CN107900805B - A cylindrical grinding device for auto parts - Google Patents
A cylindrical grinding device for auto parts Download PDFInfo
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- CN107900805B CN107900805B CN201711149944.5A CN201711149944A CN107900805B CN 107900805 B CN107900805 B CN 107900805B CN 201711149944 A CN201711149944 A CN 201711149944A CN 107900805 B CN107900805 B CN 107900805B
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- square tube
- wheel
- bearing
- grinding
- support frame
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/18—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centreless means for supporting, guiding, floating or rotating work
- B24B5/22—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centreless means for supporting, guiding, floating or rotating work for grinding cylindrical surfaces, e.g. on bolts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/20—Drives or gearings; Equipment therefor relating to feed movement
- B24B47/206—Drives or gearings; Equipment therefor relating to feed movement for centreless grinding machines; for machines comprising work supports, e.g. steady rests
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/18—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centreless means for supporting, guiding, floating or rotating work
- B24B5/307—Means for supporting work
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
Abstract
本发明公开了一种汽车配件的外圆磨削装置,其结构包括升降脚杯、支撑腿、底座、磨削机构、左支撑架、管件、夹紧器、螺母座、丝杆、第一轴承、步进电机、右支撑架、第一滑轨、方管、第一滑块、横杆、锥形滚筒、轴承座、导向孔、第二轴承、导向杆,本发明一种汽车配件的外圆磨削装置,结构在方管上安装有锥形滚筒,将管件放置在锥形滚筒上,夹紧器夹紧管件,通过步进电机驱动丝杆传动,缓慢推进夹紧器,使管件在磨削机构内进行外圆磨削,磨削机构内部的磨盘固定在转盘上,转盘高速旋转带动磨盘磨削管件的外圆,步进电机精确的进给,可以准确控制管件的进给速度,使外圆磨削加工均匀,操作方式简单且工作效率高。
The invention discloses a cylindrical grinding device for auto parts. , a stepping motor, a right support frame, a first slide rail, a square tube, a first slider, a cross bar, a tapered roller, a bearing seat, a guide hole, a second bearing, and a guide rod. Circular grinding device, the structure is equipped with a conical drum on the square tube, the pipe is placed on the conical drum, the clamp clamps the pipe, the screw drive is driven by the stepping motor, and the clamp is slowly pushed, so that the pipe is Cylindrical grinding is performed in the grinding mechanism. The grinding disc inside the grinding mechanism is fixed on the turntable. The high-speed rotation of the turntable drives the grinding disc to grind the outer circumference of the pipe fittings. The precise feeding of the stepping motor can accurately control the feeding speed of the pipe fittings. The cylindrical grinding process is uniform, the operation mode is simple and the work efficiency is high.
Description
技术领域technical field
本发明是一种汽车配件的外圆磨削装置,属于汽车配件加工技术领域。The invention relates to a cylindrical grinding device for auto parts, belonging to the technical field of auto parts processing.
背景技术Background technique
汽车发动机的导管在制造过程中,需要对导管的外圆周面进行打磨,以便于导管的安装,目前的导管打磨都是通过无心磨床进行的,将导管放入无心磨床上,由两个砂轮进行磨削。During the manufacturing process of the catheter of the automobile engine, the outer circumferential surface of the catheter needs to be ground to facilitate the installation of the catheter. The current catheter grinding is carried out by a centerless grinder, and the catheter is placed on the centerless grinder. grinding.
现有技术装置在对汽车管件加工时的装夹方式比较麻烦,操作麻烦,导管外圆加工不均匀。The clamping method of the prior art device when processing automobile pipe fittings is relatively troublesome, the operation is troublesome, and the outer circumference of the pipe is not uniformly processed.
发明内容SUMMARY OF THE INVENTION
针对现有技术存在的不足,本发明目的是提供一种汽车配件的外圆磨削装置,以解决现有技术装置在对汽车管件加工时的装夹方式比较麻烦,操作麻烦,导管外圆加工不均匀的问题。Aiming at the deficiencies of the prior art, the purpose of the present invention is to provide a cylindrical grinding device for auto parts, so as to solve the problem that the prior art device is cumbersome in the way of clamping, the operation is troublesome, and the outer cylindrical machining of the pipe is troublesome. uneven problem.
