WO2013078762A1 - High voltage cable spooling machine - Google Patents
High voltage cable spooling machine Download PDFInfo
- Publication number
- WO2013078762A1 WO2013078762A1 PCT/CN2012/000733 CN2012000733W WO2013078762A1 WO 2013078762 A1 WO2013078762 A1 WO 2013078762A1 CN 2012000733 W CN2012000733 W CN 2012000733W WO 2013078762 A1 WO2013078762 A1 WO 2013078762A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- cable
- reel
- voltage
- carbon brush
- winding drum
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/34—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
- B65H75/38—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/34—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
- B65H75/38—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
- B65H75/44—Constructional details
- B65H75/4481—Arrangements or adaptations for driving the reel or the material
- B65H75/4486—Electric motors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/34—Handled filamentary material electric cords or electric power cables
Definitions
- the invention relates to a cable reel, in particular to a high voltage cable reel.
- the cable reel of the prior art is a cable reel suitable for low pressure, which is composed of a reel and an electric mechanism, and the motor drives the reel to rotate.
- the defects are: It can not be applied to high-voltage cables, and the scope of application is narrow; and the cable is basically disordered, and the cable is controlled by manual control. When the cable is too tight or the cable is loose, it cannot be effectively processed. During the retracting process, due to the inertia of the motion, the cable cannot effectively maintain a certain tension and is inconvenient to use.
- the technical problem to be solved by the present invention is to provide a high-voltage cable reel with a more reasonable structure and convenient use in view of the deficiencies of the prior art.
- the invention relates to a high-voltage cable reel, which is characterized in that it comprises a frame, and a reel and a cable discharge device are arranged on the frame, the reel comprises a reel and a motor, and the reel is connected to the machine.
- the motor On the main shaft of the frame, the motor is connected to the cable discharger and the main shaft through a hysteresis coupling, a reducer and a transmission mechanism, and a high-pressure reel collector is arranged in the reel, and the discharge device is arranged on the side of the reel unit.
- the technical problem to be solved by the present invention can be further achieved by the following technical solutions.
- the above-mentioned high-voltage cable reel has the following features: It also has a PLC programmable controller, and the PLC programmable controller is respectively connected with the motor control module, the operation button box and the signal acquisition sensor through the signal line.
- the technical problem to be solved by the present invention can be further achieved by the following technical solutions.
- the high-voltage cable reel described above is characterized in that: the high-pressure reel collector is composed of a carbon brush holder, a carbon brush, a high-pressure slip ring and a high-voltage insulated terminal; the carbon brush holder is fixedly connected to the reel, in the carbon brush A plurality of high-voltage insulated terminals are fixed on the bracket, and a high-voltage mechanism consisting of a high-voltage sliding ring and a high-voltage insulated terminal connected in sequence is connected to the end portion of the main shaft in the reel, and the high-voltage insulated terminals provided on the carbon brush holder are respectively passed through The carbon brush is connected to the high pressure slip ring.
- the technical problem to be solved by the present invention can be further achieved by the following technical solutions.
- the high-voltage cable reel described above is characterized in that: the cable discharger comprises a two-way threaded screw fixed to the frame by a bearing, and a cable nut is arranged on the two-way threaded screw, on the cable nut Cable extensions are fixed.
- the technical problem to be solved by the present invention can be further achieved by the following technical solutions.
- the high-voltage cable reel described above is characterized in that: the cable limiting member is in the shape of a drum.
- the technical problem to be solved by the present invention can be further achieved by the following technical solutions.
- the high-voltage cable reel described above is characterized in that: the transmission mechanism is a transmission sprocket chain.
- the high-pressure reel collector is a high-voltage conductive mechanism installed inside the reel, so it can be applied to a high-voltage cable;
- the hysteresis coupling provided by the invention can maintain the optimal cable length, avoid the cable exceeding the tension limit and slack, maintain the constant tension, and ensure the cable is not strained; at the same time, the magnetic coupling ensures the cable is working. The process is always in a flexible tension state;
- the order of braiding the cables can be achieved when the cable is retracted, so that the cables can be completely covered in the reels without manual operation by personnel;
- the movement parameters of the reel are sent to the PLC program to calculate the length of the cable through the set signal acquisition sensor, and the tension control of the reel is performed through the output point of the PLC programmable controller.
