WO2012119166A1 - Procédé et dispositif de fabrication d'un ruban métallique - Google Patents
Procédé et dispositif de fabrication d'un ruban métallique Download PDFInfo
- Publication number
- WO2012119166A1 WO2012119166A1 PCT/AT2012/000053 AT2012000053W WO2012119166A1 WO 2012119166 A1 WO2012119166 A1 WO 2012119166A1 AT 2012000053 W AT2012000053 W AT 2012000053W WO 2012119166 A1 WO2012119166 A1 WO 2012119166A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- strip
- rolling
- work rolls
- belt
- planetary gear
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21H—MAKING PARTICULAR METAL OBJECTS BY ROLLING, e.g. SCREWS, WHEELS, RINGS, BARRELS, BALLS
- B21H7/00—Making articles not provided for in the preceding groups, e.g. agricultural tools, dinner forks, knives, spoons
- B21H7/18—Making articles not provided for in the preceding groups, e.g. agricultural tools, dinner forks, knives, spoons grooved pins; Rolling grooves, e.g. oil grooves, in articles
- B21H7/187—Rolling helical or rectilinear grooves
Definitions
- the invention relates to a method for producing a metallic strip having at least two strips of different thickness running in the longitudinal direction of the strip, by means of rollers, between which the strip is made, thereby producing a strip of reduced thickness by means of a rolling process.
- the invention further relates to a device for producing a metallic strip having at least two strips of different thickness running lengthwise of the strip, with rollers between which the strip is made producing at least one strip of reduced thickness by rolling, and a drive for conveying of the tape through the rollers.
- Such a method and such a device are known for example from DE 101 56 087 A1.
- the band is formed during forming both in length and in width. While forming in width is desirable in these instances, the proportion of forming in length poses significant problems, since the larger gauge strip which is not or less formed undergoes no or less elongation than the more formed strip, which leads to distortions or to a corrugation of the band, so that the band then has to be evenly smoothed or straightened.
- the invention is therefore based on the object to provide a method and an apparatus in which there are fewer distortions or undulations.
- This object is achieved in a method of the type mentioned above in that mounted on a planetary work rolls are moved during the rolling process in the direction of conveyance of the belt opposite direction.
- this object is achieved in that a planetary gear, are mounted on the work rolls, a direction of rotation, which is opposite to the conveying direction of the tape.
- the at least one strip is rolled with a planetary gear opposite to the direction of movement of the belt.
- the rolled strip is formed primarily in the width and at a much lower compared to the prior art share in the length, so that there are significantly fewer warps or corrugations of the tape.
- bands can be produced, which consist essentially of only two strips of constant, different thickness but also those in which individual strips, viewed transversely to the conveying direction of the belt, have a step-shaped, in any case discontinuously increasing or decreasing strength
- tapes can be made in which, for example, one or more grooves of different width or thickness are rolled into a tape.
- strips with strips of piecewise constant thickness can be made across the strip running direction, but also strips with concave recesses or continuous thickness transitions. All you have to do is use a suitably shaped work roll and the matching sun and planet wheels.
- the invention can be used not only for processing originally flat bands of constant thickness, but also for further processing semi-finished bands or profiles in which at least one strip of different thickness running in the longitudinal direction of the profile is produced by means of rollers, between which Profile performed while a strip of reduced strength is generated by a rolling process.
- at least one puncture preferably a wedge-shaped groove in the region of Gradation between two strips is made.
- This puncture can be made either by plastic deformation of the band, for example with a wheel pushing the puncture into the band, or by a machining operation, for example with a milling cutter or a planer.
- each work roll can be easily freed from the flank. This reduces both the friction and the pressure on the edges of the work rolls.
- a targeted manipulation of the thickness of the strip in the direction of tape travel is possible.
- the forming process _. subsequent calibration rollers must be readjusted constantly in this case, in which case only the rolled thinner strip is re-rolled.
- the strip may be rolled in at least two successive rolling operations. This can be advantageous, for example, when the strip to be rolled is either relatively wide or the strip thickness to be reduced is very large, so that a two-stage or multi-stage rolling process is advantageous. If a gradation is to be made on either side of the belt, in one embodiment of the invention, the belt may be rolled with two work rolls disposed on opposite sides of the belt.