为了实现上述目的,本发明是通过如下的技术方案来实现:一种汽车配件的外圆磨削装置,其结构包括升降脚杯、支撑腿、底座、磨削机构、左支撑架、管件、夹紧器、螺母座、丝杆、第一轴承、步进电机、右支撑架、第一滑轨、方管、第一滑块、横杆、锥形滚筒、轴承座、导向孔、第二轴承、导向杆,所述升降脚杯通过螺栓连接的方式垂直安装在支撑腿底部,所述支撑腿顶部通过焊接连接的方式垂直安装在方管底部,所述方管的左侧设有磨削机构与底座,所述磨削机构垂直安装在底座上,所述左支撑架与方管的左端处垂直焊接,所述夹紧器底部通过螺栓连接的方式垂直安装在第一滑块上,所述螺母座通过螺栓与夹紧器上的顶杆螺纹连接,所述丝杆一端与步进电机通过联轴器相连接,另一端与第二轴承的内孔过盈配合,所述右支撑架与方管的右端处垂直焊接,所述右支撑架上的顶杆开有通孔,所述第一轴承与通孔过盈配合,所述第一滑轨通过螺栓连接的方式安装在方管的顶部上,所述夹紧器通过第一滑块与第一滑轨滑动配合,所述方管为对称设置,所述横杆与前后两侧的方管垂直连接,所述轴承座为对称设置,所述轴承座通过螺栓连接的方式垂直安装在方管,所述锥形滚筒上的中心轴与轴承座上的轴承内圈过盈配合,所述夹紧器上的顶杆后侧上开有导向孔,所述导向孔与导向杆间隙配合,所述导向杆一端与左支撑架上的横杆固定连接,另一端与右支撑架上的横杆固定连接,所述导向杆与丝杆之间相互平行;所述磨削机构由传动内腔、第一旋转轴、磨削通口、转盘、电机支撑架、第一电机、主动轮、第二旋转轴、传动带、导向轮、推动轮、第三旋转轴、磨盘、第四旋转轴、从动轮组成,所述电机支撑架通过螺栓连接的方式垂直安装在传动内腔底部上,所述电机支撑架上安装有第一电机,所述第二旋转轴一端与主动轮内孔上的轴承过盈配合,另一端与第一电机的输出轴相连接,所述第一旋转轴一端与导向轮内孔上的轴承内圈过盈配合,另一端与传动内腔的内壁相连接,所述转盘上设有磨削通口,所述第三旋转轴一端与推动轮相连接,另一端与从动轮相连接,所述从动轮位于推动轮的后端,所述推动轮与转盘传动连接,所述转盘四周均匀等距设有四个的推动轮与从动轮,所述主动轮通过传动带与导向轮、从动轮传动连接,所述转盘内圈设有磨盘,所述第四旋转轴一端与磨盘相连接,另一端与旋转电机相连接。In order to achieve the above purpose, the present invention is achieved through the following technical solutions: a cylindrical grinding device for auto parts, the structure of which includes a lifting foot cup, a supporting leg, a base, a grinding mechanism, a left supporting frame, a pipe fitting, a clamp Tensioner, nut seat, lead screw, first bearing, stepper motor, right support frame, first slide rail, square tube, first slider, cross bar, tapered roller, bearing seat, guide hole, second bearing , Guide rod, the lifting foot cup is vertically installed at the bottom of the support leg by means of bolt connection, the top of the support leg is vertically installed at the bottom of the square tube by welding connection, and the left side of the square tube is provided with a grinding mechanism With the base, the grinding mechanism is vertically installed on the base, the left support frame is vertically welded to the left end of the square tube, the bottom of the clamp is vertically installed on the first slider by bolting, the The nut seat is threadedly connected with the ejector rod on the clamp through bolts, one end of the screw rod is connected with the stepper motor through the coupling, and the other end is in interference fit with the inner hole of the second bearing, and the right support frame is connected to the inner hole of the second bearing. The right end of the square tube is welded vertically, the top rod on the right support frame is provided with a through hole, the first bearing is in an interference fit with the through hole, and the first slide rail is installed on the side of the square tube by bolting. On the top, the clamp is slidably matched with the first slide rail through the first slider, the square tube is symmetrically arranged, the cross bar is vertically connected to the square tubes on the front and rear sides, and the bearing seat is symmetrically arranged , the bearing seat is vertically installed on the square tube by means of bolt connection, the central shaft on the tapered roller is in an interference fit with the bearing inner ring on the bearing seat, and the rear side of the ejector rod on the clamp opens upward. There is a guide hole, the guide hole