CN203966822U - A kind of full-automatic multiple-spindle winding machine - Google Patents
A kind of full-automatic multiple-spindle winding machine Download PDFInfo
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- CN203966822U CN203966822U CN201420317068.8U CN201420317068U CN203966822U CN 203966822 U CN203966822 U CN 203966822U CN 201420317068 U CN201420317068 U CN 201420317068U CN 203966822 U CN203966822 U CN 203966822U
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Abstract
The utility model discloses a kind of full-automatic multiple-spindle winding machine; Comprise cabinet and master control set, also comprise three-dimensional travelling carriage, winding displacement support, payingoff mechanism, conducting mechanism, thread depressing mechanism, tension force damping mechanism, thread clamping mechanism, winding mechanism and charging and discharging mechanism; Three-dimensional travelling carriage is arranged at the inside of cabinet, and winding displacement support is arranged at the front end of cabinet; Payingoff mechanism comprises wire-unfolding rack, line cylinder axle and tensioner, and on line cylinder axle, device has the line cylinder as copper cash supplied materials; Conducting mechanism comprises guide roller and guide pin, and thread clamping mechanism is fixed on the below of winding displacement support, and winding mechanism comprises roll, coiling electric motor and is fixed on the fixture head on roll, is fixed with the bobbin that needs coiling on fixture head; The utility model by fixing identical or different fixture heads on corresponding roll, can carry out Full-automatic coiling to the bobbin being installed on fixture head, make the utility model improve greatly production efficiency, in the speed production cycle, save cost.
Description
Technical field
The utility model relates to coil winding machine equipment technical field, specifically, relates to a kind of full-automatic multiple-spindle winding machine.
Background technology
In daily life; often can use various coil components; as the electronic product such as skeleton transformer, air core coil; especially transformer; its application in life, is more extensive, and the number of turns and the winding mode etc. of the coil by institute's coiling change voltage, electric current and the impedance etc. in transmitting procedure; make dissimilar transformer possess the functions such as voltage transformation, current transformation, impedance transformation, isolation, voltage stabilizing, with facilitate by suitable electricity be delivered to client for.
But, the devices such as traditional transformer, the coil of institute's coiling, start most as coiling manually, along with the development of technology, coil winding machine arises at the historic moment, in prior art, generally mostly be single shaft coil winding machine, very low of its operating efficiency, a course of work can only be around a coil, thereby, production efficiency is also very low, can not meet large batch of Production requirement, recently, on market, also there is the multiple-spindle winding machine of only a few, multiple rolls can only be single the main body to the coiling of identical needs wind the line, and when multiple rolls are worked simultaneously, because of mechanical oscillation, between making mutually, exist and disturb, also the coil that makes to be fixed on institute's coiling in the main body on roll is inhomogeneous, the copper cash such as the copper cash providing are also easier to be subject to mechanical oscillation and shake disconnected, can not ensure speed and the quality of coiling.
By this, develop a full-automatic multiple-spindle winding machine that can improve work quality, enhance productivity, meet production demand and can wind the line to difference coiling main body simultaneously, be necessary.
Utility model content
The purpose of this utility model is to overcome the deficiency of above-mentioned prior art and the full-automatic multiple-spindle winding machine of one that provides.
The utility model solves the technical scheme that prior art problem adopts: a kind of full-automatic multiple-spindle winding machine, and comprise cabinet and be arranged at the master control set in cabinet, its improvement is, it also comprises:
Three-dimensional travelling carriage, this three-dimensional travelling carriage is arranged at the inside of described cabinet, and in described cabinet, be respectively equipped with three servo drive motors controlling described three-dimensional travelling carriage all around and move up and down, three described servo drive motors are connected with described master control set signal respectively;
Winding displacement support, this winding displacement support is arranged at the front end of described cabinet;
Payingoff mechanism, this payingoff mechanism comprises wire-unfolding rack, line cylinder axle and tensioner, described wire-unfolding rack is arranged at the rear end of described cabinet, described line cylinder axle and tensioner are individually fixed on described wire-unfolding rack, and described tensioner is positioned at the front of described line cylinder axle, on described line cylinder axle, device has the line cylinder as copper cash supplied materials;
Conducting mechanism, this conducting mechanism comprises guide roller and guide pin, described guide roller and guide pin are individually fixed on described winding displacement support, and described guide pin is positioned at the below of described guide roller; Copper cash on line cylinder is directed to described guide roller by described tensioner, so that be transported to described guide pin;
Thread depressing mechanism, this thread depressing mechanism is fixed on the top of described cabinet, is connected with described master control set signal, carries out the operation of discontinuity line ball in order to the copper cash that conducting mechanism is carried;
Tension force damping mechanism, is fixed on the top of described cabinet, is connected with described master control set signal, carries out the decay of tension force in order to the copper cash that conducting mechanism is carried.
