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WO2012014510A1 - Secondary cell - Google Patents

Secondary cell Download PDF

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Publication number
WO2012014510A1
WO2012014510A1 PCT/JP2011/053971 JP2011053971W WO2012014510A1 WO 2012014510 A1 WO2012014510 A1 WO 2012014510A1 JP 2011053971 W JP2011053971 W JP 2011053971W WO 2012014510 A1 WO2012014510 A1 WO 2012014510A1
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WO
WIPO (PCT)
Prior art keywords
positive
negative electrode
lid
secondary battery
negative
Prior art date
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Ceased
Application number
PCT/JP2011/053971
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French (fr)
Japanese (ja)
Inventor
青田 欣也
利郎 藤田
英幸 柴沼
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Vehicle Energy Japan Inc
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Hitachi Vehicle Energy Ltd
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Publication date
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Publication of WO2012014510A1 publication Critical patent/WO2012014510A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings; Jackets or wrappings
    • H01M50/147Lids or covers
    • H01M50/166Lids or covers characterised by the methods of assembling casings with lids
    • H01M50/169Lids or covers characterised by the methods of assembling casings with lids by welding, brazing or soldering
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings; Jackets or wrappings
    • H01M50/172Arrangements of electric connectors penetrating the casing
    • H01M50/174Arrangements of electric connectors penetrating the casing adapted for the shape of the cells
    • H01M50/176Arrangements of electric connectors penetrating the casing adapted for the shape of the cells for prismatic or rectangular cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/528Fixed electrical connections, i.e. not intended for disconnection
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/543Terminals
    • H01M50/547Terminals characterised by the disposition of the terminals on the cells
    • H01M50/55Terminals characterised by the disposition of the terminals on the cells on the same side of the cell
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/543Terminals
    • H01M50/552Terminals characterised by their shape
    • H01M50/553Terminals adapted for prismatic, pouch or rectangular cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/543Terminals
    • H01M50/564Terminals characterised by their manufacturing process
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/543Terminals
    • H01M50/564Terminals characterised by their manufacturing process
    • H01M50/566Terminals characterised by their manufacturing process by welding, soldering or brazing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the present invention relates to a secondary battery such as a lithium secondary battery.
  • the secondary battery according to the first aspect of the present invention includes an electrode group for charging and discharging electricity, an opening, a can in which the electrode group is accommodated, and welded to the opening of the can, A lid for sealing the part, a positive electrode connecting member and a negative electrode connecting member, one end of which is electrically connected to the electrode group and the other end of which penetrates the lid and protrudes to the outside of the lid,
  • the positive electrode connecting member and the negative electrode connecting member are provided with a positive external terminal and a negative external terminal connected to the positive electrode connecting member and the negative electrode connecting member, respectively, by caulking, and the positive electrode connecting member and the negative electrode connecting member are spread outside the lid.
  • FIG. 1 is an exploded perspective view showing a winding group in a first embodiment of a secondary battery according to the present invention.
  • FIG. 6 is a longitudinal sectional view showing a first caulking step of the lid / terminal assembly of FIG. 5.
  • FIG. 7 is a longitudinal sectional view showing a second caulking step of the lid / terminal assembly of FIG. 6.
  • the electrode group 6 includes a positive electrode body 1 in which a positive electrode active material 2 is applied on both sides of a positive electrode metal foil, and a negative electrode body 3 in which a negative electrode active material 4 is applied on both sides of the negative electrode metal foil. 5 is wound around in a flat shape.
  • the positive electrode metal foil is made of, for example, aluminum having a thickness of 30 ⁇ m
  • the negative electrode metal foil is made of, for example, copper having a thickness of 15 ⁇ m.
  • the separator 5 is made of, for example, a porous polyethylene resin. Electric power is charged and discharged between the positive electrode active material 2 and the negative electrode active material 4 of the electrode group 6.
  • the lid / terminal assembly 200 includes a lid 11, positive and negative current collector plates 14 and 31, positive and negative electrode connection terminals 15 and 16, a gasket 10, an insulating member 12, and positive and negative electrodes. External terminals 13 and 32 are provided, and are integrated in a process described later.
  • the positive and negative current collector plates 14 and 31 are metal plates bent along the side surface shape of both end portions in the axial direction of the electrode group 6, and are made of aluminum and copper, which are the same as the material of the positive and negative electrode bodies 1 and 3.
  • the thin flat portion 15e15e Since the positive electrode connection terminal 15 on the positive electrode side is made of aluminum, the thin flat portion 15e15e has a high reflectance with respect to the laser beam. In order to increase the absorption rate of the laser beam, it is necessary to make the laser beam enter perpendicularly to the thin flat portion 15e15e, and it is desirable to minimize the inclination of the thin flat portion 15e and make the surface as flat as possible.
  • the range of the welded portion 30 is set to a narrower circumferential angle range and all the welded portions 30 are brought closer to the through hole 13b, the electric resistance is further reduced.
  • the bias of the caulking portion 17d is increased, which may be disadvantageous with respect to the caulking strength.
  • This embodiment has an effect that the manufacturing cost of the welding process can be reduced in addition to the effect of the first embodiment.
  • a third embodiment of the secondary battery according to the present invention will be described with reference to FIG.
  • the same or corresponding parts as those in the first and second embodiments are denoted by the same reference numerals, and differences will be mainly described.
  • the number of thin flat portions is one, which is a smaller number than in the first embodiment.
  • the electrode group has been described as a wound electrode group in which a long positive and negative electrode body is wound together with a separator, but the present invention can also be applied to a rectangular sheet-shaped laminated electrode group.
  • the secondary battery according to the present invention has been described as a secondary battery for driving a rotating electric machine of a hybrid vehicle or an electric vehicle, it can be used as a driving power source for various rotating electric machines of a railway vehicle or a construction machine. Or it can utilize also as a battery cell of the power supply device for electric power storage.
  • the present invention includes an electrode group housed in a battery can, a positive and negative external terminal that is exposed outside the battery can in order to connect the electrode group to an external load, an electrode group, and a positive and negative electrode
  • the present invention can be applied to various secondary batteries having positive and negative electrode connecting members that electrically connect external terminals. Therefore, the shape, structure, arrangement, and the like of the electrode group, the positive and negative external terminals, and the positive and negative electrode connecting members are not limited to the embodiments.
  • the positive and negative current collecting plates and the positive and negative electrode connecting terminals may be made from one material.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Connection Of Batteries Or Terminals (AREA)
  • Sealing Battery Cases Or Jackets (AREA)

Abstract

A secondary cell is provided with an electrode group that is charged with and discharges electricity, a can that has an opening and houses the electrode group therein, a lid that is welded to the opening of the can and seals the opening, a positive-electrode connection member and a negative-electrode connection member that each have one end electrically connected to the electrode group and the other end passing through the lid and protruding to the outside of the lid, and a positive-electrode external terminal and a negative-electrode external terminal that are respectively connected to the positive-electrode connection member and the negative-electrode connection member by caulking on the outside of the lid. In each of the positive-electrode connection member and the negative-electrode connection member, a caulked portion the diameter of which is enlarged is formed on the outside of the lid, and in the caulked portion, thin sections which can be laser spot welded are locally formed, and the thin sections are laser spot welded.

