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CN109319203B - Steel pipe stacking winding packaging production line - Google Patents

Steel pipe stacking winding packaging production line Download PDF

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Publication number
CN109319203B
CN109319203B CN201811203010.XA CN201811203010A CN109319203B CN 109319203 B CN109319203 B CN 109319203B CN 201811203010 A CN201811203010 A CN 201811203010A CN 109319203 B CN109319203 B CN 109319203B
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CN
China
Prior art keywords
steel pipe
stacking
winding
steel
production line
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201811203010.XA
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Chinese (zh)
Other versions
CN109319203A (en
Inventor
王连玉
方伟
骆广兵
李国林
陈龙
李科
庞晓清
王敏
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Xinsong Robot Joint Research Institute Weifang Co ltd
Original Assignee
Xinsong Robot Joint Research Institute Weifang Co ltd
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Priority to CN201811203010.XA priority Critical patent/CN109319203B/en
Publication of CN109319203A publication Critical patent/CN109319203A/en
Application granted granted Critical
Publication of CN109319203B publication Critical patent/CN109319203B/en
Expired - Fee Related legal-status Critical Current
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/30Arranging and feeding articles in groups
    • B65B35/50Stacking one article, or group of articles, upon another before packaging
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B11/00Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B27/00Bundling particular articles presenting special problems using string, wire, or narrow tape or band; Baling fibrous material, e.g. peat, not otherwise provided for
    • B65B27/10Bundling rods, sticks, or like elongated objects
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/10Feeding, e.g. conveying, single articles
    • B65B35/16Feeding, e.g. conveying, single articles by grippers
    • B65B35/18Feeding, e.g. conveying, single articles by grippers by suction-operated grippers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/30Arranging and feeding articles in groups
    • B65B35/44Arranging and feeding articles in groups by endless belts or chains
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00Automatic control, checking, warning, or safety devices
    • B65B57/20Applications of counting devices for controlling the feed of articles

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Basic Packing Technique (AREA)

Abstract

The invention discloses a steel pipe stacking, winding and packaging production line, which relates to the technical field of steel pipe packaging and comprises a stacking device for stacking steel pipes in a pipe arrangement mode, a winding machine for packaging and winding the steel pipes after pipe arrangement stacking, a steel belt bundling machine for bundling the steel pipes after packaging and winding and a discharging device for discharging the bundled steel pipes from production. The steel pipe stacking and winding production line is high in automation degree, can automatically arrange pipes for stacking, and improves working efficiency.

Description

Steel pipe pile up neatly winding packing production line
Technical Field
The invention relates to the technical field of steel pipe packing, in particular to a steel pipe stacking, winding and packing production line.
Background
The traditional packing mode of steel pipes is that before packing, the steel pipes need to be manually placed on a stacking frame for pipe arrangement stacking, then the steel pipes are packaged and wound through a winding machine, steel belts are bundled through a steel belt bundling machine, and finally packing is completed. The pipe stacking operation is completed manually, and comprises the steps of carrying the pipe to a packing frame from a discharging frame of a production line, carrying out arrangement and direction adjustment, and needing to be completed by multiple persons in a matching way, thereby wasting time and labor.
Disclosure of Invention
Aiming at the defects, the invention aims to provide a steel pipe stacking, winding and packaging production line which is high in automation degree, can automatically stack pipes and improve the working efficiency.
In order to achieve the purpose, the technical scheme of the invention is as follows:
a steel pipe stacking, winding and packaging production line comprises a stacking device for stacking steel pipes in a pipe bank, a winding machine for packaging and winding the steel pipes after stacking the pipe bank, a steel belt strapping machine for strapping the steel pipes after packaging and winding and a discharging device for discharging the strapped steel pipes from the production line, wherein the stacking device comprises a chain type conveying mechanism, a centering platform, an electromagnetic travelling crane and a stacking frame, the chain type conveying mechanism comprises a conveying frame, the conveying frame is provided with a conveying chain for conveying the steel pipes to the centering platform and a counter for calculating the number of the steel pipes conveyed to the centering platform, the centering platform comprises a bearing beam for bearing the steel pipes, a steel pipe centering mechanism for tightly attaching the steel pipes with intervals on the bearing beam together is arranged below the bearing beam, and a steel pipe end aligning mechanism is arranged above the bearing beam, the electromagnetic travelling crane is positioned above the bearing beam, and is used for sucking the steel pipes which are tightly clamped together, aligning the end parts of the steel pipes through the steel pipe end part aligning mechanism and finally lifting the steel pipes to the stacking rack; the steel pipe centering mechanism comprises a fixed plate, a lifting plate is arranged above the fixed plate, the lifting plate is connected with the fixed plate through a first lifting device, the first lifting device is used for driving the lifting plate to move up and down relative to the fixed plate, and a clamping plate device is arranged on the lifting plate; the steel pipe end aligning mechanism comprises two push plates which are oppositely arranged in the Y direction, and the two push plates are driven by a first horizontal power device to reciprocate in the Y direction respectively.
