WO2015050226A1 - バッテリ温調装置 - Google Patents
バッテリ温調装置 Download PDFInfo
- Publication number
- WO2015050226A1 WO2015050226A1 PCT/JP2014/076449 JP2014076449W WO2015050226A1 WO 2015050226 A1 WO2015050226 A1 WO 2015050226A1 JP 2014076449 W JP2014076449 W JP 2014076449W WO 2015050226 A1 WO2015050226 A1 WO 2015050226A1
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- WIPO (PCT)
- Prior art keywords
- battery
- temperature control
- time
- condensed water
- vehicle
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/63—Control systems
- H01M10/633—Control systems characterised by algorithms, flow charts, software details or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L50/00—Electric propulsion with power supplied within the vehicle
- B60L50/50—Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells
- B60L50/60—Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells using power supplied by batteries
- B60L50/64—Constructional details of batteries specially adapted for electric vehicles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L58/00—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles
- B60L58/10—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries
- B60L58/24—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries for controlling the temperature of batteries
- B60L58/26—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries for controlling the temperature of batteries by cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L58/00—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles
- B60L58/10—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries
- B60L58/24—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries for controlling the temperature of batteries
- B60L58/27—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries for controlling the temperature of batteries by heating
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
- H01M10/0525—Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/61—Types of temperature control
- H01M10/613—Cooling or keeping cold
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/61—Types of temperature control
- H01M10/615—Heating or keeping warm
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/62—Heating or cooling; Temperature control specially adapted for specific applications
- H01M10/625—Vehicles
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/63—Control systems
- H01M10/635—Control systems based on ambient temperature
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/656—Means for temperature control structurally associated with the cells characterised by the type of heat-exchange fluid
- H01M10/6561—Gases
- H01M10/6563—Gases with forced flow, e.g. by blowers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/656—Means for temperature control structurally associated with the cells characterised by the type of heat-exchange fluid
- H01M10/6569—Fluids undergoing a liquid-gas phase change or transition, e.g. evaporation or condensation
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/204—Racks, modules or packs for multiple batteries or multiple cells
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/204—Racks, modules or packs for multiple batteries or multiple cells
- H01M50/207—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
- H01M50/209—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for prismatic or rectangular cells
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/233—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by physical properties of casings or racks, e.g. dimensions
- H01M50/24—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by physical properties of casings or racks, e.g. dimensions adapted for protecting batteries from their environment, e.g. from corrosion
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/249—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders specially adapted for aircraft or vehicles, e.g. cars or trains
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M2220/00—Batteries for particular applications
- H01M2220/20—Batteries in motive systems, e.g. vehicle, ship, plane
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present invention relates to a battery temperature control apparatus which discharges condensed water generated in a battery pack case to the outside.
- the present invention was made in view of the above problems, and an object of the present invention is to provide a battery temperature control apparatus capable of discharging condensed water to the outside of a battery pack case without increasing the layout space.
- a battery temperature control apparatus of the present invention a battery module, a temperature detection means for detecting a temperature of the battery module, a battery temperature control means for adjusting a temperature of the battery module, and the battery module And a battery pack case for housing the battery temperature control means.
- the battery pack case has a vent that allows gas to pass from the inside to the outside of the battery pack case.
- the battery temperature control means includes a cooling heat exchanger for cooling the air passing therethrough, a condensed water storage unit for storing condensed water generated in the cooling heat exchanger, the cooling heat exchanger, and the condensed water.
- air blowing means for blowing air in the vicinity of the water storage portion and circulating the air in the battery pack case. Further, when the temperature of the battery module detected by the temperature detecting means is higher than a predetermined predetermined temperature, the battery temperature adjusting means cools the air passing by the cooling heat exchanger, and the air is blown Drive the means to cool the battery module. Furthermore, the battery temperature control means drives only the air blowing means at a predetermined timing after the completion of the cooling of the battery module, regardless of the temperature of the battery module detected by the temperature detection means.
- the battery pack case has a ventilation portion, and the battery temperature adjusting means blows air regardless of the temperature of the battery module detected by the temperature detecting means at a predetermined timing after the completion of the cooling of the battery module. Only the means are driven. That is, in the battery temperature control apparatus, the execution of battery cooling (cooling of the battery module) generates condensed water in the heat exchanger for cooling, and this condensed water is stored in the condensed water storage portion after battery cooling is performed. , It evaporates according to the water vapor partial pressure difference with the ambient air.
- FIG. 1 is a schematic side view showing an electric vehicle equipped with a battery pack BP employing a battery temperature control device of a first embodiment.
- FIG. 1 is a schematic bottom view showing an electric vehicle equipped with a battery pack BP employing a battery temperature control device of a first embodiment.
- FIG. 1 is an overall perspective view showing a battery pack BP adopting a battery temperature control device of a first embodiment. It is the perspective view which removed the battery pack case upper cover which shows the battery pack BP which employ
- FIG. 8 is a cross-sectional view schematically showing the main configuration of the temperature control unit, which is a cross-sectional view taken along line II-II in FIG. 7;
- FIG. 8 is an exploded perspective view showing a main configuration of a battery pack BP adopting the battery temperature control device of Embodiment 1, and a perspective view showing a configuration of a wind distribution duct.
- FIG. 10 is a perspective view in which main components of the battery pack BP of FIG. 9 are combined, and is a perspective view showing an arrangement relationship between a vent and a blower outlet.
- FIG. 11 is a cross-sectional view showing the battery pack BP of Example 1, and is a cross-sectional view taken along line III-III of FIG. It is an operation flow which shows a flow of processing of condensation water discharge control at the time of charge of vehicles. It is an operation flow which shows a flow of processing of condensation water discharge control at the time of vehicle starting / restart. It is a time chart which shows operation in control of condensed water discharge control at the time of vehicle starting, and each control of condensed water discharge control at the time of vehicle restart. It is an operation flow which shows the flow of each processing of condensed water discharge control at the time of battery cooling, and condensed water discharge control at the time of battery heating. It is a time chart which shows operation in control of condensed water discharge control at the time of battery cooling, and each control of condensed water discharge control at the time of battery heating.
- Example 1 shown in the drawings.
- the configuration of the battery temperature control apparatus according to the first embodiment is divided into "in-vehicle configuration of battery pack BP", “entire detailed configuration of battery pack BP”, “detailed configuration of battery temperature control apparatus”, and "control system configuration" Do.
- FIGS. 1 and 2 show an electric vehicle equipped with a battery pack BP employing the battery temperature control device of the first embodiment.
- the on-vehicle configuration of the battery pack BP will be described based on FIGS. 1 and 2.
- the battery pack BP is disposed at a wheel base central position under the floor, which is a lower portion of the floor panel 100.
- the floor panel 100 is provided from the connection position of the motor room 101 and the dash panel 104 that defines the vehicle compartment 102 to the rear end position of the vehicle, and has a flat shape with suppressed floor surface unevenness from the vehicle front to the vehicle rear.
- the passenger compartment 102 has an instrument panel 105, a center console box 106, an air conditioner unit 107, and a passenger seat 108.
- an air conditioner compressor 103 for compressing the refrigerant used in the air conditioner unit 107 is disposed.
- the battery pack BP is supported at eight points with respect to a vehicle body member which is a vehicle body strength member.
- the vehicle body member includes a pair of side members 109, 109 extending in the longitudinal direction of the vehicle, and a plurality of cross members 110, 110,... Connecting the pair of side members 109, 109 in the vehicle width direction.
- Both sides of the battery pack BP are supported at six points by the pair of first side member support points S1 and S1, the pair of first cross member support points C1 and C1, and the pair of second side member support points S2 and S2.
- the rear side of the battery pack BP is supported at two points by the pair of second cross member support points C2, C2.
- the battery pack BP (high-power battery) is a high-power module 112 (DC) disposed in the motor room 101 via a charge / discharge harness 111 wired in the vehicle longitudinal direction along the dash panel 104. / DC converter + charger + 12V battery). In addition, electric power is supplied to the 12V battery from the battery pack BP (high power battery) via a DC / DC converter during vehicle startup.
- the motor room 101 includes an inverter 113 and a motor drive unit 114 (traveling motor + deceleration gear + differential gear).
- the traveling motor of the motor drive unit 114 is an AC motor, and is driven by the DC power output from the battery pack BP (battery stack 2 inside the battery pack BP) being converted into AC power by the inverter 113 and supplied.
- a charging port 115 having a charging port lid is provided at the vehicle front position, and the charging port 115 is connected to the high-power module 112 by the charging harness 117.
- the charging port 115 is configured to be connectable and disconnectable to a charging gun 119 (charging connector) connected to a charging stand 118 (external power supply) which is a power supply outside the vehicle, and the charging gun 119 is connected to the charging port 115.
- the battery stack 2 inside the battery pack BP and the charging stand 118 are electrically connected, and the battery stack 2 can be charged (rapidly or normally charged) with the power output (supplied) from the charging stand 118. There is.
- the connection / disconnection of the charge port 115 of the charge gun 119 is performed by the user of the vehicle inserting and removing the charge gun 119 into the charge port 115.
- the battery pack BP is connected to the integrated controller 120 via a two-way communication line such as a CAN cable (not shown) and connected to an on-vehicle air conditioning system provided with the air conditioner unit 107 disposed in the instrument panel 105. Be done. That is, battery discharge control (power running control), battery charge control (rapid charge control, normal charge control, regenerative control), etc. are performed, and the internal temperature (battery temperature) of the battery pack BP is temperature controlled by cold air and warm air. Managed by wind.
- battery discharge control power running control
- battery charge control rapid charge control, normal charge control, regenerative control
- the internal temperature (battery temperature) of the battery pack BP is temperature controlled by cold air and warm air. Managed by wind.
