WO2012010093A1 - Power tool - Google Patents
Power tool Download PDFInfo
- Publication number
- WO2012010093A1 WO2012010093A1 PCT/CN2011/077395 CN2011077395W WO2012010093A1 WO 2012010093 A1 WO2012010093 A1 WO 2012010093A1 CN 2011077395 W CN2011077395 W CN 2011077395W WO 2012010093 A1 WO2012010093 A1 WO 2012010093A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- function
- gear
- power tool
- switching
- ring gear
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B21/00—Portable power-driven screw or nut setting or loosening tools; Attachments for drilling apparatus serving the same purpose
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B45/00—Hand-held or like portable drilling machines, e.g. drill guns; Equipment therefor
- B23B45/008—Gear boxes, clutches, bearings, feeding mechanisms or like equipment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B21/00—Portable power-driven screw or nut setting or loosening tools; Attachments for drilling apparatus serving the same purpose
- B25B21/02—Portable power-driven screw or nut setting or loosening tools; Attachments for drilling apparatus serving the same purpose with means for imparting impact to screwdriver blade or nut socket
- B25B21/026—Impact clutches
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25F—COMBINATION OR MULTI-PURPOSE TOOLS NOT OTHERWISE PROVIDED FOR; DETAILS OR COMPONENTS OF PORTABLE POWER-DRIVEN TOOLS NOT PARTICULARLY RELATED TO THE OPERATIONS PERFORMED AND NOT OTHERWISE PROVIDED FOR
- B25F5/00—Details or components of portable power-driven tools not particularly related to the operations performed and not otherwise provided for
- B25F5/001—Gearings, speed selectors, clutches or the like specially adapted for rotary tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B2260/00—Details of constructional elements
- B23B2260/11—Planetary drives
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H2200/00—Transmissions for multiple ratios
- F16H2200/20—Transmissions using gears with orbital motion
- F16H2200/2002—Transmissions using gears with orbital motion characterised by the number of sets of orbital gears
- F16H2200/2007—Transmissions using gears with orbital motion characterised by the number of sets of orbital gears with two sets of orbital gears
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H2200/00—Transmissions for multiple ratios
- F16H2200/20—Transmissions using gears with orbital motion
- F16H2200/203—Transmissions using gears with orbital motion characterised by the engaging friction means not of the freewheel type, e.g. friction clutches or brakes
- F16H2200/2064—Transmissions using gears with orbital motion characterised by the engaging friction means not of the freewheel type, e.g. friction clutches or brakes using at least one positive clutch, e.g. dog clutch
Definitions
- the impact drill is mainly used for perforating a workpiece of a brittle material, and has a vibrating mechanism composed of a moving cam and a static cam having dog-toothed teeth on opposite end faces.
- the moving cam is installed in the middle of the output shaft, the static cam is fixed on the casing, and a spring is arranged between the moving and static cams to separate the two.
- Multi-function drill 1 has impact wrench function, high-speed drilling function, low-speed drilling function, screwdriver function, among which high-speed drilling function and low-speed drilling function can also be collectively referred to as drilling function.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Structure Of Transmissions (AREA)
- Drilling And Boring (AREA)
Abstract
Description
说 明 书 Description
动力工具 技术领域 Power tools
本发明涉及一种动力工具, 尤其是一种具有速度切换功能的内齿圈的动力 工具。 The present invention relates to a power tool, and more particularly to a power tool having an internal ring gear for speed switching.
背景技术 Background technique
在现有的枪钻类动力工具中, 通常包括电钻、 电动螺丝批、 冲击钻、 冲击 扳手等。 Among the existing gun-drilling power tools, electric drills, electric screwdrivers, impact drills, impact wrenches, and the like are usually included.
