散热性的半导体封装件包括:基板;半导体芯片,接置在该基板上表面并与该基板电性连接;散热片,接置在该半导体芯片上;以及封装胶体,包覆该半导体芯片与散热件,并外露出该散热片的顶面及侧边,并且该封装胶体与该散热片的侧边保持齐平,以及该封装胶体尺寸小于基板尺寸。The highly heat-dissipating semiconductor package includes: a substrate; a semiconductor chip that is placed on the upper surface of the substrate and electrically connected to the substrate; a heat sink that is placed on the semiconductor chip; and an encapsulant that covers the semiconductor chip and the heat sink, and expose the top surface and side of the heat sink, and the encapsulant is flush with the side of the heat sink, and the size of the encapsulant is smaller than the size of the substrate.
该基板可以是BGA基板或LGA基板,且其尺寸大于该散热片与该封装胶体尺寸。该半导体芯片可借由引线结合或倒装芯片方式接置在该基板上表面并与该基板电性连接。该散热片的边缘可选择设有凹部,便于进行切割作业,另该散热片下表面与封装胶体接触位置可选择设有粘接强化部,且该粘接强化部可以是凹凸结构或经粗糙化(Roughened)、黑化(Black Oxide)处理的结构组成群组中的一种。The substrate can be a BGA substrate or an LGA substrate, and its size is larger than that of the heat sink and the encapsulant. The semiconductor chip can be placed on the upper surface of the substrate and electrically connected with the substrate by wire bonding or flip-chip. The edge of the heat sink can optionally be provided with a concave part, which is convenient for cutting operations. In addition, the lower surface of the heat sink and the contact position of the encapsulant can optionally be provided with an adhesive strengthening part, and the adhesive strengthening part can be a concave-convex structure or roughened (Roughened), Black Oxide (Black Oxide) processed structure constitutes one of the groups.
该半导体封装件还包括形成于该散热片上的接口层,该接口层是金属层;该半导体封装件还可包括多个导电组件,该导电组件接置在该基板下表面,使该半导体芯片借其与外界装置导电连接。该导电组件可例如是焊球。The semiconductor package also includes an interface layer formed on the heat sink, the interface layer is a metal layer; the semiconductor package can also include a plurality of conductive components, the conductive components are connected to the lower surface of the substrate, so that the semiconductor chip can It is electrically conductively connected to an external device. The conductive component may be, for example, a solder ball.
本发明使封装模具的模穴将该散热片包括于内,该模穴不会触及该散热片。因此,与现有技术相比,本发明可保证散热片直接接触半导体芯片,从而可提高散热效率,且不会令半导体芯片受到来自封装模具或散热片的压力而裂损。同时在该散热片上也覆有接口层,可供后续轻易移除覆盖在其上的封装胶体,不会有溢胶问题。本发明中散热片与芯片粘接作业不需要进行高度控制,可降低封装成本及提高优良率。另外这种半导体封装件的封装胶体与散热片的边缘保持齐平,且该散热片及封装胶体的尺寸小于该基板。The invention makes the mold cavity of the package mold include the heat sink, and the mold cavity will not touch the heat sink. Therefore, compared with the prior art, the present invention can ensure that the heat sink is in direct contact with the semiconductor chip, thereby improving heat dissipation efficiency and preventing the semiconductor chip from cracking due to the pressure from the packaging mold or the heat sink. At the same time, the heat sink is also covered with an interface layer, which can be used for subsequent easy removal of the encapsulant covering it, and there will be no glue overflow problem. In the present invention, the bonding operation between the heat sink and the chip does not require height control, which can reduce the packaging cost and improve the yield. In addition, the encapsulant of the semiconductor package is flush with the edge of the heat sink, and the dimensions of the heat sink and the encapsulant are smaller than the substrate.
