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CN105914164A - Machining apparatus - Google Patents

Machining apparatus Download PDF

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Publication number
CN105914164A
CN105914164A CN201610087238.1A CN201610087238A CN105914164A CN 105914164 A CN105914164 A CN 105914164A CN 201610087238 A CN201610087238 A CN 201610087238A CN 105914164 A CN105914164 A CN 105914164A
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wafer
unit
axis direction
position detection
cassette
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CN105914164B (en
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寺田贵
寺田一贵
平沼千纮
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Disco Corp
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Disco Corp
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    • H10P72/0428
    • H10P72/78

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
  • Dicing (AREA)

Abstract

The invention provides a machining apparatus which can reliably hold a wrapped wafer. A position detecting mechanism (124) is provided with a guiding part (124c). The guiding part supports the wafer (W) which exceeds the outer periphery of a central working platform (124a) and corrects the wafer (W) in a projected wrapped shape. Furthermore, on condition that the wafer (W) is corrected to horizontal, the outer peripheral edge (WE) of the wafer (W) is detected through a position detecting sensor (124d), and furthermore the central position of the wafer (W) is calculated according to the detected outer peripheral edge (WE) of the wafer (W) for aligning with the central position of a chuck worktable.

Description

加工装置Processing device

技术领域technical field

本发明涉及加工装置,特别涉及对翘曲的晶片进行加工的加工装置。The present invention relates to a processing device, in particular to a processing device for processing warped wafers.

背景技术Background technique

为了响应电子产品的薄型化/小型化的要求,将半导体器件加工成各种各样的形状。其中,WL-CSP(Wafer Level CSP:晶片级封装)这一种类的CSP半导体器件,在晶片的状态下整个面被树脂膜覆盖,且以与形成在硅晶片上的半导体器件的电极连接的焊球在其上表面上整齐排列的状态形成(专利文献1)。这样的WL-CSP被切削装置切分成各个半导体器件的芯片(专利文献2)。In order to respond to demands for thinning/miniaturization of electronic products, semiconductor devices are processed into various shapes. Among them, CSP semiconductor devices of the type WL-CSP (Wafer Level CSP: Wafer Level Package) are covered with a resin film on the entire surface in the state of the wafer, and are connected to the electrodes of the semiconductor device formed on the silicon wafer by soldering. The balls are formed in a state aligned on the upper surface thereof (Patent Document 1). Such a WL-CSP is cut into chips of individual semiconductor devices by a cutting device (Patent Document 2).

专利文献1:日本特开2001-7135号公报Patent Document 1: Japanese Unexamined Patent Publication No. 2001-7135

专利文献2:日本特开2013-74021号公报Patent Document 2: Japanese Unexamined Patent Publication No. 2013-74021

专利文献3:日本特许第4303041号公报Patent Document 3: Japanese Patent No. 4303041

但是,近年来的WL-CSP的薄型化/小型化进一步推进,晶片被形成为非常薄。因此,以晶片的状态较大地翘曲的情况较多,存在因该翘曲导致搬送或保持变得困难这样的课题。例如,在位置检测机构(专利文献3)中,存在无法保持翘曲的晶片而无法检测位置这样的课题,上述位置检测机构用于在利用卡盘工作台保持从盒中取出的晶片之前检测晶片的位置并将晶片定位在卡盘工作台的规定的位置。However, in recent years, the thickness reduction and miniaturization of WL-CSP have further advanced, and the wafer has been formed to be very thin. Therefore, there are many cases where the state of the wafer is greatly warped, and there is a problem that transportation or holding becomes difficult due to the warpage. For example, there is a problem that a warped wafer cannot be held and the position cannot be detected in a position detection mechanism (Patent Document 3) for detecting a wafer taken out of a cassette before it is held by a chuck table. position and position the wafer at the specified position on the chuck table.

发明内容Contents of the invention

因此,本发明是鉴于上述情况而完成的,其目的在于提供能够可靠地保持翘曲的晶片的加工装置。Therefore, the present invention has been made in view of the above circumstances, and an object of the present invention is to provide a processing apparatus capable of reliably holding a warped wafer.

为了解决上述的课题并达成目的,本发明的加工装置对晶片进行加工,其具有:盒载置台,其对收纳了晶片的盒进行载置;搬出搬入单元,其从载置在该盒载置台上的该盒将晶片搬出并且将晶片搬入该盒;卡盘工作台,其保持借助该搬出搬入单元而搬出的晶片;以及加工单元,其对保持在该卡盘工作台上的晶片进行加工,所述加工装置的特征在于,该加工装置具有位置检测机构,从该盒搬出的晶片被搬入该位置检测机构,该位置检测机构对晶片的位置进行检测,该位置检测机构具有:中央工作台,其利用与晶片的中心附近的区域对应的保持面吸引保持晶片;位置检测单元,其对借助该中央工作台而保持的晶片的外周缘进行检测,并推断出晶片的位置;转动单元,其使该中央工作台转动;以及引导部,其在该中央工作台的周围对超出该中央工作台的外周的晶片进行支承。In order to solve the above-mentioned problems and achieve the object, the processing apparatus of the present invention processes wafers and includes: a cassette mounting table for mounting cassettes containing wafers; the cassette on which the wafer is carried out and the wafer is carried into the cassette; the chuck table holds the wafer carried out by the carry-out unit; and the processing unit processes the wafer held on the chuck table, The processing device is characterized in that the processing device has a position detection mechanism into which the wafers unloaded from the cassette are carried, the position detection mechanism detects the position of the wafer, and the position detection mechanism has: a central table, It attracts and holds the wafer using a holding surface corresponding to a region near the center of the wafer; a position detection unit detects the outer peripheral edge of the wafer held by the central table, and infers the position of the wafer; a rotation unit makes the The central table rotates; and a guide supporting the wafer beyond the outer periphery of the central table around the central table.

根据本发明的加工装置,由于具有在中央工作台的周围对超出中央工作台的外周的晶片进行支承的引导部,因此能够将翘曲的晶片矫正成水平。由此,能够通过中央工作台可靠地吸引保持晶片。According to the processing apparatus of the present invention, since the guide portion supports the wafer extending beyond the outer periphery of the central table around the central table, a warped wafer can be corrected to be horizontal. Accordingly, the wafer can be reliably sucked and held by the center table.

