WO2022168670A1 - 電荷移動錯体 - Google Patents
電荷移動錯体 Download PDFInfo
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- WO2022168670A1 WO2022168670A1 PCT/JP2022/002630 JP2022002630W WO2022168670A1 WO 2022168670 A1 WO2022168670 A1 WO 2022168670A1 JP 2022002630 W JP2022002630 W JP 2022002630W WO 2022168670 A1 WO2022168670 A1 WO 2022168670A1
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- C07D—HETEROCYCLIC COMPOUNDS
- C07D403/00—Heterocyclic compounds containing two or more hetero rings, having nitrogen atoms as the only ring hetero atoms, not provided for by group C07D401/00
- C07D403/02—Heterocyclic compounds containing two or more hetero rings, having nitrogen atoms as the only ring hetero atoms, not provided for by group C07D401/00 containing two hetero rings
- C07D403/06—Heterocyclic compounds containing two or more hetero rings, having nitrogen atoms as the only ring hetero atoms, not provided for by group C07D401/00 containing two hetero rings linked by a carbon chain containing only aliphatic carbon atoms
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- C07C205/49—Compounds containing nitro groups bound to a carbon skeleton the carbon skeleton being further substituted by carboxyl groups
- C07C205/57—Compounds containing nitro groups bound to a carbon skeleton the carbon skeleton being further substituted by carboxyl groups having nitro groups and carboxyl groups bound to carbon atoms of six-membered aromatic rings of the carbon skeleton
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- C07C255/50—Carboxylic acid nitriles having cyano groups bound to carbon atoms of six-membered aromatic rings of a carbon skeleton to carbon atoms of non-condensed six-membered aromatic rings
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- C07C255/49—Carboxylic acid nitriles having cyano groups bound to carbon atoms of six-membered aromatic rings of a carbon skeleton
- C07C255/50—Carboxylic acid nitriles having cyano groups bound to carbon atoms of six-membered aromatic rings of a carbon skeleton to carbon atoms of non-condensed six-membered aromatic rings
- C07C255/51—Carboxylic acid nitriles having cyano groups bound to carbon atoms of six-membered aromatic rings of a carbon skeleton to carbon atoms of non-condensed six-membered aromatic rings containing at least two cyano groups bound to the carbon skeleton
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- C07C47/544—Diformyl benzenes; Alkylated derivatives thereof
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- C07C49/00—Ketones; Ketenes; Dimeric ketenes; Ketonic chelates
- C07C49/587—Unsaturated compounds containing a keto groups being part of a ring
- C07C49/657—Unsaturated compounds containing a keto groups being part of a ring containing six-membered aromatic rings
- C07C49/665—Unsaturated compounds containing a keto groups being part of a ring containing six-membered aromatic rings a keto group being part of a condensed ring system
- C07C49/675—Unsaturated compounds containing a keto groups being part of a ring containing six-membered aromatic rings a keto group being part of a condensed ring system having three rings
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- C07C49/76—Ketones containing a keto group bound to a six-membered aromatic ring
- C07C49/782—Ketones containing a keto group bound to a six-membered aromatic ring polycyclic
- C07C49/784—Ketones containing a keto group bound to a six-membered aromatic ring polycyclic with all keto groups bound to a non-condensed ring
- C07C49/786—Benzophenone
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- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C50/00—Quinones
- C07C50/16—Quinones the quinoid structure being part of a condensed ring system containing three rings
- C07C50/18—Anthraquinones, i.e. C14H8O2
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- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C69/00—Esters of carboxylic acids; Esters of carbonic or haloformic acids
- C07C69/76—Esters of carboxylic acids having a carboxyl group bound to a carbon atom of a six-membered aromatic ring
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- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C69/00—Esters of carboxylic acids; Esters of carbonic or haloformic acids
- C07C69/76—Esters of carboxylic acids having a carboxyl group bound to a carbon atom of a six-membered aromatic ring
- C07C69/80—Phthalic acid esters
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
- C08G59/50—Amines
- C08G59/5046—Amines heterocyclic
- C08G59/5053—Amines heterocyclic containing only nitrogen as a heteroatom
- C08G59/5073—Amines heterocyclic containing only nitrogen as a heteroatom having two nitrogen atoms in the ring
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/06—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of other non-metallic substances
- H01B1/12—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of other non-metallic substances organic substances
- H01B1/121—Charge-transfer complexes
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2603/00—Systems containing at least three condensed rings
- C07C2603/02—Ortho- or ortho- and peri-condensed systems
- C07C2603/04—Ortho- or ortho- and peri-condensed systems containing three rings
- C07C2603/22—Ortho- or ortho- and peri-condensed systems containing three rings containing only six-membered rings
- C07C2603/24—Anthracenes; Hydrogenated anthracenes
Definitions
- the present invention relates to charge transfer complexes, and more particularly to charge transfer complexes having imidazole moieties, epoxy resin curing agents comprising the charge transfer complexes, and curable resin compositions containing the charge transfer complexes.
