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CN108006489A - Projecting Lamp - Google Patents

Projecting Lamp Download PDF

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Publication number
CN108006489A
CN108006489A CN201711216257.0A CN201711216257A CN108006489A CN 108006489 A CN108006489 A CN 108006489A CN 201711216257 A CN201711216257 A CN 201711216257A CN 108006489 A CN108006489 A CN 108006489A
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China
Prior art keywords
layer
lens
base
present
led lamp
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Granted
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CN201711216257.0A
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Chinese (zh)
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CN108006489B (en
Inventor
冉文方
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Zhongshan Yiguang Lighting Technology Co ltd
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Xian Cresun Innovation Technology Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S8/00Lighting devices intended for fixed installation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50Cooling arrangements
    • F21V29/70Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/85Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems characterised by the material
    • F21V29/89Metals
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V31/00Gas-tight or water-tight arrangements
    • F21V31/005Sealing arrangements therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V5/00Refractors for light sources
    • F21V5/007Array of lenses or refractors for a cluster of light sources, e.g. for arrangement of multiple light sources in one plane
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V5/00Refractors for light sources
    • F21V5/008Combination of two or more successive refractors along an optical axis
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V5/00Refractors for light sources
    • F21V5/04Refractors for light sources of lens shape
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V7/00Reflectors for light sources
    • F21V7/22Reflectors for light sources characterised by materials, surface treatments or coatings, e.g. dichroic reflectors
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/80Constructional details
    • H10H20/85Packages
    • H10H20/851Wavelength conversion means
    • H10H20/8515Wavelength conversion means not being in contact with the bodies
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/80Constructional details
    • H10H20/85Packages
    • H10H20/852Encapsulations
    • H10H20/853Encapsulations characterised by their shape
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/80Constructional details
    • H10H20/85Packages
    • H10H20/852Encapsulations
    • H10H20/854Encapsulations characterised by their material, e.g. epoxy or silicone resins
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/80Constructional details
    • H10H20/85Packages
    • H10H20/855Optical field-shaping means, e.g. lenses
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/80Constructional details
    • H10H20/85Packages
    • H10H20/858Means for heat extraction or cooling
    • H10H20/8581Means for heat extraction or cooling characterised by their material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Led Device Packages (AREA)
  • Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)

Abstract

本发明公开了一种投光灯10,包括:支架11、底座12、LED灯13、反光杯14、散热片15及透镜16;其中,所述底座12与所述支架11相连接;所述LED灯13固接在所述底座12上表面中间位置处;所述反光杯14固接在所述底座12上表面且位于所述LED灯13的外侧;所述散热片15固接在所述底座12上表面且位于所述反光杯14的外侧;所述透镜16固接在所述反光杯14顶端。本发明提供的投光灯,散热效果好,结构简单,使用寿命长。

The present invention discloses a projection lamp 10, comprising: a bracket 11, a base 12, an LED lamp 13, a reflective cup 14, a heat sink 15 and a lens 16; wherein, the base 12 is connected to the bracket 11; the The LED lamp 13 is affixed to the middle position of the upper surface of the base 12; the reflector cup 14 is affixed to the upper surface of the base 12 and is located outside the LED lamp 13; the heat sink 15 is affixed to the The upper surface of the base 12 is located outside the reflective cup 14 ; the lens 16 is fixed on the top of the reflective cup 14 . The projecting light provided by the invention has good heat dissipation effect, simple structure and long service life.

Description

投光灯Spotlights

技术领域technical field

本发明属于照明领域,具体涉及一种投光灯。The invention belongs to the field of lighting, and in particular relates to a floodlight.

背景技术Background technique

投光灯是一种结构简单、使用方便灵活的投射照明灯具,主要用于大面积作业场矿、建筑物轮廓、体育场、立交桥、纪念碑、公园及花坛等场所。Flood light is a kind of projective lighting fixture with simple structure, convenient and flexible use, mainly used in large-area mines, building outlines, stadiums, overpasses, monuments, parks and flower beds and other places.

目前的投射灯基本都是采用LED芯片作为其发光源,由于投射灯的亮度要求较高,其发光源通常采用大功率的LED芯片,在长时间工作条件下,会产生大量的热量。由于散热措施不当,使得核心部件长期工作在高温环境中,器件老化严重,极大地缩短了投光灯的使用寿命。The current projection lamps basically use LED chips as their light sources. Due to the high brightness requirements of projection lamps, their light sources usually use high-power LED chips, which will generate a lot of heat under long-term working conditions. Due to improper heat dissipation measures, the core components work in a high-temperature environment for a long time, and the aging of the components is serious, which greatly shortens the service life of the floodlight.

发明内容Contents of the invention

为了解决现有技术中存在的上述问题,本发明提供了一种散热效果好、高可靠性的投光灯。该投光灯10包括:支架11、底座12、LED灯13、反光杯14、散热片15及透镜16;其中,In order to solve the above-mentioned problems in the prior art, the present invention provides a floodlight with good heat dissipation effect and high reliability. The floodlight 10 includes: a bracket 11, a base 12, an LED lamp 13, a reflector 14, a heat sink 15 and a lens 16; wherein,

所述底座12与所述支架11相连接;The base 12 is connected with the support 11;

所述LED灯13固接在所述底座12上表面中间位置处;The LED lamp 13 is fixed at the middle position on the upper surface of the base 12;

所述反光杯14固接在所述底座12上表面且位于所述LED灯13的外侧;The reflector 14 is fixed on the upper surface of the base 12 and is located outside the LED lamp 13;

所述散热片15固接在所述底座12上表面且位于所述反光杯14的外侧;The heat sink 15 is fixed on the upper surface of the base 12 and is located outside the reflective cup 14;

所述透镜16固接在所述反光杯14顶端。The lens 16 is fixed on the top of the reflective cup 14 .

在本发明的一个实施例中,所述底座12与所述支架11的连接部为角度可调结构。In one embodiment of the present invention, the connection between the base 12 and the support 11 is an angle-adjustable structure.

在本发明的一个实施例中,所述底座12由铝材料制作形成。In one embodiment of the present invention, the base 12 is made of aluminum material.

在本发明的一个实施例中,所述反光杯14由PPS材料制作形成。In one embodiment of the present invention, the reflective cup 14 is made of PPS material.