综上所述,由于本发明的制程实施简单,可解决现有技术中因芯片裂损造成的可靠性不佳以及品质不良等问题,可提高产业利用价值。此外,本发明可应用在不同封装结构的半导体封装件,非局限于TFBGA结构,因此可解决现有技术在产业利用上的限制,具有相当的制造弹性,更进一步地提高产业利用价值。To sum up, because the manufacturing process of the present invention is simple to implement, it can solve the problems of poor reliability and poor quality caused by chip cracks in the prior art, and can increase the industrial utilization value. In addition, the present invention can be applied to semiconductor packages with different packaging structures, not limited to the TFBGA structure, so it can solve the limitations of the existing technology on industrial utilization, has considerable manufacturing flexibility, and further improves the industrial utilization value.
附图说明Description of drawings
图1A至图1G是本发明的高散热性的半导体封装件实施例1的制法示意图;FIG. 1A to FIG. 1G are schematic diagrams of the manufacturing method of
图2是本发明的高散热性的半导体封装件实施例2的示意图;Fig. 2 is the schematic diagram of
图3是本发明的高散热性的半导体封装件实施例3的示意图;Fig. 3 is the schematic diagram of
图4是本发明的高散热性的半导体封装件实施例4的示意图;Fig. 4 is the schematic diagram of embodiment 4 of the semiconductor package of high heat dissipation of the present invention;
图5是本发明的高散热性的半导体封装件实施例5的示意图;5 is a schematic diagram of
图6是本发明的高散热性的半导体封装件实施例6的示意图;6 is a schematic diagram of embodiment 6 of a semiconductor package with high heat dissipation of the present invention;
图7是美国专利第5,977,626号案揭示的具有散热片的半导体封装件示意图;7 is a schematic diagram of a semiconductor package with a heat sink disclosed in US Patent No. 5,977,626;
图8是美国专利第6,462,405号案揭示的具有散热片的半导体封装件示意图;以及8 is a schematic diagram of a semiconductor package with a heat sink disclosed in US Patent No. 6,462,405; and
图9A至图9C是美国专利第6,444,498号案揭示的可供散热片直接粘置于芯片上的半导体封装件示意图。9A to 9C are schematic diagrams of a semiconductor package disclosed in US Pat. No. 6,444,498 where a heat sink can be directly bonded on a chip.
具体实施方式Detailed ways
以下通过特定的具体实施例说明本发明的实施方式。The implementation of the present invention will be described below through specific specific examples.
实施例1Example 1
图1A至图1G是根据本发明的高散热性的半导体封装件及其制法的实施例1绘制的。综仅以示意方式说明本发明的基本结构,因此仅显示与本发明有关的构成,且所显示的构成并非以实际实施时的数目、形状及尺寸比例绘制,实际实施时的数目、形状及尺寸比例是一种选择性的设计,且其构成布局形态可能更复杂。1A to 1G are drawn according to
本发明的高散热性的半导体封装件制法是:如图1A所示,提供一例如基板11的芯片载体(Chip Carrier),将至少一个半导体芯片15接置并电性连接在该基板11上,且该基板11上接置有具有对应芯片位置开孔131的收纳板13,将半导体芯片15收纳在该开孔131中,接置在该基板11上。The manufacturing method of the highly heat-dissipating semiconductor package of the present invention is: as shown in FIG. 1A, a chip carrier (Chip Carrier) such as a