附图说明Description of drawings

图1是示出加工装置的结构例的立体图。FIG. 1 is a perspective view showing a configuration example of a processing device.

图2是示出盒载置机构的结构例的剖视图。Fig. 2 is a cross-sectional view showing a structural example of a cartridge mounting mechanism.

图3是示出位置检测机构的结构例的俯视图。Fig. 3 is a plan view showing a configuration example of a position detection mechanism.

图4是示出位置检测机构的动作例的流程图。FIG. 4 is a flowchart showing an example of the operation of the position detection mechanism.

图5是示出位置检测机构的动作例(其1)的剖视图。Fig. 5 is a cross-sectional view showing an operation example (Part 1) of the position detection mechanism.

图6是示出位置检测机构的动作例(其2)的主要部分剖视图。6 is a sectional view of main parts showing an operation example (Part 2) of the position detection mechanism.

图7是示出位置检测机构的动作例(其3)的主要部分剖视图。7 is a sectional view of main parts showing an operation example (Part 3) of the position detection mechanism.

图8是示出位置检测机构的动作例(其4)的俯视图。Fig. 8 is a plan view showing an operation example (No. 4) of the position detection mechanism.

标号说明Label description

1:加工装置;10:卡盘工作台;20:加工单元;40:加工进给单元;50:分度进给单元;60:切入进给单元;70:第1搬送单元;90:第2搬送单元;100:搬出搬入单元;110:盒;120:盒载置机构;123:驱动单元;124:位置检测机构;124a:中央工作台;124b:转动单元;124c:引导部;124d:位置检测传感器;124e:保持面;124f:引导面;130:清洗单元;N:凹口;W:晶片;WS:正面;WR:背面;WE:外周缘。1: processing device; 10: chuck table; 20: processing unit; 40: processing feeding unit; 50: indexing feeding unit; 60: cutting feeding unit; 70: 1st conveying unit; 90: 2nd Transfer unit; 100: loading/unloading unit; 110: box; 120: box loading mechanism; 123: driving unit; 124: position detection mechanism; 124a: central table; 124b: rotating unit; 124c: guide; 124d: position Detecting sensor; 124e: holding surface; 124f: guiding surface; 130: cleaning unit; N: notch; W: wafer; WS: front; WR: back; WE: outer peripheral edge.

具体实施方式detailed description

关于用于实施本发明的方式(实施方式),一边参照附图一边详细地说明。本发明不限于以下的实施方式所记载的内容。并且,以下所记载的结构要素包括能够容易地被本领域技术人员想到的要素或实质上相同的要素。此外,以下所记载的结构可以适当组合。并且,能够在不脱离本发明的要旨的范围中进行结构的各种省略、取代或者变更。Modes (embodiments) for carrying out the present invention will be described in detail with reference to the drawings. The present invention is not limited to the contents described in the following embodiments. In addition, the constituent elements described below include elements that can be easily conceived by those skilled in the art or elements that are substantially the same. In addition, the structures described below can be combined suitably. In addition, various omissions, substitutions, or changes in the structure can be made without departing from the gist of the present invention.

【实施方式】【Implementation】

对实施方式的加工装置进行说明。图1是示出加工装置的结构例的立体图。图2是示出盒载置机构的结构例的剖视图。图3是示出位置检测机构的结构例的俯视图。The processing apparatus of the embodiment will be described. FIG. 1 is a perspective view showing a configuration example of a processing device. Fig. 2 is a cross-sectional view showing a structural example of a cartridge mounting mechanism. Fig. 3 is a plan view showing a configuration example of a position detection mechanism.

加工装置1是对向双切割机(facing dual dicer),其切削晶片W。加工装置1具有卡盘工作台10、加工单元20、第1门型框架30、加工进给单元40、分度进给单元50、切入进给单元60。The processing device 1 is a facing dual dicer, and cuts a wafer W. As shown in FIG. The machining device 1 has a chuck table 10 , a machining unit 20 , a first gate frame 30 , a machining feed unit 40 , an index feed unit 50 , and a cutting feed unit 60 .

晶片W是形成有半导体器件或光器件的半导体晶片或光器件晶片、无机材料基板、延性树脂材料基板、陶瓷基板或玻璃板等各种加工材料。晶片W形成为圆板状,在其正面WS上在排列成格子状的多个区域中形成有IC、LSI等器件。晶片W因薄型化等而产生翘曲。在晶片W的外周设置有表示结晶方位的凹口N。另外,也可以取代凹口N而使用将晶片W的外周缘WE切口成直线状的定向平面。The wafer W is a semiconductor wafer or an optical device wafer on which a semiconductor device or an optical device is formed, an inorganic material substrate, a ductile resin material substrate, a ceramic substrate, a glass plate, or other processed materials. The wafer W is formed in a disc shape, and devices such as ICs and LSIs are formed in a plurality of regions arranged in a grid on the front surface WS. Wafer W is warped due to thinning or the like. On the outer periphery of the wafer W, notches N indicating crystal orientations are provided. In addition, instead of the notch N, an alignment flat that notches the outer peripheral edge WE of the wafer W into a linear shape may be used.

这里,X轴方向是对保持在卡盘工作台10上的晶片W进行加工进给的方向。Y轴方向是在同一水平面上与X轴方向垂直且相对于保持在卡盘工作台10上的晶片W对分度进给单元50进行分度进给的方向。Z轴方向是与X轴方向和Y轴方向垂直的方向、即铅垂方向。Here, the X-axis direction is a direction in which processing and feeding of the wafer W held on the chuck table 10 is performed. The Y-axis direction is perpendicular to the X-axis direction on the same horizontal plane and is a direction in which the index-feed unit 50 index-feeds the wafer W held on the chuck table 10 . The Z-axis direction is a direction perpendicular to the X-axis direction and the Y-axis direction, that is, a vertical direction.

卡盘工作台10在装置主体2的上表面上以能够沿着设置于X轴方向的开口部2a移动的方式配设。卡盘工作台10形成为圆板状,具有保持面11。保持面11保持晶片W。保持面11是卡盘工作台10的铅垂方向的上端面,相对于水平面平坦地形成。保持面11例如由多孔陶瓷等构成,借助未图示的真空吸引源的负压来吸引保持晶片W。The chuck table 10 is disposed on the upper surface of the apparatus main body 2 so as to be movable along the opening 2 a provided in the X-axis direction. The chuck table 10 is formed in a disc shape and has a holding surface 11 . The holding surface 11 holds the wafer W. The holding surface 11 is an upper end surface in the vertical direction of the chuck table 10 and is formed flat with respect to the horizontal plane. The holding surface 11 is made of, for example, porous ceramics, etc., and holds the wafer W by suction by negative pressure from a vacuum suction source (not shown).