在本发明的一个实施例中,所述散热片15由铝材料制作形成。In one embodiment of the present invention, the heat sink 15 is made of aluminum material.

在本发明的一个实施例中,所述散热片15外表面设置有凹形沟槽。In one embodiment of the present invention, concave grooves are provided on the outer surface of the heat sink 15 .

在本发明的一个实施例中,所述透镜16由钢化玻璃制作形成。In one embodiment of the present invention, the lens 16 is made of tempered glass.

在本发明的一个实施例中,所述透镜16与所述反光杯14之间设置有硅胶密封圈。In one embodiment of the present invention, a silicone sealing ring is provided between the lens 16 and the reflective cup 14 .

在本发明的一个实施例中,所述LED灯13包括:In one embodiment of the present invention, the LED lamp 13 includes:

散热基板21;Heat dissipation substrate 21;

LED芯片,固接在所述散热基板21上;The LED chip is fixedly connected on the heat dissipation substrate 21;

硅胶层,包括依次设置于所述LED芯片上表面的第一透镜层22、第一封装层23、第二透镜层24及第二封装层25,其中,所述第一透镜层22的折射率大于所述第一封装层23的折射率,所述第二透镜层24大于所述第二封装层25的折射率,所述第一封装层23的折射率小于所述第二封装层25的折射率。The silica gel layer includes a first lens layer 22, a first encapsulation layer 23, a second lens layer 24 and a second encapsulation layer 25 arranged on the upper surface of the LED chip in sequence, wherein the refractive index of the first lens layer 22 is greater than the refractive index of the first encapsulation layer 23, the second lens layer 24 is greater than the refractive index of the second encapsulation layer 25, and the refraction index of the first encapsulation layer 23 is smaller than that of the second encapsulation layer 25 refractive index.

在本发明的一个实施例中,所述LED芯片为氮化镓基蓝光芯片。In one embodiment of the present invention, the LED chip is a GaN-based blue light chip.

与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:

本发明提供的投光灯,散热效果好,结构简单,使用寿命长。The projecting light provided by the invention has good heat dissipation effect, simple structure and long service life.

附图说明Description of drawings

图1为本发明实施例提供的一种投光灯的结构示意图;Fig. 1 is a schematic structural diagram of a projection lamp provided by an embodiment of the present invention;

图2为本发明实施例提供的一种LED灯的结构示意图;Fig. 2 is a schematic structural diagram of an LED lamp provided by an embodiment of the present invention;

图3为本发明实施例提供的一种LED封装方法流程示意图;Fig. 3 is a schematic flow chart of an LED packaging method provided by an embodiment of the present invention;

图4为本发明实施例提供的一种GaN基蓝光芯片的结构示意图;FIG. 4 is a schematic structural diagram of a GaN-based blue light chip provided by an embodiment of the present invention;

图5为本发明实施例提供的一种LED灯发光原理示意图;Fig. 5 is a schematic diagram of an LED light emitting principle provided by an embodiment of the present invention;

图6A为本发明实施例提供的一种多个半球形透镜的排列示意图;FIG. 6A is a schematic diagram of an arrangement of a plurality of hemispherical lenses provided by an embodiment of the present invention;

图6B为本发明实施例提供的另一种多个半球形透镜的排列示意图。FIG. 6B is a schematic diagram of another arrangement of multiple hemispherical lenses provided by an embodiment of the present invention.

具体实施方式Detailed ways

下面结合具体实施方式对本发明作进一步的详细描述。但不应将此理解为本发明上述主题的范围仅限于以下的实施例,凡基于本发明内容所实现的技术均属于本发明的范围。The present invention will be further described in detail below in combination with specific embodiments. However, it should not be understood that the scope of the above subject matter of the present invention is limited to the following embodiments, and all technologies realized based on the content of the present invention belong to the scope of the present invention.

实施例一Embodiment one

请参见图1,图1为本发明实施例提供的一种投光灯的结构示意图。该投光灯10包括:支架11、底座12、LED灯13、反光杯14、散热片15及透镜16;其中,Please refer to FIG. 1 , which is a schematic structural diagram of a floodlight provided by an embodiment of the present invention. The floodlight 10 includes: a bracket 11, a base 12, an LED lamp 13, a reflector 14, a heat sink 15 and a lens 16; wherein,

所述底座12与所述支架11相连接;The base 12 is connected with the support 11;

所述LED灯13固接在所述底座12上表面中间位置处;The LED lamp 13 is fixed at the middle position on the upper surface of the base 12;

所述反光杯14固接在所述底座12上表面且位于所述LED灯13的外侧;The reflector 14 is fixed on the upper surface of the base 12 and is located outside the LED lamp 13;

所述散热片15固接在所述底座12上表面且位于所述反光杯14的外侧;The heat sink 15 is fixed on the upper surface of the base 12 and is located outside the reflective cup 14;

所述透镜16固接在所述反光杯14顶端。The lens 16 is fixed on the top of the reflective cup 14 .

本实施例提供的投光灯,在其光源附近进行了散热优化设计,其散热效果好,结构简单,使用寿命长。The projecting light provided in this embodiment is optimized for heat dissipation near the light source, and has good heat dissipation effect, simple structure and long service life.

实施例二Embodiment two

本实施例是在实施例一的基础上对本发明的原理及实现方式作进一步的说明。This embodiment is based on the first embodiment to further describe the principle and implementation of the present invention.

具体的,所述底座12与所述支架11的连接部为角度可调结构。在实施应用中,投光灯10的照射角度往往会不同,因此在此处设计为角度可调结构,以保证其使用于各种场所。Specifically, the connecting portion between the base 12 and the bracket 11 is an angle-adjustable structure. In practical application, the irradiation angle of the floodlight 10 is often different, so it is designed as an angle-adjustable structure here to ensure that it can be used in various places.

优选地,所述底座12与所述散热片15均由铝材料制作形成。铝材料密度小、价格低,是一种良好的散热材料,被广泛用于电子产品中。Preferably, both the base 12 and the heat sink 15 are made of aluminum. Aluminum material has low density and low price. It is a good heat dissipation material and is widely used in electronic products.

进一步地,所述所述散热片15外表面设置有凹形沟槽。在散热片15外表面设置凹形沟槽的目的是为了增大散热面积,以提高其散热效率。Further, the outer surface of the heat sink 15 is provided with concave grooves. The purpose of setting concave grooves on the outer surface of the heat sink 15 is to increase the heat dissipation area and improve the heat dissipation efficiency.

