WO2015033901A1 - 感放射線樹脂組成物および電子部品 - Google Patents
感放射線樹脂組成物および電子部品 Download PDFInfo
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- WO2015033901A1 WO2015033901A1 PCT/JP2014/072984 JP2014072984W WO2015033901A1 WO 2015033901 A1 WO2015033901 A1 WO 2015033901A1 JP 2014072984 W JP2014072984 W JP 2014072984W WO 2015033901 A1 WO2015033901 A1 WO 2015033901A1
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/0045—Photosensitive materials with organic non-macromolecular light-sensitive compounds not otherwise provided for, e.g. dissolution inhibitors
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/0046—Photosensitive materials with perfluoro compounds, e.g. for dry lithography
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/038—Macromolecular compounds which are rendered insoluble or differentially wettable
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10H—INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10H20/00—Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
- H10H20/80—Constructional details
- H10H20/85—Packages
- H10H20/852—Encapsulations
Definitions
- the present invention relates to a radiation-sensitive resin composition and an electronic component comprising a resin film comprising the radiation-sensitive resin composition. More specifically, the present invention has high exposure sensitivity and high transparency even after firing in an oxidizing atmosphere. In addition, the present invention relates to a radiation-sensitive resin composition capable of providing a resin film excellent in corrosion resistance to metal and an electronic component including a resin film made of the radiation-sensitive resin composition.
- Various resin films are used as a pixel separation film for separating the light emitting part, an optical film for condensing and diffusing light, such as a planarization film for planarizing the element surface and wiring, an electrical insulation film for maintaining electrical insulation, etc. Is provided.
- a resin film as an interlayer insulating film is provided in an element such as a thin film transistor type liquid crystal display element or an integrated circuit element in order to insulate between wirings arranged in layers.
- a radiation-sensitive resin composition having excellent electrical characteristics and transparency for forming such a resin film is formed on the resin film such as the flattening film and the insulating film. It has come to be required. Recently, organic EL elements are provided with a pixel separation film and a resin film for flattening the element, and in order to extend the life of the light emitter, it has high insulation, excellent transparency, and low gas generation. A radiation-sensitive resin composition has been demanded.
- thermosetting resin materials such as epoxy resins have been widely used as resin materials for forming these resin films.
- resin materials for forming these resin films.
- development of new resin materials excellent in electrical characteristics such as low dielectric properties has been demanded for these resin materials.
- Patent Document 1 an alicyclic olefin polymer having an acidic group, a compound having two or more functional groups that react with the acidic group, an onium salt, and an antioxidant are added to the above heavy compound.
- a radiation sensitive resin composition containing 3 to 15 parts by weight with respect to 100 parts by weight of the combined body is disclosed.
- Patent Document 1 an example using a compound having two or more epoxy groups or oxetanyl groups as a compound having two or more functional groups that react with an acidic group is disclosed.
- the radiation-sensitive resin composition of Patent Document 1 although a film thickness variation is small even under a high temperature heating condition for a long time, a resin film that maintains transparency can be obtained. Corrosion resistance with respect to the metal material used for is not necessarily sufficient, and therefore, improvement of the corrosion resistance with respect to the metal material has been desired.
- the present invention provides a radiation-sensitive resin composition having high exposure sensitivity, having high transparency even after firing in an oxidizing atmosphere, and capable of providing a resin film excellent in corrosion resistance to metals, and such It aims at providing an electronic component provided with the resin film which consists of a radiation sensitive resin composition.
- the present inventors have found that a radiation-sensitive resin composition containing an alicyclic olefin polymer having an acidic group, a specific sulfonium salt photoacid generator, and a crosslinking agent.
- a radiation-sensitive resin composition containing an alicyclic olefin polymer having an acidic group, a specific sulfonium salt photoacid generator, and a crosslinking agent.
- Sensitivity comprising an alicyclic olefin polymer (A) having an acidic group, a sulfonium salt photoacid generator (B) represented by the following general formula (1), and a crosslinking agent (C) Radiation resin composition,
- R 1 , R 2 and R 3 each independently represents an aryl group having 6 to 30 carbon atoms, a heterocyclic group having 4 to 30 carbon atoms, or an alkyl group having 1 to 30 carbon atoms.
- R 1 , R 2 , and R 3 are aryl groups having 6 to 30 carbon atoms, the radiation-sensitive resin composition according to the above [1], [3] In the general formula (1), R 1 , R 2 , and R 3 are phenyl groups, and the radiation-sensitive resin composition according to the above [2], [4] The radiation-sensitive resin composition according to any one of [1] to [3], wherein a is 3 in the general formula (1), [5] The radiation-sensitive resin composition according to any one of [1] to [4], further containing an antioxidant (D), [6] The above-mentioned [1] to [1], wherein the content of the sulfonium salt photoacid generator (B) is 1 to 15 parts by weight with respect to 100 parts by weight of the
- a radiation-sensitive resin composition capable of providing a resin film having high exposure sensitivity, high transparency even after baking in an oxidizing atmosphere, and excellent corrosion resistance to metals, and the sensitivity
- An electronic component including a resin film made of a radiation resin composition can be provided.
- the radiation sensitive resin composition of the present invention comprises an alicyclic olefin polymer (A) having an acidic group, a sulfonium salt photoacid generator (B) represented by the general formula (1) described later, and a crosslinking agent ( C).
- alicyclic olefin polymer having acidic group (A) As the alicyclic olefin polymer (A) having an acidic group (hereinafter, simply referred to as “alicyclic olefin polymer (A)”), a polymer of one or more cyclic olefin monomers, or Examples thereof include a copolymer of one or two or more cyclic olefin monomers and a monomer copolymerizable therewith. In the present invention, an alicyclic olefin polymer (A) is formed. As the monomer, it is preferable to use a cyclic olefin monomer (a) having at least an acidic group.
- cyclic olefin monomer (a) having an acidic group examples include 2-hydroxycarbonylbicyclo [2.2.1] hept-5- Ene, 2-methyl-2-hydroxycarbonylbicyclo [2.2.1] hept-5-ene, 2-carboxymethyl-2-hydroxycarbonylbicyclo [2.2.1] hept-5-ene, 2-hydroxy Carbonyl-2-methoxycarbonylmethylbicyclo [2.2.1] hept-5-ene, 2-hydroxycarbonyl-2-ethoxycarbonylmethylbicyclo [2.2.1] hept-5-ene, 2-hydroxycarbonyl- 2-propoxycarbonylmethylbicyclo [2.2.1] hept-5-ene, 2-hydroxycarbonyl-2-butoxycarbonylmethylbisi B [2.2.1] hept-5-ene, 2-hydroxycarbonyl-2-pentyloxycarbonylmethylbicyclo [2.2.1] hept-5-ene,
- dodec-9-ene 4-hydroxymethyltetracyclo [6.2.1.1 3,6 . 0 2,7 ] dodec-9-ene, 4,5-dihydroxymethyltetracyclo [6.2.1.1 3,6 . 0 2,7 ] dodec-9-ene, 4- (hydroxyethoxycarbonyl) tetracyclo [6.2.1.1 3,6 . 0 2,7 ] dodec-9-ene, 4-methyl-4- (hydroxyethoxycarbonyl) tetracyclo [6.2.1.1 3,6 .
- the content ratio of the monomer (a) unit in the alicyclic olefin polymer (A) is preferably 10 to 90 mol% with respect to the total monomer units.
- the radiation sensitive resin composition of the present invention has a better balance between the radiation sensitivity, the generation of dissolved residues during development, and the solubility in polar solvents. Can be improved.
- the alicyclic olefin polymer (A) used in the present invention is obtained by copolymerizing a cyclic olefin monomer (a) having an acidic group and a monomer (b) copolymerizable therewith. It may be a copolymer.
- a copolymerizable monomer include a cyclic olefin monomer (b1) having a polar group other than an acidic group, a cyclic olefin monomer (b2) having no polar group, and a single unit other than a cyclic olefin.
- Monomer (b3) hereinafter referred to as “monomer (b1)”, “monomer (b2)”, “monomer (b3)” as appropriate).
- Examples of the cyclic olefin monomer (b1) having a polar group other than an acidic group include N-substituted imide groups, ester groups, cyano groups, acid anhydride groups, and cyclic olefins having a halogen atom.
- Examples of the cyclic olefin having an N-substituted imide group include a monomer represented by the following general formula (2) or a monomer represented by the following general formula (3).
- R 4 represents a hydrogen atom, an alkyl group having 1 to 16 carbon atoms, or an aryl group.
- N represents an integer of 1 to 2.
- R 5 is a divalent alkylene group having 1 to 3 carbon atoms
- R 6 is a monovalent alkyl group having 1 to 10 carbon atoms, or a monovalent alkyl group having 1 to 10 carbon atoms. Represents a halogenated alkyl group.
- R 5 is an alkyl group or aryl group having 1 to 16 carbon atoms.
- the alkyl group include a methyl group, an ethyl group, an n-propyl group, an n-butyl group, an n group -Pentyl group, n-hexyl group, n-heptyl group, n-octyl group, n-nonyl group, n-decyl group, n-undecyl group, n-dodecyl group, n-tridecyl group, n-tetradecyl group, n -Linear alkyl groups such as pentadecyl group and n-hexadecyl group; cyclopropyl group, cyclobutyl group, cyclopentyl group, cyclohexyl group, cycloheptyl group, cyclooctyl group,
- Alkyl group 2-propyl group, 2-butyl group, 2-methyl-1-propyl group, 2-methyl-2-propyl group, 1-methylbutyl group, 2-methylbutyl group, 1-methylpentyl group, 1-ethylbutyl Groups, branched alkyl groups such as 2-methylhexyl group, 2-ethylhexyl group, 4-methylheptyl group, 1-methylnonyl group, 1-methyltridecyl group, 1-methyltetradecyl group, and the like.
- Specific examples of the aryl group include a benzyl group.
- an alkyl group and an aryl group having 6 to 14 carbon atoms are preferable, and an alkyl group and an aryl group having 6 to 10 carbon atoms are more preferable because of excellent heat resistance and solubility in a polar solvent.
- the carbon number is 4 or less, the solubility in a polar solvent is poor, when the carbon number is 17 or more, the heat resistance is poor, and when the resin film is patterned, the pattern is lost by melting with heat. There is a problem.
- the monomer represented by the general formula (2) include bicyclo [2.2.1] hept-5-ene-2,3-dicarboximide, N-phenyl-bicyclo [2.2 .1] Hept-5-ene-2,3-dicarboximide, N-methylbicyclo [2.2.1] hept-5-ene-2,3-dicarboximide, N-ethylbicyclo [2.2 .1] Hept-5-ene-2,3-dicarboximide, N-propylbicyclo [2.2.1] hept-5-ene-2,3-dicarboximide, N-butylbicyclo [2.2 .1] Hept-5-ene-2,3-dicarboximide, N-cyclohexylbicyclo [2.2.1] hept-5-ene-2,3-dicarboximide, N-adamantylbicyclo [2.2 .1] Hept-5-ene-2,3-di Ruboxyimide, N- (1-methylmethyl
- dodec-9-ene-4,5-dicarboximide N- (2,4-dimethoxyphenyl) -tetracyclo [6.2.1.1 3,6 . 0 2,7 ] dodec-9-ene-4,5-dicarboximide and the like. These may be used alone or in combination of two or more.
