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WO2018151199A1 - Polarizing laminate - Google Patents

Polarizing laminate Download PDF

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Publication number
WO2018151199A1
WO2018151199A1 PCT/JP2018/005214 JP2018005214W WO2018151199A1 WO 2018151199 A1 WO2018151199 A1 WO 2018151199A1 JP 2018005214 W JP2018005214 W JP 2018005214W WO 2018151199 A1 WO2018151199 A1 WO 2018151199A1
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WIPO (PCT)
Prior art keywords
resin layer
polarizing
layer
laminate
retardation
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
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PCT/JP2018/005214
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French (fr)
Japanese (ja)
Inventor
勝洋 山本
健悟 塩本
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Sumitomo Bakelite Co Ltd
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Sumitomo Bakelite Co Ltd
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Priority to JP2018529184A priority Critical patent/JP6477976B2/en
Publication of WO2018151199A1 publication Critical patent/WO2018151199A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements

Definitions

  • the present invention relates to a polarizing laminate.
  • a polarizing plate having a polarizing function is known for the purpose of removing stray light, anti-glare and the like (for example, see Patent Documents 1 and 2).
  • the sun visor described in Patent Document 1 has a polarizing filter. Since the polarizing layer of the polarizing filter is produced by stretching, the heat shrinkage rate is relatively high. For this reason, when the polarizing plate is used in a relatively high temperature environment, the polarizing layer is thermally contracted and deformed. As a result, there is a possibility that a problem that the polarizing plate easily falls off from the frame portion may occur.
  • a polarizing plate is provided so as to cover an opening through which display light passes.
  • This polarizing plate has a resin layer having optical transparency and a polarizing layer provided by being laminated on the resin layer. For this reason, it is suppressed that a stray light injects into the light source which radiate
  • the polarizing plate described in Patent Document 2 is used in a curved state in which the resin layer is positioned on the curved concave side and the polarizing layer is positioned on the curved outer side.
  • the polarizing layer is produced by stretching, the heat shrinkage rate is relatively high. For this reason, when the polarizing plate is used under a relatively high temperature environment, the polarizing layer is likely to be thermally contracted. For this reason, the curvature of curvature of the polarizing layer changes, and the entire polarizing plate is easily deformed. As a result, there is a possibility that a problem that the polarizing plate easily falls off the head-up display may occur.
  • An object of the present invention is to provide a polarizing laminate capable of preventing excessive deformation due to heat.
  • a polarizing layer A first resin layer provided on one surface side of the polarizing layer and made of a material containing polycarbonate; A second resin layer provided on the other surface side of the polarizing layer and made of a material containing polycarbonate, The polarizing laminate, wherein the first resin layer and the second resin layer have different retardations.
  • the retardation of the first resin layer is 10 nm or more and 1500 nm or less
  • the retardation of the said 2nd resin layer is a polarizing laminated body as described in said (1) which is 2000 nm or more and 10,000 nm or less.
  • the first resin layer has a lower retardation than the second resin layer,
  • the polarizing property according to any one of the above (1) to (3), wherein a ratio between the thickness of the first resin layer and the thickness of the second resin layer is 1/20 or more and 1/2 or less. Laminated body.
  • the first resin layer has a lower retardation than the second resin layer, 5.
  • FIG. 1 is a cross-sectional view of the polarizing laminate of the present invention.
  • FIG. 2 is a cross-sectional view showing a curved state of the polarizing laminate of the present invention.
  • FIG. 3 is a perspective view of a housing in which the polarizing laminate of the present invention is installed. 4 is a cross-sectional view taken along line AA in FIG.
  • FIG. 1 is a cross-sectional view of the polarizing laminate of the present invention.
  • FIG. 2 is a cross-sectional view showing a curved state of the polarizing laminate of the present invention.
  • FIGS. 1 and 2 the upper side is referred to as “upper” or “upper”, and the lower side is also referred to as “lower” or “lower”.
  • the dimension in the thickness direction is exaggerated and is greatly different from the actual dimension.
  • the polarizing laminate shown in FIG. 1 is a laminate having a polarizing function, and is used for the purpose of removing stray light, anti-glare and the like.
  • the polarizing laminate 1 includes a polarizing layer 2, a first resin layer 3 provided on one surface side (the upper side in FIG. 1) of the polarizing layer 2, which is made of a material containing polycarbonate, and the polarizing layer 2.
  • a second resin layer 4 made of a material containing polycarbonate, a first adhesive layer 5, and a second adhesive layer 6. Yes.
  • the first resin layer 3 and the second resin layer 4 are different in retardation (product of birefringence and thickness).
  • a polarizing laminate 1 is used in a curved state as shown in FIG. 2, for example.
  • a resin layer (in this embodiment, the second resin layer 4) having a high retardation is positioned on the curved convex side
  • a resin layer (in the present embodiment, the first resin layer 3) having a low retardation is positioned on the curved concave side.
  • the second resin layer 4 is likely to be deformed in a direction in which the curvature curvature is reduced due to heat shrinkage, but the first resin layer 3 is less likely to be deformed due to heat shrinkage. be able to. That is, the first resin layer 3 can exhibit a function of suppressing thermal deformation of the second resin layer 4. As a result, excessive deformation due to heat can be prevented as the entire polarizing laminate 1.
  • the polarizing layer 2 has a function of extracting linearly polarized light having a polarization plane in a predetermined direction from incident light (natural light that is not polarized). Thereby, the light passing through the polarizing laminate 1 is polarized.
  • the degree of polarization of the polarizing layer 2 is not particularly limited, but is preferably 50% or more and 100% or less, and more preferably 80% or more and 100% or less.
  • the visible light transmittance of the polarizing layer 2 is not particularly limited, but is preferably 10% or more and 80% or less, and more preferably 20% or more and 50% or less.
  • the constituent material of the polarizing layer 2 is not particularly limited as long as it has the above functions.
  • polyvinyl alcohol (PVA) partially formalized polyvinyl alcohol, polyethylene vinyl alcohol, polyvinyl butyral, polycarbonate, ethylene- A dichroic substance such as iodine or a dichroic dye is adsorbed and dyed on a polymer film composed of a vinyl acetate copolymer partially saponified product, uniaxially stretched, dehydrated polyvinyl alcohol or poly
  • PVA polyvinyl alcohol
  • partially formalized polyvinyl alcohol polyethylene vinyl alcohol
  • polyvinyl butyral polycarbonate
  • ethylene- A dichroic substance such as iodine or a dichroic dye
  • ethylene- A dichroic substance such as iodine or a dichroic dye
  • the polarizing layer 2 is preferably a uniaxially stretched film in which iodine or a dichroic dye is adsorbed and dyed on a polymer film containing polyvinyl alcohol (PVA) as a main material.
  • PVA polyvinyl alcohol
  • Polyvinyl alcohol (PVA) is a material excellent in transparency, heat resistance, affinity with iodine or dichroic dye as a dyeing agent, and orientation during stretching. Therefore, the polarizing layer 2 containing PVA as a main material has excellent heat resistance and excellent polarizing ability.
  • dichroic dye examples include chloratin fast red, congo red, brilliant blue 6B, benzoperpurine, chlorazole black BH, direct blue 2B, diamine green, chrysophenone, sirius yellow, direct first red, and acid black. Etc.
  • the thickness of the polarizing layer 2 is not particularly limited, and is preferably 5 ⁇ m or more and 60 ⁇ m or less, for example, and more preferably 10 ⁇ m or more and 40 ⁇ m or less.
  • the first resin layer 3 and the second resin layer 4 contain a polycarbonate resin. Since the polycarbonate-based resin is rich in mechanical strength such as transparency (translucency) and rigidity, the transparency and impact resistance of the polarizing laminate 1 can be improved. Further, the polycarbonate resin has a specific gravity of about 1.2, and is classified as a light resin material, so that the polarizing laminate 1 can be reduced in weight.
  • the polycarbonate-based resin is not particularly limited, and various types can be used. Among them, an aromatic polycarbonate-based resin is preferable.
  • the aromatic polycarbonate resin has an aromatic ring in its main chain, and thereby, the strength of the polarizing laminate 1 can be further improved.
  • This aromatic polycarbonate resin is synthesized by, for example, an interfacial polycondensation reaction between bisphenol and phosgene, or an ester exchange reaction between bisphenol and diphenyl carbonate.
  • bisphenol examples include bisphenol A and bisphenol (modified bisphenol) which is the origin of the repeating unit of the polycarbonate represented by the following formula (1A).
  • X is an alkyl group having 1 to 18 carbon atoms, an aromatic group or a cyclic aliphatic group
  • Ra and Rb are each independently an alkyl group having 1 to 12 carbon atoms.
  • M and n are each an integer of 0 to 4, and p is the number of repeating units.
  • the polycarbonate-based resin is preferably composed mainly of a bisphenol-type polycarbonate-based resin having a skeleton derived from bisphenol.
  • the polarizing laminate 1 exhibits further excellent strength.
  • the content of the polycarbonate-based resin in the first resin layer 3 or the second resin layer 4 is not particularly limited, but 75% in 100 parts by mass of the first resin layer 3 or the second resin layer 4.
  • the amount is preferably at least part by mass, more preferably at least 85 parts by mass.
  • the retardation of the first resin layer 3 is different from the retardation of the second resin layer 4, and the retardation of the first resin layer 3 is lower than the retardation of the second resin layer 4. .
  • the 2nd resin layer 4 tends to deform
  • the 1st resin layer 3 can make it difficult to deform
  • the polarizing laminate 1 when used as a cover member of a device such as a head-up display, it is used in a curved state as shown in FIG. 2, and generally, the curved convex side is a light source or the like. It will be arranged in the direction located on the side. That is, the second resin layer 4 is positioned on the curved convex side, and the first resin layer 3 is positioned on the curved concave side. In this case, since the second resin layer 4 has a relatively high thermal shrinkage rate, it is relatively easy to be thermally deformed. However, in the polarizing laminate 1, the first resin layer 3 is thermally deformed by the second resin layer 4. The function which suppresses can be exhibited. Therefore, excessive deformation due to heat can be prevented as the entire polarizing laminate 1. As a result, it is possible to prevent the polarizing laminate 1 from dropping from the apparatus due to thermal deformation.
