WO2019029599A1 - Mobile platform-based micro biomass synthetic oil method and system - Google Patents
Mobile platform-based micro biomass synthetic oil method and system Download PDFInfo
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- WO2019029599A1 WO2019029599A1 PCT/CN2018/099536 CN2018099536W WO2019029599A1 WO 2019029599 A1 WO2019029599 A1 WO 2019029599A1 CN 2018099536 W CN2018099536 W CN 2018099536W WO 2019029599 A1 WO2019029599 A1 WO 2019029599A1
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J3/00—Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2/00—Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10K—PURIFYING OR MODIFYING THE CHEMICAL COMPOSITION OF COMBUSTIBLE GASES CONTAINING CARBON MONOXIDE
- C10K1/00—Purifying combustible gases containing carbon monoxide
- C10K1/04—Purifying combustible gases containing carbon monoxide by cooling to condense non-gaseous materials
- C10K1/046—Reducing the tar content
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10K—PURIFYING OR MODIFYING THE CHEMICAL COMPOSITION OF COMBUSTIBLE GASES CONTAINING CARBON MONOXIDE
- C10K3/00—Modifying the chemical composition of combustible gases containing carbon monoxide to produce an improved fuel, e.g. one of different calorific value, which may be free from carbon monoxide
- C10K3/02—Modifying the chemical composition of combustible gases containing carbon monoxide to produce an improved fuel, e.g. one of different calorific value, which may be free from carbon monoxide by catalytic treatment
- C10K3/04—Modifying the chemical composition of combustible gases containing carbon monoxide to produce an improved fuel, e.g. one of different calorific value, which may be free from carbon monoxide by catalytic treatment reducing the carbon monoxide content, e.g. water-gas shift [WGS]
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/09—Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
- C10J2300/0913—Carbonaceous raw material
- C10J2300/0916—Biomass
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/09—Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
- C10J2300/0953—Gasifying agents
- C10J2300/0956—Air or oxygen enriched air
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/09—Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
- C10J2300/0953—Gasifying agents
- C10J2300/0959—Oxygen
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
Definitions
- the invention relates to a biomass synthetic oil system, in particular to a method and system for miniaturizing biomass-based synthetic oil based on a mobile platform.
- biomass can not only make important contributions to improving the world's primary energy structure and reducing the demand for fossil energy, but also reduce greenhouse gas emissions, ensure energy supply security, and improve trade. It plays a role in balancing, promoting rural development and improving urban waste disposal methods.
- Biomass Synthetic Oil Technology is one of the most promising biomass energy conversion technologies. Biomass can be converted to liquid fuels through biomass pretreatment, biomass gasification, syngas purification conversion, Fischer-Tropsch synthesis, and optional wax oil processing.
- the pretreatment process of biomass is to process the biomass raw materials through crushing, drying and molding, so that the water content and particle size of the raw materials reach the requirements of the feed of the gasifier.
- the gasification process of biomass is a series of high-temperature pyrolysis, oxidation, reduction and reforming reactions of biomass under certain thermodynamic conditions with the aid of a suitable gasifying agent (oxygen or water vapor) to obtain CO and
- a suitable gasifying agent oxygen or water vapor
- the crude syngas is dominated by H 2 and is accompanied by CH 4 , CO 2 , tar and residue.
- Biomass gasification can be divided into fixed bed gasification, moving bed gasification, fluidized bed gasification and entrained flow gasification.
- the purification process of syngas is to remove impurities such as sulfur, nitrogen, oxygen, chlorine and the like in the raw syngas, and adjust the ratio of H 2 /CO in the syngas to meet the subsequent Fischer-Tropsch synthesis catalyst. And reactor requirements.
- the Fischer-Tropsch synthesis process converts syngas into synthetic oil (crude naphtha, heavy oil) and crude wax product under certain conditions of temperature and pressure and catalyst.
- Conventional Fischer-Tropsch reactors have fixed bed reactors, fluidized bed reactors and slurry bed reactors, the catalysts of which are mainly cobalt-based catalysts and iron-based catalysts.
- the synthetic oil can be further refined through hydrocracking, hydrorefining and fractionation processes to obtain products such as gasoline, diesel, aviation kerosene, wax and lubricating oil.
- Biomass raw materials have the characteristics of low energy density, complex composition, seasonality and regionality, which bring certain difficulties to the utilization of biomass resources.
- the cost of collecting and transporting biomass resources is accelerating as the radius of collection increases. Therefore, large-scale bio-based synthetic oil plants have significant challenges and challenges in the collection, storage and supply of biomass materials.
- biomass resources can be divided into large collection radius biomass resources, medium collection radius biomass resources and small collection radius biomass.
- the collection radius is 30-80 km, and the annual output is 10,000-20,000 tons of synthetic oil.
- the small collection radius biomass resources can be supplied to the 1,000-ton BTL plant with a collection radius of 3-10 km and an annual output of 0.6-2 kg. oil.
- biomass resources are small collection radius biomass resources, which can meet the production needs of thousands of tons of BTL plants.
- the object of the present invention is to provide a compact, efficient, flexible and convenient mobile platform-based miniaturized biomass synthetic oil method and system.
- the mobile platform-based miniaturized biomass synthetic oil method is a biomass material gasification unit, a syngas purification conversion unit and a Fischer-Tropsch synthesis unit which are sequentially arranged and arranged on a mobile platform. After the mobile platform is flexibly transported to the biomass distribution site or the set treatment site as needed, the process of synthetic oil production is directly performed on the mobile platform.
- the process specifically includes the following steps:
- the biomass raw material having the particle size and the water content satisfying the feeding requirements is sent to the gasification furnace of the biomass raw material gasification unit, and the gas is reacted with air and/or oxygen as a gasifying agent to obtain a crude synthesis gas.
- the tar in the crude syngas is catalytically cracked into a small molecule gaseous substance by the decoking catalyst in the decoking tank, and then cooled and filtered to obtain a preliminary purified syngas;
- the preliminary purified synthesis gas is sent to the conversion tank of the synthesis gas purification conversion unit, and the conversion reaction is carried out under the catalysis of the water gas shift catalyst to increase the H 2 /CO ratio; and then sent to the purification tank of the synthesis gas purification conversion unit, By purifying different kinds of degreasers layered in the purification tank, the harmful gas impurities of various properties are removed, and the purified synthesis gas is obtained;
- the purified synthesis synthesis gas is sent to the Fischer-Tropsch synthesis reactor of the Fischer-Tropsch synthesis unit, and the Fischer-Tropsch synthesis reaction is carried out under the catalysis of the Fischer-Tropsch catalyst, and the reaction product is separated to obtain gas oil, crude naphtha and light hydrocarbon tail gas.
- the Fischer-Tropsch synthesis reactor adopts a microchannel reactor or a tubular fixed-bed reactor for enhancing heat and mass transfer; wherein the tubular fixed-bed reactor is preferably enhanced by internal members (such as inner fins) in the tube process. Heat transfer mass tubular fixed bed reactor.
- the microchannel reactor has great advantages in enhancing heat and mass transfer.
- the internal component is used to enhance heat and mass transfer, so that the reactor can appropriately increase the inner diameter of the reaction pipe and shorten the length of the reactor.
- the above two Fischer-Tropsch synthesis reactors ensure that the reactor size is reduced and the reactor is miniaturized under a certain production intensity, so that it is more suitable for being arranged on mobile platforms such as vehicles and ships.
- the gasification furnace has an operating temperature of 800 to 1300 ° C, an operating pressure of 0.08 to 3 MPa, and the gasifying agent is an oxygen-enriched air having an oxygen content of 25 to 50% by weight, and oxygen required.
- the PSA oxygen generation mechanism is obtained;
- the decoking catalyst is one or more of a nickel-based catalyst, charcoal, and dolomite,
- the decoking tank has an operating temperature of 750-900 ° C, and the tar cracking efficiency is 90-99.
- the heat transfer oil heat exchanger is used for heat exchange and temperature reduction; the temperature of the preliminary purified synthesis gas is 200-400 ° C, the tar content is below 5 mg/Nm 3 , and the particulate matter content is below 5 mg/Nm 3 .
- the operating pressure of the shift tank is 1 to 3 MPa, the operating temperature is 200 to 400 ° C, and the water gas shift catalyst is a cobalt-molybdenum type water gas shift catalyst;
- the volume ratio of H 2 /CO is 1.5 to 2.2, the volume content of oxygen is 5 ppm or less, and the volume content of sulfur and chlorine is 0.1 ppm or less.
- the Co-Mo type shift catalyst is a wide temperature sulfur-tolerant shift catalyst, and the active temperature range is 180-500 ° C.
- the catalyst has many advantages: 1) sulfur resistance, avoiding the cold and heat disease after the first desulfurization, and the crude synthesis of gasification
- the amount of water vapor in the gas can meet the requirements of the conversion, without additional steam content; 2) with organic sulfur hydroconversion function, can effectively reduce the content of organic sulfur in the shift gas; 3) high CO conversion activity, especially low temperature activity It is much higher than Fe-Cr catalyst, which can reduce the catalyst loading and reduce the reactor volume.
- It is suitable for the catalytic conversion of crude syngas with high sulfur content in raw materials, and has the minimum requirement for sulfur in crude syngas. The upper limit is required, so the subsequent purification process is simpler; 5) the catalyst exhibits higher strength.
- the carrier of the cobalt-molybdenum wide temperature sulfur-tolerant shift catalyst is usually ⁇ -Al 2 O 3 , magnesium-aluminum composite oxide or fine-grained spinel, and thus exhibits high strength, and the strength of the catalyst after vulcanization treatment can be improved.
- the Fischer-Tropsch synthesis reactor employs a cobalt-based or iron-based catalyst, or a bifunctional catalyst having both cracking effects; the Fischer-Tropsch synthesis reactor is operated at a temperature of 200 to 350 ° C, and is operated.
- the pressure is 1-3 MPa, the heat transfer coefficient is 0.5-0.8 W/cm 2 /K;
- the separation of the Fischer-Tropsch synthesis reaction product includes: I) the crude synthetic oil mixture, the waste water and the light hydrocarbon tail gas are separated by at least one-stage cooling, II
- the crude synthetic oil mixture is further subjected to fractional distillation to obtain gas oil and crude naphtha.
- the cobalt-based catalyst is a common Fischer-Tropsch synthesis catalyst, which has high Fischer-Tropsch activity and carbon chain growth ability, and has few oxygen compounds in the product, is stable during the reaction, is not easy to deposit carbon and poison, but The methane selectivity is obviously increased during the reaction at high temperature, so it can only work under low temperature conditions and is not sensitive to the water gas shift reaction.
- the iron-based catalyst is also a common Fischer-Tropsch synthesis catalyst, and the reaction conditions are more adaptable.
- the iron-based catalyst can synthesize low-carbon olefins, heavy hydrocarbons and oxygenates with high selectivity by adjusting the auxiliary component composition or reaction temperature.
- the iron-based catalyst has a high activity for water gas shift, and the Fischer-Tropsch reaction can be carried out at a lower H 2 /CO.
- the bifunctional catalyst having both cracking action is a catalyst which combines a molecular sieve or a noble metal-loaded molecular sieve with a Fischer-Tropsch synthesis catalyst.
- the bifunctional catalysts with cracking mainly carry out two kinds of reactions, one is the traditional Fischer-Tropsch synthesis reaction for producing hydrocarbon products, and the other is the hydrogenation of hydrocarbon products formed by Fischer-Tropsch synthesis under acid catalysis. Pyrolysis, hydroisomerization and other reactions.
- one is a physical mixed catalyst, that is, the Fischer-Tropsch synthesis catalyst is mechanically mixed with a solid acid or a solid acid catalyst supporting a noble metal in a certain ratio;
- the second is a core-shell catalyst, which is at a fee.
- the active component of the catalyst is deposited on the surface of the solid acid membrane;
- the third is a supported catalyst, and the active component of the Fischer-Tropsch synthesis catalyst is directly loaded onto the solid acid.
- molecular sieves are excellent carriers for one-step liquid fuel catalysts for syngas.
- the separation of the Fischer-Tropsch synthesis reaction product is carried out by two-stage cooling separation, and the first-stage cooling separation is carried out in a thermal separation tank, the operating temperature is 120-180 ° C, the operating pressure is 1-3 MPa, and the separation is performed.
- the heavy oil, waste water and light hydrocarbon components are discharged;
- the second stage cooling separation is carried out in a cold separation tank, the operating temperature is 20-40 ° C, the operating pressure is 0.2-3 MPa, and the light hydrocarbon component of the first stage cooling separation is cold.
- the separation tank is cooled to separate waste water, light oil and light hydrocarbon tail gas.
- the mobile platform is further integrated with a wax oil processing unit connected to the Fischer-Tropsch synthesis unit; in the step 3), the separation of the reaction product further includes separation of the wax oil, and the separated wax oil is fed.
- Hydrocracking is carried out in a hydrocracking tank of a wax oil processing unit, and the required hydrogen is supplied by a PSA hydrogen generator of a wax processing unit; the operating temperature of the hydrocracking tank is 300 to 400 ° C, and the operating pressure is 6 ⁇ 10MPa, hydrogen oil volume ratio is 800 ⁇ 1500 (hydrogen oil volume ratio refers to the ratio of working hydrogen in the standard state (1atm, 0 ° C) volume flow rate and feedstock oil volume flow rate), volumetric space velocity is 0.5 ⁇ 2.0h -1 ; The hydrocracked product is fractionated to obtain gas oil and crude naphtha.