Preferably, a driving chain wheel and a driven chain wheel are arranged on the conveying frame, and the conveying chain is connected to the driving chain wheel and the driven chain wheel in a transmission manner; the conveying chain comprises a plurality of supporting pieces which are connected in sequence, every two adjacent supporting pieces are connected through a connecting piece, each supporting piece is provided with a supporting part, and a round roller is arranged on each supporting part.
Preferably, the clamping plate device comprises two clamping plates which are oppositely arranged, a sliding column in the X direction is fixedly arranged below the lifting plate, sliding rings are respectively sleeved at two end parts of the sliding column in a sliding manner, the lower end parts of the two clamping plates are respectively connected with the two sliding rings, the two sliding rings are respectively hinged with a connecting rod, the end parts of the two connecting rods are both hinged with a hinge part, the hinge part is driven by a second lifting device to move up and down in the vertical direction, the lifting plate is relatively provided with two slotted holes in the X direction, and the two clamping plates can respectively reciprocate in the X direction along the two slotted holes under the driving of the sliding rings.
Preferably, the second lifting device is an air cylinder, the air cylinder is fixed below the fixing plate, and a piston rod of the air cylinder is fixedly connected with the hinge member.
Preferably, the first lifting device comprises a first turbine lead screw lifter, the first turbine lead screw lifter is fixed on the fixing plate, the end of a lifting lead screw of the first turbine lead screw lifter is fixedly connected with the lifting plate, a first guide post is fixedly arranged below the lifting plate, a guide sleeve is arranged on the fixing plate, and the first guide post is inserted into the guide sleeve.
Preferably, the electromagnetic travelling crane comprises a travelling crane platform and an electromagnetic chuck, the electromagnetic chuck is located below the travelling crane platform, a third lifting device is arranged between the electromagnetic chuck and the travelling crane platform, the third lifting device drives the electromagnetic chuck to move up and down, and the travelling crane platform is driven by a second horizontal power device to reciprocate on the travelling crane frame along the X direction.
Preferably, the third lifting device comprises a second turbine screw rod lifter, the second turbine screw rod lifter is fixed to the traveling platform, the end portion of a lifting screw rod of the second turbine screw rod lifter is fixedly connected with the electromagnetic chuck, a guide hole is formed in the traveling platform, a second guide column is fixedly connected to the upper portion of the electromagnetic chuck, and the end portion of the second guide column penetrates through the guide hole.
Preferably, the second horizontal power device comprises a motor, two pairs of rollers are arranged below the traveling platform, two parallel tracks are arranged on the traveling frame in the X direction, the two pairs of rollers are arranged on the two tracks in a rolling manner, a rolling shaft is arranged between one pair of rollers in the two pairs of rollers, and the rolling shaft is connected with an output shaft of the motor through a worm gear.
Preferably, the discharging device comprises a discharging support, the discharging support is connected with the discharging end of the steel strip binding machine through a conveying roller, the discharging support is provided with a sliding beam in the X direction, the end part, close to the discharging end of the steel strip binding machine, of the sliding beam is driven by a fourth lifting device to move up and down, and the other end part of the sliding beam is placed on the discharging support.