  • the retardation of the first resin layer 3 is preferably 10 nm or more and 1500 nm or less, and more preferably 15 nm or more and 600 nm or less.
  • the retardation of the second resin layer 4 is preferably 2000 nm or more and 10,000 nm or less, and more preferably 2500 nm or more and 5000 nm or less.
  • the ratio of the retardation of the first resin layer 3 to the retardation of the second resin layer 4 is preferably 1/1000 or more and 3/5 or less, and is preferably 3/1000 or more and 6/25 or less. Is more preferably 1/300 or more and 1/5 or less. Therefore, the retardation of the 1st resin layer 3 can be made low enough, and the retardation of the 2nd resin layer 4 can be made high enough. Therefore, the polarizing performance of the polarizing laminate 1 can be sufficiently enhanced, and the polarizing laminate 1 can prevent excessive thermal deformation due to heat.
  • Such a difference in retardation between the first resin layer 3 and the second resin layer 4 can be expressed by varying the constituent material, thickness, and draw ratio.
  • the thickness of the first resin layer 3 is preferably 0.05 mm or more and 0.5 mm or less, and preferably 0.1 mm or more and 0.4 mm or less.
  • the thickness of the second resin layer 4 is preferably 0.25 mm or more and 1.0 mm or less, and preferably 0.3 mm or more and 0.8 mm or less.
  • the ratio of the thickness of the first resin layer 3 to the thickness of the second resin layer 4 is preferably 1/20 or more and 1/2 or less, and is 1/8 or more and 1/3 or less. Is more preferable. Thereby, the said effect can be exhibited more reliably.
  • the draw ratio of the first resin layer 3 is preferably 1.0 or more and 1.1 or less.
  • the draw ratio of the second resin layer 4 is preferably 1.5 or more and 3.0 or less.
  • the extending directions of the first resin layer 3, the second resin layer 4, and the polarizing layer 2 are the same. Thereby, the polarization performance of the polarizing laminate 1 can be further enhanced.
  • the 1st resin layer 3 has comparatively low retardation, even if the 1st resin layer 3 differs from the extending
  • a first adhesive layer 5 is provided between the polarizing layer 2 and the first resin layer 3 to bond (adhere) them. Thereby, the durability of the polarizing laminate 1 can be made particularly excellent.
  • the adhesive (or pressure-sensitive adhesive) constituting the first adhesive layer 5 is not particularly limited, and examples thereof include acrylic adhesives, urethane adhesives, epoxy adhesives, and silicone adhesives.
  • urethane adhesives are preferred. Thereby, while making the transparency, adhesive strength, and durability of the first adhesive layer 5 more excellent, it is possible to make the followability to a shape change particularly excellent, and the polarizing laminate 1 is bent. It can be made more suitable by various processing such as processing.
  • the formation of the first adhesive layer 5 uses a two-component urethane adhesive, and the first treatment for causing the curing reaction to proceed in a low humidity environment, and the treatment temperature is higher than that of the first treatment. Is preferably performed by performing the second treatment at a high temperature.
  • the amount of NCO groups can be suitably adjusted so as to prevent the NCO group from being excessive with respect to the hydroxyl group of the main agent and to be a suitable amount according to the hydroxyl group of the main agent, and the curing reaction ( In the initial stage of the polymerization reaction), the formation of urethane bonds can be suitably advanced, and it is possible to effectively prevent the bubbles due to the generation of carbon dioxide from adversely affecting the appearance and function of the polarizing laminate 1, The productivity of the polarizing laminate 1 can be made excellent.
  • the humidity when performing the first treatment is preferably 60% RH or less, and more preferably 55% RH or less.
  • produces a carbon dioxide can be prevented and suppressed more effectively, and the above effects are exhibited more notably.
  • the temperature at the time of performing a 1st process is 10 degreeC or more and 30 degrees C or less.
  • the treatment time of the first treatment is preferably 12 hours or more and 60 hours or less, and more preferably 18 hours or more and 48 hours or less.
  • the productivity of the polarizing laminate 1 can be further improved while sufficiently progressing the target urethane bond formation reaction.
  • the temperature at the time of performing the second treatment is preferably higher than the treatment temperature in the first treatment, and specifically, it is preferably 30 ° C. or more and 50 ° C. or less.
  • the productivity of the polarizing laminate 1 can be further improved while reliably preventing the unintended quality deterioration of the polarizing laminate 1.
  • the treatment time of the second treatment is preferably 12 hours or more and 60 hours or less, and more preferably 18 hours or more and 48 hours or less.
  • the productivity of the polarizing laminate 1 can be further improved while reliably preventing the unintended quality deterioration of the polarizing laminate 1.
  • first adhesive layer 5 may include a component other than the adhesive (or adhesive).
  • Such components include stabilizers (thermal stabilizers, ultraviolet absorbers, antioxidants, etc.), plasticizers, colorants, flame retardants, antistatic agents, viscosity modifiers, and the like.
  • the content of the adhesive in the first adhesive layer 5 is preferably 50% by mass or more, and more preferably 60% by mass or more.
  • the thickness of the 1st contact bonding layer 5 is not specifically limited, For example, it is preferable that they are 0.1 micrometer or more and 80 micrometers or less, it is more preferable that they are 1 micrometer or more and 60 micrometers or less, and they are 2 micrometers or more and 50 micrometers or less. Is more preferable.
  • the durability, workability, and the like of the polarizing laminate 1 can be further improved while the optical properties of the polarizing laminate 1 are further improved.
  • a second adhesive layer 6 is provided between the polarizing layer 2 and the second resin layer 4 to join (adhere) them. Thereby, the durability of the polarizing laminate 1 can be made particularly excellent.
  • the second adhesive layer 6 preferably satisfies the same conditions as the first adhesive layer 5 described above. Thereby, the same effect as described above can be obtained.
  • the thickness of the polarizing laminate 1 (average thickness in the form of a flat plate as shown in FIG. 1) is not particularly limited, but is preferably 0.3 mm or more and 5.0 mm or less, 0.4 mm As mentioned above, it is more preferable that it is 2.0 mm or less. Thereby, relatively high strength and weight reduction can be achieved at a higher level.
  • the bending radius of the polarizing laminate 1 in the curved state is preferably 40 mm or more and 1000 mm or less, and more preferably 50 mm or more and 900 mm or less. By using in such a curved state, the effect of the present invention can be effectively exhibited.
  • the bending direction (the direction along the arrow direction in FIG. 2) in the bending state shown in FIG. 2 is coincident with the extending directions of the polarizing layer 2, the first resin layer 3, and the second resin layer 4. It is preferable. Thereby, the polarization performance of the light-polarizing laminated body 1 can be improved more.
  • each part constituting the polarizing laminate of the present invention can be replaced with one having an arbitrary configuration capable of exhibiting the same function.
  • the polarizing laminate of the present invention may be added with an arbitrary component in addition to the above-described configuration.
  • the polarizing laminate of the present invention may include a protective layer for protecting the surface, an intermediate layer, a power adjusting layer for adjusting the power as a lens, and the like.
  • VF-PS polyvinyl alcohol
  • a two-component moisture-curing polyurethane adhesive (main agent: Takelac® A-520 manufactured by Mitsui Chemicals, Inc., curing agent: Mitsui Chemicals) as an adhesive so that the thickness after drying becomes 20 ⁇ m.
  • main agent Takelac® A-520 manufactured by Mitsui Chemicals, Inc.
  • curing agent Mitsui Chemicals
  • A-50 manufactured by Co., Ltd.
  • this laminated body was cut out to the magnitude
  • the retardation of the first resin layer was 20 nm, and the retardation of the second resin layer was 2600 nm.
  • the ratio of the retardation of the first resin layer to the retardation of the second resin layer was 1/130.
  • the ratio of the thickness of the first resin layer to the thickness of the second resin layer was 1/4.
  • Example 2 A polarizing laminate of Example 2 was obtained in the same manner as in Example 1 except that the configuration of the polarizing laminate was changed as shown in Table 1.
  • Example 3 A polarizing laminate of Example 3 was obtained in the same manner as in Example 1 except that the configuration of the polarizing laminate was changed as shown in Table 1.
  • Example 4 A polarizing laminate of Example 4 was obtained in the same manner as in Example 1 except that the configuration of the polarizing laminate was changed as shown in Table 1.
  • Comparative Example 1 A polarizing laminate of Comparative Example 1 was obtained in the same manner as in Example 1 except that the configuration of the polarizing laminate was changed as shown in Table 1.
  • the polarizing laminates of each Example and each Comparative Example were evaluated by the following methods.
  • the obtained polarizing laminate was installed in a housing having an opening of 200 mm ⁇ 105 mm as shown in FIG.
  • a pair of grooves are formed on the inner wall surface of the casing, and the polarizing laminate can be obtained by inserting an edge of the polarizing laminate into each groove. Installed in the case.
  • the layer having the lower retardation (second resin layer) was placed on the curved convex side (lower side in FIG. 4).
  • the depth of the groove was 2 mm and the width was 2 mm. Further, the radius of curvature of the polarizing laminate in the installed state was 100 mm.
  • the thermal deformation could be suppressed to the same level as or higher than that of the comparative example, which was satisfactory with respect to the comparative example.
  • the polarizing laminate of the present invention is provided on the other surface side of the polarizing layer, the first resin layer provided on one surface side of the polarizing layer, which is made of a material containing polycarbonate, and the polarizing layer. And a second resin layer made of a material containing polycarbonate, wherein the first resin layer and the second resin layer have different retardations. It is assumed that such a polarizing laminate is used in a curved state, for example. In this case, the resin layer having a high retardation is positioned on the curved convex side and the resin layer having a low retardation is positioned on the curved concave side.
  • a resin layer having a high retardation When used in a relatively high temperature environment, a resin layer having a high retardation is likely to be deformed in a direction in which the curvature curvature is reduced by heat shrinkage, but a resin layer having a low retardation may be difficult to be deformed by heat shrinkage. it can. That is, the resin layer having a low retardation can exhibit a function of suppressing thermal deformation of the resin layer having a high retardation. As a result, excessive deformation due to heat can be prevented as the entire polarizing laminate.