is matched with the guide rod, one end of the guide rod is fixedly connected with the crossbar on the left support frame, and the other end is fixedly connected with the crossbar on the right support frame, and the guide rod is connected with the screw rod. parallel to each other; the grinding mechanism consists of a transmission cavity, a first rotating shaft, a grinding port, a turntable, a motor support frame, a first motor, a driving wheel, a second rotating shaft, a transmission belt, a guide wheel, and a push wheel , a third rotating shaft, a grinding disc, a fourth rotating shaft, and a driven wheel, the motor support frame is vertically installed on the bottom of the transmission cavity by means of bolt connection, the first motor is installed on the motor support frame, and the One end of the second rotating shaft is in interference fit with the bearing on the inner hole of the driving wheel, and the other end is connected with the output shaft of the first motor. One end of the first rotating shaft is in interference fit with the bearing inner ring on the inner hole of the guide wheel, The other end is connected with the inner wall of the inner cavity of the transmission, the turntable is provided with a grinding hole, one end of the third rotating shaft is connected with the push wheel, and the other end is connected with the driven wheel, and the driven wheel is located in the push wheel. The rear end of the drive wheel is connected with the turntable in a driving manner, and four driving wheels and driven wheels are evenly arranged around the turntable. The ring is provided with a grinding disc, one end of the fourth rotating shaft is connected with the grinding disc, and the other end is connected with the rotating motor.
进一步地,还包括夹紧器由管件夹紧盘、推杆、第二滑块、螺纹孔、螺杆、T型杆、导向座、第二滑轨组成。Further, it also includes that the clamp is composed of a pipe clamping plate, a push rod, a second sliding block, a threaded hole, a screw rod, a T-shaped rod, a guide seat, and a second sliding rail.
进一步地,所述管件夹紧盘顶部与推杆底部固定连接,所述推杆两端都连接有第二滑块,所述第二滑轨为竖直设置,所述第二滑轨通过螺栓连接的方式安装在夹紧器立杆上的内侧上,所述第二滑块与第二滑轨滑动配合,所述夹紧器上的横杆中间开有螺纹孔,所述螺杆一端与T型杆中间垂直焊接,另一端通过轴承与推杆中间相连接,所述螺杆贯通螺纹孔且螺纹连接,所述导向座通过螺栓连接的方式安装在夹紧器上的横杆顶部上,所述管件夹紧盘通过螺杆与第二滑轨滑动配合。Further, the top of the pipe fitting clamping plate is fixedly connected with the bottom of the push rod, both ends of the push rod are connected with a second sliding block, the second sliding rail is vertically arranged, and the second sliding rail is connected by bolts. The connection method is installed on the inner side of the vertical rod of the clamp, the second sliding block is slidingly matched with the second sliding rail, a threaded hole is opened in the middle of the cross rod on the clamp, and one end of the screw rod is connected with the T. The middle of the profile rod is welded vertically, and the other end is connected to the middle of the push rod through a bearing. The screw rod passes through the threaded hole and is threadedly connected. The guide seat is installed on the top of the cross rod on the clamp by bolting. The pipe fitting clamping disc is slidably matched with the second sliding rail through the screw rod.
