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WO2014071617A1 - Procédé de charge d'un fluide de décharge dans une lampe à décharge gazeuse et produit fabriqué à partir de celui-ci - Google Patents

Procédé de charge d'un fluide de décharge dans une lampe à décharge gazeuse et produit fabriqué à partir de celui-ci Download PDF

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Publication number
WO2014071617A1
WO2014071617A1 PCT/CN2012/084401 CN2012084401W WO2014071617A1 WO 2014071617 A1 WO2014071617 A1 WO 2014071617A1 CN 2012084401 W CN2012084401 W CN 2012084401W WO 2014071617 A1 WO2014071617 A1 WO 2014071617A1
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WO
WIPO (PCT)
Prior art keywords
discharge
fluorescent lamp
tube
glass
discharge tube
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2012/084401
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English (en)
Chinese (zh)
Inventor
赖勇清
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
FUJIAN YDJ LIGHT Co Ltd
Original Assignee
FUJIAN YDJ LIGHT Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by FUJIAN YDJ LIGHT Co Ltd filed Critical FUJIAN YDJ LIGHT Co Ltd
Priority to PCT/CN2012/084401 priority Critical patent/WO2014071617A1/fr
Publication of WO2014071617A1 publication Critical patent/WO2014071617A1/fr
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J9/00—Apparatus or processes specially adapted for the manufacture, installation, removal, maintenance of electric discharge tubes, discharge lamps, or parts thereof; Recovery of material from discharge tubes or lamps
    • H01J9/38—Exhausting, degassing, filling, or cleaning vessels
    • H01J9/395—Filling vessels
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J61/00—Gas-discharge or vapour-discharge lamps
    • H01J61/02—Details
    • H01J61/24—Means for obtaining or maintaining the desired pressure within the vessel
    • H01J61/28—Means for producing, introducing, or replenishing gas or vapour during operation of the lamp
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J61/00—Gas-discharge or vapour-discharge lamps
    • H01J61/02—Details
    • H01J61/30—Vessels; Containers
    • H01J61/305—Flat vessels or containers
    • H01J61/307—Flat vessels or containers with folded elongated discharge path
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J61/00—Gas-discharge or vapour-discharge lamps
    • H01J61/70—Lamps with low-pressure unconstricted discharge having a cold pressure < 400 Torr
    • H01J61/72—Lamps with low-pressure unconstricted discharge having a cold pressure < 400 Torr having a main light-emitting filling of easily vaporisable metal vapour, e.g. mercury

Definitions

  • the invention relates to the field of illumination lamps, and in particular to a method for charging a gas discharge lamp into a discharge medium and a product obtained therefrom.
  • the discharge tube of the gas discharge lamp is filled with a discharge medium (such as mercury, argon, etc.).
  • the prior art method for charging a discharge medium generally comprises vacuuming a vacuum system including a discharge tube to form a vacuum environment, then closing the vacuum device, charging the discharge medium, and finally sealing the discharge tube, such as Low-pressure gas discharge fluorescent lamp; or insert an amalgam in the discharge tube before vacuuming, and place the amalgam in the cooling system position of the vacuum system to prevent the temperature of the amalgam position from exceeding the amalgam rating during the vacuum environment treatment
  • the temperature is evaporated away from the discharge tube, and then the vacuum system including the discharge tube is evacuated by a vacuum device to form a vacuum environment, the vacuuming device is turned off, and then the other discharge medium other than mercury is filled, and finally the discharge tube is sealed, such as a high-pressure metal halide lamp; or a high-temperature amalgam (rated temperature of about 800 ° C) is placed in a sealed chamber in communication with the discharge tube before vacuuming, the chamber is connected with an exhaust pipe, and then
  • the external discharge medium is then used to discharge mercury in the high temperature amalgam to the discharge tube by high frequency heating, and finally the remaining high temperature amalgam in the chamber communicating with the discharge tube is separated from the discharge tube, and the sealed discharge tube forms a fluorescent lamp, such as A method of manufacturing an external electrode flat fluorescent lamp.
