WO2018158027A1 - Dispositif et procédé permettant de transporter et de séparer des récipients - Google Patents
Dispositif et procédé permettant de transporter et de séparer des récipients Download PDFInfo
- Publication number
- WO2018158027A1 WO2018158027A1 PCT/EP2018/052488 EP2018052488W WO2018158027A1 WO 2018158027 A1 WO2018158027 A1 WO 2018158027A1 EP 2018052488 W EP2018052488 W EP 2018052488W WO 2018158027 A1 WO2018158027 A1 WO 2018158027A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- containers
- engagement
- container
- transport
- engagement elements
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/88—Separating or stopping elements, e.g. fingers
- B65G47/8876—Separating or stopping elements, e.g. fingers with at least two stops acting as gates
- B65G47/8892—Stops acting independently of each other
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0235—Containers
- B65G2201/0244—Bottles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/042—Sensors
- B65G2203/044—Optical
Definitions
- the invention relates to an apparatus and a method for transporting and separating containers.
- containers are transported for their preparation and filling by a container treatment plant.
- a container treatment machine For insertion into a container treatment machine or into a container treatment station, such as, for example, a filling device, the containers are guided in a single row to the respective station in a standing position.
- a container treatment station such as, for example, a filling device
- the containers are guided in a single row to the respective station in a standing position.
- pitch correct insertion of the container in the container treatment station transport screws are known in which the containers successively enter individually and in which the containers are brought to the correct pitch to each other and in the correct position with respect to the container treatment station.
- Various container treatment stations are part of an entire container treatment plant within the beverage industry.
- Such overall systems cover, for example, all the treatment steps that are required in order to get back to a clean, filled, sealed and labeled bottle starting from an empty and dirty bottle, for example a glass bottle, which then again represents a salable product.
- a fault occurs in such a system, it is necessary to avoid any possible damage by stopping or stopping the flow of the tank running through the system at short notice.
- other reasons for triggering a stop of the container flow can lead, for example, the desire in a single container treatment machine, for example, in a filling machine, not to let retract further containers.
- One of the problems with this is that the containers have a high speed at a typical system output of up to 100,000 containers per hour.
- a compartment device which slows down the container flow at a predetermined position by means of a stopper star and creates a gap between two containers.
- the containers are either braked suddenly, whereby high loads on the device and the containers occur, which can lead to damage, or the container flow must be braked in advance in order to minimize the loads occurring.
- bottle stoppers have become known from the prior art, which have a two-part basic structure, wherein one element resists the subsequent containers, and a second element follows the container still entering the container-handling machine the last container rests and supports, whereby the still incoming containers are securely protected from falling over.
- the present invention relates to such a bottle stopper.
- the invention has for its object to provide a device and a method for the most smooth jerk-free stopping or stopping a container stream.
- the invention achieves the object by a device having the features of claim 1 and a method having the features of claim 9.
- the device for stopping or stopping containers is associated with a transport device for the single-row transport of standing containers.
- the stopper itself has at least two linearly and substantially independently movable divider units, each having an engagement member for engaging a transition between two containers, a first engagement member being a container retaining engagement member for retaining the subsequent container flow, and a second engagement member the containers subsequent engagement element is to protect the still entering the container treatment machine container from falling over.
- the device has at least one sensor unit with at least one sensor element for detecting the transition between two containers, wherein the sensor element is preferably arranged stationarily on the stop device.
- the at least one sensor element can be fixedly arranged on at least one of the engagement elements, and thus be arranged with this movable.
- a key idea of the invention is to move the engagement elements during engagement between two containers not only in the direction of the container, but also in container transport direction, so that the intervention of the engagement elements between the two containers as low as possible differential speed between the moving containers and the also moving engagement elements consists.
- the stationary arrangement of the sensor element allows in particular a secure detection of the transitions between two containers. Also, the actual velocity of the incoming container flow can be accurately determined, ultimately allowing an extremely short reaction time between detecting a transition and accurately retracting the engagement member into a transition between two containers with a velocity adapted to the current velocity of the container flow.
- the stationary arrangement allows a space-saving structural design of the device, which also allows easy retrofitting already existing transport devices for containers.
- the device since before introducing an engagement element in the container flow no If the container flow has to be stopped, stopping the container flow at full system performance, the device is also particularly suitable for container treatment systems with high system outputs in the range of 50,000 containers per hour to over 100,000 containers per hour.
- the transport device may, for example, be designed as a conveyor belt or transport chain.
