WO2018088523A1 - Solvent-based gravure printing ink for lamination, printed matter, and laminate - Google Patents
Solvent-based gravure printing ink for lamination, printed matter, and laminate Download PDFInfo
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- WO2018088523A1 WO2018088523A1 PCT/JP2017/040589 JP2017040589W WO2018088523A1 WO 2018088523 A1 WO2018088523 A1 WO 2018088523A1 JP 2017040589 W JP2017040589 W JP 2017040589W WO 2018088523 A1 WO2018088523 A1 WO 2018088523A1
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- Prior art keywords
- polyurethane resin
- pigment
- solvent
- pigment red
- gravure ink
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/40—Layered products comprising a layer of synthetic resin comprising polyurethanes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/08—Processes
- C08G18/10—Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/30—Low-molecular-weight compounds
- C08G18/32—Polyhydroxy compounds; Polyamines; Hydroxyamines
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D11/00—Inks
- C09D11/02—Printing inks
- C09D11/10—Printing inks based on artificial resins
- C09D11/102—Printing inks based on artificial resins containing macromolecular compounds obtained by reactions other than those only involving unsaturated carbon-to-carbon bonds
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- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F3/00—Labels, tag tickets, or similar identification or indication means; Seals; Postage or like stamps
- G09F3/02—Forms or constructions
Definitions
- Embodiments of the present invention relate to a gravure ink for solvent-type lamination, and a printed material and a laminate thereof.
- the gravure printing method is adopted for printing on the above-mentioned base material.
- the plate used in the gravure printing method is a concave indentation (cell) where characters, patterns, etc. are immersed in the plate to the extent that ink enters this cell, and the surface is rotated by a doctor blade while rotating the plate. Scrape off excess ink, transfer gravure ink to substrate, and make it thick. Since this printing method can express fine shades, it is optimal for reproducing rich gradations such as photographs, and is suitable for mass production because high-speed printing is possible.
- the problems of printability of this gravure printing method include (I) base material transferability (plate clogging property) and (II) halftone dot reproducibility.
- (I) The problem of substrate transferability is poor transfer of the ink to the substrate, and appears on the printed surface in a distorted form. It is also called a plate or phenomenon, and it tends to occur due to ink clogging in a portion where the plate depth is shallow and the cell opening is small (highlight portion). In particular, it occurs remarkably in inks having poor re-solubility in organic solvents.
- the gravure ink is classified into a laminating application, a surface printing application, and the like.
- the laminating application after the ink is printed on the base material, the base material is further bonded thereon with an adhesive.
- the methods are roughly classified into three types: an extrusion laminating method, a dry laminating method, and a non-solvent laminating method. Matters concerned about the suitability for laminating include insufficient laminating strength, insufficient retort resistance, and the like, and various measures have been taken to improve them (see Patent Documents 3 to 5). However, it is difficult to achieve both printability and laminateability.
- the laminateability and printability especially the plate or It has been difficult to achieve compatibility between the image quality, halftone dot reproducibility, and plate fogging property.
- silica or alumina vapor-deposited film is a kind of substrate for retort resistance, but unlike a film containing aluminum foil that has been conventionally used, since it can be transparent and the contents can be confirmed, It is attracting attention as a gas barrier packaging material in the food field.
- a silica or alumina vapor-deposited film is often used as a transparent packaging material that is printed and then laminated with a nylon film, a polyolefin film, or the like.
- silica or alumina vapor-deposited films have problems such as poor adhesion of ink to the film surface and difficulty in obtaining sufficient laminate strength.
- the problem to be solved by the present invention is to provide a solvent-type laminating gravure ink that can achieve both excellent printing suitability and laminating suitability, and a printed matter and a laminate using the ink.
- one embodiment of the present invention includes at least a polyurethane resin (A) and a polyurethane resin (B), and the mole fraction of urea bonds in the polyurethane resin (A) is 0.1 to 0.4.
- the present invention relates to a gravure ink for solvent-based laminating having a urea bond molar fraction in the resin (B) of 0.45 to 0.65.
- the sum of the urea bond concentration and the urethane bond concentration in the polyurethane resin (A) is 1.4 to 2 mmol / g
- the urea bond concentration and the urethane in the polyurethane resin (B) are
- the present invention relates to any of the above solvent-type laminating gravure inks, wherein the sum of the bond concentrations is 2.2 to 2.9 mmol / g.
- one embodiment of the present invention relates to any one of the above solvent-type laminating gravure inks, wherein the glass transition temperature of the mixture of the polyurethane resin (A) and the polyurethane resin (B) is ⁇ 30 to 0 ° C.
- one embodiment of the present invention relates to any one of the above gravure inks for solvent-based laminating, in which the polyurethane resin (A) and / or the polyurethane resin (B) has a partial structure represented by the following general formula (1). .
- General formula (1)
- R 1 represents a hydrogen atom or an alkyl group
- R 2 represents an alkyl group
- the storage elastic modulus E ′ at 30 ° C. of the mixture of the polyurethane resin (A) and the polyurethane resin (B) is 1 ⁇ 10 7 to 1 ⁇ 10 9 Pa.
- the present invention relates to a gravure ink for solvent type lamination.
- one embodiment of the present invention further relates to any one of the solvent-type laminating gravure inks further containing a vinyl chloride copolymer resin (C) having a hydroxyl group.
- one embodiment of the present invention relates to a printed matter having a base material and a printed layer printed on the base material by the solvent-type laminating gravure ink.
- one Embodiment of this invention is related with the laminated body which has at least the 1st base material, the printing layer printed with the said gravure ink for solvent type
- the disclosure of the present application is related to the subject matter described in Japanese Patent Application No. 2016-220265 filed on November 11, 2016, the disclosure of which is incorporated herein by reference.
- a gravure ink for solvent-type laminating that can achieve both excellent printing suitability and laminating suitability, and a printed matter and a laminate using the ink.
- (meth) acryl means “methacryl and acryl”
- (meth) acrylate means “methacrylate and acrylate”.
- isocyanato group may be referred to as “isocyanate group” or “NCO group”.
- the solvent-type laminating gravure ink is a solvent-type laminating gravure ink containing a polyurethane resin (A) and a polyurethane resin (B).
- the mole fraction of urea bonds in the polyurethane resin (A) is 0.1 to 0.4, and the mole fraction of urea bonds in the polyurethane resin (B) is 0.45 to 0.65.
- the “solvent gravure ink for laminating” is a gravure ink used for laminating, and is a gravure ink containing an organic solvent.
- the solvent-type laminating gravure ink may be referred to as “gravure ink”.
- the polyurethane resin (A) has the function of improving the laminate strength and re-solubility (printability) of the base material such as the polyolefin base material and the polyester base material, and the polyurethane resin (B) is a halftone dot in the printability. It plays a function of improving reproducibility (hereinafter sometimes referred to as “dot reproducibility”). It has been found that when two types of polyurethane resins (A) and (B) are mixed and used, both of the above functions can be realized, and a strong laminate strength is exhibited even for a silica or alumina-treated substrate.
- the molar fraction of the urea bond [Urea binding concentration] / [Binding concentration formed by isocyanato groups]
- the molar fraction of the urea bond is preferably 0.3 to 0.5. More preferably, it is 0.4 to 0.5.
- the molar fraction of urea bonds in the polyurethane resin (A) is more preferably 0.2 to 0.37, and still more preferably 0.3 to 0.35.
- the molar fraction of urea bonds in the polyurethane resin (B) is more preferably 0.48 to 0.60, and still more preferably 0.52 to 0.57.
- OPP polypropylene base material
- PET polyester base material
- the urea bond has a stronger cohesive force than the urethane bond, and dominates the rheological properties such as the elastic modulus and hardness of the urethane resin.
- Examples of the bond formed by the isocyanato group include a urethane bond, a urea bond, a thiourethane bond, a thiourea bond, an allophanate bond, a burette bond, an isocyanurate bond, and a uretonimine bond.
- the polyurethane resin (A) and ( B) preferably has a urea bond and at least one selected from these. Among these, a case having a urethane bond and a urea bond is more preferable.
- the polyurethane resins (A) and (B) may be prepared by reacting a urethane prepolymer having an isocyanate group at the terminal obtained by reacting a polyol and a polyisocyanate with an amine chain extender.
- a polyurethane resin having a group is preferred.
- a urethane bond is generated by the reaction of the polyol and the polyisocyanate, and a urea bond is generated by reacting a urethane prepolymer having an isocyanate group at the terminal with the amine chain extender.
- the mol% of the urea bond in 100 mol% of the bond formed by the isocyanato group can be calculated by the following formula (2).
- Molar fraction of urea bond [Urea bond concentration] / [Urethane bond concentration + urea bond concentration]
- [urethane bond concentration + urea bond concentration] can be calculated by the following equation (2-1).
- the concentration of the bond formed by the isocyanate group in the polyurethane resin (A) is, for example, 1.4 to 2.1 mmol / g, and preferably 1.4 to 2 mmol / g.
- the concentration of the bond formed by the isocyanato group in the polyurethane resin (B) is preferably 2.2 to 2.9 mmol / g. More preferably, the polyurethane resin (A) is 1.5 to 1.9 mmol / g, and the polyurethane resin (B) is 2.3 to 2.8 mmol / g.
- the mixing ratio of the polyurethane resin (A) and the polyurethane resin (B) is not particularly limited.
- Tg glass transition temperature
- the glass transition temperature (Tg) of the mixture of the polyurethane resin (A) and the polyurethane resin (B) is the maximum value of the curve of the temperature and loss tangent (Tan ⁇ ) obtained in the dynamic viscoelasticity measurement ( It is the temperature at the peak top).
- the glass transition temperature is more preferably ⁇ 20 to 0 ° C.
- the polyurethane resin (A) and / or the polyurethane resin (B) preferably has a partial structure represented by the following general formula (1).
- General formula (1)
- R 1 represents a hydrogen atom or an alkyl group
- R 2 represents an alkyl group
- a polyol having the partial structure of the general formula (1) is used when synthesizing the polyurethane resin. do it.
- the partial structure represented by the general formula (1) can be easily introduced into the polyurethane resin, and the laminate strength can be improved.
- the alkyl group present in the side chain suppresses the rotation of the ether bond of the polyurethane resin main chain, promotes the improvement of the crystallinity of the polyurethane resin, and achieves both solubility and cohesion. It is done.
- the polyol containing the partial structure represented by the general formula (1) include polyether polyol, polyester polyol, and polycarbonate polyol.
- the polyurethane resin (A) and / or the polyurethane resin (B) preferably has a partial structure represented by the following general formula (2).
- General formula (2)
- R 3 represents a hydrogen atom or an alkyl group
- R 4 represents an alkyl group
- Examples of the polyol having a partial structure represented by the general formula (2) include neopentyl glycol, 2-methyl-1,3-propanediol, and / or 3-methyl-1,5-pentanediol, dibasic acid
- Another example is a polyester polyol obtained by reacting 2-methyl-1,3-propanediol with a dibasic acid. More preferably, it is a polyester polyol obtained by reacting neopentyl glycol and adipic acid.
- it can be introduced by using a polyester polyol composed of neopentyl glycol and a dibasic acid as a raw material when producing the polyurethane resin (A) and / or the polyurethane resin (B).
- Examples of the alkyl group represented by R 1 to R 4 in the general formula (1) and the general formula (2) include a methyl group, an ethyl group, a propyl group, a butyl group, an isobutyl group, and a sec-butyl group. .
- the alkyl group is preferably an alkyl group having 1 to 4 carbon atoms, and more preferably a methyl group.
- the polyester structure derived from the polyester polyol by reaction of neopentyl glycol and a dibasic acid is introduced into either or both of the polyurethane resin (A) and the polyurethane resin (B).
- the case where the polyurethane resin (A) has a polyester structure derived from a polyester polyol by a reaction between neopentyl glycol and a dibasic acid is more preferable.
- the content of the polyester structure derived from the polyester polyol by the reaction of neopentyl glycol and dibasic acid is preferably 1 to 85% by mass, particularly 20 to 80% by mass, in 100% by mass of the polyurethane resin. preferable.
- the content of the polyester structure derived from the polyester polyol by the reaction between neopentyl glycol and dibasic acid is the polyol, polyisocyanate, amine chain extender, etc. containing the polyester polyol in the synthesis of the polyurethane resin. It can calculate as content (mass%) in the total mass of the compound (however, except an organic solvent) used as a raw material.
- the content of the polyester structure is the content (% by mass) of the polyester polyol by the reaction of neopentyl glycol and dibasic acid in the total mass of the compound used as a raw material for constituting the polyurethane resin. ).
- the mixture of the polyurethane resin (A) and the polyurethane resin (B) to be used preferably has a storage elastic modulus E ′ at 30 ° C. of 1 ⁇ 10 7 to 1 ⁇ 10 9 Pa. More preferably, it is 1 ⁇ 10 7 to 1 ⁇ 10 8 Pa. Furthermore, it is preferably 1 ⁇ 10 7 Pa or more and less than 1 ⁇ 10 8 Pa. High laminate strength is obtained when the value is within this range.
- the storage elastic modulus E ′ can be obtained by measuring dynamic viscoelasticity.
- the polyurethane resin (A) has a urea bond molar fraction of 0.1 to 0.4, preferably 0.2 to 0.4.
- the weight average molecular weight of the polyurethane resin (A) is preferably 10,000 to 200,000.
- the glass transition temperature is preferably ⁇ 30 to 0 ° C.
- the storage elastic modulus E ′ at 30 ° C. is preferably 1 ⁇ 10 7 to 1 ⁇ 10 8 Pa.
- the polyurethane resin (A) preferably has an amino group and / or a hydroxyl group.
- the amine value is preferably 1.0 to 20.0 mgKOH / g, and more preferably 5 to 10 mgKOH / g.
- the hydroxyl value is preferably 1.0 to 20.0 mgKOH / g.
- the hydroxyl value is more preferably 0.5 to 10 mgKOH / g.
- the polyurethane resin (A) preferably contains a structure derived from a polyester polyol.
- the content of the structure derived from the polyester polyol is preferably 1 to 85% by mass, more preferably 20 to 80% by mass, and still more preferably 30% in 100% by mass of the solid content of the polyurethane resin (A). ⁇ 80% by mass.
- the content of the structure derived from the polyester polyol can be calculated using the mass of the compound used as a raw material for constituting the polyurethane resin in the synthesis of the polyurethane resin.
- the content of the structure derived from the polyester polyol is the content (mass of the polyester polyol) in the total mass of the compound (polyol containing the polyester polyol; polyisocyanate; amine chain extender, etc.) used as a raw material. %).
- the polyurethane resin (A) may contain a structure derived from polyether polyol.
- the content of the structure derived from the polyether polyol is preferably 1 to 30% by mass, more preferably 1 to 20% by mass in 100% by mass of the solid content of the polyurethane resin (A).
- the polyurethane resin (A) or the polyurethane resin (B) may include a structure derived from a polyether polyol.
- the content of the structure derived from the polyether polyol can be calculated using the mass of the compound used as a raw material for constituting the polyurethane resin in the synthesis of the polyurethane resin.
- the content of the structure derived from the polyether polyol is the content of the polyether polyol in the total mass of the compound (polyol including the polyether polyol; polyisocyanate; amine chain extender, etc.) used as a raw material. It can be determined as an amount (mass%).
- the polyurethane resin (A) can be produced by a known method.
- a polyurethane resin obtained by further reacting a urethane prepolymer having an isocyanato group at the terminal obtained by reacting a polyol and a polyisocyanate with an amine chain extender is preferable.
- polyol examples include polyester polyol, polyether polyol, polycaprolactone diol, polycarbonate polyol, polyolefin polyol, castor oil polyol, hydrogenated castor oil polyol, dimer diol, and hydrogenated dimer diol. Of these, polyester polyol is preferred.
- polyester polyol examples include a condensate obtained by an esterification reaction of a dibasic acid and a diol.
- Dibasic acids include adipic acid, phthalic anhydride, isophthalic acid, terephthalic acid, maleic acid, fumaric acid, succinic acid, oxalic acid, malonic acid, pimelic acid, azelaic acid, sebacic acid, suberic acid, glutaric acid, 1 4-cyclohexyl dicarboxylic acid, dimer acid, hydrogenated dimer acid and the like.
- Diols include ethylene glycol, diethylene glycol, triethylene glycol, propylene glycol, 1,3-propanediol, 1,4-butanediol, 1,3-butanediol, 1,6-hexanediol, and 1,8-octanediol.
- 1,9-nonanediol 1,9-nonanediol, neopentyl glycol, 2-butyl-2-ethyl-1,3-propanediol, 3-methyl-1,5-pentanediol, 2-methyl-1,3-propanediol, 3 , 3,5-trimethylpentanediol, 2,4-diethyl-1,5-pentanediol, 1,12-octadecanediol, 1,2-alkanediol, 1,3-alkanediol, 1-monoglyceride, 2-monoglyceride 1-monoglycerin ether, 2-monoglycerin ether Ether, dimer diol, hydrogenated dimer diol.
- the branched structure means a diol having an alkyl side chain in which at least one hydrogen atom of an alkylene group contained in the diol is substituted with an alkyl group.
- Polyester polyol can be used alone or in admixture of two or more.
- dibasic acid sebacic acid and adipic acid are particularly preferable.
- a polyol having 3 or more hydroxyl groups, a polyvalent carboxylic acid having 3 or more carboxyl groups, and the like can also be used in combination.
- polyester polyol obtained by reacting at least one kind of branched diol selected from the above-mentioned branched diols (diols having a branched structure) with adipic acid, 3-methyl-1,5-pentanediol, Polyester polyols obtained by reacting 2-methyl-1,3-propanediol or neopentyl glycol and adipic acid are preferred, and 2-methyl-1,3-propanediol or neopentyl glycol and adipic acid are preferably used.
- a polyester polyol obtained by reaction is more preferred.
- a polyester polyol obtained by reacting neopentyl glycol and adipic acid is preferable.
- the number average molecular weight of the polyester polyol is preferably 500 to 10,000.
- the number average molecular weight is determined by the following (formula 3).
- polyether polyol examples include polymer or copolymer polyether polyols such as ethylene oxide, propylene oxide, and tetrahydrofuran. Among them, polytetramethylene glycol, polypropylene glycol, and polyethylene glycol are preferable, and the number average molecular weight is preferably 500 to 10,000. The number average molecular weight is calculated from the hydroxyl value using the terminal hydroxyl group, and is obtained from the above (formula 3).
- the polyurethane resin (A) preferably further has a structure derived from a low molecular diol.
- the low molecular diol is used for the purpose of controlling the urethane bond concentration.
- limiting in content The storage elastic modulus E 'and / or glass transition temperature of a polyurethane resin (A) can be adjusted with content.
- the content is preferably 0.01 to 20.0% by mass, more preferably 0.01 to 10.0% by mass in 100% by mass of the solid content of the polyurethane resin (A).
- the low molecular diol preferably has a molecular weight of 50 to 400, and includes ethylene glycol, diethylene glycol, triethylene glycol, propylene glycol, 1,3-propanediol, 1,4-butanediol, 1,3-butanediol, , 6-hexanediol, 1,8-octanediol, 1,9-nonanediol, neopentyl glycol, 3-methyl-1,5-pentanediol, 2-methyl-1,3-propanediol, 3,3 5-Trimethylpentanediol, 2,4-diethyl-1,5-pentanediol, 1,12-octadecanediol and the like are preferable.
- the polyisocyanate is preferably a diisocyanate, and various known diisocyanates such as an aromatic diisocyanate, an aliphatic diisocyanate, and an alicyclic diisocyanate that are generally used in the production of polyurethane resins.
- 1,5-naphthylene diisocyanate 4,4′-diphenylmethane diisocyanate (MDI), 4,4′-diphenyldimethylmethane diisocyanate, 4,4′-dibenzyl diisocyanate, dialkyldiphenylmethane diisocyanate, tetraalkyldiphenylmethane diisocyanate, 1 , 3-phenylene diisocyanate, 1,4-phenylene diisocyanate, tolylene diisocyanate, butane-1,4-diisocyanate, hexamethylene diisocyanate, isopropylene diisocyanate, methylene diisocyanate, 2,2,4-trimethylhexamethylene diisocyanate, lysine diisocyanate, Cyclohexane-1,4-diisocyanate, xylylene diisocyanate, isophorone diiso Anate, dimeryl
- trimers may be sufficient and a trimer has an isocyanurate ring structure.
- These polyisocyanates can be used alone or in admixture of two or more. Among them, preferred are tolylene diisocyanate, isophorone diisocyanate, xylylene diisocyanate, hydrogenated xylylene diisocyanate, hexamethylene diisocyanate, and hexamethylene diisocyanate isocyanurate.
- the amine chain extender is not limited to the following, but preferably has a molecular weight of 500 or less, a diamine chain extender (bifunctional amine compound), a polyfunctional amine chain extender (polyfunctional amine compound). ) And the like.
- diamine chain extenders such as ethylenediamine, propylenediamine, hexamethylenediamine, pentamethylenediamine, isophoronediamine, dicyclohexylmethane-4,4'-diamine, p-phenylenediamine; 2- (2-aminoethylamino) ethanol N- (2-hydroxypropyl) ethylenediamine, N- (2-hydroxypropyl) propylenediamine, di-2-hydroxyethylethylenediamine, N, N′-bis (2-hydroxyethyl) ethylenediamine, N, N′-bis
- a diamine chain extender having a hydroxyl group such as (2-hydroxyethyl) propylenediamine can be used.
- amine chain extenders can be used alone or in admixture of two or more. If necessary, a trifunctional or higher polyfunctional amine chain extender can also be used. Specifically, diethylenetriamine, iminobispropylamine (IBPA, 3,3′-diaminodipropylamine), triethylenetetramine, N- (3-aminopropyl) butane-1,4-diamine (spermidine), 6, Examples include 6-iminodihexylamine, 3,7-diazanonan-1,9-diamine, N, N′-bis (3-aminopropyl) ethylenediamine, and the like.
- the polyurethane resin (A) preferably has a structure derived from a bifunctional amine compound (diamine) and / or a structure derived from a trifunctional amine compound (triamine), more preferably derived from a bifunctional amine compound. And a structure derived from a trifunctional amine compound.
- the amine chain extender is preferably at least one selected from the group consisting of isophorone diamine, hexamethylene diamine, iminobispropylamine, spermidine, and 6,6-iminodihexylamine.
- the polyurethane resin (A) preferably has a urea bond derived from a trifunctional amine compound among the amine compounds that are amine chain extenders.
- the urea bond derived from the trifunctional amine compound has very high polarity and cohesion. Therefore, in gravure printing, the dot on the base is not melted even in overprinting, and the halftone dot reproducibility is extremely good. There is also an effect of improving the strength.
- the polyurethane resin (A) has a urea bond derived from a bifunctional amine compound and a trifunctional amine compound. In this case, the mass ratio represented by the bifunctional amine compound / 3 trifunctional amine compound is 95/5 to 70/30.
- the bifunctional amine compound is preferably hexamethylenediamine, isophoronediamine, 2-hydroxyethylethylenediamine, and the trifunctional amine compound is preferably diethylenetriamine, iminobispropylamine (IBPA, 3,3′-diaminodiamine). Propylamine), triethylenetetramine, N- (3-aminopropyl) butane-1,4-diamine (spermidine), 6,6-iminodihexylamine.
- IBPA iminobispropylamine
- a monovalent active hydrogen compound can be used as a polymerization terminator for the purpose of terminating the excess reaction.
- a monoamine compound having a primary or secondary amino group is preferable, and examples thereof include dialkylamines such as di-n-butylamine and aminoalcohols such as 2-ethanolamine.
- amino acids such as glycine and L-alanine can be used as a polymerization terminator.
- the chain terminator and chain extender may be used together to carry out a chain extension reaction, and after a certain amount of chain extension reaction is performed with the chain extender, the polymerization terminator is used alone. It may be added to stop the chain extension reaction.
- the molecular weight can be controlled without using a polymerization terminator, but in this case, a method of adding a urethane prepolymer to a solution containing a chain extender is preferable in terms of reaction control.
- the polyurethane resin (A) is preferably produced by reacting a polyol with polyisocyanate and then reacting with an amine chain extender and, if necessary, a polymerization terminator to make a polyurethane resin.
- An amine chain extender can also be used in a urethanization reaction with a polyisocyanate together with a polyol.
- it can be produced by a known method such as a prepolymer method or a one-shot method. Specifically, in the prepolymer method, first, polyol and polyisocyanate are used at a temperature of 50 ° C. to 150 ° C.
- urethane reaction a reaction carried out at a temperature of 0 ° C. (urethane reaction) to produce a urethane prepolymer having an isocyanato group at the terminal.
- the urethane prepolymer is reacted with an amine chain extender to obtain a polyurethane resin.
- the polyol, polyisocyanate, and amine chain extender are reacted in one step with a polymerization terminator as necessary to obtain a polyurethane resin (A).
- the amount of polyol and polyisocyanate is the ratio of the number of moles of isocyanate groups of the polyisocyanate to the number of moles of hydroxyl groups of the polyol. It is preferable to be in the range.
- an organic solvent as a solvent.
- the organic solvent that can be used is preferably an organic solvent that is inert to the isocyanato group.
- ketones such as acetone, methyl ethyl ketone, methyl isobutyl ketone, and cyclohexanone
- ethers such as dioxane and tetrahydrofuran
- aromatic hydrocarbons such as toluene and xylene
- esters such as ethyl acetate and butyl acetate
- halogenated hydrocarbons may be used alone or in combination as a mixed solvent.
- a catalyst can also be used for the synthesis reaction of this urethane prepolymer.
- catalysts that can be used include tertiary amine catalysts such as triethylamine and dimethylaniline; metal catalysts such as tin and zinc. These catalysts are usually used in the range of 0.001 to 1 mol% based on the polyol.
- urethane prepolymer having an isocyanato group By reacting the obtained urethane prepolymer having an isocyanato group with an amine chain extender such as diamine or triamine at a temperature of about 10 to 60 ° C., a high molecular weight compound containing an active hydrogen group at the terminal is obtained. A polyurethane resin (A) is obtained.
- the ratio of the total number of moles of amino groups of the amine chain extender to the number of moles of isocyanato groups in the urethane prepolymer is preferably 1.01 to 2.00, more preferably 1.03 to 1.06. React so that it is within range.
- the polyurethane resin (B) has a urea bond molar fraction of 0.45 to 0.65.
- the weight average molecular weight of the polyurethane resin (B) is preferably 10,000 to 100,000.
- the glass transition temperature is preferably 0 to ⁇ 30 ° C.
- the storage elastic modulus E ′ at 30 ° C. in the dynamic viscoelasticity measurement is preferably 1 ⁇ 10 7 to 1 ⁇ 10 9 Pa.
- the polyurethane resin (B) preferably has an amino group and / or a hydroxyl group.
- the amine value is preferably 1 to 25 mgKOH / g, more preferably 10 to 20 mgKOH / g, and still more preferably 14 to 20 mgKOH / g.
- the hydroxyl value is preferably 1 to 20 mgKOH / g.
- the polyurethane resin (B) may have a hydroxyl value of 0 mgKOH / g.
- the polyurethane resin (B) preferably contains a structure derived from a polyester polyol.
- the content of the structure derived from the polyester polyol is preferably 1 to 85% by mass, more preferably 20 to 80% by mass, still more preferably 30 to 30% by mass in 100% by mass of the solid content of the polyurethane resin (B). 80% by mass.
- the polyurethane resin (B) may contain a structure derived from a polyether polyol as necessary, and the content of the structure derived from the polyether polyol in that case is 1 in 100% by mass of the solid content of the polyurethane resin (B). It is preferably ⁇ 30% by mass, more preferably 1 ⁇ 20% by mass.
- the polyurethane resin (B) can be produced by a known method.
- a polyurethane resin obtained by further reacting a urethane prepolymer having an isocyanate group at the terminal obtained by reacting a polyol and polyisocyanate with an amine chain extender is preferable.
- polystyrene resin examples include the same as those in the case of the polyurethane resin (A), and among them, a polyester polyol is preferable.
- the number average molecular weight of the polyester polyol is preferably 500 to 10,000.
- polyester polyol examples include those similar to those of the polyurethane resin (A), but a polyester obtained by reacting neopentyl glycol and / or 2-methyl-1,3-propanediol with adipic acid. Polyols are preferable, and the polyurethane resin (B) preferably has those structures. Polyester polyols obtained by reacting 2-methyl-1,3-propanediol and / or 3-methyl-1,5-pentanediol with adipic acid are preferred, and the polyurethane resin (B) is preferably used Those having a structure are preferred.
- the polyurethane resin (B) may contain a polyether structure, and preferably has a structure derived from a polyether polyol.
- the polyether polyol include polymer or copolymer polyether polyols such as ethylene oxide, propylene oxide, and tetrahydrofuran. Among them, polytetramethylene glycol, polypropylene glycol, and polyethylene glycol are preferable, and the number average molecular weight is preferably 500 to 10,000. The number average molecular weight is calculated from the hydroxyl value with the terminal being a hydroxyl group, and is obtained from the above (formula 3).
- the polyurethane resin (B) may further have a structure derived from a low molecular diol.
- the preferred low molecular diol is the same as in the case of the polyurethane resin (A).