Description

二次電池Secondary battery

 本発明は、リチウム二次電池などの二次電池に関する。 The present invention relates to a secondary battery such as a lithium secondary battery.

 近年、ハイブリッド自動車や電気自動車等の動力源として大容量(Wh)のリチウム二次電池が開発されており、その中でもエネルギー密度(Wh/kg)の高い角形のリチウム二次電池が注目されている。 2. Description of the Related Art In recent years, large capacity (Wh) lithium secondary batteries have been developed as power sources for hybrid vehicles, electric vehicles, etc. Among them, prismatic lithium secondary batteries with high energy density (Wh / kg) are attracting attention. .

 角形のリチウム二次電池は、正極金属箔に正極活物質を塗布した正極板と、負極金属箔に負極活物質を塗布した負極板とを、それらの間にセパレータを介在させて捲回して扁平形状に形成した捲回電極群を有する。電極群は、缶に収納され、蓋に設けられ外部に露出した正極外部端子および負極外部端子が電極群と電気的に接続されている。さらに、缶と蓋は封止溶接され、缶内には、蓋に設けられた注液口から注入された電解液が充填されている。注液口には注液栓が挿入され、レーザ溶接により注液口が封止溶接されている。 A square lithium secondary battery is formed by flattening a positive electrode plate coated with a positive electrode active material on a positive electrode metal foil and a negative electrode plate coated with a negative electrode active material on a negative electrode metal foil with a separator interposed therebetween. It has a wound electrode group formed into a shape. The electrode group is housed in a can, and a positive external terminal and a negative external terminal that are provided on a lid and exposed to the outside are electrically connected to the electrode group. Further, the can and the lid are sealed and welded, and the inside of the can is filled with an electrolyte injected from a liquid injection port provided in the lid. An injection plug is inserted into the injection port, and the injection port is sealed and welded by laser welding.

 特許文献1記載の密封電池は円筒形状の接続端子を有している。この接続端子は、絶縁部材、蓋、ガスケット、集電板のそれぞれに形成された開口部に挿入され、接続端子はその中心軸より外周側に広げられ、それぞれの部材がかしめ固定されている。かしめ部の最外周すべてに薄肉部が設けられ、薄肉部と集電板とをレーザ溶接による接合する方法が示されている。 The sealed battery described in Patent Document 1 has a cylindrical connection terminal. The connection terminal is inserted into an opening formed in each of the insulating member, the lid, the gasket, and the current collector plate, and the connection terminal is extended from the central axis to the outer peripheral side, and each member is fixed by caulking. A thin-walled portion is provided on the entire outermost periphery of the caulked portion, and a method of joining the thin-walled portion and the current collector plate by laser welding is shown.

特開2009-87693号公報JP 2009-87693 A

 特許文献1の密封電池は、かしめによりそれぞれの部材を固定しており、かしめ部の周縁部は、レーザ溶接の品質を確保するために、薄肉化される。このため、かしめ強度、すなわちそれぞれの部材を固定する強度が低下するおそれがあった。 In the sealed battery of Patent Document 1, each member is fixed by caulking, and the peripheral portion of the caulking portion is thinned to ensure the quality of laser welding. For this reason, there is a possibility that the caulking strength, that is, the strength for fixing each member may be lowered.

 本発明の第1の態様による二次電池は、電気を充放電する電極群と、開口部を有し、前記電極群が収納される缶と、前記缶の開口部に溶接されて、前記開口部を封止する蓋と、一端が前記電極群に電気的に接続され、かつ他端が前記蓋を貫通して、前記蓋の外側に突出する正極接続部材および負極接続部材と、前記蓋の外側で、前記正極接続部材および前記負極接続部材に、それぞれかしめ固定により接続された正極外部端子および負極外部端子とを備え、前記正極接続部材および前記負極接続部材には、前記蓋の外側で拡径されたかしめ部が形成され、前記かしめ部には、レーザスポット溶接が可能な薄肉部が局所的に形成され、前記薄肉部がレーザスポット溶接されている二次電池である。
 本発明の第2の態様による二次電池は、第1の態様の二次電池において、前記正極外部端子および前記負極外部端子を前記蓋に対して電気的に絶縁する絶縁部材と;前記正極接続部材および前記負極接続部材と前記蓋との間の隙間をシールするガスケットと;をさらに備え、前記正負極接続部材は、前記絶縁部材とガスケットを貫通して前記正負極外部端子にかしめ固定されている二次電池である。
 本発明の第3の態様による二次電池は、第1または第2の態様の二次電池において、前記薄肉部が複数形成されている二次電池である。
 本発明の第4の態様による二次電池は、第1乃至第3の態様のいずれかの二次電池において、前記薄肉部は、前記正極外部端子および負極外部続端子の、他の電池との接続手段(たとえば、バスバーとのネジ接続部や溶接接続部)が面する側に配置されている二次電池である。
 本発明の第5の態様による二次電池は、第1乃至第4の態様のいずれかの二次電池において、前記薄肉部は円形である二次電池である。
 本発明の第6の態様による二次電池は、第1乃至第4の態様のいずれかの二次電池において、前記薄肉部は楕円形である二次電池である。
 本発明の第7の態様による二次電池は、第1乃至第6の態様のいずれかの二次電池において、前記電極群は、金属箔の両面に活物質が塗布されたシート状の正負極板を、それらの間にセパレータを介在させて捲回軸周りに扁平形状に捲回した電極群であって、捲回軸方向の両端には前記活物質が塗布されない正負極板の金属箔露出部がそれぞれ設けられ、 前記正負極接続部材の前記一端は、前記正負極板の金属箔露出部とそれぞれ電気的に接続されている二次電池である。
 本発明の第8の態様による二次電池は、第4の態様の二次電池において、前記電極群は、金属箔の両面に活物質が塗布されたシート状の正負極板を、それらの間にセパレータを介在させて捲回軸周りに扁平形状に捲回した電極群であって、捲回軸方向の両端には前記活物質が塗布されない正負極板の金属箔露出部がそれぞれ設けられ、前記正負極接続部材は、前記正負極板の金属箔露出部とそれぞれ電気的に接続された正負極集電板と、前記正負極集電板の他端に溶接された円柱形状の正負極接続端子とを含み、前記正負極接続端子の先端が前記蓋を貫通して前記正負極外部端子にかしめられ、このかしめ部に前記薄肉部が形成されている二次電池である。
 本発明の第9の態様による二次電池は、第1乃至第8の態様のいずれかの二次電池において、前記薄肉部は平坦状に形成されている二次電池である。
The secondary battery according to the first aspect of the present invention includes an electrode group for charging and discharging electricity, an opening, a can in which the electrode group is accommodated, and welded to the opening of the can, A lid for sealing the part, a positive electrode connecting member and a negative electrode connecting member, one end of which is electrically connected to the electrode group and the other end of which penetrates the lid and protrudes to the outside of the lid, The positive electrode connecting member and the negative electrode connecting member are provided with a positive external terminal and a negative external terminal connected to the positive electrode connecting member and the negative electrode connecting member, respectively, by caulking, and the positive electrode connecting member and the negative electrode connecting member are spread outside the lid. In the secondary battery, a caulking portion having a diameter is formed, a thin portion capable of laser spot welding is locally formed in the caulking portion, and the thin portion is laser spot welded.
A secondary battery according to a second aspect of the present invention is the secondary battery according to the first aspect, wherein the positive electrode external terminal and the negative electrode external terminal are electrically insulated from the lid; and the positive electrode connection And a gasket that seals a gap between the negative electrode connecting member and the lid; and the positive and negative electrode connecting members pass through the insulating member and the gasket and are caulked and fixed to the positive and negative external terminals. Secondary battery.
A secondary battery according to a third aspect of the present invention is the secondary battery according to the first or second aspect, wherein the thin portion is formed in plural.
The secondary battery according to a fourth aspect of the present invention is the secondary battery according to any one of the first to third aspects, wherein the thin portion is connected to another battery of the positive electrode external terminal and the negative electrode external connection terminal. It is the secondary battery arrange | positioned at the side which a connection means (for example, screw connection part and weld connection part with a bus-bar) faces.
A secondary battery according to a fifth aspect of the present invention is the secondary battery according to any one of the first to fourth aspects, wherein the thin portion is a circular shape.
A secondary battery according to a sixth aspect of the present invention is the secondary battery according to any one of the first to fourth aspects, wherein the thin portion is an ellipse.
The secondary battery according to a seventh aspect of the present invention is the secondary battery according to any one of the first to sixth aspects, wherein the electrode group is a sheet-like positive and negative electrode in which an active material is applied to both surfaces of a metal foil. An electrode group in which plates are wound in a flat shape around a winding axis with a separator interposed therebetween, and the metal foil exposure of the positive and negative electrode plates where the active material is not applied to both ends in the winding axis direction Each of the positive and negative electrode connecting members is a secondary battery electrically connected to the exposed metal foil portion of the positive and negative electrode plates.
A secondary battery according to an eighth aspect of the present invention is the secondary battery according to the fourth aspect, wherein the electrode group includes a sheet-like positive and negative electrode plate in which an active material is applied on both sides of a metal foil, In the electrode group wound in a flat shape around the winding axis with a separator interposed therebetween, the metal foil exposed portions of the positive and negative electrode plates to which the active material is not applied are provided at both ends in the winding axis direction, respectively. The positive and negative electrode connecting members include a positive and negative current collector plate electrically connected to the exposed metal foil portion of the positive and negative electrode plate, and a cylindrical positive and negative electrode connection welded to the other end of the positive and negative electrode current collector plate. The positive and negative electrode connection terminals include a terminal, the tip of the positive and negative electrode connection terminal penetrates the lid and is caulked to the positive and negative electrode external terminal, and the thinned portion is formed in the caulked portion.
A secondary battery according to a ninth aspect of the present invention is the secondary battery according to any one of the first to eighth aspects, wherein the thin portion is formed flat.

