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WO2017016909A1 - Inhibiteurs de corrosion pour carburants et lubrifiants - Google Patents

Inhibiteurs de corrosion pour carburants et lubrifiants Download PDF

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Publication number
WO2017016909A1
WO2017016909A1 PCT/EP2016/067001 EP2016067001W WO2017016909A1 WO 2017016909 A1 WO2017016909 A1 WO 2017016909A1 EP 2016067001 W EP2016067001 W EP 2016067001W WO 2017016909 A1 WO2017016909 A1 WO 2017016909A1
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acid
use according
fuels
substituted
radicals
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German (de)
English (en)
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Jochen Mezger
Markus Hansch
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BASF SE
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BASF SE
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    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M129/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen
    • C10M129/02Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen having a carbon chain of less than 30 atoms
    • C10M129/68Esters
    • C10M129/76Esters containing free hydroxy or carboxyl groups
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    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/19Esters ester radical containing compounds; ester ethers; carbonic acid esters
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    • C10L1/192Macromolecular compounds
    • C10L1/198Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds homo- or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon to carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid
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    • C10L1/234Macromolecular compounds
    • C10L1/238Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds
    • C10L1/2383Polyamines or polyimines, or derivatives thereof (poly)amines and imines; derivatives thereof (substituted by a macromolecular group containing 30C)
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    • C10L1/2406Organic compounds containing sulfur, selenium and/or tellurium mercaptans; hydrocarbon sulfides
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    • C10L2200/00Components of fuel compositions
    • C10L2200/02Inorganic or organic compounds containing atoms other than C, H or O, e.g. organic compounds containing heteroatoms or metal organic complexes
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    • C10L2200/00Components of fuel compositions
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    • C10L2200/00Components of fuel compositions
    • C10L2200/04Organic compounds
    • C10L2200/0407Specifically defined hydrocarbon fractions as obtained from, e.g. a distillation column
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    • C10L2200/0423Gasoline
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    • C10L2200/04Organic compounds
    • C10L2200/0407Specifically defined hydrocarbon fractions as obtained from, e.g. a distillation column
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    • C10L2270/00Specifically adapted fuels
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    • C10L2270/00Specifically adapted fuels
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
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    • C10M2207/288Partial esters containing free carboxyl groups
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
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    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant Compositions
    • C10M2215/08Amides [having hydrocarbon substituents containing less than thirty carbon atoms]
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    • C10M2219/00Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
    • C10M2219/08Thiols; Sulfides; Polysulfides; Mercaptals
    • C10M2219/082Thiols; Sulfides; Polysulfides; Mercaptals containing sulfur atoms bound to acyclic or cycloaliphatic carbon atoms
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    • C10N2020/00Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
    • C10N2020/01Physico-chemical properties
    • C10N2020/04Molecular weight; Molecular weight distribution
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    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/12Inhibition of corrosion, e.g. anti-rust agents or anti-corrosives

Definitions

  • the present invention relates to new uses of corrosion inhibitors in fuels and lubricants.
  • Corrosion inhibitors are common additives in fuels and lubricants, often based on acid-containing structures, e.g. Dimer fatty acids.
  • a disadvantage of these corrosion inhibitors is that they tend to precipitate, especially in the presence of calcium ions, and as a result their corrosion-inhibiting action is reduced.
  • the deposits formed by these precipitates may also affect the operation of engines, engine components or parts of the fuel system.
  • EP 235868 describes corrosion-inhibiting mixtures of hydrocarbon-substituted succinic acid derivatives, which are connected to one another via ring structures, and long-chain substituted polyamines.
  • the diester of polyisobutene-substituted succinic acid and pentaerythritol and its effect on steel, aluminum and brass is described.
  • This reaction product has no free carboxylic acid groups.
  • monoesters of polyvalent succinic acid derivatives are described.
  • From WO 2010/42378 are substituted with a hydrocarbon radical-containing additives having at least two carboxyl groups, which show an anticorrosive effect.
  • the carboxyl groups may be present as free acid groups or as anhydrides.
  • succinic acid derivatives substituted with polyolefins e.g. Polyisobutene succinic acid or polyisobutene succinic anhydride.
  • WO 2004/02681 1 discloses succinic hemiacamides which act as corrosion inhibitors and show good calcium compatibility.
  • R 1 and R 2 may each independently be hydrogen, C 1 - to C 20 -alkyl or C 3 - to C 200 -alkenyl, where the alkyl or alkenyl radicals are each straight-chain or branched, substituted by heteroatom-containing radicals or unsubstituted and optionally may be interrupted by heteroatoms,
  • R 3 is an n-linked, 3 to 30 carbon atoms alkylene, cycloalkylene or arylene radical, which may be straight-chain or branched, substituted or unsubstituted and optionally interrupted by heteroatoms,
  • n is a positive integer from 3 to 10
  • X may each independently be oxygen (O), sulfur (S) or unsubstituted or substituted nitrogen (NR 4 ), and
  • R 4 is hydrogen or C 1 -C 4 -alkyl, as corrosion inhibitors in fuels or lubricants, preferably in fuels, particularly preferably in fuels having a content of alkali and / or alkaline earth metals and / or zinc of at least 0.1 Gew.ppm have.
  • the compounds of formula (I) show a particular advantage in fuels or lubricants, especially in fuels containing alkali and / or alkaline earth metals and / or zinc of at least 0.1 ppm by weight, more preferably at least 0.2 ppm by weight, very particularly preferably at least 0.3 ppm by weight and in particular at least 0.5 ppm by weight.
  • the compounds of the formula (I) are used in fuels which have a content of alkali metals and / or alkaline earth metals and / or zinc of at least 1 ppm by weight, more preferably at least 2 ppm by weight and very particularly preferably at least 3 ppm by weight.
  • alkali metals and / or alkaline earth metals and / or zinc exhibit their corrosion-inhibiting action even in the presence of alkali metals and / or alkaline earth metals and / or zinc, preferably also in the presence of alkaline earth metals.
  • the content of alkali metals and / or alkaline earth metals in fuels is obtained, for example, by mixing with alkali and / or alkaline earth metal-containing lubricants, for example in the fuel pump.