- R 5 is a divalent alkylene group having 1 to 3 carbon atoms.
- the divalent alkylene group having 1 to 3 carbon atoms include a methylene group, an ethylene group, a propylene group, and An isopropylene group is mentioned. Among these, a methylene group and an ethylene group are preferable because of good polymerization activity.
- R 6 is a monovalent alkyl group having 1 to 10 carbon atoms or a monovalent halogenated alkyl group having 1 to 10 carbon atoms.
- the monovalent alkyl group having 1 to 10 carbon atoms include methyl group, ethyl group, propyl group, isopropyl group, butyl group, sec-butyl group, tert-butyl group, hexyl group and cyclohexyl group. .
- Examples of the monovalent halogenated alkyl group having 1 to 10 carbon atoms include a fluoromethyl group, a chloromethyl group, a bromomethyl group, a difluoromethyl group, a dichloromethyl group, a difluoromethyl group, a trifluoromethyl group, a trichloromethyl group, Examples include 2,2,2-trifluoroethyl group, pentafluoroethyl group, heptafluoropropyl group, perfluorobutyl group, and perfluoropentyl group. Among these, because of excellent solubility in polar solvents, as R 3, a methyl group or an ethyl group is preferred.
- the monomers represented by the above general formulas (2) and (3) can be obtained by, for example, an imidization reaction between a corresponding amine and 5-norbornene-2,3-dicarboxylic acid anhydride. .
- the obtained monomer can be efficiently isolated by separating and purifying the reaction solution of the imidization reaction by a known method.
- Examples of the cyclic olefin having an ester group include 2-acetoxybicyclo [2.2.1] hept-5-ene, 2-acetoxymethylbicyclo [2.2.1] hept-5-ene, and 2-methoxycarbonyl.
- cyclic olefin having a cyano group for example, 4-cyanotetracyclo [6.2.1.1 3,6 . 0 2,7 ] dodec-9-ene, 4-methyl-4-cyanotetracyclo [6.2.1.1 3,6 . 0 2,7 ] dodec-9-ene, 4,5-dicyanotetracyclo [6.2.1.1 3,6 . 0 2,7 ] dodec-9-ene, 2-cyanobicyclo [2.2.1] hept-5-ene, 2-methyl-2-cyanobicyclo [2.2.1] hept-5-ene, 2 , 3-dicyanobicyclo [2.2.1] hept-5-ene, and the like.
- cyclic olefin having an acid anhydride group examples include, for example, tetracyclo [6.2.1.1 3,6 . 0 2,7 ] dodec-9-ene-4,5-dicarboxylic anhydride, bicyclo [2.2.1] hept-5-ene-2,3-dicarboxylic anhydride, 2-carboxymethyl-2- Hydroxycarbonylbicyclo [2.2.1] hept-5-ene anhydride, and the like.
- Examples of the cyclic olefin having a halogen atom include 2-chlorobicyclo [2.2.1] hept-5-ene, 2-chloromethylbicyclo [2.2.1] hept-5-ene, 2- (chlorophenyl). ) Bicyclo [2.2.1] hept-5-ene, 4-chlorotetracyclo [6.2.1.1 3,6 . 0 2,7 ] dodec-9-ene, 4-methyl-4-chlorotetracyclo [6.2.1.1 3,6 . 0 2,7 ] dodec-9-ene and the like.
- These monomers (b1) may be used alone or in combination of two or more.
- cyclic olefin monomer (b2) having no polar group examples include bicyclo [2.2.1] hept-2-ene (also referred to as “norbornene”), 5-ethyl-bicyclo [2.2.1]. Hept-2-ene, 5-butyl-bicyclo [2.2.1] hept-2-ene, 5-ethylidene-bicyclo [2.2.1] hept-2-ene, 5-methylidene-bicyclo [2.
- hept-2-ene 5-vinyl-bicyclo [2.2.1] hept-2-ene, tricyclo [5.2.1.0 2,6 ] deca-3,8-diene (conventional name: dicyclopentadiene), tetracyclo [10.2.1.0 2,11. 0 4,9 ] pentadeca-4,6,8,13-tetraene, tetracyclo [6.2.1.1 3,6 . 0 2,7 ] dodec-4-ene (also referred to as “tetracyclododecene”), 9-methyl-tetracyclo [6.2.1.1 3,6 .
- dodec-4-ene pentacyclo [9.2.1.1 3,9 . 0 2,10 . 0 4,8 ] pentadeca-5,12-diene, cyclobutene, cyclopentene, cyclopentadiene, cyclohexene, cycloheptene, cyclooctene, cyclooctadiene, indene, 3a, 5,6,7a-tetrahydro-4,7-methano-1H -Indene, 9-phenyl-tetracyclo [6.2.1.1 3,6 . 0 2,7] dodeca-4-ene, tetracyclo [9.2.1.0 2,10.
- the monomer (b3) other than the cyclic olefin include ethylene; propylene, 1-butene, 1-pentene, 1-hexene, 3-methyl-1-butene, 3-methyl-1-pentene, 3- Ethyl-1-pentene, 4-methyl-1-pentene, 4-methyl-1-hexene, 4,4-dimethyl-1-hexene, 4,4-dimethyl-1-pentene, 4-ethyl-1-hexene, ⁇ -olefins having 2 to 20 carbon atoms such as 3-ethyl-1-hexene, 1-octene, 1-decene, 1-dodecene, 1-tetradecene, 1-hexadecene, 1-octadecene, 1-eicosene; Non-conjugated dienes such as hexadiene, 1,5-hexadiene, 4-methyl-1,4-hexadiene, 5-methyl-1,4-hexa
- the cyclic olefin monomer (b1) having a polar group other than an acidic group is preferable from the viewpoint that the effect of the present invention becomes more remarkable.
- a cyclic olefin having a substituted imide group is particularly preferred.
- the content of the copolymerizable monomer (b) unit in the alicyclic olefin polymer (A) is preferably 10 to 90 mol% with respect to the total monomer units. If the content of the copolymerizable monomer (b) is too small, the alicyclic olefin polymer (A) may have insufficient solubility in a polar solvent. There is a possibility that the radiation sensitivity of the radiation sensitive resin composition of the invention may be insufficient, or a dissolution residue may be generated during development.
- an alicyclic olefin polymer (A) by introduce
- the cyclic olefin polymer having no acidic group is polymerized by arbitrarily combining at least one of the above-mentioned monomers (b1) and (b2) and, if necessary, the monomer (b3). Obtainable.
- the alicyclic olefin polymer (A) used in the present invention may be a ring-opening polymer obtained by ring-opening polymerization of the above-mentioned monomer, or may be subjected to addition polymerization of the above-described monomer. Although it may be an addition polymer, it is preferably a ring-opening polymer from the viewpoint that the effect of the present invention becomes more remarkable.
- the ring-opening polymer is a ring-opening metathesis polymerization of the cyclic olefin monomer (a) having an acidic group and a copolymerizable monomer (b) used as necessary in the presence of a metathesis reaction catalyst.
- As the production method for example, methods described in [0039] to [0079] of International Publication No. 2010/110323 can be used.
- the addition polymer is composed of a cyclic olefin monomer (a) having an acidic group polar group and a copolymerizable monomer (b) used as required by a known addition polymerization catalyst such as titanium, It can be obtained by polymerization using a catalyst comprising a zirconium or vanadium compound and an organoaluminum compound.
- the alicyclic olefin polymer (A) used in the present invention is a ring-opening polymer
- a hydrogenation reaction was further performed, and the carbon-carbon double bond contained in the main chain was hydrogenated. It is preferable to use a hydrogenated product.
- the ratio of hydrogenated carbon-carbon double bonds is usually 50% or more, and from the viewpoint of heat resistance, It is preferably 70% or more, more preferably 90% or more, and further preferably 95% or more.
- the acid value of the alicyclic olefin polymer (A) used in the present invention is not particularly limited, but is preferably 50 to 250 mgKOH / g, more preferably 70 to 200 mgKOH / g.
- the weight average molecular weight (Mw) of the alicyclic olefin polymer (A) used in the present invention is usually 1,000 to 1,000,000, preferably 1,500 to 100,000, more preferably 2,000. It is in the range of 10,000.
- the molecular weight distribution of the alicyclic olefin polymer (A) is usually 4 or less, preferably 3 or less, and more preferably 2.5 or less in terms of weight average molecular weight / number average molecular weight (Mw / Mn) ratio. .
- the weight average molecular weight (Mw) and molecular weight distribution (Mw / Mn) of the alicyclic olefin polymer (A) are polystyrene-converted values by gel permeation chromatography (GPC) using a solvent such as tetrahydrofuran as an eluent. Is the value obtained as
- the radiation sensitive resin composition of the present invention contains a sulfonium salt photoacid generator (B) represented by the following general formula (1).
- the sulfonium salt photoacid generator (B) represented by the following general formula (1) (hereinafter simply referred to as “sulfonium salt photoacid generator (B)”) is Bronsted acid in response to light. Alternatively, it is a sulfonium salt-based compound that forms a Lewis acid, and acts as a photosensitizer, specifically, a negative photosensitizer. Therefore, the radiation sensitive resin composition of the present invention usually acts as a negative radiation sensitive resin composition.
- R 1 , R 2 and R 3 are each independently an aryl group having 6 to 30 carbon atoms, a heterocyclic group having 4 to 30 carbon atoms, an alkyl group having 1 to 30 carbon atoms, An alkenyl group having 2 to 30 carbon atoms or an alkynyl group having 2 to 30 carbon atoms, which may have a substituent.
- substituents examples include an alkyl group, a hydroxy group, an alkoxy group, an alkylcarbonyl group, an arylcarbonyl group, an alkoxycarbonyl group, an aryloxycarbonyl group, an arylthiocarbonyl group, an acyloxy group, an arylthio group, an alkylthio group, and an aryl.
- aryl group having 6 to 30 carbon atoms examples include monocyclic aryl groups such as phenyl groups; naphthyl groups, anthracenyl groups, phenanthrenyl groups, pyrenyl groups, chrycenyl groups, naphthacenyl groups, benzoanthracenyl groups, anthraquinolyl groups, and fluorenyl groups. And condensed polycyclic aryl groups such as a naphthoquinolyl group.
- heterocyclic group having 4 to 30 carbon atoms examples include cyclic groups containing 1 to 3 heteroatoms such as oxygen, nitrogen and sulfur.
