WO2021238974A1 - Dispositif efficace de distribution de colle et d'assemblage et procédé d'assemblage utilisant ledit dispositif - Google Patents
Dispositif efficace de distribution de colle et d'assemblage et procédé d'assemblage utilisant ledit dispositif Download PDFInfo
- Publication number
- WO2021238974A1 WO2021238974A1 PCT/CN2021/096028 CN2021096028W WO2021238974A1 WO 2021238974 A1 WO2021238974 A1 WO 2021238974A1 CN 2021096028 W CN2021096028 W CN 2021096028W WO 2021238974 A1 WO2021238974 A1 WO 2021238974A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- dispensing
- substrate
- assembly
- bracket
- support
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0208—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
Definitions
- the present invention relates to the assembly technology of semiconductor or electrical components, in particular to a high-efficiency glue dispensing assembly equipment and an assembly method using the equipment.
- the assembly of two components often uses a dispensing process, such as the link between the bracket and the substrate in the assembly of the mobile phone camera module, and in some modules, the holder with the lens lens is attached to the support frame. Bonding to the substrate requires a bonding or dispensing process.
- the purpose of the present invention is to provide a high-efficiency glue dispensing assembly equipment and an assembly method using the equipment, which can solve the above-mentioned problems.
- An efficient dispensing assembly equipment includes a substrate feeding line, a support feeding line, a dispensing module, a time difference compensation and a support picking module, an assembly module and an automatic unloading module.
- a dispensing position and a packaging position are arranged on the substrate feeding line, and the packaging position is arranged adjacent to the time difference compensation and support pickup module.
- the time difference compensation and support pickup module is arranged between the substrate feeding line and the support feeding line, and the upstream end of the time difference compensation and support pickup module is aligned with the downstream end of the support feeding line, and the time difference compensation And the downstream end of the support pickup module is aligned with the assembly module downstream of the substrate feeding line.
- the dispensing module, the assembly module and the automatic blanking module are arranged in sequence from upstream to downstream along the substrate feeding line, and the automatic blanking module is arranged at the end of the substrate feeding line to package well
- the semi-finished products of the substrate and the support are directly conveyed to the automatic unloading module from the end of the substrate feeding line.
- the substrate feeding line and the support feeding line are arranged in parallel, and both are arranged on the same side of the time difference compensation and bracket picking module, and the automatic blanking module is arranged on the side of the time difference compensation and bracket picking module. The other side.
- the substrate feeding line includes a substrate feeding box, a substrate feeding track, and a traction jaw assembly
- the substrate feeding box is arranged at the upstream end of the substrate feeding track
- the traction jaw assembly is driven It is arranged on one side of the substrate loading track to clamp the substrate from the side and transport it from the substrate loading box to the dispensing position and the packaging position.
- the substrate loading box includes a carrying clip and an upper loading plate, and a substrate X push shaft is set on the outer end of the substrate loading track directly opposite to the substrate loading box for carrying the carrier in the substrate loading box.
- the magazine is pushed to the substrate loading track.
- the support feeding line includes a support magazine, a support tray, a support loading track, and a tray loading and unloading assembly.
- a support feeding position is provided at the end of the support loading track, and the tray loading and unloading assembly It reciprocates between the holder material box and the holder feeding position to realize the loading and unloading of the holder tray.
- the dispensing module includes a dispensing head, a dispensing camera, a dispensing runner, a dispensing adsorption mechanism, and a dispensing pressing frame mechanism; the dispensing head and the dispensing camera are parallel through the dispensing runner Sliding on the substrate feeding track, the dispensing adsorption mechanism is vertically movable and arranged directly below the dispensing position, and the dispensing pressing frame mechanism is vertically movable and arranged directly above the dispensing position.
- the time difference compensation and bracket pickup module includes a bracket pickup camera, a bracket pickup head, a transfer mechanism and a bracket transfer flow channel group, the bracket transfer flow channel group includes a camera flow channel and a pickup flow channel; the bracket pickup camera It is slidably arranged on the camera flow channel and reciprocating between the transfer mechanism and the support feeding position; the bracket picking head is slidably arranged on the picking flow channel, and the support picking head is provided between the transfer mechanism and the support The pick-up camera reciprocates between the material levels and lags behind the bracket to grab the bracket on the bracket carrier onto the transfer mechanism.