- polyisocyanate examples include the same polyisocyanates as in the case of the polyurethane resin (A). Preferably, it is at least one selected from the group consisting of tolylene diisocyanate, isophorone diisocyanate, xylylene diisocyanate, hydrogenated xylylene diisocyanate, hexamethylene diisocyanate, and isocyanurate of hexamethylene diisocyanate.
- Examples of the amine chain extender that can be used in the production of the polyurethane resin (B) include the same ones as in the case of the polyurethane resin (A). Among these, at least one selected from the group consisting of isophoronediamine, hexamethylenediamine, iminobispropylamine, N- (3-aminopropyl) butane-1,4-diamine (spermidine), and 6,6-iminodihexylamine is preferable. It is a seed or two or more. Further, as the polymerization terminator for the purpose of terminating the excess reaction, the same one as in the case of the polyurethane resin (A) can be used.
- the production method of the polyurethane resin (B) includes the same method as the polyurethane resin (A). For example, a polyol is reacted with polyisocyanate to obtain a urethane prepolymer having an isocyanato group at the end, and then reacted with an amine chain extender and, if necessary, a polymerization terminator to obtain a polyurethane resin (B).
- the gravure ink for solvent-based laminating preferably further contains a vinyl chloride copolymer resin (C) having a hydroxyl group in addition to the polyurethane resin (A) and the polyurethane resin (B).
- the vinyl chloride copolymer resin (C) include vinyl chloride-vinyl acetate copolymer resin and vinyl chloride-acrylic copolymer resin.
- the vinyl chloride-vinyl acetate copolymer resin is a resin in which at least vinyl chloride and vinyl acetate are copolymerized.
- the vinyl chloride-vinyl acetate copolymer resin preferably has a weight average molecular weight of 5,000 to 100,000, more preferably 20,000 to 70,000.
- the structure derived from the vinyl acetate monomer in the solid content of 100% by mass of the vinyl chloride-vinyl acetate copolymer resin is preferably 1 to 30% by mass, and the structure derived from the vinyl chloride monomer is preferably 70 to 95% by mass.
- the vinyl chloride-vinyl acetate copolymer resin has a hydroxyl group.
- the vinyl chloride-vinyl acetate copolymer resin preferably contains a hydroxyl group derived from vinyl alcohol by a saponification reaction or copolymerization in order to improve solubility in an organic solvent.
- the hydroxyl value of the vinyl chloride-vinyl acetate copolymer resin is preferably 20 to 200 mgKOH / g.
- the glass transition temperature is preferably 50 to 90 ° C.
- the vinyl chloride-vinyl acetate copolymer resin is preferably a resin obtained by copolymerizing an acrylic monomer in addition to vinyl chloride and vinyl acetate, and the acrylic monomer contains an acrylic monomer having a hydroxyl group. Is preferred.
- the vinyl chloride-acrylic copolymer resin is mainly composed of a copolymer of vinyl chloride and an acrylic monomer.
- an acrylic monomer having a hydroxyl group is preferably included.
- the vinyl chloride-acrylic copolymer resin may be a block copolymer or a random copolymer of vinyl chloride and an acrylic monomer, or may be a graft copolymer in which an acrylic monomer is grafted on a side chain of polyvinyl chloride.
- the vinyl chloride-acrylic copolymer resin preferably has a weight average molecular weight of 10,000 to 100,000, and more preferably 30,000 to 70,000.
- the vinyl chloride-derived structure in the vinyl chloride-acrylic copolymer resin is preferably 70-95% by mass in 100% by mass of the vinyl chloride-acrylic copolymer resin solid content.
- the structure derived from the acrylic monomer having a hydroxyl group in the vinyl chloride-acrylic copolymer resin is preferably 5 to 30% by mass in 100% by mass of the vinyl chloride-acrylic copolymer resin solid content.
- the hydroxyl value of the vinyl chloride-acrylic copolymer resin is preferably 20 to 200 mgKOH / g. In this case, solubility in an organic solvent is improved, and adhesion to a substrate, film properties, laminate strength, and the like are improved.
- acrylic monomer having a hydroxyl group examples include hydroxyalkyl (meth) acrylate, such as 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, ( Such as 2-hydroxybutyl (meth) acrylate, 3-hydroxybutyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, 6-hydroxyhexyl (meth) acrylate, 8-hydroxyoctyl (meth) acrylate, etc.
- hydroxyalkyl (meth) acrylate such as 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, ( Such as 2-hydroxybutyl (meth) acrylate, 3-hydroxybutyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, 6-hydroxyhexyl (meth) acrylate, 8
- (Meth) acrylic acid hydroxyalkyl ester glycol mono (meth) acrylate such as polyethylene glycol mono (meth) acrylate, polypropylene glycol mono (meth) acrylate, 1,4-cyclohexanedimethanol mono (meth) acrylate; Lactone-modified (meth) acrylate, hydroxyethyl acrylamide.
- glycol mono (meth) acrylate such as polyethylene glycol mono (meth) acrylate, polypropylene glycol mono (meth) acrylate, 1,4-cyclohexanedimethanol mono (meth) acrylate
- Lactone-modified (meth) acrylate hydroxyethyl acrylamide.
- 2-hydroxyethyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, and 2-hydroxypropyl acrylate are preferred. These can be used alone or in combination of two or more.
- the acrylic monomer may also contain (meth) acrylic acid alkyl ester.
- the alkyl group in the (meth) acrylic acid alkyl ester preferably has 1 to 20 carbon atoms.
- the alkyl group may have an aromatic
- the acrylic monomer may have a functional group other than a hydroxyl group, and examples of such a functional group include a carboxyl group, an amide group, an amino group, and an alkylene oxide group.
- the solvent-type laminating gravure ink may further contain a cellulose resin.
- the cellulose resin include nitrocellulose, cellulose acetate propionate, cellulose acetate butyrate, hydroxyalkyl cellulose, carboxyalkyl cellulose, and the like.
- the alkyl group include a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, an isobutyl group, a pentyl group, and a hexyl group.
- the alkyl group may have a substituent.
- cellulose acetate propionate, cellulose acetate butyrate, and nitrocellulose are preferable.
- the weight average molecular weight is preferably 5,000 to 1,000,000, more preferably 10,000 to 200,000.
- the glass transition temperature is preferably 120 ° C to 180 ° C.
- the gravure ink for solvent-type lamination is composed of a total of polyurethane resin (A) and polyurethane resin (B) and vinyl chloride copolymer resin (C) in a mass ratio (total of (A) and (B) / (C)) 95 / It is preferably contained at 5 to 40/60, more preferably 90/10 to 50/50. More preferably, it is included at 90/10 to 60/40. When it is within these ranges, printability, substrate adhesion, coating film properties and laminate strength are good. When the above (A), (B) and (C) are used in combination, the total of the above resins (A), (B) and (C) is 3 to 25 mass as a solid content in 100% by mass of the gravure ink. %, Preferably 6 to 18% by mass.
- a pigment as a colorant in the gravure ink for solvent-based lamination.
- inorganic pigments include inorganic pigments and organic pigments.
- Organic pigments are not limited to the following examples, but soluble azo, insoluble azo, azo, phthalocyanine, halogenated phthalocyanine, anthraquinone, ansanthrone, dianthraquinonyl, anthrapyrimidine, perylene , Perinone, quinacridone, thioindigo, dioxazine, isoindolinone, quinophthalone, azomethineazo, flavanthrone, diketopyrrolopyrrole, isoindoline, indanthrone, carbon black, etc.
- Carmine 6B Lake Red C, Permanent Red 2B, Disazo Yellow, Pyrazolone Orange
- Carmine FB Chromophthal Yellow, Chromophthal Red, Phthalocyanine Blue, Phthalocyanine Green, Dioxazine Violet, Quinacridone Magenta, Quinacridone Red, Indance Long blue, pyrimidine yellow, thioindigo bordeaux, thioindigo magenta, perylene red, perinone orange, isoindolinone yellow, aniline black, diketopyrrolopyrrole red, daylight fluorescent pigment, and the like.
- the organic pigment is preferably at least one or more selected from the group consisting of the following black pigments, indigo pigments, green pigments, red pigments, purple pigments, yellow pigments, orange pigments, and brown pigments. At least one or more selected from the group consisting of a pigment, an indigo pigment, a red pigment, and a yellow pigment are preferred.
- the use of indigo pigment and / or red pigment improves the printing effect (trapping property) of overprinting, and it is preferable to use these.
- Black pigment Specifically, C.I. I. Of the black pigments of CI Pigment Black 1 to 34, black pigments that are organic compounds or organometallic complexes are preferred. For example, C.I. I. Pigment black 1, C.I. I. Pigment black 6, C.I. I. Pigment black 7, C.I. I. Pigment black 9, C.I. I. Pigment black 20 and the like.
- C.I. I. Of the cyan pigments of CI Pigment Blue 1 to 80, an indigo pigment which is an organic compound or an organometallic complex is preferable.
- Pigment blue 25 C.I. I. Pigment blue 26, C.I. I. Pigment blue 60, C.I. I. Pigment blue 61, C.I. I. Pigment blue 62, C.I. I. Pigment blue 63, C.I. I. Pigment blue 64, C.I. I. Pigment blue 75, C.I. I. Pigment blue 79, C.I. I. And CI Pigment Blue 80.
- Green pigment Specifically, C.I. I. Of the green pigments of CI Pigment Green 1 to 50, green pigments that are organic compounds or organometallic complexes are preferred. For example, C.I. I. Pigment green 1, C.I. I. Pigment green 4, C.I. I. Pigment green 7, C.I. I. Pigment green 8, C.I. I. Pigment green 10, C.I. I. And CI Pigment Green 36.
- Pigment red 38 C.I. I. Pigment red 41, C.I. I. Pigment red 43, C.I. I. Pigment red 46, C.I. I. Pigment red 48, C.I. I. Pigment red 48: 1, C.I. I. Pigment red 48: 2, C.I. I. Pigment red 48: 3, C.I. I. Pigment red 48: 4, C.I. I. Pigment red 48: 5, C.I. I. Pigment red 48: 6, C.I. I. Pigment red 49, C.I. I. Pigment red 49: 1, C.I. I. Pigment red 49: 2, C.I. I. Pigment red 49: 3, C.I. I. Pigment red 52, C.I. I.
- Pigment red 52 1, C.I. I. Pigment red 52: 2, C.I. I. Pigment red 53, C.I. I. Pigment red 53: 1, C.I. I. Pigment red 53: 2, C.I. I. Pigment red 53: 3, C.I. I. Pigment red 54, C.I. I. Pigment red 57, C.I. I. Pigment red 57: 1, C.I. I. Pigment red 58, C.I. I. Pigment red 58: 1, C.I. I. Pigment red 58: 2, C.I. I. Pigment red 58: 3, C.I. I. Pigment red 58: 4, C.I. I. Pigment red 60: 1, C.I. I.
- Pigment red 63 C.I. I. Pigment red 63: 1, C.I. I. Pigment red 63: 2, C.I. I. Pigment red 63: 3, C.I. I. Pigment red 64: 1, C.I. I. Pigment red 68, C.I. I. Pigment red 68, C.I. I. Pigment red 81: 1, C.I. I. Pigment red 83, C.I. I. Pigment red 88, C.I. I. Pigment red 89, C.I. I. Pigment red 95, C.I. I. Pigment red 112, C.I. I. Pigment red 114, C.I. I. Pigment red 119, C.I. I. Pigment red 122, C.I.
- Pigment red 202 C.I. I. Pigment red 206, C.I. I. Pigment red 207, C.I. I. Pigment red 208, C.I. I. Pigment red 209, C.I. I. Pigment red 210, C.I. I. Pigment red 211, C.I. I. Pigment red 213, C.I. I. Pigment red 214, C.I. I. Pigment red 216, C.I. I. Pigment red 215, C.I. I. Pigment red 216, C.I. I. Pigment red 220, C.I. I. Pigment red 221, C.I. I. Pigment red 223, C.I. I. Pigment red 224, C.I. I.
- Pigment red 260 C.I. I. Pigment red 262, C.I. I. Pigment red 263, C.I. I. Pigment red 264, C.I. I. Pigment red 266, C.I. I. Pigment red 268, C.I. I. Pigment red 269, C.I. I. Pigment red 270, C.I. I. Pigment red 271, C.I. I. Pigment red 272, C.I. I. And CI Pigment Red 279.
- C.I. I. Of the yellow pigments of CI Pigment Yellow 1 to 219, yellow pigments that are organic compounds or organometallic complexes are preferred.
- an orange pigment which is an organic compound or an organometallic complex is preferable.
- C.I. I. Pigment orange 5 C.I. I. Pigment orange 13, C.I. I. Pigment orange 16, C.I. I. Pigment orange 34, C.I. I. Pigment orange 36, C.I. I. Pigment orange 37, C.I. I. Pigment orange 38, C.I. I. Pigment orange 43, C.I. I. Pigment orange 51, C.I. I. Pigment orange 55, C.I. I. Pigment orange 59, C.I. I. Pigment orange 61, C.I. I. Pigment orange 64, C.I. I. Pigment orange 71, or C.I. I. And CI Pigment Orange 74.
- brown pigments include C.I. I. Pigment brown 23, C.I. I. Pigment brown 25, or C.I. I. And CI Pigment Brown 26.
- C.I. I. Pigment red 57 1, C.I. I. Pigment red 48: 1, C.I. I. Pigment red 48: 2, C.I. I. Pigment red 48: 3, C.I. I. Pigment red 146, C.I. I. Pigment red 242, C.I. I. Pigment yellow 83, C.I. I. Pigment yellow 14, C.I. I. Pigment orange 38, C.I. I. Pigment orange 13, C.I. I. Pigment yellow 180, C.I. I. Pigment yellow 139, C.I. I. Pigment cocoon red 185, C.I. I. Pigment red 122, C.I. I. Pigment red 178, C.I. I.
- Solvent-type gravure ink is available in other hues as necessary (in addition to white as a basic color, a total of five colors: yellow, red, indigo and black; red (orange), grass (outside process gamut) (Green) and purple (3 colors; transparent yellow, peony, vermilion, brown, or pearl ink).
- examples of the inorganic pigment include white inorganic pigments such as titanium oxide, zinc oxide, zinc sulfide, barium sulfate, calcium carbonate, chromium oxide, and silica.
- white inorganic pigments such as titanium oxide, zinc oxide, zinc sulfide, barium sulfate, calcium carbonate, chromium oxide, and silica.
- titanium oxide is particularly preferred. Titanium oxide has a white color and is preferable from the viewpoints of coloring power, hiding power, chemical resistance, and weather resistance. From the viewpoint of printing performance, the titanium oxide is preferably subjected to silica and / or alumina treatment.
- inorganic pigments other than white include, for example, aluminum particles, mica (mica), bronze powder, chrome vermillion, chrome lead, cadmium yellow, cadmium red, ultramarine, bitumen, bengara, yellow iron oxide, iron black, titanium oxide, Zinc oxide and the like can be mentioned, and aluminum is in the form of a powder or paste, but it is preferably used in the form of a paste from the viewpoint of handleability. Either a leafing type or a non-leafing type may be used, but a non-leafing type aluminum paste is preferable.
- the pigment is preferably used in an amount sufficient to ensure the density and coloring power of the gravure ink.
- the pigment is preferably contained at 1 to 50% by mass with respect to the total mass of the gravure ink.
- the pigment is preferably contained in a proportion of 10 to 90% by mass with respect to the total mass of the solid content in the gravure ink.
- the pigments can be used alone or in combination of two or more.
- the solvent-type laminating gravure ink preferably contains silica particles.
- Silica includes natural or synthetic products; crystalline or non-crystalline; or hydrophobic or hydrophilic silica.
- There are dry and wet methods for synthesizing silica combustion methods and arc methods are known for dry methods, precipitation methods and gel methods are known for wet methods, and any of these methods may be synthesized.
- the silica may be hydrophilic silica having a hydrophilic functional group on the surface, or may be hydrophobic silica obtained by modifying the hydrophilic functional group with alkylsilane or the like to make it hydrophobic, but is preferably hydrophilic.
- Hydrophilic silica has the effect of improving blocking resistance to various substrates.
- the addition amount of the silica particles is preferably 0.2 to 1.5% by mass in 100% by mass of the gravure ink for solvent-type lamination.
- the silica particles preferably have an average particle diameter of 1 to 5 ⁇ m when irregularities are formed on the surface of the ink layer.
- the average particle diameter of a silica particle means the particle size in the integrated value 50% (D50) in a particle size distribution, and can be calculated
- the solvent-type laminating gravure ink contains an organic solvent as a liquid medium.
- Organic solvents used include aromatic organic solvents such as toluene and xylene; ketone organic solvents such as methyl ethyl ketone and methyl isobutyl ketone; ester organic solvents such as ethyl acetate, n-propyl acetate, isopropyl acetate and isobutyl acetate
- a known organic solvent such as an alcoholic organic solvent such as methanol, ethanol, n-propanol, isopropanol, n-butanol, propylene glycol monomethyl ether, ethylene glycol monomethyl ether, ethylene glycol propyl ether or the like can be used.
- organic solvents may be used as a mixture, and preferably contain at least one selected from propylene glycol monomethyl ether, ethylene glycol monomethyl ether, and ethylene glycol propyl ether in an amount of 10% by mass or less in the organic solvent.
- an organic solvent that does not contain an aromatic organic solvent such as toluene and xylene (non-toluene organic solvent) is preferable because the dot reproducibility is good.
- an organic solvent composed of an ester organic solvent and an alcohol organic solvent is used.
- the solvent-type laminating gravure ink contains an organic solvent as a main component of the liquid medium, but may contain water as the liquid medium. In that case, the content of water is preferably 0.1 to 10% by mass in 100% by mass of the liquid medium.
- the liquid medium preferably contains 90 to 100% by mass of an organic solvent in 100% by mass of the liquid medium.
- the solvent-type laminating gravure ink may contain other resins.
- Other resins include, for example, chlorinated polypropylene resin, ethylene-vinyl acetate copolymer resin, vinyl acetate resin, alkyd resin, polyvinyl chloride resin, rosin resin, rosin modified maleic acid resin, terpene resin, phenol modified terpene resin, ketone Examples thereof include resins, cyclized rubbers, chlorinated rubbers, polyvinyl acetal resins, petroleum resins, and modified resins thereof. These other resins can be used alone or in admixture of two or more. When other resins are contained, the content thereof is preferably 1 to 20% by mass in 100% by mass of the solid content of the binder resin (B). Among them, it is preferable to contain 0.1 to 1% by mass of chlorinated polypropylene resin.
- the gravure ink can appropriately contain known additives.
- additives include pigment derivatives, dispersants, wetting agents, adhesion aids, leveling agents, antifoaming agents, antistatic agents, trapping agents, antiblocking agents, waxes, isocyanate curing agents, silane coupling agents, and the like. Is mentioned.
- the dispersant anionic, nonionic, cationic, amphoteric surfactants can be used.
- the dispersant is preferably contained in the ink in an amount of 0.1 to 10.0% by mass with respect to 100% by mass of the total mass of the ink. Further, it is more preferably contained in the range of 0.1 to 3.0% by mass.
- the gravure ink for solvent-based laminating can be produced by dissolving and / or dispersing the polyurethane resin (A) and the polyurethane resin (B) in a liquid medium.
- a pigment dispersion in which an organic pigment, polyurethane resins (A) and (B), a vinyl chloride copolymer resin (C), and a dispersant as necessary are mixed and dispersed in an organic solvent.
- Producing a gravure ink for solvent-type laminating by further blending polyurethane resins (A) and (B), and other resins, additives, etc., if necessary, in the pigment dispersion obtained. Can do.
- the particle size distribution of the pigment dispersion is adjusted by appropriately adjusting the size of the grinding media of the disperser, the filling rate of the grinding media, the dispersion treatment time, the discharge speed of the pigment dispersion, the viscosity of the pigment dispersion, and the like. be able to.
- the disperser for example, commonly used dispersers such as a roller mill, a ball mill, a pebble mill, an attritor, and a sand mill can be used. If the ink contains bubbles, coarse particles, etc., it is preferably removed by filtration or the like in order to reduce the quality of the printed matter. A conventionally well-known filter can be used.
- the viscosity of the solvent-type laminating gravure ink is in a viscosity range of 40 to 500 cps at 25 ° C. with a B-type viscometer in order to correspond to high-speed printing (50 to 300 m / min) in the gravure printing method. It is preferable. More preferably, it is 50 to 400 cps. This viscosity range corresponds to a viscosity in the Zahn cup # 4 of about 9 to 50 seconds.
- the viscosity of the gravure ink can be adjusted by appropriately selecting the type and amount of raw materials used, for example, the amount of organic pigment, polyurethane resins (A) and (B), organic solvent, and the like.
- the viscosity of the ink can also be adjusted by adjusting the particle size and particle size distribution of the organic pigment in the ink.
- the gravure ink is suitable for printing by a gravure printing method, diluted to a viscosity and concentration suitable for gravure printing, and supplied alone or mixed to each printing unit. After printing with a gravure ink on a substrate, a printed layer can be formed by removing volatile components to obtain a printed matter.
- the base material that can be used for the printed material is, for example, polyolefins such as polyethylene and polypropylene, polyesters such as polyethylene terephthalate, polycarbonate and polylactic acid, polystyrene resins such as polystyrene, AS resin, and ABS resin, nylon, Examples include polyamide, polyvinyl chloride, polyvinylidene chloride, cellophane, paper, aluminum, etc., and film-like substrates made of these composite materials. Also, inorganic compounds such as silica, alumina, aluminum, etc. are converted into polyethylene terephthalate and nylon films. Vapor-deposited substrates can also be used. Furthermore, polyvinyl alcohol or the like may be coated on the vapor deposition surface of the inorganic compound or the like, and surface treatment such as corona treatment may be further performed.
- polyolefins such as polyethylene and polypropylene
- polyesters such as polyethylene terephthalate, polycarbonate and polylactic acid
- the laminate is a laminate in which a first substrate, a printed layer printed with gravure ink, an adhesive layer, and a second substrate are laminated in this order.
- the said base material can be made into a 1st base material.
- the laminate may have an arbitrary layer.
- An arbitrary layer includes an anchor coat layer obtained by applying an anchor coat agent.
- the laminate can be produced, for example, by laminating the second substrate on the printing surface printed with the gravure ink on the first substrate by the following method.
- an extrusion laminate in which the molten polyethylene resin and the second base material are laminated via various anchor coating agents such as imine, isocyanate, polybutadiene, and titanium.
- Laminating) method a dry laminating method in which an adhesive such as urethane is applied to the printing surface and a second substrate is laminated thereon; or a non-solvent laminating method.
- the second substrate may be the same as or different from the first substrate.
- the second base material include unstretched polypropylene (CPP), linear polyethylene (LLDPE), nylon, aluminum-deposited polyethylene terephthalate, and aluminum foil.
- Part and % represent “part by mass” and “% by mass”, respectively, unless otherwise specified.
- Weight average molecular weight The weight average molecular weight was determined as a converted molecular weight using polystyrene as a standard substance by measuring the molecular weight distribution using a GPC (gel permeation chromatography) apparatus (HLC-8220 manufactured by Tosoh Corporation). The measurement conditions are shown below. Column: The following columns were used in series.
- TSKgel SuperAW2500 manufactured by Tosoh Corporation TSKgel SuperAW3000 manufactured by Tosoh Corporation
- TSKgel SuperAW4000 made by Tosoh Corporation
- Polyurethane resin A1 190 parts of a polyester polyol (hereinafter referred to as “PMPA”) which is a condensate of adipic acid having a number average molecular weight of 2000 and 3-methyl-1,5-pentanediol, 1,4-butanediol (hereinafter referred to as “1,4-BD”) ) 10.0 parts, 64.1 parts of isophorone diisocyanate (hereinafter “IPDI”) and 66.0 parts of ethyl acetate were reacted at 80 ° C.
- PMPA polyester polyol
- IPDI isophorone diisocyanate
- ethyl acetate 66.0 parts
- IPDA isophorone diamine
- IPA a mixed solvent of ethyl acetate / 2-propanol
- polyurethane resin A1 which is a polyurethane resin (A) of 30% of solid content, an amine number of 6.0 mgKOH / g, and a weight average molecular weight of 52000 was obtained.
- the urethane bond concentration, the urea bond concentration, and the mole fraction of the urea bond in the polyurethane resin A1 were calculated based on the following calculation formula.
- the total solid content mass is the total mass of the compounds used as raw materials in the synthesis of the polyurethane resin.
- NPA Polyester polyol which is a condensate of adipic acid and neopentyl glycol
- MPO Polyester polyol which is a condensate of adipic acid and 2-methyl-1,3-propanediol
- PPG Polypropylene glycol
- IBPA Iminobispropylamine 2 EtAm: 2 -Aminoethanol
- polyurethane resins A1 to A6 are polyurethane resins (A)
- polyurethane resins A7 and A8 are polyurethane resins that are neither polyurethane resin (A) nor polyurethane resin (B).
- NPA and MPO are materials having a partial structure represented by the general formula (1).
- Polyurethane resins B1 to B8 Solutions of polyurethane resins B1 to B8 were obtained in the same manner as in Synthesis Example 1, except that the materials shown in Table 1-2 were used.
- polyurethane resins B1 to B6 are polyurethane resins (B)
- polyurethane resins B7 and B8 are polyurethane resins that are neither polyurethane resin (A) nor polyurethane resin (B).
- NPAC n-propyl acetate
- IPA 70/30 (mass ratio)
- Example 26 ⁇ Printing of gravure ink for solvent lamination>
- S1 is a Helio 175 line gradation version (plate-compressed, 100% to 3% gradation pattern), and S25 is a corrosive 175 line (plate depth 25 ⁇ m) half-solid version.
- Example 27 to 50 Printed materials F2 to F25, G2 to G25, and H2 to H25 were obtained in the same manner as in Example 26, except that S2 to S25 were used instead of S1. Each printed matter was subjected to extrusion laminating and dry laminating in the same manner as described above to obtain a laminate. In addition, evaluation was performed after hold
- Printed materials FF1 to FF18, GG1 to GG18, and HH1 to HH18 were obtained in the same manner as in Example 26 except that T1 to T18 were used instead of S1 and T18 was used instead of S25.
- Each printed matter was subjected to extrusion laminating and dry laminating in the same manner as described above to obtain a laminate.
- evaluation was performed after hold
- Plate fogging evaluation was performed on the gravure inks S1 to S25 (Examples) and T1 to T18 (Comparative Examples).
- the area of the plate cover portion after 60 minutes of idling of the plate in the printing press was visually judged and evaluated.
- the plate cover area is 5% or more and less than 10% (practical)
- C ⁇ Plate cover area is 10% or more and less than 30% (slightly poor)
- E ⁇ Plate cover area is 50% or more (very bad)
- a and B are ranges in which there is no practical problem.
- Printed materials F1 to F25 (OPP), G1 to G25 (PET) and H1 to H25 (silica vapor-deposited nylon), FF1 to FF18 (OPP), GG1 to GG18 (PET) and HH1 to HH18 are as follows: The blocking resistance was evaluated under the following conditions.
- Example 51 ⁇ Printing of gravure ink for solvent lamination>
- MEK methyl ethyl ketone
- the diluted ink was printed on the corona discharge treated surface or vapor-deposited surface of the same substrate as that used in Example 26 by Helio 175 line gradation plate (plate-type compressed, 100% to 3% gradation pattern).
- Printing was performed at 100 m / min for 1000 m to obtain printed matter F26 (OPP), G26 (PET), and H26 (silica-deposited nylon).
- the printing environment was a temperature of 25 ° C. and a humidity of 55% RH.
- Example 27 Using the printed matter F26 (OPP), G26 (PET), H26 (silica vapor-deposited nylon) and their laminates, the blocking resistance, laminate strength and post-retort appearance were evaluated in the same manner as described above. The same result as in Example 27 was obtained.
- the solvent-type laminating gravure ink containing the polyurethane resin (A) and the polyurethane resin (B) has a good laminate strength regardless of the type of substrate, and has a substrate transferability and halftone dot ( It was found that this was a gravure ink for solvent-type lamination with good dot reproducibility.
- the laminate has good laminate strength, has good printability and dot (dot) reproducibility, and is particularly excellent for a silica / alumina-deposited substrate.
- a gravure ink for solvent-type laminating having strength can be provided.
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Abstract
Description
本発明の実施形態は、溶剤型ラミネート用グラビアインキ、並びに、その印刷物および積層体に関する。 Embodiments of the present invention relate to a gravure ink for solvent-type lamination, and a printed material and a laminate thereof.
OPPフィルム、PETフィルム、NYフィルム、およびそれらの金属酸化物蒸着フィルム等の透明基材を包装材料の基材に使用する場合、基材の装飾または表面保護のために印刷インキを用いた印刷が施される。印刷を施した基材は、その後スリット工程を経て、ラミネート工程に送られ、最終的には食品包装用、化粧品包装用、その他あらゆる用途に向けたパッケージとなる。 When transparent substrates such as OPP film, PET film, NY film, and their metal oxide vapor-deposited films are used as the base material of the packaging material, printing using printing ink is required for decoration or surface protection of the base material. Applied. The printed substrate is then sent to a laminating process through a slit process, and finally becomes a package for food packaging, cosmetic packaging, and any other use.