加工单元20对保持在卡盘工作台10上的晶片W进行加工。加工单元20在Y轴方向上相对地配设有2个。加工单元20经由分度进给单元50和切入进给单元60固定于第1门型框架30,该第1门型框架30以在Y轴方向上横跨设置于装置主体2的上表面的开口部2a的方式竖立设置于装置主体2。加工单元20具有切削刀具21、主轴22以及外壳23。切削刀具21是形成为极薄的圆板状且为环状的切削磨具。主轴22在其前端以能够装卸的方式装配切削刀具21。外壳23具有未图示的电动机等驱动源,并将主轴22支承为绕Y轴方向的旋转轴旋转自如。使主轴22高速旋转而通过切削刀具21切削晶片W。The processing unit 20 processes the wafer W held on the chuck table 10 . Two processing units 20 are arranged facing each other in the Y-axis direction. The processing unit 20 is fixed to the first gantry frame 30 via the index feeding unit 50 and the cutting feed unit 60, and the first gantry frame 30 straddles the opening provided on the upper surface of the device main body 2 in the Y-axis direction. The device body 2 is erected in the form of the part 2a. The machining unit 20 has a cutting tool 21 , a spindle 22 and a housing 23 . The cutting insert 21 is an annular cutting grinder formed in an extremely thin disk shape. The main shaft 22 is detachably attached to the cutting tool 21 at the front end thereof. The casing 23 has a driving source such as a motor (not shown), and supports the main shaft 22 so as to be rotatable around a rotation axis in the Y-axis direction. The spindle 22 is rotated at high speed, and the wafer W is cut by the cutting blade 21 .

加工进给单元40使卡盘工作台10和加工单元20在X轴方向上相对移动。例如,加工进给单元40具有在X轴方向上延伸的未图示的滚珠丝杠和脉冲电动机等驱动源,使支承卡盘工作台10的X轴移动基台在X轴方向上移动。The machining feed unit 40 relatively moves the chuck table 10 and the machining unit 20 in the X-axis direction. For example, the machining feed unit 40 has a drive source such as a ball screw (not shown) or a pulse motor extending in the X-axis direction, and moves an X-axis moving base supporting the chuck table 10 in the X-axis direction.

分度进给单元50使卡盘工作台10和加工单元20在Y轴方向上相对移动。例如,分度进给单元50具有在Y轴方向上延伸的滚珠丝杠51和脉冲电动机52等驱动源,使加工单元20在Y轴方向上移动。The index feed unit 50 relatively moves the chuck table 10 and the machining unit 20 in the Y-axis direction. For example, the index feed unit 50 has a driving source such as a ball screw 51 and a pulse motor 52 extending in the Y-axis direction, and moves the machining unit 20 in the Y-axis direction.

切入进给单元60使加工单元20在与卡盘工作台10的保持面11垂直的Z轴方向上移动。例如,切入进给单元60具有在Z轴方向上延伸的滚珠丝杠61和脉冲电动机62等驱动源,使加工单元20在Z轴方向上移动。The plunge feed unit 60 moves the machining unit 20 in the Z-axis direction perpendicular to the holding surface 11 of the chuck table 10 . For example, the plunging feed unit 60 has a drive source such as a ball screw 61 and a pulse motor 62 extending in the Z-axis direction, and moves the machining unit 20 in the Z-axis direction.

加工装置1还具有第1搬送单元70、第2门型框架80、第2搬送单元90、搬出搬入单元100、盒110、盒载置机构120、清洗单元130以及控制单元140。The processing apparatus 1 further includes a first conveying unit 70 , a second gate frame 80 , a second conveying unit 90 , a loading/unloading unit 100 , a cassette 110 , a cassette loading mechanism 120 , a cleaning unit 130 , and a control unit 140 .

第1搬送单元70从搬出搬入单元100接受晶片W并将该晶片W搬送到卡盘工作台10,该搬出搬入单元100将晶片W相对于盒110搬出、搬入。第1搬送单元70配设于第2门型框架80,该第2门型框架80以在Y轴方向上横跨装置主体2的开口部2a的方式竖立设置于装置主体2。第1搬送单元70具有直动机构71、支承部72、伸缩机构73以及吸附部74。直动机构71例如利用滚珠丝杠或者旋转带等驱动滑块,其从Y轴方向上的第2门型框架80的一端配设到中央部。支承部72形成为L字形状,其一端固定于直动机构71的滑块71a,另一端配设有伸缩机构73。伸缩机构73在其前端固定吸附部74,使吸附部74在Z轴方向上移动。伸缩机构73例如是在Z轴方向上伸缩的空气致动器,使吸附部74从保持在卡盘工作台10上的晶片W的正面WS的位置移动到规定的高度。吸附部74借助未图示的吸附垫对晶片W的正面WS进行吸附而保持晶片W。The first transfer unit 70 receives the wafer W from the carry-out unit 100 , and transfers the wafer W to the chuck table 10 . The carry-out unit 100 carries the wafer W into and out of the cassette 110 . The first transport unit 70 is disposed on a second gate frame 80 erected on the apparatus main body 2 so as to straddle the opening 2 a of the apparatus main body 2 in the Y-axis direction. The first transport unit 70 has a linear motion mechanism 71 , a support portion 72 , a telescopic mechanism 73 , and an adsorption portion 74 . The linear motion mechanism 71 drives the slider by, for example, a ball screw or a rotating belt, and is arranged from one end of the second gate frame 80 in the Y-axis direction to the center. The support portion 72 is formed in an L-shape, one end of which is fixed to the slider 71 a of the linear motion mechanism 71 , and the telescopic mechanism 73 is disposed at the other end. The telescopic mechanism 73 fixes the suction part 74 at its front end, and moves the suction part 74 in the Z-axis direction. The expansion and contraction mechanism 73 is, for example, an air actuator that expands and contracts in the Z-axis direction, and moves the suction unit 74 from the position of the front surface WS of the wafer W held on the chuck table 10 to a predetermined height. The suction unit 74 holds the wafer W by suctioning the front surface WS of the wafer W via a suction pad (not shown).

