WO2016088697A1 - Pressure-sensitive adhesive sheet laminate and constituent member laminate of image display device - Google Patents
Pressure-sensitive adhesive sheet laminate and constituent member laminate of image display device Download PDFInfo
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- WO2016088697A1 WO2016088697A1 PCT/JP2015/083531 JP2015083531W WO2016088697A1 WO 2016088697 A1 WO2016088697 A1 WO 2016088697A1 JP 2015083531 W JP2015083531 W JP 2015083531W WO 2016088697 A1 WO2016088697 A1 WO 2016088697A1
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- Prior art keywords
- layer
- meth
- sensitive adhesive
- pressure
- photocurable
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/04—Homopolymers or copolymers of esters
- C09J133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J4/00—Adhesives based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; adhesives, based on monomers of macromolecular compounds of groups C09J183/00 - C09J183/16
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
Definitions
- the present invention relates to an adhesive sheet laminate comprising an adhesive resin layer and a release layer, an image display device component laminate using the adhesive sheet laminate, and a method for producing them.
- the pressure-sensitive adhesive sheet is distributed as a pressure-sensitive adhesive sheet laminate by laminating a protective film (also referred to as “release film”) that can be peeled off the pressure-sensitive adhesive surface from the viewpoint of ensuring handling properties and preventing adhesion of foreign matters to the pressure-sensitive adhesive surface.
- a protective film also referred to as “release film”
- release film also referred to as “release film”
- the transparent pressure-sensitive adhesive sheet itself is used from the viewpoint of ensuring optical properties and flexibility. Since it is preferably thin and flexible, many have been used as pressure-sensitive adhesive sheet laminates obtained by laminating a release film on a transparent pressure-sensitive adhesive sheet.
- Patent Document 1 Japanese Patent Laid-Open No. 2009-102467
- an ABA type triblock copolymer composed of an acrylic ester and a methacrylic ester and a hydroxyl group-containing resin are polymerized.
- a pressure-sensitive adhesive sheet obtained by hot-melt molding a blended acrylic transparent pressure-sensitive adhesive composition between release sheets is disclosed.
- Patent Document 2 Japanese Patent Application Laid-Open No. 2010-185037 is an adhesive sheet comprising an adhesive layer on at least one surface of a release film, and the adhesive layer is crosslinked, and the crosslinked adhesive layer includes: A pressure-sensitive adhesive sheet characterized by having a temperature range of 50,000 Pa to 1 million Pa in any temperature range of 25 ° C. to 120 ° C. when measuring the temperature dispersion behavior of the tensile storage modulus at a frequency of 1 Hz is disclosed. ing.
- Patent Document 3 Japanese Patent Application Laid-Open No. 2013-1818878 discloses a transparent double-sided pressure-sensitive adhesive sheet used for bonding two constituent members for an image display device facing each other. It is the first feature that it is used by being cured by heat or ultraviolet rays while being bonded to a member, and obtained with a laser interferometer in a state where release films are laminated on the front and back surfaces of a transparent double-sided PSA sheet.
- a transparent double-sided pressure-sensitive adhesive sheet characterized by having a surface shape that satisfies a predetermined condition when the average roughness Ra obtained by analysis is (Y) is disclosed.
- a release agent is applied by applying a silicone release agent or the like to the surface of a film substrate such as a PET film for ease of adjustment of peelability. What was processed was used.
- the release film formed by releasing the surface of the film substrate with a silicone release agent tends to increase the production cost, and the release agent is transferred to the surface of the adhesive layer. There was a possibility of deteriorating the quality stability.
- a foreign material etc. may mix between a film base material and an adhesive resin layer.
- Patent Document 4 Japanese Patent Laid-Open No. 2011-256319
- Patent Document 5 Patent Document 5 (WO 2014/007137)
- Patent Document 4 Japanese Patent Laid-Open No. 2011-256319
- Patent Document 5 WO 2014/007137
- [Peeling layer containing polyolefin resin] / [Adhesive layer made of acrylic resin] / [ A pressure-sensitive adhesive sheet laminate formed by coextrusion molding and integration so that three layers of a base material layer made of an acrylic resin] is obtained is disclosed.
- the conventionally proposed pressure-sensitive adhesive sheet laminate does not have sufficient durability to be used for bonding image display device constituent members.
- the present invention can suppress foreign matter contamination at the interface between the pressure-sensitive adhesive layer and the release layer and transfer transfer of the release agent to the pressure-sensitive adhesive layer, and is excellent in durability after bonding, and is an image display device constituent member It is intended to provide a new pressure-sensitive adhesive sheet laminate that can be suitably used for bonding.
- the present invention is a pressure-sensitive adhesive sheet comprising a base material layer (III layer) on one or both sides of a photocurable pressure-sensitive adhesive resin layer (I layer) containing a photocurable pressure-sensitive adhesive resin via a release layer (II layer).
- a laminate, The photocurable pressure-sensitive adhesive resin layer (I layer) was formed from a resin composition containing a (meth) acrylic acid ester copolymer (A), a crosslinking agent (B) and a photopolymerization initiator (C).
- the release layer (II layer) is a layer formed from a resin composition containing an olefin polymer (D), and
- the present invention proposes a pressure-sensitive adhesive sheet laminate in which the photocurable pressure-sensitive adhesive resin layer (I layer) and the release layer (II layer) are formed by coextrusion.
- a layer (I layer) based on a (meth) acrylate copolymer and a layer (II layer) based on an olefin polymer are optical
- the interlayer strength is weak and delamination easily occurs, so that one layer (II layer) can be used as a release layer.
- the photocurable adhesive resin layer (I layer) is a photocurable resin composition containing a (meth) acrylate copolymer (A), a crosslinking agent (B) and a photopolymerization initiator (C).
- the photocurable adhesive resin layer (I layer) is laminated after being laminated on the adherend, the photocurable adhesive resin layer (I layer) after bonding is made durable. It can be excellent. Therefore, for example, it can be used suitably for pasting of an image display device constituent member.
- the photo-curable pressure-sensitive adhesive resin layer (I layer) and the release layer (II layer) are formed by coextrusion, so that the photo-curable pressure-sensitive adhesive resin layer (I Layer) and the release layer (II layer) can reduce the possibility of foreign matter entering the interface.
- the release layer (II layer) is not a layer formed from a silicone resin, but is formed from a resin composition containing a polyolefin resin, the release agent is a photocurable adhesive resin layer (I It is also possible to prevent defects that transfer and transfer to the layer) and contaminate the adherend.
- the pressure-sensitive adhesive sheet laminate can be provided at a lower cost.
- the pressure-sensitive adhesive sheet laminate (referred to as “the present pressure-sensitive adhesive sheet laminate”) according to an example of the present embodiment is released on one side or both sides of a photocurable pressure-sensitive adhesive resin layer (I layer) containing a photocurable pressure-sensitive adhesive resin. It is an adhesive sheet laminate comprising a base material layer (III layer) through a layer (II layer).
- the photocurable adhesive resin layer (I layer) is a layer formed from a resin composition containing a (meth) acrylic acid ester copolymer (A), a crosslinking agent (B) and a photopolymerization initiator (C). And it is preferable that it is a state before photocuring, ie, an uncured state.
- the photocurable pressure-sensitive adhesive resin layer (I layer) is “the state before photocuring” and is cured by irradiating light with the intention of curing the photocurable pressure-sensitive adhesive resin layer (I layer). Means not in a state. For example, a state that is naturally photocured by the influence of room light, sunlight, or the like is a “state before photocuring”.
- Such a photocurable adhesive resin layer (I layer) can form a photocurable adhesive resin layer (I layer) from the adhesive composition ⁇ or the adhesive composition ⁇ described below, for example.
- the adhesive compositions ⁇ and ⁇ are preferable examples as the resin composition for forming the photocurable adhesive resin layer (I layer), and are not intended to be limited thereto. If a photocurable pressure-sensitive adhesive resin layer (I layer) is formed from the pressure-sensitive adhesive composition ⁇ or ⁇ , the sheet shape can be maintained even in an uncrosslinked state before photocuring.
- the photocurable pressure-sensitive adhesive resin layer (I layer) and the release layer (II layer) can be coextruded by adjusting the 130 ° C. melt viscosity of the pressure-sensitive adhesive composition ⁇ or ⁇ .
- the release layer (II layer) based on an olefin polymer is difficult to adhere to each other. Can function as. Further, if a photocurable pressure-sensitive adhesive resin layer (I layer) is formed from the pressure-sensitive adhesive composition ⁇ or ⁇ , the adhesiveness can be sufficiently enhanced by finally photocrosslinking.
- Adhesive composition ⁇ As the adhesive composition ⁇ , a (meth) acrylic acid ester copolymer (A1) comprising a graft copolymer having a macromonomer as a branch component, a crosslinking agent (B1), and a photopolymerization initiator (C1)
- A1 acrylic acid ester copolymer
- B1 crosslinking agent
- C1 photopolymerization initiator
- the (meth) acrylic acid ester copolymer (A1) as a base polymer in the pressure-sensitive adhesive composition ⁇ is a graft copolymer having a macromonomer as a branch component.
- the “base polymer” means a resin that forms the main component of the adhesive composition ⁇ .
- the specific content is not specified.
- it is a resin that occupies 50% by mass or more of the resin contained in the adhesive composition ⁇ , particularly 80% by mass or more, of which 90% by mass (including 100% by mass) or more (in addition, a base polymer) In the case where two or more types are present, the total amount thereof corresponds to the content).
- the trunk component of the (meth) acrylic acid ester copolymer (A1) is preferably composed of a copolymer component containing a repeating unit derived from (meth) acrylic acid ester.
- the glass transition temperature of the copolymer constituting the trunk component of the (meth) acrylic acid ester copolymer (A1) is preferably ⁇ 70 to 0 ° C.
- the glass transition temperature of the copolymer component constituting the trunk component is a polymer glass obtained by copolymerizing only the monomer component constituting the trunk component of the (meth) acrylic acid ester copolymer (A1).
- the transition temperature Specifically, it means a value calculated by the Fox formula from the glass transition temperature and the composition ratio of the polymer obtained from the homopolymer of each component of the copolymer.
- the glass transition temperature of the copolymer component constituting the trunk component of the (meth) acrylic acid ester copolymer (A1) is the flexibility of the adhesive composition ⁇ at room temperature and the adhesive composition to the adherend.
- the glass transition temperature is ⁇ 70 ° C. to 0 ° C. in order for the pressure-sensitive adhesive composition ⁇ to have appropriate adhesiveness (tackiness) at room temperature because it affects the wettability of ⁇ , that is, the adhesiveness.
- ⁇ 65 ° C. or higher or ⁇ 5 ° C. or lower is preferable, and among them, ⁇ 60 ° C. or higher or ⁇ 10 ° C. or lower is particularly preferable.
- the viscoelasticity can be adjusted by adjusting the molecular weight. For example, it can be made more flexible by reducing the molecular weight of the copolymer component.
- Examples of the (meth) acrylic acid ester monomer contained in the main component of the (meth) acrylic acid ester copolymer (A1) include 2-ethylhexyl (meth) acrylate, n-octyl (meth) acrylate, and isooctyl (meth). Examples thereof include acrylate, n-butyl (meth) acrylate, ethyl (meth) acrylate, methyl (meth) acrylate, and the like.
- hydroxyethyl (meth) acrylate hydroxypropyl (meth) acrylate, acrylic acid, methacrylic acid, glycidyl (meth) acrylate, (meth) acrylamide, N, N-dimethyl (meth) having hydrophilic groups and organic functional groups.
- Acrylamide, (meth) acrylonitrile, etc. can also be used.
- Various vinyl monomers such as vinyl acetate, alkyl vinyl ether, and hydroxyalkyl vinyl ether that can be copolymerized with the acrylic monomer or methacryl monomer can also be used as appropriate.
- the main component of the (meth) acrylic acid ester copolymer (A1) preferably contains a hydrophobic (meth) acrylate monomer and a hydrophilic (meth) acrylate monomer as constituent units. Since the hydrophobic (meth) acrylate monomer can suppress water absorption of the acrylic copolymer (A) or adjust electrical characteristics such as the relative dielectric constant of the acrylic copolymer (A), preferable. On the other hand, if the main component of the (meth) acrylic acid ester copolymer (A1) is composed of only a hydrophobic monomer, a tendency to whiten by heat and heat is recognized. It is preferable to prevent this.
- the main component of the (meth) acrylic acid ester copolymer (A1) a hydrophobic (meth) acrylate monomer, a hydrophilic (meth) acrylate monomer, and the polymerizability at the end of the macromonomer.
- a copolymer component formed by random copolymerization with a functional group can be exemplified.
- hydrophobic (meth) acrylic acid ester examples include methyl (meth) acrylate, ethyl (meth) acrylate, n-butyl (meth) acrylate, isobutyl (meth) acrylate, and sec-butyl (meth).
- examples thereof include (meth) acrylic acid esters having an alicyclic structure such as ethyl (meth) acrylate, terpene acrylate and derivatives thereof, hydrogenated rosin acrylate and derivatives thereof, and styrene.
- monomers having a long-chain alkyl group structure such as 2-ethylhexyl (meth) acrylate, dodecyl (meth) acrylate and stearyl (meth) acrylate, and monomers having a cyclic structure are acrylic polymers (A) It can be used effectively when adjusting the relative dielectric constant of the.
- hydrophilic (meth) acrylate monomer examples include hydroxyl groups such as 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, and glycerol (meth) acrylate.
- (Meth) acrylic acid ester (meth) acrylic acid, 2- (meth) acryloyloxyethylhexahydrophthalic acid, 2- (meth) acryloyloxypropylhexahydrophthalic acid, 2- (meth) acryloyloxyethylphthalic acid, 2- (meth) acryloyloxypropylphthalic acid, 2- (meth) acryloyloxyethylmaleic acid, 2- (meth) acryloyloxypropylmaleic acid, 2- (meth) acryloyloxyethylsuccinic acid, 2- (meth) acryloyl Oki Carboxylic group-containing monomers such as propyl succinic acid, crotonic acid, fumaric acid, maleic acid, itaconic acid, monomethyl maleate, monomethyl itaconic acid, and amino group content such as dimethylaminoethyl (meth) acrylate and diethylaminoethy
- monomers having a cyclic ether structure such as tetrahydrofurfuryl (meth) acrylate and (meth) acryloylmorpholine, and alkoxy (meth) acrylates such as methoxyethyl (meth) acrylate and ethoxyethyl (meth) acrylate Examples include alkyl esters and methyl acrylate.
- the (meth) acrylic acid ester copolymer (A1) preferably contains a macromonomer-derived repeating unit as a branch component of the graft copolymer.
- the macromonomer is a polymer monomer having a terminal polymerizable functional group and a high molecular weight skeleton component.
- the glass transition temperature (Tg) of the macromonomer is preferably higher than the glass transition temperature of the copolymer component constituting the (meth) acrylic acid ester copolymer (A1). Specifically, since the glass transition temperature (Tg) of the macromonomer affects the heating and melting temperature (hot melt temperature) of the pressure-sensitive adhesive composition ⁇ , the glass transition temperature (Tg) of the macromonomer is 30 ° C. to 120 ° C. Among them, it is preferable to be 40 ° C or higher or 110 ° C or lower, and it is more preferable to be 50 ° C or higher or 100 ° C or lower.
- the glass transition temperature of the macromonomer refers to the glass transition temperature of the macromonomer itself, and can be measured with a differential scanning calorimeter (DSC).
- the macromonomer is preferably contained in the (meth) acrylic acid ester copolymer (A1) in a proportion of 5% by mass to 30% by mass, of which 6% by mass or more and 25% by mass or less. Among them, the content is preferably 8% by mass or more or 20% by mass or less.
- the component constituting the high molecular weight skeleton of the macromonomer is preferably composed of an acrylic monomer or a vinyl monomer, and more preferably a hydrophobic monomer.
- Examples of the component constituting the high molecular weight skeleton of the macromonomer include methyl (meth) acrylate, ethyl (meth) acrylate, n-butyl (meth) acrylate, isobutyl (meth) acrylate, and (meth) acrylic acid.
- (meth) acrylic acid alkoxyalkyl esters such as methoxyethyl (meth) acrylate and ethoxyethyl (meth) acrylate, 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate Hydroxyl group-containing (meth) acrylic acid esters such as 4-hydroxybutyl (meth) acrylate and glycerol (meth) acrylate, (meth) acrylic acid, 2- (meth) acryloyloxyethyl hexahydrophthalic acid, 2- ( (Meth) acryloyloxypropylhexahydrophthalic acid, 2- (meth) acryloyloxyethylphthalic acid, 2- (meth) acryloyloxypropylphthalic acid, 2- (meth) acryloyloxyethylmaleic acid, 2- (meth) acryloyloxy Propyl maleic acid, 2- ( A) acrylic acid alkoxy
- a monomer having a glass transition temperature of 30 ° C. to 120 ° C. when the component constituting the high molecular weight skeleton of the macromonomer is a homopolymer is more preferable.
- examples of the monomer include methyl methacrylate, 3,5,5-trimethylcyclohexane acrylate, isobornyl acrylate, dicyclopentanyl acrylate, and cyclohexyl methacrylate.
- the monomer when the component constituting the high molecular weight skeleton of the macromonomer has crystallinity, the monomer has a crystal melting temperature of 30 ° C. to 120 ° C. when the component is a homopolymer.
- examples of the monomer include stearyl acrylate, stearyl methacrylate, cetyl acrylate, cetyl methacrylate, behenyl acrylate, and behenyl methacrylate.
- one of these monomers may be polymerized and used alone, or a plurality of these monomers may be copolymerized and used.
- Examples of the terminal polymerizable functional group of the macromonomer include a methacryloyl group, an acryloyl group, and a vinyl group.
- the (meth) acrylic acid ester copolymer (A1) preferably has a complex viscosity of 100 to 800 Pa ⁇ s, more preferably 150 to 700 Pa ⁇ s, and more preferably 170 to 600 Pa at a temperature of 130 ° C. and a frequency of 0.02 Hz. -S is more preferable.
- the complex viscosity at a temperature of 130 ° C. of the (meth) acrylic acid ester copolymer (A1) affects the fluidity of the pressure-sensitive adhesive composition ⁇ when the transparent double-sided pressure-sensitive adhesive material is used by hot-melting. When the viscosity is 100 to 800 Pa ⁇ s, excellent hot melt suitability can be obtained.
- the complex viscosity of the (meth) acrylic acid ester copolymer (A1) for example, a glass of a copolymer component constituting the trunk component of the (meth) acrylic acid ester copolymer (A1).
- examples include adjusting the transition temperature.
- the viscosity is adjusted to ⁇ 70 ° C. to 0 ° C., particularly ⁇ 65 ° C. or higher or ⁇ 5 ° C. or lower, and in particular, ⁇ 60 ° C. or higher or ⁇ 10 ° C. or lower, and the molecular weight of the copolymer component is adjusted to improve viscoelasticity.
- the method of adjusting can be mentioned. However, it is not limited to this method.
- the molecular weight of the (meth) acrylic acid ester copolymer (A1) is preferably 100,000 to 1,000,000, particularly 150,000 or more or 800,000 from the viewpoint of adjusting the 130 ° C. melt viscosity to a predetermined range. In the following, it is particularly preferable that it is 200,000 or more or 700,000 or less.
- Crosslinking agent (B1)) for example, an epoxy crosslinking agent, an isocyanate crosslinking agent, an oxetane compound, a silane compound, an acrylic compound, or the like can be appropriately selected. Especially, it is preferable that it is the polyfunctional (meth) acrylic acid ester monomer which has two or more (meth) acryloyl groups at the point of the reactivity or the intensity
- the crosslinking agent (B1) contained in the photocurable adhesive resin layer (I layer) is subjected to a crosslinking reaction.
- the photocurable pressure-sensitive adhesive resin layer (I layer) can exhibit a high cohesive force in a high-temperature environment instead of losing hot melt properties, and can obtain excellent foaming reliability.
- polyfunctional (meth) acrylic acid ester monomers examples include 1,4-butanediol di (meth) acrylate, glycerin di (meth) acrylate, neopentyl glycol di (meth) acrylate, glycerin glycidyl ether di (meth) ) Acrylate, 1,6-hexanediol di (meth) acrylate, 1,9-nonanediol di (meth) acrylate, tricyclodecane dimethanol di (meth) acrylate, bisphenol A polyethoxydi (meth) acrylate, bisphenol A polypropoxy Di (meth) acrylate, bisphenol F polyethoxydi (meth) acrylate, ethylene glycol di (meth) acrylate, neopentyl glycol di (meth) acrylate, trimethylolpropane trio Cyethyl (meth) acrylate, ⁇ -caprolact
- polyester (meth) acrylate epoxy (meth) acrylate, urethane (meth) acrylate, and polyether (meth) acrylate
- Acrylic oligomers can be mentioned.
- the polyfunctional (meth) acrylate monomer is a polyfunctional monomer containing a polar functional group such as a hydroxyl group or Oligomers are preferred.
- a polar functional group such as a hydroxyl group or Oligomers are preferred.
- polyfunctional (meth) acrylic acid ester having a hydroxyl group it is preferable to use polyfunctional (meth) acrylic acid ester having a hydroxyl group. Therefore, from the viewpoint of preventing wet heat whitening, the methacrylic acid ester copolymer (A1), that is, the graft copolymer contains a hydrophobic acrylate monomer and a hydrophilic acrylate monomer as a trunk component.
- the content of the crosslinking agent (B1) is not particularly limited. As a guideline, 0.5 to 20 parts by mass with respect to 100 parts by mass of the (meth) acrylic acid ester copolymer (A1), in particular 1 to 15 parts by mass, among which 2 to 10 parts by mass The ratio is preferably less than or equal to parts.
- the crosslinking agent (B1) in the above range, the shape stability of the photocurable adhesive resin layer (I layer) in an uncrosslinked state and the antifoaming in the photocurable adhesive resin layer (I layer) after crosslinking It is possible to achieve both reliability. However, this range may be exceeded in balance with other elements.
- the photopolymerization initiator (C1) functions as a reaction initiation assistant in the crosslinking reaction of the aforementioned crosslinking agent (B1).
- the photopolymerization initiator those currently known can be used as appropriate.
- a photopolymerization initiator that is sensitive to ultraviolet rays having a wavelength of 380 nm or less is preferable from the viewpoint of easy control of the crosslinking reaction.
- the crosslinking reaction is likely to proceed.
- the photocurable resin layer (I layer) is preferable at the point which can be hardened.
- Photopolymerization initiators are roughly classified into two types depending on the radical generation mechanism, a cleavage type photopolymerization initiator that can cleave and decompose a single bond of the photopolymerization initiator itself, and a photoexcited initiator. And a hydrogen donor in the system form an exciplex and can be roughly classified into a hydrogen abstraction type photopolymerization initiator that can transfer hydrogen of the hydrogen donor.
- the cleavage type photopolymerization initiator is decomposed when a radical is generated by light irradiation to be another compound, and once excited, it does not function as a reaction initiator. For this reason, it does not remain as an active species in the pressure-sensitive adhesive after the crosslinking reaction is completed, and it is not likely to cause unexpected light degradation or the like in the pressure-sensitive adhesive, which is preferable.
- a hydrogen abstraction type photopolymerization initiator does not generate a decomposition product such as a cleavage type photopolymerization initiator during radical generation reaction by irradiation of active energy rays such as ultraviolet rays, so that it is difficult to become a volatile component after completion of the reaction. This is useful in that damage to the body can be reduced.
- cleavage type photopolymerization initiator examples include 2,2-dimethoxy-1,2-diphenylethane-1-one, 1-hydroxycyclohexyl phenyl ketone, and 2-hydroxy-2-methyl-1-phenyl-propane-1.
- Examples of the hydrogen abstraction type photopolymerization initiator include benzophenone, 4-methyl-benzophenone, 2,4,6-trimethylbenzophenone, 4-phenylbenzophenone, 3,3′-dimethyl-4-methoxybenzophenone, and 2-benzoylbenzoic acid.
- examples include 2-chlorothioxanthone, 3-methylthioxanthone, 2,4-dimethylthioxanthone, 2-methylanthraquinone, 2-ethylanthraquinone, 2-tert-butylanthraquinone, 2-aminoanthraquinone, and derivatives thereof.
- the photopolymerization initiator is not limited to the substances listed above. Any one of a cleavage type photopolymerization initiator and a hydrogen abstraction type photopolymerization initiator may be used, or both may be used in combination.
- the content of the photopolymerization initiator (C1) is not particularly limited. As a guideline, 0.1 to 10 parts by weight, especially 0.5 parts by weight or more or 5 parts by weight or less, more preferably 1 part by weight or more, with respect to 100 parts by weight of the (meth) acrylic ester copolymer (A1) It is preferable to contain in the ratio of 3 mass parts or less. By setting the content of the photopolymerization initiator (C1) in the above range, an appropriate reaction sensitivity with respect to the active energy ray can be obtained.
- the adhesive composition ⁇ may contain a known component blended in a normal adhesive composition as a component other than the above.
- various additives such as tackifier resins, antioxidants, light stabilizers, metal deactivators, rust preventives, anti-aging agents, hygroscopic agents, rust preventives and hydrolysis inhibitors are contained as appropriate. It is possible to make it.
- you may contain a reaction catalyst (A tertiary amine type compound, a quaternary ammonium type compound, a lauric acid tin compound, etc.) suitably as needed.
- a (meth) acrylic acid ester copolymer having a weight average molecular weight of 50,000 to 400,000, which is copolymerized with a monomer a3 at a molar ratio of a1: a2: a3 10-40: 90-35: 0-25
- a resin composition containing (A2), a crosslinking agent (B2), and a photopolymerization initiator (C2) can be mentioned.
- the (meth) acrylic acid ester copolymer (A2) as a base polymer is 130 from the viewpoint of achieving both shape retention at room temperature and hot melt properties, as described later.
- the weight average molecular weight is preferably 50000 to 400000, more preferably 60000 or more and 350,000 or less, and particularly preferably 70000 or more and 300000 or less.
- the (meth) acrylic acid ester copolymer (A2) has a glass transition temperature (Tg) by appropriately selecting the type, composition ratio, polymerization conditions, and the like of the acrylic monomer and methacrylic monomer used to adjust this. And physical properties such as molecular weight can be appropriately adjusted.
- the acrylic monomer constituting the acrylic ester copolymer include 2-ethylhexyl (meth) acrylate, n-octyl (meth) acrylate, isooctyl (meth) acrylate, n-butyl (meth) acrylate, ethyl (Meth) acrylate and the like can be mentioned as the main raw material.
- a (meth) acrylic monomer having various functional groups may be copolymerized with the acrylic monomer according to the purpose of imparting cohesive force or imparting polarity.
- the (meth) acrylic monomer having the functional group include methyl methacrylate, methyl acrylate, hydroxyethyl acrylate, acrylic acid, glycidyl (meth) acrylate, N-substituted (meth) acrylamide, acrylonitrile, methacrylonitrile, and fluorine-containing alkyl.
- (Meth) acrylate, organosiloxy group-containing (meth) acrylate and the like can be mentioned.
- the (meth) acrylic acid ester copolymer (A2) includes a monomer a1 having a glass transition temperature (Tg) of less than 0 ° C., a monomer a2 having a glass transition temperature (Tg) of from 0 ° C. to less than 80 ° C., and a glass transition.
- a (meth) acrylic acid ester copolymer obtained by copolymerizing a monomer a3 having a temperature (Tg) of 80 ° C. or more and a molar ratio of a1: a2: a3 10-40: 90-35: 0-25
- the glass transition temperatures (Tg) of the monomers a1, a2, and a3 are the meanings of the glass transition temperatures (Tg) when a polymer is produced from the monomer (homogenization).
- the monomer a1 is preferably a (meth) acrylic acid ester monomer having an alkyl group structure having a side chain having 4 or more carbon atoms, for example.
- the side chain having 4 or more carbon atoms may be a straight chain or a branched carbon chain.
- the monomer a1 is a (meth) acrylate monomer having a linear alkyl group structure having 4 to 10 carbon atoms, or a branched alkyl group structure having 6 to 18 carbon atoms ( It is preferably a (meth) acrylic acid ester monomer.
- (meth) acrylic acid ester monomer having a linear alkyl group structure having 4 to 10 carbon atoms includes n-butyl acrylate, n-hexyl acrylate, n-octyl (meth) acrylate, n-nonyl ( Examples include meth) acrylate and n-decyl (meth) acrylate.
- (meth) acrylic acid ester monomer having a branched alkyl group structure having 6 to 18 carbon atoms includes 2-ethylhexyl (meth) acrylate, 2-methylhexyl (meth) acrylate, isooctyl (meth) acrylate, isononyl (Meth) acrylate, isodecyl (meth) acrylate, etc. can be mentioned.
- the monomer a2 has a (meth) acrylic acid ester monomer having 4 or less carbon atoms, a (meth) acrylic acid ester monomer having a cyclic skeleton in the side chain, a vinyl monomer having 4 or less carbon atoms, or a cyclic skeleton in the side chain.
- a vinyl monomer is preferred.
- the monomer a2 is particularly preferably a vinyl monomer having 4 or less carbon atoms in the side chain.
- the “(meth) acrylic acid ester monomer having 4 or less carbon atoms” includes methyl acrylate, ethyl methacrylate, n-propyl acrylate, n-propyl methacrylate, isopropyl acrylate, isopropyl methacrylate, n-butyl methacrylate, t- Examples thereof include butyl acrylate, isobutyl acrylate, and isobutyl methacrylate.
- “(Meth) acrylic acid ester monomer having a cyclic skeleton in the side chain” includes isobornyl acrylate, cyclohexyl acrylate, cyclohexyl methacrylate, 1,4-cyclohexanedimethanol monoacrylate, tetrahydrofurfuryl methacrylate, benzyl acrylate, benzyl methacrylate , Phenoxyethyl acrylate, phenoxyethyl methacrylate, 2-hydroxy-3-phenoxypropyl acrylate, 3,3,5-trimethylcyclohexanol acrylate, cyclic trimethylolpropane formal acrylate, 4-ethoxylated cumylphenol acrylate, dicyclopentenyl Oxyethyl acrylate, dicyclopentenyloxyethyl methacrylate, dicyclopentenyl acrylate - it can be mentioned, such as theft.
- Examples of the “vinyl monomer having 4 or less carbon atoms” include vinyl acetate, vinyl propionate, vinyl butyrate, n-propyl vinyl ether, isopropyl vinyl ether, n-butyl vinyl ether, isobutyl vinyl ether and the like.
- Examples of the “vinyl monomer having a cyclic skeleton in the side chain” include styrene, cyclohexyl vinyl ether, norbornyl vinyl ether, norbornenyl vinyl ether and the like. Among these, a vinyl monomer having 4 or less carbon atoms in the side chain or an acrylate monomer having 4 or less carbon atoms in the side chain is particularly suitable.
- the monomer a3 is preferably a (meth) acrylic acid ester monomer having a side chain having 1 or less carbon atoms or a (meth) acrylic acid ester monomer having a cyclic skeleton in the side chain.
- examples of the “(meth) acrylic acid ester monomer having a side chain having 1 or less carbon atoms” include methyl methacrylate, acrylic acid, and methacrylic acid.
- Examples of the (meth) acrylate monomer having a cyclic skeleton in the side chain include isobornyl methacrylate, 3,3,5-trimethylcyclohexyl methacrylate, dicyclopentanyl acrylate, dicyclopentanyl methacrylate, And cyclopentenyl methacrylate.
- the tan ⁇ peak can be adjusted to 0 to 20 ° C., and the sheet-like shape can be maintained in a normal state, that is, a room temperature state.
- tackiness a peelable adhesiveness
- the molar ratio of the monomer a1, the monomer a2, and the monomer a3 in the (meth) acrylic acid ester copolymer constituting the (meth) acrylic acid ester copolymer (A2) is a1: a2.
- A3 10 to 40:90 to 35: 0 to 25, preferably 13 to 40:87 to 35: 0 to 23, more preferably 15 to 40:85 to 38: 2 to 20 preferable.
- the molar ratio is preferably a2> a1> a3.
- Cross-linking agent (B2) When the cross-linking agent (B2) undergoes a cross-linking reaction, the pressure-sensitive adhesive composition ⁇ exhibits a high cohesive force in a high temperature environment and can obtain excellent foaming reliability.
- a crosslinking agent (B2) for example, a crosslinking agent comprising an epoxy crosslinking agent, an isocyanate crosslinking agent, an oxetane compound, a silane compound, an acrylic compound, or the like can be appropriately selected.
- polyfunctional (meth) acrylic acid ester monomers examples include 1,4-butanediol di (meth) acrylate, glycerin di (meth) acrylate, 1,6-hexanediol di (meth) acrylate, 1,9 -Nonanediol di (meth) acrylate, tricyclodecane dimethanol di (meth) acrylate, bisphenol A polyethoxydi (meth) acrylate, bisphenol A polypropoxydi (meth) acrylate, bisphenol F polyethoxydi (meth) acrylate, neopentyl glycol di (Meth) acrylate, ethylene glycol di (meth) acrylate, trimethylolpropane trioxyethyl (meth) acrylate, ⁇ -caprolactone modified tris (2-hydroxyethyl) isocyanurate Li (meth) acrylate, pentaerythritol tri (meth)
- a polyfunctional monomer or oligomer containing a polar functional group is preferable from the viewpoint of improving adhesion to the adherend, heat resistance, and wet heat whitening suppression effect.
- the content of the crosslinking agent (B2) is not particularly limited.
- the ratio is preferably less than or equal to parts.
- the photopolymerization initiator (C2) functions as a reaction initiation aid in the crosslinking reaction of the aforementioned crosslinking agent (B2).
- An organic peroxide that generates radicals using an active energy ray as a trigger, a photopolymerization initiator, or the like can be used as appropriate.
- a photopolymerization initiator particularly a photopolymerization initiator that is sensitive to ultraviolet rays having a wavelength of 380 nm or less, is preferable from the viewpoint of easy control of the crosslinking reaction.
- the photocurable resin layer (I layer) is preferable at the point which can be hardened.