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Polarising Elements (AREA)
  • Laminated Bodies (AREA)

Abstract

This polarizing laminate 1 is provided with: a polarizing layer 2; a first resin layer 3 which is arranged on one surface side of the polarizing layer 2 and is configured from a material that contains a polycarbonate; and a second resin layer 4 which is arranged on the other surface side of the polarizing layer 2 and is configured from a material that contains a polycarbonate. The first resin layer 3 and the second resin layer 4 have different retardations. In cases where the first resin layer 3 has a lower retardation than the second resin layer 4, it is preferable that the polarizing laminate 1 is used in a bent state where the first resin layer 3 is positioned on the recessed side, while the second resin layer 4 is positioned on the projected side.

Description

偏光性積層体Polarizing laminate

 本発明は、偏光性積層体に関する。 The present invention relates to a polarizing laminate.

 例えば、迷光の除去や、防眩等の目的で、偏光機能を有する偏光板が知られている(例えば、特許文献1、2参照)。 For example, a polarizing plate having a polarizing function is known for the purpose of removing stray light, anti-glare and the like (for example, see Patent Documents 1 and 2).

 特許文献1に記載されているサンバイザーは、偏光フィルターを有している。偏光フィルターの偏光層は、延伸して製造されるため、熱収縮率が比較的高くなっている。このため、偏光板が比較的高い温度の環境下で用いられる場合、偏光層は、熱収縮し変形する。その結果、偏光板が枠部から脱落し易くなったりする不具合が生じる可能性が有る。 The sun visor described in Patent Document 1 has a polarizing filter. Since the polarizing layer of the polarizing filter is produced by stretching, the heat shrinkage rate is relatively high. For this reason, when the polarizing plate is used in a relatively high temperature environment, the polarizing layer is thermally contracted and deformed. As a result, there is a possibility that a problem that the polarizing plate easily falls off from the frame portion may occur.

 特許文献2に記載されているヘッドアップディスプレイでは、表示光が通過する開口部を覆うように偏光板が設けられている。この偏光板は、光透過性を有する樹脂層と、樹脂層に積層して設けられた偏光層とを有している。このため、表示光を出射する光源に迷光が入射するのが抑制される。また、特許文献2に記載されている偏光板は、樹脂層が湾曲凹側に位置し、偏光層が湾曲外側に位置するように湾曲した湾曲状態で使用される。 In the head-up display described in Patent Document 2, a polarizing plate is provided so as to cover an opening through which display light passes. This polarizing plate has a resin layer having optical transparency and a polarizing layer provided by being laminated on the resin layer. For this reason, it is suppressed that a stray light injects into the light source which radiate | emits display light. Moreover, the polarizing plate described in Patent Document 2 is used in a curved state in which the resin layer is positioned on the curved concave side and the polarizing layer is positioned on the curved outer side.

 偏光層は、延伸して製造されるため、熱収縮率が比較的高くなっている。このため、偏光板が比較的高い温度の環境下で用いられる場合、偏光層は、熱収縮し易くなる。このため、偏光層の湾曲曲率が変化し、偏光板全体として変形し易くなってしまう。その結果、偏光板がヘッドアップディスプレイから脱落し易くなったりする不具合が生じる可能性が有る。 Since the polarizing layer is produced by stretching, the heat shrinkage rate is relatively high. For this reason, when the polarizing plate is used under a relatively high temperature environment, the polarizing layer is likely to be thermally contracted. For this reason, the curvature of curvature of the polarizing layer changes, and the entire polarizing plate is easily deformed. As a result, there is a possibility that a problem that the polarizing plate easily falls off the head-up display may occur.

特開2007-196828号公報JP 2007-196828 A 特開2008-70504号公報JP 2008-70504 A

 本発明の目的は、熱による過剰な変形を防止することができる偏光性積層体を提供することにある。 An object of the present invention is to provide a polarizing laminate capable of preventing excessive deformation due to heat.

 このような目的は、下記(1)~(6)の本発明により達成される。
 (1) 偏光層と、
 前記偏光層の一方の面側に設けられ、ポリカーボネートを含む材料で構成された第1の樹脂層と、
 前記偏光層の他方の面側に設けられ、ポリカーボネートを含む材料で構成された第2の樹脂層と、を備え、
 前記第1の樹脂層と前記第2の樹脂層とは、リタデーションが異なっていることを特徴とする偏光性積層体。
Such an object is achieved by the present inventions (1) to (6) below.
(1) a polarizing layer;
A first resin layer provided on one surface side of the polarizing layer and made of a material containing polycarbonate;
A second resin layer provided on the other surface side of the polarizing layer and made of a material containing polycarbonate,
The polarizing laminate, wherein the first resin layer and the second resin layer have different retardations.

 (2) 前記第1の樹脂層のリタデーションは、10nm以上、1500nm以下であり、
 前記第2の樹脂層のリタデーションは、2000nm以上、10000nm以下である上記(1)に記載の偏光性積層体。
(2) The retardation of the first resin layer is 10 nm or more and 1500 nm or less,
The retardation of the said 2nd resin layer is a polarizing laminated body as described in said (1) which is 2000 nm or more and 10,000 nm or less.

 (3) 前記第1の樹脂層のリタデーションと、前記第2の樹脂層のリタデーションとの比は、1/1000以上、3/5以下である上記(2)に記載の偏光性積層体。 (3) The polarizing laminate according to (2), wherein the ratio of the retardation of the first resin layer to the retardation of the second resin layer is 1/1000 or more and 3/5 or less.

 (4) 前記第1の樹脂層は、前記第2の樹脂層よりもリタデーションが低いものであり、
 前記第1の樹脂層の厚さと、前記第2の樹脂層の厚さの比は、1/20以上、1/2以下である上記(1)ないし(3)のいずれかに記載の偏光性積層体。
(4) The first resin layer has a lower retardation than the second resin layer,
The polarizing property according to any one of the above (1) to (3), wherein a ratio between the thickness of the first resin layer and the thickness of the second resin layer is 1/20 or more and 1/2 or less. Laminated body.

 (5) 前記第1の樹脂層は、前記第2の樹脂層よりもリタデーションが低いものであり、
 前記第1の樹脂層が湾曲凹側に位置し、前記第2の樹脂層が湾曲凸側に位置するように湾曲した湾曲状態で用いられる上記(1)ないし(4)のいずれかに記載の偏光性積層体。
(5) The first resin layer has a lower retardation than the second resin layer,
5. The method according to any one of (1) to (4), wherein the first resin layer is used in a curved state such that the first resin layer is positioned on the curved concave side and the second resin layer is positioned on the curved convex side. Polarizing laminate.

 (6) 前記湾曲状態における当該偏光性積層体の湾曲半径は、40mm以上、1000mm以下である上記(5)に記載の偏光性積層体。 (6) The polarizing laminate according to (5), wherein the polarizing radius of the polarizing laminate in the curved state is 40 mm or more and 1000 mm or less.

 本発明によれば、熱による過剰な変形を防止することができる偏光性積層体を提供することができる。 According to the present invention, it is possible to provide a polarizing laminate that can prevent excessive deformation due to heat.