- the containers in particular bottles and cans made of glass, plastic or metal, are transported on the transporting device on their floor in a single-row container flow.
- the containers touch each other, which also supports each other.
- the transition between two containers is understood to be the area of contact between two containers due to the mutual contact of the containers.
- the compartment units are in the transport direction of the container and moved back.
- the movement of the dividing units is carried out parallel or at least largely parallel to the transport direction of the container stream within the transport device.
- Each compartment unit has its own drive, so that both the speed of movement and the direction of movement (in or against the transport direction of the containers) of the compartment units can be controlled or influenced independently of one another.
- the drive units of the compartment units are preferably designed as pneumatic actuators.
- the drive units for example, can also be driven electrically via a gear or by means of electric linear motors.
- the detection phase is to be understood as meaning the time interval in which the sensor element monitors the container flow in order to detect or detect transitions between the containers passing through the sensor element.
- Engagement elements are structural elements which attack at least in sections in the region of a transition in each case on at least one container. Both engagement elements engage in the same transition.
- the engagement elements can, for example, as Wedges, fingers or swords be formed. When braking, the distance between the engagement elements to each other can increase.
- the engagement elements are moved at least during the dipping of the engagement elements in the container flow at the speed or at approximately the speed of the container stream to be stopped or delayed.
- the present invention provides that the current speed of the container flow is permanently determined.
- the speed can be determined, for example, by the interaction of the at least one sensor unit with the plant or machine control.
- the system or machine control for example, the container diameter and the current conveying speed of Be Miltonertransporteurs on which the stop device is arranged in meters per second known.
- control the acceleration profile of the engagement elements, ie the path-time course and the speed-time curve for a final speed to be reached.
- these parameters are available for different end speeds.
- the controller determines the optimum start time for the start of the movement sequence of the engagement elements.
- the determination of the optimal starting time is permanent, in such a way that each time after which the sensor has an override gear has detected between two containers, taking into account the current parameters, an optimal start time for the beginning of the movement of the engagement elements is determined. The determination is made regardless of whether there is currently a stop signal or not.
- the individual container treatment machines are assembled into an overall system. This can lead to a malfunction at any point in this overall system, which makes it necessary to completely stop the entire system as quickly as possible, but at least to stop the entry of further containers into a single container treatment machine, for example the filling machine, as soon as possible.
- the determination of the optimal starting time is only after the presence of a stop signal.
- the controller After the receipt of the stop signal, the controller then waits for the sensor to detect a transition between two containers, in order to then determine, immediately after taking into account the current parameters, the optimum starting time for the start of the movement sequence of the engagement elements. If this time is reached later in the time, the movement sequence is started.
- the compartment units and thus also the engagement elements attached to them are accelerated from their starting position. nigt. Particularly preferably, the engagement elements are already already in the direction of the transition between the containers, ie to the container flow moves. If the two compartment units and engagement elements have reached the predetermined end speed and also their desired position relative to the further moving container flow, the engagement elements are moved so far into the transition between the containers that the engagement elements separate the containers from each other.
- the speed of the first engagement element is reduced to zero, whereby the subsequent container flow is slowed down, preferably to a standstill.
- the second engagement element follows that of the leading containers at initially undiminished speed and rests against the last container.
- the anticipatory container can also be pushed by the second engagement element.
- the second engagement element prevents the containers from falling back or falling over, thereby avoiding the creation of unwanted further disturbances.
- the containers pushed by the second engagement element are precisely transferred to the subsequent container treatment station, for example a transport screw.
- the subsequent container flow is braked by the first engagement element in two phases.
- a first phase of the subsequent container flow is slowed down to a greatly reduced speed. Due to relevant parameters such as system performance in containers per hour, container weight, belt speed, position of the conveyor rail arranged on the conveyor, execution of the conveyor belts, number of pending containers, a certain braking distance is required for braking the subsequent container flow to the reduced speed.
- the way is used, which is required until the first engagement element has reached the second engagement element. Subsequently, the transport chain or the conveyor belt on which the containers stand up, be stopped, or continue to run at the same speed.
- the stopped container flow can be released again.
- the engagement elements are first moved out of the way of the container flow, so that the first stopped container flow can now enter the subsequent container treatment machine.
- the compartment units and thus also the engagement elements are moved back into their extended position.
- the first compartment unit is particularly preferably moved along by the second compartment unit, so that the drive device for the first compartment unit can be designed particularly simply.
- the sensor unit comprises several components.