- Photopolymerization initiators are roughly classified into two types depending on the radical generation mechanism, a cleavage type photopolymerization initiator that can cleave and decompose a single bond of the photopolymerization initiator itself, and a photoexcited initiator. And a hydrogen donor in the system form an exciplex and can be roughly classified into a hydrogen abstraction type photopolymerization initiator that can transfer hydrogen of the hydrogen donor.
- the cleavage type photopolymerization initiator is decomposed when a radical is generated by light irradiation to be another compound, and once excited, it does not function as a reaction initiator. For this reason, it does not remain as an active species in the pressure-sensitive adhesive sheet after the cross-linking reaction is completed, and there is no possibility of causing unexpected light degradation or the like to the pressure-sensitive adhesive sheet, which is preferable.
- a hydrogen abstraction type photopolymerization initiator does not generate a decomposition product like a cleavage type photopolymerization initiator during radical generation reaction by irradiation with active energy rays such as ultraviolet rays, so it is difficult to become a volatile component after the reaction is completed. This is useful in that damage to the body can be reduced.
- cleavage type photopolymerization initiator examples include benzoin butyl ether, benzyl dimethyl ketal, 2-hydroxyacetophenone, diphenyl-2,4,6-trimethylbenzoylphosphine oxide and derivatives thereof.
- hydrogen abstraction type photopolymerization initiator examples include benzophenone, Michler's ketone, 2-ethylanthraquinone, thioxanthone and derivatives thereof.
- the photopolymerization initiator is not limited to the substances listed above.
- the adhesive composition ⁇ either one of a cleavage type photopolymerization initiator and a hydrogen abstraction type photopolymerization initiator may be used, or a combination of both may be used.
- the content of the photopolymerization initiator (C2) is not particularly limited. As a standard, 0.1 to 10 parts by weight, particularly 0.5 parts by weight or more or 5 parts by weight or less, more preferably 1 part by weight or more, with respect to 100 parts by weight of the (meth) acrylic acid ester copolymer (A2) It is preferable to contain in the ratio of 3 mass parts or less. By setting the content of the photopolymerization initiator (C2) in the above range, an appropriate reaction sensitivity with respect to active energy rays can be obtained.
- the pressure-sensitive adhesive composition ⁇ may contain known components blended in a normal pressure-sensitive adhesive composition as components other than those described above. For example, if necessary, various additives such as tackifier resins, antioxidants, light stabilizers, metal deactivators, rust inhibitors, anti-aging agents, and hygroscopic agents can be appropriately contained. It is. Moreover, you may contain reaction catalyst (A tertiary amine type compound, a quaternary ammonium type compound, a lauric acid tin compound, etc.) suitably as needed.
- reaction catalyst A tertiary amine type compound, a quaternary ammonium type compound, a lauric acid tin compound, etc.
- the release layer (II layer) is preferably a layer formed from a resin composition containing the olefin polymer (D) as a base polymer.
- olefin polymer (D) examples include ethylene- ⁇ -olefin copolymers, styrene elastomers, polyisobutylene resins, polybutene resins, polybutadiene resins, polyisoprene resins, and ethylene / cyclic olefin copolymers. It is preferable to use one or a combination of two or more of these.
- the “ethylene- ⁇ -olefin copolymer” may be a copolymer of ethylene and ⁇ -olefin.
- the type of ⁇ -olefin copolymerized with ethylene is not particularly limited.
- ⁇ -olefins having 3 to 20 carbon atoms can be suitably used.
- propylene, 1-butene, 1-pentene, 1-hexene, 1-heptene, 1-octene, 1-nonene, 1-decene, 3-methyl-butene-1, 4-methyl-pentene-1, etc. Can be mentioned.
- a copolymer having 1-butene, 1-hexene, or 1-octene as a copolymer component as the ⁇ -olefin is preferable.
- only one ⁇ -olefin copolymerized with ethylene may be used alone, or two or more types may be used in combination at any ratio.
- the content of ⁇ -olefin copolymerized with ethylene is not particularly limited. For example, it is preferably 2 mol% to 40 mol%, more preferably 3 mol% or more or 30 mol% or less, and more preferably 5 mol% or more or 25 mol% or less, based on the entire monomer used for copolymerization. preferable. If the content of the ⁇ -olefin copolymerized with ethylene is within the above range, it is preferable because crystallinity is reduced by the copolymer component and transparency (for example, total light transmittance, haze, etc.) is improved.
- the content of the ⁇ -olefin copolymerized with ethylene is in the above-mentioned range since the generation of blocking is suppressed when producing raw material pellets.
- the type and content of ⁇ -olefin copolymerized with ethylene can be analyzed by a known method, for example, a nuclear magnetic resonance (NMR) measuring device or other instrumental analyzer.
- the ethylene- ⁇ -olefin copolymer may contain monomer units based on monomers other than ⁇ -olefin.
- the monomer unit include cyclic olefins, vinyl aromatic compounds (such as styrene), polyene compounds, and the like.
- the content of the monomer units is preferably 20 mol% or less, more preferably 15 mol% or less, based on 100 mol% of all monomer units in the ethylene- ⁇ -olefin copolymer. is there.
- the steric structure, branching, branching degree distribution, molecular weight distribution and copolymerization form (random, block, etc.) of the ethylene- ⁇ -olefin copolymer are not particularly limited, but have, for example, long chain branching.
- Copolymers that is, copolymers having a branch in the main chain itself, generally have good mechanical properties, and the melt tension (melt tension) at the time of forming a film increases, so that the moldability is improved. There are advantages.
- the ethylene- ⁇ -olefin copolymer may or may not have a crystal melting peak.
- the upper limit of the crystal melting peak temperature is not particularly limited. In consideration of transparency and low temperature flexibility, the temperature is preferably 100 ° C. or lower, more preferably 80 ° C. or lower, and further preferably 65 ° C. or lower. Further, the lower limit of the crystal melting peak temperature is preferably 20 ° C. or higher, more preferably 30 ° C. or higher, further preferably 40 ° C. in consideration of blocking prevention of raw material pellets, handling property of the adhesive, shape retention performance at room temperature, and the like. It is above °C. There may be a plurality of crystal melting peak temperatures.
- the heat of crystal melting of the ethylene- ⁇ -olefin copolymer is not particularly limited. Preferably, it is 0 to 100 J / g, especially 5 J / g or more or 80 J / g or less, and more preferably 10 J / g or more or 65 J / g or less. If it is in the said range, since a softness
- the crystal melting peak temperature and the crystal melting calorie can be measured using a differential scanning calorimeter (DSC) at a heating rate of 10 ° C./min according to JIS K-7121.
- the MFR of the above ethylene- ⁇ -olefin copolymer in JIS K-7210 is preferably from 1 to 80 g / 10 min, especially 5 g / 10 min or more or 60 g / 10 min or less, and more preferably 8 g / 10 min or more or 50 g / min. It is particularly preferable that it is 10 min or less.
- the ethylene- ⁇ -olefin copolymer is preferably an ethylene- ⁇ -olefin copolymer having a density of 0.850 to 0.900 g / cm 3 in order to impart excellent transparency and low temperature characteristics.
- An ethylene- ⁇ -olefin copolymer (linear low density polyethylene) of 0.860 to 0.885 g / cm 3 is more preferred.
- ethylene- ⁇ -olefin copolymers an ethylene- ⁇ -olefin random copolymer is more preferable from the viewpoint of low crystallinity and excellent light transmittance and flexibility. These may be used alone or in a combination of two or more.
- the method for producing the ethylene- ⁇ -olefin copolymer is not particularly limited, and a known polymerization method using a known ethylene polymerization catalyst can be employed.
- Known polymerization methods include, for example, a slurry polymerization method, a solution polymerization method, a gas polymerization method using a multi-site catalyst typified by a Ziegler-Natta type catalyst, or a single-site catalyst typified by a metallocene catalyst or a post metallocene catalyst. Examples thereof include a phase polymerization method and a bulk polymerization method using a radical initiator.
- polystyrene elastomer examples include SBR (styrene-butadiene rubber), SIB (styrene-isobutylene rubber), SBS (styrene-butylene-styrene block copolymer), and SIS (styrene-isobutylene-styrene block copolymer).
- SBR styrene-butadiene rubber
- SIB styrene-isobutylene rubber
- SBS styrene-butylene-styrene block copolymer
- SIS styrene-isobutylene-styrene block copolymer
- Polymer SEBS (styrene-ethylene-butylene-styrene block copolymer), SEBC (styrene-ethylene-butylene-ethylene block copolymer), SIB (styrene-isobutylene block copolymer), HS
- the styrene content in the styrene elastomer is not particularly limited.
- 20 mol% or less is preferable with respect to all monomer components constituting the elastomer.
- the MFR (JIS K7210: temperature 190 ° C., load 21.18 N) of the above styrene elastomer is not particularly limited. It is preferably 5 g / 10 min to 100 g / 10 min, particularly 8 g / 10 min or more or 80 g / 10 min or less, and more preferably 10 g / 10 min or more or 50 g / 10 min or less.
- polyisobutylene resin may be a resin having a polyisobutylene skeleton in the main chain or side chain.
- examples thereof include homopolymers of isobutylene monomers, copolymers of isobutylene and a small amount of isoprene, copolymers of isobutylene and n-butane or butadiene.
- the viscosity average molecular weight (Mv) of the polyisobutylene resin is not particularly limited. It is preferably 50,000 to 400,000, more preferably 70,000 or more and 300,000 or less, and more preferably 100,000 or more or 200,000 or less. By setting the viscosity average molecular weight (Mv) in the above range, it becomes easy to improve all of workability, shape stability after processing, and practical heat resistance.
- the olefin polymer (D) may have a functional group.
- compatibility with an additive such as an antioxidant described later can be enhanced, and a photocurable resin layer (I layer) or a base material layer (III layer) ) And the adhesive strength can be adjusted.
- these may be used alone or in combination with an olefin polymer having no functional group, but in consideration of molding processability, economy, etc. when forming into a sheet, the functional group is It is preferable to use it together with an olefin polymer which does not exist.
- olefin polymers having functional groups include silane-modified olefin polymers, acid-modified olefin polymers, ethylene-vinyl acetate copolymer (EVA), ethylene-vinyl alcohol copolymer (EVOH), and ethylene-methyl. It is at least one resin selected from the group consisting of a methacrylate copolymer (E-MMA), an ethylene-ethyl acrylate copolymer (E-EAA), and an ethylene-glycidyl methacrylate copolymer (E-GMA). It is preferable.
- E-MMA methacrylate copolymer
- E-EAA ethylene-ethyl acrylate copolymer
- E-GMA ethylene-glycidyl methacrylate copolymer
- the molecular weight of the olefin polymer (D) is preferably 50,000 to 400,000 from the viewpoint of adjusting the 130 ° C. melt viscosity to a predetermined range, more preferably 60,000 or more and 300,000 or less, of which 70,000. It is particularly preferable that it is more than or less than 200,000.
- ⁇ Other resins> In addition to the olefin polymer (D), various additives can be added to the release layer (II layer) as necessary.
- the additive include a silane coupling agent, an antioxidant, a weathering stabilizer, a processing aid, a nucleating agent, an ultraviolet absorber, a flame retardant, and a discoloration preventing agent. These additives may be used alone or in combination of two or more.
- the said base material layer (III layer) should just function as a base material for making it easy to peel a mold release layer (II layer). Therefore, it has a certain degree of hardness and stiffness, and at least the adhesive strength with the photocurable pressure-sensitive adhesive resin layer (I layer) based on the (meth) acrylic acid ester copolymer (A), What has a higher adhesive strength with the release layer (II layer) which uses olefin polymer (D) as a base resin is preferable.
- the base material layer (III layer) is preferably a layer containing, as a base resin, one or more thermoplastic resins selected from the group consisting of polyester, polyolefin, polycarbonate, and acrylic resin. . Among them, it is preferable to use a polyolefin-based resin in order to improve the adhesive strength with the release layer (II layer).
- additives can be added to the base material layer (III layer) as necessary.
- the additive include a silane coupling agent, an antioxidant, a weathering stabilizer, a processing aid, a nucleating agent, an ultraviolet absorber, a flame retardant, and a discoloration preventing agent. These additives may be used alone or in combination of two or more.
- the pressure-sensitive adhesive sheet laminate comprises a base material layer (III layer) on one side of a photo-curable pressure-sensitive adhesive resin layer (I layer) via a release layer (II layer), while a photo-curable pressure-sensitive adhesive resin layer ( The structure provided with the mold release layer (IV layer) and the base material layer (V layer) on the other side of I layer) may be sufficient. At this time, it is preferable that the photocurable adhesive resin layer (I layer) and the release layers (II layer) on both sides are coextruded into two types and two layers.
- the release layer (IV layer) and the base material layer (V layer) laminated on the other side of the photocurable pressure-sensitive adhesive resin layer (I layer) are, for example, known in that the film surface is subjected to a release treatment.
- the release film can be used.
- the photocurable pressure-sensitive adhesive resin layer (I layer) and the one-side release layer (II layer) may be coextruded into two types and three layers.
- transparent inorganic oxide film layers such as SiO 2 and Al 2 O 3 , barrier film layers, retardation films for displays, and antistatic layers. it can.
- the thickness of this pressure-sensitive adhesive sheet laminate can meet the demand for thinning by reducing the sheet thickness, but if the thickness is too thin, for example, if there is an uneven part on the surface of the bonding member In addition, there is a possibility that bubbles are generated around the step. From this viewpoint, the thickness of the pressure-sensitive adhesive sheet laminate is preferably 80 to 2000 ⁇ m, more preferably 100 ⁇ m or more and 1500 ⁇ m or less, and particularly preferably 150 ⁇ m or more and 1000 ⁇ m or less.
- the photocurable pressure-sensitive adhesive resin layer (I layer) has a thickness of 50 ⁇ m to 1000 ⁇ m, preferably 70 ⁇ m or more and 500 ⁇ m or less, more preferably 100 ⁇ m or more and 350 ⁇ m or less.
- the thickness of the release layer (II layer) Is preferably 5 ⁇ m to 500 ⁇ m, more preferably 10 ⁇ m or more and 350 ⁇ m or less, and particularly preferably 18 ⁇ m or more or 250 ⁇ m or less, and the thickness of the base layer (III layer) is 25 ⁇ m to 500 ⁇ m, especially 38 ⁇ m or more or 350 ⁇ m or less. Among these, it is preferable that it is 50 micrometers or more or 250 micrometers or less.
- the pressure-sensitive adhesive sheet laminate can obtain the following physical properties.
- ⁇ Melt viscosity> In this pressure-sensitive adhesive sheet laminate, a 130 ° C. I-layer melt viscosity ⁇ I of the resin composition constituting the photocurable adhesive resin layer (I layer) and a resin composition constituting the release layer (II layer)
- the 130 ° C. II layer melt viscosity ⁇ II is in the range of 1 ⁇ 10 1 to 5 ⁇ 10 3 Pa ⁇ s, and the I layer melt viscosity ⁇ I and the II layer melt viscosity ⁇ II
- the ratio ⁇ II / ⁇ I is preferably 0.05-30.
- the II layer melt viscosity ⁇ II of the resin composition constituting the release layer (II layer) contained as the base resin within a predetermined range, the same viscosity characteristics will be exhibited at the same temperature.
- the co-extrusion can enhance the adhesion between the layers when integrated by co-extrusion, so that the interfacial adhesion between the two layers can be enhanced.
- both the I layer melt viscosity ⁇ I of the resin composition constituting the photocurable adhesive resin layer (I layer) and the II layer melt viscosity ⁇ II of the resin composition constituting the release layer (II layer) are both It is preferably 1 ⁇ 10 1 to 5 ⁇ 10 3 Pa ⁇ s. If both are 1 ⁇ 10 1 Pa ⁇ s or more, it is easy to form a sheet while heating, and if it is 5 ⁇ 10 3 Pa ⁇ s or less, adhesion between layers can be maintained, and the layers can be integrated. Since it becomes easy, it is preferable. Among them, the 130 ° C.
- melt viscosity ⁇ is 2 ⁇ 10 1 Pa ⁇ s or more or 3 ⁇ 10 3 Pa ⁇ s or less, and more preferably 3 ⁇ 10 1 Pa ⁇ s or more or 1 ⁇ 10 3 Pa ⁇ s or less. Is particularly preferred.
- the ⁇ II / ⁇ I of the I layer melt viscosity ⁇ I and the II layer melt viscosity ⁇ II is preferably 0.05 to 30, more preferably 0.1 or more, and 25 or less, of which 0 .2 or more and 20 or less, more preferably 0.3 or more and 15 or less.
- a resin that is a main component of each resin composition that is, a (meth) acrylic acid ester copolymer (A) and an olefin
- Mw weight average molecular weight of the (meth) acrylic acid ester copolymer (A) is 100,000 to 800,000, particularly 150,000 or more and 550,000 or less, and more preferably 200,000 or more or 500,000 or less. Is particularly preferred.
- the weight average molecular weight (Mw) of the olefin polymer (D) is 50,000 to 400,000, particularly 60,000 or more and 200,000 or less, and particularly preferably 70,000 or more and 150,000 or less.
- the melt viscosity may be adjusted by increasing or decreasing the amount of additive components such as a crosslinking agent and a photocrosslinking initiator.
- the Si abundance ratio of the surface of the photocurable adhesive resin layer (I layer) is preferably less than 2.0 atom%. If the Si abundance ratio on the surface of the photocurable pressure-sensitive adhesive resin layer (I layer) is less than 2.0 atom%, the adhesive force of the photocurable pressure-sensitive adhesive resin layer due to the migration of Si is reduced or the adherend is contaminated. This is preferable. From this point of view, the Si abundance ratio of the surface of the photocurable pressure-sensitive adhesive resin layer (I layer) is preferably less than 2.0 atom%, more preferably less than 1.5 atom%, and more preferably 1.0 atom%. It is particularly preferred that it is less than.
- the migratory component applied to the release layer (II layer) should not be mixed. However, it is not limited to such a method.
- the peeling force when the release layer (II layer) is peeled 180 ° from the photocurable adhesive resin layer (I layer) at a peeling speed of 300 mm / min is 0.3 N / cm or less. If the said peeling force is 0.3 N / cm or less, since there is little peeling resistance and it is excellent in workability
- the peeling force is preferably 0.3 N / cm or less, more preferably 0.01 N / cm or more or 0.25 N / cm or less, and particularly 0.02 N / cm. More preferably, it is not less than cm or not more than 0.2 N / cm.
- the peel force between the base layer (III layer) and the release layer (II layer) is greater than the peel force between the photocurable adhesive resin layer (I layer) and the release layer (II layer). Is preferably large.
- the peel force between the base layer (III layer) and the release layer (II layer) is greater than the peel force between the photocurable adhesive resin layer (I layer) and the release layer (II layer).
- the pressure-sensitive adhesive sheet laminate comprises a base material layer (III layer) on one side of a photo-curable pressure-sensitive adhesive resin layer (I layer) via a release layer (II layer).
- the release layer (IV layer) and the base material layer (V layer) are provided on the other side of the resin layer (I layer)
- the photocurable adhesive resin layer (I layer) and the release layer (II Layer) and the peeling force between the photocurable adhesive resin layer (I layer) and the release layer (IV layer) can be made different.
- the peeling force between the photocurable adhesive resin layer (I layer) and the release layer (II layer) and the peeling force between the photocurable adhesive resin layer (I layer) and the release layer (IV layer).
- the adhesive force of the photocurable adhesive resin layer (I layer) is preferably 3 N / cm to 30 N / cm.
- the adhesive strength of the photocurable adhesive resin layer (I layer) is 3 N / cm to 30 N / cm, more preferably 4 N / cm or more or 25 N / cm or less, and more preferably 5 N / cm. It is particularly preferable that the density is 20 N / cm or less.
- the composition of the (meth) acrylate copolymer (A) constituting the (I layer) In addition to adjusting the molecular weight and the crosslinking agent (B), it is preferable to appropriately add an additive that contributes to improving the adhesive strength, such as a silane coupling agent. However, it is not limited to such a method.
- This pressure-sensitive adhesive sheet laminate is, for example, a resin composition forming a photocurable pressure-sensitive adhesive resin layer (I layer), that is, a (meth) acrylic acid ester copolymer (A), a crosslinking agent (B), and photopolymerization initiation.
- a photocurable pressure-sensitive adhesive resin layer that is, a (meth) acrylic acid ester copolymer (A), a crosslinking agent (B), and photopolymerization initiation.
- a resin composition containing an olefin polymer D
- a pressure-sensitive adhesive sheet laminate comprising a base material layer (III layer) on one side or both sides of a photocurable pressure-sensitive adhesive resin layer (I layer) containing a photocurable pressure-sensitive adhesive resin via a release layer (II layer) The body can be manufactured.
- the resin composition which forms a photocurable adhesive resin layer (I layer), the resin composition which forms a mold release layer (II layer), and the resin composition which forms a base material layer (III layer) further
- the pressure-sensitive adhesive sheet laminate can also be produced by co-extrusion.
- the image display device constituting member laminate is, for example, a release layer from the photocurable pressure-sensitive adhesive resin layer (I layer) of the pressure-sensitive adhesive sheet laminate using the pressure-sensitive adhesive sheet laminate produced as described above. (II layer) and base material layer (III layer) are peeled off together, and then two image display device constituent members are laminated via the photocurable adhesive resin layer (I layer), and one or both of the images
- the image display device constituent member laminate can be manufactured by irradiating the photocurable adhesive resin layer (I layer) with light through the display device constituent member and curing it.
- ⁇ Shaping process> The surface shape identical to the uneven shape of the bonding surface of the image display device constituent member is formed on the pressure-sensitive adhesive sheet laminate, and the image display device configuration is formed using the pressure-sensitive adhesive sheet laminate as described above.
- a member laminated body can also be manufactured.
- an appropriate shaping method such as shaping with a press mold, shaping with a mold, shaping with a roll, shaping with lamination, etc. is appropriately performed on the pressure-sensitive adhesive sheet laminate. can do.
- the forming method using a press mold or a roll is preferable from the viewpoints of productivity, accuracy of forming process, and the like. That is, as a method of shaping the same surface shape as the uneven shape of the bonding surface of the image display device constituting member, a mold simulating the uneven shape of the bonding surface of the image display device forming member is used as a photocurable adhesive. Press against the release layer (II layer) and the base layer (III layer) against at least one side of the resin layer (I layer), that is, apply together with the release layer (II layer) and base layer (III layer). A method of forming can be preferably exemplified.
- an unstretched film As the release film of the release layer (II layer).
- an unstretched film it is possible to easily form a surface shape that is substantially the same as the concave and convex shape of the original mold when a shaping process is performed by a press process or the like.
- unstretched films it is more preferable to use any one of unstretched polypropylene film, unstretched polyethylene film, and unstretched polyester film from the viewpoint of mechanical strength, flexibility, and chemical resistance of the film itself.
- Forming with a press mold may include a method of pressing at least one side of a photocurable adhesive resin layer (I layer) through a release layer (II layer) and a base material layer (III layer). it can. Also, the release layer (II layer) and the base material layer (III layer) are pressed by a press mold and shaped, and an adhesive composition is applied to the release layer (II layer) and the base material layer (III layer).
- the present pressure-sensitive adhesive sheet laminate that has been shaped can also be produced by applying or pouring an object. Under the present circumstances, the shaping using a metal mold
- Forming with a roll is performed by passing a pressure-sensitive adhesive sheet laminate comprising a photocurable pressure-sensitive adhesive resin layer (I layer), a release layer (II layer) and a base material layer (III layer) between the rolls.
- a pressure-sensitive adhesive sheet laminate comprising a photocurable pressure-sensitive adhesive resin layer (I layer), a release layer (II layer) and a base material layer (III layer) between the rolls.
- Forming by lamination can produce a two-sided pressure-sensitive adhesive sheet 1 that is shaped by preparing two flat pressure-sensitive adhesive sheets having different sizes and superposing them.
- each structural member for image display apparatuses such as a surface protection panel and a touch panel, can be bonded without gap.
- a specific shaping method will be described below. However, it is not limited to these methods.
- the pressure-sensitive adhesive sheet laminate provided with the photocurable pressure-sensitive adhesive resin layer (I layer), release layer (II layer) and base material layer (III layer) was appropriately slit and slit. While feeding and feeding the pressure-sensitive adhesive sheet laminate, the release layer (II layer) is peeled off, and a photocurable pressure-sensitive adhesive is used by using a press mold along the surface irregularity shape of the adherend, that is, the surface shape of the adherend surface 2a. The resin layer (I layer) is directly hot pressed to form the surface.
- the pressure-sensitive adhesive sheet laminate is produced by cutting pieces into a handleable shape.
- the material of the press mold is not particularly limited, but a silicone resin having excellent releasability and a fluorine resin can also be used. Moreover, even if it is a material without mold release property, such as stainless steel and aluminum, it can use suitably by apply
- the temperature of hot pressing is, for example, room temperature or higher, preferably 80 ° C. or higher, more preferably 100 ° C. or higher.
- a press pressure, a press depth, and press time suitably with a dimension, a shape, and a shaping state.
- the cutting method by a Thomson blade and a rotary blade can be mentioned, for example.
- a pressure-sensitive adhesive sheet that has been surface-shaped by applying a pressure-sensitive adhesive to at least one surface of a release film that has been previously shaped into a surface irregularity shape of the adherend, that is, a surface shape substantially the same as the surface shape of the adherend surface. That is, an original sheet of a photocurable adhesive resin layer (I layer) is formed.
- the release adhesive film on the one side is peeled off in the next step, and the exposed adhesive sheet surface is cut along the outer shape, After removing unnecessary adhesive ears on the outer periphery of the sheet, a new release film wider than the outer cut size is pasted again.
- the pressure-sensitive adhesive sheet laminate is produced by cutting pieces into a handleable shape.
- Adhesive is applied or injected into a mold that imitates the surface irregularity of the adherend, that is, the surface shape of the adherend surface, to form a surface-shaped adhesive sheet, that is, a photocurable adhesive resin layer (I layer).
- a surface-shaped adhesive sheet that is, a photocurable adhesive resin layer (I layer).
- a release film is pasted on the opposite side, and a rubber roll or the like is adhered to the release film. After solidifying the pressure-sensitive adhesive, the pressure-sensitive adhesive sheet laminate is pulled away from the mold by pulling the release film.
- the material of the mold is not particularly limited, but a silicone resin having excellent releasability and a fluorine resin can also be used. Moreover, even if it is a metal mold
- Shapeing method by roll After applying a pressure-sensitive adhesive, that is, a photocurable pressure-sensitive adhesive resin layer (I layer), between two flat release films, the surface irregularity shape of the adherend, that is, the surface shape of the adherend surface, was simulated on at least one side.
- a shaping roll is arranged, sandwiched between the rolls on the other side and passed, and the surface is shaped to form an adhesive sheet, that is, a photocurable adhesive resin layer (I layer) original sheet.
- the release adhesive film on the one side is peeled off in the next step, and the exposed adhesive sheet is cut along the shape of the shaped shape Then, after removing unnecessary adhesive ears on the outer periphery of the outer shape, a new release film wider than the outer cut size is reapplied.
- the pressure-sensitive adhesive sheet laminate is produced by cutting pieces into a handleable shape.
- the temperature at which the shaping roll is arranged and sandwiched between the rolls on the other side and passed through is preferably room temperature or higher, more preferably 80 ° C. or higher, more preferably 100 ° C. That's it.
- a flat first pressure-sensitive adhesive sheet in which release films are laminated on both sides that is, an original sheet of a photocurable pressure-sensitive adhesive resin layer (I layer) is appropriately slit, Then, a flat second pressure-sensitive adhesive sheet having a different size cut into the shape of the surface of the stepped portion is prepared. Thereafter, the release film on each one surface side is peeled off, and the exposed adhesive surfaces are laminated together to produce the present adhesive sheet laminate having a desired surface shaping.
- sheet is a thin product as defined by JIS and generally has a thickness that is small and flat instead of length and width.
- film refers to length and width.
- a thin flat product whose thickness is extremely small in comparison with the maximum thickness is arbitrarily limited and is usually supplied in the form of a roll (Japanese Industrial Standard JIS K6900).
- a film having a thickness of 100 ⁇ m or more is sometimes referred to as a sheet, and a film having a thickness of less than 100 ⁇ m is sometimes referred to as a film.
- [I-layer resin composition 1] Acrylic acid obtained by random copolymerization of 15 parts by weight of a polymethyl methacrylate macromonomer having a number average molecular weight of 2400, 81 parts by weight of butyl acrylate and 4 parts by weight of acrylic acid as the (meth) acrylic acid ester copolymer (A) 1 kg of ester copolymer (A-1) (weight average molecular weight: 230,000), 100 g of glycerin dimethacrylate (manufactured by Kyoeisha Chemical Co., Ltd., product name: G101P) (B-1) as a crosslinking agent (B), light A mixture of 2,4,6-trimethylbenzophenone and 4-methylbenzophenone as a polymerization initiator (C) (product name: Ezacure TZT, manufactured by Lanberti) (C-1) 15 g (C-1) is uniformly mixed to obtain a resin for I layer A composition (I-1) was produced.
- the (meth) acrylic acid ester copolymer (A) a vinyl copolymer (A-) obtained by random copolymerization of 55 parts by mass of 2-ethylhexyl acrylate, 40 parts by mass of vinyl acetate, and 5 parts by mass of acrylic acid.
- I-layer resin composition 3 As a resin composition 3 for I layer, a block copolymer of methyl methacrylate and butyl acrylate (manufactured by Kuraray Co., Ltd., product name: Clarity LA2140e, density: 1080 kg / m 3 , melting point: 55 ° C., weight average molecular weight (Mw): 100,000, MFR (190 ° C., 21.18 N): 35 g / 10 min) was prepared as a resin composition for I layer (I-3). The 130 ° C. melt viscosity ⁇ I of the resin composition for I layer (I-3) was 1.7 ⁇ 10 5 Pa ⁇ s.
- II-layer resin composition 1 As the olefin polymer (D), an ethylene-butene random copolymer (d-1) (density: 870 kg / m 3 , melting point: 55 ° C., weight average molecular weight (Mw): 100,000, MFR (190 ° C., 21 .18N): 35 g / 10 min) was designated as II-layer resin composition (II-1). The 130 ° C. melt viscosity ⁇ II of the II-layer resin composition (II-1) was 7.3 ⁇ 10 2 Pa ⁇ s.
- silane-modified ethylene-octene random copolymer (d-2) (density: 870 kg / m 3 , melting point: 1 kg of ethylene-butene random copolymer (d-1) 50 g, MFR (190 ° C., 21.18 N): 36 g / 10 min, weight average molecular weight (Mw): 250,000) were mixed to give a II-layer resin composition (II-2). 130 ° C.
- the melt viscosity eta II of II layer resin composition (II-2) was 7.5 ⁇ 10 2 Pa ⁇ s.
- the olefin polymer (D) is an ethylene-butene random copolymer (d-1) (density: 870 kg / m 3 , melting point: 55 ° C., weight average molecular weight (Mw): 100,000, MFR (190 ° C.
- Example 1 Resin composition as a release layer (II layer) on a polyethylene terephthalate film (III-1: manufactured by Mitsubishi Plastics, product name: Diafoil T-100, thickness 50 ⁇ m) as a base layer (III layer)
- the extrusion temperature is such that the product (II-1) (thickness: 38 ⁇ m) and the resin composition (I-1) (thickness: 150 ⁇ m) as the photocurable adhesive resin layer (I layer) are laminated in this order.
- Polyethylene terephthalate film manufactured by Mitsubishi Plastics, product name: Diafoil MRA, thickness: 100 ⁇ m, co-extruded at 130 ° C. and formed into a sheet shape, indicated as “release PET” in the table ) was overlaid and coated on the photocurable adhesive resin layer (I layer) to prepare an adhesive sheet laminate 1.
- Example 2 A pressure-sensitive adhesive sheet laminate 2 was prepared in the same manner as in Example 1 except that the resin composition (I-2) was used instead of the resin composition (I-1).
- Example 3 A pressure-sensitive adhesive sheet laminate 3 was prepared in the same manner as in Example 1 except that the resin composition (II-2) was used instead of the resin composition (II-1).
- Example 4 A pressure-sensitive adhesive sheet laminate 4 was prepared in the same manner as in Example 1 except that the resin composition (II-3) was used instead of the resin composition (II-1).
- Example 5 Resin composition (II-2) (thickness: 50 ⁇ m) as a release layer (II layer) on a biaxially stretched polypropylene film (III-2: thickness 38 ⁇ m) as a base material layer (III layer) Then, the resin composition (I-1) (thickness: 100 ⁇ m) as a photocurable pressure-sensitive adhesive resin layer (I layer) was laminated in the order, and was coextruded at an extrusion temperature of 130 ° C. to form a sheet.
- a release-treated polyethylene terephthalate film manufactured by Mitsubishi Plastics, product name: Diafoil MRF, thickness: 75 ⁇ m
- a release-treated polyethylene terephthalate film manufactured by Mitsubishi Plastics, product name: Diafoil MRF, thickness: 75 ⁇ m
- an adhesive sheet laminate 5 was created.
- Example 2 Example 1 except that the resin composition for the I layer (I-3) was coextruded at an extrusion temperature of 160 ° C. to form a sheet instead of the resin composition for the I layer (I-1)
- the pressure-sensitive adhesive sheet laminate 7 was prepared.
- the base material layer (III layer) / release layer (II layer) of the above sample was peeled off from the photocurable pressure-sensitive adhesive resin layer (I layer) at a peel angle of 180 ° and a peel angle of 300 mm / min, and the release layer (II
- the peel strength (N / cm) from the photocurable adhesive resin layer (I layer) of the layer) was measured and indicated as “II layer peel strength” in the table.
- the adhesive sheet laminated body 8 of the comparative example 3 peels only a mold release layer (II layer) from a photocurable adhesive resin layer (I layer). It was.
- the polyethylene terephthalate film (Mitsubishi resin company make, product name: Diafoil MRA, thickness: 100 micrometers) side was bonded to the support substrate, and the polyethylene terephthalate which carried out the mold release process was carried out.