Thread clamping mechanism, this thread clamping mechanism is fixed on the below of described winding displacement support, be connected with described master control set signal, in order to clamping from the copper cash of described guide pin output, broken string and fishing line;
Winding mechanism, described winding mechanism is fixed on described cabinet front end, comprises roll, controls the coiling electric motor of roll rotation and be fixed on the fixture head on roll; Wherein, be fixed with the bobbin that needs coiling on described fixture head, described coiling electric motor is connected with described master control set signal, in order to control the rotation of described roll, so that the copper cash on described line cylinder is wound on described bobbin;
Charging and discharging mechanism, this charging and discharging mechanism is arranged at described winding displacement support front, is connected, in order to the bobbin of needs coilings being carried out to material loading and to winding the bobbin automatic blanking of line with described master control set signal.
Below above technical scheme is further elaborated:
Preferably, described payingoff mechanism has multiple, and each described payingoff mechanism is to having a conducting mechanism, thread depressing mechanism, tension force damping mechanism, thread clamping mechanism and a winding mechanism.
Preferably, in described cabinet, be provided with the cylinder driver in three orientation controlling described charging and discharging mechanism all around, move up and down; On described charging and discharging mechanism, be evenly provided with along its length the suitable bobbin standing groove of multiple bobbin shapes with needing coiling, the position of each described standing groove is corresponding one by one with the position of multiple described fixture heads, and each described standing groove all has uncovered towards described winding displacement support, between adjacent two standing grooves, be equipped with a blanking groove, each described blanking groove all have one with described uncovered contrary discharging opening.
Preferably, the outside of described line cylinder axle be provided with one with extraneous line box of being separated by, described line box has an opening, on described line box, is provided with a cover being rotationally connected with it in described aperture position.
Preferably, the front end of described charging and discharging mechanism is provided with and the blanking box of its moulding.
Preferably, on described winding displacement support, be provided with a garbage collection box in the below of described guide pin.
Preferably, the right-hand member of described cabinet is provided with a display screen holder, on described display screen holder, is provided with a touch display screen, and described touch display screen is connected with described master control set signal.
Preferably, the bottom of described cabinet is provided with feet.
The beneficial effects of the utility model are:
One, the full-automatic multiple-spindle winding machine of one provided by the utility model, be provided with multiple payingoff mechanisms, each described payingoff mechanism is to there being a conducting mechanism, thread depressing mechanism, tension force damping mechanism, thread clamping mechanism and a winding mechanism, by fix identical or different fixture heads on corresponding roll, can carry out Full-automatic coiling to the bobbin being installed on fixture head, make the utility model improve greatly production efficiency, meet multifunction demand, strong adaptability, and can meet large batch of Production requirement, the speed production cycle, save cost.
They are two years old, in the present embodiment, each payingoff mechanism is to there being a tensioner, by tensioner and conducting mechanism, copper cash is directed to the described guide pin winding operation of being correlated with, in operation process, described tensioner can produce stable tension force for a long time, ensure that copper cash is difficult for getting loose in the process of transmission, and can adjust freely back tension, possesses certain flexibility, simultaneously, also can carry out the decay of tension force to the wire of conducting mechanism transmission by described tension force damping mechanism, make in the time doing the exceedingly difficult movements such as some highly difficult grooves excessively, can use this device to reach the initiatively object of line sending, and be unlikely to make copper cash to break in transmitting procedure, in this simultaneously, described payingoff mechanism and chassis body do not link together, two independently entirety, coil winding machine is in the time of work, the vibrations that produce etc. can not produce substantive interference to the circuit of payingoff mechanism and wire, it is disconnected that copper cash is not easy shake, and then, the utility model can ensure carrying out smoothly of whole winding operation, can solve the defect of traditional multiple-spindle winding machine, work quality and operating rate can effectively be ensured.
