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WO2019022077A1 - Polyol composition for rigid polyurethane foam, composition for rigid polyurethane foam, and production method for rigid polyurethane foam - Google Patents

Polyol composition for rigid polyurethane foam, composition for rigid polyurethane foam, and production method for rigid polyurethane foam Download PDF

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Publication number
WO2019022077A1
WO2019022077A1 PCT/JP2018/027713 JP2018027713W WO2019022077A1 WO 2019022077 A1 WO2019022077 A1 WO 2019022077A1 JP 2018027713 W JP2018027713 W JP 2018027713W WO 2019022077 A1 WO2019022077 A1 WO 2019022077A1
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Prior art keywords
polyurethane foam
rigid polyurethane
catalyst
polyol
acid
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PCT/JP2018/027713
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French (fr)
Japanese (ja)
Inventor
裕介 玉井
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Sekisui Soflan Wiz Co Ltd
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Sekisui Soflan Wiz Co Ltd
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Priority to JP2018548939A priority Critical patent/JP6753614B2/en
Publication of WO2019022077A1 publication Critical patent/WO2019022077A1/en
Anticipated expiration legal-status Critical
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/08Processes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/08Processes
    • C08G18/16Catalysts
    • C08G18/18Catalysts containing secondary or tertiary amines or salts thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/08Processes
    • C08G18/16Catalysts
    • C08G18/22Catalysts containing metal compounds