- the release layer (II layer) was peeled from the photocurable pressure-sensitive adhesive resin layer (I layer), and the exposed adhesive surface was covered with a 100 ⁇ m PET film ( Toyobo Co., Ltd., product name: Cosmo Shine A4300, thickness: 100 ⁇ m) was bonded to produce a laminated product. After cutting this laminated product into a width of 10 mm and a length of 150 mm, the remaining release film was peeled off, and the exposed adhesive surface was roll-bonded to soda lime glass using a hand roller.
- a 100 ⁇ m PET film Toyobo Co., Ltd., product name: Cosmo Shine A4300, thickness: 100 ⁇ m
- the bonded product thus obtained was subjected to autoclave treatment (80 ° C., gauge pressure: 0.2 MPa, 30 minutes) and finished and bonded, and then 365 nm from the backing PET film side using a high-pressure mercury lamp.
- the pressure-sensitive adhesive sheet was cured by irradiating the ultraviolet ray with an integrated light amount of 2000 mJ / cm 2 .
- the sample was cured at 23 ° C. and 50% RH for 15 hours to prepare a sample for measuring adhesive strength.
- the peel strength measurement sample was peeled off at a peel angle of 180 ° and a peel rate of 60 mm / min in an environment of 23 ° C. and 40% RH, and the adhesive strength (N / cm) of the I layer to the glass was measured. It was shown as “I layer adhesion”.
- the photocurable adhesive resin layer (I layer) which peeled and exposed the polyethylene terephthalate film (the Mitsubishi resin company make, product name: Diafoil MRF, thickness: 75 micrometers). ) was measured.
- the pressure-sensitive adhesive sheet laminates 1 to 8 produced in the examples and comparative examples were cut using a Thomson punching machine with a 50 mm ⁇ 80 mm Thomson blade, and the release layer (II layer) or the release film was lifted It was confirmed. Those with 10 or more floats at the end were judged as “ ⁇ (poor)”, and those with less than 10 floats were judged as “good”.
- An evaluation glass substrate having a printing step of 20 ⁇ m on the peripheral portion was produced by printing black on the peripheral portion of 5 mm on a peripheral portion 5 mm of soda lime glass (82 mm ⁇ 53 mm ⁇ thickness 0.5 mm).
- a polarizing plate (“HLC2-5618” manufactured by Sanlitz) was previously bonded to the entire surface of a glass plate (83 ⁇ 52 mm ⁇ t0.5 mm). Things were made.
- the adhesive sheet laminates 1 to 8 produced in Examples and Comparative Examples were cut into 80 mm ⁇ 50 mm.
- the photo-curing adhesive resin layer (I layer) exposed by peeling off the release layer (II layer) is pasted on the surface having the printing step of the glass substrate for evaluation with a hand roller so as to cover the printing step portion. I wore it.
- the remaining release film is peeled off, and the polarizing plate surface of the adherend for evaluation is press bonded under reduced pressure (absolute pressure: 5 kPa) to the exposed adhesive surface, and autoclaved (80 ° C., gauge pressure: 0.2 MPa, 30 minutes) was applied and finished to prepare a laminate for evaluation.
- an ultraviolet-ray is irradiated so that the integrated light quantity of 365 nm may become 2000 mJ / cm ⁇ 2 >, and an adhesive sheet is hardened, 23 degreeC and 50% RH
- the sample was cured for 15 hours and used as a sample for evaluation of foaming reliability.
- the foam resistance test sample prepared in this way was stored for 100 hours in an environment of 85 ° C. and 85% RH, the appearance was visually observed, and deformation, foaming, and peeling of the adhesive material occurred after the environmental test. was determined as “ ⁇ (poor)”, and those that did not occur were determined as “good”.
- Each of the pressure-sensitive adhesive sheet laminates prepared in Examples 1 to 5 was excellent in peelability between the release layer (II layer) and the photocurable pressure-sensitive adhesive resin layer (I layer), and was co-extruded. Therefore, there was no floating due to the cutting process, and the processability was excellent. In addition, no migration component such as silicone release agent is observed on the surface of the photocurable adhesive resin layer (I layer) on the surface in contact with the release layer (II layer), and the adherend is excellent in stain resistance. It was a thing. Furthermore, since the photocurable adhesive resin layer has photocurability, the foaming reliability after bonding the adhesive sheet was also excellent.
- the pressure-sensitive adhesive sheet laminate of Comparative Example 1 has a structure in which release treatment films are laminated on both surfaces of the photo-curable pressure-sensitive adhesive resin layer (I layer), and therefore, the release layer is released on the surface of the I layer.
- the agent adhered, and transfer of the release agent to the adherend during bonding was observed.
- the release film tends to float at the time of cutting, which is inferior in workability as compared with the above examples. It was.
- the pressure-sensitive adhesive sheet laminate of Comparative Example 2 was excellent in workability as a result of using a resin having no photo-curing property as the pressure-sensitive adhesive resin layer, but it was difficult to adapt to uneven surfaces and foamed in a high-temperature and high-humidity environment. Occurred, and the quality as an adhesive sheet was inferior. Since the pressure-sensitive adhesive sheet laminate of Comparative Example 3 does not have a base material layer (III layer), the exposed release layer (II layer) and the peeled-off film placed on each other cause partial sticking (blocking) over time. The storage stability was inferior.
- the base material layer (III layer) was more than the peeling force between the photocurable pressure-sensitive adhesive resin layer (I layer) and the release layer (II layer). ) And the release layer (II layer).
- ⁇ I and ⁇ II are 1 ⁇ 10 1 to 5 ⁇ 10 3 Pa ⁇ s
- the ratio ⁇ II / ⁇ I to the 130 ° C. melt viscosity ⁇ II of the resin composition constituting the mold layer (II layer) is preferably in the range of 0.05 to 30.
- the thickness of the photocurable adhesive resin layer (I layer) is 50 ⁇ m to 1000 ⁇ m, particularly 70 ⁇ m or more or 500 ⁇ m or less, of which 100 ⁇ m or more.
- the thickness of the release layer (II layer) is preferably 5 ⁇ m to 500 ⁇ m, more preferably 10 ⁇ m or more and 350 ⁇ m or less, and particularly preferably 18 ⁇ m or more or 250 ⁇ m or less.
- the thickness of the layer (III layer) is 25 ⁇ m to 500 ⁇ m, more preferably 38 ⁇ m or more and 350 ⁇ m or less, and particularly preferably 50 ⁇ m or more and 250 ⁇ m or less.
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Abstract
Description
本発明は、粘着樹脂層と離型層とを備えた粘着シート積層体、及び、当該粘着シート積層体を用いた画像表示装置構成部材積層体、並びに、それらの製造方法に関する。 The present invention relates to an adhesive sheet laminate comprising an adhesive resin layer and a release layer, an image display device component laminate using the adhesive sheet laminate, and a method for producing them.
粘着シートは、ハンドリング性の確保や粘着面への異物の付着防止の観点から、粘着面に剥離可能な保護フィルム(「離型フィルム」とも称する)を積層して粘着シート積層体として流通させるのが一般的である。
中でも、タッチディスプレイのタッチパネルや液晶パネル、表面保護パネル等の画像表示装置構成部材を貼り合せるために用いられる透明両面粘着シートに関しては、光学特性や柔軟性を担保する観点から、透明粘着シート自体を薄く柔軟なものとするのが好ましいため、透明粘着シートに離型フィルムを積層してなる粘着シート積層体として多くが用いられてきた。
The pressure-sensitive adhesive sheet is distributed as a pressure-sensitive adhesive sheet laminate by laminating a protective film (also referred to as “release film”) that can be peeled off the pressure-sensitive adhesive surface from the viewpoint of ensuring handling properties and preventing adhesion of foreign matters to the pressure-sensitive adhesive surface. Is common.
Among them, regarding the transparent double-sided pressure-sensitive adhesive sheet used for bonding image display device components such as touch panels, liquid crystal panels, and surface protection panels of touch displays, the transparent pressure-sensitive adhesive sheet itself is used from the viewpoint of ensuring optical properties and flexibility. Since it is preferably thin and flexible, many have been used as pressure-sensitive adhesive sheet laminates obtained by laminating a release film on a transparent pressure-sensitive adhesive sheet.
この種の粘着シート積層体に関しては、例えば特許文献1(特開2009-102467号公報)において、アクリル酸エステル及びメタクリル酸エステルからなるABA型トリブロック共重合体と、水酸基を有する樹脂とをポリマーブレンドしてなるアクリル系透明粘着剤組成物を、離型シートの間に挟んでホットメルト成形してなる粘着シートが開示されている。 With regard to this type of pressure-sensitive adhesive sheet laminate, for example, in Patent Document 1 (Japanese Patent Laid-Open No. 2009-102467), an ABA type triblock copolymer composed of an acrylic ester and a methacrylic ester and a hydroxyl group-containing resin are polymerized. A pressure-sensitive adhesive sheet obtained by hot-melt molding a blended acrylic transparent pressure-sensitive adhesive composition between release sheets is disclosed.
特許文献2(特開2010-185037号公報)には、剥離フィルムの少なくとも一方の面に粘着層を備え、該粘着層を架橋してなる粘着シートであって、前記架橋後の粘着層は、周波数1Hzにおける引張貯蔵弾性率の温度分散挙動を測定した時に、25℃~120℃の温度範囲におけるいずれにおいても5万Pa以上100万Pa以下の範囲にあることを特徴とする粘着シートが開示されている。 Patent Document 2 (Japanese Patent Application Laid-Open No. 2010-185037) is an adhesive sheet comprising an adhesive layer on at least one surface of a release film, and the adhesive layer is crosslinked, and the crosslinked adhesive layer includes: A pressure-sensitive adhesive sheet characterized by having a temperature range of 50,000 Pa to 1 million Pa in any temperature range of 25 ° C. to 120 ° C. when measuring the temperature dispersion behavior of the tensile storage modulus at a frequency of 1 Hz is disclosed. ing.
また、特許文献3(特開2013-181088号公報)には、対面する2つの画像表示装置用構成部材を貼合するために使用する透明両面粘着シートであって、2つの画像表示装置用構成部材に貼合した状態で、熱又は紫外線により硬化させて使用することを第1の特徴とし、且つ、透明両面粘着シートの表裏面に離型フィルムが積層された状態においてレーザー干渉計で得られる干渉縞画像を解析して求められる平均粗さRaを(X)とし、該離型フィルムを剥がして2つの画像表示装置用構成部材に貼合した状態においてレーザー干渉計で得られる干渉縞画像を解析して求められる平均粗さRaを(Y)としたときに、所定の条件を満足する表面形状を備えることを第2の特徴とする透明両面粘着シートが開示されている。 Patent Document 3 (Japanese Patent Application Laid-Open No. 2013-181888) discloses a transparent double-sided pressure-sensitive adhesive sheet used for bonding two constituent members for an image display device facing each other. It is the first feature that it is used by being cured by heat or ultraviolet rays while being bonded to a member, and obtained with a laser interferometer in a state where release films are laminated on the front and back surfaces of a transparent double-sided PSA sheet. The interference fringe image obtained with the laser interferometer in the state where the average roughness Ra obtained by analyzing the interference fringe image is (X) and the release film is peeled off and bonded to the two constituent members for the image display device. A transparent double-sided pressure-sensitive adhesive sheet characterized by having a surface shape that satisfies a predetermined condition when the average roughness Ra obtained by analysis is (Y) is disclosed.
この種の粘着シート積層体で使用される離型フィルムとしては、剥離性の調整の容易さなどから、PETフィルム等のフィルム基材の表面に、シリコーン系離型剤などを塗布して離型処理してなるものが用いられていた。
しかし、シリコーン系離型剤などでフィルム基材の表面を離型処理してなる離型フィルムは、生産コストが高くなる傾向がある上、離型剤が粘着層表面に転写移行し、粘着シートの品質安定性を損なう可能性があった。さらに、粘着シート積層体を製造する際、フィルム基材と粘着樹脂層との間に異物等が混入する可能性もあった。
As a release film used in this type of pressure-sensitive adhesive sheet laminate, a release agent is applied by applying a silicone release agent or the like to the surface of a film substrate such as a PET film for ease of adjustment of peelability. What was processed was used.
However, the release film formed by releasing the surface of the film substrate with a silicone release agent tends to increase the production cost, and the release agent is transferred to the surface of the adhesive layer. There was a possibility of deteriorating the quality stability. Furthermore, when manufacturing an adhesive sheet laminated body, a foreign material etc. may mix between a film base material and an adhesive resin layer.
そこで、例えば特許文献4(特開2011-256319号公報)及び特許文献5(WO2014/007137号公報)には、[ポリオレフィン系樹脂を含む剥離層]/[アクリル系樹脂からなる粘着層]/[アクリル系樹脂からなる基材層]の3層が得られるように、共押出成形して一体化してなる粘着シート積層体が開示されている。 Therefore, for example, in Patent Document 4 (Japanese Patent Laid-Open No. 2011-256319) and Patent Document 5 (WO 2014/007137), [Peeling layer containing polyolefin resin] / [Adhesive layer made of acrylic resin] / [ A pressure-sensitive adhesive sheet laminate formed by coextrusion molding and integration so that three layers of a base material layer made of an acrylic resin] is obtained is disclosed.
画像表示装置構成部材を貼合する場合には、特に貼合後の耐久性が求められることになる。しかし、従来提案されていた粘着シート積層体は、画像表示装置構成部材の貼り合せに用いるのに十分な耐久性を備えていなかった。 When the image display device constituent members are bonded, durability after bonding is particularly required. However, the conventionally proposed pressure-sensitive adhesive sheet laminate does not have sufficient durability to be used for bonding image display device constituent members.
そこで本発明は、粘着層と離型層との界面における異物混入や、粘着層への離型剤の移行転写を抑えることができ、貼合後の耐久性にも優れ、画像表示装置構成部材の貼合に好適に用いることができる、新たな粘着シート積層体を提供せんとするものである。 Thus, the present invention can suppress foreign matter contamination at the interface between the pressure-sensitive adhesive layer and the release layer and transfer transfer of the release agent to the pressure-sensitive adhesive layer, and is excellent in durability after bonding, and is an image display device constituent member It is intended to provide a new pressure-sensitive adhesive sheet laminate that can be suitably used for bonding.
本発明は、光硬化性粘着樹脂を含有する光硬化性粘着樹脂層(I層)の片側又は両側に、離型層(II層)を介して基材層(III層)を備えた粘着シート積層体であって、
前記光硬化性粘着樹脂層(I層)は、(メタ)アクリル酸エステル共重合体(A)、架橋剤(B)および光重合開始剤(C)を含有する樹脂組成物から形成された、光硬化前の状態の層であり、
前記離型層(II層)は、オレフィン系重合体(D)を含有する樹脂組成物から形成された層であり、かつ、
前記光硬化性粘着樹脂層(I層)及び前記離型層(II層)が共押出によって形成されてなることを特徴とする粘着シート積層体を提案するものである。
The present invention is a pressure-sensitive adhesive sheet comprising a base material layer (III layer) on one or both sides of a photocurable pressure-sensitive adhesive resin layer (I layer) containing a photocurable pressure-sensitive adhesive resin via a release layer (II layer). A laminate,
The photocurable pressure-sensitive adhesive resin layer (I layer) was formed from a resin composition containing a (meth) acrylic acid ester copolymer (A), a crosslinking agent (B) and a photopolymerization initiator (C). It is a layer in a state before photocuring,
The release layer (II layer) is a layer formed from a resin composition containing an olefin polymer (D), and
The present invention proposes a pressure-sensitive adhesive sheet laminate in which the photocurable pressure-sensitive adhesive resin layer (I layer) and the release layer (II layer) are formed by coextrusion.
本発明が提案する粘着シート積層体において、(メタ)アクリル酸エステル共重合体をベース樹脂とする層(I層)と、オレフィン系重合体をベース樹脂とする層(II層)とは、光硬化前の状態では、層間強度が弱くて層間剥離が起こり易いため、一方の層(II層)を離型層として利用することができる。それでいて、前記光硬化性粘着樹脂層(I層)は、(メタ)アクリル酸エステル共重合体(A)、架橋剤(B)および光重合開始剤(C)を含有する光硬化型樹脂組成物から形成される層であるから、光硬化性粘着樹脂層(I層)を被着物に積層した後に光硬化することにより、貼合後の光硬化性粘着樹脂層(I層)の耐久性を優れたものとすることができる。よって、例えば画像表示装置構成部材の貼合に好適に用いることができる。 In the pressure-sensitive adhesive sheet laminate proposed by the present invention, a layer (I layer) based on a (meth) acrylate copolymer and a layer (II layer) based on an olefin polymer are optical In the state before curing, the interlayer strength is weak and delamination easily occurs, so that one layer (II layer) can be used as a release layer. Nevertheless, the photocurable adhesive resin layer (I layer) is a photocurable resin composition containing a (meth) acrylate copolymer (A), a crosslinking agent (B) and a photopolymerization initiator (C). Since the photocurable adhesive resin layer (I layer) is laminated after being laminated on the adherend, the photocurable adhesive resin layer (I layer) after bonding is made durable. It can be excellent. Therefore, for example, it can be used suitably for pasting of an image display device constituent member.
さらに、本発明が提案する粘着シート積層体においては、光硬化性粘着樹脂層(I層)と離型層(II層)とが共押出によって形成されるため、光硬化性粘着樹脂層(I層)と離型層(II層)との界面に異物が侵入する可能性を低減することができる。そればかりか、離型層(II層)が、シリコーン系樹脂から形成される層ではなく、ポリオレフィン樹脂を含有する樹脂組成物から形成されるため、離型剤が光硬化性粘着樹脂層(I層)へ移行転写して被着体を汚染する不具合を防止することもできる。また、従来のように、基材層の表面を離型処理する必要がないため、より一層安価に粘着シート積層体を提供することもできる。 Further, in the pressure-sensitive adhesive sheet laminate proposed by the present invention, the photo-curable pressure-sensitive adhesive resin layer (I layer) and the release layer (II layer) are formed by coextrusion, so that the photo-curable pressure-sensitive adhesive resin layer (I Layer) and the release layer (II layer) can reduce the possibility of foreign matter entering the interface. Moreover, since the release layer (II layer) is not a layer formed from a silicone resin, but is formed from a resin composition containing a polyolefin resin, the release agent is a photocurable adhesive resin layer (I It is also possible to prevent defects that transfer and transfer to the layer) and contaminate the adherend. Moreover, since it is not necessary to release the surface of the base material layer as in the conventional case, the pressure-sensitive adhesive sheet laminate can be provided at a lower cost.
以下、本発明の実施形態の一例について詳細に説明する。但し、本願発明が、下記実施形態に限定されるものではない。 Hereinafter, an example of an embodiment of the present invention will be described in detail. However, the present invention is not limited to the following embodiment.
[粘着シート積層体]
本実施形態の一例に係る粘着シート積層体(「本粘着シート積層体」と称する)は、光硬化性粘着樹脂を含有する光硬化性粘着樹脂層(I層)の片側又は両側に、離型層(II層)を介して基材層(III層)を備えた粘着シート積層体である。
[Adhesive sheet laminate]
The pressure-sensitive adhesive sheet laminate (referred to as “the present pressure-sensitive adhesive sheet laminate”) according to an example of the present embodiment is released on one side or both sides of a photocurable pressure-sensitive adhesive resin layer (I layer) containing a photocurable pressure-sensitive adhesive resin. It is an adhesive sheet laminate comprising a base material layer (III layer) through a layer (II layer).
[光硬化性粘着樹脂層(I層)]
光硬化性粘着樹脂層(I層)は、(メタ)アクリル酸エステル共重合体(A)、架橋剤(B)および光重合開始剤(C)を含有する樹脂組成物から形成された層であって、光硬化前すなわち未硬化の状態であることが好ましい。
[Photocurable adhesive resin layer (I layer)]
The photocurable adhesive resin layer (I layer) is a layer formed from a resin composition containing a (meth) acrylic acid ester copolymer (A), a crosslinking agent (B) and a photopolymerization initiator (C). And it is preferable that it is a state before photocuring, ie, an uncured state.
なお、本発明において、光硬化性粘着樹脂層(I層)が「光硬化前の状態」とは、光硬化性粘着樹脂層(I層)を硬化させる意図をもって光を照射して硬化させた状態ではないことを意味する。例えば室内光や太陽光などの影響で自然に光硬化した状態は「光硬化前の状態」である。 In the present invention, the photocurable pressure-sensitive adhesive resin layer (I layer) is “the state before photocuring” and is cured by irradiating light with the intention of curing the photocurable pressure-sensitive adhesive resin layer (I layer). Means not in a state. For example, a state that is naturally photocured by the influence of room light, sunlight, or the like is a “state before photocuring”.
このような光硬化性粘着樹脂層(I層)は、例えば、次に説明する粘着組成物α又は粘着組成物βから光硬化性粘着樹脂層(I層)を形成することができる。但し、光硬化性粘着樹脂層(I層)を形成する樹脂組成物として、粘着組成物α、βは好ましい例であり、これらに限定する意ではない。
粘着組成物α又はβから光硬化性粘着樹脂層(I層)を形成すれば、光硬化前の未架橋状態においても、シート状を保持することができる。また、未架橋状態で加熱すると溶融乃至流動させることができるから(ホットメルト性)、印刷段差などの凹凸部に追随して粘着剤を充填することができ、気泡などを生じることなく充填することができる。さらに、未架橋状態において、常態、すなわち室温付近において、適度な接着性、例えば、剥離可能な程度の接着性(“タック性”と称する)を持たせることができるから、貼着する際の位置決めなどを行いやすくすることができる。
また、後述するように、粘着組成物α又はβの130℃溶融粘度を調整することにより、光硬化性粘着樹脂層(I層)と離型層(II層)とを共押出することができる一方、共押出後に光硬化しない状態では、オレフィン系重合体をベース樹脂とする離型層(II層)とは、互いに接着し難いため、共押出した離型層(II層)を離型層として機能させることができる。
そしてさらに、粘着組成物α又はβから光硬化性粘着樹脂層(I層)を形成すれば、最終的に光架橋させることで、接着性を十分に高めることができる。
Such a photocurable adhesive resin layer (I layer) can form a photocurable adhesive resin layer (I layer) from the adhesive composition α or the adhesive composition β described below, for example. However, the adhesive compositions α and β are preferable examples as the resin composition for forming the photocurable adhesive resin layer (I layer), and are not intended to be limited thereto.
If a photocurable pressure-sensitive adhesive resin layer (I layer) is formed from the pressure-sensitive adhesive composition α or β, the sheet shape can be maintained even in an uncrosslinked state before photocuring. Moreover, since it can be melted or flowed when heated in an uncrosslinked state (hot melt property), it can be filled with the pressure-sensitive adhesive following the uneven portions such as a printing step, and is filled without generating bubbles. Can do. Furthermore, in an uncrosslinked state, it can be provided with an appropriate adhesive property, for example, a peelable adhesive property (referred to as “tackiness”) in the normal state, that is, near room temperature, so that positioning when sticking is performed. Etc. can be made easier.
Further, as will be described later, the photocurable pressure-sensitive adhesive resin layer (I layer) and the release layer (II layer) can be coextruded by adjusting the 130 ° C. melt viscosity of the pressure-sensitive adhesive composition α or β. On the other hand, in the state where it is not photocured after coextrusion, the release layer (II layer) based on an olefin polymer is difficult to adhere to each other. Can function as.
Further, if a photocurable pressure-sensitive adhesive resin layer (I layer) is formed from the pressure-sensitive adhesive composition α or β, the adhesiveness can be sufficiently enhanced by finally photocrosslinking.
<粘着組成物α>
粘着組成物αとして、枝成分としてマクロモノマーを備えたグラフト共重合体からなる(メタ)アクリル酸エステル共重合体(A1)と、架橋剤(B1)と、光重合開始剤(C1)とを含有する樹脂組成物を挙げることができる。
<Adhesive composition α>
As the adhesive composition α, a (meth) acrylic acid ester copolymer (A1) comprising a graft copolymer having a macromonomer as a branch component, a crosslinking agent (B1), and a photopolymerization initiator (C1) The resin composition to contain can be mentioned.
((メタ)アクリル酸エステル共重合体(A1))
粘着組成物αにおけるベースポリマーとしての前記(メタ)アクリル酸エステル共重合体(A1)は、枝成分としてマクロモノマーを備えたグラフト共重合体である。
((Meth) acrylic acid ester copolymer (A1))
The (meth) acrylic acid ester copolymer (A1) as a base polymer in the pressure-sensitive adhesive composition α is a graft copolymer having a macromonomer as a branch component.
なお、本発明において、「ベースポリマー」とは、粘着組成物αの主成分を為す樹脂の意味である。具体的な含有量を規定するものではない。目安としては、粘着組成物αに含まれる樹脂の50質量%以上、中でも80質量%以上、その中でも90質量%以上(100質量%を含む)質量%以上を占める樹脂である(なお、ベースポリマーが2種類以上の場合は、それらの合計量が前記含有量に該当する。)。 In the present invention, the “base polymer” means a resin that forms the main component of the adhesive composition α. The specific content is not specified. As a guideline, it is a resin that occupies 50% by mass or more of the resin contained in the adhesive composition α, particularly 80% by mass or more, of which 90% by mass (including 100% by mass) or more (in addition, a base polymer) In the case where two or more types are present, the total amount thereof corresponds to the content).
前記(メタ)アクリル酸エステル共重合体(A1)の幹成分は、(メタ)アクリル酸エステル由来の繰り返し単位を含有する共重合体成分から構成されるのが好ましい。 The trunk component of the (meth) acrylic acid ester copolymer (A1) is preferably composed of a copolymer component containing a repeating unit derived from (meth) acrylic acid ester.
前記(メタ)アクリル酸エステル共重合体(A1)の幹成分を構成する共重合体のガラス転移温度は-70~0℃であるのが好ましい。
この際、幹成分を構成する共重合体成分のガラス転移温度とは、(メタ)アクリル酸エステル共重合体(A1)の幹成分を組成するモノマー成分のみを共重合して得られるポリマーのガラス転移温度をさす。具体的には、当該共重合体各成分のホモポリマーから得られるポリマーのガラス転移温度と構成比率から、Foxの計算式によって算出される値を意味する。
なお、Foxの計算式とは、以下の式により求められる計算値であり、ポリマーハンドブック〔Polymer HandBook,J.Brandrup,Interscience,1989〕に記載されている値を用いて求めることができる。
1/(273+Tg)=Σ(Wi/(273+Tgi))
[式中、Wiはモノマーiの重量分率、TgiはモノマーiのホモポリマーのTg(℃)を示す。]
The glass transition temperature of the copolymer constituting the trunk component of the (meth) acrylic acid ester copolymer (A1) is preferably −70 to 0 ° C.
At this time, the glass transition temperature of the copolymer component constituting the trunk component is a polymer glass obtained by copolymerizing only the monomer component constituting the trunk component of the (meth) acrylic acid ester copolymer (A1). Refers to the transition temperature. Specifically, it means a value calculated by the Fox formula from the glass transition temperature and the composition ratio of the polymer obtained from the homopolymer of each component of the copolymer.
In addition, the calculation formula of Fox is a calculation value calculated | required by the following formula | equation, Polymer handbook [Polymer HandBook, J.M. Brandrup, Interscience, 1989].
1 / (273 + Tg) = Σ (Wi / (273 + Tgi))
[Wherein Wi represents the weight fraction of monomer i, and Tgi represents Tg (° C.) of the homopolymer of monomer i. ]
前記(メタ)アクリル酸エステル共重合体(A1)の幹成分を構成する共重合体成分のガラス転移温度は、室温状態での粘着組成物αの柔軟性や、被着体への粘着組成物αの濡れ性、すなわち接着性に影響するため、粘着組成物αが室温状態で適度な接着性(タック性)を得るためには、当該ガラス転移温度は、-70℃~0℃であるのが好ましく、中でも-65℃以上或いは-5℃以下、その中でも-60℃以上或いは-10℃以下であるのが特に好ましい。 The glass transition temperature of the copolymer component constituting the trunk component of the (meth) acrylic acid ester copolymer (A1) is the flexibility of the adhesive composition α at room temperature and the adhesive composition to the adherend. The glass transition temperature is −70 ° C. to 0 ° C. in order for the pressure-sensitive adhesive composition α to have appropriate adhesiveness (tackiness) at room temperature because it affects the wettability of α, that is, the adhesiveness. Of these, −65 ° C. or higher or −5 ° C. or lower is preferable, and among them, −60 ° C. or higher or −10 ° C. or lower is particularly preferable.
但し、当該共重合体成分のガラス転移温度が同じ温度であったとしても、分子量を調整することにより粘弾性を調整することができる。例えば共重合体成分の分子量を小さくすることにより、より柔軟化させることができる。 However, even if the glass transition temperature of the copolymer component is the same temperature, the viscoelasticity can be adjusted by adjusting the molecular weight. For example, it can be made more flexible by reducing the molecular weight of the copolymer component.
前記(メタ)アクリル酸エステル共重合体(A1)の幹成分が含有する(メタ)アクリル酸エステルモノマーとしては、例えば2-エチルヘキシル(メタ)アクリレート、n-オクチル(メタ)アクリート、イソオクチル(メタ)アクリレート、n-ブチル(メタ)アクリレート、エチル(メタ)アクリレート、メチル(メタ)アクリレート、等を挙げることができる。これらに、親水基や有機官能基などをもつヒドロキシエチル(メタ)アクリレート、ヒドロキシプロピル(メタ)アクリレート、アクリル酸、メタクリル酸、グリシジル(メタ)アクリレート、(メタ)アクリルアミド、N、N-ジメチル(メタ)アクリルアミド、(メタ)アクリロニトリル等を用いることもできる。
また、上記アクリルモノマーやメタクリルモノマーと共重合可能な酢酸ビニルやアルキルビニルエーテル、ヒドロキシアルキルビニルエーテル等の各種ビニルモノマーも適宜用いることができる。
Examples of the (meth) acrylic acid ester monomer contained in the main component of the (meth) acrylic acid ester copolymer (A1) include 2-ethylhexyl (meth) acrylate, n-octyl (meth) acrylate, and isooctyl (meth). Examples thereof include acrylate, n-butyl (meth) acrylate, ethyl (meth) acrylate, methyl (meth) acrylate, and the like. These include hydroxyethyl (meth) acrylate, hydroxypropyl (meth) acrylate, acrylic acid, methacrylic acid, glycidyl (meth) acrylate, (meth) acrylamide, N, N-dimethyl (meth) having hydrophilic groups and organic functional groups. ) Acrylamide, (meth) acrylonitrile, etc. can also be used.
Various vinyl monomers such as vinyl acetate, alkyl vinyl ether, and hydroxyalkyl vinyl ether that can be copolymerized with the acrylic monomer or methacryl monomer can also be used as appropriate.
また、(メタ)アクリル酸エステル共重合体(A1)の幹成分は、疎水性の(メタ)アクリレートモノマーと、親水性の(メタ)アクリレートモノマーとを構成単位として含有するのが好ましい。
疎水性の(メタ)アクリレートモノマーは、アクリル系共重合体(A)の吸水を抑制したり、アクリル系共重合(A)の比誘電率などの電気特性を調整したりすることができるため、好ましい。
一方、(メタ)アクリル酸エステル共重合体(A1)の幹成分が、疎水性モノマーのみから構成されると、湿熱白化する傾向が認められるため、親水性モノマーも幹成分に導入して湿熱白化を防止するのが好ましい。
具体的には、上記(メタ)アクリル酸エステル共重合体(A1)の幹成分として、疎水性の(メタ)アクリレートモノマーと、親水性の(メタ)アクリレートモノマーと、マクロモノマーの末端の重合性官能基とがランダム共重合してなる共重合体成分を挙げることができる。
Further, the main component of the (meth) acrylic acid ester copolymer (A1) preferably contains a hydrophobic (meth) acrylate monomer and a hydrophilic (meth) acrylate monomer as constituent units.
Since the hydrophobic (meth) acrylate monomer can suppress water absorption of the acrylic copolymer (A) or adjust electrical characteristics such as the relative dielectric constant of the acrylic copolymer (A), preferable.
On the other hand, if the main component of the (meth) acrylic acid ester copolymer (A1) is composed of only a hydrophobic monomer, a tendency to whiten by heat and heat is recognized. It is preferable to prevent this.
Specifically, as the main component of the (meth) acrylic acid ester copolymer (A1), a hydrophobic (meth) acrylate monomer, a hydrophilic (meth) acrylate monomer, and the polymerizability at the end of the macromonomer. A copolymer component formed by random copolymerization with a functional group can be exemplified.
ここで、上記の疎水性の(メタ)アクリル酸エステルとしては、例えばメチル(メタ)アクリレート、エチル(メタ)アクリレート、n-ブチル(メタ)アクリレート、イソブチル(メタ)アクリレート、sec-ブチル(メタ)アクリレート、t-ブチル(メタ)アクリレート、イソプロピル(メタ)アクリレート、プロピル(メタ)アクリレート、ペンチル(メタ)アクリレート、イソペンチル(メタ)アクリレート、ネオペンチル(メタ)アクリレート、ヘキシル(メタ)アクリレート、ヘプチル(メタ)アクリレート、オクチル(メタ)アクリレート、イソオクチル(メタ)アクリレート、2-エチルヘキシル(メタ)アクリレート、ノニル(メタ)アクリレート、イソノニル(メタ)アクリレート、デシル(メタ)アクリレート、イソデシル(メタ)アクリレート、ウンデシル(メタ)アクリレート、ドデシル(メタ)アクリレート、ステアリル(メタ)アクリレート、セチル(メタ)アクリレート、ベヘニル(メタ)アクリレートなどを挙げることができる。
その他にも、イソボルニル(メタ)アクリレート、シクロヘキシル(メタ)アクリレート、3,5,5-トリメチルシクロヘキサン(メタ)アクリレート、ジシクロペンタニル(メタ)アクリレート、ジシクロペンテニル(メタ)アクリレート、ジシクロペンテニルオキシエチル(メタ)アクリレ-ト、テルペンアクリレートやその誘導体、水添ロジンアクリレートやその誘導体などの脂肪族環状構造を有する(メタ)アクリル酸エステルやスチレンなどを挙げることができる。
中でも、(メタ)アクリル酸2-エチルヘキシルや(メタ)アクリル酸ドデシル、(メタ)アクリル酸ステアリルなどの長鎖アルキル基構造を有するモノマーや、環状構造を有するモノマーは、アクリル系重合体(A)の比誘電率を調整する場合に有効に用いることができる。
Here, examples of the hydrophobic (meth) acrylic acid ester include methyl (meth) acrylate, ethyl (meth) acrylate, n-butyl (meth) acrylate, isobutyl (meth) acrylate, and sec-butyl (meth). Acrylate, t-butyl (meth) acrylate, isopropyl (meth) acrylate, propyl (meth) acrylate, pentyl (meth) acrylate, isopentyl (meth) acrylate, neopentyl (meth) acrylate, hexyl (meth) acrylate, heptyl (meth) Acrylate, octyl (meth) acrylate, isooctyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, nonyl (meth) acrylate, isononyl (meth) acrylate, decyl (meth) acrylate, Sodeshiru (meth) acrylate, undecyl (meth) acrylate, dodecyl (meth) acrylate, stearyl (meth) acrylate, cetyl (meth) acrylate, behenyl (meth) acrylate.