- Epoxy resins are widely used industrially as components of paints, adhesives, various molding materials, and the like.
- the epoxy resin is usually used in combination with a curing agent, and as the curing agent, various curing agents such as acid anhydride curing agents, amine curing agents, and phenolic curing agents are known. It is
- imidazole curing agents are anionic polymerization curing agents, so they can be cured by adding a small amount. Since it is also useful in that it is volatile and has low toxicity, it can be suitably used for electrical and electronic parts.
- Patent Document 1 proposes to use a reaction product of an imidazole compound and an epoxy resin in an epoxy curing system
- Patent Document 2 discloses modified imidazole, modified Curing agent compositions for epoxy resins comprising amines and phenolic compounds have been proposed.
- the problem to be solved by the present invention is to provide a charge-transfer complex which, when used as an epoxy resin curing agent, yields a curable resin composition having an excellent balance between curability and storage stability. .
- the present inventors have found that a charge transfer complex having an imidazole moiety as an electron donor is effective as an epoxy resin curing agent, and that a resin composition obtained by combining this with an epoxy resin has been developed. , found that it is a curable resin composition having an excellent balance of curability and storage stability, and arrived at the present invention.
- the present invention is a charge transfer complex having an imidazole site as an electron donating site.
- the present invention also provides an epoxy resin curing agent comprising the charge-transfer complex.
- the present invention is also a curable resin composition containing an epoxy resin and the charge transfer complex.
- the charge transfer complex of the present invention is useful as an epoxy resin curing agent because it can provide a curable resin composition having excellent curability and storage stability when combined with an epoxy resin.
- By using the charge-transfer complex of the present invention it is possible to provide a resin composition suitable for applications such as one-component curing paints and adhesives.
- FIG. 1 shows the UV spectrum measurement results of the charge-transfer complex of the present invention.
- Charge transfer complexes also called electron-donor-acceptor complexes, are composed of two or more different molecules, or electron-accepting and electron-donating sites within a molecule, between which charge can be transferred. It is an aggregate consisting of a single molecule that possesses and electrons can move.
- the charge transfer complex of the present invention is characterized in that the electron donating site is the imidazole site.
- Examples of the charge-transfer complex include a charge-transfer complex obtained by the compound (b) having an electron-accepting site accepting electrons contained in the compound (a) having an imidazole site.
- the charge-transfer complex may be a compound having an imidazole site and an electron-accepting site in the molecule, in which electrons contained in the imidazole site are accepted by the electron-accepting site.
- Examples of the compound having an imidazole moiety which is the component (a) of the charge transfer complex, include 2-methylimidazole, 1,2-dimethylimidazole, 2-ethyl-4-methylimidazole, 2-isopropylimidazole, 2-un Imidazoles having an alkyl group such as decylimidazole and 2-heptadecylimidazole; 1-benzyl-2-imidazole, 1-benzyl-2-ethyl-4-methylimidazole, 2-phenylimidazole, 2-phenyl-4-methyl imidazoles having aromatic groups such as imidazole and 1-phenylmethyl-2-phenylimidazole; imidazoles having aminoalkyl groups such as 2-aminopropylimidazole; 1-cyanoethyl-2-methylimidazole, 1-cyanoethyl-2 - imidazoles having a cyano group such as undecylimidazole, 1-cyanoethy
- epoxy compounds examples include polyglycidyl etherified mononuclear polyhydric phenol compounds such as hydroquinone, resorcin, pyrocatechol and phloroglucinol; dihydroxynaphthalene, biphenol, methylenebisphenol (bisphenol F), methylenebis(orthocresol).
- ethylidene bisphenol isopropylidene bisphenol (bisphenol A), isopropylidene bis(ortho-cresol), tetrabromobisphenol A, 1,3-bis(4-hydroxycumylbenzene), 1,4-bis(4-hydroxycumyl benzene), 1,1,3-tris(4-hydroxyphenyl)butane, 1,1,2,2-tetra(4-hydroxyphenyl)ethane, thiobisphenol, sulfobisphenol, oxybisphenol, phenol novolak, ortho-cresol novolak , ethylphenol novolac, butylphenol novolak, octylphenol novolak, resorcinol novolac and polyglycidyl ether of polynuclear polyhydric phenol compounds such as terpene phenol; ethylene glycol, propylene glycol, butylene glycol, hexanediol, polyethylene glycol,
- polycarboxylic acids examples include maleic acid, fumaric acid, itaconic acid, succinic acid, glutaric acid, suberic acid, adipic acid, azelaic acid, sebacic acid, dimer acid, trimer acid, phthalic acid, isophthalic acid, and terephthalic acid. , trimellitic acid, trimesic acid, pyromellitic acid, tetrahydrophthalic acid and endomethylenetetrahydrophthalic acid.