- Figure 1 is a schematic view of the structure of the present invention.
- FIG. 3 is a block diagram of a control structure of the present invention. detailed description
- a high-voltage cable reel which comprises a frame 1 on which a reel 7 and a cable ejector are provided, the reel 1 comprising a reel 14 and a motor 3, the reel 14 is connected to the main shaft 9 fixed to the frame 1, and the motor 3 is connected to the cable discharger and the main shaft 9 through the hysteresis coupling 4, the reduction gear 5 and the transmission mechanism 6, and is provided in the reel 14
- a high pressure reel collector is provided at the front of the reel 14.
- Embodiment 2 referring to FIG. 3, in the high-voltage cable reel according to Embodiment 1, there is also a PLC programmable controller, and the PLC programmable controller respectively passes the signal line and the control module of the motor 3, the operation button box and Signal acquisition sensor connection.
- the high-pressure reel collector is composed of a carbon brush holder 10, a carbon brush 13, a high-voltage slip ring 15, and a high-voltage insulated terminal 11.
- the carbon brush holder 10 is fixedly connected to the reel 14 , and a plurality of high-voltage insulated terminals 11 are fixed on the carbon brush holder 10 , and a high-pressure sliding ring 15 connected in sequence is connected to the end portion of the main shaft 9 in the reel 14 .
- the high-voltage mechanism composed of the high-voltage insulated terminal 11 and the high-voltage insulated terminal 11 provided on the carbon brush holder 10 are connected to the high-pressure slip ring 15 through the carbon brush 13, respectively.
- the cable discharger comprises a bidirectional threaded screw 8 fixed to the frame 1 by a bearing, in the bidirectional thread A cable nut 2 is arranged on the rod 8, and a cable limiting member 12 is fixed on the cable nut 2.
- Embodiment 5 In the high-voltage cable reel according to Embodiment 4, the cable limiting member 12 is in the shape of a roller.
- Embodiment 6 The high voltage cable reel according to any one of the items 1 to 5, wherein the transmission mechanism 6 is a transmission sprocket chain.
Landscapes
- Storing, Repeated Paying-Out, And Re-Storing Of Elongated Articles (AREA)
- Storage Of Web-Like Or Filamentary Materials (AREA)
Abstract
Description
高压电缆卷车 技术领域 High voltage cable reeling technology
本发明涉及一种电缆卷车, 特别是一种高压电缆卷车。 The invention relates to a cable reel, in particular to a high voltage cable reel.
背景技术 Background technique
现有技术中的电缆卷车均为适用于低压的电缆卷车, 它由卷筒和电机构 成, 由电机带动卷筒转动。 其缺陷在于: 它无法适用高压电缆, 适用范围窄; 而且收缆时基本无序, 由人工来控制电缆的收放, 当出现电缆过紧或电缆松 弛时, 无法进行有效处理。 在收放过程中, 由于运动惯性的作用, 电缆无法 有效地保持一定的张力, 使用不便。 The cable reel of the prior art is a cable reel suitable for low pressure, which is composed of a reel and an electric mechanism, and the motor drives the reel to rotate. The defects are: It can not be applied to high-voltage cables, and the scope of application is narrow; and the cable is basically disordered, and the cable is controlled by manual control. When the cable is too tight or the cable is loose, it cannot be effectively processed. During the retracting process, due to the inertia of the motion, the cable cannot effectively maintain a certain tension and is inconvenient to use.
发明内容 Summary of the invention
本发明所要解决的技术问题是针对现有技术的不足, 提供一种结构更为 合理、 使用方便的高压电缆卷车。 The technical problem to be solved by the present invention is to provide a high-voltage cable reel with a more reasonable structure and convenient use in view of the deficiencies of the prior art.