- the biomass pretreatment unit pair is disposed on the mobile platform and connected to the biomass feedstock gasification unit.
- the biomass raw material is pretreated, that is, the particle diameter of the biomass raw material is controlled to be less than 5 cm by one or more methods of crushing, drying and molding, and the moisture content is controlled to be 25 wt% or less.
- the removing agent comprises a deoxidizing agent, a dechlorinating agent, a desulfurizing agent, and the removal order is oxygen, chlorine, sulfur;
- the deoxidizing agent is a copper-based catalyst (3093 deoxidizing agent) supported by activated carbon;
- the dechlorination agent is a catalyst containing an alkali metal or an alkaline earth metal as an active component, or a transition metal (such as Cu, Zn, Ca, Fe, Mn, etc.) which is easily combined with chlorine as an active component;
- the desulfurizing agent is Zinc oxide remover.
- the oxygen content of the syngas must be strictly controlled below 5 ppm to meet the feed requirements of the Fischer-Tropsch reaction process.
- Chlorine not only poisons the catalyst surface, but also penetrates into the inner layer of the catalyst.
- chlorine reacts with the desulfurizer zinc oxide. Zinc chloride is formed, and the melting point of zinc chloride is low.
- the desulfurizing agent is easily sintered to block the pores of the desulfurizing agent, which directly affects the desulfurization effect.
- chlorine corrodes pipes and equipment, which seriously affects the normal operation of production equipment.
- the sulfur-containing compound is an impurity gas which is very harmful in the synthesis gas, and easily reacts with the active metal in the Fischer-Tropsch synthesis catalyst to form a metal sulfide having no catalytic activity, causing catalyst poisoning to be deactivated.
- the light hydrocarbon tail gas is partially or completely sent to a generator set integrated on the mobile platform for power generation for system power supply; if there is surplus, the remaining part of light hydrocarbon tail gas is recycled back to the fee.
- the synthesis reactor continues to participate in the synthesis reaction, or recycles back to the gasifier to continue to participate in the gasification reaction, so that the light hydrocarbon tail gas is fully utilized, the utilization of biomass resources is improved, and the emission of organic pollutants is reduced.
- the invention also provides a mobile platform-based miniaturized biomass-based synthetic oil system (Mobility Biomass To Liquid, MBTL for short), which is moved by a mobile platform and performs production activities thereon, and the mobile platform is integrally arranged a biomass feedstock gasification unit, a synthesis gas purification conversion unit, and a Fischer-Tropsch synthesis unit;
- the biomass feedstock gasification unit includes a gasification furnace for biomass gasification, and a gas for inputting biomass raw materials to the gasification furnace Pulp furnace feeding device, PSA oxygen generator (PSA refers to pressure swing adsorption) which supplies gasification agent for gasification furnace, decoking tank for removing tar in gasification-generated crude syngas, used for heat exchange and cooling a heat transfer oil heat exchanger, a filter for filtering solid particulate matter, and a gas storage tank for buffering preliminary purification of the synthesis gas;
- PSA oxygen generator refers to pressure swing adsorption
- the gasification agent inlet of the gasification furnace is
- the light hydrocarbon tail gas line is also connected to a gasification agent inlet of the gasification furnace and a synthesis gas inlet of a Fischer-Tropsch synthesis reactor, respectively.
- the mobile platform is further integrated with a wax oil processing unit, and the wax oil processing unit comprises a wax separation tank for separating the crude wax in the Fischer-Tropsch synthesis product, and is used for hydrogenating the separated crude wax.
- a cracking tank, and a PSA hydrogen producing machine (PSA refers to pressure swing adsorption) for supplying hydrogen to the hydrocracking process;
- the wax separating tank is disposed between the oil and gas outlet of the Fischer-Tropsch synthesis reactor and the oil and gas inlet of the thermal separation tank
- the crude wax outlet of the wax separation tank is connected to the crude wax inlet of the hydrocracking tank;
- the light hydrocarbon tail gas inlet of the PSA hydrogen generator is connected to the light hydrocarbon tail gas line, and the hydrogen of the PSA hydrogen generator
- the outlet is connected to a hydrogen inlet of the hydrocracking tank;
- the cracking product outlet of the hydrocracking tank is connected to the crude synthetic oil inlet of the fractionating column.
- the mobile platform is further integrated with a biomass pretreatment unit, the biomass pretreatment unit comprises a sequentially connected crusher, a dryer and a molding machine; the gasifier feeding device comprises a lock bucket And a screw conveyor, the biomass outlet of the lock bucket is connected to the biomass inlet of the gasifier, the biomass inlet of the lock bucket is connected to the biomass outlet of the screw conveyor; the life of the screw conveyor The material inlet is connected to the biomass outlet of the molding machine.
- the biomass pretreatment unit comprises a sequentially connected crusher, a dryer and a molding machine
- the gasifier feeding device comprises a lock bucket And a screw conveyor, the biomass outlet of the lock bucket is connected to the biomass inlet of the gasifier, the biomass inlet of the lock bucket is connected to the biomass outlet of the screw conveyor; the life of the screw conveyor
- the material inlet is connected to the biomass outlet of the molding machine.
- the large-scale commercial plant adopts an air separation device to obtain a large amount of oxygen.
- the air separation device is bulky and complicated in process, and the oxygen is produced through the processes of air compression, purification, refrigeration and cryogenic rectification, and is not applicable to MBTL.
- MBTL is preferably a PSA oxygen generator, and the smaller volume meets the oxygen supply requirements of a small gasifier, and is suitable for MBTL.
- the hydrogen production unit selects the PSA hydrogen generator.
- the purification tank uses physical adsorption to remove gaseous impurities.
- the composite high-efficiency integrated purification tank can realize the high-efficiency removal of coarse syngas impurities by layering different degreasers in the purification tank with the same working conditions.
- the purifying tank is small in volume and simple in operation, and is suitable for MBTL.
- the large-scale commercial plant adopts a slurry bed reactor or a tubular fixed-bed reactor.
- the volume of the reactor is huge.
- the reactor volume of Shell's SMDS process is ⁇ 7m ⁇ 20m, the corresponding capacity is 5800bpd; the synthesis reactor adopts microchannel.
- the reactor or the tubular fixed-bed reactor with enhanced mass transfer heat transfer enhances heat transfer and mass transfer through the change of the reactor configuration, and reduces the reactor volume under the premise of ensuring the yield, and is suitable for MBTL.
- the invention aims at transforming and utilizing biomass resources in remote rural areas, and integrates biomass pretreatment, gasification, synthesis gas purification conversion, Fischer-Tropsch synthesis, etc. into mobile platforms (such as vehicles, ships, etc.) to form an MBTL system. Realize the processing and utilization of small collection radius biomass resources, while meeting the needs of local synthetic oil products.
- the MBTL system is innovative and optimized from equipment selection, process parameters and routes, process links, etc. to meet mobility and economic requirements.
- the advantages of the first MBTL system of the present invention are:
- the equipment is compact and efficient. In the selection of equipment, such as PSA oxygen generator, decoking tank, heat transfer oil heat exchanger, purification integrated tank, synthetic reactor, etc., the size of the equipment is reduced while ensuring the production scale, making the MBTL process more efficient. .
- the light hydrocarbon tail gas is used for power generation or partial circulation to participate in gasification or synthesis reaction, which reduces the emission of gaseous pollutants; the produced synthetic wastewater is stored in the waste water tank for unified treatment; the generated gasification waste residue is collected and used for soil fertilization.
- the invention can process different types of biomass.
- the mobile platform adopts a vehicle the vehicle can be driven on a road in a remote rural area, and self-powering can be realized during the operation of the system, so that the development of biomass resources in remote rural areas can be well applied. And use.
- the investment risk is small.
- the invention has small investment, short construction period, low operating cost and greatly reduced investment risk.
- FIG. 1 is a schematic diagram of the overall structure of a miniaturized biomass-based synthetic oil system based on a mobile platform provided by the present invention, wherein the pre-processing unit and the wax oil processing unit are optional parts.
- FIG. 2 and FIG. 3 are process flow diagrams of a miniaturized biomass-based synthetic oil system based on a mobile platform provided by the present invention.
- FIG. 2 includes a wax oil processing unit
- FIG. 3 does not include a wax oil processing unit.
- Embodiment 4 is a three-dimensional perspective view of the apparatus arrangement of Embodiment 1, and the connections between the devices are reasonably set according to the process flow chart.
- Figure 5 is a three-dimensional perspective view of the apparatus arrangement of Embodiment 4, and the connections between the devices are reasonably set according to the process flow chart.
- Figure 6 is a schematic view showing the structure of the purification tank of Figure 2.
- the mobile platform-based miniaturized biomass synthetic oil system uses a mobile platform such as a vehicle or a ship to carry and operate.
- the vehicle includes a front 100 with a generator and an engine, a frame with a loading function, and at least one container 106 for arranging the installation of the MBTL system.
- a pre-processing unit 101, a biomass feed gasification unit 102, a syngas purification conversion unit 103, a Fischer-Tropsch synthesis unit 104, an optional wax oil processing unit 105, and an optional generator set are integrally disposed within the container 106.
- FIG. 3 is a process flow diagram of the MBTL system, wherein FIG. 2 includes a wax oil processing unit, FIG. 3 does not include a wax oil processing unit, and a dashed box indicates an optional device or device.
- the shape, weight and transportation of transport vehicles are in compliance with the relevant laws and regulations of national road transport.
- the generator in the front 100 can supply electrical energy for the start of the MBTL system.
- the container 106 is a 40-foot high cabinet with a size of 11.8m ⁇ 2.13m ⁇ 2.72m and a gross weight of 22t and a volume of 68m 3 .
- the three side cabinet doors of the container can be opened for easy operation before the production operation of the device.
- the MBTL system covers an area of 12 to 100 m 2 and carries a height of 1 to 3 m and is transported by a loading vehicle or multiple loading vehicles. When multiple loading vehicles are used, the production operation of the system is achieved by splicing.
- the biomass feedstock gasification unit 102 includes a gasification furnace 6 for biomass gasification, a gasifier feed device for inputting biomass feedstock to the gasification furnace 6, and a PSA for supplying a gasification agent to the gasification furnace 6.
- a gas storage tank 11 for initially purifying the synthesis gas is buffered.
- the gasification agent inlet of the gasification furnace 6 is connected to the gasification agent outlet of the PSA oxygen generator 7, and the synthesis gas outlet of the gasification furnace 6 is connected to the synthesis gas inlet of the decoking tank 8, and the synthesis gas outlet of the decoking tank 8 is
- the synthesis gas inlet of the heat transfer oil heat exchanger 9 is connected, and the synthesis gas outlet of the heat transfer oil heat exchanger 9 is connected to the synthesis gas inlet of the filter 10, and the synthesis gas outlet of the filter 10 is connected to the synthesis gas inlet of the gas storage tank 11.
- the gasifier feeding device comprises a lock bucket 5 and a screw conveyor 4, and the biomass outlet of the lock bucket 5 is connected with the biomass inlet of the gasifier 6, the biomass inlet of the lock bucket 5 and the biomass outlet of the screw conveyor 4. Connected.
- the syngas purification conversion unit 103 includes a compressor 12 for increasing the pressure of the syngas, a shift tank 13 for increasing the H 2 /CO ratio, and a purge tank 14 for removing harmful impurities.
- the syngas inlet of the compressor 12 is connected to the syngas outlet of the gas tank 11.
- the syngas outlet of the compressor 12 is connected to the syngas inlet of the shift tank 13, and the syngas outlet of the shift tank 13 is connected to the syngas inlet of the purge tank 14.
- the Fischer-Tropsch synthesis unit 104 includes a Fischer-Tropsch synthesis reactor 15, a thermal separation tank 16 for successively cooling and separating Fischer-Tropsch synthesis products, a cold separation tank 17, and a fractionation for fractionating the crude synthetic oil mixture obtained by cooling separation.
- the syngas inlet of the Fischer-Tropsch synthesis reactor 15 is connected to the syngas outlet of the purification tank 14, and the oil and gas outlet of the Fischer-Tropsch synthesis reactor 15 is connected to the oil and gas inlet of the thermal separation tank 16.
- the gas phase outlet of the hot separation tank 16 is connected to the gas phase inlet of the cold separation tank 17, and the heavy oil outlet of the hot separation tank 16 and the light oil outlet of the cold separation tank 17 are connected to the crude synthetic oil inlet of the fractionation column 18, respectively.
- the naphtha distillation outlet of the fractionation column 18 is connected to the crude naphtha tank 20, and the diesel outlet of the fractionation column 18 is connected to the gas oil tank 21.
- the decoking tank 8 is a dry decoking tank using catalytic cracking and decoking.
- the heat transfer oil heat exchanger 9 is an indirect heat exchanger in which a heat transfer oil is used as a heat exchange medium.
- the purification tank 14 is a composite high-efficiency integrated tank in which a deoxidizer layer 14.1, a dechlorination agent layer 14.2 and a desulfurizer layer 14.3 are sequentially disposed in the gas flow direction.
- the Fischer-Tropsch synthesis reactor 15 is a microchannel reactor, or a tubular fixed bed reactor that enhances heat and mass transfer.
- the biomass pretreatment unit 101 comprises a crusher 1, a dryer 2 and a forming machine 3 which are connected in series, and the biomass outlet of the molding machine 3 is connected to the biomass inlet of the screw conveyor 4. If the biomass feedstock itself meets the feed requirements, the biomass pretreatment unit 101 may not be provided.