电动螺丝批是用于将螺钉拧紧到工件上。 其通常包括过载离合器结构, 该 离合器由离合器主动件和从动件构成, 主动件与减速齿轮为一体, 而从动件旋 转固定在机壳内并可相对于机壳轴向移动。 一工作弹簧通过从动件作用在主动 件的端面齿上, 使主动件在旋转方向上固定进而可以传递转矩使螺丝刀旋转。 作业时, 电机的转矩通过行星齿轮减速机构传递到螺丝刀, 使之旋转, 螺丝刀 头和螺钉头槽配合, 从而螺钉被迅速拧紧。 随着螺钉拧紧, 主动件上受到的阻 力矩迅速增加, 并通过端齿产生一轴向推力, 当阻力矩超过脱扣预设值后, 该 轴向推力迫使从动件向前进一步压縮工作弹簧而与主动件脱离, 当主动件失去 从动件的支撑后被旋转驱动, 从而行星齿轮减速机构无输出, 主动件随电机输 出轴还有转动的趋势, 随后在工作弹簧的回复力作用下又啮合, 如此周而复始, 螺钉不再受到扭矩作用, 而电机仍在转动。 通过这种结构, 拧紧的螺钉既达到 规定拉力, 又不会被拉裂, 电机也不会产生过载、 堵转、 损坏或烧毁。 The electric screwdriver is used to tighten the screws onto the workpiece. It typically includes an overload clutch structure that is comprised of a clutch actuating member and a follower member that is integral with the reduction gear and that is rotatably secured within the housing and axially movable relative to the housing. A working spring acts on the end face teeth of the active member through the follower, so that the active member is fixed in the rotational direction and can transmit torque to rotate the screwdriver. During operation, the torque of the motor is transmitted to the screwdriver through the planetary gear reduction mechanism, causing it to rotate, and the screwdriver head and the screw head groove are engaged, so that the screw is quickly tightened. As the screw is tightened, the resistance torque received on the active member increases rapidly, and an axial thrust is generated through the end teeth. When the resistance torque exceeds the preset value of the trip, the axial thrust forces the follower to further compress forward. The spring is separated from the active member. When the active member loses the support of the driven member, it is rotationally driven, so that the planetary gear reduction mechanism has no output, and the active member has a tendency to rotate with the motor output shaft, and then under the restoring force of the working spring. Engage again, so that the screw is no longer subjected to torque and the motor is still rotating. With this structure, the tightened screw achieves the specified tensile force without being pulled, and the motor does not overload, block, damage or burn.
冲击钻主要是用于在脆性材料的工件上打孔, 其具有震动机构, 该震动机 构由相对端面具有犬牙状齿的动凸轮和静凸轮組成。 动凸轮安装在输出轴中间 部位, 静凸轮固定在机壳上, 动、 静凸轮之间设有弹簧用来使两者相互分开。 进行冲击钻孔时, 使钻头垂直压到工件表面上, 并在轴向施加适当压力, 这样 克服弹簧的弹力使动、 静凸轮相互啮合, 启动电机, 电机的转矩通过动、 静齿 轮传递到输出轴。 输出轴在旋转过程中会对与机壳相对固定的静凸轮产生一轴 向向后的推力, 使冲击钻后移, 当动凸轮转到啮合齿脱啮时, 冲击钻后移一个 齿高的距离。 脱啮瞬时, 由于持续的外加轴向力, 使静凸轮随冲击钻迅速冲击 动凸轮, 从而对工件表面产生强大的冲击力。 如此周而复始, 便产生了持续的 旋转加冲击的复合运动。脆性材料在反复的强力冲击下破碎, 随着钻头的旋转, 碎屑由钻头沟槽排出, 于是在砖石、 混凝土构件上打出孔。 The impact drill is mainly used for perforating a workpiece of a brittle material, and has a vibrating mechanism composed of a moving cam and a static cam having dog-toothed teeth on opposite end faces. The moving cam is installed in the middle of the output shaft, the static cam is fixed on the casing, and a spring is arranged between the moving and static cams to separate the two. When impact drilling is performed, the drill bit is vertically pressed onto the surface of the workpiece, and an appropriate pressure is applied in the axial direction, so that the dynamic and static cams mesh with each other against the spring force of the spring, and the motor is started, and the torque of the motor is transmitted to the static and static gears. Output shaft. During the rotation process, the output shaft generates an axial backward thrust to the static cam fixed relative to the casing, so that the impact drill moves backward. When the moving cam turns to the meshing gear, the impact drill moves back one tooth height. distance. At the moment of disengagement, due to the continuous applied axial force, the static cam quickly impacts the cam with the impact drill, thereby generating a strong impact force on the surface of the workpiece. As a result of this cycle, a continuous movement of the rotation plus the impact is produced. The brittle material breaks under repeated strong impact, as the drill rotates, The debris is discharged from the drill bit groove, and holes are made in the masonry and concrete members.