优选地,所述反光杯163为高纯铝材料。因为高纯铝反光杯的成本较低、耐温性能佳,且还有散热的效果。Preferably, the reflective cup 163 is made of high-purity aluminum. Because the cost of the high-purity aluminum reflector is low, the temperature resistance is good, and it also has the effect of heat dissipation.

优选地,所述反光杯14由PPS材料制作形成。PPS材料具有耐高温的特性。由于投光灯10中LED灯13会产生大量的热量,导致内部温度较高,而PPS材料在此温度下不会产生变形。另外,PPS材料还具有耐腐蚀及优越的机械性能等特性,因此可以作为反光杯的材料。Preferably, the reflective cup 14 is made of PPS material. PPS material has the characteristics of high temperature resistance. Since the LED lamp 13 in the floodlight 10 will generate a large amount of heat, resulting in high internal temperature, and the PPS material will not deform at this temperature. In addition, the PPS material also has the characteristics of corrosion resistance and superior mechanical properties, so it can be used as the material of the reflector cup.

优选地,所述透镜16由钢化玻璃制作形成。钢化玻璃具有强度大、不易破碎、易于加工、透光性好等特点,因此可以优选为制作透镜16的材料。Preferably, the lens 16 is made of tempered glass. Tempered glass has the characteristics of high strength, not easy to break, easy to process, and good light transmission, so it can be preferably used as the material for making the lens 16 .

进一步地,所述透镜16与所述反光杯14之间设置有硅胶密封圈。该硅胶密封圈用于防止水汽进出到投光灯10内部,对其内部各器件起到保护作用。Further, a silicone sealing ring is provided between the lens 16 and the reflective cup 14 . The silica gel sealing ring is used to prevent water vapor from entering and exiting the floodlight 10 and to protect the internal components.

此外,为了改善LED灯13的发光效率与散热效果,对其结构也进行了优化设计,具体的,请参见图2,图2为本发明实施例提供的一种LED灯的结构示意图,该LED灯13包括:In addition, in order to improve the luminous efficiency and heat dissipation effect of the LED lamp 13, its structure has also been optimized. For details, please refer to FIG. 2. FIG. 2 is a schematic structural diagram of an LED lamp provided by an embodiment of the present invention. Lamp 13 includes:

散热基板21;Heat dissipation substrate 21;

LED芯片,固接在所述散热基板21上;The LED chip is fixedly connected on the heat dissipation substrate 21;

硅胶层,包括依次设置于所述LED芯片上表面的第一透镜层22、第一封装层23、第二透镜层24及第二封装层25,其中,所述第一透镜层22的折射率大于所述第一封装层23的折射率,所述第二透镜层24大于所述第二封装层25的折射率,所述第一封装层23的折射率小于所述第二封装层25的折射率。The silica gel layer includes a first lens layer 22, a first encapsulation layer 23, a second lens layer 24 and a second encapsulation layer 25 arranged on the upper surface of the LED chip in sequence, wherein the refractive index of the first lens layer 22 is greater than the refractive index of the first encapsulation layer 23, the second lens layer 24 is greater than the refractive index of the second encapsulation layer 25, and the refraction index of the first encapsulation layer 23 is smaller than that of the second encapsulation layer 25 refractive index.

所述第一透镜层22和所述第二透镜层24分别由多个半球形透镜组成。The first lens layer 22 and the second lens layer 24 are respectively composed of a plurality of hemispherical lenses.

进一步地,所述第二透镜层24和所述第二封装层25含有荧光粉。Further, the second lens layer 24 and the second encapsulation layer 25 contain fluorescent powder.

进一步地,所述散热基板21材料为实心铜板,且所述散热基板21的厚度大于0.5毫米、小于10毫米。Further, the material of the heat dissipation substrate 21 is a solid copper plate, and the thickness of the heat dissipation substrate 21 is greater than 0.5 mm and less than 10 mm.

进一步地,所述第一透镜层22的折射率大于所述第一封装层23的折射率,所述第二透镜层24大于所述第二封装层25的折射率,所述第一封装层23的折射率小于所述第二封装层25的折射率。Further, the refractive index of the first lens layer 22 is greater than the refractive index of the first encapsulation layer 23, the second lens layer 24 is greater than the refractive index of the second encapsulation layer 25, and the first encapsulation layer The refractive index of 23 is smaller than the refractive index of the second encapsulation layer 25 .

进一步地,所述第二封装层25的上表面为弧形。Further, the upper surface of the second encapsulation layer 25 is arc-shaped.

进一步地,所述第一透镜层22和所述第一封装层23由耐高温硅胶制成。Further, the first lens layer 22 and the first encapsulation layer 23 are made of high temperature resistant silicone.

进一步地,多个所述半球形透镜的直径为10-200微米,且多个所述半球形透镜均匀间隔排列,间距为10-200微米。Further, the diameter of the plurality of hemispherical lenses is 10-200 microns, and the plurality of hemispherical lenses are evenly spaced apart with a pitch of 10-200 microns.

进一步地,多个所述半球形透镜呈矩形排列,或者交错排列。Further, a plurality of said hemispherical lenses are arranged in a rectangular shape, or arranged in a staggered manner.

进一步地,还包括支架,所述散热基板21通过卡扣或粘胶方式固定于所述支架上。Further, a bracket is also included, and the heat dissipation substrate 21 is fixed on the bracket by buckle or glue.

进一步地,所述LED芯片为氮化镓基蓝光芯片。Further, the LED chip is a gallium nitride-based blue light chip.

本发明的有益效果具体为:The beneficial effects of the present invention are specifically:

1、通过设置第一透镜层和第二透镜层,使得光照更加集中,并将第二封装层的上表面设置为弧形,对光束进行整形,避免了增加额外透镜,降低了生产成本。1. By setting the first lens layer and the second lens layer, the light is more concentrated, and the upper surface of the second encapsulation layer is set in an arc shape to shape the light beam, avoiding the addition of additional lenses and reducing production costs.