After the technical scheme is adopted, the invention has the beneficial effects that:
the steel pipe stacking, winding and packaging production line comprises a stacking device for stacking steel pipes in a pipe arranging manner, a winding machine for packaging and winding the steel pipes after stacking the pipe arranging manner, a steel belt strapping machine for strapping the steel pipes after packaging and winding, and a discharging device for discharging the strapped steel pipes from the production line, wherein the stacking device comprises a chain type conveying mechanism, a centering platform, an electromagnetic travelling crane and a stacking frame, the chain type conveying mechanism comprises a conveying frame, the conveying frame is provided with a conveying chain for conveying the steel pipes to the centering platform and a counter for counting the number of the steel pipes conveyed to the centering platform, the centering platform comprises a bearing beam for bearing the steel pipes, and a steel pipe centering mechanism for tightly clamping the steel pipes with intervals on the bearing beam together is arranged below the bearing beam, a steel pipe end aligning mechanism is arranged above the bearing beam, the electromagnetic travelling crane is positioned above the bearing beam and used for sucking steel pipes which are tightly clamped together, aligning the ends of the steel pipes through the steel pipe end aligning mechanism and finally lifting the steel pipes to the stacking rack; the steel pipe centering mechanism comprises a fixed plate, a lifting plate is arranged above the fixed plate, the lifting plate is connected with the fixed plate through a first lifting device, the first lifting device is used for driving the lifting plate to move up and down relative to the fixed plate, and a clamping plate device is arranged on the lifting plate; the steel pipe end aligning mechanism comprises two push plates which are oppositely arranged in the Y direction, and the two push plates are driven by a first horizontal power device to reciprocate in the Y direction respectively. When the steel pipe stacking device works, a conveying chain conveys steel pipes to a bearing beam of a centering platform, a counter records the number of the steel pipes and transmits the number to a controller, the controller is internally provided with the number parameters of each layer of steel pipes during steel pipe arrangement stacking, when the number of the steel pipes on the bearing beam reaches the number of first layers of steel pipes stored in the controller, the controller controls the conveying chain to stop working, a steel pipe centering mechanism works, a lifting plate moves upwards under the driving of a first lifting device, after the steel pipes reach a position, a clamping plate device works to tightly attach the steel pipes on the bearing beam together, an electromagnetic travelling crane sucks up the steel pipes which are tightly attached, a steel pipe end aligning mechanism works to align the ends of the steel pipes, and then the steel pipes are lifted; when the electromagnetic travelling crane sucks the steel pipes which are tightly clamped and attached, the controller controls the conveying chain to work, until the number of the steel pipes on the bearing beam reaches the number of the second layer of steel pipes stored in the controller, the controller controls the conveying chain to stop working, the above operation processes are repeated again, until the number of the steel pipes on each layer on the stacking rack reaches the requirement, the stacking of the calandria is completed, the steel pipes which are stacked in the calandria are conveyed by the conveying rollers and sequentially pass through the winding machine and the steel belt strapping machine, the steel pipes which are wound and strapped are packaged, the packaged steel pipes are conveyed to the discharging device by the conveying rollers, and the discharging device discharges the packaged steel pipes from the production line, so that other transportation tools can transport the steel pipes conveniently.
The conveying frame is provided with a driving chain wheel and a driven chain wheel, and the conveying chain is connected to the driving chain wheel and the driven chain wheel; the conveying chain comprises a plurality of supporting pieces which are connected in sequence, every two adjacent supporting pieces are connected through a connecting piece, each supporting piece is provided with a supporting part, and a round roller is arranged on each supporting part. During operation, the steel pipe is placed between two supporting parts, and can prevent to roll the steel pipe fish tail in the transportation through setting up the circle.
Because the splint device includes two splint that set up relatively, the fixed traveller that is provided with the X direction in below of lifter plate, the sliding ring has been cup jointed in sliding respectively at the both ends of traveller, the lower tip of two splint is connected with two sliding rings respectively, two sliding rings articulate respectively has the connecting rod, the tip of two connecting rods all articulates with the articulated elements, the articulated elements reciprocates in the vertical direction by the drive of second elevating gear, be provided with two slotted holes on the lifter plate in the X direction relatively, two splint can follow two slotted holes respectively and reciprocate in the X direction under the drive of sliding ring. When the lifting plate upwards reaches the designated position, the second lifting device drives the hinged part to move downwards, the two connecting rods respectively drive the two sliding rings to slide on the sliding column to be close to each other, so that the sliding rings respectively drive the two clamping plates to be close to each other along the slotted holes, and the two clamping plates tightly clamp the steel pipe on the bearing beam together in the process.
