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WO2014163033A1 - Protective-film-equipped glass product and method for producing same - Google Patents

Protective-film-equipped glass product and method for producing same Download PDF

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Publication number
WO2014163033A1
WO2014163033A1 PCT/JP2014/059410 JP2014059410W WO2014163033A1 WO 2014163033 A1 WO2014163033 A1 WO 2014163033A1 JP 2014059410 W JP2014059410 W JP 2014059410W WO 2014163033 A1 WO2014163033 A1 WO 2014163033A1
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Prior art keywords
glass product
surfactant
film
cationic
protective film
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PCT/JP2014/059410
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French (fr)
Japanese (ja)
Inventor
敦義 竹中
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AGC Inc
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Asahi Glass Co Ltd
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Application filed by Asahi Glass Co Ltd filed Critical Asahi Glass Co Ltd
Priority to JP2015510072A priority Critical patent/JP6132012B2/en
Priority to CN201480018963.2A priority patent/CN105102392A/en
Priority to KR1020157025586A priority patent/KR20150138193A/en
Publication of WO2014163033A1 publication Critical patent/WO2014163033A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C17/00Surface treatment of glass, not in the form of fibres or filaments, by coating
    • C03C17/34Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
    • C03C17/3405Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions with at least two coatings of organic materials
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2218/00Methods for coating glass
    • C03C2218/30Aspects of methods for coating glass not covered above
    • C03C2218/355Temporary coating

