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CN106903946A - 一种环保功能性面料 - Google Patents

一种环保功能性面料 Download PDF

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Publication number
CN106903946A
CN106903946A CN201710087489.4A CN201710087489A CN106903946A CN 106903946 A CN106903946 A CN 106903946A CN 201710087489 A CN201710087489 A CN 201710087489A CN 106903946 A CN106903946 A CN 106903946A
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cloth
functional fabric
leather
silk
concentration
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CN106903946B (zh
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黄德米
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Suzhou Hancheng New Materials Technology Co ltd
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Wuxi Golden Double Material Technology Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/40—Layered products comprising a layer of synthetic resin comprising polyurethanes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B37/1284—Application of adhesive
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/022—Non-woven fabric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B32B2262/0253—Polyolefin fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/08—Animal fibres, e.g. hair, wool, silk
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/554—Wear resistance
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/724—Permeability to gases, adsorption
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2437/00—Clothing

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Abstract

本发明公开了一种环保功能性面料，该环保功能性面料的生产工艺具体步骤如下：S1：材料准备；S2：原布的检验；S3：取料；S4：烧毛；S5：退浆；S6：煮练；S7：漂白；S8：丝光；S9：染色；S10：缝制；S11：粘合；S12：成品剪切；S13：包装。本发明严格控制环保功能性面料的生产步骤，通过采用杜邦纸、PU革和丝布作为原布料，透气和透湿性能极佳，而且外表面采用PU革作为基面，强度好，而且耐磨性比较强，同时杜邦纸、PU革和丝布均为环保型材料，该环保功能性面料的生产工艺，具有设计合理和安全实用等优点，可以普遍推广使用。

