WO2013057035A1 - Procédé et machine permettant de faciliter le recyclage de panneaux solaires photovoltaïques - Google Patents
Procédé et machine permettant de faciliter le recyclage de panneaux solaires photovoltaïques Download PDFInfo
- Publication number
- WO2013057035A1 WO2013057035A1 PCT/EP2012/070135 EP2012070135W WO2013057035A1 WO 2013057035 A1 WO2013057035 A1 WO 2013057035A1 EP 2012070135 W EP2012070135 W EP 2012070135W WO 2013057035 A1 WO2013057035 A1 WO 2013057035A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- rolls
- machine
- layer
- panel
- pair
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/02—Crushing or disintegrating by roller mills with two or more rollers
- B02C4/08—Crushing or disintegrating by roller mills with two or more rollers with co-operating corrugated or toothed crushing-rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03B—SEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
- B03B9/00—General arrangement of separating plant, e.g. flow sheets
- B03B9/06—General arrangement of separating plant, e.g. flow sheets specially adapted for refuse
- B03B9/061—General arrangement of separating plant, e.g. flow sheets specially adapted for refuse the refuse being industrial
- B03B9/062—General arrangement of separating plant, e.g. flow sheets specially adapted for refuse the refuse being industrial the refuse being glass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/30—Destroying solid waste or transforming solid waste into something useful or harmless involving mechanical treatment
- B09B3/35—Shredding, crushing or cutting
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/20—Waste processing or separation
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/52—Mechanical processing of waste for the recovery of materials, e.g. crushing, shredding, separation or disassembly
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/60—Glass recycling
Definitions
- the present patent application for industrial invention relates to a method to assist recycling of photovoltaic panels and a machine for implementation of said method.
- photovoltaic panels (sometimes defined as photovoltaic modules) are obtained as a multi-layer panel comprising two external sides made of glass, for example tempered glass, inside which at least one layer of photovoltaic cells is contained and electrically connected with suitable electric connectors.
- the presence of the external glass layer is required to provide a rigid support with low sensitivity to temperature change, on which photovoltaic cells are positioned and glued, being normally obtained with mutually interconnected silicon wafers.
- EVA-based adhesives used to fix the silicon modules to the glass, which make separation very difficult.
- the object of the present invention is a method to assist the recycling of photovoltaic panels, which comprises a separation phase of the external glass layer from the layer of silicon photovoltaic modules that is at least partially obtained by crushing part of said glass layer in an operating area comprised between two opposite counter-rotating toothed rolls.
- a further object of the present invention is a machine to assist recycling of photovoltaic panels, which comprises at least one pair of opposite counter-rotating toothed rolls, between which an operating area is defined, and a conveyor belt afferent to said operating area, to convey a photovoltaic panel to said operating area.
- the glass of the external layers of the photovoltaic panels is crushed, separated from the underlying layer of silicon modules and collected in order to be advantageously recycled.
- Ameliorative variants are also provided, wherein the number of pairs of toothed rolls is two, three or a higher number.
- a particularly advantageous embodiment of the present invention comprises three pairs of opposite counter-rotating toothed rolls, wherein the height of the teeth of each pair of rolls decreases along the forward travel direction of the panel. In this way, the first rolls through which the photovoltaic panel passes, have teeth with highest height, and the last rolls have teeth with lowest height.
- Figure 1 is a side view of a machine to assist the recycling of photovoltaic panels according to the present invention
- Figure 1 A is a side view of Fig. 1 ;
- Figure 2 is a top view of the machine of Fig. 1 ;
- Figure 3 is a side view of the machine of the preceding figures in working condition
- FIGS 4, 5 and 6 are detailed views of the machine of the preceding figures.
- a machine (1 ) to assist the recycling of photovoltaic panels according to the present invention is disclosed.
- the machine (1 ) comprises a conveyor belt (2) and an optional loading arm (3) adapted to load a photovoltaic panel (not shown in Figs. 1 and 2) on the conveyor belt (2).
- Said loading arm (3) supports a dish provided with suction caps (3a), which is physically responsible for taking one photovoltaic panel at a time from a basket (C) of panels and transferring it onto said conveyor belt (2).