- unmodified compounds such as 2-methylimidazole and 2-ethyl-4-methylimidazole can be cured by adding a relatively small amount, and in combination with other curing agents It is more preferable because it can also exert an effect as a curing accelerator.
- the compound having an electron-accepting site, which is the component (b) of the charge-transfer complex is included in the compound having the imidazole site, which is the component (a), in the presence of the compound having the imidazole site, which is the component (a).
- Any compound that can accept electrons can be used without any particular limitation. Examples include imide compounds and aromatic compounds.
- imide compounds have a wide variety of raw materials for synthesis, have a high degree of freedom in molecular design, and have excellent compatibility. It is preferred because it is easy to select.
- an imide compound having an aromatic skeleton in the molecule is preferable because a curable resin composition having an excellent balance between storage stability and curability can be obtained.
- the compound having an electron-accepting site which is the component (b) has a lowest occupied molecular orbital (LUMO) of ⁇ 1 eV or less. It is preferable because it provides excellent storage stability and curability.
- the lowest occupied molecular orbital (LUMO) is obtained, for example, by electronic structure calculations.
- the amount of the compound having an electron-accepting site as component (b) to be used is 0.01 to 20 mol, preferably 0.1 to 10 mol, per 1 mol of the compound having an imidazole site as component (a). More preferably, it is 0.2 to 8 mol.
- the amount of the compound having an electron-accepting site is less than 0.01 mol, the effect of imparting stability to the curable resin composition can be obtained when the charge transfer complex obtained from these compounds is used as an epoxy resin curing agent. If the amount exceeds 20 mol, the curability of the curable resin composition may be adversely affected.
- the method for producing the charge-transfer complex is not particularly limited, and it can be produced by mixing the components (a) and (b). When both components are liquid, the charge transfer complex can be obtained by mixing at room temperature. When at least one of the components is solid, the components are melted by heating and mixed, or mixed as a solution using a solvent. can also
- the charge-transfer complex of the present invention is a compound having an imidazole site and an electron-accepting site in the molecule, and the electron-accepting site accepts an electron contained in the imidazole site, the electron-accepting site is obtained at the imidazole site.
- Any site can be used as long as it can accept electrons, and examples thereof include an imide site, an aromatic site, and the like.
- the imide moiety is preferable because it provides a compound that can be synthesized from a variety of raw materials, has a high degree of freedom in molecular design, has excellent compatibility, and does not adversely affect the physical properties of the resulting curable resin composition.
- Examples of compounds having an imidazole site and an electron-accepting site in the molecule include compounds represented by the following general formula (1).
- R 1 , R 2 and R 3 each independently represent a hydrogen atom or a hydrocarbon group having 1 to 20 carbon atoms which may have a substituent
- R 4 is , represents a divalent hydrocarbon group having 1 to 10 carbon atoms which may have a substituent
- ring A is a benzene ring which may have a substituent
- a cyclohexane ring which may have a substituent
- represents a norbornene ring which may have a substituent
- the hydrocarbon group constituting the optionally substituted hydrocarbon group having 1 to 20 carbon atoms represented by R 6 , R 7 and R 8 includes, for example, methyl group, ethyl group, propyl group, isopropyl group, butyl group, isobutyl group, sec-butyl group, tert-butyl group, amyl group, isoamyl group, sec-amyl group, tert-amyl group, hexyl group, heptyl group, octyl group, isooctyl group, tertiary octyl group, 2-ethylhexyl group, nonyl group, isononyl group, decyl group, isodecyl group, undecyl group, dodecyl group, tetradecyl group, pentadecyl group, hexadecyl group, heptadecyl group,
- Examples of the hydrocarbon group constituting the optionally substituted divalent hydrocarbon group having 1 to 10 carbon atoms represented by R 9 include a methylene group, an ethylene group, a propylene group and butylene. group, pentylene group, hexylene group, heptylene group, octylene group, nonylene group and decylene group.
- Substituents for R 6 to R 9 include alkyl groups, alkoxy groups, haloalkyl groups, haloalkoxy groups, halogen atoms, nitro groups, nitrile groups, amino groups and glycidyl ether groups.