- the light hydrocarbon tail gas outlets of the cold separation tank 17 and the fractionation column 18 are connected to the gas inlet of the generator set through the light hydrocarbon tail gas line.
- the light hydrocarbon tail gas line is also connected to the gasification agent inlet of the gasification furnace 6, and the synthesis gas inlet of the Fischer-Tropsch synthesis reactor 15, respectively.
- the wax oil processing unit 105 includes a wax separation tank 22 for separating the crude wax in the Fischer-Tropsch synthesis product, a hydrocracking tank 23 for cracking the separated crude wax, and a hydrogenation of PSA for supplying hydrogen for the hydrocracking process.
- Machine 24 The wax separation tank 22 is disposed between the oil and gas outlet of the Fischer-Tropsch synthesis reactor 15 and the oil and gas inlet of the thermal separation tank 16, and the crude wax outlet of the wax separation tank 22 is connected to the crude wax inlet of the hydrocracking tank 23.
- the light hydrocarbon tail gas inlet of the PSA hydrogen generator 24 is connected to a light hydrocarbon tail gas line, and the hydrogen outlet of the PSA hydrogen generator 24 is connected to the hydrogen inlet of the hydrocracking tank 23.
- the cracked product outlet of the hydrocracking tank 23 is connected to the crude synthetic oil inlet of the fractionation column. If the Fischer-Tropsch synthesis uses a bifunctional catalyst having both cracking action, the wax oil processing unit 105 may not be provided.
- the collected biomass feedstock first enters the biomass pretreatment unit 101.
- the biomass raw material is crushed by the crusher 1 to a particle size of 0 to 5 cm; and dried by a dryer 2 to have a moisture content of 0 to 25 wt%; finally, it is extruded through a molding machine 3 to make The particle size of the biomass reaches 0 to 5 cm.
- the biomass pretreatment unit has a processing capacity of 5 to 150 tpd (tons per day) of biomass. After pretreatment by the biomass pretreatment unit 101, the biomass feedstock can meet the feed requirements of the biomass feedstock gasification unit 102.
- the biomass pellet obtained by the pretreatment of the biomass material enters the lock bucket 5 through the screw conveyor 4, and the pressure of the lock bucket 5 can reach 0.2 to 3 MPa, and then enters the gasifier 6.
- the gasification furnace 6 is a horizontal fixed bed gasification furnace or a vertical fixed bed gasification furnace, and the operating temperature is 800 to 1300 ° C, and the operating pressure is 0.08 to 3 MPa.
- the gasifying agent is air, oxygen-enriched or oxygen. When oxygen or oxygen is used, the PSA oxygen generator 7 is used to supply oxygen to the gasifier.
- the crude syngas from the gasifier is removed by the decoking tank 8 to remove potential tar, the catalytic decoking temperature is 750-900 ° C, the catalytic decoking efficiency is 90-99%, and then cooled by the heat transfer oil heat exchanger 9 (after heating The heat transfer oil is sent to the external air cooling device or the water cooling device for cooling), the temperature is lowered to 200-400 ° C, the solid impurities are removed through the filter 10, the tar content is 0-5 mg/Nm 3 , and the particulate matter content is 0-5 mg/Nm. 3 .
- the resulting preliminary purified syngas enters the gas storage tank 11 for temporary storage.
- the gasification furnace 6 has a gasification intensity of 300 to 1000 kg/m 2 /h, a treatment capacity of 5 to 150 tpd of biomass, and a gas generating capacity of 3,000 to 90,000 Nm 3 /d.
- the gasification intensity can be controlled at 300 ⁇ 1000kg / m 2 / h, and in this gasification intensity range, the size of the gasifier can be in the vehicle.
- the preliminary purified synthesis gas from the biomass feedstock gasification unit 102 enters the synthesis gas purification conversion unit 103.
- the processing capacity of the synthesis gas purification conversion unit is 3000 to 90000 Nm 3 /d, which can increase the H 2 /CO volume ratio in the synthesis gas to 1.5 to 2.2, and the sulfur content and chlorine content are reduced to 0 to 0.1 ppm, including The amount of oxygen is reduced to 0 to 5 ppm.
- the compressor 12 raises the pressure of the preliminary purification synthesis gas to 1 to 3 MPa and then enters the shift tank 13.
- the shift tank 13 is a cobalt-molybdenum type water gas shift catalyst having an operating temperature of 200 to 400 ° C and an operating pressure of 1 to 3 MPa, which can increase the H 2 /CO volume ratio to 1.5 to 2.2.
- the converted syngas enters the purification tank 14, and the operating temperature is 200 to 400 ° C, and the operating pressure is 1 to 3 MPa.
- the purification tank 14 adopts a composite high-efficiency integrated purification tank, and the different degreasing agents, including a desulfurizing agent, a deoxidizing agent and a dechlorinating agent, are loaded in different tank layers, and the order of removal is oxygen, chlorine and sulfur, and the syngas can be used in the syngas.
- the sulfur content and chlorine content are reduced to 0-0.1ppm, the oxygen content is reduced to 0-5ppm;
- the deoxidizer is a copper-based catalyst supported by activated carbon;
- the dechlorination agent is a catalyst containing an alkali metal or an alkaline earth metal as an active component. Or a transition metal which is easily combined with chlorine is a catalyst of an active ingredient;
- the desulfurizing agent is a zinc oxide remover.
- the purge-transformed synthesis gas from the purification conversion unit 103 enters the Fischer-Tropsch synthesis unit 104.
- the Fischer-Tropsch synthesis reactor 15 has an operating temperature of 200 to 350 ° C and an operating pressure of 1 to 3 MPa.
- the heat transfer coefficient of the Fischer-Tropsch synthesis reactor is controlled at 0.5-0.8 W/cm 2 /K. In the heat transfer coefficient range, the synthesis reactor can remove the heat generated by the Fischer-Tropsch synthesis reaction in time, and on the other hand, reduce the catalyst bed.
- the temperature of the layer hot spot increases the service life of the catalyst, and on the other hand, the overall synergistic efficiency of the reactor and the catalyst is improved, and the production capacity is enhanced, so that the demand for the vehicle production can be better met.
- the Fischer-Tropsch catalyst employs a conventional cobalt- or iron-based catalyst or a bifunctional catalyst having cracking action. If a bifunctional catalyst is used, the Fischer-Tropsch synthesized product exits the Fischer-Tropsch synthesis reactor 15 (Fig. 3) and directly enters the thermal separation tank 16 to obtain heavy oil (mainly diesel components), wastewater and light hydrocarbons, respectively. Component.
- the thermal separation tank 16 has an operating temperature of 120 to 180 ° C and an operating pressure of 1 to 3 MPa.
- the wastewater enters the waste water tank 19 from the bottom of the hot separation tank 16, the heavy oil enters the fractionation column 18 from the side line, and the light hydrocarbon component enters the cold separation tank 17.
- the operating temperature of the cold separation tank 17 is 20 to 40 ° C, and the operating pressure is 0.2 to 3 MPa.
- the waste water enters the waste water tank 19, and the light oil (mainly the naphtha component) from the side line enters the fractionation tower 18, and the light hydrocarbon tail gas is emitted from the top.
- Crude naphtha and gas oil are separately obtained from the fractionation column 18, and enter the crude naphtha tank 20 and the gas oil tank 21, respectively.
- At least a portion of the light hydrocarbon tail gas is sent to the generator set for power generation, and the remainder is recycled back to the Fischer-Tropsch synthesis reactor 15 to continue to participate in the synthesis reaction, or recycled back to the gasifier 6 to continue to participate in the gasification reaction.
- the gasification waste produced by Fischer-Tropsch synthesis is collected for soil fertilization.
- the Fischer-Tropsch synthesis product contains a crude wax, which is required to enter the optional wax oil processing unit 105 for wax processing (Fig. 2), specifically: first, the wax separation tank 22, The crude wax and other hydrocarbon components are separated and the other hydrocarbon components enter the thermal separation column 16.
- the crude wax enters the hydrocracking tank 23 to undergo a hydrocracking reaction, cracks the long-chain hydrocarbon into a short-chain hydrocarbon, and the obtained product enters the fractionating column 18.
- the operating temperature of the hydrocracking column is 300-400 ° C
- the operating pressure is 6-10 MPa
- the hydrogen-oil ratio is 800-1500
- the volumetric space velocity is 0.5-2.0 h -1 .
- the circulating hydrogen is supplied from the PSA hydrogen generator 24.
- the raw material of the hydrogen generator may be derived from the crude syngas of the gas storage tank 11.
- the biomass processing capacity of the MBTL system is 5 to 150 tpd (ton/day), and the raw materials are agricultural and forestry wastes mainly composed of straw, twigs, sapwood, wood chips, biomass-forming fuel, processed livestock manure, And one or more of the classified household wastes.
- the synthetic oil has a capacity of 5 to 100 bpd (barrel/day) and the products are crude naphtha and gas oil.
- the yield of crude naphtha is 15% to 30% (mass fraction)
- the yield of gas oil is 30% to 75% (mass fraction)
- the yield of tail gas is 5% to 30% (mass fraction)
- the yield of a product refers to the mass fraction of each product in the total product.
- the various unit devices involved above may not be limited to the biomass synthetic oil technology, and may be used alone or in combination with other processes: 1) the pretreatment unit may be separately used for biomass crushing treatment; 2) the biomass feed gasification unit may be applied. The gasification process for other applications of syngas; 3) the syngas purification conversion unit can be applied to other gas purification processes; 4) the Fischer-Tropsch synthesis unit can be applied to natural gas, flare gas, oil field gas, gas purge As a raw material Fischer-Tropsch synthesis process, the synthesis reactor can be used as a highly efficient heat exchanger without loading the catalyst; 5) The wax oil processing unit can also be used in other hydrocracking and hydrofinishing processes.
- the straw is used as a biomass raw material
- the treatment amount is 12 tpd
- the production capacity is 10 bpd synthetic oil.
- All equipment is installed in a container, and the installation is shown in Figure 4.
- the Fischer-Tropsch synthesis reactor 15 employs a microchannel reactor, and the Fischer-Tropsch synthesis catalyst employs a bifunctional catalyst having a cracking action.
- the Fischer-Tropsch synthesized oil contains no wax, so the wax oil processing unit 105 is not used.
- Light hydrocarbon tail gas is all used to generate electricity to power the system.
- Table 1 The specific process parameters are shown in Table 1.
- the sapwood is a biomass material
- the treatment amount is 18 tpd
- the production capacity is 30 bpd synthetic oil.
- the Fischer-Tropsch synthesis reactor 15 employs a microchannel reactor, and the Fischer-Tropsch synthesis catalyst employs a bifunctional catalyst having a cracking action.
- the Fischer-Tropsch synthesized oil contains no wax, so the wax oil processing unit 105 is not used.
- Light hydrocarbon tail gas is all used to generate electricity to power the system.
- Table 1 The specific process parameters are shown in Table 1.
- the straw-forming fuel is used as a biomass material
- the treatment amount is 45 tpd
- the production capacity is 50 bpd.
- the Fischer-Tropsch synthesis reactor 15 employs a tubular fixed bed reactor, the catalyst uses an iron-based catalyst, and the Fischer-Tropsch synthesized oil contains wax oil, so a wax oil processing unit 105 is required.
- the light hydrocarbon tail gas is recycled back to the Fischer-Tropsch synthesis reactor and the other half is used to generate electricity for the system.
- the specific process parameters are shown in Table 1.
- a mixture of chicken manure and sapwood (mass ratio 1:1) is used as a biomass material, the treatment amount is 63 tpd, and the production capacity is 70 bpd synthetic oil. All equipment is installed in three containers, and the installation is shown in Figure 5.
- the Fischer-Tropsch synthesis reactor 15 uses a microchannel reactor, the Fischer-Tropsch synthesis catalyst uses a cobalt-based catalyst, and the Fischer-Tropsch synthesized oil contains a wax oil, so a wax oil processing unit 105 is required.
- the light hydrocarbon tail gas is recycled halfway back to the Fischer-Tropsch synthesis reactor and the other half is used to power the system.
- the specific process parameters are shown in Table 1.
- a mixture of domestic garbage and sapwood (1:1) is used as a biomass material, and the treatment amount is 108 tpd, and the production capacity is 90 bpd synthetic oil.
- the Fischer-Tropsch synthesis reactor 15 employs a microchannel reactor, and the catalyst employs a cobalt-based catalyst having a cracking action.
- the Fischer-Tropsch synthesized oil does not contain wax, so the wax oil processing unit 105 is not used.
- a quarter of the light hydrocarbon tail gas is recycled back to the synthesis reactor 15, one quarter of which is recycled back to the gasifier 6, and the remaining one is used to generate electricity to power the system.
- the specific process parameters are shown in Table 1.
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Abstract
Description
本发明涉及一种生物质制合成油系统,尤其是指一种基于移动平台的微型化生物质制合成油方法与系统。The invention relates to a biomass synthetic oil system, in particular to a method and system for miniaturizing biomass-based synthetic oil based on a mobile platform.
随着传统化石能源的日益减少和环境污染程度的日益加剧,可再生、环保能源的发展越来越受到人类社会的普遍关注。其中,生物质作为一种重要的可再生、环保能源,不仅可以在改善世界一次能源结构、降低化石能源需求量方面做出重要贡献,还可在减少温室气体排放、保障能源供应安全、改善贸易平衡、促进农村发展和改进城市废弃物处理方式等方面发挥作用。With the decreasing of traditional fossil energy sources and the increasing degree of environmental pollution, the development of renewable and environmentally friendly energy sources has received increasing attention from human society. Among them, as an important renewable and environmentally friendly energy source, biomass can not only make important contributions to improving the world's primary energy structure and reducing the demand for fossil energy, but also reduce greenhouse gas emissions, ensure energy supply security, and improve trade. It plays a role in balancing, promoting rural development and improving urban waste disposal methods.