 本発明によれば、良好な溶接品質と、高いかしめ強度を得ることができる。 According to the present invention, good welding quality and high caulking strength can be obtained.

本発明による二次電池の第1実施形態における捲回群を示す分解斜視図。1 is an exploded perspective view showing a winding group in a first embodiment of a secondary battery according to the present invention. 図1の捲回群を組み付けた蓋組立体を示す斜視図。The perspective view which shows the lid | cover assembly which assembled | attached the winding group of FIG. 図2の蓋組立体を組み付けた二次電池を示す斜視図。The perspective view which shows the secondary battery which assembled | attached the cover assembly of FIG. 図2の蓋組立体のための蓋・端子組立体の組立て前の状態を示す部分分解斜視図。The partial exploded perspective view which shows the state before the assembly of the lid | cover and terminal assembly for the lid | cover assembly of FIG. 図4の蓋・端子組立体の部品組み付け後、かしめ工程前の状態を示す縦断面図。The longitudinal cross-sectional view which shows the state before the crimping process after components assembly | attachment of the lid | cover and terminal assembly of FIG. 図5の蓋・端子組立体の1回目のかしめ工程を示す縦断面図。FIG. 6 is a longitudinal sectional view showing a first caulking step of the lid / terminal assembly of FIG. 5. 図6の蓋・端子組立体の2回目のかしめ工程を示す縦断面図。FIG. 7 is a longitudinal sectional view showing a second caulking step of the lid / terminal assembly of FIG. 6. 図7の蓋・端子組立体の3回目のかしめ工程を示す縦断面図。FIG. 8 is a longitudinal sectional view showing a third caulking step of the lid / terminal assembly of FIG. 7. 図8の蓋・端子組立体のかしめ工程後の状態を示す斜視図。The perspective view which shows the state after the crimping process of the lid | cover and terminal assembly of FIG. 図8の蓋・端子組立体に溶接工程を実施した状態を示す斜視図。The perspective view which shows the state which implemented the welding process to the lid | cover and terminal assembly of FIG. 図10の縦断面図。The longitudinal cross-sectional view of FIG. 図10の溶接工程後の蓋・端子組立体を示す斜視図。The perspective view which shows the lid | cover and terminal assembly after the welding process of FIG. 本発明による二次電池の第2実施形態における蓋・端子組立体を示す斜視図。The perspective view which shows the lid | cover and terminal assembly in 2nd Embodiment of the secondary battery by this invention. 本発明による二次電池の第3実施形態における蓋・端子組立体を示す斜視図。The perspective view which shows the lid | cover and terminal assembly in 3rd Embodiment of the secondary battery by this invention. 本発明による二次電池の第4実施形態における、蓋・端子組立体の3回目のかしめ工程後の状態を示す斜視図。The perspective view which shows the state after the 3rd crimping process of the lid | cover and terminal assembly in 4th Embodiment of the secondary battery by this invention. 図15の蓋・端子組立体における溶接工程後の状態を示す斜視図。The perspective view which shows the state after the welding process in the lid | cover and terminal assembly of FIG.

 本発明による二次電池の実施形態を図面を参照して説明する。
 図1~図12は第1実施の形態による角形二次電池を示す。実施形態の二次電池は、薄型の電池缶に捲回式電極群を収容した電池であり、とくにハイブリッド車両や電気自動車の回転電機を駆動する二次電池に使用して好適である。
An embodiment of a secondary battery according to the present invention will be described with reference to the drawings.
1 to 12 show a prismatic secondary battery according to the first embodiment. The secondary battery of the embodiment is a battery in which a wound electrode group is housed in a thin battery can, and is particularly suitable for a secondary battery that drives a rotating electric machine of a hybrid vehicle or an electric vehicle.