进一步地,所述方管上均匀等距设有四根的锥形滚筒,所述锥形滚筒上设有管件,所述管件夹紧盘通过螺杆与管件相配合。Further, four conical rollers are evenly and equally spaced on the square tube, pipe fittings are arranged on the conical rollers, and the pipe fitting clamping disc is matched with the pipe fittings through a screw rod.
进一步地,所述方管上均匀等距设有六根的支撑腿,且支撑腿之间两两相互平行。Further, six supporting legs are evenly and equally spaced on the square tube, and the supporting legs are parallel to each other.
进一步地,所述锥形滚筒用于放置管件,使管件在加工过程中处于同一轴线上,起到一个定位导向的作用,方便管件加工。Further, the tapered roller is used to place the pipe fittings, so that the pipe fittings are on the same axis during the processing, which plays a role of positioning and guiding, and facilitates the processing of the pipe fittings.
有益效果beneficial effect
本发明一种汽车配件的外圆磨削装置,将待加工的管件放置在锥形滚筒上,T型杆带动螺杆旋转使管件夹紧盘缓缓下降,把管件固定住,启动步进电机正转,步进电机使丝杆旋转,丝杆上的螺母座带动夹紧器缓缓向左运动,同时推动管件向磨削机构进给;此时,启动第一电机使其工作,主动轮发生转动,主动轮通过传动带将动力传送给从动轮,从动轮前端上的推动轮跟着同轴旋转,同时推动轮使转盘发生旋转,转盘上的磨盘对着管件的外圆进行磨削,结构在方管上安装有锥形滚筒,将管件放置在锥形滚筒上,夹紧器夹紧管件,通过步进电机驱动丝杆传动,缓慢推进夹紧器,使管件在磨削机构内进行外圆磨削,磨削机构内部的磨盘固定在转盘上,转盘高速旋转带动磨盘磨削管件的外圆,步进电机精确的进给,可以准确控制管件的进给速度,使外圆磨削加工均匀,操作方式简单且工作效率高。The invention is a cylindrical grinding device for auto parts. The pipe to be processed is placed on a conical drum, and the T-bar drives the screw to rotate, so that the clamping plate of the pipe is slowly lowered, the pipe is fixed, and the stepper motor is started. Turn, the stepping motor rotates the lead screw, the nut seat on the lead screw drives the clamp to slowly move to the left, and pushes the pipe to feed the grinding mechanism; at this time, start the first motor to make it work, and the driving wheel Rotating, the driving wheel transmits the power to the driven wheel through the transmission belt, and the push wheel on the front end of the driven wheel rotates coaxially, and at the same time, the push wheel rotates the turntable, and the grinding disc on the turntable grinds against the outer circle of the pipe fitting, and the structure is square. A conical drum is installed on the pipe, the pipe is placed on the conical drum, the clamp clamps the pipe, the screw drive is driven by the stepping motor, and the clamp is slowly pushed, so that the pipe is cylindrically ground in the grinding mechanism The grinding disc inside the grinding mechanism is fixed on the turntable. The high-speed rotation of the turntable drives the grinding disc to grind the outer circle of the pipe fittings. Simple operation and high work efficiency.
附图说明Description of drawings
通过阅读参照以下附图对非限制性实施例所作的详细描述,本发明的其它特征、目的和优点将会变得更明显:Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:
图1为本发明一种汽车配件的外圆磨削装置的正视图结构示意图;Fig. 1 is the front view structure schematic diagram of the cylindrical grinding device of a kind of auto parts of the present invention;
图2为本发明一种汽车配件的外圆磨削装置的右视图结构示意图;Fig. 2 is the right side view structure schematic diagram of the cylindrical grinding device of a kind of auto parts of the present invention;
图3为本发明一种汽车配件的外圆磨削装置的俯视图结构示意图;Fig. 3 is the top view structure schematic diagram of the cylindrical grinding device of a kind of auto parts of the present invention;
图4为本发明一种汽车配件的外圆磨削装置的磨削机构内部结构示意图;4 is a schematic diagram of the internal structure of the grinding mechanism of a cylindrical grinding device for an auto part of the present invention;
图5为本发明一种汽车配件的外圆磨削装置的磨削机构内部工作原理结构示意图。FIG. 5 is a schematic structural diagram of the inner working principle of the grinding mechanism of a cylindrical grinding device for auto parts according to the present invention.
