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WO2018205363A1 - 一种柔性有机发光二极管显示器及其制作方法 - Google Patents

一种柔性有机发光二极管显示器及其制作方法 Download PDF

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Publication number
WO2018205363A1
WO2018205363A1 PCT/CN2017/089614 CN2017089614W WO2018205363A1 WO 2018205363 A1 WO2018205363 A1 WO 2018205363A1 CN 2017089614 W CN2017089614 W CN 2017089614W WO 2018205363 A1 WO2018205363 A1 WO 2018205363A1
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layer
organic light
light emitting
emitting diode
diode display
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English (en)
French (fr)
Inventor
金江江
徐湘伦
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Wuhan China Star Optoelectronics Technology Co Ltd
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Wuhan China Star Optoelectronics Technology Co Ltd
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Priority to US15/572,788 priority Critical patent/US10854853B2/en
Publication of WO2018205363A1 publication Critical patent/WO2018205363A1/zh
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/80Constructional details
    • H10K59/87Passivation; Containers; Encapsulations
    • H10K59/873Encapsulations
    • H10K59/8731Encapsulations multilayered coatings having a repetitive structure, e.g. having multiple organic-inorganic bilayers
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K50/00Organic light-emitting devices
    • H10K50/10OLEDs or polymer light-emitting diodes [PLED]
    • H10K50/11OLEDs or polymer light-emitting diodes [PLED] characterised by the electroluminescent [EL] layers
    • H10K50/115OLEDs or polymer light-emitting diodes [PLED] characterised by the electroluminescent [EL] layers comprising active inorganic nanostructures, e.g. luminescent quantum dots
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K71/00Manufacture or treatment specially adapted for the organic devices covered by this subclass
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K77/00Constructional details of devices covered by this subclass and not covered by groups H10K10/80, H10K30/80, H10K50/80 or H10K59/80
    • H10K77/10Substrates, e.g. flexible substrates
    • H10K77/111Flexible substrates
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K2102/00Constructional details relating to the organic devices covered by this subclass
    • H10K2102/301Details of OLEDs
    • H10K2102/331Nanoparticles used in non-emissive layers, e.g. in packaging layer
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/10OLED displays
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/549Organic PV cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the present invention relates to the field of display technologies, and in particular, to a flexible organic light emitting diode display and a method of fabricating the same.
  • OLEDs organic light-emitting diodes
  • next-generation lighting and display devices have a relatively low lifetime due to their vulnerability to external water and oxygen.
  • vacuum deposition inorganic materials such as Al2O3, SiO2, SiNx, etc. are used as barrier layers to encapsulate organic light-emitting devices. Although these deposited inorganic materials can exhibit better water-blocking properties, these deposited inorganic materials are prone to pores. Shape or linear defects, these defects will gradually spread over a long period of time, reducing the reliability of the package layer.
  • An object of the present invention is to provide a flexible organic light emitting diode display and a manufacturing method thereof, which can improve the reliability of an encapsulation layer and thereby improve the service life of the product.
  • the present invention provides a method for fabricating a flexible organic light emitting diode display, which includes:
  • the organic monomer comprises at least one of a cyclic olefin, an acryl, an epoxy resin, and a silicon-based organic monomer.
  • the nanoparticles comprise a metal oxide or a non-metal oxide.
  • the nanocomposite layer has a thickness ranging from 10 nm. -100 ⁇ m.
  • the material of the organic layer includes at least one of acrylate, hexamethyldisiloxane, polyacrylate, polycarbonate, and polystyrene. .
  • the thickness of the organic layer ranges from 1 ⁇ m to 20 ⁇ m.
  • the thickness of the first inorganic layer ranges from 100 nm to 2 ⁇ m.
  • the material of the first inorganic layer comprises zirconium aluminate, graphene, aluminum oxide, zirconium dioxide, zinc peroxide, silicon nitride, silicon carbon nitrogen, At least one of SiOx, titanium dioxide, and diamond-like carbon.
  • the present invention provides a method for fabricating a flexible organic light emitting diode display, which includes:
  • a first inorganic layer is formed on the nanocomposite layer.
  • the organic monomer includes at least one of a cyclic olefin, an acryl, an epoxy resin, and a silicon-based organic monomer.
  • the nanoparticles comprise a metal oxide or a non-metal oxide.
  • the nanocomposite layer has a thickness ranging from 10 nm. -100 ⁇ m.