  • alkali metals and / or alkaline earth metals may originate from unsatisfactorily or insufficiently desalted fuel additives, for example carrier oils.
  • a source of zinc for example, anti-wear additives.
  • alkali metals are sodium and potassium, in particular sodium.
  • alkaline earth metals are particularly magnesium and calcium, especially calcium.
  • the corrosion inhibitors of the formula (I) are still active in the presence of calcium and show no precipitations.
  • alkali and / or alkaline earth metals and / or zinc in each case relate to individual metal species.
  • R 1 and R 2 can each independently be hydrogen, C 1 - to C 20 -alkyl or C 3 - to C 20 -alkenyl, where the alkyl or alkenyl radicals are each straight-chain or branched, substituted by heteroatom-containing radicals or unsubstituted and optionally of Heteroatoms be interrupted,
  • R 1 and R 2 is hydrogen.
  • heteroatoms are understood oxygen, sulfur and substituted or unsubstituted nitrogen, preferably oxygen and substituted or unsubstituted nitrogen, and more preferably oxygen.
  • the C 1 - to C 20 -alkyl or C 3 - to C 20 -alkenyl radicals are not interrupted by heteroatoms, but are pure hydrocarbon radicals.
  • the alkenyl radicals have 3 to 200 carbon atoms, preferably 6 to 180, particularly preferably 8 to 150, very particularly preferably 12 to 100 and in particular 16 to 80.
  • Preferred alkenyl radicals are those which are prepared by the oligo- or polymerization of propene, 1-butene, 2-butene and / or isobutene, more preferably 1-butene, 2-butene and / or isobutene and very particularly preferably isobutene. Butene are available.
  • the alkenyl radicals are dodecenyl, hexadecenyl or polyisobutene radicals.
  • the alkyl radicals have 1 to 200 carbon atoms, preferably 12 to 180, particularly preferably 14 to 150, very particularly preferably 16 to 100 and in particular 18 to 80.
  • alkyl radicals are methyl, ethyl, n-propyl, n-propyl, n-butyl, n-octyl, n-hexyl, n-heptyl, n-octyl, n-butyl, n-butyl, n-butyl, n-butyl, n-butyl, n-butyl, n-butyl Decyl, n-dodecyl, n-tetradecyl, n-hexadecyl, n-octadecyl, n-eicosyl and those which are obtainable by oligo- or polymerization of ethene.
  • the alkenyl radicals are preferred over the alkyl radicals.
  • R 3 is an n-bonded, 3 to 30, preferably 3 to 20, particularly preferably 3 to 12, most preferably 3 to 6 and in particular 3 or 4 carbon atoms, alkylene, cycloalkylene or arylene radical, which each straight-chain or branched, substituted or unsubstituted and may optionally be interrupted by heteroatoms.
  • R 3 is preferably an alkylene radical which may optionally be interrupted by heteroatoms.
  • Preferred heteroatoms are oxygen atoms, in one embodiment, R 3 is an n-bonded alkylene radical having one or more, preferably one ether group.
  • the radical R 3 may be substituted in one embodiment by groups -XH, preferably by hydroxy groups.
  • the radicals R 3 are radicals which are formed by mental abstraction of n-hydroxy groups from an at least n-valent, preferably from an exactly n-valent polyol.
  • n is a positive integer from 3 to 10, preferably 3 to 6, particularly preferably 3 to 5, very particularly preferably 3 or 4 and in particular 3.
  • polyols examples include trimethylolbutane, trimethylolpropane, trimethylolethane, pentaerythritol, glycerol, ditrimethylolpropane, dipentaerythritol, sugar alcohols such as sorbitol, mannitol, diglycerol, threitol, erythritol, adonite (ribitol), arabitol (lyxite), xylitol, dulcitol (galactitol) ), Maltitol or isomalt.
  • sugar alcohols such as sorbitol, mannitol, diglycerol, threitol, erythritol, adonite (ribitol), arabitol (lyxite), xylitol, dulcitol (galactitol) ), Maltitol or isomalt.
  • the polyols may also carry additional functionalities such as ether functions (-O-), carboxyl functions (-COOH), Ci-C4-Alkyloxycarbonylfunktionen (ester groups), where C1-C4-AI- kyl in this document methyl, ethyl, / soPropyl, n-propyl, n-butyl, / sobutyl, seA "-butyl or fe -butyl, amino functions (-NH 2), mono- or di-C 1 -C 4 -alkylamino functions
  • Such functionalized polyols are ditrimethylolpropane, dipentaerythritol, polyglycerol 3, polyglycerol-4, dimethylolpropionic acid, dimethylolbutyric acid, trimethylolacetic acid, hydroxypivalic acid, sugar acids such as gluconic acid, glucaric acid, glucuronic acid, galacturonic acid or mucic acid (galact
  • Preferred polyols are trimethylolpropane, pentaerythritol, glycerol, ditrimethylolpropane, dipentaerythritol, polyglycerol-3 and polyglycerol-4, the latter being formally polyethers of glycerol of the formula HO - (- CH 2 -CHOH-CH 2 -O) x -H, where x is predominantly 3 or 4, respectively.
  • X can each independently be oxygen (O), sulfur (S) or unsubstituted or substituted nitrogen (NR 4 ), preferably oxygen (O) or unsubstituted or substituted nitrogen (NR 4 ) and more preferably oxygen.
  • X is oxygen
  • the radical R 4 in formula (I) is hydrogen or C 1 -C 4 -alkyl, preferably hydrogen or methyl and particularly preferably hydrogen.
  • Ci-C4-alkyl it is methyl, ethyl, / soPropyl, n-propyl, n-butyl, / soButyl, sea 'butyl or tert-butyl.
  • the compounds of the formula (I) are preferably obtainable by reacting a succinic acid derivative with an at least n-valent, preferably precisely n-valent polyol, amino alcohol or polyamine, preferably an exactly n-valent polyol.
  • the hydroxyl groups of the polyol are reacted on average at least 50%, preferably at least 66%, more preferably at least 75% and most preferably at least 85%. Full conversion of the hydroxy groups is not required.