  • the vacuum system must first be vacuumed to form a vacuum environment, then the vacuuming device is turned off, the discharge medium is filled, and the discharge port of the discharge tube or the discharge tube is sealed; since the vacuum system exists A certain degree of slow air leakage, the ratio of the air leakage to the pumping capacity of the vacuuming device is negligible, and the vacuum environment of the vacuum system is not affected without closing the vacuuming device; however, the current process is charging
  • the vacuuming device must be turned off before entering the discharge medium, and it takes a certain time for various processes to charge the discharge medium and seal the discharge tube. Therefore, during charging of the discharge medium and sealing of the discharge tube, the vacuuming device is closed, and the vacuum system is closed. Slow air leakage can affect the vacuum environment of the discharge tube, which affects the quality of the product, or in order to prevent the vacuum system from leaking, the vacuum level of the vacuum system is increased, and the cost is doubled.
  • the external electrode flat fluorescent lamp in the gas discharge lamp has the following advantages: 1.
  • the service life is long, and the electrode has no filament, which solves the problem that the existing fluorescent filament electrode has short life and low switching impact, and the external electrode flat fluorescent lamp
  • the electrode is formed by coating a conductive material such as graphite on the outer electrode position of the lamp glass.
  • the life of the electrode can be designed to reach the life of the lamp material, such as the life of the glass, the life of the phosphor, and especially the number of switching times of the external electrode fluorescent lamp. It has reached 5 million times and the electrodes are still intact.
  • high light efficiency, light efficiency generally has two concepts: a, light-emitting end, refers to the light source efficiency (LM / W), b, the light-receiving end, refers to the end of the light illuminated surface, called the lighting efficiency; the light source has experienced The process of light source (such as incandescent lamp), line source (such as straight tube fluorescent lamp) to surface light source (flat lamp), because the position where the light receiving end is illuminated is generally required to be a planar lighting effect, such as ceiling lighting effect, therefore, Both the point source and the line source must be converted into planar illumination by the secondary light distribution of the luminaire.
  • This conversion process reduces the light efficiency of the point source and the line source, such as the second step of the fluorescent lamp with a source efficiency of 65 LM/W.
  • the illumination efficiency is reduced to 40-50LM/W, and the light source effect of the flat lamp is consistent with the illumination effect of the light receiving end, generally reaching 50LM/W.
  • light quality, flat light due to large light-emitting area, soft lighting, no glare, is the requirement of high-quality lighting. Therefore, the external electrode fluorescent lamp is considered to be another revolutionary new light source after incandescent lamps, fluorescent lamps, electrodeless lamps and LEDs.
  • the structure of the existing external electrode flat fluorescent lamp generally has two types: one is a plurality of non-separable discharge tubes simultaneously in one fluorescent lamp, and the plurality of discharge tubes are arranged in parallel, and electrodes are disposed at both ends of each discharge tube, and all The electrode is connected as one body, such as the fluorescent lamp structure disclosed in the patent ZL200510058824.5; the other is a fluorescent tube having only one discharge tube, and the electrodes are disposed at both ends of the discharge tube, such as the fluorescent lamp structure disclosed in ZL201210148423.
  • One-time sealing method the sealing around the discharge tube is completed in one time, and the peripheral seal forming the discharge tube of the flat fluorescent lamp is to close the vacuuming device after vacuuming the cavity formed by the sealed discharge tube to form a vacuum environment.
  • a method in which the discharge tube is filled in a discharge medium and completed in one time For example, in the patent number (ZL201210115470.), during the process, the cavity communicating with the discharge tube of the fluorescent lamp is a sealed process container that is not connected to the discharge tube; as in the patent number (ZL201210148423.) during the process, with the fluorescent tube discharge tube The communicating cavity is a structure connected to the discharge tube, and the fluorescent lamp is formed, and then the cavity and the fluorescent lamp are separated.
  • Secondary sealing method The sealing around the discharge tube is completed twice.
  • the flat fluorescent lamp is provided with a suction port connecting the discharge tube and the exhaust tube.
  • the discharge tube is sealed except the suction port, and then After evacuating the suction port of the fluorescent lamp discharge tube through the exhaust pipe to form a vacuum environment, the vacuuming device is turned off, the discharge tube is filled with the discharge medium, and finally the exhaust pipe or the suction port is secondarily sealed.