- said conveyor belt (2) is a roller conveyor belt, comprising a series of parallel rotating cylinders, but generally speaking it may also be of a different type, according to the specific requirements.
- the conveyor belt (2) feeds the operating area of the machine (1 ) that is provided with three pairs of crushing rolls (4,5,6) in aligned configuration, as shown in detail in working condition in Fig. 4.
- Each pair of crushing rolls (4,5,6) comprises a first and a second opposite counter-rotating roll (4A,4B; 5A,5B;6A,6B) provided with parallel axes of rotation, which are spaced in such manner that teeth are never in mutual contact: an operating area is defined between the two rolls (4A,4B; 5A,5B;6A,6B) of each pair (4,5,6), through which the photovoltaic panel (PF) passes, as schematically shown in Fig. 4.
- the machine comprises adjustments means of the distance of said axes of rotation of the rolls (4A,4B; 5A,5B;6A,6B) of each pair (4,5,6), in such a way to determine the mutual approach and/or removal of said rolls, thus changing the space (L) as desired in correspondence of the operating area between two rolls of the same pair (4,5,6), in order to adjust it to the thickness (s) and characteristics of the photovoltaic panel (PF), it being evident that said thickness (s) must always be higher than said space (L) in order for the toothed rolls to bite and crush the glass layers of the photovoltaic panel (PF) .
- Fig. 5 Part of a pair of crushing rolls (viz. 4A and 4B) is shown in Fig. 5, wherein the teeth of the roll have a sharp edge and a V-notch between two consecutive teeth, in such a way to easily crushing the glass layer of the panel.
- teeth (h) with different height between the various pairs of rolls (4,5,6) must be provided to guarantee the best crushing, separation and detachment of glass from the covering layer of the panel (PF).
- the optimal height of the teeth for the first pair (4) is approximately 4 mm
- for the second pair (5) is approximately 2 mm
- for the third pair (6) is approximately 1 mm.
- first, second and third refer to the progressive forward travel of a photovoltaic panel (PF) in the machine: therefore, in the first example, the first pair (4) is the pair that is initially encountered by the panel (PF), whereas the third pair (6) is the pair that is encountered by the panel (PF) last.
- the third pair of rolls (6) is provided with teeth with height (hi ) and space (L1 ) lower than height (h) and space (L) of the first pair (4).
- the pairs of rolls (4,5,6) are mounted on a frame (10) with basically portal-like shape in the present embodiment (it being empty in the lower portion), in such a way to provide the forward travel of the panel (PF) disposed with larger dimensions on a horizontal plane parallel to the axes of rotation of the rolls (4A,4B; 5A,5B;6A,6B).
- the axes of rotation of the rolls (4A,4B; 5A,5B;6A,6B) are disposed vertically and the panel (PF) travels forward with larger dimensions on a vertical plane.
- the reference planes are inclined by any angle.
- the machine (1 ) also comprises a collection conveyor belt (8), adapted to collect the glass scraps (SV) and disposed at least under every pair of rolls (4,5,6), as shown in the working condition of Fig. 3.
- a collection conveyor belt (8) adapted to collect the glass scraps (SV) and disposed at least under every pair of rolls (4,5,6), as shown in the working condition of Fig. 3.
- the glass of the covering layers of the panel (PF) falls by gravity on the collection conveyor belt (8) and is conveyed towards a collection container (12), such as a basket, a tank, or the like, in order to be sent to a recycling operation.
- a collection container (12) such as a basket, a tank, or the like
- the container (12) is not provided under the pairs of rolls (4,5 and 6) and at the end of the conveyor belt (8), but in external lateral position to said frame (10), in such manner that a second conveyor belt (8a) is provided, being fed by the first conveyor belt (8) and oriented orthogonal to it.
- a panel (PF) is fed by the loading arm (3) on the conveyor belt (2) and is taken to the operating area comprised between the two rolls
- the two rolls (4A,4B) are counter-rotating and therefore, as soon as the end of the panel (PF) is inserted in the operating area, the rolls (4A,4B) drag the entire panel (PF) into the operating area, where the teeth of the pair of rolls (4) make a first crushing and separation of the external glass layer of the panel (PF), thus removing approximately 25-30% of the glass.
