WO2020118663A1 - Adjustable vacuum heat insulation glass plate provided with metal brazed sandwich rolling supported by protective frame - Google Patents
Adjustable vacuum heat insulation glass plate provided with metal brazed sandwich rolling supported by protective frame Download PDFInfo
- Publication number
- WO2020118663A1 WO2020118663A1 PCT/CN2018/121139 CN2018121139W WO2020118663A1 WO 2020118663 A1 WO2020118663 A1 WO 2020118663A1 CN 2018121139 W CN2018121139 W CN 2018121139W WO 2020118663 A1 WO2020118663 A1 WO 2020118663A1
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- WO
- WIPO (PCT)
- Prior art keywords
- glass
- stainless steel
- brazing
- aluminum
- frame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C27/00—Joining pieces of glass to pieces of other inorganic material; Joining glass to glass other than by fusing
- C03C27/04—Joining glass to metal by means of an interlayer
- C03C27/042—Joining glass to metal by means of an interlayer consisting of a combination of materials selected from glass, glass-ceramic or ceramic material with metals, metal oxides or metal salts
- C03C27/046—Joining glass to metal by means of an interlayer consisting of a combination of materials selected from glass, glass-ceramic or ceramic material with metals, metal oxides or metal salts of metals, metal oxides or metal salts only
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C27/00—Joining pieces of glass to pieces of other inorganic material; Joining glass to glass other than by fusing
- C03C27/04—Joining glass to metal by means of an interlayer
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C27/00—Joining pieces of glass to pieces of other inorganic material; Joining glass to glass other than by fusing
- C03C27/06—Joining glass to glass by processes other than fusing
- C03C27/08—Joining glass to glass by processes other than fusing with the aid of intervening metal
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/24—Structural elements or technologies for improving thermal insulation
- Y02A30/249—Glazing, e.g. vacuum glazing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B80/00—Architectural or constructional elements improving the thermal performance of buildings
- Y02B80/22—Glazing, e.g. vaccum glazing
Definitions
- the invention relates to using vacuum brazing technology to braze and seal glass and metal to manufacture a functional glass plate. It belongs to the field of glass building materials.
- the mainstream of functional glass is insulating glass and vacuum glass.
- Insulating glass insulation performance is not ideal, because there is no mutual support between the two layers of glass, can not rely on each other, making the glass weak resistance to wind pressure, easy to break due to glass resonance. At the same time, because there is no protective frame around the insulating glass, it is easy to break the insulating glass due to bumping the glass corners during transportation and installation.
- Vacuum glass is supported by sandwiching two layers of glass plates, and the periphery is sealed and sealed by sealing and adhesive bonding.
- Vacuum glass is currently the best transparent energy-saving functional glass, with a series of advantages such as light weight, thin thickness, small heat transfer coefficient, good sound insulation effect, etc. It is an ideal energy-saving building material.
- the sealing adhesive around the vacuum glass is bonded to a low-temperature glass fusion seal, its manufacturing process, cost, yield, mechanical properties and size specifications are greatly restricted, and it is difficult to achieve the tempering treatment of the glass plate. The glass strength and safety performance are affected. Once the glass frit edge is damaged due to stress and other reasons, the entire vacuum glass will lose good sound insulation and thermal insulation performance.
- interlayer control vacuum insulation glass plate including flat glass, gap isolation support, aluminum or aluminum alloy brazing frame, stainless steel frame.
- the two flat glasses of equal size and corresponding to each other are separated and supported by the distribution of a series of convex points separated by the pressing roller, and the embossed glass plate supported by the frame gap isolation support, and then the frame gap of the two embossed glass plates is isolated Support the complementary cover and the hinged piece to make a hollow isolation gap between the two flat glasses.
- the flat glass frame gap is isolated on the joint of the supporting and sealing surface, and is covered with a closed-loop aluminum or aluminum alloy brazing frame with at least one joint inlaid in a “mountain” shape.
- the two glass plates constituting the spaced interlayer cavity correspond to each other in outline shape and size.
- the edges of the two glass plates are provided with a ring-shaped closed glass plate rolling gap with the same height as the raised point to isolate the supporting frame.
- the embossing of the glass sheet is carried out in the production stage of the original glass sheet, or in the tempering stage of the glass sheet.
- the outer side of the closed-loop aluminum or aluminum alloy frame with a "mountain” shape is wrapped with a "U"-shaped closed-loop corrugated stainless steel frame with the cross-section of the inverted “U”-shaped closed-loop corrugated stainless steel frame, and the hollow laminated glass
- the outer periphery of the panel is stretched and set, and the self-rebound of the closed-loop corrugated stainless steel frame is used to make the cross section be an inverted "U"-shaped closed-loop corrugated stainless steel frame, and the "mountain”-shaped closed loop outside the periphery of the hollow laminated glass panel
- the outer sides of the aluminum or aluminum alloy frame are tightly fitted together.
- the two glass edges are made of hollow laminated glass blanks inlaid with a "mountain" cross-section, which is connected with a closed-loop aluminum or aluminum alloy frame and a stainless-steel closed-loop protective frame.
- At least one glass blank is sent into the vacuum furnace, heated and evacuated, and electrothermal brazed to achieve vacuum brazing of the stainless steel frame, aluminum or aluminum alloy and glass, and unsealing the long-acting getter.
- the vacuum furnace is ventilated and cooled, the furnace is opened, and a vacuum insulation glass plate with a protective frame rolling support metal brazing interlayer control is prepared.
- Aluminum or aluminum alloy brazing materials include Al and brazing materials containing Al include AI-Si system, Al-Cu-Si system, and Zn-AI system.
- a method for manufacturing vacuum thermal insulation glass plate with protective frame rolling support metal brazing interlayer control including glass plate, aluminum or aluminum alloy brazing profile, stainless steel frame, vacuum brazing furnace. Between the two glass plates, a hollow interlayer is separated by a supporting frame. The two glass plate sealing covers and the surface and the edge of the glass plate are provided with aluminum or aluminum alloy brazed profiles. The aluminum alloy brazed profile frames are wrapped with stainless steel frames , Made into hollow laminated glass blank.
- the resistance of the aluminum or aluminum alloy frame among the three of the stainless steel frame, glass, aluminum or aluminum alloy frame is the smallest, the current in the aluminum or aluminum alloy frame is the largest, the aluminum or aluminum alloy frame quickly heats up, and itself quickly heats up and melts evenly.
- the molten solder and glass brazing surface and stainless steel brazing surface are fully immersed and wetted to achieve Brazing of glass surface and stainless steel surface by aluminum or aluminum alloy.
- the long-acting getter close to the edges of the two glass plates in the interlayer cavity between the two glass plates is unsealed.
- Aluminum alloy brazing material is used to reduce the brazing temperature between the glass and stainless steel frame, improve the brazing quality between glass and stainless steel, and reduce the difficulty of the brazing process.
- the corresponding closed-loop aluminum or aluminum alloy frame is also longer, so the brazed connection sealing layer formed is thicker, making the aluminum or aluminum alloy and glass It has high brazing strength with stainless steel and good airtight sealing performance.
- this phenomenon can be used to automatically and intelligently control the energized heating time, accurately control the brazing temperature, and achieve good vacuum brazing of aluminum or aluminum alloys with flat glass and stainless steel frames.
- the brazing layer of aluminum or aluminum alloy cools down, and gradually forms a temperature field with glass and stainless steel frame, the temperature tends to be consistent, and achieves a good brazing connection.
- the water vaporizes and evaporates instantly under vacuum to generate air pressure.
- the stainless steel frame quickly compacts the softened aluminum or aluminum alloy brazing layer and makes it exothermic and solidifies, and achieves a rapid and substantial cooling of the vacuum furnace.
- the aluminum or aluminum alloy brazing layer cools down, and gradually forms a temperature field with glass and stainless steel frames, the temperature tends to be consistent, and achieves a good brazing connection.
- the vacuum furnace is ventilated with air The air absorbs heat and expands to generate pressure.
- the stainless steel frame quickly compacts the softened aluminum or aluminum alloy brazing layer and makes it exothermic and solidifies.
- spray water to the vacuum furnace to make the water absorb air The heat reduces the temperature of the vacuum furnace, so that the glass in the stainless steel frame is moderately tempered, and then, or the cooling device provided in the vacuum furnace is turned on to cool the vacuum furnace.
- the aluminum or aluminum alloy brazing layer cools down, and gradually forms a temperature field with glass and stainless steel frames, the temperature tends to be consistent, and achieves a good brazing connection.
- the vacuum furnace is ventilated with air , The air absorbs heat and expands to generate pressure, and the stainless steel frame quickly compacts the softened aluminum or aluminum alloy brazing layer under the action of air pressure and allows it to radiate and solidify.
- the hot air is released and the cold air is filled. Cool the vacuum furnace, or turn on the cooling device in the vacuum furnace to cool the vacuum furnace.
- the aluminum or aluminum alloy brazing material in the stainless steel frame will naturally cool and solidify, causing the glass in the stainless steel frame to lose its tempering characteristics.
- the quality of glass and stainless steel brazed by aluminum or aluminum alloy is improved, and the characteristics of the glass in the tempered glass stainless steel frame are changed, so that the flat glass within the inner edge of the closed-loop stainless steel frame is still tempered glass, or the closed-loop stainless steel frame groove
- the wrapped glass is moderately tempered, or the glass wrapped in the closed-loop stainless steel frame groove loses the tempering characteristics and has a glass plate with vacuum interlayer.
- interlayer control vacuum insulation glass plate including flat glass, gap isolation support, aluminum paste, stainless steel frame. Its characteristics are: two flat glasses of equal size and corresponding to each other are separated and supported by a distribution of a series of convex points, which are rolled out by the pressing roller, and the embossed glass plate supported by the gap of the frame is isolated and supported by the gap of the flat glass
- the sealing surface is coated with closed-loop aluminum paste brazing material, and then the frame gap of the two embossed glass plates is isolated and supported by the complementary cover and the closing piece, so that a hollow isolation gap is spaced between the two flat glasses.
- the two glass plates constituting the spaced interlayer cavity correspond to each other in outline shape and size.
- the edges of the two glass plates are provided with a ring-shaped closed glass plate rolling gap with the same height as the raised point to isolate the supporting frame.
- the embossing of the glass sheet is carried out in the production stage of the original glass sheet, or in the tempering stage of the glass sheet.
- a closed-loop aluminum paste brazing film layer with a cross-section of "U" shape is coated and coated.
- the gap of the supporting frame left by the butt height of the point support corresponds to the thickness of the “U” shaped aluminum paste coating.
- the height of the gap of the supporting frame left by the butt height of the point support corresponds to the thickness of the “U” shaped aluminum paste coating.
- the outer surface of the closed-loop aluminum paste brazed film layer with a "U" cross-section is wrapped with a closed-loop corrugated stainless steel frame with a "U” cross-section.
- the groove in the corrugated stainless steel frame is filled with aluminum paste.
- the cross-section is an inverted "U”-shaped corrugated stainless steel frame, and the cross-section is a "U"-shaped closed-loop corrugated stainless steel frame, which is closely attached to the outside of the closed-loop aluminum paste brazing film layer.
- Two glass edge blanks are prepared, which are inlaid with a U-shaped cross section, and are connected with a closed-loop aluminum paste brazing film layer and a stainless steel closed-loop protective frame.
- the hollow laminated glass plate blank is dried and processed.
- At least one glass blank is sent into a vacuum furnace, heated and evacuated, and electrically brazed to achieve vacuum brazing of the stainless steel frame, aluminum paste, and glass, and to decapsulate the long-acting getter.
- the vacuum furnace is ventilated and cooled, the furnace is opened, and a vacuum insulation glass plate with a protective frame rolling support aluminum paste brazing interlayer control and regulation is prepared.