  • the patent (ZL200610038965.5) is provided with an exhaust pipe in the thickness direction on the fluorescent glass plate, first sealing the periphery of the discharge tube except the exhaust pipe, and then vacuuming the fluorescent lamp discharge tube through the exhaust pipe to form a vacuum environment, and then closing Vacuuming device, charging the discharge tube into the discharge medium, and finally sealing the exhaust pipe; as patent (ZL200510058824.5), each fluorescent lamp in the glass plate is connected with the discharge tube and the discharge channel and the exhaust pipe.
  • the gas port seals the periphery of each fluorescent lamp in the glass plate except the suction port, and then evacuates the suction port of the fluorescent lamp discharge tube through the exhaust pipe to form a vacuum environment, closes the vacuuming device, and fills the discharge tube with the discharge medium.
  • the exhaust pipe is sealed, and the secondary sealing of each suction port is performed, and finally each fluorescent lamp is separated.
  • the sealing material of the discharge tube of the external electrode fluorescent lamp generally uses low-temperature glass powder, the sintering time is longer, whether it is the primary method or the secondary method, the slow leakage of the vacuum system seriously affects the discharge tube during the closing of the vacuuming device.
  • the vacuum environment affects the quality of the product, or in order to prevent the vacuum system from leaking, it is necessary to increase the vacuum level of the vacuum system and increase the cost.
  • the two fluorescent glass plates of the primary method are placed inside the sealed cavity.
  • the discharge medium enters the fluorescent lamp to discharge.
  • the tube remains in the cavity, especially the mercury residue in the discharge medium, which brings mercury pollution to the product manufacturing process.
  • the technical problem to be solved by the present invention is to provide a method for charging a gas discharge lamp into a discharge medium, a method for manufacturing an external electrode flat fluorescent lamp, and a product obtained thereby.
  • the method for charging a gas discharge lamp into a discharge medium comprises the following steps:
  • Step 1 filling a sealed vacuum container with a discharge medium to form a discharge medium package
  • Step 2 placing the discharge medium into the discharge tube of the gas discharge lamp before the vacuum discharge of the gas discharge lamp;
  • Step 3 After the gas discharge lamp is completed, the discharge medium package in the discharge tube is processed to discharge the discharge medium in the discharge medium package into the discharge tube.
  • the processing of the discharge medium package specifically includes: the laser passes through the outer glass of the gas discharge lamp, and the hole is focused on the container of the discharge medium package, so that the discharge medium sealed in the container is released into the discharge tube.
  • the container is a glass tube.
  • the container is a ceramic tube.
  • the discharge medium in the discharge medium package is mercury.
  • the discharge medium in the discharge medium package is mercury and an inert gas.
  • a method for manufacturing an external electrode flat fluorescent lamp includes the following steps:
  • Step 1 provide two fluorescent glass plates, a first fluorescent glass plate and a second fluorescent glass plate, and a fluorescent lamp discharge tube is arranged between the two fluorescent glass plates, and electrodes are arranged at both ends of the discharge tube; the vacuum glass tube is filled Forming a discharge medium package into the discharge medium, wherein the discharge medium in the discharge medium package is mercury and an inert gas;
  • Step 2 placing the discharge medium package in the discharge tube of the flat fluorescent lamp
  • Step 3 vacuuming the discharge tube of the flat fluorescent lamp to form a vacuum environment, and sealing the discharge tube in a vacuum environment to form a flat fluorescent lamp;
  • Step 4 The discharge medium package in the flat fluorescent lamp is treated to discharge the discharge medium sealed in the glass tube into the discharge tube.
  • At least one of the two fluorescent glass plates is provided with a fluorescent lamp discharge tube and an electrode.
  • the product obtained by the method for manufacturing the external electrode flat fluorescent lamp comprises two fluorescent glass plates, a discharge tube is disposed between the two fluorescent glass plates, and electrodes are disposed at both ends of the discharge tube, and at least one of the discharge tubes is disposed in the discharge tube. Glass tube.