第2搬送单元90将载置在卡盘工作台10的加工后的晶片W搬送到清洗单元130。并且,第2搬送单元90将由清洗单元130清洗后的晶片W搬送到盒110。第2搬送单元90配设于第2门型框架80,具有直动机构91、支承部92、伸缩机构93以及吸附部94。直动机构91例如利用滚珠丝杠或者旋转带等驱动滑块,其从Y轴方向上的第2门型框架80的一端配设到另一端。支承部92形成为L字形状,其一端固定于直动机构91的未图示的滑块,另一端配设有伸缩机构93。伸缩机构93在其前端固定有吸附部94,使吸附部94在Z轴方向上移动。伸缩机构93例如是在Z轴方向上伸缩的空气致动器,使吸附部94从载置在卡盘工作台10上的晶片W的正面WS的位置移动到规定的高度。吸附部94借助未图示的吸附垫对晶片W的正面WS进行吸附而保持晶片W。The second transfer unit 90 transfers the processed wafer W placed on the chuck table 10 to the cleaning unit 130 . Then, the second transfer unit 90 transfers the wafer W cleaned by the cleaning unit 130 to the cassette 110 . The second transport unit 90 is disposed on the second door frame 80 and has a linear motion mechanism 91 , a support portion 92 , a telescopic mechanism 93 , and an adsorption portion 94 . The linear motion mechanism 91 drives the slider by, for example, a ball screw or a rotating belt, and is arranged from one end to the other end of the second gate frame 80 in the Y-axis direction. The support portion 92 is formed in an L-shape, one end of which is fixed to a slider (not shown) of the linear motion mechanism 91 , and the telescopic mechanism 93 is disposed at the other end. The retractable mechanism 93 has a suction part 94 fixed at its front end, and moves the suction part 94 in the Z-axis direction. The telescopic mechanism 93 is, for example, an air actuator that expands and contracts in the Z-axis direction, and moves the suction unit 94 from the position of the front surface WS of the wafer W placed on the chuck table 10 to a predetermined height. The suction unit 94 holds the wafer W by suctioning the front surface WS of the wafer W via a suction pad (not shown).

搬出搬入单元100从盒110中搬出晶片W并且将晶片W搬入到盒110。例如,搬出搬入单元100形成为两岔状,具有保持晶片W的保持手101以及在Y轴方向上延伸的未图示的滚珠丝杠和脉冲电动机等驱动源,使保持手101在Y轴方向上移动。The carry-out unit 100 carries out the wafer W from the cassette 110 and carries the wafer W into the cassette 110 . For example, the loading/unloading unit 100 is formed in a bifurcated shape, has a holding hand 101 holding the wafer W, and a drive source such as a ball screw and a pulse motor (not shown) extending in the Y-axis direction, so that the holding hand 101 moves in the Y-axis direction. move up.

盒110收纳多个晶片W。如图2所示,盒110具有搬出搬入用的开口部111和收纳架112。在收纳架112中,支承晶片W的支承板112a从相对的侧壁沿X轴方向突出地形成多个,支承板112a在Z轴方向上等间隔地配设。Z轴方向上的支承板112a的间隔比晶片W的厚度大。在X轴方向上相对的一对支承板112a水平地支承晶片W。Cassette 110 accommodates a plurality of wafers W. As shown in FIG. 2 , the cassette 110 has an opening 111 for carrying in and out and a storage shelf 112 . In the storage rack 112, a plurality of support plates 112a for supporting the wafer W are formed protruding from opposite side walls in the X-axis direction, and the support plates 112a are arranged at equal intervals in the Z-axis direction. The distance between the support plates 112a in the Z-axis direction is larger than the thickness of the wafer W. As shown in FIG. A pair of support plates 112a facing each other in the X-axis direction support the wafer W horizontally.

盒载置机构120配设于第2门型框架80的正面,并载置盒110。盒载置机构120使盒110在Z轴方向上升降,并决定盒110相对于搬出搬入单元100在Z轴方向上的位置。盒载置机构120具有框体121、支承部件122以及驱动单元123。框体121的上表面形成用于载置盒110的盒载置台121a。盒载置台121a形成为比盒110的底面大,并载置收纳晶片W的盒110。支承部件122支承框体121,具有支承框体121的支承台122a以及从支承台122a朝向驱动单元123延伸且与驱动单元123卡合的臂122b。驱动单元123使由支承部件122支承的框体121在Z轴方向上升降。驱动单元123具有:在Z轴方向上延伸的未图示的导轨、与导轨平行地配设的滚珠丝杠123a、与滚珠丝杠123a螺合且固定于支承部件122的臂122b的未图示的螺母以及使滚珠丝杠123a旋转的未图示的脉冲电动机。驱动单元123通过借助脉冲电动机使滚珠丝杠123a旋转而使固定于螺母的支承部件122在Z轴方向上移动。The cartridge loading mechanism 120 is arranged on the front surface of the second door frame 80 and places the cartridge 110 thereon. The cassette loading mechanism 120 moves the cassette 110 up and down in the Z-axis direction, and determines the position of the cassette 110 in the Z-axis direction with respect to the loading/unloading unit 100 . The cartridge placement mechanism 120 has a housing 121 , a support member 122 , and a drive unit 123 . The upper surface of the housing 121 forms a cartridge mounting table 121 a on which the cartridge 110 is placed. The cassette mounting table 121 a is formed larger than the bottom surface of the cassette 110 , and mounts the cassette 110 storing wafers W thereon. The support member 122 supports the frame body 121 and has a support base 122 a that supports the frame body 121 and an arm 122 b that extends from the support base 122 a toward the drive unit 123 and engages with the drive unit 123 . The drive unit 123 raises and lowers the housing 121 supported by the supporting member 122 in the Z-axis direction. The drive unit 123 has an unillustrated guide rail extending in the Z-axis direction, a ball screw 123 a arranged parallel to the guide rail, and an unillustrated arm 122 b screwed to the ball screw 123 a and fixed to the support member 122 . nut and a pulse motor (not shown) that rotates the ball screw 123a. The drive unit 123 moves the support member 122 fixed to the nut in the Z-axis direction by rotating the ball screw 123a with a pulse motor.

