WO2020118697A1 - Glass frame supporting complementary buckling metal brazing stainless steel frame vacuum control glass - Google Patents
Glass frame supporting complementary buckling metal brazing stainless steel frame vacuum control glass Download PDFInfo
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- WO2020118697A1 WO2020118697A1 PCT/CN2018/121253 CN2018121253W WO2020118697A1 WO 2020118697 A1 WO2020118697 A1 WO 2020118697A1 CN 2018121253 W CN2018121253 W CN 2018121253W WO 2020118697 A1 WO2020118697 A1 WO 2020118697A1
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- WIPO (PCT)
- Prior art keywords
- glass
- closed
- stainless steel
- frame
- glass plate
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C27/00—Joining pieces of glass to pieces of other inorganic material; Joining glass to glass other than by fusing
- C03C27/06—Joining glass to glass by processes other than fusing
- C03C27/08—Joining glass to glass by processes other than fusing with the aid of intervening metal
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/24—Structural elements or technologies for improving thermal insulation
- Y02A30/249—Glazing, e.g. vacuum glazing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B80/00—Architectural or constructional elements improving the thermal performance of buildings
- Y02B80/22—Glazing, e.g. vaccum glazing
Definitions
- the invention relates to using vacuum brazing technology to braze and seal glass and metal to manufacture a functional vacuum glass plate. It belongs to the field of glass building materials.
- the mainstream of functional glass is insulating glass and vacuum glass.
- Insulating glass insulation performance is not ideal, because there is no mutual support between the two layers of glass, can not rely on each other, making the glass weak resistance to wind pressure, easy to break due to glass resonance. At the same time, because there is no protective frame around the insulating glass, it is easy to break the insulating glass due to bumping the glass corners during transportation and installation.
- Vacuum glass is supported by sandwiching two layers of glass plates, and the periphery is sealed and sealed by sealing and adhesive bonding.
- Vacuum glass is the best transparent energy-saving vacuum glass at present. It has a series of advantages such as light weight, thin thickness, small heat transfer coefficient and good sound insulation effect. It is an ideal energy-saving building material. However, because of its expensive production cost and the inability to meet the safety requirements of toughened glass required by high-rise buildings, it has not yet been applied on a large scale. Because the sealing adhesive around the vacuum glass is bonded to a low-temperature glass fusion seal, its manufacturing process, cost, yield, mechanical properties and size specifications are greatly restricted, and it is difficult to achieve the tempering treatment of the glass plate. The glass strength and safety performance are affected. Once the glass frit edge is damaged due to stress and other reasons, the entire vacuum glass will lose good sound insulation and thermal insulation performance.
- the glass frame supports complementary snap-fit metal brazed stainless steel frame vacuum-regulated glass, including glass plates, aluminum or aluminum alloy brazed profiles, and stainless steel frame.
- the two glass plates constituting the spaced interlayer cavity correspond to each other in outline shape and size, and one of at least two glass plates is provided with embossed glass integrated with the glass plate and distributed with raised spots board.
- edges of the two glass plates are provided with a parallel closed glass plate with the same height as the raised points to bend and support the frame.
- edges of the two glass plates are provided with bending support frames adjacent to the edges of the ring-shaped closed glass plate with the same height as the raised points.
- the edges of the two glass plates are provided with a ring-shaped closed glass plate with the same height as the raised points, and the four sides are bent to support the frame.
- the edge of the two glass plates is provided with a ring-shaped closed glass plate with a height equal to the total height of the relative support and stacking of the raised points, and the supporting frame is bent in parallel.
- edge of the two glass plates is provided with a ring-shaped closed glass plate adjacent to the raised point to support and superimpose the total height of the annular closed glass plate to bend and support the frame.
- edges of the two glass plates are provided with a ring-shaped closed glass plate with a height equal to the total height of the supporting and stacking relative to the raised points, and the four sides are bent to support the frame.
- At least one of them is provided with embossed glass plates and flat glass with raised points, or embossed glass plates and embossed glass plates.
- embossed glass plates and flat glass with raised points or embossed glass plates and embossed glass plates.
- (B) or the two glass plates constituting the spaced interlayer cavity correspond to each other in outline shape and size, and at least one of the two glass plates is provided with a dot matrix convex cladding glass plate that is pressed and stretched by a mold, Or the mold presses the stretched corrugated glass sheet.
- the height of the frame support of the glass plate is close to the height of the convex hull or convex corrugation.
- the glass plate is bent in parallel to support the frame. Or between the edges of the two glass plates, there is a ring shaped and shaped corresponding to the outline, size and size of the two glass plates, and the support height of the frame of the glass plate is equal to the height of the convex hull or convex corrugation Bend the supporting frame on the adjacent side of the closed glass plate.
- the support height of the frame of the glass plate is equal to the height of the convex hull or convex corrugation
- the four sides of the closed glass plate are bent to support the frame.
- the ring-shaped closed glass plate is parallelly bent to support the height of the frame and the edges of the two glass plates are provided with a dot matrix convex hull, or the relative support of the raised corrugation is superimposed on the total height of the ring-shaped closed glass plate to parallelly bend the support frame.
- the ring-shaped closed glass plate is bent in parallel to the height of the supporting frame and the edges of the two glass plates are provided with a lattice matrix convex hull, or the relative support of the raised corrugation is superimposed on the total height of the ring-shaped closed glass plate, and the adjacent edge is bent to support the frame.
- the ring-shaped closed glass plate is bent in parallel to support the height of the frame and the edges of the two glass plates are provided with a lattice matrix, or the relative support of the raised corrugation is superimposed on the total height of the ring-shaped closed glass plate.
- one or two of the dot matrix convex cladding glass plates with mold pressing and stretching, or the corrugated glass plate with mold pressing and stretching, by bending at the edge of the glass plate The "T"-shaped aluminum or aluminum alloy frame set on the supporting frame is closed by interlocking and closing pieces.
- the bump glass plate is the original glass, which is made by printing glass powder paste and then sintering.
- the sintered glass powder paste becomes a supporting bump, or is synchronized with the glass tempering.
- edges of the two glass plates are provided with a parallel closed glass plate with the same height as the raised points to bend and support the frame.
- edges of the two glass plates are provided with bending support frames adjacent to the edges of the ring-shaped closed glass plate with the same height as the raised points.
- the edges of the two glass plates are provided with a ring-shaped closed glass plate with the same height as the raised points, and the four sides are bent to support the frame.
- the edge of the two glass plates is provided with a ring-shaped closed glass plate with a height equal to the total height of the relative support and stacking of the raised points, and the supporting frame is bent in parallel.
- edge of the two glass plates is provided with a ring-shaped closed glass plate adjacent to the raised point to support and superimpose the total height of the annular closed glass plate to bend and support the frame.
- edges of the two glass plates are provided with a ring-shaped closed glass plate with a height equal to the total height of the supporting and stacking relative to the raised points, and the four sides are bent to support the frame.
- the edge of the two glass plates is provided with a supporting frame that is bent in parallel with a ring-shaped closed glass plate of the same height as the support. Or the edges of the two glass plates are provided with an adjacent edge of the same height as the supporting ring-shaped closed glass plate to bend the supporting frame. Or the edges of the two glass plates are provided with a ring-shaped closed glass plate with the same height as the support, and the four sides are bent to support the frame. Or the edge of the two glass plates is provided with an annular closed glass plate with the same height as the relative support and the total height of the stack is parallel to bend the supporting frame. Or the edge of the two glass plates is provided with an adjacent closed edge of the same height of the total height of the relative support superimposed on the closed side glass bending support frame. Or the edges of the two glass plates are provided with an annular closed glass plate with the same height as the relative support superimposed on the total height to bend and support the frame on all four sides.
- one or two of them are provided with adhesive lattice distribution support glass plates and flat glass plates, or adhesive lattice distribution support glass plates and adhesive lattice distribution support glass plates .
- adhesive lattice distribution support glass plates and flat glass plates are provided with adhesive lattice distribution support glass plates and flat glass plates, or adhesive lattice distribution support glass plates and adhesive lattice distribution support glass plates .
- a closed-loop aluminum or aluminum alloy profile with an inverted "U” section is tightly wrapped.
- the inverted "U” shaped closed-loop corrugated stainless steel frame it stretches with the outer periphery of the hollow laminated glass plate body, and uses the self-rebound of the closed-loop corrugated stainless steel frame to make the cross-section an inverted "U"-shaped closed loop
- the corrugated stainless steel frame is closely attached to the aluminum or aluminum alloy profile on the outer side of the hollow laminated glass plate.
- An aluminum or aluminum alloy closed-loop and stainless steel closed-loop protective frame is provided on the periphery of the insulated glass plate body, and a hollow laminated glass plate blank connecting the closed-loop aluminum or aluminum alloy frame and the stainless steel closed-loop protective frame.
- an aluminum or aluminum alloy profile on the outer side of the periphery of the hollow laminated glass plate body is wrapped with a closed-loop stainless steel frame with a cross section of "L" and an anti-"L" shape to form an edge structure of the hollow laminated glass plate to protect the frame.
- An aluminum or aluminum alloy closed-loop and stainless steel closed-loop protective frame is provided on the periphery of the insulated glass plate body, and a hollow laminated glass plate blank connecting the closed-loop aluminum or aluminum alloy frame and the stainless steel closed-loop protective frame.
- At least one blank of the glass plate is sent into a vacuum brazing furnace, heated and evacuated, and electrically brazed to achieve vacuum brazing of the stainless steel frame, aluminum or aluminum alloy and glass, and unsealing the long-acting getter.
- the vacuum brazing furnace is ventilated and cooled, the furnace is opened, and the glass frame supporting the complementary snap-fit metal brazing stainless steel frame vacuum regulating glass is prepared.
- Aluminum or aluminum alloy brazing materials include Al and brazing materials containing Al include AI-Si system, Al-Cu-Si system, and Zn-AI system.
- a method for manufacturing glass frame supporting complementary snap-fit metal brazing stainless steel frame vacuum regulating glass includes glass plate, isolation support, aluminum or aluminum alloy brazing profile, stainless steel frame, vacuum brazing furnace. Between the two glass plates, the hollow interlayer is separated by the isolation support and the supporting frame. The two glass plate sealing covers and the surface and the edge of the glass plate are provided with aluminum or aluminum alloy brazed profiles, and the aluminum alloy brazed profiles frame The stainless steel frame is wrapped to make a hollow laminated glass blank.
- At least one hollow laminated glass sheet blank is placed horizontally in a vacuum brazing furnace provided with a supporting base, a fixed supporting jig or a tray.
- the glass tray of the brazing furnace may be provided with an ultrasonic transducer for improving the brazing quality of glass to glass, glass to metal, and metal to metal.
- Close the vacuum brazing furnace door heat and evacuate the hollow laminated glass sheet blank in the vacuum brazing furnace. When the heating temperature, vacuum degree and set vacuum time are reached, the two compact electric clamps on the hollow laminated glass sheet blank Connect low-voltage, high-current heating power supply.
- the resistance of the aluminum or aluminum alloy frame among the three of the stainless steel frame, glass, aluminum or aluminum alloy frame is the smallest, the current in the aluminum or aluminum alloy frame is the largest, the aluminum or aluminum alloy frame quickly heats up, and itself quickly heats up and melts evenly.
- the molten brazing material and glass brazing surface and stainless steel brazing surface are fully immersed and wetted , To achieve the brazing of aluminum or aluminum alloy to the glass surface and stainless steel surface.
- the glass brazed with stainless steel and aluminum is not completely softened due to its poor thermal conductivity and short heating time.
- the stainless steel is not softened, and the surface of the oxide layer of the stainless steel reacts with aluminum, that is, the interface between the stainless steel and aluminum is also firmly bonded due to the chemical reaction.
- the temperature of 720°C is already the softening temperature of ordinary glass.
- Aluminum alloy brazing material is used to reduce the brazing temperature between the glass and stainless steel frame, improve the brazing quality between glass and stainless steel, and reduce the difficulty of the brazing process.
- the corresponding closed-loop aluminum or aluminum alloy frame is also longer, so the brazed connection sealing layer formed is thicker, making the aluminum or aluminum alloy and glass It has high brazing strength with stainless steel and good airtight sealing performance.
- this phenomenon can be used to automatically and intelligently control the energized heating time, accurately control the brazing temperature, and achieve good vacuum brazing of aluminum or aluminum alloys with flat glass and stainless steel frames.
- the brazing layer of aluminum or aluminum alloy cools down, and gradually forms a temperature field with glass and stainless steel frame, the temperature tends to be consistent, and achieve a good brazing connection.
- water is directly sprayed into the vacuum brazing furnace, so that the water evaporates and vaporizes in a vacuum state to generate air pressure, and the exhaust check valve provided on the mouth of the connected sealing pipe is instantly closed.
- the stainless steel frame quickly compacts the softened aluminum or aluminum alloy brazing layer and allows it to exotherm and solidify, and realizes a rapid and rapid cooling of the vacuum brazing furnace.
- the aluminum or aluminum alloy brazing layer cools down, and gradually forms a temperature field with glass and stainless steel frame temperature tending to be consistent, and achieves a good brazing connection.
- the vacuum brazing furnace is ventilated with air, and the exhaust check valve provided at the mouth of the joint sealing pipe fitting is instantly closed.
- the air absorbs heat and expands to generate pressure.
- the stainless steel frame quickly compacts the softened aluminum or aluminum alloy brazing layer and allows it to radiate and solidify.
- spray water to the vacuum brazing furnace to absorb the water.
- the heat of the air cools the vacuum brazing furnace, so that the glass in the stainless steel frame is moderately tempered, and then, or the cooling device provided in the vacuum brazing furnace is turned on to cool the vacuum brazing furnace.
- the aluminum or aluminum alloy brazing layer cools down, and gradually forms a temperature field with glass and stainless steel frame temperature tending to be consistent, and achieves a good brazing connection.
- the vacuum brazing furnace is ventilated with air, and the exhaust check valve provided at the mouth of the joint sealing pipe fitting is instantly closed.
- the air absorbs heat and expands to generate pressure.
- the stainless steel frame quickly compacts the softened aluminum or aluminum alloy brazing layer and allows it to radiate and solidify.
- the hot air is released to fill the cold air against the vacuum.
- the temperature of the brazing furnace is lowered, or the cooling device in the vacuum brazing furnace is turned on to cool the vacuum brazing furnace.
- the aluminum or aluminum alloy brazing material in the stainless steel frame will naturally cool and solidify, causing the glass in the stainless steel frame to lose the tempering characteristics.
- the quality of glass and stainless steel brazed by aluminum or aluminum alloy is improved, and the characteristics of the glass in the tempered glass stainless steel frame are changed, so that the flat glass within the inner edge of the closed-loop stainless steel frame is still tempered glass, or the closed-loop stainless steel frame groove
- the wrapped glass is moderately tempered, or the glass wrapped in the closed-loop stainless steel frame groove loses the tempering characteristics, and has the function of regulating the vacuum degree of the vacuum interlayer.
- the vacuum brazing furnace door is opened, and finally the vacuum control insulation glass plate of the glass plate and the glass plate and the stainless steel frame and the aluminum or aluminum alloy vacuum electric heating brazing is finally obtained.
- the glass frame supports complementary buckling metal brazed stainless steel frame vacuum control glass, including glass plate, aluminum paste, and stainless steel frame.
- the two glass plates forming the spaced interlayer cavity correspond to each other in outline shape and size. At least one of the two glass plates is provided with embossing which is integrated with the glass plate and has a series of convex points glass plate.
- the edges of the two glass plates are provided with a parallel closed glass plate with the same height as the raised points to bend and support the frame. Or the edges of the two glass plates are provided with bending support frames adjacent to the edges of the ring-shaped closed glass plate with the same height as the raised points. Or the edges of the two glass plates are provided with a ring-shaped closed glass plate with the same height as the raised points, and the four sides are bent to support the frame.
- the edge of the two glass plates is provided with a ring-shaped closed glass plate with a height equal to the total height of the relative support and stacking of the raised points, and the supporting frame is bent in parallel.
- the edge of the two glass plates is provided with a ring-shaped closed glass plate with a height equal to the relative height of the supporting point and the total height of the superimposed ring to bend the supporting frame.
- the edges of the two glass plates are provided with a ring-shaped closed glass plate with a height equal to the total height of the supporting and stacking relative to the raised points, and the four sides are bent to support the frame.
- At least one of them is provided with embossed glass plates and flat glass with raised points, or embossed glass plates and embossed glass plates.
- the interlocking cover is closed.
- a closed-loop corrugated stainless steel frame with a U-shaped cross section is wrapped.
- the groove in the corrugated stainless steel frame is filled with aluminum paste.
- a closed-loop aluminum paste brazing film layer is provided on the bending support frame of the edge of the glass plate to tightly connect the suit, and the self-rebound of the closed-loop corrugated stainless steel frame is used to make the cross-section "
- the U-shaped closed-loop corrugated stainless steel frame is closely attached to the edges of the two pieces of glass wrapped with the closed-loop aluminum paste brazing film layer to form the outer side of the closed-loop aluminum paste brazing film layer, which is wrapped with a "U"-shaped corrugation
- the hollow laminated glass plate blank of the stainless steel frame, and the hollow laminated glass plate blank is dried.
- the paste brazing film layer is closely attached together.
- Two glass edge blanks are produced, which are wrapped with a closed-loop aluminum paste brazing film layer, and closely fit with a stainless steel closed-loop protection frame, and the hollow laminated glass plate blank is dried.
- the two glass plates constituting the spaced interlayer cavity correspond to each other in outline shape and size, and at least one of the two glass plates is provided with a dot matrix convex cladding glass plate that is pressed and stretched by a mold , Or the mold presses the stretched corrugated glass sheet.
- the height of the frame support of the glass plate is close to the height of the convex hull or convex corrugation.
- the glass plate is bent in parallel to support the frame. Or between the edges of the two glass plates, there is a ring shaped and shaped corresponding to the outline, size and size of the two glass plates, and the support height of the frame of the glass plate is equal to the height of the convex hull or convex corrugation Bend the supporting frame on the adjacent side of the closed glass plate.
- the support height of the frame of the glass plate is equal to the height of the convex hull or convex corrugation
- the four sides of the closed glass plate are bent to support the frame.
- the ring-shaped closed glass plate is parallelly bent to support the height of the frame and the edges of the two glass plates are provided with a dot matrix convex hull, or the relative support of the raised corrugation is superimposed on the total height of the ring-shaped closed glass plate to parallelly bend the support frame.
- the ring-shaped closed glass plate is bent in parallel to the height of the supporting frame and the edges of the two glass plates are provided with a lattice matrix convex hull, or the relative support of the raised corrugation is superimposed on the total height of the ring-shaped closed glass plate, and the adjacent edge is bent to support the frame.
- the ring-shaped closed glass plate is bent in parallel to support the height of the frame and the edges of the two glass plates are provided with a lattice matrix, or the relative support of the raised corrugation is superimposed on the total height of the ring-shaped closed glass plate.
- one or two of the dot matrix convex cladding glass plates with mold pressing and stretching, or the corrugated glass plate with mold pressing and stretching, by bending at the edge of the glass plate The support frame is coated with aluminum paste, and the interlocking cover is closed by a closing piece.
- a closed-loop corrugated stainless steel frame with a U-shaped cross section is wrapped.
- the groove in the corrugated stainless steel frame is filled with aluminum paste.
- a closed-loop aluminum paste brazing film layer is provided on the bending support frame of the edge of the glass plate to tightly connect the suit, and the self-rebound of the closed-loop corrugated stainless steel frame is used to make the cross-section "
- the U-shaped closed-loop corrugated stainless steel frame is closely attached to the edges of the two pieces of glass wrapped with the closed-loop aluminum paste brazing film layer to form the outer side of the closed-loop aluminum paste brazing film layer, which is wrapped with a "U"-shaped corrugation
- the hollow laminated glass plate blank of the stainless steel frame, and the hollow laminated glass plate blank is dried.
- the paste brazing film layer is closely attached together.
- Two glass edge blanks are produced, which are wrapped with a closed-loop aluminum paste brazing film layer, and closely fit with a stainless steel closed-loop protection frame, and the hollow laminated glass plate blank is dried.
- the two glass plates constituting the spaced interlayer cavity correspond to each other in outline shape and size, at least two glasses are printed by glass frit paste, and then made by sintering method.
- the sintered glass powder paste is melted and cooled to become a glass supporting bump.
- edges of the two glass plates are provided with a parallel closed glass plate with the same height as the raised points to bend and support the frame.
- edges of the two glass plates are provided with bending support frames adjacent to the edges of the ring-shaped closed glass plate with the same height as the raised points.
- the edges of the two glass plates are provided with a ring-shaped closed glass plate with the same height as the raised points, and the four sides are bent to support the frame.
- the edge of the two glass plates is provided with a ring-shaped closed glass plate with a height equal to the total height of the relative support and stacking of the raised points, and the supporting frame is bent in parallel.
- edge of the two glass plates is provided with a ring-shaped closed glass plate adjacent to the raised point to support and superimpose the total height of the annular closed glass plate to bend and support the frame.
- edges of the two glass plates are provided with a ring-shaped closed glass plate with a height equal to the total height of the supporting and stacking relative to the raised points, and the four sides are bent to support the frame.
- the interlocking cover is closed. Then, on the outer side of the periphery of the hollow laminated glass plate body, a closed-loop corrugated stainless steel frame with a U-shaped cross section is wrapped. The groove in the corrugated stainless steel frame is filled with aluminum paste.
- a closed-loop aluminum paste brazing film layer is provided on the bending support frame of the edge of the glass plate to tightly connect the suit, and the self-rebound of the closed-loop corrugated stainless steel frame is used to make the cross-section "
- the U-shaped closed-loop corrugated stainless steel frame is closely attached to the edges of the two pieces of glass wrapped with the closed-loop aluminum paste brazing film layer to form the outer side of the closed-loop aluminum paste brazing film layer, which is wrapped with a "U"-shaped corrugation
- the hollow laminated glass plate blank of the stainless steel frame, and the hollow laminated glass plate blank is dried.
- the paste brazing film layer is closely attached together.
- Two glass edge blanks are produced, which are wrapped with a closed-loop aluminum paste brazing film layer, and closely fit with a stainless steel closed-loop protection frame, and the hollow laminated glass plate blank is dried.
- the two glass plates constituting the spaced interlayer cavity correspond to each other in outline shape and size. At least one of the two glass plates is provided with a support distributed through the bonding lattice, and the glass plate Glass plate connected as one.
- the edge of the two glass plates is provided with a supporting frame that is bent in parallel with a ring-shaped closed glass plate of the same height as the support. Or the edges of the two glass plates are provided with an adjacent edge of the same height as the supporting ring-shaped closed glass plate to bend the supporting frame. Or the edges of the two glass plates are provided with a ring-shaped closed glass plate with the same height as the support, and the four sides are bent to support the frame. Or the edge of the two glass plates is provided with an annular closed glass plate with the same height as the relative support and the total height of the stack is parallel to bend the supporting frame. Or the edge of the two glass plates is provided with an adjacent closed edge of the same height of the total height of the relative support superimposed on the closed side glass bending support frame. Or the edges of the two glass plates are provided with an annular closed glass plate with the same height as the relative support superimposed on the total height to bend and support the frame on all four sides.