- Brazing aluminum paste includes low-temperature glass aluminum paste, medium-temperature glass aluminum paste, and high-temperature glass aluminum paste.
- a method for manufacturing a vacuum insulation glass plate with a protective frame rolling support aluminum paste brazing interlayer control includes glass plate, aluminum paste brazing profile, stainless steel frame and vacuum brazing furnace.
- the characteristic is that: between two glass plates, a hollow interlayer is separated by a supporting frame; two glass plate sealing covers and surfaces and the edge of the glass plate are provided with aluminum paste brazing profiles, and aluminum alloy brazing profiles are wrapped on the frame Stainless steel frame, made of hollow laminated glass blank.
- the resistance of the aluminum paste brazing film layer among the three of the stainless steel frame, glass, and aluminum paste brazing film layer is the smallest, the current in the aluminum paste brazing film layer is the largest, the aluminum paste brazing film layer rapidly heats up, and itself quickly heats up Melt evenly.
- the molten solder and glass brazing surface and stainless steel brazing surface are fully immersed and wetted to achieve Brazing of aluminum paste to glass surface and stainless steel surface.
- the long-acting getter close to the edges of the two glass plates in the interlayer cavity between the two glass plates is unsealed.
- the aluminum paste brazing material quickly heats up to become liquid aluminum, and the glass brazed with the stainless steel aluminum paste is not completely softened due to its poor thermal conductivity and short heating time.
- the stainless steel is not softened, and the surface of the oxide layer of the stainless steel reacts with aluminum, that is, the interface between the stainless steel and aluminum is also firmly bonded due to the chemical reaction.
- the temperature of 720°C is already the softening temperature of ordinary glass.
- Aluminum alloy brazing material is used to reduce the brazing temperature between the glass and stainless steel frame, improve the brazing quality between glass and stainless steel, and reduce the difficulty of the brazing process.
- the stainless steel frame should be deformed as much as possible to absorb the stress caused by the expansion and contraction of the aluminum paste brazing material to ensure the brazing quality between the stainless steel frame and the glass.
- the corresponding closed-loop aluminum paste frame is also longer, so the formed brazing connection sealing layer is thicker, making the aluminum paste braze with glass and stainless steel High strength and good airtight sealing performance.
- this phenomenon can be used to automatically and intelligently control the heating time of energization, accurately control the brazing temperature, and realize the vacuum brazing of aluminum paste, flat glass, and stainless steel frame.
- the aluminum paste brazing layer cools down, and gradually forms a temperature field with glass and stainless steel frames that tend to be consistent in temperature, and achieves a good brazing connection.
- directly spray water into the vacuum furnace to make the water Vacuum vaporizes and vaporizes instantly under vacuum to generate air pressure.
- the stainless steel frame quickly compacts the softened aluminum paste brazing layer and makes it exothermic and solidifies, and achieves a rapid and sharp temperature reduction of the vacuum furnace.
- the paste is a good conductor of heat, and the edge of the glass is wrapped with aluminum paste brazing material, so that the glass in the stainless steel frame can be evenly radiated and cooled, and the glass in the stainless steel frame is tempered. After that, the air is passed , Or turn on the cooling device in the vacuum furnace to cool the vacuum furnace.
- the aluminum paste brazing layer cools down, and gradually forms a temperature field with glass and stainless steel frame that tends to be consistent in temperature, and achieves a good brazing connection.
- air is introduced into the vacuum furnace. Endothermic heating and expansion generate pressure. Under the action of air pressure, the stainless steel frame quickly compacts the softened aluminum paste brazing layer and allows it to radiate and solidify.
- spray water to the vacuum furnace to make the water absorb the heat of the air. Lower the temperature to make the glass in the stainless steel frame moderately tempered. After that, or turn on the cooling device provided in the vacuum furnace to cool the vacuum furnace.
- the aluminum paste brazing layer cools down, and gradually forms a temperature field with glass and stainless steel frame that tends to be consistent in temperature, and achieves a good brazing connection.
- air is introduced into the vacuum furnace.
- the endothermic heating and expansion generate pressure.
- the stainless steel frame quickly compacts the softened aluminum paste brazing layer and makes it exothermic and solidifies.
- the hot air is released and the cold air is filled to cool the vacuum furnace.
- the cooling device installed in the vacuum furnace to cool the vacuum furnace the aluminum paste brazing material in the stainless steel frame will naturally cool down and solidify, so that the glass in the stainless steel frame loses its tempering characteristics.
- the quality of glass and stainless steel brazed by aluminum paste is improved, and the characteristics of the glass in the tempered glass stainless steel frame are changed, so that the flat glass within the inner edge of the closed-loop stainless steel frame is still tempered glass, or wrapped in the closed-loop stainless steel frame groove
- the glass is moderately tempered, or the glass wrapped in the closed-loop stainless steel frame groove loses the tempering characteristics and has a glass plate with vacuum interlayer.
- the protective frame is provided with a rolling support tin alloy brazing interlayer vacuum insulation thermal insulation glass plate, including a glass plate, a tin alloy brazing material, a support, and a stainless steel frame. Its characteristics are: two flat glasses of equal size and corresponding to each other, separated by a distribution of rolling convex points separated by a pressing roller, an embossed glass plate supported by a frame gap isolation support, a plate glass frame gap isolation support sealing surface On the top, compound tin alloy closed-loop solder. After that, the frame gap of the two embossed glass plates is isolated to support the complementary cover and the closing piece, so that a hollow isolation gap is formed between the two flat glasses.
- the two glass plates constituting the spaced interlayer cavity correspond to each other in outline shape and size.
- the edges of the two glass plates are provided with a ring-shaped closed glass plate rolling gap with the same height as the raised point to isolate the supporting frame.
- the embossing of the glass sheet is carried out in the production stage of the original glass sheet, or in the tempering stage of the glass sheet.
- At least one of them is provided with embossed glass plates and flat glass with raised points, or embossed glass plates and embossed glass plates.
- a closed-loop tin alloy brazing sheet is provided on the stretch support frame of the edge of the glass plate, and the interlocking cover is closed. Then, on the outer side of the periphery of the hollow laminated glass plate body, a closed-loop corrugated stainless steel frame with a U-shaped cross section is wrapped. The groove of the corrugated stainless steel frame is filled with tin alloy brazing material.
- a closed-loop tin alloy brazing sheet is tightly connected to the stretch support frame of the edge of the glass plate, and the self-rebound of the closed-loop corrugated stainless steel frame is used to make the cross-section "U"
- the "closed-loop corrugated stainless steel frame” is closely attached to the edges of the two plywood sheets wrapped with the closed-loop tin alloy brazing sheet to form the outer side of the closed-loop tin alloy brazing sheet and wrapped with a "U"-shaped corrugated stainless steel frame. Hollow laminated glass blank.
- At least one blank of the glass plate is sent into the vacuum furnace, heated and evacuated, and electrically brazed to realize vacuum brazing of the stainless steel frame, tin alloy and glass, and the long-acting getter is unsealed.
- the vacuum furnace is ventilated and cooled, the furnace is opened, and the tin alloy brazed interlayer vacuum-adjusted heat-insulating glass plate with a protective frame rolling support is prepared.
- the tin alloy brazing material includes Sn-9Zn tin alloy.
- a method for manufacturing a tin alloy brazing interlayer vacuum thermal insulation glass plate provided with a protective frame rolling support including a glass plate, an isolation support, a tin alloy brazing material, a stainless steel frame, and a vacuum brazing furnace.
- the characteristic is that: between two glass plates, a hollow interlayer is separated by an isolation support and a supporting frame; the two glass plate sealing covers and the surface and the edge of the glass plate are provided with tin alloy brazing material and tin alloy brazing material A stainless steel frame is wrapped on the frame to make a hollow laminated glass plate blank.
- At least one hollow laminated glass sheet blank is placed horizontally in a vacuum furnace provided with a supporting base, a fixed supporting jig or a tray. Close the vacuum furnace door, heat and evacuate the hollow laminated glass sheet blank in the vacuum furnace, when the heating temperature, vacuum degree and set vacuum time are reached.
- the tin alloy brazing sheet melts evenly when heated to 300°C. Under the capillary action of the contact gap between stainless steel and glass, glass and glass, stainless steel and stainless steel, and the cohesion of the solder after melting, the molten solder and glass brazing surface and stainless steel brazing surface are fully immersed and wetted to achieve Brazing of tin alloy to glass and stainless steel frame. At the same time, the long-acting getter close to the edges of the two glass plates in the interlayer cavity between the two glass plates is unsealed.
- the tin alloy brazing material has good cutting properties, considering that the linear expansion coefficients of glass and tin alloy brazing material differ greatly, in the cooling process, due to inconsistent shrinkage, a certain stress will be generated on the brazing surface. Therefore, the stainless steel frame is deformed as much as possible to absorb the stress caused by the thermal expansion and contraction of the tin alloy brazing material to ensure the brazing quality between the stainless steel frame and the glass.
- the corresponding closed-loop tin alloy frame is also longer, so the formed brazing connection sealing layer is thicker, making the tin alloy brazed to glass and stainless steel High strength and good airtight sealing performance.
- the air When the air is introduced into the vacuum furnace, the air absorbs heat and expands to generate pressure. Under the action of air pressure, the stainless steel frame quickly compacts the softened tin alloy brazing layer and allows it to release heat and solidify. After that, or open the vacuum furnace. Some cooling devices cool the vacuum furnace.
- the air is introduced into the vacuum furnace, the air absorbs heat and expands to generate pressure, and the stainless steel frame is quickly compressed by the softened tin alloy brazing layer under the action of air pressure and allowed to radiate and solidify. After that, by releasing hot air, Fill the cold air to cool the vacuum furnace, or turn on the cooling device in the vacuum furnace to cool the vacuum furnace.
- the tin alloy brazing material in the stainless steel frame will naturally cool and solidify.
- the quality of glass and stainless steel brazed by tin alloy is improved, and the flat glass is still tempered glass.
- the vacuum furnace door is opened, and finally the vacuum insulation glass panel of glass plate and glass plate and stainless steel frame and tin alloy vacuum brazing is obtained.
- Equipped with protective frame rolling support metal brazing interlayer control vacuum insulation glass plate its glass plate includes glass original sheet, tempered glass, cloth glass, embossed glass, halogenated glass, frosted glass, coated glass, coated glass Films include antireflection films, metal films, and decorative films. If the surface of the glass panel is coated with a coating, the coating must be removed at the brazing surface of the glass panel.
- Bump embossed glass plate is a glass plate that is rolled with glass bumps at a suitable temperature position in the glass tin bath when the original flat glass is produced.
- the surface of a calender roll on the glass calender used is engraved with a series of pits of uniform shape and size, and arranged in a dot matrix of the convex support.
- Embossed embossed glass plate is cut, edged and tempered.
- the embossed glass plate of the convex point is the original flat glass, after edging and shaping, it is heated by the tempering furnace, the convex point is calendered by the glass calender, the supporting frame is bent, and after forming, it is tempered.
- the surface of a calender roll on the glass calender used is engraved with a series of pits of uniform shape and size, and arranged in a dot matrix of the convex support.
- the convex cladding glass plate or the corrugated glass plate is the glass pits that are rolled by the glass rolling machine at a suitable temperature position in the glass tin bath when producing the original flat glass sheet.
- the surface of a calender roll on the glass calender used is engraved with a series of convex tips of uniform shape and size, and arranged in a dot matrix of the concave support.
- the concave point embossed glass plate is cut, edged and tempered.
- the convex cladding glass plate or corrugated glass plate after edging and shaping heated by the tempering furnace, the convex point is stretched by the glass mold, the supporting frame is bent, and after forming, it is tempered.
