WO2019151436A1 - タンパク質捲縮ステープルの製造方法 - Google Patents
タンパク質捲縮ステープルの製造方法 Download PDFInfo
- Publication number
- WO2019151436A1 WO2019151436A1 PCT/JP2019/003478 JP2019003478W WO2019151436A1 WO 2019151436 A1 WO2019151436 A1 WO 2019151436A1 JP 2019003478 W JP2019003478 W JP 2019003478W WO 2019151436 A1 WO2019151436 A1 WO 2019151436A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- amino acid
- seq
- fibroin
- sequence
- acid sequence
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Images
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/06—Wet spinning methods
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F4/00—Monocomponent artificial filaments or the like of proteins; Manufacture thereof
- D01F4/02—Monocomponent artificial filaments or the like of proteins; Manufacture thereof from fibroin
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/58—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products
- D01F6/68—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products from polyaminoacids or polypeptides
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G1/00—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/24—Bulked yarns or threads, e.g. formed from staple fibre components with different relaxation characteristics
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
- D02J13/00—Heating or cooling the yarn, thread, cord, rope, or the like, not specific to any one of the processes provided for in this subclass
- D02J13/001—Heating or cooling the yarn, thread, cord, rope, or the like, not specific to any one of the processes provided for in this subclass in a tube or vessel
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/22—Formation of filaments, threads, or the like with a crimped or curled structure; with a special structure to simulate wool
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/26—Formation of staple fibres
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
- D02J3/00—Modifying the surface
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/01—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with hydrogen, water or heavy water; with hydrides of metals or complexes thereof; with boranes, diboranes, silanes, disilanes, phosphines, diphosphines, stibines, distibines, arsines, or diarsines or complexes thereof
- D06M11/05—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with hydrogen, water or heavy water; with hydrides of metals or complexes thereof; with boranes, diboranes, silanes, disilanes, phosphines, diphosphines, stibines, distibines, arsines, or diarsines or complexes thereof with water, e.g. steam; with heavy water
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
- D06M13/144—Alcohols; Metal alcoholates
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/02—Natural fibres, other than mineral fibres
- D06M2101/10—Animal fibres
- D06M2101/12—Keratin fibres or silk
Definitions
- the present invention relates to a method for producing a protein crimped staple, and more particularly to a method for producing a crimped staple of artificial fibroin containing modified fibroin.
- Protein fibers unlike synthetic fibers, are biodegradable and require less energy for production and processing. As a result, the demand for various fields is expected to increase in response to the recent increase in environmental conservation awareness. It is.
- filaments such as silk and staples such as wool are known
- the former has a supple texture
- the latter has a soft feeling and heat retention, and each has its own characteristics. Yes.
- Patent Documents 1 and 2 natural silk filaments are crimped and processed into long-fiber nonwoven fabrics or long-fiber fibers.
- a method for producing a crimped yarn has been proposed.
- it has been partially studied to produce a protein crimped staple from a protein filament and obtain a spun yarn or a nonwoven fabric using the protein crimped staple.
- a method for obtaining protein crimped staples from protein filaments for example, a method of cutting silk crimped filaments crimped by the crimping method disclosed in the above publication can be considered.
- JP 2006-207069 A Japanese Patent Laid-Open No. 9-119033
- the present invention has been made in view of the above problems, and an object of the present invention is to provide a method for efficiently producing protein crimped staples from protein filaments at a low cost.
- the present invention relates to the following inventions, for example.
- [1] a) providing an artificial fibroin filament containing the modified fibroin; b) cutting the artificial fibroin filament to obtain an artificial fibroin staple; c) prior to the cutting step, crimping the artificial fibroin filaments in contact with an aqueous medium, or, after the cutting step, crimping the artificial fibroin staples in contact with an aqueous medium;
- a method for producing a protein crimped staple [2] [1] The method for producing a protein crimped staple according to [1], wherein the artificial fibroin filament has a shrinkage ratio after drying defined by the following formula of more than 7%.
- Shrinkage ratio after drying ⁇ 1 ⁇ (length of artificial fibroin filament after contact with aqueous medium and then dried / length of artificial fibroin filament before contact with aqueous medium) ⁇ ⁇ 100 (%).
- the method for producing a protein crimped staple according to the present invention employs a simple and unique crimping process in which a raw material protein fiber is simply brought into contact with an aqueous medium without using a dedicated crimping apparatus. Crimped staples can be manufactured easily and efficiently at a low cost.
- 2 is a photograph of a protein crimped staple obtained in Example 1.
- 2 is a photograph of a protein crimped staple obtained in Example 1.
- 2 is a photograph of a protein-free crimped staple obtained in a comparative example.
- the method for producing a protein crimped staple according to an embodiment of the present invention includes a process a, a process b, and a process c described later, and the processes b and c are in no particular order. That is, the process may be performed in the order of the process a, the process b, and the process c, or may be performed in the order of the process a, the process c, and the process b.
- the step is a step of preparing an artificial fibroin filament containing modified fibroin.
- the filament also referred to as “long fiber”
- the staple also referred to as “short fiber”
- the modified fibroin according to the present embodiment has a domain sequence represented by Formula 1: [(A) n motif-REP] m or Formula 2: [(A) n motif-REP] m- (A) n motif. It is a protein containing.
- an amino acid sequence (N-terminal sequence and C-terminal sequence) may be further added to either one or both of the N-terminal side and the C-terminal side of the domain sequence.
- the N-terminal sequence and the C-terminal sequence are not limited to these, but are typically regions having no amino acid motif repeat characteristic of fibroin and consisting of about 100 amino acids.
- modified fibroin means an artificially produced fibroin (artificial fibroin).
- the modified fibroin may be a fibroin whose domain sequence is different from the amino acid sequence of naturally occurring fibroin, or may be a fibroin having the same amino acid sequence as that of naturally occurring fibroin.
- Natural fibroin as used herein is also represented by Formula 1: [(A) n motif-REP] m or Formula 2: [(A) n motif-REP] m- (A) n motif.
- a protein comprising a domain sequence to be processed.
- the amino acid sequence of naturally-occurring fibroin may be used as it is, and it depends on the amino acid sequence of naturally-occurring fibroin.
- the amino acid sequence may be modified (for example, the amino acid sequence may be modified by modifying the gene sequence of a naturally-derived fibroin that has been cloned), or it may be artificially designed without relying on the naturally-occurring fibroin. And those synthesized (for example, those having a desired amino acid sequence by chemically synthesizing a nucleic acid encoding the designed amino acid sequence).
- domain sequence refers to a fibroin-specific crystal region (typically corresponding to the (A) n motif in the amino acid sequence) and an amorphous region (typically in the REP of the amino acid sequence).
- (A) n motif represents an amino acid sequence mainly composed of alanine residues, and the number of amino acid residues is 2 to 27.
- the number of amino acid residues of the n motif may be an integer of 2 to 20, 4 to 27, 4 to 20, 8 to 20, 10 to 20, 4 to 16, 8 to 16, or 10 to 16 .
- the ratio of the number of alanine residues to the total number of amino acid residues in the (A) n motif may be 40% or more, such as 60% or more, 70% or more, 80% or more, 83% or more, 85% or more, It may be 86% or more, 90% or more, 95% or more, or 100% (meaning that it is composed only of alanine residues).
- a plurality of (A) n motifs present in the domain sequence may be composed of at least seven alanine residues alone.
- REP indicates an amino acid sequence composed of 2 to 200 amino acid residues.
- REP may be an amino acid sequence composed of 10 to 200 amino acid residues.
- m represents an integer of 2 to 300, and may be an integer of 10 to 300.
- a plurality of (A) n motifs may have the same amino acid sequence or different amino acid sequences.
- Plural REPs may have the same amino acid sequence or different amino acid sequences.
- the modified fibroin is, for example, a modification of the amino acid sequence corresponding to, for example, substitution, deletion, insertion and / or addition of one or more amino acid residues to the cloned natural fibroin gene sequence. Can be obtained at Substitution, deletion, insertion and / or addition of amino acid residues can be carried out by methods well known to those skilled in the art such as partial-directed mutagenesis. Specifically, Nucleic Acid Res. 10, 6487 (1982), Methods in Enzymology, 100, 448 (1983), and the like.
- Naturally-derived fibroin is a protein containing a domain sequence represented by Formula 1: [(A) n motif-REP] m or Formula 2: [(A) n motif-REP] m- (A) n motif.
- Specific examples include fibroin produced by insects or spiders.
- fibroin produced by insects include, for example, Bombyxmori, Kwako (Bombyx mandaraina), Tengea (Antereaeamanaii), ⁇ ⁇ (Anteraeaperiii), and ⁇ ⁇ (Eriothyraminepia).
- Silk protein produced by silkworms such as cocoon (Samia cythia), chestnut worm (Caligula japonica), Chussa moth (Anthereaea mylitta), moth moth (Antheraea assama), etc. Examples include proteins.
- fibroin produced by insects include silkworm fibroin L chain (GenBank accession number M76430 (base sequence), AAA27840.1 (amino acid sequence)).
- Fibroin produced by spiders includes, for example, spiders belonging to the genus spider (Araneus spp.) Such as the spider spider, the spider spider, the red spider spider, and the bean spider, the genus spiders of the genus Araneus, the spider spider spider, the spider spider genus e Spiders, spiders such as spiders, spiders belonging to the genus Spider, spiders belonging to the genus Pronos, spiders belonging to the genus Trinofunda, such as Torinofundamas (genus Cyrtarachne) Spiders belonging to the genus (Gasteracantha), spiders belonging to the genus Spider (Ordgarius genus), such as the spiders, the spiders, and the spiders belonging to the genus Ordgarius Spiders belonging to the genus Argiope, such as the genus Argiope, spiders belonging to the genus Arachnura, such as the white-tailed spider, spiders belonging to the
- Spiders belonging to the genus Azumigumi (Menosira), spiders belonging to the genus Dyschiriognatha (genus Dyschiriognatha) such as the common spider spider, the black spider spider, the genus Spider genus belonging to the genus Spider belonging to the genus (L) and the genus Spider belonging to the genus Usd Produced by spiders belonging to the family Tetragnathidae such as spiders belonging to the genus Prostenops
- Examples include spider silk protein.
- the spider silk protein include dragline proteins such as MaSp (MaSp1 and MaSp2) and ADF (ADF3 and ADF4), MiSp (MiSp1 and MiSp2), and the like.
- spider silk proteins produced by spiders include, for example, fibroin-3 (adf-3) [derived from Araneus diadematus] (GenBank accession numbers AAC47010 (amino acid sequence), U47855 (base sequence)), fibroin-4 (adf-4) [derived from Araneus diadematus] (GenBank accession number AAC47011 (amino acid sequence), U47856 (base sequence)), dragline silk protein spiroin 1 [derived from Nephila clavipes] (GenBank accession number 4) ), U37520 (base sequence)), major ampulate spidro n 1 [derived from Latroductus hesperus] (GenBank accession number ABR68856 (amino acid sequence), EF595246 (base sequence)), dragline silk protein spidolin 2 [derived from Nephila clavata (GenBank accession number AAL32 base sequence 44 AAL32 base sequence amino acid 44, amino acid sequence 44 AAL47)
- Naturally derived fibroin include fibroin whose sequence information is registered in NCBI GenBank.
- sequence information is registered in NCBI GenBank.
- spidin, sample, fibroin, “silk and polypeptide”, or “silk and protein” is described as a keyword in DEFINITION from sequences including INV as DIVISION among the sequence information registered in NCBI GenBank. It can be confirmed by extracting a character string of a specific product from the sequence, CDS, and a sequence in which the specific character string is described from SOURCE to TISSUE TYPE.
- the modified fibroin may be modified silk fibroin (modified silk protein amino acid sequence produced by silkworm), modified spider silk fibroin (modified spider silk protein amino acid sequence produced by spiders) Thing). Among them, modified spider silk fibroin is preferably used.
- modified fibroin examples include a modified fibroin derived from a large sphincter bookmark silk protein produced in a spider large bottle gland, a modified fibroin with a reduced content of glycine residues, (A) an n motif Modified fibroin with reduced content, content of glycine residue, and (A) modified fibroin with reduced content of n motif.
- Examples of the modified fibroin derived from the large sphincter bookmark silk protein produced in the spider large bottle gland include a protein containing a domain sequence represented by Formula 1: [(A) n motif-REP] m .
- (A) the number of amino acid residues of the n motif is preferably an integer of 3 to 20, more preferably an integer of 4 to 20
- An integer of 8 to 20 is more preferred, an integer of 10 to 20 is still more preferred, an integer of 4 to 16 is still more preferred, an integer of 8 to 16 is particularly preferred, and an integer of 10 to 16 is most preferred.
- the number of amino acid residues constituting REP is preferably 10 to 200 residues. More preferably, it is ⁇ 150 residues, more preferably 20-100 residues, and even more preferably 20-75 residues.
- the modified fibroin derived from the large sphincter bookmark silkworm protein produced in the spider large bottle gland has a formula 1: [(A) n motif-REP] m residue number of 40 amino acid residues relative to the total number of amino acid residues. % Or more, preferably 60% or more, and more preferably 70% or more.
- the modified fibroin derived from the large sphincter bookmark silk protein produced in the spider large bottle gland comprises a unit of an amino acid sequence represented by the formula 1: [(A) n motif-REP] m and has a C-terminal. It may be a polypeptide whose sequence is an amino acid sequence shown in any of SEQ ID NOs: 14 to 16 or an amino acid sequence having 90% or more homology with the amino acid sequence shown in any of SEQ ID NOs: 14 to 16.
- the amino acid sequence shown in SEQ ID NO: 14 is the same as the amino acid sequence consisting of 50 amino acids at the C-terminal of the amino acid sequence of ADF3 (GI: 1263287, NCBI), and the amino acid sequence shown in SEQ ID NO: 15 is the sequence
- the amino acid sequence shown in SEQ ID NO: 14 is identical to the amino acid sequence obtained by removing 20 residues from the C-terminus, and the amino acid sequence shown in SEQ ID NO: 16 is 29 residues removed from the C-terminus of the amino acid sequence shown in SEQ ID NO: 14. It is identical to the amino acid sequence.
- modified fibroin derived from a large sphincter bookmark silk protein produced in the spider large bottle-like gland
- amino acid sequence represented by SEQ ID NO: 17, or (1-ii) sequence Mention may be made of modified fibroin comprising an amino acid sequence having a sequence identity of 90% or more with the amino acid sequence indicated by number 17. The sequence identity is preferably 95% or more.