盒载置机构120还具有位置检测机构124,该位置检测机构124对利用搬出搬入单元100从盒110搬出的晶片W的位置和晶片W的凹口N进行检测。位置检测机构124配设在盒载置机构120的框体121内,其具有中央工作台124a、转动单元124b、引导部124c以及位置检测传感器124d。The cassette loading mechanism 120 further includes a position detection mechanism 124 that detects the position of the wafer W unloaded from the cassette 110 by the unloading/unloading unit 100 and the notch N of the wafer W. The position detection mechanism 124 is arranged in the housing 121 of the cassette loading mechanism 120, and has a central table 124a, a rotation unit 124b, a guide 124c, and a position detection sensor 124d.

中央工作台124a形成为圆板状,其直径形成为比晶片W的直径小。中央工作台124a以其保持面124e为水平的状态配设在框体121的底面121b的中央附近。中央工作台124a借助由脉冲电动机等构成的转动单元124b而转动。保持面124e例如由多孔陶瓷等构成,借助未图示的真空吸引源的负压吸引保持晶片W的中心附近的区域。The central table 124a is formed in a disc shape, and its diameter is formed to be smaller than that of the wafer W. As shown in FIG. The central table 124a is disposed near the center of the bottom surface 121b of the housing 121 with its holding surface 124e being horizontal. The center table 124a is rotated by a rotation unit 124b composed of a pulse motor or the like. The holding surface 124e is made of, for example, porous ceramics, and holds a region near the center of the wafer W by suction from a vacuum suction source (not shown).

引导部124c在中央工作台124a的周围对从中央工作台124a的外周超出的晶片W进行支承。如图3所示,引导部124c从Z轴方向观察时形成为文字“コ”的形状,被配设为除去搬出搬入单元100所移动的路径R而围绕中央工作台124a。引导部124c的对晶片W进行引导的引导面124f设定为与中央工作台124a的保持面124e相同的高度。为了不抑制借助中央工作台124a而转动的晶片W的滑动,利用摩擦系数小的材料例如氟树脂等对引导面124f进行涂布。另外,存在因晶片W在引导面124f上滑动而产生静电的可能性。在该情况下,优选通过未图示的除电器来中和静电。The guide part 124c supports the wafer W protruding from the outer periphery of the center table 124a around the center table 124a. As shown in FIG. 3 , the guide part 124c is formed in the shape of a letter "U" when viewed from the Z-axis direction, and is disposed so as to surround the central table 124a except the path R along which the loading/unloading unit 100 moves. The guide surface 124f of the guide portion 124c that guides the wafer W is set at the same height as the holding surface 124e of the center table 124a. The guide surface 124f is coated with a material having a low coefficient of friction such as fluororesin so as not to suppress the sliding of the wafer W rotating by the center table 124a. In addition, there is a possibility that static electricity may be generated due to the slide of the wafer W on the guide surface 124f. In this case, static electricity is preferably neutralized by a static eliminator not shown.

位置检测传感器124d对由中央工作台124a保持的晶片W的外周缘WE进行检测。位置检测传感器124d配设在能够对由中央工作台124a保持的晶片W的外周缘WE进行检测的位置。例如,位置检测传感器124d处于框体121的进深方向上的侧面121c的附近,且配设于将引导部124c的后端局部去除而形成的凹部124i。位置检测传感器124d例如是光学传感器,具有发光部124g和受光部124h。发光部124g和受光部124h以隔着一定的间隔在Z轴方向上相对的方式配设。发光部124g朝向受光部124h照射光。受光部124h接受从发光部124g照射的光,并将受光量转换成电压而输出。位置检测传感器124d将晶片W定位在发光部124g与受光部124h之间,对因从发光部124g照射的光被晶片W的外周缘WE阻断而发生变化的电压进行检测。并且,位置检测传感器124d对形成在晶片W的外周缘WE的凹口N进行检测。The position detection sensor 124d detects the outer peripheral edge WE of the wafer W held by the center table 124a. The position detection sensor 124d is arranged at a position capable of detecting the outer peripheral edge WE of the wafer W held by the center table 124a. For example, the position detection sensor 124d is located in the vicinity of the side surface 121c in the depth direction of the housing 121, and is arranged in the recessed part 124i formed by partially removing the rear end of the guide part 124c. The position detection sensor 124d is, for example, an optical sensor, and has a light emitting unit 124g and a light receiving unit 124h. The light emitting unit 124g and the light receiving unit 124h are arranged to face each other in the Z-axis direction with a certain interval therebetween. The light emitting unit 124g emits light toward the light receiving unit 124h. The light receiving part 124h receives the light irradiated from the light emitting part 124g, converts the received light amount into a voltage, and outputs it. The position detection sensor 124d positions the wafer W between the light emitting unit 124g and the light receiving unit 124h, and detects a voltage that changes when the light irradiated from the light emitting unit 124g is blocked by the outer peripheral edge WE of the wafer W. Furthermore, the position detection sensor 124d detects the notch N formed on the outer peripheral edge WE of the wafer W. As shown in FIG.

清洗单元130对利用加工单元20加工后的晶片W进行清洗并进行干燥。清洗单元130具有保持晶片W的旋转工作台131。清洗单元130一边将晶片W保持在旋转工作台131并以高速旋转,一边将纯水等清洗液朝向晶片W喷射而进行清洗,并将清洁的空气(压缩空气)等朝向晶片W进行喷射而进行干燥。The cleaning unit 130 cleans and dries the wafer W processed by the processing unit 20 . Cleaning unit 130 has rotary table 131 holding wafer W. As shown in FIG. The cleaning unit 130 holds the wafer W on the rotary table 131 and rotates it at high speed, sprays a cleaning solution such as pure water toward the wafer W to perform cleaning, and sprays clean air (compressed air) or the like toward the wafer W to perform cleaning. dry.

控制单元140对加工装置1的各结构要素进行控制。例如,控制单元140与驱动加工进给单元40、分度进给单元50以及切入进给单元60的脉冲电动机的未图示的驱动电路连接,控制驱动电路而决定卡盘工作台10的X轴方向上的位置以及加工单元20的Y轴方向和Z轴方向上的位置。The control unit 140 controls each component of the processing apparatus 1 . For example, the control unit 140 is connected to a drive circuit (not shown) that drives the pulse motors of the machining feed unit 40, the index feed unit 50, and the cutting feed unit 60, and controls the drive circuit to determine the X-axis of the chuck table 10. The position in the direction and the position of the machining unit 20 in the Y-axis direction and the Z-axis direction.