In conclusion, the steel pipe stacking, winding and packaging production line solves the problems that in the prior art, the automation degree of pipe arranging and stacking is low, and time and labor are wasted in the steel pipe packaging process. The steel pipe stacking and winding production line is high in automation degree, can automatically arrange pipes for stacking, and improves working efficiency.
Drawings
FIG. 1 is a first view structural schematic diagram of a steel pipe stacking, winding and packaging production line of the invention;
FIG. 2 is a schematic view of the construction of the palletizing unit and the winding machine;
FIG. 3 is a second view structural diagram of the steel pipe stacking, winding and packaging production line;
FIG. 4 is an enlarged schematic view of portion A of FIG. 3;
FIG. 5 is a third view structural schematic diagram of the steel pipe stacking, winding and packaging production line of the invention;
FIG. 6 is an enlarged view of portion B of FIG. 5;
in the figure: 1-palletizing means, 11-chain conveyors, 111-carriages, 112-conveyor chains, 1121-links, 1122-supports, 11221-supports, 11222-rollers, 113-counters, 114-drive sprockets, 115-driven sprockets, 12-centering platforms, 121-carrier beams, 122-steel tube centering means, 1221-fixed plates, 1222-elevator plates, 1223-first elevator means, 1224-gripper means, 12241-grippers, 12242-sliding columns, 12243-sliding rings, 12244-links, 12245-hinges, 12246-second elevator means, 12247-slotted holes, 1225-guides, 123-steel tube end alignment means, 1231-pusher plates, 1232-first horizontal power means, 1233-guide rods, 13-an electromagnetic travelling crane, 131-a travelling crane platform, 132-an electromagnetic sucker, 133-a third lifting device, 134-a second horizontal power device, 135-a travelling crane frame, 1351-a track, 14-a stacking frame, 2-a winding machine, 3-a steel belt binding machine, 4-a discharging device, 41-a discharging bracket, 42-a sliding beam, 43-a fourth lifting device and 44-a gear lever.
Detailed Description
The invention is further illustrated below with reference to the figures and examples. The X, Y directions referred to in this specification are identified in fig. 1.
As shown in fig. 1, 2, 3 and 5, the steel pipe stacking, winding and packaging production line includes a stacking device 1 for stacking steel pipes in a pipe bank, a winding machine 2 for packaging and winding the steel pipes stacked in the pipe bank, a steel belt binding machine 3 for binding the steel pipes wound in the packaging and a discharging device 4 for discharging the bound steel pipes from the production line, the stacking device 1 includes a chain conveying mechanism 11, a centering platform 12, an electromagnetic travelling crane 13 and a stacking rack 14, the chain conveying mechanism 11 includes a conveying rack 111, the conveying rack 111 is provided with a conveying chain 112 for conveying the steel pipes onto the centering platform 12 and a counter 113 for counting the number of the steel pipes conveyed onto the centering platform 12, the centering platform 12 includes a bearing beam 121 for bearing the steel pipes, a steel pipe centering mechanism 122 for closely attaching the steel pipes with intervals on the bearing beam 121 is arranged below the bearing beam 121, a steel pipe end aligning mechanism 123 is arranged above the carrier beam 121, the electromagnetic travelling crane 13 is positioned above the carrier beam 121, and the electromagnetic travelling crane 13 is used for sucking the steel pipes which are tightly clamped together, aligning the ends of the steel pipes through the steel pipe end aligning mechanism 123 and finally lifting the steel pipes to the stacker crane 14; the steel pipe centering mechanism 122 comprises a fixing plate 1221, the fixing plate 1221 is fixedly arranged below the carrier beam 121, a lifting plate 1222 is arranged above the fixing plate 1221, the lifting plate 1222 is connected with the fixing plate 1221 through a first lifting device 1223, the first lifting device 1223 is used for driving the lifting plate 1222 to move up and down relative to the fixing plate 1221, and a clamping plate 1224 is arranged on the lifting plate 1222; the steel pipe end aligning mechanism 123 includes two push plates 1231 disposed opposite to each other in the Y direction, and the two push plates 1231 are driven by a first horizontal power device 1232 to reciprocate in the Y direction, respectively.