- the amino acid sequence represented by SEQ ID NO: 17 is an amino acid sequence of ADF3 in which an amino acid sequence (SEQ ID NO: 18) consisting of a start codon, His10 tag and an HRV3C protease (Human rhinovirus 3C protease) recognition site is added to the N-terminus.
- the 13th repeat region was increased to approximately double, and the translation was mutated to terminate at the 1154th amino acid residue.
- the C-terminal amino acid sequence of the amino acid sequence shown in SEQ ID NO: 17 is identical to the amino acid sequence shown in SEQ ID NO: 16.
- the modified fibroin (1-i) may be composed of the amino acid sequence represented by SEQ ID NO: 17.
- the modified fibroin with a reduced content of glycine residues has an amino acid sequence with a reduced content of glycine residues in the domain sequence compared to naturally occurring fibroin. It can be said that the modified fibroin has an amino acid sequence corresponding to at least one or more glycine residues in REP substituted with another amino acid residue as compared with naturally occurring fibroin.
- Modified fibroin with a reduced content of glycine residues has a domain sequence of GGX and GPGXX in REP (where G is a glycine residue, P is a proline residue, X Is an amino acid residue other than glycine.)
- G is a glycine residue
- P is a proline residue
- X is an amino acid residue other than glycine.
- this corresponds to substitution of one glycine residue in at least one or more of the motif sequences with another amino acid residue. It may have an amino acid sequence.
- the ratio of the motif sequence in which the above glycine residue is replaced with another amino acid residue may be 10% or more with respect to the total motif sequence.
- the modified fibroin with a reduced content of glycine residues includes a domain sequence represented by Formula 1: [(A) n motif-REP] m , and is located on the most C-terminal side from the domain sequence (A )
- An amino acid sequence consisting of XGX (where G represents a glycine residue and X represents an amino acid residue other than glycine) contained in all REPs in the sequence excluding the sequence from the n motif to the C-terminal of the domain sequence.
- Z is the total number of amino acid residues in the sequence, and (A) the total number of amino acid residues in the sequence excluding the sequence from the n motif located at the most C-terminal side to the C-terminus of the domain sequence is w
- the z / w may have an amino acid sequence of 30% or more, 40% or more, 50% or more, or 50.9% or more.
- the number of alanine residues relative to the total number of amino acid residues in the n motif may be 83% or more, preferably 86% or more, more preferably 90% or more, and 95% or more. More preferably, it is 100% (meaning that it is composed only of alanine residues).
- one glycine residue in the GGX motif is replaced with another amino acid residue. It is preferable that the content ratio of the amino acid sequence consisting of XGX is increased.
- the content ratio of the amino acid sequence consisting of GGX in the domain sequence is preferably 30% or less, more preferably 20% or less, and more preferably 10% or less. More preferably, it is 6% or less, still more preferably 4% or less, still more preferably 2% or less.
- the content ratio of the amino acid sequence consisting of GGX in the domain sequence can be calculated by the same method as the method for calculating the content ratio (z / w) of the amino acid sequence consisting of XGX below.
- a fibroin modified fibroin or naturally-occurring fibroin containing a domain sequence represented by Formula 1: [(A) n motif-REP] m , (A) n located closest to the C-terminal side from the domain sequence
- An amino acid sequence consisting of XGX is extracted from all REPs included in the sequence excluding the sequence from the motif to the C-terminal of the domain sequence.
- z / w (%) can be calculated by dividing z by w.
- z / w is preferably 50.9% or more, more preferably 56.1% or more, and 58.7% or more. Is more preferably 70% or more, still more preferably 80% or more. Although there is no restriction
- a modified fibroin with a reduced content of glycine residues encodes another amino acid residue by substituting at least a part of the base sequence encoding the glycine residue from the cloned gene sequence of naturally occurring fibroin. It can obtain by modifying so that. At this time, one glycine residue in GGX motif and GPGXX motif may be selected as a glycine residue to be modified, or substitution may be performed so that z / w is 50.9% or more.
- an amino acid sequence satisfying the above-described aspect can be designed from the amino acid sequence of naturally derived fibroin, and a nucleic acid encoding the designed amino acid sequence can be obtained by chemical synthesis.
- one or more amino acid residues are further substituted or deleted.
- the amino acid sequence corresponding to the insertion and / or addition may be modified.
- the other amino acid residue is not particularly limited as long as it is an amino acid residue other than glycine residue, but valine (V) residue, leucine (L) residue, isoleucine (I) residue, methionine ( M) hydrophobic amino acid residues such as proline (P) residue, phenylalanine (F) residue and tryptophan (W) residue, glutamine (Q) residue, asparagine (N) residue, serine (S ) Residues, lysine (K) residues and glutamic acid (E) residues are preferred, and valine (V) residues, leucine (L) residues, isoleucine (I) residues and glutamine ( Q) residue is more preferable, and glutamine (Q) residue is more preferable.
- modified fibroin with a reduced content of glycine residues (2-i) the amino acid sequence represented by SEQ ID NO: 3, SEQ ID NO: 4, SEQ ID NO: 10 or SEQ ID NO: 12, or (2- ii)
- SEQ ID NO: 3 amino acid sequence represented by SEQ ID NO: 4, SEQ ID NO: 10 or SEQ ID NO: 12, or
- 2- ii A modified fibroin containing an amino acid sequence having 90% or more sequence identity with the amino acid sequence shown in SEQ ID NO: 3, SEQ ID NO: 4, SEQ ID NO: 10 or SEQ ID NO: 12 can be mentioned.
- the modified fibroin (2-i) will be described.
- the amino acid sequence represented by SEQ ID NO: 3 is obtained by substituting GQX for all GGX in the REP of the amino acid sequence represented by SEQ ID NO: 1 corresponding to naturally occurring fibroin.
- the amino acid sequence represented by SEQ ID NO: 4 is the amino acid sequence represented by SEQ ID NO: 3, in which every two (A) n motifs are deleted from the N-terminal side to the C-terminal side, and further before the C-terminal sequence.
- One [(A) n motif-REP] is inserted into the.
- the amino acid sequence shown in SEQ ID NO: 10 has two alanine residues inserted in the C-terminal side of each (A) n motif of the amino acid sequence shown in SEQ ID NO: 4, and a part of glutamine (Q) residues. Substituted with a serine (S) residue and a part of the amino acid at the N-terminal side is deleted so as to be almost the same as the molecular weight of SEQ ID NO: 4.
- the amino acid sequence represented by SEQ ID NO: 12 is a region of 20 domain sequences present in the amino acid sequence represented by SEQ ID NO: 9 (however, several amino acid residues on the C-terminal side of the region are substituted). Is a sequence in which a His tag is added to the C-terminal of the sequence repeated four times.
- the value of z / w in the amino acid sequence represented by SEQ ID NO: 1 is 46.8%.
- the z / w values in the amino acid sequence shown in SEQ ID NO: 3, the amino acid sequence shown in SEQ ID NO: 4, the amino acid sequence shown in SEQ ID NO: 10, and the amino acid sequence shown in SEQ ID NO: 12 are 58.7%, 70.1%, 66.1% and 70.0%.
- the value of x / y at the ratio of the amino acid sequence shown by SEQ ID NO: 1, SEQ ID NO: 3, SEQ ID NO: 4, SEQ ID NO: 10 and SEQ ID NO: 12 (described later) 1: 1.8 to 11.3 is: 15.0%, 15.0%, 93.4%, 92.7% and 89.3%, respectively.
- the modified fibroin (2-i) may be composed of the amino acid sequence represented by SEQ ID NO: 3, SEQ ID NO: 4, SEQ ID NO: 10 or SEQ ID NO: 12.
- the modified fibroin (2-ii) includes an amino acid sequence having 90% or more sequence identity with the amino acid sequence represented by SEQ ID NO: 3, SEQ ID NO: 4, SEQ ID NO: 10 or SEQ ID NO: 12.
- the modified fibroin of (2-ii) is also a protein containing a domain sequence represented by Formula 1: [(A) n motif-REP] m .
- the sequence identity is preferably 95% or more.
- the modified fibroin of (2-ii) has a sequence identity of 90% or more with the amino acid sequence represented by SEQ ID NO: 3, SEQ ID NO: 4, SEQ ID NO: 10 or SEQ ID NO: 12, and is contained in REP (XGX (where G is a glycine residue, and X is an amino acid residue other than glycine.)
- Z is the total number of amino acid residues
- w is the total number of REP amino acids in the domain sequence. Sometimes, it is preferable that z / w is 50.9% or more.
- modified fibroin may contain a tag sequence at one or both of the N-terminal and C-terminal. This makes it possible to isolate, immobilize, detect and visualize the modified fibroin.
- tag sequences include affinity tags that use specific affinity (binding property, affinity) with other molecules.
- affinity tag include a histidine tag (His tag).
- His tag is a short peptide with about 4 to 10 histidine residues, and has the property of binding specifically to metal ions such as nickel. Therefore, the isolation of modified fibroin by metal chelating chromatography (chelating metal chromatography) Can be used.
- Specific examples of the tag sequence include the amino acid sequence represented by SEQ ID NO: 5 (amino acid sequence containing a His tag).
- GST glutathione-S-transferase
- MBP maltose-binding protein
- an “epitope tag” using an antigen-antibody reaction can also be used.
- a peptide (epitope) exhibiting antigenicity as a tag sequence, an antibody against the epitope can be bound.
- HA peptide sequence of hemagglutinin of influenza virus
- myc tag peptide sequence of hemagglutinin of influenza virus
- FLAG tag peptide sequence of hemagglutinin of influenza virus
- a tag sequence that can be separated with a specific protease can also be used.
- the modified fibroin from which the tag sequence has been separated can also be recovered.
- modified fibroin containing the tag sequence examples include (2-iii) the amino acid sequence represented by SEQ ID NO: 8, SEQ ID NO: 9, SEQ ID NO: 11 or SEQ ID NO: 13, or (2-iv) SEQ ID NO: 8 And a modified fibroin containing an amino acid sequence having 90% or more sequence identity with the amino acid sequence shown in SEQ ID NO: 9, SEQ ID NO: 11 or SEQ ID NO: 13.
- amino acid sequences represented by SEQ ID NO: 6, SEQ ID NO: 7, SEQ ID NO: 8, SEQ ID NO: 9, SEQ ID NO: 11 and SEQ ID NO: 13 are SEQ ID NO: 1, SEQ ID NO: 2, SEQ ID NO: 3, SEQ ID NO: 4, SEQ ID NO: 10, respectively.
- amino acid sequence represented by SEQ ID NO: 5 (including His tag sequence and hinge sequence) is added to the N-terminus of the amino acid sequence represented by SEQ ID NO: 12.
- the modified fibroin may be composed of the amino acid sequence represented by SEQ ID NO: 8, SEQ ID NO: 9, SEQ ID NO: 11 or SEQ ID NO: 13.
- the modified fibroin (2-iv) includes an amino acid sequence having 90% or more sequence identity with the amino acid sequence represented by SEQ ID NO: 8, SEQ ID NO: 9, SEQ ID NO: 11 or SEQ ID NO: 13.
- the modified fibroin of (2-iv) is also a protein containing a domain sequence represented by Formula 1: [(A) n motif-REP] m .
- the sequence identity is preferably 95% or more.
- the modified fibroin (2-iv) has an amino acid sequence represented by SEQ ID NO: 8, SEQ ID NO: 9, SEQ ID NO: 11 or SEQ ID NO: 13 with a sequence identity of 90% or more, and is contained in XREP ( Where G is a glycine residue, and X is an amino acid residue other than glycine.) Z is the total number of amino acid residues, and w is the total number of REP amino acids in the domain sequence. Sometimes, it is preferable that z / w is 50.9% or more.
- the aforementioned modified fibroin may contain a secretion signal for releasing the protein produced in the recombinant protein production system to the outside of the host.
- the sequence of the secretion signal can be appropriately set according to the type of host.
- (A) modified fibroin content of n motifs has been reduced, the domain sequence is compared to the naturally occurring fibroin, having an amino acid sequence reduced the content of (A) n motif. It can be said that the domain sequence of the modified fibroin has an amino acid sequence corresponding to the deletion of at least one or more (A) n motifs as compared to naturally occurring fibroin.
- the modified fibroin in which the content of n motif is reduced may have an amino acid sequence corresponding to 10% to 40% deletion of (A) n motif from naturally occurring fibroin.
- the modified fibroin with a reduced content of n motif has 1 to 3 (A) n motifs in which the domain sequence is at least from the N-terminal side to the C-terminal side compared to naturally occurring fibroin. Each may have an amino acid sequence corresponding to the deletion of one (A) n motif.
- the domain sequence of the modified fibroin is at least two consecutive from the N-terminal side to the C-terminal side compared to the naturally derived fibroin (A) n motif And an amino acid sequence corresponding to the deletion of one (A) n motif repeated in this order.
- (A) modified fibroin content of n motifs has been reduced, the domain sequence, amino acids corresponding to at least the N-terminal side 2 every other towards the C-terminal side (A) n motifs lacking It may have a sequence.
- a modified fibroin with a reduced content of n- motif contains a domain sequence represented by Formula 1: [(A) n- motif-REP] m , and is adjacent to the C-terminal side from the N-terminal side.
- the number of alanine residues relative to the total number of amino acid residues in the n motif may be 83% or more, preferably 86% or more, more preferably 90% or more, and 95% or more. More preferably, it is 100% (meaning that it is composed only of alanine residues).
- FIG. 1 shows a domain sequence obtained by removing the N-terminal sequence and the C-terminal sequence from the modified fibroin.
- the domain sequence is from the N-terminal side (left side): (A) n motif-first REP (50 amino acid residues)-(A) n motif-second REP (100 amino acid residues)-(A) n Motif-third REP (10 amino acid residues)-(A) n motif-fourth REP (20 amino acid residues)-(A) n motif-fifth REP (30 amino acid residues)-(A) It has a sequence called n motif.
- FIG. 1 includes pattern 1 (comparison between the first REP and the second REP, and comparison between the third REP and the fourth REP), pattern 2 (comparison between the first REP and the second REP, and 4th REP and 5th REP), pattern 3 (2nd REP and 3rd REP comparison, 4th REP and 5th REP comparison), pattern 4 (first REP and Comparison of the second REP).