2、通过在第二透镜层和第二封装层设置荧光粉,避免了将荧光粉直接涂敷在LED芯片上,解决了在高温条件下引起的荧光粉的量子效率下降的问题。2. By arranging phosphor powder on the second lens layer and the second encapsulation layer, direct coating of phosphor powder on the LED chip is avoided, and the problem of decrease in quantum efficiency of phosphor powder caused by high temperature conditions is solved.

3、利用不同种类硅胶和荧光粉胶折射率不同的特点,第一封装层的折射率小于第二封装层的折射率,第一透镜层的折射率大于第一封装层的折射率,第二透镜层的折射率既大于第一封装层的折射率,又大于第二封装层的折射率,该种设置方式可以避免全反射,使得LED芯片发出的光能够更多的透过封装材料照射出去。3. Utilizing the characteristics of different refractive indices of different types of silica gel and phosphor glue, the refractive index of the first packaging layer is smaller than that of the second packaging layer, the refractive index of the first lens layer is greater than that of the first packaging layer, and the second The refractive index of the lens layer is greater than that of the first encapsulation layer and that of the second encapsulation layer. This arrangement can avoid total reflection, so that more light emitted by the LED chip can be irradiated through the encapsulation material. .

4、通过对半球形透镜采用不同的排布方式,可以保证光源的光线在集中区均匀分布。4. By adopting different arrangements for the hemispherical lenses, it can ensure that the light of the light source is evenly distributed in the concentrated area.

5、本发明实施例通过设置双透镜层,透镜可以改变光的传播方向,能够有效地抑制全反射效应,有利于更多的光发射到LED外面,提高LED的发光效率。5. In the embodiment of the present invention, by setting double lens layers, the lens can change the propagation direction of light, which can effectively suppress the total reflection effect, facilitate more light emission to the outside of the LED, and improve the luminous efficiency of the LED.

实施例三Embodiment Three

请参见图3,图3为本发明实施例提供的一种LED封装方法流程示意图;在上述实施例的基础上,本实施例将较为详细地对本发明的工艺流程进行介绍。该方法包括:Please refer to FIG. 3 . FIG. 3 is a schematic flowchart of an LED packaging method provided by an embodiment of the present invention; on the basis of the above embodiments, this embodiment will introduce the process flow of the present invention in more detail. The method includes:

步骤1、准备散热基板21;Step 1, preparing the heat dissipation substrate 21;

具体的包括:选取所述散热基板21;Specifically include: selecting the heat dissipation substrate 21;

清洗所述散热基板21,将散热基板21上面的污渍,尤其是油渍清洗干净;Clean the heat dissipation substrate 21, and clean the stains on the heat dissipation substrate 21, especially the oil stains;

将所述散热基板21烘干。The heat dissipation substrate 21 is dried.

步骤2、准备LED芯片,并将所述LED芯片固接在所述散热基板21上;Step 2, preparing LED chips, and fixing the LED chips on the heat dissipation substrate 21;

本发明实施例中,如图4所示,图4为本发明实施例提供的一种GaN基蓝光芯片的结构示意图;其中层1为衬底材料,层2为GaN缓冲层,层3为N型GaN层,层4和层6为P型GaN量子阱宽带隙材料,层5为INGaN发光层,层7为AlGaN阻挡层材料,层8为P型GaN层,该氮化镓基蓝光灯芯的厚度介于90微米-140微米之间;将LED芯片的阴极引线和阳极引线利用回流焊焊接工艺焊接到散热基板21上方,然后对焊线进行检查,合格,则进入下步工序,若不合格,则重新焊接。In the embodiment of the present invention, as shown in Figure 4, Figure 4 is a schematic structural diagram of a GaN-based blue light chip provided by the embodiment of the present invention; wherein layer 1 is the substrate material, layer 2 is the GaN buffer layer, and layer 3 is the N Type GaN layer, layer 4 and layer 6 are P-type GaN quantum well wide bandgap material, layer 5 is INGaN light-emitting layer, layer 7 is AlGaN barrier layer material, layer 8 is P-type GaN layer, the GaN-based blue light wick The thickness is between 90 microns and 140 microns; the cathode lead and anode lead of the LED chip are soldered to the top of the heat dissipation substrate 21 by reflow soldering process, and then the welding wire is inspected, and if it is qualified, then enter the next process, if not , then re-solder.

步骤X1、分别配置用于制备所述第一透镜层22和所述第一封装层23的硅胶材料;Step X1, configuring silica gel materials for preparing the first lens layer 22 and the first encapsulation layer 23 respectively;

具体的,制备第一透镜层22的硅胶材料和制备第一封装层23的硅胶材料均不含有荧光粉,且为耐高温硅胶材料;所述第一透镜层22的折射率小于所述第一封装层23的折射率。Specifically, neither the silica gel material used to prepare the first lens layer 22 nor the silica gel material used to prepare the first encapsulation layer 23 contains phosphor powder, and is a high temperature resistant silica gel material; the refractive index of the first lens layer 22 is smaller than that of the first The refractive index of the encapsulation layer 23 .

步骤X2、分别配置用于制备所述第二透镜层24的含有荧光粉的硅胶材料和用于制备所述第二封装层25的含有荧光粉的硅胶材料,Step X2, separately configuring the silica gel material containing phosphor powder used for preparing the second lens layer 24 and the silica gel material containing phosphor powder used for preparing the second encapsulation layer 25,

具体的,基于本发明实施例中,LED芯片为氮化镓基蓝光芯片,因此,上述荧光粉为黄色荧光粉;将硅胶和黄色荧光粉进行混合,调节原料配比,以制成不用折射率的硅胶材料,并且,将硅胶与荧光粉混合后,需要对混合后的硅胶材料进行颜色测试,保证LED芯片照射到荧光粉上,发出的荧光的波长范围在570nm-620nm之间。Specifically, based on the embodiment of the present invention, the LED chip is a gallium nitride-based blue light chip, therefore, the above-mentioned fluorescent powder is a yellow fluorescent powder; the silica gel and the yellow fluorescent powder are mixed, and the ratio of raw materials is adjusted to produce Moreover, after mixing the silica gel and the phosphor powder, it is necessary to carry out a color test on the mixed silica gel material to ensure that the LED chip is irradiated on the phosphor powder, and the wavelength range of the fluorescence emitted is between 570nm and 620nm.