As shown in fig. 3 and 4, a driving sprocket 114 and a driven sprocket 115 are arranged on the conveying frame 111, and the conveying chain 112 is in transmission connection with the driving sprocket 114 and the driven sprocket 115; the conveying chain 112 includes a plurality of supporting members 1122 connected in sequence, each two adjacent supporting members 1122 are connected by a connecting member 1121, each supporting member 1122 has a supporting portion 11221 on which a circular roller 11222 is disposed. In operation, the steel pipe is placed between the two supports 11221 and is prevented from being scratched during transport by the rollers 11222.
As shown in fig. 2, 3 and 6, the clamping plate device 1224 includes two clamping plates 12241 disposed opposite to each other, a sliding column 12242 in the X direction is fixedly disposed below the lifting plate 1222, sliding rings 12243 are slidably sleeved at two ends of the sliding column 12242, lower ends of the two clamping plates 12241 are connected to two sliding rings 12243, two sliding rings 12243 are respectively hinged to a connecting rod 12244, ends of the two connecting rods 12244 are hinged to a hinge 12245, the hinge 12245 is driven by a second lifting device 12246 to move up and down in the vertical direction, the lifting plate 1222 is disposed opposite to each other in the X direction with two slots 12247, and the two clamping plates 12241 can be driven by the sliding ring 12243 to move back and forth in the X direction along the two slots 12247. When the lifting plate 1222 reaches a designated position upwards, the second lifting device 12246 drives the hinge 12245 downwards, the two links 12244 respectively drive the two sliding rings 12243 to slide close on the sliding columns 12242, so that the sliding rings 12243 respectively drive the two clamping plates 12241 to close along the slots 12247, and in the process, the two clamping plates 12241 clamp the steel pipes on the bearing beam 121 together. Preferably, the clamping plate means 1224 has two. Further preferably, the second lifting device 12246 is an air cylinder, the air cylinder is fixed below the fixing plate 1221, and a piston rod of the air cylinder is fixedly connected to the hinge 12245.
As shown in fig. 3 and 6, the first lifting device 1223 includes a first turbine screw lifter, the first turbine screw lifter is fixed on the fixing plate 1221, an end of a lifting screw of the first turbine screw lifter is fixedly connected to the lifting plate 1222, a guide 1225 is disposed between the lifting plate 1222 and the fixing plate 1221, the guide 1225 includes a first guide post disposed below the lifting plate 1222 and a guide sleeve disposed on the fixing plate 1221, and the first guide post is inserted into the guide sleeve. Preferably, the guide 1225 has four corners respectively provided at the elevating plate 1222 and the fixing plate 1221.
As shown in fig. 2 and 6, the first horizontal power device 1232 is a cylinder, and the push plate 1231 is further provided with two guide rods 1233 parallel to the cylinder.
As shown in fig. 2 and 3, the electromagnetic traveling crane 13 includes a traveling platform 131 and an electromagnetic chuck 132, the electromagnetic chuck 132 is located below the traveling platform 131, a third lifting device 133 is provided between the electromagnetic chuck 132 and the traveling platform 131, the electromagnetic chuck 132 is driven by the third lifting device 133 to move up and down, and the traveling platform 131 is driven by a second horizontal power device 134 to reciprocate on a traveling frame 135 in the X direction. When the steel pipe stacking machine works, the electromagnetic chuck 132 is driven by the third lifting device 133 to move downwards, after the electromagnetic chuck 132 adsorbs a steel pipe on the bearing beam 121, the third lifting device 133 drives the electromagnetic chuck 132 to move upwards, after the steel pipe on the electromagnetic chuck 132 is aligned by the steel pipe end aligning mechanism 123, the second horizontal power device 134 drives the traveling crane table 131 to move to the upper side of the stacking rack 14 on the traveling crane frame 135, the third lifting device 133 drives the electromagnetic chuck 132 to move downwards to place the steel pipe on the stacking rack 14, after the steel pipe is placed, all the components of the electromagnetic traveling crane 13 recover to the original positions, and then repeated operation is carried out until the stacking rack 14 is full of the steel pipe. Preferably, the second horizontal power device 134 includes a motor, two pairs of rollers are disposed below the traveling platform 131, two parallel tracks 1351 are disposed on the traveling rack 135 in the X direction, the two pairs of rollers are disposed on the two tracks 1351 in a rolling manner, a roller is disposed between one pair of rollers of the two pairs of rollers, and the roller is connected to an output shaft of the motor through a worm gear.