- the sensor element can be designed, for example, as a light barrier, ultrasonic distance sensor, optical sensor or the like.
- the dividing units move linearly, preferably independently of one another and in particular along (forward and backward) the transport direction of the containers, that is to say at least largely parallel to the container stream.
- the compartment units according to a development of the invention on a guide elements, eg. Guide rails or guide rods, guided transport carriage.
- the transport carriage also improves the precision of the movement of the compartment unit high operating speeds of the device.
- pivotally mounted control rod is arranged.
- the control rod allows a particularly simple control of both engagement elements and allows a simultaneous movement of the engagement elements in the retracted position. In addition, it allows a structurally particularly simple structure, whereby the cleanability is significantly simplified. Under the retracted position is the position in which the engagement elements are retracted into the transition and in each case with at least one container in contact to understand.
- the control rod is eg. Via control lever coupled to the locking slide and the second engaging member and a lever arm with a rotary movement of the control rod generating switching cylinder.
- the control rod for example via the shift cylinder, be biased so that the procedure of the engagement elements from the extended position to the retracted position is particularly fast.
- the control rod can also be designed as a guide rod for a transport carriage of a compartment unit.
- the control rod preferably has a round cross section.
- the control rod is preferably hollow.
- the guide elements of the transport carriages are mounted one above the other in the vertical direction and / or the engagement elements are each pivotably mounted about a vertical axis of rotation.
- This arrangement makes it possible, in particular when retrofitting devices, to keep the installation space projecting laterally out of the device small.
- at least one of the engagement elements, particularly preferably the second engagement element is designed as a support finger movably mounted transversely to the transport direction of the containers.
- the sensor unit is for detecting transitions, i. for finding a transition between two containers.
- the sensor device is designed to detect the number of containers and to transmit a control signal to the controller. For example, after detecting a certain number of containers, the sensor device can transmit a control signal to the sensor unit, which specifies the containers to the sensor unit, between which the transition is to be detected.
- the object underlying the invention is achieved by a method for transporting and separating containers, at least comprising the steps:
- one of the core ideas of the invention is detecting a transition between two containers by means of a sensor unit, calculating an optimum starting time for triggering the advancing movement of the engaging elements and thus achieving positionally accurate engagement of the engaging elements in the transition between the containers , while the engagement elements and also the containers perform a movement in the direction of the container flow at the same or approximately the same speed. As a result, the entire process is optimized, damage to the containers and loud operating noise are avoided.
- aspects have been described in the context of a device, it will be understood that these aspects also constitute a description of the corresponding method, so that a block or a device of a device is also to be understood as a corresponding method step or as a feature of a method step , Similarly, aspects described in connection with or as a method step also represent a description of a corresponding block or detail or feature of a corresponding device.
- Some or all of the method steps may be performed by a hardware device (or using a hardware device). Apparatus) such.
- a microprocessor a programmable computer or an electronic circuit can be performed. In some embodiments, some or more of the most important method steps may be performed by such an apparatus.
- Fig. 1 a schematically in plan view a first embodiment of
- Fig. 1 b schematically in a perspective view of the
- Fig. 2 schematically in a plan view of the embodiment of Fig. 1 a and
- Figure 1 b with the compartment units in a running position.
- 3 is a schematic plan view of the embodiment of FIGS. 1 a - 2 with engagement elements entering the transition between two containers;
- FIGS. 1 a - 3 are schematic top views of the embodiment of FIGS. 1 a - 3 with a spacing between two containers;
- FIG. 5a shows a schematic top view of the embodiment of FIGS. 1a-4 with the compartment units in an end position;
- Fig. 5b schematically in a perspective view of the embodiment of Fig. 5a.
- FIG. 1 a shows a schematic plan view of the first embodiment of the device according to the invention with a transporting device 1 for standing transport of single-row containers 2 (here bottles for drinks).
- the containers 2 stand on a conveyor belt 3 and are introduced into a transport screw 4.
- a dividing device 5 is arranged parallel to the conveyor belt 3.
- the compartment device 5 has two linearly guided and parallel to the conveyor belt 3 movable compartment units 6a, 6b.
- the compartment units 6a, 6b have a transport carriage with rod guide.
- the two compartment units 6a, 6b are arranged one above the other in the vertical direction (z-direction, see FIG. 1b).
- the compartment units 6a, 6b are movable on their guide rods 27 parallel to the container flow 2a (x-direction).