上記基材に印刷する多くの場合、グラビア印刷方式が採用されている。グラビア印刷方式に用いられる版は、文字、模様等の部分が凹型のくぼみ(セル)であり、このセルにインキが入る程度に版にインキを浸し、版を回転させながら、表面をドクターブレードにより余分なインキを掻き落とし、グラビアインキを基材へ転移、着肉させる。この印刷方式は、微細な濃淡が表現できるため、写真等の豊かな階調の再現には最適であり、尚かつ高速印刷が可能であるため大量生産に向いている。 In many cases, the gravure printing method is adopted for printing on the above-mentioned base material. The plate used in the gravure printing method is a concave indentation (cell) where characters, patterns, etc. are immersed in the plate to the extent that ink enters this cell, and the surface is rotated by a doctor blade while rotating the plate. Scrape off excess ink, transfer gravure ink to substrate, and make it thick. Since this printing method can express fine shades, it is optimal for reproducing rich gradations such as photographs, and is suitable for mass production because high-speed printing is possible.
このグラビア印刷方式が抱える印刷適性の問題として、(I)基材転移性(版つまり性)、および(II)網点再現性が挙げられる。(I)基材転移性の問題とは、インキの基材への転移不良のことであり、印刷面にはカスレのような形で現れる。版つまり現象とも呼ばれ、版深が浅く、セル開口部が小さい部分(ハイライト部)においてインキの目詰まりが原因で発生しやすい。特に、有機溶剤への再溶解性に乏しいインキでは顕著に発生する。(II)網点再現性の問題とは、重ね刷りでの印刷不良のことであり、重ねインキにより下地印刷部が溶かされ、網点(ドット)がにじむ、広がる、ぼやけるなどといった現象として現れる。こういった印刷不良は、色調の鮮やかさを欠くばかりか、印刷コンバーターでは不良ロットとして扱われる場合も多く、生産ロスを引き起こす。更に、印刷適性の問題として、(III)版かぶり性が挙げられる。(III)版かぶり性の問題とは、ドクターブレードによりインキを掻き取りきれず、結果として基材の無地部分が着色(地汚れ)される、あるいはスジのような柄が意図なく現れてしまうといった現象が生じる。 The problems of printability of this gravure printing method include (I) base material transferability (plate clogging property) and (II) halftone dot reproducibility. (I) The problem of substrate transferability is poor transfer of the ink to the substrate, and appears on the printed surface in a distorted form. It is also called a plate or phenomenon, and it tends to occur due to ink clogging in a portion where the plate depth is shallow and the cell opening is small (highlight portion). In particular, it occurs remarkably in inks having poor re-solubility in organic solvents. (II) The problem of halftone dot reproducibility is printing failure in overprinting, and the underlying printing part is melted by overprinting ink, and appears as a phenomenon such as halftone dots (dots) bleeding, spreading or blurring. Such printing defects not only lack vivid colors, but are often handled as defective lots by the print converter, causing production loss. Furthermore, as a problem of printability, there is (III) plate fogging property. (III) The problem of plate fogging is that the ink cannot be scraped off by the doctor blade, and as a result, the solid portion of the base material is colored (stained), or a streak-like pattern appears unintentionally. A phenomenon occurs.
上記印刷適性を改善するために、様々な試みが行われている。例えば、版つまり性を改善するためにグリコールエーテルまたは水を含有する溶剤系グラビアインキが提案されている(特許文献1参照)。また網点再現性を改善するために、特殊アミン含有ウレタン樹脂を使用したグラビアインキも提案されている(特許文献2参照)。しかし、これらのインキでは、印刷適性を全て満足することは困難であった。 Various attempts have been made to improve the printability. For example, a solvent-based gravure ink containing glycol ether or water has been proposed to improve the plate, that is, the properties (see Patent Document 1). In order to improve halftone dot reproducibility, a gravure ink using a special amine-containing urethane resin has also been proposed (see Patent Document 2). However, with these inks, it has been difficult to satisfy all printability.
グラビアインキは、ラミネート用途、表刷り用途等に分類され、ラミネート用途では、基材にインキが印刷された後、その上に更に接着剤で基材が貼り合わされる。その方法としては、大きく分けてエクストルジョンラミネート方式、ドライラミネート方式、およびノンソルベントラミネート方式の3種類に大別される。ラミネート適性で懸念される事項として、ラミネート強度不足、耐レトルト性不足等が挙げられ、これらを向上させるために様々な工夫がなされている(特許文献3~5参照)。しかし、印刷適性とラミネート適性を両立するのは難しく、特に基材として、OPPフィルム、PETフィルム、シリカまたはアルミナ蒸着フィルム等の樹脂フィルムを用いた場合において、ラミネート適性と印刷適性(特に、版つまり性、網点再現性、または版かぶり性)を両立することが困難であった。 The gravure ink is classified into a laminating application, a surface printing application, and the like. In the laminating application, after the ink is printed on the base material, the base material is further bonded thereon with an adhesive. The methods are roughly classified into three types: an extrusion laminating method, a dry laminating method, and a non-solvent laminating method. Matters concerned about the suitability for laminating include insufficient laminating strength, insufficient retort resistance, and the like, and various measures have been taken to improve them (see Patent Documents 3 to 5). However, it is difficult to achieve both printability and laminateability. Particularly when a resin film such as an OPP film, PET film, silica, or alumina vapor-deposited film is used as the substrate, the laminateability and printability (especially the plate or It has been difficult to achieve compatibility between the image quality, halftone dot reproducibility, and plate fogging property.
上記フィルムの中でシリカまたはアルミナ蒸着フィルムは、耐レトルト用の基材の一種であるが、従来使用されているアルミニウム箔を含むフィルムとは異なり、透明で内容物の確認ができることから、近年、食品分野のガスバリア包材として注目されている。通常、シリカまたはアルミナ蒸着フィルムは、印刷された後に、ナイロンフィルム、ポリオレフィンフィルム等と積層された透明包材として使用されることが多い。しかし、シリカまたはアルミナ蒸着フィルムは、フィルム表面に対するインキの接着性が悪い、充分なラミネート強度が得られにくいなどといった問題があった。 Among the above films, silica or alumina vapor-deposited film is a kind of substrate for retort resistance, but unlike a film containing aluminum foil that has been conventionally used, since it can be transparent and the contents can be confirmed, It is attracting attention as a gas barrier packaging material in the food field. Usually, a silica or alumina vapor-deposited film is often used as a transparent packaging material that is printed and then laminated with a nylon film, a polyolefin film, or the like. However, silica or alumina vapor-deposited films have problems such as poor adhesion of ink to the film surface and difficulty in obtaining sufficient laminate strength.
本発明が解決しようとする課題は、優れた印刷適性とラミネート適性とを両立できる溶剤型ラミネート用グラビアインキ、並びに、該インキを用いた印刷物および積層体を提供することである。 The problem to be solved by the present invention is to provide a solvent-type laminating gravure ink that can achieve both excellent printing suitability and laminating suitability, and a printed matter and a laminate using the ink.
本発明者らは、上記課題を解決するために鋭意研究を重ねた結果、本発明に至った。 As a result of intensive studies to solve the above-mentioned problems, the present inventors have arrived at the present invention.
すなわち、本発明の一実施形態は、少なくともポリウレタン樹脂(A)およびポリウレタン樹脂(B)を含み、ポリウレタン樹脂(A)中のウレア結合のモル分率が0.1~0.4であり、ポリウレタン樹脂(B)中のウレア結合のモル分率が0.45~0.65である溶剤型ラミネート用グラビアインキに関する。 That is, one embodiment of the present invention includes at least a polyurethane resin (A) and a polyurethane resin (B), and the mole fraction of urea bonds in the polyurethane resin (A) is 0.1 to 0.4. The present invention relates to a gravure ink for solvent-based laminating having a urea bond molar fraction in the resin (B) of 0.45 to 0.65.
また、本発明の一実施形態は、ポリウレタン樹脂(A)とポリウレタン樹脂(B)との質量比が、(A):(B)=95:5~40:60である上記溶剤型ラミネート用グラビアインキに関する。 In one embodiment of the present invention, the gravure for solvent-based laminating is such that the mass ratio of the polyurethane resin (A) to the polyurethane resin (B) is (A) :( B) = 95: 5 to 40:60 It relates to ink.
また、本発明の一実施形態は、ポリウレタン樹脂(A)中のウレア結合濃度とウレタン結合濃度との和が1.4~2mmol/gであり、ポリウレタン樹脂(B)中のウレア結合濃度とウレタン結合濃度の和が2.2~2.9mmol/gである上記いずれかの溶剤型ラミネート用グラビアインキに関する。 In one embodiment of the present invention, the sum of the urea bond concentration and the urethane bond concentration in the polyurethane resin (A) is 1.4 to 2 mmol / g, and the urea bond concentration and the urethane in the polyurethane resin (B) are The present invention relates to any of the above solvent-type laminating gravure inks, wherein the sum of the bond concentrations is 2.2 to 2.9 mmol / g.
また、本発明の一実施形態は、ポリウレタン樹脂(A)とポリウレタン樹脂(B)との混合物のガラス転移温度が、-30~0℃である上記いずれかの溶剤型ラミネート用グラビアインキに関する。 Further, one embodiment of the present invention relates to any one of the above solvent-type laminating gravure inks, wherein the glass transition temperature of the mixture of the polyurethane resin (A) and the polyurethane resin (B) is −30 to 0 ° C.
また、本発明の一実施形態は、ポリウレタン樹脂(A)および/またはポリウレタン樹脂(B)が、下記一般式(1)で表される部分構造を有する上記いずれかの溶剤型ラミネート用グラビアインキに関する。
一般式(1)
Moreover, one embodiment of the present invention relates to any one of the above gravure inks for solvent-based laminating, in which the polyurethane resin (A) and / or the polyurethane resin (B) has a partial structure represented by the following general formula (1). .
General formula (1)
また、本発明の一実施形態は、ポリウレタン樹脂(A)とポリウレタン樹脂(B)との混合物の30℃における貯蔵弾性率E’が、1×107~1×109Paである上記いずれかの溶剤型ラミネート用グラビアインキに関する。 In one embodiment of the present invention, the storage elastic modulus E ′ at 30 ° C. of the mixture of the polyurethane resin (A) and the polyurethane resin (B) is 1 × 10 7 to 1 × 10 9 Pa. The present invention relates to a gravure ink for solvent type lamination.
また、本発明の一実施形態は、更に、水酸基を有する塩化ビニル共重合樹脂(C)を含有する上記いずれかの溶剤型ラミネート用グラビアインキに関する。 In addition, one embodiment of the present invention further relates to any one of the solvent-type laminating gravure inks further containing a vinyl chloride copolymer resin (C) having a hydroxyl group.
また、本発明の一実施形態は、基材と、該基材上に、上記溶剤型ラミネート用グラビアインキによって印刷された印刷層とを有する、印刷物に関する。 Further, one embodiment of the present invention relates to a printed matter having a base material and a printed layer printed on the base material by the solvent-type laminating gravure ink.
また、本発明の一実施形態は、少なくとも第1の基材、上記溶剤型ラミネート用グラビアインキによって印刷された印刷層、接着剤層、および第2の基材を、この順に有する積層体に関する。
本願の開示は、2016年11月11日に出願された特願2016-220265号に記載の主題と関連しており、それらの開示内容は引用によりここに援用される。
Moreover, one Embodiment of this invention is related with the laminated body which has at least the 1st base material, the printing layer printed with the said gravure ink for solvent type | mold laminates, an adhesive bond layer, and a 2nd base material in this order.
The disclosure of the present application is related to the subject matter described in Japanese Patent Application No. 2016-220265 filed on November 11, 2016, the disclosure of which is incorporated herein by reference.
本発明によれば、優れた印刷適性とラミネート適性とを両立できる溶剤型ラミネート用グラビアインキ、並びに、該インキを用いた印刷物および積層体を提供することが可能である。 According to the present invention, it is possible to provide a gravure ink for solvent-type laminating that can achieve both excellent printing suitability and laminating suitability, and a printed matter and a laminate using the ink.
以下、本発明の実施の形態を詳細に説明するが、以下の説明は、本発明の実施態様の一例であり、本発明はその要旨を超えない限り、以下の内容に限定されない。尚、本明細書中において、「(メタ)アクリル」とは、「メタクリルおよびアクリル」を、「(メタ)アクリレート」は、「メタクリレートおよびアクリレート」をそれぞれ意味する。また、「イソシアナト基」を「イソシアネート基」または「NCO基」と称する場合がある。 Hereinafter, embodiments of the present invention will be described in detail. However, the following description is an example of embodiments of the present invention, and the present invention is not limited to the following contents as long as the gist thereof is not exceeded. In the present specification, “(meth) acryl” means “methacryl and acryl”, and “(meth) acrylate” means “methacrylate and acrylate”. Further, the “isocyanato group” may be referred to as “isocyanate group” or “NCO group”.
本発明の一実施形態である溶剤型ラミネート用グラビアインキは、ポリウレタン樹脂(A)およびポリウレタン樹脂(B)を含む溶剤型ラミネート用グラビアインキである。ポリウレタン樹脂(A)中のウレア結合のモル分率は0.1~0.4であり、ポリウレタン樹脂(B)中のウレア結合のモル分率は0.45~0.65である。「溶剤型ラミネート用グラビアインキ」は、ラミネートに用いられるグラビアインキであって、有機溶剤を含有するグラビアインキである。本明細書中において、溶剤型ラミネート用グラビアインキを、「グラビアインキ」と称する場合がある。 The solvent-type laminating gravure ink according to one embodiment of the present invention is a solvent-type laminating gravure ink containing a polyurethane resin (A) and a polyurethane resin (B). The mole fraction of urea bonds in the polyurethane resin (A) is 0.1 to 0.4, and the mole fraction of urea bonds in the polyurethane resin (B) is 0.45 to 0.65. The “solvent gravure ink for laminating” is a gravure ink used for laminating, and is a gravure ink containing an organic solvent. In the present specification, the solvent-type laminating gravure ink may be referred to as “gravure ink”.
ポリウレタン樹脂(A)が、ポリオレフィン基材、ポリエステル基材等の基材のラミネート強度とインキの再溶解性(印刷適性)を向上させる機能を担い、ポリウレタン樹脂(B)が、印刷適性における網点再現性(以下、「ドット再現性」と称する場合がある)を向上させる機能を担う。2種類のポリウレタン樹脂(A)および(B)を混合して使用すると上記機能の両立を実現でき、さらに、シリカまたはアルミナ処理基材に対しても強いラミネート強度を示すことが見出された。この相乗効果は、2種類のポリウレタン樹脂(A)および(B)が、それぞれ特定範囲のウレア結合のモル分率を有することにより発現する。ポリウレタン樹脂(A)中のウレア結合のモル分率が0.1~0.4であり、ポリウレタン樹脂(B)中のウレア結合のモル分率が0.45~0.65である場合に相乗効果が顕著である。尚、本明細書では、ウレア結合のモル分率は、下記式(1)で定義される。
式(1)
ウレア結合のモル分率=
[ウレア結合濃度]/[イソシアナト基が形成する結合濃度]
尚、ポリウレタン樹脂(A)とポリウレタン樹脂(B)の混合物について、ウレア結合のモル分率は0.3~0.5であることが好ましい。より好ましくは0.4~0.5である。
また、ポリウレタン樹脂(A)中のウレア結合のモル分率は、より好ましくは0.2~0.37であり、更に好ましくは0.3~0.35である。ポリウレタン樹脂(B)中のウレア結合のモル分率は、より好ましくは0.48~0.60であり、更に好ましくは0.52~0.57である。
The polyurethane resin (A) has the function of improving the laminate strength and re-solubility (printability) of the base material such as the polyolefin base material and the polyester base material, and the polyurethane resin (B) is a halftone dot in the printability. It plays a function of improving reproducibility (hereinafter sometimes referred to as “dot reproducibility”). It has been found that when two types of polyurethane resins (A) and (B) are mixed and used, both of the above functions can be realized, and a strong laminate strength is exhibited even for a silica or alumina-treated substrate. This synergistic effect is manifested when the two types of polyurethane resins (A) and (B) each have a mole fraction of urea bonds in a specific range. When the molar fraction of the urea bond in the polyurethane resin (A) is 0.1 to 0.4 and the molar fraction of the urea bond in the polyurethane resin (B) is 0.45 to 0.65 The effect is remarkable. In the present specification, the molar fraction of the urea bond is defined by the following formula (1).
Formula (1)
Molar fraction of urea bond =
[Urea binding concentration] / [Binding concentration formed by isocyanato groups]
In the mixture of the polyurethane resin (A) and the polyurethane resin (B), the molar fraction of the urea bond is preferably 0.3 to 0.5. More preferably, it is 0.4 to 0.5.
The molar fraction of urea bonds in the polyurethane resin (A) is more preferably 0.2 to 0.37, and still more preferably 0.3 to 0.35. The molar fraction of urea bonds in the polyurethane resin (B) is more preferably 0.48 to 0.60, and still more preferably 0.52 to 0.57.
OPP(ポリプロピレン基材)は、弾性率の高い樹脂と接着しやすい傾向があり、PET(ポリエステル基材)は弾性率の低い樹脂と接着しやすい傾向がある。ウレア結合は、ウレタン結合に比べて凝集力が強く、ウレタン樹脂の弾性率、硬さ等のレオロジー性質に対し支配的である。上記ウレア結合比率の異なる(弾性率の異なる)ウレタン樹脂を併用することで、接着性に関して機能分離が可能となり、種々の基材においてラミネート強度を向上させることが可能となったものと考えられる。また、グラビアインキが顔料を含有する場合、ウレア結合は、顔料に対する吸着基としても機能すると考えられ、印刷適性の向上にも有効である。上記の説明は、科学的考察に基づくものであり、本発明を何ら限定するものではない。 OPP (polypropylene base material) tends to adhere to a resin having a high elastic modulus, and PET (polyester base material) tends to adhere to a resin having a low elastic modulus. The urea bond has a stronger cohesive force than the urethane bond, and dominates the rheological properties such as the elastic modulus and hardness of the urethane resin. By using together urethane resins having different urea bond ratios (different elastic moduli), it is considered that functional separation can be achieved with respect to adhesiveness, and laminate strength can be improved in various substrates. Further, when the gravure ink contains a pigment, the urea bond is considered to function as an adsorbing group for the pigment, and is effective for improving the printability. The above description is based on scientific considerations and does not limit the present invention in any way.
イソシアナト基(イソシアネート基)が形成する結合とは、ウレタン結合、ウレア結合、チオウレタン結合、チオウレア結合、アロファネート結合、ビュレット結合、イソシアヌレート結合、ウレトンイミン結合等が挙げられ、ポリウレタン樹脂(A)および(B)は、ウレア結合と、これらから選ばれる少なくとも1種を有していることが好ましい。中でもウレタン結合とウレア結合を有する場合がより好ましい。 Examples of the bond formed by the isocyanato group (isocyanate group) include a urethane bond, a urea bond, a thiourethane bond, a thiourea bond, an allophanate bond, a burette bond, an isocyanurate bond, and a uretonimine bond. The polyurethane resin (A) and ( B) preferably has a urea bond and at least one selected from these. Among these, a case having a urethane bond and a urea bond is more preferable.
ポリウレタン樹脂(A)および(B)は、例えば、ポリオールとポリイソシアネートとを反応させて得られる末端にイソシアナト基を有するウレタンプレポリマーと、アミン系鎖延長剤を反応させることにより得られる末端にアミノ基を有するポリウレタン樹脂が好ましい。この場合、ポリオールとポリイソシアネートの反応によりウレタン結合が生成し、アミン系鎖延長剤に対して末端にイソシアナト基を有するウレタンプレポリマーを反応させることによりウレア結合が生成する。 For example, the polyurethane resins (A) and (B) may be prepared by reacting a urethane prepolymer having an isocyanate group at the terminal obtained by reacting a polyol and a polyisocyanate with an amine chain extender. A polyurethane resin having a group is preferred. In this case, a urethane bond is generated by the reaction of the polyol and the polyisocyanate, and a urea bond is generated by reacting a urethane prepolymer having an isocyanate group at the terminal with the amine chain extender.
この場合、イソシアナト基が形成する結合100モル%中のウレア結合のモル%は、下記の式(2)により算出できる。
式(2)
ウレア結合のモル分率=
[ウレア結合濃度]/[ウレタン結合濃度+ウレア結合濃度]
ここで、[ウレタン結合濃度+ウレア結合濃度]は下記の式(2-1)により算出できる。
式(2-1)
[ウレタン結合濃度+ウレア結合濃度]=
[ポリイソシアネートのNCO基のモル数(mmol)]/[ポリウレタン樹脂の固形分質量(g)]
ここで、ポリオールの水酸基のモル数は、ウレタン結合のモル数と同じになるので、ウレタン結合濃度は、下記の式(2-2)により算出できる。
式(2-2)
[ウレタン結合濃度]=
[ポリオールの水酸基のモル数(mmol)]/[ポリウレタン樹脂の固形分質量(g)]
また、ウレア結合濃度は、式(2-3)で表される。
式(2-3)
[ウレア結合濃度]=
[ウレタン結合濃度+ウレア結合濃度]-[ウレタン結合濃度]
ポリオール、ポリイソシアネート、およびアミン系鎖延長剤は、1種または2種以上併用してもよいし、種類の異なるものを使用してもよい。
In this case, the mol% of the urea bond in 100 mol% of the bond formed by the isocyanato group can be calculated by the following formula (2).
Formula (2)
Molar fraction of urea bond =
[Urea bond concentration] / [Urethane bond concentration + urea bond concentration]
Here, [urethane bond concentration + urea bond concentration] can be calculated by the following equation (2-1).
Formula (2-1)
[Urethane bond concentration + urea bond concentration] =
[Number of moles of NCO group of polyisocyanate (mmol)] / [solid content mass of polyurethane resin (g)]
Here, since the number of moles of hydroxyl groups in the polyol is the same as the number of moles of urethane bonds, the urethane bond concentration can be calculated by the following equation (2-2).
Formula (2-2)
[Urethane bond concentration] =
[Mole number of hydroxyl group of polyol (mmol)] / [Mass of solid content of polyurethane resin (g)]
The urea bond concentration is represented by the formula (2-3).
Formula (2-3)
[Urea binding concentration] =
[Urethane bond concentration + urea bond concentration]-[Urethane bond concentration]
The polyol, polyisocyanate, and amine chain extender may be used alone or in combination of two or more, or different types may be used.
ポリウレタン樹脂(A)におけるイソシアナト基が形成する結合の濃度は、例えば、1.4~2.1mmol/gであり、1.4~2mmol/gであることが好ましい。ポリウレタン樹脂(B)におけるイソシアナト基が形成する結合の濃度は、2.2~2.9mmol/gであることが好ましい。より好ましくはポリウレタン樹脂(A)が、1.5~1.9mmol/g、ポリウレタン樹脂(B)が、2.3~2.8mmol/gである。上記範囲内であると、前述のウレア結合のモル分率と合わせて、機能分離が顕著になり、ラミネート強度(物性)、印刷適性、網点再現性等の諸特性が向上する傾向がある。 The concentration of the bond formed by the isocyanate group in the polyurethane resin (A) is, for example, 1.4 to 2.1 mmol / g, and preferably 1.4 to 2 mmol / g. The concentration of the bond formed by the isocyanato group in the polyurethane resin (B) is preferably 2.2 to 2.9 mmol / g. More preferably, the polyurethane resin (A) is 1.5 to 1.9 mmol / g, and the polyurethane resin (B) is 2.3 to 2.8 mmol / g. Within the above range, combined with the aforementioned mole fraction of urea bonds, functional separation becomes remarkable, and various properties such as laminate strength (physical properties), printability, and halftone dot reproducibility tend to be improved.
ポリウレタン樹脂(A)とポリウレタン樹脂(B)の混合比率は、特に限定されない。例えば、質量比にて(A):(B)=98:2~20:80とできる。また、質量比にて(A):(B)=95:5~40:60であることが好ましい。特に、質量比にて(A):(B)=85:15~75:25であることが好ましい。この比率の場合に、様々な基材に対し、高いラミネート強度が得られやすい。また、ポリウレタン樹脂(A)とポリウレタン樹脂(B)の混合物のガラス転移温度(以下、「Tg」と称する場合がある。)が-30~0℃の際に、ラミネート強度がより向上する傾向がある。尚、本明細書において、ポリウレタン樹脂(A)とポリウレタン樹脂(B)の混合物のガラス転移温度(Tg)は、動的粘弾性測定において得られる温度と損失正接(Tanδ)の曲線の極大値(ピークトップ)における温度である。ガラス転移温度は、より好ましくは-20~0℃である。 The mixing ratio of the polyurethane resin (A) and the polyurethane resin (B) is not particularly limited. For example, the mass ratio can be (A) :( B) = 98: 2 to 20:80. Further, it is preferable that (A) :( B) = 95: 5 to 40:60 in terms of mass ratio. In particular, the mass ratio is preferably (A) :( B) = 85: 15 to 75:25. In the case of this ratio, high laminate strength is easily obtained for various substrates. Further, when the glass transition temperature (hereinafter sometimes referred to as “Tg”) of the mixture of the polyurethane resin (A) and the polyurethane resin (B) is −30 to 0 ° C., the laminate strength tends to be further improved. is there. In this specification, the glass transition temperature (Tg) of the mixture of the polyurethane resin (A) and the polyurethane resin (B) is the maximum value of the curve of the temperature and loss tangent (Tanδ) obtained in the dynamic viscoelasticity measurement ( It is the temperature at the peak top). The glass transition temperature is more preferably −20 to 0 ° C.
ポリウレタン樹脂(A)および/またはポリウレタン樹脂(B)は、下記一般式(1)で表される部分構造を有することが好ましい。
一般式(1)
The polyurethane resin (A) and / or the polyurethane resin (B) preferably has a partial structure represented by the following general formula (1).
General formula (1)
一般式(1)で表される部分構造を、ポリウレタン樹脂(A)および/またはポリウレタン樹脂(B)に導入する場合、ポリウレタン樹脂の合成時に、一般式(1)の部分構造を有するポリオールを使用すればよい。それにより、一般式(1)で表される部分構造をポリウレタン樹脂に容易に導入することができ、ラミネート強度を向上させることができる。これは、側鎖に存在するアルキル基が、ポリウレタン樹脂主鎖のエーテル結合の回転を抑制してポリウレタン樹脂の結晶性の向上を促し、溶解性と凝集力とを両立することができるためと考えられる。一般式(1)で表される部分構造を含有するポリオールとしては、ポリエーテルポリオール、ポリエステルポリオール、ポリカーボネートポリオール等が挙げられる。 When the partial structure represented by the general formula (1) is introduced into the polyurethane resin (A) and / or the polyurethane resin (B), a polyol having the partial structure of the general formula (1) is used when synthesizing the polyurethane resin. do it. Thereby, the partial structure represented by the general formula (1) can be easily introduced into the polyurethane resin, and the laminate strength can be improved. This is because the alkyl group present in the side chain suppresses the rotation of the ether bond of the polyurethane resin main chain, promotes the improvement of the crystallinity of the polyurethane resin, and achieves both solubility and cohesion. It is done. Examples of the polyol containing the partial structure represented by the general formula (1) include polyether polyol, polyester polyol, and polycarbonate polyol.
また、ポリウレタン樹脂(A)および/またはポリウレタン樹脂(B)は、下記一般式(2)で表される部分構造を有することが好ましい。
一般式(2)
The polyurethane resin (A) and / or the polyurethane resin (B) preferably has a partial structure represented by the following general formula (2).
General formula (2)
一般式(2)で表される部分構造を有するポリオールとしては、ネオペンチルグリコール、2-メチル-1,3-プロパンジオール、および/または3-メチル-1,5-ペンタンジオールと、二塩基酸とを反応させて得られるポリエステルポリオール;2-ブチル-2-エチル-1,3-プロパンジオールと二塩基酸とを反応させて得られるポリエステルポリオール等が挙げられ、好ましくは、ネオペンチルグリコールおよび/または2-メチル-1,3-プロパンジオールと、二塩基酸とを反応させて得られるポリエステルポリオールが挙げられる。より好ましくはネオペンチルグリコールとアジピン酸とを反応させて得られるポリエステルポリオールである。例えば、ポリウレタン樹脂(A)および/またはポリウレタン樹脂(B)の製造時にネオペンチルグリコールと二塩基酸からなるポリエステルポリオールを原料として使用することで導入することが可能である。 Examples of the polyol having a partial structure represented by the general formula (2) include neopentyl glycol, 2-methyl-1,3-propanediol, and / or 3-methyl-1,5-pentanediol, dibasic acid A polyester polyol obtained by reacting 2-butyl-2-ethyl-1,3-propanediol with a dibasic acid, and the like, preferably neopentyl glycol and / or Another example is a polyester polyol obtained by reacting 2-methyl-1,3-propanediol with a dibasic acid. More preferably, it is a polyester polyol obtained by reacting neopentyl glycol and adipic acid. For example, it can be introduced by using a polyester polyol composed of neopentyl glycol and a dibasic acid as a raw material when producing the polyurethane resin (A) and / or the polyurethane resin (B).
尚、上記一般式(1)および一般式(2)中のR1~R4におけるアルキル基としては、メチル基、エチル基、プロピル基、ブチル基、イソブチル基、sec-ブチル基等が挙げられる。この内、アルキル基としては、炭素数1~4のアルキル基が好ましく、メチル基がより好ましい。 Examples of the alkyl group represented by R 1 to R 4 in the general formula (1) and the general formula (2) include a methyl group, an ethyl group, a propyl group, a butyl group, an isobutyl group, and a sec-butyl group. . Among these, the alkyl group is preferably an alkyl group having 1 to 4 carbon atoms, and more preferably a methyl group.