Definitions

  • the present invention relates to a glass product with a protective film and a method for producing the same.
  • glass products The surface of glass products is easily contaminated, and when exposed to an external atmosphere, dust or organic matter contained in the atmosphere adheres and is immediately contaminated.
  • glass products used for precision devices such as flat panel displays (FPD) need to be handled in a clean state so that contamination by dust, organic matter, etc. does not occur. Therefore, the manufacture is performed in a clean room or the like.
  • FPD flat panel displays
  • the glass substrate is transported to a display manufacturing factory, stored, and the like. Become. At this time, even when the glass substrate is manufactured as a very clean surface, some contamination often occurs during its use (display manufacturing). As one of the causes, it is often performed that a slip sheet is sandwiched between the substrates so that the glass substrates do not contact each other, but it is contaminated by TiO 2 fine particles or silicone balls derived from the slip sheet. The possibility is considered.
  • a method for protecting the surface of a glass product by incorporating the technique during the glass product manufacturing process is known so that the glass product is protected immediately after the manufacture.
  • This method is a glass treatment method in which a hydrophobic coating is formed on a surface of a hot glass product having a temperature higher than 175 ° C. with at least one surfactant, and the glass product is cut, roughened, and polished ( Patent Document 1).
  • Patent Document 2 a water-soluble protective film made of an anionic surfactant
  • Patent Document 3 a water-soluble coating in which a part of the hydrophilic group is oriented on the side opposite to the surface of the hydrophilic member
  • Patent Document 4 A protective film such as a long-chain organic material having a hydroxyl group, a carboxyl group or the like as a hydrophilic group (see Patent Document 4) is also known.
  • Patent Document 1 the formation of a protective film is incorporated in the glass product manufacturing process, and cannot be applied in the case where a polishing step is performed after the glass product is manufactured. Further, since the protective films described in Patent Documents 2 to 4 have weak interaction with silanol groups on the surface of the glass product, it is necessary to devise the formation thereof, and the protective film is considered to be relatively unstable. It is done.
  • an object of the present invention is to provide a novel protective film that can be easily formed and removed by a simple operation, is relatively stable, and can effectively impart a contamination prevention effect. .
  • the glass product with a protective film of the present invention comprises a first film comprising a cationic surfactant having a hydrophobic group having 8 or more carbon atoms or a cationic polymer having an average molecular weight of 5 to 10 million on the surface of the glass product.
  • the method for producing a glass product with a protective film of the present invention contains a cationic surfactant having a hydrophobic group having 8 or more carbon atoms or a cationic polymer having an average molecular weight of 5 to 10 million on the surface of the glass product.
  • a solution containing an anionic surfactant or a nonionic surfactant having a hydrophobic group having a carbon number of 8 or more is contacted and dried to form a first surfactant comprising the anionic surfactant or the nonionic surfactant. Forming a second film.
  • another method for producing a glass product with a protective film according to the present invention is a cationic surfactant having a hydrophobic group having 8 or more carbon atoms or a cationic polymer having an average molecular weight of 5 to 10 million and a carbon number of 8 or more.
  • a protective film is provided on the surface of the glass product, and contamination such as foreign matter adhering between the production and use of the glass product can be prevented.
  • this protective film can remove a protective film easily by simple operation, such as water washing
  • the antifouling effect can be enhanced as compared with the case where the surfactant is a single-layer protective film, and the glass product can be effectively prevented from being contaminated.
  • FIG. 1 is sectional drawing which shows schematic structure of the glass product with a protective film of this invention, and the glass product 1 with a protective film of this invention is the glass product 2 and the protective film 3 formed in the surface. Composed.
  • the glass product 2 used here is not particularly limited as long as it is a glass product with glass exposed on its surface.
  • glass products used in connection with the manufacture of semiconductor products that require the surface of glass products to be kept clean such as glass substrates for flat panel displays (FPD), optical multilayer film substrates, etc. Preferably applied.
  • the protective film 3 used in the present invention has a multilayer structure having a first film 3a provided on the surface of the glass product 2 and a second film 3b provided on the surface of the first film 3a. It is a film.
  • the first film 3a is a film made of a cationic surfactant having a hydrophobic group having 8 or more carbon atoms or a cationic polymer having an average molecular weight of 5 to 10 million.
  • the cationic surfactant used here is not particularly limited as long as it is a cationic surfactant having a hydrophobic group having 8 or more carbon atoms.
  • the number of carbons of the hydrophobic group is preferably 12 or more.
  • Such a hydrophobic group typically includes an alkyl group having 8 to 18 carbon atoms, and an alkyl group having 16 to 18 carbon atoms is particularly preferable.
  • the cationic surfactant may be either an amine salt type or a quaternary ammonium salt type.
  • octyltrimethylammonium chloride decyltrimethylammonium chloride, dodecyltrimethylammonium chloride, tetradecyltrimethylammonium chloride, hexadecyl chloride.
  • Trimethylammonium salts such as trimethylammonium and octadecyltrimethylammonium chloride; pyridinium salts such as octylpyridinium chloride, decylpyridinium chloride, dodecylpyridinium chloride, tetradecylpyridinium chloride, hexadecylpyridinium chloride and octadecylpyridinium chloride; benzalkonium chloride and benzethonium chloride Benzyltrialkylammonium chloride, dialkyldimethylammonium chloride and the like.
  • Alkyltrimethylammonium salts are preferred in that they can increase the adsorption density on the surface of glass products, and pyridinium salts can improve the water repellency of glass products, especially hexadecylpyridinium chloride (also known as chloride). Cetylpyridinium, CPC) is preferred because it is mass-produced and easily available.
  • the cationic polymer used here may be any polymer having an average molecular weight of 5 to 10 million and having a cationic group in the molecule.
  • an average molecular weight means a weight average molecular weight.
  • the cationic group is a group that becomes a cation when dissolved in a solvent such as water, and examples thereof include an amino group and a quaternary ammonium group.
  • the amino group is a monovalent functional group obtained by removing hydrogen from ammonia, primary amine, or secondary amine, and forms a primary amine, secondary amine, or tertiary amine, respectively.
  • the quaternary ammonium group forms a quaternary ammonium cation.
  • Examples of the cationic polymer used here include polydiallyldimethylammonium chloride (PDAC or PDADMAC), poly (dimethylaminoethyl acrylate methyl chloride quaternary salt), poly (dimethylaminoethyl methacrylate methyl chloride quaternary salt), and trimethylammonium alkyl.
  • PDAC or PDADMAC polydiallyldimethylammonium chloride
  • poly (dimethylaminoethyl methacrylate methyl chloride quaternary salt) examples include trimethylammonium alkyl.
  • Examples include acrylamide polymer salt, dimethylamine epichlorohydrin condensate salt, polyallylamine, polyethyleneimine and the like.
  • the cationic polymer preferably has 4 to 25 cationic groups per 1000 molecular weight.
  • the second film 3b is a film made of an anionic surfactant having a hydrophobic group having 8 or more carbon atoms or a nonionic surfactant having a hydrophobic group having 8 or more carbon atoms.
  • anionic surfactant any anionic surfactant having a hydrophobic group having 8 or more carbon atoms can be used without particular limitation.
  • anionic surfactant include those having carboxylic acid, sulfonic acid, sulfate ester, and phosphate ester structures as hydrophilic groups, such as dioctyl sulfosuccinate sodium salt (DOSS), sodium stearate. , Sodium lauryl sulfate, sodium alkylbenzene sulfonate and the like.
  • the hydrophobic group having 8 or more carbon atoms may be either linear or branched, but is preferably a branched group, and the octyl group (C8) is a 2-ethylhexyl group. It is more preferable that it contains a plurality of such octyl groups.
  • the hydrophobic group is branched, it is likely to be entangled with the cationic surfactant or the cationic polymer, and a more stable film can be formed.
  • the nonionic surfactant used here is not particularly limited as long as it is a nonionic surfactant having a hydrophobic group having 8 or more carbon atoms.
  • examples of the nonionic surfactant include those having structures such as ester type, ether type, and alkylglycoside.
  • ester type e.g., polyoxyethylene alkylphenyl ether, alkyl polyethylene glycol, glycerin fatty acid having ethylene oxide repeating units.
  • Examples include esters.
  • the hydrophobic group having 8 or more carbon atoms may be either linear or branched, but is preferably a branched group.
  • the hydrophobic group when the hydrophobic group is branched, it is likely to be entangled with the cationic surfactant or the cationic polymer, and a more stable film can be formed.
  • the stability of the film can be improved as compared with the case of a single layer, and the effect of preventing contamination can be obtained.
  • the protective film formed here is basically made of a surfactant and may contain a cationic polymer, but in any case, the protective film is bound to the surface of the glass product by electrostatic bonding. And can be easily removed by washing with an alkaline detergent.
  • a cationic surfactant having a hydrophobic group having 8 or more carbon atoms or a cationic polymer having an average molecular weight of 5 to 10 million is formed on the surface of a glass product.
  • the contained solution is contacted and dried to form a first film made of a cationic surfactant or a cationic polymer.
  • the cationic surfactant or the cationic polymer is dissolved in pure water or an aqueous solution of a water-soluble organic solvent such as ethanol as a solvent to obtain a solution.
  • the solution concentration of the cationic surfactant is preferably 0.01 mmol / L to 100 mmol / L, and more preferably 0.1 to 10 mmol / L so as not to be excessive while covering the surface of the glass product appropriately.
  • the concentration (equivalent) of the cationic group in the solution is preferably in the range of 0.01 meq / L to 100 meq / L.
  • 0.1 meq / L to 10 meq / L is more preferable.
  • concentration is expressed as 1 eq / L.
  • the pH of the solution can be used from acidic to alkaline (for example, about pH 4 to 12), but the electrostatic bond strength can be further increased by promoting the ionization of silanol groups on the surface of the glass product and making it negatively charged.
  • the pH of the solution is preferably 8 to 12 and more preferably 10 to 11 from the viewpoint that the adhesion amount can be increased while strengthening.
  • the solution thus obtained is applied in contact with the surface of the glass product forming the first film.
  • examples of the coating method include coating methods used in known film forming methods such as dip coating, spray coating, and sponge coating.
  • the cationic surfactant or cationic polymer contained in the solution can be brought into contact with the cationic group so that the hydrophilic group of the cationic surfactant or the cationic portion of the cationic polymer is placed on the surface side of the glass substrate. Alignment is toward an atmosphere in which the main chain portion of the polymer that connects the hydrophobic group of the surfactant or the cationic portion of the cationic polymer is on the opposite side.
  • silanol group (-Si-OH) present on the surface of the glass product is easily charged to -charge, so that the hydrophilic group of the cationic surfactant or the cationic polymer that is charged only by contact is charged. This is because the cationic portion is electrostatically attracted to the surface side of the glass product.
  • the solvent is removed by heating, air blowing or the like in the state where the cationic surfactants or cationic polymers are aligned in this way, a homogeneous first film can be easily formed.
  • the surface of the formed first film contains an anionic surfactant having a hydrophobic group having 8 or more carbon atoms or a nonionic surfactant having a hydrophobic group having 8 or more carbon atoms.
  • the solution is contacted and dried to form a second film made of an anionic surfactant or a nonionic surfactant.
  • the anionic surfactant or nonionic surfactant is dissolved in pure water or an aqueous solution of a water-soluble organic solvent such as ethanol as a solvent to obtain a solution.
  • the solution concentration is preferably 0.1 mmol / L to 100 mmol / L, and more preferably 0.5 to 10 mmol / L so as not to be excessive while covering the surface of the glass product appropriately.
  • the solution has no problem if it is not extremely strongly acidic or strongly alkaline, and the pH is preferably 5 to 10, more preferably 6 to 9.
  • the solution thus obtained is applied in contact with the surface of the first film forming the second film.
  • the coating method the same coating method as in the first film formation can be used.
  • the anionic surfactant or nonionic surfactant contained in the solution is merely brought into contact with the hydrophobic group present on the surface of the first membrane, or the anionic surfactant or The hydrophobic group portion of the nonionic surfactant is aligned on the first membrane side and toward the atmosphere where the hydrophilic group of the anionic surfactant or nonionic surfactant is on the opposite side.
  • a solution of a cationic surfactant or a cationic polymer and a solution of an anionic surfactant or a nonionic surfactant are separately used as in the above method.
  • coating and drying operation is mentioned.
  • a cationic surfactant having a hydrophobic group having 8 or more carbon atoms or a cationic polymer having an average molecular weight of 5 to 10 million and an anionic surfactant having a hydrophobic group having 8 or more carbon atoms a solution containing a nonionic surfactant having a hydrophobic group having 8 or more carbon atoms is prepared.
  • the solvent and pH conditions to be used are the same as those in the above-described method for forming a film separately.
  • the content of the cationic surfactant or cationic polymer and the content of the anionic surfactant or nonionic surfactant must be adjusted so that each component does not react and aggregate in the solution.
  • the content of the cationic surfactant and the content of the anionic surfactant or nonionic surfactant are preferably contained in a molar ratio of 1: 0.1 to 1: 1. It is preferably contained in a ratio of 0.3 to 1: 0.7.
  • the ratio of the content (equivalent) of the cationic group to the content (molar concentration) of the anionic surfactant or nonionic surfactant is 1: 0.1 to 1 : 1 is preferable, and it is preferable that the ratio is 1: 0.3 to 1: 0.7.
  • the one-component mixed solution thus obtained is applied in contact with the surface of the glass product forming the protective film.
  • the coating method the same coating method as in the first film formation can be used.
  • a relatively large amount of the cationic surfactant or cationic polymer contained in the solution is contained, and these hydrophilic groups or cationic parts are present on the surface side of the glass product.
  • the first chain is formed by aligning the main chain portion of the polymer connecting the hydrophobic groups of the cationic groups or the cationic portion of the cationic polymer on the opposite side.
  • the hydrophobic group portion of the anionic surfactant or nonionic surfactant is present on the first membrane side, and the hydrophilic group of the anionic surfactant or nonionic surfactant is present on the first membrane surface. Align toward the opposite atmosphere.
  • a glass product with a protective film can be manufactured by using a single solution and by a simple operation of a single film forming operation.
  • each of the first film and the second film, or when forming the mixed film at once it can be achieved by a simple operation of applying the solution at room temperature, and when a surfactant is used. Therefore, it is possible to achieve the surface protection of the glass product without increasing the environmental load without compromising the drainage regulations.
  • Second film forming solution 2 Polydiallyldimethylammonium chloride that is a cationic polymer (PDAC or PDADMAC; colloid titration standard solution manufactured by Wako Pure Chemical Industries, Ltd., molecular weight 60,000 to 110,000) is 1 meq / L and ammonia is 10 mmol / L. Each component was dissolved in pure water to prepare a first film-forming solution. The pH of this solution is about 10.5.
  • ⁇ Second film-forming solution 1> A solution for forming a second film was prepared by dissolving dioctylsulfosuccinate sodium salt (DOSS), which is an anionic surfactant, in pure water so that the concentration was 1 mmol / L. The pH of this solution is about 7.
  • DOSS dioctylsulfosuccinate sodium salt
  • HDS hexadecylsulfonic acid sodium salt
  • Example 1 A surface-polished glass plate made of alkali-free borosilicate glass having a length of 50 mm, a width of 50 mm and a thickness of 0.7 mm was dipped in the first film-forming solution 1 for 10 seconds and then pulled up. A first film was formed on the surface of the glass plate by a dip coating method in which the solution was dried by air blow. The obtained glass plate having the first film is dipped in the second film-forming solution 1 for 10 seconds and then pulled up, and then the surface solution is dried by air blow by the dip coating method. A second film was formed on the surface of the film to obtain a glass product with a protective film.
  • Example 2 A surface-polished glass plate made of alkali-free borosilicate glass having a length of 50 mm, a width of 50 mm, and a thickness of 0.7 mm was dipped in the first film-forming solution 2 for 10 seconds and then pulled up. A first film was formed on the surface of the glass plate by a dip coating method in which the solution was dried by air blow. The obtained glass plate having the first film is dipped in the second film-forming solution 1 for 10 seconds and then pulled up, and then the surface solution is dried by air blow by the dip coating method. A second film was formed on the surface of the film to obtain a glass product with a protective film.
  • Example 3 A surface-polished glass plate made of alkali-free borosilicate glass having a length of 50 mm, a width of 50 mm, and a thickness of 0.7 mm was dipped in the mixed solution for forming the protective film for 10 seconds and then pulled up, and then the surface solution A protective film composed of the first film and the second film was formed on the surface of the glass plate by a dip coating method in which the film was dried by air blow to obtain a glass product with a protective film.
  • Example 4 A surface-polished glass plate made of alkali-free borosilicate glass having a length of 50 mm, a width of 50 mm, and a thickness of 0.7 mm was dipped in the first film-forming solution 2 for 10 seconds and then pulled up. A first film was formed on the surface of the glass plate by a dip coating method in which the solution was dried by air blow. The obtained glass plate having the first film is dipped in the second film-forming solution 2 for 10 seconds and then pulled up, and then the surface solution is dried by air blow by the dip coating method. A second film was formed on the surface of the film to obtain a glass product with a protective film.
  • Test Example 1 The slip sheet coated with the TiO 2 fine particle pigment for papermaking was pressed against the surface of the glass products of Examples and Comparative Examples to transfer the TiO 2 fine particles. This glass product is blown with air at about 25 ° C. for 30 seconds, and then ultrasonically cleaned at 100 kHz in pure water at 25 ° C. for 30 seconds. Further, a commercially available alkaline detergent stock solution (manufactured by Parker Corporation) , Trade name: PK-LCG211) was subjected to ultrasonic cleaning at 28 kHz for 30 seconds in an alkali cleaning solution diluted 100 times.
  • PK-LCG211 commercially available alkaline detergent stock solution
  • the surface of the glass product after each of air blow, pure water cleaning, and alkaline detergent cleaning was monitored for the residual state of TiO 2 fine particles by the fluorescent X-ray method, and the results are shown in FIG.
  • the removal rate of TiO 2 fine particles after alkali cleaning compared with after air blowing was 82% in Example 1, 61% in Example 2, 76% in Example 3, 80% in Example 4, and 35 in Comparative Example 1. %, And Comparative Example 2 was 34%.
  • Example 1 had the highest anti-contamination effect, and Example 4 was the next highest.
  • Comparative Examples 1 and 2 the residual amount of TiO 2 fine particles was large, and the effect of preventing contamination was low.
  • the anionic surfactant of Comparative Example 2 was used, in the drying process by air blow, since the anionic surfactant has no interaction with the surface of the glass product, most of the water is removed at the same time. Is removed, and it is presumed that the same result as in Comparative Example 1 in which no protective film was provided was obtained.
  • Silicone oil (polydimethylsiloxane: molecular weight of about 4200) is dissolved in acetone so as to have a molecular weight of 100 ⁇ g / mL, and the resulting solution is impregnated into a slip sheet and dried to obtain an adhesion amount of 4 ⁇ g / cm 2 .
  • the silicone oil-impregnated interleaving paper was alternately sandwiched with the glass products of the examples and comparative examples, and the whole was sandwiched between spring clips to form a sample bundle. This is kept for 20 hours under an atmosphere of 50 ° C. and 80% humidity, and the silicone oil is transferred to the surface of the glass product.
  • Ultrasonic cleaning at 28 kHz was performed for 30 seconds in an alkaline cleaning solution obtained by diluting a commercially available alkaline detergent stock solution (manufactured by Parker Corporation, trade name: PK-LCG211) 100 times, and further using a polyvinyl alcohol sponge with the same alkaline cleaning solution. Rubbing was performed about 200 times for 3 minutes with hand scrub.
  • the contact angle was measured immediately after transfer, after ultrasonic cleaning and after hand scrubbing, and the results are shown in FIG. Although the contact angle does not quantitatively represent the amount of silicone oil deposited, the magnitude relationship can qualitatively evaluate the amount deposited.
  • Example 1 had the highest anti-contamination effect, and Example 3 was the next highest.
  • Comparative Examples 1 and 2 the residual amount of silicone oil was large, and the effect of preventing contamination was low.
  • the anionic surfactant of Comparative Example 2 the anionic surfactant does not interact with the surface of the glass product in the drying process by air blow, so that water is removed at the same time. Most of them are thought to have been removed. For this reason, it is presumed that the same result as in Comparative Example 1 in which no protective film was provided was obtained.
  • the glass product with a protective film of the present invention and the manufacturing method thereof can be widely applied to glass products, can effectively prevent contamination of the surface of the glass products, and particularly used for manufacturing liquid crystal displays such as flat panel displays (FPD). It is suitable for a glass substrate.
  • FPD flat panel displays