- Specific examples include monocyclic heterocyclic groups such as thienyl group, furanyl group, pyranyl group, pyrrolyl group, oxazolyl group, thiazolyl group, pyridyl group, pyrimidyl group, pyrazinyl group; indolyl group, benzofuranyl group, isobenzofuranyl group Group, benzothienyl group, isobenzothienyl group, quinolyl group, isoquinolyl group, quinoxalinyl group, quinazolinyl group, carbazolyl group, acridinyl group, phenothiazinyl group, phenazinyl group, xanthenyl group, thianthenyl group, phenoxazinyl group, phenoxathinyl group And conden
- alkyl group having 1 to 30 carbon atoms examples include linear alkyl groups such as methyl, ethyl, propyl, butyl, pentyl, octyl, decyl, dodecyl, tetradecyl, hexadecyl, and okdadecyl; Branched alkyl groups such as isopropyl group, isobutyl group, sec-butyl group, tert-butyl group, isopentyl group, neopentyl group, tert-pentyl group and isohexyl group; cyclopropyl groups such as cyclopropyl group, cyclobutyl group, cyclopentyl group and cyclohexyl group Alkyl group; and the like.
- alkenyl group having 2 to 30 carbon atoms examples include vinyl group, allyl group, 1-propenyl, isopropenyl group, 1-butenyl group, 2-butenyl group, 3-butenyl group, 1-methyl-1-propenyl group, 1 -Methyl-2-propenyl group, 2-methyl-1-propenyl group, 2-methyl-2-propenyl group, 1-pentenyl group, 2-pentenyl group, 3-pentenyl group, 4-pentenyl group, 1-methyl- 1-butenyl group, 2-methyl-2-butenyl group, 3-methyl-2-butenyl group, 1,2-dimethyl-1-propenyl group, 1-decenyl group, 2-decenyl group, 8-decenyl group, 1 -Dodecenyl group, 2-dodecenyl group, 10-dodecenyl group and the like.
- alkynyl group having 2 to 30 carbon atoms examples include ethynyl group, 1-propynyl group, 2-propynyl group, 1-butynyl group, 2-butynyl group, 3-butynyl group, 1-methyl-1-propynyl group, 1- Methyl-2-propynyl group, 2-methyl-1-propynyl group, 2-methyl-2-propynyl group, 1-pentynyl group, 2-pentynyl group, 3-pentynyl group, 4-pentynyl group, 1-methyl- 1-butynyl group, 2-methyl-2-butynyl group, 3-methyl-2-butynyl group, 1,2-dimethyl-1-propynyl group, 1-decynyl group, 2-decynyl group, 8-decynyl group, 1 -Dodecynyl group, 2-dodecynyl group, 10-dodecyny
- R 1 , R 2 , and R 3 are aryls having 6 to 30 carbon atoms from the viewpoint that the operational effects of the present invention (especially increasing the exposure sensitivity) can be made more remarkable.
- Group is preferable, and a phenyl group is particularly preferable.
- a is an integer of 1 to 5, preferably 2 to 4, more preferably 2 or 3, and further preferably 3.
- a is in such a range, exposure sensitivity and corrosion resistance to metal can be improved in a well-balanced manner.
- the content of the sulfonium salt photoacid generator (B) in the radiation sensitive resin composition of the present invention is preferably 1 to 15 parts by weight with respect to 100 parts by weight of the alicyclic olefin polymer (A). More preferred is 1.5 to 10 parts by weight, still more preferred is 2 to 7 parts by weight, and most preferred is 3 to 6 parts by weight.
- the radiation sensitive resin composition of the present invention contains a crosslinking agent (C) in addition to the alicyclic olefin polymer (A) and the sulfonium salt photoacid generator (B) described above.
- the crosslinking agent (C) used in the present invention forms a crosslinked structure between the crosslinking agent molecules by heating or forms a crosslinked structure between the resin molecules by reacting with the alicyclic olefin polymer (A).
- specific examples include compounds having two or more reactive groups.
- Examples of such a reactive group include an amino group, a carboxy group, a hydroxyl group, an epoxy group, an oxetanyl group, and an isocyanate group, and more preferably an amino group, an epoxy group, an oxetanyl group, or an isocyanate group, and an epoxy group. Or an oxetanyl group is more preferable, and an epoxy group is particularly preferable. That is, as the crosslinking agent (C), it is particularly preferable to use a compound having two or more epoxy groups or a compound having two or more oxetanyl groups, and it is particularly preferable to use a compound having two or more epoxy groups. is there. Furthermore, since the exposure sensitivity can be further increased by using a compound having two or more oxetanyl groups in addition to the compound having two or more epoxy groups, it is also desirable to use these in combination.
- the molecular weight of the crosslinking agent (C) is not particularly limited, but is usually 100 to 100,000, preferably 100 to 50,000, more preferably 200 to 10,000.
- the crosslinking agent (C) can be used alone or in combination of two or more, and in particular, exposure of a resin film obtained using the radiation-sensitive resin composition of the present invention by using two or more in combination. Sensitivity, shape retention after firing, and transparency can be improved.
- crosslinking agent (C) examples include aliphatic polyamines such as hexamethylenediamine; aromatic polyamines such as 4,4′-diaminodiphenyl ether and diaminodiphenylsulfone; 2,6-bis (4′-azidobenzal) Azides such as cyclohexanone and 4,4′-diazidodiphenylsulfone; polyamides such as nylon, polyhexamethylenediamine telelephthalamide and polyhexamethyleneisophthalamide; N, N, N ′, N ′, N ′′, Melamines which may have a methylol group such as N ′′-(hexaalkoxyalkyl) melamine or an imino group (trade names “Cymel 303, Cymel 325, Cymel 370, Cymel 232, Cymel 235, Cymel 272, Cymel 212, My Court 506 " ⁇ End Cymel series such as INDUSTRIES, etc.
- the epoxy compound examples include a trifunctional epoxy compound having a dicyclopentadiene skeleton (trade name “XD-1000”, manufactured by Nippon Kayaku Co., Ltd.), 2,2-bis (hydroxymethyl) 1-butanol 1,2-epoxy-4- (2-oxiranyl) cyclohexane adduct (15-functional alicyclic epoxy resin having cyclohexane skeleton and terminal epoxy group, trade name “EHPE3150”, manufactured by Daicel Chemical Industries), epoxidation 3-cyclohexene-1,2-dicarboxylate bis (3-cyclohexenylmethyl) modified ⁇ -caprolactone (aliphatic cyclic trifunctional epoxy resin, trade name “Epolide GT301”, manufactured by Daicel Chemical Industries), epoxidized butane Tetracarboxylic acid tetrakis (3-cyclohexenylmethyl) modified ⁇ -caprolactone ( Aliphatic cyclic tetrafunctional epoxy resin, trade name “E
- Aromatic amine type polyfunctional epoxy compound (trade name “H-434”, manufactured by Tohto Kasei Kogyo Co., Ltd.), isocyanuric acid tris (2,3-epoxypropyl) (polyfunctional epoxy compound having triazine skeleton, trade name “TEPIC”) , Nissan Chemical Industries, Ltd.), cresol novolac type polyfunctional epoxy compound (trade name “EOCN-1020”, manufactured by Nippon Kayaku Co., Ltd.), phenol novolac type polyfunctional epoxy compound (Epicoat 152, 154, manufactured by Japan Epoxy Resin Co., Ltd.) , Polyfunctional epoxy compounds having a naphthalene skeleton (trade name EXA-4700, manufactured by DIC Corporation), chain alkyl polyfunctional epoxy compounds (trade name “SR-TMP”, manufactured by Sakamoto Pharmaceutical Co., Ltd.), polyfunctional epoxy polybutadiene (Product name “Epolide PB3600”, manufactured by Daicel Chemical Industries, Ltd.) Resin glycidyl poly
- the content of the crosslinking agent (C) in the radiation-sensitive resin composition of the present invention is not particularly limited, and the degree of heat resistance required for the resin film obtained using the radiation-sensitive resin composition of the present invention. Although it may be arbitrarily set in consideration, it is usually 5 to 150 parts by weight, preferably 20 to 120 parts by weight, more preferably 30 to 100 parts by weight with respect to 100 parts by weight of the alicyclic olefin polymer (A). Part. If the crosslinking agent (C) is too much or too little, the heat resistance tends to decrease. In addition, when using multiple types as a crosslinking agent (C), content of the said crosslinking agent (C) is a total value of content of each crosslinking agent.
- the radiation-sensitive resin composition of the present invention includes an antioxidant (D ) Is further preferably contained.
- an antioxidant D
- a phenolic antioxidant, phosphorus antioxidant, sulfur antioxidant, amine antioxidant, lactone antioxidant, etc. can be used. By containing an antioxidant, the light resistance and heat resistance of the resulting resin film can be improved.
- phenolic antioxidant conventionally known ones can be used, for example, 2-t-butyl-6- (3-t-butyl-2-hydroxy-5-methylbenzyl) -4-methylphenyl acrylate, 2 , 4-di-t-amyl-6- [1- (3,5-di-t-amyl-2-hydroxyphenyl) ethyl] phenyl acrylate and the like, and JP-A Nos. 63-179953 and 1-168643. Acrylate-based compounds described in the publication No.
- 6- (4-hydroxy-3,5-di-t-butylanilino) -2,4-bis-octylthio-1,3,5-triazine, 6- (4-hydroxy-3,5) -Dimethylanilino) -2,4-bis-octylthio-1,3,5-triazine, 6- (4-hydroxy-3-methyl-5-t-butylanilino) -2,4-bis-octylthio-1, Triazine group-containing phenolic compounds such as 3,5-triazine, 2-octylthio-4,6-bis- (3,5-di-t-butyl-4-oxyanilino) -1,3,5-triazine; Can be used.
- the phosphorus antioxidant is not particularly limited as long as it is usually used in the general resin industry.
- monophosphite compounds are preferable, and tris (nonylphenyl) phosphite, tris (dinonylphenyl) phosphite, tris (2,4-di-t-butylphenyl) phosphite and the like are particularly preferable.
- sulfur-based antioxidant examples include dilauryl 3,3′-thiodipropionate, dimyristyl 3,3′-thiodipropionate, distearyl 3,3′-thiodipropionate, laurylstearyl 3,3 ′.
- -Thiodipropionate pentaerythritol-tetrakis- ( ⁇ -lauryl-thio-propionate), 3,9-bis (2-dodecylthioethyl) -2,4,8,10-tetraoxaspiro [5,5] Undecane or the like can be used.
- phenolic antioxidants are preferable, and pentaerythritol-tetrakis [3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate] is more preferable. These antioxidants can be used alone or in combination of two or more.
- the content of the antioxidant (D) in the radiation-sensitive resin composition of the present invention is preferably 0.1 to 15 parts by weight with respect to 100 parts by weight of the alicyclic olefin polymer (A).
- the amount is preferably 1 to 8 parts by weight.
- the radiation-sensitive resin composition of the present invention may further contain a solvent.