  • a method for manufacturing an external electrode flat fluorescent lamp includes the following steps:
  • Step 1 providing two fluorescent glass plates, a first fluorescent glass plate and a second fluorescent glass plate, wherein at least one fluorescent lamp glass plate is provided with a fluorescent lamp discharge tube, electrodes are disposed at both ends of the discharge tube; and the vacuum glass tube is filled Forming a discharge medium package into the discharge medium, wherein the discharge medium in the discharge medium package is mercury and an inert gas;
  • Step 2 providing a ring of low temperature glass frit sealant at the periphery of at least one of the fluorescent glass plates;
  • Step 3 placing the discharge medium package in the discharge tube of the fluorescent lamp
  • Step 4 attach two pieces of fluorescent glass plates correspondingly, place them in a sealed process container, vacuum the flat fluorescent lamp discharge tube through a sealed process container to form a vacuum environment, and heat the sealant to seal the discharge tube in a vacuum environment.
  • Flat fluorescent lamp
  • Step 5 The discharge medium package in the flat fluorescent lamp is treated to discharge the discharge medium sealed in the glass tube into the discharge tube.
  • the process container is provided with an upper stage and a lower stage, and the upper stage and the lower stage are fastened to form one or more inner cavities corresponding to the flat fluorescent lamp glass plates, the inner cavity is provided with an exhaust passage and is connected with the exhaust passage and the process a venting port connected to the vacuuming system outside the container; the upper and lower joint faces of the process container are sealed by a rubber ring.
  • the sealant is provided with a groove as an air suction port at intervals.
  • a method for manufacturing an external electrode flat fluorescent lamp includes the following steps:
  • Step 1 provide two glass plates, a first glass plate and a second glass plate.
  • Step 2 a ring of a first sealant is disposed at a periphery of at least one of the glass plates, and a second sealant is disposed on at least one of the glass plates corresponding to a position of each of the fluorescent lamps; the first sealant has a low melting point a melting point of the second sealant;
  • Step 3 placing at least one discharge medium package in each fluorescent lamp discharge tube, wherein the discharge medium in the discharge medium package is mercury and an inert gas;
  • Step 4 attaching two pieces of glass plates correspondingly, melting the first sealant by heating, sealing the connection between the exhaust pipe and the glass plate and sealing a periphery of the two glass plates to form a process cavity;
  • Step 5 vacuuming the discharge tube of the fluorescent lamp through the exhaust pipe and the exhaust passage to form a vacuum environment, sealing the exhaust pipe in a vacuum environment; heating the second sealant in a vacuum environment, and completing the one-time process Describe all seals around a plurality of fluorescent lamps;
  • Step 6 Cutting and separating each fluorescent lamp on the glass plate to obtain a plurality of flat fluorescent lamps.
  • Step 7 processing the discharge medium package in the fluorescent lamp, so that the discharge medium sealed in the glass tube is released into the discharge tube;
  • the discharge tubes, the electrodes and the exhaust passages of the plurality of fluorescent lamps are directly formed by heating on at least one glass plate of the two glass sheets.
  • a spacer is disposed between the two glass plates to form a discharge tube, an electrode, and an exhaust passage.
  • a method for manufacturing an external electrode flat fluorescent lamp includes the following steps:
  • Step 1 provide two fluorescent glass plates, a first fluorescent glass plate and a second fluorescent glass plate, and a fluorescent lamp discharge tube is arranged between the two fluorescent glass plates, and electrodes are arranged at both ends of the discharge tube, and one of the glass plates is arranged
  • the upper part is provided with a suction port connected to the discharge tube, and the exhaust port is connected with an exhaust pipe; the discharge medium is filled in the vacuum glass tube to form a discharge medium package;
  • Step 2 providing a ring of low temperature glass frit sealant at the periphery of at least one of the fluorescent glass plates;
  • Step 3 placing the discharge medium package in the discharge tube of the flat fluorescent lamp
  • Step 4 attach two pieces of fluorescent glass plates correspondingly, and heat the sealing agent to seal the periphery of the fluorescent glass plate;
  • Step 5 vacuuming the discharge tube of the flat fluorescent lamp through an exhaust pipe to form a vacuum environment, and sealing the exhaust pipe in a vacuum environment to form a flat fluorescent lamp;
  • Step 6 The discharge medium package in the flat fluorescent lamp is treated to discharge the discharge medium sealed in the glass tube into the discharge tube.