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Abstract

Provided is a novel protective film which can be easily formed and removed by a simple operation, and which effectively imparts a contamination prevention effect. A protective-film-equipped glass product (1) having a protective film (3) which has a multi-layered structure having: a first film (3a) which is positioned on the surface of a glass product (2) and comprises a cationic surfactant having a hydrophobic group having a carbon number of 8 or higher, or a cationic polymer having an average molecular weight of 5,000,000 to 10,000,000; and a second film (3b) which is positioned on the surface of the first film and comprises an anionic surfactant having a hydrophobic group having a carbon number of 8 or higher, or a nonionic surfactant having a hydrophobic group having a carbon number of 8 or higher.

Description

保護膜付きガラス製品およびその製造方法Glass product with protective film and method for producing the same

 本発明は保護膜付きガラス製品およびその製造方法に関する。 The present invention relates to a glass product with a protective film and a method for producing the same.

 ガラス製品は、その表面が汚染されやすく、外部雰囲気に晒されると、雰囲気中に含まれる埃や有機物等が付着し、直ちに汚染されてしまう。特に、フラットパネルディスプレイ(FPD)等の精密機器に使用するガラス製品は、埃や有機物等による汚染が生じないようにして、その表面を清浄な状態で取り扱うようにする必要がある。そのため、その製造はクリーンルーム等により行われている。 The surface of glass products is easily contaminated, and when exposed to an external atmosphere, dust or organic matter contained in the atmosphere adheres and is immediately contaminated. In particular, glass products used for precision devices such as flat panel displays (FPD) need to be handled in a clean state so that contamination by dust, organic matter, etc. does not occur. Therefore, the manufacture is performed in a clean room or the like.

 ところで、例えば、FPD用のガラス基板の場合、このようなガラス基板が製造された後、ディスプレイ用の製品に加工するには、このガラス基板をディスプレイ製造工場へ輸送、保管等がなされることとなる。このとき、ガラス基板製造時においては非常に清浄な表面として製造されていても、その使用時(ディスプレイ製造時)には、何らかの汚染が生じている場合が多い。この原因の一つとしては、ガラス基板同士を接触させないように、基板間に合紙を挟んでおくことがよく行われているが、この合紙由来のTiO微粒子やシリコーン玉により汚染される可能性が考えられている。 By the way, for example, in the case of a glass substrate for FPD, after such a glass substrate is manufactured, to process it into a display product, the glass substrate is transported to a display manufacturing factory, stored, and the like. Become. At this time, even when the glass substrate is manufactured as a very clean surface, some contamination often occurs during its use (display manufacturing). As one of the causes, it is often performed that a slip sheet is sandwiched between the substrates so that the glass substrates do not contact each other, but it is contaminated by TiO 2 fine particles or silicone balls derived from the slip sheet. The possibility is considered.

 また、このような表面汚染の問題は古く、これまでも、ガラス製品の表面の汚染を防止しようとする手法が種々検討されている。例えば、ガラス製品の製造直後から保護されるように、ガラス製品の製造プロセス中に該手法を組み込んでガラス製品の表面を保護する方法が知られている。この方法は、175℃よりも高温の熱いガラス製品上で、少なくとも一つの界面活性剤により表面に疎水性コーティングを形成し、ガラス製品の切断、粗摺り、研磨を施すガラスの処理方法である(特許文献1参照)。 Also, the problem of such surface contamination is old, and various methods for preventing contamination of the surface of glass products have been studied so far. For example, a method for protecting the surface of a glass product by incorporating the technique during the glass product manufacturing process is known so that the glass product is protected immediately after the manufacture. This method is a glass treatment method in which a hydrophobic coating is formed on a surface of a hot glass product having a temperature higher than 175 ° C. with at least one surfactant, and the glass product is cut, roughened, and polished ( Patent Document 1).

 さらに、陰イオン性界面活性剤からなる水溶性保護膜(特許文献2参照)、親水性部材の表面とは反対側に親水性基の一部を配向した水溶性コーティング(特許文献3参照)、水酸基、カルボキシル基等を親水性基として有する長鎖有機材料(特許文献4参照)、等の保護膜も知られている。 Furthermore, a water-soluble protective film made of an anionic surfactant (see Patent Document 2), a water-soluble coating in which a part of the hydrophilic group is oriented on the side opposite to the surface of the hydrophilic member (see Patent Document 3), A protective film such as a long-chain organic material having a hydroxyl group, a carboxyl group or the like as a hydrophilic group (see Patent Document 4) is also known.

特開2000-319038号公報JP 2000-319038 A 特開2000-211947号公報JP 2000-211947 A 特開2002-46225号公報JP 2002-46225 A 特開2012-116748号公報JP 2012-116748 A

 しかしながら、特許文献1では保護膜の形成がガラス製品の製造プロセスに組み込まれており、ガラス製品の製造後に研磨工程が入るような場合には適用できない。また、特許文献2~4に記載の保護膜は、ガラス製品の表面のシラノール基との相互作用が弱いことから、その形成には工夫が必要で、保護膜が比較的不安定なものと考えられる。 However, in Patent Document 1, the formation of a protective film is incorporated in the glass product manufacturing process, and cannot be applied in the case where a polishing step is performed after the glass product is manufactured. Further, since the protective films described in Patent Documents 2 to 4 have weak interaction with silanol groups on the surface of the glass product, it is necessary to devise the formation thereof, and the protective film is considered to be relatively unstable. It is done.

 そこで、本発明は、保護膜の形成、除去が簡便な操作で容易にでき、保護膜が比較的安定で、かつ、汚染の防止効果を有効に付与できる新規な保護膜の提供を目的とする。 Accordingly, an object of the present invention is to provide a novel protective film that can be easily formed and removed by a simple operation, is relatively stable, and can effectively impart a contamination prevention effect. .

 本発明の保護膜付きガラス製品は、ガラス製品の表面に、炭素数が8以上の疎水性基を有する陽イオン界面活性剤又は平均分子量が500~1000万のカチオンポリマーからなる第1の膜と、該第1の膜の表面に、炭素数が8以上の疎水性基を有する陰イオン界面活性剤又は炭素数が8以上の疎水性基を有する非イオン界面活性剤からなる第2の膜と、を有する複層構造の保護膜を有することを特徴とする。 The glass product with a protective film of the present invention comprises a first film comprising a cationic surfactant having a hydrophobic group having 8 or more carbon atoms or a cationic polymer having an average molecular weight of 5 to 10 million on the surface of the glass product. A second film made of an anionic surfactant having a hydrophobic group having 8 or more carbon atoms or a nonionic surfactant having a hydrophobic group having 8 or more carbon atoms on the surface of the first film; It has the protective film of the multilayer structure which has these.

 また、本発明の保護膜付きガラス製品の製造方法は、ガラス製品の表面に、炭素数が8以上の疎水性基を有する陽イオン界面活性剤又は平均分子量が500~1000万のカチオンポリマーを含有する溶液を接触、乾燥させて、前記陽イオン界面活性剤又は前記カチオンポリマーからなる第1の膜を形成する工程と、該第1の膜の表面に、炭素数が8以上の疎水性基を有する陰イオン界面活性剤又は炭素数が8以上の疎水性基を有する非イオン界面活性剤を含有する溶液を接触、乾燥させて、前記陰イオン界面活性剤又は前記非イオン界面活性剤からなる第2の膜を形成する工程と、を有することを特徴とする。 Further, the method for producing a glass product with a protective film of the present invention contains a cationic surfactant having a hydrophobic group having 8 or more carbon atoms or a cationic polymer having an average molecular weight of 5 to 10 million on the surface of the glass product. A solution to be contacted and dried to form a first film made of the cationic surfactant or the cationic polymer, and a hydrophobic group having 8 or more carbon atoms on the surface of the first film. A solution containing an anionic surfactant or a nonionic surfactant having a hydrophobic group having a carbon number of 8 or more is contacted and dried to form a first surfactant comprising the anionic surfactant or the nonionic surfactant. Forming a second film.