- pattern 1 compare between the first REP and the second REP, and comparison between the third REP and the fourth REP
- pattern 2 comparison between the first REP and the second REP, and 4th REP and 5th REP
- pattern 3 (2nd REP and 3rd REP comparison, 4th REP and 5th REP comparison
- pattern 4 first REP and Comparison of the second REP
- the number of amino acid residues of each REP in the two adjacent [(A) n motif-REP] units selected is compared.
- each pattern the number of all amino acid residues of two adjacent [(A) n motif-REP] units indicated by solid lines is added (not only REP but also (A) the number of amino acid residues of the n motif. is there.). Then, the total value added is compared, and the total value (maximum value of the total value) of the pattern having the maximum total value is set as x. In the example shown in FIG. 1, the total value of pattern 1 is the maximum.
- x / y (%) can be calculated by dividing x by the total number of amino acid residues y of the domain sequence.
- x / y is preferably 50% or more, more preferably 60% or more, still more preferably 65% or more, It is still more preferably 70% or more, still more preferably 75% or more, and particularly preferably 80% or more.
- x / y is preferably 50% or more, more preferably 60% or more, still more preferably 65% or more, It is still more preferably 70% or more, still more preferably 75% or more, and particularly preferably 80% or more.
- x / y is preferably 89.6% or more, and when the jagged ratio is 1: 1.8 to 3.4, x / y / Y is preferably 77.1% or more, and when the jagged ratio is 1: 1.9 to 8.4, x / y is preferably 75.9% or more, and the jagged ratio is 1 In the case of 1.9 to 4.1, x / y is preferably 64.2% or more.
- x / y is 46.4% or more, preferably 50% or more, more preferably 55% or more, still more preferably 60% or more, and 70% or more. Even more preferable, 80% or more is particularly preferable.
- x / y is 46.4% or more, preferably 50% or more, more preferably 55% or more, still more preferably 60% or more, and 70% or more. Even more preferable, 80% or more is particularly preferable.
- x / y is 46.4% or more, preferably 50% or more, more preferably 55% or more, still more preferably 60% or more, and 70% or more. Even more preferable, 80% or more is particularly preferable.
- (A) modified fibroin content of n motif is reduced, for example, encoding a cloned naturally occurring fibroin gene sequences, as x / y is more than 64.2% of the (A) n motif It can be obtained by deleting one or more of the sequences.
- an amino acid sequence corresponding to the deletion of one or more (A) n motifs is designed so that x / y is 64.2% or more from the amino acid sequence of naturally occurring fibroin. It can also be obtained by chemically synthesizing a nucleic acid encoding the amino acid sequence.
- one or more amino acid residues are further substituted, deleted, inserted and / or added.
- the amino acid sequence corresponding to this may be modified.
- the modified fibroin (3-i) will be described.
- the amino acid sequence represented by SEQ ID NO: 2 has the amino acid sequence represented by SEQ ID NO: 1 corresponding to naturally occurring fibroin deleted from the N-terminal side to the C-terminal side every two (A) n motifs Furthermore, one [(A) n motif-REP] is inserted in front of the C-terminal sequence.
- the amino acid sequence shown in SEQ ID NO: 4 is obtained by substituting all GGX in REP of the amino acid sequence shown in SEQ ID NO: 2 with GQX.
- the amino acid sequence shown in SEQ ID NO: 10 has two alanine residues inserted in the C-terminal side of each (A) n motif of the amino acid sequence shown in SEQ ID NO: 4, and a part of glutamine (Q) residues. Substituted with a serine (S) residue and a part of the amino acid at the N-terminal side is deleted so as to be almost the same as the molecular weight of SEQ ID NO: 4.
- the amino acid sequence represented by SEQ ID NO: 12 is a region of 20 domain sequences present in the amino acid sequence represented by SEQ ID NO: 9 (however, several amino acid residues on the C-terminal side of the region are substituted). Is a sequence in which a His tag is added to the C-terminal of the sequence repeated four times.
- the value of x / y of the amino acid sequence represented by SEQ ID NO: 1 (corresponding to naturally-occurring fibroin) at a jagged ratio of 1: 1.8 to 11.3 is 15.0%.
- the value of x / y in the amino acid sequence represented by SEQ ID NO: 2 and the amino acid sequence represented by SEQ ID NO: 4 is 93.4%.
- the value of x / y in the amino acid sequence represented by SEQ ID NO: 10 is 92.7%.
- the value of x / y in the amino acid sequence represented by SEQ ID NO: 12 is 89.3%.
- the z / w values in the amino acid sequences represented by SEQ ID NO: 1, SEQ ID NO: 2, SEQ ID NO: 4, SEQ ID NO: 10 and SEQ ID NO: 12 are 46.8%, 56.2%, 70.1% and 66. respectively. 1% and 70.0%.
- the modified fibroin (3-i) may be composed of the amino acid sequence represented by SEQ ID NO: 2, SEQ ID NO: 4, SEQ ID NO: 10 or SEQ ID NO: 12.
- the modified fibroin (3-ii) includes an amino acid sequence having 90% or more sequence identity with the amino acid sequence represented by SEQ ID NO: 2, SEQ ID NO: 4, SEQ ID NO: 10 or SEQ ID NO: 12.
- the modified fibroin of (3-ii) is also a protein containing a domain sequence represented by Formula 1: [(A) n motif-REP] m .
- the sequence identity is preferably 95% or more.
- the modified fibroin of (3-ii) has 90% or more sequence identity with the amino acid sequence represented by SEQ ID NO: 2, SEQ ID NO: 4, SEQ ID NO: 10 or SEQ ID NO: 12, and from the N-terminal side to the C-terminal side
- the number of amino acid residues of REP of two adjacent [(A) n motif-REP] units is sequentially compared, and the number of amino acid residues of REP having a small number of amino acid residues is 1, the other
- x / y is 64.2% or more, where x is the maximum total value of the total number of bases and y is the total number of amino acid residues in the domain sequence.
- the above-described modified fibroin may contain the above-described tag sequence at one or both of the N-terminal and C-terminal.
- modified fibroin containing the tag sequence examples include (3-iii) an amino acid sequence represented by SEQ ID NO: 7, SEQ ID NO: 9, SEQ ID NO: 11 or SEQ ID NO: 13, or (2-iv) SEQ ID NO: 7 And a modified fibroin containing an amino acid sequence having 90% or more sequence identity with the amino acid sequence shown in SEQ ID NO: 9, SEQ ID NO: 11 or SEQ ID NO: 13.
- amino acid sequences represented by SEQ ID NO: 6, SEQ ID NO: 7, SEQ ID NO: 8, SEQ ID NO: 9, SEQ ID NO: 11 and SEQ ID NO: 13 are SEQ ID NO: 1, SEQ ID NO: 2, SEQ ID NO: 3, SEQ ID NO: 4, SEQ ID NO: 10, respectively.
- amino acid sequence represented by SEQ ID NO: 5 (including His tag) is added to the N-terminus of the amino acid sequence represented by SEQ ID NO: 12.
- the modified fibroin may be composed of the amino acid sequence represented by SEQ ID NO: 7, SEQ ID NO: 9, SEQ ID NO: 11 or SEQ ID NO: 13.
- the modified fibroin (3-iv) includes an amino acid sequence having 90% or more sequence identity with the amino acid sequence represented by SEQ ID NO: 7, SEQ ID NO: 9, SEQ ID NO: 11 or SEQ ID NO: 13.
- the modified fibroin of (3-iv) is also a protein containing a domain sequence represented by Formula 1: [(A) n motif-REP] m .
- the sequence identity is preferably 95% or more.
- the modified fibroin (3-iv) has 90% or more sequence identity with the amino acid sequence represented by SEQ ID NO: 7, SEQ ID NO: 9, SEQ ID NO: 11 or SEQ ID NO: 13, and from the N-terminal side to the C-terminal side.
- the other X is the maximum total value of the total number of amino acid residues of two adjacent [(A) n motif-REP] units with a ratio of the number of amino acid residues of REP of 1.8 to 11.3.
- x / y is preferably 64.2% or more.
- the aforementioned modified fibroin may contain a secretion signal for releasing the protein produced in the recombinant protein production system to the outside of the host.
- the sequence of the secretion signal can be appropriately set according to the type of host.
- the domain sequence of the modified fibroin is different from that of naturally occurring fibroin in addition to at least one or more glycine residues in REP. It can be said to have an amino acid sequence corresponding to substitution with an amino acid residue.
- it is a modified fibroin having the characteristics of the modified fibroin in which the content of the glycine residue is reduced and (A) the modified fibroin in which the content of the n motif is reduced.
- Specific embodiments and the like are as described in the modified fibroin in which the content of glycine residues is reduced and (A) the modified fibroin in which the content of n motif is reduced.
- modified fibroin with reduced glycine residue content and (A) n- motif content (4-i) the amino acid represented by SEQ ID NO: 4, SEQ ID NO: 10 or SEQ ID NO: 12
- modified fibroin comprising a sequence or (4-ii) an amino acid sequence having 90% or more sequence identity with the amino acid sequence shown in SEQ ID NO: 4, SEQ ID NO: 10 or SEQ ID NO: 12.
- Specific embodiments of the modified fibroin comprising the amino acid sequence represented by SEQ ID NO: 4, SEQ ID NO: 10 or SEQ ID NO: 12 are as described above.
- the modified fibroin according to another embodiment has a domain sequence in which one or more amino acid residues in REP are replaced with amino acid residues having a large hydrophobicity index as compared to naturally occurring fibroin, and It may have an amino acid sequence including a region having a large hydrophobic index locally, corresponding to the insertion of one or more amino acid residues having a large hydrophobic index in REP.
- the region where the hydrophobic index is locally large is preferably composed of 2 to 4 amino acid residues.
- the amino acid residue having a large hydrophobicity index is an amino acid selected from isoleucine (I), valine (V), leucine (L), phenylalanine (F), cysteine (C), methionine (M) and alanine (A). More preferably, it is a residue.
- the modified fibroin according to the present embodiment has one or more amino acid residues in REP substituted with amino acid residues having a large hydrophobicity index and / or 1 in REP compared to naturally occurring fibroin.
- one or more amino acid residues are substituted, deleted, inserted and / or compared with naturally occurring fibroin.
- the modified fibroin according to the present embodiment for example, hydrophobicizes one or more hydrophilic amino acid residues (for example, amino acid residues having a negative hydrophobicity index) in REP from the gene sequence of naturally-derived fibroin that has been cloned. It can be obtained by substituting amino acid residues (for example, amino acid residues having a positive hydrophobicity index) and / or inserting one or more hydrophobic amino acid residues in REP.
- hydrophilic amino acid residues for example, amino acid residues having a negative hydrophobicity index
- one or more hydrophilic amino acid residues in REP are substituted with hydrophobic amino acid residues from the amino acid sequence of naturally occurring fibroin, and / or one or more hydrophobic amino acid residues in REP It can also be obtained by designing an amino acid sequence corresponding to insertion of, and chemically synthesizing a nucleic acid encoding the designed amino acid sequence.
- one or more hydrophilic amino acid residues in REP have been replaced with hydrophobic amino acid residues from the amino acid sequence of naturally occurring fibroin and / or one or more hydrophobic amino acids in REP
- the amino acid sequence corresponding to the substitution, deletion, insertion and / or addition of one or more amino acid residues may be further modified.
- the modified fibroin according to another embodiment includes a domain sequence represented by Formula 1: [(A) n motif-REP] m , and (A) located at the most C-terminal side of the domain sequence from the n motif.
- P, and (A) where the total number of amino acid residues contained in the sequence excluding the sequence from the n motif to the C terminus of the domain sequence from the domain sequence is q / Q may have an amino acid sequence of 6.2% or more.
- hydrophobicity index of amino acid residues As for the hydrophobicity index of amino acid residues, a known index (Hydropathy index: Kyte J, & Doolittle R (1982) “A simple method for displaying the hydropathic character of bio.p. 7”. 105-132). Specifically, the hydrophobicity index (hydropathic index, hereinafter also referred to as “HI”) of each amino acid is as shown in Table 1 below.
- a sequence obtained by removing the sequence from the domain sequence represented by Formula 1: [(A) n motif-REP] m to the most C-terminal side from the domain (A) n motif to the C terminus of the domain sequence. (Hereinafter referred to as “array A”).
- array A the average value of the hydrophobicity index of four consecutive amino acid residues is calculated.
- the average value of the hydrophobicity index is obtained by dividing the total HI of each amino acid residue contained in the four consecutive amino acid residues by 4 (number of amino acid residues).
- the average value of the hydrophobicity index is obtained for all four consecutive amino acid residues (each amino acid residue is used for calculating the average value 1 to 4 times). Next, a region where the average value of the hydrophobicity index of four consecutive amino acid residues is 2.6 or more is specified. Even if a certain amino acid residue corresponds to a plurality of “four consecutive amino acid residues whose average value of hydrophobicity index is 2.6 or more”, it should be included as one amino acid residue in the region. become.
- the total number of amino acid residues contained in the region is p.
- the total number of amino acid residues contained in sequence A is q.
- the average value of the hydrophobicity index of four consecutive amino acid residues is 2
- p / q is preferably 6.2% or more, more preferably 7% or more, further preferably 10% or more, and 20% or more. Even more preferably, it is still more preferably 30% or more.
- the upper limit of p / q is not particularly limited, but may be 45% or less, for example.
- the modified fibroin according to this embodiment includes, for example, one or a plurality of hydrophilic amino acid residues (for example, hydrophobicity) in the REP so that the amino acid sequence of the naturally-derived fibroin thus cloned satisfies the above p / q condition.
- hydrophilic amino acid residues for example, hydrophobicity
- Substituting a hydrophobic amino acid residue (for example, an amino acid residue having a positive hydrophobicity index) and / or one or more hydrophobic amino acid residues during REP Can be obtained by locally modifying the amino acid sequence to include a region having a large hydrophobicity index.
- an amino acid sequence satisfying the above p / q conditions can be designed from the amino acid sequence of naturally derived fibroin, and a nucleic acid encoding the designed amino acid sequence can be obtained by chemical synthesis.
- one or more amino acid residues in REP were replaced with amino acid residues having a higher hydrophobicity index and / or one or more amino acid residues in REP.
- modifications corresponding to substitution, deletion, insertion and / or addition of one or more amino acid residues may be performed. .