Definitions

  • the present invention relates to a polyol composition for rigid polyurethane foam containing at least 1-chloro-3,3,3-trifluoropropene (hereinafter also referred to as “HFO-1233zd”) as a foaming agent, and a rigid composition containing the polyol composition.
  • the present invention relates to a composition for polyurethane foam and a method for producing a rigid polyurethane foam using the polyol composition as a raw material.
  • HFO hydrofluoroolefins
  • rigid polyurethane foam is divided into raw materials into a two-component system, the polyisocyanate component and the component compatible with it are P liquid, and the polyol composition containing at least a polyol compound, a foaming agent and a catalyst is R liquid. , P and R are mixed, stirred, reacted and cured.
  • Liquid P and Liquid R are usually prepared and stored in advance before manufacturing rigid polyurethane foam, but in the case where Liquid R contains HFO-1233zd as a foaming agent, In the case where it takes time to produce a rigid polyurethane foam after the preparation of the R solution, there may occur a problem such as a partial deactivation of the catalyst contained in the R solution together with the foaming agent. Such problems lead to productivity deterioration or product failure due to delayed gel time at the time of production of rigid polyurethane foam or insufficient progress of foam foaming. For this reason, there has been a demand in the market to improve the storage stability of a polyol composition containing at least a polyol compound, HFO-1233zd and a catalyst.
  • composition comprising a hydrohaloolefin blowing agent and a catalyst system comprising at least one precipitation resistant metal catalyst and at least one amine catalyst.
  • Patent Document 2 describes a catalyst composition containing a blowing agent containing a halogenated hydroolefin, a polyol, an amine catalyst, a non-amine catalyst, or a mixture of these catalysts, and a polyol premix composition containing an antioxidant. It is done.
  • the present invention has been made in view of the above-mentioned circumstances, and its object is to contain a polyol compound, a catalyst, and at least 1-chloro-3,3,3-trifluoropropene as a foaming agent, and is excellent in storage stability. It is an object of the present invention to provide a polyol composition for rigid polyurethane foam, a composition for rigid polyurethane foam, and a method for producing rigid polyurethane foam.
  • the present invention is a polyol composition for rigid polyurethane foam, which contains at least a polyol compound, a foaming agent, a catalyst and an acid component, and is mixed and reacted with a polyisocyanate component to form a rigid polyurethane foam, Containing at least 1-chloro-3,3,3-trifluoropropene as an agent, at least one selected from the group consisting of an amine catalyst and a metal catalyst as the catalyst, and containing an organic acid as the acid component
  • the present invention relates to a polyol composition for rigid polyurethane foam characterized by
  • the polyol composition for a rigid polyurethane foam it is preferable to contain an organic acid having an aromatic ring as the acid component.
  • the present invention also relates to a composition for a rigid polyurethane foam comprising the above-mentioned polyol composition and a polyisocyanate component.
  • the present invention is also a method for producing a rigid polyurethane foam, wherein a polyol composition containing at least a polyol compound, a foaming agent, a catalyst and an acid component is mixed and reacted with a polyisocyanate component, wherein the polyol composition is the foam Containing at least 1-chloro-3,3,3-trifluoropropene as an agent, at least one selected from the group consisting of an amine catalyst and a metal catalyst as the catalyst, and containing an organic acid as the acid component
  • the present invention relates to a method for producing a rigid polyurethane foam characterized by:
  • the acid component contains an organic acid having an aromatic ring.
  • the inventor describes the cause of the deterioration of storage stability caused by partial deactivation of the catalyst and the like. I studied earnestly. As a result, it was found that the deactivation of the catalyst was caused by the interaction between HFO-1233zd and the catalyst.
  • the polyol composition for rigid polyurethane foam according to the present invention comprises, as an acid component, a blowing agent containing at least HFO-1233zd and a catalyst containing at least one selected from the group consisting of an amine catalyst and a metal catalyst. Contains an organic acid. For this reason, the catalyst activated under basicity can be shifted to acidity, and the activity of the catalyst can be suppressed. As a result, the catalyst with reduced activity loses affinity with HFO-1233zd, and the deactivation of the catalyst due to the interaction between HFO-1233zd and the catalyst can be prevented. As a result, the polyol composition for rigid polyurethane foam according to the present invention has improved storage stability.
  • the polyol composition for rigid polyurethane foam concerning the present invention is excellent in storage stability, in the manufacturing method of the rigid polyurethane foam which uses this as a raw material, it is excellent in production stability.
  • the polyol composition for rigid polyurethane foam according to the present invention contains at least a polyol compound, HFO-1233zd as a foaming agent, a catalyst and an acid component.
  • polyol compound polyols known to those skilled in the art can be used, and polyether polyols, polyester polyols and the like can be mentioned.
  • the polyether polyol is a polyoxyalkylene polyol obtained by ring-opening addition polymerization of an alkylene oxide to an initiator having 2 to 4 active hydrogen atoms.
  • the initiator include aliphatic polyhydric alcohols (eg, ethylene glycol, propylene glycol, diethylene glycol, dipropylene glycol, 1,4-butanediol, 1,3-butanediol, 1,6-hexane).
  • Diols Diols, glycols such as neopentyl glycol, cyclohexylene glycol, cyclohexanedimethanol, triols such as trimethylolpropane and glycerin, tetrafunctional alcohols such as pentaerythritol), aliphatic amines (eg, ethylene diamine, propylene diamine, butylene) Diamines, alkylene diamines such as hexamethylene diamine and neopentyl diamine, alkanolamines such as monoethanolamine and diethanolamine, aromatic amines (for example, 2) 4-toluenediamine, 2,6-toluenediamine, diethyltoluenediamine, 4,4'-diaminodiphenylmethane, p-phenylenediamine, o-phenylenediamine, naphthalenediamine, etc.
  • glycols such as neopentyl
  • the polyether polyol preferably has an average number of functional groups of 2 to 4 and more preferably 2.5 to 3.5. Further, the polyether polyol more preferably has a weight average molecular weight of 3,000 to 5,000.
  • alkylene oxide examples include ethylene oxide, propylene oxide, 1,2-butylene oxide, 2,3-butylene oxide, styrene oxide and cyclohexene oxide.
  • the ratio of ethylene oxide is preferably 5% to 30%.
  • the hydroxyl value of the polyether polyol is preferably 200 to 1000 mg KOH / g, and more preferably 300 to 600 mg KOH / g.
  • the hydroxyl value is less than 200 mg KOH / g, the viscosity ratio of the polyol composition to the polyisocyanate component becomes high, which leads to poor stirring at the time of mixing.
  • it exceeds 1000 mg KOH / g it will be difficult to impart adequate toughness to the obtained polyurethane foam.
  • the hydroxyl value is a value measured in accordance with JIS K 1557-1: 2007.
  • polyester polyols examples include aromatic polyester polyols and aliphatic polyester polyols, but in consideration of the flame retardancy of the resulting rigid polyurethane foam, it is preferable to use aromatic polyester polyols.
  • the aromatic polyester polyol is a condensate of an aromatic dicarboxylic acid and a glycol such as phthalic acid, isophthalic acid, terephthalic acid and naphthalene dicarboxylic acid, and has an average functional group number of 1.8 to 2.5, more preferably 1.9. It is a polyol compound having a hydroxyl value of 100 to 400 mg KOH / g and a hydroxyl value of ⁇ 2.3.
  • glycol which comprises aromatic polyester polyol it does not specifically limit as glycol which comprises aromatic polyester polyol
  • the low molecular-weight aliphatic glycol well-known as a component of polyester polyols, such as ethylene glycol, propylene glycol, diethylene glycol.
  • the number of functional groups is about 2, but the number of functional groups may be increased to 2 or more by substituting a part of the glycol with a polyfunctional alcohol such as trimethylolpropane. With this configuration, the physical properties of the resulting foam can be adjusted.
  • HFO-1233zd is used as blowing agent.
  • HFO hydrofluoroolefins
  • other hydrofluoroolefins may be used in combination as long as the object of the present invention is not impaired.
  • HFO for example, 1,3,3,3-tetrafluoropropene, 1,1,3,3-tetrafluoropropene, 1,2,3,3,3-pentafluoropropene, 1,1,1- Trifluoropropene, 1,1,1,3,3-pentafluoropropene, 1,1,2,3,3-pentafluoropropene, (Z) -1,1,1,2,3-pentafluoropropene, And 1,1,1,4,4,4-hexafluorobut-2-ene and the like.
  • the content of the foaming agent in the polyol composition for rigid polyurethane foam can be varied as appropriate depending on the target density of the finally produced rigid polyurethane foam.
  • the content of the foaming agent is preferably 10 to 50 parts by weight, when the total amount of the polyol compound is 100 parts by weight, More preferably, it is 15 to 40 parts by weight.
  • At least one selected from the group consisting of an amine catalyst and a metal catalyst is used as a catalyst.
  • the amine catalyst N, N, N ', N'-tetramethylethylenediamine, N, N, N', N'-tetramethylhexamethylenediamine, N, N, N ', N'-pentamethyl Tertiary such as N-alkyl polyalkylene polyamines such as diethylenetriamine, diazabicycloundecene (DBU), N, N-dimethylcyclohexylamine, triethylenediamine, N-methylmorpholine, bis (2-dimethylaminoethyl) ether Amines include, etc.
  • the metal catalyst include trimerization catalysts such as potassium acetate and potassium octylate.
  • the term "rigid polyurethane foam” refers to a foam-constituting polymer formed by mixing and reacting a polyol composition and a polyisocyanate component and having substantially only urethane bonds (hereinafter also referred to as "PUR")
  • the foam-constituting polymer also includes one having a nurate bond (hereinafter also referred to as "PIR").
  • PUR is produced as a rigid polyurethane foam, it is preferable to contain 0.1 to 8% by weight of catalyst, more preferably 0.1 to 4% by weight, based on 100% by weight of the total amount of polyol compounds. .
  • the total amount of the polyol compound is 100% by weight, and for example, 0.1 to 8% by weight of metal catalyst or quaternary amine catalyst is contained as a trimerization (nuration) catalyst The content is preferably 0.1 to 4% by weight.
  • the organic acid as the acid component suppresses the activity of the catalyst and prevents the deactivation of the catalyst by the interaction between HFO and the catalyst, thereby improving the storage stability of the polyol composition for rigid polyurethane foam.
  • organic acids that can be used in the present invention include aliphatic organic acids and organic acids having an aromatic ring.
  • the aliphatic organic acid is not particularly limited, and may be saturated or unsaturated, and may be linear or branched.
  • Examples of the aliphatic organic acids include aliphatic organic acids having a hydrocarbon group having 1 to 10 carbon atoms, and examples thereof include formic acid, acetic acid, propionic acid, butyric acid and valeric acid.
  • organic acid which has an aromatic ring the organic acid which has a monocyclic (non-polycyclic) aromatic ring, and the organic acid which has a polycyclic aromatic ring can be illustrated.
  • organic acids having a monocyclic (non-polycyclic) aromatic ring include benzoic acid, phthalic acid (orthophthalic acid, isophthalic acid, and terephthalic acid) and salicylic acid.
  • organic acid having a polycyclic aromatic ring naphthoic acid, anthronic acid and the like can be mentioned.
  • an organic acid having an aromatic ring an organic acid having a monocyclic (non-polycyclic) aromatic ring is preferable, and among these, benzoic acid and phthalic acid are more preferable.
  • the organic acid when an organic acid having an aromatic ring is used as the organic acid, there is less odor compared to a low molecular weight organic acid, and corrosion to a foamer / mixer used in producing a rigid polyurethane foam It is preferable because there is less contamination.
  • the compounding amount of the organic acid is not particularly limited, but is preferably 0.1 parts by weight or more, more preferably 0.3 parts by weight or more, still more preferably 0.5 parts by weight or more, more preferably 100 parts by weight of the polyol compound. Is preferably 1 part by weight or more, and preferably 15 parts by weight or less, more preferably 10 parts by weight or less, still more preferably 8 parts by weight or less, still more preferably 5 parts by weight or less.
  • the foaming agent In addition to the polyol compound, the foaming agent, the catalyst and the acid component, a flame retardant, a foam stabilizer, a coloring agent and an antioxidant may be added to the polyol composition for rigid polyurethane foam according to the present invention.
  • organic phosphoric acid esters As the flame retardant, metal compounds such as organic phosphoric acid esters, halogen-containing compounds, aluminum hydroxide and the like can be mentioned, and in particular, organic phosphoric acid esters are preferable because they have the effect of lowering the viscosity of the polyol composition.
  • organic phosphoric acid esters include halogenated alkyl esters of phosphoric acid, alkyl phosphoric acid esters, aryl phosphoric acid esters and phosphonic acid esters.
  • TCPP tris (chloropropyl) phosphate
  • TBEP tributoxyethyl phosphate
  • tributyl phosphate triethyl phosphate
  • trimethyl phosphate cresyl phenyl phosphate and the like
  • the compounding amount of the flame retardant is preferably 1 to 30 parts by weight, more preferably 3 to 25 parts by weight with respect to 100 parts by weight of the polyol compound.
  • the graft copolymer of polyoxyalkylene glycol which is a polymer of ethylene oxide or a propylene oxide, and a polydimethylsiloxane is mentioned, for example among the foam stabilizers for rigid polyurethane foams,
  • a silicone foam stabilizer having an oxyethylene group content of 70 to 100 mol% in polyoxyalkylene is preferably used.
  • the blending amount of the foam stabilizer is preferably 1 to 10 parts by weight with respect to 100 parts by weight of the polyol compound.
  • the above-mentioned polyol composition can be used as a composition for rigid polyurethane foam containing a polyol composition and a polyisocyanate component.
  • the rigid polyurethane foam composition can be used to produce rigid polyurethane foams.
  • the composition for rigid polyurethane foam can be obtained by mixing the polyol composition and the polyisocyanate component, and the mixing of both in this case may preferably follow the isocyanate index described later.
  • various polyisocyanate compounds such as aromatic, alicyclic and aliphatic having two or more isocyanate groups may be used. Can.
  • liquid diphenylmethane diisocyanate is used because of ease of handling, speed of reaction, excellent physical properties of the resulting polyurethane foam, and low cost.
  • liquid MDI crude MDI (c-MDI) (44V-10, 44V-20, etc. (manufactured by Sumika Kobesutorurethane Co., Ltd.), Millionate MR-200 (Nippon Polyurethane Industry)), uretone imine containing MDI (Millionate MTL; Japan Polyurethane industry) and the like.
  • other polyisocyanate compounds may be used in combination, and as polyisocyanate compounds used in combination, polyisocyanate compounds known in the technical field of polyurethane can be used without limitation.
  • a polyol composition containing at least a polyol compound, a foaming agent, a catalyst and an acid component is mixed and reacted with a polyisocyanate component.
  • the blowing agent contains at least one hydrofluoroolefin having 3 to 6 carbon atoms
  • the catalyst contains at least one member selected from the group consisting of an amine catalyst and a metal catalyst, and contains an organic acid as the acid component.
  • the isocyanate index (NCO Index) when mixing and reacting the polyol composition and the polyisocyanate component differs depending on whether PUR or PIR is to be produced.
  • PUR it is preferably 100 to 140, more preferably 110 to 120.
  • PIR it is preferably 150 to 700, and more preferably 200 to 500.
  • the isocyanate index refers to the equivalent ratio of the isocyanate group of the polyisocyanate component to all active hydrogen groups (calculated as water as a foaming agent as a bifunctional active hydrogen compound) contained in the polyol composition as a percentage (Equivalent ratio of isocyanate group to 100 equivalents of active hydrogen group) is meant.
  • the density of the rigid polyurethane foam obtained by the production method is preferably 20 to 40 kg / m 3 , more preferably 25 to 35 kg / m 3 .
  • the foam density is a value measured in accordance with JIS K7222.
  • the method for producing the above-mentioned rigid polyurethane foam it may be produced continuously in a continuous line or may be produced in a batch system. Further, a spray method in which the composition is sprayed onto a constituent substrate of a building by spraying, an injection method in which a mixture of a polyol composition and a polyisocyanate component is injected into voids formed by the construction substrate, and the like are mentioned.
  • the polyol composition was prepared according to the formulation described in Table 1 below. The details of each component in Table 1 are as follows.
  • Examples 1 to 6 and Comparative Example 1 Polyols Polyether-based polyol A; trade name “ACTOCOR GR84” (manufactured by Mitsui Chemicals, Inc.) Polyether-based polyol B; trade name “ACTOCOR GR40A” (manufactured by Mitsui Chemicals, Inc.) (2) Flame Retardant Tris ( ⁇ -chloropropyl) phosphate; trade name "TMCPP” (made by Daihachi Chemical Co., Ltd.) (3) Foam control agent Polyalkylene glycol based foam control agent; trade name "SH-193" (manufactured by Toray Dow Corning Silicone Co., Ltd.) (4) Catalyst Amine catalyst A; (N, N, N ', N'-tetramethylethylenediamine or N, N, N', N'-tetramethylhexamethylenediamine); trade name "Kaolyzer No.
  • Examples 7 to 10 and Comparative Example 2 (1) Polyols Phthalate-based polyester polyol; trade name "Maximol RFK-556" (manufactured by Kawasaki Kasei Kogyo Co., Ltd.) (2) Flame Retardant Tris ( ⁇ -chloropropyl) phosphate; trade name "TMCPP” (made by Daihachi Chemical Co., Ltd.) (3) Foam control agent Polyalkylene glycol based foam control agent; trade name "SH-193" (manufactured by Toray Dow Corning Silicone Co., Ltd.) (4) Catalyst Amine catalyst A; (N, N, N ', N'-tetramethylethylenediamine or N, N, N', N'-tetramethylhexamethylenediamine); trade name "Kaolyzer No.
  • the polyol compositions according to Examples 1 to 10 have a short number of seconds for the reactivity delay, and are excellent in the storage stability of the polyol composition.
  • an organic acid having an aromatic ring is used as the organic acid, it is understood that there is little irritating odor and the corrosion resistance is also excellent.