- the two contour shapes and sizes correspond to each other, at least one of which is provided with a support lattice-distributed glass plate and a flat glass, or a glue lattice-distributed glass plate and a glue lattice-distributed glass plate .
- a closed-loop aluminum paste brazing film layer is provided on the bending support frame of the edge of the glass plate to tightly connect the suit, and the self-rebound of the closed-loop corrugated stainless steel frame is used to make the cross-section "
- the U-shaped closed-loop corrugated stainless steel frame is closely attached to the edges of the two pieces of glass wrapped with the closed-loop aluminum paste brazing film layer to form the outer side of the closed-loop aluminum paste brazing film layer, which is wrapped with a "U"-shaped corrugation
- the hollow laminated glass plate blank of the stainless steel frame, and the hollow laminated glass plate blank is dried.
- the paste brazing film layer is closely attached together.
- Two glass edge blanks are produced, which are wrapped with a closed-loop aluminum paste brazing film layer, and closely fit with a stainless steel closed-loop protection frame, and the hollow laminated glass plate blank is dried.
- At least one blank of the glass plate is sent into a vacuum brazing furnace, heated and evacuated, and electrothermal brazed to achieve vacuum brazing of the stainless steel frame, aluminum paste and glass, and unsealing the long-acting getter.
- the vacuum brazing furnace is ventilated and cooled, the furnace is opened, and the glass frame supporting the complementary snap-fit metal brazing stainless steel frame vacuum regulating glass is prepared.
- Brazing aluminum paste includes low-temperature glass aluminum paste, medium-temperature glass aluminum paste, and high-temperature glass aluminum paste.
- a method for manufacturing a glass frame supporting complementary buckling metal brazing stainless steel frame vacuum regulating glass includes a glass plate, an aluminum paste brazing profile, a stainless steel frame, and a vacuum brazing furnace. Between the two glass plates, a hollow interlayer is separated by a supporting frame. The two glass plate sealing covers and the surface and the edge of the glass plate are provided with aluminum paste brazed profiles. The aluminum alloy brazed profile frames are wrapped with stainless steel frames. Formed into a hollow laminated glass blank.
- At least one hollow laminated glass sheet blank is placed horizontally in a vacuum brazing furnace provided with a supporting base, a fixed supporting jig or a tray.
- the glass tray of the brazing furnace may be provided with an ultrasonic transducer for improving the brazing quality of glass to glass, glass to metal, and metal to metal.
- Close the vacuum brazing furnace door heat and evacuate the hollow laminated glass sheet blank in the vacuum brazing furnace. When the heating temperature, vacuum degree and set vacuum time are reached, the two compact electric clamps on the hollow laminated glass sheet blank Connect low-voltage, high-current heating power supply.
- the resistance of the aluminum paste brazing film layer among the three of the stainless steel frame, glass, and aluminum paste brazing film layer is the smallest, the current in the aluminum paste brazing film layer is the largest, the aluminum paste brazing film layer rapidly heats up, and itself quickly heats up Melt evenly.
- the molten brazing material and glass brazing surface and stainless steel brazing surface are fully immersed and wetted To realize the brazing of aluminum paste to the glass surface and stainless steel surface.
- the aluminum paste brazing material quickly heats up and becomes liquid aluminum, while the glass brazed with stainless steel aluminum paste is not fully softened due to its poor thermal conductivity and short heating time.
- the stainless steel is not softened, and the surface of the oxide layer of the stainless steel reacts with aluminum, that is, the interface between the stainless steel and aluminum is also firmly bonded due to the chemical reaction.
- the aluminum paste brazing material has good cutting properties, considering that the linear expansion coefficients of glass and aluminum paste brazing material are very different, in the cooling process, due to inconsistent shrinkage, a certain stress will be generated on the brazed surface. Therefore, the stainless steel frame is deformed as much as possible to absorb the stress caused by the thermal expansion and contraction of the aluminum paste brazing material to ensure the brazing quality between the stainless steel frame and the glass.
- the corresponding closed-loop aluminum paste frame is also longer, so the formed brazing connection sealing layer is thicker, making the aluminum paste braze with glass and stainless steel High strength and good airtight sealing performance.
- this phenomenon can be used to automatically and intelligently control the heating time of energization, accurately control the brazing temperature, and realize the vacuum brazing of aluminum paste, flat glass, and stainless steel frame.
- the aluminum paste brazing layer cools down, and gradually forms a temperature field with glass and stainless steel frame that tends to be consistent, and achieves a good brazing connection.
- water is directly sprayed into the vacuum brazing furnace, so that the water evaporates and vaporizes in a vacuum state to generate air pressure, and the exhaust check valve provided on the mouth of the connected sealing pipe is instantly closed.
- the stainless steel frame quickly compacts the softened aluminum paste brazing layer and allows it to exotherm and solidify, and realizes a rapid and sharp cooling of the vacuum brazing furnace.
- the aluminum paste brazing layer cools down, and gradually forms a temperature field with glass and stainless steel frame temperature tending to be consistent, and achieves a good brazing connection.
- the vacuum brazing furnace is ventilated with air, and the exhaust check valve provided at the mouth of the joint sealing pipe fitting is instantly closed.
- the air absorbs heat and expands to produce pressure.
- the stainless steel frame quickly compacts the softened aluminum paste brazing layer and allows it to radiate and solidify.
- spray water to the vacuum brazing furnace to make the water absorb the air heat Reduce the temperature of the vacuum brazing furnace to make the glass in the stainless steel frame moderately tempered.
- the aluminum paste brazing layer cools down, and gradually forms a temperature field with glass and stainless steel frame temperature tending to be consistent, and achieves a good brazing connection.
- the vacuum brazing furnace is ventilated with air, and the exhaust check valve provided at the mouth of the joint sealing pipe fitting is instantly closed.
- the air absorbs heat and expands to generate pressure.
- the stainless steel frame quickly compacts the softened aluminum paste brazing layer and allows it to radiate and solidify.
- the hot air is released and cold air is filled to braze the vacuum. Cool the furnace, or turn on the cooling device in the vacuum brazing furnace to cool the vacuum brazing furnace.
- the aluminum paste brazing material in the stainless steel frame will naturally cool and solidify, causing the glass in the stainless steel frame to lose its tempering characteristics.
- the quality of glass and stainless steel brazed by aluminum paste is improved, and the characteristics of the glass in the tempered glass stainless steel frame are changed, so that the flat glass within the inner edge of the closed-loop stainless steel frame is still tempered glass, or wrapped in the closed-loop stainless steel frame groove
- the glass is moderately tempered, or the glass wrapped in the closed-loop stainless steel frame groove loses the tempering characteristics, and has the function of regulating the vacuum degree of the vacuum interlayer.
- the glass frame supports complementary buckling metal brazed stainless steel frame vacuum regulated glass, including glass plate, tin alloy brazing material, support, and stainless steel frame.
- the two glass plates constituting the spaced interlayer cavity correspond to each other in outline shape and size, and one of at least two glass plates is provided with embossed glass integrated with the glass plate and distributed with raised spots board.
- the edges of the two glass plates are provided with a parallel closed glass plate with the same height as the raised points to bend and support the frame.
- the edges of the two glass plates are provided with bending support frames adjacent to the edges of the ring-shaped closed glass plate with the same height as the raised points.
- the edges of the two glass plates are provided with a ring-shaped closed glass plate with the same height as the raised points, and the four sides are bent to support the frame.
- the edge of the two glass plates is provided with a ring-shaped closed glass plate with a height equal to the total height of the relative support and stacking of the raised points, and the supporting frame is bent in parallel.
- the edge of the two glass plates is provided with a ring-shaped closed glass plate adjacent to the raised point to support and superimpose the total height of the annular closed glass plate to bend and support the frame.
- the edges of the two glass plates are provided with a ring-shaped closed glass plate with a height equal to the total height of the supporting and stacking relative to the raised points, and the four sides are bent to support the frame.
- the sealing surface of the bending support frame of the edges of the two glass plates is compounded with tin alloy closed-loop brazing material. Bending and stretching of glass plates, or synchronized with glass tempering.
- At least one of them is provided with embossed glass plates and flat glass with raised points, or embossed glass plates and embossed glass plates.
- a closed-loop tin alloy brazing sheet is provided on the bending support frame of the edge of the glass plate, and the interlocking cover is closed. Then, on the outer side of the periphery of the hollow laminated glass plate body, a closed-loop corrugated stainless steel frame with a U-shaped cross section is wrapped. The groove of the corrugated stainless steel frame is filled with tin alloy brazing material.
- a closed-loop tin alloy brazing sheet is tightly connected to the edge of the glass plate bending support frame, and the self-rebound of the closed-loop corrugated stainless steel frame makes the cross-section "U"
- the "closed-loop corrugated stainless steel frame” is closely attached to the edges of the two plywood sheets wrapped with the closed-loop tin alloy brazing sheet to form the outer side of the closed-loop tin alloy brazing sheet and wrapped with a "U"-shaped corrugated stainless steel frame. Hollow laminated glass blank.
- the outer side of the closed-loop tin alloy brazing sheet of the hollow laminated glass plate is wrapped with a closed-loop stainless steel frame snap-fit set of "L" and anti-"L" cross-section, which is closely attached to the closed-loop tin alloy brazing sheet.
- Two blanks of hollow laminated glass plate, which are inlaid with closed-loop tin alloy brazing sheets and closely fit with stainless steel closed-loop protection frames, are made of two glass edges.
- the two glass plates constituting the spaced interlayer cavity correspond to each other in outline shape and size, and at least one of the two glass plates is provided with a dot matrix convex cladding glass plate that is pressed and stretched by a mold , Or the mold presses the stretched corrugated glass sheet.
- the height of the frame support of the glass plate is close to the height of the convex hull or convex corrugation.
- the glass plate is bent in parallel to support the frame. Or between the edges of the two glass plates, there is a ring shaped and shaped corresponding to the outline, size and size of the two glass plates, and the support height of the frame of the glass plate is equal to the height of the convex hull or convex corrugation Bend the supporting frame on the adjacent side of the closed glass plate.
- the support height of the frame of the glass plate is equal to the height of the convex hull or convex corrugation
- the four sides of the closed glass plate are bent to support the frame.
- the ring-shaped closed glass plate is parallelly bent to support the height of the frame and the edges of the two glass plates are provided with a dot matrix convex hull, or the relative support of the raised corrugation is superimposed on the total height of the ring-shaped closed glass plate to parallelly bend the support frame.
- the ring-shaped closed glass plate is bent in parallel to the height of the supporting frame and the edges of the two glass plates are provided with a lattice matrix convex hull, or the relative support of the raised corrugation is superimposed on the total height of the ring-shaped closed glass plate, and the adjacent edge is bent to support the frame.
- the ring-shaped closed glass plate is bent in parallel to support the height of the frame and the edges of the two glass plates are provided with a lattice matrix, or the relative support of the raised corrugation is superimposed on the total height of the ring-shaped closed glass plate.
- the sealing surface of the bending support frame of the edges of the two glass plates is compounded with tin alloy closed-loop brazing material. Bending and stretching of glass plates, or synchronized with glass tempering.
- At least one of them is provided with embossed glass plates and flat glass with raised points, or embossed glass plates and embossed glass plates.
- a closed-loop tin alloy brazing sheet is provided on the bending support frame of the edge of the glass plate, and the interlocking cover is closed. Then, on the outer side of the periphery of the hollow laminated glass plate body, a closed-loop corrugated stainless steel frame with a U-shaped cross section is wrapped. The groove of the corrugated stainless steel frame is filled with tin alloy brazing material.
- a closed-loop tin alloy brazing sheet is tightly connected to the edge of the glass plate bending support frame, and the self-rebound of the closed-loop corrugated stainless steel frame makes the cross-section "U"
- the "closed-loop corrugated stainless steel frame” is closely attached to the edges of the two plywood sheets wrapped with the closed-loop tin alloy brazing sheet to form the outer side of the closed-loop tin alloy brazing sheet and wrapped with a "U"-shaped corrugated stainless steel frame. Hollow laminated glass blank.
- the outer side of the closed-loop tin alloy brazing sheet of the hollow laminated glass plate is wrapped with a closed-loop stainless steel frame snap-fit set of "L" and anti-"L" cross-section, which is closely attached to the closed-loop tin alloy brazing sheet.
- Two blanks of hollow laminated glass plate, which are inlaid with closed-loop tin alloy brazing sheets and closely fit with stainless steel closed-loop protection frames, are made of two glass edges.
- the two glass plates constituting the spaced interlayer cavity correspond to each other in outline shape and size, at least two glasses are printed by glass frit paste, and then made by sintering method.
- the sintered glass powder paste is melted and cooled to become a glass supporting bump.
- edges of the two glass plates are provided with a parallel closed glass plate with the same height as the raised points to bend and support the frame.
- edges of the two glass plates are provided with bending support frames adjacent to the edges of the ring-shaped closed glass plate with the same height as the raised points.
- the edges of the two glass plates are provided with a ring-shaped closed glass plate with the same height as the raised points, and the four sides are bent to support the frame.
- the edges of the two glass plates are provided with a ring-shaped closed glass plate with a height equal to the total height of the relative support and stacking of the raised points, and the support frame is bent in parallel.
- edge of the two glass plates is provided with a ring-shaped closed glass plate adjacent to the raised point to support and superimpose the total height of the annular closed glass plate to bend and support the frame.
- edges of the two glass plates are provided with a ring-shaped closed glass plate with a height equal to the total height of the supporting and stacking relative to the raised points, and the four sides are bent to support the frame.
- the ring-shaped closed glass plate is bent and supported on the supporting frame, and is coated with a glass silver paste coating.
- the sealing surface of the bending support frame of the edges of the two glass plates is compounded with tin alloy closed-loop brazing material. Sintered glass powder paste, glass plate bending and stretching processing, or synchronized with glass tempering.
- At least one of them is provided with embossed glass plates and flat glass with raised points, or embossed glass plates and embossed glass plates.
- a closed-loop tin alloy brazing sheet is provided on the bending support frame of the edge of the glass plate, and the interlocking cover is closed. Then, on the outer side of the periphery of the hollow laminated glass plate body, a closed-loop corrugated stainless steel frame with a U-shaped cross section is wrapped. The groove of the corrugated stainless steel frame is filled with tin alloy brazing material.
- a closed-loop tin alloy brazing sheet is tightly connected to the edge of the glass plate bending support frame, and the self-rebound of the closed-loop corrugated stainless steel frame makes the cross-section "U"
- the "closed-loop corrugated stainless steel frame” is closely attached to the edges of the two plywood sheets wrapped with the closed-loop tin alloy brazing sheet to form the outer side of the closed-loop tin alloy brazing sheet and wrapped with a "U"-shaped corrugated stainless steel frame. Hollow laminated glass blank.
- the outer side of the closed-loop tin alloy brazing sheet of the hollow laminated glass plate is wrapped with a closed-loop stainless steel frame snap-fit set of "L" and anti-"L" cross-section, which is closely attached to the closed-loop tin alloy brazing sheet.
- Two blanks of hollow laminated glass plate, which are inlaid with closed-loop tin alloy brazing sheets and closely fit with stainless steel closed-loop protection frames, are made of two glass edges.
- the two glass plates constituting the spaced interlayer cavity correspond to each other in outline shape and size. At least one of the two glass plates is provided with a support distributed through the bonding lattice, and the glass plate Glass plate connected as one.
- the edge of the two glass plates is provided with a supporting frame that is bent in parallel with a ring-shaped closed glass plate of the same height as the support. Or the edges of the two glass plates are provided with an adjacent edge of the same height as the supporting ring-shaped closed glass plate to bend the supporting frame. Or the edges of the two glass plates are provided with a ring-shaped closed glass plate with the same height as the support, and the four sides are bent to support the frame. Or the edge of the two glass plates is provided with an annular closed glass plate with the same height as the relative support and the total height of the stack is parallel to bend the supporting frame. Or the edge of the two glass plates is provided with an adjacent closed edge of the same height of the total height of the relative support superimposed on the closed side glass bending support frame. Or the edges of the two glass plates are provided with an annular closed glass plate with the same height as the relative support superimposed on the total height to bend and support the frame on all four sides.
- the sealing surface of the bending support frame of the edges of the two glass plates is compounded with tin alloy closed-loop brazing material. Bending and stretching of glass plates, or synchronized with glass tempering.
- At least one of them is provided with embossed glass plates and flat glass with raised points, or embossed glass plates and embossed glass plates.
- a closed-loop tin alloy brazing sheet is provided on the bending support frame of the edge of the glass plate, and the interlocking cover is closed. Then, on the outer side of the periphery of the hollow laminated glass plate body, a closed-loop corrugated stainless steel frame with a U-shaped cross section is wrapped. The groove of the corrugated stainless steel frame is filled with tin alloy brazing material.
- a closed-loop tin alloy brazing sheet is tightly connected to the edge of the glass plate bending support frame, and the self-rebound of the closed-loop corrugated stainless steel frame makes the cross-section "U"
- the "closed-loop corrugated stainless steel frame” is closely attached to the edges of the two plywood sheets wrapped with the closed-loop tin alloy brazing sheet to form the outer side of the closed-loop tin alloy brazing sheet and wrapped with a "U"-shaped corrugated stainless steel frame. Hollow laminated glass blank.
- the outer side of the closed-loop tin alloy brazing sheet of the hollow laminated glass plate is wrapped with a closed-loop stainless steel frame snap-fit set of "L" and anti-"L" cross-section, and is tightly attached to the closed-loop tin alloy brazing sheet.
- Two blanks of hollow laminated glass plate, which are inlaid with closed-loop tin alloy brazing sheets and closely fit with stainless steel closed-loop protection frames, are made of two glass edges.
- At least one glass blank is sent into the vacuum brazing furnace, heated and evacuated, and electrothermal brazed to achieve vacuum brazing of the stainless steel frame, tin alloy and glass, and unsealing the long-acting getter.
- the vacuum brazing furnace is ventilated and cooled, the furnace is opened, and the glass frame supporting the complementary fastening metal brazing stainless steel frame vacuum regulating glass is prepared.
- the tin alloy brazing material includes Sn-9Zn tin alloy.
- a method for manufacturing glass frame supporting complementary buckling metal brazing stainless steel frame vacuum regulating glass including glass plate, tin alloy brazing material, stainless steel frame, vacuum brazing furnace, separating two glass plates through the supporting frame Out of the hollow interlayer, two glass plate sealing covers and the surface and the edge of the glass plate are provided with tin alloy brazing material, and the tin alloy brazing material frame is wrapped with a stainless steel frame to make a hollow laminated glass plate blank.
- At least one hollow laminated glass sheet blank is placed horizontally in a vacuum brazing furnace provided with a supporting base, a fixed supporting jig or a tray. Close the vacuum brazing furnace door and heat and vacuum the hollow laminated glass sheet blank in the vacuum brazing furnace.
- the tin alloy brazing sheet melts evenly when heated to 300°C. Under the capillary action of the contact gap between stainless steel and glass, glass and glass, stainless steel and stainless steel, and the cohesion of the brazing material after melting, the molten brazing material and glass brazing surface and stainless steel brazing surface are fully immersed and wetted , To achieve tin alloy brazing of glass and stainless steel frame.
- the tin alloy brazing material has good cutting properties, considering that the linear expansion coefficients of glass and tin alloy brazing material differ greatly, in the cooling process, due to inconsistent shrinkage, a certain stress will be generated on the brazing surface. Therefore, the stainless steel frame should be deformed as much as possible to absorb the stress caused by the thermal expansion and contraction of the tin alloy brazing material to ensure the brazing quality between the stainless steel frame and the glass.
- the corresponding closed-loop tin alloy frame is also longer, so the formed brazing connection sealing layer is thicker, making the tin alloy brazed to glass and stainless steel High strength and good airtight sealing performance.
- the air is fed into the vacuum brazing furnace, and the exhaust check valve provided on the mouth of the joint sealing pipe fitting is instantly closed.
- the air absorbs heat and expands to generate pressure.
- the stainless steel frame quickly compacts the softened tin alloy brazing layer and allows it to radiate and solidify. After that, the hot air is released and cold air is filled to braze the vacuum. Cool the furnace, or turn on the cooling device in the vacuum brazing furnace to cool the vacuum brazing furnace.
- the tin alloy brazing material in the stainless steel frame will naturally cool and solidify.
- the quality of glass and stainless steel brazed by tin alloy is improved, and the flat glass is still tempered glass.
- the vacuum brazing furnace door is opened, and finally the vacuum-regulated thermal insulation glass plate with vacuum brazing of the glass plate and the glass plate and the stainless steel frame and the tin alloy is obtained.
- the glass frame supports complementary snap-fit metal brazed stainless steel frame vacuum control glass, and its glass plate includes original glass, tempered glass, cloth glass, embossed glass, halogenated glass, frosted glass, coated glass, and the functional film of coated glass includes Antireflection film, metal film, decorative film. If the surface of the glass panel is coated with a coating, the coating must be removed at the brazing surface of the glass panel.
- Bump embossed glass plate is a glass plate that is rolled with glass bumps at a suitable temperature position in the glass tin bath when the original flat glass is produced.
- the surface of a calender roll on the glass calender used is engraved with a series of pits of uniform shape and size, and arranged in a dot matrix of the convex support.
- Embossed embossed glass plate is cut, edged and tempered.
- the embossed glass plate of the convex point is the original flat glass, after edging and shaping, it is heated by the tempering furnace, the convex point is calendered by the glass calender, the supporting frame is bent, and after forming, it is tempered.
- the surface of a calender roll on the glass calender used is engraved with a series of pits of uniform shape and size, and arranged in a dot matrix of the convex support.
- the convex cladding glass plate or the corrugated glass plate is the glass pits that are rolled by the glass rolling machine at a suitable temperature position in the glass tin bath when producing the original flat glass sheet.
- the surface of a calender roll on the glass calender used is engraved with a series of convex tips of uniform shape and size, and arranged in a dot matrix of the concave support.
- the concave point embossed glass plate is cut, edged and tempered.
- the convex cladding glass plate or corrugated glass plate after edging and shaping heated by the tempering furnace, the convex point is stretched by the glass mold, the supporting frame is bent, and after forming, it is tempered.
- the bump glass plate is the original glass, which is made by printing glass powder paste and then sintering. That is, the low-temperature glass frit paste is printed on a flat glass according to the dot support pattern of the bump support, and then the flat glass is sent to the tempering sintering furnace and heated to a certain suitable temperature of the melting point of the glass frit paste, so that the glass The powder paste accumulation body is transformed into glass bumps fused to the surface of the flat glass, after which, the supporting frame is bent and tempered.
- the support is a support coated with adhesive on at least one end, including the same or close to the closed-loop support sealing frame height including high-hard glass support, high-hard metal support, high-hard ceramic support, columnar or spherical or ring-shaped support lattice arrangement.