- Examples of the imidazole skeleton in the compound represented by the general formula (1) include 2-methylimidazol-1-yl, 2-ethyl-4-methylimidazol-1-yl, 2-isopropylimidazol-1-yl, imidazole skeletons having alkyl groups such as 2-undecylimidazol-1-yl, 2-heptadecylimidazol-1-yl, 2-phenylimidazol-1-yl and 2-phenyl-4-methylimidazol-1-yl; 2-benzylimidazol-1-yl, 2-benzyl-4-methylimidazol-1-yl and 2-phenylmethyl-4-phenylimidazol-1-yl imidazole skeleton having an aromatic group; 2-aminopropylimidazole -Imidazole skeleton having an aminoalkyl group such as 1-yl; 2-cyanoethyl-4-methylimidazol-1-yl, 2-cyanoe
- the compound represented by the general formula (1) has a lowest occupied molecular orbital (LUMO) of ⁇ 1 eV or less. It is preferable because it provides excellent stability and curability.
- the lowest occupied molecular orbital (LUMO) is obtained, for example, by electronic structure calculations.
- a charge-transfer complex is a complex formed by an electron donating site that donates electrons and an electron accepting site that accepts electrons. Charge-transfer complexes induce charge-transfer transitions in the excited state. From this phenomenon, the fact that the electron donating site and the electron accepting site form a charge transfer complex is that the UV-vis absorption spectrum after complex formation is higher than the absorption band in the UV-vis spectrum of each raw material before complex formation. It can be confirmed by having a new absorption band on the long wavelength side.
- the epoxy resin curing agent of the present invention consists of the charge transfer complex.
- the charge-transfer complex of the present invention is stable in the presence of an epoxy resin and is suitable as a curing agent for epoxy resins.
- the curable resin composition of the present invention contains an epoxy resin and the charge transfer complex.
- the epoxy resin used in the present invention should have at least two epoxy groups in the molecule, and can be used without any particular limitation in terms of molecular structure, molecular weight, and the like.
- epoxy resin examples include polyglycidyl etherified mononuclear polyhydric phenol compounds such as hydroquinone, resorcinol, pyrocatechol and phloroglucinol; dihydroxynaphthalene, biphenol, methylenebisphenol (bisphenol F), methylenebis(orthocresol), ethylidene.
- Bisphenol isopropylidenebisphenol (bisphenol A), isopropylidenebis(orthocresol), tetrabromobisphenol A, 1,3-bis(4-hydroxycumylbenzene), 1,4-bis(4-hydroxycumylbenzene) , 1,1,3-tris(4-hydroxyphenyl)butane, 1,1,2,2-tetra(4-hydroxyphenyl)ethane, thiobisphenol, sulfobisphenol, oxybisphenol, phenol novolak, ortho-cresol novolak, ethyl Polyglycidyl etherified products of polynuclear polyhydric phenol compounds such as phenol novolak, butylphenol novolak, octylphenol novolak, resorcinol novolak and terpene phenol; ethylene glycol, propylene glycol, butylene glycol, hexanediol, polyethylene glycol, polypropylene glycol,
- epoxy resins are in the form of internal cross-linking with isocyanate-terminated prepolymers, and have high molecular weights with polyvalent active hydrogen compounds (polyhydric phenols, polyamines, carbonyl group-containing compounds, polyphosphate esters, etc.). It can also be used in the form An epoxy resin may be used independently and may use 2 or more types together.
- the curable resin composition of the present invention contains an epoxy resin and the charge transfer complex.
- the charge-transfer complex is prepared by mixing the epoxy resin and the charge-transfer complex.
- the compound having an imidazole moiety (a) and the compound having an electron-accepting site (b) are separately blended with an epoxy resin to form a charge-transfer complex in the curable resin composition. It is also possible to produce the desired curable resin composition by forming the.
- the amount of the charge-transfer complex used is not particularly limited, but is preferably 0.01 to 500 parts by mass with respect to 100 parts by mass of the epoxy resin. .1 to 100 parts by mass is more preferable. If the amount is less than 0.01 part by mass, the effect of improving the curability and stability may not be obtained, and if the amount exceeds 500 parts by mass, the physical properties of the cured product may be adversely affected.
- a normal epoxy resin curing agent can be used in the curable resin composition of the present invention.
- the epoxy resin curing agent include acid anhydride curing agents, phenol curing agents, amine curing agents and polythiol curing agents.