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  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
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Abstract

The polyol composition for rigid polyurethane foam according to the present invention comprises a polyol compound, a blowing agent, a catalyst, and an acid ingredient and is for forming rigid polyurethane foam through mixing and reaction with a polyisocyanate ingredient, wherein the blowing agent comprises at least 1-chloro-3,3,3-trifluoropropene, the catalyst includes at least one catalyst selected from the group consisting of amine catalysts and metal catalysts, and the acid ingredient includes an organic acid. The polyol composition for rigid polyurethane foam has excellent storage stability. The present invention can provide a composition for rigid polyurethane foam and a production method for rigid polyurethane foam.

Description

硬質ポリウレタンフォーム用ポリオール組成物、硬質ポリウレタンフォーム用組成物、および硬質ポリウレタンフォームの製造方法Polyol composition for rigid polyurethane foam, composition for rigid polyurethane foam, and method for producing rigid polyurethane foam

 本発明は、発泡剤として少なくとも1-クロロ-3,3,3-トリフルオロプロペン(以下、「HFO-1233zd」とも言う)を含有する硬質ポリウレタンフォーム用ポリオール組成物、該ポリオール組成物を含む硬質ポリウレタンフォーム用組成物、および該ポリオール組成物を原料として使用した硬質ポリウレタンフォームの製造方法に関するものである。 The present invention relates to a polyol composition for rigid polyurethane foam containing at least 1-chloro-3,3,3-trifluoropropene (hereinafter also referred to as “HFO-1233zd”) as a foaming agent, and a rigid composition containing the polyol composition. The present invention relates to a composition for polyurethane foam and a method for producing a rigid polyurethane foam using the polyol composition as a raw material.

 オゾン層を破壊する物質に関するモントリオール議定書が1987年にカナダで採択されたことに伴い、日本でも1988年に「オゾン層保護法」が制定され、フロン類の生産および輸入の規制が行われている。このため、規制されたCFC類などの代替材料の開発が進められ、その有用な代替材料として、ハイドロフルオロオレフィン(以下、「HFO」とも言う)が有力視されている。HFOのなかでも、硬質ポリウレタンフォームの発泡剤として、HFO-1233zdが市場において広く使用されている。 Following the adoption of the Montreal Protocol on Substances that Deplete the Ozone Layer in Canada in 1987, the “Ozone Layer Protection Act” was enacted in Japan in 1988, and the production and import of fluorocarbons are restricted. . For this reason, development of alternative materials such as regulated CFCs has been promoted, and hydrofluoroolefins (hereinafter also referred to as "HFO") are considered to be promising as useful alternative materials. Among HFOs, HFO-1233zd is widely used in the market as a foaming agent for rigid polyurethane foam.

 ところで、一般的に硬質ポリウレタンフォームは原料を2成分系に分け、ポリイソシアネート成分およびこれに相溶する成分をP液とし、ポリオール化合物、発泡剤および触媒を少なくとも含有するポリオール組成物をR液とし、P液とR液とを混合撹拌し、反応させて硬化させることにより製造される。ここで、P液およびR液は、硬質ポリウレタンフォームを製造する前に予め製造され、保管されるのが通常であるが、R液中に発泡剤としてHFO-1233zdを含有する場合であって、R液製造後から硬質ポリウレタンフォーム製造までに時間を要する場合、発泡剤と共にR液中に含まれる触媒が一部失活するなどの不具合が発生する場合があった。かかる不具合は、硬質ポリウレタンフォーム製造時のゲルタイムが遅延する、あるいはフォーム発泡が十分に進行しないことに起因して、生産性悪化あるいは製品不具合に繋がる。このため、特にポリオール化合物、HFO-1233zdおよび触媒を少なくとも含有するポリオール組成物の貯蔵安定性を向上することが市場において要求されていた。 By the way, in general, rigid polyurethane foam is divided into raw materials into a two-component system, the polyisocyanate component and the component compatible with it are P liquid, and the polyol composition containing at least a polyol compound, a foaming agent and a catalyst is R liquid. , P and R are mixed, stirred, reacted and cured. Here, Liquid P and Liquid R are usually prepared and stored in advance before manufacturing rigid polyurethane foam, but in the case where Liquid R contains HFO-1233zd as a foaming agent, In the case where it takes time to produce a rigid polyurethane foam after the preparation of the R solution, there may occur a problem such as a partial deactivation of the catalyst contained in the R solution together with the foaming agent. Such problems lead to productivity deterioration or product failure due to delayed gel time at the time of production of rigid polyurethane foam or insufficient progress of foam foaming. For this reason, there has been a demand in the market to improve the storage stability of a polyol composition containing at least a polyol compound, HFO-1233zd and a catalyst.

 下記特許文献1では、ヒドロハロオレフィン発泡剤、ならびに少なくとも1種類の沈殿抵抗性金属触媒および少なくとも1種類のアミン触媒を含む触媒系を含有する組成物が記載されている。 In US Pat. No. 5,956,015, a composition is described comprising a hydrohaloolefin blowing agent and a catalyst system comprising at least one precipitation resistant metal catalyst and at least one amine catalyst.

 また、下記特許文献2では、ハロゲン化ハイドロオレフィンを含む発泡剤、ポリオール、アミン触媒、非アミン触媒、またはそれらの触媒混合物を含む触媒組成物、および酸化防止剤を含むポリオールプレミックス組成物が記載されている。 Patent Document 2 below describes a catalyst composition containing a blowing agent containing a halogenated hydroolefin, a polyol, an amine catalyst, a non-amine catalyst, or a mixture of these catalysts, and a polyol premix composition containing an antioxidant. It is done.

特表2014-506947号公報Japanese Patent Application Publication No. 2014-506947 特表2015-529738号公報JP-A-2015-529738

 しかしながら、本発明者が鋭意検討したところ、前記先行技術ではいずれもポリオール化合物、発泡剤および触媒を少なくとも含有するポリオール組成物の貯蔵安定性に改良の余地があることが判明した。本発明は上記実情に鑑みてなされたものであり、その目的は、ポリオール化合物、触媒、および発泡剤として少なくとも1-クロロ-3,3,3-トリフルオロプロペンを含有し、貯蔵安定性に優れた硬質ポリウレタンフォーム用ポリオール組成物、硬質ポリウレタンフォーム用組成物、および硬質ポリウレタンフォームの製造方法を提供することにある。 However, the inventors of the present invention have made intensive studies and found that there is room for improvement in the storage stability of the polyol composition containing at least a polyol compound, a blowing agent and a catalyst in the above-mentioned prior art. The present invention has been made in view of the above-mentioned circumstances, and its object is to contain a polyol compound, a catalyst, and at least 1-chloro-3,3,3-trifluoropropene as a foaming agent, and is excellent in storage stability. It is an object of the present invention to provide a polyol composition for rigid polyurethane foam, a composition for rigid polyurethane foam, and a method for producing rigid polyurethane foam.