生物质制合成油技术(BTL)是当前最具发展潜力的生物质能源转化技术之一。通过生物质预处理、生物质气化、合成气净化变换、费托合成以及可选的蜡油加工过程,可以将生物质转化为液体燃料。其中,生物质的预处理过程,是将生物质原料经过破碎、干燥、成型等过程,使得原料的含水量、颗粒度达到气化炉进料的要求。生物质的气化过程,是生物质在一定的热力学条件下,借助合适的气化剂(氧气或水蒸汽),发生一系列的高温热解、氧化、还原和重整反应,获得以CO和H 2为主并伴生有CH 4、CO 2、焦油和残渣的粗合成气。生物质的气化可以分为固定床气化、移动床气化、流化床气化和气流床气化。合成气的净化变换过程,是为了将粗合成气中的杂质,如硫、氮、氧、氯等元素脱除,同时调整合成气中的H 2/CO的比例,以满足后续费托合成催化剂及反应器的要求。费托合成反应过程,在一定的温度和压力和催化剂的作用下,将合成气转化为合成油(粗石脑油、粗重油)和粗蜡产品。传统的费托合成的反应器有固定床反应器、流化床反应器和浆态床反应器,其催化剂主要有钴基催化剂和铁基催化剂。可选的蜡油加工过程,通过加氢裂化、加氢精制和分馏过程可以将合成油进一步精制得到汽油、柴油、航空煤油、蜡和润滑油等产品。 Biomass Synthetic Oil Technology (BTL) is one of the most promising biomass energy conversion technologies. Biomass can be converted to liquid fuels through biomass pretreatment, biomass gasification, syngas purification conversion, Fischer-Tropsch synthesis, and optional wax oil processing. Among them, the pretreatment process of biomass is to process the biomass raw materials through crushing, drying and molding, so that the water content and particle size of the raw materials reach the requirements of the feed of the gasifier. The gasification process of biomass is a series of high-temperature pyrolysis, oxidation, reduction and reforming reactions of biomass under certain thermodynamic conditions with the aid of a suitable gasifying agent (oxygen or water vapor) to obtain CO and The crude syngas is dominated by H 2 and is accompanied by CH 4 , CO 2 , tar and residue. Biomass gasification can be divided into fixed bed gasification, moving bed gasification, fluidized bed gasification and entrained flow gasification. The purification process of syngas is to remove impurities such as sulfur, nitrogen, oxygen, chlorine and the like in the raw syngas, and adjust the ratio of H 2 /CO in the syngas to meet the subsequent Fischer-Tropsch synthesis catalyst. And reactor requirements. The Fischer-Tropsch synthesis process converts syngas into synthetic oil (crude naphtha, heavy oil) and crude wax product under certain conditions of temperature and pressure and catalyst. Conventional Fischer-Tropsch reactors have fixed bed reactors, fluidized bed reactors and slurry bed reactors, the catalysts of which are mainly cobalt-based catalysts and iron-based catalysts. In the optional wax oil processing process, the synthetic oil can be further refined through hydrocracking, hydrorefining and fractionation processes to obtain products such as gasoline, diesel, aviation kerosene, wax and lubricating oil.
生物质原料具有能量密度低,成分复杂,季节性和区域性强等特点,给生物质资源的利用带来一定的困难。生物质资源的收集和运输成本随收集半径的扩大而加速增长。 因此,规模化的生物制合成油厂在生物质原料采集、运储和供应方面存在显著的难题和挑战。Biomass raw materials have the characteristics of low energy density, complex composition, seasonality and regionality, which bring certain difficulties to the utilization of biomass resources. The cost of collecting and transporting biomass resources is accelerating as the radius of collection increases. Therefore, large-scale bio-based synthetic oil plants have significant challenges and challenges in the collection, storage and supply of biomass materials.
根据生物质资源量和原料收集、运输成本之间存在着一个经济合理的收集半径,可以将生物质资源分为大收集半径生物质资源量、中收集半径生物质资源量和小收集半径生物质资源量。其中,大收集半径生物质资源可以供应十万吨级BTL厂,收集半径为80~150公里,年产量为20~40万吨合成油;中收集半径生物质资源可以供应万吨级BTL厂,收集半径为30~80公里,年产量为1~2万吨合成油;小收集半径生物质资源可以供应千吨级BTL厂,收集半径为3~10公里,年产量为0.6~2千吨合成油。According to the existence of an economical and reasonable collection radius between biomass resources and raw material collection and transportation costs, biomass resources can be divided into large collection radius biomass resources, medium collection radius biomass resources and small collection radius biomass. Resources. Among them, the large collection radius biomass resources can be supplied to a 100,000-ton BTL plant with a collection radius of 80-150 km and an annual output of 200-400,000 tons of synthetic oil; the medium-diameter biomass resources can be supplied to a 10,000-ton BTL plant. The collection radius is 30-80 km, and the annual output is 10,000-20,000 tons of synthetic oil. The small collection radius biomass resources can be supplied to the 1,000-ton BTL plant with a collection radius of 3-10 km and an annual output of 0.6-2 kg. oil.
针对广泛存在的偏远农村地区,如山区或林区,生物质资源属于小收集半径生物质资源量,可以满足千吨级BTL厂的生产需求。受限于这些地区欠发达的运输条件、恶劣的自然环境以及不稳定的政治因素和人文生态,一方面当地的生物质资源得不到有效利用,另一方面这些地区欠缺的燃料油产品,需要从外部获得,并且运输成本高、价格昂贵。For the remote rural areas, such as mountainous areas or forest areas, biomass resources are small collection radius biomass resources, which can meet the production needs of thousands of tons of BTL plants. Limited by the underdeveloped transportation conditions, the harsh natural environment, unstable political factors and human ecology in these areas, on the one hand, local biomass resources are not effectively utilized, and on the other hand, fuel oil products lacking in these areas need Obtained from the outside, and the transportation cost is high and the price is high.
因此,亟需一种微型化、可移动式生产的,更加经济可行、灵活方便、投资风险低的方法和装置,来实现对偏远地区的小收集半径生物质资源进行加工利用,有效降低生物质的收集成本,同时满足当地合成油产品的使用需求。Therefore, there is a need for a miniaturized, mobile production, more economically viable, flexible and convenient, low investment risk method and device to achieve processing and utilization of small collection radius biomass resources in remote areas, effectively reducing biomass The collection cost, while meeting the needs of local synthetic oil products.
发明内容Summary of the invention
本发明的目的在于提供一种紧凑高效、灵活方便的基于移动平台的微型化生物质制合成油方法与系统。The object of the present invention is to provide a compact, efficient, flexible and convenient mobile platform-based miniaturized biomass synthetic oil method and system.
为实现上述目的,本发明所提供的基于移动平台的微型化生物质制合成油方法,是在移动平台上集成布置依次相连的生物质原料气化单元、合成气净化变换单元和费托合成单元,通过移动平台按照需要灵活运输至生物质集散场地或者设定的处理场所后,直接在移动平台上进行合成油生产的过程。In order to achieve the above object, the mobile platform-based miniaturized biomass synthetic oil method is a biomass material gasification unit, a syngas purification conversion unit and a Fischer-Tropsch synthesis unit which are sequentially arranged and arranged on a mobile platform. After the mobile platform is flexibly transported to the biomass distribution site or the set treatment site as needed, the process of synthetic oil production is directly performed on the mobile platform.
优选地,该过程具体包括以下步骤:Preferably, the process specifically includes the following steps:
1)将粒径、水分满足进料要求的生物质原料送入生物质原料气化单元的气化炉内,与作为气化剂的空气和/或氧气进行气化反应,得到的粗合成气送入生物质原料气化单元的除焦罐中,粗合成气中的焦油在除焦罐中被除焦催化剂催化裂解为小分子气态物 质,再进行降温、过滤,得到初步净化合成气;1) The biomass raw material having the particle size and the water content satisfying the feeding requirements is sent to the gasification furnace of the biomass raw material gasification unit, and the gas is reacted with air and/or oxygen as a gasifying agent to obtain a crude synthesis gas. In the decoking tank sent to the biomass feed gasification unit, the tar in the crude syngas is catalytically cracked into a small molecule gaseous substance by the decoking catalyst in the decoking tank, and then cooled and filtered to obtain a preliminary purified syngas;
2)将初步净化合成气送入合成气净化变换单元的变换罐中,在水煤气变换催化剂的催化作用下进行变换反应以提高H 2/CO比;再送入合成气净化变换单元的净化罐中,通过净化罐中分层填装的不同种类的脱除剂,脱除各种不同性质的有害气体杂质,得到净化变换合成气; 2) The preliminary purified synthesis gas is sent to the conversion tank of the synthesis gas purification conversion unit, and the conversion reaction is carried out under the catalysis of the water gas shift catalyst to increase the H 2 /CO ratio; and then sent to the purification tank of the synthesis gas purification conversion unit, By purifying different kinds of degreasers layered in the purification tank, the harmful gas impurities of various properties are removed, and the purified synthesis gas is obtained;
3)将净化变换合成气送入费托合成单元的费托合成反应器中,在费托催化剂的催化下进行费托合成反应,反应产物经分离得到粗柴油、粗石脑油和轻烃尾气,从而实现小批量生物质制合成油的当地生产。费托合成反应器采用微通道反应器或强化传热传质的列管式固定床反应器;其中,列管式固定床反应器优选为管程内采用内构件(如内翅片)强化传热传质的列管式固定床反应器。微通道反应器在强化传热传质方面有巨大优势,针对强放热的费托合成反应,可以实现对费托合成过程中温度的精确控制,从而进一步提高反应物的转化率和产物的选择性,极大地提高反应速率,既克服了固定床反应器传热差、不能用小粒度催化剂的缺点,也解决了浆态床反应器液相传质阻力和催化剂与产品分离的问题。而管程内设置有内构件的列管式固定床反应器,通过增加的反应通道与管壁的传热接触点,强化了通道的传热能力,列管式反应器还具有加工制造简单、催化剂装填容易、操作方便等优点。采用内构件强化传热传质,使得反应器可以适当增加反应管道的内径,并减短反应器的长度。以上两种费托合成反应器保证了在一定的生产强度下,减小反应器的尺寸,实现反应器的微型化,因此更适应于布置在车辆、船舶等移动平台上。3) The purified synthesis synthesis gas is sent to the Fischer-Tropsch synthesis reactor of the Fischer-Tropsch synthesis unit, and the Fischer-Tropsch synthesis reaction is carried out under the catalysis of the Fischer-Tropsch catalyst, and the reaction product is separated to obtain gas oil, crude naphtha and light hydrocarbon tail gas. In order to achieve local production of small batches of biomass synthetic oil. The Fischer-Tropsch synthesis reactor adopts a microchannel reactor or a tubular fixed-bed reactor for enhancing heat and mass transfer; wherein the tubular fixed-bed reactor is preferably enhanced by internal members (such as inner fins) in the tube process. Heat transfer mass tubular fixed bed reactor. The microchannel reactor has great advantages in enhancing heat and mass transfer. For the strong exothermic Fischer-Tropsch synthesis reaction, precise temperature control during the Fischer-Tropsch synthesis process can be realized, thereby further increasing the conversion rate of the reactants and the selection of the product. Sexually, the reaction rate is greatly improved, which overcomes the disadvantages of poor heat transfer in the fixed bed reactor, the inability to use a small particle size catalyst, and the problem of the liquid phase mass transfer resistance of the slurry bed reactor and the separation of the catalyst and the product. The tube-and-tube fixed-bed reactor with internal components in the tube process enhances the heat transfer capacity of the channel by increasing the heat transfer contact point between the reaction channel and the tube wall. The tubular reactor also has simple processing and manufacturing. The catalyst is easy to load and convenient to operate. The internal component is used to enhance heat and mass transfer, so that the reactor can appropriately increase the inner diameter of the reaction pipe and shorten the length of the reactor. The above two Fischer-Tropsch synthesis reactors ensure that the reactor size is reduced and the reactor is miniaturized under a certain production intensity, so that it is more suitable for being arranged on mobile platforms such as vehicles and ships.
优选地,步骤1)中,所述气化炉的操作温度为800~1300℃,操作压力为0.08~3MPa,所述气化剂为氧气含量为25~50wt%的富氧空气,所需氧气采用PSA制氧机制得;所述除焦催化剂为镍基催化剂、木炭、白云石中的一种或多种,所述除焦罐的操作温度为750~900℃,焦油裂解效率为90~99%;除焦后采用导热油换热器进行换热降温;所述初步净化合成气的温度在200~400℃,焦油含量在5mg/Nm 3以下,颗粒物含量在5mg/Nm 3以下。 Preferably, in step 1), the gasification furnace has an operating temperature of 800 to 1300 ° C, an operating pressure of 0.08 to 3 MPa, and the gasifying agent is an oxygen-enriched air having an oxygen content of 25 to 50% by weight, and oxygen required. The PSA oxygen generation mechanism is obtained; the decoking catalyst is one or more of a nickel-based catalyst, charcoal, and dolomite, the decoking tank has an operating temperature of 750-900 ° C, and the tar cracking efficiency is 90-99. %; after heat removal, the heat transfer oil heat exchanger is used for heat exchange and temperature reduction; the temperature of the preliminary purified synthesis gas is 200-400 ° C, the tar content is below 5 mg/Nm 3 , and the particulate matter content is below 5 mg/Nm 3 .
