WO2023008157A1 - Élément d'excitation - Google Patents
Élément d'excitation Download PDFInfo
- Publication number
- WO2023008157A1 WO2023008157A1 PCT/JP2022/027237 JP2022027237W WO2023008157A1 WO 2023008157 A1 WO2023008157 A1 WO 2023008157A1 JP 2022027237 W JP2022027237 W JP 2022027237W WO 2023008157 A1 WO2023008157 A1 WO 2023008157A1
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- WIPO (PCT)
- Prior art keywords
- wirings
- auxiliary
- current
- main
- adjacent
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01S—RADIO DIRECTION-FINDING; RADIO NAVIGATION; DETERMINING DISTANCE OR VELOCITY BY USE OF RADIO WAVES; LOCATING OR PRESENCE-DETECTING BY USE OF THE REFLECTION OR RERADIATION OF RADIO WAVES; ANALOGOUS ARRANGEMENTS USING OTHER WAVES
- G01S7/00—Details of systems according to groups G01S13/00, G01S15/00, G01S17/00
- G01S7/02—Details of systems according to groups G01S13/00, G01S15/00, G01S17/00 of systems according to group G01S13/00
- G01S7/03—Details of HF subsystems specially adapted therefor, e.g. common to transmitter and receiver
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01Q—ANTENNAS, i.e. RADIO AERIALS
- H01Q1/00—Details of, or arrangements associated with, antennas
- H01Q1/48—Earthing means; Earth screens; Counterpoises
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/84—Heating arrangements specially adapted for transparent or reflecting areas, e.g. for demisting or de-icing windows, mirrors or vehicle windshields
Definitions
- the present invention relates to a current-carrying member that transmits electromagnetic waves.
- sensors and communication devices that use electromagnetic waves such as so-called millimeter waves and microwaves have been commonly used. These devices are mounted in automobiles, for example, and are often covered with protective covers. It is known that the accumulation of snow and ice on the cover, or the fogging caused by water vapor or the like causes erroneous detection in sensors arranged inside the cover or communication failure in communication equipment.
- An electromagnetic wave permeable cover as disclosed in Patent Document 1 has been developed as a cover that removes snow, ice, and fogging and allows electromagnetic waves used in sensors, communication devices, etc. to pass through.
- the electromagnetic wave permeable cover of Patent Document 1 includes a plurality of wirings having portions extending parallel to each other. Since these wirings have portions extending parallel to each other, electromagnetic waves can pass through these portions. Moreover, the plurality of wirings generate heat when energized, and function as heaters.
- the present invention has been made to solve such conventional problems, and an object of the present invention is to provide a current-carrying member that achieves both electromagnetic wave permeability and robustness against disconnection.
- an insulating substrate a plurality of main wires arranged on the insulating substrate and extending in a first direction at intervals; a plurality of auxiliary wirings arranged on the insulating substrate, each extending in a second direction intersecting the first direction, and continuously intersecting the two or more main wirings; each of the plurality of auxiliary wirings has a length of 2.00 mm or less along the second direction;
- the current-carrying member wherein the interval between the auxiliary wires adjacent to each other along the first direction is 0.30 mm or more.
- the plurality of auxiliary wirings include auxiliary wirings adjacent to each other along the second direction;
- the conducting member according to any one of [1] to [7], wherein the distance between the auxiliary wires adjacent to each other along the first direction is 0.30 mm or more and 2.00 mm or less.
- the distance between the auxiliary wirings adjacent to each other along the first direction is 1/4 or more and less than 1/2 of the wavelength of the electromagnetic waves transmitted and received by the transmitter/receiver in the transparent cover and the insulating substrate.
- the current-carrying member according to [11].
- the conducting member according to any one of [1] to [12], which has a three-dimensional shape.
- a plurality of dummy wirings disposed between the plurality of main wirings on the insulating substrate and electrically insulated from the plurality of main wirings and the plurality of auxiliary wirings of [1] to [13].
- the current-carrying member according to any one of the above.
- the plurality of dummy wirings include dummy wirings adjacent to each other along the second direction;
- the plurality of dummy wirings are arranged with a gap in a direction perpendicular to the first direction with respect to the main wirings adjacent in the second direction;
- the conducting member according to any one of [14] to [16], wherein the gap has a length of 0.5 ⁇ m or more and 10.0 ⁇ m or less in a direction perpendicular to the first direction.
- 00 mm or less and adjacent to each other along the first direction are spaced at 0.30 mm or more, both electromagnetic wave permeability and robustness against disconnection can be achieved.
- FIG. 2 is a cross-sectional view schematically showing part of the current-carrying member according to Embodiment 1 of the present invention
- FIG. 2 is a plan view of the current-carrying member according to Embodiment 1 of the present invention
- FIG. 3 is an enlarged schematic diagram showing a plurality of conductive wirings of the current-carrying member according to the first embodiment of the present invention
- FIG. 10 is a schematic diagram showing an enlarged view of a plurality of conductive wirings of a current-carrying member according to a first modification of the first embodiment of the present invention
- FIG. 10 is a schematic diagram showing an enlarged view of a plurality of conductive wirings of a current-carrying member according to a second modification of the first embodiment of the present invention
- FIG. 11 is a schematic diagram showing an enlarged view of a plurality of conductive wirings of a current-carrying member according to a third modification of the first embodiment of the present invention
- FIG. 7 is a schematic diagram showing an enlarged view of a plurality of conductive wirings of a current-carrying member according to Embodiment 2 of the present invention
- FIG. 8 is a schematic diagram showing enlarged main wirings and dummy wirings in the second embodiment of the present invention
- FIG. 6 is a schematic diagram showing an enlarged conductive wiring of a current-carrying member according to a comparative example
- FIG. 11 is a schematic diagram showing an enlarged conductive wiring of a current-carrying member according to another comparative example;
- the term “transparent to visible light” means that the visible light transmittance is 40% or more, preferably 80.0% or more, in the visible light wavelength range of 380 nm to 800 nm. More preferably, it is 90.0% or more. Moreover, in the following description, the term “transparent” means transparent to visible light unless otherwise specified. The visible light transmittance is measured using "Plastics - Determination of Total Light Transmittance and Total Light Reflectance” defined in JIS (Japanese Industrial Standards) K 7375:2008.
- FIG. 1 shows a conducting member 11 according to an embodiment of the invention.
- the conducting member 11 is attached to a transparent insulating substrate 12, a plurality of conductive wirings 13 formed on one surface of the insulating substrate 12, and the other surface of the insulating substrate 12 via a transparent adhesive layer 14. It has a mating transparent cover 15 .
- the conducting member 11 is transparent and has a visible light transmittance of, for example, 75.0% or more.
- the conducting member 11 is formed with an inner surface S1 located on the side of the plurality of conductive wires 13 and an outer surface S2 located on the side of the transparent cover 15 and facing the inner surface S1.
- the current-carrying member 11 has a property of transmitting a so-called polarized wave in which an electric field oscillates along a certain direction. can be arranged and used as
- the conducting member 11 includes a pair of electrode pads 16 connected to both ends of the plurality of conductive wirings 13 for applying voltage to the plurality of conductive wirings 13 .
- a voltage or the like between the pair of electrode pads 16, a current flows from one electrode pad 16 to the other electrode pad 16, whereby the plurality of conductive wirings 13 generate heat and function as heaters.
- the sheet resistance of the conducting member 11 resulting from the plurality of conductive wirings 13 is preferably 0.1 ⁇ /square or more and 10.0 ⁇ /square or less, more preferably 0.3 ⁇ /square or more and 3.0 ⁇ /square or less. .
- the current-carrying member 11 has a low sheet resistance of 10.0 ⁇ / ⁇ or less, so that it has a high heater performance with a large amount of heat generation under the condition that the voltage is limited, and also has a high electromagnetic wave transmittance. have. Further, since the current-carrying member 11 has a resistance value of 0.10 ⁇ / ⁇ or more, it has a high heater performance with a large amount of heat generated even under the condition of current limitation.