冲击扳手主要是用于紧固螺栓。 其具有主动冲击块, 被动冲击块等, 主 动冲击块由齿轮减速机构的输出轴旋转驱动, 被动冲击块, 可与主动冲击块啮 合而被旋转驱动, 被动冲击块设在工作轴上并旋转驱动工作轴, 其中所述主动 冲击块在工作轴所受的负载增大到特定值时可选择地与被动冲击块脱离啮合, 进而在输出轴的旋转驱动下又与被动冲击块重新啮合, 从而在旋转方向上对工 作轴施以间歇性的冲击 Impact wrenches are primarily used to tighten bolts. The utility model has an active impact block, a passive impact block, etc., and the active impact block is rotationally driven by the output shaft of the gear reduction mechanism, and the passive impact block can be rotationally driven by meshing with the active impact block, and the passive impact block is arranged on the working shaft and is rotationally driven. a working shaft, wherein the active impact block is selectively disengaged from the passive impact block when the load on the working shaft is increased to a specific value, and then re-engaged with the passive impact block under the rotational drive of the output shaft, thereby Intermittent impact on the working shaft in the direction of rotation
电钻是用于在工件上进行钻孔, 在作业过程中, 钻轴持续地作旋转运动。 通常, 使用者在进行作业时需要进行不同类型的操作, 如拧螺丝、 拧螺栓、 钻 孔等。 目前, 许多钻类电动工具还可以对输出转速进行调节以适应不同的工作 状况。 The electric drill is used to drill holes on the workpiece. During the operation, the drill shaft continuously rotates. Usually, users need to perform different types of operations, such as screwing, screwing, drilling, etc., when performing work. Currently, many drill-type power tools can also adjust the output speed to suit different operating conditions.
钻类电动工具通常还具有行星齿轮减速系统, 用于将电机直接输出的数万 转的高转速降低到适合进行钻工作的较低的转速。 行星齿轮减速系统通常包括 行星架, 行星齿轮, 太阳轮, 内齿圈等, 它们之间組合多次降低电机速度。 在 钻类电动工具中, 3 级减速的行星齿轮比较常见, 因为设置 3 级减速系统时, 每一级减速的减速比可以较低, 且由于元件数目和空间较大, 给功能转换, 速 度切换等功能留下的设计空间较多, 对制造设计来说比较容易。 Drilling power tools also typically have a planetary gear reduction system that reduces the high speed of tens of thousands of revolutions that the motor directly outputs to a lower speed suitable for drilling operations. Planetary gear reduction systems typically include a planet carrier, a planetary gear, a sun gear, an internal ring gear, etc., which combine to reduce the speed of the motor multiple times. Among the drill-type power tools, the planetary gears with 3 stages of deceleration are more common, because when the 3-stage reduction system is set, the reduction ratio of each stage of deceleration can be lower, and due to the large number of components and space, the function is switched, and the speed is switched. Other functions leave more design space, which is easier for manufacturing design.
如此, 需要使用者准备多种不同类型的电动工具, 还要不断地更换来进行 操作的话将非常麻烦。 因此, 钻类电动工具开始集成化, 市面上已经存在同时 具有螺丝批功能, 钻进功能, 高低速切换功能的多动钻。 In this way, it is very troublesome for the user to prepare a plurality of different types of power tools and to constantly change them to operate. As a result, drilling power tools have begun to be integrated, and there are already multi-drive drills with screwdriver, drilling, high and low speed switching functions on the market.