Three, the full-automatic multiple-spindle winding machine of one provided by the utility model, coiling process, adopt full-automatic production, and can set various coiling parameters by touch display screen, as coiling time, winding turns etc., easy to operate, quick, operating efficiency is efficient, and what make that the utility model can be very is welcome, can effectively be promoted and extensive use.
Brief description of the drawings
Fig. 1 is the overall structure schematic diagram of a kind of full-automatic multiple-spindle winding machine of the utility model;
Fig. 2 is the structural representation of chassis body winding mechanism in the utility model embodiment;
Fig. 3 is the structural representation of charging and discharging mechanism described in the utility model embodiment;
Fig. 4 is the structural representation of payingoff mechanism described in the utility model embodiment.
Realization, functional characteristics and the advantage of the utility model object, in connection with embodiment, are described further with reference to accompanying drawing.
Wherein, cabinet 10; Display screen holder 101; Winding displacement support 20; Payingoff mechanism 30; Wire-unfolding rack 301; Tensioner 302; Line box 303; Conducting mechanism 40; Guide roller 401; Guide pin 402; Thread clamping mechanism 50; Winding mechanism 60; Roll 601; Coiling electric motor 602; Charging and discharging mechanism 70; Standing groove 701; Blanking groove 702; Blanking box 80; Garbage collection box 90; Touch display screen 100; Feet 110.
Embodiment
Describe the technical solution of the utility model in detail below with reference to drawings and the specific embodiments, so as clearer, understand invention essence of the present utility model intuitively.
Shown in Fig. 1, Fig. 2, Fig. 3 and Fig. 4, the full-automatic multiple-spindle winding machine of one provided by the utility model, is mainly used in the winding operation that the electronic products such as skeleton transformer, air core coil, micro-motor rotor is carried out to copper cash,
Specifically, the utility model comprises cabinet 10 and is arranged at the master control set in cabinet 10, and the utility model also comprises:
Three-dimensional travelling carriage, this three-dimensional travelling carriage is arranged at the inside of described cabinet 10, and in described cabinet 10, be respectively equipped with three servo drive motors controlling described three-dimensional travelling carriage all around and move up and down, three described servo drive motors are connected with described master control set signal respectively;
Winding displacement support 20, this winding displacement support 20 is arranged at the front end of described cabinet 10;
Payingoff mechanism 30, this payingoff mechanism 30 comprises wire-unfolding rack 301, line cylinder axle and tensioner 302, described wire-unfolding rack 301 is arranged at the rear end of described cabinet 10, described line cylinder axle and tensioner 302 are individually fixed on described wire-unfolding rack 301, and described tensioner 302 is positioned at the front of described line cylinder axle, on described line cylinder axle, device has the line cylinder as copper cash supplied materials;
Conducting mechanism 40, this conducting mechanism 40 comprises guide roller 401 and guide pin 402, described guide roller 401 and guide pin 402 are individually fixed on described winding displacement support 20, and described guide pin 402 is positioned at the below of described guide roller 401; Copper cash on line cylinder is directed to described guide roller 401 by described tensioner 302, so that be transported to described guide pin 402;
Thread depressing mechanism, this thread depressing mechanism is fixed on the top of described cabinet 10, is connected with described master control set signal, carries out the operation of discontinuity line ball in order to the copper cash that conducting mechanism 40 is carried;
Tension force damping mechanism, is fixed on the top of described cabinet 10, is connected with described master control set signal, carries out the decay of tension force in order to the copper cash that conducting mechanism 40 is carried.
Thread clamping mechanism 50, this thread clamping mechanism 50 is fixed on the below of described winding displacement support 20, is connected, in order to the copper cash of exporting from described guide pin 402 is clamped, broken string and fishing line with described master control set signal;
Winding mechanism 60, described winding mechanism 60 is fixed on described cabinet 10 front ends, comprises the coiling electric motor 602 that roll 601, control roll 601 rotate and is fixed on the fixture head on roll 601; Wherein, be fixed with the bobbin that needs coiling on described fixture head, described coiling electric motor 602 is connected with described master control set signal, in order to control the rotation of described roll 601, so that the copper cash on described line cylinder is wound on described bobbin;
Charging and discharging mechanism 70, this charging and discharging mechanism 70 is arranged at described winding displacement support 20 fronts, is connected, in order to the bobbin of needs coilings being carried out to material loading and to winding the bobbin automatic blanking of line with described master control set signal.