- the plurality of conductive wirings 13 are arranged along the plurality of main wirings M1 extending along the first direction D1 in which the pair of electrode pads 16 are arranged, and along the second direction D2 intersecting the first direction D1. and an auxiliary wiring A1 that extends along the main wiring M1 and continuously crosses two or more main wirings M1.
- the plurality of main wirings M1 are arranged at intervals Q1 in the direction orthogonal to the first direction D1. In this way, since the plurality of main wirings M1 extend along the first direction D1 and are arranged in the second direction D2, the polarized waves in which the electric field oscillates in the direction orthogonal to the first direction D1 are generated. While being transmitted, it tends to block polarized waves in which the electric field oscillates in the first direction D1.
- the plurality of auxiliary wirings A1 are arranged with an interval P1 in the first direction D1, and are arranged with a gap T1 having a length corresponding to the interval Q1 in the second direction D2. .
- An interval P1 between the plurality of auxiliary wirings A1 in the first direction D1 is designed to be 0.30 mm or more.
- the plurality of auxiliary wirings A1 continuously intersect the four main wirings M1 in the second direction D2, and two of the four main wirings M1 are located at both ends in the second direction D2. It has a length L1 equal to the interval between main wirings M1. This length L1 is designed to be 2.00 mm or less.
- the auxiliary wirings A1 adjacent to each other in the second direction D2 are arranged on the same straight line extending along the second direction D2.
- the auxiliary wirings A1 are separated from each other in the second direction D2 and the gaps T1 having a length corresponding to the interval Q1 are arranged on both sides of the auxiliary wirings A1 in the first direction D1.
- Auxiliary lines A1 adjacent to each other with an interval P1 in the first direction D1 are arranged in the second direction D2 so as to be positioned in the central portion.
- the plurality of main wirings M1 and the plurality of auxiliary wirings A1 have a sufficiently thin line width because the conducting member 11 has transparency.
- the line width of the plurality of main wirings M1 and the plurality of auxiliary wirings A1 is preferably 1000.00 ⁇ m or less, more preferably 500.00 ⁇ m or less, and even more preferably 300.00 ⁇ m or less.
- the plurality of main wirings M1 and the plurality of auxiliary wirings A1 have a line width equal to or greater than a certain value so that the current-carrying member 11 can sufficiently function as a heater.
- the lower limit of the line width of the plurality of main wirings M1 and the plurality of auxiliary wirings A1 is preferably 1.00 ⁇ m or more, more preferably 3.00 ⁇ m or more.
- the thickness of the plurality of main wirings M1 and the plurality of auxiliary wirings A1 can be set to 0.01 ⁇ m or more and 200.00 ⁇ m or less, but the upper limit is preferably 30.00 ⁇ m or less, and 20 ⁇ m or less. 00 ⁇ m or less is more preferable, 9.00 ⁇ m or less is even more preferable, and 5.00 ⁇ m or less is particularly preferable.
- the lower limit of the thickness of the plurality of main wirings M1 and the plurality of auxiliary wirings A1 is preferably 0.01 ⁇ m or more, more preferably 0.10 ⁇ m or more, and even more preferably 0.5 ⁇ m or more.
- the wiring is heated due to the occurrence of so-called overcurrent in the wiring and the mechanical load such as friction applied to the wiring. Disconnection may occur in the wiring.
- the current-carrying member 11 even if a break occurs in some of the plurality of main wirings M1, the current flowing through the main wiring M1 may flow through the auxiliary wiring A1 to the other main wiring M1. Therefore, the performance as a heater can be sufficiently maintained. That is, the current-carrying member 11 has high robustness against disconnection.
- the inventors designed the length L1 of the plurality of auxiliary wirings A1 along the second direction D2 to be 2.00 mm or less, and set the interval P1 between the plurality of auxiliary wirings A1 in the first direction D1 to By designing the thickness to be 0.30 mm or more, the conductive member 11 shields the polarized waves in which the electric field oscillates in the first direction D1 in which the plurality of main wires M1 extend, while in the direction orthogonal to the first direction D1 We found that the electric field can transmit oscillating polarized waves.
- the conducting member 11 includes a plurality of main wirings M1 extending in the first direction D1, and four main wirings M1 extending in the second direction D2.
- the interval P1 between the auxiliary wirings A1 adjacent to each other along the first direction D1 is 0.30 mm or more, but the inventors of the present invention believe that the wider the interval P1, the more electromagnetic waves can pass through. On the other hand, it was found that the narrower the interval P1, the better the robustness against disconnection. Therefore, from the viewpoint of achieving both electromagnetic wave permeability and disconnection robustness, the present inventors have found that the interval P1 is preferably 0.30 mm or more and 2.00 mm or less, and 0.30 mm or more and 1.00 mm or less. It is more preferable to be 0.60 mm or more and 0.90 mm or less. If the interval P1 is designed within these ranges, both electromagnetic wave permeability and disconnection robustness can be achieved at the same time. You can improve both.
- the main wiring M1 extending along the first direction D1 and the auxiliary wiring A1 extending along the second direction D2 cross each other
- the main wiring M1 and the auxiliary wiring A1 are orthogonal to each other. may or may not be orthogonal.
- the crossing angle between the main wiring M1 and the auxiliary wiring A1 is 60 degrees or more and 90 degrees or less so that the polarized wave in which the electric field oscillates in the direction orthogonal to the first direction D1 in which the main wiring M1 extends passes through the conducting member 11.
- the intersection angle between the main wiring M1 and the auxiliary wiring A1 is an angle of 0 degrees or more and 90 degrees or less formed by the intersection of the main wiring M1 and the auxiliary wiring A1.
- the current-carrying member 11 can include a plurality of auxiliary wirings having a plurality of lengths of 2.00 mm or less along the second direction D2.
- auxiliary wirings A1 adjacent to each other in the second direction D2 are arranged with an interval Q1 in the direction orthogonal to the first direction D1.
- the interval between the auxiliary wirings A1 adjacent to each other in the second direction D2 is not particularly limited as long as they are effectively insulated.
- auxiliary wirings A1 adjacent to each other in the first direction D1 are illustrated as crossing the same main wirings M1 and mutually different main wirings M1, they cross only the same main wirings. They may cross main wirings M1 different from each other. However, rather than crossing only one of the same main wirings M1 and the different main wirings M1, the auxiliary wirings A1 adjacent to each other in the first direction D1 intersect both the same main wirings M1 and the different main wirings M1. Since there are more paths of current in the plurality of main wirings M1 and the plurality of auxiliary wirings A1 when current is applied between the pair of electrode pads 16, the crossing of the main wirings M1 and the plurality of auxiliary wirings A1 is broken. It is preferable because it has high robustness against
- the plurality of auxiliary wirings A1 includes auxiliary wirings A1 adjacent to each other along the second direction D2, and that these auxiliary wirings A1 are arranged on the same straight line. If the interval P1 between the auxiliary wirings A1 adjacent in the direction D1 is 0.30 mm or more, the auxiliary wirings A1 arranged with the gap T1 in the second direction D2 are arranged on the same straight line in the second direction D2. It does not have to be placed in However, since the auxiliary wirings A1 arranged in the second direction D2 with the gap T1 interposed therebetween are arranged on the same straight line in the second direction D2, the observer of the current-carrying member 11 can see the plurality of auxiliary wirings A1. becomes less noticeable. Therefore, from the viewpoint of making the presence of the plurality of auxiliary wirings A1 inconspicuous, the auxiliary wirings A1 arranged with the gap T1 in the second direction D2 are arranged on the same straight line in the second direction D2. preferably.
- the conducting member 11 has a plurality of auxiliary wirings A1
- it has a length L1 of 2.00 mm or less along the second direction D2 and If there are at least two auxiliary wirings A1 adjacent to each other with an interval P1 of 0.30 mm or more along the main wirings M1, both electromagnetic wave permeability and robustness against disconnection of the plurality of main wirings M1 can be achieved.
- FIG. 2 shows that the current-carrying member 11 has a shape along a plane, it can also have a shape along a curved surface.
- the conductive member 11 can be formed to have a shape that follows the curved shape of the insulating substrate 12 .