 また、本発明の他の保護膜付きガラス製品の製造方法は、炭素数が8以上の疎水性基を有する陽イオン界面活性剤又は平均分子量が500~1000万のカチオンポリマーと炭素数が8以上の疎水性基を有する陰イオン界面活性剤又は炭素数が8以上の疎水性基を有する非イオン界面活性剤とを含有する混合溶液を調製する工程と、ガラス製品の表面に、前記混合溶液を接触、乾燥させて、前記ガラス製品の表面側から、前記陽イオン界面活性剤又はカチオンポリマーからなる第1の膜、前記陰イオン界面活性剤又は前記非イオン界面活性剤からなる第2の膜、となる保護膜を形成する工程と、を有することを特徴とする。 In addition, another method for producing a glass product with a protective film according to the present invention is a cationic surfactant having a hydrophobic group having 8 or more carbon atoms or a cationic polymer having an average molecular weight of 5 to 10 million and a carbon number of 8 or more. A step of preparing a mixed solution containing an anionic surfactant having a hydrophobic group or a nonionic surfactant having a hydrophobic group having 8 or more carbon atoms, and the mixed solution on the surface of the glass product. The first film made of the cationic surfactant or the cationic polymer, the second film made of the anionic surfactant or the nonionic surfactant, from the surface side of the glass product after being contacted and dried, And a step of forming a protective film.

 本発明の保護膜付きガラス製品及びその製造方法によれば、ガラス製品の表面に保護膜が設けられており、ガラス製品の製造から使用までの間に異物が付着する等の汚染を防止できる。また、この保護膜は、ガラス製品の使用前に、水洗浄又はアルカリ洗浄などの簡便な操作で保護膜を容易に除去できる。 According to the glass product with a protective film of the present invention and the method for producing the glass product, a protective film is provided on the surface of the glass product, and contamination such as foreign matter adhering between the production and use of the glass product can be prevented. Moreover, this protective film can remove a protective film easily by simple operation, such as water washing | cleaning or alkali washing | cleaning, before using a glass product.

 さらに、界面活性剤を単層の保護膜とした場合よりも防汚効果を高めることができ、ガラス製品の汚染を有効に防止できる。 Furthermore, the antifouling effect can be enhanced as compared with the case where the surfactant is a single-layer protective film, and the glass product can be effectively prevented from being contaminated.

本発明の保護膜付きガラス製品の概略構成を示す断面図である。It is sectional drawing which shows schematic structure of the glass product with a protective film of this invention. 実施例及び比較例のTiO微粒子の残留量を示した図である。It is a diagram showing a residual amount of TiO 2 fine particles of Examples and Comparative Examples. 実施例及び比較例の純水との接触角を示した図である。It is the figure which showed the contact angle with the pure water of an Example and a comparative example.

 本発明の保護膜付きガラス製品について、以下、図面を参照しながら説明する。なお、図1は、本発明の保護膜付きガラス製品の概略構成を示す断面図であり、本発明の保護膜付きガラス製品1は、ガラス製品2と、その表面に形成された保護膜3で構成される。 The glass product with a protective film of the present invention will be described below with reference to the drawings. In addition, FIG. 1 is sectional drawing which shows schematic structure of the glass product with a protective film of this invention, and the glass product 1 with a protective film of this invention is the glass product 2 and the protective film 3 formed in the surface. Composed.

 ここで用いられるガラス製品2は、その表面にガラスが露出したガラス製品であれば特に限定されずに挙げられる。なお、特に、ガラス製品の表面が清浄に保たれることが求められる半導体製品の製造に関連して使用されるガラス製品、例えば、フラットパネルディスプレイ(FPD)用ガラス基板、光学多層膜基板等に適用されるのが好ましい。 The glass product 2 used here is not particularly limited as long as it is a glass product with glass exposed on its surface. In particular, glass products used in connection with the manufacture of semiconductor products that require the surface of glass products to be kept clean, such as glass substrates for flat panel displays (FPD), optical multilayer film substrates, etc. Preferably applied.

 本発明に用いられる保護膜3は、ガラス製品2の表面に設けられた第1の膜3aと、該第1の膜3aの表面に設けられた第2の膜3bと、を有する複層構造の膜である。 The protective film 3 used in the present invention has a multilayer structure having a first film 3a provided on the surface of the glass product 2 and a second film 3b provided on the surface of the first film 3a. It is a film.

 ここで、第1の膜3aは、炭素数が8以上の疎水性基を有する陽イオン界面活性剤又は平均分子量が500~1000万のカチオンポリマーから構成される膜である。 Here, the first film 3a is a film made of a cationic surfactant having a hydrophobic group having 8 or more carbon atoms or a cationic polymer having an average molecular weight of 5 to 10 million.

 ここで使用する陽イオン界面活性剤としては、炭素数が8以上の疎水性基を有する陽イオン界面活性剤であれば特に限定されずに使用できる。その疎水性基の炭素数が大きくなるとガラス表面の被覆性が高くなり、防汚性が向上するため、疎水性基の炭素数が12以上であることが好ましい。このような疎水性基としては、典型的には炭素数が8~18のアルキル基が挙げられ、特に、炭素数が16~18のアルキル基が好ましい。この陽イオン界面活性剤としては、アミン塩型または第4級アンモニウム塩型のいずれでもよく、例えば、塩化オクチルトリメチルアンモニウム、塩化デシルトリメチルアンモニウム、塩化ドデシルトリメチルアンモニウム、塩化テトラデシルトリメチルアンモニウム、塩化ヘキサデシルトリメチルアンモニウム、塩化オクタデシルトリメチルアンモニウム等のトリメチルアンモニウム塩;塩化オクチルピリジニウム、塩化デシルピリジニウム、塩化ドデシルピリジニウム、塩化テトラデシルピリジニウム、塩化ヘキサデシルピリジニウム、塩化オクタデシルピリジニウム等のピリジニウム塩;塩化ベンザルコニウム、塩化ベンゼトニウム、塩化ベンジルトリアルキルアンモニウム、塩化ジアルキルジメチルアンモニウム等が挙げられる。 The cationic surfactant used here is not particularly limited as long as it is a cationic surfactant having a hydrophobic group having 8 or more carbon atoms. When the number of carbons of the hydrophobic group is increased, the coverage of the glass surface is increased and the antifouling property is improved. Therefore, the number of carbons of the hydrophobic group is preferably 12 or more. Such a hydrophobic group typically includes an alkyl group having 8 to 18 carbon atoms, and an alkyl group having 16 to 18 carbon atoms is particularly preferable. The cationic surfactant may be either an amine salt type or a quaternary ammonium salt type. For example, octyltrimethylammonium chloride, decyltrimethylammonium chloride, dodecyltrimethylammonium chloride, tetradecyltrimethylammonium chloride, hexadecyl chloride. Trimethylammonium salts such as trimethylammonium and octadecyltrimethylammonium chloride; pyridinium salts such as octylpyridinium chloride, decylpyridinium chloride, dodecylpyridinium chloride, tetradecylpyridinium chloride, hexadecylpyridinium chloride and octadecylpyridinium chloride; benzalkonium chloride and benzethonium chloride Benzyltrialkylammonium chloride, dialkyldimethylammonium chloride and the like.

 なお、アルキルトリメチルアンモニウム塩は、ガラス製品の表面への吸着密度を高めることができる点で好ましく、ピリジニウム塩は、ガラス製品の撥水性を向上させることができ、特に塩化ヘキサデシルピリジニウム(別名:塩化セチルピリジニウム、CPC)は大量生産され安く入手しやすい点で好ましい。 Alkyltrimethylammonium salts are preferred in that they can increase the adsorption density on the surface of glass products, and pyridinium salts can improve the water repellency of glass products, especially hexadecylpyridinium chloride (also known as chloride). Cetylpyridinium, CPC) is preferred because it is mass-produced and easily available.

 また、ここで使用されるカチオンポリマーとしては、平均分子量が500~1000万であって分子中にカチオン性基を有するポリマーであればよい。なお、本明細書において平均分子量は、重量平均分子量を意味する。カチオン性基は、水等の溶媒に溶解させたときにカチオンとなる基であり、例えば、アミノ基、4級アンモニウム基等が挙げられる。このとき、アミノ基はアンモニア、1級アミン、2級アミンから水素を除去した1価の官能基であり、それぞれ1級アミン、2級アミン、3級アミンを形成する。また、4級アンモニウム基は4級アンモニウムカチオンを形成する。 The cationic polymer used here may be any polymer having an average molecular weight of 5 to 10 million and having a cationic group in the molecule. In addition, in this specification, an average molecular weight means a weight average molecular weight. The cationic group is a group that becomes a cation when dissolved in a solvent such as water, and examples thereof include an amino group and a quaternary ammonium group. At this time, the amino group is a monovalent functional group obtained by removing hydrogen from ammonia, primary amine, or secondary amine, and forms a primary amine, secondary amine, or tertiary amine, respectively. The quaternary ammonium group forms a quaternary ammonium cation.

 ここで使用するカチオンポリマーとしては、例えばポリジアリルジメチルアンモニウムクロライド(PDACまたはPDADMAC)、ポリ(ジメチルアミノエチルアクリレートメチルクロライド4級塩)、ポリ(ジメチルアミノエチルメタクリレートメチルクロライド4級塩)、トリメチルアンモニウムアルキルアクリルアミド重合体塩、ジメチルアミンエピクロルヒドリン縮合体塩、ポリアリルアミン、ポリエチレンイミン等が挙げられる。 Examples of the cationic polymer used here include polydiallyldimethylammonium chloride (PDAC or PDADMAC), poly (dimethylaminoethyl acrylate methyl chloride quaternary salt), poly (dimethylaminoethyl methacrylate methyl chloride quaternary salt), and trimethylammonium alkyl. Examples include acrylamide polymer salt, dimethylamine epichlorohydrin condensate salt, polyallylamine, polyethyleneimine and the like.

 カチオンポリマーとしては、カチオン性基の個数が分子量1000当たり4~25個を持つことが好ましい。 The cationic polymer preferably has 4 to 25 cationic groups per 1000 molecular weight.

 また、第2の膜3bは、炭素数が8以上の疎水性基を有する陰イオン界面活性剤又は炭素数が8以上の疎水性基を有する非イオン界面活性剤から構成される膜である。 The second film 3b is a film made of an anionic surfactant having a hydrophobic group having 8 or more carbon atoms or a nonionic surfactant having a hydrophobic group having 8 or more carbon atoms.