図1は、本発明の偏光性積層体の断面図である。FIG. 1 is a cross-sectional view of the polarizing laminate of the present invention. 図2は、本発明の偏光性積層体の湾曲状態を示す断面図である。FIG. 2 is a cross-sectional view showing a curved state of the polarizing laminate of the present invention. 図3は、本発明の偏光性積層体が設置される筐体の斜視図である。FIG. 3 is a perspective view of a housing in which the polarizing laminate of the present invention is installed. 図4は、図3中のA-A線断面図である。4 is a cross-sectional view taken along line AA in FIG.

 以下、本発明の偏光性積層体を添付図面に示す好適な実施形態に基づいて詳細に説明する。 Hereinafter, the polarizing laminate of the present invention will be described in detail based on preferred embodiments shown in the accompanying drawings.

 <実施形態>
 図1は、本発明の偏光性積層体の断面図である。図2は、本発明の偏光性積層体の湾曲状態を示す断面図である。
<Embodiment>
FIG. 1 is a cross-sectional view of the polarizing laminate of the present invention. FIG. 2 is a cross-sectional view showing a curved state of the polarizing laminate of the present invention.

 なお、図1、図2では、上側を「上方」または「上」と言い、下側を「下方」または「下」とも言う。また、本明細書で参照する図面では、厚さ方向の寸法を誇張して図示しており、実際の寸法とは大きく異なる。 In FIGS. 1 and 2, the upper side is referred to as “upper” or “upper”, and the lower side is also referred to as “lower” or “lower”. In the drawings referred to in the present specification, the dimension in the thickness direction is exaggerated and is greatly different from the actual dimension.

 図1に示す偏光性積層体は、偏光機能を有する積層体であり、迷光の除去や、防眩等の目的で用いられるものである。偏光性積層体1は、偏光層2と、偏光層2の一方の面側(図1中上側)に設けられ、ポリカーボネートを含む材料で構成された第1の樹脂層3と、偏光層2の他方の面側(図1中下側)に設けられ、ポリカーボネートを含む材料で構成された第2の樹脂層4と、第1の接着層5と、第2の接着層6と、を備えている。また、第1の樹脂層3と第2の樹脂層4とは、リタデーション(複屈折率と厚さとの積)が異なっている。 The polarizing laminate shown in FIG. 1 is a laminate having a polarizing function, and is used for the purpose of removing stray light, anti-glare and the like. The polarizing laminate 1 includes a polarizing layer 2, a first resin layer 3 provided on one surface side (the upper side in FIG. 1) of the polarizing layer 2, which is made of a material containing polycarbonate, and the polarizing layer 2. Provided on the other surface side (lower side in FIG. 1) is a second resin layer 4 made of a material containing polycarbonate, a first adhesive layer 5, and a second adhesive layer 6. Yes. The first resin layer 3 and the second resin layer 4 are different in retardation (product of birefringence and thickness).

 このような偏光性積層体1を、例えば、図2に示すように、湾曲した湾曲状態で用いたとする。この場合、湾曲凸側にリタデーションが高い樹脂層(本実施形態では、第2の樹脂層4)が位置し、湾曲凹側にリタデーションが低い樹脂層(本実施形態では、第1の樹脂層3)が位置するよう設置する。比較的高温の環境下で用いられた場合、第2の樹脂層4は、熱収縮により湾曲曲率が小さくなる方向に変形しやすいが、第1の樹脂層3は、熱収縮により変形しにくくすることができる。すなわち、第1の樹脂層3が第2の樹脂層4の熱変形を抑制する機能を発揮することができる。その結果、偏光性積層体1全体として、熱による過剰な変形を防止することができる。 Suppose that such a polarizing laminate 1 is used in a curved state as shown in FIG. 2, for example. In this case, a resin layer (in this embodiment, the second resin layer 4) having a high retardation is positioned on the curved convex side, and a resin layer (in the present embodiment, the first resin layer 3) having a low retardation is positioned on the curved concave side. ) Is located. When used in a relatively high temperature environment, the second resin layer 4 is likely to be deformed in a direction in which the curvature curvature is reduced due to heat shrinkage, but the first resin layer 3 is less likely to be deformed due to heat shrinkage. be able to. That is, the first resin layer 3 can exhibit a function of suppressing thermal deformation of the second resin layer 4. As a result, excessive deformation due to heat can be prevented as the entire polarizing laminate 1.

 以下、偏光性積層体1の各部について説明する。
 (偏光層)
 偏光層2は、入射光(偏光していない自然光)から、所定の一方向に偏光面をもつ直線偏光を取り出す機能を有している。これにより、偏光性積層体1を通過する光は、偏光されたものとなる。
Hereinafter, each part of the polarizing laminate 1 will be described.
(Polarizing layer)
The polarizing layer 2 has a function of extracting linearly polarized light having a polarization plane in a predetermined direction from incident light (natural light that is not polarized). Thereby, the light passing through the polarizing laminate 1 is polarized.

 偏光層2の偏光度は、特に限定されないが、例えば、50%以上、100%以下であるのが好ましく、80%以上、100%以下であるのがより好ましい。また、偏光層2の可視光線透過率は、特に限定されないが、例えば、10%以上、80%以下であるのが好ましく、20%以上、50%以下であるのがより好ましい。 The degree of polarization of the polarizing layer 2 is not particularly limited, but is preferably 50% or more and 100% or less, and more preferably 80% or more and 100% or less. Moreover, the visible light transmittance of the polarizing layer 2 is not particularly limited, but is preferably 10% or more and 80% or less, and more preferably 20% or more and 50% or less.

 このような偏光層2の構成材料としては、上記機能を有するものであれば特に限定されないが、例えば、ポリビニルアルコール(PVA)、部分ホルマール化ポリビニルアルコール、ポリエチレンビニルアルコール、ポリビニルブチラール、ポリカーボネート、エチレン-酢酸ビニル共重合体部分ケン価物等で構成された高分子フィルムに、ヨウ素や二色性染料等の二色性物質を吸着、染色させ、一軸延伸したもの、ポリビニルアルコールの脱水処理物やポリ塩化ビニルの脱塩酸処理物等のポリエン系配向フィルム等が挙げられる。 The constituent material of the polarizing layer 2 is not particularly limited as long as it has the above functions. For example, polyvinyl alcohol (PVA), partially formalized polyvinyl alcohol, polyethylene vinyl alcohol, polyvinyl butyral, polycarbonate, ethylene- A dichroic substance such as iodine or a dichroic dye is adsorbed and dyed on a polymer film composed of a vinyl acetate copolymer partially saponified product, uniaxially stretched, dehydrated polyvinyl alcohol or poly Examples thereof include polyene-based oriented films such as a dehydrochlorinated product of vinyl chloride.

 これらの中でも、偏光層2は、ポリビニルアルコール(PVA)を主材料とした高分子フィルムに、ヨウ素または二色性染料を吸着、染色させ、一軸延伸したものが好ましい。ポリビニルアルコール(PVA)は透明性、耐熱性、染色剤であるヨウ素または二色性染料との親和性、延伸時の配向性のいずれもが優れた材料である。したがって、PVAを主材料とする偏光層2は、耐熱性に優れたものとなるとともに、偏光能に優れたものとなる。 Among these, the polarizing layer 2 is preferably a uniaxially stretched film in which iodine or a dichroic dye is adsorbed and dyed on a polymer film containing polyvinyl alcohol (PVA) as a main material. Polyvinyl alcohol (PVA) is a material excellent in transparency, heat resistance, affinity with iodine or dichroic dye as a dyeing agent, and orientation during stretching. Therefore, the polarizing layer 2 containing PVA as a main material has excellent heat resistance and excellent polarizing ability.

 なお、上記二色性染料としては、例えばクロラチンファストレッド、コンゴーレッド、ブリリアントブルー6B、ベンゾパープリン、クロラゾールブラックBH、ダイレクトブルー2B、ジアミングリーン、クリソフェノン、シリウスイエロー、ダイレクトファーストレッド、アシッドブラックなどが挙げられる。 Examples of the dichroic dye include chloratin fast red, congo red, brilliant blue 6B, benzoperpurine, chlorazole black BH, direct blue 2B, diamine green, chrysophenone, sirius yellow, direct first red, and acid black. Etc.

 この偏光層2の厚さは、特に限定されず、例えば、5μm以上、60μm以下であるのが好ましく、10μm以上、40μm以下であるのがより好ましい。 The thickness of the polarizing layer 2 is not particularly limited, and is preferably 5 μm or more and 60 μm or less, for example, and more preferably 10 μm or more and 40 μm or less.

 (第1の樹脂層および第2の樹脂層)
 第1の樹脂層3および第2の樹脂層4は、ポリカーボネート系樹脂を含む。ポリカーボネート系樹脂は、透明性(透光性)や剛性等の機械的強度に富むため、偏光性積層体1の透明性や耐衝撃性を向上させることができる。また、ポリカーボネート系樹脂は、その比重が1.2程度であり、樹脂材料のなかでも軽いものに分類されることから、偏光性積層体1の軽量化が図られる。
(First resin layer and second resin layer)
The first resin layer 3 and the second resin layer 4 contain a polycarbonate resin. Since the polycarbonate-based resin is rich in mechanical strength such as transparency (translucency) and rigidity, the transparency and impact resistance of the polarizing laminate 1 can be improved. Further, the polycarbonate resin has a specific gravity of about 1.2, and is classified as a light resin material, so that the polarizing laminate 1 can be reduced in weight.