并且,控制单元140与位置检测机构124连接,根据位置检测机构124所检测出的晶片W的外周缘WE而推断出晶片W的位置,控制第1搬送单元70和加工进给单元40而使晶片W的中心位置对准卡盘工作台10的中心位置。并且,控制单元140根据位置检测机构124所检测出的凹口N控制中央工作台124a的转动单元124b,使晶片W的结晶方位的朝向对准规定的方向。另外,控制单元140和位置检测传感器124d作为位置检测单元发挥功能。In addition, the control unit 140 is connected to the position detection mechanism 124, estimates the position of the wafer W based on the outer peripheral edge WE of the wafer W detected by the position detection mechanism 124, and controls the first transfer unit 70 and the process feeding unit 40 so that the wafer The center position of W is aligned with the center position of the chuck table 10 . Then, the control unit 140 controls the rotation unit 124b of the center table 124a based on the notch N detected by the position detection mechanism 124, and aligns the orientation of the crystal orientation of the wafer W in a predetermined direction. In addition, the control unit 140 and the position detection sensor 124d function as a position detection unit.

接着,对加工装置1的动作例进行说明。图4是示出位置检测机构的动作例的流程图。图5是示出位置检测机构的动作例(其1)的剖视图。图6是示出位置检测机构的动作例(其2)的主要部分剖视图。图7是示出位置检测机构的动作例(其3)的主要部分剖视图。图8是示出位置检测机构的动作例(其4)的俯视图。Next, an example of the operation of the processing device 1 will be described. FIG. 4 is a flowchart showing an example of the operation of the position detection mechanism. Fig. 5 is a cross-sectional view showing an operation example (Part 1) of the position detection mechanism. 6 is a sectional view of main parts showing an operation example (Part 2) of the position detection mechanism. 7 is a sectional view of main parts showing an operation example (Part 3) of the position detection mechanism. Fig. 8 is a plan view showing an operation example (No. 4) of the position detection mechanism.

首先,从盒110中搬出晶片W(图4所示的步骤S1)。例如,控制单元140控制盒载置机构120的驱动单元123,将盒110设定在Z轴方向上的规定的位置。例如,控制单元140将盒110定位在搬出搬入单元100的保持手101能够将加工对象的晶片W搬出的位置。控制单元140控制搬出搬入单元100,使保持手101向接近盒110的方向(Y轴方向)移动而将保持手101定位在加工对象的晶片W的背面WR。此时,在保持手101与晶片W的背面WR之间存在略微的间隙,保持手101与晶片W处于非接触状态。并且,控制单元140控制盒载置机构120的驱动单元123,使盒110略微下降,通过保持手101的吸附垫101a(参照图6等)吸附晶片W的背面WR而保持晶片W,并且使该晶片W从收纳架112沿Z轴方向远离。并且,控制单元140控制搬出搬入单元100,使保持手101向远离盒110的方向(Y轴方向)移动而从盒110搬出晶片W。First, the wafer W is unloaded from the cassette 110 (step S1 shown in FIG. 4 ). For example, the control unit 140 controls the drive unit 123 of the cartridge placement mechanism 120 to set the cartridge 110 at a predetermined position in the Z-axis direction. For example, the control unit 140 positions the cassette 110 at a position where the holding hand 101 of the carry-out unit 100 can carry out the wafer W to be processed. The control unit 140 controls the loading/unloading unit 100 to move the holding hand 101 in a direction (Y-axis direction) approaching the cassette 110 to position the holding hand 101 on the rear surface WR of the wafer W to be processed. At this time, there is a slight gap between the holding hand 101 and the back surface WR of the wafer W, and the holding hand 101 and the wafer W are in a non-contact state. Then, the control unit 140 controls the driving unit 123 of the cassette loading mechanism 120 to lower the cassette 110 slightly, and holds the wafer W by suctioning the back surface WR of the wafer W by the suction pad 101a (see FIG. The wafer W moves away from the storage rack 112 in the Z-axis direction. Then, the control unit 140 controls the loading/unloading unit 100 to move the holding hand 101 in a direction away from the cassette 110 (Y-axis direction) to unload the wafer W from the cassette 110 .

接着,将晶片W搬入位置检测机构124(步骤S2)。例如,控制单元140控制盒载置机构120的驱动单元123,使位置检测机构124上升而设定在Z轴方向上的规定的位置。例如,控制单元140如图5所示那样将位置检测机构124定位在保持着晶片W的保持手101的正面位置。控制单元140控制搬出搬入单元100,使保持着晶片W的保持手101向接近位置检测机构124的方向(Y轴方向)移动,如图6所示,将产生凸状翘曲的晶片W定位在中央工作台124a的上方。并且,控制单元140控制盒载置机构120的驱动单元123,使位置检测机构124上升到规定的位置。例如如图7所示,控制单元140使位置检测机构124上升到中央工作台124a的保持面124e的位置与晶片W的背面WR的位置相同的高度。此时,在晶片W由保持手101保持的状态下,晶片W的外周缘WE附近的背面WR与位置检测机构124的引导面124f抵接,随着位置检测机构124上升而通过引导面124f顶起晶片W的外周缘WE。由此,通过引导面124f矫正晶片W的翘曲而使晶片W变得平坦。在晶片W平坦的状态下,中央工作台124a吸引保持晶片W的中心附近的区域。此时,如图8所示,晶片W的外周缘WE位于位置检测传感器124d的发光部124g与受光部124h之间。控制单元140控制盒载置机构120的驱动单元123,使位置检测机构124略微上升,而解除保持手101的吸附垫101a对晶片W的吸附保持。Next, the wafer W is carried into the position detection mechanism 124 (step S2). For example, the control unit 140 controls the drive unit 123 of the cassette placement mechanism 120 to raise the position detection mechanism 124 to set it at a predetermined position in the Z-axis direction. For example, the control unit 140 positions the position detection mechanism 124 at the front position of the holding hand 101 holding the wafer W as shown in FIG. 5 . The control unit 140 controls the loading/unloading unit 100 to move the holding hand 101 holding the wafer W in a direction (Y-axis direction) approaching the position detection mechanism 124, and as shown in FIG. Above the central table 124a. Furthermore, the control unit 140 controls the drive unit 123 of the cassette loading mechanism 120 to raise the position detection mechanism 124 to a predetermined position. For example, as shown in FIG. 7 , control unit 140 raises position detection mechanism 124 to the same height as the position of holding surface 124e of center table 124a and the position of rear surface WR of wafer W. At this time, in the state where the wafer W is held by the holding hand 101, the back surface WR near the outer peripheral edge WE of the wafer W comes into contact with the guide surface 124f of the position detection mechanism 124, and is pushed up by the guide surface 124f as the position detection mechanism 124 rises. The outer peripheral edge WE of the wafer W is raised. Thereby, the warp of the wafer W is corrected by the guide surface 124f, and the wafer W becomes flat. In a flat state of wafer W, center stage 124a sucks and holds a region near the center of wafer W. At this time, as shown in FIG. 8 , the outer peripheral edge WE of the wafer W is located between the light emitting portion 124 g and the light receiving portion 124 h of the position detection sensor 124 d. The control unit 140 controls the drive unit 123 of the cassette placement mechanism 120 to slightly raise the position detection mechanism 124 to release the suction and holding of the wafer W by the suction pad 101 a of the holding hand 101 .