美国专利 US 6, 142,242 (下称专利' 242专利)揭示了一种可选择实现电钻、 电动螺丝刀、 和冲击钻的动力工具。 该电动工具具有一个功能切换元件, 通过 旋转该元件到不同的圆周位置, 可相应实现电钻、 电动螺丝刀、 和冲击钻的功 能。 其中, 在实现电动螺丝刀和其他功能切换的机构中, 机壳内设有轴向延伸 的限制块, 其可抵住离合器从动件而使离合器主动件无法被旋转驱动, 功能切 换元件内设置有可与该限制块轴向配合的凸块。 当实现电钻或冲击钻功能时, 功能切换元件内的凸块与限制块配合而使限制块抵住离合器从动件; 当实现电 动螺丝刀功能时, 功能切换元件内的凸块与限制块脱离配合, 从而使离合器主 动件可被旋转驱动而实现离合器功能。美国专利 US 6,457 ,535 B 1 (下称专利' 535 专利) 揭示了类似的离合切换结构, 通过在机壳外部旋转操作功能切换元件来 轴向移动机壳内部的离合功能限制元件, 从而来选择实现电动螺丝刀功能。 目前, 许多钻类电动工具还可以对输出转速进行调节以适应不同的工作状 况。 如美国专利 US 7 ,044,882 B2 (下称专利' 882专利) 所示的, 通过旋转操作 设置在机壳上的速度调节钮来实现高速和低速的调节。 美国专利 US 7 , 124,839 B2 (下称专利' 839专利) 所示的多功能电动工具进一步揭示了通过一个共同的 按钮来实现速度调节和功能切换。 其中, 在实现电钻功能时通过沿机壳的轴向 移动按钮来进行高、 低速的调节, 并且在高速时, 通过在机壳的圆周表面旋转 调节共同按钮, 可实现各功能之间的切换。 然而, ' 839专利中虽然通过一共同 按钮来实现速度的调节和功能的切换, 但速度调节时按钮的调节方向和功能切 换时按钮的调节方向不同, 这样给操作带来不便。 U.S. Patent No. 6,142,242 (hereinafter referred to as the '242 patent) discloses a power tool that can optionally implement an electric drill, an electric screwdriver, and a hammer drill. The power tool has a function switching element, and by rotating the element to different circumferential positions, the functions of an electric drill, an electric screwdriver, and a hammer drill can be realized accordingly. Wherein, in the mechanism for realizing the electric screwdriver and other function switching, the casing is provided with an axially extending limiting block which can resist the clutch follower and the clutch driving member cannot be rotationally driven, and the function switching element is provided with A bump that can be axially mated with the restriction block. When the electric drill or the impact drill function is realized, the lug in the function switching element cooperates with the restriction block to make the restriction block abut against the clutch follower; when the electric screwdriver function is realized, the bump in the function switching element is disengaged from the restriction block Thus, the clutch actuating member can be rotationally driven to achieve the clutch function. U.S. Patent No. 6,457,535 B1 (hereinafter referred to as the '535 patent) discloses a similar clutch switching structure, which is selected by rotationally operating a function switching element outside the casing to axially move the clutch function limiting element inside the casing. Achieve electric screwdriver function. Currently, many drill-type power tools can also adjust the output speed to suit different operating conditions. High speed and low speed adjustments are achieved by rotating the speed control knob provided on the casing as shown in U.S. Patent No. 7,044,882 B2 (hereinafter referred to as patent '882 patent). The multi-function power tool shown in U.S. Patent No. 7,124,839 B2 (hereinafter referred to as patent '839 patent) further discloses speed adjustment and function switching through a common button. Among them, high and low speed adjustment is performed by moving the button along the axial direction of the casing when the electric drill function is realized, and switching between the functions can be realized by rotating the common button on the circumferential surface of the casing at a high speed. However, in the '839 patent, although the adjustment of the speed and the switching of the functions are realized by a common button, the adjustment direction of the button during the speed adjustment and the adjustment direction of the button when the function is switched are different, which causes inconvenience to the operation.
目前的多功能钻还存在许多不足之处。 There are still many shortcomings in the current multi-function drill.
