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CN114162471A - 用于包装由帽和插塞构成的医疗塞子的系统和方法 - Google Patents

用于包装由帽和插塞构成的医疗塞子的系统和方法 Download PDF

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CN114162471A
CN114162471A CN202110880242.4A CN202110880242A CN114162471A CN 114162471 A CN114162471 A CN 114162471A CN 202110880242 A CN202110880242 A CN 202110880242A CN 114162471 A CN114162471 A CN 114162471A
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Abstract

本发明涉及一种用于包装由帽和插塞构成的医疗塞子的系统和方法。医疗塞子由安装在插塞(52)上的帽(51)形成，包装系统(100)包括：容器(10)；设有空腔(21)的至少一个托盘(20)，每个空腔接收医疗塞子(50)，医疗塞子被布置成使得帽(51)与托盘(20)的上表面(20a)一起限定单独地隔离插塞(52)的封闭隔室(53)，托盘(20)被放置在容器(10)中；和多孔盖(40)，该多孔盖被密封在容器(10)上。本发明还涉及一种包装方法，该包装方法包括以下步骤：提供容器(10)；将托盘(20)布置在容器(10)中；将至少一个塞子(50)布置在空腔(21)中；将多孔盖(40)密封在容器(10)上；将容器(10)放置在至少一个密封袋中，并抽空所述袋。