该基板11可例如是BGA基板。该收纳板13可以是金属铜材料制成的金属片、聚酰亚胺(PI,Polyimide)胶片、双马来酰亚胺三嗪(BT,Bismaleimide triazine)基板或其它适当材质制成,在该收纳板13形成有至少一个开孔(Cavity)131,供至少一个半导体芯片15接置在该开孔131中的基板11上。在本实施例中,该开孔131的尺寸大约是成形后的封装件大小,例如是S1。该半导体芯片15与该基板11之间则是以例如焊线17电性连接。The
应注意的是,可选择先在该基板11上设置该半导体芯片15,并用该焊线17电性连接后,再将该收纳板13结合在该基板11,或者可选择先在该基板11上结合该收纳板13后,然后再在该基板11上对应收纳板13的开孔131中设置该半导体芯片15并用该焊线17电性连接。It should be noted that the
如图1B所示,将表面形成有接口层31的散热片3,以其相对的另一表面接置到该半导体芯片15上。该散热片3可例如是铜、铝、铜合金、铝合金或其它导热性良好的材料制成。As shown in FIG. 1B , the
在本实施例中,该散热片3是例如呈T字型剖面的结构,该散热片3的尺寸大小例如是S2,且S2大于S1,即该散热片3的尺寸大于该收纳板13的开孔131。该散热片3向该半导体芯片15上表面延伸形成有接触部33,供接置在该半导体芯片15上,同时借由该接触部33使该焊线17不会触碰到该散热片3。In this embodiment, the
该接口层31可以先预镀金、铬或其它与封装胶体化合物间粘接性不佳的金属,也可在该散热片3上表面贴粘由聚酰亚胺树脂制成的胶片,或者在该散热片3上表面涂设例如环氧树脂的涂层等,令该该胶片或该涂层等与该散热片3间的粘接性小于其与封装化合物间的粘接性,在后续制程中可轻易移除残留在该接口层31上的封装化合物,不会有溢胶问题。The
如图1C所示,将该结合有散热片3与芯片15的基板11置入封装模具的模穴(未标出)中,并令该模穴的顶壁与该散热片3之间有适当距离,使该封装模具的模穴足以将该散热片3包括在内,借由注入该模穴内的封装化合物形成包覆该散热片3、基板11、半导体芯片15、焊线17以及局部收纳板13的封装胶体5。由于该封装模具的模穴并未触及该散热片3,在合模后该半导体芯片15不会受到来自该封装模具或该散热片3的压力,避免了现有技术中芯片可能发生裂损的问题。As shown in Figure 1C, the
如图1D及图1E所示,沿该收纳板13开孔131处进行切割,移除该收纳板13及覆盖其上的封装胶体5。可先定义切割位置51,该切割位置51间的距离为S3,且S3可等于S1,令该切割工具100沿着各该切割位置51穿过该封装胶体5、该散热片3,并外露出收纳板13,接着,如图1E所示,移除该收纳板13及覆盖其上的封装胶体5。As shown in FIG. 1D and FIG. 1E , cut along the
如图1F所示,移除残留在该散热片3接口层31上的封装胶体5。当形成在散热片3上的接口层31(例如为聚酰亚胺树脂制成的胶片)与散热片3间的粘接性小于其与封装胶体5间的粘接性时,将封装胶体5剥除后,该接口层31会粘附在封装胶体5上而随之去除(如图1F所示),所以该散热片3上也不会形成溢胶。相对地也可利用该接口层31(例如镀金层)与散热片3间的粘接性大于其与封装胶体5间的粘接性,将封装胶体5剥除后,该接口层31仍存留在散热片上,但因接口层31与封装胶体5间的粘接性差,封装胶体5不会残留在散热片3上(如图1F′所示),所以不存在溢胶的问题。As shown in FIG. 1F , the
如图1G所示,该基板11是BGA基板时,然后即可在该基板11底部进行植球作业,形成多个如焊球的导电组件6,使该半导体芯片15借其与外界装置导电连接,获得高散热性的半导体封装件。当然,该半导体封装件可以批次方式大量制作,并可先进行植球作业再沿预定的切割线切割出个别半导体封装件,并非以本实施例中所述为限。As shown in FIG. 1G, when the
请参阅图1G,本发明也揭示高散热性的半导体封装件,该半导体封装件包括基板11、半导体芯片15、散热片3、封装胶体5以及多个导电组件6。该基板11具有上表面以及相对于该上表面的下表面,且该基板11的尺寸大于该散热片3与该封装胶体5,并可例如是BGA基板。该半导体芯片15是以例如胶粘剂(未标出)粘接以该基板11,并以例如焊线17与该基板11电性连接。该散热片3例如量T字型的结构,并具有向该半导体芯片15上表面延伸并接触该半导体芯片15的接触部33。该封装胶体5包覆该半导体芯片15并外露出该散热片3的顶面及侧边,且该封装胶体5与该散热片3的侧边保持齐平。该导电组件6接置在该基板11的下表面,使该半导体芯片15借其与外界装置导电连接。在本实施例中,该导电组件6可以是焊球,但并非以此为限。Please refer to FIG. 1G , the present invention also discloses a semiconductor package with high heat dissipation. The semiconductor package includes a
实施例2Example 2
图2是本发明的高散热性半导体封装件制法实施例2的剖面示意图。其中,与实施例1相同或近似的组件以相同或近似的组件符号表示,为使本案的说明更清楚易懂,省略制程与结构中相同处的叙述。FIG. 2 is a schematic cross-sectional view of
实施例2与实施例1最大不同之处在于实施例1中的切割位置间的距离S3等于收纳板开孔S1,实施例2中则令切割位置间的距离S3′小于收纳板开孔S1。The biggest difference between
如图2所示,实施例2的制程中定义其切割位置沿该收纳板13的开孔131边缘向该半导体芯片15的方向延伸。As shown in FIG. 2 , in the manufacturing process of