- the support is a supporting thermal insulation material pad with an aerogel thermal insulation pad adhered to the end supporting surface, and the surface of the aerogel thermal insulation pad at both ends of the supporting thermal insulation material pad is coated with inorganic glue including water glass glue.
- the tempered glass panel of flat glass with appropriate thickness is cut, edged and tempered according to the design size as raw materials.
- the glass brazed surface needs to be deoiled, cleaned and dried.
- the glass frame supports complementary buckling metal brazed stainless steel frame vacuum control glass, and the outer periphery of the hollow laminated glass plate body is wrapped with a closed-loop corrugated stainless steel frame with an inverted "U” section.
- the "U” corrugated stainless steel groove profile is made of stainless steel strip by stamping and drawing, or the "U” corrugated stainless steel groove profile is made of stainless steel strip, which is rolled and formed by a rolling mill.
- the closed-loop corrugated stainless steel frame is a "U"-shaped corrugated stainless steel groove profile, which is made by bending welding or cutting and welding.
- the inverted "U” shaped closed-loop corrugated stainless steel frame groove must be deoiled, cleaned, and dried when used.
- the outer periphery of the hollow laminated glass plate body is covered with a hollow laminated glass plate structure formed by a closed-loop stainless steel frame with a cross section of "L” and a reverse “L” shape snap-fitted to protect the frame.
- the "L” shaped stainless steel profile is a stainless steel strip, which is formed by stamping and drawing by a die, or the "L” shaped stainless steel profile is a stainless steel strip, which is rolled and formed by a rolling mill.
- the closed-loop "L” angled stainless steel frame is an "L” shaped stainless steel profile, which is made by bending welding or cutting welding.
- the glass frame supports complementary snap-fit metal brazed stainless steel frame vacuum control glass, and the openings in the hollow laminated glass plate body are provided on the glass panel.
- Unicom sealing pipe fittings are pipe fittings with a thread on the outer wall of the head tube with a cross section of “T” shape.
- the pipe fittings are correspondingly provided with nuts whose roots are corrugated and tapered upward. Tighten and seal with the nut on the hollow laminated glass plate, or the pipe with thread on the outer wall of the pipe, the thread of the pipe is correspondingly provided with a nut with a root at the root and a tapered upward, and the adhesive is sealed by airtight 3.
- the screw cap is tightly sealed on the hollow laminated glass plate.
- Unicom sealing pipe fittings are provided with fastening sealing pipe fittings corresponding to the openings of the glass plate, and the inlet and exhaust pipe heads are sealed by airtight sealing adhesives, fastening sealing pipe fittings, and the inlet and exhaust pipe heads fixed and fixed on the glass plate are opened.
- the cross-section is "T" shaped with a stop, and the pipe is provided with a screw thread on the outer wall of the tube or is a magnetic material.
- a method of using a glass frame supporting a complementary snap-fit metal brazed stainless steel frame vacuum control glass at least one glass frame supporting a complementary snap-fit metal brazed stainless steel frame vacuum control glass inlet or exhaust pipe or a vacuum meter and a vacuum valve, Vacuum gauge or artificial intelligence vacuum gauge, vacuum valve or artificial intelligence vacuum valve.
- the vacuum valve is connected in parallel with the main inlet and exhaust pipes by means of three-way or four-way pipe fittings, including welding, bonding, and bolt sealing pipe fittings.
- the other port of the three-way or four-way pipe fitting of the main intake and exhaust pipe is connected to the vacuum valve, and the vacuum valve is connected to the first port of the dryer.
- the dryer is provided with an electric heating dehumidification device and an air exhaust valve.
- One of the interfaces of the dryer is connected in parallel with the mother pipe and the three-way or four-way pipe fittings, the vacuum valve and the low thermal conductivity gas including argon gas and carbon dioxide steel bottle in parallel.
- the dryer is also connected with high thermal conductivity gas including hydrogen and helium gas cylinders through the mother pipe and three-way or four-way pipe fittings, vacuum valve. It is also connected to the atmospheric air intake pipe through the mother pipe, the three-way or four-way pipe fittings, and the vacuum valve.
- the main inlet and exhaust pipes are connected to the vacuum valve through another interface of the three-way or four-way fittings.
- the vacuum valve is connected to the vacuum pump group through the pipeline.
- the main inlet and exhaust pipe is provided with a vacuum meter, and the vacuum pump group is controlled by manual, automatic or artificial intelligence. Open and close. It composes a glass frame supporting a complementary buckling metal brazing stainless steel frame vacuum regulating glass system.
- the vacuum pump set is equipped with two parallel vacuum pumps for rough pumping and fine pumping.
- the rough pumping vacuum pump reaches the set vacuum
- the rough pumping vacuum pump is turned off, and the fine pumping vacuum pump is started until the fine pumping pump is turned off after the set vacuum is pumped.
- the vacuum decreases to the set value, start the vacuum pump again.
- the glass frame supports the complementary buckling metal brazing stainless steel frame vacuum control glass. After the vacuum is reduced to the set value, the vacuum valve is automatically closed, and the vacuum pump measures the glass frame supporting the complementary buckling metal brazing stainless steel frame vacuum to regulate the vacuum degree in the glass cavity To determine whether the device leaks vacuum, and automatically open the vacuum valve when the vacuum drops to the set value.
- the glass frame supports the complementary snap-fit metal brazed stainless steel frame vacuum control glass system. According to the design requirements, the system can achieve good heat dissipation by passing hydrogen or helium gas with high thermal conductivity gas into the system.
- the functional vacuum glass manufactured by the invention can realize the manufacture of glass and stainless steel frame through metal brazing sealing. It can achieve very good glass metal brazing quality, solve the problem of vacuum glass tempering, and thus solve the safety problem of vacuum glass, and well meet the energy saving requirements of facility agriculture and buildings.
- the functional vacuum glass has a simple manufacturing process, and ordinary tempered glass is widely used in materials. The manufacturing cost is greatly reduced, the safety and yield are greatly improved, and the structural form can be diversified.
- the glass plate is thin, light weight, high strength, safety, long life, large size, high yield, strong functionality, low energy consumption, high efficiency light transmission, safety, low cost, anti-condensation, easy to mass production and so on.
- 1 to 60 are cross-sectional views of the glass frame supporting the complementary snap-fit metal brazed stainless steel frame vacuum regulating glass of the present invention
- 61 and 62 are connection schematic diagrams of the air intake and exhaust system of the glass curtain wall of the present invention.
- the parallel bending support frame 8 of the upper tempered glass 5 and the parallel bending support frame 6 of the lower tempered glass 3 distributed with a matrix of sintered support bumps 6 are mutually different in outline shape and size
- the interval constitutes the vacuum interlayer 4.
- a glass plate frame is made to support the complementary snap-fit metal brazed stainless steel frame vacuum glass plate.
- An intake and exhaust pipe 10 is installed on the vacuum glass plate, and an exhaust check valve 9 is provided on the intake and exhaust pipe 10.
- Fig. 2 The upper side tempered glass 5 and the lower side tempered glass 3 are distributed with a matrix of sintered support bumps 6, and the others are equivalent to Fig. 1.
- the glass frame supports the complementary snap-in metal brazed stainless steel frame vacuum regulated glass inlet and exhaust pipes and the main inlet and exhaust pipes 19 are connected in parallel and sealed;
- the other port of the main inlet and exhaust pipe 19 three-way or four-way pipe is connected to the vacuum valve F3, and the vacuum valve F3 is connected to the interface of the dryer 20.
- the dryer 20 is provided with an electric heating dehumidification device and an air exhaust valve 22;
- One of the interfaces of the dryer 20 is connected in parallel through a mother pipe and a three-way or four-way pipe fitting, a vacuum valve F2 and a low thermal conductivity gas including an argon cylinder 24, a carbon dioxide cylinder 23, a hydrogen cylinder 26, and a helium cylinder 25; ,
- the dryer 20 is also connected to the air intake pipe 27 through the mother pipe and the three-way or four-way pipe fittings, the vacuum valve F1; the main inlet and exhaust pipe 19 is connected to the vacuum valve F4 through another port of the three-way or four-way pipe fittings, vacuum
- the valve F4 is connected to a vacuum pump group consisting of a vacuum pump 17, an air exhaust pipe 29, a vacuum pump 28, a vacuum pump 30, an air exhaust pipe 18, a vacuum valve F5, F6, F7, F8, F9, and F10 through a pipeline.
- the vacuum pump group is located in the air On the exhaust pipe 16.
- the main intake and exhaust pipes are equipped with a vacuum meter P ⁇ artificial intelligence controller 21 to control the opening and closing of the vacuum pump set; forming a glass frame supporting complementary buckling metal brazing stainless steel frame vacuum control glass system;
- the vacuum pump set is equipped with two parallel vacuum pumps for rough pumping and fine pumping.
- the rough pumping pump reaches the set vacuum
- the rough pumping pump is turned off and the fine pumping pump is started until the set vacuum is pumped off.
- the vacuum pump is turned off; when the vacuum degree When it drops to the set value, start the vacuum pump set again;
- the glass frame supports the complementary buckling metal brazing stainless steel frame vacuum control glass. After the vacuum is reduced to the set value, the vacuum valve is automatically closed, and the vacuum pump measures the glass frame supporting the complementary buckling metal brazing stainless steel frame vacuum to regulate the vacuum degree in the glass cavity To determine whether the device leaks vacuum, and automatically open the vacuum valve when the vacuum drops to the set value;
- the glass frame supports complementary buckling metal brazing stainless steel frame vacuum control glass system. According to the design requirements, the system can achieve good heat dissipation by passing hydrogen or helium gas with high thermal conductivity gas into the system;
- the glass frame supports a complementary snap-fit metal brazed stainless steel frame vacuum control glass inlet and exhaust pipe with a vacuum meter And vacuum valve F16, vacuum gauge Or artificial intelligence vacuum gauge, vacuum valve F16 or artificial intelligence vacuum valve; vacuum valve F16 through three-way or four-way pipe fittings, including welding, bonding, bolt sealing pipe fittings, and the main intake and exhaust pipes 19 Sealed parallel connection; others are equivalent to Figure 61.
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Abstract
Description
本发明涉及一种利用真空钎焊技术,对玻璃和金属进行钎焊封接,制造一种功能真空玻璃板。属于玻璃建材领域。The invention relates to using vacuum brazing technology to braze and seal glass and metal to manufacture a functional vacuum glass plate. It belongs to the field of glass building materials.
目前,功能玻璃主流有中空玻璃、真空玻璃。At present, the mainstream of functional glass is insulating glass and vacuum glass.
中空玻璃保温性能并不理想,因两层玻璃之间没有相互支撑,不能互相借力,使得玻璃抗风压能力弱,容易因玻璃共振而破碎。同时,因为中空玻璃周边没有保护边框,很容易在运输、安装过程中因磕碰了玻璃边角而造成中空玻璃的破碎。Insulating glass insulation performance is not ideal, because there is no mutual support between the two layers of glass, can not rely on each other, making the glass weak resistance to wind pressure, easy to break due to glass resonance. At the same time, because there is no protective frame around the insulating glass, it is easy to break the insulating glass due to bumping the glass corners during transportation and installation.
真空玻璃是由两层玻璃板夹层设支撑,周边通过密封粘接剂粘接抽真空封闭制成。真空玻璃是目前节能效果最好的透明功能真空玻璃,具有重量轻、厚度薄、传热系数小、隔音效果好等一系列优点,是理想的节能建筑材料。但是因为其昂贵的生产成本,及尚无法达到高层建筑所要求的钢化玻璃安全性要求,目前尚未得到大规模的应用。由于真空玻璃周边密封粘接剂粘接为低温玻璃熔封,使其制造工艺、成本、成品率,机械性能和尺寸规格均受到了极大的限制,而且很难实现对玻璃板的钢化处理,使玻璃强度和安全性能受到影响。一旦玻璃熔封边由于应力等原因损坏漏真空,则整个真空玻璃将丧失良好的隔音、保温性能。Vacuum glass is supported by sandwiching two layers of glass plates, and the periphery is sealed and sealed by sealing and adhesive bonding. Vacuum glass is the best transparent energy-saving vacuum glass at present. It has a series of advantages such as light weight, thin thickness, small heat transfer coefficient and good sound insulation effect. It is an ideal energy-saving building material. However, because of its expensive production cost and the inability to meet the safety requirements of toughened glass required by high-rise buildings, it has not yet been applied on a large scale. Because the sealing adhesive around the vacuum glass is bonded to a low-temperature glass fusion seal, its manufacturing process, cost, yield, mechanical properties and size specifications are greatly restricted, and it is difficult to achieve the tempering treatment of the glass plate. The glass strength and safety performance are affected. Once the glass frit edge is damaged due to stress and other reasons, the entire vacuum glass will lose good sound insulation and thermal insulation performance.
现有真空玻璃的上述缺点是由其设计结构和生产工艺造成的。现有真空玻璃即两片玻璃原片之间用微小的支撑物点阵隔开,周边用低熔点玻璃料熔封,通过玻璃抽气管进行“排气”后封口,形成气压低于0.1Pa厚度仅为0.1-0.2mm的真空层。因此真空玻璃的生产必须经过多道工序来完成,包括:1)抽气口钻孔、2)支撑物布放、3)玻璃钎焊料布涂、4)玻璃合片、5)高温封边/抽气口钎焊、6)高温抽气/封口、和7)吸气剂解封。The above-mentioned shortcomings of the existing vacuum glass are caused by its design structure and production process. Existing vacuum glass, that is, the two original glass pieces are separated by a lattice of tiny supports, and the periphery is sealed with a low-melting glass frit. After the glass exhaust pipe is "exhausted" and then sealed, the pressure is less than 0.1Pa. The vacuum layer is only 0.1-0.2mm. Therefore, the production of vacuum glass must be completed through multiple processes, including: 1) drilling of the suction port, 2) the placement of the support, 3) the coating of the glass brazing material, 4) the glass plywood, 5) high temperature edge sealing/ Brazing of the exhaust port, 6) high temperature exhaust/sealing, and 7) getter unsealing.
玻璃边框支撑互补扣合金属钎焊不锈钢边框真空调控玻璃,包括玻璃板、铝或铝合金钎焊型材、不锈钢边框。The glass frame supports complementary snap-fit metal brazed stainless steel frame vacuum-regulated glass, including glass plates, aluminum or aluminum alloy brazed profiles, and stainless steel frame.
(A)组成间隔夹层腔体的两张玻璃板,在轮廓形状、尺寸大小上相互对应,至少两张玻璃板其中之一上,设有与玻璃板一体,分布有点阵凸起点的压花玻璃板。(A) The two glass plates constituting the spaced interlayer cavity correspond to each other in outline shape and size, and one of at least two glass plates is provided with embossed glass integrated with the glass plate and distributed with raised spots board.
两张玻璃板边沿设有与凸起点等高度的环形封闭玻璃板平行折弯支撑边框。或两张玻璃板边沿设有与凸起点等高度的环形封闭玻璃板邻边折弯支撑边框。或两张玻璃板边沿设有与凸起点等高度的环形封闭玻璃板四边折弯支撑边框。或两张玻璃板的边沿设有与凸起点相对支撑叠加总高度等高的环形封闭玻璃板平行折弯支撑边框。或两张玻璃板的边沿设有与凸起点相对支撑叠加总高度等高的环形封闭玻璃板邻边折弯支撑边框。或两张玻璃板的边沿设有与凸起点相对支撑叠加总高度等高的环形封闭玻璃板四边折弯支撑边框。The edges of the two glass plates are provided with a parallel closed glass plate with the same height as the raised points to bend and support the frame. Or the edges of the two glass plates are provided with bending support frames adjacent to the edges of the ring-shaped closed glass plate with the same height as the raised points. Or the edges of the two glass plates are provided with a ring-shaped closed glass plate with the same height as the raised points, and the four sides are bent to support the frame. Or the edge of the two glass plates is provided with a ring-shaped closed glass plate with a height equal to the total height of the relative support and stacking of the raised points, and the supporting frame is bent in parallel. Or the edge of the two glass plates is provided with a ring-shaped closed glass plate adjacent to the raised point to support and superimpose the total height of the annular closed glass plate to bend and support the frame. Or the edges of the two glass plates are provided with a ring-shaped closed glass plate with a height equal to the total height of the supporting and stacking relative to the raised points, and the four sides are bent to support the frame.
在两张玻璃板之一上,或在闭环密封边框支撑上,设有联通两侧,通过连接紧固件和气密密封粘接剂粘接密封的联通密封管件。联通密封管件管口上设有排气单向阀。On one of the two glass plates, or on the support of the closed-loop sealing frame, there are provided two sides of the connection, which are connected and sealed by connecting fasteners and an air-tight sealing adhesive. Exhaust check valve is provided on the mouth of the Unicom sealing pipe.
将两张轮廓形状、尺寸大小相互对应,至少其中之一设有凸起点的压花玻璃板和平板玻璃,或压花玻璃板和压花玻璃板。通过在玻璃板边沿折弯支撑边框上设置的“T”形铝或铝合金边框,互扣盖合合片封闭。Corresponding two contour shapes and sizes, at least one of them is provided with embossed glass plates and flat glass with raised points, or embossed glass plates and embossed glass plates. Through the "T" shaped aluminum or aluminum alloy frame set on the edge of the glass plate bending support frame, the interlocking cover is closed.
(B)或组成间隔夹层腔体的两张玻璃板,在轮廓形状、尺寸大小上相互对应,至少两张玻璃板其中之一上,设有模具压制拉伸成型的点阵凸包玻璃板,或模具压制拉伸成型的波纹玻璃板。(B) or the two glass plates constituting the spaced interlayer cavity correspond to each other in outline shape and size, and at least one of the two glass plates is provided with a dot matrix convex cladding glass plate that is pressed and stretched by a mold, Or the mold presses the stretched corrugated glass sheet.
两张玻璃板的边沿之间,设有加工成型的与两张玻璃板在轮廓形状、尺寸大小与玻璃板边沿对应,玻璃板的边框支撑高度与凸包、或凸起波纹等高度的环形封闭玻璃板平行折弯支撑边框。或两张玻璃板的边沿之间,设有加工成型的与两张玻璃板在轮廓形状、尺寸大小与玻璃板边沿对应,玻璃板的边框支撑高度与凸包、或凸起波纹等高度的环形封闭玻璃板邻边折弯支撑边框。或两张玻璃板的边沿之间,设有加工成型的与两张玻璃板在轮廓形状、尺寸大小与玻璃板边沿对应,玻璃板的边框支撑高度与凸包、或凸起波纹等高度的环形封闭玻璃板四边折弯支撑边框。Between the edges of the two glass plates, there is a processed shape corresponding to the contour shape, size and size of the two glass plates and the edge of the glass plate. The height of the frame support of the glass plate is close to the height of the convex hull or convex corrugation. The glass plate is bent in parallel to support the frame. Or between the edges of the two glass plates, there is a ring shaped and shaped corresponding to the outline, size and size of the two glass plates, and the support height of the frame of the glass plate is equal to the height of the convex hull or convex corrugation Bend the supporting frame on the adjacent side of the closed glass plate. Or between the edges of the two glass plates, there is a ring shaped and shaped corresponding to the outline, size and size of the two glass plates, and the support height of the frame of the glass plate is equal to the height of the convex hull or convex corrugation The four sides of the closed glass plate are bent to support the frame.
或环形封闭玻璃板平行折弯支撑边框高度与两张玻璃板的边沿设有与点阵凸包,或凸起波纹的相对支撑叠加总高度等高度的环形封闭玻璃板平行折弯支撑边框。或环形封闭玻璃板平行折弯支撑边框高度与两张玻璃板的边沿设有与点阵凸包,或凸起波纹的相对支撑叠加总高度等高度的环形封闭玻璃板邻边折弯支撑边框。或环形封闭玻璃板平行折弯支撑边框高度与两张玻璃板的边沿设有与点阵凸包,或凸起波纹的相对支撑叠加总高度等高度的环形封闭玻璃板四边折弯支撑边框。Or the ring-shaped closed glass plate is parallelly bent to support the height of the frame and the edges of the two glass plates are provided with a dot matrix convex hull, or the relative support of the raised corrugation is superimposed on the total height of the ring-shaped closed glass plate to parallelly bend the support frame. Or the ring-shaped closed glass plate is bent in parallel to the height of the supporting frame and the edges of the two glass plates are provided with a lattice matrix convex hull, or the relative support of the raised corrugation is superimposed on the total height of the ring-shaped closed glass plate, and the adjacent edge is bent to support the frame. Or the ring-shaped closed glass plate is bent in parallel to support the height of the frame and the edges of the two glass plates are provided with a lattice matrix, or the relative support of the raised corrugation is superimposed on the total height of the ring-shaped closed glass plate.
在两张玻璃板之一上,或在闭环密封边框支撑上,设有联通两侧,通过连接紧固件和气密密封粘接剂粘接密封的联通密封管件。联通密封管件管口上设有排气单向阀。On one of the two glass plates, or on the support of the closed-loop sealing frame, there are provided two sides of the connection, which are connected and sealed by connecting fasteners and an air-tight sealing adhesive. Exhaust check valve is provided on the mouth of the Unicom sealing pipe.
将两张轮廓形状、尺寸大小相互对应,其中之一或两张设有模具压制拉伸成型的点阵凸包玻璃板,或模具压制拉伸成型的波纹玻璃板,通过在玻璃板边沿折弯支撑边框上设置的“T”形铝或铝合金边框,互扣盖合合片封闭。Corresponding to the two contour shapes and sizes, one or two of the dot matrix convex cladding glass plates with mold pressing and stretching, or the corrugated glass plate with mold pressing and stretching, by bending at the edge of the glass plate The "T"-shaped aluminum or aluminum alloy frame set on the supporting frame is closed by interlocking and closing pieces.
(C)或组成间隔夹层腔体的两张玻璃板,在轮廓形状、尺寸大小上相互对应,至少两张玻璃板其中之一为凸点玻璃板,或两张玻璃板,均为凸点玻璃板。凸点玻璃板是玻璃原片,通过印刷玻璃粉膏,然后用烧结法制成。烧结玻璃粉膏成为支撑凸点,或和玻璃钢化同步进行。(C) or two glass plates forming a spaced interlayer cavity, corresponding to each other in outline shape and size, at least one of the two glass plates is a bump glass plate, or two glass plates are both bump glass board. The bump glass plate is the original glass, which is made by printing glass powder paste and then sintering. The sintered glass powder paste becomes a supporting bump, or is synchronized with the glass tempering.