- the assembly module includes an assembly pickup camera, an assembly pickup head, a bracket waste box, a posture adjustment camera, an assembly sealing camera, an assembly adsorption mechanism, and an assembly compression frame mechanism;
- the assembly pickup camera is arranged on the camera flow channel Adjacent to the transfer mechanism to obtain the positioning information of the transfer mechanism;
- the assembly pickup head is slidably arranged on the pickup runner, and the assembly pickup head reciprocates between the transfer mechanism and the packaging position to grasp the transfer
- the bracket on the mechanism is transferred;
- the bracket waste box is arranged adjacent to the transfer mechanism, so that the assembly pickup head can transfer the defective bracket identified by the assembly pickup camera to the transfer mechanism to the bracket waste box;
- the posture adjustment camera is set in the transfer Between the mechanism and the packaging position to identify the posture and coordinates of the bracket grasped by the assembly pick-up head;
- the assembly and sealing camera is arranged directly above the packaging position to obtain the posture and coordinates of the substrate at the packaging position;
- the assembly The suction mechanism is arranged directly below the packaging position and can
- the dispensing module includes a plurality of dispensing groups consisting of a dispensing head, a dispensing camera, a dispensing adsorption mechanism, and a dispensing press frame mechanism;
- the substrate feeding line includes a substrate feeding track provided Multiple groups of traction jaw components; the number of groups of the traction jaw components is not less than the number of groups of the dispensing group.
- An assembly method using the above-mentioned high-efficiency glue dispensing assembly equipment includes:
- the substrate loading line clamps the substrate in the substrate loading box to the glue position on the substrate loading track through the pulling jaw assembly.
- the dispensing camera of the dispensing module collects the picture information on the dispensing position to identify whether there is a substrate; when it is determined that there is a substrate, the dispensing adsorption mechanism absorbs the substrate from below the dispensing position, and the dispensing pressure
- the frame mechanism presses down the positioning substrate from the top of the dispensing position, and the dispensing head moves down to dispense the substrate; after dispensing, the dispensing head moves up, the dispensing adsorption mechanism moves down, and the dispensing pressure frame mechanism moves up.
- the traction clamping jaw assembly clamps the glued substrate and sends it to the packaging position for assembly with the bracket.
- the tray loading and unloading component of the support feeding line pushes the support magazine with the support tray to the end of the support feeding track to set the support feeding position;
- the bracket picks up the camera to detect the bracket supply level and the material level status of the transfer mechanism.
- the bracket pick-up head picks up the bracket in the bracket tray and transfers it To the empty material level of the transfer mechanism until the material level of the transfer mechanism is full.
- Component packaging assembling the pickup camera to obtain the positioning information of the transfer mechanism, the assembly pickup head grabs the bracket on the transfer mechanism and transfers it; if the bracket in the transfer mechanism obtained by the assembly pickup camera is a defective part, the assembly pickup head will pick up the defect The bracket is transferred to the bracket waste box; if the bracket in the transfer mechanism obtained by the assembly pick-up camera is a qualified part, the posture adjustment camera obtains the bracket posture and coordinates captured by the assembly pickup head, and the assembly and sealing camera obtains the packaging position The posture and coordinates of the substrate are adjusted by the assembly pickup head to match the posture of the substrate on the packaging position. At the same time, the posture adjusted support is transferred to the substrate on the packaging position; the assembly suction mechanism is removed from the package. The substrate is adsorbed under the position, and the frame pressing mechanism is assembled to press the support and the substrate from above the packaging position.
- the present invention has the beneficial effects: by arranging the substrate feeding line and the support feeding line in parallel on the same side of the time difference compensation and support picking module, the equipment space occupancy rate is reduced; The material is compensated for time difference; the inspection camera is used to detect whether the bracket grasped by the pick-up head is qualified or not, which improves the qualified rate of the finished product; through the assembly method, the overall work efficiency is improved, the production capacity is increased, the cost is reduced, and the automation rate is increased.
- Figure 1 is a schematic diagram of the layout of a high-efficiency glue dispensing assembly equipment according to the present invention
- Figure 2 is a schematic diagram of a method for packaging with equipment.