- FIGS. 3 and 4 show details of a battery pack BP employing the battery temperature control apparatus of the first embodiment. Hereinafter, the entire detailed configuration of the battery pack BP will be described based on FIGS. 3 and 4.
- the battery pack BP includes a battery pack case 1, a battery stack 2, a temperature control unit 3, and a service disconnect switch 4 (high-power cutoff switch: hereinafter, And a junction box 5 and a lithium ion battery controller 6 (hereinafter referred to as an "LB controller").
- LB controller lithium ion battery controller
- the battery pack case 1 is composed of two parts, a battery pack lower frame 11 and a battery pack upper cover 12, as shown in FIGS. Then, by inserting an annular seal member continuous along the outer peripheral edge of battery pack lower frame 11 and battery pack upper cover 12 and fixing the two parts by bolt fastening, it is possible to prevent the entry of water from the outside Watertight structure.
- the battery pack lower frame 11 is a frame member supported and fixed to a vehicle body member.
- the battery pack lower frame 11 has a rectangular recess space in which the battery stack 2 and other pack components 3, 4, 5, 6 are mounted.
- a refrigerant pipe connector terminal 13 At the front end edge of the battery pack lower frame 11, a refrigerant pipe connector terminal 13, a charge / discharge connector terminal 14, a high-power connector terminal 15 (for in-vehicle air conditioning) and a low-power connector terminal 16 are attached.
- the battery pack upper cover 12 is a cover member that covers the battery pack lower frame 11 in a watertight state.
- the battery pack upper cover 12 among the pack components 2, 3, 4, 5, 6 mounted on the battery pack lower frame 11, an uneven step surface shape particularly corresponding to the uneven height shape of the battery stack 2.
- the battery pack upper cover 12 includes two vents 17 for discharging the air (including the water vapor of the condensed water) in the battery pack case 1 to the outside of the battery pack case 1.
- the vent portion 17 be configured to allow passage of gas from the inside to the outside of the battery pack case 1 and to prevent passage of liquid from the outside to the inside of the battery pack case 1.
- a material membrane which allows passage of gas such as Gore-Tex (registered trademark) and blocks passage of liquid.
- the detailed configuration of each battery stack 21, 22, 23 is as follows.
- the first battery stack 21 is mounted on the rear portion of the battery pack lower frame 11 as shown in FIG.
- the first battery stack 21 is prepared by stacking a plurality of battery modules in the short side direction, and is vertically stacked (for example, 20 sheets vertically mounted with the battery module stacking direction and the vehicle width direction aligned with each other). Build up).
- Each of the second battery stack 22 and the third battery stack 23 is, as shown in FIG. 4, left and right in the vehicle width direction on the front side of the first battery stack 21 of the battery pack lower frame 11. It is divided and mounted in pairs.
- the second battery stack 22 and the third battery stack 23 are stacked in the same pattern. That is, a plurality of battery modules (for example, 4 and 5) stacked in the short side direction are prepared in plurality (for example, 1 for 4 packages and 2 for 5 packages). Then, for example, four flats, five flats, five flats, etc. are sequentially arranged from the rear of the vehicle toward the front of the vehicle in a flat-stacked state in which the stacking direction of the battery modules matches the vertical direction of the vehicle. In the longitudinal direction of the vehicle. As shown in FIG.
- second battery stack 22 has front battery stacks 22a and 22b and rear battery stack 22c having a height smaller than front battery stacks 22a and 22b by one more sheet.
- the third battery stack 23 includes front battery stack portions 23 a and 23 b and a rear battery stack portion 23 c whose height dimension is lower than that of the front battery stack portions 23 a and 23 b by one more sheet. .
- the temperature control unit 3 is disposed in the right side region of the vehicle front space of the battery pack lower frame 11, and the temperature control air (cold air, warm air B)).
- the SD switch 4 is a switch that is disposed in the central region of the vehicle front space of the battery pack lower frame 11 and that mechanically shuts off the battery high-power circuit by manual operation.
- the battery high-power circuit is formed by mutually connecting the battery stacks 21, 22, 23 having the internal bus bars, the junction box 5, and the SD switch 4 via the bus bars.
- the SD switch 4 is manually switched to switch on and off when checking, repairing or replacing parts of the high-power module 112, the inverter 113, and the like.
- the junction box 5 is disposed in the left side region of the vehicle front space of the battery pack lower frame 11, and performs concentrated supply / cutoff / distribution of high power by a relay circuit.
- the junction box 5 is provided with a temperature control relay 51 for controlling the temperature control unit 3 and a temperature control controller 52.
- the junction box 5 and the external high-power module 112 are connected via the charge / discharge connector terminal 14 and the charge / discharge harness 111.
- the junction box 5 and the integrated controller 120 are connected via a low voltage harness.
- the LB controller 6 is disposed at the left end face position of the first battery stack 21 as shown in FIG. 4 and performs capacity management, temperature management and voltage management of each of the battery stacks 21, 22, 23.
- the LB controller 6 is a temperature detection signal input via a temperature detection signal line from a temperature sensor T (FIG. 4) provided in contact with the upper surface of the battery module at the center of the first battery stack 21 in the lateral direction of the vehicle.
- Battery capacity information, battery temperature information, and battery voltage information are acquired by arithmetic processing based on a battery voltage detection value from the detection line and a battery current detection signal from the battery current detection signal line.
- the LB controller 6 and the integrated controller 120 are connected via a low voltage harness that transmits on / off information of the relay circuit, battery capacity information, battery temperature information, and the like.
- the temperature sensor T is a temperature sensor that detects the ambient temperature inside the battery pack as the temperature of the battery module (internal temperature of the battery pack BP, battery temperature), but is provided directly in contact with the battery module. The temperature of the sensor may be detected. Moreover, although single temperature sensor T is described in FIG. 4, multiple temperature sensors T may be provided. When a plurality of temperature sensors T are provided, the LB controller 6 may detect the highest temperature or the average value among the detected temperatures of the plurality of battery modules as the temperature of the battery module.
- FIGS. 5 to 10 show details of the battery temperature control system of the first embodiment mounted on the battery pack BP. The detailed configuration of the battery temperature control apparatus will be described below with reference to FIGS. 5 to 10.
- the battery temperature control apparatus includes a first battery stack 21, a second battery stack 22, a third battery stack 23, a temperature control unit 3 (battery temperature control means), and an air distribution duct. And 9 (duct).
- the first battery stack 21 is housed and arranged in a vehicle rear area of the internal space of the battery pack case 1.
- the second and third battery stacks 22 and 23 are accommodated and disposed in the vehicle front area of the first battery stack 21 in the internal space of the battery pack case 1, and the height dimension of the stack is the first battery stack It is set lower than 21.
- the temperature control unit 3 includes an evaporator 32 (a heat exchanger for cooling), a condensed water reservoir 33, and the like inside the unit case 31 from the upstream side in the wind flow direction. It comprises the ventilation path part 34 which has the condensed water storage part 33, the blower fan 35 (blower), and the PTC heater 36 (heater).
- the temperature control unit 3 is disposed at a position closer to the air conditioner compressor 103 disposed in the motor room 101 in front of the vehicle, of the internal space of the battery pack case 1 disposed at a position under the floor substantially in the center in the longitudinal direction of the vehicle. Be done.
- a unit duct 37 is connected to the outlet of the unit case 31. As shown in FIG. 6, this unit duct 37 has a shape that bends from the vehicle width direction to the vehicle forward direction, and from this vehicle forward direction to the vehicle backward direction, and is an end facing the central passage 38a in the vehicle longitudinal direction. In the position, the air distribution opening 37a to which the air distribution duct 9 is connected is provided.
- the ventilation path portion 34 is configured to have a unit case 31 and a unit duct 37.
- the evaporator 32 cools the air passing therethrough. That is, the evaporator 32 performs heat exchange using the refrigerant of the air conditioner unit 107 (air conditioner in the passenger compartment), deprives the passing air of heat to produce cold air.
- the refrigerant from the air conditioner unit 107 is introduced into the evaporator 32 through the refrigerant pipe connector terminal 13 attached to the front end edge of the frame.
- the refrigerant for example, gas or long life coolant (LLC, high performance antifreeze liquid) or the like is used.
- this evaporator 32 is disposed at a position forward of the blower fan 35 in the vehicle, and one core surface 32a is disposed so as to face substantially parallel to the frame inner surface 11a in front of the vehicle. There is.
- the condensed water storage unit 33 stores the condensed water generated by the evaporator 32 and is disposed inside the unit case 31 as the ventilation path unit 34.
- the condensed water storage section 33 is disposed between the evaporator 32 and the blower fan 35 (blowing means), as shown in FIG.
- the PTC heater 36 uses a ceramic element (PTC element) called a PTC temperature (Positive Temperature Coefficient Thermistor), generates heat when current flows through the PTC element, and heats passing air to create warm air.
- PTC element a ceramic element
- PTC temperature Positive Temperature Coefficient Thermistor
- a fin-type PTC heater provided with a radiating fin for increasing the heat generation amount of the PTC element is used.
- one end of the air distribution duct 9 is connected to the air distribution opening 37a of the unit duct 37, and a T-shaped clearance space area (center is formed by the first to third battery stacks 21, 22, 23).
- a blowoff that blows out the temperature control wind at the other end toward the rear of the vehicle via the equal width duct portion 94 and the wide width duct portion 95 which are disposed in the passage 38a and the transverse passage 38b in the vehicle width direction crossing the central passage 38a.
- An opening 91 is formed.
- the air distribution duct 9 is provided along the central long side of the battery pack lower frame 11 which has a substantially rectangular shape in top view in the front-rear direction of the vehicle. Further, the air distribution duct 9 extends at least to the vicinity of the ventilation portion 17. As shown in FIG. 10, the other end of the air distribution duct 9 extends to the rear of the vehicle than the ventilation portion 17.
