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CN106848037B - 带电压补偿的双层导电led光电玻璃及其制造工艺 - Google Patents

带电压补偿的双层导电led光电玻璃及其制造工艺 Download PDF

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CN106848037B
CN106848037B CN201710205661.1A CN201710205661A CN106848037B CN 106848037 B CN106848037 B CN 106848037B CN 201710205661 A CN201710205661 A CN 201710205661A CN 106848037 B CN106848037 B CN 106848037B
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CN106848037A (zh
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黄志明
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Photoelectric Technology (fujian) Co Ltd
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Photoelectric Technology (fujian) Co Ltd
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    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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    • B32B17/10192—Coatings of a metallic or dielectric material on a constituent layer of glass or polymer being not continuous, e.g. in edge regions patterned in the form of columns or grids
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
    • B32B17/10761—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer containing vinyl acetal
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
    • B32B17/10788—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer containing ethylene vinylacetate
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    • H10H—INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
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    • H10H20/80—Constructional details
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    • H10H—INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
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    • H10H20/01—Manufacture or treatment
    • H10H20/036—Manufacture or treatment of packages
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    • H—ELECTRICITY
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    • H10H—INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00—Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
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Abstract

本发明公开了带电压补偿的双层导电LED光电玻璃及其制造工艺，该光电玻璃包括两层导电玻璃，两导电玻璃的导电镀层内侧相向设置；其中一导电玻璃的导电镀层上设有若干蚀刻线，蚀刻线分为两组，分别位于导电玻璃的两边，各蚀刻线上设置发光LED，发光LED的正负极接入点分别设置在所述的蚀刻线两侧；一耐高温的透明胶层，设置于双层导电玻璃中间；一导电元件，其两端分别设置在两层导电玻璃的中部。本发明还公开了该光电玻璃的制造工艺，包括激光蚀刻、清洗烘干、设置发光LED、安装导电元件、层压5个步骤。本发明通过导电元件的设置，使得两组导电玻璃实现电连接，在两组蚀刻线中部电压较弱的部位实现电压补偿，应用方便。