  • reaction mixture obtained also contains those of the formula (II)
  • R 1 , R 2 , R 3 and n have the above meanings
  • q / n 0.5, preferably> 0.66, particularly preferably> 0.75, very particularly preferably> 0.85 and in particular 0.9.
  • the proportion of compounds of the formula (I) in the reaction mixture is at least 50% by weight, preferably at least 60, particularly preferably at least 70 and very particularly preferably at least 80% by weight.
  • the proportion of compounds of the formula (II) in the reaction mixture can be up to 50, preferably up to 40, particularly preferably up to 30, very particularly preferably up to 20 and in particular up to 15% by weight.
  • the proportion of compounds of the formula (I) and of the formula (II) in total in the reaction mixture is at least 80, preferably at least 85, particularly preferably at least 90, very particularly preferably at least 95 and in particular at least 97% by weight.
  • reaction mixture may contain oligomeric and polymeric polyesters as well as cyclic esters.
  • the formation of such by-products can preferably be counteracted by selecting the stoichiometry of succinic acid derivative: n-valent polyol in the range from 0.5 ⁇ n: 1 to n: 1, preferably from 0.66 ⁇ n: 1 to n: 1, more preferably from 0.75 * n: 1 to 0.99 ⁇ n: 1, most preferably from 0.8 * n: 1 to 0.98 ⁇ n: 1, in particular from 0.85 xn : 1 to 0.97 ⁇ n: 1, and specifically from 0.9 ⁇ n: 1 to 0.95 ⁇ n: 1.
  • the reaction is preferably conducted so that not more than half of the carboxyl groups of the succinic acid derivative used are reacted, preferably up to 49 mol%, more preferably up to 48 mol% and most preferably up to 47 mol%.
  • the succinic acid derivative is preferably dodecenylsuccinic acid, hexadecylsuccinic acid, eicosenylsuccinic acid or polyisobutene-substituted succinic acid derivatives, it being possible for the polyisobutene radical to have an average molecular weight of 300 to 2000, preferably 400 to 1500 and more preferably 500 to 1200 g / mol.
  • the use according to the invention relates to the inhibition of the corrosion of iron, steel and / or non-ferrous metal surfaces.
  • non-ferrous metals copper and its alloys are preferred.
  • the corrosion of steel surfaces is inhibited.
  • the compounds of the formula (I) are added to fuels having the above-specified content of alkali and / or alkaline earth metals and / or zinc, generally in amounts of 1 to 60, preferably 10 to 40, ppm by weight.
  • these are primarily conventional detergent additives, carrier oils, cold flow improvers, lubricity improvers, corrosion inhibitors other than those of the formula (I), demulsifiers, dehazers, antifoams, cetane number improvers, combustion improvers, antioxidants or Stabilizers, antistatic agents, metallocenes, metal deactivators, dyes and / or solvents.
  • the usual detergent additives are preferably amphiphilic substances which have at least one hydrophobic hydrocarbon radical having a number-average molecular weight (M n ) of from 85 to 20 000 and at least one polar group selected from: (Da) mono- or polyamino groups having up to 6 nitrogen atoms, wherein at least one nitrogen atom has basic properties;
  • Polyamino groups wherein at least one nitrogen atom has basic properties, or terminated by carbamate groups;
  • the hydrophobic hydrocarbon radical in the above detergent additives which provides sufficient solubility in the fuel has a number average molecular weight (M n ) of from 85 to 20,000, preferably from 1 13 to 10,000, more preferably from 300 to 5,000, more preferably from 300 up to 3,000, more preferably from 500 to 2,500 and especially from 700 to 2,500, especially from 800 to 1,500.
  • M n number average molecular weight
  • hydrophobic hydrocarbon radical in particular in combination with the polar, in particular polypropenyl, polybutenyl and polyisobutenyl radicals having a number average molecular weight M n of preferably in each case from 300 to 5,000, particularly preferably from 300 to 3,000, more preferably from 500 to 2,500, even more preferably from 700 to 2,500 and in particular from 800 to 1,500 into consideration.
  • M n number average molecular weight of n of preferably in each case from 300 to 5,000, particularly preferably from 300 to 3,000, more preferably from 500 to 2,500, even more preferably from 700 to 2,500 and in particular from 800 to 1,500 into consideration.
  • Such additives based on highly reactive polyisobutene which may contain from the polyisobutene, which may contain up to 20% by weight of n-butene units,
  • monoamines or polyamines such as dimethyl-aminopropylamine, ethylenediamine, diethylenetriamine, triethylenetetramine or tetraethylenepentamine can be prepared, are known in particular from EP-A 244 616.
  • the preparation route is afforded by chlorination and subsequent amination or by oxidation of the double bond with air or ozone to carbonyl - or carboxyl compound and subsequent amination under reductive (hydrogenating) conditions.
  • amines such as. As ammonia, monoamines or the above polyamines, are used.
  • Corresponding additives based on polypropene are described in particular in WO-A 94/24231.
  • these reaction products are mixtures of pure nitropolyisobutenes (for example ⁇ , ⁇ -dinitropolyisobutene) and mixed hydroxynitropolyisobutenes (for example ⁇ -nitro- ⁇ -hydroxy-polyisobutene).
  • Hydroxyl groups in combination with mono- or polyamino groups cf.
  • Carboxyl groups or their alkali metal or alkaline earth metal salts (Dd) containing additives are preferably copolymers of C2 to C 4 o-olefins with maleic anhydride having a total molecular weight of 500 to 20,000, their carboxyl groups wholly or partly to the alkali metal or alkaline earth metal salts and a remaining radical of the carboxyl groups are reacted with alcohols or amines.
  • Such additives are known in particular from EP-A 307 815.
  • Such additives are mainly used to prevent valve seat wear and can, as described in WO-A 87/01 126, be used with advantage in combination with conventional fuel detergents such as poly (iso) -butene amines or polyetheramines.
  • Sulfonic acid groups or their alkali metal or alkaline earth metal salts (De) containing additives are preferably alkali metal or alkaline earth metal salts of a Sulfobernsteinklakylesters, as described in particular in EP-A 639 632.
  • Such additives are primarily for preventing valve seat wear and can be used to advantage in combination with conventional fuel detergents such as poly (iso) buteneamines or polyetheramines.