In addition, isobornyl (meth) acrylate, cyclohexyl (meth) acrylate, 3,5,5-trimethylcyclohexane (meth) acrylate, dicyclopentanyl (meth) acrylate, dicyclopentenyl (meth) acrylate, dicyclopentenyloxy Examples thereof include (meth) acrylic acid esters having an alicyclic structure such as ethyl (meth) acrylate, terpene acrylate and derivatives thereof, hydrogenated rosin acrylate and derivatives thereof, and styrene.
Among them, monomers having a long-chain alkyl group structure such as 2-ethylhexyl (meth) acrylate, dodecyl (meth) acrylate and stearyl (meth) acrylate, and monomers having a cyclic structure are acrylic polymers (A) It can be used effectively when adjusting the relative dielectric constant of the.
上記の親水性の(メタ)アクリレートモノマーとしては、例えば2-ヒドロキシエチル(メタ)アクリレート、2-ヒドロキシプロピル(メタ)アクリレート、4-ヒドロキシブチル(メタ)アクリレート、グリセロール(メタ)アクリレート等の水酸基含有(メタ)アクリル酸エステル、(メタ)アクリル酸、2-(メタ)アクリロイルオキシエチルヘキサヒドロフタル酸、2-(メタ)アクリロイルオキシプロピルヘキサヒドロフタル酸、2-(メタ)アクリロイルオキシエチルフタル酸、2-(メタ)アクリロイルオキシプロピルフタル酸、2-(メタ)アクリロイルオキシエチルマレイン酸、2-(メタ)アクリロイルオキシプロピルマレイン酸、2-(メタ)アクリロイルオキシエチルコハク酸、2-(メタ)アクリロイルオキシプロピルコハク酸、クロトン酸、フマル酸、マレイン酸、イタコン酸、マレイン酸モノメチル、イタコン酸モノメチル等のカルボキシル基含有モノマー、ジメチルアミノエチル(メタ)アクリレート、ジエチルアミノエチル(メタ)アクリレート等のアミノ基含有(メタ)アクリル酸エステル系モノマー、(メタ)アクリルアミド、N-t-ブチル(メタ)アクリルアミド、N-メチロール(メタ)アクリルアミド、N-メトキシメチル(メタ)アクリルアミド、N-ブトキシメチル(メタ)アクリルアミド、ダイアセトンアクリルアミド、マレイン酸アミド、マレイミド、N、Nジメチルアクリルアミド、ヒドロキシエチルアクリルアミド等のアミド基を含有するモノマー、ビニルピロリドン、ビニルピリジン、ビニルカルバゾール等の複素環系塩基性モノマーなどを挙げることができる。その他にも、テトラヒドロフルフリル(メタ)アクリレートや(メタ)アクリロイルモルホリンなどの環状エーテル構造をもつモノマーや、(メタ)アクリル酸メトキシエチル、(メタ)アクリル酸エトキシエチルなどの(メタ)アクリル酸アルコキシアルキルエステルや、メチルアクリレートなどを挙げることができる。 Examples of the hydrophilic (meth) acrylate monomer include hydroxyl groups such as 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, and glycerol (meth) acrylate. (Meth) acrylic acid ester, (meth) acrylic acid, 2- (meth) acryloyloxyethylhexahydrophthalic acid, 2- (meth) acryloyloxypropylhexahydrophthalic acid, 2- (meth) acryloyloxyethylphthalic acid, 2- (meth) acryloyloxypropylphthalic acid, 2- (meth) acryloyloxyethylmaleic acid, 2- (meth) acryloyloxypropylmaleic acid, 2- (meth) acryloyloxyethylsuccinic acid, 2- (meth) acryloyl Oki Carboxylic group-containing monomers such as propyl succinic acid, crotonic acid, fumaric acid, maleic acid, itaconic acid, monomethyl maleate, monomethyl itaconic acid, and amino group content such as dimethylaminoethyl (meth) acrylate and diethylaminoethyl (meth) acrylate ( (Meth) acrylic acid ester monomers, (meth) acrylamide, Nt-butyl (meth) acrylamide, N-methylol (meth) acrylamide, N-methoxymethyl (meth) acrylamide, N-butoxymethyl (meth) acrylamide, dye Monomers containing amide groups such as acetone acrylamide, maleic acid amide, maleimide, N, N dimethylacrylamide, hydroxyethyl acrylamide, vinyl pyrrolidone, vinyl pyridine, vinyl carbazole, etc. , And the like ring system basic monomers. In addition, monomers having a cyclic ether structure such as tetrahydrofurfuryl (meth) acrylate and (meth) acryloylmorpholine, and alkoxy (meth) acrylates such as methoxyethyl (meth) acrylate and ethoxyethyl (meth) acrylate Examples include alkyl esters and methyl acrylate. *
(メタ)アクリル酸エステル共重合体(A1)は、グラフト共重合体の枝成分として、マクロモノマーを導入し、マクロモノマー由来の繰り返し単位を含有することが好ましい。
マクロモノマーとは、末端の重合性官能基と高分子量骨格成分とを有する高分子単量体である。
The (meth) acrylic acid ester copolymer (A1) preferably contains a macromonomer-derived repeating unit as a branch component of the graft copolymer.
The macromonomer is a polymer monomer having a terminal polymerizable functional group and a high molecular weight skeleton component.
マクロモノマーのガラス転移温度(Tg)は、上記(メタ)アクリル酸エステル共重合体(A1)を構成する共重合体成分のガラス転移温度よりも高いことが好ましい。
具体的には、マクロモノマーのガラス転移温度(Tg)は、粘着組成物αの加熱溶融温度(ホットメルト温度)に影響するため、マクロモノマーのガラス転移温度(Tg)は30℃~120℃であるのが好ましく、中でも40℃以上或いは110℃以下、その中でも50℃以上或いは100℃以下であるのがさらに好ましい。
このようなガラス転移温度(Tg)であれば、分子量を調整することにより、優れた加工性や保管安定性を保持できると共に、80℃付近でホットメルトするように調整することができる。
マクロモノマーのガラス転移温度とは、当該マクロモノマー自体のガラス転移温度をさし、示差走査熱量計(DSC)で測定することができる。
The glass transition temperature (Tg) of the macromonomer is preferably higher than the glass transition temperature of the copolymer component constituting the (meth) acrylic acid ester copolymer (A1).
Specifically, since the glass transition temperature (Tg) of the macromonomer affects the heating and melting temperature (hot melt temperature) of the pressure-sensitive adhesive composition α, the glass transition temperature (Tg) of the macromonomer is 30 ° C. to 120 ° C. Among them, it is preferable to be 40 ° C or higher or 110 ° C or lower, and it is more preferable to be 50 ° C or higher or 100 ° C or lower.
With such a glass transition temperature (Tg), by adjusting the molecular weight, it is possible to maintain excellent processability and storage stability, and to adjust so as to hot-melt near 80 ° C.
The glass transition temperature of the macromonomer refers to the glass transition temperature of the macromonomer itself, and can be measured with a differential scanning calorimeter (DSC).
また、室温状態では、枝成分同士が引き寄せ合って粘着組成物として物理的架橋をしたような状態を維持することができ、しかも、適度な温度に加熱することで前記物理的架橋が解れて流動性を得ることができるようにするためには、マクロモノマーの含有量を調整することも好ましいことである。
かかる観点から、マクロモノマーは、(メタ)アクリル酸エステル共重合体(A1)中に5質量%~30質量%の割合で含有することが好ましく、中でも6質量%以上或いは25質量%以下、その中でも8質量%以上或いは20質量%以下であるのが好ましい。
Further, at room temperature, it is possible to maintain a state in which the branch components are attracted to each other and physically crosslinked as an adhesive composition, and when heated to an appropriate temperature, the physical crosslinking is released to flow. It is also preferable to adjust the content of the macromonomer in order to obtain properties.
From such a viewpoint, the macromonomer is preferably contained in the (meth) acrylic acid ester copolymer (A1) in a proportion of 5% by mass to 30% by mass, of which 6% by mass or more and 25% by mass or less. Among them, the content is preferably 8% by mass or more or 20% by mass or less.
マクロモノマーの高分子量骨格を構成する成分は、アクリル系モノマーまたはビニル系モノマーから構成されるのが好ましく、中でも疎水性のモノマーがより好ましい。
前記マクロモノマーの高分子量骨格を構成する成分としては、例えば(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸n-ブチル、(メタ)アクリル酸イソブチル、(メタ)アクリル酸sec-ブチル、(メタ)アクリル酸t-ブチル、(メタ)アクリル酸イソプロピル、(メタ)アクリル酸プロピル、(メタ)アクリル酸ペンチル、(メタ)アクリル酸イソペンチル、(メタ)アクリル酸ネオペンチル、(メタ)アクリル酸ヘキシル、(メタ)アクリル酸ヘプチル、(メタ)アクリル酸オクチル、(メタ)アクリル酸イソオクチル、(メタ)アクリル酸2-エチルヘキシル、(メタ)アクリル酸ノニル、(メタ)アクリル酸イソノニル、(メタ)アクリル酸デシル、(メタ)アクリル酸イソデシル、(メタ)アクリル酸ウンデシル、(メタ)アクリル酸ドデシル、(メタ)アクリル酸ステアリル、(メタ)アクリル酸セチル、(メタ)アクリル酸ベヘニルなどを挙げることができる。その他にも、例えば(メタ)アクリル酸メトキシエチル、(メタ)アクリル酸エトキシエチルなどの(メタ)アクリル酸アルコキシアルキルエステル、(メタ)アクリル酸2-ヒドロキシエチル、(メタ)アクリル酸2-ヒドロキシプロピル、(メタ)アクリル酸4-ヒドロキシブチル、(メタ)アクリル酸グリセロール等の水酸基含有(メタ)アクリル酸エステル、(メタ)アクリル酸、2-(メタ)アクリロイルオキシエチルヘキサヒドロフタル酸、2-(メタ)アクリロイルオキシプロピルヘキサヒドロフタル酸、2-(メタ)アクリロイルオキシエチルフタル酸、2-(メタ)アクリロイルオキシプロピルフタル酸、2-(メタ)アクリロイルオキシエチルマレイン酸、2-(メタ)アクリロイルオキシプロピルマレイン酸、2-(メタ)アクリロイルオキシエチルコハク酸、2-(メタ)アクリロイルオキシプロピルコハク酸、クロトン酸、フマル酸、マレイン酸、イタコン酸、マレイン酸モノメチル、イタコン酸モノメチル等のカルボキシル基含有モノマー、無水マレイン酸、無水イタコン酸等の酸無水物基含有モノマー、(メタ)アクリル酸グリシジル、α-エチルアクリル酸グリシジル、(メタ)アクリル酸3,4-エポキシブチル等のエポキシ基含有モノマー、ジメチルアミノエチル(メタ)アクリレート、ジエチルアミノエチル(メタ)アクリレート等のアミノ基含有(メタ)アクリル酸エステル系モノマー、(メタ)アクリルアミド、N-t-ブチル(メタ)アクリルアミド、N-メチロール(メタ)アクリルアミド、N-メトキシメチル(メタ)アクリルアミド、N-ブトキシメチル(メタ)アクリルアミド、ダイアセトンアクリルアミド、マレイン酸アミド、マレイミド等のアミド基を含有するモノマー、ビニルピロリドン、ビニルピリジン、ビニルカルバゾール等の複素環系塩基性モノマー、スチレン、ビニルトルエン、α-メチルスチレン、アクリロニトリル、メタクリロニトニル、酢酸ビニル、プロピオン酸ビニル等のビニル系モノマー、メトキシエチレングリコールアリルエーテル、メトキシポリエチレングリコールアリルエーテル、メトキシポリプロピレングリコールアリルエーテル、ブトキシポリエチレングリコールアリルエーテル、ブトキシポリプロピレングリコールアリルエーテル、メトキシポリエチレングリコール-ポリプロピレングリコールアリルエーテル、ブトキシポリエチレングリコール-ポリプロピレングリコールアリルエーテル等の末端アルコキシアリル化ポリエーテルモノマー、シクロヘキシル(メタ)アクリレート、t-ブチルシクロヘキシル(メタ)アクリレート、イソボルニル(メタ)アクリレート、3,5,5-トリメチルシクロヘキサン(メタ)アクリレート、p-クミルフェノールEO変性(メタ)アクリレート、ジシクロペンタニル(メタ)アクリレート、ジシクロペンテニル(メタ)アクリレート、ジシクロペンテニルオキシエチル(メタ)アクリレート、ベンジル(メタ)アクリレート、フェノキシエチル(メタ)アクリレート、スチレン、t-ブチルスチレン、α-メチルスチレン、ビニルトルエンなどを挙げることができる。
前記成分の中でも、マクロモノマーの高分子量骨格を構成する前記成分をホモポリマーとした時のガラス転移温度が30℃~120℃であるモノマーであるのがさらに好ましい。具体的には、当該モノマーとして、例えばメチルメタクリレート、3,5,5-トリメチルシクロヘキサンアクリレート、イソボルニルアクリレート、ジシクロペンタニルアクリレート、シクロヘキシルメタクリレートなどを挙げることができる。
また、前記成分の中でも、マクロモノマーの高分子量骨格を構成する前記成分が結晶性を有する場合、当該前記成分をホモポリマーとした時の結晶融解温度が30℃~120℃であるモノマーであるのがさらに好ましい。具体的には、当該モノマーとして、例えばステアリルアクリレート、ステアリルメタクリレート、セチルアクリート、セチルメタクリレート、ベヘニルアクリレート、ベヘニルメタクリレートなどを挙げることができる。
なお、マクロモノマーの高分子量骨格を構成する際、これらのモノマーの一つを単独で重合して使用してもよいし、これら複数のモノマーを共重合させて使用してもよい。
The component constituting the high molecular weight skeleton of the macromonomer is preferably composed of an acrylic monomer or a vinyl monomer, and more preferably a hydrophobic monomer.
Examples of the component constituting the high molecular weight skeleton of the macromonomer include methyl (meth) acrylate, ethyl (meth) acrylate, n-butyl (meth) acrylate, isobutyl (meth) acrylate, and (meth) acrylic acid. sec-butyl, t-butyl (meth) acrylate, isopropyl (meth) acrylate, propyl (meth) acrylate, pentyl (meth) acrylate, isopentyl (meth) acrylate, neopentyl (meth) acrylate, (meth ) Hexyl acrylate, heptyl (meth) acrylate, octyl (meth) acrylate, isooctyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, nonyl (meth) acrylate, isononyl (meth) acrylate, ( (Meth) acrylic acid decyl, (meth) acrylic acid isodecyl, (meth) a Undecyl acrylic acid, (meth) acrylate, dodecyl (meth) acrylate, stearyl (meth) acrylate, cetyl, and the like (meth) behenyl acrylate. In addition, for example, (meth) acrylic acid alkoxyalkyl esters such as methoxyethyl (meth) acrylate and ethoxyethyl (meth) acrylate, 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate Hydroxyl group-containing (meth) acrylic acid esters such as 4-hydroxybutyl (meth) acrylate and glycerol (meth) acrylate, (meth) acrylic acid, 2- (meth) acryloyloxyethyl hexahydrophthalic acid, 2- ( (Meth) acryloyloxypropylhexahydrophthalic acid, 2- (meth) acryloyloxyethylphthalic acid, 2- (meth) acryloyloxypropylphthalic acid, 2- (meth) acryloyloxyethylmaleic acid, 2- (meth) acryloyloxy Propyl maleic acid, 2- ( A) Carboxyl group-containing monomers such as acryloyloxyethyl succinic acid, 2- (meth) acryloyloxypropyl succinic acid, crotonic acid, fumaric acid, maleic acid, itaconic acid, monomethyl maleate, monomethyl itaconate, maleic anhydride, anhydrous Acid anhydride group-containing monomers such as itaconic acid, epoxy group-containing monomers such as glycidyl (meth) acrylate, glycidyl α-ethyl acrylate, 3,4-epoxybutyl (meth) acrylate, dimethylaminoethyl (meth) acrylate Amino group-containing (meth) acrylic acid ester monomers such as diethylaminoethyl (meth) acrylate, (meth) acrylamide, Nt-butyl (meth) acrylamide, N-methylol (meth) acrylamide, N-methoxymethyl (meta) Acrylic , Monomers containing amide groups such as N-butoxymethyl (meth) acrylamide, diacetone acrylamide, maleic acid amide and maleimide, heterocyclic basic monomers such as vinylpyrrolidone, vinylpyridine and vinylcarbazole, styrene and vinyltoluene , Α-methylstyrene, acrylonitrile, methacrylonitrile, vinyl monomers such as vinyl acetate and vinyl propionate, methoxyethylene glycol allyl ether, methoxypolyethylene glycol allyl ether, methoxypolypropylene glycol allyl ether, butoxypolyethylene glycol allyl ether, butoxypolypropylene Glycol allyl ether, methoxypolyethylene glycol-polypropylene glycol allyl ether, butoxypolyether Terminal alkoxyallylated polyether monomers such as lenglycol-polypropylene glycol allyl ether, cyclohexyl (meth) acrylate, t-butylcyclohexyl (meth) acrylate, isobornyl (meth) acrylate, 3,5,5-trimethylcyclohexane (meth) acrylate P-cumylphenol EO modified (meth) acrylate, dicyclopentanyl (meth) acrylate, dicyclopentenyl (meth) acrylate, dicyclopentenyloxyethyl (meth) acrylate, benzyl (meth) acrylate, phenoxyethyl (meth) ) Acrylate, styrene, t-butylstyrene, α-methylstyrene, vinyltoluene and the like.
Among the components, a monomer having a glass transition temperature of 30 ° C. to 120 ° C. when the component constituting the high molecular weight skeleton of the macromonomer is a homopolymer is more preferable. Specifically, examples of the monomer include methyl methacrylate, 3,5,5-trimethylcyclohexane acrylate, isobornyl acrylate, dicyclopentanyl acrylate, and cyclohexyl methacrylate.
Further, among the components, when the component constituting the high molecular weight skeleton of the macromonomer has crystallinity, the monomer has a crystal melting temperature of 30 ° C. to 120 ° C. when the component is a homopolymer. Is more preferable. Specifically, examples of the monomer include stearyl acrylate, stearyl methacrylate, cetyl acrylate, cetyl methacrylate, behenyl acrylate, and behenyl methacrylate.
When constituting the high molecular weight skeleton of the macromonomer, one of these monomers may be polymerized and used alone, or a plurality of these monomers may be copolymerized and used.
前記マクロモノマーの末端重合性官能基としては、例えば、メタクリロイル基、アクリロイル基、ビニル基などを挙げることができる。 Examples of the terminal polymerizable functional group of the macromonomer include a methacryloyl group, an acryloyl group, and a vinyl group.
前記(メタ)アクリル酸エステル共重合体(A1)は、温度130℃、周波数0.02Hzにおける複素粘度が100~800Pa・sであることが好ましく、150~700Pa・sがより好ましく、170~600Pa・sがさらに好ましい。
前記(メタ)アクリル酸エステル共重合体(A1)の温度130℃における複素粘度は、当該透明両面粘着材をホットメルトさせて使用するときの粘着組成物αの流動性に影響するため、かかる複素粘度が100~800Pa・sであれば、優れたホットメルト適性を持たせることができる。
The (meth) acrylic acid ester copolymer (A1) preferably has a complex viscosity of 100 to 800 Pa · s, more preferably 150 to 700 Pa · s, and more preferably 170 to 600 Pa at a temperature of 130 ° C. and a frequency of 0.02 Hz. -S is more preferable.
The complex viscosity at a temperature of 130 ° C. of the (meth) acrylic acid ester copolymer (A1) affects the fluidity of the pressure-sensitive adhesive composition α when the transparent double-sided pressure-sensitive adhesive material is used by hot-melting. When the viscosity is 100 to 800 Pa · s, excellent hot melt suitability can be obtained.
前記(メタ)アクリル酸エステル共重合体(A1)の複素粘度を前記範囲に調整するには、例えば(メタ)アクリル酸エステル共重合体(A1)の幹成分を構成する共重合体成分のガラス転移温度を調整することが挙げられる。好ましくは-70℃~0℃、中でも-65℃以上或いは-5℃以下、その中でも-60℃以上或いは-10℃以下に調整すると共に、当該共重合体成分の分子量を調整して粘弾性を調整する方法を挙げることができる。但し、この方法に限定するものではない。 In order to adjust the complex viscosity of the (meth) acrylic acid ester copolymer (A1) to the above range, for example, a glass of a copolymer component constituting the trunk component of the (meth) acrylic acid ester copolymer (A1). Examples include adjusting the transition temperature. Preferably, the viscosity is adjusted to −70 ° C. to 0 ° C., particularly −65 ° C. or higher or −5 ° C. or lower, and in particular, −60 ° C. or higher or −10 ° C. or lower, and the molecular weight of the copolymer component is adjusted to improve viscoelasticity. The method of adjusting can be mentioned. However, it is not limited to this method.
前記(メタ)アクリル酸エステル共重合体(A1)の分子量は、後述するように、130℃溶融粘度を所定範囲に調整する観点から、10万~100万が好ましく、中でも15万以上或いは80万以下、その中でも20万以上或いは70万以下であるのが特に好ましい。 As described later, the molecular weight of the (meth) acrylic acid ester copolymer (A1) is preferably 100,000 to 1,000,000, particularly 150,000 or more or 800,000 from the viewpoint of adjusting the 130 ° C. melt viscosity to a predetermined range. In the following, it is particularly preferable that it is 200,000 or more or 700,000 or less.
(架橋剤(B1))
架橋剤(B1)としては、例えばエポキシ架橋剤やイソシアネート架橋剤、オキセタン化合物、シラン化合物、アクリル化合物等からなる架橋剤を適宜選択可能である。中でも、反応性や得られる硬化物の強度の点で、(メタ)アクリロイル基を2個以上有する多官能(メタ)アクリル酸エステルモノマーであるのが好ましい。
(Crosslinking agent (B1))
As the crosslinking agent (B1), for example, an epoxy crosslinking agent, an isocyanate crosslinking agent, an oxetane compound, a silane compound, an acrylic compound, or the like can be appropriately selected. Especially, it is preferable that it is the polyfunctional (meth) acrylic acid ester monomer which has two or more (meth) acryloyl groups at the point of the reactivity or the intensity | strength of the hardened | cured material obtained.
例えば、光硬化性粘着樹脂層(I層)を介して画像表示装置構成部材を貼合一体化させた後、光硬化性粘着樹脂層(I層)に含まれる架橋剤(B1)を架橋反応させることで、光硬化性粘着樹脂層(I層)はホットメルト性を失う代わりに、高温環境下における高い凝集力を発現し、優れた耐発泡信頼性を得ることができる。 For example, after the image display device constituent members are bonded and integrated through the photocurable adhesive resin layer (I layer), the crosslinking agent (B1) contained in the photocurable adhesive resin layer (I layer) is subjected to a crosslinking reaction. By doing so, the photocurable pressure-sensitive adhesive resin layer (I layer) can exhibit a high cohesive force in a high-temperature environment instead of losing hot melt properties, and can obtain excellent foaming reliability.
このような多官能(メタ)アクリル酸エステルモノマーとしては、例えば1,4-ブタンジオールジ(メタ)アクリレート、グリセリンジ(メタ)アクリレート、ネオペンチルグリコールジ(メタ)アクリレート、グリセリングリシジルエーテルジ(メタ)アクリレート、1,6-ヘキサンジオールジ(メタ)アクリレート、1,9-ノナンジオールジ(メタ)アクリレート、トリシクロデカンジメタノールジ(メタ)アクリレート、ビスフェノールAポリエトキシジ(メタ)アクリレート、ビスフェノールAポリプロポキシジ(メタ)アクリレート、ビスフェノールFポリエトキシジ(メタ)アクリレート、エチレングリコールジ(メタ)アクリレート、ネオペンチルグリコールジ(メタ)アクリレート、トリメチロールプロパントリオキシエチル(メタ)アクリレート、ε-カプロラクトン変性トリス(2-ヒドロキシエチル)イソシアヌレートトリ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート、プロポキシ化ペンタエリスリトールトリ(メタ)アクリレート、エトキシ化ペンタエリスリトールトリ(メタ)アクリレート、ペンタエリスリトールテトラ(メタ)アクリレート、プロポキシ化ペンタエリスリトールテトラ(メタ)アクリレート、エトキシ化ペンタエリスリトールテトラ(メタ)アクリレート、ジペンタエリスリトールヘキサ(メタ)アクリレート、ポリエチレングリコールジ(メタ)アクリレート、トリス(アクリロキシエチル)イソシアヌレート、ペンタエリスリトールテトラ(メタ)アクリレート、ジペンタエリスリトールヘキサ(メタ)アクリレート、ジペンタエリスリトールペンタ(メタ)アクリレート、トリペンタエリスリトールヘキサ(メタ)アクリレート、トリペンタエリスリトールペンタ(メタ)アクリレート、ヒドロキシビバリン酸ネオペンチルグリコールジ(メタ)アクリレート、ヒドロキシビバリン酸ネオペングリコールのε-カプロラクトン付加物のジ(メタ)アクリレート、トリメチロールプロパントリ(メタ)アクリレート、トリメチロールプロパンポリエトキシトリ(メタ)アクリレート、ジトリメチロールプロパンテトラ(メタ)アクリレート等の紫外線硬化型の多官能モノマー類のほか、ポリエステル(メタ)アクリレート、エポキシ(メタ)アクリレート、ウレタン(メタ)アクリレート、ポリエーテル(メタ)アクリレート等の多官能アクリルオリゴマー類を挙げることができる。 Examples of such polyfunctional (meth) acrylic acid ester monomers include 1,4-butanediol di (meth) acrylate, glycerin di (meth) acrylate, neopentyl glycol di (meth) acrylate, glycerin glycidyl ether di (meth) ) Acrylate, 1,6-hexanediol di (meth) acrylate, 1,9-nonanediol di (meth) acrylate, tricyclodecane dimethanol di (meth) acrylate, bisphenol A polyethoxydi (meth) acrylate, bisphenol A polypropoxy Di (meth) acrylate, bisphenol F polyethoxydi (meth) acrylate, ethylene glycol di (meth) acrylate, neopentyl glycol di (meth) acrylate, trimethylolpropane trio Cyethyl (meth) acrylate, ε-caprolactone-modified tris (2-hydroxyethyl) isocyanurate tri (meth) acrylate, pentaerythritol tri (meth) acrylate, propoxylated pentaerythritol tri (meth) acrylate, ethoxylated pentaerythritol tri (meta) ) Acrylate, pentaerythritol tetra (meth) acrylate, propoxylated pentaerythritol tetra (meth) acrylate, ethoxylated pentaerythritol tetra (meth) acrylate, dipentaerythritol hexa (meth) acrylate, polyethylene glycol di (meth) acrylate, tris ( Acryloxyethyl) isocyanurate, pentaerythritol tetra (meth) acrylate, dipentaerythritol hexa (Meth) acrylate, dipentaerythritol penta (meth) acrylate, tripentaerythritol hexa (meth) acrylate, tripentaerythritol penta (meth) acrylate, hydroxypentylglycol dipentaglycol di (meth) acrylate, hydroxybivalic acid neopen UV curable polyfunctionality such as di (meth) acrylate, trimethylolpropane tri (meth) acrylate, trimethylolpropane polyethoxytri (meth) acrylate, ditrimethylolpropane tetra (meth) acrylate, etc. of ε-caprolactone adduct of glycol In addition to monomers, polyfunctional such as polyester (meth) acrylate, epoxy (meth) acrylate, urethane (meth) acrylate, and polyether (meth) acrylate Acrylic oligomers can be mentioned.
上記に挙げた中でも、被着体への密着性や湿熱白化抑制の効果を向上させる観点から、上記多官能(メタ)アクリル酸エステルモノマーは、水酸基等の極性官能基を含有する多官能モノマーもしくはオリゴマーが好ましい。その中でも、水酸基を有する多官能(メタ)アクリル酸エステルを用いるのが好ましい。
よって、湿熱白化を防止する観点からは、前記(メタ)アクリル酸エステル共重合体(A1)、すなわちグラフト共重合体の幹成分として、疎水性のアクリレートモノマーと、親水性のアクリレートモノマーとを含有するのが好ましく、さらには、架橋剤(B1)として、水酸基を有する多官能(メタ)アクリル酸エステルを用いるのが好ましい。
また、密着性や耐湿熱性、耐熱性等の効果を調整するために、架橋剤(B1)と反応する単官能の(メタ)アクリル酸エステルを、更に加えてもよい。
Among the above-mentioned, from the viewpoint of improving the adhesion to the adherend and the effect of suppressing wet heat whitening, the polyfunctional (meth) acrylate monomer is a polyfunctional monomer containing a polar functional group such as a hydroxyl group or Oligomers are preferred. Among these, it is preferable to use polyfunctional (meth) acrylic acid ester having a hydroxyl group.
Therefore, from the viewpoint of preventing wet heat whitening, the methacrylic acid ester copolymer (A1), that is, the graft copolymer contains a hydrophobic acrylate monomer and a hydrophilic acrylate monomer as a trunk component. It is preferable to use a polyfunctional (meth) acrylic acid ester having a hydroxyl group as the crosslinking agent (B1).
Moreover, in order to adjust effects, such as adhesiveness, heat-and-moisture resistance, and heat resistance, you may add further the monofunctional (meth) acrylic acid ester which reacts with a crosslinking agent (B1).
架橋剤(B1)の含有量は、特に制限されるものではない。目安としては、(メタ)アクリル酸エステル共重合体(A1)100質量部に対して0.5~20質量部、中でも1質量部以上或いは15質量部以下、その中でも2質量部以上或いは10質量部以下の割合であるのが好ましい。
架橋剤(B1)を上記範囲で含有することで、未架橋状態における光硬化性粘着樹脂層(I層)の形状安定性と、架橋後の光硬化性粘着樹脂層(I層)における耐発泡信頼性とを両立させることができる。但し、他の要素とのバランスでこの範囲を超えてもよい。
The content of the crosslinking agent (B1) is not particularly limited. As a guideline, 0.5 to 20 parts by mass with respect to 100 parts by mass of the (meth) acrylic acid ester copolymer (A1), in particular 1 to 15 parts by mass, among which 2 to 10 parts by mass The ratio is preferably less than or equal to parts.
By containing the crosslinking agent (B1) in the above range, the shape stability of the photocurable adhesive resin layer (I layer) in an uncrosslinked state and the antifoaming in the photocurable adhesive resin layer (I layer) after crosslinking It is possible to achieve both reliability. However, this range may be exceeded in balance with other elements.
(光重合開始剤(C1))
光重合開始剤(C1)は、前述の架橋剤(B1)の架橋反応における反応開始助剤としての機能を果たす。光重合開始剤は、現在公知のものを適宜使用することができる。中でも、波長380nm以下の紫外線に感応する光重合開始剤が、架橋反応の制御のしやすさの観点から好ましい。
一方、波長380nmより長波長の光に感応する光重合開始剤を用いると、架橋反応が進行しやすく、例えば紫外線透過性に乏しい部材を介して光照射する場合であっても光硬化性樹脂層(I層)を硬化させることができる点で好ましい。
(Photopolymerization initiator (C1))
The photopolymerization initiator (C1) functions as a reaction initiation assistant in the crosslinking reaction of the aforementioned crosslinking agent (B1). As the photopolymerization initiator, those currently known can be used as appropriate. Among these, a photopolymerization initiator that is sensitive to ultraviolet rays having a wavelength of 380 nm or less is preferable from the viewpoint of easy control of the crosslinking reaction.
On the other hand, when a photopolymerization initiator that is sensitive to light having a wavelength longer than 380 nm is used, the crosslinking reaction is likely to proceed. For example, even when light is irradiated through a member having poor ultraviolet transparency, the photocurable resin layer (I layer) is preferable at the point which can be hardened.
光重合開始剤は、ラジカル発生機構によって大きく2つに分類され、光重合性開始剤自身の単結合を開裂分解してラジカルを発生させることができる開裂型光重合開始剤と、光励起した開始剤と系中の水素供与体とが励起錯体を形成し、水素供与体の水素を転移させることができる水素引抜型光重合開始剤と、に大別される。 Photopolymerization initiators are roughly classified into two types depending on the radical generation mechanism, a cleavage type photopolymerization initiator that can cleave and decompose a single bond of the photopolymerization initiator itself, and a photoexcited initiator. And a hydrogen donor in the system form an exciplex and can be roughly classified into a hydrogen abstraction type photopolymerization initiator that can transfer hydrogen of the hydrogen donor.
これらのうちの開裂型光重合開始剤は、光照射によってラジカルを発生する際に分解して別の化合物となり、一度励起されると反応開始剤としての機能をもたなくなる。このため、架橋反応が終了した後の粘着材中に活性種として残存することがなく、粘着材に予期せぬ光劣化等をもたらす可能性がないため、好ましい。
他方、水素引抜型の光重合開始剤は、紫外線などの活性エネルギー線照射によるラジカル発生反応時に、開裂型光重合開始剤のような分解物を生じないので、反応終了後に揮発成分となりにくく、被着体へのダメージを低減させることができる点で有用である。
Among these, the cleavage type photopolymerization initiator is decomposed when a radical is generated by light irradiation to be another compound, and once excited, it does not function as a reaction initiator. For this reason, it does not remain as an active species in the pressure-sensitive adhesive after the crosslinking reaction is completed, and it is not likely to cause unexpected light degradation or the like in the pressure-sensitive adhesive, which is preferable.