  • a method for manufacturing an external electrode flat fluorescent lamp includes the following steps:
  • Step 1 provide two fluorescent glass plates, a first fluorescent glass plate and a second fluorescent glass plate.
  • a suction port communicating with the discharge tube is disposed on the glass plate;
  • a low temperature glass powder colloid is disposed on the suction port; and the discharge medium is filled in the vacuum glass tube to form a discharge medium package;
  • Step 2 providing a ring of low temperature glass frit sealant at the periphery of at least one of the fluorescent glass plates;
  • Step 3 placing the discharge medium package in the discharge tube of the flat fluorescent lamp
  • Step 4 attach two pieces of fluorescent glass plates correspondingly, and heat the sealing agent to seal the periphery of the fluorescent glass plate;
  • Step 5 placing the fluorescent glass plate in a sealed process container, vacuuming the flat fluorescent lamp discharge tube through a sealed process container through a flat fluorescent lamp discharge tube to form a vacuum environment, and setting the corresponding position in the suction port in a vacuum environment The low temperature glass powder colloidal particles are heated to seal the discharge tube of the discharge tube to form a flat fluorescent lamp;
  • Step 6 Cutting and separating each fluorescent lamp on the glass plate to obtain a plurality of flat fluorescent lamps.
  • Step 7 processing the discharge medium package in the fluorescent lamp, so that the discharge medium sealed in the glass tube is released into the discharge tube;
  • the discharge medium is filled in the vacuum glass tube to form a discharge medium package
  • the discharge medium is placed in the discharge tube of the gas discharge lamp before vacuuming, so that it is possible to directly close the vacuuming device after the vacuum environment is formed.
  • the discharge tube is sealed, and the vacuum environment of the discharge tube is not affected by the slow leakage of the vacuum system, thereby ensuring the product quality of the gas discharge lamp, especially the external electrode flat fluorescent lamp, and reducing the cost of the vacuum system.
  • the discharge medium is formed by filling the discharge medium in the vacuum glass tube, and the discharge medium is placed in the discharge tube of the gas discharge lamp before vacuuming, so that the mercury pollution can be solved in the one-step production of the external electrode flat fluorescent lamp.
  • the problem is to provide the best process plan for the mechanization and automatic production of flat lamps, which is of great significance to the industrialization and development of flat lamps.
  • the production of the discharge medium package can be carried out in a small sealed space by small equipment, but the process of charging and discharging the medium in the production process of the gas discharge lamp is huge.
  • the production equipment is carried out, and the space is large and the number of personnel is large. Therefore, the present invention completely solves the problem of mercury pollution in the existing production process, and has practical significance for the clean production of the gas discharge lamp.
  • Figure 1 is a partial cross-sectional view showing a discharge medium pack of the present invention.
  • Figure 2 is an axial cross-sectional view of the discharge medium pack of the present invention.
  • Figure 3 is a schematic view showing the structure of a product in the first embodiment of the present invention.
  • Fig. 4 is an axial sectional view of Fig. 3;
  • Figure 5 is a schematic view showing the structure of a sealant in the first embodiment of the present invention.
  • Figure 6 is a schematic view showing the structure of the reverse side of the first glass sheet in the first embodiment of the present invention.
  • Fig. 7 is a structural schematic view showing the arrangement of a fluorescent lamp in a process container in the first embodiment of the present invention.
  • Figure 8 is a schematic view showing the separation structure of two flat fluorescent glass plates in the second embodiment of the present invention.
  • Figure 9 is a schematic view showing the structure in which two flat fluorescent glass plates are attached together in the second embodiment of the present invention.
  • Figure 10 is a schematic view showing the structure of a product in a third embodiment of the present invention.
  • Figure 11 is a schematic view showing the structure of a fluorescent lamp placed in a process container in a fourth embodiment of the present invention.
  • Figure 12 is an axial cross-sectional view of the product of the fourth embodiment of the present invention.
  • Figure 13 is a partial enlarged view of Figure 12 .