两张玻璃板边沿设有与凸起点等高度的环形封闭玻璃板平行折弯支撑边框。或两张玻璃板边沿设有与凸起点等高度的环形封闭玻璃板邻边折弯支撑边框。或两张玻璃板边沿设有与凸起点等高度的环形封闭玻璃板四边折弯支撑边框。或两张玻璃板的边沿设有与凸起点相对支撑叠加总高度等高的环形封闭玻璃板平行折弯支撑边框。或两张玻璃板的边沿设有与凸起点相对支撑叠加总高度等高的环形封闭玻璃板邻边折弯支撑边框。或两张玻璃板的边沿设有与凸起点相对支撑叠加总高度等高的环形封闭玻璃板四边折弯支撑边框。The edges of the two glass plates are provided with a parallel closed glass plate with the same height as the raised points to bend and support the frame. Or the edges of the two glass plates are provided with bending support frames adjacent to the edges of the ring-shaped closed glass plate with the same height as the raised points. Or the edges of the two glass plates are provided with a ring-shaped closed glass plate with the same height as the raised points, and the four sides are bent to support the frame. Or the edge of the two glass plates is provided with a ring-shaped closed glass plate with a height equal to the total height of the relative support and stacking of the raised points, and the supporting frame is bent in parallel. Or the edge of the two glass plates is provided with a ring-shaped closed glass plate adjacent to the raised point to support and superimpose the total height of the annular closed glass plate to bend and support the frame. Or the edges of the two glass plates are provided with a ring-shaped closed glass plate with a height equal to the total height of the supporting and stacking relative to the raised points, and the four sides are bent to support the frame.
在两张玻璃板之一上,或在闭环密封边框支撑上,设有联通两侧,通过连接紧固件和气密密封粘接剂粘接密封的联通密封管件。联通密封管件管口上设有排气单向阀。On one of the two glass plates, or on the support of the closed-loop sealing frame, there are provided two sides of the connection, which are connected and sealed by connecting fasteners and an air-tight sealing adhesive. Exhaust check valve is provided on the mouth of the Unicom sealing pipe.
通过在玻璃板边沿折弯支撑边框上设置的“T”形铝或铝合金边框,互扣盖合合片封闭。Through the "T" shaped aluminum or aluminum alloy frame set on the edge of the glass plate bending support frame, the interlocking cover is closed.
(D)或组成间隔夹层腔体的两张玻璃板,在轮廓形状、尺寸大小上相互对应,至少两张玻璃板其中之一上,设有通过粘接点阵分布支撑,与玻璃板连接为一体的玻璃板。(D) or two glass plates forming a spaced interlayer cavity, corresponding to each other in outline shape and size, at least one of the two glass plates is provided with distributed support through bonding dot matrix, and is connected to the glass plate as One glass plate.
两张玻璃板边沿设有与支撑等高度的环形封闭玻璃板平行折弯支撑边框。或两张玻璃板边沿设有与支撑等高度的环形封闭玻璃板邻边折弯支撑边框。或两张玻璃板边沿设有与支撑等高度的环形封闭玻璃板四边折弯支撑边框。或两张玻璃板的边沿设有与相对支撑叠加总高度等高的环形封闭玻璃板平行折弯支撑边框。或两张玻璃板的边沿设有与相对支撑叠加总高度等高的环形封闭玻璃板邻边折弯支撑边框。或两张玻璃板的边沿设有与相对支撑叠加总高度等高的环形封闭玻璃板四边折弯支撑边框。The edge of the two glass plates is provided with a supporting frame that is bent in parallel with a ring-shaped closed glass plate of the same height as the support. Or the edges of the two glass plates are provided with an adjacent edge of the same height as the supporting ring-shaped closed glass plate to bend the supporting frame. Or the edges of the two glass plates are provided with a ring-shaped closed glass plate with the same height as the support, and the four sides are bent to support the frame. Or the edge of the two glass plates is provided with an annular closed glass plate with the same height as the relative support and the total height of the stack is parallel to bend the supporting frame. Or the edge of the two glass plates is provided with an adjacent closed edge of the same height of the total height of the relative support superimposed on the closed side glass bending support frame. Or the edges of the two glass plates are provided with an annular closed glass plate with the same height as the relative support superimposed on the total height to bend and support the frame on all four sides.
在两张玻璃板之一上,或在闭环密封边框支撑上,设有联通两侧,通过连接紧固件和气密密封粘接剂粘接密封的联通密封管件。联通密封管件管口上设有排气单向阀。On one of the two glass plates, or on the support of the closed-loop sealing frame, there are provided two sides of the connection, which are connected and sealed by connecting fasteners and an air-tight sealing adhesive. Exhaust check valve is provided on the mouth of the Unicom sealing pipe.
将两张轮廓形状、尺寸大小相互对应,其中之一或两张设有粘接点阵分布支撑玻璃板和平板玻璃板,或粘接点阵分布支撑玻璃板和粘接点阵分布支撑玻璃板。通过在玻璃板边沿折弯支撑边框上设置的“T”形铝或铝合金边框,互扣盖合合片封闭。Corresponding two contour shapes and sizes, one or two of them are provided with adhesive lattice distribution support glass plates and flat glass plates, or adhesive lattice distribution support glass plates and adhesive lattice distribution support glass plates . Through the "T" shaped aluminum or aluminum alloy frame set on the edge of the glass plate bending support frame, the interlocking cover is closed.
之后在中空夹层玻璃板体的周边外侧,紧密包裹上截面为倒“U”形的闭环铝或铝合金型材。利用截面为倒“U”形闭环波纹不锈钢边框的自身弹性,与中空夹层玻璃板体的周边外侧进行拉伸套装,并利用闭环波纹不锈钢边框的自身回弹,使截面为倒“U”形闭环波纹不锈钢边框,与中空夹层玻璃板体的周边外侧的铝或铝合金型材紧密贴合在一起。制成保温玻璃板体周边上设有铝或铝合金闭环和不锈钢闭环保护框,衔接闭环铝或铝合金边框和不锈钢闭环保护框的中空夹层玻璃板毛坯。Afterwards, on the outer periphery of the hollow laminated glass plate body, a closed-loop aluminum or aluminum alloy profile with an inverted "U" section is tightly wrapped. Using the self-elasticity of the inverted "U" shaped closed-loop corrugated stainless steel frame, it stretches with the outer periphery of the hollow laminated glass plate body, and uses the self-rebound of the closed-loop corrugated stainless steel frame to make the cross-section an inverted "U"-shaped closed loop The corrugated stainless steel frame is closely attached to the aluminum or aluminum alloy profile on the outer side of the hollow laminated glass plate. An aluminum or aluminum alloy closed-loop and stainless steel closed-loop protective frame is provided on the periphery of the insulated glass plate body, and a hollow laminated glass plate blank connecting the closed-loop aluminum or aluminum alloy frame and the stainless steel closed-loop protective frame.
或中空夹层玻璃板体的周边外侧的铝或铝合金型材上,包裹上截面为“L”和反“L”形的闭环不锈钢边框扣合套装形成的中空夹层玻璃板边沿结构保护边框。制成保温玻璃板体周边上设有铝或铝合金闭环和不锈钢闭环保护框,衔接闭环铝或铝合金边框和不锈钢闭环保护框的中空夹层玻璃板毛坯。Or an aluminum or aluminum alloy profile on the outer side of the periphery of the hollow laminated glass plate body is wrapped with a closed-loop stainless steel frame with a cross section of "L" and an anti-"L" shape to form an edge structure of the hollow laminated glass plate to protect the frame. An aluminum or aluminum alloy closed-loop and stainless steel closed-loop protective frame is provided on the periphery of the insulated glass plate body, and a hollow laminated glass plate blank connecting the closed-loop aluminum or aluminum alloy frame and the stainless steel closed-loop protective frame.
之后,将至少一张的玻璃板毛坯送入真空钎焊炉内,加热抽真空,并通过电热钎焊,实现不锈钢边框、铝或铝合金与玻璃的真空钎焊,解封长效消气剂。对真空钎焊炉通气冷却后开炉,制得玻璃边框支撑互补扣合金属钎焊不锈钢边框真空调控玻璃。After that, at least one blank of the glass plate is sent into a vacuum brazing furnace, heated and evacuated, and electrically brazed to achieve vacuum brazing of the stainless steel frame, aluminum or aluminum alloy and glass, and unsealing the long-acting getter. After the vacuum brazing furnace is ventilated and cooled, the furnace is opened, and the glass frame supporting the complementary snap-fit metal brazing stainless steel frame vacuum regulating glass is prepared.
铝或铝合金钎焊料包括Al和含有Al的钎焊料有AI-Si系、Al-Cu-Si系、Zn-AI系。Aluminum or aluminum alloy brazing materials include Al and brazing materials containing Al include AI-Si system, Al-Cu-Si system, and Zn-AI system.
一种制造玻璃边框支撑互补扣合金属钎焊不锈钢边框真空调控玻璃的方法,包括玻璃板、隔离支撑、铝或铝合金钎焊型材、不锈钢边框、真空钎焊炉。将两张玻璃板之间,通过隔离支撑及支撑边框间隔出中空夹层,两张玻璃板密封盖和面和玻璃板边沿上,设有铝或铝合金钎焊型材,铝合金钎焊型材边框上包裹不锈钢边框,制成中空夹层玻璃板毛坯。A method for manufacturing glass frame supporting complementary snap-fit metal brazing stainless steel frame vacuum regulating glass includes glass plate, isolation support, aluminum or aluminum alloy brazing profile, stainless steel frame, vacuum brazing furnace. Between the two glass plates, the hollow interlayer is separated by the isolation support and the supporting frame. The two glass plate sealing covers and the surface and the edge of the glass plate are provided with aluminum or aluminum alloy brazed profiles, and the aluminum alloy brazed profiles frame The stainless steel frame is wrapped to make a hollow laminated glass blank.
之后,将至少一张的中空夹层玻璃板毛坯水平放入设有支撑底座、固定支撑夹具或托盘的真空钎焊炉内。钎焊炉的玻璃托盘上,或设有改进玻璃与玻璃、玻璃与金属、金属与金属钎焊质量的超声波换能器。并在闭环铝或铝合金边框的衔接处外侧包裹的不锈钢的边框上连接压紧电夹,在不锈钢边框等距离处的另一点上连接另一压紧电夹,形成包裹玻璃边框电阻相等的两路导电回路。关闭真空钎焊炉门,对真空钎焊炉内中空夹层玻璃板毛坯加热抽真空,当达到加热温度、真空度和设定抽真空时间后,对中空夹层玻璃板毛坯上的两压紧电夹接入低电压、大电流的加热电源。After that, at least one hollow laminated glass sheet blank is placed horizontally in a vacuum brazing furnace provided with a supporting base, a fixed supporting jig or a tray. The glass tray of the brazing furnace may be provided with an ultrasonic transducer for improving the brazing quality of glass to glass, glass to metal, and metal to metal. And connect the compressed electric clip to the stainless steel frame wrapped outside the joint of the closed-loop aluminum or aluminum alloy frame, and connect another compressed electric clip to another point at the same distance from the stainless steel frame to form two wrapped glass frames with equal resistance Road conductive loop. Close the vacuum brazing furnace door, heat and evacuate the hollow laminated glass sheet blank in the vacuum brazing furnace. When the heating temperature, vacuum degree and set vacuum time are reached, the two compact electric clamps on the hollow laminated glass sheet blank Connect low-voltage, high-current heating power supply.
由于不锈钢边框、玻璃、铝或铝合金边框三者中的铝或铝合金边框电阻最小,因此,铝或铝合金边框中的电流最大,铝或铝合金边框迅速发热,自身快速升温均匀熔化。在不锈钢与玻璃、玻璃与玻璃、不锈钢与不锈钢之间接触缝隙的毛细作用,和钎焊料熔化后自身内聚力的作用下,熔化钎焊料和玻璃钎焊表面、不锈钢钎焊表面充分浸渍润湿,实现铝或铝合金对玻璃表面及不锈钢表面的钎焊。Since the resistance of the aluminum or aluminum alloy frame among the three of the stainless steel frame, glass, aluminum or aluminum alloy frame is the smallest, the current in the aluminum or aluminum alloy frame is the largest, the aluminum or aluminum alloy frame quickly heats up, and itself quickly heats up and melts evenly. Under the capillary action of the contact gap between stainless steel and glass, glass and glass, stainless steel and stainless steel, and the cohesion of the brazing material after melting, the molten brazing material and glass brazing surface and stainless steel brazing surface are fully immersed and wetted , To achieve the brazing of aluminum or aluminum alloy to the glass surface and stainless steel surface.
在此过程中,铝迅速发热变为液态铝,而与不锈钢铝钎焊的玻璃因其导热性能差,加热时间短并未完全软化。而在720℃时,玻璃的主要成分Si02和Al产生化学反应:4A1+3Si0 2=2A1 20 3+3Si,即此时玻璃与铝的界面可因发生化学反应而牢固结合。同时,在720℃时,不锈钢并未软化,不锈钢的氧化层表面和铝产生化学反应,即此时不锈钢与铝的界面也因发生化学反应而牢固结合。但720℃的温度毕竟已是普通玻璃的软化温度,因此,如降低钎焊温度,既保证玻璃没有明显的软化,又可满足工艺要求。选用铝合金钎焊料,用于降低玻璃与不锈钢边框之间的钎焊温度,提高玻璃与不锈钢之间钎焊质量,降低钎焊工艺难度。 In this process, aluminum quickly heats up and turns into liquid aluminum, and the glass brazed with stainless steel and aluminum is not completely softened due to its poor thermal conductivity and short heating time. At 720℃, the main component of the glass, Si02 and Al, has a chemical reaction: 4A1+3Si0 2 = 2A1 2 0 3 +3Si, that is, the interface between the glass and aluminum can be firmly bonded due to the chemical reaction. At the same time, at 720°C, the stainless steel is not softened, and the surface of the oxide layer of the stainless steel reacts with aluminum, that is, the interface between the stainless steel and aluminum is also firmly bonded due to the chemical reaction. However, after all, the temperature of 720°C is already the softening temperature of ordinary glass. Therefore, if the brazing temperature is lowered, it not only ensures that the glass is not significantly softened, but also meets the process requirements. Aluminum alloy brazing material is used to reduce the brazing temperature between the glass and stainless steel frame, improve the brazing quality between glass and stainless steel, and reduce the difficulty of the brazing process.
虽然铝或铝合金钎焊料具有良好的可伐特性,但考虑到玻璃和铝或铝合金钎焊料的 线膨胀系数相差很大,在冷却过程中,因收缩不一致,会在钎焊面上产生一定应力。因此,尽量使不锈钢边框通过变形,吸收铝或铝合金钎焊料因热胀冷缩产生的应力,保证不锈钢边框与玻璃之间的钎焊质量。Although aluminum or aluminum alloy brazing material has good cutting properties, considering that the linear expansion coefficients of glass and aluminum or aluminum alloy brazing material differ greatly, in the cooling process, due to inconsistent shrinkage, it will be on the brazed surface A certain amount of stress is generated. Therefore, the stainless steel frame is deformed as much as possible to absorb the stress caused by the thermal expansion and contraction of the aluminum or aluminum alloy brazing material to ensure the brazing quality between the stainless steel frame and the glass.
同时,由于截面为“U”形闭环不锈钢边框凹槽设计较深,使与其对应的闭环铝或铝合金边框同样较长,因此形成的钎焊连接密封层较厚,使得铝或铝合金与玻璃和不锈钢钎焊强度高,气密密封性能好。At the same time, due to the deeper design of the U-shaped closed-loop stainless steel frame groove, the corresponding closed-loop aluminum or aluminum alloy frame is also longer, so the brazed connection sealing layer formed is thicker, making the aluminum or aluminum alloy and glass It has high brazing strength with stainless steel and good airtight sealing performance.
铝或铝合金边框升温均匀熔化后,电阻会突然变大,电流会瞬间变小。因此,可利用此现象自动智能控制通电加热时间,精准控制钎焊温度,良好实现铝或铝合金与平板玻璃、不锈钢边框的真空钎焊。After the aluminum or aluminum alloy frame is heated and evenly melted, the resistance will suddenly increase and the current will instantly decrease. Therefore, this phenomenon can be used to automatically and intelligently control the energized heating time, accurately control the brazing temperature, and achieve good vacuum brazing of aluminum or aluminum alloys with flat glass and stainless steel frames.
当适时断掉钎焊加热电源后,铝或铝合金钎焊层降温,与玻璃、不锈钢边框逐渐形成温度趋于一致的温场,并实现良好钎焊连接。之后,直接对真空钎焊炉喷水,使水在真空状态下瞬间蒸发汽化产生气压,联通密封管件管口上设有的排气单向阀瞬间关闭。不锈钢边框在气压的作用下,迅速压实软化状态的铝或铝合金钎焊层,并使之放热凝固,并实现对真空钎焊炉迅速大幅降温,由于不锈钢、铝或铝合金都是热的良导体,且玻璃边沿是被铝或铝合金钎焊料包裹的,因此能够使不锈钢边框内的玻璃均匀迅速放热降温,使不锈钢边框内的玻璃得到钢化处理,之后,通入空气,或开启真空钎焊炉内设有的冷却装置对真空钎焊炉降温。When the brazing heating power is cut off in time, the brazing layer of aluminum or aluminum alloy cools down, and gradually forms a temperature field with glass and stainless steel frame, the temperature tends to be consistent, and achieve a good brazing connection. After that, water is directly sprayed into the vacuum brazing furnace, so that the water evaporates and vaporizes in a vacuum state to generate air pressure, and the exhaust check valve provided on the mouth of the connected sealing pipe is instantly closed. Under the action of air pressure, the stainless steel frame quickly compacts the softened aluminum or aluminum alloy brazing layer and allows it to exotherm and solidify, and realizes a rapid and rapid cooling of the vacuum brazing furnace. Because stainless steel, aluminum or aluminum alloy are all hot Is a good conductor, and the edge of the glass is wrapped with aluminum or aluminum alloy brazing material, so it can make the glass in the stainless steel frame evenly radiate heat and cool down, and the glass in the stainless steel frame is tempered. After that, the air is introduced, or Turn on the cooling device provided in the vacuum brazing furnace to cool the vacuum brazing furnace.
或当适时断掉钎焊加热电源后,铝或铝合金钎焊层降温,与玻璃、不锈钢边框逐渐形成温度趋于一致的温场,并实现良好钎焊连接。之后,对真空钎焊炉通入空气,联通密封管件管口上设有的排气单向阀瞬间关闭。空气吸热升温膨胀产生压力,不锈钢边框在气压的作用下,迅速压实软化状态的铝或铝合金钎焊层,并使之放热凝固,之后,对真空钎焊炉喷水,使水吸收空气热量对真空钎焊炉降温,使不锈钢边框内的玻璃得到适度钢化处理,之后,或开启真空钎焊炉内设有的冷却装置对真空钎焊炉降温。Or when the brazing heating power is cut off in time, the aluminum or aluminum alloy brazing layer cools down, and gradually forms a temperature field with glass and stainless steel frame temperature tending to be consistent, and achieves a good brazing connection. After that, the vacuum brazing furnace is ventilated with air, and the exhaust check valve provided at the mouth of the joint sealing pipe fitting is instantly closed. The air absorbs heat and expands to generate pressure. Under the action of air pressure, the stainless steel frame quickly compacts the softened aluminum or aluminum alloy brazing layer and allows it to radiate and solidify. After that, spray water to the vacuum brazing furnace to absorb the water. The heat of the air cools the vacuum brazing furnace, so that the glass in the stainless steel frame is moderately tempered, and then, or the cooling device provided in the vacuum brazing furnace is turned on to cool the vacuum brazing furnace.
或当适时断掉钎焊加热电源后,铝或铝合金钎焊层降温,与玻璃、不锈钢边框逐渐形成温度趋于一致的温场,并实现良好钎焊连接。之后,对真空钎焊炉通入空气,联通密封管件管口上设有的排气单向阀瞬间关闭。空气吸热升温膨胀产生压力,不锈钢边框在气压的作用下,迅速压实软化状态的铝或铝合金钎焊层,并使之放热凝固,之后,通过放出热空气,充入冷空气对真空钎焊炉降温,或开启真空钎焊炉内设有的冷却装置对真空钎焊炉降温,不锈钢边框内的铝或铝合金钎焊料会自然降温凝固,使不锈钢边框内的玻璃失去钢化特性。Or when the brazing heating power is cut off in time, the aluminum or aluminum alloy brazing layer cools down, and gradually forms a temperature field with glass and stainless steel frame temperature tending to be consistent, and achieves a good brazing connection. After that, the vacuum brazing furnace is ventilated with air, and the exhaust check valve provided at the mouth of the joint sealing pipe fitting is instantly closed. The air absorbs heat and expands to generate pressure. Under the action of air pressure, the stainless steel frame quickly compacts the softened aluminum or aluminum alloy brazing layer and allows it to radiate and solidify. After that, the hot air is released to fill the cold air against the vacuum. The temperature of the brazing furnace is lowered, or the cooling device in the vacuum brazing furnace is turned on to cool the vacuum brazing furnace. The aluminum or aluminum alloy brazing material in the stainless steel frame will naturally cool and solidify, causing the glass in the stainless steel frame to lose the tempering characteristics.
通过上述工艺,提高玻璃与不锈钢通过铝或铝合金钎焊的质量,改变钢化玻璃不锈钢边框内玻璃的特性,使闭环不锈钢边框内边沿之内的平板玻璃仍为钢化玻璃,或闭环不锈钢边框槽内包裹的玻璃为适度钢化,或闭环不锈钢边框槽内包裹的玻璃失去钢化特性,具有调控真空夹层真空度功能的玻璃板。Through the above process, the quality of glass and stainless steel brazed by aluminum or aluminum alloy is improved, and the characteristics of the glass in the tempered glass stainless steel frame are changed, so that the flat glass within the inner edge of the closed-loop stainless steel frame is still tempered glass, or the closed-loop stainless steel frame groove The wrapped glass is moderately tempered, or the glass wrapped in the closed-loop stainless steel frame groove loses the tempering characteristics, and has the function of regulating the vacuum degree of the vacuum interlayer.
当真空钎焊炉温降低到50℃-55℃后,打开真空钎焊炉门,最终获得玻璃板与玻璃板及不锈钢边框与铝或铝合金真空电热钎焊的真空调控保温玻璃板。When the temperature of the vacuum brazing furnace is reduced to 50℃-55℃, the vacuum brazing furnace door is opened, and finally the vacuum control insulation glass plate of the glass plate and the glass plate and the stainless steel frame and the aluminum or aluminum alloy vacuum electric heating brazing is finally obtained.
玻璃边框支撑互补扣合金属钎焊不锈钢边框真空调控玻璃,包括玻璃板、铝浆、不锈钢边框。The glass frame supports complementary buckling metal brazed stainless steel frame vacuum control glass, including glass plate, aluminum paste, and stainless steel frame.