- the amino acid residue having a large hydrophobicity index is not particularly limited, but isoleucine (I), valine (V), leucine (L), phenylalanine (F), cysteine (C), methionine (M) and alanine (A ) are preferred, and valine (V), leucine (L) and isoleucine (I) are more preferred.
- modified fibroin (5-i) the amino acid sequence represented by SEQ ID NO: 20, SEQ ID NO: 22 or SEQ ID NO: 23, or (5-ii) SEQ ID NO: 20, SEQ ID NO: 22 or SEQ ID NO: 23 And a modified fibroin comprising an amino acid sequence having 90% or more sequence identity with the amino acid sequence represented by
- the modified fibroin (5-i) will be described.
- the amino acid sequence shown in SEQ ID NO: 19 is an amino acid sequence in which the alanine residues in the (A) n motif of (A) naturally derived fibroin are deleted so that the number of consecutive alanine residues is five.
- the amino acid sequence represented by SEQ ID NO: 20 is inserted into the amino acid sequence represented by SEQ ID NO: 19 by two amino acid sequences (VLI) each consisting of 3 amino acid residues every other REP, and represented by SEQ ID NO: 19. A part of amino acids on the C-terminal side are deleted so that the molecular weight of the amino acid sequence is almost the same.
- the amino acid sequence represented by SEQ ID NO: 21 is obtained by inserting two alanine residues at the C-terminal side of each (A) n motif with respect to the amino acid sequence represented by SEQ ID NO: 19, and further adding some glutamine (Q) residues. A group is substituted with a serine (S) residue, and a part of amino acids on the C-terminal side is deleted so as to be approximately the same as the molecular weight of the amino acid sequence represented by SEQ ID NO: 19.
- the amino acid sequence represented by SEQ ID NO: 22 is obtained by inserting one amino acid sequence (VLI) consisting of 3 amino acid residues at every other REP to the amino acid sequence represented by SEQ ID NO: 21.
- the amino acid sequence shown in SEQ ID NO: 23 is obtained by inserting two amino acid sequences (VLI) each consisting of 3 amino acid residues into the amino acid sequence shown in SEQ ID NO: 21 every other REP.
- the modified fibroin (5-i) may be composed of the amino acid sequence represented by SEQ ID NO: 20, SEQ ID NO: 22 or SEQ ID NO: 23.
- the modified fibroin (5-ii) includes an amino acid sequence having 90% or more sequence identity with the amino acid sequence represented by SEQ ID NO: 20, SEQ ID NO: 22 or SEQ ID NO: 23.
- the modified fibroin of (5-ii) is also a protein containing a domain sequence represented by Formula 1: [(A) n motif-REP] m .
- the sequence identity is preferably 95% or more.
- the modified fibroin of (5-ii) has a sequence identity of 90% or more with the amino acid sequence represented by SEQ ID NO: 20, SEQ ID NO: 22 or SEQ ID NO: 23, and is located at the most C-terminal side (A) n
- the amino acids included in the region where the average value of the hydrophobicity index of 4 consecutive amino acid residues is 2.6 or more P is the total number of residues
- P / q is preferably 6.2% or more.
- the above-mentioned modified fibroin may contain a tag sequence at one or both of the N-terminal and C-terminal.
- modified fibroin comprising a tag sequence
- 5-iii the amino acid sequence represented by SEQ ID NO: 24, SEQ ID NO: 25 or SEQ ID NO: 26, or (5-iv) SEQ ID NO: 24, SEQ ID NO: 25 or Mention may be made of modified fibroin comprising an amino acid sequence having 90% or more sequence identity with the amino acid sequence shown in SEQ ID NO: 26.
- amino acid sequences represented by SEQ ID NO: 24, SEQ ID NO: 25, and SEQ ID NO: 26 are the amino acid sequences represented by SEQ ID NO: 5 at the N-terminus of the amino acid sequences represented by SEQ ID NO: 20, SEQ ID NO: 22 and SEQ ID NO: 23, respectively (His tag). Including a sequence and a hinge sequence).
- the modified fibroin may consist of the amino acid sequence represented by SEQ ID NO: 24, SEQ ID NO: 25 or SEQ ID NO: 26.
- the modified fibroin (5-iv) includes an amino acid sequence having 90% or more sequence identity with the amino acid sequence represented by SEQ ID NO: 24, SEQ ID NO: 25 or SEQ ID NO: 26.
- the modified fibroin of (5-iv) is also a protein comprising a domain sequence represented by Formula 1: [(A) n motif-REP] m .
- the sequence identity is preferably 95% or more.
- the modified fibroin (5-iv) has 90% or more sequence identity with the amino acid sequence represented by SEQ ID NO: 24, SEQ ID NO: 25 or SEQ ID NO: 26, and is located at the most C-terminal side (A) n
- the amino acids included in the region where the average value of the hydrophobicity index of 4 consecutive amino acid residues is 2.6 or more P is the total number of residues
- P / q is preferably 6.2% or more.
- the aforementioned modified fibroin may contain a secretion signal for releasing the protein produced in the recombinant protein production system to the outside of the host.
- the sequence of the secretion signal can be appropriately set according to the type of host.
- the modified fibroin according to still another embodiment has an amino acid sequence in which the content of glutamine residues is reduced as compared with naturally occurring fibroin.
- the modified fibroin according to this embodiment preferably includes at least one motif selected from a GGX motif and a GPGXX motif in the amino acid sequence of REP.
- the content ratio of the GPGXX motif is usually 1% or more, may be 5% or more, and is preferably 10% or more.
- the upper limit of GPGXX motif content rate 50% or less may be sufficient and 30% or less may be sufficient.
- GPGXX motif content is a value calculated by the following method.
- Formula 1 [(A) n motif-REP] m
- Formula 2 [(A) n motif-REP] m- (A) fibroin (modified fibroin or naturally derived) containing a domain sequence represented by the n motif In fibroin), the number of GPGXX motifs contained in the region in all REPs contained in the sequence excluding the sequence from the domain sequence (A) n motif located at the most C-terminal side to the C-terminus of the domain sequence.
- the number obtained by multiplying the total number by three is s, and is located at the most C-terminal side.
- the sequence from the n motif to the C-terminal of the domain sequence is determined from the domain sequence.
- the content ratio of the GPGXX motif is calculated as s / t, where t is the total number of amino acid residues of all REPs excluding the n motif. It is.
- “A sequence located at the most C-terminal side (A) excluding the sequence from the n motif to the C-terminal of the domain sequence from the domain sequence” (A)
- the sequence from the n motif to the C terminus of the domain sequence ”(sequence corresponding to REP) may include a sequence that is not highly correlated with the sequence characteristic of fibroin, and m is small In this case (that is, when the domain sequence is short), the calculation result of the content ratio of the GPGXX motif is affected, so this influence is excluded.
- the “GPGXX motif” is located at the C-terminus of REP, even if “XX” is, for example, “AA”, it is treated as “GPGXX motif”.
- FIG. 3 is a schematic diagram showing the domain sequence of the modified fibroin.
- the modified fibroin according to this embodiment preferably has a glutamine residue content of 9% or less, more preferably 7% or less, still more preferably 4% or less, and preferably 0%. Particularly preferred.
- the “glutamine residue content” is a value calculated by the following method.
- Formula 1 [(A) n motif-REP] m
- Formula 2 [(A) n motif-REP] m-
- the total number of glutamine residues contained in the region is u
- the sequence from the (A) n motif located at the most C-terminal side to the C-terminus of the domain sequence is excluded from the domain sequence
- (A) n The glutamine residue content is calculated as u / t, where t is the total number of amino acid residues in all REPs excluding the motif.
- the reason why "A sequence located at the most C-terminal side (A) excluding the sequence from the n motif to the C-terminus of the domain sequence from the domain sequence" is the reason described above. It is the same.
- the domain sequence has one or more glutamine residues in REP deleted or substituted with other amino acid residues as compared to naturally occurring fibroin. It may have a corresponding amino acid sequence.
- the “other amino acid residue” may be an amino acid residue other than a glutamine residue, but is preferably an amino acid residue having a larger hydrophobicity index than the glutamine residue. Table 1 shows the hydrophobicity index of amino acid residues.
- amino acid residues having a larger hydrophobicity index than glutamine residues include isoleucine (I), valine (V), leucine (L), phenylalanine (F), cysteine (C), methionine (M ) Amino acid residues selected from alanine (A), glycine (G), threonine (T), serine (S), tryptophan (W), tyrosine (Y), proline (P) and histidine (H). it can.
- an amino acid residue selected from isoleucine (I), valine (V), leucine (L), phenylalanine (F), cysteine (C), methionine (M) and alanine (A) is more preferable. More preferred is an amino acid residue selected from among isoleucine (I), valine (V), leucine (L) and phenylalanine (F).
- the hydrophobicity of REP is preferably ⁇ 0.8 or more, more preferably ⁇ 0.7 or more, still more preferably 0 or more, and It is still more preferable that it is 3 or more, and it is especially preferable that it is 0.4 or more.
- the “hydrophobicity of REP” is a value calculated by the following method.
- Formula 1 [(A) n motif-REP] m
- Formula 2 [(A) n motif-REP] m-
- A) the sequence from the n- motif to the C-terminus of the domain sequence located on the most C-terminal side (sequence corresponding to “region A” in FIG. 1) is included.
- the sum of the hydrophobicity index of each amino acid residue in the region is represented by v, and the sequence from the (A) n motif located at the most C-terminal side to the C-terminus of the domain sequence is removed from the domain sequence, A)
- the hydrophobicity of REP is calculated as v / t, where t is the total number of amino acid residues of all REPs excluding the n motif.
- the reason why “A sequence located at the most C-terminal side (A) excluding the sequence from the n motif to the C-terminal of the domain sequence from the domain sequence” is the reason described above. It is the same.
- the modified fibroin according to the present embodiment has a domain sequence in which one or more glutamine residues in REP are deleted compared to naturally-occurring fibroin and / or one or more glutamine in REP.
- modifications corresponding to substitution of residues with other amino acid residues there are further alterations in amino acid sequence corresponding to substitution, deletion, insertion and / or addition of one or more amino acid residues. Also good.
- the modified fibroin according to the present embodiment includes, for example, deletion of one or more glutamine residues in REP from the cloned gene sequence of natural fibroin and / or one or more glutamine residues in REP. Can be obtained by substituting with other amino acid residues.
- one or more glutamine residues in REP are deleted from the amino acid sequence of naturally occurring fibroin, and / or one or more glutamine residues in REP are replaced with other amino acid residues.
- it can also be obtained by designing a corresponding amino acid sequence and chemically synthesizing a nucleic acid encoding the designed amino acid sequence.
- modified fibroin As more specific examples of the modified fibroin according to the present invention, (6-i) the amino acid represented by SEQ ID NO: 27, SEQ ID NO: 28, SEQ ID NO: 29, SEQ ID NO: 30, SEQ ID NO: 31, SEQ ID NO: 38 or SEQ ID NO: 39 90% or more of the modified fibroin containing the sequence, or (6-ii) the amino acid sequence represented by SEQ ID NO: 27, SEQ ID NO: 28, SEQ ID NO: 29, SEQ ID NO: 30, SEQ ID NO: 31, SEQ ID NO: 38 or SEQ ID NO: 39 Mention may be made of modified fibroin comprising amino acid sequences having sequence identity.
- the (6-i) modified fibroin will be described.
- Amino acid sequence shown in SEQ ID NO: 4 is a fibroin naturally occurring Nephila clavipes (GenBank accession number: P46804.1, GI: 1174415) based on the nucleotide sequence and amino acid sequence of, (A) n
- the amino acid sequence in which the alanine residue in the motif is continued is modified with an amino acid to improve productivity, such as the number of consecutive alanine residues is five.
- Met-PRT410 since Met-PRT410 has not altered the glutamine residue (Q), the glutamine residue content is comparable to the glutamine residue content of naturally occurring fibroin.
- the amino acid sequence represented by SEQ ID NO: 27 (M_PRT888) is obtained by replacing all QQs in Met-PRT410 (SEQ ID NO: 4) with VL.
- the amino acid sequence represented by SEQ ID NO: 28 (M_PRT965) is obtained by substituting all QQs in Met-PRT410 (SEQ ID NO: 4) with TS and substituting the remaining Q with A.
- the amino acid sequence (M_PRT889) represented by SEQ ID NO: 29 is obtained by replacing all QQs in Met-PRT410 (SEQ ID NO: 4) with VL and replacing the remaining Q with I.
- the amino acid sequence (M_PRT916) represented by SEQ ID NO: 30 is obtained by substituting all QQs in Met-PRT410 (SEQ ID NO: 4) with VI and replacing the remaining Q with L.
- the amino acid sequence represented by SEQ ID NO: 31 is obtained by replacing all QQs in Met-PRT410 (SEQ ID NO: 4) with VF and replacing the remaining Q with I.
- the amino acid sequence (M_PRT525) represented by SEQ ID NO: 37 is obtained by inserting two alanine residues into a region (A 5 ) where alanine residues are continuous with respect to Met-PRT410 (SEQ ID NO: 4).
- the two C-terminal domain sequences were deleted and 13 glutamine residues (Q) were replaced with serine residues (S) or proline residues (P) so that they were almost the same as those in FIG.
- the amino acid sequence represented by SEQ ID NO: 38 (M_PRT699) is obtained by substituting VL for all QQs in M_PRT525 (SEQ ID NO: 37).
- the amino acid sequence represented by SEQ ID NO: 39 is obtained by replacing all QQs in M_PRT525 (SEQ ID NO: 37) with VL and replacing the remaining Q with I.
- amino acid sequences represented by SEQ ID NO: 27, SEQ ID NO: 28, SEQ ID NO: 29, SEQ ID NO: 30, SEQ ID NO: 31, SEQ ID NO: 38, and SEQ ID NO: 39 all have a glutamine residue content of 9% or less (Table 2). ).
- the modified fibroin (6-i) may be composed of the amino acid sequence represented by SEQ ID NO: 27, SEQ ID NO: 28, SEQ ID NO: 29, SEQ ID NO: 30, SEQ ID NO: 31, SEQ ID NO: 38 or SEQ ID NO: 39. .
- the modified fibroin of (6-ii) has a sequence identity of 90% or more with the amino acid sequence represented by SEQ ID NO: 27, SEQ ID NO: 28, SEQ ID NO: 29, SEQ ID NO: 30, SEQ ID NO: 31, SEQ ID NO: 38 or SEQ ID NO: 39.