- the bump glass plate is the original glass, which is made by printing glass powder paste and then sintering. That is, the low-temperature glass frit paste is printed on a flat glass according to the dot support pattern of the bump support, and then the flat glass is sent to the tempering sintering furnace and heated to a certain suitable temperature of the melting point of the glass frit paste, so that the glass The powder paste accumulation body is transformed into glass bumps fused to the surface of the flat glass, after which, the supporting frame is bent and tempered.
- the support is a support coated with adhesive on at least one end, including the same or close to the closed-loop support sealing frame height including high-hard glass support, high-hard metal support, high-hard ceramic support, columnar or spherical or ring-shaped support lattice arrangement.
- the support is a supporting thermal insulation material pad with an aerogel thermal insulation pad adhered to the end supporting surface, and the surface of the aerogel thermal insulation pad at both ends of the supporting thermal insulation material pad is coated with inorganic glue including water glass glue.
- the tempered glass panel of flat glass with appropriate thickness is cut, edged and tempered according to the design size as raw materials.
- the glass brazed surface needs to be deoiled, cleaned and dried.
- the outer periphery of the hollow interlayer glass plate body is wrapped with a closed-loop corrugated stainless steel frame with an inverted "U” section.
- the "U” corrugated stainless steel groove profile is made of stainless steel strip by stamping and drawing, or the "U” corrugated stainless steel groove profile is made of stainless steel strip, which is rolled and formed by a rolling mill.
- the closed-loop corrugated stainless steel frame is a "U"-shaped corrugated stainless steel groove profile, which is made by bending welding or cutting and welding.
- the inverted "U” shaped closed-loop corrugated stainless steel frame groove must be degreased, cleaned and dried during use.
- the outer periphery of the hollow interlayer glass plate body is wrapped with a hollow formed by a closed-loop stainless steel frame with a cross section of "L" and anti-"L” shape.
- the laminated glass plate structure protects the frame.
- the "L” shaped stainless steel profile is a stainless steel strip, which is formed by stamping and drawing by a die, or the "L” shaped stainless steel profile is a stainless steel strip, which is rolled and formed by a rolling mill.
- the closed-loop “L” shaped stainless steel frame is an “L” shaped stainless steel profile, which is made by bending welding or cutting welding.
- the glass tray of the brazing furnace is provided with an ultrasonic transducer for improving the brazing quality of glass to glass, glass to metal, metal to metal.
- the vacuum glass manufactured by the invention can obtain good metal glass brazing quality, solve the problem of vacuum glass tempering, and thus solve the safety problem of vacuum glass.
- the vacuum glass produced by this process method also has better thermal insulation and sound insulation effects, and has top-level light transmittance.
- Tempered glass can be widely used in materials, and the production cost has been greatly reduced.
- the structure is diversified.
- the glass has high strength, safety, long life, large size, low cost, high yield, good thermal insulation and sound insulation performance, strong functionality, and low energy.
- the features of consumption, good perspective effect, and convenience for mass production have overcome many problems of current functional glass. Therefore, the vacuum glass is applied to the facility agriculture and high-rise buildings to the maximum extent, and the energy-saving effect of the building is maximized. Therefore, the invention has good economic benefits, environmental benefits and social benefits.
- Figures 1 to 12 are glass plates with stretched supporting frames according to the present invention, with double-sided composite distribution and a matrix of sintered supporting bumps. Cross-sectional view of welding vacuum glass plate.
- Fig. 1 the stretched glass support frame 9 on the upper side of the tempered glass 5 with dotted sintered support bumps 6 and the tempered glass 3 on the lower side with the dotted matrix sintered support bumps 6 in terms of outline shape and size Corresponding to each other, complementary complementary, spaced to form a vacuum interlayer 4.
- a glass plate frame is made to support the complementary snap-fit metal brazed stainless steel frame vacuum glass plate.
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Abstract
Description
本发明涉及一种利用真空钎焊技术,对玻璃和金属进行钎焊封接,制造一种功能玻璃板。属于玻璃建材领域。The invention relates to using vacuum brazing technology to braze and seal glass and metal to manufacture a functional glass plate. It belongs to the field of glass building materials.
目前,功能玻璃主流有中空玻璃、真空玻璃。At present, the mainstream of functional glass is insulating glass and vacuum glass.
中空玻璃保温性能并不理想,因两层玻璃之间没有相互支撑,不能互相借力,使得玻璃抗风压能力弱,容易因玻璃共振而破碎。同时,因为中空玻璃周边没有保护边框,很容易在运输、安装过程中因磕碰了玻璃边角而造成中空玻璃的破碎。Insulating glass insulation performance is not ideal, because there is no mutual support between the two layers of glass, can not rely on each other, making the glass weak resistance to wind pressure, easy to break due to glass resonance. At the same time, because there is no protective frame around the insulating glass, it is easy to break the insulating glass due to bumping the glass corners during transportation and installation.
真空玻璃是由两层玻璃板夹层设支撑,周边通过密封粘接剂粘接抽真空封闭制成。真空玻璃是目前节能效果最好的透明功能玻璃,具有重量轻、厚度薄、传热系数小、隔音效果好等一系列优点,是理想的节能建筑材料。但是因为其昂贵的生产成本,及尚无法达到高层建筑所要求的钢化玻璃安全性要求,目前尚未得到大规模的应用。由于真空玻璃周边密封粘接剂粘接为低温玻璃熔封,使其制造工艺、成本、成品率,机械性能和尺寸规格均受到了极大的限制,而且很难实现对玻璃板的钢化处理,使玻璃强度和安全性能受到影响。一旦玻璃熔封边由于应力等原因损坏漏真空,则整个真空玻璃将丧失良好的隔音、保温性能。Vacuum glass is supported by sandwiching two layers of glass plates, and the periphery is sealed and sealed by sealing and adhesive bonding. Vacuum glass is currently the best transparent energy-saving functional glass, with a series of advantages such as light weight, thin thickness, small heat transfer coefficient, good sound insulation effect, etc. It is an ideal energy-saving building material. However, because of its expensive production cost and the inability to meet the safety requirements of toughened glass required by high-rise buildings, it has not yet been applied on a large scale. Because the sealing adhesive around the vacuum glass is bonded to a low-temperature glass fusion seal, its manufacturing process, cost, yield, mechanical properties and size specifications are greatly restricted, and it is difficult to achieve the tempering treatment of the glass plate. The glass strength and safety performance are affected. Once the glass frit edge is damaged due to stress and other reasons, the entire vacuum glass will lose good sound insulation and thermal insulation performance.
设有保护边框滚压支撑金属钎焊夹层调控真空保温玻璃板,包括平板玻璃、间隙隔离支撑、铝或铝合金钎焊边框、不锈钢边框。Equipped with protective frame rolling support metal brazing interlayer control vacuum insulation glass plate, including flat glass, gap isolation support, aluminum or aluminum alloy brazing frame, stainless steel frame.
将两张大小相等相互对应的平板玻璃,用压辊滚压出的分布有点阵凸起点间隙隔离支撑,和边框间隙隔离支撑的压花玻璃板,之后将两张压花玻璃板的边框间隙隔离支撑互补盖和合片,使两张平板玻璃之间间隔出中空隔离缝隙。平板玻璃边框间隙隔离支撑密封面衔接处上,包裹镶嵌有截面为“山”形的至少设有一个衔接处的闭环铝或铝合金钎料边框。组成间隔夹层腔体的两张玻璃板,在轮廓形状、尺寸大小上相互对应,两张玻璃板边沿设有与凸起点等高度的环形封闭玻璃板辊压间隙隔离支撑边框。 The two flat glasses of equal size and corresponding to each other are separated and supported by the distribution of a series of convex points separated by the pressing roller, and the embossed glass plate supported by the frame gap isolation support, and then the frame gap of the two embossed glass plates is isolated Support the complementary cover and the hinged piece to make a hollow isolation gap between the two flat glasses. The flat glass frame gap is isolated on the joint of the supporting and sealing surface, and is covered with a closed-loop aluminum or aluminum alloy brazing frame with at least one joint inlaid in a “mountain” shape. The two glass plates constituting the spaced interlayer cavity correspond to each other in outline shape and size. The edges of the two glass plates are provided with a ring-shaped closed glass plate rolling gap with the same height as the raised point to isolate the supporting frame. A
玻璃板压花在玻璃原片生产阶段进行,或在玻璃板钢化阶段进行。The embossing of the glass sheet is carried out in the production stage of the original glass sheet, or in the tempering stage of the glass sheet.
在两张玻璃板之间的夹层腔体内,设有长效消气剂。In the interlayer cavity between two glass plates, there is a long-acting getter.
将截面为“山”形的闭环铝或铝合金边框的外侧,包裹上截面为“U”形闭环波纹不锈钢边框,利用截面为倒“U”形闭环波纹不锈钢边框的自身弹性,与中空夹层玻璃板体的周边外侧进行拉伸套装,并利用闭环波纹不锈钢边框的自身回弹,使截面为倒“U”形闭环波纹不锈钢边框,与中空夹层玻璃板体的周边外侧的“山”形的闭环铝或铝合金边框的外侧紧密贴合在一起。制成两张玻璃边沿均包裹镶嵌有截面为“山”形的,衔接闭环铝或铝合金边框和不锈钢闭环保护框的中空夹层玻璃板毛坯。The outer side of the closed-loop aluminum or aluminum alloy frame with a "mountain" shape is wrapped with a "U"-shaped closed-loop corrugated stainless steel frame with the cross-section of the inverted "U"-shaped closed-loop corrugated stainless steel frame, and the hollow laminated glass The outer periphery of the panel is stretched and set, and the self-rebound of the closed-loop corrugated stainless steel frame is used to make the cross section be an inverted "U"-shaped closed-loop corrugated stainless steel frame, and the "mountain"-shaped closed loop outside the periphery of the hollow laminated glass panel The outer sides of the aluminum or aluminum alloy frame are tightly fitted together. The two glass edges are made of hollow laminated glass blanks inlaid with a "mountain" cross-section, which is connected with a closed-loop aluminum or aluminum alloy frame and a stainless-steel closed-loop protective frame.
或中空夹层玻璃板体的周边外侧的“山”形的闭环铝或铝合金边框的外侧,包裹上截面为“L”和反“L”形的闭环不锈钢边框扣合套装,与截面为“山”形的闭环铝或铝合金边框的外侧紧密贴合在一起。制成两张玻璃边沿均包裹镶嵌有截面为“山”形的,衔接闭环铝或铝合金边框和不锈钢闭环保护框的中空夹层玻璃板毛坯。Or the outer side of the "mountain"-shaped closed-loop aluminum or aluminum alloy frame on the outer periphery of the hollow laminated glass plate, wrapped with a closed-loop stainless steel frame with a cross-section of "L" and an anti-"L" shape, and a cross-section of "mountain" The outside of the "closed-loop aluminum or aluminum alloy frame" closely fits together. The two glass edges are made of hollow laminated glass blanks inlaid with a "mountain" cross-section, which is connected with a closed-loop aluminum or aluminum alloy frame and a stainless-steel closed-loop protective frame.
之后,将至少一张的玻璃板毛坯送入真空炉内,加热抽真空,并通过电热钎焊,实现不锈钢边框、铝或铝合金与玻璃的真空钎焊,解封长效消气剂。对真空炉通气冷却后开炉,制得设有保护边框滚压支撑金属钎焊夹层调控真空保温玻璃板。After that, at least one glass blank is sent into the vacuum furnace, heated and evacuated, and electrothermal brazed to achieve vacuum brazing of the stainless steel frame, aluminum or aluminum alloy and glass, and unsealing the long-acting getter. After the vacuum furnace is ventilated and cooled, the furnace is opened, and a vacuum insulation glass plate with a protective frame rolling support metal brazing interlayer control is prepared.