As shown in fig. 1, the discharging device 4 includes a discharging carriage 41, the discharging carriage 41 is connected to the discharging end of the steel-band binding machine 3 via a conveying roller, a slide beam 42 in the X direction is provided on the discharging carriage 41, the end of the slide beam 42 near the discharging end of the steel-band binding machine 3 is driven up and down by a fourth elevating device 43, and the other end of the slide beam 42 is placed on the discharging carriage 41. The fourth lifting device 43 is a cylinder, and the cylinder is arranged on the discharging bracket 41. Preferably, a stop bar 44 is provided at an end of the slide beam 42 adjacent to the discharge end of the steel strapping machine 3.
The using process of the steel pipe stacking, winding and packaging production line is described in detail as follows:
as shown in fig. 1, 2, 3 and 5, in operation, the conveying chain 112 conveys the steel pipes to the carrier bar 121 of the centering platform 12, the counter 113 records the number of the steel pipes and transmits the number to the controller (not shown), the controller is provided with a number parameter of each layer of steel pipes during stacking of steel pipe rows, when the number of the steel pipes on the carrier bar 121 reaches the number of the first layer of steel pipes stored in the controller, the controller controls the conveying chain 112 to stop working, the steel pipe centering mechanism 122 works, the lifting plate 1222 is driven by the first lifting device 1223 to move upwards, after reaching a designated position, the clamping device 1224 works to tightly attach the steel pipes on the carrier bar 121 together, the electromagnetic travelling crane 13 sucks up the attached steel pipes, and the steel pipe end aligning mechanism 123 works to align the ends of the steel pipes and then lifts the steel pipes to the stacking rack 14; in the process, when the electromagnetic travelling crane 13 sucks up the steel pipes clamped and attached, the controller controls the conveying chain 112 to work, when the number of the steel pipes on the bearing beam 121 reaches the number of the second layer of steel pipes stored in the controller, the controller controls the conveying chain 112 to stop working, the above operation processes are repeated again, until the number of the steel pipes on each layer on the stacking frame 14 reaches the requirement, the calandria stacking is completed, the steel pipes completing the calandria stacking are conveyed by the conveying rollers to sequentially pass through the winding machine 2 and the steel belt strapping machine 3, the steel pipes are wrapped and strapped, the wrapped steel pipes are conveyed to the unloading device 4 by the conveying rollers, the unloading device 4 unloads the wrapped steel pipes from the production line, and other transportation tools are convenient to transport. The steel pipe stacking and winding production line is high in automation degree, can automatically arrange pipes for stacking, and improves working efficiency.
The present invention is not limited to the above-described embodiments, and those skilled in the art will be able to make various modifications without creative efforts from the above-described conception, and fall within the scope of the present invention.

Claims (8)