本发明所要解决的技术问题是通过以下的技术方案来实现的。 本发明是 一种高压电缆卷车, 其特点是: 它包括机架, 在机架上设有卷车和排缆器, 所述的卷车包括卷筒和电机, 卷筒连接在固定于机架的主轴上, 电机通过磁 滞联轴器、 减速机和传动机构与排缆器、 主轴连接, 在卷筒内设有高压卷筒 集电器, 所述的排缆器设在卷筒的侧部。 The technical problem to be solved by the present invention is achieved by the following technical solutions. The invention relates to a high-voltage cable reel, which is characterized in that it comprises a frame, and a reel and a cable discharge device are arranged on the frame, the reel comprises a reel and a motor, and the reel is connected to the machine. On the main shaft of the frame, the motor is connected to the cable discharger and the main shaft through a hysteresis coupling, a reducer and a transmission mechanism, and a high-pressure reel collector is arranged in the reel, and the discharge device is arranged on the side of the reel unit.
本发明所要解决的技术问题还可以通过以下的技术方案来进一步实现。 以上所述的高压电缆卷车, 其特点是: 它还设有 PLC可编程控制器, PLC可 编程控制器分别通过信号线与电机的控制模块、 操作按钮盒及信号采集传感 器连接。 The technical problem to be solved by the present invention can be further achieved by the following technical solutions. The above-mentioned high-voltage cable reel has the following features: It also has a PLC programmable controller, and the PLC programmable controller is respectively connected with the motor control module, the operation button box and the signal acquisition sensor through the signal line.
本发明所要解决的技术问题还可以通过以下的技术方案来进一步实现。 以上所述的高压电缆卷车, 其特点是: 所述的高压卷筒集电器由碳刷支架、 碳刷、 高压滑环和高压绝缘端子组成; 碳刷支架固定连接在卷筒上, 在碳刷 支架上固定设有若干高压绝缘端子, 处于卷筒内的主轴端部上连接设有由依 次连接的高压滑环与高压绝缘端子组成的高压机构, 碳刷支架上所设的高压 绝缘端子分别通过碳刷与高压滑环连接。 The technical problem to be solved by the present invention can be further achieved by the following technical solutions. The high-voltage cable reel described above is characterized in that: the high-pressure reel collector is composed of a carbon brush holder, a carbon brush, a high-pressure slip ring and a high-voltage insulated terminal; the carbon brush holder is fixedly connected to the reel, in the carbon brush A plurality of high-voltage insulated terminals are fixed on the bracket, and a high-voltage mechanism consisting of a high-voltage sliding ring and a high-voltage insulated terminal connected in sequence is connected to the end portion of the main shaft in the reel, and the high-voltage insulated terminals provided on the carbon brush holder are respectively passed through The carbon brush is connected to the high pressure slip ring.
本发明所要解决的技术问题还可以通过以下的技术方案来进一步实现。 以上所述的高压电缆卷车, 其特点是: 所述的排缆器包括通过轴承固定在机 架上的双向螺纹丝杆, 在双向螺紋丝杆上设有排缆螺母, 在排缆螺母上固定 设有电缆限位件。 The technical problem to be solved by the present invention can be further achieved by the following technical solutions. The high-voltage cable reel described above is characterized in that: the cable discharger comprises a two-way threaded screw fixed to the frame by a bearing, and a cable nut is arranged on the two-way threaded screw, on the cable nut Cable extensions are fixed.
本发明所要解决的技术问题还可以通过以下的技术方案来进一步实现。 以上所述的高压电缆卷车, 其特点是: 所述的电缆限位件为滚筒状。 The technical problem to be solved by the present invention can be further achieved by the following technical solutions. The high-voltage cable reel described above is characterized in that: the cable limiting member is in the shape of a drum.
本发明所要解决的技术问题还可以通过以下的技术方案来进一步实现。 以上所述的高压电缆卷车, 其特点是: 所述的传动机构为传动链轮链条。 The technical problem to be solved by the present invention can be further achieved by the following technical solutions. The high-voltage cable reel described above is characterized in that: the transmission mechanism is a transmission sprocket chain.