- the blowout opening 91 extends in the vehicle width direction along the stack front upper area 21a (see FIG. 4) of the first battery stack 21 which protrudes above the vehicle than the upper surfaces of the second and third battery stacks 22 and 23 Are arranged opposite to each other.
- the equal-width duct portion 94 is connected to the air outlet 37a of the unit duct 37, and as shown in FIG. 9, has a longitudinal cross-sectional shape with a constant dimension in the vehicle width direction, and extends in the vehicle longitudinal direction.
- the arrangement of the equal-width duct portion 94 utilizes the space formed by the central passage 38a of the T-shaped clearance space area having a shape similar to the duct cross-sectional shape. That is, the equal width duct portion 94 is disposed between the second and third battery stacks 22 and 23.
- the widening duct portion 95 is connected to the equal-width duct portion 94, and as shown in FIG. It is formed by In the arrangement of the widening duct portion 95, it is formed on the central passage 38a of the T-shaped clearance space area and the upper portion of the rear battery stack portions 22c and 23c having a height smaller than that of the front battery stack portions 22a and 22b. And the upper space of the transverse passage 38b in the T-shaped clearance space area.
- the air distribution duct 9 is provided with an evaporator 32 which the blower fan 35 blows, and an outlet 99 for blowing air (region M1) in the vicinity of the condensed water storage portion 33 toward the ventilation portion 17. It is done.
- the air outlet 99 is provided at the center of the widening duct portion 95 in the vehicle width direction.
- the air outlets 99 are disposed at positions facing the air vents 17, and the number of the air outlets 99 is two in the same manner as the air vents 17.
- Control system configuration The control system configuration of the electric vehicle will be described.
- an integrated controller 120 having a function of appropriately managing the energy consumption of the entire vehicle is provided.
- the control unit connected to the integrated controller 120 via a two-way communication line such as a CAN cable includes an on-vehicle air conditioning system, an SOC sensor for detecting the charge state of the battery, and the like.
- a control means connected to the integrated controller 120 so as to be capable of bi-directional communication via a low voltage harness for transmitting various information the junction box 5, the temperature control relay 51 and the temperature control controller provided together with the junction box 5 52 (battery temperature control means), the LB controller 6 and the like.
- the integrated controller 120 performs various controls based on input information from each control means, an ignition switch, an accelerator opening sensor, a vehicle speed sensor, an on-vehicle air conditioning system, an SOC sensor, a junction box 5 and an LB controller 6 or the like.
- the battery temperature adjustment control is to adjust the battery temperature of the battery pack BP to the optimum temperature range.
- the condensed water discharge control which discharges the condensed water which generate
- the evaporator 32 and the PTC heater 36 are not operating.
- the temperature control relay 51 and the temperature control controller perform control of the temperature control unit 3 from the integrated controller 120 based on various input information to the integrated controller 120 in any of battery temperature adjustment control and condensed water discharge control.
- a signal is transmitted to 52. Further, at the time of battery cooling, a signal is transmitted from the integrated controller 120 to the on-vehicle air conditioning system.
- battery temperature adjustment control and “condensed water discharge control” will be separately described.
- Battery temperature information which is the temperature (battery temperature) of the battery module detected by the temperature sensor T, is transmitted from the LB controller 6 or the like to the integrated controller 120.
- the integrated controller 120 transmits appropriate signals to each control means based on battery temperature information and the like.
- the integrated controller 120 transmits a signal for introducing the refrigerant of the air conditioner unit 107 to the evaporator 32 to the on-vehicle air conditioning system. Based on this signal, the on-vehicle air conditioning system introduces the refrigerant of the air conditioner unit 107 to the evaporator 32. At this time, the integrated controller 120 outputs a drive signal for driving the blower fan 35 to the temperature control relay 51 and the temperature control controller 52. The temperature control controller 52 drives the blower fan 35 based on the drive signal.
- This battery cooling is performed only when the battery stack 2 is charged.
- “at the time of charging of the battery stack 2" is when the battery stack 2 is connected to the charging stand 118.
- the integrated controller 120 drives the blower fan 35 and the PTC heater 36 to the temperature control relay 51 and the temperature control controller 52. Output a driving signal. Based on this drive signal, the temperature control controller 52 drives the blower fan 35 and the PTC heater 36.
- the integrated controller 120 outputs a drive signal for driving the blower fan 35 to the temperature control relay 51 and the temperature control controller 52.
- the drive signal includes at least a rotation rate of the blower fan 35 (drive output, blower fan rotation rate (%)), and a drive time of the blower fan 35 as a blower (hereinafter simply referred to as “drive time”). .)It is included.
- the temperature control controller 52 drives the blower fan 35 for a drive time.
- the blower fan rotation rate (hereinafter, also simply referred to as “rotation rate”) is 0% when the blower fan 35 is stopped, and 100% when the blower fan 35 is maximum rotation.
- the rotation rate of the blower fan 35 is set to be lower in the “condensed water discharge control” than in the “battery temperature adjustment control”.
- the "drive time (predetermined drive time)” is a drive time during which the blower fan 35 is driven when battery cooling is not performed, that is, when the evaporator 32 is not used, and battery cooling is being performed. It is a drive time that can discharge (dry) the largest amount of condensed water generated. For example, the driving time is 25 minutes. This time is determined by the integrated controller 120 from the amount of generated condensed water.
- the amount of generated condensed water is determined from the air volume of the battery pack case 1, the frequency of cooling (battery cooling) use of the battery stack 2 (for example, time), and the representative environmental temperature and humidity.
- the representative environmental temperature and humidity are determined from, for example, an external environmental temperature and humidity generally obtained from an external air temperature sensor and the like included in the electric vehicle, or battery temperature information and the like transmitted from the LB controller 6 to the integrated controller 120.
- the operation of the battery temperature control apparatus of the first embodiment is as follows: "Battery temperature adjustment operation of battery pack BP", "Basic operation of condensed water discharge control”, “Operation at the time of vehicle charging”, “Condensed water discharge control at vehicle startup” The operation will be described by dividing it into “condensed water discharge control operation at vehicle restart”, “condensed water discharge control operation at battery cooling”, and “condensed water discharge control operation at battery heating”.
- Battery temperature adjustment operation of battery pack BP The battery is highly temperature dependent, and battery performance degrades if the battery temperature is too high or if the battery temperature is too low. Therefore, in order to maintain high battery performance at low ambient temperature or high ambient temperature, it is preferable to adjust the battery temperature to the optimum temperature range.
- action of the battery pack BP which reflects this is demonstrated.
- the refrigerant is heated It is introduced into the evaporator 32 of the adjustment unit 3 (the evaporator 32 is driven), and the blower fan 35 is turned.
- the evaporator 32 is driven
- the blower fan 35 is turned.
- heat is taken from the wind passing through the evaporator 32 to produce cold wind.
- the PTC heater 36 of the temperature control unit 3 is energized to turn the blower fan 35 .
- heat is given to the wind passing through the PTC heater 36 to create warm air.
- the internal temperature of the battery pack BP can be maintained at a temperature within the range of the first set temperature to the second set temperature at which high battery performance can be obtained.
- the temperature control air is circulated as indicated by an arrow "Air flow" in FIG.
- an opening / closing mechanism having a storage unit in which condensed water (condensed water) is stored, and a plug member provided on the bottom of the storage unit in an openable / closable manner and discharging the condensation water accumulated in the storage unit to the outside.
- a cooling device for an on-vehicle battery provided with the above is a comparative example. According to the cooling device for a vehicle-mounted battery of this comparative example, it is possible to satisfactorily discharge the condensed water (condensed water) generated when the battery is cooled, while preventing the entry of water into the battery case. There is.
- the battery pack case 1 has the ventilation portion 17, and the battery module detected by the temperature sensor T at a predetermined timing after the execution of the battery cooling is completed by the temperature control controller 52.
- the blower fan 35 is driven regardless of the temperature.
- condensed water is generated in the evaporator 32 by performing battery cooling, and this condensed water is stored in the condensed water storage unit 33 after battery cooling is performed, and the water vapor partial pressure difference with the ambient air According to (air in the vicinity of the evaporator 32 and the condensed water storage unit 33 (water vapor of condensed water)).
- the partial pressure of water vapor (water vapor of condensed water) in the vicinity of the evaporator 32 and the condensed water reservoir 33 rises due to evaporation of the condensed water. Due to this rise, the partial pressure of water vapor in the battery pack case 1 is such that the gradient from the vicinity of the evaporator 32 and the condensed water storage portion 33 to the ventilation portion 17 is high and the partial pressure of water vapor near the evaporator 32 and the condensed water storage portion 33 is high. The distribution of the partial pressure of water vapor near the portion 17 is low.
- the partial pressure of water vapor in the vicinity of the ventilation part 17 continues to be low, so the condensed water that has become water vapor from the ventilation part 17 to the outside of the battery pack case 1 due to volumetric expansion in the battery pack case 1 due to evaporation of condensed water. Are discharged.
- the blower fan 35 is driven without cooling by the evaporator 32 (without driving the evaporator 32) during evaporation of the condensed water at a predetermined timing.
- the inside is in a forced convection state (circulation state), and water vapor (air) locally generated near the evaporator 32 and the condensed water reservoir 33 is diffused into the battery pack case 1. Therefore, the partial pressure of water vapor in the battery pack case 1 has a gentle gradient from the vicinity of the evaporator 32 and the condensed water storage portion 33 to the ventilation portion 17, and the water vapor partial pressure in the vicinity of the ventilation portion 17 drives the blower fan 35. It becomes larger than the water vapor partial pressure near the ventilation part 17 when not making it carry out.
- the air in the vicinity of the evaporator 32 and the condensed water reservoir 33 that is, the condensed water that has become steam, is discharged from the aeration unit 17 more than in the case where the air distribution duct 9 and the air outlet 99 are not provided.
- the amount of water can be increased.
- the discharge reliability of condensed water can be improved.