(A)将组成间隔夹层腔体的两张玻璃板,在轮廓形状、尺寸大小上相互对应,至少两张玻璃板其中之一上,设有与玻璃板一体,分布有点阵凸起点的压花玻璃板。两张玻璃板边沿设有与凸起点等高度的环形封闭玻璃板平行折弯支撑边框。或两张玻璃板边沿设有与凸起点等高度的环形封闭玻璃板邻边折弯支撑边框。或两张玻璃板边沿设有与凸起点等高度的环形封闭玻璃板四边折弯支撑边框。或两张玻璃板的边沿设有与凸起点相对支撑叠加总高度等高的环形封闭玻璃板平行折弯支撑边框。或两张玻璃 板的边沿设有与凸起点相对支撑叠加总高度等高的环形封闭玻璃板邻边折弯支撑边框。或两张玻璃板的边沿设有与凸起点相对支撑叠加总高度等高的环形封闭玻璃板四边折弯支撑边框。(A) The two glass plates forming the spaced interlayer cavity correspond to each other in outline shape and size. At least one of the two glass plates is provided with embossing which is integrated with the glass plate and has a series of convex points glass plate. The edges of the two glass plates are provided with a parallel closed glass plate with the same height as the raised points to bend and support the frame. Or the edges of the two glass plates are provided with bending support frames adjacent to the edges of the ring-shaped closed glass plate with the same height as the raised points. Or the edges of the two glass plates are provided with a ring-shaped closed glass plate with the same height as the raised points, and the four sides are bent to support the frame. Or the edge of the two glass plates is provided with a ring-shaped closed glass plate with a height equal to the total height of the relative support and stacking of the raised points, and the supporting frame is bent in parallel. Or the edge of the two glass plates is provided with a ring-shaped closed glass plate with a height equal to the relative height of the supporting point and the total height of the superimposed ring to bend the supporting frame. Or the edges of the two glass plates are provided with a ring-shaped closed glass plate with a height equal to the total height of the supporting and stacking relative to the raised points, and the four sides are bent to support the frame.
在两张玻璃板之一上,或在闭环密封边框支撑上,设有联通两侧,通过连接紧固件和气密密封粘接剂粘接密封的联通密封管件。联通密封管件管口上设有排气单向阀。On one of the two glass plates, or on the support of the closed-loop sealing frame, there are provided two sides of the connection, which are connected and sealed by connecting fasteners and an air-tight sealing adhesive. Exhaust check valve is provided on the mouth of the Unicom sealing pipe.
将两张轮廓形状、尺寸大小相互对应,至少其中之一设有凸起点的压花玻璃板和平板玻璃,或压花玻璃板和压花玻璃板。通过在玻璃板边沿折弯支撑边框上设置闭环铝浆钎焊膜层,互扣盖合合片封闭。之后在中空夹层玻璃板体的周边外侧,包裹上截面为“U”形的闭环波纹不锈钢边框。波纹不锈钢边框的槽内,填充有铝浆。利用截面为“U”形闭环波纹不锈钢边框的弹性,与玻璃板边沿折弯支撑边框上设置闭环铝浆钎焊膜层紧密连接套装,并利用闭环波纹不锈钢边框的自身回弹,使截面为“U”形闭环波纹不锈钢边框,与包裹镶嵌有闭环铝浆钎焊膜层的两张合片玻璃边沿紧密贴合,制成闭环铝浆钎焊膜层外侧,包裹有截面为“U”形波纹不锈钢边框的中空夹层玻璃板毛坯,并将中空夹层玻璃板毛坯进行烘干处理。或中空夹层玻璃板体闭环铝浆钎焊膜层的外侧,包裹上截面为“L”和反“L”形的闭环不锈钢边框扣合套装,与玻璃边沿缝隙内填充有铝浆,与闭环铝浆钎焊膜层紧密贴合在一起。制成两张玻璃边沿均包裹镶嵌有闭环铝浆钎焊膜层,和不锈钢闭环保护框紧密贴合的中空夹层玻璃板毛坯,并将中空夹层玻璃板毛坯进行烘干处理。Corresponding two contour shapes and sizes, at least one of them is provided with embossed glass plates and flat glass with raised points, or embossed glass plates and embossed glass plates. By setting a closed-loop aluminum paste brazing film layer on the bending support frame of the edge of the glass plate, the interlocking cover is closed. Then, on the outer side of the periphery of the hollow laminated glass plate body, a closed-loop corrugated stainless steel frame with a U-shaped cross section is wrapped. The groove in the corrugated stainless steel frame is filled with aluminum paste. Using the elasticity of the U-shaped closed-loop corrugated stainless steel frame, a closed-loop aluminum paste brazing film layer is provided on the bending support frame of the edge of the glass plate to tightly connect the suit, and the self-rebound of the closed-loop corrugated stainless steel frame is used to make the cross-section " The U-shaped closed-loop corrugated stainless steel frame is closely attached to the edges of the two pieces of glass wrapped with the closed-loop aluminum paste brazing film layer to form the outer side of the closed-loop aluminum paste brazing film layer, which is wrapped with a "U"-shaped corrugation The hollow laminated glass plate blank of the stainless steel frame, and the hollow laminated glass plate blank is dried. Or the outer side of the closed-loop aluminum paste brazed film layer of the hollow laminated glass plate, wrapped with a closed-loop stainless steel frame with a cross-section of "L" and anti-"L" buckle suit, filled with aluminum paste in the gap between the glass edge and the closed-loop aluminum The paste brazing film layer is closely attached together. Two glass edge blanks are produced, which are wrapped with a closed-loop aluminum paste brazing film layer, and closely fit with a stainless steel closed-loop protection frame, and the hollow laminated glass plate blank is dried.
(B)或将组成间隔夹层腔体的两张玻璃板,在轮廓形状、尺寸大小上相互对应,至少两张玻璃板其中之一上,设有模具压制拉伸成型的点阵凸包玻璃板,或模具压制拉伸成型的波纹玻璃板。(B) Or the two glass plates constituting the spaced interlayer cavity correspond to each other in outline shape and size, and at least one of the two glass plates is provided with a dot matrix convex cladding glass plate that is pressed and stretched by a mold , Or the mold presses the stretched corrugated glass sheet.
两张玻璃板的边沿之间,设有加工成型的与两张玻璃板在轮廓形状、尺寸大小与玻璃板边沿对应,玻璃板的边框支撑高度与凸包、或凸起波纹等高度的环形封闭玻璃板平行折弯支撑边框。或两张玻璃板的边沿之间,设有加工成型的与两张玻璃板在轮廓形状、尺寸大小与玻璃板边沿对应,玻璃板的边框支撑高度与凸包、或凸起波纹等高度的环形封闭玻璃板邻边折弯支撑边框。或两张玻璃板的边沿之间,设有加工成型的与两张玻璃板在轮廓形状、尺寸大小与玻璃板边沿对应,玻璃板的边框支撑高度与凸包、或凸起波纹等高度的环形封闭玻璃板四边折弯支撑边框。Between the edges of the two glass plates, there is a processed shape corresponding to the contour shape, size and size of the two glass plates and the edge of the glass plate. The height of the frame support of the glass plate is close to the height of the convex hull or convex corrugation. The glass plate is bent in parallel to support the frame. Or between the edges of the two glass plates, there is a ring shaped and shaped corresponding to the outline, size and size of the two glass plates, and the support height of the frame of the glass plate is equal to the height of the convex hull or convex corrugation Bend the supporting frame on the adjacent side of the closed glass plate. Or between the edges of the two glass plates, there is a ring shaped and shaped corresponding to the outline, size and size of the two glass plates, and the support height of the frame of the glass plate is equal to the height of the convex hull or convex corrugation The four sides of the closed glass plate are bent to support the frame.
或环形封闭玻璃板平行折弯支撑边框高度与两张玻璃板的边沿设有与点阵凸包,或凸起波纹的相对支撑叠加总高度等高度的环形封闭玻璃板平行折弯支撑边框。或环形封闭玻璃板平行折弯支撑边框高度与两张玻璃板的边沿设有与点阵凸包,或凸起波纹的相对支撑叠加总高度等高度的环形封闭玻璃板邻边折弯支撑边框。或环形封闭玻璃板平行折弯支撑边框高度与两张玻璃板的边沿设有与点阵凸包,或凸起波纹的相对支撑叠加总高度等高度的环形封闭玻璃板四边折弯支撑边框。Or the ring-shaped closed glass plate is parallelly bent to support the height of the frame and the edges of the two glass plates are provided with a dot matrix convex hull, or the relative support of the raised corrugation is superimposed on the total height of the ring-shaped closed glass plate to parallelly bend the support frame. Or the ring-shaped closed glass plate is bent in parallel to the height of the supporting frame and the edges of the two glass plates are provided with a lattice matrix convex hull, or the relative support of the raised corrugation is superimposed on the total height of the ring-shaped closed glass plate, and the adjacent edge is bent to support the frame. Or the ring-shaped closed glass plate is bent in parallel to support the height of the frame and the edges of the two glass plates are provided with a lattice matrix, or the relative support of the raised corrugation is superimposed on the total height of the ring-shaped closed glass plate.
在两张玻璃板之一上,或在闭环密封边框支撑上,设有联通两侧,通过连接紧固件和气密密封粘接剂粘接密封的联通密封管件。联通密封管件管口上设有排气单向阀。On one of the two glass plates, or on the support of the closed-loop sealing frame, there are provided two sides of the connection, which are connected and sealed by connecting fasteners and an air-tight sealing adhesive. Exhaust check valve is provided on the mouth of the Unicom sealing pipe.
将两张轮廓形状、尺寸大小相互对应,其中之一或两张设有模具压制拉伸成型的点阵凸包玻璃板,或模具压制拉伸成型的波纹玻璃板,通过在玻璃板边沿折弯支撑边框上涂覆铝浆,互扣盖合合片封闭。Corresponding to the two contour shapes and sizes, one or two of the dot matrix convex cladding glass plates with mold pressing and stretching, or the corrugated glass plate with mold pressing and stretching, by bending at the edge of the glass plate The support frame is coated with aluminum paste, and the interlocking cover is closed by a closing piece.
在中空夹层玻璃板体的周边外侧,包裹上截面为“U”形的闭环波纹不锈钢边框。波纹不锈钢边框的槽内,填充有铝浆。利用截面为“U”形闭环波纹不锈钢边框的弹性,与玻璃板边沿折弯支撑边框上设置闭环铝浆钎焊膜层紧密连接套装,并利用闭环波纹不锈钢边框的自身回弹,使截面为“U”形闭环波纹不锈钢边框,与包裹镶嵌有闭环铝浆钎焊膜层的两张合片玻璃边沿紧密贴合,制成闭环铝浆钎焊膜层外侧,包裹有截面为“U”形波纹不锈钢边框的中空夹层玻璃板毛坯,并将中空夹层玻璃板毛坯进行烘干 处理。或中空夹层玻璃板体闭环铝浆钎焊膜层的外侧,包裹上截面为“L”和反“L”形的闭环不锈钢边框扣合套装,与玻璃边沿缝隙内填充有铝浆,与闭环铝浆钎焊膜层紧密贴合在一起。制成两张玻璃边沿均包裹镶嵌有闭环铝浆钎焊膜层,和不锈钢闭环保护框紧密贴合的中空夹层玻璃板毛坯,并将中空夹层玻璃板毛坯进行烘干处理。On the outer side of the periphery of the hollow laminated glass plate, a closed-loop corrugated stainless steel frame with a U-shaped cross section is wrapped. The groove in the corrugated stainless steel frame is filled with aluminum paste. Using the elasticity of the U-shaped closed-loop corrugated stainless steel frame, a closed-loop aluminum paste brazing film layer is provided on the bending support frame of the edge of the glass plate to tightly connect the suit, and the self-rebound of the closed-loop corrugated stainless steel frame is used to make the cross-section " The U-shaped closed-loop corrugated stainless steel frame is closely attached to the edges of the two pieces of glass wrapped with the closed-loop aluminum paste brazing film layer to form the outer side of the closed-loop aluminum paste brazing film layer, which is wrapped with a "U"-shaped corrugation The hollow laminated glass plate blank of the stainless steel frame, and the hollow laminated glass plate blank is dried. Or the outer side of the closed-loop aluminum paste brazed film layer of the hollow laminated glass plate, wrapped with a closed-loop stainless steel frame with a cross-section of "L" and anti-"L" buckle suit, filled with aluminum paste in the gap between the glass edge and the closed-loop aluminum The paste brazing film layer is closely attached together. Two glass edge blanks are produced, which are wrapped with a closed-loop aluminum paste brazing film layer, and closely fit with a stainless steel closed-loop protection frame, and the hollow laminated glass plate blank is dried.
(C)或将组成间隔夹层腔体的两张玻璃板,在轮廓形状、尺寸大小上相互对应,至少两张玻璃通过印刷玻璃粉膏,然后用烧结法制成。烧结玻璃粉膏熔化后冷却成为玻璃支撑凸点。(C) Or the two glass plates constituting the spaced interlayer cavity correspond to each other in outline shape and size, at least two glasses are printed by glass frit paste, and then made by sintering method. The sintered glass powder paste is melted and cooled to become a glass supporting bump.
两张玻璃板边沿设有与凸起点等高度的环形封闭玻璃板平行折弯支撑边框。或两张玻璃板边沿设有与凸起点等高度的环形封闭玻璃板邻边折弯支撑边框。或两张玻璃板边沿设有与凸起点等高度的环形封闭玻璃板四边折弯支撑边框。或两张玻璃板的边沿设有与凸起点相对支撑叠加总高度等高的环形封闭玻璃板平行折弯支撑边框。或两张玻璃板的边沿设有与凸起点相对支撑叠加总高度等高的环形封闭玻璃板邻边折弯支撑边框。或两张玻璃板的边沿设有与凸起点相对支撑叠加总高度等高的环形封闭玻璃板四边折弯支撑边框。烧结玻璃粉膏、折弯支撑边框或和玻璃钢化同步进行。The edges of the two glass plates are provided with a parallel closed glass plate with the same height as the raised points to bend and support the frame. Or the edges of the two glass plates are provided with bending support frames adjacent to the edges of the ring-shaped closed glass plate with the same height as the raised points. Or the edges of the two glass plates are provided with a ring-shaped closed glass plate with the same height as the raised points, and the four sides are bent to support the frame. Or the edge of the two glass plates is provided with a ring-shaped closed glass plate with a height equal to the total height of the relative support and stacking of the raised points, and the supporting frame is bent in parallel. Or the edge of the two glass plates is provided with a ring-shaped closed glass plate adjacent to the raised point to support and superimpose the total height of the annular closed glass plate to bend and support the frame. Or the edges of the two glass plates are provided with a ring-shaped closed glass plate with a height equal to the total height of the supporting and stacking relative to the raised points, and the four sides are bent to support the frame. Sintered glass powder paste, bending the supporting frame or synchronously with glass tempering.
在两张玻璃板之一上,或在闭环密封边框支撑上,设有联通两侧,通过连接紧固件和气密密封粘接剂粘接密封的联通密封管件。联通密封管件管口上设有排气单向阀。On one of the two glass plates, or on the support of the closed-loop sealing frame, there are provided two sides of the connection, which are connected and sealed by connecting fasteners and an air-tight sealing adhesive. Exhaust check valve is provided on the mouth of the Unicom sealing pipe.
通过在玻璃板边沿折弯支撑边框上设置闭环铝浆钎焊膜层,互扣盖合合片封闭。之后在中空夹层玻璃板体的周边外侧,包裹上截面为“U”形的闭环波纹不锈钢边框。波纹不锈钢边框的槽内,填充有铝浆。利用截面为“U”形闭环波纹不锈钢边框的弹性,与玻璃板边沿折弯支撑边框上设置闭环铝浆钎焊膜层紧密连接套装,并利用闭环波纹不锈钢边框的自身回弹,使截面为“U”形闭环波纹不锈钢边框,与包裹镶嵌有闭环铝浆钎焊膜层的两张合片玻璃边沿紧密贴合,制成闭环铝浆钎焊膜层外侧,包裹有截面为“U”形波纹不锈钢边框的中空夹层玻璃板毛坯,并将中空夹层玻璃板毛坯进行烘干处理。或中空夹层玻璃板体闭环铝浆钎焊膜层的外侧,包裹上截面为“L”和反“L”形的闭环不锈钢边框扣合套装,与玻璃边沿缝隙内填充有铝浆,与闭环铝浆钎焊膜层紧密贴合在一起。制成两张玻璃边沿均包裹镶嵌有闭环铝浆钎焊膜层,和不锈钢闭环保护框紧密贴合的中空夹层玻璃板毛坯,并将中空夹层玻璃板毛坯进行烘干处理。By setting a closed-loop aluminum paste brazing film layer on the bending support frame of the edge of the glass plate, the interlocking cover is closed. Then, on the outer side of the periphery of the hollow laminated glass plate body, a closed-loop corrugated stainless steel frame with a U-shaped cross section is wrapped. The groove in the corrugated stainless steel frame is filled with aluminum paste. Using the elasticity of the U-shaped closed-loop corrugated stainless steel frame, a closed-loop aluminum paste brazing film layer is provided on the bending support frame of the edge of the glass plate to tightly connect the suit, and the self-rebound of the closed-loop corrugated stainless steel frame is used to make the cross-section " The U-shaped closed-loop corrugated stainless steel frame is closely attached to the edges of the two pieces of glass wrapped with the closed-loop aluminum paste brazing film layer to form the outer side of the closed-loop aluminum paste brazing film layer, which is wrapped with a "U"-shaped corrugation The hollow laminated glass plate blank of the stainless steel frame, and the hollow laminated glass plate blank is dried. Or the outer side of the closed-loop aluminum paste brazed film layer of the hollow laminated glass plate, wrapped with a closed-loop stainless steel frame with a cross-section of "L" and anti-"L" buckle suit, filled with aluminum paste in the gap between the glass edge and the closed-loop aluminum The paste brazing film layer is closely attached together. Two glass edge blanks are produced, which are wrapped with a closed-loop aluminum paste brazing film layer, and closely fit with a stainless steel closed-loop protection frame, and the hollow laminated glass plate blank is dried.
(D)或将组成间隔夹层腔体的两张玻璃板,在轮廓形状、尺寸大小上相互对应,至少两张玻璃板其中之一上,设有通过粘接点阵分布的支撑,与玻璃板连接为一体的玻璃板。(D) Or the two glass plates constituting the spaced interlayer cavity correspond to each other in outline shape and size. At least one of the two glass plates is provided with a support distributed through the bonding lattice, and the glass plate Glass plate connected as one.
两张玻璃板边沿设有与支撑等高度的环形封闭玻璃板平行折弯支撑边框。或两张玻璃板边沿设有与支撑等高度的环形封闭玻璃板邻边折弯支撑边框。或两张玻璃板边沿设有与支撑等高度的环形封闭玻璃板四边折弯支撑边框。或两张玻璃板的边沿设有与相对支撑叠加总高度等高的环形封闭玻璃板平行折弯支撑边框。或两张玻璃板的边沿设有与相对支撑叠加总高度等高的环形封闭玻璃板邻边折弯支撑边框。或两张玻璃板的边沿设有与相对支撑叠加总高度等高的环形封闭玻璃板四边折弯支撑边框。The edge of the two glass plates is provided with a supporting frame that is bent in parallel with a ring-shaped closed glass plate of the same height as the support. Or the edges of the two glass plates are provided with an adjacent edge of the same height as the supporting ring-shaped closed glass plate to bend the supporting frame. Or the edges of the two glass plates are provided with a ring-shaped closed glass plate with the same height as the support, and the four sides are bent to support the frame. Or the edge of the two glass plates is provided with an annular closed glass plate with the same height as the relative support and the total height of the stack is parallel to bend the supporting frame. Or the edge of the two glass plates is provided with an adjacent closed edge of the same height of the total height of the relative support superimposed on the closed side glass bending support frame. Or the edges of the two glass plates are provided with an annular closed glass plate with the same height as the relative support superimposed on the total height to bend and support the frame on all four sides.
在两张玻璃板之一上,或在闭环密封边框支撑上,设有联通两侧,通过连接紧固件和气密密封粘接剂粘接密封的联通密封管件。联通密封管件管口上设有排气单向阀。On one of the two glass plates, or on the support of the closed-loop sealing frame, there are provided two sides of the connection, which are connected and sealed by connecting fasteners and an air-tight sealing adhesive. Exhaust check valve is provided on the mouth of the Unicom sealing pipe.
将两张轮廓形状、尺寸大小相互对应,至少其中之一设有粘接点阵分布的支撑玻璃板和平板玻璃,或粘接点阵分布支撑的玻璃板和粘接点阵分布支撑的玻璃板。通过在玻璃板边沿折弯支撑边框上设置闭环铝浆钎焊膜层,互扣盖合合片封闭。之后在中空夹层玻璃板体的周边外侧,包裹上截面为“U”形的闭环波纹不锈钢边框。波纹不锈钢边框的槽内,填充有铝浆。利用截面为“U”形闭环波纹不锈钢边框的弹性,与玻璃板边沿折弯支撑边框上设置闭环铝浆钎焊膜层紧密连接套装,并利用闭环波纹不锈钢边框的自身回弹,使截面为“U”形闭环波纹不锈钢边框,与包裹镶嵌有闭环铝浆钎焊 膜层的两张合片玻璃边沿紧密贴合,制成闭环铝浆钎焊膜层外侧,包裹有截面为“U”形波纹不锈钢边框的中空夹层玻璃板毛坯,并将中空夹层玻璃板毛坯进行烘干处理。或中空夹层玻璃板体闭环铝浆钎焊膜层的外侧,包裹上截面为“L”和反“L”形的闭环不锈钢边框扣合套装,与玻璃边沿缝隙内填充有铝浆,与闭环铝浆钎焊膜层紧密贴合在一起。制成两张玻璃边沿均包裹镶嵌有闭环铝浆钎焊膜层,和不锈钢闭环保护框紧密贴合的中空夹层玻璃板毛坯,并将中空夹层玻璃板毛坯进行烘干处理。The two contour shapes and sizes correspond to each other, at least one of which is provided with a support lattice-distributed glass plate and a flat glass, or a glue lattice-distributed glass plate and a glue lattice-distributed glass plate . By setting a closed-loop aluminum paste brazing film layer on the bending support frame of the edge of the glass plate, the interlocking cover is closed. Then, on the outer side of the periphery of the hollow laminated glass plate body, a closed-loop corrugated stainless steel frame with a U-shaped cross section is wrapped. The groove in the corrugated stainless steel frame is filled with aluminum paste. Using the elasticity of the U-shaped closed-loop corrugated stainless steel frame, a closed-loop aluminum paste brazing film layer is provided on the bending support frame of the edge of the glass plate to tightly connect the suit, and the self-rebound of the closed-loop corrugated stainless steel frame is used to make the cross-section " The U-shaped closed-loop corrugated stainless steel frame is closely attached to the edges of the two pieces of glass wrapped with the closed-loop aluminum paste brazing film layer to form the outer side of the closed-loop aluminum paste brazing film layer, which is wrapped with a "U"-shaped corrugation The hollow laminated glass plate blank of the stainless steel frame, and the hollow laminated glass plate blank is dried. Or the outer side of the closed-loop aluminum paste brazed film layer of the hollow laminated glass plate, wrapped with a closed-loop stainless steel frame with a cross-section of "L" and anti-"L" buckle suit, filled with aluminum paste in the gap between the glass edge and the closed-loop aluminum The paste brazing film layer is closely attached together. Two glass edge blanks are produced, which are wrapped with a closed-loop aluminum paste brazing film layer, and closely fit with a stainless steel closed-loop protection frame, and the hollow laminated glass plate blank is dried.