 ここで使用する陰イオン界面活性剤としては、炭素数が8以上の疎水性基を有する陰イオン界面活性剤であれば特に限定されずに使用できる。この陰イオン界面活性剤としては、親水性基としてカルボン酸、スルホン酸、硫酸エステル、リン酸エステルの各構造を有するものが挙げられ、例えば、ジオクチルスルホサクシネートナトリウム塩(DOSS)、ステアリン酸ナトリウム、ラウリル硫酸ナトリウム、アルキルベンゼンスルホン酸ナトリウム等が挙げられる。 As the anionic surfactant used here, any anionic surfactant having a hydrophobic group having 8 or more carbon atoms can be used without particular limitation. Examples of the anionic surfactant include those having carboxylic acid, sulfonic acid, sulfate ester, and phosphate ester structures as hydrophilic groups, such as dioctyl sulfosuccinate sodium salt (DOSS), sodium stearate. , Sodium lauryl sulfate, sodium alkylbenzene sulfonate and the like.

 ここで炭素数が8以上の疎水性基は、直鎖状または分枝鎖状のいずれでもよいが、分枝鎖状の基が好ましく、オクチル基(C8)は2-エチルヘキシル基が用いられることが多く、このようなオクチル基を複数含むとより好ましい。このように疎水性基が分枝鎖状となると、陽イオン界面活性剤又はカチオンポリマーと絡みやすく、より安定した膜が形成できると考えられる。 Here, the hydrophobic group having 8 or more carbon atoms may be either linear or branched, but is preferably a branched group, and the octyl group (C8) is a 2-ethylhexyl group. It is more preferable that it contains a plurality of such octyl groups. Thus, when the hydrophobic group is branched, it is likely to be entangled with the cationic surfactant or the cationic polymer, and a more stable film can be formed.

 また、ここで使用する非イオン界面活性剤としては、炭素数が8以上の疎水性基を有する非イオン界面活性剤であれば特に限定されずに使用できる。この非イオン界面活性剤としては、エステル型、エーテル型、アルキルグリコシド等の各構造を有するものが挙げられ、例えば、エチレンオキサイドの繰り返し単位を有するポリオキシエチレンアルキルフェニルエーテル、アルキルポリエチレングリコール、グリセリン脂肪酸エステル等が挙げられる。 The nonionic surfactant used here is not particularly limited as long as it is a nonionic surfactant having a hydrophobic group having 8 or more carbon atoms. Examples of the nonionic surfactant include those having structures such as ester type, ether type, and alkylglycoside. For example, polyoxyethylene alkylphenyl ether, alkyl polyethylene glycol, glycerin fatty acid having ethylene oxide repeating units. Examples include esters.

 ここで炭素数が8以上の疎水性基は、直鎖状または分枝鎖状のいずれでもよいが、分枝鎖状の基が好ましい。このように疎水性基が分枝鎖状となると、陽イオン界面活性剤又はカチオンポリマーと絡みやすく、より安定した膜が形成できると考えられる。 Here, the hydrophobic group having 8 or more carbon atoms may be either linear or branched, but is preferably a branched group. Thus, when the hydrophobic group is branched, it is likely to be entangled with the cationic surfactant or the cationic polymer, and a more stable film can be formed.

 以上のように、第1の膜3aと第2の膜3bとを積層した複層構造の保護膜とすることで、単層の場合と比べて膜の安定性を向上でき、汚染の防止効果も向上できる。また、ここで形成される保護膜は、基本的に界面活性剤からなり、カチオンポリマーを含む場合もあるが、いずれにしてもガラス製品の表面とは静電結合により結合されており、純水やアルカリ性洗剤を使用した洗浄で容易に除去できる。 As described above, by forming a protective film having a multilayer structure in which the first film 3a and the second film 3b are stacked, the stability of the film can be improved as compared with the case of a single layer, and the effect of preventing contamination can be obtained. Can also be improved. In addition, the protective film formed here is basically made of a surfactant and may contain a cationic polymer, but in any case, the protective film is bound to the surface of the glass product by electrostatic bonding. And can be easily removed by washing with an alkaline detergent.

 次に、保護膜付きガラス製品の製造方法について説明する。 Next, a method for producing a glass product with a protective film will be described.

 本発明における保護膜を形成する1つの方法としては、まず、ガラス製品の表面に、炭素数が8以上の疎水性基を有する陽イオン界面活性剤又は平均分子量が500~1000万のカチオンポリマーを含有する溶液を接触、乾燥させて、陽イオン界面活性剤又はカチオンポリマーからなる第1の膜を形成する。 As one method for forming a protective film in the present invention, first, a cationic surfactant having a hydrophobic group having 8 or more carbon atoms or a cationic polymer having an average molecular weight of 5 to 10 million is formed on the surface of a glass product. The contained solution is contacted and dried to form a first film made of a cationic surfactant or a cationic polymer.

 このとき、陽イオン界面活性剤又はカチオンポリマーは、溶媒として純水又はエタノール等の水溶性有機溶剤の水溶液を用いて、これに溶解して溶液とする。このとき、陽イオン界面活性剤の溶液濃度は0.01mmol/L~100mmol/Lが好ましく、ガラス製品の表面を適度に覆いながら過剰とならないようにするため0.1~10mmol/Lがより好ましい。また、カチオンポリマーを使用する場合には、その溶液中におけるカチオン性基の濃度(当量)が0.01meq/L~100meq/Lの範囲となるようにすることが好ましく、ガラス製品の表面を適度に覆いながら過剰とならないようにするため0.1meq/L~10meq/Lがより好ましい。ちなみに、溶液1L中にカチオン性基を1mol有する場合に、その濃度を1eq/Lと表す。また、溶液のpHは酸性~アルカリ性(例えば、pH4~12程度)で使用が可能であるが、ガラス製品の表面のシラノール基の電離を促進しマイナス帯電させることで静電的な結合力をより強固にしつつ付着量を増加できる点で、溶液のpHは8~12が好ましく、10~11がより好ましい。 At this time, the cationic surfactant or the cationic polymer is dissolved in pure water or an aqueous solution of a water-soluble organic solvent such as ethanol as a solvent to obtain a solution. At this time, the solution concentration of the cationic surfactant is preferably 0.01 mmol / L to 100 mmol / L, and more preferably 0.1 to 10 mmol / L so as not to be excessive while covering the surface of the glass product appropriately. . When a cationic polymer is used, the concentration (equivalent) of the cationic group in the solution is preferably in the range of 0.01 meq / L to 100 meq / L. In order not to become excessive while being covered, 0.1 meq / L to 10 meq / L is more preferable. Incidentally, when 1 mol of a cationic group is contained in 1 L of the solution, the concentration is expressed as 1 eq / L. The pH of the solution can be used from acidic to alkaline (for example, about pH 4 to 12), but the electrostatic bond strength can be further increased by promoting the ionization of silanol groups on the surface of the glass product and making it negatively charged. The pH of the solution is preferably 8 to 12 and more preferably 10 to 11 from the viewpoint that the adhesion amount can be increased while strengthening.

 このようにして得られた溶液を、第1の膜を形成するガラス製品の表面に接触させて塗布する。このとき、塗布方法は、ディップコート、スプレーコート、スポンジ等による塗布等の公知の膜形成方法に使用される塗布方法が挙げられる。また、この工程では、溶液中に含まれる陽イオン界面活性剤又はカチオンポリマーが、接触させるだけで陽イオン界面活性剤の親水性基又はカチオンポリマーのカチオン部分がガラス基板の表面側に、陽イオン界面活性剤の疎水性基又はカチオンポリマーのカチオン部分を繋ぐポリマーの主鎖部分がその反対側である雰囲気中に向かって、整列する。これは、ガラス製品の表面に存在するシラノール基(-Si-OH)が-電荷に帯電しやすいため、接触させるだけで+電荷を帯びている陽イオン界面活性剤の親水性基又はカチオンポリマーのカチオン部分がガラス製品の表面側に静電的にひきつけられるためである。 The solution thus obtained is applied in contact with the surface of the glass product forming the first film. At this time, examples of the coating method include coating methods used in known film forming methods such as dip coating, spray coating, and sponge coating. Further, in this step, the cationic surfactant or cationic polymer contained in the solution can be brought into contact with the cationic group so that the hydrophilic group of the cationic surfactant or the cationic portion of the cationic polymer is placed on the surface side of the glass substrate. Alignment is toward an atmosphere in which the main chain portion of the polymer that connects the hydrophobic group of the surfactant or the cationic portion of the cationic polymer is on the opposite side. This is because the silanol group (-Si-OH) present on the surface of the glass product is easily charged to -charge, so that the hydrophilic group of the cationic surfactant or the cationic polymer that is charged only by contact is charged. This is because the cationic portion is electrostatically attracted to the surface side of the glass product.

 このように陽イオン界面活性剤又はカチオンポリマーを整列させた状態で、加熱やエアブロー等により溶媒を除去すると、均質な第1の膜を容易に形成できる。このとき、加熱乾燥では50~90℃に加熱することが好ましく、エアブローでは15~30℃のエアーを吹き付ければよい。 If the solvent is removed by heating, air blowing or the like in the state where the cationic surfactants or cationic polymers are aligned in this way, a homogeneous first film can be easily formed. At this time, it is preferable to heat to 50 to 90 ° C. in heat drying, and air at 15 to 30 ° C. may be blown in air blow.

 次に、形成された第1の膜の表面に、炭素数が8以上の疎水性基を有する陰イオン界面活性剤又は炭素数が8以上の疎水性基を有する非イオン界面活性剤を含有する溶液を接触、乾燥させて、陰イオン界面活性剤又は非イオン界面活性剤からなる第2の膜を形成する。 Next, the surface of the formed first film contains an anionic surfactant having a hydrophobic group having 8 or more carbon atoms or a nonionic surfactant having a hydrophobic group having 8 or more carbon atoms. The solution is contacted and dried to form a second film made of an anionic surfactant or a nonionic surfactant.