- circulating air ie, dynamic pressure, is applied to the ventilation portion 17, whereby the infiltration of air, that is, water from the outside of the battery pack case 1 is suppressed, so condensed water in the battery pack case 1 Can be reduced.
- the rotation rate of the blower fan 35 may be a rotation rate that can discharge the condensed water that has become the above-described water vapor. That is, the rotation rate of the blower fan 35 may be a rotation rate at which the inside of the battery pack case 1 is in a forced convection state and the evaporation rate of the condensed water can be increased. For this reason, since the rotation rate of the blower fan 35 can be reduced to the minimum required rotation rate, noise, vibration, and power consumption by the blower fan 35 can be suppressed. In addition, by reducing the blower fan rotation rate as described above, the total rotation rate of the blower fan 35 while the vehicle is traveling can be suppressed, and the life of the blower fan 35 can be extended.
- battery cooling is performed only during charging of the battery stack 2 to define the time during which the interior of the battery pack case 1 is dehumidified and the timing (timing) of the dehumidification, so the amount of condensed water generated Is limited.
- a part of the space of the temperature control unit 3 can be reduced by optimizing the size (volume etc.) of the condensed water storage section 33 according to the amount of generated condensed water.
- battery cooling is not performed (the evaporator 32 is not driven). That is, battery cooling is performed when the battery stack 2 connected to the charging stand 118 is charged. Therefore, battery cooling can be performed using the power supplied from the charging stand 118. As a result, electric power for that amount (battery cooling) is not consumed, and the travel distance of the vehicle can be extended. Therefore, the battery stack 2 can be controlled to the optimum temperature without shortening the cruising distance of the vehicle.
- FIG. 14 represents the vehicle state (start / stop / charge state), battery temperature adjustment control (cooling / heating / OFF (no operation)), blower fan rotation rate (%) in order from the top.
- the driving time minutes is shown.
- the horizontal axis of FIG. 14 represents time, and "t" represents the time.
- step S10 it is determined whether the battery charging of the battery stack 2 is started.
- the start of this battery charging detects that the charging gun of the charging stand (external power supply) is connected (inserted) to the charging port 115, for example, and determines that the charging of the battery is started.
- Judge as the start That is, the flow of FIG. 12 is activated when it is determined that the battery charging is started, and the process proceeds to step S11.
- the battery temperature adjustment control and the blower fan 35 are not operating.
- the driving time of the blower fan (blowing means) is 0 minutes.
- step S11 time t1
- the internal temperature (battery temperature) of the battery pack BP is compared with a preset first set temperature, and the internal temperature of the battery pack BP is raised by battery charging, and the first set temperature Determine if it is higher. If the internal temperature of the battery pack BP is higher than the first set temperature, the process proceeds to step S12. If the internal temperature of the battery pack BP is equal to or lower than the first set temperature, the process proceeds to step S111. It is determined whether or not it has ended. If it is determined in step S111 that the charging of the battery is completed, the flow is ended. If not (ie, it is determined that the battery is being charged), the process returns to step S11, and the inside of the battery pack BP is again performed.
- the temperature is compared with a preset first set temperature.
- the termination of the battery charging means that the charging gun 119 of the charging stand 118 is disconnected (extracted) from the charging port 115 or the power supply from the charging stand 118 is stopped, as in the case of the determination of the charging start. In this embodiment, it is determined that the charging gun 119 of the charging stand 118 is disconnected from the charging port 115, and the end of the battery charging is determined.
- step S12 battery cooling is started (implemented) in order to lower the internal temperature of the battery pack BP due to the increase in battery temperature in step S11. That is, the refrigerant is introduced into the evaporator 32 of the temperature control unit 3, and the blower fan 35 is driven at a rotation rate of 100%.
- step S13 since the condensed water is generated by the battery cooling in step S12, a predetermined time (for example, 25 minutes) in which the driving time is preset in order to perform condensed water discharge control after performing battery cooling Set to and store (overwrite on memory). For example, it is stored in the integrated controller 120. Even when another drive time is already set, that time is reset, and the drive time is set to a predetermined time (for example, 25 minutes).
- a predetermined time for example, 25 minutes
- step S14 as in step S111, it is determined whether the battery charging has ended. That is, it is determined whether or not the charging gun 119 of the charging stand 118 is disconnected (extracted) from the charging port 115. If the battery charging is completed, the process proceeds to step S15. If not, the process proceeds to step S141.
- step S141 it is determined whether or not the battery temperature has dropped to a second set temperature lower than a predetermined first set temperature due to battery cooling. If the battery temperature has decreased to the second set temperature or lower, the process proceeds to step S15 and the battery cooling is finished (time t2). At this time, since the battery cooling operation started in step S12 is stopped, the rotation rate is set to 100% to 0%, and the blower fan 35 is stopped. On the other hand, when the battery temperature is higher than the second set temperature, the process returns to step S14 again to continue the battery cooling.
- step S16 as in step S14, it is determined whether the battery charging has ended. That is, it is determined whether or not the charging gun 119 of the charging stand 118 is disconnected (extracted) from the charging port 115.
- time t3 When the battery charging is completed (time t3), the vehicle is in the stopped state (shutdown state, that is, ignition off) in the state where the driving time is set to the predetermined time (25 minutes) (the driving time is stored and held). And the control flow ends.
- the battery charging is not completed (that is, when NO in step S14 ⁇ YES in S141 and after S15 and proceeds to S16)
- the process returns to step S11 and continues charging.
- step S17 it is determined whether the drive time is greater than 0, that is, whether the drive time is set. If the drive time is set, the process proceeds to step S18. If the drive time is not set, the control ends.
- step S18 time t4
- the countdown of the drive time is started. At this time, the blower fan 35 is driven at a rotation rate of 40%. As shown in FIG. 14, from time t4 to time t5, the drive time is counted down by subtracting the elapsed time from the drive time stored in step S13 or step S22 described later.
- the blower fan 35 driven at this driving time is driven by a 12V battery.
- the 12V battery is supplied with power from the battery pack BP (high power battery) via a DC / DC converter during vehicle startup.
- step S19 it is determined whether the driving time for which the countdown has been started from step S18 (time t4) has reached 0 minutes. That is, it is determined whether or not the elapsed time (counting time) from the time when the blower fan 35 starts driving in step S18 is equal to or longer than the stored driving time.
- the process proceeds to step S20, the rotation rate of the blower fan 35 is set to 40% to 0%, the blower fan 35 is stopped, and the countdown of the drive time is performed. Stop.
- the process proceeds to step S21.
- step S21 it is determined whether or not the vehicle has stopped by the ignition off. If it is determined that the vehicle has stopped, the process proceeds to step S22, and the remaining time of the drive time subtracted with the elapse of time from the countdown start The process proceeds to step S20, and the blower fan 35 is stopped and the countdown of the driving time is stopped to end the processing. On the other hand, when it is determined that the vehicle is not stopped, the process proceeds to step S19, and the countdown is continued until the drive time becomes zero.
- step S17 to step S20 corresponds to "condensed water discharge control at the time of vehicle startup".
- step S15 time t2
- step S16 time t3
- step S17 time t4
- step S17 time t4
- the air temperature in the battery pack BP rises. Due to the temperature rise, the internal pressure of the battery pack BP is relatively increased as compared to the external pressure. For this reason, since a pressure difference arises between the internal pressure and the external pressure of the battery pack BP, the condensed water which has become a water vapor is easily discharged. In addition, the temperature rise promotes evaporation of the condensed water, and the amount of condensed water that has become steam increases.
- the condensed water that has become more water vapor can be discharged from the aeration unit 17, and the condensed water that has become water vapor can be more easily discharged.
- the power consumption for driving the blower fan 35 is very small compared to the driving power of the evaporator 32, so the power consumption does not substantially affect the cruising distance.
- the driving time is determined from the air volume of the battery pack case 1, the frequency of cooling (battery cooling) of the battery stack 2, and the representative environmental temperature and humidity. Therefore, the driving time can be determined without the need to provide a humidity sensor or the like in the battery pack case 1 or the temperature control unit 3.
- the number of parts in the battery pack case 1 or the temperature control unit 3 can be reduced.
- blower fan 35 is driven by a 12V battery during vehicle startup. Since the 12V battery is charged by the power supply from the battery pack BP (high power battery) during vehicle start-up, the 12V battery does not rise. For this reason, since a power supply dedicated to the blower fan 35 is not necessary, the layout space is not increased.
- the battery charging is finished at the same time as the battery cooling is finished. This is considered to be the possibility that the battery charging ended before the end of the battery cooling.
- the predetermined time (25 minutes) set in step S13 in the flow of FIG. 12 is set and stored as the driving time.
- step S17 the driving time is greater than 0, and the blower fan 35 starts driving at a rotation rate of 40% in step S18.
- the countdown of the drive time is started with the predetermined time (25 minutes) set in step S13 in the flow of FIG. 12 as an initial value.
- the vehicle is stopped by the ignition off before the driving time becomes zero. That is, the vehicle is stopped by the ignition OFF before the elapsed time from when the blower fan 35 is started to drive in step S18 becomes the drive time (25 minutes) (NO in step S19), and the steps in the flow of FIG. An affirmative determination is made in S21.
- step S22 the remaining time of the drive time whose countdown has been started at step S18 is stored, and the process proceeds from step S22 to step S20. That is, after storing the remaining time obtained by subtracting the time from the drive start of the blower fan 35 to the ignition off from the drive time (25 minutes) set in S13, the rotation rate of the blower fan 35 becomes 40% to 0%. Once set, the blower fan 35 is stopped.
- the remaining time of the driving time is stored in, for example, the integrated controller 120.
- the vehicle is restarted by the ignition on. Note that this is the restart of the vehicle in the case where the vehicle activation at time t8 is the first vehicle activation.
- the flow of FIG. 13 starts up again based on the restart of the vehicle.