  • a method for manufacturing an external electrode flat fluorescent lamp comprising: the following steps:
  • Step 1 provide two fluorescent glass plates, a first fluorescent glass plate 11 and a second fluorescent glass plate 12, on one of the fluorescent glass plates 11 is provided with a fluorescent lamp discharge tube 21, at both ends of the discharge tube 21 is provided with an electrode 22;
  • the discharge medium package 102 is filled with the discharge medium mercury 102 and the inert gas 103 in the vacuum glass tube 101; as shown in FIGS.
  • Step 2 A ring of low temperature glass frit sealant 30 is disposed around the periphery of the fluorescent glass plate 12; wherein the sealant 30 is provided with a groove 31 as an air suction port at intervals. As shown in Figure 5.
  • Step 3 The discharge medium package 100 is placed in the fluorescent lamp discharge tube 21, as shown in FIG.
  • Step 4 The two fluorescent glass plates 11, 12 are correspondingly attached together, placed in the sealed process container 40, and the flat fluorescent lamp discharge tube 21 is evacuated through the sealed process container 40 to form a vacuum environment, and heated in a vacuum environment.
  • the sealant 30 seals the discharge tube 21 to form a flat fluorescent lamp;
  • Step 5 The discharge medium pack 100 in the flat fluorescent lamp is treated so that the discharge medium sealed in the glass tube 101 is released into the discharge tube 21.
  • the process vessel 40 is provided with a top plate 411 and a lower table 412.
  • the upper plate 411 and the lower table 412 are fastened to form one or more inner chambers 41 corresponding to the flat fluorescent glass plates.
  • the inner chamber 41 is provided with an exhaust passage 42 and an exhaust passage. 42 is connected to the venting port 43 connected to the vacuuming system outside the process vessel 40; the bonding surface of the upper stage 411 and the lower stage 412 of the process vessel is sealed by a rubber ring 44. As shown in Figure 7.
  • the inner cavity 41 of the process container 40 may be multiple. If a plurality of fluorescent lamps are to be prepared at the same time, the inner cavity 41 of the process container 40 may be designed as multiple parts (illustrated in FIG. 7 ). Sex represents three).
  • the glass tube as the discharge medium package may be replaced by a ceramic tube.
  • the discharge medium package can be filled with only mercury, and the discharge medium filled with mercury is placed in the discharge tube, and then It is also feasible that the discharge tube is evacuated and charged with an inert gas or the like.
  • a method for manufacturing an external electrode flat fluorescent lamp includes the following steps:
  • Step 1 As shown in FIG. 8 and FIG. 9, two glass plates, a first glass plate 11 and a second glass plate 12 are provided, wherein a discharge tube 21 of three fluorescent lamps is formed on the first glass plate 11, in the discharge tube 21 Electrodes 22 are disposed at both ends; an exhaust passage 32 communicating with the fluorescent lamp discharge tube 21 is further disposed between the glass plates 11, 12; the glass plate is connected with an exhaust pipe 31; the exhaust passage 32 and the exhaust The tube 31 is in communication; the three vacuum glass tubes 101 are filled with the discharge medium mercury 102 and the inert gas 103 to form three discharge medium packages 100;
  • Step 2 a first sealant 45 is disposed around the first glass plate 11 or the second glass plate 12, and a second sealant 46 is disposed in the peripheral region 23 of each fluorescent lamp, wherein the melting point of the first sealant 45 Lower than the melting point of the second sealant 46;
  • Step three a discharge medium package 100 is placed in each fluorescent lamp discharge tube 21;
  • Step 4 attaching two glass plates 11 and 12 correspondingly, melting the first sealing agent 45 by heating, and sealing a periphery of the two glass plates to form a process cavity;
  • Step 5 vacuuming the fluorescent lamp discharge tube 21 through the exhaust pipe 31 and the exhaust passage 32 to form a vacuum environment, sealing the exhaust pipe 31 in a vacuum environment; and heating the second sealant 46 in a vacuum environment. Complete all seals around the three fluorescent lamps at one time;
  • Step 6 Cut and separate each fluorescent lamp on the glass plate to obtain three flat fluorescent lamps.