On the other hand, a hydrogen abstraction type photopolymerization initiator does not generate a decomposition product such as a cleavage type photopolymerization initiator during radical generation reaction by irradiation of active energy rays such as ultraviolet rays, so that it is difficult to become a volatile component after completion of the reaction. This is useful in that damage to the body can be reduced.
前記開裂型光重合開始剤としては、例えば2,2-ジメトキシ-1,2-ジフェニルエタン-1-オン、1-ヒドロキシシクロヘキシルフェニルケトン、2-ヒドロキシ-2-メチル-1-フェニル-プロパン-1-オン、1-(4-(2-ヒドロキシエトキシ)フェニル)-2-ヒドロキシ-2-メチル-1-プロパン-1-オン、2-ヒロドキシ-1-[4-{4-(2-ヒドロキシ-2-メチル-プロピオニル)ベンジル}フェニル]-2-メチル-プロパン-1-オン、オリゴ(2-ヒドロキシ-2-メチル-1-(4-(1-メチルビニル)フェニル)プロパノン)、フェニルグリオキシリック酸メチル、2-ベンジル-2-ジメチルアミノ-1-(4-モルフォリノフェニル)ブタン-1-オン、2-メチル-1-[4-(メチルチオ)フェニル]-2-モルフォリノプロパン-1-オン、2-(ジメチルアミノ)-2-[(4-メチルフェニル)メチル]-1-[4-(4-モルホリニル)フェニル]-1-ブタノン、ビス(2,4,6-トリメチルベンゾイル)-フェニルフォスフィンオキサイド、2,4,6-トリメチルベンゾイルジフェニルフォスフィンオキサイドや、それらの誘導体などを挙げることができる。 Examples of the cleavage type photopolymerization initiator include 2,2-dimethoxy-1,2-diphenylethane-1-one, 1-hydroxycyclohexyl phenyl ketone, and 2-hydroxy-2-methyl-1-phenyl-propane-1. -One, 1- (4- (2-hydroxyethoxy) phenyl) -2-hydroxy-2-methyl-1-propan-1-one, 2-hydroxy-1- [4- {4- (2-hydroxy- 2-methyl-propionyl) benzyl} phenyl] -2-methyl-propan-1-one, oligo (2-hydroxy-2-methyl-1- (4- (1-methylvinyl) phenyl) propanone), phenylglyoxy Methyl lickate, 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) butan-1-one, 2-methyl-1- [4- (methylthio) phenyl] -2-morpholinopropane-1 -On, 2- (dimethylamino)- 2-[(4-methylphenyl) methyl] -1- [4- (4-morpholinyl) phenyl] -1-butanone, bis (2,4,6-trimethylbenzoyl) -phenylphosphine oxide, 2,4, Examples thereof include 6-trimethylbenzoyldiphenylphosphine oxide and derivatives thereof.
前記水素引抜型光重合開始剤としては、例えばベンゾフェノン、4-メチル-ベンゾフェノン、2,4,6-トリメチルベンゾフェノン、4-フェニルベンゾフェノン、3,3‘-ジメチル-4-メトキシベンゾフェノン、2-ベンゾイル安息香酸メチル、ベンゾイルぎ酸メチル、ビス(2‐フェニル‐2‐オキソ酢酸)オキシビスエチレン、4-(1,3-アクリロイル-1,4,7,10,13-ペンタオキソトリデシル)ベンゾフェノン、チオキサントン、2-クロロチオキサントン、3-メチルチオキサントン、2,4-ジメチルチオキサントン、2-メチルアントラキノン、2-エチルアントラキノン、2-tert-ブチルアントラキノン、2-アミノアントラキノンやその誘導体などを挙げることができる。
但し、光重合開始剤として前記に挙げた物質に限定するものではない。開裂型光重合開始剤及び水素引抜型光重合開始剤のいずれか一種を使用してもよいし、両者を組み合わせて使用してもよい。
Examples of the hydrogen abstraction type photopolymerization initiator include benzophenone, 4-methyl-benzophenone, 2,4,6-trimethylbenzophenone, 4-phenylbenzophenone, 3,3′-dimethyl-4-methoxybenzophenone, and 2-benzoylbenzoic acid. Acid methyl, methyl benzoylformate, bis (2-phenyl-2-oxoacetic acid) oxybisethylene, 4- (1,3-acryloyl-1,4,7,10,13-pentaoxotridecyl) benzophenone, thioxanthone Examples include 2-chlorothioxanthone, 3-methylthioxanthone, 2,4-dimethylthioxanthone, 2-methylanthraquinone, 2-ethylanthraquinone, 2-tert-butylanthraquinone, 2-aminoanthraquinone, and derivatives thereof.
However, the photopolymerization initiator is not limited to the substances listed above. Any one of a cleavage type photopolymerization initiator and a hydrogen abstraction type photopolymerization initiator may be used, or both may be used in combination.
光重合開始剤(C1)の含有量は特に制限されるものではない。目安としては、(メタ)アクリル酸エステル共重合体(A1)100質量部に対して0.1~10質量部、中でも0.5質量部以上或いは5質量部以下、その中でも1質量部以上或いは3質量部以下の割合で含有するのが好ましい。
光重合開始剤(C1)の含有量を上記範囲とすることで、活性エネルギー線に対する適度な反応感度を得ることができる。
The content of the photopolymerization initiator (C1) is not particularly limited. As a guideline, 0.1 to 10 parts by weight, especially 0.5 parts by weight or more or 5 parts by weight or less, more preferably 1 part by weight or more, with respect to 100 parts by weight of the (meth) acrylic ester copolymer (A1) It is preferable to contain in the ratio of 3 mass parts or less.
By setting the content of the photopolymerization initiator (C1) in the above range, an appropriate reaction sensitivity with respect to the active energy ray can be obtained.
(その他の成分)
粘着組成物αは、上記以外の成分として、通常の粘着組成物に配合されている公知の成分を含有してもよい。例えば、粘着付与樹脂や、酸化防止剤、光安定化剤、金属不活性化剤、防錆剤、老化防止剤、吸湿剤、防錆剤、加水分解防止剤などの各種の添加剤を適宜含有させることが可能である。
また、必要に応じて反応触媒(三級アミン系化合物、四級アンモニウム系化合物、ラウリル酸スズ化合物など)を、必要に応じて適宜含有してもよい。
(Other ingredients)
The adhesive composition α may contain a known component blended in a normal adhesive composition as a component other than the above. For example, various additives such as tackifier resins, antioxidants, light stabilizers, metal deactivators, rust preventives, anti-aging agents, hygroscopic agents, rust preventives and hydrolysis inhibitors are contained as appropriate. It is possible to make it.
Moreover, you may contain a reaction catalyst (A tertiary amine type compound, a quaternary ammonium type compound, a lauric acid tin compound, etc.) suitably as needed.
<粘着組成物β>
粘着組成物βとして、ガラス転移温度(Tg)が0℃未満のモノマーa1と、ガラス転移温度(Tg)が0℃以上80℃未満のモノマーa2と、ガラス転移温度(Tg)が80℃以上のモノマーa3とが、a1:a2:a3=10~40:90~35:0~25のモル比率で共重合してなり、重量平均分子量が50000~400000である(メタ)アクリル酸エステル共重合体(A2)と、架橋剤(B2)と、光重合開始剤(C2)とを含有する樹脂組成物を挙げることができる。
<Adhesive composition β>
As the adhesive composition β, a monomer a1 having a glass transition temperature (Tg) of less than 0 ° C., a monomer a2 having a glass transition temperature (Tg) of from 0 ° C. to less than 80 ° C., and a glass transition temperature (Tg) of 80 ° C. or more. A (meth) acrylic acid ester copolymer having a weight average molecular weight of 50,000 to 400,000, which is copolymerized with a monomer a3 at a molar ratio of a1: a2: a3 = 10-40: 90-35: 0-25 A resin composition containing (A2), a crosslinking agent (B2), and a photopolymerization initiator (C2) can be mentioned.
((メタ)アクリル酸エステル共重合体(A2))
粘着組成物βにおいて、ベースポリマーとしての(メタ)アクリル酸エステル共重合体(A2)は、室温状態での形状保持性とホットメルト性とを両立させる観点から、また、後述するように、130℃溶融粘度を所定範囲に調整する観点から重量平均分子量は50000~400000であるのが好ましく、中でも60000以上或いは350000以下、その中でも70000以上或いは300000以下であるのがさらに好ましい。
((Meth) acrylic acid ester copolymer (A2))
In the pressure-sensitive adhesive composition β, the (meth) acrylic acid ester copolymer (A2) as a base polymer is 130 from the viewpoint of achieving both shape retention at room temperature and hot melt properties, as described later. From the viewpoint of adjusting the melt viscosity at 0 ° C. within a predetermined range, the weight average molecular weight is preferably 50000 to 400000, more preferably 60000 or more and 350,000 or less, and particularly preferably 70000 or more and 300000 or less.
(メタ)アクリル酸エステル共重合体(A2)は、これを調整するために用いるアクリルモノマーやメタクリルモノマーの種類、組成比率、さらには重合条件等を適宜選択することによって、ガラス転移温度(Tg)や分子量等の物性を適宜調整することが可能である。
この際、アクリル酸エステル共重合体を構成するアクリルモノマーとしては、例えば、2-エチルヘキシル(メタ)アクリレート、n-オクチル(メタ)アクリート、イソオクチル(メタ)アクリレート、n-ブチル(メタ)アクリレート、エチル(メタ)アクリレート等を主原料として挙げることができる。
これらの他に、凝集力付与や極性付与等の目的に応じて、さまざまな官能基を有する(メタ)アクリルモノマーを上記アクリルモノマーと共重合させてもよい。
当該官能基を有する(メタ)アクリルモノマーとしては、例えばメチルメタクリレート、メチルアクリレート、ヒドロキシエチルアクリレート、アクリル酸、グリシジル(メタ)アクリレート、N-置換(メタ)アクリルアミド、アクリロニトリル、メタクリロニトリル、含フッ素アルキル(メタ)アクリレート、オルガノシロキシ基含有(メタ)アクリレートなどを挙げることができる。
The (meth) acrylic acid ester copolymer (A2) has a glass transition temperature (Tg) by appropriately selecting the type, composition ratio, polymerization conditions, and the like of the acrylic monomer and methacrylic monomer used to adjust this. And physical properties such as molecular weight can be appropriately adjusted.
In this case, examples of the acrylic monomer constituting the acrylic ester copolymer include 2-ethylhexyl (meth) acrylate, n-octyl (meth) acrylate, isooctyl (meth) acrylate, n-butyl (meth) acrylate, ethyl (Meth) acrylate and the like can be mentioned as the main raw material.
In addition to these, a (meth) acrylic monomer having various functional groups may be copolymerized with the acrylic monomer according to the purpose of imparting cohesive force or imparting polarity.
Examples of the (meth) acrylic monomer having the functional group include methyl methacrylate, methyl acrylate, hydroxyethyl acrylate, acrylic acid, glycidyl (meth) acrylate, N-substituted (meth) acrylamide, acrylonitrile, methacrylonitrile, and fluorine-containing alkyl. (Meth) acrylate, organosiloxy group-containing (meth) acrylate and the like can be mentioned.
(メタ)アクリル酸エステル共重合体(A2)としては、ガラス転移温度(Tg)が0℃未満のモノマーa1と、ガラス転移温度(Tg)が0℃以上80℃未満のモノマーa2と、ガラス転移温度(Tg)が80℃以上のモノマーa3とが、a1:a2:a3=10~40:90~35:0~25のモル比率で共重合してなる(メタ)アクリル酸エステル共重合体であるのが好ましい。
この際、モノマーa1、a2及びa3の各ガラス転移温度(Tg)は、当該モノマーからポリマーを作製した際(ホモポリマー化)の各ガラス転移温度(Tg)の意味である。
The (meth) acrylic acid ester copolymer (A2) includes a monomer a1 having a glass transition temperature (Tg) of less than 0 ° C., a monomer a2 having a glass transition temperature (Tg) of from 0 ° C. to less than 80 ° C., and a glass transition. A (meth) acrylic acid ester copolymer obtained by copolymerizing a monomer a3 having a temperature (Tg) of 80 ° C. or more and a molar ratio of a1: a2: a3 = 10-40: 90-35: 0-25 Preferably there is.
At this time, the glass transition temperatures (Tg) of the monomers a1, a2, and a3 are the meanings of the glass transition temperatures (Tg) when a polymer is produced from the monomer (homogenization).
前記モノマーa1は、例えば炭素数4以上の側鎖を有するアルキル基構造をもつ(メタ)アクリル酸エステルモノマーであるのが好ましい。
この際、炭素数4以上の側鎖は、直鎖からなるものであっても、分岐した炭素鎖からなるものであってもよい。
より具体的には、前記モノマーa1は、炭素数4~10の直鎖アルキル基構造をもつ(メタ)アクリル酸エステルモノマーであるか、或いは、炭素数6~18の分岐アルキル基構造をもつ(メタ)アクリル酸エステルモノマーであるのが好ましい。
The monomer a1 is preferably a (meth) acrylic acid ester monomer having an alkyl group structure having a side chain having 4 or more carbon atoms, for example.
In this case, the side chain having 4 or more carbon atoms may be a straight chain or a branched carbon chain.
More specifically, the monomer a1 is a (meth) acrylate monomer having a linear alkyl group structure having 4 to 10 carbon atoms, or a branched alkyl group structure having 6 to 18 carbon atoms ( It is preferably a (meth) acrylic acid ester monomer.
ここで、「炭素数4~10の直鎖アルキル基構造をもつ(メタ)アクリル酸エステルモノマー」としては、n-ブチルアクリレート、n-ヘキシルアクリレート、n-オクチル(メタ)アクリレート、n-ノニル(メタ)アクリレート、n-デシル(メタ)アクリレートなどを挙げることができる。
他方、「炭素数6~18の分岐アルキル基構造をもつ(メタ)アクリル酸エステルモノマー」としては、2-エチルヘキシル(メタ)アクリレート、2-メチルヘキシル(メタ)アクリレート、イソオクチル(メタ)アクリレート、イソノニル(メタ)アクリレート、イソデシル(メタ)アクリレートなどを挙げることができる。
Here, “(meth) acrylic acid ester monomer having a linear alkyl group structure having 4 to 10 carbon atoms” includes n-butyl acrylate, n-hexyl acrylate, n-octyl (meth) acrylate, n-nonyl ( Examples include meth) acrylate and n-decyl (meth) acrylate.
On the other hand, “(meth) acrylic acid ester monomer having a branched alkyl group structure having 6 to 18 carbon atoms” includes 2-ethylhexyl (meth) acrylate, 2-methylhexyl (meth) acrylate, isooctyl (meth) acrylate, isononyl (Meth) acrylate, isodecyl (meth) acrylate, etc. can be mentioned.
前記モノマーa2は、炭素数4以下の(メタ)アクリル酸エステルモノマー、側鎖に環状骨格を有する(メタ)アクリル酸エステルモノマー、炭素数4以下のビニルモノマー、又は、側鎖に環状骨格を有するビニルモノマーであるのが好ましい。
中でも、上記モノマーa2は、側鎖の炭素数が4以下のビニルモノマーであるのが特に好ましい。
The monomer a2 has a (meth) acrylic acid ester monomer having 4 or less carbon atoms, a (meth) acrylic acid ester monomer having a cyclic skeleton in the side chain, a vinyl monomer having 4 or less carbon atoms, or a cyclic skeleton in the side chain. A vinyl monomer is preferred.
Among these, the monomer a2 is particularly preferably a vinyl monomer having 4 or less carbon atoms in the side chain.
ここで、「炭素数4以下の(メタ)アクリル酸エステルモノマー」としては、メチルアクリレート、エチルメタクリレート、n-プロピルアクリレート、n-プロピルメタクリレート、イソプロピルアクリレート、イソプロピルメタクリレート、n-ブチルメタクリート、t-ブチルアクリレート、イソブチルアクリレート、イソブチルメタクリレートなどを挙げることができる。
「側鎖に環状骨格を有する(メタ)アクリル酸エステルモノマー」としては、イソボルニルアクリレート、シクロヘキシルアクリレート、シクロヘキシルメタクリレート、1,4-シクロヘキサンジメタノールモノアクリレート、テトラヒドロフルフリルメタクリレート、ベンジルアクリレート、ベンジルメタクリレート、フェノキシエチルアクリレート、フェノキシエチルメタクリレート、2-ヒドロキシ-3-フェノキシプロピルアクリレート、3,3,5-トリメチルシクロヘキサノールアクリレート、環状トリメチロールプロパンフォルマルアクリレート、4-エトキシ化クミルフェノールアクリレート、ジシクロペンテニルオキシエチルアクリレ-ト、ジシクロペンテニルオキシエチルメタクリレ-ト、ジシクロペンテニルアクリレ-トなどを挙げることができる。
「炭素数4以下のビニルモノマー」としては、酢酸ビニル、プロピオン酸ビニル、酪酸ビニル、n-プロピルビニルエーテル、イソプロピルビニルエーテル、n-ブチルビニルエーテル、イソブチルビニルエーテルなどを挙げることができる。
「側鎖に環状骨格を有するビニルモノマー」としては、スチレン、シクロヘキシルビニルエーテル、ノルボルニルビニルエーテル、ノルボルネニルビニルエーテルなどを挙げることができる。中でも、側鎖の炭素数が4以下であるビニルモノマー、または側鎖の炭素数が4以下であるアクリル酸エステルモノマーが特に好適である。
Here, the “(meth) acrylic acid ester monomer having 4 or less carbon atoms” includes methyl acrylate, ethyl methacrylate, n-propyl acrylate, n-propyl methacrylate, isopropyl acrylate, isopropyl methacrylate, n-butyl methacrylate, t- Examples thereof include butyl acrylate, isobutyl acrylate, and isobutyl methacrylate.
“(Meth) acrylic acid ester monomer having a cyclic skeleton in the side chain” includes isobornyl acrylate, cyclohexyl acrylate, cyclohexyl methacrylate, 1,4-cyclohexanedimethanol monoacrylate, tetrahydrofurfuryl methacrylate, benzyl acrylate, benzyl methacrylate , Phenoxyethyl acrylate, phenoxyethyl methacrylate, 2-hydroxy-3-phenoxypropyl acrylate, 3,3,5-trimethylcyclohexanol acrylate, cyclic trimethylolpropane formal acrylate, 4-ethoxylated cumylphenol acrylate, dicyclopentenyl Oxyethyl acrylate, dicyclopentenyloxyethyl methacrylate, dicyclopentenyl acrylate - it can be mentioned, such as theft.
Examples of the “vinyl monomer having 4 or less carbon atoms” include vinyl acetate, vinyl propionate, vinyl butyrate, n-propyl vinyl ether, isopropyl vinyl ether, n-butyl vinyl ether, isobutyl vinyl ether and the like.
Examples of the “vinyl monomer having a cyclic skeleton in the side chain” include styrene, cyclohexyl vinyl ether, norbornyl vinyl ether, norbornenyl vinyl ether and the like. Among these, a vinyl monomer having 4 or less carbon atoms in the side chain or an acrylate monomer having 4 or less carbon atoms in the side chain is particularly suitable.
前記モノマーa3は、側鎖の炭素数が1以下である(メタ)アクリル酸エステルモノマー、又は、側鎖に環状骨格を有する(メタ)アクリル酸エステルモノマーであるのが好ましい。
ここで、「側鎖の炭素数が1以下である(メタ)アクリル酸エステルモノマー」としては、メチルメタクリレート、アクリル酸、メタクリル酸などを挙げることができる。
「側鎖に環状骨格を有する(メタ)アクリル酸エステルモノマー」としては、イソボルニルメタクリレート、3,3,5-トリメチルシクロヘキシルメタクリレート、ジシクロペンタニルアクリレ-ト、ジシクロペンタニルメタクリレート、ジシクロペンテニルメタクリレ-トなどを挙げることができる。
The monomer a3 is preferably a (meth) acrylic acid ester monomer having a side chain having 1 or less carbon atoms or a (meth) acrylic acid ester monomer having a cyclic skeleton in the side chain.
Here, examples of the “(meth) acrylic acid ester monomer having a side chain having 1 or less carbon atoms” include methyl methacrylate, acrylic acid, and methacrylic acid.
Examples of the (meth) acrylate monomer having a cyclic skeleton in the side chain include isobornyl methacrylate, 3,3,5-trimethylcyclohexyl methacrylate, dicyclopentanyl acrylate, dicyclopentanyl methacrylate, And cyclopentenyl methacrylate.
(メタ)アクリル酸エステル共重合体(A2)が、モノマーa1と、モノマーa2と、モノマーa3とが、a1:a2:a3=10~40:90~35:0~25のモル比率で共重合してなる(メタ)アクリル酸エステル共重合体を含んでいれば、Tanδのピークを0~20℃に調整することができ、通常状態、すなわち、室温状態において、シート状の形状を保持することができ、しかも、剥離可能な程度の接着性(“タック性”と称する)を発現させることができる。また、ホットメルト可能な温度に加熱すると、流動性を発現するようになり、貼合面の段差部に追従して隅々まで充填することができる。
よって、かかる観点から、(メタ)アクリル酸エステル共重合体(A2)を構成する(メタ)アクリル酸エステル共重合体におけるモノマーa1と、モノマーa2と、モノマーa3とのモル比率は、a1:a2:a3=10~40:90~35:0~25であるのが好ましく、中でも13~40:87~35:0~23、その中でも15~40:85~38:2~20であるのが好ましい。
The (meth) acrylic acid ester copolymer (A2) is copolymerized with a monomer a1, a monomer a2, and a monomer a3 in a molar ratio of a1: a2: a3 = 10-40: 90-35: 0-25. The tan δ peak can be adjusted to 0 to 20 ° C., and the sheet-like shape can be maintained in a normal state, that is, a room temperature state. In addition, it is possible to develop a peelable adhesiveness (referred to as “tackiness”). Moreover, when it heats to the temperature which can be hot-melted, fluidity will be expressed and it can be filled to every corner following the level | step-difference part of a bonding surface.
Therefore, from this viewpoint, the molar ratio of the monomer a1, the monomer a2, and the monomer a3 in the (meth) acrylic acid ester copolymer constituting the (meth) acrylic acid ester copolymer (A2) is a1: a2. : A3 = 10 to 40:90 to 35: 0 to 25, preferably 13 to 40:87 to 35: 0 to 23, more preferably 15 to 40:85 to 38: 2 to 20 preferable.
また、上記と同様の観点から、(メタ)アクリル酸エステル共重合体(A2)を構成する(メタ)アクリル酸エステル共重合体もしくはビニル共重合体におけるモノマーa1と、モノマーa2と、モノマーa3とのモル比率は、a2>a1>a3であるのが好ましい。 Further, from the same viewpoint as described above, the monomer (a1), the monomer (a2), the monomer (a3) in the (meth) acrylic acid ester copolymer or vinyl copolymer constituting the (meth) acrylic acid ester copolymer (A2), and The molar ratio is preferably a2> a1> a3.
(架橋剤(B2))
架橋剤(B2)が架橋反応することで、粘着組成物βは、高温環境下における高い凝集力を発現し、優れた耐発泡信頼性を得ることができる。
(Crosslinking agent (B2))
When the cross-linking agent (B2) undergoes a cross-linking reaction, the pressure-sensitive adhesive composition β exhibits a high cohesive force in a high temperature environment and can obtain excellent foaming reliability.
このような架橋剤(B2)としては、例えばエポキシ架橋剤やイソシアネート架橋剤、オキセタン化合物、シラン化合物、アクリル化合物等からなる架橋剤を適宜選択可能である。中でも、反応性や得られる硬化物の強度の点で、(メタ)アクリロイル基を2個以上、中でも3個以上有する多官能(メタ)アクリル酸エステルモノマーであるのが好ましい。 As such a crosslinking agent (B2), for example, a crosslinking agent comprising an epoxy crosslinking agent, an isocyanate crosslinking agent, an oxetane compound, a silane compound, an acrylic compound, or the like can be appropriately selected. Especially, it is preferable that it is a polyfunctional (meth) acrylic acid ester monomer which has 2 or more (meth) acryloyl groups, especially 3 or more from the point of the reactivity and the intensity | strength of the hardened | cured material obtained.
このような多官能(メタ)アクリル酸エステルモノマーとしては、例えば1,4-ブタンジオールジ(メタ)アクリレート、グリセリンジ(メタ)アクリレート、1,6-ヘキサンジオールジ(メタ)アクリレート、1,9-ノナンジオールジ(メタ)アクリレート、トリシクロデカンジメタノールジ(メタ)アクリレート、ビスフェノールAポリエトキシジ(メタ)アクリレート、ビスフェノールAポリプロポキシジ(メタ)アクリレート、ビスフェノールFポリエトキシジ(メタ)アクリレート、ネオペンチルグリコールジ(メタ)アクリレート、エチレングリコールジ(メタ)アクリレート、トリメチロールプロパントリオキシエチル(メタ)アクリレート、ε-カプロラクトン変性トリス(2-ヒドロキシエチル)イソシアヌレートトリ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート、プロポキシ化ペンタエリスリトールトリ(メタ)アクリレート、エトキシ化ペンタエリスリトールトリ(メタ)アクリレート、ペンタエリスリトールテトラ(メタ)アクリレート、プロポキシ化ペンタエリスリトールテトラ(メタ)アクリレート、エトキシ化ペンタエリスリトールテトラ(メタ)アクリレート、ジペンタエリスリトールヘキサ(メタ)アクリレート、ポリエチレングリコールジ(メタ)アクリレート、トリス(アクリロキシエチル)イソシアヌレート、ペンタエリスリトールテトラ(メタ)アクリレート、ジペンタエリスリトールヘキサ(メタ)アクリレート、ジペンタエリスリトールペンタ(メタ)アクリレート、トリペンタエリスリトールヘキサ(メタ)アクリレート、トリペンタエリスリトールペンタ(メタ)アクリレート、ヒドロキシビバリン酸ネオペンチルグリコールジ(メタ)アクリレート、ヒドロキシビバリン酸ネオペングリコールのε-カプロラクトン付加物のジ(メタ)アクリレート、トリメチロールプロパントリ(メタ)アクリレート、トリメチロールプロパンポリエトキシトリ(メタ)アクリレート、ジトリメチロールプロパンテトラ(メタ)アクリレート等の紫外線硬化型の多官能モノマー類のほか、ポリエステル(メタ)アクリレート、エポキシ(メタ)アクリレート、ウレタン(メタ)アクリレート、ポリエーテル(メタ)アクリレート等の多官能アクリルオリゴマー類を挙げることができる。 Examples of such polyfunctional (meth) acrylic acid ester monomers include 1,4-butanediol di (meth) acrylate, glycerin di (meth) acrylate, 1,6-hexanediol di (meth) acrylate, 1,9 -Nonanediol di (meth) acrylate, tricyclodecane dimethanol di (meth) acrylate, bisphenol A polyethoxydi (meth) acrylate, bisphenol A polypropoxydi (meth) acrylate, bisphenol F polyethoxydi (meth) acrylate, neopentyl glycol di (Meth) acrylate, ethylene glycol di (meth) acrylate, trimethylolpropane trioxyethyl (meth) acrylate, ε-caprolactone modified tris (2-hydroxyethyl) isocyanurate Li (meth) acrylate, pentaerythritol tri (meth) acrylate, propoxylated pentaerythritol tri (meth) acrylate, ethoxylated pentaerythritol tri (meth) acrylate, pentaerythritol tetra (meth) acrylate, propoxylated pentaerythritol tetra (meth) Acrylate, ethoxylated pentaerythritol tetra (meth) acrylate, dipentaerythritol hexa (meth) acrylate, polyethylene glycol di (meth) acrylate, tris (acryloxyethyl) isocyanurate, pentaerythritol tetra (meth) acrylate, dipentaerythritol hexa (Meth) acrylate, dipentaerythritol penta (meth) acrylate, tripentaerythritol Sa (meth) acrylate, tripentaerythritol penta (meth) acrylate, hydroxybivalic acid neopentyl glycol di (meth) acrylate, di- (meth) acrylate of ε-caprolactone adduct of hydroxybivalic acid neopentyl glycol, trimethylol In addition to UV-curable polyfunctional monomers such as propane tri (meth) acrylate, trimethylolpropane polyethoxytri (meth) acrylate, and ditrimethylolpropane tetra (meth) acrylate, polyester (meth) acrylate, epoxy (meth) acrylate And polyfunctional acrylic oligomers such as urethane (meth) acrylate and polyether (meth) acrylate.
上記に挙げた中でも、被着体への密着性や耐熱性、湿熱白化抑制の効果を向上させる観点から、極性官能基を含有する多官能モノマーもしくはオリゴマーが、好ましい。その中でも、イソシアヌル環骨格を有する多官能(メタ)アクリル酸エステルモノマーを用いるのが好ましい。 Among the above-mentioned examples, a polyfunctional monomer or oligomer containing a polar functional group is preferable from the viewpoint of improving adhesion to the adherend, heat resistance, and wet heat whitening suppression effect. Among these, it is preferable to use a polyfunctional (meth) acrylic acid ester monomer having an isocyanuric ring skeleton.
架橋剤(B2)の含有量は、特に制限されるものではない。目安としては、(メタ)アクリル酸エステル共重合体(A2)100質量部に対して0.5~20質量部、中でも1質量部以上或いは15質量部以下、その中でも2質量部以上或いは10質量部以下の割合であるのが好ましい。
架橋剤(B2)を上記範囲で含有することで、未架橋状態における光硬化性粘着樹脂層(I層)の形状安定性と、架橋後の光硬化性粘着樹脂層(I層)における耐発泡信頼性とを両立させることができる。但し、他の要素とのバランスでこの範囲を超えてもよい。
The content of the crosslinking agent (B2) is not particularly limited. As a guideline, 0.5 to 20 parts by mass with respect to 100 parts by mass of the (meth) acrylic acid ester copolymer (A2), especially 1 to 15 parts by mass, and more than 2 to 10 parts by mass The ratio is preferably less than or equal to parts.
By containing the crosslinking agent (B2) in the above range, the shape stability of the photocurable adhesive resin layer (I layer) in an uncrosslinked state and the antifoaming in the photocurable adhesive resin layer (I layer) after crosslinking It is possible to achieve both reliability. However, this range may be exceeded in balance with other elements.
(光重合開始剤(C2))
光重合開始剤(C2)は、前述の架橋剤(B2)の架橋反応における反応開始助剤としての機能を果たす。活性エネルギー線を引き金としてラジカルを発生する有機過酸化物や、光重合開始剤等を適宜使用することができる。中でも、光重合開始剤、とくに波長380nm以下の紫外線に感応する光重合開始剤が、架橋反応の制御のしやすさの観点から好ましい。
一方、波長380nmより長波長の光に感応する光重合開始剤を用いると、架橋反応が進行しやすく、例えば紫外線透過性に乏しい部材を介して光照射する場合であっても光硬化性樹脂層(I層)を硬化させることができる点で好ましい。
(Photopolymerization initiator (C2))
The photopolymerization initiator (C2) functions as a reaction initiation aid in the crosslinking reaction of the aforementioned crosslinking agent (B2). An organic peroxide that generates radicals using an active energy ray as a trigger, a photopolymerization initiator, or the like can be used as appropriate. Among these, a photopolymerization initiator, particularly a photopolymerization initiator that is sensitive to ultraviolet rays having a wavelength of 380 nm or less, is preferable from the viewpoint of easy control of the crosslinking reaction.
On the other hand, when a photopolymerization initiator that is sensitive to light having a wavelength longer than 380 nm is used, the crosslinking reaction is likely to proceed. For example, even when light is irradiated through a member having poor ultraviolet transparency, the photocurable resin layer (I layer) is preferable at the point which can be hardened.
光重合開始剤は、ラジカル発生機構によって大きく2つに分類され、光重合性開始剤自身の単結合を開裂分解してラジカルを発生させることができる開裂型光重合開始剤と、光励起した開始剤と系中の水素供与体とが励起錯体を形成し、水素供与体の水素を転移させることができる水素引抜型光重合開始剤と、に大別される。 Photopolymerization initiators are roughly classified into two types depending on the radical generation mechanism, a cleavage type photopolymerization initiator that can cleave and decompose a single bond of the photopolymerization initiator itself, and a photoexcited initiator. And a hydrogen donor in the system form an exciplex and can be roughly classified into a hydrogen abstraction type photopolymerization initiator that can transfer hydrogen of the hydrogen donor.
これらのうちの開裂型光重合開始剤は、光照射によってラジカルを発生する際に分解して別の化合物となり、一度励起されると反応開始剤としての機能をもたなくなる。このため、架橋反応が終了した後の粘着シート中に活性種として残存することがなく、粘着シートに予期せぬ光劣化等をもたらす可能性がないため、好ましい。
他方、水素引抜型光重合開始剤は、紫外線などの活性エネルギー線照射によるラジカル発生反応時に、開裂型光重合開始剤のような分解物を生じないので、反応終了後に揮発成分となりにくく、被着体へのダメージを低減させることができる点で有用である。
Among these, the cleavage type photopolymerization initiator is decomposed when a radical is generated by light irradiation to be another compound, and once excited, it does not function as a reaction initiator. For this reason, it does not remain as an active species in the pressure-sensitive adhesive sheet after the cross-linking reaction is completed, and there is no possibility of causing unexpected light degradation or the like to the pressure-sensitive adhesive sheet, which is preferable.
On the other hand, a hydrogen abstraction type photopolymerization initiator does not generate a decomposition product like a cleavage type photopolymerization initiator during radical generation reaction by irradiation with active energy rays such as ultraviolet rays, so it is difficult to become a volatile component after the reaction is completed. This is useful in that damage to the body can be reduced.