- Examples of the acid anhydride curing agent include hymic anhydride, phthalic anhydride, maleic anhydride, methyl hymic anhydride, succinic anhydride, tetrahydrophthalic anhydride, hexahydrophthalic anhydride, methyltetrahydrophthalic anhydride, Methylhexahydrophthalic anhydride, trialkyltetrahydrophthalic anhydride-maleic anhydride adduct, benzophenonetetracarboxylic anhydride, trimellitic anhydride, pyromellitic anhydride, hydrogenated methylnadic anhydride and the like.
- phenol-based curing agent examples include phenol novolac resin, cresol novolac resin, aromatic hydrocarbon formaldehyde resin-modified phenol resin, dicyclopentadiene phenol addition type resin, phenol aralkyl resin (Zyloc resin), naphthol aralkyl resin, trisphenyl roll methane resin, tetraphenylol ethane resin, naphthol novolac resin, naphthol-phenol co-condensation novolac resin, naphthol-cresol co-condensation novolac resin, biphenyl-modified phenol resin (polyhydric phenol compound in which phenol nuclei are linked by bismethylene groups), Biphenyl-modified naphthol resin (polyhydric naphthol compound in which phenol nucleus is linked by bismethylene group), aminotriazine-modified phenol resin (compound having phenol skeleton, triazine ring and primary amino group in molecular structure
- amine curing agent examples include alkylene diamine such as ethylenediamine, 1,2-diaminopropane, 1,3-diaminopropane, 1,3-diaminobutane, 1,4-diaminobutane, hexamethylenediamine and metaxylenediamine.
- alkylene diamine such as ethylenediamine, 1,2-diaminopropane, 1,3-diaminopropane, 1,3-diaminobutane, 1,4-diaminobutane, hexamethylenediamine and metaxylenediamine.
- Diamines such as diethylenetriamine, triethylenetriamine and tetraethylenepentamine; 1,4-diaminocyclohexane, 1,3-diaminocyclohexane, 1,3-diaminomethylcyclohexane, 1,2-diaminocyclohexane, 1 ,4-diamino-3,6-diethylcyclohexane, 4,4'-diaminodicyclohexylmethane, 1,3-bis(aminomethyl)cyclohexane, 1,4-bis(aminomethyl)cyclohexane, 4,4'-diaminodicyclohexyl Alicyclic polyamines such as propane, bis(4-aminocyclohexyl) sulfone, 4,4'-diaminodicyclohexyl ether, 2,2'-dimethyl-4,4'-diaminodic
- a modified amine-based curing agent obtained by modifying the amines can also be used. Modification methods include dehydration condensation with carboxylic acid, addition reaction with epoxy resin, addition reaction with isocyanate, Michael addition reaction, Mannich reaction, condensation reaction with urea, and condensation reaction with ketone.
- carboxylic acids that can be used to modify the amines include maleic acid, fumaric acid, itaconic acid, succinic acid, glutaric acid, suberic acid, adipic acid, azelaic acid, sebacic acid, dimer acid, and trimer acid.
- phthalic acid isophthalic acid, terephthalic acid, trimellitic acid, trimesic acid, pyromellitic acid, tetrahydrophthalic acid, hexahydrophthalic acid, endomethylenetetrahydrophthalic acid, and other aliphatic, aromatic or alicyclic polybasic acids, etc. are mentioned.
- Isocyanate compounds that can be used to modify the amines include, for example, 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, diphenylmethane-4,4'-diisocyanate, phenylene diisocyanate, xylylene diisocyanate, Aromatics such as tetramethylxylylene diisocyanate, 1,5-naphthylene diisocyanate, 1,5-tetrahydronaphthalene diisocyanate, 3,3′-dimethyldiphenyl-4,4′-diisocyanate, dianisidine diisocyanate and tetramethylxylylene diisocyanate Diisocyanates; alicyclic diisocyanates such as isophorone diisocyanate, dicyclohexylmethane-4,4′-diisocyanate, trans-1,4-cyclohexyl diisocyanate and norbornene di
- isocyanate compounds can be used in the form of modified products such as carbodiimide-modified, isocyanurate-modified and biuret-modified, and can also be used in the form of blocked isocyanates blocked with various blocking agents.
- polythiol-based curing agent examples include pentaerythritol tetrakis (3-mercaptopropionate), pentaerythritol tetrakis (thioglycolate), dipentaerythritol hexakis (3-mercaptopropionate), and dipentaerythritol hexakis.
- imidazole curing agent examples include 2-methylimidazole, 2-ethyl-4-methylimidazole, 2-isopropylimidazole, 2-undecylimidazole, 2-heptadecylimidazole, 2-phenylimidazole, 2-phenyl- 4-methylimidazole, 2-aminopropylimidazole, imidazolesilane (eg, 2MUSIZ, manufactured by Shikoku Chemical Industry Co., Ltd.), and the like.