 このとき、陰イオン界面活性剤又は非イオン性界面活性剤は、溶媒として純水又はエタノール等の水溶性有機溶剤の水溶液を用いて、これに溶解して溶液とする。このとき、溶液濃度は0.1mmol/L~100mmol/Lが好ましく、ガラス製品の表面を適度に覆いながら過剰とならないようにするため0.5~10mmol/Lがより好ましい。また、溶液のpHは極端に強酸性、強アルカリ性でなければ問題なく、pHは5~10が好ましく、6~9がより好ましい。 At this time, the anionic surfactant or nonionic surfactant is dissolved in pure water or an aqueous solution of a water-soluble organic solvent such as ethanol as a solvent to obtain a solution. At this time, the solution concentration is preferably 0.1 mmol / L to 100 mmol / L, and more preferably 0.5 to 10 mmol / L so as not to be excessive while covering the surface of the glass product appropriately. The solution has no problem if it is not extremely strongly acidic or strongly alkaline, and the pH is preferably 5 to 10, more preferably 6 to 9.

 このようにして得られた溶液を、第2の膜を形成する第1の膜表面に接触させて塗布する。このとき、塗布方法は、第1の膜形成と同じ塗布方法が挙げられる。また、この工程では、溶液中に含まれる陰イオン界面活性剤又は非イオン界面活性剤が、第1の膜の表面に存在する疎水性基に対して、接触させるだけで陰イオン界面活性剤又は非イオン界面活性剤の疎水性基部分が第1の膜側に、陰イオン界面活性剤又は非イオン界面活性剤の親水性基がその反対側である雰囲気中に向かって、整列する。 The solution thus obtained is applied in contact with the surface of the first film forming the second film. At this time, as the coating method, the same coating method as in the first film formation can be used. Further, in this step, the anionic surfactant or nonionic surfactant contained in the solution is merely brought into contact with the hydrophobic group present on the surface of the first membrane, or the anionic surfactant or The hydrophobic group portion of the nonionic surfactant is aligned on the first membrane side and toward the atmosphere where the hydrophilic group of the anionic surfactant or nonionic surfactant is on the opposite side.

 このように陰イオン界面活性剤又は非イオン界面活性剤を整列させた状態で、加熱やエアブロー等により溶媒を除去すると、均質な第2の膜を容易に形成できる。このとき、加熱乾燥では、50~80℃に加熱することが好ましく、エアブローでは15~30℃のエアーを吹き付けることが好ましい。 When the solvent is removed by heating, air blowing or the like in the state where the anionic surfactant or the nonionic surfactant is aligned in this way, a homogeneous second film can be easily formed. At this time, it is preferable to heat to 50 to 80 ° C. in heat drying, and it is preferable to blow air at 15 to 30 ° C. in air blow.

 また、本発明における他の保護膜の形成方法としては、上記の方法のように陽イオン界面活性剤又はカチオンポリマーの溶液と、陰イオン界面活性剤又は非イオン界面活性剤の溶液と、を別々に調製するのではなく、これらを一つの溶液として調製して、一度の塗布、乾燥操作で保護膜を形成する方法が挙げられる。 In addition, as another method for forming a protective film in the present invention, a solution of a cationic surfactant or a cationic polymer and a solution of an anionic surfactant or a nonionic surfactant are separately used as in the above method. The method of preparing these as one solution and forming a protective film by one application | coating and drying operation is mentioned.

 この方法は、まず、炭素数が8以上の疎水性基を有する陽イオン界面活性剤又は平均分子量が500~1000万のカチオンポリマー及び炭素数が8以上の疎水性基を有する陰イオン界面活性剤又は炭素数が8以上の疎水性基を有する非イオン界面活性剤を含有する溶液を調製する。このとき、使用する溶媒やpH条件は上記別々に膜形成を行う方法と同じである。 In this method, first, a cationic surfactant having a hydrophobic group having 8 or more carbon atoms or a cationic polymer having an average molecular weight of 5 to 10 million and an anionic surfactant having a hydrophobic group having 8 or more carbon atoms Alternatively, a solution containing a nonionic surfactant having a hydrophobic group having 8 or more carbon atoms is prepared. At this time, the solvent and pH conditions to be used are the same as those in the above-described method for forming a film separately.

 ただし、このとき、陽イオン界面活性剤又はカチオンポリマーの含有量と陰イオン界面活性剤又は非イオン界面活性剤の含有量とは、溶液中で各成分が反応して凝集しないように調整する必要がある。例えば、陽イオン界面活性剤の含有量と陰イオン界面活性剤又は非イオン界面活性剤の含有量が、モル比で1:0.1~1:1の範囲で含有させることが好ましく、1:0.3~1:0.7の割合で含有させることが好ましい。また、カチオンポリマーの場合には、そのカチオン性基の含有量(当量)と陰イオン界面活性剤又は非イオン界面活性剤の含有量(モル濃度)との比が、1:0.1~1:1の範囲で含有させることが好ましく、1:0.3~1:0.7の割合で含有させることが好ましい。この時、エタノールなどの水溶性有機溶媒を数~数十%添加すると凝集を抑制する効果があり好ましい。 However, at this time, the content of the cationic surfactant or cationic polymer and the content of the anionic surfactant or nonionic surfactant must be adjusted so that each component does not react and aggregate in the solution. There is. For example, the content of the cationic surfactant and the content of the anionic surfactant or nonionic surfactant are preferably contained in a molar ratio of 1: 0.1 to 1: 1. It is preferably contained in a ratio of 0.3 to 1: 0.7. In the case of a cationic polymer, the ratio of the content (equivalent) of the cationic group to the content (molar concentration) of the anionic surfactant or nonionic surfactant is 1: 0.1 to 1 : 1 is preferable, and it is preferable that the ratio is 1: 0.3 to 1: 0.7. At this time, it is preferable to add several to several tens of percent of a water-soluble organic solvent such as ethanol because it has an effect of suppressing aggregation.

 このようにして得られた1液タイプの混合溶液を、保護膜を形成するガラス製品の表面に接触させて塗布する。このとき、塗布方法は、第1の膜形成と同じ塗布方法が挙げられる。また、この工程では、溶液中に含まれる陽イオン界面活性剤又はカチオンポリマーが比較的多量に含まれており、これらの親水性基又はカチオン部分がガラス製品の表面側に、陽イオン界面活性剤の疎水性基又はカチオンポリマーのカチオン部分を繋ぐポリマーの主鎖部分がその反対側に、整列して第1の膜が形成される。次いで、第1の膜の表面に陰イオン界面活性剤又は非イオン界面活性剤の疎水性基部分が第1の膜側に、陰イオン界面活性剤又は非イオン界面活性剤の親水性基がその反対側である雰囲気中に向かって、整列する。 The one-component mixed solution thus obtained is applied in contact with the surface of the glass product forming the protective film. At this time, as the coating method, the same coating method as in the first film formation can be used. In this step, a relatively large amount of the cationic surfactant or cationic polymer contained in the solution is contained, and these hydrophilic groups or cationic parts are present on the surface side of the glass product. The first chain is formed by aligning the main chain portion of the polymer connecting the hydrophobic groups of the cationic groups or the cationic portion of the cationic polymer on the opposite side. Next, the hydrophobic group portion of the anionic surfactant or nonionic surfactant is present on the first membrane side, and the hydrophilic group of the anionic surfactant or nonionic surfactant is present on the first membrane surface. Align toward the opposite atmosphere.

 この保護膜の形成方法によれば、一つの溶液を使用して、一度の成膜操作という簡便な操作で保護膜付きガラス製品を製造できる。 According to this method for forming a protective film, a glass product with a protective film can be manufactured by using a single solution and by a simple operation of a single film forming operation.

 また、第1の膜と第2の膜をそれぞれ形成する場合でも、混合溶液で一度に形成する場合でも、溶液を室温で塗布する簡便な操作で達成でき、さらに、界面活性剤を使用する場合には排水規制に抵触することもなく、環境負荷を増大させることのないガラス製品の表面保護を達成できる。 In addition, when forming each of the first film and the second film, or when forming the mixed film at once, it can be achieved by a simple operation of applying the solution at room temperature, and when a surfactant is used. Therefore, it is possible to achieve the surface protection of the glass product without increasing the environmental load without compromising the drainage regulations.

 以下、実施例及び比較例に基づいてさらに本発明を詳細に説明する。
[各種溶液の調製]
<第1の膜形成用の溶液1>
 陽イオン性界面活性剤である塩化セチルピリジニウム(CPC)が1mmol/L及びアンモニアが10mmol/Lの濃度となるように、各成分を純水に溶解して、第1の膜形成用の溶液を調製した。この溶液のpHは約10.5である。
<第1の膜形成用の溶液2>
 カチオンポリマーであるポリジアリルジメチルアンモニウムクロライド(PDACまたはPDADMAC;和光純薬工業社製コロイド滴定用標準液、分子量6万~11万)が1meq/L及びアンモニアが10mmol/Lの濃度となるように、各成分を純水に溶解して、第1の膜形成用の溶液を調製した。この溶液のpHは約10.5である。
Hereinafter, the present invention will be described in more detail based on examples and comparative examples.
[Preparation of various solutions]
<First Film Formation Solution 1>
Each component was dissolved in pure water so that the concentration of cetylpyridinium chloride (CPC), which is a cationic surfactant, was 1 mmol / L and ammonia was 10 mmol / L. Prepared. The pH of this solution is about 10.5.
<First film forming solution 2>
Polydiallyldimethylammonium chloride that is a cationic polymer (PDAC or PDADMAC; colloid titration standard solution manufactured by Wako Pure Chemical Industries, Ltd., molecular weight 60,000 to 110,000) is 1 meq / L and ammonia is 10 mmol / L. Each component was dissolved in pure water to prepare a first film-forming solution. The pH of this solution is about 10.5.