  • Polyoxy-C2-C4-alkylene (Df) containing additives are preferably polyether or polyetheramines which by reaction of C2 to C6o-alkanols, C6 to C3o-alkanediols, mono- or D1-C2 to C3o-alkylamines, C to C3o-alkylcyclo-hexanols or C to C30-alkyl- kylphenolen with 1 to 30 moles of ethylene oxide and / or propylene oxide and / or butylene oxide per hydroxyl group or amino group and, in the case of polyether amines, by subsequent reductive amination with ammonia, monoamines or polyamines are available , Such products are described in particular in EP-A 310 875, EP-A 356 725, EP-A 700 985 and US-A 4,877,416.
  • polyethers such products also meet carrier oil properties.
  • Typical examples of these are tridecanol or Isotridecanolbutoxylate, Isononylphenolbutoxylate and Polyisobutenolbutoxylate and propoxylates and the corresponding reaction products with ammonia.
  • Carboxyl ester groups (Dg) -containing additives are preferably esters of mono-, di- or tricarboxylic acids with long-chain alkanols or polyols, especially those having a minimum viscosity of 2 mm 2 / s at 100 ° C, as described in particular in DE-A 38 38 918 are described.
  • mono-, di- or tricarboxylic acids it is possible to use aliphatic or aromatic acids, especially suitable ester alcohols or polyols are long-chain representatives having, for example, 6 to 24 C atoms.
  • esters are adipates, phthalates, isophthalates, terephthalates and trimellitates of iso-octanol, iso-nonanol, iso-decanol and of isotridecanol. Such products also meet carrier oil properties.
  • the groups having hydroxyl and / or amino and / or amido and / or imido groups are, for example, carboxylic acid groups, acid amides of monoamines, acid amides of diioder polyamines which, in addition to the amide function, still have free amine groups, succinic acid groups. red derivatives with an acid and an amide function, carboximides with monoamines, carboximides with di- or polyamines which, in addition to the imide function, still have free amine groups, or diimides which are formed by reacting di- or polyamines with two succinic acid derivatives.
  • Such fuel additives are well known and described, for example, in documents (1) and (2).
  • reaction products of alkyl- or alkenyl-substituted succinic acids or derivatives thereof with amines and particularly preferably to the reaction products of polyisobutenyl-substituted succinic acids or derivatives thereof with amines.
  • reaction products with aliphatic polyamines polyalkyleneimines
  • ethylenediamine, diethylenetriamine, triethylenetetramine, tetraethylenepentamine, pentaethylenehexamine and hexaethyleneheptamine which have an imide structure.
  • Mannich reaction of substituted phenols with aldehydes and mono- or polyamines generated moieties containing (di) additives are preferably reaction products of polyisobutene-substituted phenols with formaldehyde and mono- or polyamines such as ethylenediamine, diethylenetriamine, triethylenetetramine, tetraethylenepentamine or dimethylaminopropylamine ,
  • Such "polyisobutene-Mannich bases" are described in particular in EP-A 831 141.
  • One or more of said detergent additives may be added to the fuel in such an amount that the metering rate of these detergent additives is preferably from 25 to 2500 ppm by weight, in particular from 75 to 1500 ppm by weight, especially from 150 to 1000% by weight . ppm. B2) carrier oils
  • Co-used carrier oils may be mineral or synthetic.
  • Suitable mineral carrier oils are fractions obtained in petroleum processing, such as bright stock or base oils with viscosities such as from class SN 500 to 2000, but also aromatic hydrocarbons, paraffinic hydrocarbons and alkoxyalkanols. It is also useful as a "hydrocrack oil” known and obtained in the refining of mineral oil fraction (Vakuumdestillatites with a boiling range of about 360 to 500 ° C, available from high pressure catalytically hydrogenated and isomerized and dewaxed natural mineral oil). Also suitable are mixtures of the abovementioned mineral carrier oils.
  • suitable synthetic carrier oils are polyolefins (polyalphaolefins or polyinteralolefins), (poly) esters, poly) alkoxylates, polyethers, aliphatic polyetheramines, alkylphenol-initiated polyethers, alkylphenol-initiated polyetheramines and carboxylic acid esters of long-chain alkanols.
  • suitable polyethers or polyetheramines are preferably compounds containing polyoxy-C 2 - to C 4 -alkylene groups which are prepared by reacting C 2 - to C 6 -alkanols, C 6 - to C 3 0 -alkanediols, mono- or C 1 - to C 2 - Alkylaminen, Cr to C3o-alkyl-cyclohexanols or Cr to C30-alkylphenols with 1 to 30 moles of ethylene oxide and / or propylene oxide and / or butylene oxide per hydroxyl group or amino group and, in the case of polyetheramines, by subsequent reductive amination with ammonia , Monoamines or polyamines are available.
  • Such products are described in particular in EP-A 310 875, EP-A 356 725, EP-A 700 985 and US-A 4,877,416.
  • polyetheramines polyC 2 to C 6 alkylene oxide amines or functional derivatives thereof can be used. Typical examples of these are tridecanol or Isotridecanolbutoxylate, Isononylphenolbutoxylate and polyisobutenol butoxylates and propoxylates and the corresponding reaction products with ammonia.
  • carboxylic acid esters of long-chain alkanols are, in particular, esters of mono-, di- or tricarboxylic acids with long-chain alkanols or polyols, as described in particular in DE-A 38 38 918.
  • mono-, di- or tricarboxylic acids it is possible to use aliphatic or aromatic acids, especially suitable ester alcohols or polyols are long-chain representatives having, for example, 6 to 24 carbon atoms.
  • suitable representatives of the esters are adipates, phthalates, isophthalates, terephthalates and trimellitates of isooctanol, isononanol, isodecanol and of isotridecanol, eg. B. di- (n- or isotridecyl) phthalate.
  • suitable synthetic carrier oils are alcohol-started polyethers having about 5 to 35, preferably about 5 to 30, particularly preferably 10 to 30 and in particular 15 to 30 C3 to C6 alkylene oxide units, for.