Description

用于包装由帽和插塞构成的医疗塞子的系统和方法
技术领域
本发明涉及一种用于包装和分配医疗塞子的包装系统。本发明还涉及一种用于包装医疗塞子的方法。考虑到用于封闭医疗小瓶的由帽和插塞构成的塞子的分配，本发明具体地涉及这种塞子的包装。
背景技术
这种塞子通常被成批地递送并倒入振动碗式给料器中，或者被简单地放置在托盘中，以便随后手动地或通过机器自动地一个接一个地被放置在小瓶上以便封闭小瓶。
如果帽旨在封闭医疗用途的小瓶，则这些递送方案是不够的。在这种情况下，塞子和小瓶必须没有任何污染，特别是颗粒污染。然而，如果不采取特别的预防措施，则塞子本身之间或者塞子与托盘或振动碗式给料器的表面之间的接触和摩擦易于产生颗粒，然后这些颗粒可能在小瓶中被找到。如果小瓶用于容纳要通过注射器抽取的医疗溶液，则这会具有非常严重的后果，因为颗粒可能随后在注射器中被找到，然后被注射到患者体内。
因此，重要的是具有一种用于包装和递送小瓶塞子以及更一般说包装和递送医疗物品的解决方案，该解决方案使得可以限制颗粒的产生。
文献EP2753550和US10064787公开了托盘和包装系统，所述托盘和包装系统使得可以单独地存储不同类型的医疗物品(注射器、小瓶)。这些医疗物品不能彼此接触，因此减少了颗粒的产生。更具体地，EP2753550试图减小医疗物品和托盘的表面之间的接触表面积，以便减小摩擦的区域。
发明内容
本发明的目的是提供一种不同于所述现有技术并对所述现有技术进行改进的托盘和包装系统。
为了实现该目的，本发明的目的是提供一种用于医疗塞子的包装系统，该医疗塞子由安装在插塞上的帽形成，该包装系统包括：
-具有开口、底部和外周壁的容器；
-至少一个托盘，每个托盘都具有多个接收空间，每个接收空间容纳医疗塞子，所述医疗塞子被布置成使得所述帽与所述托盘的上表面一起限定封闭隔室，以便单独地隔离所述插塞，所述托盘被放置在所述容器中；以及
-多孔盖，所述多孔盖被密封在所述容器的所述外周壁的所述上边缘上以便封闭所述容器。
根据本发明的其它有利和非限制性特征，单独地或以任何技术上可行的组合：
-在真空下将所述容器放置在至少一个密封袋中。
根据另一方面，本发明的目的是提供一种用于包装由安装在插塞上的帽形成的塞子的方法，该方法的特征在于该方法包括以下步骤：
-提供具有开口、底部和外周壁的容器；
-将具有多个接收空间的托盘布置在所述容器的底部处；
-将至少一个塞子布置在接收空间中，使得所述帽与所述托盘的上表面一起限定封闭隔室，所述插塞被隔离在所述封闭隔室中；
-将多孔盖密封在所述容器的所述外周壁的上边缘上；
-将所述容器放置在至少一个密封袋中，并且对所述袋抽真空。
根据本发明的其它有利和非限制性特征，单独地或以任何技术上可行的组合：
-所述盖通过被焊接到所述容器的所述外周壁的所述上边缘而与所述容器制成为一体；
-所述包装方法包括以下步骤：
*提供附加托盘以便在所述容器中形成托盘的堆叠，所述附加托盘搁置在被布置在位于下方的所述托盘的所述接收空间中的所述塞子的所述帽上；
*将至少一个塞子布置在所述附加托盘的接收空间中，使得所述帽与所述托盘的上表面一起限定封闭隔室，所述插塞被隔离在所述封闭隔室中。
附图说明
从以下参照附图提供的本发明的详细描述，本发明的其它特征和优点将变得显而易见，其中：
图1示出了根据本发明的包装系统。
具体实施方式
医疗塞子的描述
在这种情况下，医疗塞子50由安装在插塞52上的帽51形成。更具体地说，插塞52形成在由帽51限定的空腔中。帽51使得可以操纵塞子50，以便借助于插塞52而不接触所述插塞来封闭容器的开口。这限制了在处理塞子50时污染插塞52的风险，并因此限制了污染容器的风险。例如，在文献FR2950865中可以获得这种塞子的详细描述。
帽51由有利地为平面的头部51a和从头部51a的周边轴向延伸以便限定用来放置插塞52的空腔的侧壁51b构成。
包装系统的一般描述
如图1所示，根据本发明的包装系统100包括容器10、设置有接收空间21的至少一个托盘20、以及被布置在容器10的开口上以便封闭容器的多孔盖40。有利地，为了能够存储更多的医疗塞子50，容器10可以包括彼此完全相同的多个托盘20。这些托盘20因此形成堆叠，每个托盘20平行于容器10的底部10a地堆叠在彼此之上。包含托盘20并由多孔盖40封闭的容器10旨在被放置在至少一个气密袋中(并且通常是这些袋中的两个袋)，在该气密袋中空气已经被抽空以便将整个组件置于真空下。
托盘20中的每一个托盘都容纳多个医疗塞子50，这些医疗塞子单独地存储在托盘20的接收空间21中的一个接收空间21中，而在它们之间不可能有任何接触。当然，接收空间21的形状和体积将适于使得它们能够容纳所讨论的医疗塞子50。
容器的描述
容器10是用于接收医疗塞子50被放置在其中的托盘20的中空包装元件。容器10包括开口、底部10a和限定其总体形状的外周壁10b。外周壁10b可以设置有肩部，该肩部允许容器10被操纵，特别是由自动设备操纵。有利地，容器10具有平行六面体形状，以便优化用于存储给定数量的医疗塞子50所需的空间。容器10的尺寸根据待被包装的医疗塞子50的数量来选择。这些尺寸可以符合规范或标准，以便于在工业规模上使用。根据托盘20的数量和/或要被容纳的塞子50的形状来选择和/或调整容器的高度。实际上，被布置在上托盘上的塞子50的帽51的头部51a必须与容器的壁的上边缘齐平，使得随后的抽真空可以将盖40压靠在帽的头部上。容器10可由塑料材料形成，例如聚丙烯、无定形聚对苯二甲酸乙二醇酯或苯乙烯聚合物如聚苯乙烯。
递送托盘的描述
图1示出了根据本发明的包装系统100，其中托盘20的堆叠被布置在容器10中。每个托盘20包括上表面20a和下表面20b。
上表面20a设置有多个接收空间21，每个接收空间用于接收和固定单个医疗塞子50，以便防止所述塞子50中的两个塞子50之间的任何接触。接收空间21通常被成排布置在托盘20的上表面20a上，并且在这种情况下采取凹部21的形式。托盘20的下表面20b有利地是平面的，以便于该下表面20b压靠在托盘堆叠中位于下方的托盘的塞子50，更具体地说压靠帽51的头部51a。替代地，托盘20的下表面20b可以以与上表面20a类似的方式设置有多个接收空间，以便更好地限制医疗塞子50的移动。
可选地，旨在抵靠容器10的底部放置的托盘(所述托盘将被称为“下托盘20’”)的下表面20b可以设置有凸出部分，以便允许所述托盘在容器10中固定和/或居中。事实上，容器10的底部10a可以设置有对中元件(例如浮凸部)，所述对中元件可以与下托盘20’上的凸出部分接合。因此，下托盘20’(以及整个托盘的堆叠)在容器10中是固定不动的，托盘20’和容器10之间的摩擦受到限制，并且因此防止了颗粒的产生。
托盘20可以由塑料材料制成，例如由聚丙烯或热塑性弹性体制成。有利地，托盘20的材料具有比塞子50的材料低的硬度。
盖的描述
一旦容器10已经充满承载医疗塞子50的托盘20，多孔盖40就旨在例如借助于塑料焊接而被密封在所述容器10的壁10b的上边缘上。多孔盖用于保持医疗塞子50清洁并防止颗粒进入容器10。盖50的孔隙率使得可以在随后的抽真空步骤期间从容器抽出空气。它可以例如由
Figure BDA0003191759890000041
制成，
Figure BDA0003191759890000042
是制药工业中常用的材料。
包装方法的描述
为了使由颗粒造成的污染最小化并且为了保持医疗塞子50的可能的无菌性，下面描述的各个步骤优选地在受控环境中进行。
将第一托盘20’，即堆叠的下托盘20’布置在容器10的底部10a上。然后或预先将医疗塞子50放置在第一托盘20’的接收空间21中。医疗塞子50被布置成使得帽51与托盘的上表面20a一起限定封闭隔室53，以便单独地隔离插塞52并且保护所述插塞免受可能在包装系统100内产生的任何颗粒污染。医疗塞子50被布置成使得侧壁51b的自由端与接收空间21的底部接触。
然后，将第二托盘20布置在容器10中，第二托盘的下表面20b搁置在被布置在第一托盘的接收空间21中的医疗塞子50的帽51的头部51a上。在该操作之前或之后，将医疗塞子50放置在第二托盘20的每个接收空间21中。这重复与要被放置在容器10中的托盘20一样多的次数。
然后将多孔盖40放置在容器10上以便将所述容器封闭，然后使所述多孔盖与容器10的壁10b的上边缘制成为一体。
在下一步骤中，将开口已被多孔盖40封闭的容器10放置在至少一个气密袋中(出于安全原因，优选两个袋)，并且在将该袋气密密封之前在该袋中进行抽真空。整个组件的抽真空使得可以通过将多孔盖40压靠在上板的塞子50上来竖直地阻挡组件100的各个部件。抽真空还使得可以将塞子50压靠在它们被放置在其上的托盘的上表面20a上，以便形成每个插塞52被单独地布置在其中的气密隔室53。抽真空还使得可以通过使容器10的外周壁10b变形以便将所述外周壁压靠在托盘20的边缘上而水平地阻挡组件100的各个部件。因此抽真空使得可以通过阻挡所述元件的竖直和水平移动而限制组件100的各个元件之间的摩擦并且因此限制由摩擦造成的颗粒的产生。
打开包装系统
为了打开包装系统并获取包装在其中的医疗塞子50，首先从袋中取出包含托盘20的堆叠的容器10。然后移除盖40以露出医疗塞子50。然后可以手动和/或通过机器自动地单独或一排接一排地拾取医疗塞子50。一旦位于堆叠的顶部处的托盘已清空其医疗塞子50，就还移除所述托盘以露出位于下方的托盘的医疗塞子。重复这些操作，直到存储在容器10中的所有医疗塞子50都已经被移除。
当然，本发明不限于所描述的实施方式，并且可以在不背离由权利要求限定的本发明的范围的情况下添加变型。
尽管本文示出了容器中的托盘的堆叠，但是当然可以在容器中仅布置一个托盘。