前記開裂型光重合開始剤としては、例えばベンゾインブチルエーテル、ベンジルジメチルケタール、2-ヒドロキシアセトフェノン、ジフェニル-2,4,6-トリメチルベンゾイルホスフィンオキサイドやそれらの誘導体などを挙げることができる。
前記水素引抜型光重合開始剤としては、例えばベンゾフェノン、ミヒラーケトン、2-エチルアントラキノン、チオキサンソンやその誘導体などを挙げることができる。
但し、光重合開始剤として前記に挙げた物質に限定するものではない。粘着組成物βは、開裂型光重合開始剤及び水素引抜型光重合開始剤のいずれか一種を使用してもよいし、両者を組み合わせて使用してもよい。
Examples of the cleavage type photopolymerization initiator include benzoin butyl ether, benzyl dimethyl ketal, 2-hydroxyacetophenone, diphenyl-2,4,6-trimethylbenzoylphosphine oxide and derivatives thereof.
Examples of the hydrogen abstraction type photopolymerization initiator include benzophenone, Michler's ketone, 2-ethylanthraquinone, thioxanthone and derivatives thereof.
However, the photopolymerization initiator is not limited to the substances listed above. As the adhesive composition β, either one of a cleavage type photopolymerization initiator and a hydrogen abstraction type photopolymerization initiator may be used, or a combination of both may be used.
光重合開始剤(C2)の含有量は特に制限されるものではない。目安としては、(メタ)アクリル酸エステル共重合体(A2)100質量部に対して0.1~10質量部、中でも0.5質量部以上或いは5質量部以下、その中でも1質量部以上或いは3質量部以下の割合で含有するのが好ましい。
光重合開始剤(C2)の含有量を上記範囲とすることで、活性エネルギー線に対する適度な反応感度を得ることができる。
The content of the photopolymerization initiator (C2) is not particularly limited. As a standard, 0.1 to 10 parts by weight, particularly 0.5 parts by weight or more or 5 parts by weight or less, more preferably 1 part by weight or more, with respect to 100 parts by weight of the (meth) acrylic acid ester copolymer (A2) It is preferable to contain in the ratio of 3 mass parts or less.
By setting the content of the photopolymerization initiator (C2) in the above range, an appropriate reaction sensitivity with respect to active energy rays can be obtained.
(他の成分)
粘着組成物βは、上記以外の成分として、通常の粘着組成物に配合されている公知の成分を含有してもよい。例えば、必要に応じて、粘着付与樹脂や、酸化防止剤、光安定化剤、金属不活性化剤、防錆剤、老化防止剤、吸湿剤などの各種の添加剤を適宜含有させることが可能である。
また、必要に応じて反応触媒(三級アミン系化合物、四級アンモニウム系化合物、ラウリル酸スズ化合物など)を適宜含有してもよい。
(Other ingredients)
The pressure-sensitive adhesive composition β may contain known components blended in a normal pressure-sensitive adhesive composition as components other than those described above. For example, if necessary, various additives such as tackifier resins, antioxidants, light stabilizers, metal deactivators, rust inhibitors, anti-aging agents, and hygroscopic agents can be appropriately contained. It is.
Moreover, you may contain reaction catalyst (A tertiary amine type compound, a quaternary ammonium type compound, a lauric acid tin compound, etc.) suitably as needed.
[離型層(II層)]
離型層(II層)は、オレフィン系重合体(D)をベースポリマーとして含有する樹脂組成物から形成された層であるのが好ましい。
[Release layer (II layer)]
The release layer (II layer) is preferably a layer formed from a resin composition containing the olefin polymer (D) as a base polymer.
<オレフィン系重合体(D)>
オレフィン系重合体(D)としては、例えばエチレン-α-オレフィン共重合体、スチレン系エラストマー、ポリイソブチレン樹脂、ポリブテン樹脂、ポリブタジエン樹脂、ポリイソプレン樹脂、エチレン・環状オレフィン共重合体などを挙げることができ、これらのうちの一種又は二種類以上を組み合わせて用いることが好ましい。
中でも、電気特性や水蒸気バリア性、透明性、柔軟性、シート加工性、耐候信頼性等を付与することができる観点から、エチレン-α-オレフィン共重合体、スチレン系エラストマー及びポリイソブチレン樹脂のうちの何れか一種又は二種類以上を組み合わせて用いることが特に好ましい。
この際、組成や分子量の異なる2種類以上のオレフィン系重合体を組み合わせて用いることも可能である。
<Olefin polymer (D)>
Examples of the olefin polymer (D) include ethylene-α-olefin copolymers, styrene elastomers, polyisobutylene resins, polybutene resins, polybutadiene resins, polyisoprene resins, and ethylene / cyclic olefin copolymers. It is preferable to use one or a combination of two or more of these.
Among these, from the viewpoint of imparting electrical characteristics, water vapor barrier properties, transparency, flexibility, sheet workability, weather resistance reliability, etc., among ethylene-α-olefin copolymers, styrene elastomers and polyisobutylene resins It is particularly preferable to use any one of these or a combination of two or more.
In this case, two or more types of olefin polymers having different compositions and molecular weights can be used in combination.
上記の「エチレン-α-オレフィン共重合体」としては、エチレンとα-オレフィンとの共重合体であればよい。
エチレンと共重合するα-オレフィンの種類としては、特に限定されるものではない。通常、炭素数が3~20のα-オレフィンを好適に用いることができる。例えば、プロピレン、1-ブテン、1-ペンテン、1-へキセン、1-へプテン、1-オクテン、1-ノネン、1-デセン、3-メチル-ブテン-1、4-メチル-ペンテン-1等を挙げることができる。中でも、工業的な入手のしやすさ、経済性等の観点から、α-オレフィンとして、1-ブテン、1-ヘキセン、または1-オクテンを共重合成分とする共重合体が好ましい。この際、エチレンと共重合するα-オレフィンは1種のみを単独で用いてもよく、2種類以上を任意の比率で組み合わせて用いてもよい。
The “ethylene-α-olefin copolymer” may be a copolymer of ethylene and α-olefin.
The type of α-olefin copolymerized with ethylene is not particularly limited. Usually, α-olefins having 3 to 20 carbon atoms can be suitably used. For example, propylene, 1-butene, 1-pentene, 1-hexene, 1-heptene, 1-octene, 1-nonene, 1-decene, 3-methyl-butene-1, 4-methyl-pentene-1, etc. Can be mentioned. Among these, from the viewpoint of industrial availability, economy, and the like, a copolymer having 1-butene, 1-hexene, or 1-octene as a copolymer component as the α-olefin is preferable. In this case, only one α-olefin copolymerized with ethylene may be used alone, or two or more types may be used in combination at any ratio.
また、エチレンと共重合するα-オレフィンの含有量は、特に限定されるものではない。例えば、共重合に使用するモノマー全体に対して、好ましくは2モル%~40モル%、中でも3モル%以上或いは30モル%以下、その中でも5モル%以上或いは25モル%以下であるのがさらに好ましい。エチレンと共重合するα-オレフィンの含有量が前記範囲内であれば、共重合成分によって結晶性が低減され、透明性(例えば全光線透過率、ヘイズなど)が向上するために好ましい。また、エチレンと共重合するα-オレフィンの含有量が前記範囲内であれば、原料ペレットを作製する場合に、ブロッキングの発生等が抑制されるため好ましい。
なお、エチレンと共重合するα-オレフィンの種類及び含有量は、周知の方法、例えば、核磁気共鳴(NMR:Nuclear Magnetic Resonance)測定装置、その他の機器分析装置で分析することができる。
Further, the content of α-olefin copolymerized with ethylene is not particularly limited. For example, it is preferably 2 mol% to 40 mol%, more preferably 3 mol% or more or 30 mol% or less, and more preferably 5 mol% or more or 25 mol% or less, based on the entire monomer used for copolymerization. preferable. If the content of the α-olefin copolymerized with ethylene is within the above range, it is preferable because crystallinity is reduced by the copolymer component and transparency (for example, total light transmittance, haze, etc.) is improved. Further, it is preferable that the content of the α-olefin copolymerized with ethylene is in the above-mentioned range since the generation of blocking is suppressed when producing raw material pellets.
The type and content of α-olefin copolymerized with ethylene can be analyzed by a known method, for example, a nuclear magnetic resonance (NMR) measuring device or other instrumental analyzer.
上記のエチレン-α-オレフィン共重合体は、α-オレフィン以外の単量体に基づく単量体単位を含有していてもよい。
前記単量体単位としては、例えば、環状オレフィン、ビニル芳香族化合物(スチレンなど)、ポリエン化合物等を挙げることができる。
前記単量体単位の含有量は、エチレン-α-オレフィン共重合体中の全単量体単位を100モル%とした場合、好ましくは20モル%以下であり、より好ましくは15モル%以下である。
また、エチレン-α-オレフィン共重合体の立体構造、分岐、分岐度分布、分子量分布や共重合形式(ランダム、ブロックなど)は、特に制限されるものではないが、例えば、長鎖分岐を有する共重合体、すなわち主鎖自体に分岐を有する共重合体は、一般に機械物性が良好であり、また、フィルムを成形する際の溶融張力(メルトテンション)が高くなり、成形性が向上するなどの利点がある。
The ethylene-α-olefin copolymer may contain monomer units based on monomers other than α-olefin.
Examples of the monomer unit include cyclic olefins, vinyl aromatic compounds (such as styrene), polyene compounds, and the like.
The content of the monomer units is preferably 20 mol% or less, more preferably 15 mol% or less, based on 100 mol% of all monomer units in the ethylene-α-olefin copolymer. is there.
Further, the steric structure, branching, branching degree distribution, molecular weight distribution and copolymerization form (random, block, etc.) of the ethylene-α-olefin copolymer are not particularly limited, but have, for example, long chain branching. Copolymers, that is, copolymers having a branch in the main chain itself, generally have good mechanical properties, and the melt tension (melt tension) at the time of forming a film increases, so that the moldability is improved. There are advantages.
上記エチレン-α-オレフィン共重合体は、結晶融解ピークを有していても有さなくてもよい。結晶融解ピーク温度の上限は、特に限定されるものではない。透明性や低温柔軟性を考慮すると、好ましくは100℃以下、より好ましくは80℃以下、さらに好ましくは65℃以下である。また、結晶融解ピーク温度の下限は、原料ペレットのブロッキング防止や粘着材のハンドリング性、室温での形状保持性能などを考慮すると、好ましくは20℃以上、より好ましくは30℃以上、さらに好ましくは40℃以上である。また、結晶融解ピーク温度は複数あってもよい。 The ethylene-α-olefin copolymer may or may not have a crystal melting peak. The upper limit of the crystal melting peak temperature is not particularly limited. In consideration of transparency and low temperature flexibility, the temperature is preferably 100 ° C. or lower, more preferably 80 ° C. or lower, and further preferably 65 ° C. or lower. Further, the lower limit of the crystal melting peak temperature is preferably 20 ° C. or higher, more preferably 30 ° C. or higher, further preferably 40 ° C. in consideration of blocking prevention of raw material pellets, handling property of the adhesive, shape retention performance at room temperature, and the like. It is above ℃. There may be a plurality of crystal melting peak temperatures.
上記エチレン-α-オレフィン共重合体の結晶融解熱量は、特に限定されるものではない。好ましくは0~100J/gであり、中でも5J/g以上或いは80J/g以下、その中でも10J/g以上或いは65J/g以下である。前記範囲内であれば、柔軟性や透明性などが確保されるため、好ましい。
なお、前記結晶融解ピーク温度及び結晶融解熱量は、示差走査熱量計(DSC)を用いて、JIS K-7121に準じて加熱速度10℃/分で測定することができる。
The heat of crystal melting of the ethylene-α-olefin copolymer is not particularly limited. Preferably, it is 0 to 100 J / g, especially 5 J / g or more or 80 J / g or less, and more preferably 10 J / g or more or 65 J / g or less. If it is in the said range, since a softness | flexibility, transparency, etc. are ensured, it is preferable.
The crystal melting peak temperature and the crystal melting calorie can be measured using a differential scanning calorimeter (DSC) at a heating rate of 10 ° C./min according to JIS K-7121.
上記のエチレン-α-オレフィン共重合体のJIS K-7210におけるMFRが、1~80g/10minであるのが好ましく、中でも5g/10min以上或いは60g/10min以下、その中でも8g/10min以上或いは50g/10min以下であるのが特に好ましい。 The MFR of the above ethylene-α-olefin copolymer in JIS K-7210 is preferably from 1 to 80 g / 10 min, especially 5 g / 10 min or more or 60 g / 10 min or less, and more preferably 8 g / 10 min or more or 50 g / min. It is particularly preferable that it is 10 min or less.
エチレン-α-オレフィン共重合体としては、優れた透明性や低温特性等を付与するため、密度が0.850~0.900g/cm3のエチレン-α-オレフィン共重合体が好ましく、密度が0.860~0.885g/cm3のエチレン-α-オレフィン共重合体(線状低密度ポリエチレン)がより好ましい。
エチレン-α-オレフィン共重合体の中でも、結晶性が低く、光の透過率及び柔軟性に優れる観点から、エチレン-α-オレフィンランダム共重合体が更に好ましい。これらは1種のみを単独で用いられてもよく、また2種類以上が混合されて使用されてもよい。
The ethylene-α-olefin copolymer is preferably an ethylene-α-olefin copolymer having a density of 0.850 to 0.900 g / cm 3 in order to impart excellent transparency and low temperature characteristics. An ethylene-α-olefin copolymer (linear low density polyethylene) of 0.860 to 0.885 g / cm 3 is more preferred.
Among ethylene-α-olefin copolymers, an ethylene-α-olefin random copolymer is more preferable from the viewpoint of low crystallinity and excellent light transmittance and flexibility. These may be used alone or in a combination of two or more.
上記のエチレン-α-オレフィン共重合体の製造方法は、特に限定されるものではなく、公知のエチレン重合用触媒を用いた公知の重合方法が採用できる。公知の重合方法として、例えば、チーグラー・ナッタ型触媒に代表されるマルチサイト触媒や、メタロセン系触媒やポストメタロセン系触媒に代表されるシングルサイト触媒を用いた、スラリー重合法、溶液重合法、気相重合法等、また、ラジカル開始剤を用いた塊状重合法等を挙げることができる。
重合後の造粒(ペレタイズ)のし易さや原料ペレットのブロッキング防止等の観点から、低分子量の成分が少なく分子量分布の狭い原料が重合できるシングルサイト触媒を用いた重合方法を用いて製造することが好ましい。
The method for producing the ethylene-α-olefin copolymer is not particularly limited, and a known polymerization method using a known ethylene polymerization catalyst can be employed. Known polymerization methods include, for example, a slurry polymerization method, a solution polymerization method, a gas polymerization method using a multi-site catalyst typified by a Ziegler-Natta type catalyst, or a single-site catalyst typified by a metallocene catalyst or a post metallocene catalyst. Examples thereof include a phase polymerization method and a bulk polymerization method using a radical initiator.
From the viewpoint of ease of granulation after polymerization and prevention of blocking of raw material pellets, etc., production using a polymerization method using a single site catalyst capable of polymerizing raw materials with low molecular weight components and narrow molecular weight distribution Is preferred.
上記の「スチレン系エラストマー」としては、例えばSBR(スチレン-ブタジエンラバー)、SIB(スチレン-イソブチレンラバー)、SBS(スチレン-ブチレン-スチレンブロック共重合体)、SIS(スチレン-イソブチレン-スチレンブロック共重合体)、SEBS(スチレン-エチレン-ブチレン-スチレンブロック共重合体)、SEBC(スチレン-エチレン-ブチレン-エチレンブロック共重合体)、SIB(スチレン-イソブチレンブロック共重合体)、HSBR(水添スチレンブタジエンラバー)等を挙げることができる。 Examples of the “styrene elastomer” include SBR (styrene-butadiene rubber), SIB (styrene-isobutylene rubber), SBS (styrene-butylene-styrene block copolymer), and SIS (styrene-isobutylene-styrene block copolymer). Polymer), SEBS (styrene-ethylene-butylene-styrene block copolymer), SEBC (styrene-ethylene-butylene-ethylene block copolymer), SIB (styrene-isobutylene block copolymer), HSBR (hydrogenated styrene butadiene) Rubber).
スチレン系エラストマーにおけるスチレン含有量は特に制限されるものではない。例えば耐候性の観点から、エラストマーを構成する全単量体成分に対して、20モル%以下が好ましい。 The styrene content in the styrene elastomer is not particularly limited. For example, from the viewpoint of weather resistance, 20 mol% or less is preferable with respect to all monomer components constituting the elastomer.
上記のスチレン系エラストマーのMFR(JIS K7210:温度190℃、荷重21.18N)は、特に制限されるものではない。好ましくは5g/10min~100g/10min、中でも8g/10min以上或いは80g/10min以下、その中でも10g/10min以上或いは50g/10min以下であるのがさらに好ましい。 The MFR (JIS K7210: temperature 190 ° C., load 21.18 N) of the above styrene elastomer is not particularly limited. It is preferably 5 g / 10 min to 100 g / 10 min, particularly 8 g / 10 min or more or 80 g / 10 min or less, and more preferably 10 g / 10 min or more or 50 g / 10 min or less.
上記の「ポリイソブチレン樹脂」としては、主鎖又は側鎖にポリイソブチレン骨格を有する樹脂であればよい。例えば、イソブチレン単量体のホモポリマー、イソブチレンと少量のイソプレンの共重合体、イソブチレンとn-ブタンまたはブタジエンとの共重合体などを挙げることができる。 The above-mentioned “polyisobutylene resin” may be a resin having a polyisobutylene skeleton in the main chain or side chain. Examples thereof include homopolymers of isobutylene monomers, copolymers of isobutylene and a small amount of isoprene, copolymers of isobutylene and n-butane or butadiene.
上記のポリイソブチレン樹脂の粘度平均分子量(Mv)は、特に制限されるものではない。好ましくは5万~40万、中でも7万以上或いは30万以下、その中でも10万以上或いは20万以下であるのがさらに好ましい。粘度平均分子量(Mv)を上記範囲とすることにより、加工性、加工後の形状安定性及び実用上の耐熱性をいずれも向上させることが容易となる。 The viscosity average molecular weight (Mv) of the polyisobutylene resin is not particularly limited. It is preferably 50,000 to 400,000, more preferably 70,000 or more and 300,000 or less, and more preferably 100,000 or more or 200,000 or less. By setting the viscosity average molecular weight (Mv) in the above range, it becomes easy to improve all of workability, shape stability after processing, and practical heat resistance.
オレフィン系重合体(D)は官能基を有していてもよい。官能基を有するオレフィン系重合体を用いることによって、後述する酸化防止剤などの添加剤との相容性を高めることができると共に、光硬化性樹脂層(I層)乃至基材層(III層)との接着強度を調整させることが可能となる。また、これらは単独で使用してもよいし、官能基を有さないオレフィン系重合体と併用してもよいが、シート化する際の成形加工性、経済性等を考慮すると、官能基を有さないオレフィン系重合体と併用することが好ましい。 The olefin polymer (D) may have a functional group. By using an olefin-based polymer having a functional group, compatibility with an additive such as an antioxidant described later can be enhanced, and a photocurable resin layer (I layer) or a base material layer (III layer) ) And the adhesive strength can be adjusted. In addition, these may be used alone or in combination with an olefin polymer having no functional group, but in consideration of molding processability, economy, etc. when forming into a sheet, the functional group is It is preferable to use it together with an olefin polymer which does not exist.
官能基を有するオレフィン系重合体としては、シラン変性オレフィン系重合体や酸変性オレフィン系重合体、エチレン-酢酸ビニル共重合体(EVA)、エチレン-ビニルアルコール共重合体(EVOH)、エチレン-メチルメタアクリレート共重合体(E-MMA)、エチレン-エチルアクリレート共重合体(E-EAA)、エチレン-グリシジルメタアクリレート共重合体(E-GMA)からなる群から選ばれる少なくとも1種の樹脂であることが好ましい。 Examples of olefin polymers having functional groups include silane-modified olefin polymers, acid-modified olefin polymers, ethylene-vinyl acetate copolymer (EVA), ethylene-vinyl alcohol copolymer (EVOH), and ethylene-methyl. It is at least one resin selected from the group consisting of a methacrylate copolymer (E-MMA), an ethylene-ethyl acrylate copolymer (E-EAA), and an ethylene-glycidyl methacrylate copolymer (E-GMA). It is preferable.
オレフィン系重合体(D)の分子量は、後述するように、130℃溶融粘度を所定範囲に調整する観点から、5万~40万が好ましく、中でも6万以上或いは30万以下、その中でも7万以上或いは20万以下であるのが特に好ましい。 As will be described later, the molecular weight of the olefin polymer (D) is preferably 50,000 to 400,000 from the viewpoint of adjusting the 130 ° C. melt viscosity to a predetermined range, more preferably 60,000 or more and 300,000 or less, of which 70,000. It is particularly preferable that it is more than or less than 200,000.
<その他の樹脂>
離型層(II層)には、前記オレフィン系重合体(D)のほか、必要に応じて種々の添加剤を添加することができる。
当該添加剤としては、例えば、シランカップリング剤、酸化防止剤、耐候安定剤、加工助剤、造核剤、紫外線吸収剤、難燃剤、変色防止剤等を挙げることができる。これらの添加剤を単独で使用してもよく、2種以上を組み合わせて使用してもよい。
<Other resins>
In addition to the olefin polymer (D), various additives can be added to the release layer (II layer) as necessary.
Examples of the additive include a silane coupling agent, an antioxidant, a weathering stabilizer, a processing aid, a nucleating agent, an ultraviolet absorber, a flame retardant, and a discoloration preventing agent. These additives may be used alone or in combination of two or more.
[基材層(III層)]
前記基材層(III層)は、離型層(II層)を剥がし易くするための基材として機能すればよい。よって、或る程度の硬さやコシを有しており、少なくとも(メタ)アクリル酸エステル共重合体(A)をベース樹脂とする光硬化性粘着樹脂層(I層)との接着強度よりも、オレフィン系重合体(D)をベース樹脂とする離型層(II層)との接着強度の方が高いものが好ましい。
かかる観点から、基材層(III層)は、ポリエステル、ポリオレフィン、ポリカーボネート、アクリル樹脂からなる群から選ばれた1種又は2種以上の熱可塑性樹脂をベース樹脂として含有する層であるのが好ましい。
中でも、離型層(II層)との接着強度を向上させるため、ポリオレフィン系の樹脂を使用するのが好ましい。
[Base material layer (III layer)]
The said base material layer (III layer) should just function as a base material for making it easy to peel a mold release layer (II layer). Therefore, it has a certain degree of hardness and stiffness, and at least the adhesive strength with the photocurable pressure-sensitive adhesive resin layer (I layer) based on the (meth) acrylic acid ester copolymer (A), What has a higher adhesive strength with the release layer (II layer) which uses olefin polymer (D) as a base resin is preferable.
From this viewpoint, the base material layer (III layer) is preferably a layer containing, as a base resin, one or more thermoplastic resins selected from the group consisting of polyester, polyolefin, polycarbonate, and acrylic resin. .
Among them, it is preferable to use a polyolefin-based resin in order to improve the adhesive strength with the release layer (II layer).
なお、基材層(III層)は、前記ベース樹脂のほか、必要に応じて種々の添加剤を添加することができる。
当該添加剤としては、例えば、シランカップリング剤、酸化防止剤、耐候安定剤、加工助剤、造核剤、紫外線吸収剤、難燃剤、変色防止剤等を挙げることができる。これらの添加剤を単独で使用してもよく、2種以上を組み合わせて使用してもよい。
In addition to the base resin, various additives can be added to the base material layer (III layer) as necessary.
Examples of the additive include a silane coupling agent, an antioxidant, a weathering stabilizer, a processing aid, a nucleating agent, an ultraviolet absorber, a flame retardant, and a discoloration preventing agent. These additives may be used alone or in combination of two or more.
[積層構成]
本粘着シート積層体は、光硬化性粘着樹脂層(I層)の一側に、離型層(II層)を介して基材層(III層)を備える一方、光硬化性粘着樹脂層(I層)の他側に、離型層(IV層)及び基材層(V層)を備えた構成であってもよい。この際、光硬化性粘着樹脂層(I層)と両側の離型層(II層)とが2種2層に共押出されることが好ましい。
[Laminated structure]
The pressure-sensitive adhesive sheet laminate comprises a base material layer (III layer) on one side of a photo-curable pressure-sensitive adhesive resin layer (I layer) via a release layer (II layer), while a photo-curable pressure-sensitive adhesive resin layer ( The structure provided with the mold release layer (IV layer) and the base material layer (V layer) on the other side of I layer) may be sufficient. At this time, it is preferable that the photocurable adhesive resin layer (I layer) and the release layers (II layer) on both sides are coextruded into two types and two layers.
この際、光硬化性粘着樹脂層(I層)の他側に積層される、離型層(IV層)及び基材層(V層)は、例えば、フィルム表面が離型処理されてなる公知の離型フィルムを用いることができる。 At this time, the release layer (IV layer) and the base material layer (V layer) laminated on the other side of the photocurable pressure-sensitive adhesive resin layer (I layer) are, for example, known in that the film surface is subjected to a release treatment. The release film can be used.
また、光硬化性粘着樹脂層(I層)の両側にそれぞれ、離型層(II層)を介して基材層(III層)を備えた構成であってもよい。この際は、光硬化性粘着樹脂層(I層)と一側の離型層(II層)とが2種3層に共押出されていればよい。
また、光硬化性粘着樹脂層(I層)の両側に位置する離型層(II層)の組成を異ならしめることにより、3種3層に共押出ししてもよい。
Moreover, the structure provided with the base material layer (III layer) through the mold release layer (II layer) on the both sides of the photocurable adhesive resin layer (I layer), respectively. In this case, the photocurable pressure-sensitive adhesive resin layer (I layer) and the one-side release layer (II layer) may be coextruded into two types and three layers.
Moreover, you may coextrude into 3 types and 3 layers by making the composition of the mold release layer (II layer) located in the both sides of a photocurable adhesive resin layer (I layer) different.
さらに、その他の層を含んでいてもよく、具体的にはSiO2やAl2O3などの透明無機酸化膜層やバリアフィルム層、ディスプレイ用位相差フィルム層、帯電防止層などを挙げることができる。 Furthermore, other layers may be included, and specific examples include transparent inorganic oxide film layers such as SiO 2 and Al 2 O 3 , barrier film layers, retardation films for displays, and antistatic layers. it can.
[厚さ]
本粘着シート積層体の厚さは、シート厚を薄くすることで、薄肉化要求に応えることが可能であるが、あまりに厚さを薄くしすぎると、たとえば貼合部材表面に凹凸部あった場合に、段差の周囲に気泡が生じる可能性が考えられる。
かかる観点から、本粘着シート積層体の厚さは、80~2000μmであるのが好ましく、中でも100μm以上或いは1500μm以下、その中でも150μm以上或いは1000μm以下であるのが特に好ましい。
[thickness]
The thickness of this pressure-sensitive adhesive sheet laminate can meet the demand for thinning by reducing the sheet thickness, but if the thickness is too thin, for example, if there is an uneven part on the surface of the bonding member In addition, there is a possibility that bubbles are generated around the step.
From this viewpoint, the thickness of the pressure-sensitive adhesive sheet laminate is preferably 80 to 2000 μm, more preferably 100 μm or more and 1500 μm or less, and particularly preferably 150 μm or more and 1000 μm or less.
前記光硬化性粘着樹脂層(I層)の厚みは、50μm~1000μm、中でも70μm以上或いは500μm以下、その中でも100μm以上或いは350μm以下であるのが好ましく、前記離型層(II層)の厚さは5μm~500μm、中でも10μm以上或いは350μm以下、その中でも18μm以上或いは250μm以下であるのが好ましく、かつ、前記基材層(III層)の厚さは25μm~500μm、中でも38μm以上或いは350μm以下、その中でも50μm以上或いは250μm以下であるのが好ましい。 The photocurable pressure-sensitive adhesive resin layer (I layer) has a thickness of 50 μm to 1000 μm, preferably 70 μm or more and 500 μm or less, more preferably 100 μm or more and 350 μm or less. The thickness of the release layer (II layer) Is preferably 5 μm to 500 μm, more preferably 10 μm or more and 350 μm or less, and particularly preferably 18 μm or more or 250 μm or less, and the thickness of the base layer (III layer) is 25 μm to 500 μm, especially 38 μm or more or 350 μm or less. Among these, it is preferable that it is 50 micrometers or more or 250 micrometers or less.
[本粘着シート積層体]
本粘着シート積層体は、次の物性を得ることができる。
[This adhesive sheet laminate]
The pressure-sensitive adhesive sheet laminate can obtain the following physical properties.
<溶融粘度>
本粘着シート積層体において、前記光硬化性粘着樹脂層(I層)を構成する樹脂組成物の130℃のI層溶融粘度ηIと、前記離型層(II層)を構成する樹脂組成物の130℃のII層溶融粘度ηIIはいずれも、1×101~5×103Pa・sの範囲内であり、且つ、該I層溶融粘度ηIと該II層溶融粘度ηIIの比ηII/ηIが0.05~30であるのが好ましい。
<Melt viscosity>
In this pressure-sensitive adhesive sheet laminate, a 130 ° C. I-layer melt viscosity η I of the resin composition constituting the photocurable adhesive resin layer (I layer) and a resin composition constituting the release layer (II layer) The 130 ° C. II layer melt viscosity η II is in the range of 1 × 10 1 to 5 × 10 3 Pa · s, and the I layer melt viscosity η I and the II layer melt viscosity η II The ratio η II / η I is preferably 0.05-30.
(メタ)アクリル酸エステル共重合体(A)をベース樹脂とする光硬化性粘着樹脂層(I層)を構成する樹脂組成物のI層溶融粘度ηIと、オレフィン系重合体(D)をベース樹脂として含有する離型層(II層)を構成する樹脂組成物のII層溶融粘度ηIIとを所定範囲内に調整することにより、同一温度で同程度の粘度特性を示すようになるから、共押出することができ、共押出することによって一体化する際に層間での密着性が高まるため、両層間の界面接着性を高めることができる。
かかる観点から、光硬化性粘着樹脂層(I層)を構成する樹脂組成物のI層溶融粘度ηI及び離型層(II層)を構成する樹脂組成物のII層溶融粘度ηIIはともに、1×101~5×103Pa・sであるのが好ましい。ともに1×101Pa・s以上であれば、加熱しながらシート化することが容易となり、5×103Pa・s以下であれば、層間の密着性を維持することができ、積層一体化し易くなるから好ましい。中でも、当該130℃溶融粘度ηは、2×101Pa・s以上或いは3×103Pa・s以下、その中でも3×101Pa・s以上或いは1×103Pa・s以下であるのが特に好ましい。
I layer melt viscosity η I of the resin composition constituting the photocurable adhesive resin layer (I layer) based on the (meth) acrylic acid ester copolymer (A) and the olefin polymer (D) By adjusting the II layer melt viscosity η II of the resin composition constituting the release layer (II layer) contained as the base resin within a predetermined range, the same viscosity characteristics will be exhibited at the same temperature. The co-extrusion can enhance the adhesion between the layers when integrated by co-extrusion, so that the interfacial adhesion between the two layers can be enhanced.
From this point of view, both the I layer melt viscosity η I of the resin composition constituting the photocurable adhesive resin layer (I layer) and the II layer melt viscosity η II of the resin composition constituting the release layer (II layer) are both It is preferably 1 × 10 1 to 5 × 10 3 Pa · s. If both are 1 × 10 1 Pa · s or more, it is easy to form a sheet while heating, and if it is 5 × 10 3 Pa · s or less, adhesion between layers can be maintained, and the layers can be integrated. Since it becomes easy, it is preferable. Among them, the 130 ° C. melt viscosity η is 2 × 10 1 Pa · s or more or 3 × 10 3 Pa · s or less, and more preferably 3 × 10 1 Pa · s or more or 1 × 10 3 Pa · s or less. Is particularly preferred.
また、同じく上記観点から、I層溶融粘度ηIとII層溶融粘度ηIIのηII/ηIが0.05~30であるのが好ましく、中でも0.1以上或いは25以下、その中でも0.2以上或いは20以下、さらにその中でも0.3以上或いは15以下であるのが特に好ましい。 Similarly, from the above viewpoint, the η II / η I of the I layer melt viscosity η I and the II layer melt viscosity η II is preferably 0.05 to 30, more preferably 0.1 or more, and 25 or less, of which 0 .2 or more and 20 or less, more preferably 0.3 or more and 15 or less.
I層溶融粘度ηI及びII層溶融粘度ηIIを調整する方法の一つとして、それぞれの樹脂組成物の主成分である樹脂、すなわち、(メタ)アクリル酸エステル共重合体(A)及びオレフィン系重合体(D)の分子量を調整する方法を挙げることができる。
かかる観点から、(メタ)アクリル酸エステル共重合体(A)の重量平均分子量(Mw)は10万~80万、中でも15万以上或いは55万以下、その中でも20万以上或いは50万以下であるのが特に好ましい。
他方、オレフィン系重合体(D)の重量平均分子量(Mw)は5万~40万、中でも6万以上或いは20万以下、その中でも7万以上或いは15万以下であるのが特に好ましい。
その他、架橋剤や光架橋開始剤などの添加成分の配合量の増減によって溶融粘度を調整してもよい。
As one of the methods for adjusting the I layer melt viscosity η I and the II layer melt viscosity η II , a resin that is a main component of each resin composition, that is, a (meth) acrylic acid ester copolymer (A) and an olefin A method for adjusting the molecular weight of the polymer (D) can be mentioned.
From this viewpoint, the weight average molecular weight (Mw) of the (meth) acrylic acid ester copolymer (A) is 100,000 to 800,000, particularly 150,000 or more and 550,000 or less, and more preferably 200,000 or more or 500,000 or less. Is particularly preferred.
On the other hand, the weight average molecular weight (Mw) of the olefin polymer (D) is 50,000 to 400,000, particularly 60,000 or more and 200,000 or less, and particularly preferably 70,000 or more and 150,000 or less.
In addition, the melt viscosity may be adjusted by increasing or decreasing the amount of additive components such as a crosslinking agent and a photocrosslinking initiator.