[第1実施形態]
[全体構成]
 図3に示すように、二次電池100は、缶33に蓋組立体35を挿入した後に、缶33を密封して構成される。蓋組立体35は、図2に示すように、蓋・端子組立体200に捲回型電極群6を組み付けたもので、蓋・端子組立体200は、図12に示すように、蓋11に、正負極外部端子13、32および正負極集電板14、31を装着したものである。蓋11には、注液口11bが設けられ、缶33の密封後、注液口11bから缶33内に電解液(図示省略)が注入され、その後、注液口11bには注液栓34が封止溶接される。
[First Embodiment]
[overall structure]
As shown in FIG. 3, the secondary battery 100 is configured by sealing the can 33 after inserting the lid assembly 35 into the can 33. As shown in FIG. 2, the lid assembly 35 is obtained by assembling the wound electrode group 6 to the lid / terminal assembly 200. The lid / terminal assembly 200 is attached to the lid 11 as shown in FIG. The positive and negative external terminals 13 and 32 and the positive and negative current collecting plates 14 and 31 are mounted. The lid 11 is provided with a liquid injection port 11b. After sealing the can 33, an electrolyte (not shown) is injected into the can 33 from the liquid injection port 11b. Are sealed and welded.

 正負極外部端子13、32には、貫通孔13b、32bが設けられている。貫通孔13b、32bに挿通されたボルト(図示省略)によって、正負極外部端子13、32はバスバー(図示省略)に接続される。蓋11は、その周縁部が缶33に溶接され、これによって缶3が封止される。 The positive and negative external terminals 13 and 32 are provided with through holes 13b and 32b. The positive and negative external terminals 13 and 32 are connected to a bus bar (not shown) by bolts (not shown) inserted through the through holes 13b and 32b. The peripheral edge of the lid 11 is welded to the can 33, whereby the can 3 is sealed.

[蓋組立体]
 図2に示すように、蓋組立体35は、蓋・端子組立体200と、蓋・端子組立体200における正負極集電板14、31に接続された電極群6とで構成されている。正負極集電板14、31は、電極群6の両端に露出する正負極体1、3に溶接されている。
[Lid assembly]
As shown in FIG. 2, the lid assembly 35 includes a lid / terminal assembly 200 and an electrode group 6 connected to the positive and negative current collecting plates 14, 31 in the lid / terminal assembly 200. The positive and negative current collector plates 14 and 31 are welded to the positive and negative electrode bodies 1 and 3 exposed at both ends of the electrode group 6.

 正負極集電板14、31には、溶接部20(図5参照)において、正負極接続端子15、16がそれぞれ溶接されている。以下、正負極集電板14、31と正負極端子15、16とが一体化された部材を、必要に応じて正負極接続部材と呼ぶ。正負極接続部材、すなわち正負極接続端子15、16は、内側から蓋11を貫通して、外部に突出している。正負極接続端子15、16には、蓋11の外面で、正負極外部端子13、32が取りつけられている。蓋・端子組立体200、特に、正負極集電板14、31および正負極外部端子13、32の蓋11への取りつけ方法の詳細は後述する。 The positive and negative electrode current collector plates 14 and 31 are respectively welded with positive and negative electrode connection terminals 15 and 16 at a welded portion 20 (see FIG. 5). Hereinafter, a member in which the positive and negative current collecting plates 14 and 31 and the positive and negative electrode terminals 15 and 16 are integrated is referred to as a positive and negative electrode connecting member as necessary. The positive and negative electrode connection members, that is, the positive and negative electrode connection terminals 15 and 16 penetrate the lid 11 from the inside and protrude to the outside. Positive and negative electrode external terminals 13 and 32 are attached to the positive and negative electrode connection terminals 15 and 16 on the outer surface of the lid 11. Details of the method of attaching the lid / terminal assembly 200, in particular, the positive and negative current collecting plates 14 and 31, and the positive and negative external terminals 13 and 32 to the lid 11 will be described later.

[捲回群]
 図1に示すように、電極群6は、正極金属箔の両面に正極活物質2が塗布された正極体1と、負極金属箔の両面に負極活物質4が塗布された負極体3をセパレータ5を挟んで扁平形状に捲回して構成されている。正極金属箔は、たとえば厚さ30μmのアルミニウム製であり、負極金属箔はたとえば厚さ15μmの銅製である。また、セパレータ5はたとえば多孔質のポリエチレン樹脂製である。電極群6の正極活物質2と負極活物質4との間で電力を充放電する。
[Turn-up group]
As shown in FIG. 1, the electrode group 6 includes a positive electrode body 1 in which a positive electrode active material 2 is applied on both sides of a positive electrode metal foil, and a negative electrode body 3 in which a negative electrode active material 4 is applied on both sides of the negative electrode metal foil. 5 is wound around in a flat shape. The positive electrode metal foil is made of, for example, aluminum having a thickness of 30 μm, and the negative electrode metal foil is made of, for example, copper having a thickness of 15 μm. The separator 5 is made of, for example, a porous polyethylene resin. Electric power is charged and discharged between the positive electrode active material 2 and the negative electrode active material 4 of the electrode group 6.

[蓋・端子組立体]
 図2~図12を参照して蓋・端子組立体200について詳細に説明する。
 とくに図12に示すように、蓋・端子組立体200は、蓋11と、正負極集電板14、31と、正負極接続端子15、16と、ガスケット10と、絶縁部材12と、正負極外部端子13、32とを備え、後述する工程で一体化されている。正負極集電板14、31は、電極群6の軸方向両端部の側面形状に沿って折曲された金属板であり、正負極体1、3の材質と同じ、アルミニウム、銅よりなる。
[Lid and terminal assembly]
The lid / terminal assembly 200 will be described in detail with reference to FIGS.
In particular, as shown in FIG. 12, the lid / terminal assembly 200 includes a lid 11, positive and negative current collector plates 14 and 31, positive and negative electrode connection terminals 15 and 16, a gasket 10, an insulating member 12, and positive and negative electrodes. External terminals 13 and 32 are provided, and are integrated in a process described later. The positive and negative current collector plates 14 and 31 are metal plates bent along the side surface shape of both end portions in the axial direction of the electrode group 6, and are made of aluminum and copper, which are the same as the material of the positive and negative electrode bodies 1 and 3.

 以下、正極側の構成について説明する。
 図4、5に示されるように、正極集電板14と正極接続端子15は予め溶接部20にて一体化されて正負極接続部材が形成されている。蓋11には、正極接続端子15を挿通する貫通孔11aが穿設されている。正極接続端子15は、貫通孔11aに挿入されて蓋11の外側に突出する軸部15aと、軸部よりも大径の頭部15fとを有する。正極接続端子15は、軸部15aにガスケット10を嵌装した状態で貫通孔11aに挿入される。蓋・端子組立体200が製作された後、ガスケット10は頭部15fによって蓋11の内面に圧接される。すなわち、ガスケット10には貫通孔10aが穿設され、正極接続端子15の軸部15aは貫通孔10aに挿入され、蓋11の下面側から軸部15aが蓋11の貫通孔11aを貫通している。貫通後は、ガスケット10に頭部15fが圧接され、正極接続端子15と蓋11の隙間がシールされる。ガスケット10は絶縁材にて製作されているから、正負極接続端子と蓋とを電気的に絶縁する機能も有している。
Hereinafter, the configuration on the positive electrode side will be described.
As shown in FIGS. 4 and 5, the positive electrode current collector plate 14 and the positive electrode connection terminal 15 are integrated in advance by a welding portion 20 to form a positive and negative electrode connection member. The lid 11 has a through hole 11a through which the positive electrode connection terminal 15 is inserted. The positive electrode connection terminal 15 has a shaft portion 15a that is inserted into the through hole 11a and protrudes to the outside of the lid 11, and a head portion 15f having a larger diameter than the shaft portion. The positive electrode connection terminal 15 is inserted into the through hole 11a in a state where the gasket 10 is fitted to the shaft portion 15a. After the lid / terminal assembly 200 is manufactured, the gasket 10 is pressed against the inner surface of the lid 11 by the head 15f. That is, a through hole 10 a is formed in the gasket 10, the shaft portion 15 a of the positive electrode connection terminal 15 is inserted into the through hole 10 a, and the shaft portion 15 a penetrates the through hole 11 a of the lid 11 from the lower surface side of the lid 11. Yes. After the penetration, the head portion 15f is pressed into contact with the gasket 10, and the gap between the positive electrode connection terminal 15 and the lid 11 is sealed. Since the gasket 10 is made of an insulating material, it also has a function of electrically insulating the positive and negative electrode connection terminals and the lid.