优选地,步骤2)中,所述变换罐的操作压力为1~3MPa,操作温度为200~400℃,所述水煤气变换催化剂为钴-钼型水煤气变换催化剂;所述净化变换合成气中,H 2/CO体积比为1.5~2.2,氧气的体积含量在5ppm以下,硫、氯的体积含量在0.1ppm以下。 Co-Mo型变换催化剂属于宽温耐硫变换催化剂,活性温区为180-500℃,该催化剂具有很多优越性:1)耐硫,避免先脱硫后变换的冷热病,出气化的粗合成气中的水蒸气量可以满足变换的要求,不需另补蒸汽含量;2)具有有机硫加氢转化功能,可以有效降低变换气中有机硫含量;3)CO变换活性高,特别是低温活性要比Fe-Cr系催化剂高得多,可以降低催化剂装量,减少反应器体积;4)适用于原料中硫含量较高的粗合成气的催化变换,对粗合成气中硫只有最低要求无上限要求,因此使用后序的净化流程更为简单;5)该催化剂表现出较高的强度。钴钼系宽温耐硫变换催化剂的载体通常γ-Al 2O 3、镁铝复合氧化物或是美培尖晶石,因此表现出较高的强度,该催化剂经过硫化处理后其强度可提高约30%~50%,—般情况下铁铬系变换催化剂经还原后的强度比氧化态低;6)该催化剂的使用寿命相对较长。 Preferably, in step 2), the operating pressure of the shift tank is 1 to 3 MPa, the operating temperature is 200 to 400 ° C, and the water gas shift catalyst is a cobalt-molybdenum type water gas shift catalyst; The volume ratio of H 2 /CO is 1.5 to 2.2, the volume content of oxygen is 5 ppm or less, and the volume content of sulfur and chlorine is 0.1 ppm or less. The Co-Mo type shift catalyst is a wide temperature sulfur-tolerant shift catalyst, and the active temperature range is 180-500 ° C. The catalyst has many advantages: 1) sulfur resistance, avoiding the cold and heat disease after the first desulfurization, and the crude synthesis of gasification The amount of water vapor in the gas can meet the requirements of the conversion, without additional steam content; 2) with organic sulfur hydroconversion function, can effectively reduce the content of organic sulfur in the shift gas; 3) high CO conversion activity, especially low temperature activity It is much higher than Fe-Cr catalyst, which can reduce the catalyst loading and reduce the reactor volume. 4) It is suitable for the catalytic conversion of crude syngas with high sulfur content in raw materials, and has the minimum requirement for sulfur in crude syngas. The upper limit is required, so the subsequent purification process is simpler; 5) the catalyst exhibits higher strength. The carrier of the cobalt-molybdenum wide temperature sulfur-tolerant shift catalyst is usually γ-Al 2 O 3 , magnesium-aluminum composite oxide or fine-grained spinel, and thus exhibits high strength, and the strength of the catalyst after vulcanization treatment can be improved. About 30% to 50%, in general, the strength of the iron-chromium-based shift catalyst after reduction is lower than that of the oxidation state; 6) the service life of the catalyst is relatively long.
优选地,步骤3)中,所述费托合成反应器采用钴基或铁基催化剂,或者兼具裂化作用的双功能催化剂;所述费托合成反应器的操作温度为200~350℃,操作压力为1~3MPa,换热系数为0.5~0.8W/cm 2/K;费托合成反应产物的分离包括:Ⅰ)通过至少一级冷却分离得到粗合成油混合物、废水和轻烃尾气,Ⅱ)粗合成油混合物再通过分馏得到粗柴油和粗石脑油。所述钴基催化剂是常见的费托合成催化剂,该催化剂具有较高的费托活性和碳链增长能力,产物中含氧化合物很少,在反应过程中稳定、不易积碳和中毒,但在高温下反应时甲烷选择性明显升高,因此只能工作于低温条件下,对水煤气变换反应不敏感,要求原料气接近计量比(H 2/CO=2)。所述铁基催化剂也是常见的费托合成催化剂,其反应条件的适应性更强,通过调整助剂成分或反应温度,铁基催化剂可以高选择性地合成低碳烯烃、重质烃和含氧有机化合物等。铁基催化剂对水煤气变换反应活性较高,可在较低的H 2/CO下进行费托反应。所述兼具裂化作用的双功能催化剂是将分子筛或负载贵金属的分子筛与费托合成催化剂相结合的催化剂。兼具裂化作用的双功能催化剂上主要进行两类反应,一类是生成烃类产品的传统费托合成反应,另一类是将费托合成生成的烃类产物在酸催化作用下进行加氢裂解、加氢异构化等反应。按照组合方式的不同,双功能催化剂主要有三种:一是物理混合催化剂,即将费托合成催化剂与固体酸或负载贵金属的固体酸催化剂按一定比例机械混合;二是核壳结构催化剂,是在费托合成催化剂的活性组分表面沉积固体酸膜;三是负载型催化剂,将费托合成催化剂的活性组分直接负载到固体酸上。鉴于优异的酸催化功能和空间择型特点,分 子筛成为合成气一步法制液体燃料催化剂的优良载体。 Preferably, in step 3), the Fischer-Tropsch synthesis reactor employs a cobalt-based or iron-based catalyst, or a bifunctional catalyst having both cracking effects; the Fischer-Tropsch synthesis reactor is operated at a temperature of 200 to 350 ° C, and is operated. The pressure is 1-3 MPa, the heat transfer coefficient is 0.5-0.8 W/cm 2 /K; the separation of the Fischer-Tropsch synthesis reaction product includes: I) the crude synthetic oil mixture, the waste water and the light hydrocarbon tail gas are separated by at least one-stage cooling, II The crude synthetic oil mixture is further subjected to fractional distillation to obtain gas oil and crude naphtha. The cobalt-based catalyst is a common Fischer-Tropsch synthesis catalyst, which has high Fischer-Tropsch activity and carbon chain growth ability, and has few oxygen compounds in the product, is stable during the reaction, is not easy to deposit carbon and poison, but The methane selectivity is obviously increased during the reaction at high temperature, so it can only work under low temperature conditions and is not sensitive to the water gas shift reaction. The feed gas is required to be close to the metering ratio (H 2 /CO=2). The iron-based catalyst is also a common Fischer-Tropsch synthesis catalyst, and the reaction conditions are more adaptable. The iron-based catalyst can synthesize low-carbon olefins, heavy hydrocarbons and oxygenates with high selectivity by adjusting the auxiliary component composition or reaction temperature. Organic compounds, etc. The iron-based catalyst has a high activity for water gas shift, and the Fischer-Tropsch reaction can be carried out at a lower H 2 /CO. The bifunctional catalyst having both cracking action is a catalyst which combines a molecular sieve or a noble metal-loaded molecular sieve with a Fischer-Tropsch synthesis catalyst. The bifunctional catalysts with cracking mainly carry out two kinds of reactions, one is the traditional Fischer-Tropsch synthesis reaction for producing hydrocarbon products, and the other is the hydrogenation of hydrocarbon products formed by Fischer-Tropsch synthesis under acid catalysis. Pyrolysis, hydroisomerization and other reactions. According to the combination method, there are mainly three kinds of bifunctional catalysts: one is a physical mixed catalyst, that is, the Fischer-Tropsch synthesis catalyst is mechanically mixed with a solid acid or a solid acid catalyst supporting a noble metal in a certain ratio; the second is a core-shell catalyst, which is at a fee. The active component of the catalyst is deposited on the surface of the solid acid membrane; the third is a supported catalyst, and the active component of the Fischer-Tropsch synthesis catalyst is directly loaded onto the solid acid. In view of the excellent acid catalysis function and spatial selection characteristics, molecular sieves are excellent carriers for one-step liquid fuel catalysts for syngas.
优选地,步骤3)中,费托合成反应产物的分离采用两级冷却分离,第一级冷却分离在热分离罐中进行,其操作温度为120~180℃,操作压力为1~3MPa,分离出重油、废水及轻烃组分;第二级冷却分离在冷分离罐中进行,其操作温度为20~40℃,操作压力为0.2~3MPa,第一级冷却分离的轻烃组分在冷分离罐中冷却分离出废水、轻油和轻烃尾气。Preferably, in step 3), the separation of the Fischer-Tropsch synthesis reaction product is carried out by two-stage cooling separation, and the first-stage cooling separation is carried out in a thermal separation tank, the operating temperature is 120-180 ° C, the operating pressure is 1-3 MPa, and the separation is performed. The heavy oil, waste water and light hydrocarbon components are discharged; the second stage cooling separation is carried out in a cold separation tank, the operating temperature is 20-40 ° C, the operating pressure is 0.2-3 MPa, and the light hydrocarbon component of the first stage cooling separation is cold. The separation tank is cooled to separate waste water, light oil and light hydrocarbon tail gas.
优选地,所述移动平台上还集成布置有与费托合成单元相连的蜡油加工单元;所述步骤3)中,所述反应产物的分离还包括蜡油分离,分离出的蜡油送入蜡油加工单元的加氢裂化罐中进行加氢裂化,所需氢气由蜡油加工单元的PSA制氢机提供;所述加氢裂化罐的操作温度为300~400℃,操作压力为6~10MPa,氢油体积比为800~1500(氢油体积比是指工作氢在标准状态下(1atm,0℃)体积流率和原料油体积流率之比),体积空速为0.5~2.0h -1;加氢裂化产物经分馏得到粗柴油和粗石脑油。 Preferably, the mobile platform is further integrated with a wax oil processing unit connected to the Fischer-Tropsch synthesis unit; in the step 3), the separation of the reaction product further includes separation of the wax oil, and the separated wax oil is fed. Hydrocracking is carried out in a hydrocracking tank of a wax oil processing unit, and the required hydrogen is supplied by a PSA hydrogen generator of a wax processing unit; the operating temperature of the hydrocracking tank is 300 to 400 ° C, and the operating pressure is 6 ~ 10MPa, hydrogen oil volume ratio is 800 ~ 1500 (hydrogen oil volume ratio refers to the ratio of working hydrogen in the standard state (1atm, 0 ° C) volume flow rate and feedstock oil volume flow rate), volumetric space velocity is 0.5 ~ 2.0h -1 ; The hydrocracked product is fractionated to obtain gas oil and crude naphtha.
优选地,所述步骤1)中,若生物质原料不满足生物质原料气化单元的进料要求,则通过集成布置在移动平台上并与生物质原料气化单元相连的生物质预处理单元对生物质原料进行预处理,即通过破碎、干燥和成型中的一种或多种方式,将生物质原料的粒径控制在5cm以下,水分含量控制在25wt%以下。Preferably, in the step 1), if the biomass raw material does not meet the feed requirement of the biomass feedstock gasification unit, the biomass pretreatment unit pair is disposed on the mobile platform and connected to the biomass feedstock gasification unit. The biomass raw material is pretreated, that is, the particle diameter of the biomass raw material is controlled to be less than 5 cm by one or more methods of crushing, drying and molding, and the moisture content is controlled to be 25 wt% or less.
优选地,所述脱除剂包括脱氧剂、脱氯剂、脱硫剂,脱除顺序为氧、氯、硫;所述脱氧剂为以活性炭为载体的铜系催化剂(3093脱氧剂);所述脱氯剂为以碱金属或碱土金属为活性成分的催化剂,或是易与氯相结合的过渡金属(如Cu、Zn、Ca、Fe、Mn等)为活性成分的催化剂;所述脱硫剂为氧化锌脱除剂。合成气含氧量必须严格控制在5ppm以下,以满足费托反应过程的进料需求。氧含量过高不仅会引起安全上的问题,还会引起后续催化剂失活中毒,氯不仅毒害催化剂表面,还渗透到催化剂的内层,在合成气的脱硫过程,氯会与脱硫剂氧化锌反应形成氯化锌,而氯化锌熔点较低,在使用过程易使脱硫剂烧结而堵塞脱硫剂孔道,直接影响脱硫效果。此外,氯腐蚀管道和设备,严重影响生产装置的正常运行。含硫化合物是合成气中危害很大的杂质气体,易与费托合成催化剂中的活性金属发生反应形成没有催化活性的金属硫化物,引起催化剂中毒失活。Preferably, the removing agent comprises a deoxidizing agent, a dechlorinating agent, a desulfurizing agent, and the removal order is oxygen, chlorine, sulfur; the deoxidizing agent is a copper-based catalyst (3093 deoxidizing agent) supported by activated carbon; The dechlorination agent is a catalyst containing an alkali metal or an alkaline earth metal as an active component, or a transition metal (such as Cu, Zn, Ca, Fe, Mn, etc.) which is easily combined with chlorine as an active component; the desulfurizing agent is Zinc oxide remover. The oxygen content of the syngas must be strictly controlled below 5 ppm to meet the feed requirements of the Fischer-Tropsch reaction process. Excessive oxygen content will not only cause safety problems, but also cause poisoning of subsequent catalyst deactivation. Chlorine not only poisons the catalyst surface, but also penetrates into the inner layer of the catalyst. During the desulfurization process of the synthesis gas, chlorine reacts with the desulfurizer zinc oxide. Zinc chloride is formed, and the melting point of zinc chloride is low. In the process of use, the desulfurizing agent is easily sintered to block the pores of the desulfurizing agent, which directly affects the desulfurization effect. In addition, chlorine corrodes pipes and equipment, which seriously affects the normal operation of production equipment. The sulfur-containing compound is an impurity gas which is very harmful in the synthesis gas, and easily reacts with the active metal in the Fischer-Tropsch synthesis catalyst to form a metal sulfide having no catalytic activity, causing catalyst poisoning to be deactivated.