<I層表面のSi存在比>
光硬化性粘着樹脂層(I層)の表面のSi存在比は2.0atom%未満であるのが好ましい。
光硬化性粘着樹脂層(I層)の表面のSi存在比が2.0atom%未満であれば、Siの移行による光硬化性粘着樹脂層の接着力が低下したり、被着体を汚染したりするおそれがなく、好ましい。
かかる観点から、光硬化性粘着樹脂層(I層)の表面のSi存在比は2.0atom%未満であるのが好ましく、中でも1.5atom%未満であるのが好ましく、その中でも1.0atom%未満であるのが特に好ましい。
光硬化性粘着樹脂層(I層)の表面のSi存在比を2.0atom%未満とするには、離型層(II層)にかかる移行性成分を混入させないようにすればよい。但し、そのような方法に限定するものではない。
<Si abundance ratio of I layer surface>
The Si abundance ratio of the surface of the photocurable adhesive resin layer (I layer) is preferably less than 2.0 atom%.
If the Si abundance ratio on the surface of the photocurable pressure-sensitive adhesive resin layer (I layer) is less than 2.0 atom%, the adhesive force of the photocurable pressure-sensitive adhesive resin layer due to the migration of Si is reduced or the adherend is contaminated. This is preferable.
From this point of view, the Si abundance ratio of the surface of the photocurable pressure-sensitive adhesive resin layer (I layer) is preferably less than 2.0 atom%, more preferably less than 1.5 atom%, and more preferably 1.0 atom%. It is particularly preferred that it is less than.
In order to make the Si abundance ratio of the surface of the photocurable pressure-sensitive adhesive resin layer (I layer) less than 2.0 atom%, the migratory component applied to the release layer (II layer) should not be mixed. However, it is not limited to such a method.
<II層剥離力>
前記離型層(II層)を光硬化性粘着樹脂層(I層)から剥離速度300mm/分にて180°剥離した際の剥離力が0.3N/cm以下であるのが好ましい。
当該剥離力が0.3N/cm以下であれば、剥離抵抗が少なく作業性に優れるため好ましい。但し、当該剥離力が小さ過ぎると作業中に予期せぬ場面で浮きや剥離が生じたり、巻取体として保管する際にトンネリングが発生したりするおそれがある。
よって、かかる観点から、当該剥離力は0.3N/cm以下であるのが好ましく、中でも0.01N/cm以上或いは0.25N/cm以下であるのがさらに好ましく、その中でも特に0.02N/cm以上或いは0.2N/cm以下であるのがより一層好ましい。
<II layer peeling force>
It is preferable that the peeling force when the release layer (II layer) is peeled 180 ° from the photocurable adhesive resin layer (I layer) at a peeling speed of 300 mm / min is 0.3 N / cm or less.
If the said peeling force is 0.3 N / cm or less, since there is little peeling resistance and it is excellent in workability | operativity, it is preferable. However, if the peeling force is too small, there is a possibility that floating or peeling may occur in an unexpected scene during work, or tunneling may occur when stored as a wound body.
Therefore, from such a viewpoint, the peeling force is preferably 0.3 N / cm or less, more preferably 0.01 N / cm or more or 0.25 N / cm or less, and particularly 0.02 N / cm. More preferably, it is not less than cm or not more than 0.2 N / cm.
また、光硬化性粘着樹脂層(I層)と離型層(II層)との間の剥離力よりも、基材層(III層)と離型層(II層)との剥離力の方が大きいことが好ましい。
光硬化性粘着樹脂層(I層)と離型層(II層)との間の剥離力よりも、基材層(III層)と離型層(II層)との剥離力の方が大きいことにより、光硬化性粘着樹脂層(I層)から、基材層(III層)と離型層(II層)とを一緒に剥がすことができる。
Also, the peel force between the base layer (III layer) and the release layer (II layer) is greater than the peel force between the photocurable adhesive resin layer (I layer) and the release layer (II layer). Is preferably large.
The peel force between the base layer (III layer) and the release layer (II layer) is greater than the peel force between the photocurable adhesive resin layer (I layer) and the release layer (II layer). Thus, the base material layer (III layer) and the release layer (II layer) can be peeled together from the photocurable pressure-sensitive adhesive resin layer (I layer).
さらにまた、本粘着シート積層体が、光硬化性粘着樹脂層(I層)の一側に、離型層(II層)を介して基材層(III層)を備える一方、光硬化性粘着樹脂層(I層)の他側に、離型層(IV層)及び基材層(V層)を備えた構成である場合、光硬化性粘着樹脂層(I層)と離型層(II層)との剥離力と、光硬化性粘着樹脂層(I層)と離型層(IV層)との剥離力とが異ならしめることができる。
このように、光硬化性粘着樹脂層(I層)と離型層(II層)との剥離力と、光硬化性粘着樹脂層(I層)と離型層(IV層)との剥離力とが異なれば、例えば剥離力の小さな、言い換えれば剥離し易い側の離型層から剥がす際に、他側の離型層が一緒に剥がれるのを防止することができ、作業性を高めることができる。
Furthermore, the pressure-sensitive adhesive sheet laminate comprises a base material layer (III layer) on one side of a photo-curable pressure-sensitive adhesive resin layer (I layer) via a release layer (II layer). In the case where the release layer (IV layer) and the base material layer (V layer) are provided on the other side of the resin layer (I layer), the photocurable adhesive resin layer (I layer) and the release layer (II Layer) and the peeling force between the photocurable adhesive resin layer (I layer) and the release layer (IV layer) can be made different.
Thus, the peeling force between the photocurable adhesive resin layer (I layer) and the release layer (II layer), and the peeling force between the photocurable adhesive resin layer (I layer) and the release layer (IV layer). Is different from, for example, when peeling from a release layer having a small peel force, in other words, a side that is easy to peel, it is possible to prevent the release layer on the other side from being peeled off together, thereby improving workability. it can.
<I層粘着力>
前記光硬化性粘着樹脂層(I層)の粘着力は3N/cm~30N/cmであるのが好ましい。
光硬化性粘着樹脂層(I層)の粘着力は3N/cm~30N/cmであれば、貼合した積層体の耐発泡信頼性が得られやすい。
よって、かかる観点から、前記光硬化性粘着樹脂層(I層)の粘着力は3N/cm~30N/cmであるのが好ましく、中でも4N/cm以上或いは25N/cm以下、その中でも5N/cm以上或いは20N/cm以下であるのが特に好ましい。
なお、光硬化性粘着樹脂層(I層)の粘着力を3N/cm~30N/cmに調整するには、(I層)を組成する(メタ)アクリル酸エステル共重合体(A)の組成や分子量を調整したり、架橋剤(B)を調整したりする他、シランカップリング剤等の、接着力向上に寄与する添加剤を適宜添加するのが好ましい。但し、そのような方法に限定するものではない。
<I layer adhesive strength>
The adhesive force of the photocurable adhesive resin layer (I layer) is preferably 3 N / cm to 30 N / cm.
When the adhesive strength of the photocurable adhesive resin layer (I layer) is 3 N / cm to 30 N / cm, the foamed reliability of the laminated laminate is easily obtained.
Therefore, from this point of view, the adhesive strength of the photo-curable adhesive resin layer (I layer) is preferably 3 N / cm to 30 N / cm, more preferably 4 N / cm or more or 25 N / cm or less, and more preferably 5 N / cm. It is particularly preferable that the density is 20 N / cm or less.
In order to adjust the adhesive strength of the photocurable adhesive resin layer (I layer) to 3 N / cm to 30 N / cm, the composition of the (meth) acrylate copolymer (A) constituting the (I layer) In addition to adjusting the molecular weight and the crosslinking agent (B), it is preferable to appropriately add an additive that contributes to improving the adhesive strength, such as a silane coupling agent. However, it is not limited to such a method.
[本粘着シート積層体の製造方法]
次に、本粘着シート積層体を製造する方法の一例について説明する。但し、あくまで一例であって、本粘着シート積層体の製造方法が次の製造方法に限定されるものではない。
[Method for producing the present pressure-sensitive adhesive sheet laminate]
Next, an example of a method for producing the present pressure-sensitive adhesive sheet laminate will be described. However, it is an example to the last and the manufacturing method of this adhesive sheet laminated body is not limited to the following manufacturing method.
本粘着シート積層体は、例えば、光硬化性粘着樹脂層(I層)を形成する樹脂組成物、すなわち、(メタ)アクリル酸エステル共重合体(A)、架橋剤(B)および光重合開始剤(C)を含有する樹脂組成物と、離型層(II層)を形成する樹脂組成物、すなわち、オレフィン系重合体(D)を含有する樹脂組成物とを共押出することによって光硬化性粘着樹脂層(I層)の片側又は両側に離型層(II層)を積層した後、光硬化させることなく、当該離型層(II層)に基材層(III層)を積層することにより、光硬化性粘着樹脂を含有する光硬化性粘着樹脂層(I層)の片側又は両側に、離型層(II層)を介して基材層(III層)を備えた粘着シート積層体を製造することができる。 This pressure-sensitive adhesive sheet laminate is, for example, a resin composition forming a photocurable pressure-sensitive adhesive resin layer (I layer), that is, a (meth) acrylic acid ester copolymer (A), a crosslinking agent (B), and photopolymerization initiation. Photocuring by co-extrusion of a resin composition containing an agent (C) and a resin composition forming a release layer (II layer), that is, a resin composition containing an olefin polymer (D) After laminating the release layer (II layer) on one or both sides of the adhesive resin layer (I layer), laminating the base layer (III layer) on the release layer (II layer) without photocuring A pressure-sensitive adhesive sheet laminate comprising a base material layer (III layer) on one side or both sides of a photocurable pressure-sensitive adhesive resin layer (I layer) containing a photocurable pressure-sensitive adhesive resin via a release layer (II layer) The body can be manufactured.
この際、光硬化性粘着樹脂層(I層)を形成する樹脂組成物と、離型層(II層)を形成する樹脂組成物と、さらに基材層(III層)を形成する樹脂組成物とを共押出することによって、本粘着シート積層体を製造することもできる。 Under the present circumstances, the resin composition which forms a photocurable adhesive resin layer (I layer), the resin composition which forms a mold release layer (II layer), and the resin composition which forms a base material layer (III layer) further The pressure-sensitive adhesive sheet laminate can also be produced by co-extrusion.
[画像表示装置構成部材積層体の製造方法]
次に、本粘着シート積層体を用いて画像表示装置構成部材積層体(「本画像表示装置構成部材積層体」と称する)を製造する画像表示装置構成部材積層体の製造方法について説明する。
[Method for Manufacturing Image Display Device Component Member Laminate]
Next, the manufacturing method of the image display apparatus component member laminated body which manufactures an image display apparatus component member laminated body (it calls "this image display apparatus component member laminated body") using this adhesive sheet laminated body is demonstrated.
本画像表示装置構成部材積層体は、例えば、上記のようにして製造した本粘着シート積層体を用いて、当該本粘着シート積層体の光硬化性粘着樹脂層(I層)から、離型層(II層)及び基材層(III層)を一緒に剥がした後、当該光硬化性粘着樹脂層(I層)を介して2つの画像表示装置構成部材を積層し、一方又は両方の当該画像表示装置構成部材を介して光硬化性粘着樹脂層(I層)に光を照射して硬化させて、本画像表示装置構成部材積層体を製造することができる。 The image display device constituting member laminate is, for example, a release layer from the photocurable pressure-sensitive adhesive resin layer (I layer) of the pressure-sensitive adhesive sheet laminate using the pressure-sensitive adhesive sheet laminate produced as described above. (II layer) and base material layer (III layer) are peeled off together, and then two image display device constituent members are laminated via the photocurable adhesive resin layer (I layer), and one or both of the images The image display device constituent member laminate can be manufactured by irradiating the photocurable adhesive resin layer (I layer) with light through the display device constituent member and curing it.
<賦形加工>
本粘着シート積層体に対して、画像表示装置構成部材の貼合面の凹凸形状と同一の面形状を賦形しておき、上述のように本粘着シート積層体を用いて本画像表示装置構成部材積層体を製造することもできる。
<Shaping process>
The surface shape identical to the uneven shape of the bonding surface of the image display device constituent member is formed on the pressure-sensitive adhesive sheet laminate, and the image display device configuration is formed using the pressure-sensitive adhesive sheet laminate as described above. A member laminated body can also be manufactured.
なお、賦形方法としては、例えば、本粘着シート積層体に対して、プレス型枠による賦形、金型を用いる賦形、ロールによる賦形、積層による賦形などの適宜賦形方法を実施することができる。 In addition, as the shaping method, for example, an appropriate shaping method such as shaping with a press mold, shaping with a mold, shaping with a roll, shaping with lamination, etc. is appropriately performed on the pressure-sensitive adhesive sheet laminate. can do.
中でも、プレス型枠やロールによる賦形方法が、生産性、賦形加工の精度などの観点から好ましい。すなわち、前記画像表示装置構成部材の貼合面の凹凸形状と同一の面形状を賦形する方法として、前記画像表示装置構成部材の貼合面の凹凸形状を模した型を、光硬化性粘着樹脂層(I層)の少なくとも一側面に、離型層(II層)及び基材層(III層)越しに押し付けて、すなわち離型層(II層)及び基材層(III層)と共に賦形する方法を好ましく例示することができる。 Among them, the forming method using a press mold or a roll is preferable from the viewpoints of productivity, accuracy of forming process, and the like. That is, as a method of shaping the same surface shape as the uneven shape of the bonding surface of the image display device constituting member, a mold simulating the uneven shape of the bonding surface of the image display device forming member is used as a photocurable adhesive. Press against the release layer (II layer) and the base layer (III layer) against at least one side of the resin layer (I layer), that is, apply together with the release layer (II layer) and base layer (III layer). A method of forming can be preferably exemplified.
上記のように離型フィルム越しに賦形する、言い換えれば離型フィルムと共に賦形する場合には、前記離型層(II層)の離型フィルムとしては無延伸フィルムを用いるのが好ましい。無延伸フィルムを用いることによって、プレス処理等で賦形処理した際に、元の型の凹凸形状と略同一の面形状を形成しやすくなるという効果を有することができる。
前記無延伸フィルムは、中でもフィルムそのものの機械的強度、柔軟性、耐薬品性という観点で、無延伸ポリプロピレンフィルム、無延伸ポリエチレンフィルム、無延伸ポリエステルフィルムのうちの何れかを用いるのがより好ましい。
When forming through the release film as described above, in other words, when forming together with the release film, it is preferable to use an unstretched film as the release film of the release layer (II layer). By using an unstretched film, it is possible to easily form a surface shape that is substantially the same as the concave and convex shape of the original mold when a shaping process is performed by a press process or the like.
Among the unstretched films, it is more preferable to use any one of unstretched polypropylene film, unstretched polyethylene film, and unstretched polyester film from the viewpoint of mechanical strength, flexibility, and chemical resistance of the film itself.
プレス型枠による賦形は、離型層(II層)及び基材層(III層)越しに、光硬化性粘着樹脂層(I層)の少なくとも一側面に対してプレスする方法を挙げることができる。
また、離型層(II層)及び基材層(III層)をプレス型枠でプレスして賦形加工し、この離型層(II層)及び基材層(III層)に粘着剤組成物を塗布や流し込みなどをすることにより、賦形加工された本粘着シート積層体を作製することもできる。この際、金型を用いる賦形は、粘着剤組成物を、型枠に流し込み、固化させることにより、賦形加工された両面粘着シートを作製することもできる。
Forming with a press mold may include a method of pressing at least one side of a photocurable adhesive resin layer (I layer) through a release layer (II layer) and a base material layer (III layer). it can.
Also, the release layer (II layer) and the base material layer (III layer) are pressed by a press mold and shaped, and an adhesive composition is applied to the release layer (II layer) and the base material layer (III layer). The present pressure-sensitive adhesive sheet laminate that has been shaped can also be produced by applying or pouring an object. Under the present circumstances, the shaping using a metal mold | die can also produce the double-sided adhesive sheet by which the shaping | molding process was carried out by pouring an adhesive composition into a formwork and making it solidify.
ロールによる賦形は、光硬化性粘着樹脂層(I層)、離型層(II層)及び基材層(III層)を備えた粘着シート積層体を、ロール間に通過させることにより、賦形加工することができる。
積層による賦形は、大きさの異なる2つの平面状の粘着シートを作製し、これらを重ね合わせることにより、賦形加工された両面粘着シート1を作製することができる。
Forming with a roll is performed by passing a pressure-sensitive adhesive sheet laminate comprising a photocurable pressure-sensitive adhesive resin layer (I layer), a release layer (II layer) and a base material layer (III layer) between the rolls. Can be shaped.
Forming by lamination can produce a two-sided pressure-sensitive adhesive sheet 1 that is shaped by preparing two flat pressure-sensitive adhesive sheets having different sizes and superposing them.
本粘着シート積層体に対して、画像表示装置構成部材の貼合面の凹凸形状と同一の面形状を賦形しておけば、画像表示装置構成部材の貼合面に印刷などによる段差部を有していても、表面保護パネルやタッチパネルなどの各画像表示装置用構成部材を隙間なく貼合することができる。
以下に具体的な賦形方法について説明する。但し、これらの方法に限定されるものではない。
If the same surface shape as the uneven shape of the bonding surface of the image display device constituent member is formed on the adhesive sheet laminate, a stepped portion by printing or the like is formed on the bonding surface of the image display device constituent member. Even if it has, each structural member for image display apparatuses, such as a surface protection panel and a touch panel, can be bonded without gap.
A specific shaping method will be described below. However, it is not limited to these methods.
(プレス枠による賦形方法)
a)離型層(II層)及び基材層越しにプレスする方法
光硬化性粘着樹脂層(I層)、離型層(II層)及び基材層(III層)を備えた粘着シート積層体を適宜スリットして、スリットした粘着シート積層体を送り繰り出しながら、被着体の表面凹凸形状、すなわち被着面の面形状に沿ったプレス型枠を用いて、離型層(II層)及び基材層(III層)越しにホットプレスして表面賦形する。
次に、離型層(II層)を剥がして、露出した粘着シートを賦形形状の外形に沿ってカットし、外形の外周の不要な粘着耳部をカス取りした後、外形カット寸法よりも広い新たな離型フィルムを貼り直す。
更に次に、ハンドリング可能な形状に個片カットして本粘着シート積層体を作製する。
(Shaping method using a press frame)
a) Method of pressing through release layer (II layer) and base material layer Adhesive sheet lamination comprising photocurable adhesive resin layer (I layer), release layer (II layer) and base material layer (III layer) Using a press mold along the surface irregularities of the adherend, that is, the surface shape of the adherend, while releasing the slit adhesive sheet laminate appropriately and feeding the slit adhesive sheet laminate, the release layer (II layer) And hot pressing over the base material layer (III layer) to form the surface.
Next, the release layer (II layer) is peeled off, the exposed adhesive sheet is cut along the external shape of the shaped shape, and unnecessary adhesive ears on the outer periphery of the external shape are scraped. Re-apply a wide new release film.
Next, the pressure-sensitive adhesive sheet laminate is produced by cutting pieces into a handleable shape.
b)粘着シートに直接プレスする方法
光硬化性粘着樹脂層(I層)、離型層(II層)及び基材層(III層)を備えた粘着シート積層体を適宜スリットして、スリットした粘着シート積層体を送り繰り出しながら、離型層(II層)を剥がして、被着体の表面凹凸形状、すなわち被着面2aの面形状に沿ったプレス型枠を用いて、光硬化性粘着樹脂層(I層)を直接ホットプレスして表面賦形する。
次に、一面側が露出している光硬化性粘着樹脂層(I層)を賦形形状の外形に沿ってカットし、外形の外周の不要な粘着耳部をカス取りした後、外形カット寸法よりも広い新たな離型フィルムを貼り直す。
更に次に、ハンドリング可能な形状に個片カットして本粘着シート積層体を作製する。
b) Method of directly pressing on the pressure-sensitive adhesive sheet The pressure-sensitive adhesive sheet laminate provided with the photocurable pressure-sensitive adhesive resin layer (I layer), release layer (II layer) and base material layer (III layer) was appropriately slit and slit. While feeding and feeding the pressure-sensitive adhesive sheet laminate, the release layer (II layer) is peeled off, and a photocurable pressure-sensitive adhesive is used by using a press mold along the surface irregularity shape of the adherend, that is, the surface shape of the adherend surface 2a. The resin layer (I layer) is directly hot pressed to form the surface.
Next, after cutting the photo-curing adhesive resin layer (I layer) with one side exposed along the outer shape of the shaped shape, removing unnecessary adhesive ears on the outer periphery of the outer shape, Re-apply a new release film.
Next, the pressure-sensitive adhesive sheet laminate is produced by cutting pieces into a handleable shape.
プレス型枠の材質は特に限定されないが、離型性に優れたシリコーン樹脂や、フッ素系樹脂を利用することもできる。また、ステンレス、アルミなど離型性がない材質であっても、各種離型剤を塗布することで、好適に用いることができる。 The material of the press mold is not particularly limited, but a silicone resin having excellent releasability and a fluorine resin can also be used. Moreover, even if it is a material without mold release property, such as stainless steel and aluminum, it can use suitably by apply | coating various mold release agents.
ホットプレスの温度は、例えば、室温以上、好ましくは80℃以上、より好ましくは100℃以上である。またプレス圧、プレス深さ、プレス時間は、寸法、形状、賦形状態によって適宜調整すればよい。
またカット方法としては、例えば、トムソン刃、ロータリー刃によるカット方法を挙げることができる。
さらに、表面賦形と外形カットとを上記のように、別々のプロセスでやる方法もあるが、例えば、賦形用の金型とカット金型とを一体化した金型を用いれば、一工程で表面賦形と外形カットを行うこともできる。
The temperature of hot pressing is, for example, room temperature or higher, preferably 80 ° C. or higher, more preferably 100 ° C. or higher. Moreover, what is necessary is just to adjust a press pressure, a press depth, and press time suitably with a dimension, a shape, and a shaping state.
Moreover, as a cutting method, the cutting method by a Thomson blade and a rotary blade can be mentioned, for example.
Furthermore, there is a method of performing surface shaping and outer shape cutting by separate processes as described above. For example, if a die in which a shaping die and a cutting die are integrated is used, one step is performed. Surface shaping and contour cutting can also be performed.
(賦形加工した離型フィルムによる賦形方法)
予め被着体の表面凹凸形状、すなわち被着面の面形状と略同一の面形状に賦形した離型フィルムを少なくとも一面側に配して、粘着剤を塗布して表面賦形した粘着シートすなわち光硬化性粘着樹脂層(I層)の原シートを製膜する。
次に、原シートの表面凹凸形状の巾に合わせて適宜スリットした後、スリットした粘着シートを次工程で一面側の離型フィルムを剥がし、露出した粘着シート面を外形に沿ってカットし、外形の外周の不要な粘着耳部をカス取りした後に、外形カット寸法より広い新たな離型フィルムを貼り直す。
更に次に、ハンドリング可能な形状に個片カットして本粘着シート積層体を作製する。
(Shaping method using mold release film)
A pressure-sensitive adhesive sheet that has been surface-shaped by applying a pressure-sensitive adhesive to at least one surface of a release film that has been previously shaped into a surface irregularity shape of the adherend, that is, a surface shape substantially the same as the surface shape of the adherend surface. That is, an original sheet of a photocurable adhesive resin layer (I layer) is formed.
Next, after slitting appropriately according to the width of the surface irregularity shape of the original sheet, the release adhesive film on the one side is peeled off in the next step, and the exposed adhesive sheet surface is cut along the outer shape, After removing unnecessary adhesive ears on the outer periphery of the sheet, a new release film wider than the outer cut size is pasted again.
Next, the pressure-sensitive adhesive sheet laminate is produced by cutting pieces into a handleable shape.
(金型を用いる賦形方法)
被着体の表面凹凸形状、すなわち被着面の面形状を模した金型に粘着剤を塗布又は注入して、表面賦形された粘着シートすなわち光硬化性粘着樹脂層(I層)を成形する。
金型が片面だけの場合は、粘着剤を塗布又は注入した後、反対側に離型フィルムを貼り、その上からゴムロール等で密着させる。
粘着剤を固化させた後、離型フィルムを引くことで、本粘着シート積層体を金型から引き離す。
(Shaping method using a mold)
Adhesive is applied or injected into a mold that imitates the surface irregularity of the adherend, that is, the surface shape of the adherend surface, to form a surface-shaped adhesive sheet, that is, a photocurable adhesive resin layer (I layer). To do.
When the mold is only on one side, after applying or injecting an adhesive, a release film is pasted on the opposite side, and a rubber roll or the like is adhered to the release film.
After solidifying the pressure-sensitive adhesive, the pressure-sensitive adhesive sheet laminate is pulled away from the mold by pulling the release film.
金型の材質は特に限定されないが、離型性に優れたシリコーン樹脂や、フッ素系樹脂を利用することもできる。また、ステンレス、アルミなど離型性がない材質の金型であっても、各種離型剤を塗布することで、好適に用いることができる。 The material of the mold is not particularly limited, but a silicone resin having excellent releasability and a fluorine resin can also be used. Moreover, even if it is a metal mold | die with the material which does not have mold release property, such as stainless steel and aluminum, it can use suitably by apply | coating various mold release agents.
(ロールによる賦形方法)
平坦な離型フィルム2枚の間に粘着剤すなわち光硬化性粘着樹脂層(I層)を塗布した後に、少なくとも一面側に被着体の表面凹凸形状、すなわち被着面の面形状を模した賦形ロールを配して他面側のロールとの間に挟みこんで通過させて表面賦形して粘着シートすなわち光硬化性粘着樹脂層(I層)の原シートを製膜する。
次に、原シートの表面凹凸形状の巾に合わせて適宜スリットした後、スリットした粘着シートを次工程で一面側の離型フィルムを剥がし、露出した粘着シートを賦形形状の外形に沿ってカットし、外形の外周の不要な粘着耳部をカス取りした後に、外形カット寸法より広い新たな離型フィルムを貼り直す。
更に次に、ハンドリング可能な形状に個片カットして本粘着シート積層体を作製する。
(Shaping method by roll)
After applying a pressure-sensitive adhesive, that is, a photocurable pressure-sensitive adhesive resin layer (I layer), between two flat release films, the surface irregularity shape of the adherend, that is, the surface shape of the adherend surface, was simulated on at least one side. A shaping roll is arranged, sandwiched between the rolls on the other side and passed, and the surface is shaped to form an adhesive sheet, that is, a photocurable adhesive resin layer (I layer) original sheet.
Next, after slitting appropriately according to the width of the surface irregularity shape of the original sheet, the release adhesive film on the one side is peeled off in the next step, and the exposed adhesive sheet is cut along the shape of the shaped shape Then, after removing unnecessary adhesive ears on the outer periphery of the outer shape, a new release film wider than the outer cut size is reapplied.
Next, the pressure-sensitive adhesive sheet laminate is produced by cutting pieces into a handleable shape.
ロール温度について、賦形ロールを配して他面側のロールとの間に挟みこんで通過させて表面賦形させる温度は、好ましくは室温以上、より好ましくは80℃以上、さらに好ましくは100℃以上である。 Regarding the roll temperature, the temperature at which the shaping roll is arranged and sandwiched between the rolls on the other side and passed through is preferably room temperature or higher, more preferably 80 ° C. or higher, more preferably 100 ° C. That's it.
(積層による賦形)
両面に離型フィルムを積層した平坦な粘着シートすなわち光硬化性粘着樹脂層(I層)の原シートを適宜スリットして、それぞれ予め視認開口面の形状にカットした平坦な第1の粘着シートと、段差部の表面の形状にカットした大きさの異なる形状の平坦な第2の粘着シートを作製しておく。
その後、それぞれの一面側の離型フィルムを剥がして、露出した粘着面同士を貼り重ねて、所望の表面賦形を有する本粘着シート積層体を作製する。
(Shaping by lamination)
A flat first pressure-sensitive adhesive sheet in which release films are laminated on both sides, that is, an original sheet of a photocurable pressure-sensitive adhesive resin layer (I layer) is appropriately slit, Then, a flat second pressure-sensitive adhesive sheet having a different size cut into the shape of the surface of the stepped portion is prepared.
Thereafter, the release film on each one surface side is peeled off, and the exposed adhesive surfaces are laminated together to produce the present adhesive sheet laminate having a desired surface shaping.
<語句の説明>
本願発明において、「X~Y」(X,Yは任意の数字)と表現する場合、特にことわらない限り「X以上Y以下」の意と共に、「好ましくはXより大きい」或いは「好ましくはYより小さい」の意も包含する。
また、「X以上」(Xは任意の数字)或いは「Y以下」(Yは任意の数字)と表現した場合、「Xより大きいことが好ましい」或いは「Y未満であることが好ましい」旨の意図も包含する。
<Explanation of words>
In the present invention, when expressed as “X to Y” (X and Y are arbitrary numbers), unless otherwise specified, it means “preferably greater than X” or “preferably Y” with the meaning of “X to Y”. It also includes the meaning of “smaller”.
In addition, when expressed as “X or more” (X is an arbitrary number) or “Y or less” (Y is an arbitrary number), it is “preferably greater than X” or “preferably less than Y”. Includes intentions.
また、一般的に「シート」とは、JISにおける定義上、薄く、一般にその厚さが長さと幅のわりには小さく平らな製品をいい、一般的に「フィルム」とは、長さ及び幅に比べて厚さが極めて小さく、最大厚さが任意に限定されている薄い平らな製品で、通常、ロールの形で供給されるものをいう(日本工業規格JIS K6900)。例えば厚さに関して言えば、狭義では100μm以上のものをシートと称し、100μm未満のものをフィルムと称すことがある。しかし、シートとフィルムの境界は定かでなく、本発明において文言上両者を区別する必要がないので、本発明においては、「フィルム」と称する場合でも「シート」を含むものとし、「シート」と称する場合でも「フィルム」を含むものとする。 In general, “sheet” is a thin product as defined by JIS and generally has a thickness that is small and flat instead of length and width. In general, “film” refers to length and width. A thin flat product whose thickness is extremely small in comparison with the maximum thickness is arbitrarily limited and is usually supplied in the form of a roll (Japanese Industrial Standard JIS K6900). For example, in terms of thickness, in the narrow sense, a film having a thickness of 100 μm or more is sometimes referred to as a sheet, and a film having a thickness of less than 100 μm is sometimes referred to as a film. However, since the boundary between the sheet and the film is not clear and it is not necessary to distinguish the two in terms of the present invention, in the present invention, even when the term “film” is used, the term “sheet” is included and the term “sheet” is used. In some cases, “film” is included.
以下、実施例でさらに詳しく説明する。但し、これらにより本発明は何ら制限を受けるものではない。 Hereinafter, the embodiment will be described in more detail. However, the present invention is not limited by these.
[I層用樹脂組成物1]
(メタ)アクリル酸エステル共重合体(A)として、数平均分子量2400のポリメタクリル酸メチルマクロモノマー15重量部とブチルアクリレート81重量部とアクリル酸4重量部とがランダム共重合してなるアクリル酸エステル共重合体(A-1)(重量平均分子量:23万)1kgと、架橋剤(B)として、グリセリンジメタクリレート(共栄社化学社製、製品名:G101P)(B-1)100gと、光重合開始剤(C)としての2,4,6-トリメチルベンゾフェノンと4-メチルベンゾフェノンの混合物(Lanberti社製、製品名:エザキュアTZT、)(C-1)15gを均一混合し、I層用樹脂組成物(I-1)を作製した。
I層用樹脂組成物(I-1)の130℃溶融粘度ηIは4.7×101Pa・sであった。
[I-layer resin composition 1]
Acrylic acid obtained by random copolymerization of 15 parts by weight of a polymethyl methacrylate macromonomer having a number average molecular weight of 2400, 81 parts by weight of butyl acrylate and 4 parts by weight of acrylic acid as the (meth) acrylic acid ester copolymer (A) 1 kg of ester copolymer (A-1) (weight average molecular weight: 230,000), 100 g of glycerin dimethacrylate (manufactured by Kyoeisha Chemical Co., Ltd., product name: G101P) (B-1) as a crosslinking agent (B), light A mixture of 2,4,6-trimethylbenzophenone and 4-methylbenzophenone as a polymerization initiator (C) (product name: Ezacure TZT, manufactured by Lanberti) (C-1) 15 g (C-1) is uniformly mixed to obtain a resin for I layer A composition (I-1) was produced.
The 130 ° C. melt viscosity η I of the resin composition for I layer (I-1) was 4.7 × 10 1 Pa · s.
[I層用樹脂組成物2]
(メタ)アクリル酸エステル共重合体(A)として、2-エチルヘキシルアクリレート55質量部と、酢酸ビニル40質量部と、アクリル酸5質量部とがランダム共重合してなるビニル共重合体(A-2)(重量平均分子量:17万)1kgに対して、架橋剤(B)として、(2,4,6-トリオキソ-1,3,5-トリアジナン-1,3,5-トリイル)トリエチレントリアクリラート(B-2)(東亜合成社製、製品名:アロニックスM315)75gと、光重合開始剤(C)として、エザキュアKTO46(C-2)(Lanberti社製)15gとを均一混合し、I層用樹脂組成物(I-2)を作製した。
I層用樹脂組成物(I-2)の130℃溶融粘度ηIは4.0×102Pa・sであった。
[I-layer resin composition 2]
As the (meth) acrylic acid ester copolymer (A), a vinyl copolymer (A-) obtained by random copolymerization of 55 parts by mass of 2-ethylhexyl acrylate, 40 parts by mass of vinyl acetate, and 5 parts by mass of acrylic acid. 2) (2,4,6-trioxo-1,3,5-triazinan-1,3,5-triyl) triethylenetria as a crosslinking agent (B) per 1 kg (weight average molecular weight: 170,000) 75 g of chlorate (B-2) (manufactured by Toa Gosei Co., Ltd., product name: Aronix M315) and 15 g of Ezacure KTO46 (C-2) (manufactured by Lanberti) as a photopolymerization initiator (C) were mixed uniformly. An I-layer resin composition (I-2) was produced.