1.钢管码垛缠绕打包生产线,其特征在于,包括用于将钢管进行排管码垛的码垛装置、用于将排管码垛后的钢管进行包装缠绕的缠绕机、用于将包装缠绕后的钢管进行捆扎的钢带捆扎机和用于将捆扎后的钢管从生产线卸出的卸料装置,所述码垛装置包括链式输送机构、对中平台、电磁行车和码垛架,所述链式输送机构包括输送架,所述输送架上设有用于将钢管输送到所述对中平台上的输送链和用于计算输送到所述对中平台上的钢管数量的计数器,所述对中平台包括用于承载钢管的承载梁,所述承载梁的下方设有用于将所述承载梁上的具有间隔的钢管夹紧贴合在一起的钢管聚中机构,所述承载梁的上方设有钢管端部对齐机构,所述电磁行车位于所述承载梁的上方,所述电磁行车用于将夹紧贴合在一起的钢管吸起,再经过所述钢管端部对齐机构将钢管端部对齐,最后吊运至所述码垛架;1. A steel pipe stacking, winding and packaging production line, characterized in that it includes a stacking device for arranging and stacking the steel pipe, a winding machine for packing and winding the steel pipe after the pipe arranging and stacking, and a winding machine for wrapping the packaging. A steel belt bundling machine for bundling the bundled steel pipes and an unloading device for unloading the bundled steel pipes from the production line. The chain conveying mechanism includes a conveying frame on which is provided a conveying chain for conveying steel pipes to the centering platform and a counter for calculating the number of steel pipes conveyed to the centering platform, the The centering platform includes a bearing beam for bearing steel pipes, a steel pipe centering mechanism for clamping and attaching the steel pipes with intervals on the bearing beam is arranged below the bearing beam, and above the bearing beam A steel pipe end alignment mechanism is provided, and the electromagnetic traveling vehicle is located above the bearing beam. The electromagnetic traveling vehicle is used to suck up the steel pipes that are clamped and fit together, and then the steel pipe end alignment mechanism is used to align the steel pipe ends. The parts are aligned and finally hoisted to the palletizing rack; 所述钢管聚中机构包括固定板,所述固定板上方设有升降板,所述升降板与所述固定板之间通过第一升降装置连接,所述第一升降装置用于驱动所述升降板相对于所述固定板上下移动,所述升降板上设置有夹板装置;The steel pipe centering mechanism includes a fixing plate, a lifting plate is arranged above the fixing plate, the lifting plate and the fixing plate are connected by a first lifting device, and the first lifting device is used to drive the lifting and lowering. The plate moves up and down relative to the fixed plate, and the lifting plate is provided with a splint device; 所述夹板装置包括相对设置的两个夹板,升降板的下方固定设置有X方向的滑柱,所述滑柱的两端部分别滑动套接有滑环,两个所述夹板的下端部分别与两个所述滑环连接,两个所述滑环分别铰接有连杆,两个连杆的端部均与铰接件铰接,所述铰接件由第二升降装置驱动在竖直方向上上下移动,所述升降板上在X方向上相对设置有两个槽孔,两个所述夹板可在滑环的带动下分别沿两个所述槽孔在X方向上往复移动;The splint device includes two opposing splints, a slide column in the X direction is fixedly arranged below the lifting plate, two ends of the slide column are respectively slidably sleeved with slip rings, and the lower ends of the two splints are respectively Connected with two of the slip rings, the two slip rings are respectively hinged with connecting rods, and the ends of the two connecting rods are hinged with the hinges, and the hinges are driven by the second lifting device to go up and down in the vertical direction moving, the lifting plate is provided with two slot holes opposite to each other in the X direction, and the two clamping plates can reciprocate along the two slot holes in the X direction respectively under the driving of the slip ring; 所述钢管端部对齐机构包括在Y方向上相对设置的两个推板,两个所述推板分别由第一水平动力装置驱动在Y方向上往复移动。The steel pipe end alignment mechanism includes two push plates oppositely arranged in the Y direction, and the two push plates are respectively driven by the first horizontal power device to reciprocate in the Y direction. 2.根据权利要求1所述的钢管码垛缠绕打包生产线,其特征在于,所述输送架上设有主动链轮和从动链轮,所述输送链传动连接在所述主动链轮和所述从动链轮上;所述输送链包括依次连接的若干支撑件,每相邻两个所述支撑件通过一个连接件连接,每个所述支撑件具有一个支撑部,所述支撑部上设有圆滚。2. The steel pipe stacking, winding and packaging production line according to claim 1, characterized in that, a driving sprocket and a driven sprocket are arranged on the conveying frame, and the conveying chain is drivingly connected to the driving sprocket and the driven sprocket. on the driven sprocket; the conveying chain includes a plurality of supporting pieces connected in sequence, every two adjacent supporting pieces are connected by a connecting piece, each of the supporting pieces has a supporting portion, and the supporting portion is With round roll. 3.根据权利要求1所述的钢管码垛缠绕打包生产线,其特征在于,所述第二升降装置为气缸,所述气缸固定在所述固定板的下方,所述气缸的活塞杆与所述铰接件固定连接。