- a corresponding straightening roller pair may be provided in a further preferred embodiment of the invention.
- These straightening rollers are said to reduce the minimum ripple after engagement of the work roll to the desired profile of requirements.
- a device for partial heating of the strip in the region of the strip to be formed can be provided. In a preferred embodiment of the invention, for example, this heating can be effected inductively. Further preferred embodiments of the invention are the subject of the remaining dependent claims.
- FIG. 1 is a schematic diagram of a plant with a rolling device according to the invention with subsequent forming plant
- FIG. 2 shows a schematic diagram of a system with a rolling device according to the invention for producing printed circuit boards
- Fig. 3 is a schematic picture of a plant with a rolling device according to the invention.
- FIG. 4 shows a schematic picture of a plant with a rolling device according to the invention, in which the thickness reduction takes place on a preformed profile
- FIG. 5 shows a schematic picture of a plant with a rolling device according to the invention, wherein the profiles are rolled from boards as starting material
- FIG. 6 shows a schematic picture of a plant with a rolling device according to the invention, in which preformed profiles are rolled down at a certain point with reduced thickness
- FIG. 7 shows a first embodiment of a rolling device according to the invention in an oblique view
- FIG. 8 shows a plan view of the embodiment according to FIG. 7, FIG.
- FIG. 9 shows a cross section through the embodiment of Fig. 7,
- FIG. 13 is a plan view of the embodiment of Fig. 12,
- FIG. 16 shows a third embodiment of a tool for producing a recess
- FIG. 17 shows a fourth embodiment of a rolling device according to the invention in plan view
- FIG. 18 shows a fifth embodiment of a rolling device according to the invention in plan view
- FIG. 16 shows a third embodiment of a tool for producing a recess
- FIG. 17 shows a fourth embodiment of a rolling device according to the invention in plan view
- FIG. 18 shows a fifth embodiment of a rolling device according to the invention in plan view
- FIG. 16 shows a third embodiment of a tool for producing a recess
- FIG. 17 shows a fourth embodiment of a rolling device according to the invention in plan view
- FIG. 18 shows a fifth embodiment of a rolling device according to the invention in plan view
- Fig. 20 shows a seventh embodiment of a rolling device according to the invention in a sectional view.
- a system with a rolling device 1 is shown schematically.
- a metallic strip 2 for example a steel strip, is withdrawn from a spool 3 and fed to the rolling device 1 with a drive 34 through an upstream heating station 4.
- the rolled strip 2 passes through a cooling station 5 and then a profiling device 6, in which the rolled strip 2, for example, in a U-shaped or box-shaped cross-sectional profile 2 'is formed.
- the profile 2 ' is then cut in the illustrated embodiment with a saw 7 in profile pieces 8.
- FIGs. 2 to 6 further applications of the device according to the invention are shown.
- the device according to the invention can be at the beginning of a forming section (FIG. 1), but also at its end (FIG. 4), or else at a suitable point within the profiling or forming section (not shown).
- direct coil-to-coil Figure 3
- FIG. 5 Also conceivable are the direct processing of individual boards (FIG. 5) or semi-finished open profiles (FIG. 6).
- FIGS. 7 to 9 show a first exemplary embodiment of a rolling device 1 according to the invention, which has a planetary gear 9 and a counter-roller 10.
- the planetary gear 9 consists of two planet carriers 11, 12, which are non-rotatably connected to a drive shaft 14 by means of a feather key 13. Between the two planet carriers 11, 12 15 work rolls 16 are rotatably mounted on bolts. Radially within the work rolls 16 a Abrollring 17 and a support ring 18 are arranged, wherein the support ring 18 via the feather key 13 rotatably connected to the drive shaft 14, whereas the Abrollring 17 is slidably against the support ring 18 rotatable.
- the work rolls 16 are also supported on the outer surface 19 of the Abrollrings 7 so that they can slide on this.
- the planetary gear 9 rotates with the work rolls 16 in the direction of arrow 21 and thus against the direction of movement of the belt 2.
- the counter roll 10 turns in Direction of the arrow 22 with the band 2 with.