The 130 ° C. melt viscosity η I of the resin composition for I layer (I-2) was 4.0 × 10 2 Pa · s.
[I層用樹脂組成物3]
I層用樹脂組成物3として、メチルメタクリレートとブチルアクリレートとのブロック共重合体(クラレ社製、製品名:クラリティLA2140e、密度:1080kg/m3、融点:55℃、重量平均分子量(Mw):10万、MFR(190℃、21.18N):35g/10min)を、I層用樹脂組成物(I-3)として準備した。
I層用樹脂組成物(I-3)の130℃溶融粘度ηIは1.7×105Pa・sであった。
[I-layer resin composition 3]
As a resin composition 3 for I layer, a block copolymer of methyl methacrylate and butyl acrylate (manufactured by Kuraray Co., Ltd., product name: Clarity LA2140e, density: 1080 kg / m 3 , melting point: 55 ° C., weight average molecular weight (Mw): 100,000, MFR (190 ° C., 21.18 N): 35 g / 10 min) was prepared as a resin composition for I layer (I-3).
The 130 ° C. melt viscosity η I of the resin composition for I layer (I-3) was 1.7 × 10 5 Pa · s.
[II層用樹脂組成物1]
オレフィン系重合体(D)として、エチレン-ブテンランダム共重合体(d-1)(密度:870kg/m3、融点:55℃、重量平均分子量(Mw):10万、MFR(190℃、21.18N):35g/10min)をII層用樹脂組成物(II-1)とした。
II層用樹脂組成物(II-1)の130℃溶融粘度ηIIは7.3×102Pa・sであった。
[II-layer resin composition 1]
As the olefin polymer (D), an ethylene-butene random copolymer (d-1) (density: 870 kg / m 3 , melting point: 55 ° C., weight average molecular weight (Mw): 100,000, MFR (190 ° C., 21 .18N): 35 g / 10 min) was designated as II-layer resin composition (II-1).
The 130 ° C. melt viscosity η II of the II-layer resin composition (II-1) was 7.3 × 10 2 Pa · s.
[II層用樹脂組成物2]
オレフィン系重合体(D)として、エチレン-ブテンランダム共重合体(d-1)1kgに対して、シラン変性エチレン-オクテンランダム共重合体(d-2)(密度:870kg/m3、融点:50℃、MFR(190℃、21.18N):36g/10min、重量平均分子量(Mw):25万)を100g混合して、II層用樹脂組成物(II-2)とした。
II層用樹脂組成物(II-2)の130℃溶融粘度ηIIは7.5×102Pa・sであった。
[II-layer resin composition 2]
As the olefin polymer (D), silane-modified ethylene-octene random copolymer (d-2) (density: 870 kg / m 3 , melting point: 1 kg of ethylene-butene random copolymer (d-1) 50 g, MFR (190 ° C., 21.18 N): 36 g / 10 min, weight average molecular weight (Mw): 250,000) were mixed to give a II-layer resin composition (II-2).
130 ° C. The melt viscosity eta II of II layer resin composition (II-2) was 7.5 × 10 2 Pa · s.
[II層用樹脂組成物3]
オレフィン系重合体(D)として、エチレン-ブテンランダム共重合体である(d-1)(密度:870kg/m3、融点:55℃、重量平均分子量(Mw):10万、MFR(190℃、21.18N):35g/10min)1kgに対して、エチレン-メチルアクリレート共重合体(d-3)(密度:946kg/m3、融点:93℃、重量平均分子量(Mw):16万、MFR(190℃、21.18N):5.0g/10min)を110g混合して、II層用樹脂組成物(II-3)を作製した。
II層用樹脂組成物(II-3)の130℃溶融粘度ηIIは9.9×102Pa・sであった。
[II-layer resin composition 3]
The olefin polymer (D) is an ethylene-butene random copolymer (d-1) (density: 870 kg / m 3 , melting point: 55 ° C., weight average molecular weight (Mw): 100,000, MFR (190 ° C. 21.18N): 35 g / 10 min) per kg, ethylene-methyl acrylate copolymer (d-3) (density: 946 kg / m 3 , melting point: 93 ° C., weight average molecular weight (Mw): 160,000, 110 g of MFR (190 ° C., 21.18 N): 5.0 g / 10 min) was mixed to prepare a II layer resin composition (II-3).
The 130 ° C. melt viscosity η II of the II-layer resin composition (II-3) was 9.9 × 10 2 Pa · s.
[実施例1]
基材層(III層)としてのポリエチレンテレフタレートフィルム(III-1:三菱樹脂社製、製品名:ダイアホイルT-100、厚さ50μm)の上に、離型層(II層)としての樹脂組成物(II-1)(厚さ:38μm)、光硬化性粘着樹脂層(I層)としての樹脂組成物(I-1)(厚さ:150μm)の順で積層されるように、押出温度130℃にて共押出してシート状に成形した後、離型処理されたポリエチレンテレフタレートフィルム(三菱樹脂社製、製品名:ダイアホイルMRA、厚さ:100μm、表には「離型PET」と表記)を、前記光硬化性粘着樹脂層(I層)に重ねて被覆し、粘着シート積層体1を作成した。
[Example 1]
Resin composition as a release layer (II layer) on a polyethylene terephthalate film (III-1: manufactured by Mitsubishi Plastics, product name: Diafoil T-100, thickness 50 μm) as a base layer (III layer) The extrusion temperature is such that the product (II-1) (thickness: 38 μm) and the resin composition (I-1) (thickness: 150 μm) as the photocurable adhesive resin layer (I layer) are laminated in this order. Polyethylene terephthalate film (manufactured by Mitsubishi Plastics, product name: Diafoil MRA, thickness: 100 μm, co-extruded at 130 ° C. and formed into a sheet shape, indicated as “release PET” in the table ) Was overlaid and coated on the photocurable adhesive resin layer (I layer) to prepare an adhesive sheet laminate 1.
[実施例2]
樹脂組成物(I-1)の代わりに樹脂組成物(I-2)を用いた以外は、実施例1と同様にして粘着シート積層体2を作成した。
[Example 2]
A pressure-sensitive adhesive sheet laminate 2 was prepared in the same manner as in Example 1 except that the resin composition (I-2) was used instead of the resin composition (I-1).
[実施例3]
樹脂組成物(II-1)の代わりに、樹脂組成物(II-2)を用いた以外は、実施例1と同様にして粘着シート積層体3を作成した。
[Example 3]
A pressure-sensitive adhesive sheet laminate 3 was prepared in the same manner as in Example 1 except that the resin composition (II-2) was used instead of the resin composition (II-1).
[実施例4]
樹脂組成物(II-1)の代わりに、樹脂組成物(II-3)を用いた以外は、実施例1と同様にして粘着シート積層体4を作成した。
[Example 4]
A pressure-sensitive adhesive sheet laminate 4 was prepared in the same manner as in Example 1 except that the resin composition (II-3) was used instead of the resin composition (II-1).
[実施例5]
基材層(III層)としての2軸延伸ポリプロピレンフィルム(III-2:厚さ38μm)の上に、離型層(II層)としての樹脂組成物(II-2)(厚さ:50μm)、光硬化性粘着樹脂層(I層)としての樹脂組成物(I-1)(厚さ:100μm)の順で積層されるように、押出温度130℃にて共押出してシート状に成形した後、離型処理したポリエチレンテレフタレートフィルム(三菱樹脂社製、製品名:ダイアホイルMRF、厚さ:75μm)を、前記光硬化性粘着樹脂層(I層)に重ねて被覆し、粘着シート積層体5を作成した。
[Example 5]
Resin composition (II-2) (thickness: 50 μm) as a release layer (II layer) on a biaxially stretched polypropylene film (III-2: thickness 38 μm) as a base material layer (III layer) Then, the resin composition (I-1) (thickness: 100 μm) as a photocurable pressure-sensitive adhesive resin layer (I layer) was laminated in the order, and was coextruded at an extrusion temperature of 130 ° C. to form a sheet. Thereafter, a release-treated polyethylene terephthalate film (manufactured by Mitsubishi Plastics, product name: Diafoil MRF, thickness: 75 μm) is overlaid on the photo-curable adhesive resin layer (I layer) and coated, and an adhesive sheet laminate 5 was created.
[比較例1]
予めシリコーン樹脂により離型処理がなされたポリエチレンテレフタレートフィルム(三菱樹脂社製、製品名:ダイアホイルMRF、厚さ:75μm)の離型処理面上に、光硬化性粘着樹脂層(I層)としてのI層用樹脂組成物(I-1)(厚さ:150μm)のみをシート状に成形した後、離型処理したポリエチレンテレフタレートフィルム(三菱樹脂社製、製品名:ダイアホイルMRA、厚さ:100μm)で光硬化性粘着樹脂層(I層)を被覆し、粘着シート積層体6を作成した。
[Comparative Example 1]
As a photocurable adhesive resin layer (I layer) on the release treatment surface of a polyethylene terephthalate film (product name: Diafoil MRF, thickness: 75 μm), which has been subjected to a release treatment with a silicone resin in advance. Polyethylene terephthalate film (product name: Diafoil MRA, manufactured by Mitsubishi Plastics, Inc.) after molding only the resin composition for I layer (I-1) (thickness: 150 μm) into a sheet and then releasing the mold. 100 μm) was coated with a photocurable adhesive resin layer (I layer) to prepare an adhesive sheet laminate 6.
[比較例2]
I層用樹脂組成物(I-1)の代わりに、I層用樹脂組成物(I-3)を、押出温度160℃にて共押出してシート状に成形した以外は、実施例1と同様に行い、粘着シート積層体7を作成した。
[Comparative Example 2]
Example 1 except that the resin composition for the I layer (I-3) was coextruded at an extrusion temperature of 160 ° C. to form a sheet instead of the resin composition for the I layer (I-1) The pressure-sensitive adhesive sheet laminate 7 was prepared.
[比較例3]
離型処理したポリエチレンテレフタレートフィルム(三菱樹脂社製、製品名:ダイアホイルMRA、厚さ:100μm)の離型処理面上に、光硬化性粘着樹脂層(I層)としての樹脂組成物(I-1)(厚さ:150μm)、離型層(II層)としての樹脂組成物(II-3)(厚さ:100μm)の順で積層されるように、押出温度180℃にて共押出してシート状に成形し、粘着シート積層体8を作成した。
[Comparative Example 3]
Resin composition (I layer) as a photo-curable adhesive resin layer (I layer) on a release-treated surface of a release-treated polyethylene terephthalate film (manufactured by Mitsubishi Plastics, product name: Diafoil MRA, thickness: 100 μm) -1) Coextrusion at an extrusion temperature of 180 ° C. so that the resin composition (II-3) (thickness: 100 μm) as a release layer (II layer) was laminated in this order (thickness: 150 μm) To form a pressure-sensitive adhesive sheet laminate 8.
[評価]
(剥離力)
巾75mm、長さ200mm、厚さ3mmのソーダライムガラスを、離型層(II層)の剥離力測定用の支持基板とした。
実施例及び比較例で作製した粘着シート積層体を、巾50mm、長さ200mmに裁断し、基材層(III層)の反対面、すなわち離型処理したポリエチレンテレフタレートフィルムの積層面を、前記支持基板上に両面テープ(日東電工社製、製品名:No5000)を用いてハンドローラーで圧着した。
上記サンプルの基材層(III層)/離型層(II層)を、剥離角180°、剥離角度300mm/分で光硬化性粘着樹脂層(I層)から引き剥がし、離型層(II層)の光硬化性粘着樹脂層(I層)からの剥離力(N/cm)を測定し、表には「II層剥離力」として示した。
なお、比較例3の粘着シート積層体8は、基材層(III層)が積層されていないことから、離型層(II層)のみを光硬化性粘着樹脂層(I層)から引き剥がした。
また、比較例1の粘着シート積層体6については、ポリエチレンテレフタレートフィルム(三菱樹脂社製、製品名:ダイアホイルMRA、厚さ:100μm)側を支持基板に貼合し、離型処理したポリエチレンテレフタレートフィルム(三菱樹脂社製、製品名:ダイアホイルMRF、厚さ:75μm)を引き剥がした時の値を表に記載した。
[Evaluation]
(Peeling power)
Soda lime glass having a width of 75 mm, a length of 200 mm, and a thickness of 3 mm was used as a support substrate for measuring the release force of the release layer (II layer).
The pressure-sensitive adhesive sheet laminates produced in Examples and Comparative Examples were cut to a width of 50 mm and a length of 200 mm, and the opposite surface of the base material layer (III layer), that is, the laminated surface of the release-treated polyethylene terephthalate film was supported on the support. A double-sided tape (manufactured by Nitto Denko Corporation, product name: No5000) was used for pressure bonding with a hand roller on the substrate.
The base material layer (III layer) / release layer (II layer) of the above sample was peeled off from the photocurable pressure-sensitive adhesive resin layer (I layer) at a peel angle of 180 ° and a peel angle of 300 mm / min, and the release layer (II The peel strength (N / cm) from the photocurable adhesive resin layer (I layer) of the layer) was measured and indicated as “II layer peel strength” in the table.
In addition, since the base material layer (III layer) is not laminated | stacked, the adhesive sheet laminated body 8 of the comparative example 3 peels only a mold release layer (II layer) from a photocurable adhesive resin layer (I layer). It was.
Moreover, about the adhesive sheet laminated body 6 of the comparative example 1, the polyethylene terephthalate film (Mitsubishi resin company make, product name: Diafoil MRA, thickness: 100 micrometers) side was bonded to the support substrate, and the polyethylene terephthalate which carried out the mold release process was carried out. The values when the film (Mitsubishi Plastics, product name: Diafoil MRF, thickness: 75 μm) was peeled off are shown in the table.
(粘着力)
実施例及び比較例で作製した粘着シート積層体において、離型層(II層)を光硬化性粘着樹脂層(I層)から剥離し、露出した粘着面に、裏打ちフィルムとして100μmのPETフィルム(東洋紡社製、製品名:コスモシャインA4300、厚さ:100μm)を貼合して積層品を作製した。この積層品を巾10mm、長さ150mmに裁断した後、残る離型フィルムを剥がして露出した粘着面をソーダライムガラスにハンドローラーを用いてロール圧着した。このようにして得られた貼合品に、オートクレーブ処理(80℃,ゲージ圧:0.2MPa,30分)を施して仕上げ貼着した後、裏打ちPETフィルム側から、高圧水銀ランプを用いて365nmの紫外線を積算光量が2000mJ/cm2となるように照射して粘着シートを硬化させた。23℃50%RHにて15時間養生し、接着力測定用サンプルを作成した。
上記剥離力測定試料を、23℃40%RHの環境下にて剥離角180°、剥離速度60mm/分で引き剥がし、ガラスに対するI層の粘着力(N/cm)を測定し、表には「I層粘着力」として示した。
(Adhesive force)
In the pressure-sensitive adhesive sheet laminates produced in Examples and Comparative Examples, the release layer (II layer) was peeled from the photocurable pressure-sensitive adhesive resin layer (I layer), and the exposed adhesive surface was covered with a 100 μm PET film ( Toyobo Co., Ltd., product name: Cosmo Shine A4300, thickness: 100 μm) was bonded to produce a laminated product. After cutting this laminated product into a width of 10 mm and a length of 150 mm, the remaining release film was peeled off, and the exposed adhesive surface was roll-bonded to soda lime glass using a hand roller. The bonded product thus obtained was subjected to autoclave treatment (80 ° C., gauge pressure: 0.2 MPa, 30 minutes) and finished and bonded, and then 365 nm from the backing PET film side using a high-pressure mercury lamp. The pressure-sensitive adhesive sheet was cured by irradiating the ultraviolet ray with an integrated light amount of 2000 mJ / cm 2 . The sample was cured at 23 ° C. and 50% RH for 15 hours to prepare a sample for measuring adhesive strength.
The peel strength measurement sample was peeled off at a peel angle of 180 ° and a peel rate of 60 mm / min in an environment of 23 ° C. and 40% RH, and the adhesive strength (N / cm) of the I layer to the glass was measured. It was shown as “I layer adhesion”.
(ESCAによる元素分析)
実施例及び比較例で作製した粘着シート積層体の、離型層(II層)を剥離し、露出した光硬化性粘着樹脂層(I層)について、粘着光電子分光分析装置(アルバック・ファイ社製、製品名:ESCA-5100)を用いてSiの表面組成比(atom%)を求め、表には「I層表面Si存在比」として示した。
この際、Siの表面組成比(atom%)が検出限界未満の場合、表には「検出せず」と表記した。
なお、比較例1の粘着シート積層体6については、ポリエチレンテレフタレートフィルム(三菱樹脂社製、製品名:ダイアホイルMRF、厚さ:75μm)を剥離して露出した光硬化性粘着樹脂層(I層)の表面について測定した。
(Elemental analysis by ESCA)
An adhesive photoelectron spectroscopic analyzer (manufactured by ULVAC-PHI Co., Ltd.) was peeled off from the release layer (II layer) of the pressure-sensitive adhesive sheet laminate prepared in Examples and Comparative Examples, and exposed photocurable adhesive resin layer (I layer). , Product name: ESCA-5100), and the surface composition ratio (atom%) of Si was determined and indicated in the table as “I layer surface Si abundance ratio”.
At this time, when the surface composition ratio (atom%) of Si was less than the detection limit, “not detected” was indicated in the table.
In addition, about the adhesive sheet laminated body 6 of the comparative example 1, the photocurable adhesive resin layer (I layer) which peeled and exposed the polyethylene terephthalate film (the Mitsubishi resin company make, product name: Diafoil MRF, thickness: 75 micrometers). ) Was measured.
(加工適正)
実施例及び比較例で作製した粘着シート積層体1~8を、トムソン打抜機を用いて50mm×80mmのトムソン刃で100枚カットし、離型層(II層)乃至離型フィルムの浮きの有無を確認した。端部に浮きが10枚以上あったものを「×(poor)」、10枚未満だったものを「○(good)」と判定した。
(Processing suitability)
The pressure-sensitive adhesive sheet laminates 1 to 8 produced in the examples and comparative examples were cut using a Thomson punching machine with a 50 mm × 80 mm Thomson blade, and the release layer (II layer) or the release film was lifted It was confirmed. Those with 10 or more floats at the end were judged as “× (poor)”, and those with less than 10 floats were judged as “good”.
(保管安定性)
上記加工適性評価で作製した粘着シート積層体の裁断品50枚を、40℃の環境下で3日間重ねて静置した。
養生後に重ね置きした粘着シート積層体同士の膠着がみられたものを「×(poor)」、みられなかったものを「○(good)」と判定した。
(Storage stability)
Fifty cut sheets of the pressure-sensitive adhesive sheet laminate produced by the above processability evaluation were left to stand for 3 days in a 40 ° C. environment.
When the adhesive sheet laminates stacked after curing were found to be stuck, “× (poor)” was determined, and when the adhesive sheet laminate was not observed, “◯ (good)” was determined.
(耐発泡信頼性)
ソーダライムガラス(82mm×53mm×厚さ0.5mm)の周縁部5mmに、厚み20μmの黒色の印刷を施し、周縁部に20μmの印刷段差をもつ評価用ガラス基板を作製した。
この評価用ガラス基板に貼合する評価用被着体として、偏光板(サンリッツ社製「HLC2-5618」)を、予めガラス板上(83×52mm×t0.5mm)の片面に全面貼合したものを作製した。
(Foam resistance)
An evaluation glass substrate having a printing step of 20 μm on the peripheral portion was produced by printing black on the peripheral portion of 5 mm on a peripheral portion 5 mm of soda lime glass (82 mm × 53 mm × thickness 0.5 mm).
As an evaluation adherend to be bonded to the glass substrate for evaluation, a polarizing plate (“HLC2-5618” manufactured by Sanlitz) was previously bonded to the entire surface of a glass plate (83 × 52 mm × t0.5 mm). Things were made.
実施例及び比較例で作製した粘着シート積層体1~8を80mm×50mmに裁断した。離型層(II層)を剥がして露出した光硬化性粘着樹脂層(I層)を、上記評価用ガラス基板の印刷段差を有する面に、当該印刷段差部を覆うようにハンドローラーにて貼着した。次いで、残る剥離フィルムを剥がし、露出した粘着面に、上記評価用被着体の偏光板面を、減圧下(絶対圧:5kPa)にてプレス貼合し、オートクレーブ処理(80℃,ゲージ圧:0.2MPa,30分)を施して仕上げ貼着し、評価用積層体を作成した。 The adhesive sheet laminates 1 to 8 produced in Examples and Comparative Examples were cut into 80 mm × 50 mm. The photo-curing adhesive resin layer (I layer) exposed by peeling off the release layer (II layer) is pasted on the surface having the printing step of the glass substrate for evaluation with a hand roller so as to cover the printing step portion. I wore it. Next, the remaining release film is peeled off, and the polarizing plate surface of the adherend for evaluation is press bonded under reduced pressure (absolute pressure: 5 kPa) to the exposed adhesive surface, and autoclaved (80 ° C., gauge pressure: 0.2 MPa, 30 minutes) was applied and finished to prepare a laminate for evaluation.
前記評価用積層体について、周縁部に印刷を施した評価用ガラス基板側から、紫外線を365nmの積算光量が2000mJ/cm2となるよう照射して粘着シートを硬化し、23℃、50%RHで15時間養生して、耐発泡信頼性評価用の試料とした。
このようにして作成した耐発泡信頼性評価試料を85℃、85%RHの環境下で100時間保管した後、外観を目視観察し、環境試験後に粘着材の変形や発泡、剥離が生じたものを「×(poor)」、生じなかったものを「○(good)」と判定した。
About the said laminated body for evaluation, from the glass substrate side for evaluation which printed the peripheral part, an ultraviolet-ray is irradiated so that the integrated light quantity of 365 nm may become 2000 mJ / cm < 2 >, and an adhesive sheet is hardened, 23 degreeC and 50% RH The sample was cured for 15 hours and used as a sample for evaluation of foaming reliability.
After the foam resistance test sample prepared in this way was stored for 100 hours in an environment of 85 ° C. and 85% RH, the appearance was visually observed, and deformation, foaming, and peeling of the adhesive material occurred after the environmental test. Was determined as “× (poor)”, and those that did not occur were determined as “good”.
(総合評価)
上記の各評価項目全てにおいて良好な結果を示していたものを、総合的に「○(good)」と評価し、一つ以上の評価項目で良好でない結果を示していたものを、総合的に「×(poor)」と評価した。
(Comprehensive evaluation)
Those that showed good results in all of the above evaluation items were comprehensively evaluated as “good”, and those that showed poor results in one or more evaluation items were comprehensively evaluated. Evaluated as “× (poor)”.
[考察]
実施例1~実施例5で作製した粘着シート積層体はいずれも、離型層(II層)と光硬化性粘着樹脂層(I層)との剥離性に優れるばかりか、共押出成形したことにより、裁断加工による浮きが生じることもなく、加工性に優れるものであった。また、離型層(II層)に接する面の光硬化性粘着樹脂層(I層)表面には、シリコーン離型剤などの移行成分が認められず、被着体の耐汚染性にも優れるものであった。さらに、光硬化性粘着樹脂層が光硬化性を有していることにより、粘着シートを貼合した後の耐発泡信頼性にも優れていた。
[Discussion]
Each of the pressure-sensitive adhesive sheet laminates prepared in Examples 1 to 5 was excellent in peelability between the release layer (II layer) and the photocurable pressure-sensitive adhesive resin layer (I layer), and was co-extruded. Therefore, there was no floating due to the cutting process, and the processability was excellent. In addition, no migration component such as silicone release agent is observed on the surface of the photocurable adhesive resin layer (I layer) on the surface in contact with the release layer (II layer), and the adherend is excellent in stain resistance. It was a thing. Furthermore, since the photocurable adhesive resin layer has photocurability, the foaming reliability after bonding the adhesive sheet was also excellent.
これに対し、比較例1の粘着シート積層体は、光硬化性粘着樹脂層(I層)の両表面に離型処理フィルムを積層してなる構成であるため、前記I層の表面に離型剤が付着し、貼合時の被着体への離型剤の移行が認められた。また、剥離フィルムの離型性を高めようとすると、すなわち剥離力の小さい剥離フィルムを使用すると、裁断時に剥離フィルムの浮きが生じ易くなり、上記実施例と比較すると、加工性に劣るものであった。
比較例2の粘着シート積層体は、粘着樹脂層として光硬化性をもたない樹脂を用いた結果、加工性には優れていたものの、凹凸面へ馴染みにくく、また高温高湿環境化で発泡が起こり、粘着シートとしての品質に劣るものであった。
比較例3の粘着シート積層体は、基材層(III層)を有しないため、露出した離型層(II層)と重ね置きした剥離フィルムとが経時的に一部膠着(ブロッキング)を起こし、保管安定性に劣るものであった。
On the other hand, the pressure-sensitive adhesive sheet laminate of Comparative Example 1 has a structure in which release treatment films are laminated on both surfaces of the photo-curable pressure-sensitive adhesive resin layer (I layer), and therefore, the release layer is released on the surface of the I layer. The agent adhered, and transfer of the release agent to the adherend during bonding was observed. In addition, when trying to improve the release property of the release film, that is, when a release film having a small release force is used, the release film tends to float at the time of cutting, which is inferior in workability as compared with the above examples. It was.
The pressure-sensitive adhesive sheet laminate of Comparative Example 2 was excellent in workability as a result of using a resin having no photo-curing property as the pressure-sensitive adhesive resin layer, but it was difficult to adapt to uneven surfaces and foamed in a high-temperature and high-humidity environment. Occurred, and the quality as an adhesive sheet was inferior.
Since the pressure-sensitive adhesive sheet laminate of Comparative Example 3 does not have a base material layer (III layer), the exposed release layer (II layer) and the peeled-off film placed on each other cause partial sticking (blocking) over time. The storage stability was inferior.
実施例1~5で得られた粘着シート積層体はいずれも、光硬化性粘着樹脂層(I層)と離型層(II層)との間の剥離力よりも、基材層(III層)と離型層(II層)との剥離力の方が大きいことが認められた。 In any of the pressure-sensitive adhesive sheet laminates obtained in Examples 1 to 5, the base material layer (III layer) was more than the peeling force between the photocurable pressure-sensitive adhesive resin layer (I layer) and the release layer (II layer). ) And the release layer (II layer).
上記実施例及びこれまでの発明者が行ってきた試験の結果などから、前記光硬化性粘着樹脂層(I層)及び前記離型層(II層)を構成する樹脂組成物の130℃溶融粘度ηI及びηIIは、1×101~5×103Pa・sであり、且つ、光硬化性粘着樹脂層(I層)を構成する樹脂組成物の130℃溶融粘度ηIと前記離型層(II層)を構成する樹脂組成物の130℃溶融粘度ηIIとの比ηII/ηIが0.05~30の範囲内であるのが好ましいと考えることができる。 From the above examples and the results of tests conducted by the inventors so far, the 130 ° C. melt viscosity of the resin composition constituting the photocurable adhesive resin layer (I layer) and the release layer (II layer). η I and η II are 1 × 10 1 to 5 × 10 3 Pa · s, and the 130 ° C. melt viscosity η I of the resin composition constituting the photocurable adhesive resin layer (I layer) and the above-mentioned separation It can be considered that the ratio η II / η I to the 130 ° C. melt viscosity η II of the resin composition constituting the mold layer (II layer) is preferably in the range of 0.05 to 30.
上記実施例及びこれまでの発明者が行ってきた試験の結果などから、前記前記光硬化性粘着樹脂層(I層)の厚みは、50μm~1000μm、中でも70μm以上或いは500μm以下、その中でも100μm以上或いは350μm以下であるのが好ましく、前記離型層(II層)の厚さは5μm~500μm、中でも10μm以上或いは350μm以下、その中でも18μm以上或いは250μm以下であるのが好ましく、かつ、前記基材層(III層)の厚さは25μm~500μm、中でも38μm以上或いは350μm以下、その中でも50μm以上或いは250μm以下であるのが好ましいと考えることができる。 From the results of the above examples and tests conducted by the inventors so far, the thickness of the photocurable adhesive resin layer (I layer) is 50 μm to 1000 μm, particularly 70 μm or more or 500 μm or less, of which 100 μm or more. Alternatively, the thickness of the release layer (II layer) is preferably 5 μm to 500 μm, more preferably 10 μm or more and 350 μm or less, and particularly preferably 18 μm or more or 250 μm or less. It can be considered that the thickness of the layer (III layer) is 25 μm to 500 μm, more preferably 38 μm or more and 350 μm or less, and particularly preferably 50 μm or more and 250 μm or less.
Claims (17)
前記光硬化性粘着樹脂層(I層)は、(メタ)アクリル酸エステル共重合体(A)、架橋剤(B)および光重合開始剤(C)を含有する樹脂組成物から形成された、光硬化前の状態の層であり、
前記離型層(II層)は、オレフィン系重合体(D)を含有する樹脂組成物から形成された層であり、かつ、
前記光硬化性粘着樹脂層(I層)及び前記離型層(II層)は共押出体であることを特徴とする粘着シート積層体。 A pressure-sensitive adhesive sheet laminate comprising a base material layer (III layer) on one or both sides of a photocurable pressure-sensitive adhesive resin layer (I layer) containing a photocurable pressure-sensitive adhesive resin via a release layer (II layer). And
The photocurable pressure-sensitive adhesive resin layer (I layer) was formed from a resin composition containing a (meth) acrylic acid ester copolymer (A), a crosslinking agent (B) and a photopolymerization initiator (C). It is a layer in a state before photocuring,
The release layer (II layer) is a layer formed from a resin composition containing an olefin polymer (D), and
The pressure-sensitive adhesive sheet laminate, wherein the photocurable adhesive resin layer (I layer) and the release layer (II layer) are coextruded bodies.
前記光硬化性粘着樹脂層(I層)は、(メタ)アクリル酸エステル共重合体(A)、架橋剤(B)および光重合開始剤(C)を含有する樹脂組成物から形成された、光硬化前の状態の層であり、
前記離型層(II層)は、オレフィン系重合体(D)を含有する樹脂組成物から形成された層であり、かつ、
前記光硬化性粘着樹脂層(I層)及び前記離型層(II層)を構成する樹脂組成物の130℃溶融粘度ηI及びηIIがいずれも、1×101~5×103Pa・sであることを特徴とする粘着シート積層体。 A pressure-sensitive adhesive sheet laminate comprising a base material layer (III layer) on one or both sides of a photocurable pressure-sensitive adhesive resin layer (I layer) containing a photocurable pressure-sensitive adhesive resin via a release layer (II layer). And
The photocurable pressure-sensitive adhesive resin layer (I layer) was formed from a resin composition containing a (meth) acrylic acid ester copolymer (A), a crosslinking agent (B) and a photopolymerization initiator (C). It is a layer in a state before photocuring,
The release layer (II layer) is a layer formed from a resin composition containing an olefin polymer (D), and
The 130 ° C. melt viscosity η I and η II of the resin composition constituting the photocurable adhesive resin layer (I layer) and the release layer (II layer) are both 1 × 10 1 to 5 × 10 3 Pa. -Adhesive sheet laminated body characterized by being s.
一側の光硬化性粘着樹脂層(I層)と離型層(II層)との剥離力と、他側の光硬化性粘着樹脂層(I層)と離型層(II層)との剥離力とが異なることを特徴とする請求項1~11の何れかに記載の粘着シート積層体。 Each is a pressure-sensitive adhesive sheet laminate comprising a base material layer (III layer) on both sides of a photocurable pressure-sensitive adhesive resin layer (I layer) via a release layer (II layer),
The peel strength between the photocurable adhesive resin layer (I layer) on one side and the release layer (II layer) and the photocurable adhesive resin layer (I layer) and release layer (II layer) on the other side The pressure-sensitive adhesive sheet laminate according to any one of claims 1 to 11, which has a different peeling force.
(メタ)アクリル酸エステル共重合体(A)、架橋剤(B)および光重合開始剤(C)を含有する樹脂組成物と、オレフィン系重合体(D)を含有する樹脂組成物とを共押出することによって光硬化性粘着樹脂層(I層)の片側又は両側に離型層(II層)を積層した後、光硬化させることなく、当該離型層(II層)に基材層(III層)を積層することにより粘着シート積層体を製造することを特徴とする粘着シート積層体の製造方法。 Manufacture of a pressure-sensitive adhesive sheet laminate comprising a base material layer (III layer) on one or both sides of a photocurable pressure-sensitive adhesive resin layer (I layer) containing a photocurable pressure-sensitive adhesive resin via a release layer (II layer) A method,
A resin composition containing a (meth) acrylic acid ester copolymer (A), a crosslinking agent (B) and a photopolymerization initiator (C) and a resin composition containing an olefin polymer (D) are used together. After the release layer (II layer) is laminated on one side or both sides of the photocurable pressure-sensitive adhesive resin layer (I layer) by extrusion, the base layer (II layer) is applied to the release layer (II layer) without photocuring. A method for producing an adhesive sheet laminate, comprising producing an adhesive sheet laminate by laminating (III layer).
前記粘着シート積層体の光硬化性粘着樹脂層(I層)から、離型層(II層)及び基材層(III層)を一緒に剥がした後、当該光硬化性粘着樹脂層(I層)を介して2つの画像表示装置構成部材を積層し、一方又は両方の当該画像表示装置構成部材を介して光硬化性粘着樹脂層(I層)に光を照射して硬化させることを特徴とする画像表示装置構成部材積層体の製造方法。 An image display device constituent member laminate manufacturing method for producing an image display device constituent member laminate using the pressure-sensitive adhesive sheet laminate according to any one of claims 1 to 12,
After releasing the release layer (II layer) and the base material layer (III layer) together from the photocurable adhesive resin layer (I layer) of the pressure-sensitive adhesive sheet laminate, the photocurable adhesive resin layer (I layer) ), The two image display device constituent members are laminated, and the photocurable adhesive resin layer (I layer) is irradiated with light through one or both of the image display device constituent members to be cured. A method for manufacturing an image display device constituent member laminate.
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Also Published As
| Publication number | Publication date |
|---|---|
| TW201627161A (en) | 2016-08-01 |
| JP6772837B2 (en) | 2020-10-21 |
| JPWO2016088697A1 (en) | 2017-09-14 |
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