Claims (5)

1.一种用于医疗塞子(50)的包装系统(100)，所述医疗塞子由安装在插塞(52)上的帽(51)形成，所述包装系统(100)包括：
-容器(10)，所述容器具有开口、底部(10a)和外周壁(10b)；
-至少一个托盘(20)，所述至少一个托盘中的每一个托盘都具有多个空腔(21)，每个空腔接收医疗塞子(50)，所述医疗塞子被布置成使得所述帽(51)与所述托盘(20)的上表面(20a)一起限定用于单独地隔离所述插塞(52)的封闭隔室(53)，所述托盘(20)被放置在所述容器(10)中；以及
-多孔盖，所述多孔盖被密封在所述容器(10)的所述外周壁(10b)的上边缘上以便封闭所述容器。
2.根据权利要求1所述的包装系统(100)，其中，所述容器(10)在真空下被放置在至少一个密封袋中。
3.一种包装由安装在插塞(52)上的帽(51)形成的塞子(50)的方法，所述方法的特征在于，所述方法包括以下步骤：
-提供具有开口、底部(10a)和外周壁(10b)的容器(10)；
-将具有多个空腔(21)的托盘(20)布置在所述容器(10)的所述底部处；
-将至少一个塞子(50)布置在空腔(21)中，使得所述帽(51)与所述托盘(20)的上表面(20a)一起限定封闭隔室，所述插塞(52)被隔离在所述封闭隔室中；
-将多孔盖(40)密封在所述容器(10)的所述外周壁(10b)的上边缘上；
-将所述容器(10)放置在至少一个密封袋中，并且抽空所述袋。
4.根据权利要求3所述的包装方法，其中，所述多孔盖(40)通过被焊接到所述容器(10)的所述外周壁的所述上边缘上而被刚性地连接到所述容器(10)。
5.根据权利要求3或4所述的包装方法，所述包装方法包括以下步骤：
-布置附加托盘以在所述容器(10)中形成托盘(20)的堆叠，所述附加托盘抵接被布置在下方托盘(20)的所述空腔(21)中的所述塞子(50)的所述帽(51)；
-将至少一个塞子(50)布置在所述附加托盘的空腔(21)中，使得所述帽(51)与所述托盘(20)的上表面(20a)一起限定封闭隔室，所述插塞(52)被隔离在所述封闭隔室中。
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