与现有技术相比, 本发明及进一步设计的本发明技术方案具有以下优点: Compared with the prior art, the present invention and the further designed technical solution of the present invention have the following advantages:
1、 其结构更为合理, 使用方便; 所述的高压卷筒集电器是安装在卷筒内 部的高压导电机构, 因此它可以适用于高压电缆; 1. The structure is more reasonable and convenient to use; the high-pressure reel collector is a high-voltage conductive mechanism installed inside the reel, so it can be applied to a high-voltage cable;
2、 本发明所设的磁滞联轴器可以维持最佳电缆长度, 避免超过拉紧限制 和松弛的电缆, 保持恒张力, 保证电缆不被拉伤; 同时磁力耦合的作用保证 了电缆在工作过程中始终处于柔性张紧状态; 2. The hysteresis coupling provided by the invention can maintain the optimal cable length, avoid the cable exceeding the tension limit and slack, maintain the constant tension, and ensure the cable is not strained; at the same time, the magnetic coupling ensures the cable is working. The process is always in a flexible tension state;
3、 通过所设的排缆器可以实现在收放电缆时能艮好的编排电缆的顺序, 使电缆能有序的布满卷筒, 无需人员进行手动操作; 3. Through the cable arranging device, the order of braiding the cables can be achieved when the cable is retracted, so that the cables can be completely covered in the reels without manual operation by personnel;
4、通过所设的信号采集传感器将卷车的运动参数送至 PLC程序处理计算 缆绳长度, 通过 PLC可编程控制器输出点, 对卷车进行张力控制。 4. The movement parameters of the reel are sent to the PLC program to calculate the length of the cable through the set signal acquisition sensor, and the tension control of the reel is performed through the output point of the PLC programmable controller.
附图说明 DRAWINGS
图 1为本发明的一种结构示意图。 Figure 1 is a schematic view of the structure of the present invention.
图 2为本发明的一种剖视结构示意图; 2 is a schematic cross-sectional structural view of the present invention;
图 3为本发明的一种控制结构框图。 具体实施方式 3 is a block diagram of a control structure of the present invention. detailed description
以下参照附图, 进一步描述本发明的具体技术方案, 以便于本领域的技 术人员进一步地理解本发明, 而不构成对其权利的限制。 The specific technical solutions of the present invention are further described below with reference to the accompanying drawings, so that the present invention may be further understood by those skilled in the art.
实施例 1 , 参照图 1 , 2, 一种高压电缆卷车, 它包括机架 1 , 在机架 1上 设有卷车 7和排缆器, 所述的卷车 1包括卷筒 14和电机 3, 卷筒 14连接在固 定于机架 1的主轴 9上, 电机 3通过磁滞联轴器 4、减速机 5和传动机构 6与 排缆器、 主轴 9连接, 在卷筒 14内设有高压卷筒集电器, 所述的排缆器设在 卷筒 14的前部。 Embodiment 1, referring to Figures 1 and 2, a high-voltage cable reel, which comprises a frame 1 on which a reel 7 and a cable ejector are provided, the reel 1 comprising a reel 14 and a motor 3, the reel 14 is connected to the main shaft 9 fixed to the frame 1, and the motor 3 is connected to the cable discharger and the main shaft 9 through the hysteresis coupling 4, the reduction gear 5 and the transmission mechanism 6, and is provided in the reel 14 A high pressure reel collector is provided at the front of the reel 14.
实施例 2, 参照图 3 , 实施例 1所述的高压电缆卷车中: 它还设有 PLC可 编程控制器, PLC可编程控制器分别通过信号线与电机 3的控制模块、 操作 按钮盒及信号采集传感器连接。 Embodiment 2, referring to FIG. 3, in the high-voltage cable reel according to Embodiment 1, there is also a PLC programmable controller, and the PLC programmable controller respectively passes the signal line and the control module of the motor 3, the operation button box and Signal acquisition sensor connection.