- the solvent is not particularly limited, and is known as a resin composition solvent such as acetone, methyl ethyl ketone, cyclopentanone, 2-hexanone, 3-hexanone, 2-heptanone, 3-heptanone, 4-heptanone, 2- Linear ketones such as octanone, 3-octanone and 4-octanone; alcohols such as n-propyl alcohol, isopropyl alcohol, n-butyl alcohol and cyclohexanol; ethers such as ethylene glycol dimethyl ether, ethylene glycol diethyl ether and dioxane Alcohol alcohols such as ethylene glycol monomethyl ether and ethylene glycol monoethyl ether; propyl formate, butyl formate, propyl acetate, butyl acetate, methyl propionate, ethyl propionat
- solvents may be used alone or in combination of two or more.
- the content of the solvent is preferably 10 to 10,000 parts by weight, more preferably 50 to 5000 parts by weight, and still more preferably 100 to 1000 parts by weight with respect to 100 parts by weight of the alicyclic olefin polymer (A). is there.
- a solvent will be normally removed after resin film formation.
- the radiation-sensitive resin composition of the present invention is a surfactant, an acidic group or a compound having a thermal latent acidic group, a coupling agent or a derivative thereof, if desired, as long as the effects of the present invention are not inhibited.
- It may contain other compounding agents such as a sensitizer, a basic compound, a light stabilizer, an antifoaming agent, a pigment, a dye, and a filler;
- compounding agents such as a sensitizer, a basic compound, a light stabilizer, an antifoaming agent, a pigment, a dye, and a filler;
- those described in JP 2011-75609 A can be used as the coupling agent or derivative thereof, the sensitizer, and the light stabilizer.
- Surfactant is used for the purpose of preventing striations (after coating).
- the surfactant include silicone surfactants, fluorine surfactants, polyoxyalkylene surfactants, methacrylic acid copolymer surfactants, and acrylic acid copolymer surfactants. it can.
- silicone surfactant examples include “SH28PA”, “SH29PA”, “SH30PA”, “ST80PA”, “ST83PA”, “ST86PA”, “SF8416”, “SH203”, “SH230”, “SF8419”, “SF8422”, “FS1265”, “SH510”, “SH550”, “SH710”, “SH8400”, “SF8410”, “SH8700”, “SF8427” (above, manufactured by Toray Dow Corning Co., Ltd.), product name “ “KP-321”, “KP-323”, “KP-324”, “KP-340”, “KP-341” (manufactured by Shin-Etsu Chemical Co., Ltd.), trade names “TSF400”, “TSF401”, “ “TSF410”, “TSF4440”, “TSF4445”, “TSF4450”, “T “F4446”, “TSF4452”, “TSF4460” (manufactured by Momentive Performance Materials Japan GK), product names “BYK300”, “BYK301”, “B
- fluorosurfactant examples include Fluorinert “FC-430”, “FC-431” (manufactured by Sumitomo 3M Limited), Surflon “S-141”, “S-145”, “S-381”. “S-393” (manufactured by Asahi Glass Co., Ltd.), EFtop (registered trademark) "EF301”, “EF303”, “EF351”, “EF352” (manufactured by Gemco Co., Ltd.) ) “F171”, “F172”, “F173”, “R-30” (above, manufactured by DIC Corporation).
- polyoxyalkylene surfactant examples include polyoxyethylene alkyl ethers such as polyoxyethylene lauryl ether, polyoxyethylene stearyl ether, polyoxyethylene oleyl ether, polyoxyethylene octylphenyl ether, polyoxyethylene nonylphenyl ether, and the like. And polyethylene glycol dilaurate, polyethylene glycol distearate polyoxyethylene dialkyl esters, and the like. These surfactants can be used alone or in combination of two or more.
- the content of the surfactant in the radiation sensitive resin composition of the present invention is preferably 0.01 to 0.5 parts by weight, more preferably 100 parts by weight of the alicyclic olefin polymer (A). Is 0.02 to 0.2 parts by weight.
- the content of the surfactant is in the above range, the effect of preventing striation (after the application stripe) can be further enhanced.
- the compound having an acidic group or a thermal latent acidic group is not particularly limited as long as it has an acidic group or a thermal latent acidic group that generates an acidic group by heating, but is preferably an aliphatic compound, an aromatic compound, Heterocyclic compounds, more preferably aromatic compounds and heterocyclic compounds. These compounds having an acidic group or a heat-latent acidic group can be used alone or in combination of two or more. By blending a compound having an acidic group or a heat-latent acidic group, the shape retention after firing of the resin film obtained using the radiation-sensitive resin composition of the present invention can be further enhanced.
- the number of acidic groups in the compound having an acidic group is not particularly limited, but those having two or more acidic groups are preferable.
- the acidic groups may be the same as or different from each other.
- the acidic group may be any acidic functional group, and specific examples thereof include strongly acidic groups such as sulfonic acid group and phosphoric acid group; weak acidic groups such as carboxy group, thiol group and carboxymethylenethio group; Can be mentioned.
- a carboxy group, a thiol group, or a carboxymethylenethio group is preferable, and a carboxy group is particularly preferable.
- these acidic groups those having an acid dissociation constant pKa in the range of 3.5 to 5.0 are preferred.
- the first dissociation constant pKa1 is an acid dissociation constant and the first dissociation constant pKa1 is in the above range.
- BH represents an organic acid
- B ⁇ represents a conjugate base of the organic acid.
- the measuring method of pKa can measure hydrogen ion concentration, for example using a pH meter, and can calculate it from the density
- the compound which has an acidic group may have substituents other than an acidic group.
- substituents in addition to hydrocarbon groups such as alkyl groups and aryl groups, halogen atoms; alkoxy groups, aryloxy groups, acyloxy groups, heterocyclic oxy groups; substituted with alkyl groups, aryl groups, or heterocyclic groups
- Polar groups having no proton such as amino group, acylamino group, ureido group, sulfamoylamino group, alkoxycarbonylamino group, aryloxycarbonylamino group; alkylthio group, arylthio group, heterocyclic thio group; Examples thereof include a hydrocarbon group substituted with a polar group having no proton.
- the compound having such an acidic group include methanoic acid, ethanoic acid, propanoic acid, butanoic acid, pentanoic acid, hexanoic acid, heptanoic acid, octanoic acid, nonanoic acid, decanoic acid, glycolic acid, glyceric acid, Ethanedioic acid (also called “oxalic acid”), propanedioic acid (also called “malonic acid”), butanedioic acid (also called “succinic acid”), pentanedioic acid, hexanedioic acid (“adipic acid”) ), 1,2-cyclohexanedicarboxylic acid, 2-oxopropanoic acid, 2-hydroxybutanedioic acid, 2-hydroxypropanetricarboxylic acid, mercaptosuccinic acid, dimercaptosuccinic acid, 2,3-dimercapto-1- Propanol
- the compound having a heat latent acidic group may be a group that generates an acidic functional group by heating.
- a sulfonium base examples include a sulfonium base, a benzothiazolium base, an ammonium base, a phosphonium base, a block carboxylic acid group, and the like.
- a sulfonium base is preferable.
- a phosphorus hexafluoride-based or antimony hexafluoride-based sulfonium base can be used.
- a sulfonium base for example, Sun-Aid SI series (100L, 110L, 150, 180L, manufactured by Sanshin Chemical Industry Co., Ltd.) can be used.
- the content of the compound having an acidic group or a heat-latent acidic group in the radiation-sensitive resin composition of the present invention is preferably 0.1 to 50 weights with respect to 100 parts by weight of the alicyclic olefin polymer (A). Parts, more preferably 1 to 45 parts by weight, still more preferably 2 to 40 parts by weight, still more preferably 3 to 30 parts by weight.
- Basic compounds can be arbitrarily selected from those used in chemically amplified resists. Examples include aliphatic amines, aromatic amines, heterocyclic amines, and quaternary ammonium hydroxides.
- aliphatic amines examples include trimethylamine, diethylamine, triethylamine, di-n-propylamine, tri-n-propylamine, di-n-pentylamine, tri-n-pentylamine, diethanolamine, triethanolamine, and dicyclohexylamine. , Dicyclohexylmethylamine and the like.
- aromatic amine examples include aniline, benzylamine, N 2, N-dimethylaniline, diphenylamine and the like.
- heterocyclic amine examples include pyridine, 2-methylpyridine, 4-methylpyridine, 2-ethylpyridine, 4-ethylpyridine, 2-phenylpyridine, 4-phenylpyridine, N-methyl-4-phenylpyridine, 4-dimethylaminopyridine, imidazole, benzimidazole, 4-methylimidazole, 2-phenylbenzimidazole, 2,4,5-triphenylimidazole, nicotine, nicotinic acid, nicotinamide, quinoline, 8-oxyquinoline, pyrazine, Pyrazole, pyridazine, purine, pyrrolidine, piperidine, piperazine, morpholine, 4-methylmorpholine, 1,5-diazabicyclo [4.3.0] -5-nonene, 1,8-diazabicyclo [5.3.0] -7 -Undecene.
- Examples of the quaternary ammonium hydroxide include tetramethylammonium hydroxide, tetraethylammonium hydroxide, tetra-n-butylammonium hydroxide, tetra-n-hexylammonium hydroxide, and the like. These basic compounds can be used alone or in combination of two or more.
- the content of the basic compound in the radiation-sensitive resin composition of the present invention is preferably 0.001 to 1 part by weight, more preferably 0 to 100 parts by weight of the alicyclic olefin polymer (A). 0.003 to 0.3 parts by weight.
- content of a basic compound exists in the said range, the storage stability of a radiation sensitive resin composition can be improved more.
- the preparation method of the radiation sensitive resin composition of this invention is not specifically limited, What is necessary is just to mix each component which comprises a radiation sensitive resin composition by a well-known method.
- the mixing method is not particularly limited, but it is preferable to mix a solution or dispersion obtained by dissolving or dispersing each component constituting the radiation-sensitive resin composition in a solvent. Thereby, a radiation sensitive resin composition is obtained with the form of a solution or a dispersion liquid.
- the method for dissolving or dispersing each component constituting the radiation-sensitive resin composition may be in accordance with a conventional method. Specifically, stirring using a stirrer and a magnetic stirrer, a high-speed homogenizer, a disper, a planetary stirrer, a twin-screw stirrer, a ball mill, a three-roll, etc. can be used. Further, after each component is dissolved or dispersed in a solvent, it may be filtered using, for example, a filter having a pore size of about 0.5 ⁇ m.
- the electronic component of the present invention has a resin film made of the above-described radiation-sensitive resin composition of the present invention.
- Examples of the electronic component of the present invention include those having a configuration in which various elements are mounted on a substrate, various devices formed by MEMS technology, and more specifically, active matrix substrates, organic EL elements.
- Examples include substrates, integrated circuit element substrates, solid-state imaging element substrates, LED (light-emitting diode) elements, MEMS mirror devices, etc., and the effect of improving characteristics by forming a resin film made of the radiation-sensitive resin composition of the present invention described above. From the viewpoint of being particularly prominent, it is preferable to use a metal wiring pattern formed on the surface thereof.