例如, 螺丝批功能的切换和高低速功能的切换均涉及到内齿圏的状态变 化, 进行高低速切换时, 往往需要内齿圏轴向移动以改变其和行星齿轮太阳轮 的啮合关系, 在进行螺丝批功能的切换时, 往往需要锁定或允许内齿圏的旋转。 现有技术需要两个不同的内齿圏分別执行上述的两种功能切换, 而两个内齿圏 意味着元件数量的难以进一步减少, 和功能转换机构设置困难。 然而, 目前钻 类电动工具的速度切换和螺丝批功能切换彼此独立的设置, 结构复杂, 占用空 间较大。 For example, the switching of the screwdriver function and the switching of the high and low speed functions all involve the change of the state of the internal gear. When switching between high and low speeds, the internal movement of the internal gear is often required to change the meshing relationship between the internal gear and the sun gear. When switching the screwdriver function, it is often necessary to lock or allow the rotation of the internal gums. The prior art requires two different internal spurs to perform the above two functional switching, respectively, and two internal spurs mean that it is difficult to further reduce the number of components, and the function switching mechanism is difficult to set. However, the current speed switching and the screwdriver function switching of the drill-type power tools are independent of each other, and the structure is complicated and the space is large.
又如, 目前冲击扳手的切换结构结构复杂, 这导致在钻进功能下旋转传递 不够稳定。 For another example, the switching structure of the impact wrench is currently complicated, which results in insufficient rotation transmission under the drilling function.
又如, 动力工具朝着小型化, 多功能方向发展, 但 3级减速的行星齿轮减 速系统占用空间较多, 影响了整机的大小。 而如果两级减速的行星齿轮系统后, 每一级的减速比较低, 元件的转速相应加快, 又会导致了寿命降低和整机的不 稳定, 功能转换等功能设计变得困难。 For example, the power tools are moving toward miniaturization and multi-functionality. However, the planetary gear reduction system with three stages of deceleration takes up more space and affects the size of the whole machine. However, if the planetary gear system with two stages is decelerated, the deceleration of each stage is relatively low, and the rotational speed of the components is correspondingly accelerated, which leads to a decrease in life and instability of the whole machine, and functional design such as function conversion becomes difficult.
发明内容 Summary of the invention
本发明的目的是: 提供一种具有简化的, 易于调节的功能转换系统的动力 工具。 It is an object of the present invention to provide a power tool having a simplified, easily adjustable function conversion system.
为实现上述目的, 本发明的技术方案是: 一种动力工具, 包括: 壳体; 马 达, 位于壳体中, 具有提供旋转输出的输出轴; 行星齿轮减速系统, 所速行星 齿轮减速系统包括太阳轮, 啮合于太阳轮的输出齿轮的行星轮, 环绕所述行星 轮的内齿圏, 所述内齿圏具有轴向上的第一位置和第二位置, 在所述第一位置 内齿圏同时啮合所述太阳轮和所述行星轮,在第二位置内齿圏啮合所述行星轮, 脱离所述太阳轮, 所述动力工具还还包括动端齿, 所述内齿圈位于第二位置时 与所述动端齿啮合以在周向上相互锁定; 以及可选的锁定动端齿的周向旋转运 动的止转件。 To achieve the above object, the technical solution of the present invention is: A power tool comprising: a housing; a motor, located in the housing, having an output shaft that provides a rotary output; a planetary gear reduction system, the speed planetary gear reduction system including the sun a wheel, a planet gear meshing with an output gear of the sun gear, surrounding an inner tooth of the planet gear, the inner tooth has a first position and a second position in an axial direction, wherein the first position is a tooth Simultaneously engaging the sun gear and the planet gear, and in the second position, the gingival meshes the planet gear, Disengaging the sun gear, the power tool further includes a movable end tooth, the inner ring gear meshing with the movable end tooth when being in the second position to lock each other in the circumferential direction; and optionally locking the movable end tooth The rotation of the circumferential rotation motion.
进一步的, 包括邻接所述动端齿, 轴向可移动的静端齿, 以及朝向所述动 端齿的方向压迫静端齿的弹性件, 所述静端齿和动端齿相抵靠的端面上各自设 有相配的端齿。 Further, including an end tooth adjacent to the movable end tooth, an axially movable static end tooth, and an elastic member that presses the static end tooth toward the movable end tooth, the end face of the static end tooth and the movable end tooth abutting Each has a matching end tooth.