  • the method further includes:
  • a second inorganic layer is formed on the organic layer.
  • the material of the organic layer includes at least one of acrylate, hexamethyldisiloxane, polyacrylate, polycarbonate, and polystyrene. .
  • the thickness of the organic layer ranges from 1 ⁇ m to 20 ⁇ m.
  • the thickness of the first inorganic layer ranges from 100 nm to 2 ⁇ m.
  • the material of the first inorganic layer comprises zirconium aluminate, graphene, aluminum oxide, zirconium dioxide, zinc peroxide, silicon nitride, silicon carbon nitrogen, At least one of SiOx, titanium dioxide, and diamond-like carbon.
  • the present invention also provides a flexible organic light emitting diode display comprising:
  • nanocomposite layer on the organic light emitting display layer; wherein the material of the nanocomposite layer is modified by using oleyl phosphate to modify the surface of the nanoparticle, and dispersing the modified nanoparticle in the organic monomer ;as well as
  • a first inorganic layer is located on the nanocomposite layer.
  • the organic monomer includes at least one of a cyclic olefin, an acryl, an epoxy resin, and a silicon-based organic monomer.
  • the nanoparticles include a metal oxide or a non-metal oxide.
  • the nanocomposite layer has a thickness ranging from 10 nm to 100 ⁇ m.
  • the flexible organic light emitting diode display of the present invention and the manufacturing method thereof the surface of the nanoparticle is modified by oleyl phosphate and dispersed in the organic monomer to form a stable nanocomposite, and the composite material is coated on the organic On the luminescent display layer, due to the good fluidity of the composite material solution, the surface thereof is flatter, the reliability of the encapsulation layer is improved, and the life of the product is improved.
  • FIG. 1 is a schematic diagram of a first step of a method of fabricating a flexible organic light emitting diode display of the present invention.
  • FIG. 2 is a schematic diagram of a second step of a method of fabricating a flexible organic light emitting diode display of the present invention.
  • Fig. 3 is a schematic view showing the formation of a coordination bond between the aluminum element and the oxygen atom of the phosphate in the second step of the production method of the present invention.
  • Figure 4 is a schematic illustration of the dispersion of the nanoparticulates of Figure 3 in an organic form.
  • FIG. 5 is a schematic diagram of a third step of a method of fabricating a flexible organic light emitting diode display of the present invention.
  • FIG. 6 is a schematic diagram of a fourth step of a method of fabricating a flexible organic light emitting diode display of the present invention.
  • FIG. 7 is a schematic diagram of a fifth step of a method of fabricating a flexible organic light emitting diode display of the present invention.
  • FIG. 1 is a schematic diagram of a first step of a method for fabricating a flexible organic light emitting diode display of the present invention.
  • a manufacturing method of a flexible organic light emitting diode display of the present invention includes:
  • an organic light-emitting display layer 12 is formed on a flexible base substrate 11, and the organic light-emitting display layer 12 has a plurality of organic light-emitting units.
  • the organic light-emitting display layer 12 includes an anode, a hole transport layer, a hole injection layer, a light-emitting layer, an electron transport layer, an electron injection layer, and a cathode.
  • the nanocomposite is obtained by modifying the surface of the nanoparticle with oleyl phosphate and dispersing the modified nanoparticles in an organic monomer.
  • the organic monomer comprises at least one of a cyclic olefin, an acryl, an epoxy resin, and a silicon-based organic monomer.
  • the nanoparticles comprise a metal oxide or a non-metal oxide.
  • the surface of the nanoparticles is modified with oleyl phosphate (C18H37O4P), which forms a coordinate bond between the Al element and the oxygen atom of the phosphate.
  • the treated nanoparticles 131 are then dispersed in an organic monomer 132 containing a cyclic olefin, an acryl, an epoxy resin or a silicon system, so that the nanoparticles can be stably dispersed in the organic matter.
  • the thickness of the nanocomposite layer 13 ranges from 10 nm to 100 ⁇ m, and since the thickness is within this range, the surface of the organic light emitting diode display can be made flatter without increasing the thickness of the display.
  • the liquid nanocomposite has good fluidity, the pixel defining layer can be filled, so that the surface of the organic light emitting diode display is flatter, so that a more uniform inorganic layer can be formed thereon. Further, since the nanocomposite layer 13 has a high refractive index and a refractive index of 1.80 or more, the light extraction rate can be effectively improved.