Description

一种环保功能性面料
技术领域
本发明涉及服装面料技术领域，具体为一种环保功能性面料。
背景技术
面料就是用来制作服装的材料。作为服装三要素之一，面料不仅可以诠释服装的风格和特性，而且直接左右着服装的色彩、造型的表现效果。在服装大世界里，服装的面料五花八门，日新月异。但是从总体上来讲，优质、高档的面料，大都具有穿著舒适、吸汗透气、悬垂挺括、视觉高贵、触觉柔美等几个方面的特点。制作在正式的社交场合所穿著的服装，宜选纯棉、纯毛、纯丝、纯麻制品。以这四种纯天然质地面料制作的服装，大都档次较高。有时，穿著纯皮革制作的服装，也是允许的。
不同的面料具有不同的透气性，吸湿性，保暖性等性能，比如棉织物具有良好的透气性和吸湿性，穿着舒适，保暖性好，是最理想的童装面料。选择面料时要确认面料的透气性，保温性，吸湿性，静电性等性能特征，再针对面料的挺括性，重量感，软硬度和悬垂性来考虑它适合做什么样的造型，做什么样的款式等，但是单一的面料保证透气性和吸湿性时，却无法保证强度和耐磨效果，而且部分面料不够环保，具有一定的危害性。
发明内容
本发明的目的在于提供一种环保功能性面料，以解决上述背景技术中提出的问题。
为实现上述目的，本发明提供如下技术方案：一种环保功能性面料，该环保功能性面料具体步骤如下：
S1：材料准备，采用杜邦纸、PU革和丝布作为原布料；
S2：原布的检验，通过测量尺测量S1中原布的长度和幅度，通过机械秤称量原布的重量，观察原布料上是否存在瑕疵、污渍和破损，检验完成后将各个原布贴上标签，方便管理；
S3：取料，取相同大小的杜邦纸、PU革和丝布，备用；
S4：烧毛，将S3中的丝布平幅快速通过高温火焰，温度控制在400-500℃；
S5：退浆，将S4中处理后的布料通过碱退浆的方式提高强力、耐磨性能和吸水效果，退浆完成后再利用清洗机将布料清洗干净；
S6：煮练，通过烧碱进行煮练，将S5中的布料在煮布锅进行煮练，煮练3-4h，烧碱浓度25-30g/L,煮练压力控制在190kpa-200kpa，温度控制在130-135℃，煮练完成后再利用清洗机将布料的清洗干净；
S7：漂白，将S6中的布料采用双氧水进行漂白，过氧化氢浓度2-5g/L，用烧碱调节ph值至10.5～10.8，在室温20-25℃下浸轧漂液，再利用95-100℃汽蒸45-60min，然后利用清洗机将布料清洗干净出布；
S8：丝光，利用丝光机将S7中的布料用浓度为280g/L的氢氧化钠溶液在无张力下丝光，控制丝光时间为20-30s，丝光速度控制在100-150m/min，然后利用清洗机将布料清洗干净出布；
S9：染色，将S8中的布料在热熔染色机上进行染色处理，轧余率控制在50-60%之间，焙烘固色的温度根据染料升华牢度来选择，控制在180-220℃，时间1-2min，焙烘后吹冷风或用冷水辊降温至50℃以下；
S10：粘合，将S9中获得的布料和杜邦纸利用粘结剂粘连在一起，再在杜邦纸上均匀涂抹粘结剂，将PU革紧紧的粘连在杜邦纸上，放入烘干机中将布料烘干，温度控制在60-70℃，完成后获得成品；
S11：成品剪切，利用剪切机对S10中获得的成品根据不同需要进行裁剪；
S12：包装，将S11中剪裁完成的面料在包装机上打包成型后，堆放入仓库。
优选的，所述步骤S1中的丝布是20%的蚕丝和80%的人造丝编织而成。
优选的，所述步骤S4中高温火焰是由热板烧毛机产生，车速控制在100m/min，工作宽度2m。
优选的，所述步骤S5碱退浆方式为废氢氧化钠溶液作退浆剂，浓度为10-20g/L,温度为60-80℃堆置6-12h，再浸轧浓度为 4-6g/L的稀硫酸堆置3-6h。
优选的，所述步骤S7中的汽蒸方式是在煮布锅中加入浓度为2-5g/L过氧化氢溶液，放上蒸笼，将布料放置在煮布锅的蒸笼上进行汽蒸。
与现有技术相比，本发明的有益效果是：本发明严格控制环保功能性面料的生产步骤，通过采用杜邦纸、PU革和丝布作为原布料，透气和透湿性能极佳，而且外表面采用PU革作为基面，强度好，而且耐磨性比较强，同时杜邦纸、PU革和丝布均为环保型材料，该环保功能性面料的生产工艺，具有设计合理和安全实用等优点，可以普遍推广使用。
具体实施方式
为了使本发明的目的、技术方案及优点更加清楚明白，以下结合具体实施例，对本发明进行进一步详细说明。应当理解，此处所描述的具体实施例仅仅用以解释本发明，并不用于限定本发明。
一种环保功能性面料，该环保功能性面料的生产工艺具体步骤如下：
S1：材料准备，采用杜邦纸、PU革和丝布作为原布料；
S2：原布的检验，通过测量尺测量S1中原布的长度和幅度，通过机械秤称量原布的重量，观察原布料上是否存在瑕疵、污渍和破损，检验完成后将各个原布贴上标签，方便管理；
S3：取料，取相同大小的杜邦纸、PU革和丝布，备用；
S4：烧毛，将S3中的棉布和丝布平幅快速通过高温火焰，温度控制在400-500℃；
S5：退浆，将S4中处理后的布料通过碱退浆的方式提高强力、耐磨性能和吸水效果，退浆完成后再利用清洗机将布料清洗干净；
S6：煮练，通过烧碱进行煮练，将S5中的布料在煮布锅进行煮练，煮练3-4h，烧碱浓度25-30g/L,煮练压力控制在190kpa-200kpa，温度控制在130-135℃，煮练完成后再利用清洗机将布料的清洗干净；
S7：漂白，将S6中的布料采用双氧水进行漂白，过氧化氢浓度2-5g/L，用烧碱调节ph值至10.5～10.8，在室温20-25℃下浸轧漂液，再利用95-100℃汽蒸45-60min，然后利用清洗机将布料清洗干净出布；
S8：丝光，利用丝光机将S7中的布料用浓度为280g/L的氢氧化钠溶液在无张力下丝光，控制丝光时间为20-30s，丝光速度控制在100-150m/min，然后利用清洗机将布料清洗干净出布；
S9：染色，将S8中的布料在热熔染色机上进行染色处理，轧余率控制在50-60%之间，焙烘固色的温度根据染料升华牢度来选择，控制在180-220℃，时间1-2min，焙烘后吹冷风或用冷水辊降温至50℃以下；
S10：粘合，将S9中获得的布料和杜邦纸利用粘结剂粘连在一起，再在杜邦纸上均匀涂抹粘结剂，将PU革紧紧的粘连在杜邦纸上，放入烘干机中将布料烘干，温度控制在60-70℃，完成后获得成品；
S11：成品剪切，利用剪切机对S10中获得的成品根据不同需要进行裁剪；
S12：包装，将S11中剪裁完成的面料在包装机上打包成型后，堆放入仓库。
所述步骤S1中的丝布是20%的蚕丝和80%的人造丝编织而成。
所述步骤S4中高温火焰是由热板烧毛机产生，车速控制在100m/min，工作宽度2m。
所述步骤S5碱退浆方式为废氢氧化钠溶液作退浆剂，浓度为10-20g/L,温度为60-80℃堆置6-12h，再浸轧浓度为 4-6g/L的稀硫酸堆置3-6h。
所述步骤S7中的汽蒸方式是在煮布锅中加入浓度为2-5g/L过氧化氢溶液，放上蒸笼，将布料放置在煮布锅的蒸笼上进行汽蒸。
本发明严格控制环保功能性面料的生产步骤，通过采用杜邦纸、PU革和丝布作为原布料，透气和透湿性能极佳，而且外表面采用PU革作为基面，强度好，而且耐磨性比较强，同时杜邦纸、PU革和丝布均为环保型材料，该环保功能性面料的生产工艺，具有设计合理和安全实用等优点，可以普遍推广使用。
以上所述，仅为本发明较佳的具体实施方式，但本发明的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本发明揭露的技术范围内，根据本发明的技术方案及其发明构思加以等同替换或改变，都应涵盖在本发明的保护范围之内。