优选地,步骤3)中,所述轻烃尾气部分或全部送入集成布置在移动平台上的发电 机组进行发电,用于系统供能;若有剩余则将剩余部分的轻烃尾气循环回费托合成反应器继续参与合成反应,或者循环回气化炉继续参与气化反应,使得轻烃尾气得到充分利用,提高了生物质资源的利用率,同时减少了有机污染物的排放。Preferably, in step 3), the light hydrocarbon tail gas is partially or completely sent to a generator set integrated on the mobile platform for power generation for system power supply; if there is surplus, the remaining part of light hydrocarbon tail gas is recycled back to the fee. The synthesis reactor continues to participate in the synthesis reaction, or recycles back to the gasifier to continue to participate in the gasification reaction, so that the light hydrocarbon tail gas is fully utilized, the utilization of biomass resources is improved, and the emission of organic pollutants is reduced.
本发明同时提供了一种基于移动平台的微型化生物质制合成油系统(Mobility Biomass To Liquid,简称MBTL),通过移动平台进行移动并在其上进行生产活动,所述移动平台上集成布置有生物质原料气化单元、合成气净化变换单元和费托合成单元;所述生物质原料气化单元包括用于生物质气化的气化炉、用于向气化炉输入生物质原料的气化炉进料装置、为气化炉提供气化剂的PSA制氧机(PSA指变压吸附)、用于除去气化生成的粗合成气中的焦油的除焦罐、用于换热降温的导热油换热器、用于过滤固体颗粒物的过滤器,以及用于缓存初步净化合成气的贮气罐;所述气化炉的气化剂进口与PSA制氧机的气化剂出口相连,所述气化炉的合成气出口与除焦罐的合成气进口相连,所述除焦罐的合成气出口与所述导热油换热器的合成气进口相连,所述导热油换热器的合成气出口与过滤器的合成气进口相连,所述过滤器的合成气出口与贮气罐合成气进口相连;所述合成气净化变换单元包括用于提高合成气压力的压缩机、用于提高H 2/CO比的变换罐和用于脱除有害杂质的净化罐;所述压缩机的合成气进口与贮气罐的合成气出口相连;所述压缩机的合成气出口与变换罐的合成气进口相连,所述变换罐的合成气出口与净化罐的合成气进口相连;所述费托合成单元包括费托合成反应器、用于先后对费托合成产物进行冷却分离的热分离罐与冷分离罐、用于对冷却分离得到的粗合成油混合物进行分馏的分馏塔,以及用于储存分离后油品的粗石脑油罐与粗柴油罐;所述费托合成反应器的合成气进口与净化罐的合成气出口相连,所述费托合成反应器的油气出口与热分离罐的油气进口相连;所述热分离罐的气相出口与冷分离罐的气相进口相连,所述热分离罐的重油出口和冷分离罐的轻油出口分别与分馏塔的粗合成油进口相连;所述分馏塔的石脑油馏出口与粗石脑油罐相连,所述分馏塔的柴油出口与粗柴油罐相连;所述除焦罐为采用催化裂解除焦的干法除焦罐;所述导热油换热器为以导热油为换热介质的间接式换热器;所述净化罐采用复合高效一体罐,其内沿气流方向依次设置有脱氧剂层、脱氯剂层和脱硫剂层;所述费托合成反应器为微通道反应器,或者强化传热传质的列管式固定床反应器;所述移动平台上还集成布置有利用轻烃尾气进行发电的发电机组,所述冷分离罐及分馏塔的轻烃尾气出口通过轻烃尾气管路汇合后与所述发电 机组的燃气进口相连。 The invention also provides a mobile platform-based miniaturized biomass-based synthetic oil system (Mobility Biomass To Liquid, MBTL for short), which is moved by a mobile platform and performs production activities thereon, and the mobile platform is integrally arranged a biomass feedstock gasification unit, a synthesis gas purification conversion unit, and a Fischer-Tropsch synthesis unit; the biomass feedstock gasification unit includes a gasification furnace for biomass gasification, and a gas for inputting biomass raw materials to the gasification furnace Pulp furnace feeding device, PSA oxygen generator (PSA refers to pressure swing adsorption) which supplies gasification agent for gasification furnace, decoking tank for removing tar in gasification-generated crude syngas, used for heat exchange and cooling a heat transfer oil heat exchanger, a filter for filtering solid particulate matter, and a gas storage tank for buffering preliminary purification of the synthesis gas; the gasification agent inlet of the gasification furnace is connected to a gasification agent outlet of the PSA oxygen generator a synthesis gas outlet of the gasification furnace is connected to a synthesis gas inlet of the decoking tank, and a synthesis gas outlet of the decoking tank is connected to a synthesis gas inlet of the heat transfer oil heat exchanger, the heat transfer oil heat exchanger Syngas outlet and a syngas inlet of the filter is connected, the syngas outlet of the filter is connected to the syngas syngas inlet; the syngas purification conversion unit comprises a compressor for increasing syngas pressure, for increasing H 2 /CO a shift tank and a purge tank for removing harmful impurities; the syngas inlet of the compressor is connected to a syngas outlet of the gas tank; the syngas outlet of the compressor is connected to the syngas inlet of the shift tank, The synthesis gas outlet of the conversion tank is connected to the synthesis gas inlet of the purification tank; the Fischer-Tropsch synthesis unit comprises a Fischer-Tropsch synthesis reactor, a thermal separation tank and a cold separation tank for successively cooling and separating the Fischer-Tropsch synthesis products, a fractionation column for fractionating the crude synthetic oil mixture obtained by cooling separation, and a crude naphtha tank and a gas oil tank for storing the separated oil; a syngas inlet and a purification tank for the Fischer-Tropsch synthesis reactor The synthesis gas outlet is connected, the oil and gas outlet of the Fischer-Tropsch synthesis reactor is connected to the oil and gas inlet of the thermal separation tank; the gas phase outlet of the thermal separation tank is connected to the gas phase inlet of the cold separation tank, The heavy oil outlet of the hot separation tank and the light oil outlet of the cold separation tank are respectively connected to the crude synthetic oil inlet of the fractionation column; the naphtha distillation outlet of the fractionation column is connected to the crude naphtha tank, and the fractionation tower is connected The diesel oil outlet is connected to the gas oil tank; the decoking tank is a dry decoking tank using catalytic cracking and decoking; the heat transfer oil heat exchanger is an indirect heat exchanger using heat transfer oil as a heat exchange medium; The purification tank adopts a composite high-efficiency integrated tank, and a deoxidizer layer, a dechlorination agent layer and a desulfurizer layer are sequentially disposed in the air flow direction; the Fischer-Tropsch synthesis reactor is a microchannel reactor, or a column for enhancing heat and mass transfer a tubular fixed bed reactor; the mobile platform is further integrated with a generator set configured to generate electricity by using light hydrocarbon tail gas, and the light hydrocarbon tail gas outlets of the cold separation tank and the fractionation tower are merged by a light hydrocarbon tail gas pipeline and The gas inlets of the generator set are connected.
优选地,所述轻烃尾气管路还分别与所述气化炉的气化剂进口、费托合成反应器的合成气进口相连。Preferably, the light hydrocarbon tail gas line is also connected to a gasification agent inlet of the gasification furnace and a synthesis gas inlet of a Fischer-Tropsch synthesis reactor, respectively.
优选地,所述移动平台上还集成布置有蜡油加工单元,所述蜡油加工单元包括用于分离费托合成产物中粗蜡的蜡分离罐,用于裂解分离出的粗蜡的加氢裂化罐,以及为加氢裂化过程提供氢气的PSA制氢机(PSA指变压吸附);所述蜡分离罐设置在所述费托合成反应器的油气出口与热分离罐的油气进口之间,所述蜡分离罐的粗蜡出口与加氢裂化罐的粗蜡进口相连;所述PSA制氢机的轻烃尾气进口连接到所述轻烃尾气管路上,所述PSA制氢机的氢气出口与加氢裂化罐的氢气进口相连;所述加氢裂化罐的裂解产物出口与所述分馏塔的的粗合成油进口相连。Preferably, the mobile platform is further integrated with a wax oil processing unit, and the wax oil processing unit comprises a wax separation tank for separating the crude wax in the Fischer-Tropsch synthesis product, and is used for hydrogenating the separated crude wax. a cracking tank, and a PSA hydrogen producing machine (PSA refers to pressure swing adsorption) for supplying hydrogen to the hydrocracking process; the wax separating tank is disposed between the oil and gas outlet of the Fischer-Tropsch synthesis reactor and the oil and gas inlet of the thermal separation tank The crude wax outlet of the wax separation tank is connected to the crude wax inlet of the hydrocracking tank; the light hydrocarbon tail gas inlet of the PSA hydrogen generator is connected to the light hydrocarbon tail gas line, and the hydrogen of the PSA hydrogen generator The outlet is connected to a hydrogen inlet of the hydrocracking tank; the cracking product outlet of the hydrocracking tank is connected to the crude synthetic oil inlet of the fractionating column.
优选地,所述移动平台上还集成布置有生物质预处理单元,所述生物质预处理单元包括顺次相连的破碎机、干燥机和成型机;所述气化炉进料装置包括锁斗和螺旋输送机,所述锁斗的生物质出口与所述气化炉的生物质进口相连,所述锁斗的生物质进口与螺旋输送机的生物质出口相连;所述螺旋输送机的生物质进口与成型机的生物质出口相连。Preferably, the mobile platform is further integrated with a biomass pretreatment unit, the biomass pretreatment unit comprises a sequentially connected crusher, a dryer and a molding machine; the gasifier feeding device comprises a lock bucket And a screw conveyor, the biomass outlet of the lock bucket is connected to the biomass inlet of the gasifier, the biomass inlet of the lock bucket is connected to the biomass outlet of the screw conveyor; the life of the screw conveyor The material inlet is connected to the biomass outlet of the molding machine.
以下对部分设备的选型依据进行说明:The following is a description of the selection criteria for some devices:
①PSA制氧机1PSA oxygen generator
大型化商业厂采用空分装置,来获得大量的氧气,空分装置体积庞大、工艺复杂,要经过空气的压缩、净化、制冷和深冷精馏等过程实现氧气的制取,不适用于MBTL;MBTL优选采用PSA制氧机,较小的体积满足小型气化炉氧气的供应需求,适用于MBTL。The large-scale commercial plant adopts an air separation device to obtain a large amount of oxygen. The air separation device is bulky and complicated in process, and the oxygen is produced through the processes of air compression, purification, refrigeration and cryogenic rectification, and is not applicable to MBTL. MBTL is preferably a PSA oxygen generator, and the smaller volume meets the oxygen supply requirements of a small gasifier, and is suitable for MBTL.
基于同样的理由,制氢装置选择PSA制氢机。For the same reason, the hydrogen production unit selects the PSA hydrogen generator.
②除焦罐2 decoking tank
大型化商业厂采用湿法喷淋,需要大量的水,生物质气化合成气中的焦油含量相对较高,湿法喷淋脱除焦油难以达到要求,不适用于MBTL;MBTL采用干法除焦,反应器的体积大大减小,能够适用MBTL。Large-scale commercial plants use wet spray, which requires a large amount of water. The tar content in biomass gasification synthesis gas is relatively high. It is difficult to meet the requirements of wet spray to remove tar. It is not suitable for MBTL; MBTL is dry-processed. The coke, the volume of the reactor is greatly reduced, and the MBTL can be applied.
③导热油换热器3 heat transfer oil heat exchanger
大型化商业厂采用水激冷来实现合成气的冷却,需要大量的水;MBTL优选导热油为换热介质,较小的油用量经循环使用即可满足换热要求。Large-scale commercial plants use water chilling to achieve the cooling of syngas, which requires a large amount of water; MBTL prefers heat-conducting oil as the heat exchange medium, and the smaller oil consumption can meet the heat exchange requirements through recycling.
④净化罐4 purification tank
大型化商业厂通常采用溶液吸收法,如甲醇低温洗来除去粗合成气中的气体杂质,需要的溶液用量大,工艺复杂,设备体积庞大;净化罐采用物理吸附方法脱除气体杂质,优选采用复合高效一体净化罐,通过将不同的脱除剂分层装填在工况条件相同的净化罐中,可以实现粗合成气杂质的高效脱除,净化罐体积小,操作简单,适用于MBTL。Large-scale commercial plants usually use solution absorption methods, such as low-temperature washing of methanol to remove gaseous impurities in the raw syngas. The amount of solution required is large, the process is complicated, and the equipment is bulky. The purification tank uses physical adsorption to remove gaseous impurities. The composite high-efficiency integrated purification tank can realize the high-efficiency removal of coarse syngas impurities by layering different degreasers in the purification tank with the same working conditions. The purifying tank is small in volume and simple in operation, and is suitable for MBTL.
⑤合成反应器5 synthesis reactor
大型化商业厂采用浆态床反应器或列管式固定床反应器,反应器的体积庞大,Shell公司的SMDS工艺的反应器体积为Φ7m×20m,对应产能为5800bpd;合成反应器采用微通道反应器或强化了传质传热的列管式固定床反应器,通过反应器构型的改变,加强传热和传质,在保证产量的前提下,减小反应器体积,适用于MBTL。The large-scale commercial plant adopts a slurry bed reactor or a tubular fixed-bed reactor. The volume of the reactor is huge. The reactor volume of Shell's SMDS process is Φ7m×20m, the corresponding capacity is 5800bpd; the synthesis reactor adopts microchannel. The reactor or the tubular fixed-bed reactor with enhanced mass transfer heat transfer enhances heat transfer and mass transfer through the change of the reactor configuration, and reduces the reactor volume under the premise of ensuring the yield, and is suitable for MBTL.