优选的,所述第二透镜层24的折射率大于所述第一封装层23的折射率,也大于所述第二封装层25的折射率。Preferably, the refractive index of the second lens layer 24 is greater than that of the first encapsulation layer 23 and also greater than that of the second encapsulation layer 25 .

步骤3、在所述LED芯片的上表面形成第一透镜层22,所述第一透镜层22包括多个第一半球形透镜;Step 3, forming a first lens layer 22 on the upper surface of the LED chip, the first lens layer 22 comprising a plurality of first hemispherical lenses;

步骤31、采用第一半球形模具在所述LED芯片上方形成多个半球形硅胶球;Step 31, using a first hemispherical mold to form a plurality of hemispherical silica gel balls above the LED chip;

步骤32、对所述多个半球形硅胶球进行第一初烤、脱模和打磨,以形成第一透镜层22,所述第一初烤温度为90-125°,时间为15-60分钟。Step 32: Carrying out the first preliminary baking, demolding and polishing the plurality of hemispherical silica gel balls to form the first lens layer 22, the temperature of the first preliminary baking is 90-125°, and the time is 15-60 minutes .

优选的,第一透镜层22上的多个第一半球形透镜的排列方式可以为矩形或者菱形,或者交错排列,相邻的两个第一半球形透镜的间距越小越好。Preferably, the plurality of first hemispherical lenses on the first lens layer 22 may be arranged in a rectangular or rhombic shape, or in a staggered arrangement, and the smaller the distance between two adjacent first hemispherical lenses, the better.

步骤4、在所述LED芯片上表面和所述第一透镜层22上方形成第一封装层23;Step 4, forming a first encapsulation layer 23 on the upper surface of the LED chip and the first lens layer 22;

步骤41、在所述LED芯片上表面和所述第一透镜层22上方涂覆第一硅胶层;Step 41, coating a first silica gel layer on the upper surface of the LED chip and the first lens layer 22;

步骤42、对所述第一硅胶层进行第二初烤和打磨,以形成所述第一封装层23,所述第二初烤温度为90-125°,时间为15-60分钟。Step 42: Carrying out a second initial baking and grinding on the first silicone layer to form the first encapsulation layer 23, the second initial baking temperature is 90-125°, and the time is 15-60 minutes.

具体的,第一硅胶层的下表面与LED芯片接触或者与第一透镜层22接触,其中,第一硅胶层的上表面为平面,以便于在其上设置第二透镜层24,并且良好的平整度有利于光束透过第一封装层23。Specifically, the lower surface of the first silica gel layer is in contact with the LED chip or with the first lens layer 22, wherein the upper surface of the first silica gel layer is flat, so that the second lens layer 24 is arranged thereon, and good The flatness is favorable for light beams to pass through the first encapsulation layer 23 .

步骤5、在所述第一封装层23上方形成第二透镜层24,所述第二透镜层24包括多个第二半球形透镜,且多个所述第二半球形透镜含有荧光粉;Step 5, forming a second lens layer 24 above the first encapsulation layer 23, the second lens layer 24 includes a plurality of second hemispherical lenses, and the plurality of second hemispherical lenses contain phosphor;

步骤51、利用第二半球形模具在所述第一封装层23上方形成多个半球形硅胶球,所述半球形硅胶球内含有荧光粉;Step 51, using a second hemispherical mold to form a plurality of hemispherical silica gel balls above the first encapsulation layer 23, and the hemispherical silica gel balls contain fluorescent powder;

步骤52、对所述多个半球形硅胶球进行第三初烤、脱模和打磨,以形成第二透镜层24,所述第三初烤温度为90-125°,时间为15-60分钟。Step 52: Carrying out the third preliminary baking, demolding and polishing the plurality of hemispherical silica gel balls to form the second lens layer 24, the temperature of the third preliminary baking is 90-125°, and the time is 15-60 minutes .

步骤6、在所述第二透镜层24上方形成第二封装层25,且所述第二封装层25含有荧光粉;Step 6, forming a second encapsulation layer 25 above the second lens layer 24, and the second encapsulation layer 25 contains phosphor;

步骤61、在所述第二透镜层24和所述第一封装层23上方涂覆第二硅胶层;Step 61, coating a second silicone layer on the second lens layer 24 and the first encapsulation layer 23;

步骤62、利用所述半球形模具使所述第二硅胶层的上表面形成弧形;Step 62, using the hemispherical mold to form an arc on the upper surface of the second silica gel layer;

步骤63、对所述第二硅胶层进行第四初烤、脱模和打磨,以形成第二封装层25,第四初烤温度为90-125°,时间为15-60分钟。Step 63: Carry out a fourth initial baking, demoulding and polishing on the second silicone layer to form the second encapsulation layer 25, the fourth initial baking temperature is 90-125°, and the time is 15-60 minutes.

具体的,将第二封装层25的上表面设置为弧形,形成了中间高、两端低的外观特点,使得第二封装层25具有了大透镜的作用,可对光束进行二次整形,而且不需要增加外部透镜,降低了生产成本。Specifically, the upper surface of the second encapsulation layer 25 is set in an arc shape, which forms the appearance characteristics of high middle and low ends, so that the second encapsulation layer 25 has the function of a large lens, which can perform secondary shaping on the light beam, Moreover, there is no need to add an external lens, which reduces the production cost.

步骤7、将包括所述第一透镜层22、所述第一封装层23、所述第二透镜层24以及所述第二封装层25的LED灯进行长烤,以完成所述LED的封装。Step 7, long-baking the LED lamp including the first lens layer 22, the first encapsulation layer 23, the second lens layer 24 and the second encapsulation layer 25, to complete the encapsulation of the LED .

具体的,长烤的烘烤温度为100~150℃,烘烤时间为4~12h,以消除LED灯的内部应力。Specifically, the baking temperature of the long-baking is 100-150° C., and the baking time is 4-12 hours, so as to eliminate the internal stress of the LED lamp.

完成LED封装后,还包括测试、分捡封装完成的LED以及包装测试合格的LED灯等内容,以利于后续产品应用。After the LED packaging is completed, it also includes testing, sorting the packaged LEDs, and packaging and testing qualified LED lights, etc., to facilitate subsequent product applications.