- the drive time is determined to be a time greater than 0, and the remaining process time is determined in step S18.
- the countdown of the drive time is started, and the condensed water discharge control is implemented again.
- the rotation rate is set to 0% to 40%, and the blower fan 35 is driven.
- the blower fan 35 driven during the remaining driving time is also driven by the 12V battery, and the 12V battery is supplied with power from the battery pack BP (high power battery) during vehicle startup.
- step S19 the determination in step S19 is affirmed and the process proceeds to step S20, and the count of the drive time is ended.
- the rotation rate is set to 40% to 0%, and the blower fan 35 is stopped.
- the vehicle is stopped before the end of the count of the drive time for discharging the condensed water generated during the battery cooling. Along with this, at time t9, the count is also stopped. Then, after the restart of the vehicle at time t10, the remaining drive time is counted from time t10 to time t11. That is, by driving the blower fan 35, the air can be discharged from the blowout port 99 to the vent 17.
- the count is intermittently performed until the count of the drive time is completed.
- time t0 to t5 in FIG. 16 is the same as the operation in FIG. Time t3 in FIG. 16 corresponds to a predetermined timing at the next vehicle start-up after battery cooling.
- the flow of FIG. 12 starts with the start of battery charging.
- the remaining time of the drive time stored at the time of the previous vehicle stop (time t4 in FIG. 16) is stored at this time, since battery cooling is started at time t5, the drive time in step S13 in FIG. Is reset, and in order to perform condensed water discharge control after performing battery cooling, a predetermined time (25 minutes) determined in advance is reset (overwrites in the memory) as a driving time. Thereafter, control is performed according to the flow of FIG. 12 until the end of battery charging.
- the vehicle is stopped before the countdown of the driving time for discharging the condensed water generated during the battery cooling is completed. Along with this, at time t4, the remaining time of the driving time at that time is stored. Thereafter, battery cooling is performed during a period from time t5 to time t6 between time t4 and time t7, that is, after vehicle stop and before vehicle restart, condensed water is newly generated.
- the reset drive time is a drive time capable of discharging the largest amount of condensed water generated during battery cooling.
- this time t7 corresponds to a predetermined timing at the next vehicle start-up after battery cooling.
- steps S17 to S22 of FIG. 15 are the same as step S of FIG. 13, the corresponding steps S are denoted by the same reference numerals and the description thereof will be omitted. Further, the flow of FIG. 15 is started when the vehicle is started from the stop state by the ignition on, as in the flow of FIG. 13.
- step S23 for example, under the influence of cold air circulation or low outside air temperature, the internal temperature of the battery pack BP is lowered, and it is determined whether or not it is a predetermined third set temperature lower than the second set temperature. judge.
- the third set temperature the increase in internal resistance caused by the decrease in the temperature of the battery pack BP becomes extremely large, and the capacity (input / output power) of the battery pack BP is higher than the capacity required for design It is a low temperature which falls, for example, a temperature of about 0 ° C. If it is determined in step S23 that the temperature of the battery pack BP is equal to or higher than the third set temperature, it is determined that heating is not necessary, and the process proceeds to step S19. On the other hand, if the temperature of the battery pack BP is lower than the third set temperature, it is determined that heating is necessary, and the process proceeds to step S24.
- step S24 battery heating (heating of the battery stack 2) is started (implemented) in order to raise the internal temperature of the battery pack BP (time t8). That is, the PTC heater 36 of the temperature control unit 3 is energized to drive the blower fan 35 at a rotation rate of 100%.
- the blower fan 35 is driven by a 12V battery, and the 12V battery is supplied with power from a battery pack BP (high power battery) during vehicle startup.
- the battery temperature rises to the third set temperature or more due to the battery heating, so the battery heating is ended.
- the rotation rate is set to 100% to 0%, and the blower fan 35 is stopped.
- step S23 to step S25 corresponds to "condensed water discharge control at the time of battery heating".
- the discharge of the condensed water by the battery heating is prioritized over the discharge of the condensed water by the blower fan 35.
- Battery module (battery stack 2), Temperature detection means (temperature sensor T) for detecting the temperature (battery temperature) of the battery module (battery stack 2); Battery temperature control means (temperature control unit 3, temperature control controller 52) for adjusting the temperature (battery temperature) of the battery module (battery stack 2); A battery pack case 1 for housing the battery module (battery stack 2) and the battery temperature control means (temperature control unit 3, temperature control controller 52); In a battery temperature controller provided with The battery pack case 1 has a vent 17 that allows gas to pass from the inside to the outside of the battery pack case 1;
- the battery temperature control means (the temperature control unit 3 and the temperature control controller 52) includes a heat exchanger for cooling (evaporator 32) for cooling the air passing therethrough and a condensation generated in the heat exchanger for cooling (evaporator 32) Condensed water storage section 33 for storing water, the heat exchanger for cooling (evaporator 32), and blowing means for blowing air in the vicinity of the condensed water storage section 33 and circulating it
- the battery pack case 1 is mounted on a vehicle, and the battery module (battery stack 2) is a vehicle power supply device that supplies electric power to in-vehicle devices.
- the predetermined timing is the next vehicle start-up after the battery module (battery stack 2) is cooled (FIGS. 12 and 13). For this reason, in addition to the effect of (1), it is possible to discharge the condensed water that has become more water vapor from the aeration unit 17, and it is possible to further easily discharge the condensed water that has become the water vapor.
- the battery temperature control unit (the controller 52 for temperature control) is driven at the predetermined timing than the drive output of the blower (the blower fan 35) during the cooling of the battery module (the battery stack 2)
- the drive output of the blowing means (blower fan 35) at the time of setting is set low. Therefore, in addition to the effects of (1) and (2), the noise, vibration and power consumption by the blower fan 35 can be suppressed by lowering the rotation rate of the blower fan 35 to the minimum necessary rotation rate.
- Cooling of the battery module (battery stack 2) is performed only when the battery module (battery stack 2) is charged. Therefore, in addition to the effects of (1) to (3), the size (volume etc.) of the condensed water storage section 33 is optimized according to the amount of generated condensed water, whereby Space can be reduced.
- the battery module (battery stack 2) is configured to be electrically connectable to and disconnectable from an external power supply (charging stand 118) that is a power supply external to the battery pack case 1, and the external power supply (charging stand 118). Charging by the power supplied from the external power supply (charging stand 118) while electrically connected to The battery module (battery stack 2) is charged when the battery module (battery stack 2) is connected to the external power supply (charging stand 118). For this reason, the battery stack 2 can be controlled to an optimum temperature without shortening the range in which the vehicle can travel.
- the battery temperature control means (the temperature control controller 52) Only a driving means (blower fan 35) is driven for a predetermined driving time from a start of driving only the blowing means (blower fan 35), The driving time is determined from the amount of generation of the condensed water, and the amount of generation of the condensed water is the air volume of the battery pack case 1, the cooling use frequency of the battery module (battery stack 2), and the representative environmental temperature. Determined from humidity. Therefore, in addition to the effects of (1) to (5), the number of parts in the battery pack case 1 or the temperature control unit 3 can be reduced.
- the battery temperature control unit (the controller 52 for temperature control) counts an elapsed time from the start of driving of only the blower (the blower fan 35), and the elapsed time is the vehicle before the predetermined drive time is reached.
- the count is stopped and the difference between the elapsed time and the predetermined drive time is stored, and the difference between the elapsed time and the predetermined drive time is the elapsed time from the vehicle start at the next vehicle start.
- Only the blowing means (blower fan 35) is driven until it becomes (FIG. 13).
- the necessary driving time is secured with respect to the amount of condensed water corresponding to the condensed water generated while performing battery cooling, so that the reliability of discharging condensed water can be improved. it can.
- the battery temperature control means (the controller 52 for temperature control) counts an elapsed time from the start of driving of only the blower (the blower fan 35), and the elapsed time is the vehicle before the predetermined drive time is reached.
- the count is stopped and the difference between the elapsed time and the predetermined drive time is stored, and cooling of the battery module (battery stack 2) is performed after the vehicle stops and before the next vehicle start-up. If it has, the stopped count is reset and the predetermined drive time is set (FIG. 12, FIG. 13, FIG. 16). Therefore, in addition to the effects of (6) to (7), the necessary drive time for newly generated additional condensed water is secured, so that the reliability of discharging the condensed water can be improved.
- the battery temperature control means (temperature control unit 3, temperature control controller 52) includes a heater (PTC heater 36) for heating,
- PTC heater 36 for heating
- the battery temperature control means (the temperature control controller 52) counts the drive time, when the heater (PTC heater 36) is driven to heat the battery module (the battery stack 2), The count is stopped and the drive time is made zero (FIG. 15, FIG. 16). For this reason, in addition to the effects of (6) to (8), it is possible to discharge more steam of condensed water from the aeration unit 17 and to more easily discharge the condensed water that has become the water vapor. it can.
- the battery temperature control means (the temperature control unit 3 and the temperature control controller 52) has a ventilation path (the unit case 31, the unit duct 37) having the condensed water reservoir 33,
- the air blowing means blows the air in the vicinity of the heat exchanger for cooling (evaporator 32) and the condensed water storage portion 33 through the ventilation path portion (unit case 31, unit duct 37) to carry out the battery It is a means to circulate in the pack case 1,
- a duct (air distribution duct 9) extending to at least the vicinity of the ventilation portion 17 is connected to the ventilation path portion (unit case 31, unit duct 37),
- the first embodiment shows an example in which the battery pack BP is disposed under the floor of the vehicle.
- the configuration is not limited to that shown in the first embodiment.
- the battery pack may be disposed in the luggage room of the vehicle.
- the battery stack 2 battery module group
- the configuration is not limited to that shown in the first embodiment.
- the battery module a battery module disposed without being stacked in multiple layers is also included.