 このポリカーボネート系樹脂としては、特に限定されず、各種のものを用いることができるが、中でも、芳香族系ポリカーボネート系樹脂であることが好ましい。芳香族系ポリカーボネート系樹脂は、その主鎖に芳香族環を備えており、これにより、偏光性積層体1の強度をより優れたものとすることができる。 The polycarbonate-based resin is not particularly limited, and various types can be used. Among them, an aromatic polycarbonate-based resin is preferable. The aromatic polycarbonate resin has an aromatic ring in its main chain, and thereby, the strength of the polarizing laminate 1 can be further improved.

 この芳香族系ポリカーボネート系樹脂は、例えば、ビスフェノールとホスゲンとの界面重縮合反応、ビスフェノールとジフェニルカーボネートとのエステル交換反応等により合成される。 This aromatic polycarbonate resin is synthesized by, for example, an interfacial polycondensation reaction between bisphenol and phosgene, or an ester exchange reaction between bisphenol and diphenyl carbonate.

 ビスフェノールとしては、例えば、ビスフェノールAや、下記式(1A)に示すポリカーボネートの繰り返し単位の起源となるビスフェノール(変性ビスフェノール)等が挙げられる。 Examples of the bisphenol include bisphenol A and bisphenol (modified bisphenol) which is the origin of the repeating unit of the polycarbonate represented by the following formula (1A).

Figure JPOXMLDOC01-appb-C000001
(式(1A)中、Xは、炭素数1~18のアルキル基、芳香族基または環状脂肪族基であり、RaおよびRbは、それぞれ独立して、炭素数1~12のアルキル基であり、mおよびnは、それぞれ0~4の整数であり、pは、繰り返し単位の数である。)
Figure JPOXMLDOC01-appb-C000001
(In the formula (1A), X is an alkyl group having 1 to 18 carbon atoms, an aromatic group or a cyclic aliphatic group, and Ra and Rb are each independently an alkyl group having 1 to 12 carbon atoms. , M and n are each an integer of 0 to 4, and p is the number of repeating units.)

 なお、前記式(1A)に示すポリカーボネートの繰り返し単位の起源となるビスフェノールとしては、具体的には、例えば4,4’-(ペンタン-2,2-ジイル)ジフェノール、4,4’-(ペンタン-3,3-ジイル)ジフェノール、4,4’-(ブタン-2,2-ジイル)ジフェノール、1,1’-(シクロヘキサンジイル)ジフェノール、2-シクロヘキシル-1,4-ビス(4-ヒドロキシフェニル)ベンゼン、2,3-ビスシクロヘキシル-1,4-ビス(4-ヒドロキシフェニル)ベンゼン、1,1’-ビス(4-ヒドロキシ-3-メチルフェニル)シクロヘキサン、2,2’-ビス(4-ヒドロキシ-3-メチルフェニル)プロパン等が挙げられ、これらのうちの1種または2種以上を組み合わせて用いることができる。 Specific examples of the bisphenol that is the origin of the repeating unit of the polycarbonate represented by the formula (1A) include 4,4 ′-(pentane-2,2-diyl) diphenol, 4,4 ′-( Pentane-3,3-diyl) diphenol, 4,4 '-(butane-2,2-diyl) diphenol, 1,1'-(cyclohexanediyl) diphenol, 2-cyclohexyl-1,4-bis ( 4-hydroxyphenyl) benzene, 2,3-biscyclohexyl-1,4-bis (4-hydroxyphenyl) benzene, 1,1′-bis (4-hydroxy-3-methylphenyl) cyclohexane, 2,2′- Examples thereof include bis (4-hydroxy-3-methylphenyl) propane, and one or more of them can be used in combination.

 特に、ポリカーボネート系樹脂としては、ビスフェノールに由来する骨格を有するビスフェノール型ポリカーボネート系樹脂を主成分とするのが好ましい。かかるビスフェノール型ポリカーボネート系樹脂を用いることにより、偏光性積層体1は、さらに優れた強度を発揮するものとなる。 In particular, the polycarbonate-based resin is preferably composed mainly of a bisphenol-type polycarbonate-based resin having a skeleton derived from bisphenol. By using such a bisphenol-type polycarbonate-based resin, the polarizing laminate 1 exhibits further excellent strength.

 また、第1の樹脂層3または第2の樹脂層4中のポリカーボネート系樹脂の含有量は、特に限定されないが、第1の樹脂層3または第2の樹脂層4の100質量部中、75質量部以上であるのが好ましく、85質量部以上であるのがより好ましい。ポリカーボネート系樹脂の含有量を上記範囲内とすることにより、偏光性積層体1を、優れた強度を発揮するものとすることができる。 Further, the content of the polycarbonate-based resin in the first resin layer 3 or the second resin layer 4 is not particularly limited, but 75% in 100 parts by mass of the first resin layer 3 or the second resin layer 4. The amount is preferably at least part by mass, more preferably at least 85 parts by mass. By setting the content of the polycarbonate resin within the above range, the polarizing laminate 1 can exhibit excellent strength.

 ここで、第1の樹脂層3のリタデーションと第2の樹脂層4のリタデーションとは異なっており、第1の樹脂層3のリタデーションは、第2の樹脂層4のリタデーションよりも低くなっている。これにより、第2の樹脂層4は、熱収縮により湾曲曲率が小さくなる方向に変形しやすいが、第1の樹脂層3は、熱収縮により変形しにくくすることができる。 Here, the retardation of the first resin layer 3 is different from the retardation of the second resin layer 4, and the retardation of the first resin layer 3 is lower than the retardation of the second resin layer 4. . Thereby, although the 2nd resin layer 4 tends to deform | transform in the direction in which a curvature curvature becomes small by heat shrink, the 1st resin layer 3 can make it difficult to deform | transform by heat shrink.

 例えば、ヘッドアップディスプレイ等の装置のカバー部材として偏光性積層体1を用いる場合、図2に示すように、湾曲した湾曲状態で用いられ、一般的には、湾曲凸側が光源など、装置の熱源側に位置する向きで配置されることとなる。すなわち、湾曲凸側に第2の樹脂層4が位置し、湾曲凹側に第1の樹脂層3が位置するよう設置される。この場合、第2の樹脂層4が比較的熱収縮率が高いため、比較的熱変形しやすいが、偏光性積層体1では、第1の樹脂層3が第2の樹脂層4の熱変形を抑制する機能を発揮することができる。よって、偏光性積層体1全体として、熱による過剰な変形を防止することができる。その結果、熱変形によって、偏光性積層体1が装置から脱落するのを防止することができる。 For example, when the polarizing laminate 1 is used as a cover member of a device such as a head-up display, it is used in a curved state as shown in FIG. 2, and generally, the curved convex side is a light source or the like. It will be arranged in the direction located on the side. That is, the second resin layer 4 is positioned on the curved convex side, and the first resin layer 3 is positioned on the curved concave side. In this case, since the second resin layer 4 has a relatively high thermal shrinkage rate, it is relatively easy to be thermally deformed. However, in the polarizing laminate 1, the first resin layer 3 is thermally deformed by the second resin layer 4. The function which suppresses can be exhibited. Therefore, excessive deformation due to heat can be prevented as the entire polarizing laminate 1. As a result, it is possible to prevent the polarizing laminate 1 from dropping from the apparatus due to thermal deformation.

 第1の樹脂層3のリタデーションは、10nm以上、1500nm以下であるのが好ましく、15nm以上、600nm以下であるのがより好ましい。第2の樹脂層4のリタデーションは、2000nm以上、10000nm以下であるのが好ましく、2500nm以上、5000nm以下であるのがより好ましい。これにより、第1の樹脂層3のリタデーションを十分に低くすることができるとともに、第2の樹脂層4のリタデーションを十分に高くすることができる。よって、偏光性積層体1の偏光性能を十分に高めることができるとともに、偏光性積層体1が熱による過剰な熱変形を防止することができる。 The retardation of the first resin layer 3 is preferably 10 nm or more and 1500 nm or less, and more preferably 15 nm or more and 600 nm or less. The retardation of the second resin layer 4 is preferably 2000 nm or more and 10,000 nm or less, and more preferably 2500 nm or more and 5000 nm or less. Thereby, the retardation of the 1st resin layer 3 can be made low enough, and the retardation of the 2nd resin layer 4 can be made high enough. Therefore, the polarizing performance of the polarizing laminate 1 can be sufficiently enhanced, and the polarizing laminate 1 can prevent excessive thermal deformation due to heat.