实施例3Example 3
图3是本发明的高散热性半导体封装件实施例3的剖面示意图。其中,与上述实施例相同或近似的组件以相同或近似的组件符号表示,并不再详加叙述,为使本案的特征更明确,仅说明不同之处,。FIG. 3 is a schematic cross-sectional view of
实施例3与上述实施例最大不同之处在于实施例3中的散热片3′是在其下表面边缘分别形成有凹部351′。The biggest difference between the third embodiment and the above-mentioned embodiments is that the cooling fins 3' in the third embodiment are respectively formed with recesses 351' on the edges of the lower surface.
该凹部351′可选择设在接近上述实施例中的切割位置,令切割工具仅需切割厚度较薄的散热片3′,更进一步地提高了切割效率。The concave portion 351' can be selected to be located close to the cutting position in the above embodiment, so that the cutting tool only needs to cut the heat sink 3' with a thinner thickness, further improving the cutting efficiency.
实施例4Example 4
图4是本发明的高散热性半导体封装件实施例4的剖面示意图。其中,与上述实施例相同或近似的组件以相同或近似的组件符号表示,且不再详加叙述。4 is a schematic cross-sectional view of Embodiment 4 of the high heat dissipation semiconductor package of the present invention. Wherein, components that are the same or similar to those in the above-mentioned embodiments are denoted by the same or similar component symbols, and will not be described in detail again.
实施例4与实施例3最大不同之处在于实施例4中的散热片3″在其下表面形成有粘接强化部353”。The biggest difference between embodiment 4 and
在本实施例中,该粘接强化部353”可选择例如是凹凸结构,使该散热片3″良好地与该封装胶体5粘接。但应了解的是,本发明并非以此为限,也可借由对该散热片3″下表面进行诸如粗糙化(Roughened)、黑化(Black Oxide)或其它等效处理,提高该散热片3″与该封装胶体5间的粘接性。In this embodiment, the adhesive strengthening portion 353 ″ can be selected, for example, to have a concave-convex structure, so that the
实施例5Example 5
图5是本发明的高散热性半导体封装件实施例5的剖面示意图。其中,与上述实施例相同或近似的组件是以相同或近似的组件符号表示,且不再详加叙述。FIG. 5 is a schematic cross-sectional view of
实施例5与上述实施例最大不同之处在于上述是应用引线结合式基板11,实施例5则是应用倒装芯片式(Flip Chip)基板11′。The biggest difference between the fifth embodiment and the above-mentioned embodiments is that the above-mentioned uses a wire-bonded
在本实施例中,该基板11′的上表面形成有多个呈数组排列的焊垫(Pads)111′,供半导体芯片15采用倒装芯片方式借由焊接焊锡凸块113′,以其主动面电性连接到该基板11′的焊垫111′上,并可供散热片3直接接置在该芯片15的非主动面上。In this embodiment, a plurality of pads (Pads) 111' arranged in an array are formed on the upper surface of the substrate 11', for the
实施例6Example 6
图6是本发明的高散热性半导体封装件实施例6的剖面示意图。其中,与上述实施例相同或近似的组件以相同或近似的组件符号表示,且不再详加叙述。FIG. 6 is a schematic cross-sectional view of Embodiment 6 of the high heat dissipation semiconductor package of the present invention. Wherein, components that are the same or similar to those in the above-mentioned embodiments are denoted by the same or similar component symbols, and will not be described in detail again.