ポリウレタン樹脂(A)とポリウレタン樹脂(B)のいずれか、もしくは両方にネオペンチルグリコールと二塩基酸との反応によるポリエステルポリオールに由来するポリエステル構造が導入されていることが好ましい。ポリウレタン樹脂(A)がネオペンチルグリコールと二塩基酸との反応によるポリエステルポリオールに由来するポリエステル構造を有する場合がより好ましい。ネオペンチルグリコールと二塩基酸との反応によるポリエステルポリオールに由来するポリエステル構造の含有量として、好ましくはポリウレタン樹脂100質量%中、1~85質量%であり、20~80質量%であることが特に好ましい。
本明細書において、ネオペンチルグリコールと二塩基酸との反応によるポリエステルポリオールに由来するポリエステル構造の含有量は、ポリウレタン樹脂の合成において、該ポリエステルポリオールを含むポリオール、ポリイソシアネート、アミン系鎖延長剤などの原料として用いた化合物(ただし、有機溶剤は除く。)の合計質量中の含有量(質量%)として算出できる。具体的には、該ポリエステル構造の含有量は、ポリウレタン樹脂を構成するための原料として用いた化合物の合計質量中の、ネオペンチルグリコールと二塩基酸との反応によるポリエステルポリオールの含有量(質量%)として求めることができる。
It is preferable that the polyester structure derived from the polyester polyol by reaction of neopentyl glycol and a dibasic acid is introduced into either or both of the polyurethane resin (A) and the polyurethane resin (B). The case where the polyurethane resin (A) has a polyester structure derived from a polyester polyol by a reaction between neopentyl glycol and a dibasic acid is more preferable. The content of the polyester structure derived from the polyester polyol by the reaction of neopentyl glycol and dibasic acid is preferably 1 to 85% by mass, particularly 20 to 80% by mass, in 100% by mass of the polyurethane resin. preferable.
In the present specification, the content of the polyester structure derived from the polyester polyol by the reaction between neopentyl glycol and dibasic acid is the polyol, polyisocyanate, amine chain extender, etc. containing the polyester polyol in the synthesis of the polyurethane resin. It can calculate as content (mass%) in the total mass of the compound (however, except an organic solvent) used as a raw material. Specifically, the content of the polyester structure is the content (% by mass) of the polyester polyol by the reaction of neopentyl glycol and dibasic acid in the total mass of the compound used as a raw material for constituting the polyurethane resin. ).
使用するポリウレタン樹脂(A)とポリウレタン樹脂(B)の混合物は、30℃における貯蔵弾性率E’が1×107~1×109Paであることが好ましい。より好ましくは1×107~1×108Paである。更には、1×107Pa以上1×108Pa未満であることが好ましい。この値の範囲内である場合に高いラミネート強度が得られる。貯蔵弾性率E’は、動的粘弾性の測定により得ることができる。 The mixture of the polyurethane resin (A) and the polyurethane resin (B) to be used preferably has a storage elastic modulus E ′ at 30 ° C. of 1 × 10 7 to 1 × 10 9 Pa. More preferably, it is 1 × 10 7 to 1 × 10 8 Pa. Furthermore, it is preferably 1 × 10 7 Pa or more and less than 1 × 10 8 Pa. High laminate strength is obtained when the value is within this range. The storage elastic modulus E ′ can be obtained by measuring dynamic viscoelasticity.
<ポリウレタン樹脂(A)>
ポリウレタン樹脂(A)は、上記ウレア結合のモル分率が0.1~0.4であり、好ましくは0.2~0.4である。ポリウレタン樹脂(A)の重量平均分子量としては、10,000~200,000であることが好ましい。ガラス転移温度は-30~0℃であることが好ましい。更には動的粘弾性測定において30℃における貯蔵弾性率E’が1×107~1×108Paであることが好ましい。
<Polyurethane resin (A)>
The polyurethane resin (A) has a urea bond molar fraction of 0.1 to 0.4, preferably 0.2 to 0.4. The weight average molecular weight of the polyurethane resin (A) is preferably 10,000 to 200,000. The glass transition temperature is preferably −30 to 0 ° C. Further, in the dynamic viscoelasticity measurement, the storage elastic modulus E ′ at 30 ° C. is preferably 1 × 10 7 to 1 × 10 8 Pa.
また、ポリウレタン樹脂(A)は、アミノ基および/または水酸基を有することが好ましい。アミノ基を有する場合は、アミン価は1.0~20.0mgKOH/gであることが好ましく、5~10mgKOH/gであることがより好ましい。また水酸基を有する場合は、水酸基価は、1.0~20.0mgKOH/gであることが好ましい。水酸基価は、0.5~10mgKOH/gであることがより好ましい。 The polyurethane resin (A) preferably has an amino group and / or a hydroxyl group. In the case of having an amino group, the amine value is preferably 1.0 to 20.0 mgKOH / g, and more preferably 5 to 10 mgKOH / g. In the case of having a hydroxyl group, the hydroxyl value is preferably 1.0 to 20.0 mgKOH / g. The hydroxyl value is more preferably 0.5 to 10 mgKOH / g.
ポリウレタン樹脂(A)は、ポリエステルポリオール由来の構造を含むことが好ましい。その場合のポリエステルポリオール由来の構造の含有量は、ポリウレタン樹脂(A)の固形分100質量%中、1~85質量%であることが好ましく、より好ましくは20~80質量%、更に好ましくは30~80質量%である。本明細書において、ポリエステルポリオール由来の構造の含有量は、ポリウレタン樹脂の合成において、ポリウレタン樹脂を構成するための原料として用いた化合物の質量を用いて算出できる。具体的には、ポリエステルポリオール由来の構造の含有量は、原料として用いた化合物(ポリエステルポリオールを含むポリオール;ポリイソシアネート;アミン系鎖延長剤など)の合計質量中の、ポリエステルポリオールの含有量(質量%)として求めることができる。 The polyurethane resin (A) preferably contains a structure derived from a polyester polyol. In this case, the content of the structure derived from the polyester polyol is preferably 1 to 85% by mass, more preferably 20 to 80% by mass, and still more preferably 30% in 100% by mass of the solid content of the polyurethane resin (A). ~ 80% by mass. In the present specification, the content of the structure derived from the polyester polyol can be calculated using the mass of the compound used as a raw material for constituting the polyurethane resin in the synthesis of the polyurethane resin. Specifically, the content of the structure derived from the polyester polyol is the content (mass of the polyester polyol) in the total mass of the compound (polyol containing the polyester polyol; polyisocyanate; amine chain extender, etc.) used as a raw material. %).
ポリウレタン樹脂(A)は、ポリエーテルポリオール由来の構造を含んでもよい。その場合のポリエーテルポリオール由来の構造の含有量は、ポリウレタン樹脂(A)の固形分100質量%中、1~30質量%であることが好ましく、より好ましくは1~20質量%である。ポリウレタン樹脂(A)あるいはポリウレタン樹脂(B)は、ポリエーテルポリオール由来の構造を含んでもよい。本明細書において、ポリエーテルポリオール由来の構造の含有量は、ポリウレタン樹脂の合成において、ポリウレタン樹脂を構成するための原料として用いた化合物の質量を用いて算出できる。具体的には、ポリエーテルポリオール由来の構造の含有量は、原料として用いた化合物(ポリエーテルポリオールを含むポリオール;ポリイソシアネート;アミン系鎖延長剤など)の合計質量中の、ポリエーテルポリオールの含有量(質量%)として求めることができる。 The polyurethane resin (A) may contain a structure derived from polyether polyol. In this case, the content of the structure derived from the polyether polyol is preferably 1 to 30% by mass, more preferably 1 to 20% by mass in 100% by mass of the solid content of the polyurethane resin (A). The polyurethane resin (A) or the polyurethane resin (B) may include a structure derived from a polyether polyol. In the present specification, the content of the structure derived from the polyether polyol can be calculated using the mass of the compound used as a raw material for constituting the polyurethane resin in the synthesis of the polyurethane resin. Specifically, the content of the structure derived from the polyether polyol is the content of the polyether polyol in the total mass of the compound (polyol including the polyether polyol; polyisocyanate; amine chain extender, etc.) used as a raw material. It can be determined as an amount (mass%).
ポリウレタン樹脂(A)は、公知の方法により製造することができる。例えば、ポリオールとポリイソシアネートを反応させて得られる末端にイソシアナト基を有するウレタンプレポリマーを、更にアミン系鎖延長剤と反応させることにより得られるポリウレタン樹脂が好ましい。 The polyurethane resin (A) can be produced by a known method. For example, a polyurethane resin obtained by further reacting a urethane prepolymer having an isocyanato group at the terminal obtained by reacting a polyol and a polyisocyanate with an amine chain extender is preferable.
ポリオールとしては、例えば、ポリエステルポリオール、ポリエーテルポリオール、ポリカプロラクトンジオール、ポリカーボネートポリオール、ポリオレフィンポリオール、ひまし油ポリオール、水素添加ひまし油ポリオール、ダイマージオール、水添ダイマージオール等が挙げられる。中でもポリエステルポリオールが好ましい。 Examples of the polyol include polyester polyol, polyether polyol, polycaprolactone diol, polycarbonate polyol, polyolefin polyol, castor oil polyol, hydrogenated castor oil polyol, dimer diol, and hydrogenated dimer diol. Of these, polyester polyol is preferred.
ポリエステルポリオールとしては、例えば、二塩基酸とジオールとのエステル化反応により得られる縮合物等が挙げられる。二塩基酸としては、アジピン酸、無水フタル酸、イソフタル酸、テレフタル酸、マレイン酸、フマル酸、コハク酸、シュウ酸、マロン酸、ピメリン酸、アゼライン酸、セバシン酸、スベリン酸、グルタル酸、1、4-シクロヘキシルジカルボン酸、ダイマー酸、水添ダイマー酸等が挙げられる。ジオールとしては、エチレングリコール、ジエチレングリコール、トリエチレングリコール、プロピレングリコール、1,3-プロパンジオール、1,4-ブタンジオール、1,3-ブタンジオール、1,6-ヘキサンジオール、1,8-オクタンジオール、1,9-ノナンジオール、ネオペンチルグリコール、2-ブチル-2-エチル-1,3-プロパンジオール、3-メチル-1,5-ペンタンジオール、2-メチル-1,3-プロパンジオール、3,3,5-トリメチルペンタンジオール、2,4-ジエチル-1,5-ペンタンジオール、1,12-オクタデカンジオール、1,2-アルカンジオール、1,3-アルカンジオール、1-モノグリセライド、2-モノグリセライド、1-モノグリセリンエーテル、2-モノグリセリンエーテル、ダイマージオール、水添ダイマージオール等が挙げられる。
中でも、分岐構造を有するジオールが好ましい。分岐構造とは、ジオールに含まれるアルキレン基の水素原子の少なくとも1つがアルキル基によって置換されたアルキル側鎖を有するジオールを意味する。例えば、プロピレングリコール、1,3-ブタンジオール、2-メチル-1,3-プロパンジオール、ネオペンチルグリコール、1,4-ペンタンジオール、3-メチル-1,5-ペンタンジオール、2,5-ヘキサンジオール、2-メチル-1,4-ペンタンジオール、2,4-ジエチル-1,5-ペンタンジオール、2-ブチル-2-エチル-1,3-プロパンジオール、2-メチル-1,8-オクタンジオール、2,2,4-トリメチル-1,3-ペンタンジオール、2,2,4-トリメチル-1,6-ヘキサンジオール等が挙げられる。これらは、印刷適性、印刷効果、およびラミネート強度を向上させる上で好ましい。
Examples of the polyester polyol include a condensate obtained by an esterification reaction of a dibasic acid and a diol. Dibasic acids include adipic acid, phthalic anhydride, isophthalic acid, terephthalic acid, maleic acid, fumaric acid, succinic acid, oxalic acid, malonic acid, pimelic acid, azelaic acid, sebacic acid, suberic acid, glutaric acid, 1 4-cyclohexyl dicarboxylic acid, dimer acid, hydrogenated dimer acid and the like. Diols include ethylene glycol, diethylene glycol, triethylene glycol, propylene glycol, 1,3-propanediol, 1,4-butanediol, 1,3-butanediol, 1,6-hexanediol, and 1,8-octanediol. 1,9-nonanediol, neopentyl glycol, 2-butyl-2-ethyl-1,3-propanediol, 3-methyl-1,5-pentanediol, 2-methyl-1,3-propanediol, 3 , 3,5-trimethylpentanediol, 2,4-diethyl-1,5-pentanediol, 1,12-octadecanediol, 1,2-alkanediol, 1,3-alkanediol, 1-monoglyceride, 2-monoglyceride 1-monoglycerin ether, 2-monoglycerin ether Ether, dimer diol, hydrogenated dimer diol.
Among these, a diol having a branched structure is preferable. The branched structure means a diol having an alkyl side chain in which at least one hydrogen atom of an alkylene group contained in the diol is substituted with an alkyl group. For example, propylene glycol, 1,3-butanediol, 2-methyl-1,3-propanediol, neopentyl glycol, 1,4-pentanediol, 3-methyl-1,5-pentanediol, 2,5-hexane Diol, 2-methyl-1,4-pentanediol, 2,4-diethyl-1,5-pentanediol, 2-butyl-2-ethyl-1,3-propanediol, 2-methyl-1,8-octane Examples include diol, 2,2,4-trimethyl-1,3-pentanediol, 2,2,4-trimethyl-1,6-hexanediol, and the like. These are preferable for improving printability, printing effect, and laminate strength.
ポリエステルポリオールは、単独または2種以上を混合して用いることができる。尚、二塩基酸としては、セバシン酸およびアジピン酸が特に好ましい。また、ヒドロキシル基を3個以上有するポリオール、カルボキシル基を3個以上有する多価カルボン酸等を併用することもできる。特に好ましくは、上記の分岐ジオール(分岐構造を有するジオール)から選ばれる少なくとも1種の分岐ジオールとアジピン酸とを反応させて得られるポリエステルポリオールであり、3-メチル-1,5-ペンタンジオール、2-メチル-1,3-プロパンジオール、またはネオペンチルグリコールとアジピン酸とを反応させて得られるポリエステルポリオールが好ましく、2-メチル-1,3-プロパンジオール、またはネオペンチルグリコールとアジピン酸とを反応させて得られるポリエステルポリオールがより好ましい。特に、ネオペンチルグリコールとアジピン酸とを反応させて得られるポリエステルポリオールが好ましい。 Polyester polyol can be used alone or in admixture of two or more. As the dibasic acid, sebacic acid and adipic acid are particularly preferable. A polyol having 3 or more hydroxyl groups, a polyvalent carboxylic acid having 3 or more carboxyl groups, and the like can also be used in combination. Particularly preferred is a polyester polyol obtained by reacting at least one kind of branched diol selected from the above-mentioned branched diols (diols having a branched structure) with adipic acid, 3-methyl-1,5-pentanediol, Polyester polyols obtained by reacting 2-methyl-1,3-propanediol or neopentyl glycol and adipic acid are preferred, and 2-methyl-1,3-propanediol or neopentyl glycol and adipic acid are preferably used. A polyester polyol obtained by reaction is more preferred. In particular, a polyester polyol obtained by reacting neopentyl glycol and adipic acid is preferable.
上記ポリエステルポリオールの数平均分子量は、好ましくは500~10,000である。数平均分子量は、下記(式3)により求められる。また、ポリエステルポリオールの酸価は、1.0mgKOH/g以下であることが好ましく、0.5mgKOH/g以下であることがより好ましい。
(式3)
ポリオールの数平均分子量=
1000×56.1×水酸基の価数/水酸基価
The number average molecular weight of the polyester polyol is preferably 500 to 10,000. The number average molecular weight is determined by the following (formula 3). Further, the acid value of the polyester polyol is preferably 1.0 mgKOH / g or less, and more preferably 0.5 mgKOH / g or less.
(Formula 3)
Number average molecular weight of polyol =
1000x56.1x hydroxyl number / hydroxyl value
ポリエーテルポリオールは、例えば、酸化エチレン、酸化プロピレン、テトラヒドロフラン等の重合体または共重合体のポリエーテルポリオール類が挙げられる。中でもポリテトラメチレングリコール、ポリプロピレングリコール、およびポリエチレングリコールが好ましく、数平均分子量は500~10,000であることが好ましい。数平均分子量は、末端の水酸基を利用し、水酸基価から計算されるものであり、上記(式3)により求められる。 Examples of the polyether polyol include polymer or copolymer polyether polyols such as ethylene oxide, propylene oxide, and tetrahydrofuran. Among them, polytetramethylene glycol, polypropylene glycol, and polyethylene glycol are preferable, and the number average molecular weight is preferably 500 to 10,000. The number average molecular weight is calculated from the hydroxyl value using the terminal hydroxyl group, and is obtained from the above (formula 3).
ポリウレタン樹脂(A)は、更に低分子ジオールに由来する構造を有することが好ましい。低分子ジオールは、ウレタン結合濃度を制御する目的で用いられる。含有量に制限はなく、含有量により、ポリウレタン樹脂(A)の貯蔵弾性率E’および/またはガラス転移温度を調整することができる。含有量は、ポリウレタン樹脂(A)固形分100質量%中、0.01~20.0質量%であることが好ましく、より好ましくは0.01~10.0質量%である。低分子ジオールとしては、分子量が50~400のものが好ましく、エチレングリコール、ジエチレングリコール、トリエチレングリコール、プロピレングリコール、1,3-プロパンジオール、1,4-ブタンジオール、1,3-ブタンジオール、1,6-ヘキサンジオール、1,8-オクタンジオール、1,9-ノナンジオール、ネオペンチルグリコール、3-メチル-1,5-ペンタンジオール、2-メチル-1,3-プロパンジオール、3,3,5-トリメチルペンタンジオール、2,4-ジエチル-1,5-ペンタンジオール、1,12-オクタデカンジオール等が好ましい。 The polyurethane resin (A) preferably further has a structure derived from a low molecular diol. The low molecular diol is used for the purpose of controlling the urethane bond concentration. There is no restriction | limiting in content, The storage elastic modulus E 'and / or glass transition temperature of a polyurethane resin (A) can be adjusted with content. The content is preferably 0.01 to 20.0% by mass, more preferably 0.01 to 10.0% by mass in 100% by mass of the solid content of the polyurethane resin (A). The low molecular diol preferably has a molecular weight of 50 to 400, and includes ethylene glycol, diethylene glycol, triethylene glycol, propylene glycol, 1,3-propanediol, 1,4-butanediol, 1,3-butanediol, , 6-hexanediol, 1,8-octanediol, 1,9-nonanediol, neopentyl glycol, 3-methyl-1,5-pentanediol, 2-methyl-1,3-propanediol, 3,3 5-Trimethylpentanediol, 2,4-diethyl-1,5-pentanediol, 1,12-octadecanediol and the like are preferable.
ポリイソシアネートとしては、ジイソシアネートが好ましく、ポリウレタン樹脂の製造に一般的に用いられる芳香族ジイソシアネート、脂肪族ジイソシアネート、脂環族ジイソシアネート等の各種公知のジイソシアネートが挙げられる。例えば、1,5-ナフチレンジイソシアネート、4,4’-ジフェニルメタンジイソシアネート(MDI)、4,4’-ジフェニルジメチルメタンジイソシアネート、4,4’-ジベンジルジイソシアネート、ジアルキルジフェニルメタンジイソシアネート、テトラアルキルジフェニルメタンジイソシアネート、1,3-フェニレンジイソシアネート、1,4-フェニレンジイソシアネート、トリレンジイソシアネート、ブタン-1,4-ジイソシアネート、ヘキサメチレンジイソシアネート、イソプロピレンジイソシアネート、メチレンジイソシアネート、2,2,4-トリメチルヘキサメチレンジイソシアネート、リジンジイソシアネート、シクロヘキサン-1,4-ジイソシアネート、キシリレンジイソシアネート、イソホロンジイソシアネート、ジメリールジイソシアネート、ジシクロヘキシルメタン-4,4’-ジイソシアネート、1,3-ビス(イソシアネートメチル)シクロヘキサン、メチルシクロヘキサンジイソシアネート、ノルボルナンジイソシアネート、m-テトラメチルキシリレンジイソシアネート、4,4’-ジフェニルメタンジイソシアネート、ビス(クロロメチル)ジフェニルメタンジイソシアネート、2,6-ジイソシアネートベンジルクロライド、ダイマー酸のカルボキシル基をイソシアナト基に置き換えたダイマージイソシアネート等が挙げられる。これらの3量体であってもよく、3量体はイソシアヌレート環構造を有する。これらのポリイソシアネートは単独で、または2種以上を混合して用いることができる。中でも好ましくは、トリレンジイソシアネート、イソホロンジイソシアネート、キシリレンジイソシアネート、水素添加キシリレンジイソシアネート、ヘキサメチレンジイソシアネート、およびヘキサメチレンジイソシアネートのイソシアヌレート体である。 The polyisocyanate is preferably a diisocyanate, and various known diisocyanates such as an aromatic diisocyanate, an aliphatic diisocyanate, and an alicyclic diisocyanate that are generally used in the production of polyurethane resins. For example, 1,5-naphthylene diisocyanate, 4,4′-diphenylmethane diisocyanate (MDI), 4,4′-diphenyldimethylmethane diisocyanate, 4,4′-dibenzyl diisocyanate, dialkyldiphenylmethane diisocyanate, tetraalkyldiphenylmethane diisocyanate, 1 , 3-phenylene diisocyanate, 1,4-phenylene diisocyanate, tolylene diisocyanate, butane-1,4-diisocyanate, hexamethylene diisocyanate, isopropylene diisocyanate, methylene diisocyanate, 2,2,4-trimethylhexamethylene diisocyanate, lysine diisocyanate, Cyclohexane-1,4-diisocyanate, xylylene diisocyanate, isophorone diiso Anate, dimeryl diisocyanate, dicyclohexylmethane-4,4′-diisocyanate, 1,3-bis (isocyanatemethyl) cyclohexane, methylcyclohexane diisocyanate, norbornane diisocyanate, m-tetramethylxylylene diisocyanate, 4,4′-diphenylmethane diisocyanate, Examples thereof include bis (chloromethyl) diphenylmethane diisocyanate, 2,6-diisocyanate benzyl chloride, and dimerisocyanate in which the carboxyl group of dimer acid is replaced with an isocyanato group. These trimers may be sufficient and a trimer has an isocyanurate ring structure. These polyisocyanates can be used alone or in admixture of two or more. Among them, preferred are tolylene diisocyanate, isophorone diisocyanate, xylylene diisocyanate, hydrogenated xylylene diisocyanate, hexamethylene diisocyanate, and hexamethylene diisocyanate isocyanurate.
アミン系鎖延長剤としては、以下に限定されるものではないが、分子量500以下が好ましく、ジアミン系鎖延長剤(2官能のアミン化合物)、多官能アミン系鎖延長剤(多官能のアミン化合物)等が挙げられる。例えば、エチレンジアミン、プロピレンジアミン、ヘキサメチレンジアミン、ペンタメチレンジアミン、イソホロンジアミン、ジシクロヘキシルメタン-4,4’-ジアミン、p-フェニレンジアミン等のジアミン系鎖延長剤;2-(2-アミノエチルアミノ)エタノール、N-(2-ヒドロキシプロピル)エチレンジアミン、N-(2-ヒドロキシプロピル)プロピレンジアミン、ジ-2-ヒドロキシエチルエチレンジアミン、N,N’-ビス(2-ヒドロキシエチル)エチレンジアミン、N,N’-ビス(2-ヒドロキシエチル)プロピレンジアミン等の水酸基を有するジアミン系鎖延長剤などを用いることができる。これらのアミン系鎖延長剤は単独で、または2種以上を混合して用いることができる。
また必要に応じて3官能以上の多官能のアミン系鎖延長剤も使用することができる。具体的には、ジエチレントリアミン、イミノビスプロピルアミン(IBPA、3,3’-ジアミノジプロピルアミン)、トリエチレンテトラミン、N-(3-アミノプロピル)ブタン-1,4-ジアミン(スペルミジン)、6,6-イミノジヘキシルアミン、3,7-ジアザノナン-1,9-ジアミン、N,N’-ビス(3-アミノプロピル)エチレンジアミン等が挙げられる。ポリウレタン樹脂(A)は、好ましくは2官能のアミン化合物(ジアミン)に由来する構造および/または3官能のアミン化合物(トリアミン)に由来する構造を有し、より好ましくは2官能のアミン化合物に由来する構造および3官能のアミン化合物に由来する構造を有する。アミン系鎖延長剤として、中でも好ましくはイソホロンジアミン、ヘキサメチレンジアミン、イミノビスプロピルアミン、スペルミジン、および6,6-イミノジヘキシルアミンからなる群より選ばれる少なくとも1種あるいは2種以上である。
The amine chain extender is not limited to the following, but preferably has a molecular weight of 500 or less, a diamine chain extender (bifunctional amine compound), a polyfunctional amine chain extender (polyfunctional amine compound). ) And the like. For example, diamine chain extenders such as ethylenediamine, propylenediamine, hexamethylenediamine, pentamethylenediamine, isophoronediamine, dicyclohexylmethane-4,4'-diamine, p-phenylenediamine; 2- (2-aminoethylamino) ethanol N- (2-hydroxypropyl) ethylenediamine, N- (2-hydroxypropyl) propylenediamine, di-2-hydroxyethylethylenediamine, N, N′-bis (2-hydroxyethyl) ethylenediamine, N, N′-bis A diamine chain extender having a hydroxyl group such as (2-hydroxyethyl) propylenediamine can be used. These amine chain extenders can be used alone or in admixture of two or more.
If necessary, a trifunctional or higher polyfunctional amine chain extender can also be used. Specifically, diethylenetriamine, iminobispropylamine (IBPA, 3,3′-diaminodipropylamine), triethylenetetramine, N- (3-aminopropyl) butane-1,4-diamine (spermidine), 6, Examples include 6-iminodihexylamine, 3,7-diazanonan-1,9-diamine, N, N′-bis (3-aminopropyl) ethylenediamine, and the like. The polyurethane resin (A) preferably has a structure derived from a bifunctional amine compound (diamine) and / or a structure derived from a trifunctional amine compound (triamine), more preferably derived from a bifunctional amine compound. And a structure derived from a trifunctional amine compound. The amine chain extender is preferably at least one selected from the group consisting of isophorone diamine, hexamethylene diamine, iminobispropylamine, spermidine, and 6,6-iminodihexylamine.
一実施形態によれば、ポリウレタン樹脂(A)は、アミン系鎖延長剤であるアミン化合物のうち、3官能のアミン化合物に由来するウレア結合を有することが好ましい。3官能のアミン化合物に由来するウレア結合は、極性と凝集力が非常に高いため、グラビア印刷において、重ね印刷でも下地のドットが溶かされることなく、網点再現性が極めて良好になり、更にラミネート強度が向上する効果も奏する。更に好ましくは、ポリウレタン樹脂(A)は、2官能のアミン化合物と、3官能のアミン化合物とに由来するウレア結合を有する。この場合、2官能のアミン化合物/3官能のアミン化合物で表される質量比率は95/5~70/30である。尚、2官能のアミン化合物として、好ましくはヘキサメチレンジアミン、イソホロンジアミン、2-ヒドロキシエチルエチレンジアミンであり、3官能のアミン化合物として好ましくはジエチレントリアミン、イミノビスプロピルアミン(IBPA、3,3’-ジアミノジプロピルアミン)、トリエチレンテトラミン、N-(3-アミノプロピル)ブタン-1,4-ジアミン(スペルミジン)、6,6-イミノジヘキシルアミンである。 According to one embodiment, the polyurethane resin (A) preferably has a urea bond derived from a trifunctional amine compound among the amine compounds that are amine chain extenders. The urea bond derived from the trifunctional amine compound has very high polarity and cohesion. Therefore, in gravure printing, the dot on the base is not melted even in overprinting, and the halftone dot reproducibility is extremely good. There is also an effect of improving the strength. More preferably, the polyurethane resin (A) has a urea bond derived from a bifunctional amine compound and a trifunctional amine compound. In this case, the mass ratio represented by the bifunctional amine compound / 3 trifunctional amine compound is 95/5 to 70/30. The bifunctional amine compound is preferably hexamethylenediamine, isophoronediamine, 2-hydroxyethylethylenediamine, and the trifunctional amine compound is preferably diethylenetriamine, iminobispropylamine (IBPA, 3,3′-diaminodiamine). Propylamine), triethylenetetramine, N- (3-aminopropyl) butane-1,4-diamine (spermidine), 6,6-iminodihexylamine.