- a first engagement element 7a is mounted pivotably about a vertically oriented rotation axis 22 between a retracted position (FIGS. 4-5b) and an extended position (FIGS. 1a-2).
- a second engagement element 7b which likewise can be pivoted about a vertically oriented rotation axis 22 between a retraction position (FIGS. 4-5b) and an extended position (FIG. 1a), is arranged on the second partition unit 6b arranged below the first partition unit 6a in the vertical direction. 2) is stored.
- Each compartment unit 6a, 6b has a drive unit 8a, 8b, which is designed here as a pneumatic cylinder.
- the drive units 8a, 8b can be controlled independently of one another, so that the compartment units 6a, 6b can also be moved independently of one another in terms of their speed and their path.
- the first and second engagement element 7a, 7b are connected at the back to a control rod 1 1, on which they are movably mounted in the longitudinal axis direction of the control rod 1 1.
- the control rod 1 1 is mounted with their free ends in each case in a control lever 9.
- the control levers 9 are each pivotable about an axis of rotation 9a and coupled with a first end to a switching cylinder 10. With a second end opposite the first end, the control levers 9 can rest against stops 29 which limit the pivoting movement of the control levers 9.
- the control rod 1 1 is pivoted by means of the control lever 9 and the shift cylinder 10 between two positions, whereby the rotational movement of the engagement member 6a, 6b is generated.
- the sensor unit 12 has, for example, a contactless radiator 13 designed as a light barrier, which emits a light beam transversely to the transport direction of the containers 2, that is to say in the y direction, and a sensor element 14 arranged on the upper compartment unit 6 trained umlenkelennent, which is designed as a mirror.
- the radiator 13 and the sensor element 14 are arranged on one side of the conveyor belt 3, here the right side in the transport direction.
- the sensor unit 12 comprises a reflector 15, which is arranged on the conveyor belt 3 on the opposite side, here the left side of the conveyor belt 3.
- the light barrier 13, the sensor element 14 and the reflector 15 are immovably arranged in each case a fixed position.
- the light barrier emits a light beam 16, which is reflected by the deflecting element on the reflector 15 and the impact of the light beam 16 on a transition between two containers 2 accordingly.
- the optimal time for triggering the movement sequence of the engagement elements is permanently calculated in order to be able to trigger a stop of the container flow at any time in the event of a sudden disturbance.
- the radiator 13 and the sensor unit 12 can also be arranged so that they are directly opposite, whereby the use of a mirror can be dispensed with.
- Fig. 2 shows the two compartment units 6a, 6b after the triggering of their movement in a running state.
- the engagement elements 7a, 7b are still in their extended position.
- the compartment units 6a, 6b with the engagement elements 7a, 7b substantially accelerate to the speed of the container flow 2a and thereby move parallel to the container flow 2a.
- a control signal is sent to the shift cylinders 10.
- the shift cylinders 10 move the control rod 1 1 such that the two engagement elements 7a, 7b are retracted (moved) into the transition between the two containers 2 (see FIG. 3).
- a further control signal is sent to the drive unit 8 of the first compartment unit 6a, with which the movement is decelerated
- the second dividing unit 6b continues to run at undiminished speed and thus follows the leading container stream 2c, the last container being supported and / or pushed in the transport direction via the second engaging element 7b, thereby avoiding overturning of the leading containers and, if necessary, safe shrinkage a subsequent screw conveyor is made possible.
- the container flow 2b applied to the first engagement element 7a has been decelerated, resulting in a gap 18 between the two containers 2 engaged by the engagement elements 7a, 7b.
- Fig. 5a and Fig. 5b show the first and the second partition unit 6a, 6b in an end position.
- the container 2 initially supported by the second engagement element 7b during the division of the container flow has already been transported further by means of the transport screw 4 and is therefore not shown.
- the control sends a corresponding control signal to the shift cylinders 10, which then pivot the control rod 1 1 back, whereby the first and second engagement element 7a, 7b moves about their axes of rotation 22 and free the container stream 2b.