  • suitable starter alcohols are long-chain alkanols or long-chain alkyl-substituted phenols, where the long-chain alkyl radical is in particular a straight-chain or branched C 6 - to C 18 -alkyl radical.
  • Specific examples include tridecanol and nonylphenol.
  • Particularly preferred alcohol-started polyethers are the reaction products (polyetherification products) of monohydric C6- to Cis-aliphatic alcohols with C3- to C6-alkylene oxides.
  • monohydric aliphatic C6-C18-alcohols are hexanol, heptanol, octanol, 2-ethyl-hexanol, nonyl alcohol, decanol, 3-propylheptanol, undecanol, dodecanol, tridecanol, tetradecanol, pentadecanol, hexadecanol, octadecanol and their constitution and position isomers.
  • the alcohols can be used both in the form of pure isomers and in the form of technical mixtures.
  • a particularly preferred alcohol is tridecanol.
  • C3 to C6 alkylene oxides are propylene oxide, such as 1, 2-propylene oxide, butylene oxide, such as 1, 2-butylene oxide, 2,3-butylene oxide, isobutylene oxide or tetrahydrofuran, pentylene oxide and hexylene oxide.
  • Particularly important Preferred among these are C 3 - to C 4 -alkylene oxides, ie propylene oxide such as 1, 2-propylene oxide and butylene oxide such as 1, 2-butylene oxide, 2,3-butylene oxide and isobutylene oxide.
  • butylene oxide is used.
  • Further suitable synthetic carrier oils are alkoxylated alkylphenols, as described in DE-A 10 102 913.
  • carrier oils are synthetic carrier oils, the alkohol-based polyethers described above being particularly preferred.
  • the carrier oil or the mixture of different carrier oils is added to the fuel in an amount of preferably from 1 to 1000 ppm by weight, more preferably from 10 to 500 ppm by weight and in particular from 20 to 100 ppm by weight.
  • Suitable cold flow improvers are in principle all organic compounds which are able to improve the flow behavior of middle distillate fuels or diesel fuels in the cold. Conveniently, they must have sufficient oil solubility. In particular, this is the usually used for middle distillates of fossil origin, ie for conventional mineral diesel fuels, used cold flow improvers ("middle distillate flow improvers", "MDFI"). However, it is also possible to use organic compounds which, when used in conventional diesel fuels, have in part or predominantly the properties of a wax anti-settling additive ("WASA"). Also, they can act partly or predominantly as nucleators. However, it is also possible to use mixtures of organic compounds which are active as MDFI and / or which act as WASA and / or as nucleators.
  • WASA wax anti-settling additive
  • the cold flow improver is selected from:
  • Suitable C 2 - to C 4 -olefin monomers for the copolymers of class (K1) are, for example, those having 2 to 20, in particular 2 to 10 carbon atoms and having 1 to 3, preferably 1 or 2, in particular a carbon-carbon double pelitati. In the latter case, the carbon-carbon double bond can be arranged both terminally ( ⁇ -olefins) and internally.
  • ⁇ -olefins particularly preferably ⁇ -olefins having 2 to 6 carbon atoms, for example propene, 1-butene, 1-pentene, 1-hexene and, above all, ethylene.
  • the at least one further ethylenically unsaturated monomer is preferably selected from carboxylic alkenyl esters, (meth) acrylic esters and further olefins.
  • further olefins are polymerized in, these are preferably higher molecular weight than the abovementioned C 2 - to C 4 -olefin base monomers. If, for example, ethylene or propene is used as the olefin basic monomer, suitable further olefins are, in particular, C 10 -C 40 -olefins. Other olefins are polymerized in most cases only when monomers with carboxylic acid ester functions are used.
  • Suitable (meth) acrylic esters are, for example, esters of (meth) acrylic acid with C 2 to C 20 -alkanols, in particular C 1 to C 10 -alkanols, especially with methanol, ethanol, propanol, isopropanol, n-butanol, sec-butanol, isobutanol , tert-butanol, pentanol, hexanol, heptanol, octanol, 2-ethylhexanol, nonanol and decanol, and structural isomers thereof.
  • Suitable carboxylic alkenyl esters are, for example, C2 to C-u-alkenyl esters, e.g. the vinyl and propenyl esters, of carboxylic acids having 2 to 21 carbon atoms, whose hydrocarbon radical may be linear or branched. Preferred among these are the vinyl esters.
  • carboxylic acids having a branched hydrocarbon radical preferred are those whose branch is in the ⁇ -position to the carboxyl group, the ⁇ -carbon atom being particularly preferably tertiary, ie. H. the carboxylic acid is a so-called neocarboxylic acid.
  • the hydrocarbon radical of the carboxylic acid is linear.
  • carboxylic alkenyl esters examples include vinyl acetate, vinyl propionate, vinyl butyrate, vinyl 2-ethylhexanoate, vinyl neopentanoate, vinyl hexanoate, vinyl neononanoate, vinyl neodecanoate and the corresponding propenyl esters, the vinyl esters being preferred.
  • a particularly preferred carboxylic acid alkenyl ester is vinyl acetate; typical resulting copolymers of group (K1) are the most commonly used ethylene-vinyl acetate copolymers ("EVA").
  • Suitable copolymers of the class (K1) are also those which contain two or more different carboxylic acid alkenyl esters in copolymerized form, these being in the Alken- nylfunktion and / or in the carboxylic acid group differ. Also suitable are copolymers which, in addition to the carboxylic acid alkenyl ester (s), contain at least one olefin and / or at least one (meth) acrylic acid ester in copolymerized form.
  • terpolymers of a C2 to C4o- ⁇ -olefin, a Cr to C2o-alkyl ester of an ethylenically unsaturated monocarboxylic acid having 3 to 15 carbon atoms and a C2 to C-alkenyl ester of a saturated monocarboxylic acid having 2 to 21 carbon atoms are copolymers of the Class (K1) suitable.
  • Such terpolymers are described in WO 2005/054314.
  • a typical such terpolymer is made up of ethylene, 2-ethylhexyl acrylate and vinyl acetate.
  • the at least one or the other ethylenically unsaturated monomers are present in the copolymers of class (K1) in an amount of preferably from 1 to 50% by weight, in particular from 10 to 45% by weight and especially from 20 to 40% by weight .-%, based on the total copolymer, copolymerized.