铝或铝合金钎料包括Al和含有Al的钎料有AI-Si系、Al-Cu-Si系、Zn-AI系。Aluminum or aluminum alloy brazing materials include Al and brazing materials containing Al include AI-Si system, Al-Cu-Si system, and Zn-AI system.
一种制造设有保护边框滚压支撑金属钎焊夹层调控真空保温玻璃板的方法,包括玻璃板、铝或铝合金钎焊型材、不锈钢边框、真空钎焊炉。将两张玻璃板之间,通过支撑边框间隔出中空夹层,两张玻璃板密封盖和面和玻璃板边沿上,设有铝或铝合金钎焊型材,铝合金钎焊型材边框上包裹不锈钢边框,制成中空夹层玻璃板毛坯。A method for manufacturing vacuum thermal insulation glass plate with protective frame rolling support metal brazing interlayer control, including glass plate, aluminum or aluminum alloy brazing profile, stainless steel frame, vacuum brazing furnace. Between the two glass plates, a hollow interlayer is separated by a supporting frame. The two glass plate sealing covers and the surface and the edge of the glass plate are provided with aluminum or aluminum alloy brazed profiles. The aluminum alloy brazed profile frames are wrapped with stainless steel frames , Made into hollow laminated glass blank.
之后,将至少一张的中空夹层玻璃板毛坯水平放入设有支撑底座、固定支撑夹具或托盘的真空炉内,并在截面为“山”形闭环铝或铝合金边框的衔接处外侧包裹的不锈钢的边框上连接压紧电夹,在不锈钢边框等距离处的另一点上连接另一压紧电夹,形成包裹玻璃边框电阻相等的两路导电回路。关闭真空炉门,对真空炉内中空夹层玻璃板毛坯加热抽真空。当达到钢化玻璃失钢化温度388℃之下的设定加热温度、真空度和设定抽真空时间后,对中空夹层玻璃板毛坯上的两压紧电夹接入低电压、大电流的加热电源。After that, place at least one blank laminated glass blank into a vacuum furnace equipped with a support base, fixed support fixture or tray, and wrap it outside the junction of the closed-loop aluminum or aluminum alloy frame with a "mountain" shape. A stainless steel frame is connected with a compact electric clip, and another compact electric clip is connected to another point of the stainless steel frame at an equal distance to form a two-way conductive loop with equal resistance wrapped around the glass frame. Close the vacuum furnace door and heat and vacuum the hollow laminated glass sheet blank in the vacuum furnace. When the set heating temperature, vacuum degree and set evacuation time below the tempered glass tempering temperature of 388℃ are reached, low-voltage, high-current heating power is connected to the two compact electric clips on the hollow laminated glass blank .
由于不锈钢边框、玻璃、铝或铝合金边框三者中的铝或铝合金边框电阻最小,因此,铝或铝合金边框中的电流最大,铝或铝合金边框迅速发热,自身快速升温均匀熔化。在不锈钢与玻璃、玻璃与玻璃、不锈钢与不锈钢之间接触缝隙的毛细作用,和钎料熔化后自身内聚力的作用下,熔化钎料和玻璃钎焊表面、不锈钢钎焊表面充分浸渍润湿,实现铝或铝合金对玻璃表面及不锈钢表面的钎焊。同时,对在两张玻璃板之间夹层腔体内贴近两张玻璃板边沿的长效消气剂解封。Since the resistance of the aluminum or aluminum alloy frame among the three of the stainless steel frame, glass, aluminum or aluminum alloy frame is the smallest, the current in the aluminum or aluminum alloy frame is the largest, the aluminum or aluminum alloy frame quickly heats up, and itself quickly heats up and melts evenly. Under the capillary action of the contact gap between stainless steel and glass, glass and glass, stainless steel and stainless steel, and the cohesion of the solder after melting, the molten solder and glass brazing surface and stainless steel brazing surface are fully immersed and wetted to achieve Brazing of glass surface and stainless steel surface by aluminum or aluminum alloy. At the same time, the long-acting getter close to the edges of the two glass plates in the interlayer cavity between the two glass plates is unsealed.
在此过程中,铝迅速发热变为液态铝,而与不锈钢铝钎焊的玻璃因其导热性能差,加热时间短并未完全软化。而在720℃时,玻璃的主要成分Si02和Al产生化学反应:4A1+3Si02=2A1203+3Si,即此时玻璃与铝的界面可因发生化学反应而牢固结合。同时,在720℃时,不锈钢并未软化,不锈钢的氧化层表面和铝产生化学反应,即此时不锈钢与铝的界面也因发生化学反应而牢固结合。但720℃的温度毕竟已是普通玻璃的软化温度,因此,如降低钎焊温度,既保证玻璃没有明显的软化,又可满足工艺要求。选用铝合金钎焊料,用于降低玻璃与不锈钢边框之间的钎焊温度,提高玻璃与不锈钢之间钎焊质量,降低钎焊工艺难度。In this process, aluminum quickly heats up and turns into liquid aluminum, and the glass brazed with stainless steel and aluminum is not completely softened due to its poor thermal conductivity and short heating time. At 720°C, the main component of glass, Si02, and Al produce a chemical reaction: 4A1+3Si02=2A1203+3Si, that is, the interface between glass and aluminum can be firmly bonded due to a chemical reaction. At the same time, at 720°C, the stainless steel is not softened, and the surface of the oxide layer of the stainless steel reacts with aluminum, that is, the interface between the stainless steel and aluminum is also firmly bonded due to the chemical reaction. However, after all, the temperature of 720°C is already the softening temperature of ordinary glass. Therefore, if the brazing temperature is lowered, it not only ensures that the glass is not significantly softened, but also meets the process requirements. Aluminum alloy brazing material is used to reduce the brazing temperature between the glass and stainless steel frame, improve the brazing quality between glass and stainless steel, and reduce the difficulty of the brazing process.
虽然铝或铝合金钎焊料具有良好的可伐特性,但考虑到玻璃和铝或铝合金钎焊料的线膨胀系数相差很大,在冷却过程中,因收缩不一致,会在钎焊面上产生一定应力。因此,尽量使不锈钢边框通过变形,吸受铝或铝合金钎焊料因热胀冷缩产生的应力,保证不锈钢边框与玻璃之间的钎焊质量。 Although aluminum or aluminum alloy brazing material has good cutting properties, considering that the linear expansion coefficients of glass and aluminum or aluminum alloy brazing material differ greatly, in the cooling process, due to inconsistent shrinkage, it will be on the brazed surface A certain amount of stress is generated. Therefore, the stainless steel frame is deformed as much as possible to absorb the stress caused by the thermal expansion and contraction of the aluminum or aluminum alloy brazing material to ensure the brazing quality between the stainless steel frame and the glass.
同时,由于截面为“U”形闭环不锈钢边框凹槽设计较深,使与其对应的闭环铝或铝合金边框同样较长,因此形成的钎焊连接密封层较厚,使得铝或铝合金与玻璃和不锈钢钎焊强度高,气密密封性能好。At the same time, due to the deeper design of the U-shaped closed-loop stainless steel frame groove, the corresponding closed-loop aluminum or aluminum alloy frame is also longer, so the brazed connection sealing layer formed is thicker, making the aluminum or aluminum alloy and glass It has high brazing strength with stainless steel and good airtight sealing performance.
铝或铝合金边框升温均匀熔化后,电阻会突然变大,电流会瞬间变小。因此,可利用此现象自动智能控制通电加热时间,精准控制钎焊温度,良好实现铝或铝合金与平板玻璃、不锈钢边框的真空钎焊。After the aluminum or aluminum alloy frame is heated and evenly melted, the resistance will suddenly increase and the current will instantly decrease. Therefore, this phenomenon can be used to automatically and intelligently control the energized heating time, accurately control the brazing temperature, and achieve good vacuum brazing of aluminum or aluminum alloys with flat glass and stainless steel frames.
当适时断掉钎焊加热电源后,铝或铝合金钎焊层降温,与玻璃、不锈钢边框逐渐形成温度趋于一致的温场,并实现良好钎焊连接,之后,直接对真空炉喷水,使水在真空状态下瞬间蒸发汽化产生气压,不锈钢边框在气压的作用下,迅速压实软化状态的铝或铝合金钎焊层,并使之放热凝固,并实现对真空炉迅速大幅降温,由于不锈钢、铝或铝合金都是热的良导体,且玻璃边沿是被铝或铝合金钎焊料包裹的,因此能够使不锈钢边框内的玻璃均匀迅速放热降温,使不锈钢边框内的玻璃得到钢化处理,之后,通入空气,或开启真空炉内设有的冷却装置对真空炉降温。When the brazing heating power is cut off in time, the brazing layer of aluminum or aluminum alloy cools down, and gradually forms a temperature field with glass and stainless steel frame, the temperature tends to be consistent, and achieves a good brazing connection. After that, directly spray water to the vacuum furnace. The water vaporizes and evaporates instantly under vacuum to generate air pressure. Under the action of air pressure, the stainless steel frame quickly compacts the softened aluminum or aluminum alloy brazing layer and makes it exothermic and solidifies, and achieves a rapid and substantial cooling of the vacuum furnace. Since stainless steel, aluminum or aluminum alloy are good thermal conductors, and the edge of the glass is wrapped with aluminum or aluminum alloy brazing material, it can make the glass in the stainless steel frame evenly radiate heat and cool down, so that the glass in the stainless steel frame can get After the tempering process, air is passed in, or the cooling device inside the vacuum furnace is turned on to cool the vacuum furnace.
或当适时断掉钎焊加热电源后,铝或铝合金钎焊层降温,与玻璃、不锈钢边框逐渐形成温度趋于一致的温场,并实现良好钎焊连接,之后,对真空炉通入空气,空气吸热升温膨胀产生压力,不锈钢边框在气压的作用下,迅速压实软化状态的铝或铝合金钎焊层,并使之放热凝固,之后,对真空炉喷水,使水吸收空气热量对真空炉降温,使不锈钢边框内的玻璃得到适度钢化处理,之后,或开启真空炉内设有的冷却装置对真空炉降温。Or when the brazing heating power is cut off in time, the aluminum or aluminum alloy brazing layer cools down, and gradually forms a temperature field with glass and stainless steel frames, the temperature tends to be consistent, and achieves a good brazing connection. After that, the vacuum furnace is ventilated with air The air absorbs heat and expands to generate pressure. Under the action of air pressure, the stainless steel frame quickly compacts the softened aluminum or aluminum alloy brazing layer and makes it exothermic and solidifies. After that, spray water to the vacuum furnace to make the water absorb air The heat reduces the temperature of the vacuum furnace, so that the glass in the stainless steel frame is moderately tempered, and then, or the cooling device provided in the vacuum furnace is turned on to cool the vacuum furnace.
或当适时断掉钎焊加热电源后,铝或铝合金钎焊层降温,与玻璃、不锈钢边框逐渐形成温度趋于一致的温场,并实现良好钎焊连接,之后,对真空炉通入空气,空气吸热升温膨胀产生压力,不锈钢边框在气压的作用下,迅速压实软化状态的铝或铝合金钎焊层,并使之放热凝固,之后,通过放出热空气,充入冷空气对真空炉降温,或开启真空炉内设有的冷却装置对真空炉降温,不锈钢边框内的铝或铝合金钎焊料会自然降温凝固,使不锈钢边框内的玻璃失去钢化特性。Or when the brazing heating power is cut off in time, the aluminum or aluminum alloy brazing layer cools down, and gradually forms a temperature field with glass and stainless steel frames, the temperature tends to be consistent, and achieves a good brazing connection. After that, the vacuum furnace is ventilated with air , The air absorbs heat and expands to generate pressure, and the stainless steel frame quickly compacts the softened aluminum or aluminum alloy brazing layer under the action of air pressure and allows it to radiate and solidify. After that, the hot air is released and the cold air is filled. Cool the vacuum furnace, or turn on the cooling device in the vacuum furnace to cool the vacuum furnace. The aluminum or aluminum alloy brazing material in the stainless steel frame will naturally cool and solidify, causing the glass in the stainless steel frame to lose its tempering characteristics.