- the curved shape includes, for example, a shape along the surface of any three-dimensional shape such as a sphere, a cylinder, and a cone.
- the current-carrying member 11 can also have a shape along the surface of a more complicated solid.
- Complex solids include, for example, automobile emblems, radar radomes, radar front covers, automobile headlamp covers, antennas, reflectors, and the like.
- the current-carrying member 11 can be used by being placed in the vicinity of a transmitter/receiver (not shown) including a sensor or radar using electromagnetic waves.
- a transmitter/receiver not shown
- the current-carrying member 11 is arranged so that the polarized waves pass through the current-carrying member 11 in the direction in which the electric field oscillates in the polarized waves and the first main wirings M1 extending. and the direction D1 are arranged to be orthogonal to each other.
- Various transmitters and receivers can be given as specific examples, and for example, a so-called 4D (4 dimensional) imaging radar can be used.
- the interval P1 between the plurality of auxiliary wirings A1 is 1/4 or more and less than 1/2 of the wavelength of the electromagnetic waves transmitted and received by the transmitter/receiver on the transparent cover 15 and the insulating substrate 12, and is 0.30 mm or more. is preferably When the interval P1 is designed within such a range, the conductive member 11 can sufficiently transmit electromagnetic waves transmitted and received by the transceiver.
- the current-carrying member 11 includes the transparent cover 15 bonded to the insulating substrate 12 via the transparent adhesive layer 14. It may be composed of a conductive wiring 13 and a pair of electrode pads 16 .
- the conductive member 11 is provided with the transparent cover 15, the mechanical strength of the conductive member 11 is improved and the insulating substrate 12 is protected, so that failure of the conductive member 11 due to mechanical load can be suppressed.
- FIG. 3 shows that a plurality of auxiliary wirings A1 each continuously intersect with four main wirings M1.
- the number of main wirings M1 that the auxiliary wirings A1 continuously intersect is not limited to four, and may be two, three, or five or more.
- FIG. 4 shows an example of a current-carrying member 11A in which an auxiliary wiring A2 continuously crosses two main wirings M2.
- each of the plurality of auxiliary wirings A2 continuously intersects the two main wirings M2.
- the plurality of auxiliary wirings A2 has a length L2 equal to the interval in the second direction D2 between two adjacent main wirings M2. This length L2 is 2.00 mm or less.
- the plurality of auxiliary wirings A2 are arranged at intervals P2 in the first direction D1. This interval P2 is 0.30 mm or more.
- Adjacent main wirings M2 are arranged with an interval Q2 in the direction perpendicular to the first direction D1.
- the auxiliary wirings A2 are positioned on both sides in the first direction D1 of the gap T2 which separates the auxiliary wirings A2 adjacent to each other in the second direction D2 and has a length corresponding to the interval Q2.
- Auxiliary wirings A2 adjacent to each other with an interval P2 in the direction D1 are arranged to be shifted from each other in the second direction D2.
- FIG. 5 shows an example of a current-carrying member 11B in which the auxiliary wiring A3 continuously intersects six main wirings M3.
- the plurality of auxiliary wirings A3 each continuously cross the six main wirings M3.
- the plurality of auxiliary wirings A3 are the second wirings of the two main wirings M3 located at both ends in the second direction D2 among the six main wirings M3 arranged continuously in the second direction D2. It has a length L3 equal to the spacing along direction D2. This length L3 is 2.00 mm or less.
- the plurality of auxiliary wirings A3 are arranged at intervals P3 in the first direction D1. This interval P3 is 0.30 mm or more. Adjacent main wirings M3 are arranged with an interval Q3 in the direction orthogonal to the first direction D1.
- a gap portion T3 having a length corresponding to the interval Q3 separates the auxiliary wirings A3 adjacent to each other in the second direction D2, and is arranged in the second direction of the auxiliary wirings A3 on both sides of the first direction D1.
- Auxiliary wirings A3 adjacent to each other with an interval P3 in the first direction D1 are arranged to be shifted from each other in the second direction D2 so as to be positioned in the central portion of D2.
- FIG. 6 shows an example of the current-carrying member 11C in which the auxiliary wiring A4 continuously crosses the 12 main wirings M4.
- each of the plurality of auxiliary wirings A4 continuously intersects the 12 main wirings M4.
- the plurality of auxiliary wirings A4 are the second wirings of the two main wirings M4 positioned at both ends in the second direction D2 among the 12 main wirings M3 arranged continuously in the second direction D2. It has a length L4 equal to the spacing along direction D2. This length L4 is 2.00 mm or less.
- the plurality of auxiliary wirings A4 are arranged at intervals P4 in the first direction D1. This interval P4 is 0.30 mm or more. Adjacent main wirings M4 are arranged with an interval Q4 in the direction orthogonal to the first direction D1.
- gaps T4 that separate the auxiliary wirings A4 adjacent in the second direction D2 and have a length corresponding to the interval Q4 are arranged in the second direction of the auxiliary wirings A4 on both sides of the first direction D1.
- Auxiliary wirings A4 adjacent to each other with a space P4 in the first direction D1 are arranged to be shifted from each other in the second direction D2 so as to be positioned in the central portion of D2.
- the auxiliary wiring A1 intersects two or more main wirings M1, the electromagnetic wave and robustness against disconnection of a plurality of main wirings M1.
- the conducting member 11 may have dummy wirings electrically insulated from the plurality of main wirings M1 and the plurality of auxiliary wirings A1. .
- a conducting member 11D according to the second embodiment includes a plurality of main wirings M5 identical to the plurality of main wirings M1 in the conducting member 11 according to the first embodiment shown in FIG. has a plurality of auxiliary wirings A5 identical to the plurality of auxiliary wirings A1 in the current-carrying member 11 of FIG. Further, the conducting member 11D has a plurality of dummy wirings B1 arranged between the main wirings M5 adjacent to each other in the second direction D2.
- the plurality of dummy wirings B1 are arranged at the positions of the gaps T5 separating the auxiliary wirings A5 adjacent to each other in the second direction D2 and at the positions dividing the distance P5 between the plurality of auxiliary wirings A5 in the first direction D1 into two. and are arranged at a constant interval N1 from each other.
- the dummy wiring B1 arranged on the space T5 is arranged on the same straight line as the plurality of auxiliary wirings A5 arranged on both sides in the second direction D2.
- the plurality of dummy wirings B1 arranged at positions that bisect the interval P5 between the plurality of auxiliary wirings A5 in the first direction D1 are arranged on the same straight line along the second direction D2. In this manner, the dummy wirings B1 adjacent to each other along the second direction D2 are arranged on the same straight line along the second direction D2.
- the plurality of dummy wirings B1 are arranged in the first direction D1 at the same positions as the plurality of auxiliary wirings A5 and at positions that equally divide the interval P5 between the plurality of auxiliary wirings A5.
- a mesh pattern MP is formed by the main wiring M5, the plurality of auxiliary wirings A5, and the plurality of dummy wirings B1.
- the dummy wiring B1 is arranged in a direction perpendicular to the first direction D1 with a gap G1 from the main wirings M5 arranged on both sides of the direction. Therefore, the dummy wiring B1 is insulated from the plurality of main wirings M5. Further, the inventors found that when the gap G1 has a length of 0.5 ⁇ m or more and 10.0 ⁇ m or less in the direction orthogonal to the first direction D1, It was found that the transmittance of polarized waves in which the electric field oscillates in orthogonal directions is further improved.
- the current-carrying member 11D of the second embodiment As described above, according to the current-carrying member 11D of the second embodiment, as with the current-carrying member 11 of the first embodiment, it is possible to achieve both electromagnetic wave permeability and robustness against disconnection of the plurality of main wirings M5 and auxiliary wirings A5. Therefore, it is possible to prevent the presence of the plurality of main wirings M5, the plurality of auxiliary wirings A5, and the plurality of dummy wirings B1 from being conspicuously seen by an observer of the conducting member 11D, and to improve the permeability of the conducting member 11D to electromagnetic waves. .