进一步的, 包括扭力罩, 螺紋配接于扭力罩内的螺旋罩, 所述弹性件为连 接于所述螺旋罩的扭力弹簧, 所述扭力罩可调节所述螺旋罩轴向移动以调节所 述扭力弹簧的压縮量。 Further, a torsion cover is provided, the screw is coupled to the screw cover in the torsion cover, the elastic member is a torsion spring connected to the screw cover, and the torsion cover can adjust the axial movement of the screw cover to adjust the The amount of compression of the torsion spring.
进一步的, 包括功能切换钮, 所述功能切换钮带动所述止转件移动以可选 的位于第一位置和第二位置, 在所述第一位置止转件锁定动端齿的周向旋转运 动, 在第二位置止转件允许动端齿的周向旋转运动。 Further, the function switching button is provided, and the function switching button drives the rotation of the rotation preventing member to be selectively located in the first position and the second position, wherein the rotation of the rotation end tooth is locked in the first position Movement, in the second position the rotation member allows a circumferential rotational movement of the movable end teeth.
进一步的, 所述动端齿的一个端面上设有周向分布的多个键槽, 所述止转 件可轴向移动以可选的位于第一位置和第二位置。 在所述第一位置止转件的末 端卡合所述键槽, 在所述第二位置止转件的末端脱离所述键槽。 Further, one end surface of the movable end tooth is provided with a plurality of circumferentially distributed key grooves, and the rotation preventing member is axially movable to be selectively located at the first position and the second position. The key groove is engaged at the end of the first position rotation preventing member, and the end of the rotation member at the second position is disengaged from the key groove.
进一步的, 包括切换环, 其上设有螺丝批切换槽, 所述止转件上设有位于 所述螺丝批切换槽中的销, 所述功能切换钮带动所述切换环转动以带动所述销 轴向移动, 使止转件在第一位置和第二位置间轴向移动。 Further, a switching ring is disposed on which a screwdriver switching slot is disposed, and the rotation preventing member is provided with a pin located in the screwdriver switching slot, and the function switching button drives the switching ring to rotate to drive the The pin moves axially, causing the rotation member to move axially between the first position and the second position.
进一步的, 所述功能切换钮带动所述内齿圈轴向移动以可选的位于第一位 置和第二位置。 Further, the function switching button drives the inner ring gear to move axially to be selectively located at the first position and the second position.
进一步的, 在内齿圈的第二位置, 所述动端齿和所述内齿圈通过花键结构 啮合。 Further, in the second position of the ring gear, the movable end teeth and the inner ring gear are engaged by a spline structure.
与现有技术相比, 本发明的动力工具通过设置和内齿圈相配合的动端齿, 简化了内齿圈的设置和调节。 Compared with the prior art, the power tool of the present invention simplifies the setting and adjustment of the ring gear by providing the movable end teeth that cooperate with the inner ring gear.
本发明的另一目的是: 提供一种具有结合的速度和螺丝批切换机构的动力 工具。 Another object of the present invention is to provide a power tool having a combined speed and screwdriver switching mechanism.
为实现上述目的, 本发明的技术方案是: 一种动力工具, 包括: 壳体; 马 达, 位于壳体中, 具有提供旋转输出的输出轴; 行星齿轮减速系统, 将所述输 出轴的旋转输出进行减速后旋转输出; 动力输出系统, 包括被行星齿轮减速系 统驱动旋转的主轴; 功能切换机构, 可选择的设定动力工具处于高速钻功能, 低速钻功能, 螺丝批功能, 所述动力工具还包括速度和螺丝批切换組件, 所述 速度和螺丝批切换組件包括: 内齿圈, 所述内齿圈可被功能切换机构带动轴向 移动以调节行星齿轮减速系统的输出转速; 动端齿, 可相对旋转锁定的连接内 齿圈; 静端齿, 压迫所述动端齿; 所述功能切换机构连接止转件, 带动止转件 在限制动端齿旋转的位置和脱离动端齿的位置间移动。 To achieve the above object, the technical solution of the present invention is: a power tool comprising: a housing; a motor, located in the housing, having an output shaft that provides a rotary output; a planetary gear reduction system that outputs the rotation of the output shaft Rotary output after deceleration; power output system, including spindle driven by planetary gear reduction system; function switching mechanism, optional setting power tool in high speed drilling function, low speed drilling function, screwdriver function, said power tool Including speed and screwdriver switching components, The speed and screwdriver switching assembly comprises: an inner ring gear, wherein the inner ring gear can be axially moved by the function switching mechanism to adjust the output speed of the planetary gear reduction system; the movable end tooth is connected to the inner ring gear with a relatively rotational locking; The static end tooth presses the movable end tooth; the function switching mechanism is connected to the rotation stop member, and the rotation preventing member is moved between a position at which the movable end tooth is restricted to rotate and a position at which the movable end tooth is released.