  • the majority by weight of the monomer units in the copolymers of class (K1) thus usually comes from the C2 to C4o-based olefins.
  • the copolymers of class (K1) preferably have a number average molecular weight M n of from 1000 to 20,000, particularly preferably from 1000 to 10,000 and in particular from 1000 to 8000.
  • Typical comb polymers of component (K2) are, for example, by the copolymerization of maleic anhydride or fumaric acid with another ethylenically unsaturated monomer, for example with an ⁇ -olefin or an unsaturated ester such as vinyl acetate, and subsequent esterification of the anhydride or acid function with an alcohol available with at least 10 carbon atoms.
  • Further suitable comb polymers are copolymers of ⁇ -olefins and esterified comonomers, for example esterified copolymers of styrene and maleic anhydride or esterified copolymers of styrene and fumaric acid.
  • Suitable comb polymers may also be polyfumarates or polymaleinates.
  • homo- and copolymers of vinyl ethers are suitable comb polymers.
  • Comb polymers suitable as component of class (K2) are, for example, those described in WO 2004/035715 and in "Comb-Like Polymers, Structure and Properties", N.A. Plate and V.P. Shibaev, J. Poly. Be. Macromolecular Revs. 8, pages 1 17 to 253 (1974). "Mixtures of comb polymers are also suitable.
  • Polyoxyalkylenes suitable as component of class (K3) are, for example, polyoxyalkylene esters, polyoxyalkylene ethers, mixed polyoxyalkylene ester ethers and mixtures thereof. These polyoxyalkylene compounds preferably comprise at least one, preferably at least two, linear alkyl groups each having from 10 to 30 carbon atoms and a polyoxyalkylene group having a number average molecular weight of up to 5,000. Such polyoxyalkylene compounds are described, for example, in EP-A 061 895 and in US Pat. No. 4,491,455 described. Particular polyoxyalkylene compounds are based on polyethylene glycols and polypropylene glycols having a number average molecular weight of 100 to 5,000. Polyoxyalkylene mono- and diesters of fatty acids having 10 to 30 carbon atoms, such as stearic acid or behenic acid, are furthermore suitable.
  • Polar nitrogen compounds suitable as a component of class (K4) may be of both ionic and nonionic nature, and preferably have at least one, especially at least two, tertiary nitrogen substituent of the general formula> NR 7 , wherein R 7 is Cs to C 40 Hydrocarbon residue stands.
  • the nitrogen substituents may also be quaternized, ie in cationic form. Examples of such nitrogen compounds are ammonium salts and / or amides obtainable by reacting at least one amine substituted with at least one hydrocarbyl radical with a carboxylic acid having 1 to 4 carboxyl groups or with a suitable derivative thereof.
  • the amines contain at least one linear Cs to C4o-alkyl radical.
  • Primary amines suitable for the preparation of said polar nitrogen compounds are, for example, octylamine, nonylamine, decylamine, undecylamine, dodecylamine, tetradecylamine and the higher linear homologues
  • suitable secondary amines for this purpose are, for example, dioctadecylamine and methylbehenylamine.
  • amine mixtures in particular industrially available amine mixtures such as fatty amines or hydrogenated tallamines, as described, for example, in U-Mannesmann's Encyclopedia of Industrial Chemistry, 6th edition, in the chapter "Amines, aliphatic".
  • Suitable acids for the reaction are, for example, cyclohexane-1,2-dicarboxylic acid, cyclohexene-1,2-dicarboxylic acid, cyclopentane-1,2-dicarboxylic acid, naphthalenedicarboxylic acid, phthalic acid, isophthalic acid, terephthalic acid and succinic acids substituted by long-chain hydrocarbon radicals.
  • the component of class (K4) is an oil-soluble reaction product of at least one tertiary amino group-containing poly (C 2 - to C 20 -carboxylic acids) with primary or secondary amines.
  • the poly (C 2 - to C 20 -carboxylic acids) which have at least one tertiary amino group and are based on this reaction product preferably contain at least 3 carboxyl groups, in particular 3 to 12, especially 3 to 5, carboxyl groups.
  • the carboxylic acid units in the polycarboxylic acids preferably have 2 to 10 carbon atoms, in particular they are acetic acid units.
  • the carboxylic acid units are suitably linked to the polycarboxylic acids, usually via one or more carbon and / or nitrogen atoms. Preferably, they are attached to tertiary nitrogen atoms, which are connected in the case of several nitrogen atoms via hydrocarbon chains.
  • the component of the class (K4) is preferably an oil-soluble reaction product based on poly (C 2 - to C 20 -carboxylic acids) having the general formula IIa or IIb and having at least one tertiary amino group H00C-o "OOH
  • the compounds of the general formula IIa and IIb have in particular the properties of a WASA.
  • the preferred oil-soluble reaction product of component (K4), in particular that of general formula IIa or IIb, is an amide, an amide ammonium salt or an ammonium salt in which no, one or more carboxylic acid groups are converted into amide groups.
  • Straight-chain or branched C 2 - to C 6 -alkylene groups of the variable A are, for example, 1, 1-ethylene, 1, 2-propylene, 1, 3-propylene, 1, 2-butylene, 1, 3-butylene, 1, 4-butylene ethylene, 2-methyl-1,3-propylene, 1, 5-pentylene, 2-methyl-1,4-butylene, 2,2-dimethyl-1,3-propylene, 1,6-hexylene ( Hexamethylene) and in particular 1, 2-ethylene.
  • the variable A comprises 2 to 4, in particular 2 or 3 carbon atoms.
  • C 1 to C 12 alkylene groups of the variable B are, for example, 1,2-ethylene, 1,3-propylene, 1,4-butylene, hexamethylene, octamethylene, decamethylene, dodecamethylene, tetradecamethylene, hexadecamethylene, octadecamethylene, nonadecamethylene and in particular methylene.
  • the variable B comprises 1 to 10, in particular 1 to 4, carbon atoms.
  • the primary and secondary amines as reaction partners for the polycarboxylic acids to form the component (K4) are usually monoamines, in particular aliphatic monoamines. These primary and secondary amines may be selected from a variety of amines bearing hydrocarbon radicals, optionally linked together.