- the panel (PF) is transferred by the first pair of rolls (4) to the operating area of the second pair of rolls (5): also in this case, the rolls (5A,5B) drag the entire panel (PF) into the operating area, thus causing a second crushing and separation of the external glass layer of the panel (PF) and removing approximately 70% of the glass.
- the panel (PF) is transferred by the second pair of rolls (5) to the operating area of the third pair of rolls (6): also in this case, the rolls (6A,6B) drag the entire panel (PF) into the operating area, thus causing a third crushing and separation of the external glass layer of the panel (PF) and removing the remaining glass.
- the method to assist recycling of photovoltaic panels (PF) comprises a separation phase of the external glass layer from the layer of silicon photovoltaic modules of the panel (PF), wherein said separation phase is obtained at least partially by crushing part of said glass layer in an operating area comprised between two opposite counter-rotating toothed rolls (4A,4B; 5A,5B; 6A,6B) of a pair of rolls (4,5,6).
- the method comprises at least two, preferably three, separation phases obtained at least partially by crushing part of said glass layer in operating areas comprised between two opposite counter-rotating toothed rolls (4A, 4B; 5A, 5B; 6A, 6B) of corresponding pairs of rolls (4, 5, 6).
- the method also provides for dragging said panel (PF) forward to said operating areas comprised between two rolls (4A, 4B; 5A, 5B; 6A, 6B), said operating areas being aligned and provided with spaces (L) with decreasing height along the forward travel direction of said panel (PF).
Landscapes
- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Food Science & Technology (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
La présente invention a trait à un procédé permettant de faciliter le recyclage de panneaux solaires photovoltaïques (PF), de type équipés d'au moins une couche de couverture de verre extérieure et d'au moins une couche de modules photovoltaïques de silicium, lequel procédé comprend une phase de séparation de ladite couche de verre extérieure et de ladite couche de modules photovoltaïques de silicium, qui est obtenue au moins partiellement en écrasant une partie de ladite couche de verre dans une plage de fonctionnement comprise entre deux rouleaux dentés à rotation inverse opposés (4A, 4B ; 5A, 5B ; 6A, 6B) d'une paire de rouleaux (4, 5, 6) ; la présente invention a également pour objet de fournir une machine (1) permettant de mettre en œuvre ledit procédé.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| IT000140A ITAN20110140A1 (it) | 2011-10-18 | 2011-10-18 | Metodo e macchina per coadiuvare il riciclaggio di pannelli fotovoltaici. |
| ITAN2011A000140 | 2011-10-18 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2013057035A1 true WO2013057035A1 (fr) | 2013-04-25 |
Family
ID=44993643
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/EP2012/070135 Ceased WO2013057035A1 (fr) | 2011-10-18 | 2012-10-11 | Procédé et machine permettant de faciliter le recyclage de panneaux solaires photovoltaïques |