- the insulating substrate 12 is not particularly limited as long as it has insulating properties and can support at least the plurality of conductive wirings 13 and the pair of electrode pads 16, but it is preferably transparent and made of a resin material. is preferred.
- Specific examples of the resin material forming the insulating substrate 12 include polymethyl methacrylate (PMMA), acrylonitrile butadiene styrene (ABS), polyethylene terephthalate (PET), and polycarbonate.
- PC polycycloolefin
- PEN polyethylene naphthalate
- PE polyethylene
- PP polypropylene
- PS polystyrene
- PVDC Polyvinylidene chloride
- PVDF Polyvinylidene difluoride
- PAR Polyarylate
- PES Polyethersulfone
- COP Crystallinity Cyclo olefin polymer
- TAC triacetyl cellulose
- the insulating substrate 12 should be composed mainly of any one of polymethyl methacrylate resin, polycarbonate resin, acrylonitrile-butadiene-styrene resin, and polyethylene terephthalate resin. is preferred.
- the main component of the insulating substrate 12 means that it accounts for 80% or more of the constituent components of the insulating substrate 12 .
- the visible light transmittance of the insulating substrate 12 is preferably 85.0% to 100.0%.
- the thickness of the insulating substrate 12 is not particularly limited, it is preferably 0.05 mm or more and 2.00 mm or less, more preferably 0.10 mm or more and 1.00 mm or less, from the viewpoint of handleability.
- the conductive wiring 13 is made of a conductive material.
- metals, metal oxides, carbon materials, conductive polymers, and the like can be used.
- the type of metal is not particularly limited, and examples thereof include copper, silver, aluminum, chromium, lead, nickel, gold, tin, and zinc.
- copper, silver, aluminum and gold are more preferable.
- Semi-additive methods, full-additive methods, subtractive methods, silver salt methods, printing of metal-containing inks or their precursors, inkjet methods, and laser direct structuring methods can be used as methods for forming conductive wiring made of metal. can be used, and combinations of these can also be used. A method using a bulk material as the metal can also be used, and nanowires and nanoparticles can also be used.
- the conductive wiring 13 is made of a carbon material, its structure and composition are not particularly limited, but carbon nanotubes, fullerenes, carbon nanobuds, graphene, graphite, etc. may be used as the conductive wiring 13. can be done.
- the conductive wiring 13 is a metal oxide
- ITO Indium Tin Oxide
- PEDOT Poly(3,4-ethylenedioxythiophene)
- ⁇ Adhesive layer> As the adhesive layer 14 that bonds the insulating substrate 12 and the transparent cover 15 together, an optically transparent adhesive sheet (OCA: Optical Clear Adhesive) or an optically transparent adhesive resin (OCR: Optical Clear Resin) can be used.
- OCA Optical Clear Adhesive
- OCR optically transparent adhesive resin
- a preferable film thickness of the adhesive layer 14 is 10 ⁇ m or more and 200 ⁇ m or less.
- the optically transparent adhesive sheet for example, 8146 series manufactured by 3M can be used.
- the transparent cover 15 is not particularly limited as long as it has insulating properties, but is preferably transparent and preferably made of a resin material.
- resin material forming the transparent cover 15 include polymethyl methacrylate, acrylonitrile butadiene styrene, polyethylene terephthalate, polycarbonate, polycycloolefin, (meth)acryl, polyethylene naphthalate, and polyethylene, similarly to the insulating substrate 12.
- the thickness of the transparent cover 15 is preferably 0.2 mm to 20.0 mm.
- Example 1 (Preparation of insulating substrate) A polycarbonate resin film (PANLITE PC-2151 manufactured by Teijin) having a thickness of 250.0 ⁇ m was prepared as an insulating substrate.
- PANLITE PC-2151 manufactured by Teijin
- composition for forming primer layer preparation of composition for forming primer layer
- Z913-3 manufactured by Aica Kogyo Co., Ltd.
- IPA isopropyl alcohol
- the resulting composition for forming a primer layer was bar-coated on an insulating substrate so as to have an average dry film thickness of 0.4 ⁇ m, and dried at 80° C. for 3 minutes. After that, the formed layer of the composition for forming a primer layer was irradiated with ultraviolet rays (UV) at an irradiation dose of 1000 mJ to form a primer layer having a thickness of 0.4 ⁇ m.
- UV ultraviolet rays
- the steps of preparing the composition for forming the precursor layer of the plated layer, the step of preparing the substrate with the precursor layer of the plated layer, and the layer to be plated are performed as follows.
- a plurality of conductive wirings 13 and a pair of electrode pads 16 shown in FIGS. 2 and 3 are formed on an insulating substrate using a copper plating method comprising a step of fabricating a substrate with a pattern and a step of forming a conductive film with a pattern. do.
- composition for forming precursor layer of plated layer The following components were mixed to obtain a composition for forming a precursor layer for a plating layer.
- IPA isopropyl alcohol
- Polybutadiene maleic acid 4.00 parts by mass
- FAM-401 manufactured by FUJIFILM Corporation
- the obtained composition for forming a precursor layer of a layer to be plated was bar-coated on the primer layer so as to have a film thickness of 0.2 ⁇ m, and dried in an atmosphere of 120° C. for 1 minute. Immediately thereafter, a 12.0 ⁇ m-thick polypropylene film was laminated on the composition for forming the precursor layer of the layer to be plated, thereby producing a substrate with a precursor layer to be plated.
- FIG. 3 Preparation of substrate with layer to be plated 2 and 3, having a width of 110.804 mm in the first direction D1, a width of 100.804 mm in the second direction D2, and a thickness of 6.00 mm;
- a quartz glass photomask having an exposure pattern corresponding to the wiring 13 and the pair of electrode pads 16 was prepared.
- this photomask as shown in FIG. 3, there are a plurality of main wirings M1 extending in the first direction D1 at intervals Q1, and four main wirings M1 extending in the second direction D2 and connected to the main wirings M1. It includes exposure patterns corresponding to a plurality of intersecting auxiliary wirings A1.
- the line width of the exposure patterns corresponding to the plurality of main wirings M1 and the plurality of auxiliary wirings A1 was 4 ⁇ m, and the interval between the exposure patterns corresponding to the main wirings M1 adjacent to each other in the second direction D2 was 0.16 mm. . Further, the length of the exposure pattern corresponding to the auxiliary wiring A1 in the second direction D2 is 0.48 mm, and the interval between the exposure patterns corresponding to the auxiliary wiring A1 adjacent to each other along the first direction D1 is 0.48 mm. .90 mm.
- the substrate with the to-be-plated layer precursor layer was irradiated with ultraviolet rays (energy amount: 200 mJ/cm 2 , wavelength: 365 ⁇ m) through a photomask.
- ultraviolet rays energy amount: 200 mJ/cm 2 , wavelength: 365 ⁇ m
- the substrate with the layer-to-be-plated precursor layer after being irradiated with the ultraviolet rays was developed by pure shower for 5 minutes to produce a substrate with the layer-to-be-plated.
- the substrate with the layer to be plated was immersed in a 1% by mass sodium hydrogen carbonate aqueous solution at 35° C. for 5 minutes. Next, the substrate with the layer to be plated was immersed in a 55° C. palladium catalyst application liquid RONAMERSE SMT (manufactured by Rohm and Haas Electronic Materials Co., Ltd.) for 5 minutes. After the substrate with the layer to be plated was washed with water, it was continuously immersed in CIRCUPOSIT6540 (manufactured by Rohm and Haas Electronic Materials Co., Ltd.) at 35° C. for 5 minutes, and then washed with water again.
- CIRCUPOSIT6540 manufactured by Rohm and Haas Electronic Materials Co., Ltd.
- the substrate with the layer to be plated was immersed in CIRCUPOSIT 4500 (manufactured by Rohm and Haas Electronic Materials Co., Ltd.) at 45 ° C. for 20 minutes, and then washed with water. A patterned conductive film having a pattern corresponding to the exposure pattern was formed on the layer to be plated.
- a current-carrying member of Example 1 having a plurality of main wirings M1, a plurality of auxiliary wirings A1 and a pair of electrode pads 16 as shown in FIGS. 2 and 3 on an insulating substrate was obtained.