  • amines which are the oil-soluble reaction products of component (K4) are secondary amines and have the general formula HN (R 8 ) 2 , in which the two variables R 8 are each independently straight-chain or branched C 10 - to C 30 -alkyl radicals, in particular C to C24 alkyl radicals. These longer-chain alkyl radicals are preferably straight-chain or only slightly branched.
  • the abovementioned secondary amines are derived, with regard to their longer-chain alkyl radicals, from naturally occurring fatty acids or from their derivatives.
  • the two radicals R 8 are the same.
  • the abovementioned secondary amines can be bound to the polycarboxylic acids by means of amide structures or in the form of the ammonium salts, and only one part can be present as amide structures and another part as ammonium salts. Preferably, only a few or no free acid groups are present. Preferably, the oil-soluble reaction products of component (K4) are completely in the form of the amide structures.
  • Typical examples of such components (K4) are reaction products of nitrilotriacetic acid, ethylenediaminetetraacetic acid or propylene-1,2-diaminetetraacetic acid with in each case 0.5 to 1.5 mol per carboxyl group, in particular 0.8 to 1.2 mol per carboxyl group, dioleylamine, dipalmitinamine, dicoco fatty amine, distearylamine, dibehenylamine or in particular Ditaigfettamin.
  • a particularly preferred component (K4) is the reaction product of 1 mole of ethylenediaminetetraacetic acid and 4 moles of hydrogenated dithiol fatty amine.
  • component (K4) include the N, N-dialkylammonium salts of 2-N ', N'-dialkylamidobenzoates, for example the reaction product of 1 mole of phthalic anhydride and 2 moles of diethfamine, the latter being hydrogenated or unhydrogenated may be, and the reaction product of 1 mole of a Alkenylspirobislactons with 2 moles of a dialkylamine, for example, Ditaigfettamin and / or Taigfettamin, the latter two may be hydrogenated or unhydrogenated, called.
  • N, N-dialkylammonium salts of 2-N ', N'-dialkylamidobenzoates for example the reaction product of 1 mole of phthalic anhydride and 2 moles of diethfamine, the latter being hydrogenated or unhydrogenated may be, and the reaction product of 1 mole of a Alkenylspirobislactons with 2 moles of a dialkylamine, for example, Ditai
  • Sulfocarboxylic acids, sulfonic acids or their derivatives which are suitable as cold flow improvers of the component of the class (K5) are, for example, the oil-soluble carboxamides and carboxylic acid esters of ortho-sulfobenzoic acid in which the sulfonic acid function is present as sulfonate with alkyl-substituted ammonium cations, as described in EP-A 261 957 are described.
  • suitable poly (meth) acrylic acid esters are both homo- and copolymers of acrylic and methacrylic acid esters.
  • Preferred are copolymers of at least two mutually different (meth) acrylic acid esters, which differ with respect to the fused alcohol.
  • the copolymer contains a further, different of which olefinically unsaturated monomer copolymerized.
  • the weight-average molecular weight of the polymer is preferably 50,000 to 500,000.
  • a particularly preferred polymer is a copolymer of methacrylic acid and methacrylic acid esters of saturated Cu and Cis alcohols, wherein the acid groups with hydrogenated tallamine are neutralized.
  • Suitable poly (meth) acrylic esters are described, for example, in WO 00/44857.
  • the middle distillate fuel or diesel fuel is the cold flow improver or the mixture of various cold flow improvers in a total amount of preferably 10 to 5000 ppm by weight, more preferably from 20 to 2000 ppm by weight, more preferably from 50 to 1000 wt. ppm and in particular from 100 to 700 ppm by weight, eg from 200 to 500 ppm by weight, added.
  • Suitable lubricity improvers are usually based on fatty acids or fatty acid esters. Typical examples are tall oil fatty acid, as described for example in WO 98/004656, and glycerol monooleate.
  • the reaction products of natural or synthetic oils, for example triglycerides, and alkanolamines described in US Pat. No. 6,743,266 B2 are also suitable as such lubricity improvers.
  • Suitable corrosion inhibitors are e.g. Succinic esters, especially with polyols, fatty acid derivatives, e.g. Oleic acid esters, oligomerized fatty acids, substituted ethanolamines and products sold under the trade name RC 4801 (Rhein Chemie Mannheim, Germany), Irgacor® L12 (BASF SE) or HiTEC 536 (Ethyl Corporation).
  • RC 4801 Rhein Chemie Mannheim, Germany
  • Irgacor® L12 BASF SE
  • HiTEC 536 Ethyl Corporation
  • Suitable demulsifiers are e.g. the alkali or alkaline earth salts of alkyl-substituted phenol and naphthalene sulfonates and the alkali or alkaline earth salts of fatty acids, as well as neutral compounds such as alcohol alkoxylates, e.g. Alcohol ethoxylates, phenol alkoxylates, e.g. tert-butyl phenol ethoxylate or tert-pentyl phenol ethoxylate, fatty acids, alkyl phenols, condensation points of ethylene oxide (EO) and propylene oxide (PO), e.g. also in the form of EO / PO block copolymers, polyethyleneimines or else polysiloxanes.
  • EO ethylene oxide
  • PO propylene oxide
  • Suitable dehazers are e.g. alkoxylated phenol-formaldehyde condensates, such as the NALCO 7D07 (Nalco) and TOLAD 2683 (Porrolite) products available under the tradename.
  • alkoxylated phenol-formaldehyde condensates such as the NALCO 7D07 (Nalco) and TOLAD 2683 (Porrolite) products available under the tradename.
  • antifoam Suitable anti-foaming agents are, for example, polyether-modified polysiloxanes, such as, for example, the products available under the trade name TEGOPREN 5851 (Goldschmidt), Q 25907 (Dow Corning) and RHODOSIL (Rhone Poulenc).
  • TEGOPREN 5851 Goldschmidt
  • Q 25907 Low Corning
  • RHODOSIL Rasterosol
  • Suitable cetane number improvers are e.g. aliphatic nitrates such as 2-ethylhexyl nitrate and cyclohexyl nitrate, and peroxides such as di-tert-butyl peroxide.