 図4、5に示されるように、正極接続端子15の軸部15aには、蓋11の外側で、絶縁部材12を介して正負極外部端子13が嵌装され、その後、軸部15aには、かしめ工程および溶接工程が施される。これによって、正極接続端子15の軸部15aは、蓋11に対して電気的に絶縁されつつ、正極外部端子13に電気的に接続される。 As shown in FIGS. 4 and 5, the shaft portion 15a of the positive electrode connection terminal 15 is fitted with the positive and negative electrode external terminals 13 through the insulating member 12 outside the lid 11, and then the shaft portion 15a has the shaft portion 15a. A caulking process and a welding process are performed. As a result, the shaft portion 15 a of the positive electrode connection terminal 15 is electrically connected to the positive electrode external terminal 13 while being electrically insulated from the lid 11.

[かしめ工程]
 蓋・端子組立体200の3段階のかしめ工程を、正極側を例にとり、詳述する。
[Caulking process]
The three-step caulking process of the lid / terminal assembly 200 will be described in detail by taking the positive electrode side as an example.

[1回目のかしめ工程]
 図5に示すように、軸部15aの先端部は筒状部15bとされ、先端に向かって開口する有底穴15gが形成されている。
 図6に示すように、3段階のうちの1回目のかしめ工程では、平面的な金型21で頭部15fが支持された状態で、有底穴15gに先端円錐形状の金型22が圧入される。これにより、筒状部15bが押し拡げられる。こうして、正極集電板14、ガスケット10、正極外部端子13、絶縁部材12が蓋11に対して仮止めされる。
[First caulking process]
As shown in FIG. 5, the tip portion of the shaft portion 15a is a cylindrical portion 15b, and a bottomed hole 15g that opens toward the tip is formed.
As shown in FIG. 6, in the first caulking process among the three stages, the tip-shaped conical mold 22 is press-fitted into the bottomed hole 15g with the head 15f supported by the planar mold 21. Is done. Thereby, the cylindrical part 15b is expanded. Thus, the positive electrode current collector plate 14, the gasket 10, the positive electrode external terminal 13, and the insulating member 12 are temporarily fixed to the lid 11.

[2回目のかしめ工程]
 図7に示すように、2回目のかしめ工程では、平面的な金型23で頭部15fが支持された状態で、筒状部15bに、先端に環状溝24aが形成された金型24が押圧される。このとき、環状溝24a内で筒状部15bが略円盤状に押し拡げられ、拡径されることによって、略円盤状のかしめ部15dが形成される。これによって、正極集電板14、ガスケット10、正極外部端子13、絶縁部材12が蓋11に対して締め付け固定され、一体化される。
[Second caulking process]
As shown in FIG. 7, in the second caulking step, the mold 24 having the annular groove 24a formed at the tip is formed in the cylindrical portion 15b with the head 15f supported by the planar mold 23. Pressed. At this time, the cylindrical portion 15b is pushed and expanded in a substantially disk shape within the annular groove 24a, and the diameter thereof is expanded, thereby forming a substantially disk-shaped caulking portion 15d. As a result, the positive electrode current collector plate 14, the gasket 10, the positive electrode external terminal 13, and the insulating member 12 are fastened and fixed to the lid 11 and integrated.

[3回目のかしめ工程]
 図8に示すように、3回目のかしめ工程では、平面的な金型25で頭部15fが支持された状態で、かしめ部15dの周縁に、金型26を圧接する。金型26は、先端に複数(例えば、円周方向に均等に4個)の円形の突起部26aが形成されており、かしめ部15dの周縁部に、突起部26aによる円形の圧痕(薄肉平坦部)15eが等間隔に4つ形成される。
[The third caulking process]
As shown in FIG. 8, in the third caulking step, the die 26 is pressed against the periphery of the caulking portion 15d while the head 15f is supported by the flat die 25. The mold 26 has a plurality of (for example, four equally circumferentially) circular protrusions 26a formed at the tip, and a circular indentation (thin flat surface) formed by the protrusions 26a on the periphery of the caulking part 15d. Part) 15e are formed at equal intervals.

 図9に示すように、薄肉平坦部15eは、レーザスポット溶接によって必要充分な強度で軸部15aが正極外部端子13に固着されるように、最小限の面積、個数に設定される。したがって、薄肉平坦部15eは局所的、間欠的に形成される。薄肉平坦部15eは、かしめ部15dの周縁部全周には形成されないので、薄肉になっていない部分が残り、かしめ部15d全体としてのかしめ強度は高い。 As shown in FIG. 9, the thin flat portions 15e are set to a minimum area and number so that the shaft portion 15a is fixed to the positive electrode external terminal 13 with necessary and sufficient strength by laser spot welding. Therefore, the thin flat portion 15e is locally and intermittently formed. Since the thin flat portion 15e is not formed around the entire periphery of the caulking portion 15d, a portion that is not thin remains and the caulking strength of the entire caulking portion 15d is high.

 車載用のリチウム二次電池では、使用中に振動荷重および衝撃荷重が電池に作用する。特に、組電池を構成した際に、正極外部端子13は隣の単電池とバスバーにより接続されるため、正極外部端子13のかしめ部15dには大きな荷重が作用する。本実施形態は、かしめ部15dの強度を高めることにより、このような荷重に耐え得る組電池を構成することができる。 In the case of an in-vehicle lithium secondary battery, vibration load and impact load act on the battery during use. In particular, when the assembled battery is configured, since the positive electrode external terminal 13 is connected to the adjacent unit cell by the bus bar, a large load acts on the caulking portion 15 d of the positive electrode external terminal 13. In the present embodiment, an assembled battery that can withstand such a load can be configured by increasing the strength of the caulking portion 15d.