- a transparent adhesive sheet (OCA; 8146-2 manufactured by 3M) is pasted as an adhesive layer 14 on the back surface of the insulating substrate 12 on which the plurality of conductive wirings 13 are formed. Furthermore, a polycarbonate plate having a thickness of 2 mm was pasted as a transparent cover 15 on the adhesive sheet. The conductive member to which the transparent cover 15 was attached in this manner was used for evaluation.
- the interval Q1 in the direction orthogonal to the first direction D1 between the main wirings M1 adjacent to each other is 0.16 mm
- the length L1 of the auxiliary wirings A1 in the second direction D2 is 0.16 mm.
- the interval P1 between the auxiliary wirings A1 adjacent to each other along the first direction D1 was 0.90 mm.
- the line width of the exposure patterns corresponding to the plurality of main wirings M3 and the plurality of auxiliary wirings A3 is 4 ⁇ m, and the interval between the exposure patterns corresponding to the main wirings M3 adjacent to each other is 0. 0.16 mm.
- the length of the exposure pattern corresponding to the auxiliary wiring A3 in the second direction D2 is 0.80 mm, and the interval between the exposure patterns corresponding to the auxiliary wiring A3 adjacent to each other along the first direction D1 is 0.80 mm. .80 mm.
- the interval Q3 in the direction orthogonal to the first direction D1 between the main wires M3 adjacent to each other is 0.16 mm
- the length L3 of the auxiliary wires A3 in the second direction D2 is 0.80 mm
- the interval P3 between the auxiliary wirings A3 adjacent to each other along the first direction D1 was 0.80 mm.
- Example 3 Except for using a photomask on which an exposure pattern corresponding to a plurality of main wirings M2 and a plurality of auxiliary wirings A2 shown in FIG. produced a current-carrying member of Example 3 in the same manner as in Example 1.
- the line width of the exposure patterns corresponding to the plurality of main wirings M2 and the plurality of auxiliary wirings A2 is 4 ⁇ m, and the interval between the exposure patterns corresponding to the main wirings M2 adjacent to each other is 0. 0.16 mm.
- the length of the exposure pattern corresponding to the auxiliary wiring A2 in the second direction D2 is 0.16 mm, and the interval between the exposure patterns corresponding to the auxiliary wiring A2 adjacent to each other along the first direction D1 is 1 mm. 00 mm.
- the interval Q2 in the direction perpendicular to the first direction D1 between the main wirings M2 adjacent to each other is 0.16 mm
- the length L2 of the auxiliary wirings A2 in the second direction D2 is The distance P2 between the auxiliary wires A2 adjacent to each other along the first direction D1 was 0.16 mm and 1.00 mm.
- the line width of the exposure patterns corresponding to the plurality of main wirings M4 and the plurality of auxiliary wirings A4 is 4 ⁇ m, and the interval between the exposure patterns corresponding to the main wirings M4 adjacent to each other is 0. 0.16 mm.
- the length of the exposure pattern corresponding to the auxiliary wiring A4 in the second direction D2 is 1.76 mm, and the interval between the exposure patterns corresponding to the auxiliary wiring A4 adjacent to each other along the first direction D1 is 0 mm. .80 mm.
- the interval Q4 in the direction perpendicular to the first direction D1 between the main wires M4 adjacent to each other is 0.16 mm
- the length L4 of the auxiliary wires A4 in the second direction D2 is The distance P2 between the auxiliary wirings A4 adjacent to each other along the first direction D1 was 0.80 mm.
- Example 5 In the photomask used in the process of producing the substrate with the layer to be plated in Example 1, except that the interval between the exposure patterns corresponding to the auxiliary wirings A4 adjacent to each other along the first direction D1 is set to 0.40 mm.
- a conducting member of Example 5 was produced in the same manner as in Example 1. In the conducting member of Example 5, the interval P1 between the auxiliary wirings A1 adjacent to each other along the first direction D1 was 0.40 mm.
- Example 6 In the photomask used in the process of producing the substrate with the layer to be plated in Example 1, except that the interval between the exposure patterns corresponding to the auxiliary wirings A1 adjacent to each other along the first direction D1 is set to 1.60 mm, A conducting member of Example 6 was produced in the same manner as in Example 1. In the conducting member of Example 6, the interval P1 between the auxiliary wirings A1 adjacent to each other along the first direction D1 was 1.60 mm.
- Example 7 As a photomask used in the process of manufacturing the substrate with the layer to be plated in Example 1, exposure patterns corresponding to the plurality of main wirings M5, the plurality of auxiliary wirings A5 and the plurality of dummy wirings B1 shown in FIG. 7 were formed. A conducting member of Example 7 was produced in the same manner as in Example 1, except that a photomask was used.
- the line width of the exposure pattern corresponding to the plurality of main wirings M5 and the plurality of auxiliary wirings A5 is 4 ⁇ m, and the interval between the exposure patterns corresponding to the main wirings M5 adjacent to each other is 0. 0.16 mm.
- the length of the exposure pattern corresponding to the auxiliary wiring A5 in the second direction D2 is 0.48 mm, and the interval between the exposure patterns corresponding to the auxiliary wiring A4 adjacent to each other along the first direction D1 is 0.48 mm. .90 mm.
- the interval Q5 in the direction orthogonal to the first direction D1 between the main wirings M5 adjacent to each other is 0.16 mm
- the length L5 of the auxiliary wirings A5 in the second direction D2 is 0.48 mm
- the interval P5 between the auxiliary wirings A4 adjacent to each other along the first direction D1 was 0.90 mm.
- the length of the gap G1 between the dummy wiring B1 and the main wiring M5 in the direction perpendicular to the first direction D1 was 5.0 ⁇ m.
- Example 8 In the photomask used in the step of producing a substrate with a layer to be plated in Example 7, the length of the gap between the exposure pattern corresponding to the main wiring M5 and the exposure pattern corresponding to the dummy wiring B1 was changed. A conducting member of Example 8 was produced in the same manner as in Example 7.
- the length of the gap G1 between the dummy wiring B1 and the main wiring M5 in the direction orthogonal to the first direction D1 was 20.0 ⁇ m.
- Example 9 A conducting member of Example 9 was produced in the same manner as in Example 1, except that the following three-dimensional molding process was performed on the substrate with the layer to be plated. (three-dimensional molding)
- the substrate with the layer to be plated was placed on a mold jig having a plurality of through holes for evacuation, and the substrate with the layer to be plated was heated until the temperature of the substrate with the layer to be plated reached about 160°C. Furthermore, when the temperature of the substrate with the layer to be plated reaches approximately 160° C., the mold jig is evacuated to bring the substrate with the layer to be plated into close contact with the mold jig, thereby separating the substrate with the layer to be plated in half. Three-dimensionally molded into a cylindrical shape.
- Example 10 A conductive member was produced in the same manner as in Example 9, except that the substrate with the layer to be plated was three-dimensionally formed into a hemispherical shape.
- Example 11 Instead of the copper plating method for the substrate with the precursor layer of the to-be-plated layer, the following steps of preparing a silver nanowire dispersion, preparing a bonding solution, and preparing a non-patterned silver nanowire conductive substrate, And Example 11 was prepared in the same manner as in Example 1 except that a plurality of conductive wirings 13 and a pair of electrode pads 16 were formed using a silver nanowire method consisting of the steps of fabricating a patterned silver nanowire conductive substrate. A current-carrying member was produced.
- a silver nanowire dispersion was prepared as follows. First, 1.30 g of stearyltrimethylammonium bromide powder, 33.1 g of sodium bromide powder, 1.000 g of glucose powder and 115.0 g of nitric acid (1N) were dissolved in 12.7 kg of distilled water at 80°C. While this liquid was kept at 80° C. and stirred at 500 rpm, additive liquid A was added at an addition rate of 250 cc/min, additive liquid B at 500 cc/min, and additive liquid C at 500 cc/min. The liquid to which additive liquid A, additive liquid B and additive liquid C were added was heated and stirred for 100 minutes while maintaining the liquid temperature at 80° C. at a stirring speed of 200 rpm. The liquid was then cooled to 25°C. The stirring speed was changed to 500 rpm, and additive liquid D was added to this liquid at 500 cc/min. The liquid to which the additive liquid D was added in this way was used as the charged liquid E1.