 第1の樹脂層3のリタデーションと、第2の樹脂層4のリタデーションとの比は、1/1000以上、3/5以下であるのが好ましく、3/1000以上、6/25以下であるのがより好ましく、1/300以上、1/5以下であるのがさらに好ましい。これにより、第1の樹脂層3のリタデーションを十分に低くすることができるとともに、第2の樹脂層4のリタデーションを十分に高くすることができる。よって、偏光性積層体1の偏光性能を十分に高めることができるとともに、偏光性積層体1が熱による過剰な熱変形を防止することができる。 The ratio of the retardation of the first resin layer 3 to the retardation of the second resin layer 4 is preferably 1/1000 or more and 3/5 or less, and is preferably 3/1000 or more and 6/25 or less. Is more preferably 1/300 or more and 1/5 or less. Thereby, the retardation of the 1st resin layer 3 can be made low enough, and the retardation of the 2nd resin layer 4 can be made high enough. Therefore, the polarizing performance of the polarizing laminate 1 can be sufficiently enhanced, and the polarizing laminate 1 can prevent excessive thermal deformation due to heat.

 このような第1の樹脂層3および第2の樹脂層4のリタデーションの差異は、構成材料や、厚さや、延伸倍率を異ならせることにより発現させることができる。 Such a difference in retardation between the first resin layer 3 and the second resin layer 4 can be expressed by varying the constituent material, thickness, and draw ratio.

 第1の樹脂層3の厚さは、0.05mm以上、0.5mm以下であるのが好ましく、0.1mm以上、0.4mm以下であるのが好ましい。第2の樹脂層4の厚さは、0.25mm以上、1.0mm以下であるのが好ましく、0.3mm以上、0.8mm以下であるのが好ましい。第1の樹脂層3の厚さと、第2の樹脂層4の厚さの比は、1/20以上、1/2以下であるのが好ましく、1/8以上、1/3以下であるのがより好ましい。これにより、上記効果をより確実に発揮することができる。 The thickness of the first resin layer 3 is preferably 0.05 mm or more and 0.5 mm or less, and preferably 0.1 mm or more and 0.4 mm or less. The thickness of the second resin layer 4 is preferably 0.25 mm or more and 1.0 mm or less, and preferably 0.3 mm or more and 0.8 mm or less. The ratio of the thickness of the first resin layer 3 to the thickness of the second resin layer 4 is preferably 1/20 or more and 1/2 or less, and is 1/8 or more and 1/3 or less. Is more preferable. Thereby, the said effect can be exhibited more reliably.

 第1の樹脂層3の延伸倍率は、1.0以上、1.1以下であるのが好ましい。第2の樹脂層4の延伸倍率は、1.5以上、3.0以下であるのが好ましい。 The draw ratio of the first resin layer 3 is preferably 1.0 or more and 1.1 or less. The draw ratio of the second resin layer 4 is preferably 1.5 or more and 3.0 or less.

 また、第1の樹脂層3、第2の樹脂層4および偏光層2の延伸方向は、一致しているのが好ましい。これにより、偏光性積層体1の偏光性能をさらに高めることができる。なお、第1の樹脂層3は、リタデーションが比較的低いため、第1の樹脂層3は、第2の樹脂層4および偏光層2の延伸方向と異なっていても、偏光性積層体1の偏光性能を高めることができる。 Further, it is preferable that the extending directions of the first resin layer 3, the second resin layer 4, and the polarizing layer 2 are the same. Thereby, the polarization performance of the polarizing laminate 1 can be further enhanced. In addition, since the 1st resin layer 3 has comparatively low retardation, even if the 1st resin layer 3 differs from the extending | stretching direction of the 2nd resin layer 4 and the polarizing layer 2, the polarizing laminated body 1 of FIG. The polarization performance can be improved.

 (第1の接着層)
 偏光層2と第1の樹脂層3との間には、これらを接合(接着)する第1の接着層5が設けられている。
 これにより、偏光性積層体1の耐久性等を特に優れたものとすることができる。
(First adhesive layer)
A first adhesive layer 5 is provided between the polarizing layer 2 and the first resin layer 3 to bond (adhere) them.
Thereby, the durability of the polarizing laminate 1 can be made particularly excellent.

 第1の接着層5を構成する接着剤(または粘着剤)としては、特に限定されず、例えば、アクリル系接着剤、ウレタン系接着剤、エポキシ系接着剤、シリコーン系接着剤等が挙げられる。 The adhesive (or pressure-sensitive adhesive) constituting the first adhesive layer 5 is not particularly limited, and examples thereof include acrylic adhesives, urethane adhesives, epoxy adhesives, and silicone adhesives.

 中でも、ウレタン系接着剤が好ましい。これにより、第1の接着層5の透明性、接着強度、耐久性をより優れたものとしつつ、形状変化に対する追従性を特に優れたものとすることができ、偏光性積層体1を、曲げ加工等の各種加工により好適に対応したものとすることができる。 Of these, urethane adhesives are preferred. Thereby, while making the transparency, adhesive strength, and durability of the first adhesive layer 5 more excellent, it is possible to make the followability to a shape change particularly excellent, and the polarizing laminate 1 is bent. It can be made more suitable by various processing such as processing.

 特に、第1の接着層5の形成は、2液型のウレタン系接着剤を用い、かつ、低湿度の環境下で硬化反応を進行させる第1の処理と、処理温度を第1の処理よりも高温とする第2の処理とを施すことにより行うのが好ましい。 In particular, the formation of the first adhesive layer 5 uses a two-component urethane adhesive, and the first treatment for causing the curing reaction to proceed in a low humidity environment, and the treatment temperature is higher than that of the first treatment. Is preferably performed by performing the second treatment at a high temperature.

 これにより、NCO基の量が、主剤の水酸基に対して過剰となることを防止して、主剤の水酸基に応じて好適な量となるように、好適に調整することができるともに、硬化反応(重合反応)の初期段階でウレタン結合の形成を好適に進行させ、二酸化炭素の発生による気泡が偏光性積層体1の外観、機能に悪影響を与えることを効果的に防止することができ、さらに、偏光性積層体1の生産性を優れたものとすることができる。 Accordingly, the amount of NCO groups can be suitably adjusted so as to prevent the NCO group from being excessive with respect to the hydroxyl group of the main agent and to be a suitable amount according to the hydroxyl group of the main agent, and the curing reaction ( In the initial stage of the polymerization reaction), the formation of urethane bonds can be suitably advanced, and it is possible to effectively prevent the bubbles due to the generation of carbon dioxide from adversely affecting the appearance and function of the polarizing laminate 1, The productivity of the polarizing laminate 1 can be made excellent.

 第1の処理を行う際の湿度は、60%RH以下であるのが好ましく、55%RH以下であるのがより好ましい。 The humidity when performing the first treatment is preferably 60% RH or less, and more preferably 55% RH or less.

 これにより、二酸化炭素を発生する副反応をより効果的に防止、抑制することができ、上記のような効果がより顕著に発揮される。
 また、第1の処理を行う際の温度は、10℃以上、30℃以下であるのが好ましい。
Thereby, the side reaction which generate | occur | produces a carbon dioxide can be prevented and suppressed more effectively, and the above effects are exhibited more notably.
Moreover, it is preferable that the temperature at the time of performing a 1st process is 10 degreeC or more and 30 degrees C or less.

 これにより、二酸化炭素を発生する副反応をより効果的に防止、抑制することができるとともに、偏光性積層体1の生産性をより優れたものとすることができる。 Thereby, the side reaction that generates carbon dioxide can be more effectively prevented and suppressed, and the productivity of the polarizing laminate 1 can be further improved.

 第1の処理の処理時間は、12時間以上、60時間以下であるのが好ましく、18時間以上、48時間以下であるのがより好ましい。 The treatment time of the first treatment is preferably 12 hours or more and 60 hours or less, and more preferably 18 hours or more and 48 hours or less.

 これにより、目的とするウレタン結合の形成反応を十分に進行させつつ、偏光性積層体1の生産性をより優れたものとすることができる。 Thereby, the productivity of the polarizing laminate 1 can be further improved while sufficiently progressing the target urethane bond formation reaction.

 第2の処理を行う際の温度は、第1の処理での処理温度よりも高いものであるのが好ましく、具体的には、30℃以上、50℃以下であるのが好ましい。 The temperature at the time of performing the second treatment is preferably higher than the treatment temperature in the first treatment, and specifically, it is preferably 30 ° C. or more and 50 ° C. or less.

 これにより、偏光性積層体1の不本意な品質低下をより確実に防止しつつ、偏光性積層体1の生産性をより優れたものとすることができる。 Thereby, the productivity of the polarizing laminate 1 can be further improved while reliably preventing the unintended quality deterioration of the polarizing laminate 1.

 第2の処理の処理時間は、12時間以上、60時間以下であるのが好ましく、18時間以上、48時間以下であるのがより好ましい。 The treatment time of the second treatment is preferably 12 hours or more and 60 hours or less, and more preferably 18 hours or more and 48 hours or less.

 これにより、偏光性積層体1の不本意な品質低下をより確実に防止しつつ、偏光性積層体1の生産性をより優れたものとすることができる。 Thereby, the productivity of the polarizing laminate 1 can be further improved while reliably preventing the unintended quality deterioration of the polarizing laminate 1.

 また、第1の接着層5は、接着剤(または粘着剤)以外の成分を含むものであってもよい。 Further, the first adhesive layer 5 may include a component other than the adhesive (or adhesive).