Description

带电压补偿的双层导电LED光电玻璃及其制造工艺
技术领域
本发明涉及LED光电玻璃技术领域，尤其是涉及一种带电压补偿的双层导电LED光电玻璃及其制造工艺。
背景技术
现有的LED光电玻璃包括导电玻璃、粘接层，导电玻璃上设置导电层，导电层通过蚀刻形成发光LED的两极，导电玻璃的侧边边缘与柔性电路板连接，由于柔性电路板距离蚀刻线的另一端（即光电玻璃的中部）的距离较远，导致使用时，电压两边高中间低，使LED光电玻璃两边亮、中间暗，中间电压较低，亮度不一致，特别是当光电玻璃尺寸较大时，亮度差异大。
发明内容
本发明的目的在于提供带电压补偿的双层导电LED光电玻璃及其制造工艺，以实现整个光电玻璃的亮度一致。
为实现上述目的，本发明采用以下技术方案：带电压补偿的双层导电LED光电玻璃，其特征在于：包括
两层导电玻璃，所述的导电玻璃的一面设有导电镀层，两导电玻璃的导电镀层内侧相向设置；其中一导电玻璃的导电镀层上设有若干蚀刻线路，蚀刻线路的深度大于导电镀层的深度，蚀刻线路分为两组，分别位于导电玻璃的两边，各蚀刻线路上设置发光LED，发光LED的正负极接入点分别设置在所述的蚀刻线路两侧；
一耐高温的透明胶层，设置于双层导电玻璃中间；
一导电元件，其一端或一面连接设置在带发光LED的导电玻璃中间未蚀刻线路处，另一端或另一面连接另一层导电玻璃的导电镀层，实现两层导电玻璃的电连接。
优选的，所述的导电元件绕过透明胶层一侧连接两导电玻璃，或者导电元件穿过透明胶层连接两导电玻璃。
优选的，所述的导电元件为长条形导电铜箔、导电线或导电铜块。
优选的，所述的透明胶层为PVB胶、PVC胶或EVA胶。
本发明还包括上述带电压补偿的双层导电LED光电玻璃的制造工艺，其特征在于，包括如下步骤：
S1：利用激光蚀刻技术在一导电玻璃的导电镀层上蚀刻形成需要的两组导电线路；
S2：对S1的蚀刻完线路的导电玻璃进行清洗、烘干；
S3：将发光LED设置在导电线路上，发光LED的正负极接入点分别设置在导电线路的两侧；
S4：在设置有发光LED的导电玻璃的中间未蚀刻线路处连接导电元件，覆盖耐高温胶片，然后将导电元件另一端连接另一层导电玻璃的导电镀层，通过耐高温胶片将两侧导电玻璃紧密粘合在一起，完成合片，形成半成品；
S5：将S4所得的半成品放入层压机内层压，经过高温真空层压工序、低温层压工序和冷压工序，耐高温胶片形成透明胶层，成型为光电玻璃成品。
一实施例中，步骤S4中导电元件为一导电铜箔，其一端贴附在带发光LED的导电玻璃的两组蚀刻线路中部，另一端贴附在另一导电玻璃的中部。
另一实施例中，步骤S4中导电元件为一导电线，其一端贴附在带发光LED的导电玻璃的两组蚀刻线路中部，另一端穿过耐高温胶片贴附在另一导电玻璃的导电镀层上。
第三实施例中，步骤S4中导电元件为一导电铜块，所述的导电铜块的厚度等于透明胶层的厚度，导电铜块一侧贴附在带发光LED的导电玻璃的两组蚀刻线路中间，另一侧贴附在另一导电玻璃的中部。
采用上述技术方案后，本发明具有如下效果：
本发明将两层导电玻璃相向设置，其中一导电玻璃上设置发光LED,另一导电玻璃做为电压补偿的导电连接部分，通过导电元件，在两组蚀刻线中部电压较弱的部位实现电压补偿，使得导电玻璃上不同部位的LED灯的整体亮度一致。
附图说明
图1为实施例一的剖视示意图。
图2为图1的俯视示意图。
图3为实施例一的分解示意图。
图4为实施例二的剖视示意图。
图5为实施例二的分解示意图。
图6为实施例三的剖视示意图。
图7为实施例三的分解示意图。
主要组件符号说明：
1：导电玻璃，11：导电镀层，12：蚀刻线，13：发光LED，2：透明胶层，3：导电铜箔，4：导电线，5：导电铜块。
具体实施方式
为了使本发明的目的、技术方案及优点更加清楚明白，以下结合附图及实施例，对本发明进行进一步详细说明。
实施例一
如图1所示，本实施例公开了带电压补偿的双层导电LED光电玻璃，包括两层导电玻璃1，一耐高温的透明胶层2及一导电铜箔3。