[溶接工程]
 3段階のかしめ工程を経た蓋・端子組立体200の正極側のかしめ部15dの溶接が行われる。
 図10、図11に示すように、レーザ溶接により、正極接続端子15と正極外部端子13とが電気的に接続され、薄肉平坦部15eに溶接部30が形成される。前述のとおり、かしめ部15dは充分なかしめ強度を有するので、正極接続端子15と正極外部端子13の固着強度はかしめだけでも基本的には十分である。したがって、正極接続端子15と正極外部端子13の固着強度を溶接条件で厳密にコントロールする必要が無い。
[Welding process]
Welding of the caulking portion 15d on the positive electrode side of the lid / terminal assembly 200 after the three-step caulking process is performed.
As shown in FIGS. 10 and 11, the positive electrode connection terminal 15 and the positive electrode external terminal 13 are electrically connected by laser welding, and a welded portion 30 is formed in the thin flat portion 15e. As described above, the caulking portion 15d has a sufficient caulking strength, so that the adhering strength between the positive electrode connecting terminal 15 and the positive electrode external terminal 13 is basically sufficient only by caulking. Therefore, it is not necessary to strictly control the fixing strength between the positive electrode connection terminal 15 and the positive electrode external terminal 13 under welding conditions.

 レーザ溶接においては、複数箇所(4カ所)の薄肉平坦部15eにレーザを照射し、薄肉平坦部15eと正極外部端子13とが溶接される。なお、溶接箇所である薄肉平坦部15eの数量、溶接面積などは二次電池の充放電時の電気的特性に基づき決定される。薄肉平坦部15eが多ければ、薄肉平坦部15eと正極外部端子13との接続抵抗を低減することができる。レーザ溶接においては、例えば、YAGレーザ溶接機が用いられる。たとえば、20Jのパルスエネルギーでスポット溶接が行われる。また、溶接部のみを局部的にプレスするので、薄肉平端部15eと正極外部端子13との間の隙間がなくなり、溶接品質が向上する効果もある。 In laser welding, a plurality of (four) thin flat portions 15e are irradiated with laser, and the thin flat portions 15e and the positive electrode external terminal 13 are welded. In addition, the quantity of the thin flat part 15e which is a welding location, a welding area, etc. are determined based on the electrical property at the time of charging / discharging of a secondary battery. If there are many thin flat parts 15e, the connection resistance of the thin flat part 15e and the positive electrode external terminal 13 can be reduced. In laser welding, for example, a YAG laser welder is used. For example, spot welding is performed with a pulse energy of 20 J. In addition, since only the welded portion is pressed locally, there is no gap between the thin flat end portion 15e and the positive electrode external terminal 13, and there is an effect that the welding quality is improved.

 正極側の正極接続端子15はアルミニウム製であるため、薄肉平坦部15e15eはレーザ光に対する反射率が高い。レーザ光の吸収率を高くするためには、薄肉平坦部15e15eに対して垂直にレーザ光を入射する必要があり、薄肉平坦部15eの傾斜を最小とし、できるだけ平坦な面とすることが望ましい。 Since the positive electrode connection terminal 15 on the positive electrode side is made of aluminum, the thin flat portion 15e15e has a high reflectance with respect to the laser beam. In order to increase the absorption rate of the laser beam, it is necessary to make the laser beam enter perpendicularly to the thin flat portion 15e15e, and it is desirable to minimize the inclination of the thin flat portion 15e and make the surface as flat as possible.

 溶接部30の近傍には絶縁部材12が配置されるが、絶縁部材12は樹脂製で融点が低い。このため、できるだけ少ないエネルギーで溶接が実行され、絶縁部材12の溶融を防止する必要がある。溶接エネルギーを低減するには、薄肉平坦部15eをできるだけ薄くすればよい。本実施形態では、薄肉平坦部15eの厚さを0.3mmとして、良好な結果を得た。 The insulating member 12 is disposed in the vicinity of the welded portion 30, but the insulating member 12 is made of resin and has a low melting point. For this reason, it is necessary to perform welding with as little energy as possible and prevent the insulating member 12 from melting. In order to reduce the welding energy, the thin flat portion 15e may be made as thin as possible. In the present embodiment, a good result was obtained by setting the thickness of the thin flat portion 15e to 0.3 mm.

 正極側の溶接の完了後、負極側の溶接を行う。
 負極側は、正極側と同様、ガスケット10、蓋11、絶縁部材12および負極外部端子32を負極接続端子16によりかしめ固定した後、レーザによるスポット溶接で、負極接続端子16と負極外部端子32とを溶接する。負極接続端子16と負極外部端子32はいずれも銅製であるため、レーザに対する反射率がアルミニウムより低く、例えば、50Jのエネルギーで溶接が実行される。
After completion of the positive electrode side welding, the negative electrode side welding is performed.
On the negative electrode side, the gasket 10, the lid 11, the insulating member 12, and the negative electrode external terminal 32 are caulked and fixed by the negative electrode connection terminal 16, and then the negative electrode connection terminal 16 and the negative electrode external terminal 32 are spot welded by laser. Weld. Since both the negative electrode connection terminal 16 and the negative electrode external terminal 32 are made of copper, the reflectance with respect to the laser is lower than that of aluminum, and welding is performed with an energy of 50 J, for example.

[第2実施形態]
 本発明による二次電池の第2実施形態を図13を参照して説明する。なお、図中、第1実施形態と同一もしくは相当部分には同一符号を付し、相違点を主に説明する。
 第2実施形態の二次電池は、薄肉平坦部の個数を第1実施形態の二次電池よりも少数の3個としたものである。
[Second Embodiment]
A second embodiment of the secondary battery according to the present invention will be described with reference to FIG. In the figure, the same or corresponding parts as those in the first embodiment are designated by the same reference numerals, and the differences will be mainly described.
In the secondary battery of the second embodiment, the number of thin flat portions is three, which is a smaller number than the secondary battery of the first embodiment.

 図13に示すように、第1実施形態の正極接続端子15と同様に、正極接続端子17の軸部17aに対して、第1実施形態の1回目、2回目のかしめ工程と同様のかしめ工程を実施する。
 3回目のかしめ工程では、軸部17aに形成されたかしめ部17dに対して、3個の薄肉平坦部17eを形成し、さらに、第1実施形態と同様の溶接工程によって、薄肉平坦部17eに溶接部30を形成する。
As shown in FIG. 13, like the positive electrode connection terminal 15 of the first embodiment, the caulking process similar to the first and second caulking processes of the first embodiment is performed on the shaft portion 17a of the positive electrode connection terminal 17. To implement.
In the third caulking step, three thin flat portions 17e are formed on the caulking portion 17d formed on the shaft portion 17a, and further, the thin flat portion 17e is formed by a welding step similar to the first embodiment. A weld 30 is formed.

 溶接部30は、かしめ部17dの円周角180度の範囲に、円周角90度ごとに配列され、溶接部30の配列範囲は、正極外部端子13における貫通孔13bに対向している。上述したように、貫通孔13bにはバスバーが接続される。電極群6が電力を充放電する場合に、電流は正極接続端子15と正極集電板14を通るが、このとき、溶接部30から貫通孔13bに向かう電流パスCFが形成される。この電流パスCFは、3つの溶接部30を、かしめ部17dにおける貫通孔13bに対向する側に配列することによって、最短となり、接続抵抗が低減される。 The welded portion 30 is arranged in the range of the circumferential angle of 180 ° of the caulking portion 17d at every circumferential angle of 90 °, and the arrayed range of the welded portion 30 faces the through hole 13b in the positive electrode external terminal 13. As described above, the bus bar is connected to the through hole 13b. When the electrode group 6 charges and discharges electric power, the current passes through the positive electrode connection terminal 15 and the positive electrode current collector plate 14, and at this time, a current path CF from the welded portion 30 toward the through hole 13b is formed. This current path CF is the shortest and the connection resistance is reduced by arranging the three welds 30 on the side facing the through hole 13b in the caulking part 17d.