- the compartment units 6a, 6b can be moved back toward the starting position (FIG. 1a) by means of their drive units 8a, 8b.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control Of Conveyors (AREA)
- Attitude Control For Articles On Conveyors (AREA)
Abstract
L'invention concerne un dispositif destiné à transporter et à séparer des récipients (2), comprenant un dispositif de transport (1) destiné au transport, à une seule rangée, de récipients verticaux (2), un dispositif de séparation (5) comprenant au moins deux unités de séparation (6a, 6b) mobiles linéairement et indépendamment l'une de l'autre, comprenant chacune un élément de mise en prise (7a, 7b) destiné à la mise en prise dans une transition (17) entre deux récipients (2), un premier élément de mise en prise (7a) étant un élément de mise en prise retenant un récipient (2) et un second élément de mise en prise (7b) étant un élément de mise en prise suivant un récipient (2), au moins un élément détecteur d'une unité de détection (12) destiné à détecter la transition (17) entre deux récipients (2), et une commande, qui détermine le moment de démarrage optimal pour le déroulement du mouvement des unités de séparation mobiles (6a, 6b) et des éléments de mise en prise (7a, 7b).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP18702989.7A EP3589568A1 (fr) | 2017-03-02 | 2018-02-01 | Dispositif et procédé permettant de transporter et de séparer des récipients |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102017104381.0 | 2017-03-02 | ||
| DE102017104381.0A DE102017104381A1 (de) | 2017-03-02 | 2017-03-02 | Vorrichtung und Verfahren zum Transportieren und Abteilen von Behältern |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2018158027A1 true WO2018158027A1 (fr) | 2018-09-07 |
Family
ID=61157202
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/EP2018/052488 Ceased WO2018158027A1 (fr) | 2017-03-02 | 2018-02-01 | Dispositif et procédé permettant de transporter et de séparer des récipients |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP3589568A1 (fr) |
| DE (1) | DE102017104381A1 (fr) |
| WO (1) | WO2018158027A1 (fr) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2025040274A1 (fr) * | 2023-08-23 | 2025-02-27 | Khs Gmbh | Dispositif de transport de contenants pour transporter des contenants |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102021119228A1 (de) | 2021-07-26 | 2023-01-26 | Khs Gmbh | Führungsvorrichtung zum seitlichen Führen von Behältern, Behälterbehandlungsanlage und Verfahren zur Montage einer Führungsvorrichtung |
| DE102023122552A1 (de) * | 2023-08-23 | 2025-02-27 | Khs Gmbh | Behältertransportvorrichtung zum Transport von Behältern |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3015203A1 (de) | 1980-04-19 | 1981-10-29 | Hermann 8404 Wörth Kronseder | Sperrvorrichtung fuer gefaessfoerderer |
| JPS58203895A (ja) * | 1982-05-14 | 1983-11-28 | 味の素株式会社 | 充填用容器の位置決め装置 |
| WO1999003766A1 (fr) * | 1997-07-18 | 1999-01-28 | Sasib S.P.A. | Procede et dispositif d'arret amorti de recipients et d'accompagnement desdits recipients sur le convoyeur les transportant |
| DE102014118264A1 (de) * | 2014-12-10 | 2016-06-16 | Khs Gmbh | Behälterstoppvorrichtung sowie Verfahren zum gesteuerten Abbremsen, Stoppen und Abteilen von Behältern |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102013105460A1 (de) | 2013-05-28 | 2014-12-04 | Khs Gmbh | Verfahren zur Behandlung von Behältern sowie Behälterbehandlungsmaschine |
-
2017
- 2017-03-02 DE DE102017104381.0A patent/DE102017104381A1/de active Pending
-
2018
- 2018-02-01 WO PCT/EP2018/052488 patent/WO2018158027A1/fr not_active Ceased
- 2018-02-01 EP EP18702989.7A patent/EP3589568A1/fr active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3015203A1 (de) | 1980-04-19 | 1981-10-29 | Hermann 8404 Wörth Kronseder | Sperrvorrichtung fuer gefaessfoerderer |
| JPS58203895A (ja) * | 1982-05-14 | 1983-11-28 | 味の素株式会社 | 充填用容器の位置決め装置 |
| WO1999003766A1 (fr) * | 1997-07-18 | 1999-01-28 | Sasib S.P.A. | Procede et dispositif d'arret amorti de recipients et d'accompagnement desdits recipients sur le convoyeur les transportant |
| DE102014118264A1 (de) * | 2014-12-10 | 2016-06-16 | Khs Gmbh | Behälterstoppvorrichtung sowie Verfahren zum gesteuerten Abbremsen, Stoppen und Abteilen von Behältern |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2025040274A1 (fr) * | 2023-08-23 | 2025-02-27 | Khs Gmbh | Dispositif de transport de contenants pour transporter des contenants |
Also Published As
| Publication number | Publication date |
|---|---|
| DE102017104381A1 (de) | 2018-09-06 |
| EP3589568A1 (fr) | 2020-01-08 |
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