图中:升降脚杯-1、支撑腿-2、底座-3、磨削机构-4、左支撑架-5、管件-6、夹紧器-7、螺母座-8、丝杆-9、第一轴承-10、步进电机-11、右支撑架-12、第一滑轨-13、方管-14、第一滑块-15、横杆-16、锥形滚筒-17、轴承座-18、导向孔-19、第二轴承-20、导向杆-21、传动内腔-401、第一旋转轴-402、磨削通口-403、转盘-404、电机支撑架-405、第一电机-406、主动轮-407、第二旋转轴-408、传动带-409、导向轮-410、推动轮-411、第三旋转轴-412、磨盘-413、第四旋转轴-414、从动轮-415、管件夹紧盘-701、推杆-702、第二滑块-703、螺纹孔-704、螺杆-705、T型杆-706、导向座-707、第二滑轨-708。In the picture: Lifting foot cup-1, support leg-2, base-3, grinding mechanism-4, left support frame-5, pipe fitting-6, clamp-7, nut seat-8, screw-9, The first bearing-10, the stepping motor-11, the right support frame-12, the first sliding rail-13, the square tube-14, the first sliding block-15, the cross bar-16, the tapered roller-17, the bearing seat -18, guide hole-19, second bearing-20, guide rod-21, transmission inner cavity-401, first rotating shaft-402, grinding port-403, turntable-404, motor support frame-405, first A motor-406, driving wheel-407, second rotating shaft-408, transmission belt-409, guide wheel-410, pushing wheel-411, third rotating shaft-412, grinding disc-413, fourth rotating shaft-414, from Moving wheel-415, pipe clamping plate-701, push rod-702, second slider-703, threaded hole-704, screw-705, T-bar-706, guide seat-707, second slide rail-708.
具体实施方式Detailed ways
为使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。In order to make the technical means, creative features, achievement goals and effects realized by the present invention easy to understand, the present invention will be further described below with reference to the specific embodiments.
请参阅图1-图5,本发明提供一种汽车配件的外圆磨削装置技术方案:其结构包括升降脚杯1、支撑腿2、底座3、磨削机构4、左支撑架5、管件6、夹紧器7、螺母座8、丝杆9、第一轴承10、步进电机11、右支撑架12、第一滑轨13、方管14、第一滑块15、横杆16、锥形滚筒17、轴承座18、导向孔19、第二轴承20、导向杆21,所述升降脚杯1通过螺栓连接的方式垂直安装在支撑腿2底部,所述支撑腿2顶部通过焊接连接的方式垂直安装在方管14底部,所述方管14的左侧设有磨削机构4与底座3,所述磨削机构4垂直安装在底座3上,所述左支撑架5与方管14的左端处垂直焊接,所述夹紧器7底部通过螺栓连接的方式垂直安装在第一滑块15上,所述螺母座8通过螺栓与夹紧器7上的顶杆螺纹连接,所述丝杆9一端与步进电机11通过联轴器相连接,另一端与第二轴承20的内孔过盈配合,所述右支撑架12与方管14的右端处垂直焊接,所述右支撑架12上的顶杆开有通孔,所述第一轴承10与通孔过盈配合,所述第一滑轨13通过螺栓连接的方式安装在方管14的顶部上,所述夹紧器7通过第一滑块15与第一滑轨13滑动配合,所述方管14为对称设置,所述横杆16与前后两侧的方管14垂直连接,所述轴承座18为对称设置,所述轴承座18通过螺栓连接的方式垂直安装在方管14,所述锥形滚筒17上的中心轴与轴承座18上的轴承内圈过盈配合,所述夹紧器7上的顶杆后侧上开有导向孔19,所述导向孔19与导向杆21间隙配合,所述导向杆21一端与左支撑架5上的横杆固定连接,另一端与右支撑架12上的横杆固定连接,所述导向杆21与丝杆9之间相互平行;所述磨削机构4由传动内腔401、第一旋转轴402、磨削通口403、转盘404、电机支撑架405、第一电机406、主动轮407、第二旋转轴408、传动带409、导向轮410、推动轮411、第三旋转轴412、磨盘413、第四旋转轴414、从动轮415组成,所述电机支撑架405通过螺栓连接的方式垂直安装在传动内腔401底部上,所述电机支撑架405上安装有第一电机406,所述第二旋转轴408一端与主动轮407内孔上的轴承过盈配合,另一端与第一电机406的输出轴相连接,所述第一旋转轴402一端与导向轮410内孔上的轴承内圈过盈配合,另一端与传动内腔401的内壁相连接,所述转盘404上设有磨削通口403,所述第三旋转轴412一端与推动轮411相连接,另一端与从动轮415相连接,所述从动轮415位于推动轮411的后端,所述推动轮411与转盘404传动连接,所述转盘404四周均匀等距设有四个的推动轮411与从动轮415,所述主动轮407通过传动带409与导向轮410、从动轮415传动连接,所述转盘404内圈设有磨盘413,所述第四旋转轴414一端与磨盘413相连接,另一端与旋转电机相连接,还包括夹紧器7由管件夹紧盘701、推杆702、第二滑块703、螺纹孔704、螺杆705、T型杆706、导向座707、第二滑轨708组成,所述管件夹紧盘701顶部与推杆702底部固定连接,所述推杆702两端都连接有第二滑块703,所述第二滑轨708为竖直设置,所述第二滑轨708通过螺栓连接的方式安装在夹紧器7立杆上的内侧上,所述第二滑块703与第二滑轨708滑动配合,所述夹紧器7上的横杆中间开有螺纹孔704,所述螺杆705一端与T型杆706中间垂直焊接,另一端通过轴承与推杆702中间相连接,所述螺杆705贯通螺纹孔704且螺纹连接,所述导向座707通过螺栓连接的方式安装在夹紧器7上的横杆顶部上,所述管件夹紧盘701通过螺杆705与第二滑轨708滑动配合,所述方管14上均匀等距设有四根的锥形滚筒17,所述锥形滚筒17上设有管件6,所述管件夹紧盘701通过螺杆705与管件6相配合,所述方管14上均匀等距设有六根的支撑腿2,且支撑腿2之间两两相互平行,所述锥形滚筒17用于放置管件6,使管件6在加工过程中处于同一轴线上,起到一个定位导向的作用,方便管件6加工。