- the charging liquid E1 was added at once so that the volume ratio of the 1-propanol and the charging liquid E1 was 1:1.
- the liquid prepared by adding the charged liquid E1 to 1-propanol in this way was stirred for 3 minutes to obtain a charged liquid E2.
- ultrafiltration was performed on the charged liquid E2 as follows. After concentrating the obtained feed solution E2 four times, a mixed solution of distilled water and 1-propanol (volume ratio 1:1) was added to the four-fold concentrated feed solution E2 and concentrated. was repeated until the conductivity was finally 50 ⁇ S/cm or less to obtain a silver nanowire dispersion with a metal content of 0.45%.
- a bonding solution was prepared in the following manner. First, while vigorously stirring an acetic acid aqueous solution, 3-glycidoxypropyltrimethoxysilane was added dropwise over 3 minutes to obtain an aqueous solution 1. Next, 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane was added to the aqueous solution 1 over a period of 3 minutes while vigorously stirring to obtain an aqueous solution 2. Next, while strongly stirring the aqueous solution 2, tetraethoxysilane was added over 5 minutes, and then stirring was continued for 2 hours to obtain an aqueous solution 3. Next, colloidal silica, a curing agent, and a surfactant were sequentially added to the aqueous solution 3 to prepare an adhesive solution.
- the above adhesion solution was applied to the surface by a bar coating method, dried by heating at 170° C. for 1 minute, and formed to a thickness of 0.5.
- An adhesive layer of 5 ⁇ m was formed to obtain a polycarbonate substrate with an adhesive layer.
- the surface of the adhesive layer of the polycarbonate substrate with the adhesive layer is subjected to corona discharge treatment, and the surface is bar-coated to a silver amount of 0.015 g/m 2 and a total solid content coating amount of 0.120 g/m 2 .
- a heat treatment was performed at 100° C. for 1 minute to induce a sol-gel reaction, thereby forming a conductive layer.
- a non-patterned silver nanowire conductive substrate was obtained.
- the mass ratio of tetraethoxysilane (alkoxide compound) and silver nanowires in the conductive layer was 7:1.
- a patterning treatment was performed by applying a dissolving solution (etching solution) in a pattern using a screen printing method to the non-patterned silver nanowire conductive substrate obtained above.
- the silver nanowire etchant for forming the pattern was a solution of CP-48S-A, a solution of CP-48S-B (both manufactured by FUJIFILM Corporation), and pure water at a ratio of 1:1:1. It was prepared by mixing and thickening with hydroxyethylcellulose and used as an ink for screen printing.
- the pattern used for screen printing the same pattern as the exposure pattern of the photomask used in Example 1 was used.
- the etchant was applied onto the non-patterned silver nanowire conductive substrate in an amount of 0.01 g/cm 2 , allowed to stand at 25° C. for 2 minutes, and then washed with pure water for patterning.
- a patterned conductive film having a plurality of main wirings M1, a plurality of auxiliary wirings A1 and a pair of electrode pads 16 as shown in FIGS. 2 and 3 was formed on the insulating substrate.
- a conducting member of Example 11 was obtained.
- Example 12 Instead of the copper plating method, the following steps of preparing a silver halide emulsion, adjusting a composition for forming a photosensitive layer, forming a photosensitive layer, and exposing the substrate with the precursor layer to be plated are carried out. Except for forming a plurality of conductive wirings 13 and a pair of electrode pads 16 using a silver salt method consisting of processing and development processing, heat processing, gelatin decomposition processing, and polymer cross-linking processing, Example 1 A conducting member of Example 12 was produced in the same manner as in Example 1.
- Liquid 1 750 ml of water 8.6g gelatin 3 g of sodium chloride 1,3-dimethylimidazolidine-2-thione 20 mg Sodium benzenethiosulfonate 10mg 0.7 g of citric acid
- Two liquids 300ml water 150g of silver nitrate 3 fluids: 300ml water 38g sodium chloride Potassium bromide 32g Potassium hexachloroiridate (III) (0.005% KCl 20% aqueous solution) 5 ml Ammonium hexachlororhodate (0.001% NaCl 20% aqueous solution) 7 ml 4 fluids: 100ml water 50g silver nitrate 5 fluids: 100ml water 13 g sodium chloride Potassium bromide 11g yellow blood salt 5mg
- the emulsion was adjusted to pH 6.4 and pAg 7.5, and 2.5 g of gelatin, 10 mg of sodium benzenethiosulfonate, 3 mg of sodium benzenethiosulfinate, 15 mg of sodium thiosulfate and 10 mg of chloroauric acid were added.
- 10 mg of sodium benzenethiosulfonate, 3 mg of sodium benzenethiosulfinate, 15 mg of sodium thiosulfate and 10 mg of chloroauric acid were added.
- 100 mg of 1,3,3a,7-tetraazaindene as a stabilizer and 100 mg of Proxel (trade name, manufactured by ICI Co., Ltd.) as a preservative were added. rice field.
- the finally obtained emulsion contained 0.08 mol % of silver iodide, had a ratio of silver chlorobromide of 70 mol % of silver chloride and 30 mol % of silver bromide, had an average grain size of 0.22 ⁇ m, and had a variation of It was a silver iodochlorobromide cubic grain emulsion with a modulus of 9%.
- a polymer latex containing a dispersant composed of a polymer represented by the following formula (P-1) and a dialkylphenyl PEO sulfate (dispersant/polymer mass ratio: 2 .0/100 0.02) was added so that the polymer/gelatin (mass ratio) was 0.5/1. Furthermore, EPOXY RESIN DY 022 (trade name: manufactured by Nagase ChemteX Corporation) was added as a cross-linking agent. The amount of the cross-linking agent added was adjusted so that the amount of the cross-linking agent in the silver halide-containing photosensitive layer described later was 0.09 g/m 2 .
- a composition for forming a photosensitive layer was prepared as described above. The polymer represented by formula (P-1) below was synthesized with reference to Japanese Patent No. 3305459 and Japanese Patent No. 3754745.
- the above polymer latex was applied to the insulating substrate in Example 1 to provide an undercoat layer having a thickness of 0.05 ⁇ m.
- the silver halide-free layer-forming composition obtained by mixing the polymer latex and gelatin described above was coated on the undercoat layer to form a silver halide-free layer having a thickness of 1.0 ⁇ m.
- the mixing mass ratio of polymer and gelatin was 2:1, and the polymer content was 0.65 g/m 2 .
- the above composition for forming a photosensitive layer was applied onto the silver halide-free layer to form a silver halide-containing photosensitive layer having a thickness of 2.5 ⁇ m.
- the mixing mass ratio (polymer/gelatin) of the polymer and gelatin in the silver halide-containing photosensitive layer was 0.5:1, and the polymer content was 0.22 g/m 2 .
- a protective layer having a thickness of 0.15 ⁇ m was formed on the silver halide-containing photosensitive layer by applying the composition for forming a protective layer in which the above polymer latex and gelatin were mixed.
- the mixing mass ratio of polymer and gelatin (polymer/gelatin) was 0.1:1, and the polymer content was 0.015 g/m 2 .
- the photosensitive layer formed on the insulating substrate was exposed through the photomask of Example 1 to parallel light from a high-pressure mercury lamp as a light source. After exposure, the film was developed with the following developer, further developed with a fixer (trade name: N3X-R for CN16X: manufactured by Fuji Film Co., Ltd.), rinsed with pure water, and then dried.
- a fixer trade name: N3X-R for CN16X: manufactured by Fuji Film Co., Ltd.
- composition of developer The following compounds are contained in 1 liter (L) of developer. Hydroquinone 0.037mol/L N-methylaminophenol 0.016mol/L Sodium metaborate 0.140mol/L Sodium hydroxide 0.360mol/L Sodium bromide 0.031mol/L Potassium metabisulfite 0.187mol/L
- the heat-treated insulating substrate was immersed in a gelatin decomposition solution (40° C.) prepared as described below for 120 seconds, and then immersed in hot water (liquid temperature: 50° C.) for 120 seconds for washing.