 上記目的は、下記の如き本発明により達成できる。即ち本発明は、ポリオール化合物、発泡剤、触媒および酸成分を少なくとも含有し、ポリイソシアネート成分と混合、反応させて硬質ポリウレタンフォームを形成するための硬質ポリウレタンフォーム用ポリオール組成物であって、前記発泡剤として少なくとも1-クロロ-3,3,3-トリフルオロプロペンを含有し、前記触媒としてアミン触媒および金属触媒からなる群より選択される少なくとも1種を含有し、前記酸成分として有機酸を含有することを特徴とする硬質ポリウレタンフォーム用ポリオール組成物に関する。 The above object can be achieved by the present invention as described below. That is, the present invention is a polyol composition for rigid polyurethane foam, which contains at least a polyol compound, a foaming agent, a catalyst and an acid component, and is mixed and reacted with a polyisocyanate component to form a rigid polyurethane foam, Containing at least 1-chloro-3,3,3-trifluoropropene as an agent, at least one selected from the group consisting of an amine catalyst and a metal catalyst as the catalyst, and containing an organic acid as the acid component The present invention relates to a polyol composition for rigid polyurethane foam characterized by

 上記硬質ポリウレタンフォーム用ポリオール組成物において、前記酸成分として芳香環を有する有機酸を含有することが好ましい。 In the polyol composition for a rigid polyurethane foam, it is preferable to contain an organic acid having an aromatic ring as the acid component.

 また、本発明は、上記ポリオール組成物と、ポリイソシアネート成分とを含むことを特徴とする硬質ポリウレタンフォーム用組成物に関する。 The present invention also relates to a composition for a rigid polyurethane foam comprising the above-mentioned polyol composition and a polyisocyanate component.

 また本発明は、ポリオール化合物、発泡剤、触媒および酸成分を少なくとも含有するポリオール組成物とポリイソシアネート成分とを混合、反応させる硬質ポリウレタンフォームの製造方法であって、前記ポリオール組成物が、前記発泡剤として少なくとも1-クロロ-3,3,3-トリフルオロプロペンを含有し、前記触媒としてアミン触媒および金属触媒からなる群より選択される少なくとも1種を含有し、前記酸成分として有機酸を含有することを特徴とすることを特徴とする硬質ポリウレタンフォームの製造方法に関する。 The present invention is also a method for producing a rigid polyurethane foam, wherein a polyol composition containing at least a polyol compound, a foaming agent, a catalyst and an acid component is mixed and reacted with a polyisocyanate component, wherein the polyol composition is the foam Containing at least 1-chloro-3,3,3-trifluoropropene as an agent, at least one selected from the group consisting of an amine catalyst and a metal catalyst as the catalyst, and containing an organic acid as the acid component The present invention relates to a method for producing a rigid polyurethane foam characterized by:

 上記硬質ポリウレタンフォームの製造方法において、前記酸成分が、芳香環を有する有機酸を含有することが好ましい。 In the method for producing a rigid polyurethane foam, it is preferable that the acid component contains an organic acid having an aromatic ring.

 ポリオール化合物、触媒、および発泡剤として少なくともHFO-1233zdを含有する硬質ポリウレタンフォーム用ポリオール組成物において、触媒が一部失活するなどに起因した貯蔵安定性の悪化が発生する原因について本発明者は鋭意検討した。その結果、触媒の失活は、HFO-1233zdと触媒とが相互作用することにより発生することが原因の一つであることが判明した。 In the polyol composition for a rigid polyurethane foam containing a polyol compound, a catalyst, and at least HFO-1233zd as a foaming agent, the inventor describes the cause of the deterioration of storage stability caused by partial deactivation of the catalyst and the like. I studied earnestly. As a result, it was found that the deactivation of the catalyst was caused by the interaction between HFO-1233zd and the catalyst.

 本発明に係る硬質ポリウレタンフォーム用ポリオール組成物は、少なくともHFO-1233zdを含有する発泡剤と、アミン触媒および金属触媒からなる群より選択される少なくとも1種を含有する触媒とに加え、酸成分として有機酸を含有する。このため、塩基性下で活性化する触媒を酸性にシフトさせ、触媒の活性を抑制することができる。これにより、活性度が低下した触媒がHFO-1233zdとの親和性を失い、HFO-1233zdと触媒との相互作用による触媒の失活を防止することができる。その結果、本発明に係る硬質ポリウレタンフォーム用ポリオール組成物は貯蔵安定性が向上する。 The polyol composition for rigid polyurethane foam according to the present invention comprises, as an acid component, a blowing agent containing at least HFO-1233zd and a catalyst containing at least one selected from the group consisting of an amine catalyst and a metal catalyst. Contains an organic acid. For this reason, the catalyst activated under basicity can be shifted to acidity, and the activity of the catalyst can be suppressed. As a result, the catalyst with reduced activity loses affinity with HFO-1233zd, and the deactivation of the catalyst due to the interaction between HFO-1233zd and the catalyst can be prevented. As a result, the polyol composition for rigid polyurethane foam according to the present invention has improved storage stability.

 上記のとおり、本発明に係る硬質ポリウレタンフォーム用ポリオール組成物は貯蔵安定性に優れるため、これを原料として使用する硬質ポリウレタンフォームの製造方法において、生産安定性に優れる。 As mentioned above, since the polyol composition for rigid polyurethane foam concerning the present invention is excellent in storage stability, in the manufacturing method of the rigid polyurethane foam which uses this as a raw material, it is excellent in production stability.

 本発明に係る硬質ポリウレタンフォーム用ポリオール組成物は、ポリオール化合物、発泡剤としてHFO-1233zd、触媒および酸成分を少なくとも含有する。 The polyol composition for rigid polyurethane foam according to the present invention contains at least a polyol compound, HFO-1233zd as a foaming agent, a catalyst and an acid component.

 ポリオール化合物は当業者に公知のポリオールが使用可能であり、ポリエーテルポリオール、ポリエステルポリオールなどが挙げられる。 As the polyol compound, polyols known to those skilled in the art can be used, and polyether polyols, polyester polyols and the like can be mentioned.

 ポリエーテルポリオールは、2~4個の活性水素原子を有する開始剤に、アルキレンオキサイドを開環付加重合させて得られたポリオキシアルキレンポリオールである。開始剤としては、具体的には例えば、脂肪族多価アルコール(例えば、エチレングリコール、プロピレングリコール、ジエチレングリコール、ジプロピレングリコール、1,4-ブタンジオール、1,3-ブタンジオール、1,6-ヘキサンジオール、ネオペンチルグリコール、シクロヘキシレングリコール、シクロヘキサンジメタノールなどのグリコール類、トリメチロールプロパン、グリセリンなどのトリオール類、ペンタエリスリトールなどの4官能アルコール類)、脂肪族アミン(例えば、エチレンジアミン、プロピレンジアミン、ブチレンジアミン、ヘキサメチレンジアミン、ネオペンチルジアミンなどのアルキレンジアミン、モノエタノールアミン、ジエタノールアミンなどのアルカノールアミン)、芳香族アミン(例えば、2,4-トルエンジアミン、2,6-トルエンジアミン、ジエチルトルエンジアミン、4,4’-ジアミノジフェニルメタン、p-フェニレンジアミン、o-フェニレンジアミン、ナフタレンジアミンなど)などが挙げられ、これらはそれぞれ1種単独で用いても2種以上併用してもよい。開始剤として、脂肪族アルコールを用いることが好ましく、トリオール類を用いることがより好ましく、グリセリンを用いることが特に好ましい。また、ポリエーテルポリオールは、平均官能基数が2~4であり、2.5~3.5であることがより好ましい。さらに、ポリエーテルポリオールは重量平均分子量が3000~5000であることがより好ましい。 The polyether polyol is a polyoxyalkylene polyol obtained by ring-opening addition polymerization of an alkylene oxide to an initiator having 2 to 4 active hydrogen atoms. Specific examples of the initiator include aliphatic polyhydric alcohols (eg, ethylene glycol, propylene glycol, diethylene glycol, dipropylene glycol, 1,4-butanediol, 1,3-butanediol, 1,6-hexane). Diols, glycols such as neopentyl glycol, cyclohexylene glycol, cyclohexanedimethanol, triols such as trimethylolpropane and glycerin, tetrafunctional alcohols such as pentaerythritol), aliphatic amines (eg, ethylene diamine, propylene diamine, butylene) Diamines, alkylene diamines such as hexamethylene diamine and neopentyl diamine, alkanolamines such as monoethanolamine and diethanolamine, aromatic amines (for example, 2) 4-toluenediamine, 2,6-toluenediamine, diethyltoluenediamine, 4,4'-diaminodiphenylmethane, p-phenylenediamine, o-phenylenediamine, naphthalenediamine, etc. You may use or you may use 2 or more types together. It is preferable to use an aliphatic alcohol as the initiator, more preferably to use triols, and it is particularly preferable to use glycerin. The polyether polyol preferably has an average number of functional groups of 2 to 4 and more preferably 2.5 to 3.5. Further, the polyether polyol more preferably has a weight average molecular weight of 3,000 to 5,000.

 アルキレンオキサイドとしては、エチレンオキサイド、プロピレンオキサイド、1,2-ブチレンオキサイド、2,3-ブチレンオキサイド、スチレンオキサイド、シクロヘキセンオキサイドなどが挙げられる。これらの中でも、エチレンオキサイドおよびプロピレンオキサイドを併用して、前記開始剤に開環付加重合させることが好ましい。その際、エチレンオキサイドの比率((エチレンオキサイド)/(エチレンオキサイド+プロピレンオキサイド))を5%~30%とすることが好ましい。 Examples of the alkylene oxide include ethylene oxide, propylene oxide, 1,2-butylene oxide, 2,3-butylene oxide, styrene oxide and cyclohexene oxide. Among these, it is preferable to carry out ring-opening addition polymerization to the above-mentioned initiator using ethylene oxide and propylene oxide in combination. At that time, the ratio of ethylene oxide ((ethylene oxide) / (ethylene oxide + propylene oxide)) is preferably 5% to 30%.