- the work rolls 16 rotate while they roll on the belt 2, in the direction of the arrow 23 and thus in the opposite direction of the planetary. 9
- the thickness and width of the strips 24, 25, 26 is arbitrary, whereby the number of strips 24 of lesser thickness and the strips 25, 26 of greater thickness may be arbitrary.
- two or more grooves or strips 24 of lesser thickness may be arranged between two or more strips 25, 26 of greater thickness, with a strip 24 of lesser thickness also at the edge of the strip 2 can be arranged.
- a profiled straightening roller 27 may be arranged with a smooth counter-roller 28, which smooth out unevenness in the rolled profile.
- a tool for generating recesses 29, 30 may be arranged in front of the planetary gear 9, in a preferred embodiment of the invention. These wedge-shaped recesses 29, 30, as well as their position to the work roll 16 exemplified are shown in Fig. 10, allow or promote the flow of metal transverse to the tape direction and provide an exact edge between the strips 24, 25 and 26.
- the tools can the recesses 29, 30 without cutting, that is, by plastic deformation of the belt, or produce by machining.
- a non-cutting production of a puncture can, for example, by means of a wheel 31 (see Fig. 16), a machining production, for example by means of a planer 32 or a milling cutter 33 (both Fig. 15). It can also be combined with each other tools to produce punctures in the desired shape and size. The necessary in the case of a machining production of the punctures 29, 30 removal of the chips by suitable measures, such as. Rinse or blow.
- a single planet gear 9 with a counter roll 10 is used to produce a groove or strip 24 of reduced thickness.
- two substantially equal planetary gears 9 are used, each with a counter-roller 10, either to produce a wider groove 24 or around the entire groove 24 or a partial width of the groove 24 during the rolling process To roll the second planet 9 deeper than during the rolling process with the first planet 9th
- a third preferred embodiment of the invention is shown in which two planet wheels 9 are arranged on opposite sides of the belt 2, which respectively grooves or strips 24, 24 'on opposite sides of the belt 2.
- two profiled straightening rollers 27 are preferably used to smooth the rolled profile.
- a fourth preferred embodiment of the invention is shown in which two planet gears 9 are offset transversely and successively in the conveying direction 20 against each other to roll as shown here a particularly wide, reduced thickness strip 24.
- the groove 29 ' can be generated both immediately before (solid line) and at the height of the first punctures (dotted line), in which case the desired broadening of the band must be taken into account accordingly.
- a fifth preferred embodiment of the invention is shown in which three three strips 24 are produced with a total of three planet wheels with lesser strength, which lie between strips 25 and 26 of greater strength.
- the first planetary gear 9 seen in the tape running direction 20 is arranged alone on a drive shaft 14 and generates a first middle strip 24 with a lower thickness.
- the first planetary gear 9 follows a first profiled straightening roller 27 to smooth the rolled profile.
- the first straightening roller 27 is followed by a further drive shaft 14, on which now two planet wheels 9 are arranged, which each produce a further groove 24 in the form of a strip of reduced thickness.
- a further profiling roller 27 which smoothes all three previously produced strips 24 and the adjacent strips 25, 26.
- FIG. 18 it is further illustrated in FIG. 18 that the recesses 29, 30 for the two strips 24 lying down in FIG. 18 can be produced simultaneously with adjacent tools 32.
- Fig. 11 different rolling elements for the work rolls and their exemplary installation in a planetary gear 9 are shown. It should be noted that the wear of the work rolls with increasing deviation from the cylindrical shape (Fig. 11 b, c, d) increases. In order to take account of this increased wear, a cooling lubricant is supplied in a suitable manner.
- the cone angle or the radius of curvature of the barrel roller according to FIG. 11d is largely unrestricted, even if the cone angle of the cone roller is shown exaggeratedly large for purposes of illustration.
- the wear can be reduced by two suitable punctures in front of the tool roll. _
- Fig. 19 the use of both a planetary gear 9 is shown with cylindrical work rolls and one with conical work rolls. It is first a metal strip with an unchanged thick strip 25 and a plane-parallel thinner edge strip 24 is produced. For this purpose, only one puncture 29 is generated this time.
- the thicker strip 25 is made into a thicker strip 26 and a strip of continuously decreasing thickness 38 at the strip edge by means of a tapered roller planetary gear (cone angle exaggerated for illustrative purposes). In both cases, it is about the targeted shaping of the band edge.