⑥加氢裂化反应器6 hydrocracking reactor
大型化商业厂产品型号多,对产品的要求高,蜡油加工的工艺复杂,包括加氢裂化、加氢精制、裂化热高分、裂化冷高分、精制热高分、精制冷高分以及汽提、常压蒸馏、减压蒸馏等过程;加氢裂化反应器可以通过蜡油一步加氢裂化得到简单的产品(粗石脑油+粗柴油),大大简化了工艺流程,符合MBTL的要求。Large-scale commercial plants have many types of products, high requirements for products, and complicated processing of wax oil, including hydrocracking, hydrorefining, cracking heat high score, cracking cold high score, refined heat high score, fine refrigeration high score, and Processes such as stripping, atmospheric distillation, and vacuum distillation; the hydrocracking reactor can be simply hydrocracked with wax oil to obtain a simple product (crude naphtha + gas oil), which greatly simplifies the process and meets the requirements of MBTL. .
本发明针对广大偏远农村地区生物质资源转化利用,通过将生物质预处理、气化、合成气净化变换、费托合成等整合进移动平台(如车辆、船舶等)中,形成MBTL系统,来实现对小收集半径生物质资源进行加工利用,同时满足当地合成油产品的使用需求。该MBTL系统从设备选型、工艺参数和路线、流程连结等多个方面进行创新和优化设计,以满足移动性和经济性要求。The invention aims at transforming and utilizing biomass resources in remote rural areas, and integrates biomass pretreatment, gasification, synthesis gas purification conversion, Fischer-Tropsch synthesis, etc. into mobile platforms (such as vehicles, ships, etc.) to form an MBTL system. Realize the processing and utilization of small collection radius biomass resources, while meeting the needs of local synthetic oil products. The MBTL system is innovative and optimized from equipment selection, process parameters and routes, process links, etc. to meet mobility and economic requirements.
与现有技术相比,本发明首创的MBTL系统的优势在于:Compared with the prior art, the advantages of the first MBTL system of the present invention are:
1)设备紧凑高效。在设备的选型上,如PSA制氧机、除焦罐、导热油换热器、净化一体罐、合成反应器等,在保证生产规模的同时减小了设备的体积,使MBTL过程更加高效。1) The equipment is compact and efficient. In the selection of equipment, such as PSA oxygen generator, decoking tank, heat transfer oil heat exchanger, purification integrated tank, synthetic reactor, etc., the size of the equipment is reduced while ensuring the production scale, making the MBTL process more efficient. .
2)环境友好。轻烃尾气用于发电或者部分循环参与气化或合成反应,减少了气体污染物的排放;所产生的合成废水存储于废水罐统一处理;所产生的气化废渣,收集用于土壤施肥。2) Environmentally friendly. The light hydrocarbon tail gas is used for power generation or partial circulation to participate in gasification or synthesis reaction, which reduces the emission of gaseous pollutants; the produced synthetic wastewater is stored in the waste water tank for unified treatment; the generated gasification waste residue is collected and used for soil fertilization.
3)能够实现能量自给。除了系统启动时需要车辆引擎供能,系统稳定运行阶段能 够实现能量的自我供应。3) Ability to achieve self-sufficiency in energy. In addition to the vehicle engine power required during system startup, the system's stable operation phase enables energy self-supply.
4)灵活方便、适用性强。本发明能够处理不同类型的生物质,移动平台采用车辆时可以在偏远农村地区的公路上行驶,系统运行过程中能够实现自我供能,从而能够很好的适用偏远农村地区的生物质资源的开发和利用。4) Flexible, convenient and adaptable. The invention can process different types of biomass. When the mobile platform adopts a vehicle, the vehicle can be driven on a road in a remote rural area, and self-powering can be realized during the operation of the system, so that the development of biomass resources in remote rural areas can be well applied. And use.
5)经济性强。偏远农村地区的生物质原料成本低,而所需的合成油产品受限于交通环境,运输困难且价格高昂。本发明实现了就地取材,就地生产,就地销售,具有较强的经济性,并且符合国家政策和社会发展方向。5) Strong economy. The cost of biomass feedstocks in remote rural areas is low, and the synthetic oil products required are limited by the traffic environment, which is difficult to transport and expensive. The invention realizes the local material, the local production, the local sales, has strong economy, and conforms to the national policy and social development direction.
6)可推广性强。本发明所涉及的装置都采用模块化设计,便于生产、安装,可快速复制,具有广阔的应用前景。6) It can be promoted. The devices involved in the invention all adopt modular design, are convenient for production, installation, and can be quickly copied, and have broad application prospects.
7)投资风险小。本发明投资小,建设周期短,运行成本低,大大减小了的投资风险。7) The investment risk is small. The invention has small investment, short construction period, low operating cost and greatly reduced investment risk.
图1为本发明所提供的基于移动平台的微型化生物质制合成油系统的总体结构示意图,图中预处理单元和蜡油加工单元为可选部分。FIG. 1 is a schematic diagram of the overall structure of a miniaturized biomass-based synthetic oil system based on a mobile platform provided by the present invention, wherein the pre-processing unit and the wax oil processing unit are optional parts.
图2、图3为本发明所提供的基于移动平台的微型化生物质制合成油系统的工艺流程图,其中,图2包含蜡油加工单元,图3不含蜡油加工单元。2 and FIG. 3 are process flow diagrams of a miniaturized biomass-based synthetic oil system based on a mobile platform provided by the present invention. FIG. 2 includes a wax oil processing unit, and FIG. 3 does not include a wax oil processing unit.
图4为实施例1的装置布置三维立体图,装置间的连接根据工艺流程图合理设置。4 is a three-dimensional perspective view of the apparatus arrangement of
图5为实施例4的装置布置三维立体图,装置间的连接根据工艺流程图合理设置。Figure 5 is a three-dimensional perspective view of the apparatus arrangement of Embodiment 4, and the connections between the devices are reasonably set according to the process flow chart.
图6为图2中净化罐的结构示意图。Figure 6 is a schematic view showing the structure of the purification tank of Figure 2.
其中:车头100、预处理单元101、生物质原料气化单元102、合成气净化变换单元103、费托合成单元104、蜡油加工单元105、集装箱106、破碎机1、干燥机2、成型机3、螺旋输送机4、锁斗5、气化炉6、PSA制氧机7、除焦罐8、导热油换热器9、过滤器10、贮气罐11、压缩机12、变换罐13、净化罐14、脱氧剂层14.1、脱氯剂层14.2、脱硫剂层14.3、费托合成反应器15、热分离罐16、冷分离罐17、分馏塔18、废水罐19、粗石脑油罐20、粗柴油罐21、蜡分离罐22、加氢裂化罐23、PSA制氢机24Wherein: the
下面结合附图和具体实施例对本发明作进一步的详细说明。The invention will be further described in detail below with reference to the drawings and specific embodiments.
如图1所示,本发明所提供的基于移动平台的微型化生物质制合成油系统,采用车辆、船舶等移动平台进行运载和作业。以车辆平台为例,车辆包括带有发电机和引擎的车头100、具有装载作用的车架以及用于布置安装MBTL系统的至少一节集装箱106。集装箱106内集成布置有预处理单元101、生物质原料气化单元102、合成气净化变换单元103、费托合成单元104、可选的蜡油加工单元105以及可选的发电机组。如图2、图3所示为该MBTL系统的工艺流程图,其中,图2包括蜡油加工单元,图3不包括蜡油加工单元,虚线框表示可以选用的装置或设备。As shown in FIG. 1 , the mobile platform-based miniaturized biomass synthetic oil system provided by the present invention uses a mobile platform such as a vehicle or a ship to carry and operate. Taking the vehicle platform as an example, the vehicle includes a front 100 with a generator and an engine, a frame with a loading function, and at least one
运输车辆的外形、重量和运输都符合国家道路运输的法律法规的相关规定。车头100中的发电机可以为MBTL系统的启动供应电能。集装箱106采用40尺高柜,尺寸为11.8m×2.13m×2.72m,配货毛重22t,体积68m
3。在装置生产运行前,可打开集装箱三侧柜门便于操作。MBTL系统的占地面积为12~100m
2,运载时高度为1~3m,并通过一辆装载车或多辆装载车进行运输。采用多辆装载车时,通过拼接实现系统的生产运行。
The shape, weight and transportation of transport vehicles are in compliance with the relevant laws and regulations of national road transport. The generator in the front 100 can supply electrical energy for the start of the MBTL system. The
生物质原料气化单元102包括用于生物质气化的气化炉6、用于向气化炉6输入生物质原料的气化炉进料装置、为气化炉6提供气化剂的PSA制氧机7、用于除去气化生成的粗合成气中的焦油的除焦罐8、用于换热降温的导热油换热器9、用于过滤固体颗粒物的过滤器10,以及用于缓存初步净化合成气的贮气罐11。气化炉6的气化剂进口与PSA制氧机7的气化剂出口相连,气化炉6的合成气出口与除焦罐8的合成气进口相连,除焦罐8的合成气出口与导热油换热器9的合成气进口相连,导热油换热器9的合成气出口与过滤器10的合成气进口相连,过滤器10的合成气出口与贮气罐11合成气进口相连。气化炉进料装置包括锁斗5和螺旋输送机4,锁斗5的生物质出口与气化炉6的生物质进口相连,锁斗5的生物质进口与螺旋输送机4的生物质出口相连。The biomass
合成气净化变换单元103包括用于提高合成气压力的压缩机12、用于提高H
2/CO比的变换罐13和用于脱除有害杂质的净化罐14。压缩机12的合成气进口与贮气罐11的合成气出口相连。压缩机12的合成气出口与变换罐13的合成气进口相连,变换罐13的合成气出口与净化罐14的合成气进口相连。
The syngas
费托合成单元104包括费托合成反应器15、用于先后对费托合成产物进行冷却分 离的热分离罐16与冷分离罐17、用于对冷却分离得到的粗合成油混合物进行分馏的分馏塔18,以及用于储存分离后油品的粗石脑油罐20与粗柴油罐21。费托合成反应器15的合成气进口与净化罐14的合成气出口相连,费托合成反应器15的油气出口与热分离罐16的油气进口相连。热分离罐16的气相出口与冷分离罐17的气相进口相连,热分离罐16的重油出口和冷分离罐17的轻油出口分别与分馏塔18的粗合成油进口相连。分馏塔18的石脑油馏出口与粗石脑油罐20相连,分馏塔18的柴油出口与粗柴油罐21相连。The Fischer-
除焦罐8为采用催化裂解除焦的干法除焦罐。导热油换热器9为以导热油为换热介质的间接式换热器。The
如图6所示,净化罐14采用复合高效一体罐,其内沿气流方向依次设置有脱氧剂层14.1、脱氯剂层14.2和脱硫剂层14.3。费托合成反应器15为微通道反应器,或者强化传热传质的列管式固定床反应器。As shown in Fig. 6, the
生物质预处理单元101包括顺次相连的破碎机1、干燥机2和成型机3,成型机3的生物质出口与螺旋输送机4的生物质进口相连。若生物质原料本身满足进料要求,则可不设置生物质预处理单元101。The
冷分离罐17及分馏塔18的轻烃尾气出口通过轻烃尾气管路汇合后与发电机组的燃气进口相连。轻烃尾气管路还分别与气化炉6的气化剂进口、费托合成反应器15的合成气进口相连。The light hydrocarbon tail gas outlets of the
蜡油加工单元105包括用于分离费托合成产物中粗蜡的蜡分离罐22,用于裂解分离出的粗蜡的加氢裂化罐23,以及为加氢裂化过程提供循环氢气的PSA制氢机24。蜡分离罐22设置在费托合成反应器15的油气出口与热分离罐16的油气进口之间,蜡分离罐22的粗蜡出口与加氢裂化罐23的粗蜡进口相连。PSA制氢机24的轻烃尾气进口连接到轻烃尾气管路上,PSA制氢机24的氢气出口与加氢裂化罐23的氢气进口相连。加氢裂化罐23的裂解产物出口与分馏塔的的粗合成油进口相连。若费托合成采用兼具裂化作用的双功能催化剂,则可不设置蜡油加工单元105。The wax
以下对该MBTL系统的生产工艺进行详细说明。The production process of the MBTL system will be described in detail below.