实施例 3, 参照图 2, 实施例 1或 2所述的高压电缆卷车中: 所述的高压 卷筒集电器由碳刷支架 10、 碳刷 13、 高压滑环 15和高压绝缘端子 11组成; 碳刷支架 10固定连接在卷筒 14上, 在碳刷支架 10上固定设有若干高压绝缘 端子 11 , 处于卷筒 14内的主轴 9端部上连接设有由依次连接的高压滑环 15 与高压绝缘端子 11组成的高压机构, 碳刷支架 10上所设的高压绝缘端子 11 分别通过碳刷 13与高压滑环 15连接。 Embodiment 3, referring to FIG. 2, in the high-voltage cable reel according to Embodiment 1 or 2, the high-pressure reel collector is composed of a carbon brush holder 10, a carbon brush 13, a high-voltage slip ring 15, and a high-voltage insulated terminal 11. The carbon brush holder 10 is fixedly connected to the reel 14 , and a plurality of high-voltage insulated terminals 11 are fixed on the carbon brush holder 10 , and a high-pressure sliding ring 15 connected in sequence is connected to the end portion of the main shaft 9 in the reel 14 . The high-voltage mechanism composed of the high-voltage insulated terminal 11 and the high-voltage insulated terminal 11 provided on the carbon brush holder 10 are connected to the high-pressure slip ring 15 through the carbon brush 13, respectively.
实施例 4, 参照图 1 , 实施例 1或 2或 3所述的高压电缆卷车中: 所述的 排缆器包括通过轴承固定在机架 1上的双向螺紋丝杆 8,在双向螺紋丝杆 8上 设有排缆螺母 2, 在排缆螺母 2上固定设有电缆限位件 12。 Embodiment 4, referring to FIG. 1, in the high-voltage cable reel according to Embodiment 1 or 2 or 3: the cable discharger comprises a bidirectional threaded screw 8 fixed to the frame 1 by a bearing, in the bidirectional thread A cable nut 2 is arranged on the rod 8, and a cable limiting member 12 is fixed on the cable nut 2.
实施例 5 , 实施例 4所述的高压电缆卷车中: 所述的电缆限位件 12为滚 筒状。 Embodiment 5: In the high-voltage cable reel according to Embodiment 4, the cable limiting member 12 is in the shape of a roller.
实施例 6, 实施例 1-5任何一项所述的高压电缆卷车中: 所述的传动机构 6为传动链轮链条。 Embodiment 6 The high voltage cable reel according to any one of the items 1 to 5, wherein the transmission mechanism 6 is a transmission sprocket chain.
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110389360.1 | 2011-11-30 | ||
| CN 201110389360 CN102522717B (en) | 2011-11-30 | 2011-11-30 | High voltage cable reel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2013078762A1 true WO2013078762A1 (en) | 2013-06-06 |
Family
ID=46293541
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2012/000733 Ceased WO2013078762A1 (en) | 2011-11-30 | 2012-06-02 | High voltage cable spooling machine |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN102522717B (en) |
| WO (1) | WO2013078762A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10836597B1 (en) | 2017-05-22 | 2020-11-17 | Southwire Company, Llc | Holding systems and methods |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103950783A (en) * | 2014-04-24 | 2014-07-30 | 青岛远创机器人自动化有限公司 | Electric cable-arranging winch |
| CN106044323A (en) * | 2016-07-29 | 2016-10-26 | 天津市旭辉恒远塑料包装股份有限公司 | Transmission structure for preventing burn down of motor |
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|---|---|---|---|---|
| JPS63257410A (en) * | 1987-04-11 | 1988-10-25 | バブコツク日立株式会社 | Cable takeup |
| US5294066A (en) * | 1992-01-27 | 1994-03-15 | Delachaux S.A. | Power cable spooling/unspooling device |
| CN2271516Y (en) * | 1996-11-06 | 1997-12-31 | 丹东市房屋建设总公司建工机械厂 | Electrical cable winding appts |
| CN100438247C (en) * | 2005-08-25 | 2008-11-26 | 同方威视技术股份有限公司 | Reversible and reversible retractable cable reel device for mains power supply in mobile systems |
| CN101110515A (en) * | 2007-08-01 | 2008-01-23 | 中国神华能源股份有限公司 | Explosion-proof cable winding device |
| CN101938106A (en) * | 2009-06-29 | 2011-01-05 | 无锡港盛港口机械有限公司 | Frequency-driven cable reel |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10836597B1 (en) | 2017-05-22 | 2020-11-17 | Southwire Company, Llc | Holding systems and methods |
| US11584602B1 (en) | 2017-05-22 | 2023-02-21 | Southwire Company, Llc | Holding systems and methods |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102522717A (en) | 2012-06-27 |
| CN102522717B (en) | 2013-07-17 |
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