- the resin film made of the radiation-sensitive resin composition of the present invention is used for an interlayer insulating film of an LED (light emitting diode) element, a protective film of a MEMS mirror device, an insulating film for a touch sensor, a chip size package. Since it can be suitably used for protective film applications, insulating film applications for rewiring layers of multilayer printed circuit boards, and MEMS structure applications, it is preferably used as each of these electronic components.
- the method for forming the resin film comprising the radiation-sensitive resin composition of the present invention is not particularly limited, and for example, a method such as a coating method or a film lamination method can be used.
- Application method is, for example, a method in which a radiation-sensitive resin composition is applied and then dried by heating to remove the solvent.
- a method for applying the radiation-sensitive resin composition for example, various methods such as a spray method, a spin coating method, a roll coating method, a die coating method, a doctor blade method, a spin coating method, a bar coating method, and a screen printing method are adopted. can do.
- the heating and drying conditions vary depending on the type and mixing ratio of each component, but are usually 30 to 150 ° C., preferably 60 to 120 ° C., usually 0.5 to 90 minutes, preferably 1 to 60 minutes, and more. Preferably, it may be performed in 1 to 30 minutes.
- the radiation-sensitive resin composition is applied onto a B-stage film-forming substrate such as a resin film or a metal film, and then the solvent is removed by heat drying to obtain a B-stage film.
- a B-stage film-forming substrate such as a resin film or a metal film
- the heating and drying conditions can be appropriately selected according to the type and mixing ratio of each component, but the heating temperature is usually 30 to 150 ° C., and the heating time is usually 0.5 to 90 minutes.
- Film lamination can be performed using a pressure laminator, a press, a vacuum laminator, a vacuum press, a roll laminator or the like.
- the thickness of the resin film is not particularly limited and may be appropriately set depending on the application, but is preferably 0.1 to 100 ⁇ m, more preferably 0.5 to 50 ⁇ m, and further preferably 0.5 to 30 ⁇ m. is there.
- the resin film thus formed is patterned in a predetermined pattern.
- the radiation sensitive resin composition of the present invention is used to form a resin film before patterning, and the resin film before patterning is irradiated with actinic radiation to form a latent image pattern And then exposing the pattern to a resin film having a latent image pattern by bringing a developer into contact therewith.
- the sulfonium salt-based photoacid generator (B) contained in the radiation-sensitive resin composition is activated, and the radiation-sensitive resin composition containing the sulfonium salt-based photoacid generator (B) is alkali-soluble.
- the radiation-sensitive resin composition containing the sulfonium salt-based photoacid generator (B) is alkali-soluble.
- ultraviolet rays ultraviolet rays having a single wavelength such as g-line or i-line, light rays such as KrF excimer laser light and ArF excimer laser light; particle beams such as electron beams;
- a conventional method may be used as a method for selectively irradiating these actinic radiations in a pattern to form a latent image pattern.
- ultraviolet, g-line, i-line, KrF excimer is used by a reduction projection exposure apparatus or the like.
- a method of irradiating a light beam such as a laser beam or an ArF excimer laser beam through a desired mask pattern, a method of drawing with a particle beam such as an electron beam, or the like can be used.
- light When light is used as the active radiation, it may be single wavelength light or mixed wavelength light.
- Irradiation conditions are appropriately selected depending on the actinic radiation to be used. For example, when a light beam having a wavelength of 200 to 450 nm is used, the irradiation amount is usually 10 to 1,000 mJ / cm 2 , preferably 50 to 500 mJ / cm 2 .
- the resin film is heat-treated at a temperature of about 60 to 140 ° C. for about 1 to 10 minutes as necessary.
- an aqueous solution of an alkaline compound is usually used.
- an alkaline compound for example, an alkali metal salt, an amine, or an ammonium salt can be used.
- the alkaline compound may be an inorganic compound or an organic compound.
- alkali metal salts such as sodium hydroxide, potassium hydroxide, sodium carbonate, sodium silicate and sodium metasilicate; ammonia water; primary amines such as ethylamine and n-propylamine; diethylamine Secondary amines such as di-n-propylamine; tertiary amines such as triethylamine and methyldiethylamine; quaternary ammonium salts such as tetramethylammonium hydroxide, tetraethylammonium hydroxide, tetrabutylammonium hydroxide and choline Alcohol alcohols such as dimethylethanolamine and triethanolamine; pyrrole, piperidine, 1,8-diazabicyclo [5.4.0] undec-7-ene, 1,5-diazabicyclo [4.3.0] nona-5 -En, N-Me Cyclic amines such as Rupiroridon; and the like.
- alkaline compounds can be
- aqueous medium used for the aqueous solution of the alkaline compound water; water-soluble organic solvents such as methanol and ethanol can be used.
- the alkaline aqueous solution may have a surfactant added in an appropriate amount.
- a paddle method, a spray method, a dipping method, or the like is used as a method of bringing the developer into contact with the resin film having the latent image pattern.
- the development is usually appropriately selected in the range of 0 to 100 ° C., preferably 5 to 55 ° C., more preferably 10 to 30 ° C., and usually 30 to 180 seconds.
- the resin film on which the target pattern is formed in this manner can be rinsed with a rinsing liquid in order to remove the development residue, if necessary. After the rinse treatment, the remaining rinse liquid is removed with compressed air or compressed nitrogen. Further, if necessary, the resin film may be heated after development. Examples of the heating method include a method of heating an electronic component in a hot plate or an oven. The temperature is usually in the range of 100 to 300 ° C, preferably 120 to 200 ° C.
- the resin film thus formed can be subjected to a crosslinking reaction after being patterned.
- Such crosslinking may be appropriately selected according to the type of the crosslinking agent (C) contained in the radiation-sensitive resin composition, but is usually performed by heating.
- the heating method can be performed using, for example, a hot plate or an oven.
- the heating temperature is usually 180 to 250 ° C.
- the heating time is appropriately selected depending on the area and thickness of the resin film, the equipment used, etc.
- the oven is usually run for 5 to 60 minutes. When used, it is usually in the range of 30 to 90 minutes.
- Heating may be performed in an inert gas atmosphere as necessary. Any inert gas may be used as long as it does not contain oxygen and does not oxidize the resin film.
- Examples thereof include nitrogen, argon, helium, neon, xenon, and krypton.
- nitrogen and argon are preferable, and nitrogen is particularly preferable.
- an inert gas having an oxygen content of 0.1% by volume or less, preferably 0.01% by volume or less, particularly nitrogen is suitable. These inert gases can be used alone or in combination of two or more.
- an electronic component having a patterned resin film can be manufactured.
- another component for example, a metal wiring pattern, ITO electrode, alignment film
- the firing temperature at this time is usually 150 to 350 ° C., preferably 180 to 300 ° C., more preferably 200 to 250 ° C.
- the patterned resin film obtained using the radiation-sensitive resin composition of the present invention is also fired in an oxidizing atmosphere.
- the resin film formed in this way is obtained using the radiation-sensitive resin composition of the present invention described above, high transparency is obtained even after baking in an oxidizing atmosphere. Therefore, it is necessary to form another component (for example, a metal wiring pattern, ITO electrode, alignment film, etc.) after that, for example, an LED (light emitting diode). ) Suitable for various electronic component applications such as elements, MEMS mirror devices, active matrix substrates, organic EL element substrates.
- the resin film obtained using the radiation-sensitive resin composition of the present invention has high exposure sensitivity, it is possible to reduce the radiation dose during production, thereby producing Can be improved.
- the resin film obtained using the radiation-sensitive resin composition of the present invention is excellent in corrosion resistance to metals, a fine metal wiring pattern can be formed with high accuracy and high reliability. Thus, it is possible to contribute to the miniaturization and high performance of electronic components.
- a radiation sensitive resin composition was applied onto a silicon wafer substrate by a spin coating method, and was heated and dried (prebaked) at 90 ° C. for 2 minutes using a hot plate to form a resin film having a thickness of 2 ⁇ m. Then, to pattern the resin film, through a step tablet mask, using PLA501F (manufactured by Canon Inc.) by changing the exposure amount from 0 mJ / cm 2 to 500 mJ / cm 2 per 10 mJ / cm 2 The exposure process was performed. Next, the sample is heated at 130 ° C. for 1 minute using a hot plate, developed with a 0.4 wt% tetramethylammonium hydroxide aqueous solution at 25 ° C.
- PLA501F manufactured by Canon Inc.
- the laminated body which consists of the resin film which has the exposure pattern from which exposure amount differs, and a silicon wafer substrate was obtained.
- coating was calculated, and this was calculated
- a lower exposure amount is preferable because a pattern can be formed with low energy or in a short time.
- a radiation-sensitive resin composition was applied by spin coating, and was heated and dried (prebaked) at 90 ° C. for 2 minutes using a hot plate, and the film thickness was 2 ⁇ m. A resin film was formed. Next, an exposure step was performed on the resin film in the air with the exposure amount obtained by the evaluation of the exposure sensitivity. Next, after heating at 130 ° C. for 1 minute using a hot plate and using a 0.4 wt% tetramethylammonium hydroxide aqueous solution for 100 seconds at 25 ° C., washing is performed with ultrapure water for 30 seconds. went.
- the test sample which consists of a glass substrate in which the resin film was formed was obtained by performing post-baking in the oxidizing atmosphere which heats for 30 minutes at 230 degreeC in air
- the test sample baked in an oxidizing atmosphere thus obtained was measured at a wavelength of 400 nm to 700 nm using a spectrophotometer V-560 (manufactured by JASCO Corporation).
- the light transmittance of the resin film was determined using the measurement results at the wavelength of.
- the light transmittance of the resin film was calculated as a conversion value when a glass substrate without a resin film was used as a blank and the thickness of the resin film was 2 ⁇ m.
- a 100 nm-thick aluminum thin film was formed on a glass substrate (Corning, product name Corning 1737) using a sputtering apparatus.
- an aluminum thin film was patterned using a photoresist to produce a comb-shaped electrode substrate having an Al wiring width of 10 ⁇ m and an inter-wiring distance of 10 ⁇ m.
- a radiation-sensitive resin composition was applied onto a comb-shaped electrode substrate by a spin coating method, and was heated and dried (prebaked) at 90 ° C. for 2 minutes using a hot plate to form a resin film having a thickness of 2 ⁇ m. Subsequently, the exposure process was performed in the air with the exposure amount calculated
- a metal corrosion resistance test sample on which a resin film was formed was obtained by performing post-baking using an oven at 230 ° C. for 30 minutes in an air atmosphere.
- the obtained sample for metal corrosion resistance test was put in a constant temperature and humidity chamber at a temperature of 60 ° C. and a humidity of 90% with a voltage of 15 V applied, and the sample was taken out after 100 hours and 200 hours, respectively.