  • Step 7 processing the discharge medium package 100 in the fluorescent lamp, so that the discharge medium mercury 102 and the inert gas 103 sealed in the glass tube 101 are released into the discharge tube 21;
  • the discharge tube, the electrode and the exhaust passage of the plurality of fluorescent lamps may be directly formed by heating on at least one glass plate of the two glass plates. It is also possible to provide a spacer between the two glass plates to form a discharge tube, an electrode, and an exhaust passage.
  • a method for manufacturing an external electrode flat fluorescent lamp includes the following steps:
  • Step 1 As shown in FIG. 10, two fluorescent glass plates, a first fluorescent glass plate 11 and a second fluorescent glass plate 12 are provided, and a fluorescent lamp discharge tube 21 is disposed between the two fluorescent glass plates, and two of the discharge tubes 21 are disposed.
  • the end is provided with an electrode 22, and a suction port 50 communicating with the discharge tube 21 is disposed on one of the glass plates, and the exhaust port 50 is connected with an exhaust pipe;
  • the vacuum glass tube 101 is filled with the discharge medium mercury 102 and the inert gas 103.
  • Discharge medium package 100 Discharge medium package 100;
  • Step 2 a ring of low temperature glass frit sealant 30 is disposed at the periphery of at least one of the fluorescent glass plates;
  • Step 3 placing the discharge medium package 100 in the discharge tube 21 of the flat fluorescent lamp
  • Step 4 attaching two pieces of fluorescent glass plates 11, 12 correspondingly, and heating the sealing agent 30 to seal the periphery of the fluorescent glass plate;
  • Step 5 vacuuming the flat fluorescent lamp discharge tube 21 through an exhaust pipe to form a vacuum environment, and sealing the exhaust pipe in a vacuum environment to form a flat fluorescent lamp;
  • Step 6 The discharge medium pack 100 in the flat fluorescent lamp is treated to discharge the discharge medium sealed in the glass tube into the discharge tube 21.
  • a method for manufacturing an external electrode flat fluorescent lamp includes the following steps:
  • Step 1 provide two fluorescent glass plates, a first fluorescent glass plate and a second fluorescent glass plate.
  • the glass plate is provided with a suction port communicating with the discharge tube;
  • a low temperature glass powder colloid is disposed on the suction port; and the plurality of vacuum glass tubes are filled with the discharge medium to form a plurality of discharge medium packages 100;
  • Step 2 providing a ring of low temperature glass frit sealant at the periphery of at least one of the fluorescent glass plates;
  • Step 3 placing the discharge medium package in the discharge tube of the flat fluorescent lamp
  • Step 4 attach two pieces of fluorescent glass plates correspondingly, and heat the sealing agent to seal the periphery of the fluorescent glass plate;
  • Step 5 placing the fluorescent glass plate in the sealed process container 40, and vacuuming the flat fluorescent lamp discharge tube through the sealed process container 40 through the flat fluorescent lamp discharge tube to form a vacuum environment, and setting the suction port in a vacuum environment.
  • the low-temperature glass powder colloid 60 corresponding to the position is heated to seal the discharge tube of the discharge tube to form a flat fluorescent lamp; as shown in FIGS. 11 to 13.
  • Step 6 Cutting and separating each fluorescent lamp on the glass plate to obtain a plurality of flat fluorescent lamps 20.
  • Step 7 processing the discharge medium package in the fluorescent lamp, so that the discharge medium sealed in the glass tube is released into the discharge tube;
  • the specific method for processing the discharge medium package in the discharge tube to discharge the discharge medium in the discharge medium package into the discharge tube is: the laser passes through the outer glass of the gas discharge lamp, and the glass is focused on the discharge medium package. The tube is perforated to release the discharge medium sealed in the glass tube into the discharge tube.
  • the product obtained by the above four embodiments comprises two fluorescent glass plates 11, 12, a discharge tube 21 is disposed between the two fluorescent glass plates 11, 12, and electrodes 22 are disposed at both ends of the discharge tube 21, and the discharge tube 21 is disposed.
  • a glass tube or ceramic tube is arranged inside. As shown in Figure 6.
  • the distribution shape of the discharge tube 21 is not limited.