- imidazolesilane eg, 2MUSIZ, manufactured by Shikoku Chemical Industry Co., Ltd.
- imidazole compounds may be modified in the same manner as the amine-based curing agent, or imidazole salts, which are salts of the imidazoles with trimellitic acid, isocyanuric acid, boron, or the like.
- Examples of commercially available curing agents include ADEKA HARDNER EH-3636AS, ADEKA HARDNER EH-4351S (manufactured by ADEKA; dicyandiamide type latent curing agent), ADEKA HARDNER EH-5011S, ADEKA HARDNER EH-5046S (manufactured by ADEKA; imidazole type latent curing agent), ADEKA HARDNER EH-4357S, ADEKA HARDENER EH-5057P, ADEKA HARDENER EH-5057PK (manufactured by ADEKA; polyamine type latent curing agent), Amicure PN-23, Amicure PN-40 (manufactured by Ajinomoto Fine Techno ; amine adduct-based latent curing agent), Amicure VDH (manufactured by Ajinomoto Fine Techno; hydrazide-based latent curing agent), Fujicure FXR-1020 (manufactured by T
- the amount of the curing agent is not particularly limited, it is preferably 0 to 500 parts by mass, more preferably 0 to 100 parts by mass, based on 100 parts by mass of the epoxy resin.
- curing agent and a known epoxy resin curing accelerator can be used together as needed.
- curing accelerators include phosphines such as triphenylphosphine; phosphonium salts such as tetraphenylphosphonium bromide; amines such as benzyldimethylamine and 2,4,6-tris(dimethylaminomethyl)phenol; trimethylammonium chloride.
- quaternary ammonium salts such as; 3-(p-chlorophenyl)-1,1-dimethylurea, 3-(3,4-dichlorophenyl)-1,1-dimethylurea, 3-phenyl-1,1-dimethylurea, Complexes of ureas such as isophorone diisocyanate-dimethylurea and tolylene diisocyanate-dimethylurea, boron trifluoride and amines, and complexes of boron trifluoride and an ether compound.
- These curing accelerators may be used alone or in combination of two or more.
- the content of the epoxy resin curing accelerator is not particularly limited and can be appropriately set according to the application of the curable resin composition.
- the curable resin composition of the present invention can contain a silane coupling agent.
- Silane coupling agents include, for example, ⁇ -aminopropyltriethoxysilane, N- ⁇ -(aminoethyl)- ⁇ -aminopropyltriethoxysilane, N- ⁇ -(aminoethyl)-N′- ⁇ -(amino ethyl)- ⁇ -aminopropyltriethoxysilane, ⁇ -anilinopropyltriethoxysilane, ⁇ -glycidoxypropyltriethoxysilane, ⁇ -(3,4-epoxycyclohexyl)ethyltriethoxysilane, vinyltriethoxysilane, N- ⁇ -(N-vinylbenzylaminoethyl)- ⁇ -aminopropyltriethoxysilane, ⁇ -methacryloxypropyltrimethoxysilane,
- a filler can be contained in the curable resin composition of the present invention.
- fillers include silica such as fused silica and crystalline silica; magnesium hydroxide, aluminum hydroxide, zinc molybdate, calcium carbonate, silicon carbonate, calcium silicate, potassium titanate, beryllia, zirconia, zircon, phosphor, Powders of stellite, steatite, spinel, mullite, titania, etc., or spherical beads thereof; glass fibers, pulp fibers, synthetic fibers, ceramic fibers, and the like.
- the curable resin composition of the present invention can be used by dissolving in various solvents, preferably organic solvents.
- Suitable organic solvents include ethers such as tetrahydrofuran, 1,2-dimethoxyethane and 1,2-diethoxyethane; alcohols such as furyl alcohol and tetrahydrofurfuryl alcohol; ketones such as methyl ethyl ketone, methyl isopropyl ketone and methyl butyl ketone; aromatic hydrocarbons such as benzene, toluene and xylene; triethylamine, pyridine, dioxane and acetonitrile.
- the curable resin composition of the present invention may further contain other various additives as necessary.