  • ALD Atomic layer deposition
  • PLD Pulsed Laser Deposition
  • PECVD plasma enhanced chemical vapor deposition
  • ALD Atomic layer deposition
  • PLD Pulsed Laser Deposition
  • PECVD plasma enhanced chemical vapor deposition
  • the thickness of the first inorganic layer 14 ranges from 100 nm to 2 ⁇ m, and since the thickness is within this range, the external water oxygen can be better blocked without increasing the thickness of the display.
  • the material of the first inorganic layer 14 includes ZrAlxOy (zirconium aluminate), graphene, alumina Al2O3, zirconium dioxide ZrO2, zinc peroxide ZnO2, silicon nitride SiNx, silicon carbonitride SiCN, SiOx, and titanium dioxide TiO2, DLC. At least one of (diamond like). Since these materials are insoluble in water, do not react with oxygen, and have high corrosion resistance, the first inorganic layer 14 has a good barrier property of water and oxygen, so that the organic light emitting diode display can be better prevented from being corroded.
  • the thickness of the organic layer 15 ranges from 1 to 20 ⁇ m. Since the thickness is within this range, the organic light-emitting display layer can be better protected without increasing the thickness of the display.
  • the material of the organic layer 15 is not limited to acrylate Acrylate, hexamethyldisiloxane, HMDSO, polyacrylates, polycarbonates, polystyrene, and the like.
  • an inorganic material is deposited on the organic layer 15 by using one of PECVD, ALD, PLD, Sputter, etc. to obtain a second inorganic layer 16, a preparation process and thickness of the second inorganic layer 16.
  • the preparation process and thickness are the same as those of the first inorganic layer 14.
  • Embodiments of the present invention provide a flexible organic light emitting diode display including a flexible substrate 11, an organic light emitting display layer 12, a nanocomposite layer 13, and a first inorganic layer 14.
  • the organic light-emitting display layer 12 is located on the flexible substrate 11; the nano-composite layer 13 is located on the organic light-emitting display layer 12; wherein the material of the nano-composite layer is a nano-composite layer material, and the nano-composite layer material is made of oleyl alcohol
  • the phosphate ester modifies the surface of the nanoparticles and disperses the modified nanoparticles in an organic monomer.
  • the first inorganic layer 14 is located on the nanocomposite layer 13.
  • the flexible organic light emitting diode display further includes an organic layer 15 and a second inorganic layer 16.
  • the organic layer 15 is located on the first inorganic layer 14.
  • the second inorganic layer 16 is located on the organic layer 15.
  • the composite can be used at a low temperature.
  • the heat curing or UV curing method forms a homogeneous transparent film, and its refractive index can reach 1.80 or more.
  • the composite material is coated on the organic light-emitting display layer, the light-emitting rate can be remarkably improved.
  • the solution of the composite material has good fluidity, can effectively fill the PDL (pixel definition layer), thereby forming a layer of inorganic layer with uniformity and better barrier to water and oxygen, thereby improving the reliability of the package. Sex, which in turn increases the lifetime of OLEDs.
  • the flexible organic light emitting diode display of the present invention and the manufacturing method thereof the surface of the nanoparticle is modified by oleyl phosphate and dispersed in the organic monomer to form a stable nanocomposite, and the composite material is coated on the organic On the luminescent display layer, due to the good fluidity of the composite material solution, the surface thereof is flatter, the reliability of the encapsulation layer is improved, and the life of the product is improved.