 このような成分としては、例えば、安定剤(熱安定剤、紫外線吸収剤、酸化防止剤等)、可塑剤、着色剤、難燃剤、帯電防止剤、粘度調整剤等が挙げられる。 Examples of such components include stabilizers (thermal stabilizers, ultraviolet absorbers, antioxidants, etc.), plasticizers, colorants, flame retardants, antistatic agents, viscosity modifiers, and the like.

 第1の接着層5中における接着剤の含有率は、50質量%以上であるのが好ましく、60質量%以上であるのがより好ましい。 The content of the adhesive in the first adhesive layer 5 is preferably 50% by mass or more, and more preferably 60% by mass or more.

 第1の接着層5の厚さは、特に限定されないが、例えば、0.1μm以上、80μm以下であるのが好ましく、1μm以上、60μm以下であるのがより好ましく、2μm以上、50μm以下であるのがさらに好ましい。 Although the thickness of the 1st contact bonding layer 5 is not specifically limited, For example, it is preferable that they are 0.1 micrometer or more and 80 micrometers or less, it is more preferable that they are 1 micrometer or more and 60 micrometers or less, and they are 2 micrometers or more and 50 micrometers or less. Is more preferable.

 これにより、偏光性積層体1の光学特性をより優れたものとしつつ、偏光性積層体1の耐久性、加工性等をより優れたものとすることができる。 Thereby, the durability, workability, and the like of the polarizing laminate 1 can be further improved while the optical properties of the polarizing laminate 1 are further improved.

 (第2の接着層)
 偏光層2と第2の樹脂層4との間には、これらを接合(接着)する第2の接着層6が設けられている。
 これにより、偏光性積層体1の耐久性等を特に優れたものとすることができる。
(Second adhesive layer)
A second adhesive layer 6 is provided between the polarizing layer 2 and the second resin layer 4 to join (adhere) them.
Thereby, the durability of the polarizing laminate 1 can be made particularly excellent.

 第2の接着層6は、前述した第1の接着層5と同様の条件を満足するものであるのが好ましい。
 これにより、前述したのと同様の効果が得られる。
The second adhesive layer 6 preferably satisfies the same conditions as the first adhesive layer 5 described above.
Thereby, the same effect as described above can be obtained.

 また、偏光性積層体1の厚さ(図1に示すような平板状での平均厚さ)は、特に限定されないが、0.3mm以上、5.0mm以下であるのが好ましく、0.4mm以上、2.0mm以下であるのがより好ましい。これにより、比較的高い強度と、軽量化とをより高いレベルで両立することができる。 The thickness of the polarizing laminate 1 (average thickness in the form of a flat plate as shown in FIG. 1) is not particularly limited, but is preferably 0.3 mm or more and 5.0 mm or less, 0.4 mm As mentioned above, it is more preferable that it is 2.0 mm or less. Thereby, relatively high strength and weight reduction can be achieved at a higher level.

 湾曲状態における偏光性積層体1の湾曲半径は、40mm以上、1000mm以下であるのが好ましく、50mm以上、900mm以下であるのがより好ましい。このような湾曲状態で用いることにより、本発明の効果を効果的に発揮することができる。 The bending radius of the polarizing laminate 1 in the curved state is preferably 40 mm or more and 1000 mm or less, and more preferably 50 mm or more and 900 mm or less. By using in such a curved state, the effect of the present invention can be effectively exhibited.

 また、図2に示す湾曲状態における湾曲方向(図2中矢印方向に沿った方向)と、偏光層2、第1の樹脂層3および第2の樹脂層4の延伸方向とは、一致しているのが好ましい。これにより、偏光性積層体1の偏光性能をより高めることができる。 Also, the bending direction (the direction along the arrow direction in FIG. 2) in the bending state shown in FIG. 2 is coincident with the extending directions of the polarizing layer 2, the first resin layer 3, and the second resin layer 4. It is preferable. Thereby, the polarization performance of the light-polarizing laminated body 1 can be improved more.

 以上、本発明の好適な実施形態について説明したが、本発明は、前述したものに限定されるものではなく、本発明の目的を達成できる範囲での変形、改良等は本発明に含まれるものである。 The preferred embodiments of the present invention have been described above. However, the present invention is not limited to the above-described embodiments, and modifications, improvements, and the like within the scope that can achieve the object of the present invention are included in the present invention. It is.

 例えば、本発明の偏光性積層体を構成する各部は、同様の機能を発揮し得る任意の構成のものと置換することができる。 For example, each part constituting the polarizing laminate of the present invention can be replaced with one having an arbitrary configuration capable of exhibiting the same function.

 また、本発明の偏光性積層体は、前述した構成に加え、任意の構成物が付加されていてもよい。 Further, the polarizing laminate of the present invention may be added with an arbitrary component in addition to the above-described configuration.

 より具体的には、例えば、本発明の偏光性積層体は、表面を保護する保護層や、中間層、レンズとしての度数を調整する度数調整層等を備えていてもよい。 More specifically, for example, the polarizing laminate of the present invention may include a protective layer for protecting the surface, an intermediate layer, a power adjusting layer for adjusting the power as a lens, and the like.

 以下、実施例に基づいて本発明をより具体的に説明する。
1.偏光性積層体の検討
1-1.偏光性積層体の作成
 [実施例1]
 [1]Tダイに、押出機を接続し、押出機より、ポリカーボネート樹脂(三菱エンジニアリングプラスチック製、ユーピロンE-2000)を押出し、ポリカーボネート樹脂基板を得た。第1の樹脂層として、平均厚さ100μのポリカーボネートフィルムと、第2の樹脂層として、平均厚さ400μのポリカーボネートフィルムとを得た。
Hereinafter, based on an Example, this invention is demonstrated more concretely.
1. 1. Examination of polarizing laminate 1-1. Preparation of polarizing laminate [Example 1]
[1] An extruder was connected to the T die, and a polycarbonate resin (Iupilon E-2000, manufactured by Mitsubishi Engineering Plastics) was extruded from the extruder to obtain a polycarbonate resin substrate. A polycarbonate film having an average thickness of 100 μm was obtained as the first resin layer, and a polycarbonate film having an average thickness of 400 μm was obtained as the second resin layer.

 一方で、ポリビニルアルコール(クラレ社製、「VF-PS」)を用意し、延伸度が400%になるように、一方向に延伸し、偏光層を得た。 On the other hand, polyvinyl alcohol (manufactured by Kuraray Co., Ltd., “VF-PS”) was prepared and stretched in one direction so that the stretching degree was 400% to obtain a polarizing layer.

 そして、偏光フィルムの両面に、乾燥後の厚さが20μmとなるように接着剤として二液型湿気硬化型ポリウレタン接着剤(主剤:三井化学(株)製 タケラック A-520、硬化剤:三井化学(株)製 タケネート A-50)を塗工し、各ウレタン系接着剤の層に、第1の樹脂層および第2の樹脂層を貼り合わせ接着した。そして、この積層体を平面視において200mm×200mの大きさに切りだして、実施例1の偏光性積層体を得た。 Then, on both sides of the polarizing film, a two-component moisture-curing polyurethane adhesive (main agent: Takelac® A-520 manufactured by Mitsui Chemicals, Inc., curing agent: Mitsui Chemicals) as an adhesive so that the thickness after drying becomes 20 μm. Takenate A-50 (manufactured by Co., Ltd.) was applied, and the first resin layer and the second resin layer were bonded and bonded to each urethane adhesive layer. And this laminated body was cut out to the magnitude | size of 200 mm x 200 m in planar view, and the polarizing laminated body of Example 1 was obtained.

 なお、第1の樹脂層のリタデーションは、20nmであり、第2の樹脂層のリタデーションは、2600nmであった。第1の樹脂層のリタデーションと、第2の樹脂層のリタデーションとの比(第1の樹脂層のリタデーション/第2の樹脂層のリタデーション)は、1/130であった。また、第1の樹脂層の厚さと、第2の樹脂層の厚さの比(第1の樹脂層の厚さ/第2の樹脂層の厚さ)は、1/4であった。 The retardation of the first resin layer was 20 nm, and the retardation of the second resin layer was 2600 nm. The ratio of the retardation of the first resin layer to the retardation of the second resin layer (the retardation of the first resin layer / the retardation of the second resin layer) was 1/130. The ratio of the thickness of the first resin layer to the thickness of the second resin layer (the thickness of the first resin layer / the thickness of the second resin layer) was 1/4.

 [実施例2]
 偏光性積層体の構成を表1に示すように変更したこと以外は、前記実施例1と同様にして実施例2の偏光性積層体を得た。
[Example 2]
A polarizing laminate of Example 2 was obtained in the same manner as in Example 1 except that the configuration of the polarizing laminate was changed as shown in Table 1.

 [実施例3]
 偏光性積層体の構成を表1に示すように変更したこと以外は、前記実施例1と同様にして実施例3の偏光性積層体を得た。
[Example 3]
A polarizing laminate of Example 3 was obtained in the same manner as in Example 1 except that the configuration of the polarizing laminate was changed as shown in Table 1.

 [実施例4]
 偏光性積層体の構成を表1に示すように変更したこと以外は、前記実施例1と同様にして実施例4の偏光性積層体を得た。
[Example 4]
A polarizing laminate of Example 4 was obtained in the same manner as in Example 1 except that the configuration of the polarizing laminate was changed as shown in Table 1.