实施例四Embodiment four

请结合图2、图5以及图6A和图6B所示,图2为本发明实施例提供的一种LED灯的结构示意图;图5为本发明实施例提供的一种LED灯发光原理示意图;图6A为本发明实施例提供的一种多个半球形透镜的排列示意图;图6B为本发明实施例提供的另一种多个半球形透镜的排列示意图。Please refer to Fig. 2, Fig. 5 and Fig. 6A and Fig. 6B. Fig. 2 is a schematic structural diagram of an LED lamp provided by an embodiment of the present invention; Fig. 5 is a schematic diagram of a light emitting principle of an LED lamp provided by an embodiment of the present invention; FIG. 6A is a schematic diagram of an arrangement of a plurality of hemispherical lenses provided by an embodiment of the present invention; FIG. 6B is a schematic diagram of an arrangement of another plurality of hemispherical lenses provided by an embodiment of the present invention.

其中,本发明实施例提供的LED灯,包括Among them, the LED lamp provided by the embodiment of the present invention includes

散热基板21;Heat dissipation substrate 21;

LED芯片,固接在所述封装散热基板21上;The LED chip is fixedly connected to the packaging heat dissipation substrate 21;

硅胶层,包括依次设置于所述LED芯片上表面的第一透镜层22、第一封装层23、第二透镜层24和第二封装层25,其中,所述第一透镜层22和所述第二透镜层24分别由多个半球形透镜组成。The silicone layer includes a first lens layer 22, a first encapsulation layer 23, a second lens layer 24 and a second encapsulation layer 25 arranged on the upper surface of the LED chip in sequence, wherein the first lens layer 22 and the The second lens layer 24 is composed of a plurality of hemispherical lenses, respectively.

由此可知,本发明实施例的LED灯中,第一透镜层22和第二透镜层24堆叠,形成多层透镜结构,该种结构使得光照在集中区更加均匀,而且与LED芯片接触的第一透镜层22和第一封装层23均不含有荧光粉,这样避免了芯片将向后散热的光线吸收掉,所以提高了取光效率。It can be seen that in the LED lamp of the embodiment of the present invention, the first lens layer 22 and the second lens layer 24 are stacked to form a multi-layer lens structure, which makes the illumination more uniform in the concentrated area, and the first lens layer in contact with the LED chip Both the first lens layer 22 and the first encapsulation layer 23 do not contain fluorescent powder, which prevents the chip from absorbing the light that is dissipated backwards, thus improving the light extraction efficiency.

在本发明实施例中,LED芯片为氮化镓基蓝光芯片,所述第二透镜层24和所述第二封装层25含有黄色荧光粉,当氮化镓基蓝光芯片发光,如图5所示,LED芯片照射到黄色荧光粉上时,激发黄色荧光粉发光最终形成白光,这样将LED芯片与荧光粉分离,解决了在高温条件下引起的荧光粉的量子效率下降的问题。In the embodiment of the present invention, the LED chip is a gallium nitride-based blue light chip, and the second lens layer 24 and the second encapsulation layer 25 contain yellow phosphor. When the gallium nitride-based blue light chip emits light, as shown in FIG. 5 It is shown that when the LED chip is irradiated on the yellow phosphor, the yellow phosphor is excited to emit light and finally forms white light, which separates the LED chip from the phosphor and solves the problem of the decrease in the quantum efficiency of the phosphor caused by high temperature conditions.

本发明实施例中,所述散热基板21材料为实心铜板,且所述散热基板21的厚度大于0.5毫米、小于10毫米,其中,铜板的热容大,导热性好,LED芯片工作时产生的热量,可以快速地通过实心铜板散发出去,而且散热基板21的厚度介于0.5-10mm之间,厚度较大可以防止散热基板21受热变形,保证散热基板21与LED芯片紧密接触,保证散热效果。In the embodiment of the present invention, the material of the heat dissipation substrate 21 is a solid copper plate, and the thickness of the heat dissipation substrate 21 is greater than 0.5 mm and less than 10 mm. The heat can be dissipated quickly through the solid copper plate, and the thickness of the heat dissipation substrate 21 is between 0.5-10mm. The larger thickness can prevent the heat dissipation substrate 21 from being deformed by heat, and ensure the close contact between the heat dissipation substrate 21 and the LED chip to ensure the heat dissipation effect.

本发明实施例中,所述第一透镜层22的折射率大于所述第一封装层23的折射率,所述第二透镜层24大于所述第二封装层25的折射率,所述第一封装层23的折射率小于所述第二封装层25的折射率。本发明实施例中,第一透镜层22和第二透镜层24上的多个半球形透镜的材料可以是由聚碳酸脂、聚甲基丙烯酸甲脂和玻璃混合而成,根据各个成分的不同可调节半球形透镜的折射率,第一封装层23不含有荧光粉,其主要构成材料可以是有机硅材料等,而第二封装层25的材料可以是甲基硅橡胶和苯基高折射率有机硅橡胶混合而成,本发明实施例中,透镜层的折射率大于封装层的折射率,封装层的折射率从下向上依次增大,该种设置方式能够较好地抑制全反射现象,使得光照最大化地照射出去,避免全反射使得光被封装结构吸收变为热量,提高了取光效率。In the embodiment of the present invention, the refractive index of the first lens layer 22 is greater than the refractive index of the first encapsulation layer 23, the second lens layer 24 is greater than the refractive index of the second encapsulation layer 25, and the first The refractive index of the first encapsulation layer 23 is smaller than the refraction index of the second encapsulation layer 25 . In the embodiment of the present invention, the materials of the plurality of hemispherical lenses on the first lens layer 22 and the second lens layer 24 can be mixed by polycarbonate, polymethyl methacrylate and glass, according to the different components The refractive index of the hemispherical lens can be adjusted. The first encapsulation layer 23 does not contain fluorescent powder, and its main constituent material can be organic silicon materials, etc., while the material of the second encapsulation layer 25 can be methyl silicone rubber and phenyl high refractive index Silicone rubber is mixed. In the embodiment of the present invention, the refractive index of the lens layer is greater than that of the encapsulation layer, and the refraction index of the encapsulation layer increases from bottom to top. This arrangement can better suppress the total reflection phenomenon. The light is irradiated to the maximum extent, and the total reflection is avoided so that the light is absorbed by the packaging structure and turned into heat, which improves the light extraction efficiency.