1-5, the present invention provides a technical solution of a cylindrical grinding device for auto parts: its structure includes a lifting foot cup 1, a support leg 2, a base 3, a grinding mechanism 4, a left support frame 5, a pipe fitting 6. Clamp 7, nut seat 8, screw 9, first bearing 10, stepper motor 11, right support frame 12, first slide rail 13, square tube 14, first slider 15, cross bar 16, Conical drum 17, bearing seat 18, guide hole 19, second bearing 20, guide rod 21, the lifting foot cup 1 is vertically installed on the bottom of the support leg 2 by means of bolt connection, and the top of the support leg 2 is connected by welding It is installed vertically at the bottom of the square tube 14, the left side of the square tube 14 is provided with a grinding mechanism 4 and a base 3, the grinding mechanism 4 is vertically installed on the base 3, and the left support frame 5 is connected to the square tube. The left end of 14 is welded vertically, the bottom of the clamp 7 is vertically installed on the first slider 15 by means of bolts, and the nut seat 8 is threadedly connected to the top rod on the clamp 7 through bolts. One end of the screw rod 9 is connected with the stepping motor 11 through a coupling, and the other end is in an interference fit with the inner hole of the second bearing 20. The right support frame 12 is vertically welded to the right end of the square tube 14, and the right support The top rod on the frame 12 has a through hole, the first bearing 10 is an interference fit with the through hole, the first slide rail 13 is installed on the top of the square tube 14 by bolting, and the clamp 7. The first sliding block 15 is slidably matched with the first sliding rail 13, the square tube 14 is symmetrically arranged, the cross bar 16 is vertically connected with the square tubes 14 on the front and rear sides, the bearing seat 18 is symmetrically arranged, The bearing seat 18 is vertically mounted on the square tube 14 by means of bolts, the central axis of the tapered roller 17 is in interference fit with the inner ring of the bearing on the bearing seat 18, and the top rod on the clamp 7 is in an interference fit. A guide hole 19 is opened on the rear side, and the guide hole 19 is in clearance fit with the guide rod 21 . Fixed connection, the guide rod 21 and the screw rod 9 are parallel to each other; the grinding mechanism 4 consists of a transmission cavity 401, a first rotating shaft 402, a grinding port 403, a turntable 404, a motor support frame 405, a first A motor 406, a driving wheel 407, a second rotating shaft 408, a transmission belt 409, a guide wheel 410, a pushing wheel 411, a third rotating shaft 412, a grinding disc 413, a fourth rotating shaft 414, and a driven wheel 415 are composed of the motor support frame. 