- the use of a tapered roller planetary gear is by no means limited to the band edge. In any case, in the illustrated application, no pricking is required for the strip 38.
- Fig. 20 shows a further preferred embodiment of the rolling apparatus according to the invention, in which by means of the planetary gear 9 and suitable drives 39, 40 for advancing the planetary gear as well as the preceding puncture tools 31, 32, 33, a plane-parallel thickness-reduced strip 24 with different in the direction of the belt Thickness is produced.
- the roll gap between the planetary rollers and counter-roller must be adjusted in time dimensionally accurate.
- the insertion depth of the puncturing tool must be synchronized with the belt speed 20 and the position of the planetary gear, so that the punctures always have the correct depth.
- the rolling with different depths in the direction of tape travel is indeed known in principle, but only over the entire bandwidth with an exclusive stretch of the tape.
- the major improvement in this respect is the rolling of a strip with simultaneous broadening of the band, which was previously not possible. In this way, you can thus produce metal strips with over the length of different widths, which for example in bending in the region of the largest bending moment a locally higher area moment of inertia can be generated by the metal is placed at these locations farther away from the bending line.
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- Life Sciences & Earth Sciences (AREA)
- Agronomy & Crop Science (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metal Rolling (AREA)
Abstract
Dans un procédé et un dispositif de fabrication d'un ruban métallique (2) doté d'au moins deux bandes (24, 24', 25, 26) agencées dans le sens de la longueur du ruban (2), d'épaisseurs différentes, à l'aide de cylindres (10, 16), entre lesquels le ruban (2) est mis en œuvre et une bande (24, 24") d'épaisseur réduite est générée alors par une opération de laminage, selon l'invention des cylindres de travail (16) montés sur une roue planétaire (9) sont déplacés lors de l'opération de laminage dans la direction (21) opposée au sens de transport (20) du ruban (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP12712535.9A EP2683506B1 (fr) | 2011-03-10 | 2012-03-08 | Procédé et dispositif de fabrication d'un ruban métallique |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ATA329/2011A AT510957B1 (de) | 2011-03-10 | 2011-03-10 | Verfahren und vorrichtung zum herstellen eines metallischen bandes |
| ATA329/2011 | 2011-03-10 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2012119166A1 true WO2012119166A1 (fr) | 2012-09-13 |
Family
ID=45932047
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/AT2012/000053 Ceased WO2012119166A1 (fr) | 2011-03-10 | 2012-03-08 | Procédé et dispositif de fabrication d'un ruban métallique |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP2683506B1 (fr) |
| AT (1) | AT510957B1 (fr) |
| WO (1) | WO2012119166A1 (fr) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2016090399A1 (fr) | 2014-12-09 | 2016-06-16 | Voestalpine Krems Gmbh | Procédé de fabrication d'une bande métallique à profilage d'épaisseur |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59163005A (ja) * | 1983-03-04 | 1984-09-14 | Sumitomo Metal Ind Ltd | 圧延機 |
| JPS606234A (ja) * | 1983-06-27 | 1985-01-12 | Kobe Steel Ltd | 異形金属板の圧延加工方法 |
| DE3622926A1 (de) * | 1985-08-28 | 1987-03-12 | Dowa Mining Co | Kontinuierliches mehrstufiges walzwerk |