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  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Nanotechnology (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Electroluminescent Light Sources (AREA)

Abstract

一种柔性有机发光二极管显示器及其制作方法,其包括:在柔性衬底(11)上形成有机发光显示层(12);在有机发光显示层(12)上涂布纳米复合材料,以形成纳米复合层(13);其中纳米复合材料是利用油醇磷酸酯对纳米颗粒(131)的表面进行修饰,并将修饰后的纳米颗粒(131)分散在有机单体(132)中得到的;以及在纳米复合层(13)上形成第一无机层(14)。

Description

一种柔性有机发光二极管显示器及其制作方法 技术领域
本发明涉及显示器技术领域,特别是涉及一种柔性有机发光二极管显示器及其制作方法。
背景技术
有机发光二极管(OLED)作为下一代照明和显示设备,由于容易受到外界水和氧气的入侵,导致其寿命比较低。
由于水、氧气一般会加速有机材料的氧化或结晶,从而加速了暗斑的形成及扩大,进而影响器件的稳定性,导致其寿命降低。因此,如何对有机发光器件进行封装,成为研究的热点。特别是OLED在柔性电子领域的发展,对其封装技术提出了更高的要求。
目前采用真空沉积无机物如Al2O3、SiO2、SiNx等作为阻隔层,以对有机发光器件进行封装,虽然这些沉积无机物能显示出较好的阻隔水氧的特性,然而这些沉积无机物容易产生孔状或线性缺陷,长时间情况下这些缺陷会逐步扩散,降低了封装层的可靠性。
因此,有必要提供一种柔性有机发光二极管显示器及其制作方法,以解决现有技术所存在的问题。
技术问题
本发明的目的在于提供一种柔性有机发光二极管显示器及其制作方法,能够提高封装层的可靠性,从而提高产品的使用寿命。
技术解决方案
为解决上述技术问题,本发明提供一种柔性有机发光二极管显示器的制作方法,其包括:
在柔性衬底上形成有机发光显示层;
在所述有机发光显示层上涂布纳米复合材料,以形成纳米复合层;其中所述纳米复合材料是利用油醇磷酸酯对纳米颗粒的表面进行修饰,并将修饰后的纳米颗粒分散在有机单体中得到的;
在所述纳米复合层上形成第一无机层;
在所述第一无机层上形成有机层;以及
在所述有机层上形成第二无机层;
其中所述有机单体包括环状烯烃、亚克力、环氧树脂以及硅系有机单体中的至少一种。
在本发明的柔性有机发光二极管显示器的制作方法中,所述纳米粒子包括金属氧化物或者非金属的氧化物。
在本发明的柔性有机发光二极管显示器的制作方法中,所述纳米复合层的厚度范围为10 nm -100μm。
在本发明的柔性有机发光二极管显示器的制作方法中,所述有机层的材料包括丙烯酸酯、六甲基二甲硅醚、聚丙烯酸酯类、聚碳酸脂类以及聚苯乙烯中的至少一种。
在本发明的柔性有机发光二极管显示器的制作方法中,所述有机层的厚度范围为1μm -20μm。
在本发明的柔性有机发光二极管显示器的制作方法中,所述第一无机层的厚度范围为100nm-2μm。
在本发明的柔性有机发光二极管显示器的制作方法中,所述第一无机层的材料包括锆铝酸盐、石墨烯、氧化铝、二氧化锆、过氧化锌、氮化硅、硅碳氮、SiOx、二氧化钛以及类金刚石中的至少一种。
为解决上述技术问题,本发明提供一种柔性有机发光二极管显示器的制作方法,其包括:
在柔性衬底上形成有机发光显示层;
在所述有机发光显示层上涂布纳米复合材料,以形成纳米复合层;其中所述纳米复合材料是利用油醇磷酸酯对纳米颗粒的表面进行修饰,并将修饰后的纳米颗粒分散在有机单体中得到的;以及
在所述纳米复合层上形成第一无机层。
在本发明的柔性有机发光二极管显示器的制作方法中,所述有机单体包括环状烯烃、亚克力、环氧树脂以及硅系有机单体中的至少一种。
在本发明的柔性有机发光二极管显示器的制作方法中,所述纳米粒子包括金属氧化物或者非金属的氧化物。
在本发明的柔性有机发光二极管显示器的制作方法中,所述纳米复合层的厚度范围为10 nm -100μm。