<第2の膜形成用の溶液1>
 陰イオン界面活性剤であるジオクチルスルホサクシネートナトリウム塩(DOSS)が1mmol/Lの濃度となるように、純水に溶解して、第2の膜形成用の溶液を調製した。この溶液のpHは約7である。
<第2の膜形成用の溶液2>
 陰イオン界面活性剤であるヘキサデシルスルホン酸ナトリウム塩(HDS)が1mmol/Lの濃度となるように、純水に溶解して、第2の膜形成用の溶液を調製した。この溶液のpHは約7である。
<保護膜形成用の混合溶液>
 陽イオン性界面活性剤である塩化セチルピリジニウム(CPC)が1mmol/L、アンモニアが10mmol/L及びジオクチルスルホサクシネートナトリウム塩(DOSS)が0.5mmol/Lの濃度となるように、各成分を純水に溶解して、混合溶液を調製した。この溶液のpHは約10.5である。
<Second film-forming solution 1>
A solution for forming a second film was prepared by dissolving dioctylsulfosuccinate sodium salt (DOSS), which is an anionic surfactant, in pure water so that the concentration was 1 mmol / L. The pH of this solution is about 7.
<Second film forming solution 2>
A solution for forming a second film was prepared by dissolving hexadecylsulfonic acid sodium salt (HDS), which is an anionic surfactant, in pure water so as to have a concentration of 1 mmol / L. The pH of this solution is about 7.
<Mixed solution for protective film formation>
Each component was adjusted so that the concentration of the cationic surfactant cetylpyridinium chloride (CPC) was 1 mmol / L, ammonia was 10 mmol / L, and dioctylsulfosuccinate sodium salt (DOSS) was 0.5 mmol / L. A mixed solution was prepared by dissolving in pure water. The pH of this solution is about 10.5.

(実施例1)
 表面研磨をした、縦50mm×横50mm×厚さ0.7mmの無アルカリボロシリケートガラス製のガラス板を、上記第1の膜形成用の溶液1中に10秒間浸漬して引き上げた後、表面の溶液をエアブローで乾燥するディップコート法により、ガラス板の表面に第1の膜を形成した。
 得られた第1の膜を有するガラス板を、上記第2の膜形成用の溶液1中に10秒間浸漬して引き上げた後、表面の溶液をエアブローで乾燥するディップコート法により、第1の膜の表面に第2の膜を形成し、保護膜付きのガラス製品とした。
(Example 1)
A surface-polished glass plate made of alkali-free borosilicate glass having a length of 50 mm, a width of 50 mm and a thickness of 0.7 mm was dipped in the first film-forming solution 1 for 10 seconds and then pulled up. A first film was formed on the surface of the glass plate by a dip coating method in which the solution was dried by air blow.
The obtained glass plate having the first film is dipped in the second film-forming solution 1 for 10 seconds and then pulled up, and then the surface solution is dried by air blow by the dip coating method. A second film was formed on the surface of the film to obtain a glass product with a protective film.

(実施例2)
 表面研磨をした、縦50mm×横50mm×厚さ0.7mmの無アルカリボロシリケートガラス製のガラス板を、上記第1の膜形成用の溶液2中に10秒間浸漬して引き上げた後、表面の溶液をエアブローで乾燥するディップコート法により、ガラス板の表面に第1の膜を形成した。
 得られた第1の膜を有するガラス板を、上記第2の膜形成用の溶液1中に10秒間浸漬して引き上げた後、表面の溶液をエアブローで乾燥するディップコート法により、第1の膜の表面に第2の膜を形成し、保護膜付きのガラス製品とした。
(Example 2)
A surface-polished glass plate made of alkali-free borosilicate glass having a length of 50 mm, a width of 50 mm, and a thickness of 0.7 mm was dipped in the first film-forming solution 2 for 10 seconds and then pulled up. A first film was formed on the surface of the glass plate by a dip coating method in which the solution was dried by air blow.
The obtained glass plate having the first film is dipped in the second film-forming solution 1 for 10 seconds and then pulled up, and then the surface solution is dried by air blow by the dip coating method. A second film was formed on the surface of the film to obtain a glass product with a protective film.

(実施例3)
 表面研磨をした、縦50mm×横50mm×厚さ0.7mmの無アルカリボロシリケートガラス製のガラス板を、上記保護膜形成用の混合溶液中に10秒間浸漬して引き上げた後、表面の溶液をエアブローで乾燥するディップコート法により、ガラス板の表面に第1の膜及び第2の膜からなる保護膜を形成し、保護膜付きのガラス製品とした。
(実施例4)
 表面研磨をした、縦50mm×横50mm×厚さ0.7mmの無アルカリボロシリケートガラス製のガラス板を、上記第1の膜形成用の溶液2中に10秒間浸漬して引き上げた後、表面の溶液をエアブローで乾燥するディップコート法により、ガラス板の表面に第1の膜を形成した。
 得られた第1の膜を有するガラス板を、上記第2の膜形成用の溶液2中に10秒間浸漬して引き上げた後、表面の溶液をエアブローで乾燥するディップコート法により、第1の膜の表面に第2の膜を形成し、保護膜付きのガラス製品とした。
(Example 3)
A surface-polished glass plate made of alkali-free borosilicate glass having a length of 50 mm, a width of 50 mm, and a thickness of 0.7 mm was dipped in the mixed solution for forming the protective film for 10 seconds and then pulled up, and then the surface solution A protective film composed of the first film and the second film was formed on the surface of the glass plate by a dip coating method in which the film was dried by air blow to obtain a glass product with a protective film.
Example 4
A surface-polished glass plate made of alkali-free borosilicate glass having a length of 50 mm, a width of 50 mm, and a thickness of 0.7 mm was dipped in the first film-forming solution 2 for 10 seconds and then pulled up. A first film was formed on the surface of the glass plate by a dip coating method in which the solution was dried by air blow.
The obtained glass plate having the first film is dipped in the second film-forming solution 2 for 10 seconds and then pulled up, and then the surface solution is dried by air blow by the dip coating method. A second film was formed on the surface of the film to obtain a glass product with a protective film.

(比較例1)
 表面研磨をした、縦50mm×横50mm×厚さ0.7mmの無アルカリボロシリケートガラス製のガラス板を、純水で洗浄した。このガラス板は、表面が研磨後の状態であり、保護膜等は設けられていない。
(Comparative Example 1)
The surface-polished glass plate made of alkali-free borosilicate glass having a length of 50 mm, a width of 50 mm, and a thickness of 0.7 mm was washed with pure water. This glass plate has a surface after polishing, and is not provided with a protective film or the like.

(比較例2)
 表面研磨をした、縦50mm×横50mm×厚さ0.7mmの無アルカリボロシリケートガラス製のガラス板を、第2の膜形成用の溶液1中に10秒間浸漬して引き上げた後、表面の溶液をエアブローで乾燥するディップコート法により、ガラス板の表面に陰イオン性界面活性剤の膜を形成した。
(Comparative Example 2)
A surface-polished glass plate made of non-alkali borosilicate glass having a length of 50 mm, a width of 50 mm, and a thickness of 0.7 mm was dipped in the second film-forming solution 1 for 10 seconds and then pulled up. A film of an anionic surfactant was formed on the surface of the glass plate by a dip coating method in which the solution was dried by air blow.

(試験例1)
 実施例及び比較例のガラス製品の表面に、製紙添加用TiO微粒子顔料をまぶした合紙を押し付けてTiO微粒子を転写させた。このガラス製品を、約25℃の空気を30秒間吹き付けるエアブローを行い、その後、25℃の純水中で100kHzでの超音波洗浄を30秒間行い、さらに、市販のアルカリ性洗剤原液(パーカーコーポレーション社製、商品名:PK-LCG211)を100倍希釈したアルカリ洗浄液中で28kHzでの超音波洗浄を30秒間行った。エアブロー後、純水洗浄後、アルカリ洗剤洗浄後、のそれぞれの処理後のガラス製品の表面を、蛍光X線法でTiO微粒子の残留状況をモニターし、その結果を図2に示した。エアブロー後と比較したアルカリ洗浄後のTiO微粒子の除去率は、実施例1が82%、実施例2が61%、実施例3が76%、実施例4が80%、比較例1が35%、比較例2が34%であった。
(Test Example 1)
The slip sheet coated with the TiO 2 fine particle pigment for papermaking was pressed against the surface of the glass products of Examples and Comparative Examples to transfer the TiO 2 fine particles. This glass product is blown with air at about 25 ° C. for 30 seconds, and then ultrasonically cleaned at 100 kHz in pure water at 25 ° C. for 30 seconds. Further, a commercially available alkaline detergent stock solution (manufactured by Parker Corporation) , Trade name: PK-LCG211) was subjected to ultrasonic cleaning at 28 kHz for 30 seconds in an alkali cleaning solution diluted 100 times. The surface of the glass product after each of air blow, pure water cleaning, and alkaline detergent cleaning was monitored for the residual state of TiO 2 fine particles by the fluorescent X-ray method, and the results are shown in FIG. The removal rate of TiO 2 fine particles after alkali cleaning compared with after air blowing was 82% in Example 1, 61% in Example 2, 76% in Example 3, 80% in Example 4, and 35 in Comparative Example 1. %, And Comparative Example 2 was 34%.

 この結果から、実施例1が最も汚染の防止効果が高く、実施例4がその次に高かった。比較例1及び2ではTiO微粒子の残留量が多く、汚染の防止効果が低かった。比較例2の陰イオン性界面活性剤を用いた場合には、エアブローによる乾燥工程で、陰イオン性界面活性剤はガラス製品の表面と相互作用がないため水が除去されるのと同時にそのほとんどが除去されてしまい、保護膜を設けなかった比較例1と同等の結果になったものと推測される。 From this result, Example 1 had the highest anti-contamination effect, and Example 4 was the next highest. In Comparative Examples 1 and 2, the residual amount of TiO 2 fine particles was large, and the effect of preventing contamination was low. In the case where the anionic surfactant of Comparative Example 2 was used, in the drying process by air blow, since the anionic surfactant has no interaction with the surface of the glass product, most of the water is removed at the same time. Is removed, and it is presumed that the same result as in Comparative Example 1 in which no protective film was provided was obtained.