- a gelatin decomposition solution 40° C.
- hot water liquid temperature: 50° C.
- Triethanolamine and sulfuric acid were added to an aqueous solution (concentration of protease: 0.5% by mass) of protease (Bioplase 30 L manufactured by Nagase Chemtex Co., Ltd.) to adjust the pH to 8.5.
- the insulating substrate subjected to the gelatin decomposition treatment was immersed in a 1% aqueous solution of Carbodilite V-02-L2 (trade name: manufactured by Nisshinbo) for 30 seconds, removed from the aqueous solution, immersed in pure water (room temperature) for 60 seconds, and washed. bottom.
- Carbodilite V-02-L2 trade name: manufactured by Nisshinbo
- Example 12 having a plurality of main wirings M1, a plurality of auxiliary wirings A1 and a pair of electrode pads 16 as shown in FIGS. Obtained.
- the line width of the exposure pattern corresponding to the plurality of main wirings M7 and the plurality of auxiliary wirings A7 is 4 ⁇ m, and the interval between the exposure patterns corresponding to the main wirings M7 adjacent to each other is 0. 0.16 mm.
- the length of the exposure pattern corresponding to the auxiliary wiring A7 in the second direction D2 is 100.00 mm, and the interval between the exposure patterns corresponding to the auxiliary wirings A2 adjacent to each other along the first direction D1 is 0 mm. 0.16 mm.
- the interval Q7 in the direction perpendicular to the first direction D1 between the main wirings M7 adjacent to each other is 0.16 mm
- the length of the auxiliary wiring A7 in the second direction D2 is 100 mm. 00 mm
- the interval P7 between the auxiliary wirings A7 adjacent to each other along the first direction D1 was 0.16 mm.
- the line width of the exposure patterns corresponding to the plurality of main wirings and the plurality of auxiliary wirings was 4 ⁇ m, and the interval between the exposure patterns corresponding to the main wirings adjacent to each other was 0.16 mm. there were.
- the length of the exposure pattern corresponding to the auxiliary wiring in the second direction D2 is 2.40 mm, and the interval between the exposure patterns corresponding to the auxiliary wirings adjacent to each other along the first direction D1 is 0.25 mm. Met.
- the interval in the direction orthogonal to the first direction D1 between the main wires M7 adjacent to each other is 0.16 mm, and the length of the auxiliary wire in the second direction D2 is 2.40 mm. , and the interval between the auxiliary wirings adjacent to each other along the first direction D1 was 0.25 mm.
- the exposure patterns corresponding to the plurality of auxiliary wirings A1 have a length of 0.48 mm, and are adjacent to each other along the first direction D1.
- a conductive member of Comparative Example 4 was produced in the same manner as in Example 1, except that the interval between the exposure patterns corresponding to the auxiliary wiring A1 was set to 0.25 mm.
- the length L1 of the plurality of auxiliary wirings A1 was 0.48 mm, and the interval P1 between the auxiliary wirings A1 adjacent to each other along the first direction D1 was 0.25 mm.
- a millimeter wave network analyzer (Millimeter Wave Network Analyzers N5290A manufactured by Keysight Technologies) was used to measure the transmittance of millimeter waves of a specific wavelength for the current-carrying member.
- the conducting member was attached to a 2 mm thick stainless steel plate having a hole with a diameter of 80 mm.
- the two ports of the millimeter wave network analyzer were placed facing each other.
- the stainless steel plate was placed so that a hole with a diameter of 80 mm in the stainless steel plate was positioned at the midpoint between the two ports, and the surface of the plate-like current-carrying member was perpendicular to the line connecting the two ports.
- the transmittance of millimeter waves of 76.5 GHz was measured with respect to the current-carrying member.
- the transmittance of the current-carrying member was calculated assuming that the transmittance measured without the current-carrying member placed between the two ports was 0 dB.
- the evaluation S is given, and when the transmittance is -0.65 dB to -1.0 dB, the evaluation A is given, and -1.0 dB to -2.0 dB.
- a rating of B was given in the case of
- a rating of C was given in the case of less than -2.0 dB.
- the evaluation S in the electromagnetic wave permeability evaluation indicates that the current-carrying member has excellent electromagnetic wave permeability
- the evaluation A indicates that the current-carrying member has excellent electromagnetic wave permeability
- Evaluation B indicates that the current-carrying member has practically acceptable electromagnetic wave permeability
- evaluation C indicates that the current-carrying member cannot sufficiently transmit electromagnetic waves and is difficult to put into practical use.
- thermometer manufactured by FLIR
- the power supply device digital Using a multimeter (DME1600 manufactured by Kikusui Electronics Co., Ltd.), a voltage was applied between the pair of electrode pads via the conductive tape.
- the area of 50 mm ⁇ 50 mm at the center of the portion where the plurality of conductive wirings in the current-carrying member are arranged was measured.
- the range with the highest average temperature and the range with the lowest average temperature are specified, and the difference between the average temperatures of the two specified ranges (range internal temperature difference) was calculated.
- the current-carrying member was taken out of the constant temperature bath, and the surface of the current-carrying member on which the plurality of conductive wires were arranged was rubbed 100 times with #0000 steel wool under a load of 100 g/cm 2 . After that, the plurality of conductive wirings were observed with an optical microscope, and it was confirmed that disconnection occurred partially.
- thermometer ETS320 manufactured by FLIR
- DME1600 manufactured by Kikusui Denshi Kogyo Co., Ltd.
- the area of 50 mm ⁇ 50 mm at the center of the portion where the plurality of conductive wirings in the current-carrying member are arranged was measured.
- the range with the highest average temperature and the range with the lowest average temperature are specified, and the difference between the average temperatures of the two specified ranges (range internal temperature difference) was calculated.
- the difference between the temperature difference within the range calculated before rubbing the current-carrying member 100 times and the temperature difference within the range calculated after rubbing the current-carrying member 100 times is calculated, and the difference is less than 3°C. was rated A, the case of 3°C or higher was rated B, and the case of 5°C or higher was rated C.
- evaluation A in the disconnection robustness evaluation indicates that the current-carrying member has excellent robustness against disconnection
- evaluation B indicates that the current-carrying member has practically no problem robustness against disconnection
- Evaluation C indicates that the current-carrying member does not have sufficient robustness against disconnection, which is problematic in practice.
- the current-carrying member was placed on black paper, and 10 observers observed the current-carrying member from a point 1 m away from the current-carrying member under a fluorescent light, and whether or not a plurality of conductive wires were conspicuously visible. evaluated whether When the number of observers who evaluated that the plurality of conductive wirings was conspicuously visible was less than 2, the evaluation was A, and the number of observers who evaluated that the plurality of conductive wirings was conspicuously visually recognized was 4 or more and less than 10. A case of B was evaluated, and a case where 10 observers evaluated that a plurality of conductive wirings were conspicuously visually recognized was evaluated as C.
- the A evaluation in the visibility evaluation indicates that the current-carrying member has excellent visibility
- the evaluation B indicates that the current-carrying member has practically no problem visibility
- the evaluation C indicates that the current-carrying member has sufficient visibility. It indicates that there is a problem in practical use because it does not have visibility. It should be noted that the fact that the current-carrying member has visibility means that the plurality of conductive wirings in the current-carrying member are not conspicuously visible to an observer.
- Table 1 shows the results of electromagnetic wave permeability evaluation and disconnection robustness evaluation for Examples 1 to 12 and Comparative Examples 1 to 4.
- the current-carrying members of Examples 1 to 12 all have an electromagnetic wave permeability evaluation of B or higher, and a disconnection robustness evaluation of B or higher, which indicates that both electromagnetic wave permeability and robustness against disconnection can be achieved. Recognize.
- Example 1 the electromagnetic wave permeability evaluation was S, and the disconnection robustness evaluation was A.