实施例6与上述实施例最大不同之处在于上述芯片载体是应用BGA基板11,实施例6则是应用LGA(LAND GRID ARRAY)基板11″作为半导体芯片15的芯片载体,将半导体芯片15的非主动面接置在该LGA基板11″上,并通过焊线17将该芯片15的主动面电性连接到该LGA基板11″,供后续经由多个排列在该LGA基板11″底面的金属接点110″电性连接到外部装置。The biggest difference between embodiment 6 and the above embodiment is that the above-mentioned chip carrier uses a
由于本发明可使散热片与半导体芯片直接接触且不会在模压作业中造成芯片裂损,所以可避免现有技术因半导体芯片破损以及散热效率不佳等缺点造成的可靠性不佳以及品质不良等问题。同时,应用本发明并无制程上的困难,并且可应用在不同类型的半导体封装件上,所以可解决现有技术所造成的产业利用价值低或对其产业利用价值造成限制的缺点。Since the present invention can make the heat sink directly contact with the semiconductor chip and will not cause chip cracks during the molding operation, it can avoid the poor reliability and poor quality of the prior art due to the defects of semiconductor chip damage and poor heat dissipation efficiency. And other issues. At the same time, the application of the present invention has no difficulty in the manufacturing process, and can be applied to different types of semiconductor packages, so it can solve the shortcomings of low or limited industrial utilization value caused by the prior art.
因此,本发明可提供一种高散热性的半导体封装件及其制法,解决了现有技术的种种缺点,在提高散热效率的同时提高产品可靠性,并且更可提高产业利用价值。Therefore, the present invention can provide a semiconductor package with high heat dissipation and its manufacturing method, which solves various shortcomings of the prior art, improves product reliability while improving heat dissipation efficiency, and can further increase industrial utilization value.
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| CN101980359A (en) * | 2010-09-07 | 2011-02-23 | 日月光半导体制造股份有限公司 | Semiconductor package and manufacturing method thereof |
| CN102412219A (en) * | 2010-09-22 | 2012-04-11 | 星科金朋有限公司 | Integrated circuit packaging system with active surface heat removal and method of manufacture thereof |
| CN104064532A (en) * | 2014-06-25 | 2014-09-24 | 中国科学院微电子研究所 | Device packaging structure with heat dissipation structure and manufacturing method |
| CN106298695A (en) * | 2015-06-05 | 2017-01-04 | 台达电子工业股份有限公司 | Package module, package module stack structure and manufacturing method thereof |
| CN106298695B (en) * | 2015-06-05 | 2019-05-10 | 台达电子工业股份有限公司 | Packaging module, packaging module stacking structure and manufacturing method thereof |
| CN106298549A (en) * | 2015-06-29 | 2017-01-04 | 台湾积体电路制造股份有限公司 | Flip-Chip Using |
| CN109390297A (en) * | 2017-08-08 | 2019-02-26 | 现代自动车株式会社 | Power module and power conversion system comprising the power module |
| CN109390297B (en) * | 2017-08-08 | 2024-11-22 | 现代自动车株式会社 | Power module and power conversion system including the power module |
| US11289401B2 (en) | 2019-05-15 | 2022-03-29 | Powertech Technology Inc. | Semiconductor package |
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