また、過剰反応の停止を目的とした重合停止剤として、一価の活性水素化合物を用いることもできる。一価の活性水素化合物としては、例えば、1級または2級のアミノ基を有するモノアミン化合物が好ましく、ジ-n-ブチルアミン等のジアルキルアミン類、2-エタノールアミン等のアミノアルコール類などが挙げられる。更に、ポリウレタン樹脂中にカルボキシル基を導入したい場合には、グリシン、L-アラニン等のアミノ酸を重合停止剤として用いることができる。重合停止剤を用いるときには、重合停止剤と鎖延長剤とを一緒に使用して鎖延長反応を行ってもよく、また鎖延長剤によりある程度の鎖延長反応を行った後に重合停止剤を単独に添加して鎖延長反応の停止を行ってもよい。一方、重合停止剤を用いなくても分子量のコントロールは可能であるが、この場合には鎖延長剤を含む溶液中にウレタンプレポリマーを添加する方法が反応制御という点で好ましい。 Also, a monovalent active hydrogen compound can be used as a polymerization terminator for the purpose of terminating the excess reaction. As the monovalent active hydrogen compound, for example, a monoamine compound having a primary or secondary amino group is preferable, and examples thereof include dialkylamines such as di-n-butylamine and aminoalcohols such as 2-ethanolamine. . Furthermore, when it is desired to introduce a carboxyl group into the polyurethane resin, amino acids such as glycine and L-alanine can be used as a polymerization terminator. When a polymerization terminator is used, the chain terminator and chain extender may be used together to carry out a chain extension reaction, and after a certain amount of chain extension reaction is performed with the chain extender, the polymerization terminator is used alone. It may be added to stop the chain extension reaction. On the other hand, the molecular weight can be controlled without using a polymerization terminator, but in this case, a method of adding a urethane prepolymer to a solution containing a chain extender is preferable in terms of reaction control.
ポリウレタン樹脂(A)の製造方法は、ポリオールをポリイソシアネートと反応させた後に、アミン系鎖延長剤および必要に応じて重合停止剤と反応させてポリウレタン樹脂にする方法が好ましい。また、アミン系鎖延長剤は、ポリオールとともにポリイソシアネートとウレタン化反応で使用することもできる。例えば、プレポリマー法、ワンショット法等の公知の方法により製造することができる。具体的には、プレポリマー法では、まず、ポリオールとポリイソシアネートを、必要に応じイソシアナト基に対し不活性な溶媒を用い、また、更に必要であればウレタン化触媒を用いて、50℃~150℃の温度で反応させ(ウレタン化反応)、末端にイソシアナト基を有するウレタンプレポリマーを製造する。次いで、このウレタンプレポリマーにアミン系鎖延長剤を反応させてポリウレタン樹脂を得る。ワンショット法では、ポリオール、ポリイソシアネートおよびアミン系鎖延長剤と、必要に応じて重合停止剤とを一段で反応させて、ポリウレタン樹脂(A)を得る。 The polyurethane resin (A) is preferably produced by reacting a polyol with polyisocyanate and then reacting with an amine chain extender and, if necessary, a polymerization terminator to make a polyurethane resin. An amine chain extender can also be used in a urethanization reaction with a polyisocyanate together with a polyol. For example, it can be produced by a known method such as a prepolymer method or a one-shot method. Specifically, in the prepolymer method, first, polyol and polyisocyanate are used at a temperature of 50 ° C. to 150 ° C. using a solvent inert to the isocyanato group as necessary, and further using a urethanization catalyst if necessary. The reaction is carried out at a temperature of 0 ° C. (urethane reaction) to produce a urethane prepolymer having an isocyanato group at the terminal. Next, the urethane prepolymer is reacted with an amine chain extender to obtain a polyurethane resin. In the one-shot method, the polyol, polyisocyanate, and amine chain extender are reacted in one step with a polymerization terminator as necessary to obtain a polyurethane resin (A).
ウレタンプレポリマーを製造するにあたり、ポリオールとポリイソシアネートとの量は、ポリイソシアネートのイソシアナト基のモル数と、ポリオールの水酸基のモル数との比であるNCO/OH比=1.2~1.6の範囲となるようにすることが好ましい。 In the production of the urethane prepolymer, the amount of polyol and polyisocyanate is the ratio of the number of moles of isocyanate groups of the polyisocyanate to the number of moles of hydroxyl groups of the polyol. It is preferable to be in the range.
また、ウレタンプレポリマーの合成には、溶媒として有機溶剤を用いることが反応制御の面で好ましい。使用できる有機溶剤としてはイソシアナト基に対し不活性な有機溶剤が好ましくい。例えば、アセトン、メチルエチルケトン、メチルイソブチルケトン、シクロヘキサノン等のケトン類;ジオキサン、テトラヒドロフラン等のエーテル類;トルエン、キシレン等の芳香族炭化水素類;酢酸エチル、酢酸ブチル等のエステル類;クロルベンゼン、パークレン等のハロゲン系炭化水素類などが挙げられる。これらは単独で、または2種以上混合し混合溶剤として用いることもできる。 Also, in the synthesis of the urethane prepolymer, it is preferable in terms of reaction control to use an organic solvent as a solvent. The organic solvent that can be used is preferably an organic solvent that is inert to the isocyanato group. For example, ketones such as acetone, methyl ethyl ketone, methyl isobutyl ketone, and cyclohexanone; ethers such as dioxane and tetrahydrofuran; aromatic hydrocarbons such as toluene and xylene; esters such as ethyl acetate and butyl acetate; And halogenated hydrocarbons. These may be used alone or in combination as a mixed solvent.
更に、このウレタンプレポリマーの合成反応には触媒を用いることもできる。使用できる触媒としては、例えば、トリエチルアミン、ジメチルアニリン等の3級アミン系の触媒;スズ、亜鉛等の金属系の触媒などが挙げられる。これらの触媒は、通常ポリオールに対して0.001~1モル%の範囲で使用される。 Furthermore, a catalyst can also be used for the synthesis reaction of this urethane prepolymer. Examples of catalysts that can be used include tertiary amine catalysts such as triethylamine and dimethylaniline; metal catalysts such as tin and zinc. These catalysts are usually used in the range of 0.001 to 1 mol% based on the polyol.
得られた末端にイソシアナト基を有するウレタンプレポリマーとアミン系鎖延長剤であるジアミン、トリアミン等を、10~60℃程度の温度で反応させることにより、末端に活性水素基を含有する高分子量のポリウレタン樹脂(A)が得られる。 By reacting the obtained urethane prepolymer having an isocyanato group with an amine chain extender such as diamine or triamine at a temperature of about 10 to 60 ° C., a high molecular weight compound containing an active hydrogen group at the terminal is obtained. A polyurethane resin (A) is obtained.
また、ウレタンプレポリマー中のイソシアナト基のモル数に対するアミン系鎖延長剤のアミノ基の合計モル数の比は、好ましくは1.01~2.00、より好ましくは1.03~1.06の範囲となるようにして反応させる。 The ratio of the total number of moles of amino groups of the amine chain extender to the number of moles of isocyanato groups in the urethane prepolymer is preferably 1.01 to 2.00, more preferably 1.03 to 1.06. React so that it is within range.
<ポリウレタン樹脂(B)>
ポリウレタン樹脂(B)は、ウレア結合のモル分率が0.45~0.65である。ポリウレタン樹脂(B)の重量平均分子量は、10,000~100,000であることが好ましい。ガラス転移温度は0~-30℃であることが好ましい。更には動的粘弾性測定における30℃における貯蔵弾性率E’が1×107~1×109Paであることが好ましい。
<Polyurethane resin (B)>
The polyurethane resin (B) has a urea bond molar fraction of 0.45 to 0.65. The weight average molecular weight of the polyurethane resin (B) is preferably 10,000 to 100,000. The glass transition temperature is preferably 0 to −30 ° C. Further, the storage elastic modulus E ′ at 30 ° C. in the dynamic viscoelasticity measurement is preferably 1 × 10 7 to 1 × 10 9 Pa.
また、ポリウレタン樹脂(B)は、アミノ基および/または水酸基を有することが好ましい。アミノ基を有する場合は、アミン価は1~25mgKOH/gであることが好ましく、10~20mgKOH/gであることがより好ましく、14~20mgKOH/gであることが更に好ましい。また水酸基を有する場合は、水酸基価は、1~20mgKOH/gであることが好ましい。ポリウレタン樹脂(B)は、水酸基価が0mgKOH/gであってもよい。 The polyurethane resin (B) preferably has an amino group and / or a hydroxyl group. In the case of having an amino group, the amine value is preferably 1 to 25 mgKOH / g, more preferably 10 to 20 mgKOH / g, and still more preferably 14 to 20 mgKOH / g. In the case of having a hydroxyl group, the hydroxyl value is preferably 1 to 20 mgKOH / g. The polyurethane resin (B) may have a hydroxyl value of 0 mgKOH / g.
ポリウレタン樹脂(B)は、ポリエステルポリオール由来の構造を含むものが好ましい。その場合のポリエステルポリオール由来の構造の含有量はポリウレタン樹脂(B)の固形分100質量%中、1~85質量%であることが好ましく、より好ましくは20~80質量%、更に好ましくは30~80質量%である。 The polyurethane resin (B) preferably contains a structure derived from a polyester polyol. In that case, the content of the structure derived from the polyester polyol is preferably 1 to 85% by mass, more preferably 20 to 80% by mass, still more preferably 30 to 30% by mass in 100% by mass of the solid content of the polyurethane resin (B). 80% by mass.
ポリウレタン樹脂(B)は、必要に応じてポリエーテルポリオール由来の構造を含んでもよく、その場合のポリエーテルポリオール由来の構造の含有量は、ポリウレタン樹脂(B)の固形分100質量%中、1~30質量%であることが好ましく、より好ましくは1~20質量%である。 The polyurethane resin (B) may contain a structure derived from a polyether polyol as necessary, and the content of the structure derived from the polyether polyol in that case is 1 in 100% by mass of the solid content of the polyurethane resin (B). It is preferably ˜30% by mass, more preferably 1˜20% by mass.
ポリウレタン樹脂(B)は、公知の方法により製造することができる。例えば、ポリウレタン樹脂(A)と同様に、ポリオールとポリイソシアネートを反応させて得られる末端にイソシアナト基を有するウレタンプレポリマーを、更にアミン系鎖延長剤と反応させることにより得られるポリウレタン樹脂が好ましい。 The polyurethane resin (B) can be produced by a known method. For example, like the polyurethane resin (A), a polyurethane resin obtained by further reacting a urethane prepolymer having an isocyanate group at the terminal obtained by reacting a polyol and polyisocyanate with an amine chain extender is preferable.
ポリオールとしては、ポリウレタン樹脂(A)の場合と同様のものが挙げられ、中でもポリエステルポリオールが好ましい。また、ポリエステルポリオールの数平均分子量は、500~10,000が好ましい。 Examples of the polyol include the same as those in the case of the polyurethane resin (A), and among them, a polyester polyol is preferable. The number average molecular weight of the polyester polyol is preferably 500 to 10,000.
ポリエステルポリオールとしては、ポリウレタン樹脂(A)の場合と同様のものが挙げられるが、ネオペンチルグリコールおよび/または2-メチル-1,3-プロパンジオールと、アジピン酸と、を反応させて得られるポリエステルポリオールが好ましく、ポリウレタン樹脂(B)はそれらの構造を有するものが好ましい。また、2-メチル-1,3-プロパンジオールおよび/または3-メチル-1,5-ペンタンジオールと、アジピン酸と、を反応させて得られるポリエステルポリオールが好ましく、ポリウレタン樹脂(B)はそれらの構造を有するものが好ましい。 Examples of the polyester polyol include those similar to those of the polyurethane resin (A), but a polyester obtained by reacting neopentyl glycol and / or 2-methyl-1,3-propanediol with adipic acid. Polyols are preferable, and the polyurethane resin (B) preferably has those structures. Polyester polyols obtained by reacting 2-methyl-1,3-propanediol and / or 3-methyl-1,5-pentanediol with adipic acid are preferred, and the polyurethane resin (B) is preferably used Those having a structure are preferred.
ポリウレタン樹脂(B)は、ポリエーテル構造を含んでよく、ポリエーテルポリオール由来の構造を有することが好ましい。ポリエーテルポリオールは、例えば、酸化エチレン、酸化プロピレン、テトラヒドロフラン等の重合体または共重合体のポリエーテルポリオール類が挙げられる。中でもポリテトラメチレングリコール、ポリプロピレングリコール、およびポリエチレングリコールが好ましく、数平均分子量は500~10,000であることが好ましい。数平均分子量は、末端を水酸基として水酸基価から計算されるものであり、上記(式3)により求められる。 The polyurethane resin (B) may contain a polyether structure, and preferably has a structure derived from a polyether polyol. Examples of the polyether polyol include polymer or copolymer polyether polyols such as ethylene oxide, propylene oxide, and tetrahydrofuran. Among them, polytetramethylene glycol, polypropylene glycol, and polyethylene glycol are preferable, and the number average molecular weight is preferably 500 to 10,000. The number average molecular weight is calculated from the hydroxyl value with the terminal being a hydroxyl group, and is obtained from the above (formula 3).
ポリウレタン樹脂(B)は、更に低分子ジオールに由来する構造を有してもよい。好ましい低分子ジオールはポリウレタン樹脂(A)の場合と同様である。 The polyurethane resin (B) may further have a structure derived from a low molecular diol. The preferred low molecular diol is the same as in the case of the polyurethane resin (A).
ポリウレタン樹脂(B)の製造において使用できるポリイソシアネートとしては、ポリウレタン樹脂(A)の場合と同様のものが挙げられる。好ましくはトリレンジイソシアネート、イソホロンジイソシアネート、キシリレンジイソシアネート、水素添加キシリレンジイソシアネート、ヘキサメチレンジイソシアネート、およびヘキサメチレンジイソシアネートのイソシアヌレート体からなる群より選ばれる少なくとも1種である。 Examples of the polyisocyanate that can be used in the production of the polyurethane resin (B) include the same polyisocyanates as in the case of the polyurethane resin (A). Preferably, it is at least one selected from the group consisting of tolylene diisocyanate, isophorone diisocyanate, xylylene diisocyanate, hydrogenated xylylene diisocyanate, hexamethylene diisocyanate, and isocyanurate of hexamethylene diisocyanate.
ポリウレタン樹脂(B)の製造において使用できるアミン系鎖延長剤としては、ポリウレタン樹脂(A)の場合と同様のものが挙げられる。中でも好ましくはイソホロンジアミン、ヘキサメチレンジアミン、イミノビスプロピルアミン、N-(3-アミノプロピル)ブタン-1,4-ジアミン(スペルミジン)、および6,6-イミノジヘキシルアミンからなる群より選ばれる少なくとも1種あるいは2種以上である。また、過剰反応停止を目的とした重合停止剤として、ポリウレタン樹脂(A)の場合と同様のものを使用できる。 Examples of the amine chain extender that can be used in the production of the polyurethane resin (B) include the same ones as in the case of the polyurethane resin (A). Among these, at least one selected from the group consisting of isophoronediamine, hexamethylenediamine, iminobispropylamine, N- (3-aminopropyl) butane-1,4-diamine (spermidine), and 6,6-iminodihexylamine is preferable. It is a seed or two or more. Further, as the polymerization terminator for the purpose of terminating the excess reaction, the same one as in the case of the polyurethane resin (A) can be used.
ポリウレタン樹脂(B)の製造方法は、ポリウレタン樹脂(A)と同様の方法が挙げられる。例えば、ポリオールをポリイソシアネートと反応させて末端にイソシアナト基を有するウレタンプレポリマーを得た後、アミン系鎖延長剤および必要に応じて重合停止剤と反応させてポリウレタン樹脂(B)を得る。 The production method of the polyurethane resin (B) includes the same method as the polyurethane resin (A). For example, a polyol is reacted with polyisocyanate to obtain a urethane prepolymer having an isocyanato group at the end, and then reacted with an amine chain extender and, if necessary, a polymerization terminator to obtain a polyurethane resin (B).
ウレタンプレポリマーを製造するにあたり、ポリオールとポリイソシアネートとの量は、ポリイソシアネートのイソシアナト基のモル数と、ポリオールの水酸基のモル数の比であるNCO/OH比=1.9~2.6の範囲となるようにすることが好ましい。 In producing the urethane prepolymer, the amount of polyol and polyisocyanate is such that the NCO / OH ratio = 1.9 to 2.6, which is the ratio of the number of moles of isocyanate groups of the polyisocyanate to the number of moles of hydroxyl groups of the polyol. It is preferable to be in the range.
<水酸基を有する塩化ビニル共重合樹脂(C)>
一実施形態によれば、溶剤型ラミネート用グラビアインキは、ポリウレタン樹脂(A)およびポリウレタン樹脂(B)に加えて、更に水酸基を有する塩化ビニル共重合樹脂(C)を含むことが好ましい。塩化ビニル共重合樹脂(C)としては、塩化ビニル-酢酸ビニル共重合樹脂、塩化ビニル-アクリル共重合樹脂等が挙げられる。
<Vinyl chloride copolymer resin (C) having a hydroxyl group>
According to one embodiment, the gravure ink for solvent-based laminating preferably further contains a vinyl chloride copolymer resin (C) having a hydroxyl group in addition to the polyurethane resin (A) and the polyurethane resin (B). Examples of the vinyl chloride copolymer resin (C) include vinyl chloride-vinyl acetate copolymer resin and vinyl chloride-acrylic copolymer resin.
(塩化ビニル-酢酸ビニル共重合樹脂)
塩化ビニル-酢酸ビニル共重合樹脂とは、少なくとも塩化ビニルと酢酸ビニルが共重合した樹脂である。塩化ビニル-酢酸ビニル共重合樹脂は、重量平均分子量が5,000~100,000が好ましく、20,000~70,000がより好ましい。塩化ビニル-酢酸ビニル共重合樹脂の固形分100質量%中の酢酸ビニルモノマー由来の構造は、1~30質量%が好ましく、塩化ビニルモノマー由来の構造は、70~95質量%が好ましい。この場合、有機溶剤への溶解性が向上し、更に基材への密着性、被膜物性、ラミネート強度等が良好となる。塩化ビニル-酢酸ビニル共重合樹脂は、水酸基を有する。一実施形態において、塩化ビニル-酢酸ビニル共重合樹脂は、有機溶剤への溶解性が向上するため、ケン化反応あるいは共重合によりビニルアルコール由来の水酸基を含むことが好ましい。塩化ビニル-酢酸ビニル共重合樹脂の水酸基価は、20~200mgKOH/gであることが好ましい。また、ガラス転移温度は、50~90℃であることが好ましい。また、一実施形態において、塩化ビニル-酢酸ビニル共重合樹脂は、塩化ビニルと酢酸ビニルの他に、更にアクリルモノマーが共重合された樹脂が好ましく、アクリルモノマーとしては水酸基を有するアクリルモノマーを含むことが好ましい。
(Vinyl chloride-vinyl acetate copolymer resin)
The vinyl chloride-vinyl acetate copolymer resin is a resin in which at least vinyl chloride and vinyl acetate are copolymerized. The vinyl chloride-vinyl acetate copolymer resin preferably has a weight average molecular weight of 5,000 to 100,000, more preferably 20,000 to 70,000. The structure derived from the vinyl acetate monomer in the solid content of 100% by mass of the vinyl chloride-vinyl acetate copolymer resin is preferably 1 to 30% by mass, and the structure derived from the vinyl chloride monomer is preferably 70 to 95% by mass. In this case, solubility in an organic solvent is improved, and adhesion to a substrate, film properties, laminate strength, and the like are improved. The vinyl chloride-vinyl acetate copolymer resin has a hydroxyl group. In one embodiment, the vinyl chloride-vinyl acetate copolymer resin preferably contains a hydroxyl group derived from vinyl alcohol by a saponification reaction or copolymerization in order to improve solubility in an organic solvent. The hydroxyl value of the vinyl chloride-vinyl acetate copolymer resin is preferably 20 to 200 mgKOH / g. The glass transition temperature is preferably 50 to 90 ° C. In one embodiment, the vinyl chloride-vinyl acetate copolymer resin is preferably a resin obtained by copolymerizing an acrylic monomer in addition to vinyl chloride and vinyl acetate, and the acrylic monomer contains an acrylic monomer having a hydroxyl group. Is preferred.
(塩化ビニル-アクリル共重合樹脂)
塩化ビニル-アクリル共重合樹脂は、塩化ビニルとアクリルモノマーの共重合体を主成分とするものである。アクリルモノマーとしては、水酸基を有するアクリルモノマーを含むことが好ましい。塩化ビニル-アクリル共重合樹脂は、塩化ビニルとアクリルモノマーとのブロック共重合体またはランダム共重合体でもよいし、ポリ塩化ビニルの側鎖にアクリルモノマーがグラフト化されたグラフト共重合体でもよい。塩化ビニル-アクリル共重合樹脂は、重量平均分子量が10,000から100,000であることが好ましく、30,000から70,000であることがより好ましい。また、塩化ビニル-アクリル共重合樹脂中の塩化ビニル由来の構造は、塩化ビニル-アクリル共重合樹脂固形分100質量%中、70~95質量%であることが好ましい。塩化ビニル-アクリル共重合樹脂中の水酸基を有するアクリルモノマー由来の構造は、塩化ビニル-アクリル共重合樹脂固形分100質量%中、5~30質量%であることが好ましい。また、塩化ビニル-アクリル共重合樹脂の水酸基価は、20~200mgKOH/gであることが好ましい。この場合、有機溶剤への溶解性が向上し、更に基材への密着性、被膜物性、ラミネート強度等が良好となる。
(Vinyl chloride-acrylic copolymer resin)
The vinyl chloride-acrylic copolymer resin is mainly composed of a copolymer of vinyl chloride and an acrylic monomer. As the acrylic monomer, an acrylic monomer having a hydroxyl group is preferably included. The vinyl chloride-acrylic copolymer resin may be a block copolymer or a random copolymer of vinyl chloride and an acrylic monomer, or may be a graft copolymer in which an acrylic monomer is grafted on a side chain of polyvinyl chloride. The vinyl chloride-acrylic copolymer resin preferably has a weight average molecular weight of 10,000 to 100,000, and more preferably 30,000 to 70,000. The vinyl chloride-derived structure in the vinyl chloride-acrylic copolymer resin is preferably 70-95% by mass in 100% by mass of the vinyl chloride-acrylic copolymer resin solid content. The structure derived from the acrylic monomer having a hydroxyl group in the vinyl chloride-acrylic copolymer resin is preferably 5 to 30% by mass in 100% by mass of the vinyl chloride-acrylic copolymer resin solid content. The hydroxyl value of the vinyl chloride-acrylic copolymer resin is preferably 20 to 200 mgKOH / g. In this case, solubility in an organic solvent is improved, and adhesion to a substrate, film properties, laminate strength, and the like are improved.
水酸基を有するアクリルモノマーとしては、(メタ)アクリル酸ヒドロキシアルキルが挙げられ、(メタ)アクリル酸2-ヒドロキシエチル、(メタ)アクリル酸2-ヒドロキシプロピル、(メタ)アクリル酸3-ヒドロキシプロピル、(メタ)アクリル酸2-ヒドロキシブチル、(メタ)アクリル酸3-ヒドロキシブチル、(メタ)アクリル酸4-ヒドロキシブチル、(メタ)アクリル酸6-ヒドロキシヘキシル、(メタ)アクリル酸8-ヒドロキシオクチル等の(メタ)アクリル酸ヒドロキシアルキルエステル;ポリエチレングリコールモノ(メタ)アクリレート、ポリプロピレングリコールモノ(メタ)アクリレート、1,4-シクロヘキサンジメタノールモノ(メタ)アクリレート等のグリコールモノ(メタ)アクリレート;カプロラクトン変性(メタ)アクリレート、ヒドロキシエチルアクリルアミド等が挙げられる。これらの中でも、(メタ)アクリル酸2-ヒドロキシエチル、(メタ)アクリル酸4-ヒドロキシブチル、およびアクリル酸2-ヒドロキシプロピルが好ましい。これらは単独または2種以上を併用できる。 Examples of the acrylic monomer having a hydroxyl group include hydroxyalkyl (meth) acrylate, such as 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, ( Such as 2-hydroxybutyl (meth) acrylate, 3-hydroxybutyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, 6-hydroxyhexyl (meth) acrylate, 8-hydroxyoctyl (meth) acrylate, etc. (Meth) acrylic acid hydroxyalkyl ester; glycol mono (meth) acrylate such as polyethylene glycol mono (meth) acrylate, polypropylene glycol mono (meth) acrylate, 1,4-cyclohexanedimethanol mono (meth) acrylate; Lactone-modified (meth) acrylate, hydroxyethyl acrylamide. Of these, 2-hydroxyethyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, and 2-hydroxypropyl acrylate are preferred. These can be used alone or in combination of two or more.
アクリルモノマーは、(メタ)アクリル酸アルキルエステルも含んでよい。(メタ)アクリル酸アルキルエステル中のアルキル基の炭素数は1~20が好ましい。例えば、(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸プロピル、(メタ)アクリル酸ブチル、(メタ)アクリル酸ペンチル、(メタ)アクリル酸ヘキシル、(メタ)アクリル酸シクロヘキシル、(メタ)アクリル酸2-エチルヘキシル、(メタ)アクリル酸イソオクチル、(メタ)アクリル酸デシル、(メタ)アクリル酸ドデシル、(メタ)アクリル酸テトラデシル、(メタ)アクリル酸ヘキサデシル、(メタ)アクリル酸オクタデシル等が挙げられる。また、上記アルキル基は、アリール基等で置換された芳香環構造を有してもよい。これらは、単独または2種以上を併用できる。 The acrylic monomer may also contain (meth) acrylic acid alkyl ester. The alkyl group in the (meth) acrylic acid alkyl ester preferably has 1 to 20 carbon atoms. For example, methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, butyl (meth) acrylate, pentyl (meth) acrylate, hexyl (meth) acrylate, cyclohexyl (meth) acrylate , 2-ethylhexyl (meth) acrylate, isooctyl (meth) acrylate, decyl (meth) acrylate, dodecyl (meth) acrylate, tetradecyl (meth) acrylate, hexadecyl (meth) acrylate, (meth) acrylic acid And octadecyl. The alkyl group may have an aromatic ring structure substituted with an aryl group or the like. These can be used alone or in combination of two or more.
また、アクリルモノマーは、水酸基以外の官能基を有してもよく、そのような官能基としては、カルボキシル基、アミド基、アミノ基、アルキレンオキサイド基等が挙げられる。 In addition, the acrylic monomer may have a functional group other than a hydroxyl group, and examples of such a functional group include a carboxyl group, an amide group, an amino group, and an alkylene oxide group.
<セルロース系樹脂>
溶剤型ラミネート用グラビアインキは、更に、セルロース系樹脂を含んでいてもよい。セルロース系樹脂は、例えば、ニトロセルロース、セルロースアセテートプロピオネート、セルロースアセテートブチレート、ヒドロキシアルキルセルロース、カルボキシアルキルセルロース等が挙げられる。アルキル基は、例えば、メチル基、エチル基、プロピル基、イソプロピル基、ブチル基、イソブチル基、ペンチル基、ヘキシル基等が挙げられる。更にアルキル基が置換基を有していてもよい。中でも、セルロースアセテートプロピオネート、セルロースアセテートブチレート、およびニトロセルロースが好ましい。重量平均分子量は、5,000~1,000,000が好ましく、10,000~200,000がより好ましい。また、ガラス転移温度は120℃~180℃が好ましい。
<Cellulosic resin>
The solvent-type laminating gravure ink may further contain a cellulose resin. Examples of the cellulose resin include nitrocellulose, cellulose acetate propionate, cellulose acetate butyrate, hydroxyalkyl cellulose, carboxyalkyl cellulose, and the like. Examples of the alkyl group include a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, an isobutyl group, a pentyl group, and a hexyl group. Furthermore, the alkyl group may have a substituent. Among these, cellulose acetate propionate, cellulose acetate butyrate, and nitrocellulose are preferable. The weight average molecular weight is preferably 5,000 to 1,000,000, more preferably 10,000 to 200,000. The glass transition temperature is preferably 120 ° C to 180 ° C.
溶剤型ラミネート用グラビアインキは、ポリウレタン樹脂(A)とポリウレタン樹脂(B)の合計と塩化ビニル共重合樹脂(C)を質量比率((A)と(B)の合計/(C))95/5~40/60で含むものが好ましく、より好ましくは90/10~50/50で含む。更に好ましくは、90/10~60/40で含む。これらの範囲である場合、印刷適性、基材密着性、塗膜物性およびラミネート強度が良好となる。また、上記(A)、(B)および(C)を併用する場合、グラビアインキ100質量%中、上記樹脂(A)、(B)および(C)の合計は、固形分として3~25質量%含まれることが好ましく、6~18質量%含まれることがより好ましい。 The gravure ink for solvent-type lamination is composed of a total of polyurethane resin (A) and polyurethane resin (B) and vinyl chloride copolymer resin (C) in a mass ratio (total of (A) and (B) / (C)) 95 / It is preferably contained at 5 to 40/60, more preferably 90/10 to 50/50. More preferably, it is included at 90/10 to 60/40. When it is within these ranges, printability, substrate adhesion, coating film properties and laminate strength are good. When the above (A), (B) and (C) are used in combination, the total of the above resins (A), (B) and (C) is 3 to 25 mass as a solid content in 100% by mass of the gravure ink. %, Preferably 6 to 18% by mass.