- the temperature control unit 3 an example of a unit that produces both cold air and warm air is shown as the temperature control unit 3.
- the configuration is not limited to that shown in the first embodiment.
- the temperature control unit may have an evaporator and may be a unit that produces only cold air.
- the first embodiment shows an example in which the heat exchanger for cooling is the evaporator 32.
- the invention is not limited to the evaporator 32. That is, any air can be used as long as it can take cold air from the passing air.
- a Peltier element or the like may be used.
- blower means is the blower fan 35
- the invention is not limited to the blower fan 35. That is, any air (water vapor) in the vicinity of the evaporator 32 and the condensed water storage section 33 may be blown and circulated in the battery pack case 1. Thus, any air (water vapor) in the vicinity of the evaporator 32 and the condensed water storage unit 33 may be blown to the vicinity of the ventilation unit 17.
- the rotation rate during the drive time of the blower fan 35 is set to 40%.
- it is not limited to this.
- it may be made different depending on the performance of the blower fan 35 or other blowing means.
- you may make rotation rate 40% or more.
- the first embodiment shows an example in which the heater is the PTC heater 36.
- the invention is not limited to the PTC heater 36. That is, any air can be used as long as it can heat the passing air.
- the ventilation part 17 should just permit passage of gas from the inside of battery pack case 1 to the exterior. Further, preferably, it is preferable to allow passage of gas from the inside to the outside of the battery pack case 1 and prevent passage of liquid from the outside to the inside of the battery pack case 1.
- Example 1 the example which arrange
- the arrangement of the outlets 99 is not limited to this. That is, the air in the vicinity of the evaporator 32 and the condensed water storage unit 33, which the blower fan 35 blows, may be disposed at a position where the air is blown toward the ventilation unit 17.
- the vent 17 and the air outlet 99 are two.
- the configuration is not limited to that shown in the first embodiment. That is, the number, arrangement, shape, and size of the vents 17 and the outlets 99 where the condensed water which is the water vapor is most likely to be discharged may be determined from the arrangement of each component in the battery pack case 1 and the like.
- the number of the vents 17 and the outlets 99 may be one or three or more, or the numbers of the vents 17 and the outlets 99 may not be the same.
- the arrangement, shape, and size may be the same in both the vent 17 and the blowout port 99, and may be different in the vent 17 if two or more vents 17 are provided. The same applies to the air outlet 99.
- the temperature control unit 3 and the air distribution duct 9 are disposed in the internal space of the battery pack case 1.
- the configuration is not limited to that shown in the first embodiment.
- only the temperature control unit may be disposed in the internal space of the battery pack case, and there may be no air distribution duct that distributes air to the battery stack from the unit duct via the gap of the battery stack.
- the condensed water storage portion 33 for storing condensed water is provided in the ventilation path portion (the unit case 31 and the unit duct 37).
- the configuration is not limited to that shown in the first embodiment.
- moisture absorption that increases the surface area of condensed water continuously from the condensed water storage unit 33 to a portion with a relatively high wind speed including water vapor of condensed water in the ventilation path portion (unit case 31, unit duct 37).
- You may have a sheet
- a water absorbing material may be provided, or the surface itself of the condensed water reservoir 33 or the like may be subjected to hydrophilic processing. Since this promotes the evaporation of the condensed water, more condensed water can be discharged as steam.
- the condensed water discharge control may be started at another timing at which a pressure difference occurs between the internal pressure of the battery pack BP and the external pressure.
- the start timing may be night or morning when a pressure difference occurs, or when the outside air temperature is low.
- the blower fan 35 is driven based on a timer or the like to carry out the above control.
- the outside air temperature is low, the outside air is detected, or the blower fan 35 is driven based on the outside air temperature and the air temperature inside the battery pack BP (battery temperature) to implement the above control.
- a pressure difference occurs between the internal pressure and the external pressure of the battery pack BP, and the water vapor of the condensed water can be more easily discharged.
- the first embodiment shows an example in which battery cooling is performed only at the time of charging. However, it is not limited to the time of charging shown in the first embodiment. For example, when the internal temperature of the battery pack BP becomes higher than the first set temperature, battery cooling may be performed even during vehicle startup. However, in order to discharge the newly generated condensed water, as described in “condensed water discharge control action at the time of battery cooling”, the predetermined time previously determined based on step S13 of FIG. , Condensed water discharge control is implemented.
- the battery temperature control apparatus of the present invention is applied to a driving source for driving, to an electric vehicle equipped with only a driving motor.