通过上述工艺,提高玻璃与不锈钢通过铝或铝合金钎焊的质量,改变钢化玻璃不锈钢边框内玻璃的特性,使闭环不锈钢边框内边沿之内的平板玻璃仍为钢化玻璃,或闭环不锈钢边框槽内包裹的玻璃为适度钢化,或闭环不锈钢边框槽内包裹的玻璃失去钢化特性,具有真空夹层的玻璃板。Through the above process, the quality of glass and stainless steel brazed by aluminum or aluminum alloy is improved, and the characteristics of the glass in the tempered glass stainless steel frame are changed, so that the flat glass within the inner edge of the closed-loop stainless steel frame is still tempered glass, or the closed-loop stainless steel frame groove The wrapped glass is moderately tempered, or the glass wrapped in the closed-loop stainless steel frame groove loses the tempering characteristics and has a glass plate with vacuum interlayer.
当真空炉温降低到50℃-55℃后,打开真空炉门,最终获得玻璃板与玻璃板及不锈钢边框与铝或铝合金真空电热钎焊的真空保温玻璃板。When the temperature of the vacuum furnace is lowered to 50℃-55℃, the vacuum furnace door is opened, and finally the vacuum thermal insulation glass plate of glass plate and glass plate and stainless steel frame and aluminum or aluminum alloy vacuum electric brazing is finally obtained.
设有保护边框滚压支撑铝浆钎焊夹层调控真空保温玻璃板,包括平板玻璃、间隙隔离支撑、铝浆、不锈钢边框。其特征是:将两张大小相等相互对应的平板玻璃,用压辊滚压出的分布有点阵凸起点间隙隔离支撑,和边框间隙隔离支撑的压花玻璃板,通过在平板玻璃边框间隙隔离支撑密封面上涂覆闭环铝浆钎焊料,之后将两张压花玻璃板的边框间隙隔离支撑互补盖和合片,使两张平板玻璃之间间隔出中空隔离缝隙。组成间隔夹层腔体的两张玻璃板,在轮廓形状、尺寸大小上相互对应,两张玻璃板边沿设有与凸起点等高度的环形封闭玻璃板辊压间隙隔离支撑边框。 Equipped with protective frame rolling support aluminum paste brazing interlayer control vacuum insulation glass plate, including flat glass, gap isolation support, aluminum paste, stainless steel frame. Its characteristics are: two flat glasses of equal size and corresponding to each other are separated and supported by a distribution of a series of convex points, which are rolled out by the pressing roller, and the embossed glass plate supported by the gap of the frame is isolated and supported by the gap of the flat glass The sealing surface is coated with closed-loop aluminum paste brazing material, and then the frame gap of the two embossed glass plates is isolated and supported by the complementary cover and the closing piece, so that a hollow isolation gap is spaced between the two flat glasses. The two glass plates constituting the spaced interlayer cavity correspond to each other in outline shape and size. The edges of the two glass plates are provided with a ring-shaped closed glass plate rolling gap with the same height as the raised point to isolate the supporting frame. A
玻璃板压花在玻璃原片生产阶段进行,或在玻璃板钢化阶段进行。The embossing of the glass sheet is carried out in the production stage of the original glass sheet, or in the tempering stage of the glass sheet.
在两张玻璃板之间的夹层腔体内,设有长效消气剂。In the interlayer cavity between two glass plates, there is a long-acting getter.
两张平板玻璃的边沿上,包裹有截面为“U”形的闭环铝浆钎焊膜层涂覆包边。点支撑的对接高度所留支撑边框缝隙,与“U”形的中间铝浆涂覆厚度相对应。或通过对至少一张的平板玻璃周圈边沿进行下凹拉伸加工,使点支撑的对接高度所留支撑边框缝隙高度,与“U”形的中间铝浆涂覆厚度相对应。将两张玻璃板和环形封闭边框点接触及面接触盖合合片在一起。On the edges of the two flat glasses, a closed-loop aluminum paste brazing film layer with a cross-section of "U" shape is coated and coated. The gap of the supporting frame left by the butt height of the point support corresponds to the thickness of the “U” shaped aluminum paste coating. Or by recessing and drawing the peripheral edge of at least one flat glass, the height of the gap of the supporting frame left by the butt height of the point support corresponds to the thickness of the “U” shaped aluminum paste coating. The two glass plates and the ring-shaped closed frame are brought into point contact and surface contact and are closed together.
将截面为“U”形的闭环铝浆钎焊膜层的外侧,包裹上截面为“U”形闭环波纹不锈钢边框。波纹不锈钢边框的槽内,填充有铝浆。利用截面为倒“U”形闭环波纹不锈钢边框的自身弹性,与中空夹层玻璃板体的周边外侧进行拉伸套装,并利用闭环波纹不锈钢边框的自身回弹,使截面为倒“U”形闭环波纹不锈钢边框,与中空夹层玻璃板体的周边外侧的“U”形的闭环铝浆钎焊膜层的外侧紧密贴合在一起,制成设有中空保温夹层玻璃板体的周边外侧,包裹有截面为倒“U”形的波纹不锈钢边框,并使截面为“U”形闭环波纹不锈钢边框,与闭环铝浆钎焊膜层的外侧紧密贴合在一起。制成两张玻璃边沿均包裹镶嵌有截面为“U”形的,衔接闭环铝浆钎焊膜层和不锈钢闭环保护框的中空夹层玻璃板毛坯,并将中空夹层玻璃板毛坯进行烘干处理。The outer surface of the closed-loop aluminum paste brazed film layer with a "U" cross-section is wrapped with a closed-loop corrugated stainless steel frame with a "U" cross-section. The groove in the corrugated stainless steel frame is filled with aluminum paste. Using the self-elasticity of the inverted "U" shaped closed-loop corrugated stainless steel frame, it stretches with the outer periphery of the hollow laminated glass plate body, and uses the self-rebound of the closed-loop corrugated stainless steel frame to make the cross-section an inverted "U"-shaped closed loop The corrugated stainless steel frame is closely attached to the outer side of the U-shaped closed-loop aluminum paste brazing film layer on the outer side of the hollow laminated glass plate body. The cross-section is an inverted "U"-shaped corrugated stainless steel frame, and the cross-section is a "U"-shaped closed-loop corrugated stainless steel frame, which is closely attached to the outside of the closed-loop aluminum paste brazing film layer. Two glass edge blanks are prepared, which are inlaid with a U-shaped cross section, and are connected with a closed-loop aluminum paste brazing film layer and a stainless steel closed-loop protective frame. The hollow laminated glass plate blank is dried and processed.
或中空夹层玻璃板体的周边外侧的“U”形的闭环铝浆钎焊膜层的外侧,包裹上截面为“L”和反“L”形的闭环不锈钢边框扣合套装,与截面为“U”形的闭环铝浆钎焊膜层的外侧紧密贴合在一起。制成两张玻璃边沿均包裹镶嵌有截面为“U”形的,衔接闭环铝浆钎焊膜层和不锈钢闭环保护框的中空夹层玻璃板毛坯,并将中空夹层玻璃板毛坯进行烘干处理。Or the outer side of the "U"-shaped closed-loop aluminum paste brazing film layer on the outer periphery of the hollow laminated glass plate body, wrapped with a closed-loop stainless steel frame with a cross-section of "L" and an anti-"L"-shaped snap-fit set, and the cross-section is " The outer sides of the U-shaped closed-loop aluminum paste brazing film layer are closely attached together. Two glass edge blanks are prepared, which are inlaid with a U-shaped cross section, and are connected with a closed-loop aluminum paste brazing film layer and a stainless steel closed-loop protective frame. The hollow laminated glass plate blank is dried and processed.
之后,将至少一张的玻璃板毛坯送入真空炉内,加热抽真空,并通过电热钎焊,实现不锈钢边框、铝浆与玻璃的真空钎焊,解封长效消气剂。对真空炉通气冷却后开炉,制得设有保护边框滚压支撑铝浆钎焊夹层调控真空保温玻璃板。After that, at least one glass blank is sent into a vacuum furnace, heated and evacuated, and electrically brazed to achieve vacuum brazing of the stainless steel frame, aluminum paste, and glass, and to decapsulate the long-acting getter. After the vacuum furnace is ventilated and cooled, the furnace is opened, and a vacuum insulation glass plate with a protective frame rolling support aluminum paste brazing interlayer control and regulation is prepared.
钎焊铝浆包括低温玻璃铝浆、中温玻璃铝浆、高温玻璃铝浆。Brazing aluminum paste includes low-temperature glass aluminum paste, medium-temperature glass aluminum paste, and high-temperature glass aluminum paste.
一种制造设有保护边框滚压支撑铝浆钎焊夹层调控真空保温玻璃板的方法,包括玻璃板、铝浆钎焊型材、不锈钢边框、真空钎焊炉。其特征是:将两张玻璃板之间,通过支撑边框间隔出中空夹层,两张玻璃板密封盖和面和玻璃板边沿上,设有铝浆钎焊型材,铝合金钎焊型材边框上包裹不锈钢边框,制成中空夹层玻璃板毛坯。A method for manufacturing a vacuum insulation glass plate with a protective frame rolling support aluminum paste brazing interlayer control includes glass plate, aluminum paste brazing profile, stainless steel frame and vacuum brazing furnace. The characteristic is that: between two glass plates, a hollow interlayer is separated by a supporting frame; two glass plate sealing covers and surfaces and the edge of the glass plate are provided with aluminum paste brazing profiles, and aluminum alloy brazing profiles are wrapped on the frame Stainless steel frame, made of hollow laminated glass blank.
之后,将至少一张的中空夹层玻璃板毛坯水平放入设有支撑底座、固定支撑夹具或托盘的真空炉内,并在截面为“U”形闭环铝浆钎焊膜层外侧包裹的不锈钢的边框上连接压紧电夹,在不锈钢边框等距离处的另一点上连接另一压紧电夹,形成包裹玻璃边框电阻相等的两路导电回路。关闭真空炉门,对真空炉内中空夹层玻璃板毛坯加热抽真空。当达到钢化玻璃失钢化温度388℃之下的设定加热温度、真空度和设定抽真空时间后,对中空夹层玻璃板毛坯上的两压紧电夹接入低电压、大电流的加热电源。After that, place at least one blank laminated glass blank into a vacuum furnace equipped with a supporting base, fixed supporting fixture or tray, and wrap it around the outer surface of the U-shaped closed-loop aluminum paste brazing film layer. A compression electric clip is connected to the frame, and another compression electric clip is connected to another point at an equal distance from the stainless steel frame to form a two-way conductive loop with equal resistance wrapped around the glass frame. Close the vacuum furnace door and heat and vacuum the hollow laminated glass sheet blank in the vacuum furnace. When the set heating temperature, vacuum degree and set evacuation time below the tempered glass tempering temperature of 388℃ are reached, low-voltage, high-current heating power is connected to the two compact electric clips on the hollow laminated glass blank .