Country Status (2)
| Country | Link |
|---|---|
| IT (1) | ITAN20110140A1 (fr) |
| WO (1) | WO2013057035A1 (fr) |
Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107159376A (zh) * | 2017-07-09 | 2017-09-15 | 济宁新创化工科技有限公司 | 一种建筑垃圾的多级粉碎装置 |
| US20180133720A1 (en) * | 2016-11-11 | 2018-05-17 | Korea Institute Of Energy Research | Partial dismantling device of photovoltaic module |
| CN110270400A (zh) * | 2019-04-16 | 2019-09-24 | 潍坊明池眼镜有限公司 | 一种废旧眼镜回收设备 |
| US10688535B1 (en) | 2018-01-10 | 2020-06-23 | Owens-Brockway Glass Container Inc. | Obtaining cullet from thin film solar modules |
| JP2020110743A (ja) * | 2019-01-08 | 2020-07-27 | 株式会社キンキ | ガラスパネル破砕機及びその使用方法 |
| CN112222978A (zh) * | 2020-09-07 | 2021-01-15 | 青海黄河上游水电开发有限责任公司光伏产业技术分公司 | 退役光伏组件的背板去除装置 |
| JP6892095B1 (ja) * | 2020-03-09 | 2021-06-18 | 株式会社アサヒ | 板ガラス破砕機 |
| CN115207155A (zh) * | 2022-06-24 | 2022-10-18 | 浙江中聚材料有限公司 | 一种光伏层压件分离回收的装置及方法 |
| CN116532216A (zh) * | 2023-04-28 | 2023-08-04 | 上海第二工业大学 | 一种废旧光伏组件上玻璃的分离方法及装置 |
| US11845239B1 (en) * | 2022-07-07 | 2023-12-19 | TSGC Technologies, Inc. | Mobile dismantling system for dismantling solar cell module |
| US12005485B2 (en) | 2022-04-21 | 2024-06-11 | SOLARCYCLE, Inc. | Solar module recycling and testing |
| PL444558A1 (pl) * | 2023-04-25 | 2024-10-28 | Politechnika Gdańska | Układ do usuwania szklanego pokrycia przedniego modułu fotowoltaicznego w procesie recyklingu |
| PL444555A1 (pl) * | 2023-04-25 | 2024-10-28 | Politechnika Gdańska | Sposób i układ do wstępnego przygotowania modułu fotowoltaicznego do usuwania szklanego pokrycia przedniego w procesie recyklingu |
| PL444556A1 (pl) * | 2023-04-25 | 2024-10-28 | Politechnika Gdańska | Sposób i układ do usuwania szklanego pokrycia przedniego modułu fotowoltaicznego w procesie recyklingu |
| US12285765B2 (en) | 2023-01-20 | 2025-04-29 | SOLARCYCLE, Inc. | Materials processing in solar module recycling |
| JP7712718B1 (ja) * | 2024-10-23 | 2025-07-24 | 株式会社エヌ・ピー・シー | 太陽電池モジュールのリサイクル装置 |
| US12390958B2 (en) | 2023-07-07 | 2025-08-19 | SOLARCYCLE, Inc. | Sieving of materials in solar module for recycling |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4200751A1 (de) * | 1991-03-08 | 1992-09-17 | Ottomar Salzmann | Vorrichtung zum zerlegen von verbundglasscheiben |
| JP2004181321A (ja) * | 2002-12-02 | 2004-07-02 | Yasushi Shimomura | 合わせガラスやラミネートガラスをガラスとフイルムとに分離して回収する方法及び装置 |
| JP2004209365A (ja) * | 2002-12-27 | 2004-07-29 | Nippon Sheet Glass Co Ltd | ガラス回収装置及び方法 |
| JP2011173099A (ja) * | 2010-02-25 | 2011-09-08 | Showa Shell Sekiyu Kk | 太陽電池モジュールのリサイクル方法 |
-
2011
- 2011-10-18 IT IT000140A patent/ITAN20110140A1/it unknown
-
2012
- 2012-10-11 WO PCT/EP2012/070135 patent/WO2013057035A1/fr not_active Ceased
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4200751A1 (de) * | 1991-03-08 | 1992-09-17 | Ottomar Salzmann | Vorrichtung zum zerlegen von verbundglasscheiben |
| JP2004181321A (ja) * | 2002-12-02 | 2004-07-02 | Yasushi Shimomura | 合わせガラスやラミネートガラスをガラスとフイルムとに分離して回収する方法及び装置 |
| JP2004209365A (ja) * | 2002-12-27 | 2004-07-29 | Nippon Sheet Glass Co Ltd | ガラス回収装置及び方法 |