405 is vertically installed on the bottom of the transmission cavity 401 by means of bolt connection, the first motor 406 is installed on the motor support frame 405, and one end of the second rotating shaft 408 is in interference fit with the bearing on the inner hole of the driving wheel 407 , the other end is connected with the output shaft of the first motor 406, one end of the first rotating shaft 402 is in interference fit with the inner ring of the bearing on the inner hole of the guide wheel 410, and the other end is connected with the inner wall of the transmission cavity 401, so The turntable 404 is provided with a grinding port 403, and one end of the third rotating shaft 412 is connected to the push wheel 41. 1 is connected, the other end is connected with the driven wheel 415, the driven wheel 415 is located at the rear end of the push wheel 411, the push wheel 411 is connected with the turntable 404, and the turntable 404 is provided with four evenly spaced around. The driving wheel 411 is connected with the driven wheel 415, and the driving wheel 407 is connected with the guide wheel 410 and the driven wheel 415 through the transmission belt 409. The inner ring of the turntable 404 is provided with a grinding disc 413, and one end of the fourth rotating shaft 414 is in phase with the grinding disc 413. The other end is connected to the rotary motor, and the clamp 7 is also composed of a pipe clamp plate 701, a push rod 702, a second slider 703, a threaded hole 704, a screw 705, a T-shaped rod 706, a guide seat 707, a first It consists of two slide rails 708. The top of the pipe fitting clamping plate 701 is fixedly connected to the bottom of the push rod 702. The two ends of the push rod 702 are connected with a second slider 703. The second slide rail 708 is vertically arranged. The second sliding rail 708 is installed on the inner side of the vertical rod of the clamp 7 by means of bolt connection, the second sliding block 703 is slidingly matched with the second sliding rail 708, and the horizontal A threaded hole 704 is opened in the middle of the rod. One end of the screw rod 705 is vertically welded to the middle of the T-shaped rod 706, and the other end is connected to the middle of the push rod 702 through a bearing. The screw rod 705 passes through the screw hole 704 and is threadedly connected. The guide seat 707 is installed on the top of the cross bar on the clamp 7 by means of bolt connection, the pipe clamping plate 701 is slidably fitted with the second slide rail 708 through the screw 705, and the square pipe 14 is provided with four uniform and equidistant. The conical drum 17 of the root, the conical drum 17 is provided with the pipe 6, the pipe clamping plate 701 is matched with the pipe 6 through the screw 705, and the square pipe 14 is evenly provided with six supporting legs at equal distances. 2, and the supporting legs 2 are parallel to each other, the tapered rollers 17 are used to place the pipe fittings 6, so that the pipe fittings 6 are on the same axis during processing, which plays a role of positioning and guiding, and facilitates the processing of the pipe fittings 6.