- Example 2 was rated A in the electromagnetic wave permeability evaluation
- Example 3 was rated B in the disconnection robustness evaluation
- Example 4 was rated B in the electromagnetic wave permeability evaluation.
- Example 5 had an electromagnetic wave permeability evaluation of B and a disconnection robustness evaluation of A
- Example 6 had an electromagnetic wave permeability evaluation of S and a disconnection robustness evaluation of B.
- the narrower the spacing between the plurality of auxiliary wirings in the first direction D1 the more robustness against disconnection
- the wider the spacing between the plurality of auxiliary wirings in the first direction D1 the more improved the electromagnetic wave permeability. Recognize. From Examples 4 and 5, it can be seen that both the electromagnetic wave permeability and the robustness against disconnection can be satisfactorily achieved regardless of whether the spacing between the plurality of auxiliary wirings is 0.40 mm or 1.6 mm.
- Example 7 the electromagnetic wave permeability evaluation was S, and the disconnection robustness evaluation was A.
- the electromagnetic wave transmittance was -0.55 dB, which was superior to the electromagnetic wave transmittance of -0.6 dB in Example 1.
- the smaller the gap between the dummy wiring and the main wiring the better the electromagnetic wave permeability. Therefore, even when the current-carrying member has a dummy wiring, the electromagnetic wave permeability and robustness against disconnection can be improved. I know you can.
- Example 9 As in Example 1, the electromagnetic wave permeability evaluation was S and the breakage robustness evaluation was A. As described above, regardless of the shape of the current-carrying member, when a plurality of auxiliary wirings continuously intersect two or more main wirings, it is possible to achieve both electromagnetic wave permeability and robustness against disconnection.
- Example 11 As in Example 1, the electromagnetic wave permeability evaluation was S and the breakage robustness evaluation was A. As described above, regardless of the manufacturing method of the current-carrying member, when a plurality of auxiliary wirings continuously intersect two or more main wirings, it is possible to achieve both electromagnetic wave permeability and robustness against disconnection.
- Comparative Example 1 the electromagnetic wave permeability evaluation was S, while the disconnection robustness evaluation was C.
- Comparative Example 1 there is only the main wiring extending along the first direction D1, and there is no auxiliary wiring. Therefore, if the main wiring is broken, there will be a portion where current cannot flow between the pair of electrode pads. Therefore, it is considered that the disconnection robustness evaluation was C.
- Comparative Example 3 the wire breakage robustness evaluation was A, while the electromagnetic wave permeability evaluation was C.
- Comparative Example 3 since the plurality of auxiliary wirings continuously intersect with the 16 main wirings and have a length of 2.40 mm, the electric field oscillates in the direction orthogonal to the first direction D1. It is considered that the electromagnetic wave permeability evaluation was D because the polarized wave and the plurality of auxiliary wirings interfered with each other and shielded the polarized wave.
- Comparative Example 4 the wire breakage robustness evaluation was A, while the electromagnetic wave permeability evaluation was C.
- the interval between the plurality of auxiliary wirings in the first direction D1 is as short as 0.25 mm, and one auxiliary wiring is spaced from another auxiliary wiring at an interval of 0.25 mm in the first direction D1.
- the current tends to flow in the second direction D2. Therefore, it is considered that the polarized wave having an electric field oscillating in the direction perpendicular to the first direction D1 interferes with the plurality of auxiliary wirings, and the polarized wave is shielded, resulting in the evaluation of the electromagnetic wave permeability being D. .
- Table 1 shows the results of the visibility evaluation for Examples 1-12 and Comparative Examples 1-4.
- Examples 7 and 8 had a visibility evaluation of A.
- the conductive member includes dummy wirings arranged at intervals narrower than the intervals of a plurality of auxiliary wirings in the first direction D1 as shown in FIG. 7, and the mesh pattern MP is formed. It is Therefore, it is considered that the distance between the auxiliary wirings, the existence of the auxiliary wirings, and the existence of the main wirings in the first direction D1 and the second direction D2 were not conspicuous by the observer of the current-carrying member.
- the present invention is basically configured as described above. Although the current-carrying member of the present invention has been described in detail above, the present invention is not limited to the above-described embodiments, and various improvements and modifications may be made without departing from the gist of the present invention. Of course.
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Abstract
Élément d'excitation (11) comprenant : un substrat isolant ; une pluralité de câblages principaux (M1) qui sont agencés sur le substrat isolant et qui s'étendent dans une première direction (D1) à une certaine distance les uns des autres ; et une pluralité de câblages auxiliaires (A1) qui sont agencés sur le substrat isolant, chacun s'étendant dans une seconde direction (D1) qui croise la première direction (D1) et croisant en continu au moins deux câblages principaux (M1). Chacun des câblages auxiliaires (A1) présente une longueur (L1) de 2,00 mm ou moins le long de la seconde direction (D2), et un espace (P1) entre des câblages auxiliaires adjacents (A1) le long de la première direction (D1) est de 0,30 mm ou plus.
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| JP2023538402A JP7801349B2 (ja) | 2021-07-30 | 2022-07-11 | 通電部材 |
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| JP2021125037 | 2021-07-30 | ||
| JP2021-125037 | 2021-07-30 |
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| WO2023008157A1 true WO2023008157A1 (fr) | 2023-02-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| PCT/JP2022/027237 Ceased WO2023008157A1 (fr) | 2021-07-30 | 2022-07-11 | Élément d'excitation |
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| JP (1) | JP7801349B2 (fr) |
| WO (1) | WO2023008157A1 (fr) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0478852A1 (fr) * | 1989-03-03 | 1992-04-08 | Hazeltine Corporation | Radome à éléments chauffants et éléments d'adaptation d'impédance intégrés |
| JP2003518633A (ja) * | 1999-12-24 | 2003-06-10 | ローベルト ボツシユ ゲゼルシヤフト ミツト ベシユレンクテル ハフツング | 自動車レーダシステム |
| JP2015066998A (ja) * | 2013-09-26 | 2015-04-13 | 豊田合成株式会社 | 車両用加飾部材 |
| JP2019168345A (ja) * | 2018-03-23 | 2019-10-03 | 豊田合成株式会社 | 近赤外線センサカバー |
| WO2021029943A1 (fr) * | 2019-08-09 | 2021-02-18 | Raytheon Company | Fenêtre optique à détection de température intégrée |
| WO2021131962A1 (fr) * | 2019-12-25 | 2021-07-01 | 富士フイルム株式会社 | Élément de blindage électromagnétique |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19644164C2 (de) * | 1996-10-24 | 1999-02-11 | Bosch Gmbh Robert | Kraftfahrzeug-Radarsystem |
| JP7042999B2 (ja) * | 2018-10-09 | 2022-03-29 | 豊田合成株式会社 | 電波透過カバー |
-
2022
- 2022-07-11 WO PCT/JP2022/027237 patent/WO2023008157A1/fr not_active Ceased
- 2022-07-11 JP JP2023538402A patent/JP7801349B2/ja active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0478852A1 (fr) * | 1989-03-03 | 1992-04-08 | Hazeltine Corporation | Radome à éléments chauffants et éléments d'adaptation d'impédance intégrés |
| JP2003518633A (ja) * | 1999-12-24 | 2003-06-10 | ローベルト ボツシユ ゲゼルシヤフト ミツト ベシユレンクテル ハフツング | 自動車レーダシステム |
| JP2015066998A (ja) * | 2013-09-26 | 2015-04-13 | 豊田合成株式会社 | 車両用加飾部材 |
| JP2019168345A (ja) * | 2018-03-23 | 2019-10-03 | 豊田合成株式会社 | 近赤外線センサカバー |
| WO2021029943A1 (fr) * | 2019-08-09 | 2021-02-18 | Raytheon Company | Fenêtre optique à détection de température intégrée |
| WO2021131962A1 (fr) * | 2019-12-25 | 2021-07-01 | 富士フイルム株式会社 | Élément de blindage électromagnétique |
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| Publication number | Publication date |
|---|---|
| JPWO2023008157A1 (fr) | 2023-02-02 |
| JP7801349B2 (ja) | 2026-01-16 |
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