 ポリエーテルポリオールの水酸基価は、200~1000mgKOH/gであることが好ましく、300~600mgKOH/gであることがより好ましい。この水酸基価が200mgKOH/g未満であると、ポリイソシアネート成分に対するポリオール組成物の粘度比が高くなり、混合時の攪拌不良につながる。逆に、1000mgKOH/gを超えると、得られたポリウレタンフォームに適度な靱性を付与することが難しくなる。水酸基価は、JIS K1557-1:2007に準拠して測定される値である。 The hydroxyl value of the polyether polyol is preferably 200 to 1000 mg KOH / g, and more preferably 300 to 600 mg KOH / g. When the hydroxyl value is less than 200 mg KOH / g, the viscosity ratio of the polyol composition to the polyisocyanate component becomes high, which leads to poor stirring at the time of mixing. On the other hand, if it exceeds 1000 mg KOH / g, it will be difficult to impart adequate toughness to the obtained polyurethane foam. The hydroxyl value is a value measured in accordance with JIS K 1557-1: 2007.

 ポリエステルポリオールは、芳香族ポリエステルポリオールおよび脂肪族ポリエステルポリオールなどが挙げられるが、得られる硬質ポリウレタンフォームの難燃性を考慮した場合、芳香族ポリエステルポリオールを使用することが好ましい。芳香族ポリエステルポリオールは、フタル酸、イソフタル酸、テレフタル酸、ナフタレンジカルボン酸などの芳香族ジカルボン酸とグリコールの縮合物であり、平均官能基数が1.8~2.5、より好ましくは1.9~2.3、水酸基価100~400mgKOH/gのポリオール化合物である。芳香族ポリエステルポリオールを構成するグリコールとしては、特に限定されるものではないが、エチレングリコール、プロピレングリコール、ジエチレングリコール等のポリエステルポリオールの構成成分として公知の低分子量脂肪族グリコールを使用することが好ましい。芳香族ジカルボン酸とグリコールの縮合物の場合には、官能基数は略2であるが、グリコールの一部をトリメチロールプロパン等の多官能アルコールに置換することによって官能基数を2以上に高めることができ、かかる構成により、得られるフォームの物性の調整をすることができる。 Examples of polyester polyols include aromatic polyester polyols and aliphatic polyester polyols, but in consideration of the flame retardancy of the resulting rigid polyurethane foam, it is preferable to use aromatic polyester polyols. The aromatic polyester polyol is a condensate of an aromatic dicarboxylic acid and a glycol such as phthalic acid, isophthalic acid, terephthalic acid and naphthalene dicarboxylic acid, and has an average functional group number of 1.8 to 2.5, more preferably 1.9. It is a polyol compound having a hydroxyl value of 100 to 400 mg KOH / g and a hydroxyl value of ̃2.3. Although it does not specifically limit as glycol which comprises aromatic polyester polyol, It is preferable to use the low molecular-weight aliphatic glycol well-known as a component of polyester polyols, such as ethylene glycol, propylene glycol, diethylene glycol. In the case of a condensation product of an aromatic dicarboxylic acid and a glycol, the number of functional groups is about 2, but the number of functional groups may be increased to 2 or more by substituting a part of the glycol with a polyfunctional alcohol such as trimethylolpropane. With this configuration, the physical properties of the resulting foam can be adjusted.

 発泡剤として、少なくともHFO-1233zdを使用する。ただし、本発明の目的を損なわない限り、他のハイドロフルオロオレフィン(HFO)を併用しても良い。かかるHFOとしては、例えば1,3,3,3-テトラフルオロプロペン、1,1,3,3-テトラフルオロプロペン、1,2,3,3,3-ペンタフルオロプロペン、1,1,1-トリフルオロプロペン、1,1,1,3,3-ペンタフルオロプロペン、1,1,2,3,3-ペンタフルオロプロペン、(Z)-1,1,1,2,3-ペンタフルオロプロペン、および1,1,1,4,4,4-ヘキサフルオロブト-2-エンなどが挙げられる。 At least HFO-1233zd is used as blowing agent. However, other hydrofluoroolefins (HFO) may be used in combination as long as the object of the present invention is not impaired. As such HFO, for example, 1,3,3,3-tetrafluoropropene, 1,1,3,3-tetrafluoropropene, 1,2,3,3,3-pentafluoropropene, 1,1,1- Trifluoropropene, 1,1,1,3,3-pentafluoropropene, 1,1,2,3,3-pentafluoropropene, (Z) -1,1,1,2,3-pentafluoropropene, And 1,1,1,4,4,4-hexafluorobut-2-ene and the like.

 硬質ポリウレタンフォーム用ポリオール組成物中、発泡剤の含有量は、最終的に製造される硬質ポリウレタンフォームの目標密度に応じて適宜変量可能である。例えば硬質ポリウレタンフォームの自由発泡密度を25~35kg/mとする場合には、ポリオール化合物の全量を100重量部とした時、発泡剤の含有量を10~50重量部とすることが好ましく、15~40重量部とすることがより好ましい。 The content of the foaming agent in the polyol composition for rigid polyurethane foam can be varied as appropriate depending on the target density of the finally produced rigid polyurethane foam. For example, when the free foam density of rigid polyurethane foam is 25 to 35 kg / m 3 , the content of the foaming agent is preferably 10 to 50 parts by weight, when the total amount of the polyol compound is 100 parts by weight, More preferably, it is 15 to 40 parts by weight.

 本発明においては触媒として、アミン触媒および金属触媒からなる群より選択される少なくとも1種を使用する。アミン触媒としては、N,N,N’,N’-テトラメチルエチレンジアミンやN,N,N’,N’-テトラメチルヘキサメチレンジアミン、N,N,N’,N’,N”-ペンタメチルジエチレントリアミンなどのN-アルキルポリアルキレンポリアミン類、ジアザビシクロウンデセン(DBU)、N,N-ジメチルシクロヘキシルアミン、トリエチレンジアミン、N-メチルモルホリン、ビス(2―ジメチルアミノエチル)エーテルなどの第3級アミン類などが挙げられる。また、金属触媒としては、酢酸カリウム、オクチル酸カリウムなどの三量化触媒が挙げられる。 In the present invention, at least one selected from the group consisting of an amine catalyst and a metal catalyst is used as a catalyst. As the amine catalyst, N, N, N ', N'-tetramethylethylenediamine, N, N, N', N'-tetramethylhexamethylenediamine, N, N, N ', N', N'-pentamethyl Tertiary such as N-alkyl polyalkylene polyamines such as diethylenetriamine, diazabicycloundecene (DBU), N, N-dimethylcyclohexylamine, triethylenediamine, N-methylmorpholine, bis (2-dimethylaminoethyl) ether Amines include, etc. Further, examples of the metal catalyst include trimerization catalysts such as potassium acetate and potassium octylate.

 なお、本発明において「硬質ポリウレタンフォーム」とは、ポリオール組成物とポリイソシアネート成分とを混合、反応させることにより形成されるフォーム構成ポリマーが略ウレタン結合のみを有するもの(以下、「PUR」とも言う)だけでなく、フォーム構成ポリマーがヌレート結合を有するもの(以下、「PIR」とも言う)も含む。硬質ポリウレタンフォームとしてPURを製造する場合、ポリオール化合物の全量を100重量%としたとき、触媒を0.1~8重量%含有することが好ましく、0.1~4重量%含有することが更に好ましい。また、硬質ポリウレタンフォームとしてPIRを製造する場合、ポリオール化合物の全量を100重量%としたとき、三量化(ヌレート化)触媒として例えば金属触媒または4級アミン触媒を0.1~8重量%含有することが好ましく、0.1~4重量%含有することが更に好ましい。 In the present invention, the term "rigid polyurethane foam" refers to a foam-constituting polymer formed by mixing and reacting a polyol composition and a polyisocyanate component and having substantially only urethane bonds (hereinafter also referred to as "PUR") In addition to the above, the foam-constituting polymer also includes one having a nurate bond (hereinafter also referred to as "PIR"). When PUR is produced as a rigid polyurethane foam, it is preferable to contain 0.1 to 8% by weight of catalyst, more preferably 0.1 to 4% by weight, based on 100% by weight of the total amount of polyol compounds. . When PIR is produced as a rigid polyurethane foam, the total amount of the polyol compound is 100% by weight, and for example, 0.1 to 8% by weight of metal catalyst or quaternary amine catalyst is contained as a trimerization (nuration) catalyst The content is preferably 0.1 to 4% by weight.