<顔料>
一実施形態において、溶剤型ラミネート用グラビアインキには、着色剤として顔料を使用することが好ましい。顔料は、無機顔料と有機顔料がある。有機顔料は、以下の例には限定されないが、可溶性アゾ系、不溶性アゾ系、アゾ系、フタロシアニン系、ハロゲン化フタロシアニン系、アントラキノン系、アンサンスロン系、ジアンスラキノニル系、アンスラピリミジン系、ペリレン系、ペリノン系、キナクリドン系、チオインジゴ系、ジオキサジン系、イソインドリノン系、キノフタロン系、アゾメチンアゾ系、フラバンスロン系、ジケトピロロピロール系、イソインドリン系、インダンスロン系、カーボンブラック系等の顔料が挙げられる。また、例えば、カーミン6B、レーキレッドC、パーマネントレッド2B、ジスアゾイエロー、ピラゾロンオレンジ、カーミンFB、クロモフタルイエロー、クロモフタルレッド、フタロシアニンブルー、フタロシアニングリーン、ジオキサジンバイオレット、キナクリドンマゼンタ、キナクリドンレッド、インダンスロンブルー、ピリミジンイエロー、チオインジゴボルドー、チオインジゴマゼンタ、ペリレンレッド、ペリノンオレンジ、イソインドリノンイエロー、アニリンブラック、ジケトピロロピロールレッド、昼光蛍光顔料等が挙げられる。
<Pigment>
In one embodiment, it is preferable to use a pigment as a colorant in the gravure ink for solvent-based lamination. There are inorganic pigments and organic pigments. Organic pigments are not limited to the following examples, but soluble azo, insoluble azo, azo, phthalocyanine, halogenated phthalocyanine, anthraquinone, ansanthrone, dianthraquinonyl, anthrapyrimidine, perylene , Perinone, quinacridone, thioindigo, dioxazine, isoindolinone, quinophthalone, azomethineazo, flavanthrone, diketopyrrolopyrrole, isoindoline, indanthrone, carbon black, etc. Is mentioned. Also, for example, Carmine 6B, Lake Red C, Permanent Red 2B, Disazo Yellow, Pyrazolone Orange, Carmine FB, Chromophthal Yellow, Chromophthal Red, Phthalocyanine Blue, Phthalocyanine Green, Dioxazine Violet, Quinacridone Magenta, Quinacridone Red, Indance Long blue, pyrimidine yellow, thioindigo bordeaux, thioindigo magenta, perylene red, perinone orange, isoindolinone yellow, aniline black, diketopyrrolopyrrole red, daylight fluorescent pigment, and the like.
以下に有機顔料として好ましい具体例を、カラーインデックスのジェネリックネームで示す。有機顔料としては、以下に示す黒色顔料、藍色顔料、緑色顔料、赤色顔料、紫色顔料、黄色顔料、橙色顔料、および茶色顔料からなる群より選ばれる少なくとも1種または2種以上が好ましく、黒色顔料、藍色顔料、赤色顔料、および黄色顔料からなる群より選ばれる少なくとも1種または2種以上が好ましい。特に藍色顔料および/または赤色顔料の使用により、重ね刷りの印刷効果(トラッピング性)が向上し、これらを使用することが好ましい。 Specific examples of preferred organic pigments are shown below by generic names of color indexes. The organic pigment is preferably at least one or more selected from the group consisting of the following black pigments, indigo pigments, green pigments, red pigments, purple pigments, yellow pigments, orange pigments, and brown pigments. At least one or more selected from the group consisting of a pigment, an indigo pigment, a red pigment, and a yellow pigment are preferred. In particular, the use of indigo pigment and / or red pigment improves the printing effect (trapping property) of overprinting, and it is preferable to use these.
<黒色顔料>
具体的にはC.I.ピグメントブラック1~34の黒色顔料のうち、有機化合物または有機金属錯体である黒色顔料が好ましい。例えば、C.I.ピグメントブラック1、C.I.ピグメントブラック6、C.I.ピグメントブラック7、C.I.ピグメントブラック9、C.I.ピグメントブラック20等が挙げられる。
<Black pigment>
Specifically, C.I. I. Of the black pigments of CI Pigment Black 1 to 34, black pigments that are organic compounds or organometallic complexes are preferred. For example, C.I. I. Pigment black 1, C.I. I. Pigment black 6, C.I. I. Pigment black 7, C.I. I. Pigment black 9, C.I. I. Pigment black 20 and the like.
<藍色顔料>
具体的にはC.I.ピグメントブルー1~80の藍色顔料のうち、有機化合物または有機金属錯体である藍色顔料が好ましい。例えば、C.I.ピグメントブルー15、C.I.ピグメントブルー15:1、C.I.ピグメントブルー15:2、C.I.ピグメントブルー15:3、C.I.ピグメントブルー15:4、C.I.ピグメントブルー15:5、C.I.ピグメントブルー15:6、C.I.ピグメントブルー16、C.I.ピグメントブルー17:1、C.I.ピグメントブルー22、C.I.ピグメントブルー24:1、C.I.ピグメントブルー25、C.I.ピグメントブルー26、C.I.ピグメントブルー60、C.I.ピグメントブルー61、C.I.ピグメントブルー62、C.I.ピグメントブルー63、C.I.ピグメントブルー64、C.I.ピグメントブルー75、C.I.ピグメントブルー79、C.I.ピグメントブルー80等が挙げられる。
<Indigo pigment>
Specifically, C.I. I. Of the cyan pigments of CI Pigment Blue 1 to 80, an indigo pigment which is an organic compound or an organometallic complex is preferable. For example, C.I. I. Pigment blue 15, C.I. I. Pigment blue 15: 1, C.I. I. Pigment blue 15: 2, C.I. I. Pigment blue 15: 3, C.I. I. Pigment blue 15: 4, C.I. I. Pigment blue 15: 5, C.I. I. Pigment blue 15: 6, C.I. I. Pigment blue 16, C.I. I. Pigment blue 17: 1, C.I. I. Pigment blue 22, C.I. I. Pigment blue 24: 1, C.I. I. Pigment blue 25, C.I. I. Pigment blue 26, C.I. I. Pigment blue 60, C.I. I. Pigment blue 61, C.I. I. Pigment blue 62, C.I. I. Pigment blue 63, C.I. I. Pigment blue 64, C.I. I. Pigment blue 75, C.I. I. Pigment blue 79, C.I. I. And CI Pigment Blue 80.
<緑色顔料>
具体的にはC.I.ピグメントグリーン1~50の緑色顔料のうち、有機化合物または有機金属錯体である緑色顔料が好ましい。例えば、C.I.ピグメントグリーン1、C.I.ピグメントグリーン4、C.I.ピグメントグリーン7、C.I.ピグメントグリーン8、C.I.ピグメントグリーン10、C.I.ピグメントグリーン36等が挙げられる。
<Green pigment>
Specifically, C.I. I. Of the green pigments of CI Pigment Green 1 to 50, green pigments that are organic compounds or organometallic complexes are preferred. For example, C.I. I. Pigment green 1, C.I. I. Pigment green 4, C.I. I. Pigment green 7, C.I. I. Pigment green 8, C.I. I. Pigment green 10, C.I. I. And CI Pigment Green 36.
<赤色顔料>
具体的にはC.I.ピグメントレッド1~279の赤色顔料のうち、有機化合物または有機金属錯体である赤色顔料が好ましい。例えば、C.I.ピグメントレッド1~C.I.ピグメントレッド12、C.I.ピグメントレッド15、C.I.ピグメントレッド16、C.I.ピグメントレッド17、C.I.ピグメントレッド18、C.I.ピグメントレッド19、C.I.ピグメントレッド20、C.I.ピグメントレッド21、C.I.ピグメントレッド22、C.I.ピグメントレッド23、C.I.ピグメントレッド31、C.I.ピグメントレッド32、C.I.ピグメントレッド38、C.I.ピグメントレッド41、C.I.ピグメントレッド43、C.I.ピグメントレッド46、C.I.ピグメントレッド48、C.I.ピグメントレッド48:1、C.I.ピグメントレッド48:2、C.I.ピグメントレッド48:3、C.I.ピグメントレッド48:4、C.I.ピグメントレッド48:5、C.I.ピグメントレッド48:6、C.I.ピグメントレッド49、C.I.ピグメントレッド49:1、C.I.ピグメントレッド49:2、C.I.ピグメントレッド49:3、C.I.ピグメントレッド52、C.I.ピグメントレッド52:1、C.I.ピグメントレッド52:2、C.I.ピグメントレッド53、C.I.ピグメントレッド53:1、C.I.ピグメントレッド53:2、C.I.ピグメントレッド53:3、C.I.ピグメントレッド54、C.I.ピグメントレッド57、C.I.ピグメントレッド57:1、C.I.ピグメントレッド58、C.I.ピグメントレッド58:1、C.I.ピグメントレッド58:2、C.I.ピグメントレッド58:3、C.I.ピグメントレッド58:4、C.I.ピグメントレッド60:1、C.I.ピグメントレッド63、C.I.ピグメントレッド63:1、C.I.ピグメントレッド63:2、C.I.ピグメントレッド63:3、C.I.ピグメントレッド64:1、C.I.ピグメントレッド68、C.I.ピグメントレッド68、C.I.ピグメントレッド81:1、C.I.ピグメントレッド83、C.I.ピグメントレッド88、C.I.ピグメントレッド89、C.I.ピグメントレッド95、C.I.ピグメントレッド112、C.I.ピグメントレッド114、C.I.ピグメントレッド119、C.I.ピグメントレッド122、C.I.ピグメントレッド123、C.I.ピグメントレッド136、C.I.ピグメントレッド144、C.I.ピグメントレッド146、C.I.ピグメントレッド147、C.I.ピグメントレッド149、C.I.ピグメントレッド150、C.I.ピグメントレッド164、C.I.ピグメントレッド166、C.I.ピグメントレッド168、C.I.ピグメントレッド169、C.I.ピグメントレッド170、C.I.ピグメントレッド171、C.I.ピグメントレッド172、C.I.ピグメントレッド175、C.I.ピグメントレッド176、C.I.ピグメントレッド177、C.I.ピグメントレッド178、C.I.ピグメントレッド179、C.I.ピグメントレッド180、C.I.ピグメントレッド181、C.I.ピグメントレッド182、C.I.ピグメントレッド183、C.I.ピグメントレッド184、C.I.ピグメントレッド185、C.I.ピグメントレッド187、C.I.ピグメントレッド188、C.I.ピグメントレッド190、C.I.ピグメントレッド192、C.I.ピグメントレッド193、C.I.ピグメントレッド194、C.I.ピグメントレッド200、C.I.ピグメントレッド202、C.I.ピグメントレッド206、C.I.ピグメントレッド207、C.I.ピグメントレッド208、C.I.ピグメントレッド209、C.I.ピグメントレッド210、C.I.ピグメントレッド211、C.I.ピグメントレッド213、C.I.ピグメントレッド214、C.I.ピグメントレッド216、C.I.ピグメントレッド215、C.I.ピグメントレッド216、C.I.ピグメントレッド220、C.I.ピグメントレッド221、C.I.ピグメントレッド223、C.I.ピグメントレッド224、C.I.ピグメントレッド226、C.I.ピグメントレッド237、C.I.ピグメントレッド238、C.I.ピグメントレッド239、C.I.ピグメントレッド240、C.I.ピグメントレッド242、C.I.ピグメントレッド245、C.I.ピグメントレッド247、C.I.ピグメントレッド248、C.I.ピグメントレッド251、C.I.ピグメントレッド253、C.I.ピグメントレッド254、C.I.ピグメントレッド255、C.I.ピグメントレッド256、C.I.ピグメントレッド257、C.I.ピグメントレッド258、C.I.ピグメントレッド260、C.I.ピグメントレッド262、C.I.ピグメントレッド263、C.I.ピグメントレッド264、C.I.ピグメントレッド266、C.I.ピグメントレッド268、C.I.ピグメントレッド269、C.I.ピグメントレッド270、C.I.ピグメントレッド271、C.I.ピグメントレッド272、C.I.ピグメントレッド279等が挙げられる。
<Red pigment>
Specifically, C.I. I. Of the red pigments of CI Pigment Red 1 to 279, red pigments that are organic compounds or organometallic complexes are preferred. For example, C.I. I. Pigment Red 1 to C.I. I. Pigment red 12, C.I. I. Pigment red 15, C.I. I. Pigment red 16, C.I. I. Pigment red 17, C.I. I. Pigment red 18, C.I. I. Pigment red 19, C.I. I. Pigment red 20, C.I. I. Pigment red 21, C.I. I. Pigment red 22, C.I. I. Pigment red 23, C.I. I. Pigment red 31, C.I. I. Pigment red 32, C.I. I. Pigment red 38, C.I. I. Pigment red 41, C.I. I. Pigment red 43, C.I. I. Pigment red 46, C.I. I. Pigment red 48, C.I. I. Pigment red 48: 1, C.I. I. Pigment red 48: 2, C.I. I. Pigment red 48: 3, C.I. I. Pigment red 48: 4, C.I. I. Pigment red 48: 5, C.I. I. Pigment red 48: 6, C.I. I. Pigment red 49, C.I. I. Pigment red 49: 1, C.I. I. Pigment red 49: 2, C.I. I. Pigment red 49: 3, C.I. I. Pigment red 52, C.I. I. Pigment red 52: 1, C.I. I. Pigment red 52: 2, C.I. I. Pigment red 53, C.I. I. Pigment red 53: 1, C.I. I. Pigment red 53: 2, C.I. I. Pigment red 53: 3, C.I. I. Pigment red 54, C.I. I. Pigment red 57, C.I. I. Pigment red 57: 1, C.I. I. Pigment red 58, C.I. I. Pigment red 58: 1, C.I. I. Pigment red 58: 2, C.I. I. Pigment red 58: 3, C.I. I. Pigment red 58: 4, C.I. I. Pigment red 60: 1, C.I. I. Pigment red 63, C.I. I. Pigment red 63: 1, C.I. I. Pigment red 63: 2, C.I. I. Pigment red 63: 3, C.I. I. Pigment red 64: 1, C.I. I. Pigment red 68, C.I. I. Pigment red 68, C.I. I. Pigment red 81: 1, C.I. I. Pigment red 83, C.I. I. Pigment red 88, C.I. I. Pigment red 89, C.I. I. Pigment red 95, C.I. I. Pigment red 112, C.I. I. Pigment red 114, C.I. I. Pigment red 119, C.I. I. Pigment red 122, C.I. I. Pigment red 123, C.I. I. Pigment red 136, C.I. I. Pigment red 144, C.I. I. Pigment red 146, C.I. I. Pigment red 147, C.I. I. Pigment red 149, C.I. I. Pigment red 150, C.I. I. Pigment red 164, C.I. I. Pigment red 166, C.I. I. Pigment red 168, C.I. I. Pigment red 169, C.I. I. Pigment red 170, C.I. I. Pigment red 171, C.I. I. Pigment red 172, C.I. I. Pigment red 175, C.I. I. Pigment red 176, C.I. I. Pigment red 177, C.I. I. Pigment red 178, C.I. I. Pigment red 179, C.I. I. Pigment red 180, C.I. I. Pigment red 181, C.I. I. Pigment red 182, C.I. I. Pigment red 183, C.I. I. Pigment red 184, C.I. I. Pigment red 185, C.I. I. Pigment red 187, C.I. I. Pigment red 188, C.I. I. Pigment red 190, C.I. I. Pigment red 192, C.I. I. Pigment red 193, C.I. I. Pigment red 194, C.I. I. Pigment red 200, C.I. I. Pigment red 202, C.I. I. Pigment red 206, C.I. I. Pigment red 207, C.I. I. Pigment red 208, C.I. I. Pigment red 209, C.I. I. Pigment red 210, C.I. I. Pigment red 211, C.I. I. Pigment red 213, C.I. I. Pigment red 214, C.I. I. Pigment red 216, C.I. I. Pigment red 215, C.I. I. Pigment red 216, C.I. I. Pigment red 220, C.I. I. Pigment red 221, C.I. I. Pigment red 223, C.I. I. Pigment red 224, C.I. I. Pigment red 226, C.I. I. Pigment red 237, C.I. I. Pigment red 238, C.I. I. Pigment red 239, C.I. I. Pigment red 240, C.I. I. Pigment red 242, C.I. I. Pigment red 245, C.I. I. Pigment red 247, C.I. I. Pigment red 248, C.I. I. Pigment red 251, C.I. I. Pigment red 253, C.I. I. Pigment red 254, C.I. I. Pigment red 255, C.I. I. Pigment red 256, C.I. I. Pigment red 257, C.I. I. Pigment red 258, C.I. I. Pigment red 260, C.I. I. Pigment red 262, C.I. I. Pigment red 263, C.I. I. Pigment red 264, C.I. I. Pigment red 266, C.I. I. Pigment red 268, C.I. I. Pigment red 269, C.I. I. Pigment red 270, C.I. I. Pigment red 271, C.I. I. Pigment red 272, C.I. I. And CI Pigment Red 279.
<紫色顔料>
具体的にはC.I.ピグメントバイオレット1~50の紫色顔料のうち、有機化合物または有機金属錯体である紫色顔料が好ましい。例えば、C.I.ピグメントバイオレット1、C.I.ピグメントバイオレット2、C.I.ピグメントバイオレット3、C.I.ピグメントバイオレット3:1、C.I.ピグメントバイオレット3:3、C.I.ピグメントバイオレット5:1、C.I.ピグメントバイオレット13、C.I.ピグメントバイオレット19(γ型、β型)、C.I.ピグメントバイオレット23、C.I.ピグメントバイオレット25、C.I.ピグメントバイオレット27、C.I.ピグメントバイオレット29、C.I.ピグメントバイオレット31、C.I.ピグメントバイオレット32、C.I.ピグメントバイオレット36、C.I.ピグメントバイオレット37、C.I.ピグメントバイオレット38、C.I.ピグメントバイオレット42、C.I.ピグメントバイオレット50等が挙げられる。
<Purple pigment>
Specifically, C.I. I. Of the purple pigments of CI Pigment Violet 1 to 50, purple pigments that are organic compounds or organometallic complexes are preferred. For example, C.I. I. Pigment violet 1, C.I. I. Pigment violet 2, C.I. I. Pigment violet 3, C.I. I. Pigment violet 3: 1, C.I. I. Pigment violet 3: 3, C.I. I. Pigment violet 5: 1, C.I. I. Pigment violet 13, C.I. I. Pigment violet 19 (γ type, β type), C.I. I. Pigment violet 23, C.I. I. Pigment violet 25, C.I. I. Pigment violet 27, C.I. I. Pigment violet 29, C.I. I. Pigment violet 31, C.I. I. Pigment violet 32, C.I. I. Pigment violet 36, C.I. I. Pigment violet 37, C.I. I. Pigment violet 38, C.I. I. Pigment violet 42, C.I. I. And CI Pigment Violet 50.
<黄色顔料>
具体的にはC.I.ピグメントイエロー1~219の黄色顔料のうち、有機化合物または有機金属錯体である黄色顔料が好ましい。例えば、C.I.ピグメントイエロー1、C.I.ピグメントイエロー3、C.I.ピグメントイエロー12、C.I.ピグメントイエロー13、C.I.ピグメントイエロー14、ピグメントイエロー17、C.I.ピグメントイエロー24、C.I.ピグメントイエロー42、C.I.ピグメントイエロー55、C.I.ピグメントイエロー62、C.I.ピグメントイエロー65、C.I.ピグメントイエロー74、C.I.ピグメントイエロー83、C.I.ピグメントイエロー86、C.I.ピグメントイエロー93、C.I.ピグメントイエロー94、C.I.ピグメントイエロー95、C.I.ピグメントイエロー109、C.I.ピグメントイエロー110、C.I.ピグメントイエロー117、C.I.ピグメントイエロー120、ピグメントイエロー125、C.I.ピグメントイエロー128、C.I.ピグメントイエロー129、C.I.ピグメントイエロー137、C.I.ピグメント、イエロー138、C.I.ピグメントイエロー139、C.I.ピグメントイエロー147、C.I.ピグメントイエロー148、C.I.ピグメントイエロー150、C.I.ピグメントイエロー151、C.I.ピグメントイエロー153、C.I.ピグメントイエロー154、C.I.ピグメントイエロー155、C.I.ピグメントイエロー166、C.I.ピグメントイエロー168、C.I.ピグメントイエロー174、C.I.ピグメントイエロー180、C.I.ピグメントイエロー185およびC.I.ピグメントイエロー213等が挙げられる。
<Yellow pigment>
Specifically, C.I. I. Of the yellow pigments of CI Pigment Yellow 1 to 219, yellow pigments that are organic compounds or organometallic complexes are preferred. For example, C.I. I. Pigment yellow 1, C.I. I. Pigment yellow 3, C.I. I. Pigment yellow 12, C.I. I. Pigment yellow 13, C.I. I. Pigment yellow 14, pigment yellow 17, C.I. I. Pigment yellow 24, C.I. I. Pigment yellow 42, C.I. I. Pigment yellow 55, C.I. I. Pigment yellow 62, C.I. I. Pigment yellow 65, C.I. I. Pigment yellow 74, C.I. I. Pigment yellow 83, C.I. I. Pigment yellow 86, C.I. I. Pigment yellow 93, C.I. I. Pigment yellow 94, C.I. I. Pigment yellow 95, C.I. I. Pigment yellow 109, C.I. I. Pigment yellow 110, C.I. I. Pigment yellow 117, C.I. I. Pigment yellow 120, pigment yellow 125, C.I. I. Pigment yellow 128, C.I. I. Pigment yellow 129, C.I. I. Pigment yellow 137, C.I. I. Pigment, yellow 138, C.I. I. Pigment yellow 139, C.I. I. Pigment yellow 147, C.I. I. Pigment yellow 148, C.I. I. Pigment yellow 150, C.I. I. Pigment yellow 151, C.I. I. Pigment yellow 153, C.I. I. Pigment yellow 154, C.I. I. Pigment yellow 155, C.I. I. Pigment yellow 166, C.I. I. Pigment yellow 168, C.I. I. Pigment yellow 174, C.I. I. Pigment yellow 180, C.I. I. Pigment yellow 185 and C.I. I. And CI Pigment Yellow 213.
<橙色顔料>
具体的にはC.I.ピグメントオレンジ1~81の橙色顔料のうち、有機化合物または有機金属錯体である橙色顔料が好ましい。例えば、C.I.ピグメントオレンジ5、C.I.ピグメントオレンジ13、C.I.ピグメントオレンジ16、C.I.ピグメントオレンジ34、C.I.ピグメントオレンジ36、C.I.ピグメントオレンジ37、C.I.ピグメントオレンジ38、C.I.ピグメントオレンジ43、C.I.ピグメントオレンジ51、C.I.ピグメントオレンジ55、C.I.ピグメントオレンジ59、C.I.ピグメントオレンジ61、C.I.ピグメントオレンジ64、C.I.ピグメントオレンジ71、またはC.I.ピグメントオレンジ74等が挙げられる。
<Orange pigment>
Specifically, C.I. I. Of the orange pigments of CI Pigment Orange 1 to 81, an orange pigment which is an organic compound or an organometallic complex is preferable. For example, C.I. I. Pigment orange 5, C.I. I. Pigment orange 13, C.I. I. Pigment orange 16, C.I. I. Pigment orange 34, C.I. I. Pigment orange 36, C.I. I. Pigment orange 37, C.I. I. Pigment orange 38, C.I. I. Pigment orange 43, C.I. I. Pigment orange 51, C.I. I. Pigment orange 55, C.I. I. Pigment orange 59, C.I. I. Pigment orange 61, C.I. I. Pigment orange 64, C.I. I. Pigment orange 71, or C.I. I. And CI Pigment Orange 74.
<茶色顔料>
茶色顔料として、例えば、C.I.ピグメントブラウン23、C.I.ピグメントブラウン25、またはC.I.ピグメントブラウン26等が挙げられる。
<Brown pigment>
Examples of brown pigments include C.I. I. Pigment brown 23, C.I. I. Pigment brown 25, or C.I. I. And CI Pigment Brown 26.
以上のうち、好ましくは、C.I.ピグメントレッド57:1、C.I.ピグメントレッド48:1、C.I.ピグメントレッド48:2、C.I.ピグメントレッド48:3、C.I.ピグメントレッド146、C.I.ピグメントレッド242、C.I.ピグメントイエロー83、C.I.ピグメントイエロー14、C.I.ピグメントオレンジ38、C.I.ピグメントオレンジ13、C.I.ピグメントイエロー180、C.I.ピグメントイエロー139、C.I.ピグメント レッド185、C.I.ピグメントレッド122、C.I.ピグメントレッド178、C.I.ピグメントレッド149、C.I.ピグメントレッド144、C.I.ピグメント レッド166、C.I.ピグメントバイオレット23、C.I.ピグメントバイオレット37、C.I.ピグメントブルー15、C.I.ピグメントブルー15:1、C.I.ピグメントブルー15:2、C.I.ピグメントブルー15:3、C.I.ピグメントブルー15:4、C.I.ピグメントブルー15:6、C.I.ピグメントグリーン7、C.I.ピグメントオレンジ34、C.I.ピグメントオレンジ64、C.I.ピグメントブラック7等が挙げられ、これらの群から選ばれる少なくとも1種または2種以上を使用することが好ましい。 Of the above, preferably C.I. I. Pigment red 57: 1, C.I. I. Pigment red 48: 1, C.I. I. Pigment red 48: 2, C.I. I. Pigment red 48: 3, C.I. I. Pigment red 146, C.I. I. Pigment red 242, C.I. I. Pigment yellow 83, C.I. I. Pigment yellow 14, C.I. I. Pigment orange 38, C.I. I. Pigment orange 13, C.I. I. Pigment yellow 180, C.I. I. Pigment yellow 139, C.I. I. Pigment cocoon red 185, C.I. I. Pigment red 122, C.I. I. Pigment red 178, C.I. I. Pigment red 149, C.I. I. Pigment red 144, C.I. I. Pigment cocoon red 166, C.I. I. Pigment violet 23, C.I. I. Pigment violet 37, C.I. I. Pigment blue 15, C.I. I. Pigment blue 15: 1, C.I. I. Pigment blue 15: 2, C.I. I. Pigment blue 15: 3, C.I. I. Pigment blue 15: 4, C.I. I. Pigment blue 15: 6, C.I. I. Pigment green 7, C.I. I. Pigment orange 34, C.I. I. Pigment orange 64, C.I. I. Pigment black 7 and the like, and at least one selected from these groups or two or more are preferably used.
溶剤型ラミネート用グラビアインキは、必要に応じて他の色相のインキ(基本色として白の他に、黄、紅、藍、墨の合計5色;プロセスガマット外色として赤(橙)、草(緑)、および紫の3色;更に透明黄、牡丹、朱、茶、またはパールなどのインキ)と混合して使用してもよい。 Solvent-type gravure ink is available in other hues as necessary (in addition to white as a basic color, a total of five colors: yellow, red, indigo and black; red (orange), grass (outside process gamut) (Green) and purple (3 colors; transparent yellow, peony, vermilion, brown, or pearl ink).
一方、無機顔料としては、酸化チタン、酸化亜鉛、硫化亜鉛、硫酸バリウム、炭酸カルシウム、酸化クロム、シリカ等の白色無機顔料が挙げられる。無機顔料の中では、酸化チタンの使用が特に好ましい。酸化チタンは白色を呈し、着色力、隠ぺい力、耐薬品性、および耐候性の点から好ましい。印刷性能の観点から、酸化チタンはシリカおよび/またはアルミナ処理を施されているものが好ましい。 On the other hand, examples of the inorganic pigment include white inorganic pigments such as titanium oxide, zinc oxide, zinc sulfide, barium sulfate, calcium carbonate, chromium oxide, and silica. Of the inorganic pigments, the use of titanium oxide is particularly preferred. Titanium oxide has a white color and is preferable from the viewpoints of coloring power, hiding power, chemical resistance, and weather resistance. From the viewpoint of printing performance, the titanium oxide is preferably subjected to silica and / or alumina treatment.
白色以外の無機顔料としては、例えば、アルミニウム粒子、マイカ(雲母)、ブロンズ粉、クロムバーミリオン、黄鉛、カドミウムイエロー、カドミウムレッド、群青、紺青、ベンガラ、黄色酸化鉄、鉄黒、酸化チタン、酸化亜鉛等が挙げられ、アルミニウムは粉末またはペースト状であるが、取扱性等の面からペースト状で使用するのが好ましい。リーフィングタイプまたはノンリーフィングタイプのいずれでもよいが、ノンリーフィングタイプのアルミニウムペーストが好ましい。 Examples of inorganic pigments other than white include, for example, aluminum particles, mica (mica), bronze powder, chrome vermillion, chrome lead, cadmium yellow, cadmium red, ultramarine, bitumen, bengara, yellow iron oxide, iron black, titanium oxide, Zinc oxide and the like can be mentioned, and aluminum is in the form of a powder or paste, but it is preferably used in the form of a paste from the viewpoint of handleability. Either a leafing type or a non-leafing type may be used, but a non-leafing type aluminum paste is preferable.
顔料は、グラビアインキの濃度および着色力を確保するのに充分な量を用いることが好ましい。例えば、顔料は、グラビアインキの総質量に対して1~50質量%で含まれることが好ましい。また、グラビアインキ中の固形分質量比では、顔料は、グラビアインキ中の固形分の総質量に対して10~90質量%の割合で含まれることが好ましい。顔料は、単独で、または2種以上を併用して用いることができる。 The pigment is preferably used in an amount sufficient to ensure the density and coloring power of the gravure ink. For example, the pigment is preferably contained at 1 to 50% by mass with respect to the total mass of the gravure ink. Further, in terms of the solid content mass ratio in the gravure ink, the pigment is preferably contained in a proportion of 10 to 90% by mass with respect to the total mass of the solid content in the gravure ink. The pigments can be used alone or in combination of two or more.