- the embodiment is not limited to the electric vehicle. That is, the battery temperature control apparatus of the present invention can also be applied to a hybrid vehicle equipped with a traveling motor and an engine as a traveling drive source.
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Abstract
Description
このバッテリ温調装置において、前記バッテリパックケースは、該バッテリパックケース内部から外部への気体の通過を許容する通気部を有している。
前記バッテリ温調手段は、通過する空気を冷却する冷却用熱交換器と、前記冷却用熱交換器にて発生した凝縮水を貯める凝縮水貯水部と、前記冷却用熱交換器及び前記凝縮水貯水部近傍の空気を送風して前記バッテリパックケース内に循環させる送風手段と、を有して構成されている。
また、前記バッテリ温調手段は、前記温度検出手段によって検出されたバッテリモジュールの温度が予め定められた所定温度より高い場合は、前記冷却用熱交換器によって通過する空気を冷却すると共に、前記送風手段を駆動してバッテリモジュールの冷却を実施する。さらに、前記バッテリ温調手段は、該バッテリモジュールの冷却の実施が終了した後の所定のタイミングで、前記温度検出手段によって検出されるバッテリモジュールの温度に関わらず、前記送風手段のみを駆動する。
すなわち、バッテリ温調装置において、バッテリ冷却(バッテリモジュールの冷却)の実施により、冷却用熱交換器にて凝縮水が発生し、この凝縮水は、バッテリ冷却実施後、凝縮水貯水部に貯められ、周囲空気との水蒸気分圧差に応じて蒸発していく。
所定のタイミングであるこの凝縮水の蒸発中に、冷却用熱交換器による冷却を行わずに送風手段のみを駆動させるので、バッテリパックケース内は強制対流状態となり、冷却用熱交換器及び凝縮水貯水部近傍に局所的に発生した水蒸気(空気)がバッテリパックケース内へ拡散される。このため、バッテリパックケース内の水蒸気分圧は、冷却用熱交換器及び凝縮水貯水部近傍から通気部までの勾配が緩やかになり、通気部近傍の水蒸気分圧が、送風手段を駆動させない場合の通気部近傍の水蒸気分圧よりも大きくなる。
したがって、通気部からバッテリパックケース外部へ水蒸気になった凝縮水の排出を効率よく行うことができる。
この結果、付加的な駆動部品等を追加しないことでレイアウトスペースを増大させることなく、バッテリパックケース外部へ凝縮水を排出することができる。
実施例1のバッテリ温調装置における構成を、「バッテリパックBPの車載構成」、「バッテリパックBPの全体詳細構成」、「バッテリ温調装置の詳細構成」、「制御システム構成」に分けて説明する。
図1及び図2は、実施例1のバッテリ温調装置を採用したバッテリパックBPが搭載された電気自動車を示す。以下、図1及び図2に基づき、バッテリパックBPの車載構成を説明する。
図3及び図4は、実施例1のバッテリ温調装置を採用したバッテリパックBPの詳細を示す。以下、図3及び図4に基づき、バッテリパックBPの全体詳細構成を説明する。
また、バッテリパックアッパーカバー12は、図3に示すように、バッテリパックケース1内の空気(凝縮水の水蒸気を含む。)を、バッテリパックケース1外部へ排出するための2つの通気部17を有している。通気部17は、バッテリパックケース1内部から外部への気体の通過を許容すると共に、バッテリパックケース1外部から内部への液体の通過を防止する様に構成されていることが望ましい。例えば、ゴアテックス(登録商標)等の気体の通過を許容すると共に液体の通過を阻止する素材(膜)を用いて、構成することが考えられる。
なお、温度センサTはバッテリパック内部の雰囲気温度をバッテリモジュールの温度(バッテリパックBPの内部温度、バッテリ温度)として検出する温度センサであるが、バッテリモジュールに直接接触して設けられて、バッテリモジュールの温度を検出するものであっても良い。また、図4には単一の温度センサTを記載しているが、温度センサTは複数設けられても良い。複数の温度センサTを設けた場合は、LBコントローラ6は検出された複数のバッテリモジュールの温度のうちの最高温度、あるいは平均値をバッテリモジュールの温度として検出すれば良い。
図5~図10は、バッテリパックBPに搭載された実施例1のバッテリ温調装置の詳細を示す。以下、図5~図10に基づき、バッテリ温調装置の詳細構成を説明する。
また、ブロアファン35は、ユニットケース31を通じて、エバポレータ32及び凝縮水貯水部33近傍の空気(領域M1)を通気部17近傍へ送風する。すなわち、後述する配風ダクト9に設けた吹出口99へエバポレータ32及び凝縮水貯水部33近傍の空気(領域M1)を送風する。
この配風ダクト9は、図5に示すように、車両前後方向で上面視略長方形状とされたバッテリパックロアフレーム11の中央部長辺方向に沿って設けられている。また、この配風ダクト9は、少なくとも通気部17の近傍まで延びている。図10に示すように、配風ダクト9の他端は、通気部17よりも車両後方に延びている。
電気自動車の制御システム構成を説明する。
このうち、バッテリパックBPのバッテリ温度を最適温度域に調整するバッテリ温度調整制御である。また、エバポレータ32を使用したバッテリスタック2を冷却するバッテリ冷却を実施中にエバポレータ32にて発生する凝縮水を、バッテリ冷却を実施後に排出する凝縮水排出制御である。なお、この凝縮水排出制御中、エバポレータ32及びPTCヒータ36は動作していない。
温度センサTで検出されたバッテリモジュールの温度(バッテリ温度)であるバッテリ温度情報は、LBコントローラ6等から統合コントローラ120へ伝達される。統合コントローラ120は、バッテリ温度情報等に基づき、各制御手段へ適切な信号を伝達する。
ここで、「バッテリスタック2の充電時」とは、バッテリスタック2が充電スタンド118と接続されている時である。
凝縮水排出制御の場合、バッテリ冷却を実施後、統合コントローラ120は、温調用リレー51及び温調用コントローラ52へブロアファン35を駆動する駆動信号を出力する。この駆動信号には、少なくとも、ブロアファン35の回転率(駆動出力、ブロアファン回転率(%))、及び、送風手段としてのブロアファン35の駆動時間(以下、単に、「駆動時間」ともいう。)が含まれている。この駆動信号に基づき、温調用コントローラ52は、ブロアファン35を駆動時間の間、駆動させる。
このブロアファン回転率(以下、単に、「回転率」ともいう。)は、0%の時はブロアファン35が停止し、100%の時はブロアファン35が最大回転となる。また、このブロアファン35の回転率は、「バッテリ温度調整制御」中の回転率よりも、「凝縮水排出制御」中の回転率の方が低く設定されている。
ここで、「駆動時間(所定の駆動時間)」とは、バッテリ冷却を実施しない場合、すなわち、エバポレータ32を使用しない場合におけるブロアファン35が駆動する駆動時間であって、バッテリ冷却を実施中に発生する最大量の凝縮水を排出(乾燥)可能な駆動時間である。例えば、駆動時間は、25分である。この時間は、統合コントローラ120にて、凝縮水の発生量から決定する。この凝縮水の発生量は、バッテリパックケース1の空気体積、バッテリスタック2の冷却(バッテリ冷却)使用頻度(例えば、時間)、及び、代表環境温湿度から決定する。なお、代表環境温湿度は、例えば、一般に電気自動車が備えている外気温センサ等から得られる外部環境温湿度、または、LBコントローラ6から統合コントローラ120に伝達されるバッテリ温度情報等から決定する。
実施例1のバッテリ温調装置における作用を、「バッテリパックBPのバッテリ温度調整作用」、「凝縮水排出制御の基本作用」、「車両充電時の動作」、「車両起動時の凝縮水排出制御作用」、「車両再起動時の凝縮水排出制御作用」、「バッテリ冷却時の凝縮水排出制御作用」、「バッテリ加熱時の凝縮水排出制御作用」に分けて説明する。
バッテリは温度依存度が高く、バッテリ温度が高過ぎても、また、バッテリ温度が低過ぎてもバッテリ性能が低下する。したがって、低外気温時や高外気温時に高いバッテリ性能を維持するためには、バッテリ温度を最適温度域に調整することが好ましい。以下、図5及び図7に基づき、これを反映するバッテリパックBPのバッテリ温度調整作用を説明する。
例えば、結露水(凝縮水)が貯留される貯留部と、該貯留部の底面部に開閉可能に設けられて当該貯留部に溜まった結露水を外部に排出させるプラグ部材を有する開閉機構と、が設けられた車載用バッテリの冷却装置を比較例とする。この比較例の車載用バッテリの冷却装置によれば、バッテリケース内への水分の浸入を防止しつつ、バッテリを冷却する際に生じる結露水(凝縮水)を良好に外部に排出するようにしている。
しかも、バッテリ冷却を実施中は、通気部17に循環風すなわち動圧が当たることにより、バッテリパックケース1外部からの空気すなわち水分の浸入が抑制されるので、バッテリパックケース1内での凝縮水の発生量を低減することができる。
しかも、車両走行中に、バッテリ冷却を実施しない(エバポレータ32を駆動しない)。すなわち、バッテリスタック2が充電スタンド118と接続されているバッテリスタック2の充電時に、バッテリ冷却が実施される。このため、充電スタンド118から供給される電力を用いてバッテリ冷却を行うことができる。これにより、その分(バッテリ冷却分)の電力が消費されることがなく、車両の走行距離を伸ばすことができる。したがって、車両の航続可能距離を短縮すること無くバッテリスタック2を最適な温度に制御することができる。
以下、「車両充電時の動作」について、図12の動作フロー及び図14の各動作のタイムチャートに基づいて詳しく説明する。なお、図14の縦軸は、上から順に、車両状態(起動・停止・充電状態)、バッテリ温度調整制御(冷却・加熱・OFF(何もしない状態))、ブロアファン回転率(%)、駆動時間(分)が示されている。図14の横軸は、時間を表していて、「t」はその時刻を表している。
以下、「車両起動時の凝縮水排出制御作用」について、図13の動作フロー及び図14の各動作のタイムチャートに基づいて詳しく説明する。
図13のフローは、イグニッション・オンにより、車両が停止状態から起動された際(時刻t4、t8)に起動する。以下では、まず、「時刻t4における車両起動時の動作」に関して説明し、「時刻t8における車両起動時における動作(後述する「車両再起動時の凝縮水排出制御作用」内に記載)」は分けて説明する。なお、時刻t4、t8が、バッテリ冷却後の、次回の車両起動時である所定のタイミングに相当する。
ステップS17では、駆動時間が0より大きいか、すなわち駆動時間が設定されているか否かを判定する。駆動時間が設定されている場合にはステップS18へ進み、設定されていない場合には制御を終了する。
ステップS18(時刻t4)では、駆動時間のカウントダウンが開始される。このとき、ブロアファン35を回転率40%にて駆動させる。図14に示すように、時刻t4から時刻t5までの間、駆動時間はステップS13あるいは後述するステップS22で記憶した駆動時間から経過時間を減算してカウントダウンされる。この駆動時間に駆動するブロアファン35は、12Vバッテリにより駆動される。この12Vバッテリは、車両起動中、DC/DCコンバータを介して、前記バッテリパックBP(強電バッテリ)から電力が供給される。
また、その温度上昇により、凝縮水の蒸発が促進され、水蒸気になった凝縮水の水量が増加する。
以下、「車両再起動時の凝縮水排出制御作用」について、図13の動作フロー及び図14の各動作のタイムチャートに基づいて詳しく説明する。
以下、「バッテリ冷却時の凝縮水排出制御作用」について、図12及び図13の動作フロー及び図16の各動作のタイムチャートに基づいて詳しく説明する。なお、図16の縦軸は、上から順に、車両状態(起動・停止・充電状態)、バッテリ温度調整制御(冷却・加熱・OFF(何もしない状態))、ブロアファン回転率(%)、駆動時間(分)が示されている。図14の横軸は、時間を表していて、「t」はその時刻を表している。
その後、時刻t4と時刻t7との間、すなわち、車両停止後かつ車両再起動前に、時刻t5から時刻t6の期間でバッテリ冷却が実施されることにより、新たに凝縮水が発生する。
車両起動時に外気温が低い場合にはバッテリの温度が低下しすぎる可能性が有る。このため、バッテリの温度調節機構としてバッテリを加熱する機能を備えることが望ましい。以下ではバッテリの加熱機構を備えた場合における、「バッテリ加熱時の凝縮水排出制御作用」について、図15の動作フロー及び図16の各動作のタイムチャートに基づいて詳しく説明する。
実施例1のバッテリ温調装置にあっては、下記に列挙する効果を得ることができる。
前記バッテリモジュール(バッテリスタック2)の温度(バッテリ温度)を検出する温度検出手段(温度センサT)と、
前記バッテリモジュール(バッテリスタック2)の温度(バッテリ温度)を調整するバッテリ温調手段(温調ユニット3、温調用コントローラ52)と、