由于不锈钢边框、玻璃、铝浆钎焊膜层三者中的铝浆钎焊膜层电阻最小,因此,铝浆钎焊膜层中的电流最大,铝浆钎焊膜层迅速发热,自身快速升温均匀熔化。在不锈钢与玻璃、玻璃与玻璃、不锈钢与不锈钢之间接触缝隙的毛细作用,和钎料熔化后自身内聚力的作用下,熔化钎料和玻璃钎焊表面、不锈钢钎焊表面充分浸渍润湿,实现铝浆对玻璃表面及不锈钢表面的钎焊。同时,对在两张玻璃板之间夹层腔体内贴近两张玻璃板边沿的长效消气剂解封。Since the resistance of the aluminum paste brazing film layer among the three of the stainless steel frame, glass, and aluminum paste brazing film layer is the smallest, the current in the aluminum paste brazing film layer is the largest, the aluminum paste brazing film layer rapidly heats up, and itself quickly heats up Melt evenly. Under the capillary action of the contact gap between stainless steel and glass, glass and glass, stainless steel and stainless steel, and the cohesion of the solder after melting, the molten solder and glass brazing surface and stainless steel brazing surface are fully immersed and wetted to achieve Brazing of aluminum paste to glass surface and stainless steel surface. At the same time, the long-acting getter close to the edges of the two glass plates in the interlayer cavity between the two glass plates is unsealed.
在此过程中,铝浆钎料迅速发热变为液态铝,而与不锈钢铝浆钎焊的玻璃因其导热性能差,加热时间短并未完全软化。而在720℃时,玻璃的主要成分Si02和Al产生化学反应:4A1+3Si02=2A1203+3Si,即此时玻璃与铝的界面可因发生化学反应而牢固结合。同时,在720℃时,不锈钢并未软化,不锈钢的氧化层表面和铝产生化学反应,即此时不锈钢与铝的界面也因发生化学反应而牢固结合。但720℃的温度毕竟已是普通玻璃的软化温度,因此,如降低钎焊温度,既保证玻璃没有明显的软化,又可满足工艺要求。选用铝合金钎焊料,用于降低玻璃与不锈钢边框之间的钎焊温度,提高玻璃与不锈钢之间钎焊质量,降低钎焊工艺难度。In this process, the aluminum paste brazing material quickly heats up to become liquid aluminum, and the glass brazed with the stainless steel aluminum paste is not completely softened due to its poor thermal conductivity and short heating time. At 720°C, the main component of glass, Si02, and Al produce a chemical reaction: 4A1+3Si02=2A1203+3Si, that is, the interface between glass and aluminum can be firmly bonded due to a chemical reaction. At the same time, at 720°C, the stainless steel is not softened, and the surface of the oxide layer of the stainless steel reacts with aluminum, that is, the interface between the stainless steel and aluminum is also firmly bonded due to the chemical reaction. However, after all, the temperature of 720°C is already the softening temperature of ordinary glass. Therefore, if the brazing temperature is lowered, it not only ensures that the glass is not significantly softened, but also meets the process requirements. Aluminum alloy brazing material is used to reduce the brazing temperature between the glass and stainless steel frame, improve the brazing quality between glass and stainless steel, and reduce the difficulty of the brazing process.
虽然铝浆钎焊料具有良好的可伐特性,但考虑到玻璃和铝浆钎焊料的线膨胀系数相差很大,在冷却过程中,因收缩不一致,会在钎焊面上产生一定应力。因此,尽量使不锈钢边框通过变形,吸受铝浆钎焊料因热胀冷缩产生的应力,保证不锈钢边框与玻璃之间的钎焊质量。 Although the aluminum paste brazing material has good cutting properties, considering that the linear expansion coefficients of glass and aluminum paste brazing material are very different, in the cooling process, due to inconsistent shrinkage, a certain stress will be generated on the brazed surface. Therefore, the stainless steel frame should be deformed as much as possible to absorb the stress caused by the expansion and contraction of the aluminum paste brazing material to ensure the brazing quality between the stainless steel frame and the glass.
同时,由于截面为“U”形闭环不锈钢边框凹槽设计较深,使与其对应的闭环铝浆边框同样较长,因此形成的钎焊连接密封层较厚,使得铝浆与玻璃和不锈钢钎焊强度高,气密密封性能好。At the same time, due to the deeper design of the U-shaped closed-loop stainless steel frame groove, the corresponding closed-loop aluminum paste frame is also longer, so the formed brazing connection sealing layer is thicker, making the aluminum paste braze with glass and stainless steel High strength and good airtight sealing performance.
铝浆边框升温均匀熔化后,电阻会突然变大,电流会瞬间变小。因此,可利用此现象自动智能控制通电加热时间,精准控制钎焊温度,良好实现铝浆与平板玻璃、不锈钢边框的真空钎焊。After the aluminum paste frame heats up and melts evenly, the resistance will suddenly increase and the current will instantly decrease. Therefore, this phenomenon can be used to automatically and intelligently control the heating time of energization, accurately control the brazing temperature, and realize the vacuum brazing of aluminum paste, flat glass, and stainless steel frame.
当适时断掉钎焊加热电源后,铝浆钎焊层降温,与玻璃、不锈钢边框逐渐形成温度趋于一致的温场,并实现良好钎焊连接,之后,直接对真空炉喷水,使水在真空状态下瞬间蒸发汽化产生气压,不锈钢边框在气压的作用下,迅速压实软化状态的铝浆钎焊层,并使之放热凝固,并实现对真空炉迅速大幅降温,由于不锈钢、铝浆都是热的良导体,且玻璃边沿是被铝浆钎焊料包裹的,因此能够使不锈钢边框内的玻璃均匀迅速放热降温,使不锈钢边框内的玻璃得到钢化处理,之后,通入空气,或开启真空炉内设有的冷却装置对真空炉降温。When the brazing heating power is cut off in time, the aluminum paste brazing layer cools down, and gradually forms a temperature field with glass and stainless steel frames that tend to be consistent in temperature, and achieves a good brazing connection. After that, directly spray water into the vacuum furnace to make the water Vacuum vaporizes and vaporizes instantly under vacuum to generate air pressure. Under the action of air pressure, the stainless steel frame quickly compacts the softened aluminum paste brazing layer and makes it exothermic and solidifies, and achieves a rapid and sharp temperature reduction of the vacuum furnace. Due to stainless steel and aluminum The paste is a good conductor of heat, and the edge of the glass is wrapped with aluminum paste brazing material, so that the glass in the stainless steel frame can be evenly radiated and cooled, and the glass in the stainless steel frame is tempered. After that, the air is passed , Or turn on the cooling device in the vacuum furnace to cool the vacuum furnace.
或当适时断掉钎焊加热电源后,铝浆钎焊层降温,与玻璃、不锈钢边框逐渐形成温度趋于一致的温场,并实现良好钎焊连接,之后,对真空炉通入空气,空气吸热升温膨胀产生压力,不锈钢边框在气压的作用下,迅速压实软化状态的铝浆钎焊层,并使之放热凝固,之后,对真空炉喷水,使水吸收空气热量对真空炉降温,使不锈钢边框内的玻璃得到适度钢化处理,之后,或开启真空炉内设有的冷却装置对真空炉降温。Or when the brazing heating power is cut off in time, the aluminum paste brazing layer cools down, and gradually forms a temperature field with glass and stainless steel frame that tends to be consistent in temperature, and achieves a good brazing connection. After that, air is introduced into the vacuum furnace. Endothermic heating and expansion generate pressure. Under the action of air pressure, the stainless steel frame quickly compacts the softened aluminum paste brazing layer and allows it to radiate and solidify. After that, spray water to the vacuum furnace to make the water absorb the heat of the air. Lower the temperature to make the glass in the stainless steel frame moderately tempered. After that, or turn on the cooling device provided in the vacuum furnace to cool the vacuum furnace.
或当适时断掉钎焊加热电源后,铝浆钎焊层降温,与玻璃、不锈钢边框逐渐形成温度趋于一致的温场,并实现良好钎焊连接,之后,对真空炉通入空气,空气吸热升温膨胀产生压力,不锈钢边框在气压的作用下,迅速压实软化状态的铝浆钎焊层,并使之放热凝固,之后,通过放出热空气,充入冷空气对真空炉降温,或开启真空炉内设有的冷却装置对真空炉降温,不锈钢边框内的铝浆钎焊料会自然降温凝固,使不锈钢边框内的玻璃失去钢化特性。Or when the brazing heating power is cut off in time, the aluminum paste brazing layer cools down, and gradually forms a temperature field with glass and stainless steel frame that tends to be consistent in temperature, and achieves a good brazing connection. After that, air is introduced into the vacuum furnace. The endothermic heating and expansion generate pressure. Under the action of air pressure, the stainless steel frame quickly compacts the softened aluminum paste brazing layer and makes it exothermic and solidifies. After that, the hot air is released and the cold air is filled to cool the vacuum furnace. Or turn on the cooling device installed in the vacuum furnace to cool the vacuum furnace, the aluminum paste brazing material in the stainless steel frame will naturally cool down and solidify, so that the glass in the stainless steel frame loses its tempering characteristics.
通过上述工艺,提高玻璃与不锈钢通过铝浆钎焊的质量,改变钢化玻璃不锈钢边框内玻璃的特性,使闭环不锈钢边框内边沿之内的平板玻璃仍为钢化玻璃,或闭环不锈钢边框槽内包裹的玻璃为适度钢化,或闭环不锈钢边框槽内包裹的玻璃失去钢化特性,具有真空夹层的玻璃板。Through the above process, the quality of glass and stainless steel brazed by aluminum paste is improved, and the characteristics of the glass in the tempered glass stainless steel frame are changed, so that the flat glass within the inner edge of the closed-loop stainless steel frame is still tempered glass, or wrapped in the closed-loop stainless steel frame groove The glass is moderately tempered, or the glass wrapped in the closed-loop stainless steel frame groove loses the tempering characteristics and has a glass plate with vacuum interlayer.
当真空炉温降低到50℃-55℃后,打开真空炉门,最终获得玻璃板与玻璃板及不锈钢边框与铝浆真空电热钎焊的真空保温玻璃板。When the temperature of the vacuum furnace is lowered to 50℃-55℃, the vacuum furnace door is opened, and finally the vacuum insulation glass panel of glass plate and glass plate, stainless steel frame and aluminum paste vacuum electric heating brazing is obtained.
设有保护边框滚压支撑锡合金钎焊夹层调真空保温玻璃板,包括玻璃板、锡合金钎焊料、支撑、不锈钢边框。其特征是:将两张大小相等相互对应的平板玻璃,用压辊滚压出的分布有点阵凸起点间隙隔离支撑,和边框间隙隔离支撑的压花玻璃板,平板玻璃边框间隙隔离支撑密封面上,复合有锡合金闭环钎料。之后将两张压花玻璃板的边框间隙隔离支撑互补盖和合片,使两张平板玻璃之间间隔出中空隔离缝隙。组成间隔夹层腔体的两张玻璃板,在轮廓形状、尺寸大小上相互对应,两张玻璃板边沿设有与凸起点等高度的环形封闭玻璃板辊压间隙隔离支撑边框。 The protective frame is provided with a rolling support tin alloy brazing interlayer vacuum insulation thermal insulation glass plate, including a glass plate, a tin alloy brazing material, a support, and a stainless steel frame. Its characteristics are: two flat glasses of equal size and corresponding to each other, separated by a distribution of rolling convex points separated by a pressing roller, an embossed glass plate supported by a frame gap isolation support, a plate glass frame gap isolation support sealing surface On the top, compound tin alloy closed-loop solder. After that, the frame gap of the two embossed glass plates is isolated to support the complementary cover and the closing piece, so that a hollow isolation gap is formed between the two flat glasses. The two glass plates constituting the spaced interlayer cavity correspond to each other in outline shape and size. The edges of the two glass plates are provided with a ring-shaped closed glass plate rolling gap with the same height as the raised point to isolate the supporting frame. A
玻璃板压花在玻璃原片生产阶段进行,或在玻璃板钢化阶段进行。The embossing of the glass sheet is carried out in the production stage of the original glass sheet, or in the tempering stage of the glass sheet.