之后,将至少一张的玻璃板毛坯送入真空钎焊炉内,加热抽真空,并通过电热钎焊,实现不锈钢边框、铝浆与玻璃的真空钎焊,解封长效消气剂。对真空钎焊炉通气冷却后开炉,制得玻璃边框支撑互补扣合金属钎焊不锈钢边框真空调控玻璃。After that, at least one blank of the glass plate is sent into a vacuum brazing furnace, heated and evacuated, and electrothermal brazed to achieve vacuum brazing of the stainless steel frame, aluminum paste and glass, and unsealing the long-acting getter. After the vacuum brazing furnace is ventilated and cooled, the furnace is opened, and the glass frame supporting the complementary snap-fit metal brazing stainless steel frame vacuum regulating glass is prepared.
钎焊铝浆包括低温玻璃铝浆、中温玻璃铝浆、高温玻璃铝浆。Brazing aluminum paste includes low-temperature glass aluminum paste, medium-temperature glass aluminum paste, and high-temperature glass aluminum paste.
一种制造玻璃边框支撑互补扣合金属钎焊不锈钢边框真空调控玻璃的方法,包括玻璃板、铝浆钎焊型材、不锈钢边框、真空钎焊炉。将两张玻璃板之间,通过支撑边框间隔出中空夹层,两张玻璃板密封盖和面和玻璃板边沿上,设有铝浆钎焊型材,铝合金钎焊型材边框上包裹不锈钢边框,制成中空夹层玻璃板毛坯。A method for manufacturing a glass frame supporting complementary buckling metal brazing stainless steel frame vacuum regulating glass includes a glass plate, an aluminum paste brazing profile, a stainless steel frame, and a vacuum brazing furnace. Between the two glass plates, a hollow interlayer is separated by a supporting frame. The two glass plate sealing covers and the surface and the edge of the glass plate are provided with aluminum paste brazed profiles. The aluminum alloy brazed profile frames are wrapped with stainless steel frames. Formed into a hollow laminated glass blank.
之后,将至少一张的中空夹层玻璃板毛坯水平放入设有支撑底座、固定支撑夹具或托盘的真空钎焊炉内。钎焊炉的玻璃托盘上,或设有改进玻璃与玻璃、玻璃与金属、金属与金属钎焊质量的超声波换能器。并在玻璃板外侧边沿包裹的不锈钢的边框上连接压紧电夹,在不锈钢边框等距离处的另一点上连接另一压紧电夹,形成包裹玻璃边框电阻相等的两路导电回路。关闭真空钎焊炉门,对真空钎焊炉内中空夹层玻璃板毛坯加热抽真空,当达到加热温度、真空度和设定抽真空时间后,对中空夹层玻璃板毛坯上的两压紧电夹接入低电压、大电流的加热电源。After that, at least one hollow laminated glass sheet blank is placed horizontally in a vacuum brazing furnace provided with a supporting base, a fixed supporting jig or a tray. The glass tray of the brazing furnace may be provided with an ultrasonic transducer for improving the brazing quality of glass to glass, glass to metal, and metal to metal. And connect the pressing electric clip to the stainless steel frame wrapped on the outer edge of the glass plate, and connect another pressing electric clip to another point of the stainless steel frame at an equal distance to form a two-way conductive loop with equal resistance wrapped around the glass frame. Close the vacuum brazing furnace door, heat and evacuate the hollow laminated glass sheet blank in the vacuum brazing furnace. When the heating temperature, vacuum degree and set vacuum time are reached, the two compact electric clamps on the hollow laminated glass sheet blank Connect low-voltage, high-current heating power supply.
由于不锈钢边框、玻璃、铝浆钎焊膜层三者中的铝浆钎焊膜层电阻最小,因此,铝浆钎焊膜层中的电流最大,铝浆钎焊膜层迅速发热,自身快速升温均匀熔化。在不锈钢与玻璃、玻璃与玻璃、不锈钢与不锈钢之间接触缝隙的毛细作用,和钎焊料熔化后自身内聚力的作用下,熔化钎焊料和玻璃钎焊表面、不锈钢钎焊表面充分浸渍润湿,实现铝浆对玻璃表面及不锈钢表面的钎焊。Since the resistance of the aluminum paste brazing film layer among the three of the stainless steel frame, glass, and aluminum paste brazing film layer is the smallest, the current in the aluminum paste brazing film layer is the largest, the aluminum paste brazing film layer rapidly heats up, and itself quickly heats up Melt evenly. Under the capillary action of the contact gap between stainless steel and glass, glass and glass, stainless steel and stainless steel, and the cohesion of the brazing material after melting, the molten brazing material and glass brazing surface and stainless steel brazing surface are fully immersed and wetted To realize the brazing of aluminum paste to the glass surface and stainless steel surface.
在此过程中,铝浆钎焊料迅速发热变为液态铝,而与不锈钢铝浆钎焊的玻璃因其导热性能差,加热时间短并未完全软化。而在720℃时,玻璃的主要成分Si02和Al产生化学反应:4A1+3Si0 2=2A1 20 3+3Si,即此时玻璃与铝的界面可因发生化学反应而牢固结合。同时,在720℃时,不锈钢并未软化,不锈钢的氧化层表面和铝产生化学反应,即此时不锈钢与铝的界面也因发生化学反应而牢固结合。 During this process, the aluminum paste brazing material quickly heats up and becomes liquid aluminum, while the glass brazed with stainless steel aluminum paste is not fully softened due to its poor thermal conductivity and short heating time. At 720℃, the main component of the glass, Si02 and Al, has a chemical reaction: 4A1+3Si0 2 = 2A1 2 0 3 +3Si, that is, the interface between the glass and aluminum can be firmly bonded due to the chemical reaction. At the same time, at 720°C, the stainless steel is not softened, and the surface of the oxide layer of the stainless steel reacts with aluminum, that is, the interface between the stainless steel and aluminum is also firmly bonded due to the chemical reaction.
虽然铝浆钎焊料具有良好的可伐特性,但考虑到玻璃和铝浆钎焊料的线膨胀系数相差很大,在冷却过程中,因收缩不一致,会在钎焊面上产生一定应力。因此,尽量使不锈钢边框通过变形,吸收铝浆钎焊料因热胀冷缩产生的应力,保证不锈钢边框与玻璃之间的钎焊质量。Although the aluminum paste brazing material has good cutting properties, considering that the linear expansion coefficients of glass and aluminum paste brazing material are very different, in the cooling process, due to inconsistent shrinkage, a certain stress will be generated on the brazed surface. Therefore, the stainless steel frame is deformed as much as possible to absorb the stress caused by the thermal expansion and contraction of the aluminum paste brazing material to ensure the brazing quality between the stainless steel frame and the glass.
同时,由于截面为“U”形闭环不锈钢边框凹槽设计较深,使与其对应的闭环铝浆边框同样较长,因此形成的钎焊连接密封层较厚,使得铝浆与玻璃和不锈钢钎焊强度高,气密密封性能好。At the same time, due to the deeper design of the U-shaped closed-loop stainless steel frame groove, the corresponding closed-loop aluminum paste frame is also longer, so the formed brazing connection sealing layer is thicker, making the aluminum paste braze with glass and stainless steel High strength and good airtight sealing performance.
铝浆边框升温均匀熔化后,电阻会突然变大,电流会瞬间变小。因此,可利用此现象自动智能控制通电加热时间,精准控制钎焊温度,良好实现铝浆与平板玻璃、不锈钢边框的真空钎焊。After the aluminum paste frame heats up and melts evenly, the resistance will suddenly increase and the current will instantly decrease. Therefore, this phenomenon can be used to automatically and intelligently control the heating time of energization, accurately control the brazing temperature, and realize the vacuum brazing of aluminum paste, flat glass, and stainless steel frame.
当适时断掉钎焊加热电源后,铝浆钎焊层降温,与玻璃、不锈钢边框逐渐形成温度趋于一致的温场,并实现良好钎焊连接。之后,直接对真空钎焊炉喷水,使水在真空状态下瞬间蒸发汽化产生气压,联通密封管件管口上设有的排气单向阀瞬间关闭。不锈钢边框在气压的作用下,迅速压实软化状态的铝浆钎焊层,并使之放热凝固,并 实现对真空钎焊炉迅速大幅降温,由于不锈钢、铝浆都是热的良导体,且玻璃边沿是被铝浆钎焊料包裹的,因此能够使不锈钢边框内的玻璃均匀迅速放热降温,使不锈钢边框内的玻璃得到钢化处理,之后,通入空气,或开启真空钎焊炉内设有的冷却装置对真空钎焊炉降温。When the brazing heating power is cut off in time, the aluminum paste brazing layer cools down, and gradually forms a temperature field with glass and stainless steel frame that tends to be consistent, and achieves a good brazing connection. After that, water is directly sprayed into the vacuum brazing furnace, so that the water evaporates and vaporizes in a vacuum state to generate air pressure, and the exhaust check valve provided on the mouth of the connected sealing pipe is instantly closed. Under the action of air pressure, the stainless steel frame quickly compacts the softened aluminum paste brazing layer and allows it to exotherm and solidify, and realizes a rapid and sharp cooling of the vacuum brazing furnace. Since stainless steel and aluminum paste are good thermal conductors, And the edge of the glass is wrapped with aluminum paste brazing material, so it can make the glass in the stainless steel frame evenly radiate heat and cool down, make the glass in the stainless steel frame tempered, and then pass air or open the vacuum brazing furnace The cooling device is provided to cool the vacuum brazing furnace.
或当适时断掉钎焊加热电源后,铝浆钎焊层降温,与玻璃、不锈钢边框逐渐形成温度趋于一致的温场,并实现良好钎焊连接。之后,对真空钎焊炉通入空气,联通密封管件管口上设有的排气单向阀瞬间关闭。空气吸热升温膨胀产生压力,不锈钢边框在气压的作用下,迅速压实软化状态的铝浆钎焊层,并使之放热凝固,之后,对真空钎焊炉喷水,使水吸收空气热量对真空钎焊炉降温,使不锈钢边框内的玻璃得到适度钢化处理,之后,或开启真空钎焊炉内设有的冷却装置对真空钎焊炉降温。Or when the brazing heating power is cut off in time, the aluminum paste brazing layer cools down, and gradually forms a temperature field with glass and stainless steel frame temperature tending to be consistent, and achieves a good brazing connection. After that, the vacuum brazing furnace is ventilated with air, and the exhaust check valve provided at the mouth of the joint sealing pipe fitting is instantly closed. The air absorbs heat and expands to produce pressure. Under the action of air pressure, the stainless steel frame quickly compacts the softened aluminum paste brazing layer and allows it to radiate and solidify. After that, spray water to the vacuum brazing furnace to make the water absorb the air heat Reduce the temperature of the vacuum brazing furnace to make the glass in the stainless steel frame moderately tempered. After that, or turn on the cooling device provided in the vacuum brazing furnace to cool the vacuum brazing furnace.
或当适时断掉钎焊加热电源后,铝浆钎焊层降温,与玻璃、不锈钢边框逐渐形成温度趋于一致的温场,并实现良好钎焊连接。之后,对真空钎焊炉通入空气,联通密封管件管口上设有的排气单向阀瞬间关闭。空气吸热升温膨胀产生压力,不锈钢边框在气压的作用下,迅速压实软化状态的铝浆钎焊层,并使之放热凝固,之后,通过放出热空气,充入冷空气对真空钎焊炉降温,或开启真空钎焊炉内设有的冷却装置对真空钎焊炉降温,不锈钢边框内的铝浆钎焊料会自然降温凝固,使不锈钢边框内的玻璃失去钢化特性。Or when the brazing heating power is cut off in time, the aluminum paste brazing layer cools down, and gradually forms a temperature field with glass and stainless steel frame temperature tending to be consistent, and achieves a good brazing connection. After that, the vacuum brazing furnace is ventilated with air, and the exhaust check valve provided at the mouth of the joint sealing pipe fitting is instantly closed. The air absorbs heat and expands to generate pressure. Under the action of air pressure, the stainless steel frame quickly compacts the softened aluminum paste brazing layer and allows it to radiate and solidify. After that, the hot air is released and cold air is filled to braze the vacuum. Cool the furnace, or turn on the cooling device in the vacuum brazing furnace to cool the vacuum brazing furnace. The aluminum paste brazing material in the stainless steel frame will naturally cool and solidify, causing the glass in the stainless steel frame to lose its tempering characteristics.
通过上述工艺,提高玻璃与不锈钢通过铝浆钎焊的质量,改变钢化玻璃不锈钢边框内玻璃的特性,使闭环不锈钢边框内边沿之内的平板玻璃仍为钢化玻璃,或闭环不锈钢边框槽内包裹的玻璃为适度钢化,或闭环不锈钢边框槽内包裹的玻璃失去钢化特性,具有调控真空夹层真空度功能的玻璃板。Through the above process, the quality of glass and stainless steel brazed by aluminum paste is improved, and the characteristics of the glass in the tempered glass stainless steel frame are changed, so that the flat glass within the inner edge of the closed-loop stainless steel frame is still tempered glass, or wrapped in the closed-loop stainless steel frame groove The glass is moderately tempered, or the glass wrapped in the closed-loop stainless steel frame groove loses the tempering characteristics, and has the function of regulating the vacuum degree of the vacuum interlayer.
当真空钎焊炉温降低到50℃-55℃后,打开真空钎焊炉门,最终获得玻璃板与玻璃板及不锈钢边框与铝浆真空电热钎焊的真空调控保温玻璃板。When the temperature of the vacuum brazing furnace is reduced to 50°C-55°C, the door of the vacuum brazing furnace is opened, and finally a vacuum-regulated thermal insulation glass plate is obtained by vacuum electrothermal brazing of glass plates and glass plates and stainless steel frames and aluminum paste.
玻璃边框支撑互补扣合金属钎焊不锈钢边框真空调控玻璃,包括玻璃板、锡合金钎焊料、支撑、不锈钢边框。The glass frame supports complementary buckling metal brazed stainless steel frame vacuum regulated glass, including glass plate, tin alloy brazing material, support, and stainless steel frame.
(A)组成间隔夹层腔体的两张玻璃板,在轮廓形状、尺寸大小上相互对应,至少两张玻璃板其中之一上,设有与玻璃板一体,分布有点阵凸起点的压花玻璃板。两张玻璃板边沿设有与凸起点等高度的环形封闭玻璃板平行折弯支撑边框。或两张玻璃板边沿设有与凸起点等高度的环形封闭玻璃板邻边折弯支撑边框。或两张玻璃板边沿设有与凸起点等高度的环形封闭玻璃板四边折弯支撑边框。或两张玻璃板的边沿设有与凸起点相对支撑叠加总高度等高的环形封闭玻璃板平行折弯支撑边框。或两张玻璃板的边沿设有与凸起点相对支撑叠加总高度等高的环形封闭玻璃板邻边折弯支撑边框。或两张玻璃板的边沿设有与凸起点相对支撑叠加总高度等高的环形封闭玻璃板四边折弯支撑边框。(A) The two glass plates constituting the spaced interlayer cavity correspond to each other in outline shape and size, and one of at least two glass plates is provided with embossed glass integrated with the glass plate and distributed with raised spots board. The edges of the two glass plates are provided with a parallel closed glass plate with the same height as the raised points to bend and support the frame. Or the edges of the two glass plates are provided with bending support frames adjacent to the edges of the ring-shaped closed glass plate with the same height as the raised points. Or the edges of the two glass plates are provided with a ring-shaped closed glass plate with the same height as the raised points, and the four sides are bent to support the frame. Or the edge of the two glass plates is provided with a ring-shaped closed glass plate with a height equal to the total height of the relative support and stacking of the raised points, and the supporting frame is bent in parallel. Or the edge of the two glass plates is provided with a ring-shaped closed glass plate adjacent to the raised point to support and superimpose the total height of the annular closed glass plate to bend and support the frame. Or the edges of the two glass plates are provided with a ring-shaped closed glass plate with a height equal to the total height of the supporting and stacking relative to the raised points, and the four sides are bent to support the frame.
两张玻璃板边沿的折弯支撑边框密封面上,复合有锡合金闭环钎焊料。玻璃板折弯拉伸加工,或与玻璃钢化同步进行。The sealing surface of the bending support frame of the edges of the two glass plates is compounded with tin alloy closed-loop brazing material. Bending and stretching of glass plates, or synchronized with glass tempering.
在两张玻璃板之一上,或在闭环密封边框支撑上,设有联通两侧,通过连接紧固件和气密密封粘接剂粘接密封的联通密封管件。联通密封管件管口上设有排气单向阀。On one of the two glass plates, or on the support of the closed-loop sealing frame, there are provided two sides of the connection, which are connected and sealed by connecting fasteners and an air-tight sealing adhesive. Exhaust check valve is provided on the mouth of the Unicom sealing pipe.
将两张轮廓形状、尺寸大小相互对应,至少其中之一设有凸起点的压花玻璃板和平板玻璃,或压花玻璃板和压花玻璃板。通过在玻璃板边沿折弯支撑边框上设置闭环锡合金钎焊薄片,互扣盖合合片封闭。之后在中空夹层玻璃板体的周边外侧,包裹上截面为“U”形的闭环波纹不锈钢边框。波纹不锈钢边框的槽内,填充有锡合金钎焊料。利用截面为“U”形闭环波纹不锈钢边框的弹性,与玻璃板边沿折弯支撑边框上设置闭环锡合金钎焊薄片紧密连接套装,并利用闭环波纹不锈钢边框的自身回弹,使截面为“U”形闭环波纹不锈钢边框,与包裹镶嵌有闭环锡合金钎焊薄片的两张合片玻璃边沿 紧密贴合,制成闭环锡合金钎焊薄片外侧,包裹有截面为“U”形波纹不锈钢边框的中空夹层玻璃板毛坯。Corresponding two contour shapes and sizes, at least one of them is provided with embossed glass plates and flat glass with raised points, or embossed glass plates and embossed glass plates. A closed-loop tin alloy brazing sheet is provided on the bending support frame of the edge of the glass plate, and the interlocking cover is closed. Then, on the outer side of the periphery of the hollow laminated glass plate body, a closed-loop corrugated stainless steel frame with a U-shaped cross section is wrapped. The groove of the corrugated stainless steel frame is filled with tin alloy brazing material. Using the elasticity of the closed-loop corrugated stainless steel frame with a U-shaped cross-section, a closed-loop tin alloy brazing sheet is tightly connected to the edge of the glass plate bending support frame, and the self-rebound of the closed-loop corrugated stainless steel frame makes the cross-section "U" The "closed-loop corrugated stainless steel frame" is closely attached to the edges of the two plywood sheets wrapped with the closed-loop tin alloy brazing sheet to form the outer side of the closed-loop tin alloy brazing sheet and wrapped with a "U"-shaped corrugated stainless steel frame. Hollow laminated glass blank.
或中空夹层玻璃板体闭环锡合金钎焊薄片的外侧,包裹上截面为“L”和反“L”形的闭环不锈钢边框扣合套装,与闭环锡合金钎焊薄片紧密贴合在一起。制成两张玻璃边沿均包裹镶嵌有闭环锡合金钎焊薄片,和不锈钢闭环保护框紧密贴合的中空夹层玻璃板毛坯。Or, the outer side of the closed-loop tin alloy brazing sheet of the hollow laminated glass plate is wrapped with a closed-loop stainless steel frame snap-fit set of "L" and anti-"L" cross-section, which is closely attached to the closed-loop tin alloy brazing sheet. Two blanks of hollow laminated glass plate, which are inlaid with closed-loop tin alloy brazing sheets and closely fit with stainless steel closed-loop protection frames, are made of two glass edges.
(B)或将组成间隔夹层腔体的两张玻璃板,在轮廓形状、尺寸大小上相互对应,至少两张玻璃板其中之一上,设有模具压制拉伸成型的点阵凸包玻璃板,或模具压制拉伸成型的波纹玻璃板。(B) Or the two glass plates constituting the spaced interlayer cavity correspond to each other in outline shape and size, and at least one of the two glass plates is provided with a dot matrix convex cladding glass plate that is pressed and stretched by a mold , Or the mold presses the stretched corrugated glass sheet.
两张玻璃板的边沿之间,设有加工成型的与两张玻璃板在轮廓形状、尺寸大小与玻璃板边沿对应,玻璃板的边框支撑高度与凸包、或凸起波纹等高度的环形封闭玻璃板平行折弯支撑边框。或两张玻璃板的边沿之间,设有加工成型的与两张玻璃板在轮廓形状、尺寸大小与玻璃板边沿对应,玻璃板的边框支撑高度与凸包、或凸起波纹等高度的环形封闭玻璃板邻边折弯支撑边框。或两张玻璃板的边沿之间,设有加工成型的与两张玻璃板在轮廓形状、尺寸大小与玻璃板边沿对应,玻璃板的边框支撑高度与凸包、或凸起波纹等高度的环形封闭玻璃板四边折弯支撑边框。Between the edges of the two glass plates, there is a processed shape corresponding to the contour shape, size and size of the two glass plates and the edge of the glass plate. The height of the frame support of the glass plate is close to the height of the convex hull or convex corrugation. The glass plate is bent in parallel to support the frame. Or between the edges of the two glass plates, there is a ring shaped and shaped corresponding to the outline, size and size of the two glass plates, and the support height of the frame of the glass plate is equal to the height of the convex hull or convex corrugation Bend the supporting frame on the adjacent side of the closed glass plate. Or between the edges of the two glass plates, there is a ring shaped and shaped corresponding to the outline, size and size of the two glass plates, and the support height of the frame of the glass plate is equal to the height of the convex hull or convex corrugation The four sides of the closed glass plate are bent to support the frame.
或环形封闭玻璃板平行折弯支撑边框高度与两张玻璃板的边沿设有与点阵凸包,或凸起波纹的相对支撑叠加总高度等高度的环形封闭玻璃板平行折弯支撑边框。或环形封闭玻璃板平行折弯支撑边框高度与两张玻璃板的边沿设有与点阵凸包,或凸起波纹的相对支撑叠加总高度等高度的环形封闭玻璃板邻边折弯支撑边框。或环形封闭玻璃板平行折弯支撑边框高度与两张玻璃板的边沿设有与点阵凸包,或凸起波纹的相对支撑叠加总高度等高度的环形封闭玻璃板四边折弯支撑边框。Or the ring-shaped closed glass plate is parallelly bent to support the height of the frame and the edges of the two glass plates are provided with a dot matrix convex hull, or the relative support of the raised corrugation is superimposed on the total height of the ring-shaped closed glass plate to parallelly bend the support frame. Or the ring-shaped closed glass plate is bent in parallel to the height of the supporting frame and the edges of the two glass plates are provided with a lattice matrix convex hull, or the relative support of the raised corrugation is superimposed on the total height of the ring-shaped closed glass plate, and the adjacent edge is bent to support the frame. Or the ring-shaped closed glass plate is bent in parallel to support the height of the frame and the edges of the two glass plates are provided with a lattice matrix, or the relative support of the raised corrugation is superimposed on the total height of the ring-shaped closed glass plate.