 本発明において、酸成分としての有機酸は、触媒の活性を抑制し、HFOと触媒との相互作用による触媒の失活を防止することで、硬質ポリウレタンフォーム用ポリオール組成物の貯蔵安定性を向上させる作用を有する。
 本発明において使用可能な有機酸としては、脂肪族有機酸や芳香環を有する有機酸が挙げられる。
 脂肪族有機酸は、特に限定されず、飽和でも不飽和でもよく、直鎖状でも分岐状でもよい。脂肪族有機酸は、炭素数1~10の炭化水素基を有する脂肪族有機酸を例示することができ、例えば、ギ酸、酢酸、プロピオン酸、酪酸、吉草酸等が挙げられる。
 芳香環を有する有機酸としては、単環式(非多環式)の芳香環を有する有機酸や、多環式の芳香環を有する有機酸を例示することができる。
 単環式(非多環式)の芳香環を有する有機酸としては、安息香酸、フタル酸(オルトフタル酸、イソフタル酸、テレフタル酸)、サリチル酸などが挙げられる。
 多環式の芳香環を有する有機酸としては、ナフトエ酸、アントロン酸などが挙げられる。
 芳香環を有する有機酸としては、単環式(非多環式)の芳香環を有する有機酸が好ましく、中でも、安息香酸、フタル酸がより好ましい。
In the present invention, the organic acid as the acid component suppresses the activity of the catalyst and prevents the deactivation of the catalyst by the interaction between HFO and the catalyst, thereby improving the storage stability of the polyol composition for rigid polyurethane foam. Have an action to
Examples of organic acids that can be used in the present invention include aliphatic organic acids and organic acids having an aromatic ring.
The aliphatic organic acid is not particularly limited, and may be saturated or unsaturated, and may be linear or branched. Examples of the aliphatic organic acids include aliphatic organic acids having a hydrocarbon group having 1 to 10 carbon atoms, and examples thereof include formic acid, acetic acid, propionic acid, butyric acid and valeric acid.
As an organic acid which has an aromatic ring, the organic acid which has a monocyclic (non-polycyclic) aromatic ring, and the organic acid which has a polycyclic aromatic ring can be illustrated.
Examples of organic acids having a monocyclic (non-polycyclic) aromatic ring include benzoic acid, phthalic acid (orthophthalic acid, isophthalic acid, and terephthalic acid) and salicylic acid.
As an organic acid having a polycyclic aromatic ring, naphthoic acid, anthronic acid and the like can be mentioned.
As the organic acid having an aromatic ring, an organic acid having a monocyclic (non-polycyclic) aromatic ring is preferable, and among these, benzoic acid and phthalic acid are more preferable.

 本発明においては有機酸として、芳香環を有する有機酸を使用した場合、低分子量有機酸に比して、臭気が少なく、硬質ポリウレタンフォームを製造する際に使用する発泡・混合機への腐食・汚染が少ないため好ましい。有機酸の配合量は特に限定されないが、ポリオール化合物100重量部に対して好ましくは0.1重量部以上、より好ましくは0.3重量部以上、更に好ましくは0.5重量部以上、更に好ましくは1重量部以上であり、そして、好ましくは15重量部以下、より好ましくは10重量部以下、更に好ましくは8重量部以下、更に好ましくは5重量部以下である。 In the present invention, when an organic acid having an aromatic ring is used as the organic acid, there is less odor compared to a low molecular weight organic acid, and corrosion to a foamer / mixer used in producing a rigid polyurethane foam It is preferable because there is less contamination. The compounding amount of the organic acid is not particularly limited, but is preferably 0.1 parts by weight or more, more preferably 0.3 parts by weight or more, still more preferably 0.5 parts by weight or more, more preferably 100 parts by weight of the polyol compound. Is preferably 1 part by weight or more, and preferably 15 parts by weight or less, more preferably 10 parts by weight or less, still more preferably 8 parts by weight or less, still more preferably 5 parts by weight or less.

 本発明に係る硬質ポリウレタンフォーム用ポリオール組成物には、ポリオール化合物、発泡剤、触媒および酸成分に加え、難燃剤、整泡剤、着色剤や酸化防止剤を配合しても良い。 In addition to the polyol compound, the foaming agent, the catalyst and the acid component, a flame retardant, a foam stabilizer, a coloring agent and an antioxidant may be added to the polyol composition for rigid polyurethane foam according to the present invention.

 難燃剤としては、有機リン酸エステル類、ハロゲン含有化合物、水酸化アルミニウムなどの金属化合物が挙げられ、特に、有機リン酸エステル類がポリオール組成物の粘度低下効果を有するので好ましい。有機リン酸エステルとしては、リン酸のハロゲン化アルキルエステル、アルキルリン酸エステルやアリールリン酸エステル、ホスホン酸エステルなどが挙げられる。具体的には、トリス(クロロプロピル)ホスフェート(TMCPP、大八化学製)、トリブトキシエチルホスフェート(TBEP)、トリブチルホスフェート、トリエチルホスフェート、トリメチルホスフェート、クレジルフェニルホスフェートなどが挙げられる。難燃剤の配合量は、ポリオール化合物100重量部に対して1~30重量部であることが好ましく、より好ましくは3~25重量部である。 As the flame retardant, metal compounds such as organic phosphoric acid esters, halogen-containing compounds, aluminum hydroxide and the like can be mentioned, and in particular, organic phosphoric acid esters are preferable because they have the effect of lowering the viscosity of the polyol composition. Examples of organic phosphoric acid esters include halogenated alkyl esters of phosphoric acid, alkyl phosphoric acid esters, aryl phosphoric acid esters and phosphonic acid esters. Specifically, tris (chloropropyl) phosphate (TMCPP, manufactured by Daihachi Chemical), tributoxyethyl phosphate (TBEP), tributyl phosphate, triethyl phosphate, trimethyl phosphate, cresyl phenyl phosphate and the like can be mentioned. The compounding amount of the flame retardant is preferably 1 to 30 parts by weight, more preferably 3 to 25 parts by weight with respect to 100 parts by weight of the polyol compound.

 整泡剤としては、公知の硬質ポリウレタンフォーム用の整泡剤の中から、例えば、エチレンオキサイドやプロピレンオキサイドの重合体であるポリオキシアルキレングリコールとポリジメチルシロキサンとのグラフト共重合体が挙げられ、ポリオキシアルキレン中のオキシエチレン基含有率が70~100モル%のシリコーン整泡剤が好ましく用いられ、具体的には、SH-193、SZ-1671、SF-2937F、SF-2938F(東レダウコーニングシリコーン社製)、B-8465、B-8467、B-8481(エボニックデグサジャパン社製)、L-6900(モメンティブ社製)などが挙げられる。整泡剤の配合量は、ポリオール化合物100重量部に対して1~10重量部であることが好ましい。 As a foam stabilizer, the graft copolymer of polyoxyalkylene glycol which is a polymer of ethylene oxide or a propylene oxide, and a polydimethylsiloxane is mentioned, for example among the foam stabilizers for rigid polyurethane foams, A silicone foam stabilizer having an oxyethylene group content of 70 to 100 mol% in polyoxyalkylene is preferably used. Specifically, SH-193, SZ-1671, SF-2937F, SF-2938F (Toray Dow Corning B-8465, B-8467, B-8481 (manufactured by Evonik Degussa Japan), L-6900 (manufactured by Momentive), and the like. The blending amount of the foam stabilizer is preferably 1 to 10 parts by weight with respect to 100 parts by weight of the polyol compound.

 上記ポリオール組成物を用いて、ポリオール組成物と、ポリイソシアネート成分とを含む硬質ポリウレタンフォーム用組成物とすることができる。該硬質ポリウレタンフォーム用組成物を用いて、硬質ポリウレタンフォームを製造することができる。
 硬質ポリウレタンフォーム用組成物は、ポリオール組成物とポリイソシアネート成分とを混合することにより得ることができ、この場合の両者の混合は、好ましくは、後述するイソシアネート指数に従えばよい。
 上記ポリオール組成物と混合、反応させて硬質ポリウレタンフォームを形成するポリイソシアネート成分としては、イソシアネート基を2個以上有する芳香族系、脂環族系、脂肪族系などの各種ポリイソシアネート化合物を用いることができる。好ましくは、取扱の容易さ、反応の速さ、得られるポリウレタンフォームの物理特性が優れていること、および低コストであることなどから、液状ジフェニルメタンジイソシアネート(MDI)を用いることである。液状MDIとしては、クルードMDI(c-MDI)(44V-10,44V-20など(住化コベストロウレタン社製)、ミリオネートMR-200(日本ポリウレタン工業))、ウレトンイミン含有MDI(ミリオネートMTL;日本ポリウレタン工業製)などが挙げられる。液状MDIに加えて、他のポリイソシアネート化合物を併用してもよく、併用するポリイソシアネート化合物としては、ポリウレタンの技術分野において公知のポリイソシアネート化合物は限定なく使用可能である。
The above-mentioned polyol composition can be used as a composition for rigid polyurethane foam containing a polyol composition and a polyisocyanate component. The rigid polyurethane foam composition can be used to produce rigid polyurethane foams.
The composition for rigid polyurethane foam can be obtained by mixing the polyol composition and the polyisocyanate component, and the mixing of both in this case may preferably follow the isocyanate index described later.
As a polyisocyanate component to be mixed and reacted with the above-mentioned polyol composition to form a rigid polyurethane foam, various polyisocyanate compounds such as aromatic, alicyclic and aliphatic having two or more isocyanate groups may be used. Can. Preferably, liquid diphenylmethane diisocyanate (MDI) is used because of ease of handling, speed of reaction, excellent physical properties of the resulting polyurethane foam, and low cost. As liquid MDI, crude MDI (c-MDI) (44V-10, 44V-20, etc. (manufactured by Sumika Kobesutorurethane Co., Ltd.), Millionate MR-200 (Nippon Polyurethane Industry)), uretone imine containing MDI (Millionate MTL; Japan Polyurethane industry) and the like. In addition to liquid MDI, other polyisocyanate compounds may be used in combination, and as polyisocyanate compounds used in combination, polyisocyanate compounds known in the technical field of polyurethane can be used without limitation.