- the additives include phosphorus antioxidants, phenolic antioxidants and sulfur antioxidants; ultraviolet absorbers and hindered amine light stabilizers; phenolic compounds such as biphenol; Diluents; non-reactive diluents (plasticizers) such as dioctyl phthalate, dibutyl phthalate, benzyl alcohol and coal tar; reinforcing materials such as glass cloth, aramid cloth and carbon fiber; pigments; candelilla wax, carnauba wax, Lubricants such as Japan wax, wart wax, beeswax, lanolin, spermaceti, montan wax, petroleum wax, aliphatic waxes, aliphatic esters, aliphatic ethers, aromatic esters and aromatic ethers; thickeners; thixotropic agents; Commonly used additives such as antifoaming agents; rust inhibitors; colloidal silica and coll
- the resin composition of the present invention is not particularly limited in its application, but it is a one-component curing resin composition because it is possible to adjust the balance between curability and storage stability. It can be used as paints and adhesives for concrete, cement mortar, various metals, leather, glass, rubber, plastics, wood, cloth, paper and the like.
- Example 1 2-Ethyl-4-methylimidazole [EMI] and N-(2-ethylhexyl)phthalimide [2EHPI] were mixed in a 1:1 ratio to obtain a homogeneous mixture.
- FIG. 1 shows the UV spectrum [EMI+2EHPI] measurement results of the obtained mixture.
- the UV spectrum [EMI] of 2-ethyl-4-methylimidazole and the UV spectrum [2EHPI] of N-(2-ethylhexyl)phthalimide were measured, and the UV spectrum [sum ( EMI+2EHPI)] is also shown in FIG.
- the curable resin composition was placed in a glass bottle and cured by heating at 150 ° C. for 1 hour.
- a novel charge-transfer complex was obtained as shown in the above example. Moreover, it is clear that the charge transfer complex is useful as an epoxy resin curing agent, and that the curable resin composition obtained by containing the epoxy resin and the charge transfer complex has excellent curability and storage stability. is.
- a one-component curable resin composition that is excellent in curability and storage stability. It can be suitably used for paints, structural adhesives and the like.
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Abstract
Description
エポキシ樹脂を前記用途に使用する場合、通常は硬化剤と組み合わせて使用され、該硬化剤としては、酸無水物系硬化剤、アミン系硬化剤、フェノール系硬化剤等の種々の硬化剤が知られている。
電荷移動錯体は、電子受容-供与錯体(Electron-donor-acceptor complex)とも呼ばれるものであり、電荷が分子間で移動できる2つ以上の異なる分子、又は分子内において電子受容部位と電子供与部位を有して電子が移動できる1つの分子からなる会合体である。
一般式(1)中、R1、R2及びR3は、それぞれ独立して、水素原子又は置換基を有してもよい炭素原子数が1~20の炭化水素基を表し、R4は、置換基を有してもよい炭素原子数1~10の二価の炭化水素基を表し、環Aは、置換基を有してもよいベンゼン環、置換基を有してもよいシクロヘキサン環、又は置換基を有してもよいノルボルネン環を表す。
また、R9で表される、置換基を有してよい炭素原子数1~10の二価の炭化水素基を構成する炭化水素基としては、例えば、メチレン基、エチレン基、プロピレン基、ブチレン基、ペンチレン基、へキシレン基、ヘプチレン基、オクチレン基、ノニレン基及びデシレン基等が挙げられる。
また、R6~R9における置換基としては、アルキル基、アルコキシ基、ハロアルキル基、ハロアルコキシ基、ハロゲン原子、ニトロ基、ニトリル基、アミノ基及びグリシジルエーテル基等が挙げられる。
本発明の硬化性樹脂組成物は、エポキシ樹脂及び前記電荷移動錯体を含有するものである。