接着,检测晶片W的位置和凹口N(步骤S3)。例如,控制单元140控制中央工作台124a的转动单元124b,对晶片W的外周缘WE的位置在3处以上进行检测。例如,位置检测传感器124d对因从发光部124g照射的光被晶片W的外周缘WE阻断而发生变化的电压进行检测并作为检测电压输出到控制单元140。控制单元140根据从位置检测传感器124d输出的检测电压对晶片W的外周缘WE的位置在3处以上进行检测。并且,控制单元140通过三角函数求出检测到的外周缘WE的位置的各个坐标,并根据该坐标推断出晶片W的中心位置。Next, the position of the wafer W and the notch N are detected (step S3). For example, the control unit 140 controls the rotation unit 124b of the center table 124a to detect the positions of the outer peripheral edge WE of the wafer W at three or more locations. For example, the position detection sensor 124d detects a voltage that changes when light irradiated from the light emitting unit 124g is blocked by the outer peripheral edge WE of the wafer W, and outputs it to the control unit 140 as a detected voltage. The control unit 140 detects three or more positions of the outer peripheral edge WE of the wafer W based on the detection voltage output from the position detection sensor 124d. Then, the control unit 140 obtains each coordinate of the detected position of the outer peripheral edge WE by a trigonometric function, and estimates the center position of the wafer W from the coordinates.

接着,设定晶片W的结晶方位的朝向(步骤S4)。例如,位置检测传感器124d对形成于晶片W的外周缘WE的凹口N进行检测并向控制单元140输出检测信号。控制单元140根据检测信号使中央工作台124a转动而使晶片W的结晶方位的朝向对准规定的方向。例如,使保持在中央工作台124a上的晶片W的结晶方位的朝向与保持在卡盘工作台10上的晶片W的结晶方位的朝向为相同的方向。Next, the orientation of the crystal orientation of the wafer W is set (step S4). For example, the position detection sensor 124 d detects the notch N formed on the outer peripheral edge WE of the wafer W and outputs a detection signal to the control unit 140 . The control unit 140 rotates the center table 124a based on the detection signal to align the orientation of the crystal orientation of the wafer W in a predetermined direction. For example, the orientation of the crystallographic orientation of the wafer W held on the center stage 124a and the orientation of the crystallographic orientation of the wafer W held on the chuck table 10 are made to be the same direction.

接着,将晶片W搬送到卡盘工作台10(步骤S5)。例如,控制单元140控制盒载置机构120的驱动单元123,使保持着晶片W的位置检测机构124下降,而使保持手101的吸附垫101a吸附保持晶片W的背面WR。并且,控制单元140解除中央工作台124a的吸引,控制搬出搬入单元100,而使保持手101向远离位置检测机构124的方向(Y轴方向)移动而从框体121内将晶片W向外搬出。控制单元140控制第1搬送单元70,通过吸附部74吸附保持由保持手101保持的晶片W的正面WS而使晶片W在Y轴方向上移动到卡盘工作台10的移动路径。此时,根据在上述的步骤S3中计算出的晶片W的中心位置与中央工作台124a的中心位置之间的差使晶片W在Y轴方向上移动。并且,控制单元140控制加工进给单元40,使卡盘工作台10在X轴方向上移动到保持在第1搬送构件70的吸附部74上的晶片W的下方。此时,根据在上述的步骤S3中计算出的晶片W的中心位置与中央工作台的中心位置之间的差,使卡盘工作台10在X轴方向上移动,使晶片W的中心位置与卡盘工作台10的中心位置一致。并且,控制单元140控制第1搬送单元70,使伸缩机构73伸长而使晶片W下降,使晶片W保持在卡盘工作台10上。Next, the wafer W is transferred to the chuck table 10 (step S5). For example, the control unit 140 controls the drive unit 123 of the cassette loading mechanism 120 to lower the position detection mechanism 124 holding the wafer W, and the suction pad 101a of the holding hand 101 sucks and holds the back surface WR of the wafer W. Then, the control unit 140 cancels the suction of the center table 124a, controls the unloading and loading unit 100, and moves the holding hand 101 in a direction away from the position detection mechanism 124 (Y-axis direction) to carry out the wafer W from the housing 121. . The control unit 140 controls the first transfer unit 70 to suction and hold the front WS of the wafer W held by the holding hand 101 by the suction unit 74 to move the wafer W in the Y-axis direction to the movement path of the chuck table 10 . At this time, the wafer W is moved in the Y-axis direction based on the difference between the center position of the wafer W calculated in the above-mentioned step S3 and the center position of the center table 124a. Then, the control unit 140 controls the processing feed unit 40 to move the chuck table 10 in the X-axis direction to the lower side of the wafer W held on the suction portion 74 of the first transport member 70 . At this time, the chuck table 10 is moved in the X-axis direction based on the difference between the center position of the wafer W calculated in the above-mentioned step S3 and the center position of the center table so that the center position of the wafer W and the center table are aligned with each other. The center positions of the chuck table 10 are consistent. Then, the control unit 140 controls the first transfer unit 70 to extend the telescopic mechanism 73 to lower the wafer W and hold the wafer W on the chuck table 10 .