<シリカ粒子>
一実施形態において、溶剤型ラミネート用グラビアインキは、シリカ粒子を含むことが好ましい。シリカは、天然産または合成品;結晶性または非結晶性;あるいは疎水性または親水性等のシリカが挙げられる。シリカの合成法では、乾式および湿式法があり、乾式法では燃焼法およびアーク法が、湿式法では沈降法およびゲル法が知られており、いずれの方法で合成されたものでもよい。また、シリカは、表面に親水性官能基を有する親水性シリカでもよいし、親水性官能基をアルキルシラン等で変性して疎水化した疎水性シリカでもよいが、親水性のものが好ましい。親水性シリカは、各種基材に対する耐ブロッキング性を向上させる効果をもつ。シリカ粒子の添加量としては、溶剤型ラミネート用グラビアインキ100質量%中、0.2~1.5質量%が好ましい。
<Silica particles>
In one embodiment, the solvent-type laminating gravure ink preferably contains silica particles. Silica includes natural or synthetic products; crystalline or non-crystalline; or hydrophobic or hydrophilic silica. There are dry and wet methods for synthesizing silica, combustion methods and arc methods are known for dry methods, precipitation methods and gel methods are known for wet methods, and any of these methods may be synthesized. The silica may be hydrophilic silica having a hydrophilic functional group on the surface, or may be hydrophobic silica obtained by modifying the hydrophilic functional group with alkylsilane or the like to make it hydrophobic, but is preferably hydrophilic. Hydrophilic silica has the effect of improving blocking resistance to various substrates. The addition amount of the silica particles is preferably 0.2 to 1.5% by mass in 100% by mass of the gravure ink for solvent-type lamination.
シリカ粒子は、インキ層の表面に凹凸を形成させる場合には、平均粒子径1~5μmであることが好ましい。尚、シリカ粒子の平均粒子径は、粒度分布における積算値50%(D50)での粒径を意味し、コールターカウンター法によって求めることができる。 The silica particles preferably have an average particle diameter of 1 to 5 μm when irregularities are formed on the surface of the ink layer. In addition, the average particle diameter of a silica particle means the particle size in the integrated value 50% (D50) in a particle size distribution, and can be calculated | required by the Coulter counter method.
<有機溶剤>
溶剤型ラミネート用グラビアインキは、液状媒体として有機溶剤を含む。使用される有機溶剤としては、トルエン、キシレン等の芳香族系有機溶剤;メチルエチルケトン、メチルイソブチルケトン等のケトン系有機溶剤;酢酸エチル、酢酸n-プロピル、酢酸イソプロピル、酢酸イソブチル等のエステル系有機溶剤;メタノール、エタノール、n-プロパノール、イソプロパノール、n-ブタノール、プロピレングリコールモノメチルエーテル、エチレングリコールモノメチルエーテル、エチレングリコールプロピルエーテル等のアルコール系有機溶剤などの公知の有機溶剤を使用できる。これら有機溶剤は、混合して使用してもよく、プロピレングリコールモノメチルエーテル、エチレングリコールモノメチルエーテル、およびエチレングリコールプロピルエーテルから選ばれる少なくとも1種を、有機溶剤中10質量%以下で含むことが好ましい。更にトルエン、キシレン等の芳香族系有機溶剤を含まない有機溶剤(ノントルエン系有機溶剤)は、網点再現性が良好となるため好ましい。更に好ましくは、エステル系有機溶剤およびアルコール系有機溶剤からなる有機溶剤が挙げられる。一実施形態によれば、溶剤型ラミネート用グラビアインキは、液状媒体の主成分として有機溶剤を含むが、液状媒体として水を含んでいてもよい。その際、水の含有量は、液状媒体100質量%中0.1~10質量%であることが好ましい。液状媒体は、有機溶剤を、液状媒体100質量%中90~100質量%含むことが好ましい。
<Organic solvent>
The solvent-type laminating gravure ink contains an organic solvent as a liquid medium. Organic solvents used include aromatic organic solvents such as toluene and xylene; ketone organic solvents such as methyl ethyl ketone and methyl isobutyl ketone; ester organic solvents such as ethyl acetate, n-propyl acetate, isopropyl acetate and isobutyl acetate A known organic solvent such as an alcoholic organic solvent such as methanol, ethanol, n-propanol, isopropanol, n-butanol, propylene glycol monomethyl ether, ethylene glycol monomethyl ether, ethylene glycol propyl ether or the like can be used. These organic solvents may be used as a mixture, and preferably contain at least one selected from propylene glycol monomethyl ether, ethylene glycol monomethyl ether, and ethylene glycol propyl ether in an amount of 10% by mass or less in the organic solvent. Furthermore, an organic solvent that does not contain an aromatic organic solvent such as toluene and xylene (non-toluene organic solvent) is preferable because the dot reproducibility is good. More preferably, an organic solvent composed of an ester organic solvent and an alcohol organic solvent is used. According to one embodiment, the solvent-type laminating gravure ink contains an organic solvent as a main component of the liquid medium, but may contain water as the liquid medium. In that case, the content of water is preferably 0.1 to 10% by mass in 100% by mass of the liquid medium. The liquid medium preferably contains 90 to 100% by mass of an organic solvent in 100% by mass of the liquid medium.
<その他樹脂>
一実施形態において、溶剤型ラミネート用グラビアインキは、その他樹脂を含有してもよい。その他樹脂として、例えば、塩素化ポリプロピレン樹脂、エチレン-酢酸ビニル共重合樹脂、酢酸ビニル樹脂、アルキッド樹脂、ポリ塩化ビニル樹脂、ロジン系樹脂、ロジン変性マレイン酸樹脂、テルペン樹脂、フェノール変性テルペン樹脂、ケトン樹脂、環化ゴム、塩化ゴム、ポリビニルアセタール樹脂、石油樹脂、およびこれらの変性樹脂等を挙げることができる。これらのその他樹脂は、単独で、または2種以上を混合して用いることができる。その他樹脂を含有する場合、その含有量は、バインダー樹脂(B)の固形分100質量%中、1~20質量%が好ましい。中でも塩素化ポリプロピレン樹脂を0.1~1質量%含むことが好ましい。
<Other resins>
In one embodiment, the solvent-type laminating gravure ink may contain other resins. Other resins include, for example, chlorinated polypropylene resin, ethylene-vinyl acetate copolymer resin, vinyl acetate resin, alkyd resin, polyvinyl chloride resin, rosin resin, rosin modified maleic acid resin, terpene resin, phenol modified terpene resin, ketone Examples thereof include resins, cyclized rubbers, chlorinated rubbers, polyvinyl acetal resins, petroleum resins, and modified resins thereof. These other resins can be used alone or in admixture of two or more. When other resins are contained, the content thereof is preferably 1 to 20% by mass in 100% by mass of the solid content of the binder resin (B). Among them, it is preferable to contain 0.1 to 1% by mass of chlorinated polypropylene resin.
<添加剤>
一実施形態において、グラビアインキは、公知の添加剤を適宜含むことができる。添加剤としては、例えば、顔料誘導体、分散剤、湿潤剤、接着補助剤、レベリング剤、消泡剤、帯電防止剤、トラッピング剤、ブロッキング防止剤、ワックス、イソシアネート系硬化剤、シランカップリング剤等が挙げられる。
<Additives>
In one embodiment, the gravure ink can appropriately contain known additives. Examples of additives include pigment derivatives, dispersants, wetting agents, adhesion aids, leveling agents, antifoaming agents, antistatic agents, trapping agents, antiblocking agents, waxes, isocyanate curing agents, silane coupling agents, and the like. Is mentioned.
分散剤としては、アニオン性、ノニオン性、カチオン性、両イオン性等の界面活性剤を使用することができる。分散剤は、インキの保存安定性の観点からインキの総質量100質量%に対して0.1~10.0質量%でインキ中に含まれることが好ましい。更に、0.1~3.0質量%の範囲で含まれることがより好ましい。 As the dispersant, anionic, nonionic, cationic, amphoteric surfactants can be used. From the viewpoint of the storage stability of the ink, the dispersant is preferably contained in the ink in an amount of 0.1 to 10.0% by mass with respect to 100% by mass of the total mass of the ink. Further, it is more preferably contained in the range of 0.1 to 3.0% by mass.
<インキの製造>
一実施形態によれば、溶剤型ラミネート用グラビアインキは、ポリウレタン樹脂(A)およびポリウレタン樹脂(B)を液状媒体に溶解および/または分散することにより製造することができる。具体的には、例えば、有機顔料、ポリウレタン樹脂(A)および(B)、塩化ビニル共重合樹脂(C)、および必要に応じて分散剤を混合し、有機溶剤に分散させた顔料分散体を製造し、得られた顔料分散体に、更にポリウレタン樹脂(A)および(B)を、また必要に応じて他の樹脂、添加剤等を配合することにより溶剤型ラミネート用グラビアインキを製造することができる。また、顔料分散体の粒度分布は、分散機の粉砕メディアのサイズ、粉砕メディアの充填率、分散処理時間、顔料分散体の吐出速度、顔料分散体の粘度等を適宜調節することにより、調整することができる。分散機としては、例えば、ローラーミル、ボールミル、ペブルミル、アトライター、サンドミル等の一般に使用される分散機を用いることができる。インキ中に気泡、粗大粒子等が含まれる場合には、印刷物品質を低下させるため、濾過等により取り除くことが好ましい。濾過器は、従来公知のものを使用することができる。
<Manufacture of ink>
According to one embodiment, the gravure ink for solvent-based laminating can be produced by dissolving and / or dispersing the polyurethane resin (A) and the polyurethane resin (B) in a liquid medium. Specifically, for example, a pigment dispersion in which an organic pigment, polyurethane resins (A) and (B), a vinyl chloride copolymer resin (C), and a dispersant as necessary are mixed and dispersed in an organic solvent. Producing a gravure ink for solvent-type laminating by further blending polyurethane resins (A) and (B), and other resins, additives, etc., if necessary, in the pigment dispersion obtained. Can do. The particle size distribution of the pigment dispersion is adjusted by appropriately adjusting the size of the grinding media of the disperser, the filling rate of the grinding media, the dispersion treatment time, the discharge speed of the pigment dispersion, the viscosity of the pigment dispersion, and the like. be able to. As the disperser, for example, commonly used dispersers such as a roller mill, a ball mill, a pebble mill, an attritor, and a sand mill can be used. If the ink contains bubbles, coarse particles, etc., it is preferably removed by filtration or the like in order to reduce the quality of the printed matter. A conventionally well-known filter can be used.
溶剤型ラミネート用グラビアインキの粘度は、グラビア印刷法での高速印刷(50~300m/分)に対応させるためには、B型粘度計での25℃における粘度が40~500cpsの粘度範囲であることが好ましい。より好ましくは50~400cpsである。この粘度範囲は、ザーンカップ#4での粘度が9秒~50秒程度に相当する。尚、グラビアインキの粘度は、使用される原材料の種類および量、例えば有機顔料、ポリウレタン樹脂(A)及び(B)、有機溶剤等の量を適宜選択することにより調整することができる。また、インキ中の有機顔料の粒度および粒度分布を調節することにより、インキの粘度を調整することもできる。 The viscosity of the solvent-type laminating gravure ink is in a viscosity range of 40 to 500 cps at 25 ° C. with a B-type viscometer in order to correspond to high-speed printing (50 to 300 m / min) in the gravure printing method. It is preferable. More preferably, it is 50 to 400 cps. This viscosity range corresponds to a viscosity in the Zahn cup # 4 of about 9 to 50 seconds. The viscosity of the gravure ink can be adjusted by appropriately selecting the type and amount of raw materials used, for example, the amount of organic pigment, polyurethane resins (A) and (B), organic solvent, and the like. The viscosity of the ink can also be adjusted by adjusting the particle size and particle size distribution of the organic pigment in the ink.
<印刷物>
グラビアインキは、グラビア印刷方式による印刷に適しており、グラビア印刷に適した粘度および濃度に希釈され、単独でまたは混合されて各印刷ユニットに供給される。基材上に、グラビアインキにより印刷した後、揮発成分を除去することによって印刷層を形成し、印刷物を得ることができる。
<Printed matter>
The gravure ink is suitable for printing by a gravure printing method, diluted to a viscosity and concentration suitable for gravure printing, and supplied alone or mixed to each printing unit. After printing with a gravure ink on a substrate, a printed layer can be formed by removing volatile components to obtain a printed matter.
<基材>
一実施形態によれば、印刷物に使用できる基材は、例えば、ポリエチレン、ポリプロピレン等のポリオレフィン、ポリエチレンテレフタレート、ポリカーボネート、ポリ乳酸等のポリエステル、ポリスチレン、AS樹脂、ABS樹脂等のポリスチレン系樹脂、ナイロン、ポリアミド、ポリ塩化ビニル、ポリ塩化ビニリデン、セロハン、紙、アルミニウム等、もしくはこれらの複合材料からなるフィルム状の基材が挙げられ、またシリカ、アルミナ、アルミニウム等の無機化合物をポリエチレンテレフタレート、ナイロンフィルムに蒸着した蒸着基材も用いることができる。更に無機化合物等の蒸着処理面にポリビニルアルコール等がコート処理されていてもよく、更にコロナ処理等の表面処理が施されていてもよい。
<Base material>
According to one embodiment, the base material that can be used for the printed material is, for example, polyolefins such as polyethylene and polypropylene, polyesters such as polyethylene terephthalate, polycarbonate and polylactic acid, polystyrene resins such as polystyrene, AS resin, and ABS resin, nylon, Examples include polyamide, polyvinyl chloride, polyvinylidene chloride, cellophane, paper, aluminum, etc., and film-like substrates made of these composite materials. Also, inorganic compounds such as silica, alumina, aluminum, etc. are converted into polyethylene terephthalate and nylon films. Vapor-deposited substrates can also be used. Furthermore, polyvinyl alcohol or the like may be coated on the vapor deposition surface of the inorganic compound or the like, and surface treatment such as corona treatment may be further performed.
<積層体>
一実施形態によれば、積層体は、第1の基材、グラビアインキによって印刷された印刷層、接着剤層および第2の基材が、この順に積層された積層体である。上記基材を第1の基材とできる。積層体は任意の層を有していてもよい。任意の層として、アンカーコート剤を塗布して得られるアンカーコート層が挙げられる。積層体は、例えば、第1の基材にグラビアインキにより印刷された印刷面に、以下の方法により第2の基材を積層することにより作製できる。第2の基材を積層する方法として、イミン系、イソシアネート系、ポリブタジエン系、チタン系等の各種アンカーコート剤を介して、溶融ポリエチレン樹脂と第2の基材とを積層するエクストルジョンラミネート(押し出しラミネート)法;印刷面にウレタン系等の接着剤を塗工し、その上に第2の基材を積層するドライラミネート法;またはノンソルベントラミネート法が挙げられる。第2の基材は、第1の基材と同じであっても異なっていてもよい。第2の基材は、例えば、未延伸ポリプロピレン(CPP)、リニアポリエチレン(LLDPE)、ナイロン、アルミニウム蒸着ポリエチレンテレフタレート、アルミニウム箔等が挙げられる。
<Laminate>
According to one embodiment, the laminate is a laminate in which a first substrate, a printed layer printed with gravure ink, an adhesive layer, and a second substrate are laminated in this order. The said base material can be made into a 1st base material. The laminate may have an arbitrary layer. An arbitrary layer includes an anchor coat layer obtained by applying an anchor coat agent. The laminate can be produced, for example, by laminating the second substrate on the printing surface printed with the gravure ink on the first substrate by the following method. As a method of laminating the second base material, an extrusion laminate (extrusion) in which the molten polyethylene resin and the second base material are laminated via various anchor coating agents such as imine, isocyanate, polybutadiene, and titanium. Laminating) method; a dry laminating method in which an adhesive such as urethane is applied to the printing surface and a second substrate is laminated thereon; or a non-solvent laminating method. The second substrate may be the same as or different from the first substrate. Examples of the second base material include unstretched polypropylene (CPP), linear polyethylene (LLDPE), nylon, aluminum-deposited polyethylene terephthalate, and aluminum foil.
以下、実施例を挙げて本発明を詳細に説明するが、本発明はこれら実施例に限定されるものではない。尚、「部」および「%」は、特に注釈の無い場合、それぞれ「質量部」および「質量%」を表わす。 Hereinafter, the present invention will be described in detail with reference to examples, but the present invention is not limited to these examples. “Part” and “%” represent “part by mass” and “% by mass”, respectively, unless otherwise specified.
(水酸基価)
JIS K0070(1992年)に従って求めた。
(酸価)
JIS K0070(1992年)に従って求めた。
(アミン価)
アミン価は、樹脂1g中に含有するアミノ基を中和するのに必要とする塩酸の当量と同量の水酸化カリウムのmg数である。アミン価の測定は、JIS K0070(1992年)に準じて以下の方法により行った。
試料を0.5~2g精秤した(試料固形分:Sg)。精秤した試料にメタノール/メチルエチルケトン=60/40(質量比)の混合溶液50mLを加え溶解させた。得られた溶液に指示薬としてブロモフェノールブルーを加え、得られた溶液を0.2mol/Lエタノール性塩酸溶液(力価:f)で滴定を行なった。溶液の色が緑から黄に変化した点を終点とし、この時の滴定量(AmL)を用い、下記式によりアミン価を求めた。
アミン価=
(A×f×0.2×56.108)/S [mgKOH/g]
(Hydroxyl value)
It was determined according to JIS K0070 (1992).
(Acid value)
It was determined according to JIS K0070 (1992).
(Amine number)
The amine value is the number of mg of potassium hydroxide equivalent to the equivalent amount of hydrochloric acid required to neutralize the amino group contained in 1 g of resin. The amine value was measured by the following method according to JIS K0070 (1992).
0.5-2 g of the sample was accurately weighed (sample solid content: Sg). To a precisely weighed sample, 50 mL of a mixed solution of methanol / methyl ethyl ketone = 60/40 (mass ratio) was added and dissolved. Bromophenol blue was added as an indicator to the obtained solution, and the obtained solution was titrated with a 0.2 mol / L ethanolic hydrochloric acid solution (titer: f). The point at which the color of the solution changed from green to yellow was used as the end point, and the titer (AmL) at this time was used to determine the amine value by the following formula.
Amine number =
(A × f × 0.2 × 56.108) / S [mgKOH / g]
(重量平均分子量)
重量平均分子量は、GPC(ゲルパーミエーションクロマトグラフィー)装置(東ソー株式会社製HLC-8220)を用いて分子量分布を測定し、ポリスチレンを標準物質に用いた換算分子量として求めた。下記に測定条件を示す。
カラム:下記カラムを直列に連結して使用した。
東ソー株式会社製 TSKgel SuperAW2500
東ソー株式会社製 TSKgel SuperAW3000
東ソー株式会社製 TSKgel SuperAW4000
東ソー株式会社製 TSKgel guardcolumn SuperAWH
検出器:RI(示差屈折計)
測定条件:カラム温度40℃
溶離液:ジメチルホルムアミド
流速:1.0mL/分
(Weight average molecular weight)
The weight average molecular weight was determined as a converted molecular weight using polystyrene as a standard substance by measuring the molecular weight distribution using a GPC (gel permeation chromatography) apparatus (HLC-8220 manufactured by Tosoh Corporation). The measurement conditions are shown below.
Column: The following columns were used in series.
TSKgel SuperAW2500 manufactured by Tosoh Corporation
TSKgel SuperAW3000 manufactured by Tosoh Corporation
TSKgel SuperAW4000 made by Tosoh Corporation
TSKgel guardcolumn SuperAWH manufactured by Tosoh Corporation
Detector: RI (differential refractometer)
Measurement conditions: Column temperature 40 ° C
Eluent: Dimethylformamide Flow rate: 1.0 mL / min
<ポリウレタン樹脂(A)の合成>
(合成例1)
[ポリウレタン樹脂A1]
数平均分子量2000のアジピン酸と3-メチル-1,5-ペンタンジオールとの縮合物であるポリエステルポリオール(以下「PMPA」)190部、1,4-ブタンジオール(以下「1,4-BD」)10.0部、イソホロンジイソシアネート(以下「IPDI」)64.1部および酢酸エチル66.0部を、窒素気流下、80℃にて4時間反応させ、末端にイソシアナト基を有するウレタンプレポリマーを含む溶液を得た。次いで、イソホロンジアミン(以下「IPDA」)14.87部と、酢酸エチル/2-プロパノール(以下「IPA」)=50/50(質量比)の混合溶剤584.9部を混合したものに、上記のウレタンプレポリマー溶液を40℃で徐々に添加した。その後、80℃にて1時間反応させ、固形分30%、アミン価6.0mgKOH/g、重量平均分子量52000のポリウレタン樹脂(A)であるポリウレタン樹脂A1の溶液を得た。
<Synthesis of polyurethane resin (A)>
(Synthesis Example 1)
[Polyurethane resin A1]
190 parts of a polyester polyol (hereinafter referred to as “PMPA”) which is a condensate of adipic acid having a number average molecular weight of 2000 and 3-methyl-1,5-pentanediol, 1,4-butanediol (hereinafter referred to as “1,4-BD”) ) 10.0 parts, 64.1 parts of isophorone diisocyanate (hereinafter “IPDI”) and 66.0 parts of ethyl acetate were reacted at 80 ° C. for 4 hours under a nitrogen stream to obtain a urethane prepolymer having an isocyanato group at the terminal. A solution containing was obtained. Subsequently, 14.87 parts of isophorone diamine (hereinafter “IPDA”) and 584.9 parts of a mixed solvent of ethyl acetate / 2-propanol (hereinafter “IPA”) = 50/50 (mass ratio) were mixed with the above. The urethane prepolymer solution was gradually added at 40 ° C. Then, it was made to react at 80 degreeC for 1 hour, and the solution of polyurethane resin A1 which is a polyurethane resin (A) of 30% of solid content, an amine number of 6.0 mgKOH / g, and a weight average molecular weight of 52000 was obtained.
ポリウレタン樹脂A1中のウレタン結合濃度、ウレア結合濃度およびウレア結合のモル分率は、以下に示す計算式に基づいて算出した。総固形分質量は、ポリウレタン樹脂の合成において、原料として用いた化合物の合計の質量である。
A1中のウレタン結合濃度=[(190g(PMPAの質量)/2000(PMPAの分子量))×2(PMPAの水酸基数)+(10.0g(1,4-BDの質量)/90.12(1,4-BDの分子量))×2(1,4-BDの水酸基数)]/279g(ポリウレタン樹脂A1の総固形分質量)=0.00148mol/g=1.48mmol/g
A1中のウレタン結合濃度とウレア結合濃度の和=[(64.1g(IPDIの質量)/222.29(IPDIの分子量))×2(IPDIのイソシアナト基数)]/279g(ポリウレタン樹脂A1の総固形分質量)=0.00207mol/g=2.07mmol/g
A1中のウレア結合濃度=A1中のウレタン結合濃度とウレア結合濃度の和-A1中のウレタン結合濃度=2.07mmol/g-1.48mmol/g=0.59mmol/g
A1中のウレア結合のモル分率=A1中のウレア結合濃度/A1中のウレタン結合濃度とウレア結合濃度の和=0.59mmol/g/2.07mmol/g=0.29
The urethane bond concentration, the urea bond concentration, and the mole fraction of the urea bond in the polyurethane resin A1 were calculated based on the following calculation formula. The total solid content mass is the total mass of the compounds used as raw materials in the synthesis of the polyurethane resin.
Urethane bond concentration in A1 = [(190 g (PMPA mass) / 2000 (PMPA molecular weight)) × 2 (PMPA hydroxyl number) + (10.0 g (1,4-BD mass) /90.12 ( 1,4-BD molecular weight)) × 2 (number of 1,4-BD hydroxyl groups)] / 279 g (total solid content of polyurethane resin A1) = 0.148 mol / g = 1.48 mmol / g
Sum of urethane bond concentration and urea bond concentration in A1 = [(64.1 g (mass of IPDI) /222.29 (molecular weight of IPDI)) × 2 (number of isocyanato groups of IPDI)] / 279 g (total of polyurethane resin A1) (Mass of solid content) = 0.00207 mol / g = 2.07 mmol / g
Urea bond concentration in A1 = sum of urethane bond concentration and urea bond concentration in A1−urethane bond concentration in A1 = 2.07 mmol / g−1.48 mmol / g = 0.59 mmol / g
Molar fraction of urea bonds in A1 = urea bond concentration in A1 / sum of urethane bond concentration and urea bond concentration in A1 = 0.59 mmol / g / 2.07 mmol / g = 0.29
(合成例2~6、比較合成例7、8)
[ポリウレタン樹脂A2~A8]
表1-1に示す材料に変更した以外は、合成例1と同様の方法により、それぞれポリウレタン樹脂A2~A8の溶液を得た。尚、表1-1中において、NPA、MPO、PPG、IBPA、および2EtAmはそれぞれ以下を表す。
NPA:アジピン酸とネオペンチルグリコールの縮合物であるポリエステルポリオール
MPO:アジピン酸と2-メチル-1,3-プロパンジオールの縮合物であるポリエステルポリオール
PPG:ポリプロピレングリコール
IBPA:イミノビスプロピルアミン
2EtAm:2-アミノエタノール
表中に、材料の分子量と、得られたポリウレタン樹脂A2~A8のウレタン結合濃度、ウレア結合濃度、ウレア結合のモル分率、水酸基価、アミン価、および重量平均分子量を併せて示す。尚、表中の空欄は配合されていないことを表し、単位の記載がない数値は「部」を意味する。上記ポリウレタン樹脂の内、ポリウレタン樹脂A1~A6が、ポリウレタン樹脂(A)であり、ポリウレタン樹脂A7およびA8は、ポリウレタン樹脂(A)でもポリウレタン樹脂(B)でもないポリウレタン樹脂である。また、上記材料の内、NPAおよびMPOが、一般式(1)で表される部分構造を有する材料である。
(Synthesis Examples 2 to 6, Comparative Synthesis Examples 7 and 8)
[Polyurethane resins A2 to A8]
Polyurethane resins A2 to A8 were obtained in the same manner as in Synthesis Example 1 except that the materials shown in Table 1-1 were used. In Table 1-1, NPA, MPO, PPG, IBPA, and 2EtAm represent the following, respectively.
NPA: Polyester polyol which is a condensate of adipic acid and neopentyl glycol MPO: Polyester polyol which is a condensate of adipic acid and 2-methyl-1,3-propanediol PPG: Polypropylene glycol IBPA: Iminobispropylamine 2 EtAm: 2 -Aminoethanol In the table, the molecular weight of the material and the urethane bond concentration, urea bond concentration, mole fraction of urea bond, hydroxyl value, amine value, and weight average molecular weight of the obtained polyurethane resins A2 to A8 are shown together. . The blanks in the table indicate that no compound is included, and the numerical values without the unit description mean “parts”. Among the polyurethane resins, polyurethane resins A1 to A6 are polyurethane resins (A), and polyurethane resins A7 and A8 are polyurethane resins that are neither polyurethane resin (A) nor polyurethane resin (B). Of the above materials, NPA and MPO are materials having a partial structure represented by the general formula (1).
<ポリウレタン樹脂(B)の合成>
(合成例9~14、比較合成例15、16)
[ポリウレタン樹脂B1~B8]
表1-2に示す材料に変更した以外は、合成例1と同様の方法により、それぞれポリウレタン樹脂B1~B8の溶液を得た。上記ポリウレタン樹脂の内、ポリウレタン樹脂B1~B6が、ポリウレタン樹脂(B)であり、ポリウレタン樹脂B7およびB8は、ポリウレタン樹脂(A)でもポリウレタン樹脂(B)でもないポリウレタン樹脂である。
<Synthesis of polyurethane resin (B)>
(Synthesis Examples 9 to 14, Comparative Synthesis Examples 15 and 16)
[Polyurethane resins B1 to B8]
Solutions of polyurethane resins B1 to B8 were obtained in the same manner as in Synthesis Example 1, except that the materials shown in Table 1-2 were used. Of the polyurethane resins, polyurethane resins B1 to B6 are polyurethane resins (B), and polyurethane resins B7 and B8 are polyurethane resins that are neither polyurethane resin (A) nor polyurethane resin (B).