- Substrate loading line 101. Substrate loading box; 102. Substrate loading track; 103. Traction jaw assembly;
- Dispensing module 301, main dispensing head; 302, auxiliary dispensing head; 303, dispensing camera; 304, dispensing runner; 305, dispensing adsorption mechanism; 306, dispensing pressure frame mechanism;
- Time difference compensation and bracket pickup module 401, bracket pickup camera; 402, bracket pickup head; 403, transfer mechanism; 404, camera runner; 405, pickup runner;
- Assembly module 500. Assembly module; 501. Assembly pickup camera; 502. Assembly pickup head; 503. Scaffolding waste box; 504. Posture adjustment camera; 505. Assembly and sealing camera; 506. Assembly adsorption mechanism; 507. Assembly frame pressing mechanism;
- a high-efficiency dispensing assembly equipment including a substrate feeding line 100, a support feeding line 200, a dispensing module 300, a time difference compensation and bracket picking module 400, an assembly module 500 and an automatic unloading module 600 .
- a dispensing position A and a packaging position B are arranged on the substrate feeding line 100, and the packaging position B is arranged adjacent to the time difference compensation and bracket picking module 400.
- the time difference compensation and support picking module 400 is arranged between the substrate feeding line 100 and the support feeding line 200, and the upstream end of the time difference compensation and support picking module 400 is aligned with the downstream end of the support feeding line 200 , The downstream end of the time difference compensation and support pick-up module 400 is aligned with the assembly module 500 downstream of the substrate loading line 100.
- the dispensing module 300, the assembly module 500 and the automatic unloading module 600 are arranged in sequence along the substrate feeding line 100 from upstream to downstream, and the automatic unloading module 600 is arranged on the substrate feeding line 100 At the end, the packaged substrate and the semi-finished product of the bracket are directly transported from the end of the substrate feeding line 100 to the automatic unloading module 600.
- the substrate feeding line 100 and the support feeding line 200 are arranged in parallel, and both are arranged on the same side of the time difference compensation and support picking module 400, and the automatic blanking module 600 is arranged on the time difference compensation and support Pick the other side of the module 400. In this way, the equipment space occupancy rate is reduced.
- the substrate loading line 100 includes a substrate loading box 101, a substrate loading track 102, and a traction jaw assembly 103.
- the substrate loading box 101 is arranged at the upstream end of the substrate loading track 102, and the traction jaw assembly 103
- the drive is arranged on one side of the substrate loading track 102 to clamp the substrate from the side and transport the substrate from the substrate loading box 101 to the dispensing position A and the packaging position B.
- the substrate loading box 101 includes a carrying clip and an upper carrier board, and a substrate X push shaft is provided on the outer end of the substrate loading track 102 facing the substrate loading box 101, for loading the substrate into the magazine The carrier clip in 101 is pushed to the substrate loading track 102.
- the support feeding line 200 includes a support magazine 201, a support tray 202, a support loading track 203, and a tray loading and unloading assembly.
- a support feed position C is provided at the end of the support loading track 203, and the tray is loaded and unloaded.
- the components reciprocate between the rack material box 201 and the rack supply position C to realize the loading and unloading of the rack carrier disk 202.
- the dispensing module 300 includes a dispensing head (301/302), a dispensing camera 303, a dispensing flow channel 304, a dispensing adsorption mechanism 305, and a dispensing pressing frame mechanism 306.
- the dispensing head (301/302) and the dispensing camera 303 slide parallel to the substrate loading track 102 through the dispensing flow channel 304, and the dispensing adsorption mechanism 305 moves up and down and is arranged directly below the dispensing position A ,
- the dispensing and pressing frame mechanism 306 moves up and down and is arranged directly above the dispensing position A.
- the dispensing head (301/302) includes a main dispensing head 301 and an auxiliary dispensing head 302, and the dispensing camera 303 is disposed adjacent to the main dispensing head 301.
- the glue dispensing module 300 includes multiple glue dispensing groups consisting of a glue head (301/302), a glue camera 303, a glue adsorption mechanism 305, and a glue press frame mechanism 306.
- the substrate loading line 100 includes multiple sets of traction jaw assemblies 103 arranged on the substrate loading track 102. The number of groups of the traction jaw assembly 103 is not less than the number of groups of the glue dispensing group.
- two sets of traction jaw assemblies 103 are provided, and two sets of dispensing groups are provided.
- two sets of traction jaw assemblies 103 can be provided to provide a set of dispensing groups.
- the substrate on the first group of traction jaw assembly 103 is glued and transported to the packaging position B. While being transported, the dispensing group dispenses glue on the substrate on the second group of traction jaw assembly 103 to cancel A group of dispensing groups to reduce costs.
- the time difference compensation and bracket pickup module 400 includes a bracket pickup camera 401, a bracket pickup head 402, a transfer mechanism 403, and a bracket transfer flow channel group.