接着,对晶片W进行切削加工(步骤S6)。例如,控制单元140控制加工进给单元40,使卡盘工作台10移动到切削加工位置,控制加工单元20等对晶片W进行切削加工。Next, wafer W is cut (step S6). For example, the control unit 140 controls the processing feeding unit 40 to move the chuck table 10 to the cutting processing position, and controls the processing unit 20 and the like to perform cutting processing on the wafer W.

接着,对晶片W进行清洗及干燥(步骤S7)。当晶片W的切削加工结束时,控制单元140控制第2搬送单元90,将保持在卡盘工作台10上的晶片W搬送到清洗单元130。清洗单元130将晶片W保持在旋转工作台131并以高速旋转,通过清洗液清洗晶片W,并在清洗后使晶片W干燥。Next, the wafer W is cleaned and dried (step S7). When the cutting process of the wafer W is completed, the control unit 140 controls the second transfer unit 90 to transfer the wafer W held on the chuck table 10 to the cleaning unit 130 . The cleaning unit 130 holds the wafer W on the rotary table 131 and rotates it at high speed, cleans the wafer W with a cleaning liquid, and dries the wafer W after cleaning.

接着,将晶片W收纳在盒110中(步骤S8)。控制单元140控制第2搬送单元90,将保持在旋转工作台131上的晶片W搬送到搬出搬入单元100。搬出搬入单元100通过保持手101保持晶片W,并将晶片W收纳在盒110中。Next, the wafer W is accommodated in the cassette 110 (step S8). The control unit 140 controls the second transfer unit 90 to transfer the wafer W held on the rotary table 131 to the transfer unit 100 . The carry-out unit 100 holds the wafer W by the holding hand 101 and stores the wafer W in the cassette 110 .

如上所述,根据实施方式的加工装置1,具有对超出位置检测机构124的中央工作台124a的外周的晶片W进行支承的引导部124c,并将呈凸状翘曲的晶片W矫正成水平。由此,由于在通过中央工作台124a吸引保持晶片W时晶片W是水平的,因此中央工作台124a的保持面124e与晶片W的背面WR进行面接触,因此能够通过保持面124e可靠地吸引保持晶片W。As described above, according to the processing apparatus 1 of the embodiment, the guide part 124c supports the wafer W protruding from the outer periphery of the center table 124a of the position detection mechanism 124, and straightens the convexly warped wafer W horizontally. Thus, since the wafer W is horizontal when the wafer W is sucked and held by the central table 124a, the holding surface 124e of the central table 124a is in surface contact with the back surface WR of the wafer W, so that the wafer W can be reliably sucked and held by the holding surface 124e. Wafer W.

并且,虽然翘曲的晶片W的外周缘WE的位置在俯视观察时与实际的晶片W的外周缘WE的位置不同,但在本发明中,由于将晶片W矫正成水平,因此在俯视观察时其与实际的晶片W的外周缘WE的位置相同,能够准确地检测晶片W的中心位置。并且,由于将晶片W矫正为水平,因此也能够可靠地检测凹口N的位置。In addition, although the position of the outer peripheral edge WE of the warped wafer W differs from the position of the actual outer peripheral edge WE of the wafer W in a plan view, in the present invention, since the wafer W is straightened to be horizontal, the position of the outer peripheral edge WE in a plan view is different from that of the actual wafer W. This is the same as the actual position of the outer peripheral edge WE of the wafer W, and the center position of the wafer W can be accurately detected. Furthermore, since the wafer W is straightened to be horizontal, the position of the notch N can also be reliably detected.

【変形例】【Modification】

引导部124c采用了文字“コ”的形状,但只要是能够对超出中央工作台124a的外周的晶片W进行支承的形状,就可以是任何的形状。例如,引导部124c也可以为文字“U”或“C”的形状,也可以以利用多个点支承晶片W的方式排列多个引导部。The guide portion 124c is in the shape of a letter "U", but any shape may be used as long as it can support the wafer W protruding from the outer periphery of the center table 124a. For example, the guide part 124c may be in the shape of a character "U" or "C", and a plurality of guide parts may be arranged so as to support the wafer W at a plurality of points.

并且,对位置检测传感器124d使用光学传感器的例子进行了说明,但例如也可以通过拍摄装置来拍摄晶片W的外周缘WE。在该情况下,根据拍摄图像推断出晶片W的偏心。Furthermore, an example in which an optical sensor is used as the position detection sensor 124d has been described, but the outer peripheral edge WE of the wafer W may be imaged by, for example, an imaging device. In this case, the eccentricity of the wafer W is estimated from the captured image.

并且,虽然先推断出晶片W的中心位置再检测凹口N的位置,但也可以在检测凹口N的位置之后推断出晶片W的中心位置。由此,能够避免误将凹口N检测为外周缘WE。Furthermore, although the center position of the wafer W is estimated first and then the position of the notch N is detected, the center position of the wafer W may be estimated after the position of the notch N is detected. Thereby, it is possible to avoid erroneous detection of the notch N as the outer peripheral edge WE.

Claims (1)

1. a processing unit (plant), wafer is processed by it, and this processing unit (plant) has: box mounting table, it is to storage The box of wafer loads;Taking out of and move into unit, wafer is taken out of also by it from this box being positioned in this box mounting table And wafer is moved into this box;Chuck table, its holding takes out of, by this, the wafer moving into unit and take out of;And add Work order is first, and the wafer being maintained on this chuck table is processed by it, and described processing unit (plant) is characterised by,
This processing unit (plant) has position detecting mechanism, and the wafer taken out of from this box is moved to this position detecting mechanism, should The position of wafer is detected by position detecting mechanism,
This position detecting mechanism has:
Central authorities' workbench, it utilizes the holding face attracting holding wafer corresponding with the region of the immediate vicinity of wafer;
Position detection unit, the outer peripheral edge of its wafer to keeping by this central authorities' workbench is detected, and is pushed away Break and the position of wafer;
Rotating unit, it makes this central authorities' workbench rotate;And
Guide portion, the wafer of the periphery beyond this central authorities' workbench is supported around this central authorities' workbench by it.
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