It should be noted that, described payingoff mechanism 30 has multiple, and each described payingoff mechanism 30 is to having a conducting mechanism 40, thread depressing mechanism, tension force damping mechanism, thread clamping mechanism 50 and a winding mechanism 60; By fixing identical or different fixture heads on the roll 601 corresponding, can carry out Full-automatic coiling to the bobbin being installed on fixture head, make the utility model improve greatly production efficiency, meet multifunction demand, strong adaptability, and can meet large batch of Production requirement, in the cycle of speed production, save cost.
And in the present embodiment, while specifically enforcement, described payingoff mechanism 30 is provided with 12, each described payingoff mechanism 30 is to having a conducting mechanism 40, thread depressing mechanism, thread clamping mechanism 50 and a winding mechanism 60;
In the present embodiment, each payingoff mechanism 30 is to there being a tensioner 302, by tensioner 302 and conducting mechanism 40, copper cash is directed to described guide pin 402 winding operation of being correlated with, in operation process, described tensioner 302 can produce stable tension force for a long time, ensure that copper cash is difficult for getting loose in the process of transmission, and can adjust freely back tension, possesses certain flexibility, simultaneously, the wire that also can transmit conducting mechanism 40 by described tension force damping mechanism carries out the decay of tension force, make in the time doing the exceedingly difficult movements such as some highly difficult grooves excessively, can use this device to reach the initiatively object of line sending, and be unlikely to make copper cash to break in transmitting procedure, in this simultaneously, described payingoff mechanism 30 does not link together with cabinet 10 main bodys, two independently entirety, coil winding machine is in the time of work, the vibrations that produce etc. can not produce substantive interference to the circuit of payingoff mechanism 30 and wire, it is disconnected that copper cash is not easy shake, and then, the utility model can ensure carrying out smoothly of whole winding operation, can solve the defect of traditional multiple-spindle winding machine, work quality and operating rate can effectively be ensured.
It is emphasized that the cylinder driver that is provided with three orientation controlling described charging and discharging mechanism 70 all arounds, move up and down in described cabinet 10; On described charging and discharging mechanism 70, be evenly provided with along its length the suitable bobbin standing groove 701 of multiple bobbin shapes with needing coiling, the position of each described standing groove 701 is corresponding one by one with the position of multiple described fixture heads, and each described standing groove 701 all has uncovered towards described winding displacement support 20, between adjacent two standing grooves 701, be equipped with a blanking groove 702, each described blanking groove 702 all have one with described uncovered contrary discharging opening.
In the specific implementation, wind the line when complete when being fixed on bobbin on multiple described fixture heads, manually bobbin to be wound the line is positioned in described standing groove 701, the control of the described cylinder driver by three orientation, first, described charging and discharging mechanism 70 moves to winding displacement support 20 directions, rise to again the position flushing with fixture head, just be positioned at described blanking groove 702 so that be positioned at the complete bobbin that winds the line on fixture head, pass through again the control of the described cylinder driver in three orientation, described charging and discharging mechanism 70 moves to the direction contrary with winding displacement support 20, now, the complete bobbin of coiling being positioned on multiple described fixture heads unloads by the propelling movement of multiple described blanking grooves 702 respectively, and then, pass through again the control of the described cylinder driver in three orientation, described charging and discharging mechanism 70 segment distance that moves right, so that multiple described standing grooves 701 are corresponding with multiple described fixture heads position respectively, further, described charging and discharging mechanism 70 moves a certain distance to described winding displacement support 20 directions, the bobbin to be wound the line that is positioned at multiple described standing grooves 701 is sheathed on respectively on multiple described fixture heads, thereby, make to carry out the winding operation of next round, in this simultaneously, 70 of described charging and discharging mechanisms drop to initial condition, treat blanking operation and the material loading operation of next round,
Further, in the present embodiment, the outside of described line cylinder axle be provided with one with extraneous line box 303 of being separated by, described line box 303 has an opening, on described line box 303, be provided with a cover being rotationally connected with it in described aperture position, the setting of logical connection box 303, can make to avoid airborne dust and other impurities to descend slowly and lightly to copper cash supplied materials, further improve the quality of copper cash supplied materials, ensure coiling quality.