- the amino acid sequence having The modified fibroin of (6-ii) is also represented by the formula 1: [(A) n motif-REP] m or the formula 2: [(A) n motif-REP] m- (A) n motif.
- the sequence identity is preferably 95% or more.
- the modified fibroin (6-ii) preferably has a glutamine residue content of 9% or less.
- the modified fibroin (6-ii) preferably has a GPGXX motif content of 10% or more.
- modified fibroin may contain a tag sequence at one or both of the N-terminal and C-terminal. This makes it possible to isolate, immobilize, detect and visualize the modified fibroin.
- modified fibroin containing a tag sequence (6-iii) amino acids represented by SEQ ID NO: 32, SEQ ID NO: 33, SEQ ID NO: 34, SEQ ID NO: 35, SEQ ID NO: 36, SEQ ID NO: 40 or SEQ ID NO: 41 90% or more of the modified fibroin containing the sequence, or (6-iv) SEQ ID NO: 32, SEQ ID NO: 33, SEQ ID NO: 34, SEQ ID NO: 35, SEQ ID NO: 36, SEQ ID NO: 40 or SEQ ID NO: 41 Mention may be made of modified fibroin comprising amino acid sequences having sequence identity.
- amino acid sequences shown by SEQ ID NO: 32, SEQ ID NO: 33, SEQ ID NO: 34, SEQ ID NO: 35, SEQ ID NO: 36, SEQ ID NO: 40 and SEQ ID NO: 41 are SEQ ID NO: 27, SEQ ID NO: 28, SEQ ID NO: 29, SEQ ID NO: 30, respectively.
- the amino acid sequence represented by SEQ ID NO: 5 (including His tag sequence and hinge sequence) is added to the N-terminus of the amino acid sequence represented by SEQ ID NO: 31, SEQ ID NO: 38 and SEQ ID NO: 39.
- the modified fibroin of (6-iii) may be composed of the amino acid sequence represented by SEQ ID NO: 32, SEQ ID NO: 33, SEQ ID NO: 34, SEQ ID NO: 35, SEQ ID NO: 36, SEQ ID NO: 40 or SEQ ID NO: 41. .
- the modified fibroin (6-iv) has a sequence identity of 90% or more with the amino acid sequence represented by SEQ ID NO: 32, SEQ ID NO: 33, SEQ ID NO: 34, SEQ ID NO: 35, SEQ ID NO: 36, SEQ ID NO: 40 or SEQ ID NO: 41.
- the amino acid sequence having The modified fibroin of (6-iv) is also a domain represented by Formula 1: [(A) n motif-REP] m or Formula 2: [(A) n motif-REP] m- (A) n motif.
- the sequence identity is preferably 95% or more.
- the modified fibroin (6-iv) preferably has a glutamine residue content of 9% or less.
- the modified fibroin (6-iv) preferably has a GPGXX motif content of 10% or more.
- the aforementioned modified fibroin may contain a secretion signal for releasing the protein produced in the recombinant protein production system to the outside of the host.
- the sequence of the secretion signal can be appropriately set according to the type of host.
- the modified fibroin according to the present embodiment includes, for example, a nucleic acid sequence encoding the modified fibroin and one or more regulatory sequences operably linked to the nucleic acid sequence. It can be produced by expressing the nucleic acid in a host transformed with an expression vector having
- the method for producing the nucleic acid encoding the modified fibroin is not particularly limited.
- the nucleic acid is produced by a method such as amplification by polymerase chain reaction (PCR), cloning, modification by genetic engineering techniques, or chemical synthesis. can do.
- the method for chemically synthesizing nucleic acids is not particularly limited.
- AKTA oligopilot plus 10/100 (GE Healthcare Japan Co., Ltd.) is used based on the amino acid sequence information of proteins obtained from the NCBI web database.
- a gene can be chemically synthesized by a method of linking oligonucleotides that are synthesized automatically by PCR or the like.
- nucleic acid encoding a protein consisting of an amino acid sequence in which an amino acid sequence consisting of a start codon and a His10 tag is added to the N terminus of the above amino acid sequence is synthesized. Also good.
- Regulatory sequences are sequences that control the expression of modified fibroin in the host (for example, promoters, enhancers, ribosome binding sequences, transcription termination sequences, etc.), and can be appropriately selected depending on the type of host.
- an inducible promoter that functions in the host cell and can induce expression of the modified fibroin may be used.
- An inducible promoter is a promoter that can control transcription by the presence of an inducer (expression inducer), absence of a repressor molecule, or physical factors such as an increase or decrease in temperature, osmotic pressure or pH value.
- the type of expression vector can be appropriately selected according to the type of host, such as a plasmid vector, virus vector, cosmid vector, fosmid vector, artificial chromosome vector, and the like.
- a vector which can replicate autonomously in a host cell or can be integrated into a host chromosome and contains a promoter at a position where a nucleic acid encoding a protein can be transcribed is preferably used.
- any of prokaryotes and eukaryotes such as yeast, filamentous fungi, insect cells, animal cells and plant cells can be preferably used.
- prokaryotic hosts include bacteria belonging to the genus Escherichia, Brevibacillus, Serratia, Bacillus, Microbacterium, Brevibacterium, Corynebacterium, Pseudomonas and the like.
- microorganisms belonging to the genus Escherichia include Escherichia coli.
- microorganisms belonging to the genus Brevibacillus include Brevibacillus agri and the like.
- microorganisms belonging to the genus Serratia include Serratia liqufaciens and the like.
- microorganisms belonging to the genus Bacillus include Bacillus subtilis.
- microorganisms belonging to the genus Microbacterium include microbacterium / ammonia film.
- microorganisms belonging to the genus Brevibacterium include Brevibacterium divaricatam.
- microorganisms belonging to the genus Corynebacterium include Corynebacterium ammoniagenes.
- microorganisms belonging to the genus Pseudomonas include Pseudomonas putida.
- examples of a vector for introducing a nucleic acid encoding a protein include pBTrp2 (manufactured by Boehringer Mannheim), pGEX (manufactured by Pharmacia), pUC18, pBluescriptII, pSupex, pET22b, pCold, pUB110, pNCO2 (Japanese Patent Laid-Open No. 2002-238696) and the like.
- Examples of eukaryotic hosts include yeast and filamentous fungi (molds, etc.).
- yeast include yeasts belonging to the genus Saccharomyces, Pichia, Schizosaccharomyces and the like.
- Examples of the filamentous fungi include filamentous fungi belonging to the genus Aspergillus, the genus Penicillium, the genus Trichoderma and the like.
- examples of a vector into which a nucleic acid encoding a modified fibroin is introduced include YEp13 (ATCC37115) and YEp24 (ATCC37051).
- a method for introducing the expression vector into the host cell any method can be used as long as it is a method for introducing DNA into the host cell.
- a method using calcium ions [Proc. Natl. Acad. Sci. USA, 69, 2110 (1972)]
- electroporation method electroporation method
- spheroplast method protoplast method
- lithium acetate method competent method, and the like.
- a method for expressing a nucleic acid by a host transformed with an expression vector in addition to direct expression, secretory production, fusion protein expression, etc. can be performed according to the method described in Molecular Cloning 2nd edition, etc. .
- the modified fibroin can be produced, for example, by culturing a host transformed with an expression vector in a culture medium, producing and accumulating the protein in the culture medium, and collecting the protein from the culture medium.
- the method for culturing a host in a culture medium can be performed according to a method usually used for culturing a host.
- the culture medium contains a carbon source, nitrogen source, inorganic salts, etc. that can be assimilated by the host, and can efficiently culture the host. If so, either a natural medium or a synthetic medium may be used.
- Any carbon source may be used as long as it can be assimilated by the above-mentioned transformed microorganism.
- Examples thereof include glucose, fructose, sucrose, and carbohydrates such as molasses, starch and starch hydrolyzate, acetic acid and propionic acid, etc.
- Organic acids and alcohols such as ethanol and propanol can be used.
- the nitrogen source examples include ammonium salts of inorganic acids or organic acids such as ammonia, ammonium chloride, ammonium sulfate, ammonium acetate, and ammonium phosphate, other nitrogen-containing compounds, and peptone, meat extract, yeast extract, corn steep liquor, Casein hydrolyzate, soybean meal and soybean meal hydrolyzate, various fermented cells and digested products thereof can be used.
- inorganic salts for example, monopotassium phosphate, dipotassium phosphate, magnesium phosphate, magnesium sulfate, sodium chloride, ferrous sulfate, manganese sulfate, copper sulfate and calcium carbonate can be used.
- Cultivation of prokaryotes such as E. coli or eukaryotes such as yeast can be performed under aerobic conditions such as shaking culture or deep aeration and agitation culture.
- the culture temperature is, for example, 15 to 40 ° C.
- the culture time is usually 16 hours to 7 days.
- the pH of the culture medium during the culture is preferably maintained at 3.0 to 9.0.
- the pH of the culture medium can be adjusted using an inorganic acid, an organic acid, an alkaline solution, urea, calcium carbonate, ammonia, or the like.
- antibiotics such as ampicillin and tetracycline may be added to the culture medium as necessary.
- an inducer may be added to the medium as necessary.
- isopropyl- ⁇ -D-thiogalactopyranoside is used when cultivating a microorganism transformed with an expression vector using the lac promoter
- indole acrylic is used when culturing a microorganism transformed with an expression vector using the trp promoter.
- An acid or the like may be added to the medium.
- Isolation and purification of the expressed protein can be performed by a commonly used method.
- the host cell is recovered by centrifugation after culturing, suspended in an aqueous buffer, and then subjected to an ultrasonic crusher, a French press, a Manton Gaurin.
- the host cells are disrupted with a homogenizer, dynomill, or the like to obtain a cell-free extract.
- a method usually used for protein isolation and purification that is, a solvent extraction method, a salting-out method using ammonium sulfate, a desalting method, an organic solvent, etc.
- Precipitation method anion exchange chromatography method using resin such as diethylaminoethyl (DEAE) -Sepharose, DIAION HPA-75 (manufactured by Mitsubishi Kasei), positive using resin such as S-Sepharose FF (manufactured by Pharmacia)
- Electrophoresis methods such as ion exchange chromatography, hydrophobic chromatography using resins such as butyl sepharose and phenyl sepharose, gel filtration using molecular sieve, affinity chromatography, chromatofocusing, isoelectric focusing Using methods such as these alone or in combination, purification It is possible to obtain the goods.
- the host cell when the protein is expressed by forming an insoluble substance in the cell, the host cell is similarly collected and then crushed and centrifuged to collect the protein insoluble substance as a precipitate fraction.
- the recovered protein insoluble matter can be solubilized with a protein denaturant.
- a purified protein preparation can be obtained by the same isolation and purification method as described above.
- the protein when the protein is secreted extracellularly, the protein can be recovered from the culture supernatant. That is, a culture supernatant is obtained by treating the culture with a technique such as centrifugation, and a purified preparation can be obtained from the culture supernatant by using the same isolation and purification method as described above.
- the artificial fibroin filament (hereinafter sometimes referred to as “artificial protein filament” or simply “protein fiber”) may contain other proteins and contaminants as long as it contains the modified fibroin as a main component.
- the artificial fibroin filament is preferably an artificial spider silk fibroin filament.
- the artificial fibroin filament can be produced by a known spinning method. That is, for example, when a protein filament containing modified fibroin as a main component is produced, first, the modified fibroin produced according to the above-described method is converted into dimethyl sulfoxide (DMSO), N, N-dimethylformamide (DMF), formic acid.
- DMSO dimethyl sulfoxide
- DMF N-dimethylformamide
- a solvent such as hexafluoroisopropanol (HFIP)
- HFIP hexafluoroisopropanol
- a dissolution accelerator if necessary, and dissolved to prepare a dope solution.
- a protein filament can be obtained by spinning by a known spinning method such as wet spinning, dry spinning, dry wet spinning or melt spinning.
- Preferred spinning methods include wet spinning or dry wet spinning.
- FIG. 3 is an explanatory view schematically showing an example of a spinning device for producing protein filaments.
- a spinning device 10 illustrated in FIG. 3 is an example of a spinning device for dry and wet spinning, and includes an extrusion device 1, an undrawn yarn production device 2, a wet heat drawing device 3, and a drying device 4.
- the dope solution 6 stored in the storage tank 7 is pushed out from the base 9 by the gear pump 8.
- the dope solution may be filled into a cylinder and extruded from a nozzle using a syringe pump.
- the extruded dope liquid 6 is supplied into the coagulating liquid 11 in the coagulating liquid tank 20 through the air gap 19, the solvent is removed, the modified fibroin is coagulated, and a fibrous coagulated body is formed.
- the fibrous solidified body is supplied into the hot water 12 in the drawing bath 21 and drawn.
- the draw ratio is determined by the speed ratio between the supply nip roller 13 and the take-up nip roller 14.
- the stretched fibrous solidified body is supplied to the drying device 4 and dried in the yarn path 22 to obtain the protein filament 36 as the wound body 5.
- Reference numerals 18a to 18g denote thread guides.
- the coagulation liquid 11 may be any solvent that can be desolvated, and examples thereof include lower alcohols having 1 to 5 carbon atoms such as methanol, ethanol and 2-propanol, and acetone.
- the coagulation liquid 11 may appropriately contain water.
- the temperature of the coagulation liquid 11 is preferably 0 to 30 ° C.
- the extrusion speed is preferably 0.2 to 6.0 mL / hour per hole, and 1.4 to 4.0 mL / hour More preferably it is time.
- the distance through which the coagulated modified fibroin passes through the coagulating liquid 11 may be long enough to efficiently remove the solvent. 500 mm.
- the take-up speed of the undrawn yarn may be, for example, 1 to 20 m / min, and preferably 1 to 3 m / min.
- the residence time in the coagulating liquid 11 may be, for example, 0.01 to 3 minutes, and preferably 0.05 to 0.15 minutes.
- stretching pre-stretching
- the coagulating liquid tank 20 may be provided in multiple stages, and the stretching may be performed in each stage or a specific stage as necessary.
- the stretching performed when obtaining the protein filament for example, the pre-stretching performed in the coagulating liquid tank 20 and the wet heat stretching performed in the stretching bath 21 are used, and dry heat stretching is also employed.
- Wet heat stretching can be performed in warm water, in a solution obtained by adding an organic solvent or the like to warm water, or in steam heating.
- the temperature may be, for example, 50 to 90 ° C., and preferably 75 to 85 ° C.