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  • Manufacturing & Machinery (AREA)
  • Vessels And Coating Films For Discharge Lamps (AREA)

Abstract

L'invention concerne un procédé pour charger un fluide de décharge dans une lampe à décharge gazeuse et un produit fabriqué à partir de celui-ci. Le procédé comprend : la charge d'un fluide de décharge dans un récipient sous vide fermé hermétiquement pour former un paquet de fluide de décharge (100); avant le traitement sous vide d'une lampe à décharge, le placement du paquet de fluide de décharge (100) dans un tube de décharge (21) de la lampe à décharge; et après avoir terminé la fabrication de la lampe à décharge, le traitement du paquet de fluide de décharge (100) dans le tube de décharge (21) de sorte que le fluide de décharge dans le paquet de fluide de décharge (100) soit libéré dans le tube de décharge (21). Une lampe fluorescente plate à électrode externe fabriquée en utilisant le procédé mentionné ci-dessus comprend deux plaques en verre de lampe fluorescente (11, 12) et un tube de décharge (21) disposé entre celles-ci, les deux extrémités du tube de décharge (21) étant munies d'électrodes (22) et au moins un tube en verre ou un tube en céramique (100) se trouvant dans le tube de décharge (21). Le procédé mentionné ci-dessus résout les problèmes de maintien d'un environnement sous vide et de pollution au mercure dans le processus de fabrication d'une lampe à décharge gazeuse.
PCT/CN2012/084401 2012-11-09 2012-11-09 Procédé de charge d'un fluide de décharge dans une lampe à décharge gazeuse et produit fabriqué à partir de celui-ci Ceased WO2014071617A1 (fr)

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Application Number Priority Date Filing Date Title
PCT/CN2012/084401 WO2014071617A1 (fr) 2012-11-09 2012-11-09 Procédé de charge d'un fluide de décharge dans une lampe à décharge gazeuse et produit fabriqué à partir de celui-ci

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Application Number Priority Date Filing Date Title
PCT/CN2012/084401 WO2014071617A1 (fr) 2012-11-09 2012-11-09 Procédé de charge d'un fluide de décharge dans une lampe à décharge gazeuse et produit fabriqué à partir de celui-ci

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WO2014071617A1 true WO2014071617A1 (fr) 2014-05-15

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1045269A (en) * 1962-09-13 1966-10-12 Standard Telephones Cables Ltd Introduction of mercury into electric discharge tubes
JPS60109140A (ja) * 1983-11-18 1985-06-14 Toshiba Corp 高圧ナトリウムランプの製造方法
CN1158491A (zh) * 1995-10-30 1997-09-03 菲利浦电子有限公司 制造低压汞放电灯的方法及所制得的低压汞放电灯
CN1763887A (zh) * 2004-10-18 2006-04-26 未来产业株式会社 荧光灯的制造方法
CN102646560A (zh) * 2012-04-19 2012-08-22 福建永德吉灯业股份有限公司 一种平板荧光灯的制造方法
CN102683139A (zh) * 2012-05-15 2012-09-19 福建永德吉灯业股份有限公司 平板荧光灯的制造方法
CN102945780A (zh) * 2012-10-29 2013-02-27 福建永德吉灯业股份有限公司 气体放电灯充入放电介质的方法、外电极平板荧光灯制造方法及其制得的产品

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1045269A (en) * 1962-09-13 1966-10-12 Standard Telephones Cables Ltd Introduction of mercury into electric discharge tubes
JPS60109140A (ja) * 1983-11-18 1985-06-14 Toshiba Corp 高圧ナトリウムランプの製造方法
CN1158491A (zh) * 1995-10-30 1997-09-03 菲利浦电子有限公司 制造低压汞放电灯的方法及所制得的低压汞放电灯
CN1763887A (zh) * 2004-10-18 2006-04-26 未来产业株式会社 荧光灯的制造方法
CN102646560A (zh) * 2012-04-19 2012-08-22 福建永德吉灯业股份有限公司 一种平板荧光灯的制造方法
CN102683139A (zh) * 2012-05-15 2012-09-19 福建永德吉灯业股份有限公司 平板荧光灯的制造方法
CN102945780A (zh) * 2012-10-29 2013-02-27 福建永德吉灯业股份有限公司 气体放电灯充入放电介质的方法、外电极平板荧光灯制造方法及其制得的产品

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