(合成例17)
[塩化ビニル-アクリル共重合樹脂]
オートクレーブ内にて、ペルオキソ二硫酸カリウム(K2S2O8)1.0部を水500部に溶解させ、脱気した。60℃に昇温後、塩化ビニル357部、アクリル酸2-ヒドロキシプロピル63部、およびジ-2-エチルヘキシルスルホコハク酸ナトリウム(製品名:エーロゾルOT)5.0部からなる混合物425部を上記オートクレーブ内に加えて、60℃、6.5気圧で反応させた。反応は、オートクレーブが2.5気圧になるまで行った。得られたエマルジョンに塩化ナトリウムを添加して反応物を析出させ、ろ過後、洗浄、乾燥を行い、水酸基を有する塩化ビニル-アクリル共重合樹脂を得た。更に酢酸エチルを添加して固形分30%の溶液(PVAc1)を得た。得られた樹脂中のアクリル酸2-ヒドロキシプロピルの含有率は14.0%、水酸基価 60mgKOH/g、重量平均分子量50000、ガラス転移温度70℃であった。
(Synthesis Example 17)
[Vinyl chloride-acrylic copolymer resin]
In an autoclave, 1.0 part of potassium peroxodisulfate (K 2 S 2 O 8 ) was dissolved in 500 parts of water and deaerated. After the temperature was raised to 60 ° C., 425 parts of a mixture comprising 357 parts of vinyl chloride, 63 parts of 2-hydroxypropyl acrylate, and 5.0 parts of sodium di-2-ethylhexylsulfosuccinate (product name: Aerosol OT) was placed in the autoclave. In addition, the reaction was carried out at 60 ° C. and 6.5 atm. The reaction was continued until the autoclave reached 2.5 atm. Sodium chloride was added to the obtained emulsion to precipitate a reaction product, which was filtered, washed and dried to obtain a vinyl chloride-acrylic copolymer resin having a hydroxyl group. Further, ethyl acetate was added to obtain a 30% solid solution (PVAc1). The content of 2-hydroxypropyl acrylate in the obtained resin was 14.0%, the hydroxyl value was 60 mgKOH / g, the weight average molecular weight was 50000, and the glass transition temperature was 70 ° C.
(実施例1)
[溶剤型ラミネート用グラビアインキS1の作製]
ポリウレタン樹脂溶液A1(固形分30%)を36部、ポリウレタン樹脂溶液B1(固形分30%)を9部、藍色顔料であるC.I.ピグメントブルー15:3(リオノールブルーFG7330 トーヨーカラー株式会社製)を11部、酢酸n-プロピル(NPAC)/IPA=70/30(質量比)からなる溶剤44部を混合し、アイガーミルで30分間分散し、溶剤型ラミネート用グラビアインキS1を得た。
Example 1
[Preparation of solvent-type laminating gravure ink S1]
36 parts of polyurethane resin solution A1 (solid content 30%), 9 parts of polyurethane resin solution B1 (solid content 30%), C.I. I. 11 parts of Pigment Blue 15: 3 (Lionol Blue FG7330 manufactured by Toyocolor Co., Ltd.) and 44 parts of a solvent consisting of n-propyl acetate (NPAC) / IPA = 70/30 (mass ratio) were mixed and mixed for 30 minutes with an Eiger mill. Dispersion was carried out to obtain a gravure ink S1 for solvent-type lamination.
(実施例2~25)
[溶剤型ラミネート用グラビアインキS2~S25の作製]
表2-1および表2-2に示す材料に変更した以外は、実施例1と同様の方法により、溶剤型ラミネート用グラビアインキS2~S24をそれぞれ得た。表中のC.I.ピグメントイエロー14としては、トーヨーカラー株式会社製 リオノールイエローTT1405Gを、酸化チタンとしては、テイカ株式会社製 チタニックスJR-805を使用した。尚、表中の略称は以下を表す。
ソルバインTA3:水酸基を有する塩化ビニル-酢酸ビニル共重合樹脂(日信化学工業株式会社製 塩化ビニル/酢酸ビニル/ヒドロキシアルキルアクリレート=83/4/13(質量比)、水酸基価70mgKOH/g、固形分30%酢酸エチル溶液)
ソルバインTAO:水酸基を有する塩化ビニル-酢酸ビニル共重合樹脂(日信化学工業株式会社製 塩化ビニル/酢酸ビニル/ビニルアルコール=91/2/7(質量比)、水酸基価95mgKOH/g、固形分30%酢酸エチル溶液)
(Examples 2 to 25)
[Preparation of solvent-type laminating gravure inks S2 to S25]
Except for the materials shown in Table 2-1 and Table 2-2, solvent-type laminating gravure inks S2 to S24 were obtained in the same manner as in Example 1, respectively. C. in the table. I. As pigment yellow 14, Lionol Yellow TT1405G manufactured by Toyo Color Co., Ltd. was used, and as titanium oxide, Titanics JR-805 manufactured by Teika Co., Ltd. was used. Abbreviations in the table represent the following.
Solvain TA3: vinyl chloride-vinyl acetate copolymer resin having a hydroxyl group (manufactured by Nissin Chemical Industry Co., Ltd., vinyl chloride / vinyl acetate / hydroxyalkyl acrylate = 83/4/13 (mass ratio), hydroxyl value 70 mgKOH / g, solid content 30% ethyl acetate solution)
Solvain TAO: Vinyl chloride-vinyl acetate copolymer resin having a hydroxyl group (manufactured by Nissin Chemical Industry Co., Ltd., vinyl chloride / vinyl acetate / vinyl alcohol = 91/2/7 (mass ratio), hydroxyl value 95 mgKOH / g, solid content 30 % Ethyl acetate solution)
(比較例1~18)
[グラビアインキT1~T18の作成]
表3に示す材料に変更した以外は、上記実施例1と同様の方法により、グラビアインキT1~T18を得た。
(Comparative Examples 1 to 18)
[Creation of gravure inks T1 to T18]
Gravure inks T1 to T18 were obtained in the same manner as in Example 1 except that the materials shown in Table 3 were changed.
<貯蔵弾性率(E’)およびガラス転移温度(Tg)>
実施例1~25および比較例1~18におけるポリウレタン樹脂(A)溶液およびポリウレタン樹脂(B)溶液(グラビアインキ)の配合比と同じ配合比で、ポリウレタン樹脂(A)溶液およびポリウレタン樹脂(B)溶液(混合液)を作成し、混合液を塗工および乾燥させて、厚さ0.5mmの乾燥被膜を作成した。それぞれについて動的粘弾性自動測定機(株式会社エー・アンド・デイ製 DDV-GPシリーズ(レオバイブロン))を用いて温度範囲を-60℃~200℃とし、昇温速度10℃/分で測定を行い、30℃における貯蔵弾性率E’(Pa)を求めた。また、損失正接tanδのピークトップ温度をTg(℃)とした。尚、30℃におけるE’(Pa)は以下の基準で示した。結果を表2-1、表2-2および表3に示した。
A・・・・1×107Pa以上1×108Pa未満
B・・・・1×108Pa以上1×109Pa未満
C・・・・1×106Pa以上1×107Pa未満
D・・・・1×109Pa以上1×1010Pa未満
E・・・・1×105Pa以上1×106Pa未満
<Storage elastic modulus (E ') and glass transition temperature (Tg)>
The polyurethane resin (A) solution and the polyurethane resin (B) with the same mixing ratio as the polyurethane resin (A) solution and the polyurethane resin (B) solution (gravure ink) in Examples 1 to 25 and Comparative Examples 1 to 18 A solution (mixed solution) was prepared, and the mixed solution was applied and dried to form a dry film having a thickness of 0.5 mm. Using a dynamic viscoelasticity automatic measuring machine (DDV-GP series (Leovibron) manufactured by A & D Co., Ltd.) for each, the temperature range is -60 ° C to 200 ° C, and the measurement is performed at a heating rate of 10 ° C / min. The storage elastic modulus E ′ (Pa) at 30 ° C. was determined. The peak top temperature of the loss tangent tan δ was defined as Tg (° C.). Incidentally, E ′ (Pa) at 30 ° C. is shown by the following criteria. The results are shown in Table 2-1, Table 2-2 and Table 3.
A ... 1 x 10 7 Pa or more and less than 1 x 10 8 Pa B ... 1 x 10 8 Pa or more and less than 1 x 10 9 Pa C ... 1 x 10 6 Pa or more 1 x 10 7 Pa Less than D ... 1 x 10 9 Pa or more and less than 1 x 10 10 Pa E ... 1 x 10 5 Pa or more and less than 1 x 10 6 Pa
(実施例26)
<溶剤型ラミネート用グラビアインキの印刷>
上記で得られた溶剤型ラミネート用グラビアインキS1およびS25を、メチルエチルケトン(MEK):NPAC:IPA=40:40:20(質量比)からなる混合溶剤により、粘度が16秒(25℃、ザーンカップNo.3)となるように希釈した。S1はヘリオ175線グラデーション版(版式コンプレスト、100%~3%のグラデーション柄)により、S25は腐蝕175線(版深25μm)半ベタ版により、以下に示す基材のコロナ放電処理面または蒸着面に、印刷速度100m/分で、S1およびS25の順で1000m重ね印刷し、印刷物F1(OPP)、G1(PET)、およびH1(シリカ蒸着ナイロン)を得た。尚、印刷環境は温度25℃、湿度55%RHにて行った。
<基材>
・コロナ放電処理二軸延伸ポリプロピレン(OPP)フィルム(東洋紡株式会社製 FOR 厚さ20μm)
・コロナ放電処理ポリエステル(PET)フィルム(東洋紡株式会社製 E-5100 厚さ12μm)
・シリカ蒸着ナイロンフィルム(三菱樹脂株式会社製 テックバリアTX 厚さ15μm)
(Example 26)
<Printing of gravure ink for solvent lamination>
The solvent-type laminating gravure inks S1 and S25 obtained above were mixed with a mixed solvent consisting of methyl ethyl ketone (MEK): NPAC: IPA = 40: 40: 20 (mass ratio) for a viscosity of 16 seconds (25 ° C., Zaan cup). It diluted so that it might become No.3). S1 is a Helio 175 line gradation version (plate-compressed, 100% to 3% gradation pattern), and S25 is a corrosive 175 line (plate depth 25 μm) half-solid version. On the surface, 1000 m was overprinted in the order of S1 and S25 at a printing speed of 100 m / min to obtain printed matter F1 (OPP), G1 (PET), and H1 (silica vapor-deposited nylon). The printing environment was a temperature of 25 ° C. and a humidity of 55% RH.
<Base material>
-Corona discharge treated biaxially oriented polypropylene (OPP) film (FOR TOYOBO Co., Ltd., FOR thickness 20 μm)
-Corona discharge treated polyester (PET) film (E-5100, thickness 12μm, manufactured by Toyobo Co., Ltd.)
・ Silica vapor-deposited nylon film (Mitsubishi Resin Tech Barrier TX thickness 15μm)
(エクストルジョンラミネート加工)
印刷物F1およびG1の印刷面に、ポリエチレンイミン系アンカーコート剤(東洋モートン株式会社製 EL420)をメタノール:水=70:30(質量比)からなる溶剤で希釈した固形分1%(重量比、メタノール/水=70/30)の溶液を塗工した。塗工面に315℃にて溶融した低密度ポリエチレン(日本ポリケム株式会社製 ノバテックLC600)重ねると同時に、更に上記低密度ポリエチレン上に未延伸ポリプロピレン(三井化学東セロ株式会社製 FCMN、膜厚40μm)を貼り合わせることで、エクストルジョンラミネート加工を行って積層体を得た。
(Extrusion laminate processing)
Solid content 1% (weight ratio, methanol) obtained by diluting polyethyleneimine anchor coating agent (EL420 manufactured by Toyo Morton Co., Ltd.) with a solvent consisting of methanol: water = 70: 30 (mass ratio) on the printed surface of printed matter F1 and G1 / Water = 70/30) was applied. At the same time as the low density polyethylene melted at 315 ° C. (Novatech LC600, manufactured by Nippon Polychem Co., Ltd.) is overlaid on the coated surface, unstretched polypropylene (FCMN, Mitsui Chemicals Tosero Co., Ltd., FCMN, film thickness 40 μm) is also applied on the low density polyethylene. By combining, an extrusion lamination process was performed to obtain a laminate.
(ドライラミネート加工)
印刷物H1の印刷面に、ポリエステルウレタン系ラミネート接着剤(東洋モートン株式会社製 TM250HV/CAT-RT86L-60)を希釈して得た固形分20%の酢酸エチル溶液を、乾燥後の接着剤層が2.0g/m2となるように塗工し、乾燥させた。乾燥後、接着剤層に厚さ80μmの未延伸ポリプロピレン(CPP)を貼り合わせてドライラミネート加工を行って積層体を得た。
(Dry laminating)
On the printed surface of the printed material H1, a 20% solid content ethyl acetate solution obtained by diluting a polyester urethane laminate adhesive (TM250HV / CAT-RT86L-60 manufactured by Toyo Morton Co., Ltd.) The coating was applied to 2.0 g / m 2 and dried. After drying, 80 μm-thick unstretched polypropylene (CPP) was bonded to the adhesive layer and subjected to dry lamination to obtain a laminate.
(実施例27~50)
S1の替わりにS2~S25を用いた以外は、実施例26と同様の方法にて、印刷物F2~F25、G2~G25およびH2~H25をそれぞれ得た。それぞれの印刷物について、上記と同様の方法でエクストルジョンラミネート加工およびドライラミネート加工を行って積層体を得た。尚、評価は積層体を40℃、48時間保持後に行った。
(Examples 27 to 50)
Printed materials F2 to F25, G2 to G25, and H2 to H25 were obtained in the same manner as in Example 26, except that S2 to S25 were used instead of S1. Each printed matter was subjected to extrusion laminating and dry laminating in the same manner as described above to obtain a laminate. In addition, evaluation was performed after hold | maintaining a laminated body for 40 hours at 40 degreeC.
(比較例19~36)
S1の替わりにT1~T18を、S25の替わりにT18を用いた以外は、実施例26と同様の方法にて、印刷物FF1~FF18、GG1~GG18およびHH1~HH18をそれぞれ得た。それぞれの印刷物について、上記と同様の方法でエクストルジョンラミネート加工およびドライラミネート加工を行って積層体を得た。尚、評価は積層体を40℃、48時間保持後に行った。
(Comparative Examples 19 to 36)
Printed materials FF1 to FF18, GG1 to GG18, and HH1 to HH18 were obtained in the same manner as in Example 26 except that T1 to T18 were used instead of S1 and T18 was used instead of S25. Each printed matter was subjected to extrusion laminating and dry laminating in the same manner as described above to obtain a laminate. In addition, evaluation was performed after hold | maintaining a laminated body for 40 hours at 40 degreeC.
得られた溶剤型ラミネート用グラビアインキ、印刷物および積層体について下記評価を行い、表4-1、表4-2および表5に結果を示した。 The following evaluations were performed on the obtained gravure ink for solvent-type lamination, printed matter, and laminate, and the results are shown in Table 4-1, Table 4-2, and Table 5.
<基材転移性>
得られた印刷物G1~G25(実施例)および印刷物GG1~GG18(比較例)について、グラデーション5%部分についてインキの転移した面積%で基材転移性を評価した。
A・・・・インキ転移面積が100%である(良好)
B・・・・インキ転移面積が80%以上100%未満である(実用可)
C・・・・インキ転移面積が60%以上80%未満である(やや不良)
D・・・・インキ転移面積が30%以上60%未満である(不良)
E・・・・インキ転移面積が30%未満である(極めて不良)
尚、AおよびBは実用上問題がない範囲である。
<Base material transferability>
Regarding the obtained printed materials G1 to G25 (Examples) and printed materials GG1 to GG18 (Comparative Examples), the substrate transferability was evaluated based on the area% of the transferred ink for the 5% gradation portion.
A: The ink transfer area is 100% (good)
B ... Ink transfer area is 80% or more and less than 100% (practical)
C: The ink transfer area is 60% or more and less than 80% (slightly poor)
D: The ink transfer area is 30% or more and less than 60% (defect)
E .... Ink transfer area is less than 30% (very bad)
In addition, A and B are ranges in which there is no practical problem.
<版かぶり性>
グラビアインキS1~S25(実施例)およびT1~T18(比較例)について版かぶり性評価を行った。尚、希釈溶剤はMEK:NPAC:IPA=40:40:20(質量比)の混合溶剤とし、粘度をザーンカップ#3で16秒(25℃)とした。印刷機における版の空転60分後の、版かぶり部分の面積を目視判定し、評価を行った。
A・・・・版かぶり面積が5%未満である(良好)
B・・・・版かぶり面積が5%以上10%未満である(実用可)
C・・・・版かぶり面積が10%以上30%未満である(やや不良)
D・・・・版かぶり面積が30%以上50%未満である(不良)
E・・・・版かぶり面積が50%以上である(極めて不良)
尚、AおよびBは実用上問題がない範囲である。
<Plate castability>
Plate fogging evaluation was performed on the gravure inks S1 to S25 (Examples) and T1 to T18 (Comparative Examples). The dilution solvent was a mixed solvent of MEK: NPAC: IPA = 40: 40: 20 (mass ratio), and the viscosity was 16 seconds (25 ° C.) with Zahn cup # 3. The area of the plate cover portion after 60 minutes of idling of the plate in the printing press was visually judged and evaluated.
A: The plate covering area is less than 5% (good)
B ... The plate cover area is 5% or more and less than 10% (practical)
C ··· Plate cover area is 10% or more and less than 30% (slightly poor)
D: The plate covering area is 30% or more and less than 50% (defect)
E ··· Plate cover area is 50% or more (very bad)
In addition, A and B are ranges in which there is no practical problem.
<網点再現性>
得られた印刷物G1~G25(実施例)および印刷物GG1~GG18(比較例)について、グラデーション35%部分の重ね印刷部を、キーエンス社製マイクロスコープ(VHX-5000)を用いて観察し、網点再現性を評価した。
A・・・・網点サイズの変化が無い(良好)
B・・・・網点サイズに僅かに広がりがある(実用可)
C・・・・網点が重ねインキにより10%以上20%未満滲んでいる(やや不良)
D・・・・網点が重ねインキにより20%以上30%未満滲んでいる(不良)
E・・・・網点が重ねインキにより全て崩れている(極めて不良)
尚、AおよびBは実用上問題がない範囲である。
<Reproducibility of halftone dots>
For the obtained printed materials G1 to G25 (Example) and printed materials GG1 to GG18 (Comparative Example), the overprinted portion of the 35% gradation portion was observed using a microscope (VHX-5000) manufactured by Keyence Co., Ltd. Reproducibility was evaluated.
A .... No change in halftone dot size (good)
B ... Slightly spread in halftone dot size (practical)
C ... The dots are blotted by 10% or more but less than 20% due to overlapping ink (slightly poor)
D ··· The halftone dots are smeared by 20% or more but less than 30% due to overlapping ink (defect)
E ... All the dots are broken by the overlapping ink (very bad)
In addition, A and B are ranges in which there is no practical problem.
<耐ブロッキング性>
印刷物F1~F25(OPP)、G1~G25(PET)およびH1~H25(シリカ蒸着ナイロン)並びに、FF1~FF18(OPP)、GG1~GG18(PET)およびHH1~HH18(シリカ蒸着ナイロン)について、以下の条件にて耐ブロッキング性の評価を行った。
(試料および圧力)
OPP印刷物の印刷面/OPP基材の非コロナ処理面 7kg/cm2
PET印刷物の印刷面/PET基材の非コロナ処理面 7kg/cm2
シリカ蒸着ナイロン印刷物/シリカ蒸着ナイロンの非蒸着面 7kg/cm2
(静置条件)40℃-80%RH 14時間
(評価方法)印刷面と各種基材とを引き剥がし、印刷面からのインキ被膜の取られ(剥がれ)具合を目視で判定
(判定基準)
A・・・・印刷面のインキ被膜が全く剥離せず、剥離抵抗の小さいもの(良好)
B・・・・インキ被膜の剥離面積が1%以上5%未満であり、剥離抵抗の小さいもの(実用可)
C・・・・インキ被膜の剥離面積が5%以上20%未満のもの(やや不良)
D・・・・インキ被膜の剥離面積が20%以上50%未満のもの(不良)
E・・・・インキ被膜が50%以上剥離するもの(極めて不良)
尚、AおよびBは実用上問題がない範囲である。
<Blocking resistance>
Printed materials F1 to F25 (OPP), G1 to G25 (PET) and H1 to H25 (silica vapor-deposited nylon), FF1 to FF18 (OPP), GG1 to GG18 (PET) and HH1 to HH18 (silica vapor-deposited nylon) are as follows: The blocking resistance was evaluated under the following conditions.
(Sample and pressure)
Printing surface of OPP printed matter / non-corona-treated surface of OPP substrate 7 kg / cm 2
Printed surface of PET printed matter / Non-corona treated surface of PET substrate 7kg / cm 2
Silica-deposited nylon print / silica-deposited nylon non-deposition surface 7 kg / cm 2
(Standing conditions) 40 ° C.-80% RH 14 hours (Evaluation method) The printed surface and various substrates are peeled off, and the degree of ink film removal (peeling) from the printed surface is judged visually (determination criteria)
A ··· The ink film on the printed surface does not peel at all, and the peel resistance is low (good)
B ···· The peeled area of the ink film is 1% or more and less than 5%, and the peel resistance is small (practical)
C ··· The peeled area of the ink coating is 5% or more and less than 20% (slightly poor)
D ··· Ink film peeling area of 20% or more and less than 50% (defect)
E .... The ink film peels 50% or more (very bad)
In addition, A and B are ranges in which there is no practical problem.
<ラミネート強度>
印刷物F1~F25、G1~G25およびH1~H25、並びに、印刷物FF1~F18、GG1~GG18およびHH1~HH18のラミネート積層体における重ね印刷部について、インキ部を巾15mmで裁断し、インキ面と基材面で剥離させ、剥離強度(ラミネート強度)を株式会社インテスコ製201万能引張り試験機にて測定した。尚、実用レベルは0.7N/15mm以上である。
<Lamination strength>
For the printed matter F1 to F25, G1 to G25 and H1 to H25, and the overprinted portion of the laminate laminate of the printed matter FF1 to F18, GG1 to GG18 and HH1 to HH18, the ink part is cut to a width of 15 mm, Peeling was performed on the surface of the material, and the peel strength (laminate strength) was measured with a 2010 universal tensile tester manufactured by Intesco Corporation. The practical level is 0.7 N / 15 mm or more.
<レトルト後外観>
印刷物H1~H25(実施例)および印刷物HH1~HH18(比較例)のラミネート積層体を、切り出した後、ヒートシール(150℃、2秒)を行い、10cm×6cmの袋(内容物は水)を作成して、120℃で30分レトルト滅菌処理を行った。レトルト後のラミネート積層体について60秒手もみをした後、外観を確認し評価した。
A・・・・デラミネーションおよびムラが無い(良好)
B・・・・直径2mm未満の浮きが2~3ヶ所ある(実用可)
C・・・・直径2mm未満の浮きが4~10ヶ所ある(やや不良)
D・・・・スジ状の浮きまたは広範囲の浮きが見られる(不良)
E・・・・50%以上の面積で剥離(極めて不良)
尚、AおよびBは実用上問題がない範囲である。
<Appearance after retort>
Laminated laminates of printed materials H1 to H25 (Examples) and printed materials HH1 to HH18 (Comparative Examples) were cut out and then heat sealed (150 ° C., 2 seconds), 10 cm × 6 cm bag (content is water) And retort sterilization at 120 ° C. for 30 minutes. The laminate laminate after retorting was hand-rubbed for 60 seconds, and then the appearance was confirmed and evaluated.
A ... No delamination or unevenness (good)
B ・ ・ ・ ・ There are 2 to 3 floats with a diameter of less than 2mm.
C ... 4-10 floats with a diameter of less than 2 mm (somewhat bad)
D ··· Streak-like or wide-range float is observed (defect)
E ... Peeling over 50% area (very bad)
In addition, A and B are ranges in which there is no practical problem.
(実施例51)
<溶剤型ラミネート用グラビアインキの印刷>
上記で得られた溶剤型ラミネート用グラビアインキS2を、メチルエチルケトン(MEK):NPAC:IPA=40:40:20(質量比)からなる混合溶剤により、粘度が16秒(25℃、ザーンカップNo.3)となるように希釈した。希釈後のインキを、ヘリオ175線グラデーション版(版式コンプレスト、100%~3%のグラデーション柄)により、実施例26で用いた基材と同じ基材のコロナ放電処理面または蒸着面に印刷速度100m/分で1000m印刷し、印刷物F26(OPP)、G26(PET)、およびH26(シリカ蒸着ナイロン)を得た。尚、印刷環境は温度25℃、湿度55%RHにて行った。
(Example 51)
<Printing of gravure ink for solvent lamination>
The solvent-type laminating gravure ink S2 obtained above was mixed with a mixed solvent of methyl ethyl ketone (MEK): NPAC: IPA = 40: 40: 20 (mass ratio) for a viscosity of 16 seconds (25 ° C., Zahn Cup No. 1). It diluted so that it might become 3). The diluted ink was printed on the corona discharge treated surface or vapor-deposited surface of the same substrate as that used in Example 26 by Helio 175 line gradation plate (plate-type compressed, 100% to 3% gradation pattern). Printing was performed at 100 m / min for 1000 m to obtain printed matter F26 (OPP), G26 (PET), and H26 (silica-deposited nylon). The printing environment was a temperature of 25 ° C. and a humidity of 55% RH.
印刷物F26(OPP)、G26(PET)、およびH26(シリカ蒸着ナイロン)について、上記と同様の方法でエクストルジョンラミネート加工およびドライラミネート加工を行った。 For the printed matter F26 (OPP), G26 (PET), and H26 (silica vapor-deposited nylon), extrusion lamination processing and dry lamination processing were performed in the same manner as described above.
印刷物F26(OPP)、G26(PET)、H26(シリカ蒸着ナイロン)およびそれらの積層体を使用して、上記と同様の方法で耐ブロッキング性、ラミネート強度およびレトルト後外観の評価を行った。実施例27と同様の結果が得られた。 Using the printed matter F26 (OPP), G26 (PET), H26 (silica vapor-deposited nylon) and their laminates, the blocking resistance, laminate strength and post-retort appearance were evaluated in the same manner as described above. The same result as in Example 27 was obtained.
以上の評価結果から、ポリウレタン樹脂(A)およびポリウレタン樹脂(B)を含有する溶剤型ラミネート用グラビアインキは、基材種類を問わず良好なラミネート強度を有し、基材転移性および網点(ドット)再現性が良好である溶剤型ラミネート用グラビアインキであることが分かった。 From the above evaluation results, the solvent-type laminating gravure ink containing the polyurethane resin (A) and the polyurethane resin (B) has a good laminate strength regardless of the type of substrate, and has a substrate transferability and halftone dot ( It was found that this was a gravure ink for solvent-type lamination with good dot reproducibility.
本発明の実施形態により、基材種類を問わず、良好なラミネート強度を有し、印刷適性および網点(ドット)再現性が良好であり、特にシリカ/アルミナ蒸着基材に対して優れたラミネート強度を有する溶剤型ラミネート用グラビアインキを提供することができる。 According to an embodiment of the present invention, regardless of the type of substrate, the laminate has good laminate strength, has good printability and dot (dot) reproducibility, and is particularly excellent for a silica / alumina-deposited substrate. A gravure ink for solvent-type laminating having strength can be provided.
Claims (9)
一般式(1)
General formula (1)
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| WO2021124433A1 (en) * | 2019-12-17 | 2021-06-24 | Dicグラフィックス株式会社 | Liquid ink composition, printed matter and laminated body |
| JPWO2022004082A1 (en) * | 2020-06-30 | 2022-01-06 | ||
| JP2022066201A (en) * | 2018-05-23 | 2022-04-28 | Dicグラフィックス株式会社 | Liquid ink composition |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP6514835B2 (en) * | 2017-05-16 | 2019-05-15 | Dicグラフィックス株式会社 | Liquid ink composition, printed matter and laminate laminate |
| JP7272069B2 (en) * | 2019-04-04 | 2023-05-12 | 東洋インキScホールディングス株式会社 | Organic solvent-based printing inks, printed materials and laminates |
| JP7148457B2 (en) * | 2019-05-20 | 2022-10-05 | サカタインクス株式会社 | Laminate and packaging container using the same |
| JP7248497B2 (en) * | 2019-05-20 | 2023-03-29 | サカタインクス株式会社 | PRINTING INK COMPOSITION FOR FLEXIBLE PACKAGING LAMINATION |
| WO2020235526A1 (en) * | 2019-05-20 | 2020-11-26 | サカタインクス株式会社 | Laminate printing ink composition for flexible packaging |
| JP7248498B2 (en) * | 2019-05-20 | 2023-03-29 | サカタインクス株式会社 | LAMINATE PRINTING INK COMPOSITION FOR FLEXIBLE PACKAGING |
| JP2021046482A (en) * | 2019-09-18 | 2021-03-25 | Dicグラフィックス株式会社 | Liquid printing ink, printed matter, and laminate |
| JP7559704B2 (en) * | 2021-08-04 | 2024-10-02 | artience株式会社 | Gravure inks, printed matter and laminates |
| WO2024128007A1 (en) * | 2022-12-15 | 2024-06-20 | Dicグラフィックス株式会社 | Liquid printing ink composition, and printed matter and laminate using same |
| WO2024135511A1 (en) * | 2022-12-22 | 2024-06-27 | Dicグラフィックス株式会社 | Liquid printing ink composition, and printed product and multilayer body using same |
| JP7470277B1 (en) * | 2023-04-10 | 2024-04-18 | artience株式会社 | LAMINATE AND METHOD FOR MANUFACTURING LAMINATE |
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| WO2021124433A1 (en) * | 2019-12-17 | 2021-06-24 | Dicグラフィックス株式会社 | Liquid ink composition, printed matter and laminated body |
| JPWO2022004082A1 (en) * | 2020-06-30 | 2022-01-06 | ||
| WO2022004082A1 (en) * | 2020-06-30 | 2022-01-06 | サカタインクス株式会社 | Laminate printing ink composition for flexible packaging |
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| JP6296257B1 (en) | 2018-03-20 |
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