And for ease of the bobbin around complete line is transferred, also be provided with and the blanking box 80 of its moulding at the front end of described charging and discharging mechanism 70, by the propelling of charging and discharging mechanism 70, can tumble to described blanking box 80 unloading under the bobbin complete coiling of unloading, see off in order to packaging;
Meanwhile, on described winding displacement support 20, be provided with a garbage collection box 90 in the below of described guide pin 402, described garbage collection box 90 can be collected in the copper cash chip being scattered in the process of thread clamping mechanism 50 tangent lines, can be convenient to the recovery of copper cash, saves cost.
And it is emphasized that, in the present embodiment, be provided with a display screen holder 101 in the right-hand member of described cabinet 10, on described display screen holder 101, be provided with a touch display screen 100, described touch display screen 100 is connected with described master control set signal, by manual click display screen operation interface, can carry out portable operation to the utility model, as set coiling time and winding turns etc. by touch display screen 100;
Specifically, can manipulate by touch display screen 100 parameters of master control set, can control different payingoff mechanism 30 and conducting mechanism corresponding thereto 40, thread depressing mechanism, tension force damping mechanism, thread clamping mechanism 50 and winding mechanism 60, make when using different fixture heads, when different bobbins coiling, can control respectively it by touch display screen 100, make the utility model strong adaptability.
And in the specific implementation, the bottom of described cabinet 10 is provided with feet 110 and liftable roller, of the present utility model fixing and mobile to facilitate.
For ease of more thorough understanding implementation step of the present utility model, do further simple declaration below with reference to Fig. 1, Fig. 2, Fig. 3 and Fig. 4.
First, by needing the structure of bobbin of coiling, design suitable fixture head, and this fixture head is fixed on roll 601, control master control set by touch display screen 100, set the various parameters of the corresponding payingoff mechanism of this fixture head 30, conducting mechanism 40, thread depressing mechanism, tension force damping mechanism, thread clamping mechanism 50 and winding mechanism 60.
After parameters sets, manually the copper cash one end on line cylinder is arranged in to the wire guide on the tension rail of tensioner 302 front ends, and be sent to the following position of guide pin 402 by described guide roller 401, further by the debugging of described thread depressing mechanism, the path that copper cash is carried is smooth and easy, and by described charging and discharging mechanism 70, the bobbin of needs coiling is fixed on described fixture head, then click and start button by touch display screen 100, can make each mechanism carry out winding operation according to corresponding job order, now, first be that thread clamping mechanism 50 is clamped copper cash end on the pin that twines that carries out copper cash, be wrapped in the position that needs to twine pin on bobbin by the end of copper cash, and then, payingoff mechanism 30, conducting mechanism 40, thread depressing mechanism, tension force damping mechanism and winding mechanism 60 carry out respectively line laying work according to suitable speed, wire operation, line ball operation, tension force decay operation and winding operation, in the time proceeding to the coiling time setting or the winding turns setting, thread clamping mechanism 50 cuts off copper cash automatically, thread depressing mechanism is pushed down the end of copper cash, thread clamping mechanism 50 again carries out copper cash by the one end around complete line and twines pin, bobbin coiling is complete, and then, charging and discharging mechanism 70 unloads the bobbin around complete line automatically, the bobbin that loads new needs coiling carries out the winding operation of next round.
Multiple fixture heads are worked simultaneously, meet production demand, and whole coiling process, adopt full-automatic production, and easy to operate, quick, operating efficiency is efficient, and what make that the utility model can be very is welcome, can effectively be promoted and extensive use.
The foregoing is only preferred embodiment of the present utility model; not thereby limit the scope of the claims of the present utility model; every equivalent structure or conversion of equivalent flow process that utilizes the utility model specification and accompanying drawing content to do; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present utility model.