在两张玻璃板之间的夹层腔体内,设有长效消气剂。In the interlayer cavity between two glass plates, there is a long-acting getter.
将两张轮廓形状、尺寸大小相互对应,至少其中之一设有凸起点的压花玻璃板和平板玻璃,或压花玻璃板和压花玻璃板。通过在玻璃板边沿拉伸支撑边框上设置闭环锡合金钎焊薄片,互扣盖合合片封闭。之后在中空夹层玻璃板体的周边外侧,包裹上截面为“U”形的闭环波纹不锈钢边框。波纹不锈钢边框的槽内,填充有锡合金钎焊料。利用截面为“U”形闭环波纹不锈钢边框的弹性,与玻璃板边沿拉伸支撑边框上设置闭环锡合金钎焊薄片紧密连接套装,并利用闭环波纹不锈钢边框的自身回弹,使截面为“U”形闭环波纹不锈钢边框,与包裹镶嵌有闭环锡合金钎焊薄片的两张合片玻璃边沿紧密贴合,制成闭环锡合金钎焊薄片外侧,包裹有截面为“U”形波纹不锈钢边框的中空夹层玻璃板毛坯。Corresponding two contour shapes and sizes, at least one of them is provided with embossed glass plates and flat glass with raised points, or embossed glass plates and embossed glass plates. A closed-loop tin alloy brazing sheet is provided on the stretch support frame of the edge of the glass plate, and the interlocking cover is closed. Then, on the outer side of the periphery of the hollow laminated glass plate body, a closed-loop corrugated stainless steel frame with a U-shaped cross section is wrapped. The groove of the corrugated stainless steel frame is filled with tin alloy brazing material. Using the elasticity of the closed-loop corrugated stainless steel frame with a U-shaped cross-section, a closed-loop tin alloy brazing sheet is tightly connected to the stretch support frame of the edge of the glass plate, and the self-rebound of the closed-loop corrugated stainless steel frame is used to make the cross-section "U" The "closed-loop corrugated stainless steel frame" is closely attached to the edges of the two plywood sheets wrapped with the closed-loop tin alloy brazing sheet to form the outer side of the closed-loop tin alloy brazing sheet and wrapped with a "U"-shaped corrugated stainless steel frame. Hollow laminated glass blank.
或中空夹层玻璃板体闭环锡合金钎焊薄片的外侧,包裹上截面为“L”和反“L”形的闭环不锈钢边框扣合套装,与玻璃边沿缝隙内填充有锡合金,与闭环锡合金钎焊薄片紧密贴合在一起。制成两张玻璃边沿均包裹镶嵌有闭环锡合金钎焊薄片,和不锈钢闭环保护框紧密贴合的中空夹层玻璃板毛坯。Or the outer side of the closed-loop tin alloy brazing sheet of the hollow laminated glass plate, wrapped with a closed-loop stainless steel frame with a cross-section of "L" and anti-"L", which is filled with tin alloy in the gap between the glass edge and the closed-loop tin alloy The brazing sheets are tightly attached together. Two blanks of hollow laminated glass plate, which are inlaid with closed-loop tin alloy brazing sheets and closely fit with stainless steel closed-loop protection frames, are made of two glass edges.
之后,将至少一张的玻璃板毛坯送入真空炉内,加热抽真空,并通过电热钎焊,实现不锈钢边框、锡合金与玻璃的真空钎焊,解封长效消气剂。对真空炉通气冷却后开炉,制得设有保护边框滚压支撑锡合金钎焊夹层调真空保温玻璃板。After that, at least one blank of the glass plate is sent into the vacuum furnace, heated and evacuated, and electrically brazed to realize vacuum brazing of the stainless steel frame, tin alloy and glass, and the long-acting getter is unsealed. After the vacuum furnace is ventilated and cooled, the furnace is opened, and the tin alloy brazed interlayer vacuum-adjusted heat-insulating glass plate with a protective frame rolling support is prepared.
锡合金钎焊料包括Sn-9Zn锡合金。The tin alloy brazing material includes Sn-9Zn tin alloy.
一种制造设有保护边框滚压支撑锡合金钎焊夹层调真空保温玻璃板的方法,包括玻璃板、隔离支撑、锡合金钎焊料、不锈钢边框、真空钎焊炉。其特征是:将两张玻璃板之间,通过隔离支撑及支撑边框间隔出中空夹层,两张玻璃板密封盖和面和玻璃板边沿上,设有锡合金钎焊料,锡合金钎焊料边框上包裹不锈钢边框,制成中空夹层玻璃板毛坯。A method for manufacturing a tin alloy brazing interlayer vacuum thermal insulation glass plate provided with a protective frame rolling support, including a glass plate, an isolation support, a tin alloy brazing material, a stainless steel frame, and a vacuum brazing furnace. The characteristic is that: between two glass plates, a hollow interlayer is separated by an isolation support and a supporting frame; the two glass plate sealing covers and the surface and the edge of the glass plate are provided with tin alloy brazing material and tin alloy brazing material A stainless steel frame is wrapped on the frame to make a hollow laminated glass plate blank.
之后,将至少一张的中空夹层玻璃板毛坯水平放入设有支撑底座、固定支撑夹具或托盘的真空炉内。关闭真空炉门,对真空炉内中空夹层玻璃板毛坯加热抽真空,当达到加热温度、真空度和设定抽真空时间后。After that, at least one hollow laminated glass sheet blank is placed horizontally in a vacuum furnace provided with a supporting base, a fixed supporting jig or a tray. Close the vacuum furnace door, heat and evacuate the hollow laminated glass sheet blank in the vacuum furnace, when the heating temperature, vacuum degree and set vacuum time are reached.
锡合金钎焊薄片升温到300℃时便均匀熔化。在不锈钢与玻璃、玻璃与玻璃、不锈钢与不锈钢之间接触缝隙的毛细作用,和钎料熔化后自身内聚力的作用下,熔化钎料和玻璃钎焊表面、不锈钢钎焊表面充分浸渍润湿,实现锡合金对玻璃及不锈钢边框的钎焊。同时,对在两张玻璃板之间夹层腔体内贴近两张玻璃板边沿的长效消气剂解封。The tin alloy brazing sheet melts evenly when heated to 300°C. Under the capillary action of the contact gap between stainless steel and glass, glass and glass, stainless steel and stainless steel, and the cohesion of the solder after melting, the molten solder and glass brazing surface and stainless steel brazing surface are fully immersed and wetted to achieve Brazing of tin alloy to glass and stainless steel frame. At the same time, the long-acting getter close to the edges of the two glass plates in the interlayer cavity between the two glass plates is unsealed.
虽然锡合金钎焊料具有良好的可伐特性,但考虑到玻璃和锡合金钎焊料的线膨胀系数相差很大,在冷却过程中,因收缩不一致,会在钎焊面上产生一定应力。因此,尽量使不锈钢边框通过变形,吸受锡合金钎焊料因热胀冷缩产生的应力,保证不锈钢边框与玻璃之间的钎焊质量。 Although the tin alloy brazing material has good cutting properties, considering that the linear expansion coefficients of glass and tin alloy brazing material differ greatly, in the cooling process, due to inconsistent shrinkage, a certain stress will be generated on the brazing surface. Therefore, the stainless steel frame is deformed as much as possible to absorb the stress caused by the thermal expansion and contraction of the tin alloy brazing material to ensure the brazing quality between the stainless steel frame and the glass.
同时,由于截面为“U”形闭环不锈钢边框凹槽设计较深,使与其对应的闭环锡合金边框同样较长,因此形成的钎焊连接密封层较厚,使得锡合金与玻璃和不锈钢钎焊强度高,气密密封性能好。At the same time, due to the deeper design of the U-shaped closed-loop stainless steel frame groove, the corresponding closed-loop tin alloy frame is also longer, so the formed brazing connection sealing layer is thicker, making the tin alloy brazed to glass and stainless steel High strength and good airtight sealing performance.
对真空炉通入空气,空气吸热升温膨胀产生压力,不锈钢边框在气压的作用下,迅速压实软化状态的锡合金钎焊层,并使之放热凝固,之后,或开启真空炉内设有的冷却装置对真空炉降温。When the air is introduced into the vacuum furnace, the air absorbs heat and expands to generate pressure. Under the action of air pressure, the stainless steel frame quickly compacts the softened tin alloy brazing layer and allows it to release heat and solidify. After that, or open the vacuum furnace. Some cooling devices cool the vacuum furnace.
或对真空炉通入空气,空气吸热升温膨胀产生压力,不锈钢边框在气压的作用下,迅速压实软化状态的锡合金钎焊层,并使之放热凝固,之后,通过放出热空气,充入冷空气对真空炉降温,或开启真空炉内设有的冷却装置对真空炉降温,不锈钢边框内的锡合金钎焊料会自然降温凝固。Or the air is introduced into the vacuum furnace, the air absorbs heat and expands to generate pressure, and the stainless steel frame is quickly compressed by the softened tin alloy brazing layer under the action of air pressure and allowed to radiate and solidify. After that, by releasing hot air, Fill the cold air to cool the vacuum furnace, or turn on the cooling device in the vacuum furnace to cool the vacuum furnace. The tin alloy brazing material in the stainless steel frame will naturally cool and solidify.
通过上述工艺,提高玻璃与不锈钢通过锡合金钎焊的质量,而且平板玻璃仍为钢化玻璃。当真空炉温降低到50℃-55℃后,打开真空炉门,最终获得玻璃板与玻璃板及不锈钢边框与锡合金真空钎焊的真空保温玻璃板。 Through the above process, the quality of glass and stainless steel brazed by tin alloy is improved, and the flat glass is still tempered glass. When the temperature of the vacuum furnace is lowered to 50℃-55℃, the vacuum furnace door is opened, and finally the vacuum insulation glass panel of glass plate and glass plate and stainless steel frame and tin alloy vacuum brazing is obtained.
设有保护边框滚压支撑金属钎焊夹层调控真空保温玻璃板,其玻璃板包括玻璃原片、钢化玻璃、布纹玻璃、压花玻璃、卤化玻璃、磨沙玻璃、镀膜玻璃,镀膜玻璃的功能膜包括增透膜、金属膜,装饰膜。玻璃面板表面复合有镀膜的,则玻璃面板钎焊面处必须除去镀膜。Equipped with protective frame rolling support metal brazing interlayer control vacuum insulation glass plate, its glass plate includes glass original sheet, tempered glass, cloth glass, embossed glass, halogenated glass, frosted glass, coated glass, coated glass Films include antireflection films, metal films, and decorative films. If the surface of the glass panel is coated with a coating, the coating must be removed at the brazing surface of the glass panel.
凸点压花玻璃板为在生产平板玻璃原片时,在玻璃锡槽中的适合温度位置上,经玻璃压延机压延上玻璃凸点。所用玻璃压延机上的一根压延辊的表面上,刻有形状和尺寸均一,且按所述凸点支撑物点阵排列的系列凹坑。凸点压花玻璃板经过裁切、磨边、钢化处理。 Bump embossed glass plate is a glass plate that is rolled with glass bumps at a suitable temperature position in the glass tin bath when the original flat glass is produced. The surface of a calender roll on the glass calender used is engraved with a series of pits of uniform shape and size, and arranged in a dot matrix of the convex support. Embossed embossed glass plate is cut, edged and tempered.