在本发明的柔性有机发光二极管显示器的制作方法中,所述方法还包括:
在所述第一无机层上形成有机层;以及
在所述有机层上形成第二无机层。
在本发明的柔性有机发光二极管显示器的制作方法中,所述有机层的材料包括丙烯酸酯、六甲基二甲硅醚、聚丙烯酸酯类、聚碳酸脂类以及聚苯乙烯中的至少一种。
在本发明的柔性有机发光二极管显示器的制作方法中,所述有机层的厚度范围为1μm -20μm。
在本发明的柔性有机发光二极管显示器的制作方法中,所述第一无机层的厚度范围为100nm-2μm。
在本发明的柔性有机发光二极管显示器的制作方法中,所述第一无机层的材料包括锆铝酸盐、石墨烯、氧化铝、二氧化锆、过氧化锌、氮化硅、硅碳氮、SiOx、二氧化钛以及类金刚石中的至少一种。
本发明还提供一种柔性有机发光二极管显示器,其包括:
柔性衬底;
有机发光显示层,位于所述柔性衬底上;
纳米复合层,位于所述有机发光显示层上;其中所述纳米复合层的材料是利用油醇磷酸酯对纳米颗粒的表面进行修饰,并将修饰后的纳米颗粒分散在有机单体中得到的;以及
第一无机层,位于所述纳米复合层上。
在本发明的柔性有机发光二极管显示器中,所述有机单体包括环状烯烃、亚克力、环氧树脂以及硅系有机单体中的至少一种。
在本发明的柔性有机发光二极管显示器中,所述纳米粒子包括金属氧化物或者非金属的氧化物。
在本发明的柔性有机发光二极管显示器中,所述纳米复合层的厚度范围为10 nm -100μm。
有益效果
本发明的柔性有机发光二极管显示器及其制作方法,通过油醇磷酸酯修饰纳米颗粒物的表面,并将其分散有机单体中,从而形成稳定的纳米复合材料,将这种复合材料涂布在有机发光显示层上,由于这种复合材料溶液状态下具有好的流动性,使其表面更加平整,提高了封装层的可靠性,进而提高了产品的寿命。
附图说明
图1为本发明的柔性有机发光二极管显示器的制作方法的第一步的示意图。
图2为本发明的柔性有机发光二极管显示器的制作方法的第二步的示意图。
图3为本发明的制作方法第二步中铝元素和磷酸酯的氧原子之间形成配位键的示意图。
图4为本发明的图3中的纳米颗粒物分散在有机物中的示意图。
图5为本发明的柔性有机发光二极管显示器的制作方法的第三步的示意图。
图6为本发明的柔性有机发光二极管显示器的制作方法的第四步的示意图。
图7为本发明的柔性有机发光二极管显示器的制作方法的第五步的示意图。
本发明的最佳实施方式
以下各实施例的说明是参考附加的图式,用以例示本发明可用以实施的特定实施例。本发明所提到的方向用语,例如「上」、「下」、「前」、「后」、「左」、「右」、「内」、「外」、「侧面」等,仅是参考附加图式的方向。因此,使用的方向用语是用以说明及理解本发明,而非用以限制本发明。在图中,结构相似的单元是以相同标号表示。
请参照图1,图1为本发明的柔性有机发光二极管显示器的制作方法的第一步的示意图。
如图1所示,本发明的柔性有机发光二极管显示器的制作方法,包括:
S101、在柔性衬底上形成有机发光显示层。
如图1所示,在柔性衬底基板11上形成有机发光显示层12、该有机发光显示层12具有多个有机发光单元。该有机发光显示层12包括阳极、空穴传输层、空穴注入层、发光层、电子传输层、电子注入层以及阴极。
S102、在所述有机发光显示层上涂布纳米复合材料,以形成纳米复合层。
如图2所示,其中所述纳米复合材料是利用油醇磷酸酯对纳米颗粒的表面进行修饰,并将修饰后的纳米颗粒分散在有机单体中得到的。其中所述有机单体包括环状烯烃、亚克力、环氧树脂以及硅系有机单体中的至少一种。所述纳米粒子包括金属氧化物或非金属氧化物。
具体地,以纳米粒子为Al2O3为例,如图3所示,利用油醇磷酸酯(C18H37O4P)修饰该纳米粒子的表面,这样会在Al元素和磷酸酯的氧原子之间形成配位键。如图4所示,然后将处理后的纳米颗粒131分散在含有环状烯烃、亚克力、环氧树脂或硅系的有机单体132中,从而使得纳米颗粒物可以稳定地分散在有机物中。
利用IJP (喷墨打印)、slot coating(狭缝旋涂)、spin-coating(旋涂)、dispenser(注射)等方式中的一种将上述纳米复合材料涂布在有机发光显示层12上,然后利用低温热固化或UV固化的方式对其进行硬化处理,得到纳米复合层13。