- the obtained polymerization reaction liquid was put in an autoclave and stirred for 5 hours at 150 ° C. under a hydrogen pressure of 4 MPa to perform a hydrogenation reaction, and a polymer solution containing the alicyclic olefin polymer (A-1) was obtained. Obtained.
- the resulting alicyclic olefin polymer (A-1) had a polymerization conversion of 99.8%, a polystyrene-equivalent weight average molecular weight of 5,098, a number average molecular weight of 3,227, a molecular weight distribution of 1.58, hydrogen The addition rate was 99.9%.
- the solid content concentration of the polymer solution of the obtained alicyclic olefin polymer (A-1) was 34.4% by weight.
- Example 1 290.7 parts of polymer solution of alicyclic olefin polymer (A-1) obtained in Synthesis Example 1 (100 parts as alicyclic olefin polymer (A-1)), sulfonium salt photoacid generator (B) includes 1 part of 4- (phenylthio) phenyldiphenylsulfonium tris (pentafluoroethyl) trifluorophosphate (trade name “CPI-210S”, a compound represented by the following formula (4), manufactured by San Apro), a crosslinking agent ( C), 80 parts of 3,4-epoxycyclohexenylmethyl-3 ′, 4′-epoxycyclohexene carboxylate (trade name “Celoxide 2021P”, manufactured by Daicel Chemical Industries), and pentaerythritol as antioxidant (D) -Tetrakis [3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate] (trade
- Example 2 Example 1 except that the amount of 4- (phenylthio) phenyldiphenylsulfonium tris (pentafluoroethyl) trifluorophosphate as the sulfonium salt photoacid generator (B) was changed from 1 part to 5 parts Thus, a radiation sensitive resin composition was obtained and evaluated in the same manner. The results are shown in Table 1.
- Example 3 Example 1 except that the amount of 4- (phenylthio) phenyldiphenylsulfonium tris (pentafluoroethyl) trifluorophosphate as the sulfonium salt photoacid generator (B) was changed from 1 part to 10 parts. Thus, a radiation sensitive resin composition was obtained and evaluated in the same manner. The results are shown in Table 1.
- Example 4 In the same manner as in Example 2 except that pentaerythritol-tetrakis [3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate] as an antioxidant (D) was not blended, A radiation resin composition was obtained and evaluated in the same manner. The results are shown in Table 1.
- Example 5 Instead of 80 parts of 3,4-epoxycyclohexenylmethyl-3 ′, 4′-epoxycyclohexenecarboxylate as crosslinking agent (C), epoxidized butanetetracarboxylic acid tetrakis (3-cyclohexenylmethyl) modified ⁇ -caprolactone
- a radiation-sensitive resin composition was obtained in the same manner as in Example 2 except that 80 parts (aliphatic cyclic tetrafunctional epoxy resin, trade name “Epolide GT401”, manufactured by Daicel Chemical Industries, Ltd.) were used. Was evaluated. The results are shown in Table 1.
- Example 6 Instead of 80 parts of 3,4-epoxycyclohexenylmethyl-3 ′, 4′-epoxycyclohexenecarboxylate as the crosslinking agent (C), 3-ethyl-3 ⁇ [((3-ethyloxetane-3-yl) methoxy ] Except for using 80 parts of methyl ⁇ oxetane (trade name “Aron Oxetane OXT-221”, manufactured by Toagosei Co., Ltd.), a radiation-sensitive resin composition was obtained in the same manner as in Example 2 and evaluated in the same manner. It was. The results are shown in Table 1.
- Example 7 The blending amount of 3,4-epoxycyclohexenylmethyl-3 ′, 4′-epoxycyclohexenecarboxylate as the crosslinking agent (C) was changed from 80 parts to 10 parts, and as the crosslinking agent (C), 3 parts Example 2 except that 70 parts of ethyl-3- ⁇ [(3-ethyloxetane-3-yl) methoxy] methyl ⁇ oxetane (trade name “Aronoxetane OXT-221”, manufactured by Toagosei Co., Ltd.) was further added. Similarly, a radiation sensitive resin composition was obtained and evaluated in the same manner. The results are shown in Table 1.
- the sulfonium salt photoacid generator (B) represented by the general formula (1) instead of the sulfonium salt photoacid generator (B) represented by the general formula (1), a sulfonium salt having a different anion structure or a sulfonium salt compound having a different chemical structure was used. In some cases, the obtained resin film was inferior in metal resistance (Comparative Examples 1 and 3). Further, when an aromatic iodonium complex salt-based compound was used as the photoacid generator, the resulting resin film was inferior in heat resistant transparency (Comparative Example 2).
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Abstract
Description
〔1〕酸性基を有する脂環式オレフィン重合体(A)、下記一般式(1)で表されるスルホニウム塩系光酸発生剤(B)、および架橋剤(C)を含有してなる感放射線樹脂組成物、
〔2〕前記一般式(1)中、R1、R2、R3は、炭素数6~30のアリール基である前記〔1〕に記載の感放射線樹脂組成物、
〔3〕前記一般式(1)中、R1、R2、R3は、フェニル基である前記〔2〕に記載の感放射線樹脂組成物、
〔4〕前記一般式(1)中、aは、3である前記〔1〕~〔3〕のいずれかに記載の感放射線樹脂組成物、
〔5〕酸化防止剤(D)をさらに含有する前記〔1〕~〔4〕のいずれかに記載の感放射線樹脂組成物、
〔6〕前記酸性基を有する脂環式オレフィン重合体(A)100重量部に対する、前記スルホニウム塩系光酸発生剤(B)の含有割合が、1~15重量部である前記〔1〕~〔5〕のいずれかに記載の感放射線樹脂組成物、
〔7〕前記架橋剤(C)が、エポキシ基を2つ以上有する化合物である前記〔1〕~〔6〕のいずれかに記載の感放射線樹脂組成物、
〔8〕前記架橋剤(C)が、オキセタニル基を2以上有する化合物である前記〔1〕~〔7〕のいずれかに記載の感放射線樹脂組成物、
〔9〕前記架橋剤(C)が、エポキシ基を2つ以上有する化合物およびオキセタニル基を2以上有する化合物である前記〔7〕または〔8〕に記載の感放射線樹脂組成物、ならびに、
〔10〕前記〔1〕~〔9〕のいずれかに記載の感放射線樹脂組成物からなる樹脂膜を備える電子部品、
が提供される。
酸性基を有する脂環式オレフィン重合体(A)(以下、単に「脂環式オレフィン重合体(A)」とする。)としては、1または2以上の環状オレフィン単量体の重合体、または、1または2以上の環状オレフィン単量体と、これと共重合可能な単量体との共重合体が挙げられるが、本発明においては、脂環式オレフィン重合体(A)を形成するための単量体として、少なくとも酸性基を有する環状オレフィン単量体(a)を用いることが好ましい。
また、脂環式オレフィン重合体(A)の分子量分布は、重量平均分子量/数平均分子量(Mw/Mn)比で、通常、4以下、好ましくは3以下、より好ましくは2.5以下である。
脂環式オレフィン重合体(A)の重量平均分子量(Mw)や分子量分布(Mw/Mn)は、テトラヒドロフラン等の溶媒を溶離液としたゲル・パーミエーション・クロマトグラフィー(GPC)により、ポリスチレン換算値として求められる値である。