- the bracket transfer flow channel group includes a camera flow channel 404 and a pickup flow channel 405.
- the bracket pick-up camera 401 is slidably arranged on the camera flow channel 404, and reciprocates between the transfer mechanism 403 and the bracket feeding position C.
- the bracket pickup head 402 is slidably arranged on the pickup flow channel 405, and the bracket pickup head 402 reciprocates between the transfer mechanism 403 and the bracket feeding position C and lags behind the bracket pickup camera 401 to move
- the bracket on the bracket carrier 202 is grabbed onto the transfer mechanism 403.
- the assembly module 500 includes an assembly pickup camera 501, an assembly pickup head 502, a bracket waste box 503, a posture adjustment camera 504, an assembly sealing camera 505, an assembly suction mechanism 506, and an assembly compression frame mechanism 507.
- the assembly pickup camera 501 is arranged on the camera flow channel 404 adjacent to the transfer mechanism 403 to obtain the positioning information of the transfer mechanism 403.
- the assembly pickup head 502 is slidably arranged on the pickup flow channel 405, and the assembly pickup head 502 reciprocates between the transfer mechanism 403 and the packaging position B to grab the bracket on the transfer mechanism 403 and transfer it.
- the bracket waste box 503 is arranged adjacent to the transfer mechanism 403 so that the assembly pickup head 502 can transfer the defective bracket identified by the assembly pickup camera 501 to the transfer mechanism 403 to the bracket waste box 503.
- the posture adjustment camera 504 is arranged between the transfer mechanism 403 and the packaging position B to recognize the posture and coordinates of the bracket grasped by the assembly pickup 502.
- the assembly and sealing camera 505 is set directly above the packaging position B to obtain the posture and coordinates of the substrate at the packaging position B.
- the assembly suction mechanism 506 is arranged directly below the packaging position B and can move up and down.
- the assembling and pressing frame mechanism 507 is arranged directly above the packaging position B and can move up and down.
- the method is as follows.
- the substrate loading line 100 clamps the substrate in the substrate loading box 101 to the dispensing position A on the substrate loading track 102 through the pulling jaw assembly 103.
- the substrate is dispensed, and the dispensing camera 303 of the dispensing module 300 collects the picture information on the dispensing position A to identify whether there is a substrate.
- the dispensing adsorption mechanism 305 will absorb the substrate from below dispensing position A, and the dispensing pressing frame mechanism 306 will press down the positioning substrate from above dispensing position A, and the dispensing head (301/302) will move down Dispense glue on the substrate.
- the dispensing head (301/302) moves up, the dispensing suction mechanism 305 moves down, the dispensing press frame mechanism 306 moves up, and the gripper assembly 103 is pulled to hold the glued substrate and sent to The package position B is to be assembled with the bracket.
- the tray loading and unloading assembly of the support feeding line 200 pushes the support box 201 with the support tray 202 to the end of the support feeding track 203 to set the support feeding position C.
- the bracket pick-up camera 401 detects the bracket supply level C and the material level status of the transfer mechanism 403.
- the bracket pickup head 402 picks up the bracket The support in the tray 202 is transferred to the empty material position of the transfer mechanism 403 until the material position of the transfer mechanism 403 is full.
- the pickup camera 501 is assembled to obtain the positioning information of the transfer mechanism 403, and the pickup head 502 is assembled to grab the bracket on the transfer mechanism 403 and transfer it. If the bracket in the transfer mechanism 403 obtained by the assembly pickup camera 501 is a defective part, the assembly pickup head 502 transfers the picked up defective bracket to the bracket waste box 503. If the bracket in the transfer mechanism 403 obtained by the assembly pickup camera 501 is a qualified part, the posture adjustment camera 504 obtains the bracket posture and coordinates captured by the assembly pickup head 502, and at the same time, the assembly and sealing camera 505 obtains the position B at the package position. The posture and coordinates of the substrate are adjusted by the assembly pickup head 502 to match the posture of the substrate on the packaging position B.
- the posture adjusted support is transferred to the substrate on the packaging position B.
- the assembly suction mechanism 506 suctions the substrate from below the packaging position B, and the assembly compression frame mechanism 507 compresses the support and the substrate from above the packaging position B.
- the semi-finished product of the assembly is output.
- the method may also include manual inspection and oven baking steps, that is, the semi-finished product of the assembly is manually re-checked, and then the semi-finished product of the qualified assembly is oven-baked to meet the requirements, and the finished product is finally put into storage.