纳米复合层13的厚度范围为10nm-100μm,由于厚度在此范围内,能够使得有机发光二极管显示器的表面更加平整,且不会增加显示器的厚度。
由于液体的纳米复合材料具有很好的流动性,可以填充像素定义层,使得有机发光二极管显示器的表面更加平整,从而可以在其上形成均匀性更好的无机层。此外,由于纳米复合层13具有较高的折射率,其折射率在1.80以上,因此可以有效地提高出光率。
S103、在所述纳米复合层上形成第一无机层。
如图5所示,利用原子层沉积(ALD,Atomic layer deposition)、脉冲激光沉积(PLD,Pulsed Laser Deposition)、溅射、等离子体增强化学气相沉积法( PECVD,Plasma Enhanced Chemical Vapor Deposition )等方式中的一种在纳米复合层13上沉积一层无机材料,以得到第一无机层14。
该第一无机层14的厚度范围在100nm-2μm,由于厚度在此范围内,能更好地阻隔外界的水氧,且不会增加显示器的厚度。
该第一无机层14的材料包括ZrAlxOy(锆铝酸盐)、石墨烯、氧化铝Al2O3、二氧化锆ZrO2、过氧化锌ZnO2、氮化硅SiNx、硅碳氮SiCN、SiOx以及二氧化钛TiO2、DLC(类金刚石)中的至少一种。由于这些材料不溶于水、且不与氧气发生反应、耐蚀性强,使得第一无机层14具有很好的阻隔的水氧的特性,因此可以更好地防止有机发光二极管显示器被腐蚀。
S104、在所述第一无机层上形成有机层。
如图6所示,利用PECVD、IJP、Slot coating、spin-coating、dispenser等工艺在第一无机层14上涂布一层有机材料,以得到有机层15。有机层15用于缓冲弯曲、折叠时的应力以及阻挡外界的颗粒污染物。
该有机层15的厚度范围为1-20μm。由于厚度在此范围内,能更好对有机发光显示层进行保护,且不会增加显示器的厚度。
该有机层15的材料不限于丙烯酸酯Acrylate、六甲基二甲硅醚HMDSO、聚丙烯酸酯类、聚碳酸脂类以及聚苯乙烯等。
S105、在所述有机层上形成第二无机层。
如图7所示,利用PECVD、ALD、PLD、Sputter等方式中的一种在有机层15上沉积一层无机材料,以得到第二无机层16,该第二无机层16的制备工艺和厚度与第一无机层14制备工艺和厚度相同。
本发明实施例提供一种柔性有机发光二极管显示器,其包括柔性衬底11、有机发光显示层12、纳米复合层13、第一无机层14。有机发光显示层12位于所述柔性衬底11上;纳米复合层13位于所述有机发光显示层12上;其中所述纳米复合层的材料采用纳米复合层材料,纳米复合层材料是利用油醇磷酸酯对纳米颗粒的表面进行修饰,并将修饰后的纳米颗粒分散在有机单体中得到的。第一无机层14位于所述纳米复合层13上。
此外,柔性有机发光二极管显示器还包括有机层15、第二无机层16。有机层15位于第一无机层14上。第二无机层16位于有机层15上。
由于利用油醇磷酸酯修饰纳米颗粒物的表面,并将其分散在环状烯烃、亚克力、环氧树脂或硅系的有机单体中,从而形成稳定的纳米复合材料,这种复合材料可采用低温热固化或UV固化方式形成均质的透明薄膜,而且其折射率可达到1.80以上,将这种复合材料涂布在有机发光显示层上,能够显著的提高出光率。且这种复合材料的溶液具有很好的流动性,可以有效填平PDL(像素定义层),从而在其上形成一层均匀性和阻隔水氧能力更好的无机层,提高了封装的可靠性,进而提高了OLED的寿命。
本发明的柔性有机发光二极管显示器及其制作方法,通过油醇磷酸酯修饰纳米颗粒物的表面,并将其分散有机单体中,从而形成稳定的纳米复合材料,将这种复合材料涂布在有机发光显示层上,由于这种复合材料溶液状态下具有好的流动性,使其表面更加平整,提高了封装层的可靠性,进而提高了产品的寿命。
综上所述,虽然本发明已以优选实施例揭露如上,但上述优选实施例并非用以限制本发明,本领域的普通技术人员,在不脱离本发明的精神和范围内,均可作各种更动与润饰,因此本发明的保护范围以权利要求界定的范围为准。

Claims (20)

  1. 一种柔性有机发光二极管显示器的制作方法,其包括:
    在柔性衬底上形成有机发光显示层;