| JPH02182339A (ja) * | 1989-01-10 | 1990-07-17 | Kobe Steel Ltd | 圧延異形条材の製造方法 |
| IT1236307B (it) * | 1989-11-10 | 1993-02-09 | Danieli Off Mecc | Procedimento per laminare un prodotto piano e dispositivo idoneo a concretizzare tale procedimento |
| JPH07195105A (ja) * | 1993-12-29 | 1995-08-01 | Nkk Corp | 金属帯の先端加工方法 |
| EP0692320A1 (fr) * | 1994-07-11 | 1996-01-17 | S.I.M.A.C S.p.A. | Groupe de laminoirs pour hautes réductions |
| DE10156087A1 (de) | 2001-11-16 | 2003-06-05 | Mueller Weingarten Maschf | Verfahren und Vorrichtung zur Herstellung und/oder Richten von Metallband mit variabler Querschnittsform |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3213661A (en) * | 1961-11-02 | 1965-10-26 | Sendzimir Tadeusz | Method of and apparatus for producing a wide metal strip by rolling |
| AU512528B1 (en) * | 1979-06-15 | 1980-10-16 | Nhk Spring Co. Ltd. | Taper spring manufacture |
| JPH0647405A (ja) * | 1992-07-31 | 1994-02-22 | Sumitomo Metal Ind Ltd | 圧延装置 |
| JP2756402B2 (ja) * | 1993-07-14 | 1998-05-25 | 新光エンジニアリング株式会社 | 異形断面条材の製造方法 |
| JPH07173540A (ja) * | 1993-12-21 | 1995-07-11 | Sumitomo Metal Ind Ltd | 二方向性珪素鋼板の製造方法 |
| JPH08243608A (ja) * | 1995-03-13 | 1996-09-24 | Ishikawajima Harima Heavy Ind Co Ltd | プラネタリ圧延機 |
| JPH11347603A (ja) * | 1998-06-09 | 1999-12-21 | Hitachi Cable Ltd | 異形断面条材製造装置及び異形断面条材の製造方法 |
| JPH11347604A (ja) * | 1998-06-09 | 1999-12-21 | Hitachi Cable Ltd | 異形断面条材製造装置及び異形断面条材の製造方法 |
| JP2000000626A (ja) * | 1998-06-17 | 2000-01-07 | Hitachi Cable Ltd | 異形断面条材製造装置及び異形断面条材の製造方法 |
| JP3520770B2 (ja) * | 1998-06-17 | 2004-04-19 | 日立電線株式会社 | 異形断面条材製造装置及び異形断面条材の製造方法 |
-
2011
- 2011-03-10 AT ATA329/2011A patent/AT510957B1/de not_active IP Right Cessation
-
2012
- 2012-03-08 EP EP12712535.9A patent/EP2683506B1/fr not_active Not-in-force
- 2012-03-08 WO PCT/AT2012/000053 patent/WO2012119166A1/fr not_active Ceased
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59163005A (ja) * | 1983-03-04 | 1984-09-14 | Sumitomo Metal Ind Ltd | 圧延機 |
| JPS606234A (ja) * | 1983-06-27 | 1985-01-12 | Kobe Steel Ltd | 異形金属板の圧延加工方法 |
| DE3622926A1 (de) * | 1985-08-28 | 1987-03-12 | Dowa Mining Co | Kontinuierliches mehrstufiges walzwerk |
| JPH02182339A (ja) * | 1989-01-10 | 1990-07-17 | Kobe Steel Ltd | 圧延異形条材の製造方法 |
| IT1236307B (it) * | 1989-11-10 | 1993-02-09 | Danieli Off Mecc | Procedimento per laminare un prodotto piano e dispositivo idoneo a concretizzare tale procedimento |
| JPH07195105A (ja) * | 1993-12-29 | 1995-08-01 | Nkk Corp | 金属帯の先端加工方法 |
| EP0692320A1 (fr) * | 1994-07-11 | 1996-01-17 | S.I.M.A.C S.p.A. | Groupe de laminoirs pour hautes réductions |
| DE10156087A1 (de) | 2001-11-16 | 2003-06-05 | Mueller Weingarten Maschf | Verfahren und Vorrichtung zur Herstellung und/oder Richten von Metallband mit variabler Querschnittsform |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2016090399A1 (fr) | 2014-12-09 | 2016-06-16 | Voestalpine Krems Gmbh | Procédé de fabrication d'une bande métallique à profilage d'épaisseur |
| US20170348746A1 (en) * | 2014-12-09 | 2017-12-07 | Voestalpine Krems Gmbh | Method for producing a thickness-profiled metal strip |
| US10618090B2 (en) | 2014-12-09 | 2020-04-14 | Voestalpine Krems Gmbh | Method for producing a thickness-profiled metal strip |
Also Published As
| Publication number | Publication date |
|---|---|
| AT510957A4 (de) | 2012-08-15 |
| EP2683506A1 (fr) | 2014-01-15 |
| AT510957B1 (de) | 2012-08-15 |
| EP2683506B1 (fr) | 2018-05-30 |
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