需要说明的是,本发明实施例中,第二封装层25的折射率越小越好,不超过1.5,以避免与外界空气形成较大的折射率差,导致光全反射,被封装材料吸收转为热量,影响出光效率。It should be noted that, in the embodiment of the present invention, the smaller the refractive index of the second encapsulation layer 25 is, the better it is, not exceeding 1.5, so as to avoid forming a large refractive index difference with the outside air, resulting in total reflection of light and being absorbed by the encapsulation material Turned into heat, affecting the light output efficiency.

需要说明的是,本发明实施例中,第一透镜层22上包含多个第一半球形透镜,该些第一半球形透镜为“平凸镜”,其焦距f=R/(n2-n1),其中,n2是第一透镜层22的折射率和第二透镜层24的折射率取平均值,n1是取第二透镜层24上下两层封装层的折射率的平均值(本发明实施例中第一封装层23的折射率小于第二封装层25,但二者的折射率取值较为相近似,折射率差不大),R是第一半球形透镜的半径。It should be noted that, in the embodiment of the present invention, the first lens layer 22 includes a plurality of first hemispherical lenses, and these first hemispherical lenses are "plano-convex lenses" with a focal length f=R/(n2-n1 ), wherein, n2 is the average value of the refractive index of the first lens layer 22 and the refractive index of the second lens layer 24, and n1 is the average value of the refractive index of the upper and lower packaging layers of the second lens layer 24 (the present invention implements In the example, the refractive index of the first encapsulation layer 23 is smaller than that of the second encapsulation layer 25, but the values of the refraction indices of the two are relatively similar, and the difference in refraction index is not large), and R is the radius of the first hemispherical lens.

为了保证光从第一透镜层22出射后到达第二透镜层24时为聚拢状态,本发明实施例中,第一透镜层22和第二透镜层24之间的距离L的高度应该在2倍焦距以内,也即L的范围不超过2R/(n2-n1)。In order to ensure that the light is gathered when it reaches the second lens layer 24 after it emerges from the first lens layer 22, in the embodiment of the present invention, the height of the distance L between the first lens layer 22 and the second lens layer 24 should be 2 times Within the focal length, that is, the range of L does not exceed 2R/(n2-n1).

此外,本发明实施例中,第二封装层25的厚度较厚,第二透镜层24的顶面到第二封装层25的上表面一般在50-500微米之间。In addition, in the embodiment of the present invention, the thickness of the second encapsulation layer 25 is relatively thick, and the distance from the top surface of the second lens layer 24 to the upper surface of the second encapsulation layer 25 is generally between 50-500 microns.

本发明实施例中,所述第二封装层25的上表面为弧形,所述弧形具体可以为半球形、抛物线型或者扁平形,其中半球形出光角最大,适合于普通照明应用;抛物面出光角最小,适合于局部照明应用;而扁平形介于两者之间,适合于指示照明;因此,可根据产品应用场所来选择具体的形状,以期达到最好的使用效果。这样中间高,两边低的外观结构使得第二封装层25具有透镜的作用,当光照射到第二封装层25表面时,经过第二封装层25的整形,使得光照更加集中均匀,而且不需要增加外部透镜,降低了生产成本。In the embodiment of the present invention, the upper surface of the second encapsulation layer 25 is arc-shaped, and the arc can be hemispherical, parabolic or flat, and the hemispherical shape has the largest light emitting angle, which is suitable for general lighting applications; The light output angle is the smallest, which is suitable for local lighting applications; while the flat shape is in between, which is suitable for indicator lighting; therefore, specific shapes can be selected according to the application site of the product in order to achieve the best use effect. Such an appearance structure with a high center and low sides makes the second encapsulation layer 25 function as a lens. When the light hits the surface of the second encapsulation layer 25, it will be shaped by the second encapsulation layer 25 to make the light more concentrated and even without The addition of external lenses reduces production costs.

由于LED工作时,会产生大量的热,导致硅胶材料受热会发生黄化,影响光照颜色以及产品使用寿命,因此,本发明实施例中,与LED芯片直接接触的第一透镜层22和第一封装层23由耐高温硅胶制成。When the LED is working, it will generate a lot of heat, which will cause yellowing of the silicone material when heated, which will affect the color of the light and the service life of the product. Therefore, in the embodiment of the present invention, the first lens layer 22 and the first The encapsulation layer 23 is made of high temperature resistant silica gel.

本发明实施例中,多个所述半球形透镜的直径为10-200微米,且多个所述半球形透镜均匀间隔排列,间距为10-200微米,如图2所示,多个半球形透镜的直径为2R,介于10-200微米之间,需要说明的是,多个半球形透镜的直径可以相同也可以不同,相邻两个半球形透镜之间的距离为A,A的范围介于10-200微米之间,相邻的两个半球形透镜之间的距离越小越好,并且间距A可以各不相同,也可以均匀排列,本实施例对此不做限制。In the embodiment of the present invention, the diameter of the plurality of hemispherical lenses is 10-200 microns, and the plurality of hemispherical lenses are evenly spaced and arranged at intervals of 10-200 microns, as shown in Figure 2, a plurality of hemispherical lenses The diameter of the lens is 2R, which is between 10-200 microns. It should be noted that the diameters of multiple hemispherical lenses can be the same or different. The distance between two adjacent hemispherical lenses is A, and the range of A Between 10-200 microns, the smaller the distance between two adjacent hemispherical lenses, the better, and the spacing A can be different or evenly arranged, which is not limited in this embodiment.

本发明实施例中,对多个半球形透镜的排列方式也进行了适当限定,如图6A所示,多个半球形透镜呈矩形排列,或者如图6B所示,多个半球形透镜交错排列。具体的,本发明实施例中,第一透镜层22采用矩形排列,第二透镜层24采用交错排列,或者相互调换,以实现第一透镜层22和第二透镜层24的半球形透镜交错排列的效果,交错排列可以将相邻透镜间的光聚拢,产生聚焦作用。In the embodiment of the present invention, the arrangement of multiple hemispherical lenses is also appropriately limited. As shown in Figure 6A, multiple hemispherical lenses are arranged in a rectangular shape, or as shown in Figure 6B, multiple hemispherical lenses are arranged in a staggered manner . Specifically, in the embodiment of the present invention, the first lens layer 22 is arranged in a rectangle, and the second lens layer 24 is arranged in a staggered manner, or exchanged with each other, so as to realize the staggered arrangement of the hemispherical lenses of the first lens layer 22 and the second lens layer 24 The effect of the staggered arrangement can gather the light between adjacent lenses to produce a focusing effect.