结合图2、图3所示，导电玻璃1的一面设有导电镀层11，两导电玻璃1的导电镀层11内侧相向设置。其中一导电玻璃1的导电镀层11上设有若干蚀刻线12，蚀刻线12的深度大于导电镀层11的深度，蚀刻线12分为两组，分别位于导电玻璃1的两边，各蚀刻线12上设置发光LED 13，发光LED 13的正负极接入点分别设置在蚀刻线12两侧。透明胶层2为PVB胶、PVC胶或EVA胶固化形成，透明胶层2位于两导电玻璃1中间起粘结作用。导电铜箔3一端连接设置有发光LED的导电玻璃1中间未蚀刻线路处，导电铜箔3另一端绕过透明胶层2一侧连接另一导电玻璃1。将本发明带两组蚀刻线12的导电玻璃1两边的导电线路与柔性电路板（FPC)连接，另一导电玻璃1的一边与柔性线路板连接，柔性线路板均与控制电源连接，通过在控制电源上编程控制各个LED的发光，当外置电源接通时，控制电源为发光LED供电使其发光，不含蚀刻线的导电玻璃1的电压通过导电铜箔3传输至带蚀刻线的导电玻璃1上，对其电压进行补偿。发光LED 13形成所需显示的文字、图案、颜色以及灯光亮度强弱的变化。
本实施例光电玻璃的制造工艺包括以下步骤：
S1：利用激光蚀刻技术在一导电玻璃1的导电镀层11上蚀刻形成需要的两组导电线路。
S2：对S1的蚀刻完线路的导电玻璃1进行清洗、烘干。
S3：将发光LED 13设置在导电线路上，发光LED 13的正负极接入点分别设置在导电线路的两侧。
S4：将导电铜箔3一端贴附在带发光LED 13的导电玻璃1的两组蚀刻线11中部，覆盖耐高温胶片，另一端贴附在另一导电玻璃1的中部，通过耐高温胶片将两侧导电玻璃紧密粘合在一起，完成合片，形成半成品；
S5：将S4所得的半成品放入层压机内层压，经过高温真空层压工序、低温层压工序和冷压工序，耐高温胶片形成透明胶层，成型为光电玻璃成品。
实施例二
如图4所示，本实施例公开了带电压补偿的双层导电LED光电玻璃，其与实施例一的区别在于将导电铜箔3替换为导电线4。
结合图5所示，导电线4设置在两层导电玻璃1的中部，其两端分别与两层导电玻璃1接触。将本发明带两组蚀刻线12的导电玻璃1两边的导电线路与柔性电路板（FPC)连接，另一导电玻璃1的一边与柔性线路板连接，柔性线路板均与控制电源连接，通过在控制电源上编程控制各个LED的发光，当外置电源接通时，控制电源为发光LED供电使其发光，不含蚀刻线的导电玻璃1的电压通过导电线4传输至带蚀刻线的导电玻璃1上，对其电压进行补偿。
本实施例光电玻璃的制造工艺包括以下步骤：
S1：利用激光蚀刻技术在一导电玻璃1的导电层上蚀刻形成需要的两组导电线路。
S2：对S1的蚀刻完线路的导电玻璃1进行清洗、烘干。
S3：将发光LED 13设置在导电线路上，发光LED 13的正负极接入点分别设置在导电线路的两侧。
S4：导电线4一端贴附固定在带发光LED 13的导电玻璃1的两组蚀刻线12中间，覆盖上耐高温胶片，耐高温胶片中部钻一个让导电线穿过的孔洞，然后覆盖上另一片导电玻璃1，通过耐高温胶片将两侧导电玻璃紧密粘合在一起，完成合片，形成半成品。
S5：将S4所得的半成品放入层压机内层压，经过高温真空层压工序、低温层压工序和冷压工序，耐高温胶片形成透明胶层，成型为光电玻璃成品。
实施例三
如图6所示，本实施例公开了带电压补偿的双层导电LED光电玻璃，其与实施例一的区别在于将导电铜箔3替换为导电铜块5。
结合图7所示，导电铜块5设置在两层导电玻璃1的中部，其两侧分别与两层导电玻璃1接触。导电铜块4的厚度等于透明胶层2的厚度。将本发明带两组蚀刻线12的导电玻璃1两边的导电线路与柔性电路板（FPC)连接，另一导电玻璃1的一边与柔性线路板连接，柔性线路板均与控制电源连接，通过在控制电源上编程控制各个LED的发光，当外置电源接通时，控制电源为发光LED供电使其发光，不含蚀刻线的导电玻璃1的电压通过导电铜块4传输至带蚀刻线的导电玻璃1上，对其电压进行补偿。
本实施例光电玻璃的制造工艺包括以下步骤：
S1：利用激光蚀刻技术在一导电玻璃1的导电层上蚀刻形成需要的两组导电线路。
S2：对S1的蚀刻完线路的导电玻璃1进行清洗、烘干。
S3：将发光LED设置在导电线路上，发光LED 13的正负极接入点分别设置在导电线路的两侧。
S4：导电铜块4一侧贴附在带发光LED 13的导电玻璃1的两组蚀刻线12中间，覆盖上耐高温胶片，耐高温胶片可以在中部设置一让导电铜块穿过的容置空间，或者由两片耐高温胶片组成，分别设于导电铜块的两侧，然后覆盖上另一片导电玻璃1，通过耐高温胶片将两侧导电玻璃紧密粘合在一起，完成合片，形成半成品。
S5：将S4所得的半成品放入层压机内层压，经过高温真空层压工序、低温层压工序和冷压工序，耐高温胶片形成透明胶层，成型为光电玻璃成品。
综上，本发明通过导电元件（导电铜箔、导电线、导电铜块）的设置，使得两组导电玻璃实现电连接，在两组蚀刻线中部电压较弱的部位实现电压补偿，应用方便。
以上所述，仅为本发明较佳的具体实施方式，任何熟悉本技术领域的技术人员在本发明揭露的技术范围内，可轻易想到的变化或替换，都应涵盖在本发明的保护范围之内。