或凸点压花玻璃板为平板玻璃原片磨边整形后,通过钢化炉加热,经玻璃压延机压延凸点,折弯支撑边框,成型后,进行钢化处理。所用玻璃压延机上的一根压延辊的表面上,刻有形状和尺寸均一,且按所述凸点支撑物点阵排列的系列凹坑。Or the embossed glass plate of the convex point is the original flat glass, after edging and shaping, it is heated by the tempering furnace, the convex point is calendered by the glass calender, the supporting frame is bent, and after forming, it is tempered. The surface of a calender roll on the glass calender used is engraved with a series of pits of uniform shape and size, and arranged in a dot matrix of the convex support.
或凸包玻璃板或波纹玻璃板为在生产平板玻璃原片时,在玻璃锡槽中的适合温度位置上,经玻璃压延机压延上玻璃凹点。所用玻璃压延机上的一根压延辊的表面上,刻有形状和尺寸均一,且按所述凹点支撑物点阵排列的系列凸尖。凹点压花玻璃板经过裁切、磨边、钢化处理。 Or the convex cladding glass plate or the corrugated glass plate is the glass pits that are rolled by the glass rolling machine at a suitable temperature position in the glass tin bath when producing the original flat glass sheet. The surface of a calender roll on the glass calender used is engraved with a series of convex tips of uniform shape and size, and arranged in a dot matrix of the concave support. The concave point embossed glass plate is cut, edged and tempered.
或凸包玻璃板或波纹玻璃板经过磨边整形后,通过钢化炉加热,经玻璃模具拉伸凸点,折弯支撑边框,成型后,进行钢化处理。Or the convex cladding glass plate or corrugated glass plate after edging and shaping, heated by the tempering furnace, the convex point is stretched by the glass mold, the supporting frame is bent, and after forming, it is tempered.
或凸点玻璃板是玻璃原片,通过印刷玻璃粉膏,然后用烧结法制成的。即先将低温玻璃粉膏按所述凸点支撑物点阵排列图案印刷到一平板玻璃上,然后将该平板玻璃送入钢化烧结炉,加热到玻璃粉膏熔点的某一适宜温度,令玻璃粉膏堆积体转化为与平板玻璃表面熔合在一起的玻璃凸点,之后,折弯支撑边框,进行钢化处理。Or the bump glass plate is the original glass, which is made by printing glass powder paste and then sintering. That is, the low-temperature glass frit paste is printed on a flat glass according to the dot support pattern of the bump support, and then the flat glass is sent to the tempering sintering furnace and heated to a certain suitable temperature of the melting point of the glass frit paste, so that the glass The powder paste accumulation body is transformed into glass bumps fused to the surface of the flat glass, after which, the supporting frame is bent and tempered.
或支撑为至少一端涂有粘接剂的支撑,包括与闭环支撑密封边框高度相等或接近的包括高硬玻璃支撑、高硬金属支撑、高硬陶瓷支撑,柱状或球状或环状支撑点阵状排列。或支撑为端头支撑面上粘接有气凝胶隔热垫的支撑隔热材料垫,支撑隔热材料垫两端气凝胶绝热垫的表面涂覆有包括水玻璃胶无机胶。Or the support is a support coated with adhesive on at least one end, including the same or close to the closed-loop support sealing frame height including high-hard glass support, high-hard metal support, high-hard ceramic support, columnar or spherical or ring-shaped support lattice arrangement. Or the support is a supporting thermal insulation material pad with an aerogel thermal insulation pad adhered to the end supporting surface, and the surface of the aerogel thermal insulation pad at both ends of the supporting thermal insulation material pad is coated with inorganic glue including water glass glue.
将适当厚度平板玻璃按照设计尺寸裁截处理,磨边处理,钢化处理的钢化玻璃面板,作为原材料使用。玻璃钎焊表面需进行脱油、清洁、烘干处理。The tempered glass panel of flat glass with appropriate thickness is cut, edged and tempered according to the design size as raw materials. The glass brazed surface needs to be deoiled, cleaned and dried.
设有保护边框滚压支撑金属钎焊夹层调控真空保温玻璃板,其中空夹层玻璃板体的周边外侧,包裹有截面为倒“U”形的闭环波纹不锈钢边框。“U”形波纹不锈钢槽型材为不锈钢板条通过模具冲压拉伸成型,或“U”形波纹不锈钢槽型材为不锈钢板条,通过辊压轧制机轧制成型。闭环波纹不锈钢边框为“U”形波纹不锈钢槽型材,通过折弯焊接,或裁切焊接制成的弹缩闭环波纹不锈钢边框。It is equipped with a protective frame rolling support metal brazing interlayer control vacuum insulation glass plate. The outer periphery of the hollow interlayer glass plate body is wrapped with a closed-loop corrugated stainless steel frame with an inverted "U" section. The "U" corrugated stainless steel groove profile is made of stainless steel strip by stamping and drawing, or the "U" corrugated stainless steel groove profile is made of stainless steel strip, which is rolled and formed by a rolling mill. The closed-loop corrugated stainless steel frame is a "U"-shaped corrugated stainless steel groove profile, which is made by bending welding or cutting and welding.
倒“U”形的闭环波纹不锈钢边框槽,使用时,须进行脱油、清洁、烘干处理。The inverted "U" shaped closed-loop corrugated stainless steel frame groove must be degreased, cleaned and dried during use.
设有保护边框滚压支撑金属钎焊夹层调控真空保温玻璃板,其中空夹层玻璃板体的周边外侧,包裹有截面为“L”和反“L”形的闭环不锈钢边框扣合套装形成的中空夹层玻璃板结构保护边框。“L”形不锈钢型材为不锈钢板条,通过模具冲压拉伸成型,或“L”形不锈钢型材为不锈钢板条,通过辊压轧制机轧制成型。闭环“L”形不锈钢边框为“L”形不锈钢型材,通过折弯焊接,或裁切焊接制成的不锈钢边框。Equipped with protective frame rolling support metal brazing interlayer control vacuum insulation glass plate, the outer periphery of the hollow interlayer glass plate body is wrapped with a hollow formed by a closed-loop stainless steel frame with a cross section of "L" and anti-"L" shape. The laminated glass plate structure protects the frame. The "L" shaped stainless steel profile is a stainless steel strip, which is formed by stamping and drawing by a die, or the "L" shaped stainless steel profile is a stainless steel strip, which is rolled and formed by a rolling mill. The closed-loop “L” shaped stainless steel frame is an “L” shaped stainless steel profile, which is made by bending welding or cutting welding.
“L”形不锈钢型材,使用时,须进行脱油、清洁、烘干处理。"L" shaped stainless steel profiles must be degreased, cleaned, and dried during use.
设有保护边框滚压支撑金属钎焊夹层调控真空保温玻璃板,其钎焊炉的玻璃托盘上,设有改进玻璃与玻璃、玻璃与金属、金属与金属钎焊质量的超声波换能器。It is equipped with a protective frame rolling support metal brazing interlayer control vacuum insulation glass plate, and the glass tray of the brazing furnace is provided with an ultrasonic transducer for improving the brazing quality of glass to glass, glass to metal, metal to metal.
本发明制造的真空玻璃,可以获得很好的金属玻璃钎焊质量,解决了真空玻璃的失钢化难题,从而解决了真空玻璃的安全问题。不仅如此,与现有真空玻璃相比,利用本工艺方法制作的真空玻璃,还具有更好的保温及隔音效果,同时具备顶级的透光性。在材质上可以广泛应用钢化玻璃,在制作成本上大幅下降,结构形式多样化,玻璃强度高、安全、寿命长、大尺寸、造价低、成品率高,保温隔音性能好、功能性强、低能耗、透视效果好、便于大规模生产等特点,克服了目前功能玻璃的诸多问题。从而使真空玻璃最大限度的应用于设施农业、高层建筑上,并最大限度的达到建筑物的节能效果。因此本发明具有良好的经济效益、环境效益和社会效益。The vacuum glass manufactured by the invention can obtain good metal glass brazing quality, solve the problem of vacuum glass tempering, and thus solve the safety problem of vacuum glass. Not only that, compared with the existing vacuum glass, the vacuum glass produced by this process method also has better thermal insulation and sound insulation effects, and has top-level light transmittance. Tempered glass can be widely used in materials, and the production cost has been greatly reduced. The structure is diversified. The glass has high strength, safety, long life, large size, low cost, high yield, good thermal insulation and sound insulation performance, strong functionality, and low energy. The features of consumption, good perspective effect, and convenience for mass production have overcome many problems of current functional glass. Therefore, the vacuum glass is applied to the facility agriculture and high-rise buildings to the maximum extent, and the energy-saving effect of the building is maximized. Therefore, the invention has good economic benefits, environmental benefits and social benefits.
图1至图12是本发明设有玻璃拉伸支撑边框,双侧复合分布有点阵烧结支撑凸点的玻璃板针对叠罗盖合合片,与扣合“L”形不锈钢槽型材边框金属钎焊真空玻璃板的剖视图。Figures 1 to 12 are glass plates with stretched supporting frames according to the present invention, with double-sided composite distribution and a matrix of sintered supporting bumps. Cross-sectional view of welding vacuum glass plate.
图中:1“U”形不锈钢波纹保护边框、2金属钎焊层、3下侧钢化平板玻璃、4真空夹层、5上侧钢化平板玻璃、6烧结支撑凸点、7水玻璃、8拉伸玻璃支撑边框、9 拉伸支撑凸点、10压花支撑凸点、11外侧 “L”形不锈钢保护边框、12内侧 “L”形不锈钢保护边框。In the picture: 1 "U" shape stainless steel corrugated protective frame, 2 metal brazed layer, 3 lower tempered flat glass, 4 vacuum interlayer, 5 upper tempered flat glass, 6 sintered support bumps, 7 water glass, 8 stretch Glass support frame, 9 tensile support bumps, 10 embossed support bumps, 11 "L" shaped stainless steel protective frame on the outside, 12 "L" shaped stainless steel protective frame on the inside.
如图1所示:分布有点阵烧结支撑凸点6上侧钢化玻璃5的拉伸玻璃支撑边框9,和分布有点阵烧结支撑凸点6的下侧钢化玻璃3,在轮廓形状、尺寸大小上相互对应,互补扣合,间隔组成真空夹层4。通过闭环“U”形不锈钢波纹保护边框1,和金属钎焊层2的钎焊密封,制成玻璃板边框支撑互补扣合金属钎焊不锈钢边框真空玻璃板。As shown in Fig. 1: the stretched glass support frame 9 on the upper side of the tempered glass 5 with dotted sintered support bumps 6 and the tempered glass 3 on the lower side with the dotted matrix sintered support bumps 6 in terms of outline shape and size Corresponding to each other, complementary complementary, spaced to form a vacuum interlayer 4. Through the closed-loop "U" shape stainless steel corrugated protective frame 1 and the brazing seal of the metal brazing layer 2, a glass plate frame is made to support the complementary snap-fit metal brazed stainless steel frame vacuum glass plate.
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| CN201811508414.XA CN111302661B (en) | 2018-12-11 | 2018-12-11 | Metal brazing sandwich vacuum heat-insulating glass plate with protective frame rolling support |
| CN201811508414.X | 2018-12-11 |
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| US20220160039A1 (en) * | 2020-11-26 | 2022-05-26 | Shenzhen Eigate Technology Co., Ltd. | High-frequency heating device |
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| DE202009012136U1 (en) * | 2009-09-07 | 2009-11-26 | Grenzebach Maschinenbau Gmbh | Device for vacuum-tight joining of glass plates |
| CN102079619A (en) * | 2009-11-27 | 2011-06-01 | 洛阳兰迪玻璃机器有限公司 | Glass plate combination sealing method |
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| CN111302661B (en) | 2023-11-28 |
| CN111302661A (en) | 2020-06-19 |
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