 本発明に係る硬質ポリウレタンフォームの製造方法は、ポリオール化合物、発泡剤、触媒および酸成分を少なくとも含有するポリオール組成物とポリイソシアネート成分とを混合、反応させる。前記発泡剤は、少なくとも炭素数3~6のハイドロフルオロオレフィンを含有し、前記触媒は、アミン触媒および金属触媒からなる群より選択される少なくとも1種を含有し、前記酸成分として有機酸を含有する。 In the method for producing a rigid polyurethane foam according to the present invention, a polyol composition containing at least a polyol compound, a foaming agent, a catalyst and an acid component is mixed and reacted with a polyisocyanate component. The blowing agent contains at least one hydrofluoroolefin having 3 to 6 carbon atoms, the catalyst contains at least one member selected from the group consisting of an amine catalyst and a metal catalyst, and contains an organic acid as the acid component. Do.

 上記製造方法において、ポリオール組成物とポリイソシアネート成分とを混合、反応させる際のイソシアネート指数(NCO Index)は、PURおよびPIRのいずれを製造するかにより異なる。PURの場合、100~140であることが好ましく、より好ましくは110~120である。一方、PIRの場合、150~700であることが好ましく、より好ましくは200~500である。ここで、イソシアネート指数とは、ポリオール組成物に含まれる全ての活性水素基(発泡剤としての水を2官能活性水素化合物として計算)に対するポリイソシアネート成分のイソシアネート基の当量比を百分率で表したもの(活性水素基100当量に対するイソシアネート基の当量比)を意味する。 In the above production method, the isocyanate index (NCO Index) when mixing and reacting the polyol composition and the polyisocyanate component differs depending on whether PUR or PIR is to be produced. In the case of PUR, it is preferably 100 to 140, more preferably 110 to 120. On the other hand, in the case of PIR, it is preferably 150 to 700, and more preferably 200 to 500. Here, the isocyanate index refers to the equivalent ratio of the isocyanate group of the polyisocyanate component to all active hydrogen groups (calculated as water as a foaming agent as a bifunctional active hydrogen compound) contained in the polyol composition as a percentage (Equivalent ratio of isocyanate group to 100 equivalents of active hydrogen group) is meant.

 また、該製造方法により得られる硬質ポリウレタンフォームの密度は、20~40kg/mであることが好ましく、より好ましくは25~35kg/mである。フォーム密度は、JIS K7222に準拠して測定される値である。 Further, the density of the rigid polyurethane foam obtained by the production method is preferably 20 to 40 kg / m 3 , more preferably 25 to 35 kg / m 3 . The foam density is a value measured in accordance with JIS K7222.

 上記硬質ポリウレタンフォームの製造方法では、連続ラインにて連続的に製造しても良く、あるいはバッチ方式にて製造しても良い。また、建築物の構成基材にスプレーにより吹き付け施工するスプレー法、建築基材により形成された空隙にポリオール組成物とポリイソシアネート成分の混合物を注入する注入法などが挙げられ、特に限定されない。 In the method for producing the above-mentioned rigid polyurethane foam, it may be produced continuously in a continuous line or may be produced in a batch system. Further, a spray method in which the composition is sprayed onto a constituent substrate of a building by spraying, an injection method in which a mixture of a polyol composition and a polyisocyanate component is injected into voids formed by the construction substrate, and the like are mentioned.

 以下、実施例により本発明を更に詳細に説明するが、本発明はこれらの実施例に限定されるものではない。 Hereinafter, the present invention will be described in more detail by way of examples, but the present invention is not limited to these examples.

(ポリオール組成物の調製)
 下記表1に記載した配合にてポリオール組成物を調製した。表1中の各成分の詳細は以下の通りである。
(Preparation of Polyol Composition)
The polyol composition was prepared according to the formulation described in Table 1 below. The details of each component in Table 1 are as follows.

実施例1~6および比較例1
(1)ポリオール類
 ポリエーテル系ポリオールA;商品名「アクトコールGR84」(三井化学社製)
 ポリエーテル系ポリオールB;商品名「アクトコールGR40A」(三井化学社製)
(2)難燃剤
 トリス(β―クロロプロピル)ホスフェート;商品名「TMCPP」(大八化学社製)
(3)整泡剤
 ポリアルキレングリコール系整泡剤;商品名「SH-193」(東レダウコーニングシリコーン社製)
(4)触媒
 アミン触媒A;(N,N,N’,N’-テトラメチルエチレンジアミンやN,N,N’,N’-テトラメチルヘキサメチレンジアミン);商品名「カオーライザーNo.1」(花王社製)
 アミン触媒B;(ビス(2―ジメチルアミノエチル)エーテル);商品名「NIAX A-1」(モメンティブ社製)
(5)有機酸
 酢酸(関東化学社製)、蟻酸(関東化学工業社製)、安息香酸(関東化学工業社製)、
(0-)フタル酸(関東化学工業社製)
 ただし、安息香酸はメタノールで溶解させて使用(濃度50wt%)し、(0-)フタル酸はメタノールで溶解させて使用した(濃度20wt%)。
(6)発泡剤
 HFO-1233zd;商品名「Solstice LBA」(Honeywell社製)
 水
Examples 1 to 6 and Comparative Example 1
(1) Polyols Polyether-based polyol A; trade name "ACTOCOR GR84" (manufactured by Mitsui Chemicals, Inc.)
Polyether-based polyol B; trade name "ACTOCOR GR40A" (manufactured by Mitsui Chemicals, Inc.)
(2) Flame Retardant Tris (β-chloropropyl) phosphate; trade name "TMCPP" (made by Daihachi Chemical Co., Ltd.)
(3) Foam control agent Polyalkylene glycol based foam control agent; trade name "SH-193" (manufactured by Toray Dow Corning Silicone Co., Ltd.)
(4) Catalyst Amine catalyst A; (N, N, N ', N'-tetramethylethylenediamine or N, N, N', N'-tetramethylhexamethylenediamine); trade name "Kaolyzer No. 1" ( Kao Corporation)
Amine catalyst B; (bis (2-dimethylaminoethyl) ether); trade name "NIAX A-1" (manufactured by Momentive)
(5) Organic acid Acetic acid (Kanto Chemical Co., Ltd.), formic acid (Kanto Chemical Industry Co., Ltd.), benzoic acid (Kanto Chemical Industry Co., Ltd.),
(0-) Phthalic acid (Kanto Chemical Industry Co., Ltd.)
However, benzoic acid was dissolved in methanol and used (concentration 50 wt%), and (0-) phthalic acid was dissolved in methanol and used (concentration 20 wt%).
(6) Foaming agent HFO-1233zd; trade name "Solstice LBA" (manufactured by Honeywell)
water