- undrawn yarn or predrawn yarn
- Dry heat stretching can be performed using an electric tubular furnace, a dry heat plate, or the like.
- the temperature may be, for example, 140 ° C. to 270 ° C., and preferably 160 ° C. to 230 ° C.
- an undrawn yarn or predrawn yarn
- an undrawn yarn can be drawn, for example, 0.5 to 8 times, and preferably 1 to 4 times.
- Wet heat stretching and dry heat stretching may be performed independently, or may be performed in multiple stages or in combination. That is, the first stage stretching is performed by wet heat stretching, the second stage stretching is performed by dry heat stretching, or the first stage stretching is performed by wet heat stretching, the second stage stretching is performed by wet heat stretching, and the third stage stretching is performed by dry heat stretching.
- wet heat stretching and dry heat stretching can be appropriately combined.
- the final draw ratio of the lower limit of the undrawn yarn (or predrawn yarn) is preferably more than 1 time, 2 times or more, 3 times or more, 4 times or more, 5 times or more, 6 times. Above, 7 times or more, 8 times or more, 9 times or more, and upper limit is preferably 40 times or less, 30 times or less, 20 times or less, 15 times or less, 14 times or less, 13 times or less 12 times or less, 11 times or less, and 10 times or less.
- the length of the protein filament obtained by the above method can be appropriately adjusted depending on the spinning conditions, and preferably exceeds 1500 m, and may be 10,000 m or more, 15000 m or more, or 20000 m or more.
- the artificial fibroin filament preferably has a shrinkage ratio (shrinkage ratio after drying) of more than 7% when brought into contact with an aqueous medium (for example, water having a boiling point below) and then dried. It may be 10% or more, 15% or more, 25% or more, 32% or more, 40% or more, 48% or more, 56% or more, 64% or more, or 72% or more.
- the shrinkage after drying is usually 80% or less.
- the artificial fibroin filament has a shrinkage ratio (shrinkage ratio when wet) of, for example, 2% or more when brought into a wet state by contacting with an aqueous medium (for example, water having a boiling point below). It may be 2.5% or more, 3% or more, 3.5% or more, 4% or more, 4.5% or more, 5% or more, 5.5% or more, or 6% or more.
- the upper limit of the shrinkage rate when wet is not particularly limited, but 80% or less, 60% or less, 40% or less, 20% or less, 10% or less, 7% or less, 6% or less, 5% or less, 4% or less, or 3 % Or less.
- Step b is a step of cutting artificial fibroin filaments to obtain artificial fibroin staples.
- the artificial fibroin filament to be cut is an artificial fibroin filament before crimping
- the artificial fibroin filament to be cut Fibroin filaments are artificial fibroin filaments after being crimped.
- Cut can be performed using any apparatus capable of cutting protein fibers.
- An example of such an apparatus is a table type fiber cutting machine (s / NO. IT-160201-NP-300).
- the length of the staple is not particularly limited, but is preferably 20 mm or more, and may be 20 to 140 mm, 70 to 140 mm, or 20 to 70 mm.
- Step c is a step in which the artificial fibroin filament or the artificial fibroin staple is brought into contact with an aqueous medium to be crimped (hereinafter sometimes referred to as “water crimping”).
- water crimping an aqueous medium to be crimped
- step c is performed before step b, it is an artificial fibroin filament that is crimped by contact with water and shrinking, and when step c is performed after step b, it is in contact with water.
- Artificial fibroin staple obtained by cutting artificial fibroin filaments is crimped by crimping.
- the aqueous medium is a liquid or gas (steam) medium containing water (including water vapor).
- the aqueous medium may be water or a mixed solution of water and a hydrophilic solvent.
- a hydrophilic solvent it is also possible to use volatile solvents, such as ethanol and methanol, or its vapor
- the aqueous medium may be a mixed liquid of water and a volatile solvent such as ethanol and methanol, and is preferably water or a mixed liquid of water and ethanol.
- the drying speed after water crimping can be improved, and further, a soft texture can be imparted to the final crimped staple.
- the ratio of water to the volatile solvent or the vapor thereof is not particularly limited.
- the water: volatile solvent or the vapor thereof may be 10:90 to 90:10 by mass ratio.
- the proportion of water is preferably 30% by mass or more, and may be 40% by mass or 50% by mass or more.
- the aqueous medium is a liquid, it is preferable to disperse an oil agent in the aqueous medium. In this case, water crimping and oil adhesion can be performed simultaneously.
- the oil agent may be, for example, a known oil agent used for general purposes such as process passability and functionality imparting such as antistatic, friction reducing, flexibility imparting, or water repellency imparting. Any of them can be used.
- the amount of the oil agent is not particularly limited, and may be, for example, 1 to 10% by mass or 2 to 5% by mass with respect to the total amount of the oil agent and the aqueous medium.
- the aqueous medium is preferably a liquid or gas at 10 to 230 ° C. containing water (including water vapor).
- the temperature of the aqueous medium may be 10 ° C or higher, 25 ° C or higher, 40 ° C or higher, 60 ° C or higher, or 100 ° C or higher, and 230 ° C or lower, 120 ° C or lower, or 100 ° C or lower. More specifically, when the aqueous medium is a gas (steam), the temperature of the aqueous medium is preferably from 100 to 230 ° C, more preferably from 100 to 120 ° C. When the steam of the aqueous medium is 230 ° C. or lower, heat denaturation of the protein filament can be prevented.
- the temperature of the aqueous medium is preferably 10 ° C. or higher, 25 ° C. or higher, or 40 ° C. or higher from the viewpoint of efficiently imparting crimp, and from the viewpoint of keeping the fiber strength of the protein filament high, 60 degrees C or less is preferable.
- the time of contact with the aqueous medium is not particularly limited, but may be 30 seconds or more, may be 1 minute or more, or 2 minutes or more, and is preferably 10 minutes or less from the viewpoint of productivity. In the case of steam, it is considered that a large contraction rate can be obtained in a shorter time than liquid.
- the contact with the aqueous medium may be performed under normal pressure or under reduced pressure (for example, vacuum).
- an artificial fibroin filament or an artificial fibroin staple is immersed in an aqueous medium, an artificial medium broth filament or an artificial fibroin staple is sprayed with an aqueous medium steam, and an aqueous medium steam is filled. And a method of exposing an artificial fibroin filament or an artificial fibroin staple to the environment.
- the aqueous medium is steam
- the contact of the aqueous medium with the artificial fibroin filament or the artificial fibroin staple can be performed using a general steam setting apparatus.
- the steam setting device include devices such as product name: FMSA type steam setter (manufactured by Fukushin Kogyo Co., Ltd.) and product name: EPS-400 (manufactured by Sakurai Dyeing Machinery Co., Ltd.).
- the method for crimping the artificial fibroin filament or the artificial fibroin staple by the steam of the aqueous medium the artificial fibroin filament or the artificial fibroin staple is accommodated in the predetermined accommodation chamber, while the aqueous medium steam is introduced into the accommodation chamber. Then, the steam is brought into contact with the artificial fibroin filament or the artificial fibroin staple while adjusting the temperature in the storage chamber to the predetermined temperature (for example, 100 ° C. to 230 ° C.).
- the crimping step of the artificial fibroin filament or the artificial fibroin staple by contact with the aqueous medium is preferably in a state where no tensile force is applied to the artificial fibroin filament or the artificial fibroin staple (no tension is applied in the fiber axis direction). Or in a state where a predetermined amount is added (strained by a predetermined amount in the fiber axis direction). At that time, the degree of crimping can be controlled by adjusting the tensile force applied to the artificial fibroin filament or the artificial fibroin staple.
- a weight of various weights is hung on the artificial fibroin filament or the artificial fibroin staple, and the filament or the staple is loaded.
- a method of adjusting the load, fixing both ends with the filament or staple loosened, changing the amount of looseness, winding the filament around a wound body such as a paper tube or bobbin, and at that time examples thereof include a method of appropriately changing the winding force (clamping force to the paper tube or bobbin).
- the artificial fibroin filament or the artificial fibroin staple may be further dried after contacting with an aqueous medium (for example, water having a boiling point or less).
- an aqueous medium for example, water having a boiling point or less.
- the drying method is not particularly limited, and the drying may be natural drying or hot air or a hot roller.
- the drying temperature is not particularly limited, and may be, for example, 20 to 150 ° C., preferably 40 to 120 ° C., and more preferably 60 to 100 ° C.
- the shrinkage ratio (shrinkage ratio after drying) of the artificial fibroin filament or the artificial fibroin staple after crimping and then drying is preferably more than 7%, 10% or more, 15% or more, 25 % Or more, 32% or more, 40% or more, 48% or more, 56% or more, 64% or more, or 72% or more.
- the shrinkage after drying is usually 80% or less.
- the artificial fibroin filament or the artificial fibroin staple has a shrinkage rate (shrinkage rate when wet) of 2% or more when brought into a wet state by contacting with an aqueous medium (for example, water having a boiling point or less). May be 2.5% or more, 3% or more, 3.5% or more, 4% or more, 4.5% or more, 5% or more, 5.5% or more, or 6% or more, Good.
- the upper limit of the shrinkage rate when wet is not particularly limited, but 80% or less, 60% or less, 40% or less, 20% or less, 10% or less, 7% or less, 6% or less, 5% or less, 4% or less, or 3 % Or less.
- shrinkage rate when wet can be calculated by the following equation.
- Shrinkage ratio when wet ⁇ 1- (length of artificial fibroin filament or artificial fibroin staple made wet by contact with water / length of artificial fibroin fiber after spinning and before contact with water) ⁇ ⁇ 100 (%)
- Process b and process c may be performed batchwise or continuously.
- artificial fibroin staples obtained by cutting artificial fibroin filaments are put into a container containing an aqueous solvent at an appropriate temperature, contacted for a certain time, and then taken out and dried.
- the filament is sent out from a bobbin wound with an artificial fibroin filament, immersed in an aqueous medium at an appropriate temperature, and then dried by blowing hot air or sending it on a hot roller, Cut continuously.
- the obtained protein crimped staple is a single fiber that exhibits a soft feel and can be used for the production of composite materials such as spun yarn, nonwoven fabric, and composite.
- the artificial fibroin fiber may shrink by a predetermined amount when it comes into contact with an aqueous medium for the first time after spinning. Since the protein crimped staple obtained by the production method of the present invention is already in contact with moisture (aqueous solvent), it absorbs moisture during storage after the staple is produced or during the production process of the product using the staple. It is possible to suppress the change (shrinkage) of the staple due to.
- nucleic acid encoding PRT799 was synthesized.
- the nucleic acid was added with an NdeI site at the 5 'end and an EcoRI site downstream of the stop codon.
- the nucleic acid was cloned into a cloning vector (pUC118). Thereafter, the nucleic acid was cleaved by restriction enzyme treatment with NdeI and EcoRI, and then recombined with the protein expression vector pET-22b (+) to obtain an expression vector.
- the seed culture was added to a jar fermenter to which 500 mL of production medium (Table 5) was added so that the OD 600 was 0.05.
- the culture solution temperature was maintained at 37 ° C., and the culture was performed at a constant pH of 6.9. Further, the dissolved oxygen concentration in the culture solution was maintained at 20% of the dissolved oxygen saturation concentration.
- a feed solution (glucose 455 g / 1 L, Yeast Extract 120 g / 1 L) was added at a rate of 1 mL / min.
- the culture solution temperature was maintained at 37 ° C., and the culture was performed at a constant pH of 6.9.
- the dissolved oxygen concentration in the culture solution was maintained at 20% of the dissolved oxygen saturation concentration, and cultured for 20 hours.
- 1M isopropyl- ⁇ -thiogalactopyranoside (IPTG) was added to the culture solution to a final concentration of 1 mM to induce expression of the modified fibroin.
- the culture solution was centrifuged, and the cells were collected. Perform SDS-PAGE using cells prepared from the culture solution before and after IPTG addition, and confirm the expression of the desired modified fibroin by the appearance of the desired modified fibroin size band depending on the addition of IPTG did.
- the washed precipitate is suspended in 8 M guanidine buffer (8 M guanidine hydrochloride, 10 mM sodium dihydrogen phosphate, 20 mM NaCl, 1 mM Tris-HCl, pH 7.0) to a concentration of 100 mg / mL, and 30 ° C. at 30 ° C. Stir with a stirrer for minutes to dissolve.
- dialysis was performed with water using a dialysis tube (cellulose tube 36/32 manufactured by Sanko Junyaku Co., Ltd.).
- the white aggregated protein obtained after dialysis was collected by centrifugation, water was removed with a freeze dryer, and the lyophilized powder was collected to obtain a modified spider silk fibroin “PRT799”.
- a known dry-wet spinning was performed using the dope obtained as described above and the spinning device 10 shown in FIG. 4, and the artificial spider silk fibroin fiber was wound around a bobbin.
- dry and wet spinning was performed under the following conditions.
- Example 1 Artificial spider silk protein staples were prepared by bundling a plurality of artificial spider silk filaments obtained in the artificial spider silk protein production example and wound on bobbins, and cutting them to a length of 40 mm with a desktop fiber cutter.
- the produced artificial spider silk protein staple was crimped by being immersed in water at 40 ° C. for 1 minute and then crimped, and then dried at 40 ° C. for 18 hours to obtain a crimped staple.
- the obtained crimped staple is shown in FIG.
- the shrinkage of the artificial spider silk protein staple when immersed in water was 50%.
- Example 2 Artificial spider silk protein staples were prepared by bundling a plurality of artificial spider silk filaments obtained in the artificial spider silk protein production example and wound on bobbins, and cutting them to a length of 40 mm with a desktop fiber cutter.
- a commercially available antistatic oil was dispersed in water to a concentration of 1% by weight (concentration in the oil dispersion) to obtain an oil dispersion.
- the produced artificial spider silk protein staple was crimped by being immersed in an oil dispersion at 20 ° C. for 1 minute to be crimped, and then dried at 40 ° C. for 18 hours to obtain a crimped staple.
- the obtained crimped staple is shown in FIG.
- the shrinkage of the artificial spider silk protein staple when immersed in the oil dispersion was 50%.
- Artificial spider silk protein staples were prepared by bundling a plurality of artificial spider silk filaments obtained in the artificial spider silk protein production example and wound on bobbins, and cutting them to a length of 40 mm with a desktop fiber cutter.