 [比較例1]
 偏光性積層体の構成を表1に示すように変更したこと以外は、前記実施例1と同様にして比較例1の偏光性積層体を得た。
[Comparative Example 1]
A polarizing laminate of Comparative Example 1 was obtained in the same manner as in Example 1 except that the configuration of the polarizing laminate was changed as shown in Table 1.

1-2.評価
 各実施例および各比較例の偏光性積層体を、以下の方法で評価した。
(熱変形性)
 得られた偏光性積層体を、図3に示すような200mm×105mmの開口を有する筐体に設置した。また、図4に示すように、この筐体には、その内壁面に、一対の溝が形成されており、各溝に偏光性積層体の縁部を挿入することによって、偏光性積層体を筐体に設置した。また、この際、リタデーションが低い方の層(第2の樹脂層)が湾曲凸側(図4中下側)に位置するように設置した。
1-2. Evaluation The polarizing laminates of each Example and each Comparative Example were evaluated by the following methods.
(Thermal deformation)
The obtained polarizing laminate was installed in a housing having an opening of 200 mm × 105 mm as shown in FIG. In addition, as shown in FIG. 4, a pair of grooves are formed on the inner wall surface of the casing, and the polarizing laminate can be obtained by inserting an edge of the polarizing laminate into each groove. Installed in the case. At this time, the layer having the lower retardation (second resin layer) was placed on the curved convex side (lower side in FIG. 4).

 なお、溝の深さは、2mmであり、幅は2mmであった。また、設置状態での偏光性積層体の曲率半径は、100mmであった。 Note that the depth of the groove was 2 mm and the width was 2 mm. Further, the radius of curvature of the polarizing laminate in the installed state was 100 mm.

 そして、この状態で、偏光性積層体を筐体ごと110℃のオーブンに入れ、168時間放置した後に取り出して観察を行い、以下のように評価した。
◎:偏光性積層体の形状に全く変化が見られなかった。
○:一部に変形は見られるが実用上問題ない。
×:偏光性積層体が筐体から離脱していた。

 以上のようにして得られた各実施例および比較例の偏光性積層体における評価結果を、それぞれ、下記の表1に示す。
Then, in this state, the polarizing laminate was put in an oven at 110 ° C. together with the casing, left for 168 hours, taken out and observed, and evaluated as follows.
A: No change was observed in the shape of the polarizing laminate.
○: Some deformation is observed, but there is no practical problem.
X: The polarizing laminate was detached from the casing.

The evaluation results in the polarizing laminates of Examples and Comparative Examples obtained as described above are shown in Table 1 below.

Figure JPOXMLDOC01-appb-T000002

 表1に示したように、各実施例における偏光性積層体では、比較例と同等もしくはそれ以上に熱変形を抑制することができ、比較例に対して満足のいく結果となった。
Figure JPOXMLDOC01-appb-T000002

As shown in Table 1, in the polarizing laminates in each example, the thermal deformation could be suppressed to the same level as or higher than that of the comparative example, which was satisfactory with respect to the comparative example.

 本発明の偏光性積層体は、偏光層と、前記偏光層の一方の面側に設けられ、ポリカーボネートを含む材料で構成された第1の樹脂層と、前記偏光層の他方の面側に設けられ、ポリカーボネートを含む材料で構成された第2の樹脂層と、を備え、前記第1の樹脂層と前記第2の樹脂層とは、リタデーションが異なっていることを特徴とする。このような偏光性積層体を、例えば、湾曲した湾曲状態で用いたとする。この場合、湾曲凸側にリタデーションが高い樹脂層が位置し、湾曲凹側にリタデーションが低い樹脂層が位置するよう設置する。比較的高温の環境下で用いられた場合、リタデーションが高い樹脂層は、熱収縮により湾曲曲率が小さくなる方向に変形しやすいが、リタデーションが低い樹脂層は、熱収縮により変形しにくくすることができる。すなわち、リタデーションが低い樹脂層がリタデーションが高い樹脂層の熱変形を抑制する機能を発揮することができる。その結果、偏光性積層体全体として、熱による過剰な変形を防止することができる。 The polarizing laminate of the present invention is provided on the other surface side of the polarizing layer, the first resin layer provided on one surface side of the polarizing layer, which is made of a material containing polycarbonate, and the polarizing layer. And a second resin layer made of a material containing polycarbonate, wherein the first resin layer and the second resin layer have different retardations. It is assumed that such a polarizing laminate is used in a curved state, for example. In this case, the resin layer having a high retardation is positioned on the curved convex side and the resin layer having a low retardation is positioned on the curved concave side. When used in a relatively high temperature environment, a resin layer having a high retardation is likely to be deformed in a direction in which the curvature curvature is reduced by heat shrinkage, but a resin layer having a low retardation may be difficult to be deformed by heat shrinkage. it can. That is, the resin layer having a low retardation can exhibit a function of suppressing thermal deformation of the resin layer having a high retardation. As a result, excessive deformation due to heat can be prevented as the entire polarizing laminate.

1     偏光性積層体
2     偏光層
3     第1の樹脂層
4     第2の樹脂層
5     第1の接着層
6     第2の接着層
DESCRIPTION OF SYMBOLS 1 Polarizing laminate 2 Polarizing layer 3 First resin layer 4 Second resin layer 5 First adhesive layer 6 Second adhesive layer

Claims (6)

 偏光層と、
 前記偏光層の一方の面側に設けられ、ポリカーボネートを含む材料で構成された第1の樹脂層と、
 前記偏光層の他方の面側に設けられ、ポリカーボネートを含む材料で構成された第2の樹脂層と、を備え、
 前記第1の樹脂層と前記第2の樹脂層とは、リタデーションが異なっていることを特徴とする偏光性積層体。
A polarizing layer;
A first resin layer provided on one surface side of the polarizing layer and made of a material containing polycarbonate;
A second resin layer provided on the other surface side of the polarizing layer and made of a material containing polycarbonate,
The polarizing laminate, wherein the first resin layer and the second resin layer have different retardations.
 前記第1の樹脂層のリタデーションは、10nm以上、1500nm以下であり、
 前記第2の樹脂層のリタデーションは、2000nm以上、10000nm以下である請求項1に記載の偏光性積層体。
The retardation of the first resin layer is 10 nm or more and 1500 nm or less,
The polarizing laminate according to claim 1, wherein the retardation of the second resin layer is 2000 nm or more and 10,000 nm or less.
 前記第1の樹脂層のリタデーションと、前記第2の樹脂層のリタデーションとの比は、1/1000以上、3/5以下である請求項2に記載の偏光性積層体。 The polarizing laminate according to claim 2, wherein the ratio of the retardation of the first resin layer to the retardation of the second resin layer is 1/1000 or more and 3/5 or less.  前記第1の樹脂層は、前記第2の樹脂層よりもリタデーションが低いものであり、
 前記第1の樹脂層の厚さと、前記第2の樹脂層の厚さの比は、1/20以上、1/2以下である請求項1ないし3のいずれか1項に記載の偏光性積層体。
The first resin layer has a lower retardation than the second resin layer,
The polarizing laminate according to any one of claims 1 to 3, wherein a ratio of the thickness of the first resin layer to the thickness of the second resin layer is 1/20 or more and 1/2 or less. body.
 前記第1の樹脂層は、前記第2の樹脂層よりもリタデーションが低いものであり、
 前記第1の樹脂層が湾曲凹側に位置し、前記第2の樹脂層が湾曲凸側に位置するように湾曲した湾曲状態で用いられる請求項1ないし4のいずれか1項に記載の偏光性積層体。
The first resin layer has a lower retardation than the second resin layer,
The polarized light according to any one of claims 1 to 4, which is used in a curved state such that the first resin layer is located on a curved concave side and the second resin layer is located on a curved convex side. Laminate.
 前記湾曲状態における当該偏光性積層体の湾曲半径は、40mm以上、1000mm以下である請求項5に記載の偏光性積層体。 The polarizing laminate according to claim 5, wherein a curvature radius of the polarizing laminate in the curved state is 40 mm or more and 1000 mm or less.
PCT/JP2018/005214 2017-02-15 2018-02-15 Polarizing laminate Ceased WO2018151199A1 (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08313701A (en) * 1995-05-16 1996-11-29 Mitsubishi Gas Chem Co Inc Polycarbonate semi-finished lens with polarization
US5751481A (en) * 1996-04-05 1998-05-12 Polaroid Corporation Laminar light-polarizing lens blank for producing prescription lens
WO2014027633A1 (en) * 2012-08-14 2014-02-20 三菱瓦斯化学株式会社 Special polycarbonate polarizing eyewear

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08313701A (en) * 1995-05-16 1996-11-29 Mitsubishi Gas Chem Co Inc Polycarbonate semi-finished lens with polarization
US5751481A (en) * 1996-04-05 1998-05-12 Polaroid Corporation Laminar light-polarizing lens blank for producing prescription lens
WO2014027633A1 (en) * 2012-08-14 2014-02-20 三菱瓦斯化学株式会社 Special polycarbonate polarizing eyewear

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JP6477976B2 (en) 2019-03-06

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