  • aliphatic nitrates such as 2-ethylhexyl nitrate and cyclohexyl nitrate
  • peroxides such as di-tert-butyl peroxide.
  • Suitable antioxidants are e.g. substituted phenols such as 2,6-di-tert-butylphenol and 6-di-tert-butyl-3-methylphenol and phenylenediamines such as N, N'-di-sec-butyl-p-phenylenediamine.
  • B1 Metal deactivators
  • Suitable metal deactivators are e.g. Salicylic acid derivatives such as N, N'-disalicylidene-1,2-propanediamine.
  • Suitable ones are e.g. nonpolar organic solvents such as aromatic and aliphatic hydrocarbons, for example toluene, xylenes, "white spirit” and products marketed under the trade name SHELLSOL (Royal Dutch / Shell Group) and EXXSOL (ExxonMobil), as well as polar organic solvents.
  • nonpolar organic solvents such as aromatic and aliphatic hydrocarbons, for example toluene, xylenes, "white spirit” and products marketed under the trade name SHELLSOL (Royal Dutch / Shell Group) and EXXSOL (ExxonMobil), as well as polar organic solvents.
  • alcohols such as 2-ethylhexanol, decanol and isotridecanol.
  • solvents usually arrive together with the aforementioned additives and co-additives which they are intended to dissolve or dilute for better handling into the diesel fuel.
  • C) fuels such as 2-ethylhe
  • Middle distillate fuels such as diesel fuels or fuel oils
  • these may also be so-called "Ultra Low Sulfur Diesel” or "City Diesel", characterized by a 95% point of, for example, a maximum of 345 ° C and a maximum sulfur content of 0.005 wt .-% or by a 95% point of for example, 285 ° C and a maximum sulfur content of 0.001 wt .-%.
  • Fuels or diesel fuels are also those obtainable by coal gasification or gas-to-liquid (GTL) fuels or by biomass to liquid (BT L) fuels. Also suitable are mixtures of the abovementioned middle distillate fuels or diesel fuels with regenerative fuels, such as biodiesel or bioethanol.
  • middle distillate fuels of fossil, vegetable or animal origin which are essentially hydrocarbon mixtures
  • biofuel oils biodiesel
  • middle distillate fuel Such mixtures are encompassed by the term "middle distillate fuel”. They are commercially available and usually contain the biofuel oils in minor amounts, typically in amounts of 1 to 30 wt .-%, in particular from 3 to 10 wt .-%, based on the total amount of middle distillate fossil, vegetable or animal origin and biofuel.
  • Biofuel oils are generally based on fatty acid esters, preferably substantially on alkyl esters of fatty acids derived from vegetable and / or animal oils and / or fats.
  • Alkyl esters are usually lower alkyl esters, especially C 1 to C 4 alkyl esters, understood by transesterification of occurring in vegetable and / or animal oils and / or fats glycerides, especially triglycerides, by means of lower alcohols, for example ethanol or especially methanol ( "FAME”) are available.
  • Typical lower alkyl esters based on vegetable and / or animal oils and / or fats which are used as biofuel oil or components thereof include, for example, sunflower methyl ester, palm oil methyl ester ("PME”), soybean oil methyl ester (“SME”) and in particular rapeseed oil methyl ester (“RME”).
  • the middle distillate fuels or diesel fuels are particularly preferably those with a low sulfur content, ie with a sulfur content of less than 0.05% by weight, preferably less than 0.02% by weight, in particular less as 0.005 wt .-% and especially less than 0.001 wt .-% sulfur.
  • gasoline fuels are all commercially available gasoline fuel compositions into consideration.
  • a typical representative here is the market-standard basic fuel of Eurosuper according to EN 228. Furthermore, gasoline compositions of the specification according to WO 00/47698 are also possible fields of use for the present invention. The following examples are intended to illustrate the present invention without limiting it. Examples
  • Tetrapropenylsuccinic anhydride (CAS 26544-38-7) having a saponification number of 332.6 mg KOH / g from Aldrich.
  • Polyglycerol-3 (CAS 25618-55-7) with an OH number of 1 173 mg KOH / g from Solvay. Trimethylolpropane from BASF.
  • Polyisobutenyl succinic anhydride (PIBSA): Prepared from maleic anhydride and polyisobutene with a mean molecular weight MN of about 1000 in a known manner. For the following preparation examples according to the invention 2 different grades were used: "PIBSA 1" with a saponification number of 87 mg KOH / g and a Bismalein istsgrad of 1 1, 6%. "PIBSA 2" with a saponification number of 1 12.5 mg KOH / g and a bis-maleination level of 31, 8%.
  • tetrapropenyl succinic anhydride (215.8 g) was added dropwise to a solution of polyglycerol-3 (170 g) in Solvent Naphtha ND (385.8 g) at 80 ° C.
  • the reaction mixture was stirred for 6 h at temperatures between 80 ° C and 130 ° C, wherein the temperature was successively increased by 10 ° C after every 1 h.
  • the product was obtained as a 50% solution in Solvent Naphtha ND.
  • the fuel used was commercial Otto EO CEC RF-12-09 from Garrmann and additized with an additive package of polyisobutenamine, carrier oil, dehazer and solvent.
  • To formulate the corrosion inhibitors indicated in Table 2 were added and subjected to a corrosion test according to ASTM D 665 B.
  • FIG. 1 shows from left to right Shell Helix® (without additive) or mixed with in each case 2 ml of corrosion inhibitor from Synthesis Example 1, Synthesis Example 2 and Synthesis Example 3. The contents of the beakers remain clear.

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Abstract

La présente invention concerne de nouvelles utilisations d'inhibiteurs de corrosion dans des carburants et des lubrifiants.
PCT/EP2016/067001 2015-07-24 2016-07-18 Inhibiteurs de corrosion pour carburants et lubrifiants Ceased WO2017016909A1 (fr)

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CN114450381A (zh) * 2019-10-07 2022-05-06 禾大公司 腐蚀抑制
US12195686B2 (en) 2022-01-13 2025-01-14 Ecolab Usa Inc. Antistatic fuel additives

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