| JP2011173099A (ja) * | 2010-02-25 | 2011-09-08 | Showa Shell Sekiyu Kk | 太陽電池モジュールのリサイクル方法 |
Cited By (25)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10913072B2 (en) * | 2016-11-11 | 2021-02-09 | Korea Institute Of Energy Research | Partial dismantling device of photovoltaic module |
| US20180133720A1 (en) * | 2016-11-11 | 2018-05-17 | Korea Institute Of Energy Research | Partial dismantling device of photovoltaic module |
| CN108067497A (zh) * | 2016-11-11 | 2018-05-25 | 韩国能源技术研究院 | 光伏模块的部分拆卸装置 |
| CN108067497B (zh) * | 2016-11-11 | 2021-02-23 | 韩国能源技术研究院 | 光伏模块的部分拆卸装置 |
| CN107159376A (zh) * | 2017-07-09 | 2017-09-15 | 济宁新创化工科技有限公司 | 一种建筑垃圾的多级粉碎装置 |
| US10688535B1 (en) | 2018-01-10 | 2020-06-23 | Owens-Brockway Glass Container Inc. | Obtaining cullet from thin film solar modules |
| US11440056B2 (en) | 2018-01-10 | 2022-09-13 | Owens-Brockway Glass Container Inc. | Obtaining cullet from thin film solar modules |
| JP2020110743A (ja) * | 2019-01-08 | 2020-07-27 | 株式会社キンキ | ガラスパネル破砕機及びその使用方法 |
| CN110270400A (zh) * | 2019-04-16 | 2019-09-24 | 潍坊明池眼镜有限公司 | 一种废旧眼镜回收设备 |
| CN110270400B (zh) * | 2019-04-16 | 2020-12-01 | 防城港澳加粮油工业有限公司 | 一种废旧眼镜回收设备 |
| JP6892095B1 (ja) * | 2020-03-09 | 2021-06-18 | 株式会社アサヒ | 板ガラス破砕機 |
| CN112222978A (zh) * | 2020-09-07 | 2021-01-15 | 青海黄河上游水电开发有限责任公司光伏产业技术分公司 | 退役光伏组件的背板去除装置 |
| US12005485B2 (en) | 2022-04-21 | 2024-06-11 | SOLARCYCLE, Inc. | Solar module recycling and testing |
| US12397331B2 (en) | 2022-04-21 | 2025-08-26 | SOLARCYCLE, Inc. | Solar module recycling and testing |
| CN115207155A (zh) * | 2022-06-24 | 2022-10-18 | 浙江中聚材料有限公司 | 一种光伏层压件分离回收的装置及方法 |
| CN115207155B (zh) * | 2022-06-24 | 2023-04-14 | 浙江中聚材料有限公司 | 一种光伏层压件分离回收的装置及方法 |
| US11845239B1 (en) * | 2022-07-07 | 2023-12-19 | TSGC Technologies, Inc. | Mobile dismantling system for dismantling solar cell module |
| US20240009972A1 (en) * | 2022-07-07 | 2024-01-11 | Taiwan Solar Greenergy Corporation | Mobile dismantling system for dismantling solar cell module |
| US12285765B2 (en) | 2023-01-20 | 2025-04-29 | SOLARCYCLE, Inc. | Materials processing in solar module recycling |
| PL444558A1 (pl) * | 2023-04-25 | 2024-10-28 | Politechnika Gdańska | Układ do usuwania szklanego pokrycia przedniego modułu fotowoltaicznego w procesie recyklingu |
| PL444555A1 (pl) * | 2023-04-25 | 2024-10-28 | Politechnika Gdańska | Sposób i układ do wstępnego przygotowania modułu fotowoltaicznego do usuwania szklanego pokrycia przedniego w procesie recyklingu |
| PL444556A1 (pl) * | 2023-04-25 | 2024-10-28 | Politechnika Gdańska | Sposób i układ do usuwania szklanego pokrycia przedniego modułu fotowoltaicznego w procesie recyklingu |
| CN116532216A (zh) * | 2023-04-28 | 2023-08-04 | 上海第二工业大学 | 一种废旧光伏组件上玻璃的分离方法及装置 |
| US12390958B2 (en) | 2023-07-07 | 2025-08-19 | SOLARCYCLE, Inc. | Sieving of materials in solar module for recycling |
| JP7712718B1 (ja) * | 2024-10-23 | 2025-07-24 | 株式会社エヌ・ピー・シー | 太陽電池モジュールのリサイクル装置 |
Also Published As
| Publication number | Publication date |
|---|---|
| ITAN20110140A1 (it) | 2013-04-19 |
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