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Abstract
L'invention concerne un dispositif efficace de distribution de colle et d'assemblage et un procédé d'assemblage utilisant ledit dispositif. Ledit dispositif comprend une ligne d'alimentation en substrat (100), une ligne d'alimentation en support (200), un module de distribution de colle (300), un module de compensation de différence de temps et de capture de support (400), un module d'assemblage (500) et un module d'évacuation automatique (600) ; et un poste de distribution de colle (A) et un poste d'emballage (B) sont disposés sur la ligne d'alimentation en substrat (100). Le module de compensation de différence de temps et de capture de support (401) est disposé entre la ligne d'alimentation en substrat (100) et la ligne d'alimentation en support (200). La ligne d'alimentation en substrat (100) et la ligne d'alimentation en support (200) sont disposées en parallèle sur le même côté du module de compensation de différence de temps et de capture de support (400), ce qui réduit le taux d'occupation d'espace du dispositif ; une compensation de différence de temps est effectuée sur différents matériaux fournis au moyen d'un mécanisme de transfert ; la qualification ou non d'un support saisi par une tête de capture est testée au moyen d'une caméra de détection, ce qui augmente le taux de qualification de produits finis ; et le procédé d'assemblage augmente l'efficacité globale de travail, améliore la capacité de production, réduit le coût et augmente le taux d'automatisation.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010465873.5A CN111604220B (zh) | 2020-05-28 | 2020-05-28 | 一种高效点胶组装设备及采用该设备的组装方法 |
| CN202010465873.5 | 2020-05-28 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2021238974A1 true WO2021238974A1 (fr) | 2021-12-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2021/096028 Ceased WO2021238974A1 (fr) | 2020-05-28 | 2021-05-26 | Dispositif efficace de distribution de colle et d'assemblage et procédé d'assemblage utilisant ledit dispositif |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN111604220B (fr) |
| WO (1) | WO2021238974A1 (fr) |
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| CN114273161A (zh) * | 2021-12-29 | 2022-04-05 | 威准(厦门)自动化科技有限公司 | 一种传感器点胶组装一体机 |
| CN114310227A (zh) * | 2022-01-05 | 2022-04-12 | 广东立迪智能科技有限公司 | 一种tws耳机盒在线式组装贴合设备 |
| CN114308545A (zh) * | 2022-01-06 | 2022-04-12 | 江苏鑫城包装科技有限公司 | 一种用于酒盒的点胶设备 |
| CN114643169A (zh) * | 2022-04-15 | 2022-06-21 | 深圳市联合东创科技有限公司 | 一种电子烟点胶组装设备 |
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| CN114914076A (zh) * | 2021-12-10 | 2022-08-16 | 金动力智能科技(深圳)有限公司 | 一种5g及新能源汽车电感共模组装智能制造自动化一体机 |
| CN114273161A (zh) * | 2021-12-29 | 2022-04-05 | 威准(厦门)自动化科技有限公司 | 一种传感器点胶组装一体机 |
| CN114212510A (zh) * | 2021-12-30 | 2022-03-22 | 长沙衡开智能科技有限公司 | 一种焊丝工字轮自动上下料方法 |
| CN114212510B (zh) * | 2021-12-30 | 2024-03-26 | 长沙衡开智能科技有限公司 | 一种焊丝工字轮自动上下料方法 |
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| CN114643169A (zh) * | 2022-04-15 | 2022-06-21 | 深圳市联合东创科技有限公司 | 一种电子烟点胶组装设备 |
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| CN115263886A (zh) * | 2022-08-10 | 2022-11-01 | 立铠精密科技(盐城)有限公司 | 一种自动化组装设备 |
| CN115245890A (zh) * | 2022-08-11 | 2022-10-28 | 苏州晟成智能装备有限公司 | 一种光伏组件接线盒组装用高效点胶设备及点胶方法 |
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| CN117056679A (zh) * | 2023-07-18 | 2023-11-14 | 深圳市世宗自动化设备有限公司 | 一种轨迹插补方法、装置、设备及计算机可读存储介质 |
| CN118248815A (zh) * | 2024-05-30 | 2024-06-25 | 江苏通云交通发展有限公司 | 一种超大面光源led灯板封装设备及其生产工艺 |
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| CN111604220B (zh) | 2021-06-25 |
| CN111604220A (zh) | 2020-09-01 |
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