Claims (8)

1.带电压补偿的双层导电LED光电玻璃，其特征在于：包括
两层导电玻璃，所述的导电玻璃的一面设有导电镀层，两导电玻璃的导电镀层内侧相向设置；其中一导电玻璃的导电镀层上设有若干蚀刻线路，蚀刻线路的深度大于导电镀层的深度，蚀刻线路分为两组，分别位于导电玻璃的两边，各蚀刻线路上设置发光LED，发光LED的正负极接入点分别设置在所述的蚀刻线路两侧；
一耐高温的透明胶层，设置于双层导电玻璃中间；
一导电元件，其一端或一面连接设置在带发光LED的导电玻璃中间未蚀刻线路处，另一端或另一面连接另一层导电玻璃的导电镀层，实现两层导电玻璃的电连接。
2.如权利要求1所述的带电压补偿的双层导电LED光电玻璃，其特征在于：所述的导电元件绕过透明胶层一侧连接两导电玻璃，或者导电元件穿过透明胶层连接两导电玻璃。
3.如权利要求1所述的带电压补偿的双层导电LED光电玻璃，其特征在于：所述的导电元件为导电铜箔、导电线或导电铜块。
4.如权利要求1所述的带电压补偿的双层导电LED光电玻璃，其特征在于：所述的透明胶层为PVB胶、PVC胶或EVA胶。
5.带电压补偿的双层导电LED光电玻璃的制造工艺，其特征在于，包括如下步骤：
S1：利用激光蚀刻技术在一导电玻璃的导电镀层上蚀刻形成需要的两组导电线路；
S2：对步骤S1蚀刻完线路的导电玻璃进行清洗、烘干；
S3：将发光LED设置在导电线路上，发光LED的正负极接入点分别设置在导电线路的两侧；
S4：在设置有发光LED的导电玻璃的中间未蚀刻线路处连接导电元件，覆盖耐高温胶片，然后将导电元件另一端连接另一层导电玻璃的导电镀层，通过耐高温胶片将两侧导电玻璃紧密粘合在一起，完成合片，形成半成品；
S5：将S4所得的半成品放入层压机内层压，经过高温真空层压工序、低温层压工序和冷压工序，耐高温胶片形成透明胶层，成型为光电玻璃成品。
6.如权利要求5所述的带电压补偿的双层导电LED光电玻璃的制造工艺，其特征在于，步骤S4中导电元件为一导电铜箔，其一端贴附在带发光LED的导电玻璃的两组蚀刻线路中部，另一端贴附在另一导电玻璃的中部。
7.如权利要求5所述的带电压补偿的双层导电LED光电玻璃的制造工艺，其特征在于，步骤S4中导电元件为一导电线，其一端贴附在带发光LED的导电玻璃的两组蚀刻线路中部，另一端穿过耐高温胶片贴附在另一导电玻璃的导电镀层上。
8.如权利要求5所述的带电压补偿的双层导电LED光电玻璃的制造工艺，其特征在于，步骤S4中导电元件为一导电铜块，所述的导电铜块的厚度等于透明胶层的厚度，耐高温胶片上设置供导电铜块穿过的容置空间，导电铜块一侧贴附在带发光LED的导电玻璃的两组蚀刻线路中间，另一侧穿过耐高温胶片贴附在另一导电玻璃的中部。
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