收集到的生物质原料首先进入生物质预处理单元101。在生物质预处理单元101中,生物质原料经过破碎机1破碎到粒径为0~5cm;再经干燥机2干燥,水分含量达到 0~25wt%;最后经过成型机3挤压成型,使得生物质的粒径达到0~5cm。该生物质预处理单元的处理能力为5~150tpd(吨/天)的生物质。经过生物质预处理单元101预处理后,生物质原料可以达到生物质原料气化单元102的进料要求。The collected biomass feedstock first enters the
生物质原料经预处理得到的生物质颗粒通过螺旋输送机4进入锁斗5,锁斗5压力可以达到0.2~3MPa,随后再进入气化炉6。气化炉6为卧式固定床气化炉或立式固定床气化炉,操作温度为800~1300℃,操作压力为0.08~3MPa。气化剂为空气、富氧或氧气,当选用氧气或富氧时,采用PSA制氧机7为气化炉提供氧气。从气化炉出来的粗合成气,经除焦罐8除去潜在的焦油,催化脱焦温度750~900℃,催化脱焦效率90~99%;再经导热油换热器9冷却(升温后的导热油送入外部空冷装置或水冷装置进行冷却),温度降至200~400℃,经过过滤器10除掉固体杂质,焦油含量在0~5mg/Nm
3,颗粒物含量在0~5mg/Nm
3。所得的初步净化合成气进入贮气罐11中进行暂存。气化炉6的气化强度为300~1000kg/m
2/h,处理能力为5~150tpd生物质,产气能力为3000~90000Nm
3/d。采用较高的温度800~1300℃,较高的压力0.08~3MPa,能够将气化强度控制在300~1000kg/m
2/h,而这个气化强度范围时,气化炉的大小能够在车辆空间内安装布置,且在上述温度范围内,可以有效降低焦油含量,同时满足后续焦油催化裂解的温度需求。
The biomass pellet obtained by the pretreatment of the biomass material enters the
从生物质原料气化单元102中出来的初步净化合成气进入合成气净化变换单元103。合成气净化变换单元的处理能力为3000~90000Nm
3/d,可将合成气中H
2/CO体积比提升为1.5~2.2,而含硫量和含氯量均降至0~0.1ppm,含氧量降至0~5ppm。
The preliminary purified synthesis gas from the biomass
压缩机12将初步净化合成气的压力提升至1~3MPa,再进入变换罐13。变换罐13采用一种钴-钼型水煤气变换催化剂,操作温度为200~400℃,操作压力为1~3MPa,可以将H
2/CO体积比提升至1.5~2.2。变换后的合成气进入净化罐14,操作温度为200~400℃,操作压力为1~3MPa。净化罐14采用复合高效一体净化罐,通过在不同的罐层装填不同的脱除剂,包括脱硫剂、脱氧剂、脱氯剂等,脱除顺序为氧、氯、硫,可以将合成气中的硫含量和氯含量都降至0~0.1ppm,氧含量降至0~5ppm;脱氧剂为以活性炭为载体的铜系催化剂;脱氯剂为以碱金属或碱土金属为活性成分的催化剂,或是易与氯相结合的过渡金属为活性成分的催化剂;脱硫剂为氧化锌脱除剂。几种脱除剂能够在同样的操作条件下工作,达到脱除效果。
The
从净化变换单元103中出来的净化变换合成气进入费托合成单元104。费托合成反应器15的操作温度为200~350℃,操作压力为1~3MPa。费托合成反应器的换热系数控制在0.5~0.8W/cm
2/K,在该换热系数范围,合成反应器能够将费托合成反应产生的热量及时移除,一方面降低了催化剂床层热点的温度,增加了催化剂使用寿命,另一方面使得反应器和催化剂的整体协同效率提高,生产能力增强,从而可以更好地满足车载生产的需求。
The purge-transformed synthesis gas from the
费托催化剂采用常规的钴基或铁基催化剂,或者具有裂化作用的双功能催化剂。若采用双功能催化剂,则费托合成的产物从费托合成反应器15中出来后(如图3),直接进入热分离罐16,分别得到重油(主要为柴油组分)、废水和轻烃组分。热分离罐16的操作温度为120~180℃,操作压力为1~3MPa。废水从热分离罐16底部进入废水罐19,重油从侧线进入分馏塔18,轻烃组分进入冷分离罐17。冷分离罐17的操作温度为20~40℃,操作压力为0.2~3MPa。冷分离罐的底部出废水进入废水罐19,侧线出轻油(主要为石脑油组分)进入分馏塔18,顶部出轻烃尾气。经分馏塔18可以分别得到粗石脑油和粗柴油,分别进入粗石脑油罐20和粗柴油罐21。轻烃尾气至少一部分送去发电机组发电,用于系统供能,剩余部分循环回费托合成反应器15继续参与合成反应,或者循环回气化炉6继续参与气化反应。费托合成产生的气化废渣,收集用于土壤施肥。The Fischer-Tropsch catalyst employs a conventional cobalt- or iron-based catalyst or a bifunctional catalyst having cracking action. If a bifunctional catalyst is used, the Fischer-Tropsch synthesized product exits the Fischer-Tropsch synthesis reactor 15 (Fig. 3) and directly enters the
若采用钴基或铁基催化剂,则费托合成的产物中含有粗蜡,需进入可选的蜡油加工单元105进行蜡的加工(如图2),具体为:首先经蜡分离罐22,分离出粗蜡和其它烃组分,其它烃组分进入热分离塔16。粗蜡进入加氢裂化罐23中发生加氢裂化反应,将长链烃裂化为短链烃,得到的产物再进入分馏塔18。加氢裂化塔的操作温度为300~400℃,操作压力为6~10MPa,氢油比为800~1500,体积空速为0.5~2.0h
-1。循环氢气由PSA制氢机24提供。其中制氢机的原料可以来源于贮气罐11的粗合成气。
If a cobalt-based or iron-based catalyst is used, the Fischer-Tropsch synthesis product contains a crude wax, which is required to enter the optional wax
该MBTL系统的生物质原料处理量为5~150tpd(吨/天),原料为以秸秆、枝桠材、边材、木屑等为主的农林废弃物,生物质成型燃料,经过处理的牲畜粪便,以及分类后的生活垃圾中的一种或多种。合成油的产能为5~100bpd(桶/天),产品为粗石脑油和粗柴油。粗石脑油的收率为15%~30%(质量分数),粗柴油的收率为30%~75%(质量分数),尾气的收率为5%~30%(质量分数),这里产品的收率指的是各产物在总产品 中的质量分数。The biomass processing capacity of the MBTL system is 5 to 150 tpd (ton/day), and the raw materials are agricultural and forestry wastes mainly composed of straw, twigs, sapwood, wood chips, biomass-forming fuel, processed livestock manure, And one or more of the classified household wastes. The synthetic oil has a capacity of 5 to 100 bpd (barrel/day) and the products are crude naphtha and gas oil. The yield of crude naphtha is 15% to 30% (mass fraction), the yield of gas oil is 30% to 75% (mass fraction), and the yield of tail gas is 5% to 30% (mass fraction), here The yield of a product refers to the mass fraction of each product in the total product.
以上涉及的各个单元装置可以不限于生物质制合成油技术,亦可单独或者配合其它过程应用:1)预处理单元可以单独车载用于生物质破碎处理;2)生物质原料气化单元可以应用于合成气其它应用的气化过程;3)所述的合成气净化变换单元可以应用于其它的气体净化过程;4)费托合成单元可以应用于以天然气、火炬气、油田气、驰放气为原料的费托合成过程,而合成反应器在没有装载催化剂的情况下可以用作高效的换热器;5)蜡油加工单元也可用于其它加氢裂化、加氢精制过程。The various unit devices involved above may not be limited to the biomass synthetic oil technology, and may be used alone or in combination with other processes: 1) the pretreatment unit may be separately used for biomass crushing treatment; 2) the biomass feed gasification unit may be applied. The gasification process for other applications of syngas; 3) the syngas purification conversion unit can be applied to other gas purification processes; 4) the Fischer-Tropsch synthesis unit can be applied to natural gas, flare gas, oil field gas, gas purge As a raw material Fischer-Tropsch synthesis process, the synthesis reactor can be used as a highly efficient heat exchanger without loading the catalyst; 5) The wax oil processing unit can also be used in other hydrocracking and hydrofinishing processes.
以下针对不同应用规模给出几个实施例。Several embodiments are given below for different application scales.
实施例1Example 1
该实施例以秸秆为生物质原料,处理量为12tpd,产能为10bpd合成油。所有设备布置安装于一节集装箱中,布置安装见图4。费托合成反应器15采用微通道反应器,费托合成催化剂采用具有裂化作用的双功能催化剂,费托合成的油品中不含蜡,故不采用蜡油加工单元105。轻烃尾气全部用于发电为系统供能。具体工艺参数详见表1。In this embodiment, the straw is used as a biomass raw material, the treatment amount is 12 tpd, and the production capacity is 10 bpd synthetic oil. All equipment is installed in a container, and the installation is shown in Figure 4. The Fischer-
实施例2Example 2
该实施例以边材为生物质原料,处理量为18tpd,产能为30bpd合成油。费托合成反应器15采用微通道反应器,费托合成催化剂采用具有裂化作用的双功能催化剂,费托合成的油品中不含蜡,故不采用蜡油加工单元105。轻烃尾气全部用于发电为系统供能。具体工艺参数详见表1。In this embodiment, the sapwood is a biomass material, the treatment amount is 18 tpd, and the production capacity is 30 bpd synthetic oil. The Fischer-
实施例3Example 3
该实施例以秸秆成型燃料为生物质原料,处理量为45tpd,产能为50bpd。费托合成反应器15采用列管式固定床反应器,催化剂采用铁基催化剂,费托合成的油品含有蜡油,故需采用蜡油加工单元105。轻烃尾气一半循环回费托合成反应器,另一半用于发电为系统供能。具体工艺参数详见表1。In this embodiment, the straw-forming fuel is used as a biomass material, the treatment amount is 45 tpd, and the production capacity is 50 bpd. The Fischer-
实施例4Example 4
该实施例以鸡粪和边材混合物(质量比1:1)为生物质原料,处理量为63tpd,产能为70bpd合成油。所有设备布置安装于三节集装箱中,布置安装见图5。费托合成反应器15采用微通道反应器,费托合成催化剂采用钴基催化剂,费托合成的油品含有蜡油,故需采用蜡油加工单元105。轻烃尾气一半循环回费托合成反应器,另一半用于发 电为系统供能。具体工艺参数详见表1。In this embodiment, a mixture of chicken manure and sapwood (mass ratio 1:1) is used as a biomass material, the treatment amount is 63 tpd, and the production capacity is 70 bpd synthetic oil. All equipment is installed in three containers, and the installation is shown in Figure 5. The Fischer-
实施例5Example 5
该实施例以生活垃圾和边材混合物(1:1)为生物质原料,处理量为108tpd,产能为90bpd合成油。费托合成反应器15采用微通道反应器,催化剂采用具有裂化作用的钴基催化剂,费托合成的油品中不含蜡,故不采用蜡油加工单元105。轻烃尾气四分之一循环回合成反应器15,四分之一循环回气化炉6,剩余二分之一用于发电为系统供能。具体工艺参数详见表1。In this embodiment, a mixture of domestic garbage and sapwood (1:1) is used as a biomass material, and the treatment amount is 108 tpd, and the production capacity is 90 bpd synthetic oil. The Fischer-
表1 各实施例工艺参数Table 1 Process parameters of each embodiment
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| CN107384476A (en) * | 2017-08-11 | 2017-11-24 | 武汉凯迪工程技术研究总院有限公司 | Miniaturization biomass artificial oil method and system based on mobile platform |
| CN110975883B (en) * | 2019-12-05 | 2023-03-24 | 东北石油大学 | Preparation method of bifunctional core-shell catalyst for preparing aviation kerosene through carbon dioxide hydrogenation |
| CN112280584A (en) * | 2020-09-15 | 2021-01-29 | 四川仪陇益邦能源有限公司 | Method and equipment for preparing environment-friendly solvent and paraffin by using biomass energy |
| CN114540072B (en) * | 2022-02-10 | 2023-11-14 | 东营联合石化有限责任公司 | Heavy oil light hydrocracking unit for petrochemical industry |
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| CN1803982A (en) * | 2005-12-31 | 2006-07-19 | 华中科技大学 | Mobile biomass liquefaction system |
| JP2008231270A (en) * | 2007-03-20 | 2008-10-02 | Gunma Industry Support Organization | Process for producing hydrocarbons from biomass gas |
| CN104479719A (en) * | 2014-11-18 | 2015-04-01 | 东南大学 | Movable device and method for preparing liquid fuel by virtue of straw pyrolysis |
| IE86666B1 (en) * | 2013-12-11 | 2016-06-29 | Conleth Ward | A gasification system and method |
| CN107384476A (en) * | 2017-08-11 | 2017-11-24 | 武汉凯迪工程技术研究总院有限公司 | Miniaturization biomass artificial oil method and system based on mobile platform |
| CN207227356U (en) * | 2017-08-11 | 2018-04-13 | 武汉凯迪工程技术研究总院有限公司 | Vehicle-mounted biomass system synthesizes oil system |
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| CN101845319B (en) * | 2010-05-26 | 2013-07-03 | 陕西金巢投资有限公司 | Process for producing wax and clean fuel oil by using biomass as raw material |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1803982A (en) * | 2005-12-31 | 2006-07-19 | 华中科技大学 | Mobile biomass liquefaction system |
| JP2008231270A (en) * | 2007-03-20 | 2008-10-02 | Gunma Industry Support Organization | Process for producing hydrocarbons from biomass gas |
| IE86666B1 (en) * | 2013-12-11 | 2016-06-29 | Conleth Ward | A gasification system and method |
| CN104479719A (en) * | 2014-11-18 | 2015-04-01 | 东南大学 | Movable device and method for preparing liquid fuel by virtue of straw pyrolysis |
| CN107384476A (en) * | 2017-08-11 | 2017-11-24 | 武汉凯迪工程技术研究总院有限公司 | Miniaturization biomass artificial oil method and system based on mobile platform |
| CN207227356U (en) * | 2017-08-11 | 2018-04-13 | 武汉凯迪工程技术研究总院有限公司 | Vehicle-mounted biomass system synthesizes oil system |
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