    在所述有机发光显示层上涂布纳米复合材料,以形成纳米复合层;其中所述纳米复合材料是利用油醇磷酸酯对纳米颗粒的表面进行修饰,并将修饰后的纳米颗粒分散在有机单体中得到的;
    在所述纳米复合层上形成第一无机层;
    在所述第一无机层上形成有机层;以及
    在所述有机层上形成第二无机层;
    其中所述有机单体包括环状烯烃、亚克力、环氧树脂以及硅系有机单体中的至少一种。
  2. 根据权利要求1所述的柔性有机发光二极管显示器的制作方法,其中所述纳米粒子包括金属氧化物或者非金属的氧化物。
  3. 根据权利要求1所述的柔性有机发光二极管显示器的制作方法,其中所述纳米复合层的厚度范围为10 nm -100μm。
  4. 根据权利要求1所述的柔性有机发光二极管显示器的制作方法,其中所述有机层的材料包括丙烯酸酯、六甲基二甲硅醚、聚丙烯酸酯类、聚碳酸脂类以及聚苯乙烯中的至少一种。
  5. 根据权利要求1所述的柔性有机发光二极管显示器的制作方法,其中所述有机层的厚度范围为1μm -20μm。
  6. 根据权利要求1所述的柔性有机发光二极管显示器的制作方法,其中所述第一无机层的厚度范围为100nm-2μm。
  7. 根据权利要求1所述的柔性有机发光二极管显示器的制作方法,其中所述第一无机层的材料包括锆铝酸盐、石墨烯、氧化铝、二氧化锆、过氧化锌、氮化硅、硅碳氮、SiOx、二氧化钛以及类金刚石中的至少一种。
  8. 一种柔性有机发光二极管显示器的制作方法,其包括:
    在柔性衬底上形成有机发光显示层;
    在所述有机发光显示层上涂布纳米复合材料,以形成纳米复合层;其中所述纳米复合材料是利用油醇磷酸酯对纳米颗粒的表面进行修饰,并将修饰后的纳米颗粒分散在有机单体中得到的;以及
    在所述纳米复合层上形成第一无机层。
  9. 根据权利要求8所述的柔性有机发光二极管显示器的制作方法,其中所述有机单体包括环状烯烃、亚克力、环氧树脂以及硅系有机单体中的至少一种。
  10. 根据权利要求8所述的柔性有机发光二极管显示器的制作方法,其中所述纳米粒子包括金属氧化物或者非金属的氧化物。
  11. 根据权利要求8所述的柔性有机发光二极管显示器的制作方法,其中所述纳米复合层的厚度范围为10 nm -100μm。
  12. 根据权利要求8所述的柔性有机发光二极管显示器的制作方法,其还包括:
    在所述第一无机层上形成有机层;以及
    在所述有机层上形成第二无机层。
  13. 根据权利要求12所述的柔性有机发光二极管显示器的制作方法,其中所述有机层的材料包括丙烯酸酯、六甲基二甲硅醚、聚丙烯酸酯类、聚碳酸脂类以及聚苯乙烯中的至少一种。
  14. 根据权利要求12所述的柔性有机发光二极管显示器的制作方法,其中所述有机层的厚度范围为1μm -20μm。
  15. 根据权利要求8所述的柔性有机发光二极管显示器的制作方法,其中所述第一无机层的厚度范围为100nm-2μm。
  16. 根据权利要求8所述的柔性有机发光二极管显示器的制作方法,其中所述第一无机层的材料包括锆铝酸盐、石墨烯、氧化铝、二氧化锆、过氧化锌、氮化硅、硅碳氮、SiOx、二氧化钛以及类金刚石中的至少一种。
  17. 一种柔性有机发光二极管显示器,其包括:
    柔性衬底;
    有机发光显示层,位于所述柔性衬底上;
    纳米复合层,位于所述有机发光显示层上;其中所述纳米复合层的材料是利用油醇磷酸酯对纳米颗粒的表面进行修饰,并将修饰后的纳米颗粒分散在有机单体中得到的;以及
    第一无机层,位于所述纳米复合层上。
  18. 根据权利要求17所述的柔性有机发光二极管显示器,其中所述有机单体包括环状烯烃、亚克力、环氧树脂以及硅系有机单体中的至少一种。
  19. 根据权利要求17所述的柔性有机发光二极管显示器,其中所述纳米粒子包括金属氧化物或者非金属的氧化物。
  20. 根据权利要求17所述的柔性有机发光二极管显示器,其中所述纳米复合层的厚度范围为10 nm -100μm。
PCT/CN2017/089614 2017-05-12 2017-06-22 一种柔性有机发光二极管显示器及其制作方法 Ceased WO2018205363A1 (zh)

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