Claims (8)
1. a full-automatic multiple-spindle winding machine, comprises cabinet and is arranged at the master control set in cabinet, and it is characterized in that, it also comprises:
Three-dimensional travelling carriage, this three-dimensional travelling carriage is arranged at the inside of described cabinet, and in described cabinet, be respectively equipped with three servo drive motors controlling described three-dimensional travelling carriage all around and move up and down, three described servo drive motors are connected with described master control set signal respectively;
Winding displacement support, this winding displacement support is arranged at the front end of described cabinet;
Payingoff mechanism, this payingoff mechanism comprises wire-unfolding rack, line cylinder axle and tensioner, described wire-unfolding rack is arranged at the rear end of described cabinet, described line cylinder axle and tensioner are individually fixed on described wire-unfolding rack, and described tensioner is positioned at the front of described line cylinder axle, on described line cylinder axle, device has the line cylinder as copper cash supplied materials;
Conducting mechanism, this conducting mechanism comprises guide roller and guide pin, described guide roller and guide pin are individually fixed on described winding displacement support, and described guide pin is positioned at the below of described guide roller; Copper cash on line cylinder is directed to described guide roller by described tensioner, so that be transported to described guide pin;
Thread depressing mechanism, this thread depressing mechanism is fixed on the top of described cabinet, is connected with described master control set signal, carries out the operation of discontinuity line ball in order to the copper cash that conducting mechanism is carried;
Tension force damping mechanism, is fixed on the top of described cabinet, is connected with described master control set signal, carries out the decay of tension force in order to the copper cash that conducting mechanism is carried.
Thread clamping mechanism, this thread clamping mechanism is fixed on the below of described winding displacement support, be connected with described master control set signal, in order to clamping from the copper cash of described guide pin output, broken string and fishing line;
Winding mechanism, described winding mechanism is fixed on described cabinet front end, comprises roll, controls the coiling electric motor of roll rotation and be fixed on the fixture head on roll; Wherein, be fixed with the bobbin that needs coiling on described fixture head, described coiling electric motor is connected with described master control set signal, in order to control the rotation of described roll, so that the copper cash on described line cylinder is wound on described bobbin;
Charging and discharging mechanism, this charging and discharging mechanism is arranged at described winding displacement support front, is connected, in order to the bobbin of needs coilings being carried out to material loading and to winding the bobbin automatic blanking of line with described master control set signal.
2. the full-automatic multiple-spindle winding machine of one according to claim 1, is characterized in that, described payingoff mechanism has multiple, and each described payingoff mechanism is to having a conducting mechanism, thread depressing mechanism, tension force damping mechanism, thread clamping mechanism and a winding mechanism.
3. the full-automatic multiple-spindle winding machine of one according to claim 2, is characterized in that, is provided with the cylinder driver in three orientation controlling described charging and discharging mechanism all around, move up and down in described cabinet; On described charging and discharging mechanism, be evenly provided with along its length the suitable bobbin standing groove of multiple bobbin shapes with needing coiling, the position of each described standing groove is corresponding one by one with the position of multiple described fixture heads, and each described standing groove all has uncovered towards described winding displacement support, between adjacent two standing grooves, be equipped with a blanking groove, each described blanking groove all have one with described uncovered contrary discharging opening.
4. according to the full-automatic multiple-spindle winding machine of one described in claim 1-3 any one, it is characterized in that, the outside of described line cylinder axle be provided with one with extraneous line box of being separated by, described line box has an opening, on described line box, is provided with a cover being rotationally connected with it in described aperture position.
5. the full-automatic multiple-spindle winding machine of one according to claim 4, is characterized in that, the front end of described charging and discharging mechanism is provided with the blanking box with its moulding.
6. the full-automatic multiple-spindle winding machine of one according to claim 4, is characterized in that, on described winding displacement support, is provided with a garbage collection box in the below of described guide pin.
7. the full-automatic multiple-spindle winding machine of one according to claim 4, it is characterized in that, the right-hand member of described cabinet is provided with a display screen holder, on described display screen holder, is provided with a touch display screen, and described touch display screen is connected with described master control set signal.
8. the full-automatic multiple-spindle winding machine of one according to claim 4, is characterized in that, the bottom of described cabinet is provided with feet.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420317068.8U CN203966822U (en) | 2014-06-13 | 2014-06-13 | A kind of full-automatic multiple-spindle winding machine |
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| CN201420317068.8U CN203966822U (en) | 2014-06-13 | 2014-06-13 | A kind of full-automatic multiple-spindle winding machine |
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