Claims (5)

1.一种环保功能性面料，其特征在于：该环保功能性面料的生产工艺具体步骤如下：
S1：材料准备，采用杜邦纸、PU革和丝布作为原布料；
S2：原布的检验，通过测量尺测量S1中原布的长度和幅度，通过机械秤称量原布的重量，观察原布料上是否存在瑕疵、污渍和破损，检验完成后将各个原布贴上标签，方便管理；
S3：取料，取相同大小的杜邦纸、PU革和丝布，备用；
S4：烧毛，将S3中的丝布平幅快速通过高温火焰，温度控制在400-500℃；
S5：退浆，将S4中处理后的布料通过碱退浆的方式提高强力、耐磨性能和吸水效果，退浆完成后再利用清洗机将布料清洗干净；
S6：煮练，通过烧碱进行煮练，将S5中的布料在煮布锅进行煮练，煮练3-4h，烧碱浓度25-30g/L,煮练压力控制在190kpa-200kpa，温度控制在130-135℃，煮练完成后再利用清洗机将布料的清洗干净；
S7：漂白，将S6中的布料采用双氧水进行漂白，过氧化氢浓度2-5g/L，用烧碱调节ph值至10.5～10.8，在室温20-25℃下浸轧漂液，再利用95-100℃汽蒸45-60min，然后利用清洗机将布料清洗干净出布；
S8：丝光，利用丝光机将S7中的布料用浓度为280g/L的氢氧化钠溶液在无张力下丝光，控制丝光时间为20-30s，丝光速度控制在100-150m/min，然后利用清洗机将布料清洗干净出布；
S9：染色，将S8中的布料在热熔染色机上进行染色处理，轧余率控制在50-60%之间，焙烘固色的温度根据染料升华牢度来选择，控制在180-220℃，时间1-2min，焙烘后吹冷风或用冷水辊降温至50℃以下；
S10：粘合，将S9中获得的布料和杜邦纸利用粘结剂粘连在一起，再在杜邦纸上均匀涂抹粘结剂，将PU革紧紧的粘连在杜邦纸上，放入烘干机中将布料烘干，温度控制在60-70℃，完成后获得成品；
S11：成品剪切，利用剪切机对S10中获得的成品根据不同需要进行裁剪；
S12：包装，将S11中剪裁完成的面料在包装机上打包成型后，堆放入仓库。
2.根据权利要求1所述的一种环保功能性面料，其特征在于：所述步骤S1中的丝布是20%的蚕丝和80%的人造丝编织而成。
3.根据权利要求1所述的一种环保功能性面料，其特征在于：所述步骤S4中高温火焰是由热板烧毛机产生，车速控制在100m/min，工作宽度2m。
4.根据权利要求1所述的一种环保功能性面料，其特征在于：所述步骤S5碱退浆方式为废氢氧化钠溶液作退浆剂，浓度为10-20g/L,温度为60-80℃堆置6-12h，再浸轧浓度为 4-6g/L的稀硫酸堆置3-6h。
5.根据权利要求1所述的一种环保功能性面料，其特征在于：所述步骤S7中的汽蒸方式是在煮布锅中加入浓度为2-5g/L过氧化氢溶液，放上蒸笼，将布料放置在煮布锅的蒸笼上进行汽蒸。
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