(試験例2)
 シリコーン油(ポリジメチルシロキサン:分子量約4200)を100μg/mLになるようにアセトンに溶解し、その溶液を合紙に含浸させ乾燥して4μg/cmの付着量にする。このシリコーン油含浸合紙を実施例および比較例のガラス製品と交互に挟み、全体をばねクリップで挟んで試料束とした。これを、50℃、湿度80%の雰囲気下で20時間保ち、シリコーン油をガラス製品の表面に転写させる。市販のアルカリ性洗剤原液(パーカーコーポレーション社製、商品名:PK-LCG211)を100倍希釈したアルカリ洗浄液中で28kHzでの超音波洗浄を30秒間行い、さらに同じアルカリ洗浄液でポリビニルアルコール製スポンジを用いて手スクラブで3分間、約200回こすり洗いを行った。転写直後、超音波洗浄後、手スクラブ後に接触角を測定し、その結果を図3に示した。接触角はシリコーン油の付着量を定量的に表すものではないが、大小関係は定性的に付着量を評価できる。転写直後と比較した手スクラブ後の接触角の変化率は、実施例1が14%、実施例2が85%、実施例3が20%、実施例4が22%、比較例1が91%、比較例2が89%であった。
[接触角]
 測定対象のガラス基板の表面に純水を1滴滴下し、その表面の水滴を基板側面から撮像したデータに基づいて、5点の測定結果を平均して各基板における純水との接触角を算出した。
(Test Example 2)
Silicone oil (polydimethylsiloxane: molecular weight of about 4200) is dissolved in acetone so as to have a molecular weight of 100 μg / mL, and the resulting solution is impregnated into a slip sheet and dried to obtain an adhesion amount of 4 μg / cm 2 . The silicone oil-impregnated interleaving paper was alternately sandwiched with the glass products of the examples and comparative examples, and the whole was sandwiched between spring clips to form a sample bundle. This is kept for 20 hours under an atmosphere of 50 ° C. and 80% humidity, and the silicone oil is transferred to the surface of the glass product. Ultrasonic cleaning at 28 kHz was performed for 30 seconds in an alkaline cleaning solution obtained by diluting a commercially available alkaline detergent stock solution (manufactured by Parker Corporation, trade name: PK-LCG211) 100 times, and further using a polyvinyl alcohol sponge with the same alkaline cleaning solution. Rubbing was performed about 200 times for 3 minutes with hand scrub. The contact angle was measured immediately after transfer, after ultrasonic cleaning and after hand scrubbing, and the results are shown in FIG. Although the contact angle does not quantitatively represent the amount of silicone oil deposited, the magnitude relationship can qualitatively evaluate the amount deposited. The rate of change in contact angle after hand scrubbing compared to immediately after transfer was 14% in Example 1, 85% in Example 2, 20% in Example 3, 22% in Example 4, and 91% in Comparative Example 1. Comparative Example 2 was 89%.
[Contact angle]
One drop of pure water is dropped on the surface of the glass substrate to be measured, and the contact angle with the pure water on each substrate is averaged by averaging the five measurement results based on data obtained by imaging the water droplets on the surface from the side of the substrate Calculated.

 この結果から、実施例1が最も汚染の防止効果が高く、実施例3がその次に高かった。比較例1及び2ではシリコーン油の残留量が多く、汚染の防止効果が低かった。比較例2の陰イオン性界面活性剤を用いた場合には、エアブローによる乾燥工程で、陰イオン性界面活性剤はガラス製品の表面と相互作用がないことから、水が除去されるのと同時にそのほとんどが除去されてしまったと考えられる。そのため、保護膜を設けなかった比較例1と同等の結果になったものと推測される。 From this result, Example 1 had the highest anti-contamination effect, and Example 3 was the next highest. In Comparative Examples 1 and 2, the residual amount of silicone oil was large, and the effect of preventing contamination was low. When the anionic surfactant of Comparative Example 2 is used, the anionic surfactant does not interact with the surface of the glass product in the drying process by air blow, so that water is removed at the same time. Most of them are thought to have been removed. For this reason, it is presumed that the same result as in Comparative Example 1 in which no protective film was provided was obtained.

 本発明の保護膜付きガラス製品及びその製造方法は、広くガラス製品に適用でき、ガラス製品の表面の汚染を有効に防止でき、特に、フラットパネルディスプレイ(FPD)等の液晶ディスプレイの製造等に使用されるガラス基板に好適である。 INDUSTRIAL APPLICABILITY The glass product with a protective film of the present invention and the manufacturing method thereof can be widely applied to glass products, can effectively prevent contamination of the surface of the glass products, and particularly used for manufacturing liquid crystal displays such as flat panel displays (FPD). It is suitable for a glass substrate.

Claims (10)

 ガラス製品の表面に、炭素数が8以上の疎水性基を有する陽イオン界面活性剤又は平均分子量が500~1000万のカチオンポリマーからなる第1の膜と、該第1の膜の表面に、炭素数が8以上の疎水性基を有する陰イオン界面活性剤又は炭素数が8以上の疎水性基を有する非イオン界面活性剤からなる第2の膜と、を有する複層構造の保護膜を有することを特徴とする保護膜付きガラス製品。 On the surface of the glass product, a first film comprising a cationic surfactant having a hydrophobic group having 8 or more carbon atoms or a cationic polymer having an average molecular weight of 5 to 10 million, and a surface of the first film, A protective film having a multilayer structure having an anionic surfactant having a hydrophobic group having 8 or more carbon atoms or a second film made of a nonionic surfactant having a hydrophobic group having 8 or more carbon atoms A glass product with a protective film, comprising:  前記陽イオン界面活性剤の疎水性基の炭素数が12以上である請求項1記載の保護膜付きガラス製品。 The glass product with a protective film according to claim 1, wherein the hydrophobic group of the cationic surfactant has 12 or more carbon atoms.  前記陽イオン界面活性剤が、炭素数8~18のアルキル基を有するトリメチルアンモニウム塩又は炭素数8~18のアルキル基を有するピリジニウム塩である請求項1又は2記載の保護膜付きガラス製品。 The glass product with a protective film according to claim 1 or 2, wherein the cationic surfactant is a trimethylammonium salt having an alkyl group having 8 to 18 carbon atoms or a pyridinium salt having an alkyl group having 8 to 18 carbon atoms.  前記カチオンポリマーが、分子量1000あたり、4~25個のカチオン性基を有する請求項1記載の保護膜付きガラス製品。 The glass product with a protective film according to claim 1, wherein the cationic polymer has 4 to 25 cationic groups per 1000 molecular weight.  前記カチオン性基が、アミノ基又は4級アンモニウム基である請求項4記載の保護膜付きガラス製品。 The glass product with a protective film according to claim 4, wherein the cationic group is an amino group or a quaternary ammonium group.  前記陰イオン界面活性剤又は非イオン界面活性剤の疎水性基が、直鎖状または分枝鎖状である請求項1乃至5のいずれか1項記載の保護膜付きガラス製品。 The glass product with a protective film according to any one of claims 1 to 5, wherein the hydrophobic group of the anionic surfactant or the nonionic surfactant is linear or branched.  ガラス製品の表面に、炭素数が8以上の疎水性基を有する陽イオン界面活性剤又は平均分子量が500~1000万のカチオンポリマーを含有する溶液を接触、乾燥させて、前記陽イオン界面活性剤又は前記カチオンポリマーからなる第1の膜を形成する工程と、
 該第1の膜の表面に、炭素数が8以上の疎水性基を有する陰イオン界面活性剤又は炭素数が8以上の疎水性基を有する非イオン界面活性剤を含有する溶液を接触、乾燥させて、前記陰イオン界面活性剤又は前記非イオン界面活性剤からなる第2の膜を形成する工程と、
を有することを特徴とする保護膜付きガラス製品の製造方法。
A cationic surfactant having a hydrophobic group having 8 or more carbon atoms or a solution containing a cationic polymer having an average molecular weight of 5 to 10 million is contacted and dried on the surface of a glass product, and the cationic surfactant is obtained. Or a step of forming a first film made of the cationic polymer;
Contacting and drying a solution containing an anionic surfactant having a hydrophobic group having 8 or more carbon atoms or a nonionic surfactant having a hydrophobic group having 8 or more carbon atoms on the surface of the first film And forming a second film made of the anionic surfactant or the nonionic surfactant;
The manufacturing method of the glass product with a protective film characterized by having.
 炭素数が8以上の疎水性基を有する陽イオン界面活性剤又は平均分子量が500~1000万のカチオンポリマーと炭素数が8以上の疎水性基を有する陰イオン界面活性剤又は炭素数が8以上の疎水性基を有する非イオン界面活性剤とを含有する混合溶液を調製する工程と、
 ガラス製品の表面に、前記混合溶液を接触、乾燥させて、前記ガラス製品の表面側から、前記陽イオン界面活性剤又はカチオンポリマーからなる第1の膜、前記陰イオン界面活性剤又は前記非イオン界面活性剤からなる第2の膜、となる保護膜を形成する工程と、
を有することを特徴とする保護膜付きガラス製品の製造方法。
Cationic surfactant having a hydrophobic group having 8 or more carbon atoms or a cationic polymer having an average molecular weight of 5 to 10 million and an anionic surfactant having a hydrophobic group having 8 or more carbon atoms or having 8 or more carbon atoms Preparing a mixed solution containing a nonionic surfactant having a hydrophobic group of
The mixed solution is contacted and dried on the surface of the glass product, and from the surface side of the glass product, the first film made of the cationic surfactant or the cationic polymer, the anionic surfactant, or the non-ion Forming a protective film as a second film made of a surfactant;
The manufacturing method of the glass product with a protective film characterized by having.
 前記第1の膜及び第2の膜を形成する際に使用する溶液が、pH8~12の水溶液である請求項7又は8記載の保護膜付きガラス製品の製造方法。 The method for producing a glass product with a protective film according to claim 7 or 8, wherein the solution used for forming the first film and the second film is an aqueous solution having a pH of 8 to 12.  前記混合溶液中の、陽イオン界面活性剤と陰イオン界面活性剤若しくは非イオン界面活性剤との含有割合がモル比で1:0.1~1:1又はカチオンポリマーのカチオン性基の含有量(当量)と陰イオン界面活性剤若しくは非イオン界面活性剤の含有量(モル濃度)との比が1:0.1~1:1である請求項8又は9記載の保護膜付きガラス製品の製造方法。 The content ratio of the cationic surfactant to the anionic surfactant or nonionic surfactant in the mixed solution is from 1: 0.1 to 1: 1 in terms of molar ratio, or the content of the cationic group of the cationic polymer. The glass product with a protective film according to claim 8 or 9, wherein the ratio of (equivalent) to the content (molar concentration) of an anionic surfactant or nonionic surfactant is 1: 0.1 to 1: 1. Production method.
PCT/JP2014/059410 2013-04-02 2014-03-31 Protective-film-equipped glass product and method for producing same Ceased WO2014163033A1 (en)

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