本発明の感放射線樹脂組成物は、下記一般式(1)で表されるスルホニウム塩系光酸発生剤(B)を含有する。下記一般式(1)で表されるスルホニウム塩系光酸発生剤(B)(以下、単に「スルホニウム塩系光酸発生剤(B)」とする。)は、光に感応してブレンステッド酸またはルイス酸を生成するスルホニウム塩系の化合物であり、感光剤、具体的には、ネガ型の感光剤として作用する。そのため、本発明の感放射線樹脂組成物は、通常、ネガ型の感放射線樹脂組成物して作用することとなる。
本発明の感放射線樹脂組成物は、上述した脂環式オレフィン重合体(A)、およびスルホニウム塩系光酸発生剤(B)に加えて、架橋剤(C)を含有する。本発明で用いる架橋剤(C)は、加熱により架橋剤分子間に架橋構造を形成するものや、脂環式オレフィン重合体(A)と反応して樹脂分子間に架橋構造を形成するものであり、具体的には、2以上の反応性基を有する化合物が挙げられる。このような反応性基としては、例えば、アミノ基、カルボキシ基、水酸基、エポキシ基、オキセタニル基、イソシアネート基が挙げられ、より好ましくはアミノ基、エポキシ基、オキセタニル基またはイソシアネート基であり、エポキシ基またはオキセタニル基がより好ましく、エポキシ基が特に好ましい。すなわち、架橋剤(C)としては、エポキシ基を2以上有する化合物、またはオキセタニル基を2以上有する化合物を用いることが特に好適であり、とりわけ、エポキシ基を2以上有する化合物を用いることが好適である。さらには、エポキシ基を2以上有する化合物に加えて、オキセタニル基を2以上有する化合物を併用することで、露光感度をより高めることができるため、これらを併用することも望ましい。
また、本発明の感放射線樹脂組成物は、上述した脂環式オレフィン重合体(A)、スルホニウム塩系光酸発生剤(B)、および架橋剤(C)に加えて、酸化防止剤(D)をさらに含有していることが好ましい。酸化防止剤(D)としては、特に限定されないが、フェノール系酸化防止剤、リン系酸化防止剤、イオウ系酸化防止剤、アミン系酸化防止剤、ラクトン系酸化防止剤等が使用できる。酸化防止剤を含有させることにより、得られる樹脂膜の耐光性、耐熱性を向上させることができる。
これらの酸化防止剤は、それぞれ単独でまたは2種以上を組み合わせて用いることができる。
また、本発明の感放射線樹脂組成物には、さらに、溶剤が含有されていてもよい。溶剤としては、特に限定されず、樹脂組成物の溶剤として公知のもの、例えばアセトン、メチルエチルケトン、シクロペンタノン、2-ヘキサノン、3-ヘキサノン、2-ヘプタノン、3-ヘプタノン、4-ヘプタノン、2-オクタノン、3-オクタノン、4-オクタノンなどの直鎖のケトン類;n-プロピルアルコール、イソプロピルアルコール、n-ブチルアルコール、シクロヘキサノールなどのアルコール類;エチレングリコールジメチルエーテル、エチレングリコールジエチルエーテル、ジオキサンなどのエーテル類;エチレングリコールモノメチルエーテル、エチレングリコールモノエチルエーテルなどのアルコールエーテル類;ギ酸プロピル、ギ酸ブチル、酢酸プロピル、酢酸ブチル、プロピオン酸メチル、プロピオン酸エチル、酪酸メチル、酪酸エチル、乳酸メチル、乳酸エチルなどのエステル類;セロソルブアセテート、メチルセロソルブアセテート、エチルセロソルブアセテート、プロピルセロソルブアセテート、ブチルセロソルブアセテートなどのセロソルブエステル類;プロピレングリコール、プロピレングリコールモノメチルエーテル、プロピレングリコールモノメチルエーテルアセテート、プロピレングリコールモノエチルエーテルアセテート、プロピレングリコールモノブチルエーテルなどのプロピレングリコール類;ジエチレングリコールモノメチルエーテル、ジエチレングリコールモノエチルエーテル、ジエチレングリコールジメチルエーテル、ジエチレングリコールジエチルエーテル、ジエチレングリコールメチルエチルエーテルなどのジエチレングリコール類;γ-ブチロラクトン、γ-バレロラクトン、γ-カプロラクトン、γ-カプリロラクトンなどの飽和γ-ラクトン類;トリクロロエチレンなどのハロゲン化炭化水素類;トルエン、キシレンなどの芳香族炭化水素類;ジメチルアセトアミド、ジメチルホルムアミド、N-メチルアセトアミドなどの極性溶媒などが挙げられる。これらの溶剤は、単独でも2種以上を組み合わせて用いてもよい。溶剤の含有量は、脂環式オレフィン重合体(A)100重量部に対して、好ましくは10~10000重量部、より好ましくは50~5000重量部、さらに好ましくは100~1000重量部の範囲である。なお、感放射線樹脂組成物に溶剤を含有させる場合には、溶剤は、通常、樹脂膜形成後に除去されることとなる。
ポリオキシアルキレン系界面活性剤としては、例えば、ポリオキシエチレンラウリルエーテル、ポリオキシエチレンステアリルエーテル、ポリオキシエチレンオレイルエーテル、ポリオキシエチレンオクチルフェニルエーテル、ポリオキシエチレンノニルフェニルエーテル等のポリオキシエチレンアルキルエーテル類、ポリエチレングリコールジラウレート、ポリエチレングリコールジステアレートポリオキシエチレンジアルキルエステル類などを挙げることができる。
これらの界面活性剤は、それぞれ単独でまたは2種以上を組み合わせて用いることができる。
これらの酸性基又は熱潜在性酸性基を有する化合物は、それぞれ単独で又は2種以上を組み合わせて用いることができる。酸性基又は熱潜在性酸性基を有する化合物を配合することにより、本発明の感放射線樹脂組成物を用いて得られる樹脂膜の焼成後の形状保持性をより高めることができる。
酸性基としては、酸性の官能基であればよく、その具体例としては、スルホン酸基、リン酸基等の強酸性基;カルボキシ基、チオール基およびカルボキシメチレンチオ基等の弱酸性基;が挙げられる。これらの中でも、カルボキシ基、チオール基またはカルボキシメチレンチオ基が好ましく、カルボキシ基が特に好ましい。また、これらの酸性基の中でも、酸解離定数pKaが3.5以上5.0以下の範囲にあるものが好ましい。なお、酸性基が2つ以上ある場合は第一解離定数pKa1を酸解離定数とし、第一解離定数pKa1が上記範囲にあるものが好ましい。また、pKaは、希薄水溶液条件下で、酸解離定数Ka=[H3O+][B-]/[BH]を測定し、pKa=-logKaにしたがって、求められる。ここでBHは、有機酸を表し、B-は有機酸の共役塩基を表す。なお、pKaの測定方法は、例えばpHメータを用いて水素イオン濃度を測定し、該当物質の濃度と水素イオン濃度から算出することができる。
このような置換基としては、アルキル基、アリール基等の炭化水素基のほか、ハロゲン原子;アルコキシ基、アリールオキシ基、アシルオキシ基、ヘテロ環オキシ基;アルキル基又はアリール基又は複素環基で置換されたアミノ基、アシルアミノ基、ウレイド基、スルファモイルアミノ基、アルコキシカルボニルアミノ基、アリールオキシカルボニルアミノ基;アルキルチオ基、アリールチオ基、ヘテロ環チオ基;等のプロトンを有しない極性基、これらのプロトンを有しない極性基で置換された炭化水素基、等を挙げることができる。
これらの中でも、得られる硬化膜の密着性をより高めることができるという観点から、酸性基の数は、2つ以上であることが好ましい。
芳香族アミンとしては、例えば、アニリン、ベンジルアミン、N ,N-ジメチルアニリン、ジフェニルアミンなどが挙げられる。
複素環式アミンとしては、例えば、ピリジン、2-メチルピリジン、4-メチルピリジン、2-エチルピリジン、4-エチルピリジン、2-フェニルピリジン、4-フェニルピリジン、N-メチル-4-フェニルピリジン、4-ジメチルアミノピリジン、イミダゾール、ベンズイミダゾール、4-メチルイミダゾール、2-フェニルベンズイミダゾール、2,4,5-トリフェニルイミダゾール、ニコチン、ニコチン酸、ニコチン酸アミド、キノリン、8-オキシキノリン、ピラジン、ピラゾール、ピリダジン、プリン、ピロリジン、ピペリジン、ピペラジン、モルホリン、4-メチルモルホリン、1,5-ジアザビシクロ[4.3.0]-5-ノネン、1,8-ジアザビシクロ[5.3.0]-7-ウンデセンなどが挙げられる。
第四級アンモニウムヒドロキシドとしては、例えば、テトラメチルアンモニウムヒドロキシド、テトラエチルアンモニウムヒドロキシド、テトラ-n-ブチルアンモニウムヒドロキシド、テトラ-n-ヘキシルアンモニウムヒドロキシドなどが挙げられる。
これらの塩基性化合物は、それぞれ単独でまたは2種以上を組み合わせて用いることができる。
混合の方法は特に限定されないが、感放射線樹脂組成物を構成する各成分を溶剤に溶解又は分散して得られる溶液又は分散液を混合するのが好ましい。これにより、感放射線樹脂組成物は、溶液又は分散液の形態で得られる。
次いで、本発明の電子部品について、説明する。本発明の電子部品は、上述した本発明の感放射線樹脂組成物からなる樹脂膜を有する。
潜像パターンを有する樹脂膜に現像液を接触させる方法としては、例えば、パドル法、スプレー法、ディッピング法等の方法が用いられる。現像は、通常、0~100℃、好ましくは5~55℃、より好ましくは10~30℃の範囲で、通常、30~180秒間の範囲で適宜選択される。
さらに、必要に応じて、現像後に樹脂膜を加熱してもよい。加熱方法としては、例えば、電子部品をホットプレートやオーブン内で加熱する方法が挙げられる。温度は、通常、100~300℃、好ましくは120~200℃の範囲である。
なお、本発明の電子部品においては、電子部品の種類によっては、このようにしてパターン化された樹脂膜を形成した後に、さらに別の構成要素(たとえば、金属配線パターンや、ITO電極、配向膜など)の焼き固めを行うために、大気中などの酸化雰囲気における焼成が行われる。この際における焼成温度は、通常、150~350℃、好ましくは180~300℃、より好ましくは200~250℃である。なお、この際においては、本発明の感放射線樹脂組成物を用いて得られたパターン化された樹脂膜も、同様に、酸化雰囲気で焼成されることとなる。しかしその一方で、このようにして形成される樹脂膜は、上述した本発明の感放射線樹脂組成物を用いて得られるものであるため、このように酸化性雰囲気で焼成した後も高い透明性を実現できるものであり、そのため、その後に、別の構成要素(たとえば、金属配線パターンや、ITO電極、配向膜など)の形成が必要となる電子部品用途、具体的には、LED(発光ダイオード)素子、MEMSミラーデバイス、アクティブマトリックス基板、有機EL素子基板などの各種電子部品用途に好適である。また、これに加えて、本発明の感放射線樹脂組成物を用いて得られる樹脂膜は、露光感度が高いものであるため、製造時における放射線の照射量を低減することができ、これにより生産性を向上せることができる。さらには、本発明の感放射線樹脂組成物を用いて得られる樹脂膜は、金属に対する耐食性に優れるものであるため、微細な金属配線パターンを、高精度、かつ、高い信頼性で形成することができ、これにより、電子部品の小型・高性能化に資することもできる。
なお、各特性の定義および評価方法は、以下のとおりである。
シリコンウェハ基板上に、感放射線性樹脂組成物をスピンコート法により塗布し、ホットプレートを用いて90℃で2分間加熱乾燥(プリベーク)して、膜厚2μmの樹脂膜を形成した。次いで、樹脂膜をパターニングするために、ステップタブレットマスクを介して、PLA501F(キャノン社製)を用いて、0mJ/cm2から500mJ/cm2まで10mJ/cm2毎に露光量を変化させることにより、露光工程を行った。次いで、ホットプレートを用いて130℃で1分間加熱し、0.4重量%テトラメチルアンモニウムヒドロキシド水溶液を用いて、25℃で100秒間現像処理を行ったのち、超純水で30秒間リンスすることにより、露光量の異なる露光パターンを有する樹脂膜と、シリコンウェハ基板とからなる積層体を得た。
そして、現像後の膜厚が塗布後の膜厚の95%以上となる露光量を算出し、これを露光感度とし求めた。この露光量が低いほど、低いエネルギーで、又は短い時間でパターンを形成することができるため、好ましい。
ガラス基板(コーニング社、製品名コーニング1737)上に、感放射線性樹脂組成物をスピンコート法により塗布し、ホットプレートを用いて90℃で2分間加熱乾燥(プリベーク)して、膜厚2μmの樹脂膜を形成した。次いで、この樹脂膜について、上記露光感度の評価にて求めた露光量にて空気中にて露光工程を行った。次いで、ホットプレートを用いて130℃で1分間加熱し、0.4重量%テトラメチルアンモニウムヒドロキシド水溶液を用いて、25℃で100秒間浸漬処理を行ったのち、超純水で30秒間洗浄を行った。次いで、オーブンを用いて、大気雰囲気下、230℃で30分間加熱する酸化性雰囲気下でのポストベークを行うことで、樹脂膜が形成されたガラス基板からなる試験用試料を得た。そして、このようにして得られた酸化性雰囲気下でのベークを行った試験用試料について、分光光度計V-560(日本分光社製)を用いて400nmから700nmの波長で測定を行い、400nmの波長での測定結果を用いて、樹脂膜の光線透過率を求めた。なお、樹脂膜の光線透過率は、樹脂膜が付いていないガラス基板をブランクとして、樹脂膜の厚みを2μmとした場合の換算値で算出した。