两张玻璃板边沿的折弯支撑边框密封面上,复合有锡合金闭环钎焊料。玻璃板折弯拉伸加工,或与玻璃钢化同步进行。The sealing surface of the bending support frame of the edges of the two glass plates is compounded with tin alloy closed-loop brazing material. Bending and stretching of glass plates, or synchronized with glass tempering.
在两张玻璃板之一上,或在闭环密封边框支撑上,设有联通两侧,通过连接紧固件和气密密封粘接剂粘接密封的联通密封管件。联通密封管件管口上设有排气单向阀。On one of the two glass plates, or on the support of the closed-loop sealing frame, there are provided two sides of the connection, which are connected and sealed by connecting fasteners and an air-tight sealing adhesive. Exhaust check valve is provided on the mouth of the Unicom sealing pipe.
将两张轮廓形状、尺寸大小相互对应,至少其中之一设有凸起点的压花玻璃板和平板玻璃,或压花玻璃板和压花玻璃板。通过在玻璃板边沿折弯支撑边框上设置闭环锡合金钎焊薄片,互扣盖合合片封闭。之后在中空夹层玻璃板体的周边外侧,包裹上截面为“U”形的闭环波纹不锈钢边框。波纹不锈钢边框的槽内,填充有锡合金钎焊料。利用截面为“U”形闭环波纹不锈钢边框的弹性,与玻璃板边沿折弯支撑边框上设置闭环锡合金钎焊薄片紧密连接套装,并利用闭环波纹不锈钢边框的自身回弹,使截面为“U”形闭环波纹不锈钢边框,与包裹镶嵌有闭环锡合金钎焊薄片的两张合片玻璃边沿紧密贴合,制成闭环锡合金钎焊薄片外侧,包裹有截面为“U”形波纹不锈钢边框的中空夹层玻璃板毛坯。Corresponding two contour shapes and sizes, at least one of them is provided with embossed glass plates and flat glass with raised points, or embossed glass plates and embossed glass plates. A closed-loop tin alloy brazing sheet is provided on the bending support frame of the edge of the glass plate, and the interlocking cover is closed. Then, on the outer side of the periphery of the hollow laminated glass plate body, a closed-loop corrugated stainless steel frame with a U-shaped cross section is wrapped. The groove of the corrugated stainless steel frame is filled with tin alloy brazing material. Using the elasticity of the closed-loop corrugated stainless steel frame with a U-shaped cross-section, a closed-loop tin alloy brazing sheet is tightly connected to the edge of the glass plate bending support frame, and the self-rebound of the closed-loop corrugated stainless steel frame makes the cross-section "U" The "closed-loop corrugated stainless steel frame" is closely attached to the edges of the two plywood sheets wrapped with the closed-loop tin alloy brazing sheet to form the outer side of the closed-loop tin alloy brazing sheet and wrapped with a "U"-shaped corrugated stainless steel frame. Hollow laminated glass blank.
或中空夹层玻璃板体闭环锡合金钎焊薄片的外侧,包裹上截面为“L”和反“L”形的闭环不锈钢边框扣合套装,与闭环锡合金钎焊薄片紧密贴合在一起。制成两张玻璃边沿均包裹镶嵌有闭环锡合金钎焊薄片,和不锈钢闭环保护框紧密贴合的中空夹层玻璃板毛坯。Or, the outer side of the closed-loop tin alloy brazing sheet of the hollow laminated glass plate is wrapped with a closed-loop stainless steel frame snap-fit set of "L" and anti-"L" cross-section, which is closely attached to the closed-loop tin alloy brazing sheet. Two blanks of hollow laminated glass plate, which are inlaid with closed-loop tin alloy brazing sheets and closely fit with stainless steel closed-loop protection frames, are made of two glass edges.
(C)或将组成间隔夹层腔体的两张玻璃板,在轮廓形状、尺寸大小上相互对应,至少两张玻璃通过印刷玻璃粉膏,然后用烧结法制成。烧结玻璃粉膏熔化后冷却成为玻璃支撑凸点。(C) Or the two glass plates constituting the spaced interlayer cavity correspond to each other in outline shape and size, at least two glasses are printed by glass frit paste, and then made by sintering method. The sintered glass powder paste is melted and cooled to become a glass supporting bump.
两张玻璃板边沿设有与凸起点等高度的环形封闭玻璃板平行折弯支撑边框。或两张玻璃板边沿设有与凸起点等高度的环形封闭玻璃板邻边折弯支撑边框。或两张玻璃板边沿设有与凸起点等高度的环形封闭玻璃板四边折弯支撑边框。或两张玻璃板的边 沿设有与凸起点相对支撑叠加总高度等高的环形封闭玻璃板平行折弯支撑边框。或两张玻璃板的边沿设有与凸起点相对支撑叠加总高度等高的环形封闭玻璃板邻边折弯支撑边框。或两张玻璃板的边沿设有与凸起点相对支撑叠加总高度等高的环形封闭玻璃板四边折弯支撑边框。The edges of the two glass plates are provided with a parallel closed glass plate with the same height as the raised points to bend and support the frame. Or the edges of the two glass plates are provided with bending support frames adjacent to the edges of the ring-shaped closed glass plate with the same height as the raised points. Or the edges of the two glass plates are provided with a ring-shaped closed glass plate with the same height as the raised points, and the four sides are bent to support the frame. Or the edges of the two glass plates are provided with a ring-shaped closed glass plate with a height equal to the total height of the relative support and stacking of the raised points, and the support frame is bent in parallel. Or the edge of the two glass plates is provided with a ring-shaped closed glass plate adjacent to the raised point to support and superimpose the total height of the annular closed glass plate to bend and support the frame. Or the edges of the two glass plates are provided with a ring-shaped closed glass plate with a height equal to the total height of the supporting and stacking relative to the raised points, and the four sides are bent to support the frame.
环形封闭玻璃板折弯支撑边框上,涂覆烧结有玻璃银浆涂层。两张玻璃板边沿的折弯支撑边框密封面上,复合有锡合金闭环钎焊料。烧结玻璃粉膏、玻璃板折弯拉伸加工,或与玻璃钢化同步进行。The ring-shaped closed glass plate is bent and supported on the supporting frame, and is coated with a glass silver paste coating. The sealing surface of the bending support frame of the edges of the two glass plates is compounded with tin alloy closed-loop brazing material. Sintered glass powder paste, glass plate bending and stretching processing, or synchronized with glass tempering.
在两张玻璃板之一上,或在闭环密封边框支撑上,设有联通两侧,通过连接紧固件和气密密封粘接剂粘接密封的联通密封管件。联通密封管件管口上设有排气单向阀。On one of the two glass plates, or on the support of the closed-loop sealing frame, there are provided two sides of the connection, which are connected and sealed by connecting fasteners and an air-tight sealing adhesive. Exhaust check valve is provided on the mouth of the Unicom sealing pipe.
将两张轮廓形状、尺寸大小相互对应,至少其中之一设有凸起点的压花玻璃板和平板玻璃,或压花玻璃板和压花玻璃板。通过在玻璃板边沿折弯支撑边框上设置闭环锡合金钎焊薄片,互扣盖合合片封闭。之后在中空夹层玻璃板体的周边外侧,包裹上截面为“U”形的闭环波纹不锈钢边框。波纹不锈钢边框的槽内,填充有锡合金钎焊料。利用截面为“U”形闭环波纹不锈钢边框的弹性,与玻璃板边沿折弯支撑边框上设置闭环锡合金钎焊薄片紧密连接套装,并利用闭环波纹不锈钢边框的自身回弹,使截面为“U”形闭环波纹不锈钢边框,与包裹镶嵌有闭环锡合金钎焊薄片的两张合片玻璃边沿紧密贴合,制成闭环锡合金钎焊薄片外侧,包裹有截面为“U”形波纹不锈钢边框的中空夹层玻璃板毛坯。Corresponding two contour shapes and sizes, at least one of them is provided with embossed glass plates and flat glass with raised points, or embossed glass plates and embossed glass plates. A closed-loop tin alloy brazing sheet is provided on the bending support frame of the edge of the glass plate, and the interlocking cover is closed. Then, on the outer side of the periphery of the hollow laminated glass plate body, a closed-loop corrugated stainless steel frame with a U-shaped cross section is wrapped. The groove of the corrugated stainless steel frame is filled with tin alloy brazing material. Using the elasticity of the closed-loop corrugated stainless steel frame with a U-shaped cross-section, a closed-loop tin alloy brazing sheet is tightly connected to the edge of the glass plate bending support frame, and the self-rebound of the closed-loop corrugated stainless steel frame makes the cross-section "U" The "closed-loop corrugated stainless steel frame" is closely attached to the edges of the two plywood sheets wrapped with the closed-loop tin alloy brazing sheet to form the outer side of the closed-loop tin alloy brazing sheet and wrapped with a "U"-shaped corrugated stainless steel frame. Hollow laminated glass blank.
或中空夹层玻璃板体闭环锡合金钎焊薄片的外侧,包裹上截面为“L”和反“L”形的闭环不锈钢边框扣合套装,与闭环锡合金钎焊薄片紧密贴合在一起。制成两张玻璃边沿均包裹镶嵌有闭环锡合金钎焊薄片,和不锈钢闭环保护框紧密贴合的中空夹层玻璃板毛坯。Or, the outer side of the closed-loop tin alloy brazing sheet of the hollow laminated glass plate is wrapped with a closed-loop stainless steel frame snap-fit set of "L" and anti-"L" cross-section, which is closely attached to the closed-loop tin alloy brazing sheet. Two blanks of hollow laminated glass plate, which are inlaid with closed-loop tin alloy brazing sheets and closely fit with stainless steel closed-loop protection frames, are made of two glass edges.
(D)或将组成间隔夹层腔体的两张玻璃板,在轮廓形状、尺寸大小上相互对应,至少两张玻璃板其中之一上,设有通过粘接点阵分布的支撑,与玻璃板连接为一体的玻璃板。(D) Or the two glass plates constituting the spaced interlayer cavity correspond to each other in outline shape and size. At least one of the two glass plates is provided with a support distributed through the bonding lattice, and the glass plate Glass plate connected as one.
两张玻璃板边沿设有与支撑等高度的环形封闭玻璃板平行折弯支撑边框。或两张玻璃板边沿设有与支撑等高度的环形封闭玻璃板邻边折弯支撑边框。或两张玻璃板边沿设有与支撑等高度的环形封闭玻璃板四边折弯支撑边框。或两张玻璃板的边沿设有与相对支撑叠加总高度等高的环形封闭玻璃板平行折弯支撑边框。或两张玻璃板的边沿设有与相对支撑叠加总高度等高的环形封闭玻璃板邻边折弯支撑边框。或两张玻璃板的边沿设有与相对支撑叠加总高度等高的环形封闭玻璃板四边折弯支撑边框。The edge of the two glass plates is provided with a supporting frame that is bent in parallel with a ring-shaped closed glass plate of the same height as the support. Or the edges of the two glass plates are provided with an adjacent edge of the same height as the supporting ring-shaped closed glass plate to bend the supporting frame. Or the edges of the two glass plates are provided with a ring-shaped closed glass plate with the same height as the support, and the four sides are bent to support the frame. Or the edge of the two glass plates is provided with an annular closed glass plate with the same height as the relative support and the total height of the stack is parallel to bend the supporting frame. Or the edge of the two glass plates is provided with an adjacent closed edge of the same height of the total height of the relative support superimposed on the closed side glass bending support frame. Or the edges of the two glass plates are provided with an annular closed glass plate with the same height as the relative support superimposed on the total height to bend and support the frame on all four sides.
两张玻璃板边沿的折弯支撑边框密封面上,复合有锡合金闭环钎焊料。玻璃板折弯拉伸加工,或与玻璃钢化同步进行。The sealing surface of the bending support frame of the edges of the two glass plates is compounded with tin alloy closed-loop brazing material. Bending and stretching of glass plates, or synchronized with glass tempering.
在两张玻璃板之一上,或在闭环密封边框支撑上,设有联通两侧,通过连接紧固件和气密密封粘接剂粘接密封的联通密封管件。联通密封管件管口上设有排气单向阀。On one of the two glass plates, or on the support of the closed-loop sealing frame, there are provided two sides of the connection, which are connected and sealed by connecting fasteners and an air-tight sealing adhesive. Exhaust check valve is provided on the mouth of the Unicom sealing pipe.
将两张轮廓形状、尺寸大小相互对应,至少其中之一设有凸起点的压花玻璃板和平板玻璃,或压花玻璃板和压花玻璃板。通过在玻璃板边沿折弯支撑边框上设置闭环锡合金钎焊薄片,互扣盖合合片封闭。之后在中空夹层玻璃板体的周边外侧,包裹上截面为“U”形的闭环波纹不锈钢边框。波纹不锈钢边框的槽内,填充有锡合金钎焊料。利用截面为“U”形闭环波纹不锈钢边框的弹性,与玻璃板边沿折弯支撑边框上设置闭环锡合金钎焊薄片紧密连接套装,并利用闭环波纹不锈钢边框的自身回弹,使截面为“U”形闭环波纹不锈钢边框,与包裹镶嵌有闭环锡合金钎焊薄片的两张合片玻璃边沿紧密贴合,制成闭环锡合金钎焊薄片外侧,包裹有截面为“U”形波纹不锈钢边框的中空夹层玻璃板毛坯。Corresponding two contour shapes and sizes, at least one of them is provided with embossed glass plates and flat glass with raised points, or embossed glass plates and embossed glass plates. A closed-loop tin alloy brazing sheet is provided on the bending support frame of the edge of the glass plate, and the interlocking cover is closed. Then, on the outer side of the periphery of the hollow laminated glass plate body, a closed-loop corrugated stainless steel frame with a U-shaped cross section is wrapped. The groove of the corrugated stainless steel frame is filled with tin alloy brazing material. Using the elasticity of the closed-loop corrugated stainless steel frame with a U-shaped cross-section, a closed-loop tin alloy brazing sheet is tightly connected to the edge of the glass plate bending support frame, and the self-rebound of the closed-loop corrugated stainless steel frame makes the cross-section "U" The "closed-loop corrugated stainless steel frame" is closely attached to the edges of the two plywood sheets wrapped with the closed-loop tin alloy brazing sheet to form the outer side of the closed-loop tin alloy brazing sheet and wrapped with a "U"-shaped corrugated stainless steel frame. Hollow laminated glass blank.
或中空夹层玻璃板体闭环锡合金钎焊薄片的外侧,包裹上截面为“L”和反“L”形 的闭环不锈钢边框扣合套装,与闭环锡合金钎焊薄片紧密贴合在一起。制成两张玻璃边沿均包裹镶嵌有闭环锡合金钎焊薄片,和不锈钢闭环保护框紧密贴合的中空夹层玻璃板毛坯。Or, the outer side of the closed-loop tin alloy brazing sheet of the hollow laminated glass plate is wrapped with a closed-loop stainless steel frame snap-fit set of "L" and anti-"L" cross-section, and is tightly attached to the closed-loop tin alloy brazing sheet. Two blanks of hollow laminated glass plate, which are inlaid with closed-loop tin alloy brazing sheets and closely fit with stainless steel closed-loop protection frames, are made of two glass edges.
之后,将至少一张的玻璃板毛坯送入真空钎焊炉内,加热抽真空,并通过电热钎焊,实现不锈钢边框、锡合金与玻璃的真空钎焊,解封长效消气剂。对真空钎焊炉通气冷却后开炉,制得玻璃边框支撑互补扣合金属钎焊不锈钢边框真空调控玻璃。After that, at least one glass blank is sent into the vacuum brazing furnace, heated and evacuated, and electrothermal brazed to achieve vacuum brazing of the stainless steel frame, tin alloy and glass, and unsealing the long-acting getter. After the vacuum brazing furnace is ventilated and cooled, the furnace is opened, and the glass frame supporting the complementary fastening metal brazing stainless steel frame vacuum regulating glass is prepared.
锡合金钎焊料包括Sn-9Zn锡合金。The tin alloy brazing material includes Sn-9Zn tin alloy.
一种制造玻璃边框支撑互补扣合金属钎焊不锈钢边框真空调控玻璃的方法,包括玻璃板、锡合金钎焊料、不锈钢边框、真空钎焊炉,将两张玻璃板之间,通过支撑边框间隔出中空夹层,两张玻璃板密封盖和面和玻璃板边沿上,设有锡合金钎焊料,锡合金钎焊料边框上包裹不锈钢边框,制成中空夹层玻璃板毛坯。A method for manufacturing glass frame supporting complementary buckling metal brazing stainless steel frame vacuum regulating glass, including glass plate, tin alloy brazing material, stainless steel frame, vacuum brazing furnace, separating two glass plates through the supporting frame Out of the hollow interlayer, two glass plate sealing covers and the surface and the edge of the glass plate are provided with tin alloy brazing material, and the tin alloy brazing material frame is wrapped with a stainless steel frame to make a hollow laminated glass plate blank.
之后,将至少一张的中空夹层玻璃板毛坯水平放入设有支撑底座、固定支撑夹具或托盘的真空钎焊炉内。关闭真空钎焊炉门,对真空钎焊炉内中空夹层玻璃板毛坯加热抽真空。锡合金钎焊薄片升温到300℃时便均匀熔化。在不锈钢与玻璃、玻璃与玻璃、不锈钢与不锈钢之间接触缝隙的毛细作用,和钎焊料熔化后自身内聚力的作用下,熔化钎焊料和玻璃钎焊表面、不锈钢钎焊表面充分浸渍润湿,实现锡合金对玻璃及不锈钢边框的钎焊。After that, at least one hollow laminated glass sheet blank is placed horizontally in a vacuum brazing furnace provided with a supporting base, a fixed supporting jig or a tray. Close the vacuum brazing furnace door and heat and vacuum the hollow laminated glass sheet blank in the vacuum brazing furnace. The tin alloy brazing sheet melts evenly when heated to 300°C. Under the capillary action of the contact gap between stainless steel and glass, glass and glass, stainless steel and stainless steel, and the cohesion of the brazing material after melting, the molten brazing material and glass brazing surface and stainless steel brazing surface are fully immersed and wetted , To achieve tin alloy brazing of glass and stainless steel frame.
虽然锡合金钎焊料具有良好的可伐特性,但考虑到玻璃和锡合金钎焊料的线膨胀系数相差很大,在冷却过程中,因收缩不一致,会在钎焊面上产生一定应力。因此,尽量使不锈钢边框通过变形,吸收锡合金钎焊料因热胀冷缩产生的应力,保证不锈钢边框与玻璃之间的钎焊质量。Although the tin alloy brazing material has good cutting properties, considering that the linear expansion coefficients of glass and tin alloy brazing material differ greatly, in the cooling process, due to inconsistent shrinkage, a certain stress will be generated on the brazing surface. Therefore, the stainless steel frame should be deformed as much as possible to absorb the stress caused by the thermal expansion and contraction of the tin alloy brazing material to ensure the brazing quality between the stainless steel frame and the glass.
同时,由于截面为“U”形闭环不锈钢边框凹槽设计较深,使与其对应的闭环锡合金边框同样较长,因此形成的钎焊连接密封层较厚,使得锡合金与玻璃和不锈钢钎焊强度高,气密密封性能好。At the same time, due to the deeper design of the U-shaped closed-loop stainless steel frame groove, the corresponding closed-loop tin alloy frame is also longer, so the formed brazing connection sealing layer is thicker, making the tin alloy brazed to glass and stainless steel High strength and good airtight sealing performance.
当达到加热温度、真空度和设定抽真空时间后,对真空钎焊炉通入空气,联通密封管件管口上设有的排气单向阀瞬间关闭。空气吸热升温膨胀产生压力,不锈钢边框在气压的作用下,迅速压实软化状态的锡合金钎焊层,并使之放热凝固,之后,或开启真空钎焊炉内设有的冷却装置对真空钎焊炉降温。When the heating temperature, vacuum degree and set evacuation time are reached, air is introduced into the vacuum brazing furnace, and the exhaust check valve provided on the mouth of the connected sealing pipe is instantly closed. The air absorbs heat and expands to generate pressure. Under the action of air pressure, the stainless steel frame quickly compacts the softened tin alloy brazing layer and allows it to radiate and solidify. After that, or open the cooling device provided in the vacuum brazing furnace. The vacuum brazing furnace cools down.
或对真空钎焊炉通入空气,联通密封管件管口上设有的排气单向阀瞬间关闭。空气吸热升温膨胀产生压力,不锈钢边框在气压的作用下,迅速压实软化状态的锡合金钎焊层,并使之放热凝固,之后,通过放出热空气,充入冷空气对真空钎焊炉降温,或开启真空钎焊炉内设有的冷却装置对真空钎焊炉降温,不锈钢边框内的锡合金钎焊料会自然降温凝固。Or the air is fed into the vacuum brazing furnace, and the exhaust check valve provided on the mouth of the joint sealing pipe fitting is instantly closed. The air absorbs heat and expands to generate pressure. Under the action of air pressure, the stainless steel frame quickly compacts the softened tin alloy brazing layer and allows it to radiate and solidify. After that, the hot air is released and cold air is filled to braze the vacuum. Cool the furnace, or turn on the cooling device in the vacuum brazing furnace to cool the vacuum brazing furnace. The tin alloy brazing material in the stainless steel frame will naturally cool and solidify.
通过上述工艺,提高玻璃与不锈钢通过锡合金钎焊的质量,而且平板玻璃仍为钢化玻璃。当真空钎焊炉温降低到50℃-55℃后,打开真空钎焊炉门,最终获得玻璃板与玻璃板及不锈钢边框与锡合金真空钎焊的真空调控保温玻璃板。Through the above process, the quality of glass and stainless steel brazed by tin alloy is improved, and the flat glass is still tempered glass. When the temperature of the vacuum brazing furnace is reduced to 50℃-55℃, the vacuum brazing furnace door is opened, and finally the vacuum-regulated thermal insulation glass plate with vacuum brazing of the glass plate and the glass plate and the stainless steel frame and the tin alloy is obtained.
玻璃边框支撑互补扣合金属钎焊不锈钢边框真空调控玻璃,其玻璃板包括玻璃原片、钢化玻璃、布纹玻璃、压花玻璃、卤化玻璃、磨沙玻璃、镀膜玻璃,镀膜玻璃的功能膜包括增透膜、金属膜,装饰膜。玻璃面板表面复合有镀膜的,则玻璃面板钎焊面处必须除去镀膜。The glass frame supports complementary snap-fit metal brazed stainless steel frame vacuum control glass, and its glass plate includes original glass, tempered glass, cloth glass, embossed glass, halogenated glass, frosted glass, coated glass, and the functional film of coated glass includes Antireflection film, metal film, decorative film. If the surface of the glass panel is coated with a coating, the coating must be removed at the brazing surface of the glass panel.