- the produced artificial spider silk protein staple was crimped by being immersed in a mixture of water and methanol (methanol concentration 50% by mass) at 20 ° C. for 1 minute, and then dried at 40 ° C. for 18 hours. Obtained crimped staples.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Peptides Or Proteins (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
Abstract
Description
[1]
a)改変フィブロインを含む人工フィブロインフィラメントを準備する工程と、
b)上記人工フィブロインフィラメントをカットして、人工フィブロインステープルを得るカット工程と、
c)上記カット工程に先だって、上記人工フィブロインフィラメントを水性媒体と接触させて捲縮させるか、若しくは上記カット工程の後に、上記人工フィブロインステープルを水性媒体と接触させて捲縮させる捲縮工程と、
を含む、タンパク質捲縮ステープルの製造方法。
[2]
上記人工フィブロインフィラメントの、下記式で定義される、乾燥後の収縮率が7%超である、[1]のタンパク質捲縮ステープルの製造方法。
乾燥後の収縮率={1-(水性媒体に接触させ、次いで乾燥させた後の人工フィブロインフィラメントの長さ/水性媒体に接触させる前の人工フィブロインフィラメントの長さ)}×100(%)。
[3]
上記人工フィブロインフィラメントの、下記式で定義される、湿潤時収縮率が2%以上である、[1]又は[2]のタンパク質捲縮ステープルの製造方法。
湿潤時収縮率={1-(水性溶媒に接触させて湿潤状態にした人工フィブロインフィラメントの長さ/水性溶媒と接触する前の人工フィブロインフィラメントの長さ)}×100(%)
[4]
上記改変フィブロインが改変クモ糸フィブロインであり、且つ、上記人工フィブロインフィラメントが人工クモ糸フィブロインフィラメントである、[1]~[3]のいずれかのタンパク質捲縮ステープルの製造方法。
[5]
上記捲縮工程で使用する上記水性媒体が、水を含む10~230℃の液体又は気体である、[1]~[4]のいずれかのタンパク質捲縮ステープルの製造方法。
[6]
上記捲縮工程が、上記人工フィブロインフィラメント又は上記人工フィブロインステープルを上記水性媒体と接触させた後に、さらに乾燥させることを含む、[1]~[5]のいずれかのタンパク質捲縮ステープルの製造方法。
[7]
上記捲縮工程で使用する上記水性媒体が揮発性溶媒を含む、[1]~[6]
のいずれかのタンパク質捲縮ステープルの製造方法。
工程は、改変フィブロインを含む人工フィブロインフィラメントを準備する工程である。ここで、フィラメント(「長繊維」ともいう)はステープル(「短繊維」ともいう)と共に当業者にとって自明なことである。
本実施形態に係る改変フィブロインは、式1:[(A)nモチーフ-REP]m、又は式2:[(A)nモチーフ-REP]m-(A)nモチーフで表されるドメイン配列を含むタンパク質である。改変フィブロインは、ドメイン配列のN末端側及びC末端側のいずれか一方又は両方に更にアミノ酸配列(N末端配列及びC末端配列)が付加されていてもよい。N末端配列及びC末端配列は、これに限定されるものではないが、典型的には、フィブロインに特徴的なアミノ酸モチーフの反復を有さない領域であり、100残基程度のアミノ酸からなる。
式1:[(A)nモチーフ-REP]m、又は式2:[(A)nモチーフ-REP]m-(A)nモチーフで表されるドメイン配列を含むフィブロイン(改変フィブロイン又は天然由来のフィブロイン)において、最もC末端側に位置する(A)nモチーフからドメイン配列のC末端までの配列をドメイン配列から除いた配列に含まれる全てのREPにおいて、その領域に含まれるGPGXXモチーフの個数の総数を3倍した数(即ち、GPGXXモチーフ中のG及びPの総数に相当)をsとし、最もC末端側に位置する(A)nモチーフからドメイン配列のC末端までの配列をドメイン配列から除き、更に(A)nモチーフを除いた全REPのアミノ酸残基の総数をtとしたときに、GPGXXモチーフ含有率はs/tとして算出される。
式1:[(A)nモチーフ-REP]m、又は式2:[(A)nモチーフ-REP]m-(A)nモチーフで表されるドメイン配列を含むフィブロイン(改変フィブロイン又は天然由来のフィブロイン)において、最もC末端側に位置する(A)nモチーフからドメイン配列のC末端までの配列をドメイン配列から除いた配列(図3の「領域A」に相当する配列。)に含まれる全てのREPにおいて、その領域に含まれるグルタミン残基の総数をuとし、最もC末端側に位置する(A)nモチーフからドメイン配列のC末端までの配列をドメイン配列から除き、更に(A)nモチーフを除いた全REPのアミノ酸残基の総数をtとしたときに、グルタミン残基含有率はu/tとして算出される。グルタミン残基含有率の算出において、「最もC末端側に位置する(A)nモチーフからドメイン配列のC末端までの配列をドメイン配列から除いた配列」を対象としている理由は、上述した理由と同様である。
式1:[(A)nモチーフ-REP]m、又は式2:[(A)nモチーフ-REP]m-(A)nモチーフで表されるドメイン配列を含むフィブロイン(改変フィブロイン又は天然由来のフィブロイン)において、最もC末端側に位置する(A)nモチーフからドメイン配列のC末端までの配列をドメイン配列から除いた配列(図1の「領域A」に相当する配列。)に含まれる全てのREPにおいて、その領域の各アミノ酸残基の疎水性指標の総和をvとし、最もC末端側に位置する(A)nモチーフからドメイン配列のC末端までの配列をドメイン配列から除き、更に(A)nモチーフを除いた全REPのアミノ酸残基の総数をtとしたときに、REPの疎水性度はv/tとして算出される。REPの疎水性度の算出において、「最もC末端側に位置する(A)nモチーフからドメイン配列のC末端までの配列をドメイン配列から除いた配列」を対象としている理由は、上述した理由と同様である。
本実施形態に係る改変フィブロイン(以下、単に「タンパク質」ともいう場合がある)は、例えば、当該改変フィブロインをコードする核酸配列と、当該核酸配列に作動可能に連結された1又は複数の調節配列とを有する発現ベクターで形質転換された宿主により、当該核酸を発現させることにより生産することができる。
人工フィブロインフィラメント(以下、「人工タンパク質フィラメント」や単に「タンパク質繊維」という場合がある)は、改変フィブロインを主成分として含んでいれば、その他のタンパク質や夾雑物を含んでいてもよい。人工フィブロインフィラメントが人工クモ糸フィブロインフィラメントであることが好ましい。人工フィブロインフィラメントは、公知の紡糸方法によって製造することができる。すなわち、例えば、改変フィブロインを主成分として含むタンパク質フィラメントを製造する際には、まず、上述した方法に準じて製造した改変フィブロインをジメチルスルホキシド(DMSO)、N,N-ジメチルホルムアミド(DMF)、ギ酸、又はヘキサフルオロイソプロパノール(HFIP)等の溶媒に、必要に応じて、溶解促進剤としての無機塩と共に添加し、溶解してドープ液を作製する。次いで、このドープ液を用いて、湿式紡糸、乾式紡糸、乾湿式紡糸又は溶融紡糸等の公知の紡糸方法により紡糸して、タンパク質フィラメントを得ることができる。好ましい紡糸方法としては、湿式紡糸又は乾湿式紡糸を挙げることができる。
乾燥後の収縮率={1-(水性媒体に接触させ、次いで乾燥させた後の人工フィブロインフィラメントの長さ/水性媒体に接触させる前の人工フィブロインフィラメントの長さ)}×100(%)
湿潤時収縮率={1-(水性媒体に接触させて湿潤状態にした人工フィブロインフィラメントの長さの長さ/水性媒体と接触する前の人工フィブロインフィラメントの長さ)}×100(%)
工程b(カット工程)は、人工フィブロインフィラメントをカットして、人工フィブロインステープルを得る工程である。ここで、工程bが工程cの前に行われる場合は、カットする人工フィブロインフィラメントは、捲縮される前の人工フィブロインフィラメントであり、工程bが工程cの後に行われる場合は、カットする人工フィブロインフィラメントは、捲縮された後の人工フィブロインフィラメントである。
工程c(捲縮工程)は、人工フィブロインフィラメント又は人工フィブロインステープルを水性媒体と接触させて捲縮させる(以下、「水捲縮」という場合がある)工程である。ここで、工程cが工程bの前に行われる場合は、水と接触させ縮れさせることにより捲縮させるのは人工フィブロインフィラメントであり、工程cが工程bの後に行われる場合は、水と接触させ縮れさせることにより捲縮させるのは、人工フィブロインフィラメントをカットして得た人工フィブロインステープルである。
乾燥後の収縮率={1-(捲縮させ、次いで乾燥させた後の人工フィブロインフィラメント若しくは人工フィブロイン質ステープルの長さ/水性媒体に接触させる前の人工フィブロインフィラメント若しくは人工フィブロインステープルの長さ)}×100(%)
湿潤時収縮率={1-(水に接触させて湿潤状態にした人工フィブロインフィラメント若しくは人工フィブロイン質ステープルの長さの長さ/紡糸後、水と接触する前の人造フィブロイン繊維の長さ)}×100(%)
得られたタンパク質捲縮ステープルは、柔らかい感触を呈する単繊維であり、紡績糸、不織布、コンポジットなどの複合材の製造に用いることができる。
(1)プラスミド発現株の作製
ネフィラ・クラビペス(Nephila clavipes)由来のフィブロイン(GenBankアクセッション番号:P46804.1、GI:1174415)の塩基配列及びアミノ酸配列に基づき、配列番号13で示されるアミノ酸配列を有する改変フィブロイン(以下、「PRT799」ともいう。)を設計した。なお、配列番号13で示されるアミノ酸配列は、ネフィラ・クラビペス由来のフィブロインのアミノ酸配列に対して、生産性の向上を目的としてアミノ酸残基の置換、挿入及び欠失を施したアミノ酸配列を有し、さらにN末端に配列番号5で示されるアミノ酸配列(タグ配列及びヒンジ配列)が付加されている。
配列番号13で示されるアミノ酸配列を有するタンパク質をコードする核酸を含むpET22b(+)発現ベクターで、大腸菌BLR(DE3)を形質転換した。当該形質転換大腸菌を、アンピシリンを含む2mLのLB培地で15時間培養した。当該培養液を、アンピシリンを含む100mLのシード培養用培地(表4)にOD600が0.005となるように添加した。培養液温度を30℃に保ち、OD600が5になるまでフラスコ培養を行い(約15時間)、シード培養液を得た。
IPTGを添加してから2時間後に回収した菌体を20mM Tris-HCl buffer(pH7.4)で洗浄した。洗浄後の菌体を約1mMのPMSFを含む20mMTris-HCl緩衝液(pH7.4)に懸濁させ、高圧ホモジナイザー(GEA Niro Soavi社製)で細胞を破砕した。破砕した細胞を遠心分離し、沈殿物を得た。得られた沈殿物を、高純度になるまで20mMTris-HCl緩衝液(pH7.4)で洗浄した。洗浄後の沈殿物を100mg/mLの濃度になるように8M グアニジン緩衝液(8Mグアニジン塩酸塩、10mMリン酸二水素ナトリウム、20mMNaCl、1mMTris-HCl、pH7.0)で懸濁し、60℃で30分間、スターラーで撹拌し、溶解させた。溶解後、透析チューブ(三光純薬株式会社製のセルロースチューブ36/32)を用いて水で透析を行った。透析後に得られた白色の凝集タンパク質を遠心分離により回収し、凍結乾燥機で水分を除き、凍結乾燥粉末を回収することにより、改変クモ糸フィブロイン「PRT799」を得た。
DMSOに、上述の改変フィブロイン(PRT799)を濃度24質量%となるよう添加した後、溶解促進剤としてLiClを濃度4.0質量%となるように添加した。その後、シェーカーを使用して、改変フィブロインを3時間かけて溶解させ、DMSO溶液を得た。得られたDMSO溶液中のゴミと泡を取り除き、ドープ液とした。ドープ液の溶液粘度は90℃において5000cP(センチポアズ)であった。
凝固液(メタノール)の温度:5~10℃
延伸倍率:4.52倍
乾燥温度:80℃
人工クモ糸タンパク質の製造例で得られてボビンに巻きとられた人工クモ糸フィラメントを複数本束ねて卓上型繊維裁断機で40mmの長さに裁断して、人工クモ糸タンパク質ステープルを作製した。作製した人工クモ糸タンパク質ステープルを40℃の水に1分浸漬して縮れさせることで捲縮させた後、40℃で18時間乾燥させて、捲縮ステープルを得た。得られた捲縮ステープルを図5に示す。なお、水への浸漬時の人工クモ糸タンパク質ステープルの収縮率は50%であった。
人工クモ糸タンパク質の製造例で得られてボビンに巻きとられた人工クモ糸フィラメントを複数本束ねて卓上型繊維裁断機で40mmの長さに裁断して、人工クモ糸タンパク質ステープルを作製した。市販の帯電防止用油剤を1重量%の濃度(油剤分散液中の濃度)となるように水に分散させて油剤分散液を得た。作製した人工クモ糸タンパク質ステープルを20℃の油剤分散液に1分浸漬して縮れさせることで捲縮させた後、40℃で18時間乾燥させて、捲縮ステープルを得た。得られた捲縮ステープルを図6に示す。なお、油剤分散液への浸漬時の人工クモ糸タンパク質ステープルの収縮率は50%であった。
人工クモ糸タンパク質フィラメントを単にカットして、無捲縮ステープルを得た。得られた無捲縮ステープルの写真を図7に示す。
人工クモ糸タンパク質の製造例で得られてボビンに巻きとられた人工クモ糸フィラメントを複数本束ねて卓上型繊維裁断機で40mmの長さに裁断して、人工クモ糸タンパク質ステープルを作製した。作製した人工クモ糸タンパク質ステープルを、20℃の水とメタノールの混合液(メタノール濃度50質量%)に、1分浸漬して縮れさせることで捲縮させた後、40℃で18時間乾燥させて、捲縮ステープルを得た。
Claims (7)
- a)改変フィブロインを含む人工フィブロインフィラメントを準備する工程と、
b)前記人工フィブロインフィラメントをカットして、人工フィブロインステープルを得るカット工程と、
c)前記カット工程に先だって、前記人工フィブロインフィラメントを水性媒体と接触させて捲縮させるか、若しくは前記カット工程の後に、前記人工フィブロインステープルを水性媒体と接触させて捲縮させる捲縮工程と、
を含む、タンパク質捲縮ステープルの製造方法。 - 前記人工フィブロインフィラメントの、下記式で定義される、乾燥後の収縮率が7%超である、請求項1に記載のタンパク質捲縮ステープルの製造方法。
乾燥後の収縮率={1-(水性媒体に接触させ、次いで乾燥させた後の人工フィブロインフィラメントの長さ/水性媒体に接触させる前の人工フィブロインフィラメントの長さ)}×100(%)。 - 前記人工フィブロインフィラメントの、下記式で定義される、湿潤時収縮率が2%以上である、請求項1又は2に記載のタンパク質捲縮ステープルの製造方法。
湿潤時収縮率={1-(水性溶媒に接触させて湿潤状態にした人工フィブロインフィラメントの長さ/紡糸後、水性溶媒と接触する前の人工フィブロインフィラメントの長さ)}×100(%) - 前記改変フィブロインが改変クモ糸フィブロインであり、且つ、前記人工フィブロインフィラメントが人工クモ糸フィブロインフィラメントである、請求項1~3のいずれか一項に記載のタンパク質捲縮ステープルの製造方法。
- 前記捲縮工程で使用する前記水性媒体が、水を含む10~230℃の液体又は気体である、請求項1~4のいずれか一項に記載のタンパク質捲縮ステープルの製造方法。
- 前記捲縮工程が、前記人工フィブロインフィラメント又は前記人工フィブロインステープルを前記水性媒体と接触させた後に、さらに乾燥させることを含む、請求項1~5のいずれか一項に記載のタンパク質捲縮ステープルの製造方法。
- 前記捲縮工程で使用する前記水性媒体が揮発性溶媒を含む、請求項1~6のいずれか一項に記載のタンパク質捲縮ステープルの製造方法。
Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP19747464.6A EP3748066A4 (en) | 2018-01-31 | 2019-01-31 | PROCESS FOR MAKING A STAPLE SET WITH PROTEIN |
| JP2019569578A JP7367977B2 (ja) | 2018-01-31 | 2019-01-31 | タンパク質捲縮ステープルの製造方法 |
| CN201980010678.9A CN111699290A (zh) | 2018-01-31 | 2019-01-31 | 蛋白质卷曲短纤维的制造方法 |
| US16/965,661 US20210040649A1 (en) | 2018-01-31 | 2019-01-31 | Manufacturing Method for Protein Crimped Staple |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2018015122 | 2018-01-31 | ||
| JP2018-015122 | 2018-01-31 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2019151436A1 true WO2019151436A1 (ja) | 2019-08-08 |
Family
ID=67478474