本专利所说的滚珠丝杠9是工具机械和精密机械上最常使用的传动元件,其主要功能是将旋转运动转换成线性运动,或将扭矩转换成轴向反复作用力,同时兼具高精度、可逆性和高效率的特点。由于具有很小的摩擦阻力,滚珠丝杠被广泛应用于各种工业设备和精密仪器。The ball screw 9 mentioned in this patent is the most commonly used transmission element in tool machinery and precision machinery. Accuracy, reversibility and high efficiency. Due to its small frictional resistance, ball screws are widely used in various industrial equipment and precision instruments.
将待加工的管件6放置在锥形滚筒17上,T型杆706带动螺杆705旋转使管件夹紧盘701缓缓下降,把管件6固定住,启动步进电机11正转,步进电机11使丝杆9旋转,丝杆9上的螺母座8带动夹紧器7缓缓向左运动,同时推动管件6向磨削机构4进给;此时,启动第一电机406使其工作,主动轮407发生转动,主动轮407通过传动带409将动力传送给从动轮415,从动轮415前端上的推动轮411跟着同轴旋转,同时推动轮411使转盘404发生旋转,转盘404上的磨盘413对着管件6的外圆进行磨削。The pipe 6 to be processed is placed on the conical drum 17, the T-bar 706 drives the screw 705 to rotate, the pipe clamping plate 701 is slowly lowered, the pipe 6 is fixed, and the stepping motor 11 is started to rotate forward, and the stepping motor 11 The screw rod 9 is rotated, and the nut seat 8 on the screw rod 9 drives the clamp 7 to slowly move to the left, and at the same time pushes the pipe fitting 6 to feed the grinding mechanism 4; at this time, start the first motor 406 to make it work, actively The wheel 407 rotates, the driving wheel 407 transmits power to the driven wheel 415 through the transmission belt 409, the push wheel 411 on the front end of the driven wheel 415 rotates coaxially, and the push wheel 411 rotates the turntable 404. Grinding is performed on the outer circumference of the pipe fitting 6 .
本发明解决现有技术装置在对汽车管件加工时的装夹方式比较麻烦,操作麻烦,导管外圆加工不均匀的问题,本发明通过上述部件的互相组合,结构在方管上安装有锥形滚筒,将管件放置在锥形滚筒上,夹紧器夹紧管件,通过步进电机驱动丝杆传动,缓慢推进夹紧器,使管件在磨削机构内进行外圆磨削,磨削机构内部的磨盘固定在转盘上,转盘高速旋转带动磨盘磨削管件的外圆,步进电机精确的进给,可以准确控制管件的进给速度,使外圆磨削加工均匀,操作方式简单且工作效率高。The invention solves the problems that the prior art device has troublesome clamping method, troublesome operation and uneven processing of the outer circumference of the pipe when processing automobile pipe fittings. The invention combines the above-mentioned components with each other, and the structure is that a tapered pipe is installed on the square pipe. Roller, place the pipe on the conical drum, the clamp clamps the pipe, drives the screw drive through the stepping motor, and slowly pushes the clamp, so that the pipe is cylindrically ground in the grinding mechanism, inside the grinding mechanism The grinding disc is fixed on the turntable. The high-speed rotation of the turntable drives the grinding disc to grind the outer circle of the pipe fittings. The precise feeding of the stepping motor can accurately control the feeding speed of the pipe fittings, so that the cylindrical grinding process is uniform, and the operation method is simple and efficient. high.
以上显示和描述了本发明的基本原理和主要特征和本发明的优点,对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above, and it will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, but without departing from the spirit or essential aspects of the present invention. In the case of the characteristic features, the present invention can be implemented in other specific forms. Therefore, the embodiments are to be regarded in all respects as illustrative and not restrictive, and the scope of the invention is to be defined by the appended claims rather than the foregoing description, which are therefore intended to fall within the scope of the claims. All changes within the meaning and scope of the equivalents of , are included in the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described in terms of embodiments, not each embodiment only includes an independent technical solution, and this description in the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.
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| DE102008009124B4 (en) * | 2008-02-14 | 2011-04-28 | Erwin Junker Maschinenfabrik Gmbh | Method for grinding rod-shaped workpieces and grinding machine |
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