3. The steel pipe stacking, winding and packaging production line according to claim 1, wherein the second lifting device is an air cylinder, the air cylinder is fixed below the fixing plate, and the piston rod of the air cylinder is connected to the The hinges are fixedly connected. 4.根据权利要求1所述的钢管码垛缠绕打包生产线,其特征在于,所述第一升降装置包括第一涡轮丝杠升降机,所述第一涡轮丝杠升降机固定在所述固定板上,所述第一涡轮丝杠升降机的升降丝杠的端部与所述升降板固定连接,所述升降板的下方固定设置有第一导向柱,所述固定板上设有导向套,所述第一导向柱插入所述导向套内。4 . The steel pipe stacking, winding and packaging production line according to claim 1 , wherein the first lifting device comprises a first turbine screw lifter, and the first turbine screw lifter is fixed on the fixing plate, 5 . The end of the lift screw of the first turbine screw lifter is fixedly connected with the lift plate, a first guide column is fixedly arranged below the lift plate, a guide sleeve is arranged on the fixed plate, and the first guide post is fixed on the bottom of the lift plate. A guide post is inserted into the guide sleeve. 5.根据权利要求1至4任一所述的钢管码垛缠绕打包生产线,其特征在于,所述电磁行车包括行车台和电磁吸盘,所述电磁吸盘位于所述行车台的下方,所述电磁吸盘和所述行车台之间设有第三升降装置,所述第三升降装置驱动所述电磁吸盘上下移动,所述行车台由第二水平动力装置驱动在行车架上沿X方向往复移动。5. The steel pipe stacking, winding and packaging production line according to any one of claims 1 to 4, wherein the electromagnetic traveling vehicle comprises a traveling platform and an electromagnetic chuck, the electromagnetic chuck is located below the traveling platform, and the electromagnetic chuck is located below the traveling platform. A third lifting device is arranged between the suction cup and the traveling platform. The third lifting device drives the electromagnetic sucker to move up and down, and the traveling platform is driven by the second horizontal power device to reciprocate along the X direction on the traveling frame. . 6.根据权利要求5所述的钢管码垛缠绕打包生产线,其特征在于,所述第三升降装置包括第二涡轮丝杠升降机,所述第二涡轮丝杠升降机固定在所述行车台上,所述第二涡轮丝杠升降机的升降丝杠的端部与所述电磁吸盘固定连接,所述行车台上设有导向孔,所述电磁吸盘的上部固定连接有第二导向柱,所述第二导向柱的端部穿过所述导向孔。6. The steel pipe stacking, winding and packaging production line according to claim 5, wherein the third lifting device comprises a second turbine screw lifter, and the second turbine screw lifter is fixed on the traveling platform, The end of the lifting screw of the second turbine screw lifter is fixedly connected with the electromagnetic suction cup, the driving platform is provided with a guide hole, the upper part of the electromagnetic suction cup is fixedly connected with a second guide column, and the first The ends of the two guide columns pass through the guide holes. 7.根据权利要求6所述的钢管码垛缠绕打包生产线,其特征在于,所述第二水平动力装置包括电机,所述行车台的下方设有两对滚轮,所述行车架上在X方向上设有两条平行的轨道,两对所述滚轮滚动设置两条所述轨道上,两对所述滚轮中的其中一对所述滚轮之间设有滚轴,所述滚轴与所述电机的输出轴通过蜗轮蜗杆连接。7 . The steel pipe stacking, winding and packaging production line according to claim 6 , wherein the second horizontal power device comprises a motor, two pairs of rollers are provided below the traveling platform, and the traveling frame is located on the X-axis. 8 . There are two parallel rails in the direction, two pairs of the rollers are rolled on the two rails, and a roller is arranged between one of the two pairs of the rollers, and the rollers are connected to the rollers. The output shaft of the motor is connected by a worm gear. 8.根据权利要求5所述的钢管码垛缠绕打包生产线,其特征在于,卸料装置包括卸料支架,所述卸料支架与所述钢带捆扎机的出料端通过输送辊相接,所述卸料支架上设有X方向的滑梁,所述滑梁靠近所述钢带捆扎机的出料端的端部由第四升降装置驱动上下移动,所述滑梁的另一端部放置在卸料支架上。8 . The steel pipe stacking, winding and packaging production line according to claim 5 , wherein the discharge device comprises a discharge support, and the discharge support is connected to the discharge end of the steel belt binding machine through a conveying roller, 9 . The unloading bracket is provided with a sliding beam in the X direction. on the unloading bracket.
CN201811203010.XA 2018-10-16 2018-10-16 Steel pipe stacking winding packaging production line Expired - Fee Related CN109319203B (en)

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