凸点压花玻璃板为在生产平板玻璃原片时,在玻璃锡槽中的适合温度位置上,经玻璃压延机压延上玻璃凸点。所用玻璃压延机上的一根压延辊的表面上,刻有形状和尺寸均一,且按所述凸点支撑物点阵排列的系列凹坑。凸点压花玻璃板经过裁切、磨边、钢化处理。Bump embossed glass plate is a glass plate that is rolled with glass bumps at a suitable temperature position in the glass tin bath when the original flat glass is produced. The surface of a calender roll on the glass calender used is engraved with a series of pits of uniform shape and size, and arranged in a dot matrix of the convex support. Embossed embossed glass plate is cut, edged and tempered.
或凸点压花玻璃板为平板玻璃原片磨边整形后,通过钢化炉加热,经玻璃压延机压 延凸点,折弯支撑边框,成型后,进行钢化处理。所用玻璃压延机上的一根压延辊的表面上,刻有形状和尺寸均一,且按所述凸点支撑物点阵排列的系列凹坑。Or the embossed glass plate of the convex point is the original flat glass, after edging and shaping, it is heated by the tempering furnace, the convex point is calendered by the glass calender, the supporting frame is bent, and after forming, it is tempered. The surface of a calender roll on the glass calender used is engraved with a series of pits of uniform shape and size, and arranged in a dot matrix of the convex support.
或凸包玻璃板或波纹玻璃板为在生产平板玻璃原片时,在玻璃锡槽中的适合温度位置上,经玻璃压延机压延上玻璃凹点。所用玻璃压延机上的一根压延辊的表面上,刻有形状和尺寸均一,且按所述凹点支撑物点阵排列的系列凸尖。凹点压花玻璃板经过裁切、磨边、钢化处理。Or the convex cladding glass plate or the corrugated glass plate is the glass pits that are rolled by the glass rolling machine at a suitable temperature position in the glass tin bath when producing the original flat glass sheet. The surface of a calender roll on the glass calender used is engraved with a series of convex tips of uniform shape and size, and arranged in a dot matrix of the concave support. The concave point embossed glass plate is cut, edged and tempered.
或凸包玻璃板或波纹玻璃板经过磨边整形后,通过钢化炉加热,经玻璃模具拉伸凸点,折弯支撑边框,成型后,进行钢化处理。Or the convex cladding glass plate or corrugated glass plate after edging and shaping, heated by the tempering furnace, the convex point is stretched by the glass mold, the supporting frame is bent, and after forming, it is tempered.
或凸点玻璃板是玻璃原片,通过印刷玻璃粉膏,然后用烧结法制成的。即先将低温玻璃粉膏按所述凸点支撑物点阵排列图案印刷到一平板玻璃上,然后将该平板玻璃送入钢化烧结炉,加热到玻璃粉膏熔点的某一适宜温度,令玻璃粉膏堆积体转化为与平板玻璃表面熔合在一起的玻璃凸点,之后,折弯支撑边框,进行钢化处理。Or the bump glass plate is the original glass, which is made by printing glass powder paste and then sintering. That is, the low-temperature glass frit paste is printed on a flat glass according to the dot support pattern of the bump support, and then the flat glass is sent to the tempering sintering furnace and heated to a certain suitable temperature of the melting point of the glass frit paste, so that the glass The powder paste accumulation body is transformed into glass bumps fused to the surface of the flat glass, after which, the supporting frame is bent and tempered.
或支撑为至少一端涂有粘接剂的支撑,包括与闭环支撑密封边框高度相等或接近的包括高硬玻璃支撑、高硬金属支撑、高硬陶瓷支撑,柱状或球状或环状支撑点阵状排列。或支撑为端头支撑面上粘接有气凝胶隔热垫的支撑隔热材料垫,支撑隔热材料垫两端气凝胶绝热垫的表面涂覆有包括水玻璃胶无机胶。Or the support is a support coated with adhesive on at least one end, including the same or close to the closed-loop support sealing frame height including high-hard glass support, high-hard metal support, high-hard ceramic support, columnar or spherical or ring-shaped support lattice arrangement. Or the support is a supporting thermal insulation material pad with an aerogel thermal insulation pad adhered to the end supporting surface, and the surface of the aerogel thermal insulation pad at both ends of the supporting thermal insulation material pad is coated with inorganic glue including water glass glue.
将适当厚度平板玻璃按照设计尺寸裁截处理,磨边处理,钢化处理的钢化玻璃面板,作为原材料使用。玻璃钎焊表面需进行脱油、清洁、烘干处理。The tempered glass panel of flat glass with appropriate thickness is cut, edged and tempered according to the design size as raw materials. The glass brazed surface needs to be deoiled, cleaned and dried.
玻璃边框支撑互补扣合金属钎焊不锈钢边框真空调控玻璃,其中空夹层玻璃板体的周边外侧,包裹有截面为倒“U”形的闭环波纹不锈钢边框。“U”形波纹不锈钢槽型材为不锈钢板条通过模具冲压拉伸成型,或“U”形波纹不锈钢槽型材为不锈钢板条,通过辊压轧制机轧制成型。闭环波纹不锈钢边框为“U”形波纹不锈钢槽型材,通过折弯焊接,或裁切焊接制成的弹缩闭环波纹不锈钢边框。The glass frame supports complementary buckling metal brazed stainless steel frame vacuum control glass, and the outer periphery of the hollow laminated glass plate body is wrapped with a closed-loop corrugated stainless steel frame with an inverted "U" section. The "U" corrugated stainless steel groove profile is made of stainless steel strip by stamping and drawing, or the "U" corrugated stainless steel groove profile is made of stainless steel strip, which is rolled and formed by a rolling mill. The closed-loop corrugated stainless steel frame is a "U"-shaped corrugated stainless steel groove profile, which is made by bending welding or cutting and welding.
倒“U”形的闭环波纹不锈钢边框槽使用时须进行脱油、清洁、烘干处理。The inverted "U" shaped closed-loop corrugated stainless steel frame groove must be deoiled, cleaned, and dried when used.
中空夹层玻璃板体的周边外侧,包裹有截面为“L”和反“L”形的闭环不锈钢边框扣合套装形成的中空夹层玻璃板结构保护边框。“L”形不锈钢型材为不锈钢板条,通过模具冲压拉伸成型,或“L”形不锈钢型材为不锈钢板条,通过辊压轧制机轧制成型。闭环“L”角形不锈钢边框为“L”形不锈钢型材,通过折弯焊接,或裁切焊接制成的不锈钢边框。The outer periphery of the hollow laminated glass plate body is covered with a hollow laminated glass plate structure formed by a closed-loop stainless steel frame with a cross section of "L" and a reverse "L" shape snap-fitted to protect the frame. The "L" shaped stainless steel profile is a stainless steel strip, which is formed by stamping and drawing by a die, or the "L" shaped stainless steel profile is a stainless steel strip, which is rolled and formed by a rolling mill. The closed-loop "L" angled stainless steel frame is an "L" shaped stainless steel profile, which is made by bending welding or cutting welding.
“L”形不锈钢型材使用时须进行脱油、清洁、烘干处理。"L" shaped stainless steel profiles must be degreased, cleaned, and dried.
玻璃边框支撑互补扣合金属钎焊不锈钢边框真空调控玻璃,其中空夹层玻璃板体上的开孔设于玻璃面板上。联通密封管件为剖面为“T”形的设有挡头管的外壁上设有螺纹的管件,管件螺纹对应设有根部为齿楞,向上为锥形的螺帽,通过气密密封粘接剂和螺帽旋紧密封在中空夹层玻璃板体上,或管的外壁上设有螺纹的管件,管件螺纹对应设有根部为齿楞,向上为锥形的螺帽,通过气密密封粘接剂、螺帽旋紧密封在中空夹层玻璃板体上。联通密封管件上设有与玻璃板开孔对应的紧固密封管件,进排气管头通过气密密封粘接剂、紧固密封管件锁紧密封固定在玻璃板上的进排气管头开孔上,剖面为“T”形的设有挡头、管的外壁上设有螺纹的管件或为磁性材料。The glass frame supports complementary snap-fit metal brazed stainless steel frame vacuum control glass, and the openings in the hollow laminated glass plate body are provided on the glass panel. Unicom sealing pipe fittings are pipe fittings with a thread on the outer wall of the head tube with a cross section of “T” shape. The pipe fittings are correspondingly provided with nuts whose roots are corrugated and tapered upward. Tighten and seal with the nut on the hollow laminated glass plate, or the pipe with thread on the outer wall of the pipe, the thread of the pipe is correspondingly provided with a nut with a root at the root and a tapered upward, and the adhesive is sealed by airtight 3. The screw cap is tightly sealed on the hollow laminated glass plate. Unicom sealing pipe fittings are provided with fastening sealing pipe fittings corresponding to the openings of the glass plate, and the inlet and exhaust pipe heads are sealed by airtight sealing adhesives, fastening sealing pipe fittings, and the inlet and exhaust pipe heads fixed and fixed on the glass plate are opened. On the hole, the cross-section is "T" shaped with a stop, and the pipe is provided with a screw thread on the outer wall of the tube or is a magnetic material.
玻璃边框支撑互补扣合金属钎焊不锈钢边框真空调控玻璃的使用方法,至少一张玻璃边框支撑互补扣合金属钎焊不锈钢边框真空调控玻璃的进排气管上或设有真空表和真空阀,真空表或为人工智能真空表,真空阀或为人工智能真空阀。真空阀通过三通或四通管件,用包括焊接、粘接、螺帽密封管件栓接的方式,与主进排气管道密封并联连接。A method of using a glass frame supporting a complementary snap-fit metal brazed stainless steel frame vacuum control glass, at least one glass frame supporting a complementary snap-fit metal brazed stainless steel frame vacuum control glass inlet or exhaust pipe or a vacuum meter and a vacuum valve, Vacuum gauge or artificial intelligence vacuum gauge, vacuum valve or artificial intelligence vacuum valve. The vacuum valve is connected in parallel with the main inlet and exhaust pipes by means of three-way or four-way pipe fittings, including welding, bonding, and bolt sealing pipe fittings.
主进排气管三通或四通管件的另一接口与真空阀连接,真空阀与干燥器一接口连接,干燥器上设有电加热除湿装置和对空排气阀。The other port of the three-way or four-way pipe fitting of the main intake and exhaust pipe is connected to the vacuum valve, and the vacuum valve is connected to the first port of the dryer. The dryer is provided with an electric heating dehumidification device and an air exhaust valve.
干燥器的接口之一分别通过母管和三通或四通管件、真空阀与低导热系数气体包括氩气、二氧化碳钢瓶并联密封连接。同时,干燥器还分别通过母管和三通或四通管件、真空阀,与高导热系数气体包括氢气、氦气钢瓶连接。还通过母管和三通或四通管件、真空阀与大气进气管连接。主进排气管通过三通或四通管件另一接口,与真空阀连接,真空阀通过管道与真空泵组连接,主进排气管道上设有真空表,人工、自动或人工智能控制真空泵组启闭。组成玻璃边框支撑互补扣合金属钎焊不锈钢边框真空调控玻璃系统。One of the interfaces of the dryer is connected in parallel with the mother pipe and the three-way or four-way pipe fittings, the vacuum valve and the low thermal conductivity gas including argon gas and carbon dioxide steel bottle in parallel. At the same time, the dryer is also connected with high thermal conductivity gas including hydrogen and helium gas cylinders through the mother pipe and three-way or four-way pipe fittings, vacuum valve. It is also connected to the atmospheric air intake pipe through the mother pipe, the three-way or four-way pipe fittings, and the vacuum valve. The main inlet and exhaust pipes are connected to the vacuum valve through another interface of the three-way or four-way fittings. The vacuum valve is connected to the vacuum pump group through the pipeline. The main inlet and exhaust pipe is provided with a vacuum meter, and the vacuum pump group is controlled by manual, automatic or artificial intelligence. Open and close. It composes a glass frame supporting a complementary buckling metal brazing stainless steel frame vacuum regulating glass system.
真空泵组设有粗抽和细抽两台并联真空泵,当粗抽真空泵抽到设定真空后,粗抽真空泵关闭,细抽真空泵启动,直到抽到设定真空后细抽真空泵关闭。当真空度降低到设定数值时,再次启动真空泵组。The vacuum pump set is equipped with two parallel vacuum pumps for rough pumping and fine pumping. When the rough pumping vacuum pump reaches the set vacuum, the rough pumping vacuum pump is turned off, and the fine pumping vacuum pump is started until the fine pumping pump is turned off after the set vacuum is pumped. When the vacuum decreases to the set value, start the vacuum pump again.
玻璃边框支撑互补扣合金属钎焊不锈钢边框真空调控玻璃的真空度降低到设定值后,自动关闭真空阀,真空泵测量玻璃边框支撑互补扣合金属钎焊不锈钢边框真空调控玻璃腔体内的真空度,判断装置是否漏真空,当真空降到设定值后自动打开真空阀。The glass frame supports the complementary buckling metal brazing stainless steel frame vacuum control glass. After the vacuum is reduced to the set value, the vacuum valve is automatically closed, and the vacuum pump measures the glass frame supporting the complementary buckling metal brazing stainless steel frame vacuum to regulate the vacuum degree in the glass cavity To determine whether the device leaks vacuum, and automatically open the vacuum valve when the vacuum drops to the set value.
玻璃边框支撑互补扣合金属钎焊不锈钢边框真空调控玻璃系统根据设计要求,通过对系统通入高导热系数气体的氢气或氦气实现装置的良好散热。The glass frame supports the complementary snap-fit metal brazed stainless steel frame vacuum control glass system. According to the design requirements, the system can achieve good heat dissipation by passing hydrogen or helium gas with high thermal conductivity gas into the system.
通过对系统通入空气,实现装置的常规散热。By passing air into the system, the conventional heat dissipation of the device is achieved.
通过对系统通入低导热系数气体的氩气或二氧化碳,实现装置的常规保温。By introducing argon gas or carbon dioxide gas with low thermal conductivity into the system, the conventional heat preservation of the device is achieved.
通过对系统抽真空,实现装置的良好保温。By vacuuming the system, a good thermal insulation of the device is achieved.
本发明的有益效果是:The beneficial effects of the present invention are:
本发明制造的功能真空玻璃,可实现玻璃与不锈钢边框通过金属钎焊封接制造。能够实现很好的玻璃金属钎焊质量,解决了真空玻璃的失钢化难题,从而解决了真空玻璃的安全问题,很好达到了设施农业及建筑物的节能要求。使得功能真空玻璃具有制作工艺简单,在材质上广泛应用普通钢化玻璃,在制作成本上大幅下降,在安全和成品率上大幅提高,结构形式上可多样化。玻璃板较薄、重量轻,高强度、安全、寿命长、大尺寸、成品率高,功能性强、低能耗、高效透光、安全、低造价、防结露,便于大规模生产等特点。The functional vacuum glass manufactured by the invention can realize the manufacture of glass and stainless steel frame through metal brazing sealing. It can achieve very good glass metal brazing quality, solve the problem of vacuum glass tempering, and thus solve the safety problem of vacuum glass, and well meet the energy saving requirements of facility agriculture and buildings. The functional vacuum glass has a simple manufacturing process, and ordinary tempered glass is widely used in materials. The manufacturing cost is greatly reduced, the safety and yield are greatly improved, and the structural form can be diversified. The glass plate is thin, light weight, high strength, safety, long life, large size, high yield, strong functionality, low energy consumption, high efficiency light transmission, safety, low cost, anti-condensation, easy to mass production and so on.
图1至图60是本发明玻璃边框支撑互补扣合金属钎焊不锈钢边框真空调控玻璃的剖视图;1 to 60 are cross-sectional views of the glass frame supporting the complementary snap-fit metal brazed stainless steel frame vacuum regulating glass of the present invention;
图61、图62是本发明的玻璃幕墙进排气系统的连接示意图。61 and 62 are connection schematic diagrams of the air intake and exhaust system of the glass curtain wall of the present invention.
图中:1“U”形不锈钢波纹保护边框、2金属钎焊层、3下侧钢化平板玻璃、4真空夹层、5上侧钢化平板玻璃、6烧结支撑凸点、7水玻璃、8支撑边框、9单向阀、10进排气管、11拉伸支撑凸点、12压花支撑凸点、13粘接支撑凸点、14外侧“L”形不锈钢保护边框、15内侧“L”形不锈钢保护边框、16空气排气管、17真空泵、18空气排气管、19主进排气管道、20干燥器、21人工智能控制器、22干燥器排气阀、23二氧化碳钢瓶、24氩气钢瓶、25氦气钢瓶、26氢气钢瓶、27空气进气管、28真空泵、29空气排气管、30真空泵。In the picture: 1 "U" stainless steel corrugated protective frame, 2 metal brazed layer, 3 lower tempered flat glass, 4 vacuum interlayer, 5 upper tempered flat glass, 6 sintered support bumps, 7 water glass, 8 support frame , 9 one-way valve, 10 intake and exhaust pipes, 11 tensile support bumps, 12 embossed support bumps, 13 adhesive support bumps, 14 "L" shaped stainless steel protective frame outside, 15 "L" shaped stainless steel inside Protective frame, 16 air exhaust pipe, 17 vacuum pump, 18 air exhaust pipe, 19 main intake and exhaust pipe, 20 dryer, 21 artificial intelligence controller, 22 dryer exhaust valve, 23 carbon dioxide cylinder, 24 argon cylinder , 25 helium cylinders, 26 hydrogen cylinders, 27 air intake pipes, 28 vacuum pumps, 29 air exhaust pipes, 30 vacuum pumps.
如图1所示:上侧钢化玻璃5的平行折弯支撑边框8,和分布有点阵烧结支撑凸点6的下侧钢化玻璃3的平行折弯支撑边框6,在轮廓形状、尺寸大小上相互对应,互补扣合,间隔组成真空夹层4。通过闭环“U”形不锈钢波纹保护边框1,和金属钎焊层2的钎焊密封,制成玻璃板边框支撑互补扣合金属钎焊不锈钢边框真空玻璃板。真空玻璃板上安装有进排气管10,进排气管10上设有排气单向阀9。As shown in Figure 1: the parallel
如图2所示:上侧钢化玻璃5和下侧钢化玻璃3上分布有点阵烧结支撑凸点6,其它等同于图1。As shown in Fig. 2: The upper side tempered glass 5 and the lower side tempered
如图61所示:玻璃边框支撑互补扣合金属钎焊不锈钢边框真空调控玻璃的进排气管与主进排气管道19密封并联连接;As shown in Figure 61: the glass frame supports the complementary snap-in metal brazed stainless steel frame vacuum regulated glass inlet and exhaust pipes and the main inlet and exhaust pipes 19 are connected in parallel and sealed;
主进排气管19三通或四通管件的另一接口与真空阀F3连接,真空阀F3与干燥器20接口连接,干燥器20上设有电加热除湿装置和对空排气阀22;The other port of the main inlet and exhaust pipe 19 three-way or four-way pipe is connected to the vacuum valve F3, and the vacuum valve F3 is connected to the interface of the
干燥器20的接口之一分别通过母管和三通或四通管件、真空阀F2与低导热系数气体包括氩气钢瓶24、二氧化碳钢瓶23、氢气钢瓶26、氦气钢瓶25并联密封连接;同时,干燥器20还通过母管和三通或四通管件、真空阀F1与空气进气管连接27;主进排气管19通过三通或四通管件另一接口,与真空阀F4连接,真空阀F4通过管道与真空泵17、空气排气管29、真空泵28、真空泵30、空气排气管18、真空阀F5、F6、F7、F8、F9、F10组成的真空泵组连接,真空泵组设在空气排气管16上。主进排气管道上设有真空表P○人工智能控制器21控制真空泵组启闭;组成玻璃边框支撑互补扣合金属钎焊不锈钢边框真空调控玻璃系统;One of the interfaces of the
真空泵组设有粗抽和细抽两台并联真空泵,当粗抽真空泵抽到设定真空后,粗抽真空泵关闭,细抽真空泵启动,直到抽到设定真空后细抽真空泵关闭;当真空度降低到设定数值时,再次启动真空泵组;The vacuum pump set is equipped with two parallel vacuum pumps for rough pumping and fine pumping. When the rough pumping pump reaches the set vacuum, the rough pumping pump is turned off and the fine pumping pump is started until the set vacuum is pumped off. When the vacuum pump is turned off; when the vacuum degree When it drops to the set value, start the vacuum pump set again;
玻璃边框支撑互补扣合金属钎焊不锈钢边框真空调控玻璃的真空度降低到设定值后,自动关闭真空阀,真空泵测量玻璃边框支撑互补扣合金属钎焊不锈钢边框真空调控玻璃腔体内的真空度,判断装置是否漏真空,当真空降到设定值后自动打开真空阀;The glass frame supports the complementary buckling metal brazing stainless steel frame vacuum control glass. After the vacuum is reduced to the set value, the vacuum valve is automatically closed, and the vacuum pump measures the glass frame supporting the complementary buckling metal brazing stainless steel frame vacuum to regulate the vacuum degree in the glass cavity To determine whether the device leaks vacuum, and automatically open the vacuum valve when the vacuum drops to the set value;
玻璃边框支撑互补扣合金属钎焊不锈钢边框真空调控玻璃系统根据设计要求,通过对系统通入高导热系数气体的氢气或氦气实现装置的良好散热;The glass frame supports complementary buckling metal brazing stainless steel frame vacuum control glass system. According to the design requirements, the system can achieve good heat dissipation by passing hydrogen or helium gas with high thermal conductivity gas into the system;
通过对系统通入空气,实现装置的常规散热;By passing air into the system, the conventional heat dissipation of the device is achieved;
通过对系统通入低导热系数气体的氩气或二氧化碳,实现装置的常规保温;By introducing argon or carbon dioxide with low thermal conductivity gas into the system, the conventional heat preservation of the device is achieved;
通过对系统抽真空,实现装置的良好保温。By vacuuming the system, a good thermal insulation of the device is achieved.
如图62所示:玻璃边框支撑互补扣合金属钎焊不锈钢边框真空调控玻璃的进排气管上设有真空表 和真空阀F16,真空表 或为人工智能真空表,真空阀F16或为人工智能真空阀;真空阀F16通过三通或四通管件,用包括焊接、粘接、螺帽密封管件栓接的方式,与主进排气管道19密封并联连接;其它等同于图61。 As shown in Figure 62: the glass frame supports a complementary snap-fit metal brazed stainless steel frame vacuum control glass inlet and exhaust pipe with a vacuum meter And vacuum valve F16, vacuum gauge Or artificial intelligence vacuum gauge, vacuum valve F16 or artificial intelligence vacuum valve; vacuum valve F16 through three-way or four-way pipe fittings, including welding, bonding, bolt sealing pipe fittings, and the main intake and exhaust pipes 19 Sealed parallel connection; others are equivalent to Figure 61.
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| CN116514415B (en) * | 2023-05-06 | 2025-03-18 | 安徽艺云玻璃有限公司 | A vacuum process for producing double-layer glass |
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| CN103274610A (en) * | 2013-04-27 | 2013-09-04 | 深圳市华星光电技术有限公司 | Sheet glass seal structure and manufacturing method |
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