ガラス基板(コーニング社、製品名コーニング1737)上に、スパッタ装置を用いて膜厚100nmのアルミニウム薄膜を形成した。次いで、フォトレジストを用いてアルミニウム薄膜のパターニングを行い、Al配線幅10μm、配線間距離10μmの櫛型電極基板を作製した。櫛型電極基板上に感放射線性樹脂組成物をスピンコート法により塗布し、ホットプレートを用いて90℃で2分間加熱乾燥(プリベーク)して、膜厚2μmの樹脂膜を形成した。次いで、上記露光感度の評価にて求めた露光量にて空気中にて露光工程を行った。次いで、ホットプレートを用いて130℃で1分間加熱した。さらに、この樹脂膜について、0.4重量%テトラメチルアンモニウムヒドロキシド水溶液を用いて、25℃で100秒間浸漬処理を行ったのち、超純水で30秒間洗浄を行った。次いで、オーブンを用いて、大気雰囲気下、230℃で30分間加熱するポストベークを行うことで、樹脂膜が形成された耐金属腐食性試験用試料を得た。そして、得られたた耐金属腐食性試験用試料を、15Vの電圧を印加した状態で温度60℃、湿度90%の恒温恒湿槽に入れ、100時間後、200時間後にそれぞれ試料を取り出し光学顕微鏡によって試料を観察し、以下の基準で、耐金属腐食性の評価を行った。
A:恒温恒湿槽投入200時間後まで、アルミニウム配線に変化は無かった。
B:恒温恒湿槽投入100時間後までは、アルミニウム配線に変化は無かったが、200時間後には、アルミニウム配線に腐食が確認された。
C:恒温恒湿槽投入100時間後に、アルミニウム配線に腐食が確認された。
<酸性基を有する脂環式オレフィン重合体(A-1)の調製>
N-フェニルビシクロ[2.2.1]ヘプト-5-エン-2,3-ジカルボキシイミド(NBPI)40モル%、および4-ヒドロキシカルボニルテトラシクロ[6.2.1.13,6.02,7]ドデカ-9-エン(TCDC)60モル%からなる単量体混合物100部、1,5-ヘキサジエン2.8部、(1,3-ジメシチルイミダゾリン-2-イリデン)(トリシクロヘキシルホスフィン)ベンジリデンルテニウムジクロリド(Org.Lett.,第1巻,953頁,1999年 に記載された方法で合成した)0.02部、およびジエチレングリコールエチルメチルエーテル200部を、窒素置換したガラス製耐圧反応器に仕込み、攪拌しつつ80℃にて4時間反応させて重合反応液を得た。
合成例1で得られた脂環式オレフィン重合体(A-1)の重合体溶液290.7部(脂環式オレフィン重合体(A-1)として100部)、スルホニウム塩系光酸発生剤(B)として、4-(フェニルチオ)フェニルジフェニルスルホニウムトリス(ペンタフルオロエチル)トリフルオロホスフェート(商品名「CPI-210S」、サンアプロ社製、下記式(4)で示す化合物)1部、架橋剤(C)として、3,4-エポキシシクロヘキセニルメチル-3’,4’-エポキシシクロヘキセンカルボキシレート(商品名「セロキサイド2021P」、ダイセル化学工業社製)80部、酸化防止剤(D)として、ペンタエリスリトール-テトラキス[3-(3,5-ジ-tert-ブチル-4-ヒドロキシフェニル)プロピオナート](商品名「Irganox1010」、BASF社製)6部、および、溶剤として、エチレングリコールジメチルエーテル200部を混合し、溶解させた後、孔径0.45μmのポリテトラフルオロエチレン製フィルターでろ過して感放射線樹脂組成物を調製した。
スルホニウム塩系光酸発生剤(B)としての4-(フェニルチオ)フェニルジフェニルスルホニウムトリス(ペンタフルオロエチル)トリフルオロホスフェートの配合量を1部から、5部に変更した以外は、実施例1と同様にして、感放射線樹脂組成物を得て、同様に評価を行った。結果を表1に示す。
スルホニウム塩系光酸発生剤(B)としての4-(フェニルチオ)フェニルジフェニルスルホニウムトリス(ペンタフルオロエチル)トリフルオロホスフェートの配合量を1部から、10部に変更した以外は、実施例1と同様にして、感放射線樹脂組成物を得て、同様に評価を行った。結果を表1に示す。
酸化防止剤(D)としてのペンタエリスリトール-テトラキス[3-(3,5-ジ-tert-ブチル-4-ヒドロキシフェニル)プロピオナート]を配合しなかった以外は、実施例2と同様にして、感放射線樹脂組成物を得て、同様に評価を行った。結果を表1に示す。
架橋剤(C)として、3,4-エポキシシクロヘキセニルメチル-3’,4’-エポキシシクロヘキセンカルボキシレート80部の代わりに、エポキシ化ブタンテトラカルボン酸テトラキス(3-シクロヘキセニルメチル)修飾ε-カプロラクトン(脂肪族環状4官能性のエポキシ樹脂、商品名「エポリードGT401」、ダイセル化学工業社製)80部を使用した以外は、実施例2と同様にして、感放射線樹脂組成物を得て、同様に評価を行った。結果を表1に示す。
架橋剤(C)として、3,4-エポキシシクロヘキセニルメチル-3’,4’-エポキシシクロヘキセンカルボキシレート80部の代わりに、3-エチル-3{[(3-エチルオキセタン-3-イル)メトキシ]メチル}オキセタン(商品名「アロンオキセタン OXT-221」、東亞合成社製)80部を使用した以外は、実施例2と同様にして、感放射線樹脂組成物を得て、同様に評価を行った。結果を表1に示す。
架橋剤(C)としての3,4-エポキシシクロヘキセニルメチル-3’,4’-エポキシシクロヘキセンカルボキシレートの配合量を80部から、10部に変更し、かつ、架橋剤(C)として、3-エチル-3{[(3-エチルオキセタン-3-イル)メトキシ]メチル}オキセタン(商品名「アロンオキセタン OXT-221」、東亞合成社製)70部をさらに配合した以外は、実施例2と同様にして、感放射線樹脂組成物を得て、同様に評価を行った。結果を表1に示す。
スルホニウム塩系光酸発生剤(B)としての4-(フェニルチオ)フェニルジフェニルスルホニウムトリス(ペンタフルオロエチル)トリフルオロホスフェート5部の代わりに、4-(フェニルチオ)フェニルジフェニルスルホニウムヘキサフルオロホスフェート(商品名「CPI-100P」、サンアプロ社製)5部を使用した以外は、実施例2と同様にして、感放射線樹脂組成物を得て、同様に評価を行った。結果を表1に示す。
スルホニウム塩系光酸発生剤(B)としての4-(フェニルチオ)フェニルジフェニルスルホニウムトリス(ペンタフルオロエチル)トリフルオロホスフェート5部の代わりに、トリルクミルヨードニウムテトラキス(ペンタフルオロフェニル)ボレート(商品名「ロードシルフォトイニシエーター 2074」、ローディア社製)5部を使用した以外は、実施例2と同様にして、感放射線樹脂組成物を得て、同様に評価を行った。結果を表1に示す。
スルホニウム塩系光酸発生剤(B)としての4-(フェニルチオ)フェニルジフェニルスルホニウムトリス(ペンタフルオロエチル)トリフルオロホスフェート5部の代わりに、4-(2-クロロ-4-ベンゾイルフェニルチオ)フェニルビス(4-フルオロフェニル)スルホニウムヘキサフルオロアンチモネート)(商品名「アデカオプトマー SP-172」、ADEKA社製)5部を使用した以外は、実施例2と同様にして、感放射線樹脂組成物を得て、同様に評価を行った。結果を表1に示す。
また、光酸発生剤として、芳香族ヨードニウム錯塩系の化合物を用いた場合には、得られる樹脂膜は、耐熱透明性に劣るものであった(比較例2)。
Claims (10)
- 前記一般式(1)中、R1、R2、R3は、炭素数6~30のアリール基である請求項1に記載の感放射線樹脂組成物。
- 前記一般式(1)中、R1、R2、R3は、フェニル基である請求項2に記載の感放射線樹脂組成物。
- 前記一般式(1)中、aは、3である請求項1~3のいずれかに記載の感放射線樹脂組成物。
- 酸化防止剤(D)をさらに含有する請求項1~4のいずれかに記載の感放射線樹脂組成物。
- 前記酸性基を有する脂環式オレフィン重合体(A)100重量部に対する、前記スルホニウム塩系光酸発生剤(B)の含有割合が、1~15重量部である請求項1~5のいずれかに記載の感放射線樹脂組成物。
- 前記架橋剤(C)が、エポキシ基を2つ以上有する化合物である請求項1~6のいずれかに記載の感放射線樹脂組成物。
- 前記架橋剤(C)が、オキセタニル基を2以上有する化合物である請求項1~7のいずれかに記載の感放射線樹脂組成物。
- 前記架橋剤(C)が、エポキシ基を2つ以上有する化合物およびオキセタニル基を2以上有する化合物である請求項7または8に記載の感放射線樹脂組成物。
- 請求項1~9のいずれかに記載の感放射線樹脂組成物からなる樹脂膜を備える電子部品。
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| JP2017082173A (ja) * | 2015-10-30 | 2017-05-18 | Jsr株式会社 | 硬化膜形成用樹脂材料、硬化膜の形成方法、硬化膜、半導体素子及び表示素子 |
| JP2017155091A (ja) * | 2016-02-29 | 2017-09-07 | 日産化学工業株式会社 | 平坦化膜形成用樹脂組成物 |
| KR20190116307A (ko) | 2017-02-21 | 2019-10-14 | 니폰 제온 가부시키가이샤 | 네거티브형 감광성 수지 조성물 |
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| JP2016136200A (ja) | 2015-01-23 | 2016-07-28 | 株式会社東芝 | 半導体装置及び半導体装置の製造方法 |
| JP7003988B2 (ja) * | 2017-03-30 | 2022-02-04 | 日本ゼオン株式会社 | 感放射線樹脂組成物および電子部品 |
| JP7405140B2 (ja) * | 2019-04-25 | 2023-12-26 | Jsr株式会社 | 感光性樹脂組成物 |
| US20210242102A1 (en) * | 2020-02-04 | 2021-08-05 | Intel Corporation | Underfill material for integrated circuit (ic) package |
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| JP2014137424A (ja) * | 2013-01-15 | 2014-07-28 | Sumitomo Bakelite Co Ltd | 化学増幅型のネガ型フォトレジスト用樹脂組成物、硬化物および電子装置 |
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| JP2017082173A (ja) * | 2015-10-30 | 2017-05-18 | Jsr株式会社 | 硬化膜形成用樹脂材料、硬化膜の形成方法、硬化膜、半導体素子及び表示素子 |
| JP2017155091A (ja) * | 2016-02-29 | 2017-09-07 | 日産化学工業株式会社 | 平坦化膜形成用樹脂組成物 |
| KR20190116307A (ko) | 2017-02-21 | 2019-10-14 | 니폰 제온 가부시키가이샤 | 네거티브형 감광성 수지 조성물 |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105474095A (zh) | 2016-04-06 |
| KR20160051862A (ko) | 2016-05-11 |
| TW201518362A (zh) | 2015-05-16 |
| US9798233B2 (en) | 2017-10-24 |
| TWI650357B (zh) | 2019-02-11 |
| US20160202607A1 (en) | 2016-07-14 |
| JPWO2015033901A1 (ja) | 2017-03-02 |
| JP6477477B2 (ja) | 2019-03-06 |
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