実施例7~10および比較例2
(1)ポリオール類
 フタル酸系ポリエステルポリオール;商品名「マキシモールRFK-556」(川崎化成工業社製)
(2)難燃剤
 トリス(β―クロロプロピル)ホスフェート;商品名「TMCPP」(大八化学社製)
(3)整泡剤
 ポリアルキレングリコール系整泡剤;商品名「SH-193」(東レダウコーニングシリコーン社製)
(4)触媒
 アミン触媒A;(N,N,N’,N’-テトラメチルエチレンジアミンやN,N,N’,N’-テトラメチルヘキサメチレンジアミン);商品名「カオーライザーNo.1」(花王社製)
 アミン触媒B;(ビス(2―ジメチルアミノエチル)エーテル);商品名「NIAX A-1」(モメンティブ社製)
 金属触媒;オクチル酸カリウム塩;商品名「ペルキャット9540」(巴工業社製)
(5)有機酸
酢酸(関東化学工業社製)、蟻酸(関東化学工業社製)、安息香酸(関東化学工業社製)、(0-)フタル酸(関東化学工業社製)
 ただし、安息香酸はメタノールで溶解させて使用(濃度50wt%)し、(0-)フタル酸はメタノールで溶解させて使用した(濃度20wt%)。
(6)発泡剤
 HFO-1233zd;商品名「Solstice LBA」(Honeywell社製)
 水
Examples 7 to 10 and Comparative Example 2
(1) Polyols Phthalate-based polyester polyol; trade name "Maximol RFK-556" (manufactured by Kawasaki Kasei Kogyo Co., Ltd.)
(2) Flame Retardant Tris (β-chloropropyl) phosphate; trade name "TMCPP" (made by Daihachi Chemical Co., Ltd.)
(3) Foam control agent Polyalkylene glycol based foam control agent; trade name "SH-193" (manufactured by Toray Dow Corning Silicone Co., Ltd.)
(4) Catalyst Amine catalyst A; (N, N, N ', N'-tetramethylethylenediamine or N, N, N', N'-tetramethylhexamethylenediamine); trade name "Kaolyzer No. 1" ( Kao Corporation)
Amine catalyst B; (bis (2-dimethylaminoethyl) ether); trade name "NIAX A-1" (manufactured by Momentive)
Metal catalyst; Octylic acid potassium salt; trade name "Percat 9540" (manufactured by Sakai Industry Co., Ltd.)
(5) Organic acid acetic acid (Kanto Chemical Industry Co., Ltd.), formic acid (Kanto Chemical Industry Co., Ltd.), benzoic acid (Kanto Chemical Industry Co., Ltd.), (0-) Phthalic acid (Kanto Chemical Industry Co., Ltd.)
However, benzoic acid was dissolved in methanol and used (concentration 50 wt%), and (0-) phthalic acid was dissolved in methanol and used (concentration 20 wt%).
(6) Foaming agent HFO-1233zd; trade name "Solstice LBA" (manufactured by Honeywell)
water

(ラボ評価)
 調製した各ポリオール組成物(実施例1~10、比較例1、2)を、常法に従い、ポリイソシアネート成分と混合し、反応させて硬質ポリウレタンフォームを作製した。ポリイソシアネート成分としては、c-MDI(住化コベストロウレタン社製「スミジュール44V-20」、NCO%:31%)を用い、イソシアネート指数(NCO Index)は表1、2に記載した通りとした。ただし有機酸を溶解させるのに使用したメタノールは指数計算から除外した。下記の評価を行い、結果を表1に示した。
(Lab evaluation)
Each prepared polyol composition (Examples 1 to 10, Comparative Examples 1 and 2) was mixed with a polyisocyanate component and reacted according to a conventional method to prepare a rigid polyurethane foam. As the polyisocyanate component, c-MDI (Sumidur 44V-20, manufactured by Sumika Kobethurourethane, NCO%: 31%) is used, and the isocyanate index (NCO Index) is as described in Tables 1 and 2. did. However, the methanol used to dissolve the organic acid was excluded from the index calculation. The following evaluations were made, and the results are shown in Table 1.

 [貯蔵安定性評価]
 液の混合を始めてから増粘が起こってゲル強度が出始める時間(秒)をゲルタイムとする。表1に記載の配合で調整した直後のポリオール組成物を使用して硬質ポリウレタンフォームを製造した際のゲルタイムを「初期ゲルタイム(秒)」、40℃で1週間放置後のポリオール組成物を使用して硬質ポリウレタンフォームを製造した際のゲルタイムを「40℃-1週間後のゲルタイム(秒)」とし、「40℃-1週間後のゲルタイム(秒)」と「初期ゲルタイム(秒)」との差を「反応性遅延(秒)」とした。反応性遅延の秒数が短いほど、HFOと触媒との相互作用による触媒の失活を防止できており、ポリオール組成物の貯蔵安定性に優れることを意味する。
[Storage stability evaluation]
The time (seconds) at which thickening occurs and gel strength begins to appear after mixing of the liquid is defined as gel time. The gel time when producing a rigid polyurethane foam using the polyol composition immediately after being adjusted with the composition described in Table 1 is "initial gel time (seconds)", using the polyol composition after leaving at 40 ° C for 1 week Gel time at the time of producing rigid polyurethane foam is "gel time after 40 ° C-1 week (second)", difference between "gel time after 40 ° C-1 week (second)" and "initial gel time (second)""Reactive delay (seconds)". The shorter the second of the reactivity delay, the more the deactivation of the catalyst due to the interaction between the HFO and the catalyst can be prevented, which means that the storage stability of the polyol composition is excellent.

 [臭気評価]
 実施例及び比較例のポリオール組成物を、液温度約20℃、雰囲気温度約23℃の条件下において、ポリオール組成物の臭気(刺激臭)の有無を判定した。
[Odor evaluation]
The polyol compositions of Examples and Comparative Examples were determined for the presence or absence of an odor (stimulous odor) of the polyol compositions under conditions of a liquid temperature of about 20 ° C. and an ambient temperature of about 23 ° C.

 [腐食性試験]
 実施例及び比較例のポリオール組成物110mLをガラス製のスクリュー瓶に入れ、そこに鉄釘(長さ約74mm、φ約3.3mm)を投入して、室温で1年6月保管後の錆びの発生の有無を確認した。
[Corrosion test]
110 mL of the polyol compositions of Examples and Comparative Examples are placed in a glass screw bottle, and iron nails (about 74 mm in length, about φ 3.3 mm) are charged therein, and rusted after storage for 1 year at room temperature for 1 year June We confirmed the presence or absence of

Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001

Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002

 表1、2の結果から、実施例1~10に係るポリオール組成物は、反応性遅延の秒数が短く、ポリオール組成物の貯蔵安定性に優れることが分かる。また、有機酸として芳香環を有する有機酸を使用した場合、刺激臭が少なく、しかも耐腐食性にも優れることが分かる。 From the results of Tables 1 and 2, it is understood that the polyol compositions according to Examples 1 to 10 have a short number of seconds for the reactivity delay, and are excellent in the storage stability of the polyol composition. In addition, when an organic acid having an aromatic ring is used as the organic acid, it is understood that there is little irritating odor and the corrosion resistance is also excellent.

Claims (5)

 ポリオール化合物、発泡剤、触媒および酸成分を少なくとも含有し、ポリイソシアネート成分と混合、反応させて硬質ポリウレタンフォームを形成するための硬質ポリウレタンフォーム用ポリオール組成物であって、
 前記発泡剤として少なくとも1-クロロ-3,3,3-トリフルオロプロペンを含有し、
 前記触媒としてアミン触媒および金属触媒からなる群より選択される少なくとも1種を含有し、
 前記酸成分として有機酸を含有することを特徴とする硬質ポリウレタンフォーム用ポリオール組成物。
A polyol composition for rigid polyurethane foam, which contains at least a polyol compound, a blowing agent, a catalyst and an acid component, and is mixed and reacted with a polyisocyanate component to form a rigid polyurethane foam,
At least 1-chloro-3,3,3-trifluoropropene as the blowing agent,
The catalyst includes at least one selected from the group consisting of an amine catalyst and a metal catalyst as the catalyst,
A polyol composition for a rigid polyurethane foam, comprising an organic acid as the acid component.
 前記酸成分として芳香環を有する有機酸を含有する請求項1に記載の硬質ポリウレタンフォーム用ポリオール組成物。 The polyol composition for a rigid polyurethane foam according to claim 1, containing an organic acid having an aromatic ring as the acid component.  請求項1又は2に記載のポリオール組成物と、ポリイソシアネート成分とを含むことを特徴とする硬質ポリウレタンフォーム用組成物。 A composition for rigid polyurethane foam comprising the polyol composition according to claim 1 and a polyisocyanate component.  ポリオール化合物、発泡剤、触媒および酸成分を少なくとも含有するポリオール組成物とポリイソシアネート成分とを混合、反応させる硬質ポリウレタンフォームの製造方法であって、
 前記ポリオール組成物が、
 前記発泡剤として少なくとも1-クロロ-3,3,3-トリフルオロプロペンを含有し、
 前記触媒としてアミン触媒および金属触媒からなる群より選択される少なくとも1種を含有し、
 前記酸成分として有機酸を含有することを特徴とすることを特徴とする硬質ポリウレタンフォームの製造方法。
A method for producing a rigid polyurethane foam, which comprises mixing and reacting a polyol composition containing at least a polyol compound, a blowing agent, a catalyst and an acid component with a polyisocyanate component,
The polyol composition is
At least 1-chloro-3,3,3-trifluoropropene as the blowing agent,
The catalyst includes at least one selected from the group consisting of an amine catalyst and a metal catalyst as the catalyst,
An organic acid is contained as said acid component, The manufacturing method of the rigid polyurethane foam characterized by the above-mentioned.
 前記酸成分として芳香環を有する有機酸を含有する請求項4に記載の硬質ポリウレタンフォームの製造方法。 The manufacturing method of the rigid polyurethane foam of Claim 4 containing the organic acid which has an aromatic ring as said acid component.
PCT/JP2018/027713 2017-07-25 2018-07-24 Polyol composition for rigid polyurethane foam, composition for rigid polyurethane foam, and production method for rigid polyurethane foam Ceased WO2019022077A1 (en)

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