而当第一透镜层22和第二透镜层24的半球形透镜的排列方式一致时,可以对LED芯片产生的杂乱无章的光进行整形,使光聚拢。However, when the hemispherical lenses of the first lens layer 22 and the second lens layer 24 are arranged in the same manner, the chaotic light generated by the LED chip can be shaped and the light can be gathered.

本发明实施例中,所述封装结构还包括支架,散热基板21固定于支架上,固定方式有卡扣、粘胶等方式。In the embodiment of the present invention, the packaging structure further includes a bracket on which the heat dissipation substrate 21 is fixed, and the fixing methods include buckle, glue and the like.

具体的,本发明实施例中,散热基板21为实心铜质基板,散热基板21的厚度D介于0.5-10mm之间,散热基板21的宽度W根据LED芯片的大小进行裁切,在此不做限制,铜质基板热容大,导热性好,而且不易受热变形,使得对LED芯片的散热性更好。第一透镜层22,每个半球形透镜的半径为R,相邻两个半球形透镜的间距为A,第一透镜层22的顶面到第二透镜层24的底面的距离为L,L介于0—2R/(n2-n1)之间,第二透镜层24设置于第一封装层23的上方,第二透镜层24上的多个半球形透镜的半径也为R,且第二透镜层24上的多个半球形透镜的顶面到第二封装层25的上表面的距离介于50-500微米,本发明实施例中,第二封装层25的上表面为弧形,形成了一个较大的透镜,以对光束进行二次整形,而避免了增加外部透镜,因此降低了生产成本。Specifically, in the embodiment of the present invention, the heat dissipation substrate 21 is a solid copper substrate, the thickness D of the heat dissipation substrate 21 is between 0.5-10mm, and the width W of the heat dissipation substrate 21 is cut according to the size of the LED chip, which is not mentioned here. As a limitation, the copper substrate has a large heat capacity, good thermal conductivity, and is not easily deformed by heat, which makes the heat dissipation of the LED chip better. The first lens layer 22, the radius of each hemispherical lens is R, the distance between two adjacent hemispherical lenses is A, the distance from the top surface of the first lens layer 22 to the bottom surface of the second lens layer 24 is L, L Between 0-2R/(n2-n1), the second lens layer 24 is arranged above the first encapsulation layer 23, the radius of the plurality of hemispherical lenses on the second lens layer 24 is also R, and the second The distance from the top surface of the plurality of hemispherical lenses on the lens layer 24 to the upper surface of the second encapsulation layer 25 is between 50-500 microns. In the embodiment of the present invention, the upper surface of the second encapsulation layer 25 is arc-shaped, forming A larger lens is used to reshape the beam without adding an external lens, thus reducing production costs.

最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be Modifications are made to the technical solutions described in the foregoing embodiments, or equivalent replacements are made to some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims (10)

1. A projector (10), characterized in that it comprises: the LED lamp comprises a support (11), a base (12), an LED lamp (13), a reflecting cup (14), a radiating fin (15) and a lens (16); wherein,
the base (12) is connected with the bracket (11);
the LED lamp (13) is fixedly connected to the middle position of the upper surface of the base (12);
the reflecting cup (14) is fixedly connected to the upper surface of the base (12) and is positioned on the outer side of the LED lamp (13);
the radiating fin (15) is fixedly connected to the upper surface of the base (12) and is positioned on the outer side of the reflecting cup (14);
the lens (16) is fixedly connected to the top end of the reflecting cup (14).
2. The floodlight (10) according to claim 1, characterized in that said connection between said base (12) and said support (11) is of angularly adjustable configuration.
3. The floodlight (10) according to claim 1, characterized in that said base (12) is made of aluminum material.
4. The floodlight (10) according to claim 1, characterized in that said reflector cup (14) is made of PPS material.
5. The projector (10) of claim 1 wherein the heat sink (15) is made of aluminum material.
6. The projector (10) of claim 1, characterised in that the external surface of the cooling fins (15) is provided with concave grooves.
7. Projector (10) according to claim 1, characterised in that said lens (16) is made of tempered glass.
8. The floodlight (10) according to claim 1, characterized in that a silicone gasket is provided between said lens (16) and said reflector cup (14).
9. The floodlight (10) according to claim 1, characterized in that said LED lamp (13) comprises:
a heat dissipation substrate (21);
the LED chip is fixedly connected to the heat dissipation substrate (21);
the silica gel layer comprises a first lens layer (22), a first packaging layer (23), a second lens layer (24) and a second packaging layer (25) which are sequentially arranged on the upper surface of the LED chip, wherein the refractive index of the first lens layer (22) is larger than that of the first packaging layer (23), the refractive index of the second lens layer (24) is larger than that of the second packaging layer (25), and the refractive index of the first packaging layer (23) is smaller than that of the second packaging layer (25).
10. The floodlight (10) according to claim 9, characterized in that said LED chip is a gallium nitride-based blue chip.
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Citations (4)

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Publication number Priority date Publication date Assignee Title
CN102270629A (en) * 2010-06-01 2011-12-07 Lg伊诺特有限公司 Light emitting device package and lighting system
CN205480519U (en) * 2016-02-18 2016-08-17 中山市久能光电科技有限公司 An LED lamp capable of increasing light intensity
CN107342353A (en) * 2017-06-06 2017-11-10 佛山市香港科技大学Led-Fpd工程技术研究开发中心 One kind focuses on ultraviolet LED encapsulating structure and preparation method thereof
CN207880542U (en) * 2017-11-28 2018-09-18 西安科锐盛创新科技有限公司 Projecting Lamp

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102270629A (en) * 2010-06-01 2011-12-07 Lg伊诺特有限公司 Light emitting device package and lighting system
CN205480519U (en) * 2016-02-18 2016-08-17 中山市久能光电科技有限公司 An LED lamp capable of increasing light intensity
CN107342353A (en) * 2017-06-06 2017-11-10 佛山市香港科技大学Led-Fpd工程技术研究开发中心 One kind focuses on ultraviolet LED encapsulating structure and preparation method thereof
CN207880542U (en) * 2017-11-28 2018-09-18 西安科锐盛创新科技有限公司 Projecting Lamp

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