 なお、溶接部30の範囲を、より狭い円周角の範囲として、すべての溶接部30を、貫通孔13bにより近接させれば、電気抵抗はさらに低減される。但し、かしめ部17dの配置の偏りが大きくなり、かしめ強度に関して不利となる可能性がある。 In addition, if the range of the welded portion 30 is set to a narrower circumferential angle range and all the welded portions 30 are brought closer to the through hole 13b, the electric resistance is further reduced. However, the bias of the caulking portion 17d is increased, which may be disadvantageous with respect to the caulking strength.

 本実施形態は、第1実施形態の効果に加え、溶接工程の製造コストを低減し得るという効果を奏する。 This embodiment has an effect that the manufacturing cost of the welding process can be reduced in addition to the effect of the first embodiment.

[第3実施形態]
 本発明による二次電池の第3実施形態を図14を参照して説明する。なお、図中、第1、第2実施形態と同一もしくは相当部分には同一符号を付し、相違点を主に説明する。
 第3実施形態は、薄肉平坦部の個数を第1実施形態よりも少数の1個としたものである。
[Third Embodiment]
A third embodiment of the secondary battery according to the present invention will be described with reference to FIG. In the figure, the same or corresponding parts as those in the first and second embodiments are denoted by the same reference numerals, and differences will be mainly described.
In the third embodiment, the number of thin flat portions is one, which is a smaller number than in the first embodiment.

 図13に示すように、第1実施形態の正極接続端子15と同様の、正極接続端子17の軸部17aに対して、第1実施形態の1回目、2回目のかしめ工程と同様のかしめ工程を実施する。
 3回目のかしめ工程では、軸部17aに形成されたかしめ部17dに対して、1個の薄肉平坦部17eを形成し、さらに、第1実施形態と同様の溶接工程によって、薄肉平坦部17eに溶接部30を形成する。
As shown in FIG. 13, the same caulking process as the first caulking process of the first embodiment with respect to the shaft portion 17a of the positive electrode connecting terminal 17 similar to the positive electrode connecting terminal 15 of the first embodiment. To implement.
In the third caulking step, one thin flat portion 17e is formed on the caulking portion 17d formed on the shaft portion 17a, and further, the thin flat portion 17e is formed by a welding step similar to that of the first embodiment. A weld 30 is formed.

 溶接部30は、かしめ部17dにおける貫通孔13bに最も近い位置に配置され、電流パスCFは最短である。本実施形態は、第1実施形態の効果に加え、最小限の溶接工程コストにより、電気抵抗を最小化するという効果が得られる。 The welded portion 30 is disposed at a position closest to the through hole 13b in the caulking portion 17d, and the current path CF is the shortest. In addition to the effects of the first embodiment, the present embodiment provides the effect of minimizing electrical resistance with a minimum welding process cost.

[第4実施形態]
 本発明による二次電池の第4実施形態を図15、図16を参照して説明する。なお、図中、第1、第2実施形態と同一もしくは相当部分には同一符号を付し、相違点を主に説明する。
 第4実施形態は、第2実施形態と同様の溶接部配列において、薄肉平坦部の形状を楕円形としたものである。
[Fourth Embodiment]
A fourth embodiment of the secondary battery according to the present invention will be described with reference to FIGS. In the figure, the same or corresponding parts as those in the first and second embodiments are denoted by the same reference numerals, and differences will be mainly described.
In the fourth embodiment, the thin flat portion has an elliptical shape in the same welded portion arrangement as that of the second embodiment.

 図15に示すように、第1実施形態の正極接続端子15と同様の、正極外部端子17の軸部17aに対して、第1実施形態の1回目、2回目のかしめ工程と同様のかしめ工程を実施する。
 3回目のかしめ工程では、軸部17aに形成されたかしめ部17dに対して、3個の楕円形の薄肉平坦部17fを形成する。3回目のかしめ工程では、先端に3個の楕円形の突起部26aが形成された金型26(図8参照)を使用する。その後、第1実施形態と同様の溶接工程によって、薄肉平坦部17fに楕円形の溶接部30を形成する。
As shown in FIG. 15, the same caulking process as the first caulking process of the first embodiment with respect to the shaft portion 17a of the positive electrode external terminal 17 similar to the positive electrode connecting terminal 15 of the first embodiment. To implement.
In the third caulking step, three oval thin flat portions 17f are formed on the caulking portion 17d formed on the shaft portion 17a. In the third caulking step, a mold 26 (see FIG. 8) having three elliptical protrusions 26a formed at the tip is used. Thereafter, an elliptical welded portion 30 is formed on the thin flat portion 17f by the same welding process as in the first embodiment.

 溶接部30を楕円形とすることによって、溶接部30における溶接面積が増加し、電気抵抗を低減する上で有効である。
 本実施形態は、第1実施形態の効果に加え、溶接工程の製造コストを低減でき、かつ電気抵抗が比較的小さいという効果を奏する。
By making the welded portion 30 elliptical, the weld area at the welded portion 30 increases, which is effective in reducing electrical resistance.
In addition to the effects of the first embodiment, this embodiment has the effects that the manufacturing cost of the welding process can be reduced and the electrical resistance is relatively small.

[変形例]
 第2、第3実施形態では、溶接部30の位置を、貫通孔13bに面した側、あるいは近接した位置に配置したが、他の電池との接続手段として、溶接ボルトその他の手段が採用されていた場合には、溶接部30はこの接続手段に面した側、あるいは近接した位置に配置するのがよい。 
[Modification]
In the second and third embodiments, the position of the welded portion 30 is arranged on the side facing the through hole 13b or in a close position, but welding bolts and other means are adopted as means for connecting to other batteries. In such a case, it is preferable to arrange the welded portion 30 on the side facing the connecting means or on a close position.

 電極群は長尺状の正負極体をセパレータとともに捲回した捲回型電極群として説明したが、矩形シート状の積層型電極群にも本発明を適用できる、
 本発明による二次電池は、ハイブリッド車両や電気自動車の回転電機を駆動する二次電池として説明したが、鉄道車両や建設機械の各種回転電機の駆動用電源として利用できる。あるいは、電力貯蔵用の電源装置の電池セルとしても利用できる。
The electrode group has been described as a wound electrode group in which a long positive and negative electrode body is wound together with a separator, but the present invention can also be applied to a rectangular sheet-shaped laminated electrode group.
Although the secondary battery according to the present invention has been described as a secondary battery for driving a rotating electric machine of a hybrid vehicle or an electric vehicle, it can be used as a driving power source for various rotating electric machines of a railway vehicle or a construction machine. Or it can utilize also as a battery cell of the power supply device for electric power storage.