前記バッテリモジュール(バッテリスタック2)及び前記バッテリ温調手段(温調ユニット3、温調用コントローラ52)を収納するバッテリパックケース1と、
を備えたバッテリ温調装置において、
前記バッテリパックケース1は、該バッテリパックケース1内部から外部への気体の通過を許容する通気部17を有し、
前記バッテリ温調手段(温調ユニット3、温調用コントローラ52)は、通過する空気を冷却する冷却用熱交換器(エバポレータ32)と、前記冷却用熱交換器(エバポレータ32)にて発生した凝縮水を貯める凝縮水貯水部33と、前記冷却用熱交換器(エバポレータ32)及び前記凝縮水貯水部33近傍の空気を送風して前記バッテリパックケース1内に循環させる送風手段(ブロアファン35)と、を有して構成され、
前記バッテリ温調手段(温調ユニット3、温調用コントローラ52)は、
前記温度検出手段(温度センサT)によって検出されたバッテリモジュール(バッテリスタック2)の温度(バッテリ温度)が予め定められた所定温度(第1設定温度)より高い場合は、前記冷却用熱交換器(エバポレータ32)によって通過する空気を冷却すると共に、前記送風手段(ブロアファン35)を駆動してバッテリモジュール(バッテリスタック2)の冷却を実施し、
該バッテリモジュール(バッテリスタック2)の冷却の実施が終了した後の所定のタイミングで、前記温度検出手段(温度センサT)によって検出されるバッテリモジュール(バッテリスタック2)の温度(バッテリ温度)に関わらず、前記送風手段(ブロアファン35)のみを駆動する。
このため、付加的な駆動部品等を追加しないことでレイアウトスペースを増大させることなく、バッテリパックケース1外部へ凝縮水を排出することができる。
前記所定のタイミングは、前記バッテリモジュール(バッテリスタック2)の冷却を実施後の、次回の車両起動時である(図12、図13)。
このため、(1)の効果に加え、より多くの水蒸気となった凝縮水を通気部17から排出することができると共に、その水蒸気となった凝縮水を一層排出しやすくすることができる。
このため、(1)~(2)の効果に加え、ブロアファン35の回転率を最小必要回転率まで下げることにより、ブロアファン35による騒音、振動、及び消費電力を抑えることができる。
このため、(1)~(3)の効果に加え、凝縮水貯水部33の大きさ(容積等)を凝縮水の発生量に応じて適正化することで、温調ユニット3の一部のスペースを削減することができる。
前記バッテリモジュール(バッテリスタック2)の充電時は、該バッテリモジュール(バッテリスタック2)が前記外部電源(充電スタンド118)と接続されている時である。
このため、車両の航続可能距離を短縮すること無くバッテリスタック2を最適な温度に制御することができる。
前記送風手段(ブロアファン35)のみの駆動開始から所定の駆動時間の間、前記送風手段(ブロアファン35)のみを駆動し、
前記駆動時間を、前記凝縮水の発生量から決定し、該凝縮水の発生量を、前記バッテリパックケース1の空気体積、前記バッテリモジュール(バッテリスタック2)の冷却使用頻度、及び、代表環境温湿度から決定する。
このため、(1)~(5)の効果に加え、バッテリパックケース1内、または、温調ユニット3の部品点数を削減することができる。
このため、(6)の効果に加え、バッテリ冷却を実施中に発生した凝縮水に応じた凝縮水量に対し、必要な駆動時間が確保されるので、凝縮水の排出信頼性を向上することができる。
このため、(6)~(7)の効果に加え、新たに発生した追加凝縮水に対し、必要な駆動時間が確保されるので、凝縮水の排出信頼性を向上することができる。
前記バッテリ温調手段(温調用コントローラ52)は、前記駆動時間をカウントしている場合に、前記ヒータ(PTCヒータ36)を駆動して前記バッテリモジュール(バッテリスタック2)の加熱を実施する場合、そのカウントを停止すると共に該駆動時間をゼロにする(図15、図16)。
このため、(6)~(8)の効果に加え、さらに多くの凝縮水の水蒸気を通気部17から排出することができると共に、その水蒸気となった凝縮水をより一層排出しやすくすることができる。
前記送風手段(ブロアファン35)は、前記通風経路部(ユニットケース31、ユニットダクト37)を通じて前記冷却用熱交換器(エバポレータ32)及び前記凝縮水貯水部33近傍の空気を送風して前記バッテリパックケース1内に循環させる手段であり、
前記通風経路部(ユニットケース31、ユニットダクト37)に、少なくとも前記通気部17の近傍まで延びるダクト(配風ダクト9)を接続し、
前記送風手段(ブロアファン35)が送風する前記冷却用熱交換器(エバポレータ32)及び前記凝縮水貯水部33近傍の空気を、前記通気部17へ向かって吹き出す吹出口99を前記ダクト(配風ダクト9)に設けた。
このため、(1)~(9)の効果に加え、凝縮水の排出信頼性を向上することができる。
Claims (10)
- バッテリモジュールと、
前記バッテリモジュールの温度を検出する温度検出手段と、
前記バッテリモジュールの温度を調整するバッテリ温調手段と、
前記バッテリモジュール及び前記バッテリ温調手段を収納するバッテリパックケースと、
を備えたバッテリ温調装置において、
前記バッテリパックケースは、該バッテリパックケース内部から外部への気体の通過を許容する通気部を有し、
前記バッテリ温調手段は、通過する空気を冷却する冷却用熱交換器と、前記冷却用熱交換器にて発生した凝縮水を貯める凝縮水貯水部と、前記冷却用熱交換器及び前記凝縮水貯水部近傍の空気を送風して前記バッテリパックケース内に循環させる送風手段と、を有して構成され、
前記バッテリ温調手段は、
前記温度検出手段によって検出されたバッテリモジュールの温度が予め定められた所定温度より高い場合は、前記冷却用熱交換器によって通過する空気を冷却すると共に、前記送風手段を駆動してバッテリモジュールの冷却を実施し、
該バッテリモジュールの冷却の実施が終了した後の所定のタイミングで、前記温度検出手段によって検出されるバッテリモジュールの温度に関わらず、前記送風手段のみを駆動する
ことを特徴とするバッテリ温調装置。 - 請求項1に記載されたバッテリ温調装置において、
該バッテリパックケースは車両に搭載されて、前記バッテリモジュールは電力を車載機器へ供給する車両用電源装置であって、
前記所定のタイミングは、前記バッテリモジュールの冷却を実施後の、次回の車両起動時である
ことを特徴とするバッテリ温調装置。 - 請求項1または請求項2に記載されたバッテリ温調装置において、
前記バッテリ温調手段は、前記バッテリモジュールの冷却を実施中の前記送風手段の駆動出力よりも、前記所定のタイミングにおいて駆動する際の前記送風手段の駆動出力を低く設定する
ことを特徴とするバッテリ温調装置。 - 請求項1から請求項3までの何れか一項に記載されたバッテリ温調装置において、
前記バッテリモジュールの冷却は、前記バッテリモジュールの充電時のみに実施する
ことを特徴とするバッテリ温調装置。 - 請求項4のバッテリ温調装置において、
前記バッテリモジュールは該バッテリパックケース外部の電源である外部電源と電気的に接続及び切断可能に構成されると共に、前記外部電源と電気的に接続した状態で該外部電源から供給される電力によって充電され、
前記バッテリモジュールの充電時は、該バッテリモジュールが前記外部電源と接続されている時である
ことを特徴とするバッテリ温調装置。 - 請求項1から請求項5までの何れか一項に記載されたバッテリ温調装置において、
前記バッテリ温調手段は、
前記送風手段のみの駆動開始から所定の駆動時間の間、前記送風手段のみを駆動し、
前記駆動時間を、前記凝縮水の発生量から決定し、該凝縮水の発生量を、前記バッテリパックケースの空気体積、前記バッテリモジュールの冷却使用頻度、及び、代表環境温湿度から決定する
ことを特徴とするバッテリ温調装置。 - 請求項6に記載されたバッテリ温調装置において、
前記バッテリ温調手段は、前記送風手段のみの駆動開始からの経過時間をカウントし、その経過時間が前記所定の駆動時間となる前に車両が停止した場合、そのカウントを停止すると共に前記経過時間と所定の駆動時間との差を記憶し、次回の車両起動時には該車両起動からの経過時間が前記経過時間と所定の駆動時間との差となるまで前記送風手段のみを駆動する
ことを特徴とするバッテリ温調装置。 - 請求項6または請求項7に記載されたバッテリ温調装置において、
前記バッテリ温調手段は、前記送風手段のみの駆動開始からの経過時間をカウントし、その経過時間が前記所定の駆動時間となる前に車両が停止した場合、そのカウントを停止すると共に前記経過時間と所定の駆動時間との差を記憶し、車両停止後かつ次回の車両起動時前に、前記バッテリモジュールの冷却が実施された場合、停止したカウントをリセットし、前記所定の駆動時間を設定する
ことを特徴とするバッテリ温調装置。 - 請求項6から請求項8までの何れか一項に記載されたバッテリ温調装置において、
前記バッテリ温調手段は、加熱用のヒータを有し、
前記バッテリ温調手段は、前記駆動時間をカウントしている場合に、前記ヒータを駆動して前記バッテリモジュールの加熱を実施する場合、そのカウントを停止すると共に該駆動時間をゼロにする
ことを特徴とするバッテリ温調装置。 - 請求項1から請求項9までの何れか一項に記載されたバッテリ温調装置において、
前記バッテリ温調手段は、前記凝縮水貯水部を有する通風経路部を有し、
前記送風手段は、前記通風経路部を通じて前記冷却用熱交換器及び前記凝縮水貯水部近傍の空気を送風して前記バッテリパックケース内に循環させる手段であり、
前記通風経路部に、少なくとも前記通気部の近傍まで延びるダクトを接続し、
前記送風手段が送風する前記冷却用熱交換器及び前記凝縮水貯水部近傍の空気を、前記通気部へ向かって吹き出す吹出口を前記ダクトに設けた
ことを特徴とするバッテリ温調装置。
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| CN201480054748.8A CN105637699B (zh) | 2013-10-03 | 2014-10-02 | 蓄电池调温装置 |
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- 2014-10-02 WO PCT/JP2014/076449 patent/WO2015050226A1/ja not_active Ceased
- 2014-10-02 CN CN201480054748.8A patent/CN105637699B/zh active Active
- 2014-10-02 KR KR1020167008637A patent/KR101793852B1/ko active Active
- 2014-10-02 US US15/024,049 patent/US9673493B2/en active Active
- 2014-10-02 JP JP2015540556A patent/JP6119870B2/ja active Active
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2018098124A (ja) * | 2016-12-16 | 2018-06-21 | トヨタ自動車株式会社 | 車両 |
| JP2020035513A (ja) * | 2018-08-27 | 2020-03-05 | トヨタ自動車株式会社 | 蓄電装置 |
| JP7091938B2 (ja) | 2018-08-27 | 2022-06-28 | トヨタ自動車株式会社 | 蓄電装置 |
| CN113690506A (zh) * | 2021-06-28 | 2021-11-23 | 深圳喆能电子技术有限公司 | 新能源汽车电池冬季智能恒温装置 |
| WO2025169920A1 (ja) * | 2024-02-08 | 2025-08-14 | トヨタ自動車株式会社 | 蓄電装置 |
Also Published As
| Publication number | Publication date |
|---|---|
| KR101793852B1 (ko) | 2017-11-03 |
| KR20160052637A (ko) | 2016-05-12 |
| JPWO2015050226A1 (ja) | 2017-03-09 |
| EP3054525A1 (en) | 2016-08-10 |
| US20160233563A1 (en) | 2016-08-11 |
| EP3054525B1 (en) | 2018-12-05 |
| CN105637699B (zh) | 2017-07-11 |
| US9673493B2 (en) | 2017-06-06 |
| EP3054525A4 (en) | 2016-08-31 |
| CN105637699A (zh) | 2016-06-01 |
| JP6119870B2 (ja) | 2017-04-26 |
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