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2019/003478 Ceased WO2019151436A1 (ja) | 2018-01-31 | 2019-01-31 | タンパク質捲縮ステープルの製造方法 |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US20210040649A1 (ja) |
| EP (1) | EP3748066A4 (ja) |
| JP (1) | JP7367977B2 (ja) |
| CN (1) | CN111699290A (ja) |
| WO (1) | WO2019151436A1 (ja) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3800286A4 (en) * | 2018-04-03 | 2023-01-18 | Spiber Inc. | High-shrinkage artificial fibroin spun yarn, method for manufacturing same, artificial fibroin spun yarn, and method for shrinking same |
| US20220251739A1 (en) * | 2019-06-28 | 2022-08-11 | Spiber Inc. | Fabric, 3D Shaped Fabric, and Production Method Therefor |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06346314A (ja) * | 1993-06-02 | 1994-12-20 | Toyobo Co Ltd | 再生絹フィブロイン繊維およびその製造方法 |
| JPH09119033A (ja) | 1995-10-27 | 1997-05-06 | Matsuoka Kigyo Kk | 潜在捲縮性生糸およびその製造方法、ならびにその潜在捲縮性生糸から得られる捲縮性絹糸 |
| JP2002238569A (ja) | 2001-02-14 | 2002-08-27 | Higeta Shoyu Co Ltd | 大腸菌とブレビバチルス属細菌間のプラスミドシャトルベクター |
| CN1566422A (zh) * | 2003-06-16 | 2005-01-19 | 中国华源集团有限公司 | 一种立体卷曲蛋白质纤维及其制备方法 |
| JP2006207069A (ja) | 2005-01-27 | 2006-08-10 | Yuuhou:Kk | 絹不織布 |
| WO2012165476A1 (ja) * | 2011-06-01 | 2012-12-06 | スパイバー株式会社 | 人造ポリペプチド繊維及びその製造方法 |
| WO2018164234A1 (ja) * | 2017-03-10 | 2018-09-13 | カジナイロン株式会社 | タンパク質繊維の製造方法、及びタンパク質繊維の防縮方法 |
Family Cites Families (22)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| NL52647C (ja) * | 1938-09-29 | |||
| BE458874A (ja) * | 1943-10-20 | |||
| GB750526A (en) * | 1953-12-31 | 1956-06-20 | Adshead & Geeson Ltd | Improvements in the treatment of fabrics in tubular form made from yarns of regenerated protein and in the treatment of such yarns |
| US4141207A (en) * | 1977-09-02 | 1979-02-27 | Shigesaburo Mizushima | Process for producing curl shrunk silk yarn |
| JPS6170075A (ja) * | 1984-09-12 | 1986-04-10 | 水島 繁三郎 | 形状記憶生糸の製造方法 |
| JPH01183534A (ja) * | 1988-01-18 | 1989-07-21 | Shigesaburo Mizushima | 天然繊維記憶形状糸の製造法 |
| US5989894A (en) * | 1990-04-20 | 1999-11-23 | University Of Wyoming | Isolated DNA coding for spider silk protein, a replicable vector and a transformed cell containing the DNA |
| JPH10266007A (ja) * | 1997-03-24 | 1998-10-06 | Kanegafuchi Chem Ind Co Ltd | カール付与方法及び該方法を用いてなる頭飾品 |
| JP3458209B2 (ja) * | 2000-07-06 | 2003-10-20 | グンゼ株式会社 | 絹原綿加工方法 |
| AU2002306944A1 (en) * | 2001-08-29 | 2003-03-18 | University Of Wyoming | Spider silk protein encoding nucleic acids, polypeptides, antibodies and method of use thereof |
| AU2003202949A1 (en) * | 2002-01-11 | 2003-07-30 | Ali Alwattari | Methods and apparatus for spinning spider silk protein |
| JP3696555B2 (ja) * | 2002-02-05 | 2005-09-21 | 独立行政法人農業生物資源研究所 | 塩縮した天然繊維ならびにその製造方法 |
| US20060027247A1 (en) * | 2004-08-06 | 2006-02-09 | Thomas Studney | Transgenic spider silk floss |
| EP1976868B1 (en) * | 2005-12-30 | 2015-02-18 | Spiber Technologies AB | Spider silk proteins and methods for producing spider silk proteins |
| WO2013120143A1 (en) * | 2012-02-17 | 2013-08-22 | Commonwealth Scientific And Industrial Research Organisation | Method of promoting the formation of cross-links between coiled coil silk proteins |
| AU2013355327A1 (en) * | 2012-12-05 | 2015-06-11 | Sangamo Therapeutics, Inc. | Methods and compositions for regulation of metabolic disorders |
| TW201905258A (zh) * | 2014-08-29 | 2019-02-01 | 美商北面服飾公司 | 經矽藻土粒子處理之纖維及其他構築體 |
| JP2018521239A (ja) * | 2015-06-11 | 2018-08-02 | ボルト スレッズ インコーポレイテッド | 改善された特性を有する組換えタンパク質繊維糸 |
| US20160376737A1 (en) * | 2015-06-29 | 2016-12-29 | Francoise Suzanne Marga | Fabrics and methods of making them from cultured cells |
| RU2018135566A (ru) * | 2016-04-28 | 2020-05-28 | Спайбер Инк. | Модифицированный фиброин |
| WO2017214618A1 (en) * | 2016-06-10 | 2017-12-14 | Bolt Threads, Inc. | Recombinant protein fiber yarns with improved properties |
| EP3538859A1 (en) * | 2016-11-11 | 2019-09-18 | Amsilk GmbH | Use of a shrinkable biopolymer fiber as sensor |
-
2019
- 2019-01-31 JP JP2019569578A patent/JP7367977B2/ja active Active
- 2019-01-31 EP EP19747464.6A patent/EP3748066A4/en not_active Withdrawn
- 2019-01-31 CN CN201980010678.9A patent/CN111699290A/zh active Pending
- 2019-01-31 US US16/965,661 patent/US20210040649A1/en not_active Abandoned
- 2019-01-31 WO PCT/JP2019/003478 patent/WO2019151436A1/ja not_active Ceased
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06346314A (ja) * | 1993-06-02 | 1994-12-20 | Toyobo Co Ltd | 再生絹フィブロイン繊維およびその製造方法 |
| JPH09119033A (ja) | 1995-10-27 | 1997-05-06 | Matsuoka Kigyo Kk | 潜在捲縮性生糸およびその製造方法、ならびにその潜在捲縮性生糸から得られる捲縮性絹糸 |
| JP2002238569A (ja) | 2001-02-14 | 2002-08-27 | Higeta Shoyu Co Ltd | 大腸菌とブレビバチルス属細菌間のプラスミドシャトルベクター |
| CN1566422A (zh) * | 2003-06-16 | 2005-01-19 | 中国华源集团有限公司 | 一种立体卷曲蛋白质纤维及其制备方法 |
| JP2006207069A (ja) | 2005-01-27 | 2006-08-10 | Yuuhou:Kk | 絹不織布 |
| WO2012165476A1 (ja) * | 2011-06-01 | 2012-12-06 | スパイバー株式会社 | 人造ポリペプチド繊維及びその製造方法 |
| WO2018164234A1 (ja) * | 2017-03-10 | 2018-09-13 | カジナイロン株式会社 | タンパク質繊維の製造方法、及びタンパク質繊維の防縮方法 |
Non-Patent Citations (5)
| Title |
|---|
| KYTE JDOOLITTLE R: "A simple method for displaying the hydropathic character of a protein", J. MOL. BIOL., vol. 157, 1982, pages 105 - 132, XP024014365, DOI: 10.1016/0022-2836(82)90515-0 |
| METHODS IN ENZYMOLOGY, vol. 100, 1983, pages 448 |
| MOLECULAR CLONING |
| NUCLEIC ACID RES., vol. 10, 1982, pages 6487 |
| PROC. NATL. ACAD. SCI. USA, vol. 69, 1972, pages 2110 |
Also Published As
| Publication number | Publication date |
|---|---|
| JP7367977B2 (ja) | 2023-10-24 |
| JPWO2019151436A1 (ja) | 2021-01-14 |
| EP3748066A4 (en) | 2021-12-15 |
| US20210040649A1 (en) | 2021-02-11 |
| CN111699290A (zh) | 2020-09-22 |
| EP3748066A1 (en) | 2020-12-09 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| JP6337252B1 (ja) | 高収縮人造フィブロイン繊維及びその製造方法、並びに人造フィブロイン繊維の収縮方法 | |
| WO2018164234A1 (ja) | タンパク質繊維の製造方法、及びタンパク質繊維の防縮方法 | |
| WO2018164190A1 (ja) | 人造フィブロイン繊維 | |
| JPWO2020022395A1 (ja) | 人工毛髪用繊維、及びその製造方法、並びに人工毛髪 | |
| WO2019194263A1 (ja) | 高収縮人造フィブロイン撚糸及びその製造方法、並びに人造フィブロイン撚糸及びその収縮方法 | |
| CN112074631A (zh) | 混纺纱以及该混纺纱的织物和该织物的制造方法 | |
| JP7340262B2 (ja) | 高収縮人造フィブロイン紡績糸及びその製造方法、並びに人造フィブロイン紡績糸及びその収縮方法 | |
| JP7367977B2 (ja) | タンパク質捲縮ステープルの製造方法 | |
| WO2019194224A1 (ja) | 改変フィブロイン成形体の塑性変形体の寸法回復方法 | |
| WO2019151437A1 (ja) | タンパク質紡績糸の製造方法 | |
| JP2022078360A (ja) | 人工毛髪用繊維を製造する方法、及び人工毛髪を製造する方法 | |
| JPWO2019066053A1 (ja) | タンパク質繊維の製造方法、タンパク質繊維の製造装置、およびタンパク質繊維の加工方法 | |
| JP7542823B2 (ja) | 人工毛髪用繊維、人工毛髪、人工毛髪用繊維を製造する方法、及び人工毛髪を製造する方法 | |
| JP7237314B2 (ja) | タンパク質繊維の製造方法、タンパク質繊維の製造装置、およびタンパク質繊維の加工方法 | |
| JP7466872B2 (ja) | タンパク質紡績糸の製造方法 | |
| WO2020027153A1 (ja) | 改変フィブロイン繊維及びその製造方法 | |
| WO2019151432A1 (ja) | 油剤付着タンパク質捲縮繊維の製造方法 | |
| JP7446578B2 (ja) | 人造繊維綿 | |
| JPWO2019066006A1 (ja) | 撚糸の製造方法、仮撚り糸の製造方法、及び糸の撚り加工方法 | |
| JP2021167277A (ja) | 人造フィブロイン繊維 | |
| WO2019151433A1 (ja) | タンパク質フィラメントの開繊トウ及びその製造方法 | |
| WO2019151430A1 (ja) | タンパク質繊維糸及び編織体、並びに、タンパク質繊維糸の製造方法及び編織体の製造方法 | |
| JP2020122251A (ja) | 賦形性付与材、賦形性繊維製品及びその製造方法、並びに、形状が付与された繊維製品及びその製造方法 | |
| JP2021167470A (ja) | 高収縮人造フィブロイン繊維及びその製造方法、並びに人造フィブロイン繊維の収縮方法 | |
| JP2019183301A (ja) | 人造フィブロイン繊維の防縮方法、人造フィブロイン繊維及びその製造方法 |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| 121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 19747464 Country of ref document: EP Kind code of ref document: A1 |
|
| ENP | Entry into the national phase |
Ref document number: 2019569578 Country of ref document: JP Kind code of ref document: A |
|
| NENP | Non-entry into the national phase |
Ref country code: DE |
|
| ENP | Entry into the national phase |
Ref document number: 2019747464 Country of ref document: EP Effective date: 20200831 |
|
| WWW | Wipo information: withdrawn in national office |
Ref document number: 2019747464 Country of ref document: EP |