また、これらのイミダゾール化合物を前記アミン系硬化剤と同様に変性したものあるいは、前記イミダゾール類と、トリメリット酸、イソシアヌル酸、ホウ素等との塩であるイミダゾール塩類であってもよい。
硬化剤は、単独で用いてもよいし、2種以上を併用してもよい。
実施例で使用した、電子受容部位を有する化合物及びイミダゾール部位及び電子受容部位を分子中に有する化合物の最低被占軌道(LUMO)は、Gaussian 09, EM64L-G09Rev.B.01を使用し、密度半関数法B3LYP/6-31G(d, p)レべルの理論において、対称性を考慮なしに構造最適化し、いずれの最適化された構造も調和振動周波数計算により定常点が局所的な最小値であることを確認後、算出した。結果を表1に示した。
2-エチル-4-メチルイミダゾール〔EMI〕とN-(2-エチルヘキシル)フタルイミド〔2EHPI〕とを1:1の比率にて混合して均一な混合物を得た。得られた混合物のUVスペクトル〔EMI+2EHPI〕測定結果を図1に示す。
比較として、2-エチル-4-メチルイミダゾールのUVスペクトル〔EMI〕及びN-(2-エチルヘキシル)フタルイミドのUVスペクトル〔2EHPI〕を測定し、これらのUVスペクトルを合算した場合のUVスペクトル〔sum(EMI+2EHPI)〕を図1にあわせて示した。
この結果から、2-エチル-4-メチルイミダゾール〔EMI〕とN-(2-エチルヘキシル)フタルイミド〔2EHPI〕とを1:1の比率にて混合して均一な混合物のUVスペクトルが、EMI及び2EHPIのUVスペクトルの合算値から長波長側にシフトしていることが確認され、電荷移動錯体が形成されていることが確認された。
ビスフェノールA型エポキシ樹脂(BISAEP)、2-エチル-4-メチルイミダゾール(EMI)及び電子受容部位を有する化合物の具体例として例示した化合物を表1に記載された配合比(モル)にて配合して、電荷移動錯体を含有する硬化性樹脂組成物を製造した。得られた硬化性樹脂組成物を用いて下記の評価を実施した。
ビスフェノールA型エポキシ樹脂(BISAEP)並びにイミダゾール部位及び電子受容部位を分子中に有する化合物の具体例として例示した化合物を表1に記載された配合比(モル)にて配合して硬化性樹脂組成物を製造した。得られた硬化性樹脂組成物を用いて下記の評価を実施した。
硬化性樹脂組成物をガラス瓶に入れて150℃、1時間加熱硬化させて、タックが無く、完全に固体状であることを確認し硬化したものを〇、そうでないものを×とした。
硬化性樹脂組成物を直径13mm、高さ40mmのガラス瓶に下から5分の1となる量入れてフタをした。これを平机の上で90°傾け、1分後の状態を観察して流動性があるかどうかを確認した。硬化性樹脂組成物の形状に変化が見られた場合は流動性があるとし、変化がない場合は流動性がないとした。評価を1日放置ごとに行い、流動性がなくなった時点で評価を終了した。流動性を維持できた日数を表1に示した。流動性を3日以上維持できた場合、貯蔵安定性が合格(〇)であると判断し、これに満たないものは貯蔵安定性不合格(×)と判断した。
Claims (10)
- 電子供与部位としてイミダゾール部位を有する電荷移動錯体。
- イミダゾール部位を有する化合物(a)に含まれる電子を、電子受容部位を有する化合物(b)が受容したものである、請求項1に記載された電荷移動錯体。
- 電子受容部位を有する化合物(b)の最低非占有軌道(LUMO)が、-1eV以下である、請求項2に記載の電荷移動錯体。
- 電子受容部位を有する化合物(b)が、イミド部位を有する化合物である、請求項2又は3に記載の電荷移動錯体。
- イミダゾール部位及び電子受容部位を分子中に有する化合物において、イミダゾール部位に含まれる電子を電子受容部位が受容したものである、請求項1に記載の電荷移動錯体。
- イミダゾール部位及び電子受容部位を分子中に有する化合物の最低非占有軌道(LUMO)が、-1eV以下である、請求項5に記載の電荷移動錯体。
- 電子受容部位がイミド部位である、請求項5又は6に記載の電荷移動錯体。
- 請求項1~8の何れか1項に記載の電荷移動錯体からなるエポキシ樹脂用硬化剤。
- エポキシ樹脂及び請求項1~8の何れか1項に記載の電荷移動錯体を含有する硬化性樹脂組成物。
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| US18/262,337 US20240109869A1 (en) | 2021-02-03 | 2022-01-25 | Charge transfer complex |
| JP2022579460A JP7801260B2 (ja) | 2021-02-03 | 2022-01-25 | 電荷移動錯体 |
| CN202280009944.8A CN116710436A (zh) | 2021-02-03 | 2022-01-25 | 电荷转移络合物 |
| EP22749545.4A EP4289821A4 (en) | 2021-02-03 | 2022-01-25 | Charge transfer complex |
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| WO2024203144A1 (ja) * | 2023-03-30 | 2024-10-03 | 日本化薬株式会社 | 硬化性樹脂組成物およびその硬化物 |
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| WO2024203144A1 (ja) * | 2023-03-30 | 2024-10-03 | 日本化薬株式会社 | 硬化性樹脂組成物およびその硬化物 |
| JP7614458B1 (ja) * | 2023-03-30 | 2025-01-15 | 日本化薬株式会社 | 硬化性樹脂組成物およびその硬化物 |
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| US20240109869A1 (en) | 2024-04-04 |
| KR20230142464A (ko) | 2023-10-11 |
| JP7801260B2 (ja) | 2026-01-16 |
| JPWO2022168670A1 (ja) | 2022-08-11 |
| EP4289821A4 (en) | 2025-01-08 |
| CN116710436A (zh) | 2023-09-05 |
| EP4289821A1 (en) | 2023-12-13 |
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