 以上説明した二次電池は一例であり、本発明は上記実施形態や変形例に限定されない。すなわち、本発明は、電池缶内に収容されている電極群と、電極群を外部負荷と接続するために電池缶の外部に露出して設置された正負極外部端子と、電極群と正負極外部端子とを電気的に接続する正負極接続部材とを有する種々の二次電池に適用することができる。したがって、電極群、正負極外部端子、正負極接続部材の形状、構造、配置などは、実施形態になんら限定されない。例えば、実施形態では、別体の正負極集電板と正負極接続端子とを溶接で一体化した一例を説明した。しかし、正負極集電板と正負極接続端子とを一つの素材から作成してもよい。 The secondary battery described above is an example, and the present invention is not limited to the above-described embodiments and modifications. That is, the present invention includes an electrode group housed in a battery can, a positive and negative external terminal that is exposed outside the battery can in order to connect the electrode group to an external load, an electrode group, and a positive and negative electrode The present invention can be applied to various secondary batteries having positive and negative electrode connecting members that electrically connect external terminals. Therefore, the shape, structure, arrangement, and the like of the electrode group, the positive and negative external terminals, and the positive and negative electrode connecting members are not limited to the embodiments. For example, in the embodiment, an example in which a separate positive and negative current collector plate and positive and negative electrode connection terminals are integrated by welding has been described. However, the positive and negative current collecting plates and the positive and negative electrode connecting terminals may be made from one material.

 次の優先権基礎出願の開示内容は引用文としてここに組み込まれる。
 日本国特許出願2010年第167995号(2010年7月27日出願)
The disclosure of the following priority application is hereby incorporated by reference.
Japanese patent application 2010 No. 167995 (filed on July 27, 2010)

Claims (9)

 二次電池は、
 電気を充放電する電極群と、
 開口部を有し、前記電極群が収納される缶と、
 前記缶の開口部に溶接されて、前記開口部を封止する蓋と、
 一端が前記電極群に電気的に接続され、かつ他端が前記蓋を貫通して、前記蓋の外側に突出する正極接続部材および負極接続部材と、
 前記蓋の外側で、前記正極接続部材および前記負極接続部材に、それぞれかしめ固定により接続された正極外部端子および負極外部端子とを備え、
 前記正極接続部材および前記負極接続部材には、前記蓋の外側で拡径されたかしめ部が形成され、前記かしめ部には、レーザスポット溶接が可能な薄肉部が局所的に形成され、前記薄肉部がレーザスポット溶接されている。
Secondary battery
An electrode group for charging and discharging electricity;
A can having an opening and storing the electrode group;
A lid welded to the opening of the can to seal the opening;
A positive electrode connecting member and a negative electrode connecting member, one end of which is electrically connected to the electrode group and the other end of which penetrates the lid and protrudes outside the lid;
Outside the lid, the positive electrode connecting member and the negative electrode connecting member, respectively, provided with a positive external terminal and a negative external terminal connected by caulking,
The positive electrode connecting member and the negative electrode connecting member are formed with a caulked portion whose diameter is increased outside the lid, and the caulked portion is locally formed with a thin portion capable of laser spot welding, and the thin wall The part is laser spot welded.
 請求項1に記載の二次電池において、
 前記正極外部端子および前記負極外部端子を前記蓋に対して電気的に絶縁する絶縁部材と、
 前記正極接続部材および前記負極接続部材と前記蓋との間の隙間をシールするガスケットとをさらに備え、
 前記正負極接続部材は、前記絶縁部材とガスケットを貫通して前記正負極外部端子にかしめ固定されている。
The secondary battery according to claim 1,
An insulating member that electrically insulates the positive electrode external terminal and the negative electrode external terminal from the lid;
A gasket for sealing a gap between the positive electrode connecting member and the negative electrode connecting member and the lid;
The positive and negative electrode connecting members pass through the insulating member and the gasket and are caulked and fixed to the positive and negative electrode external terminals.
 請求項1または2に記載の二次電池において、
 前記薄肉部が複数形成されている。
The secondary battery according to claim 1 or 2,
A plurality of the thin portions are formed.
 請求項1乃至3のいずれか1項に記載の二次電池において、
 前記薄肉部は、前記正極外部端子および負極外部続端子の、他の電池との接続手段が面する側に配置されている。
The secondary battery according to any one of claims 1 to 3,
The thin-walled portion is disposed on the positive electrode external terminal and the negative electrode external connection terminal on the side facing the connection means with another battery.
 請求項1乃至4のいずれか1項に記載の二次電池において、
 前記薄肉部は円形である。
The secondary battery according to any one of claims 1 to 4,
The thin portion is circular.
 請求項1乃至4のいずれか1項に記載の二次電池において、
 前記薄肉部は楕円形である。
The secondary battery according to any one of claims 1 to 4,
The thin part is oval.
 請求項1乃至6のいずれか1項に記載の二次電池において、
 前記電極群は、金属箔の両面に活物質が塗布されたシート状の正負極板を、それらの間にセパレータを介在させて捲回軸周りに扁平形状に捲回した電極群であって、捲回軸方向の両端には前記活物質が塗布されない正負極板の金属箔露出部がそれぞれ設けられ、
 前記正負極接続部材の前記一端は、前記正負極板の金属箔露出部とそれぞれ電気的に接続されている。
The secondary battery according to any one of claims 1 to 6,
The electrode group is an electrode group in which a sheet-like positive and negative electrode plate in which an active material is applied on both surfaces of a metal foil, and a separator interposed between them and wound in a flat shape around a winding axis, The metal foil exposed portions of the positive and negative electrode plates to which the active material is not applied are provided at both ends in the winding axis direction, respectively.
The one ends of the positive and negative electrode connecting members are electrically connected to the exposed metal foil portions of the positive and negative electrode plates, respectively.
 請求項4に記載の二次電池において、
 前記電極群は、金属箔の両面に活物質が塗布されたシート状の正負極板を、それらの間にセパレータを介在させて捲回軸周りに扁平形状に捲回した電極群であって、捲回軸方向の両端には前記活物質が塗布されない正負極板の金属箔露出部がそれぞれ設けられ、
 前記正負極接続部材は、前記正負極板の金属箔露出部とそれぞれ電気的に接続された正負極集電板と、前記正負極集電板の他端に溶接された円柱形状の正負極接続端子とを含み、
 前記正負極接続端子の先端が前記蓋を貫通して前記正負極外部端子にかしめられ、このかしめ部に前記薄肉部が形成されている。
The secondary battery according to claim 4,
The electrode group is an electrode group in which a sheet-like positive and negative electrode plate in which an active material is applied on both surfaces of a metal foil, and a separator interposed between them and wound in a flat shape around a winding axis, The metal foil exposed portions of the positive and negative electrode plates to which the active material is not applied are provided at both ends in the winding axis direction, respectively.
The positive and negative electrode connecting members include a positive and negative current collector plate electrically connected to the exposed metal foil portion of the positive and negative electrode plate, and a cylindrical positive and negative electrode connection welded to the other end of the positive and negative electrode current collector plate. Terminal and
The leading ends of the positive and negative electrode connecting terminals penetrate through the lid and are caulked to the positive and negative electrode external terminals, and the thin portion is formed in the caulking portion.
 請求項1乃至8のいずれか1項に記載の二次電池において、
 前記薄肉部は平坦状に形成されている。
The secondary battery according to any one of claims 1 to 8,
The thin portion is formed in a flat shape.
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