进一步的, 高速钻功能下, 所述内齿圈位于轴向上的第一位置, 在所述第 一位置内齿圈同时啮合所述太阳轮和所述行星轮, 所述止转件位于脱离动端齿 的位置; 低速钻功能下, 所述内齿圈位于轴向上的第二位置, 在所述第二位置 内齿圈啮合所述行星轮, 脱离所述太阳轮; 螺丝批功能下, 所述内齿圈位于轴 向上的第二位置, 所述止转件位于限制动端齿旋转的位置。 Further, under the high-speed drilling function, the inner ring gear is located at a first position in the axial direction, in which the ring gear simultaneously meshes the sun gear and the planetary gear, and the rotation preventing member is located away from a position of the movable end tooth; the low-speed drilling function, the inner ring gear is located at a second position in the axial direction, in which the ring gear engages the planetary gear to disengage from the sun gear; The inner ring gear is located at a second position in the axial direction, and the rotation preventing member is located at a position for restricting rotation of the movable end teeth.
进一步的, 所述功能切换机构包括安装于壳体上的功能切换钮和设于壳体 内的切换环,所述切换环上设有阶梯状的速度切换槽和阶梯状的螺丝批切换槽, 所述速度切换槽内安装有速度切换件, 速度切换件可在速度切换槽内滑动并带 动内齿圈轴向移动; 所述螺丝批切换槽内安装所述止转件, 所述止转件可在螺 丝批切换槽内滑动以在限制动端齿旋转的位置和脱离动端齿的位置间轴向移 动 Further, the function switching mechanism includes a function switching button mounted on the housing and a switching ring disposed in the housing, wherein the switching ring is provided with a stepped speed switching slot and a stepped screwdriver switching slot. A speed switching member is mounted in the speed switching slot, and the speed switching member can slide in the speed switching slot to drive the inner ring gear to move axially; the rotation preventing member is installed in the screwdriver batch switching slot, and the rotation preventing member can be Sliding in the screwdriver change slot to move axially between the position that restricts the end tooth rotation and the position where the end tooth is disengaged
进一步的, 所述内齿圈和所述动端齿上分別设有相配的花键以旋转锁定的 彼此连接。 Further, the inner ring gear and the movable end tooth are respectively provided with matching splines to be rotationally locked and connected to each other.
进一步的, 所述动端齿上设有键槽, 所述止转件末端可嵌入所述键槽以锁 定动端齿的旋转运动。 Further, the movable end tooth is provided with a key groove, and the end of the rotation stop member can be embedded in the key groove to lock the rotational movement of the movable end tooth.
进一步的, 所述动端齿和所述静端齿的相对的端面上分別设有相配的齿, 止转件位于脱离动端齿的位置时, 当主轴上的扭矩达到预定值后所述动端齿和 静端齿相对旋转。 Further, the opposite end faces of the movable end teeth and the static end teeth are respectively provided with matching teeth, and when the rotation preventing member is located at the position of the disengaged end teeth, the movement is performed when the torque on the main shaft reaches a predetermined value. The end teeth and the stationary end teeth rotate relative to each other.
进一步的, 包括扭力罩, 扭力罩和静端齿之间设有弹性件, 扭力罩可调节 所述弹性件的压縮量。 Further, the torsion cover is provided with an elastic member between the torsion cover and the static end tooth, and the torsion cover can adjust the compression amount of the elastic member.
进一步的, 动力输出系统包括冲击机构, 包括由主轴旋转驱动的主动冲击 块, 可与主动冲击块啮合而被旋转驱动的被动冲击块, 连接于所述被动冲击块, 由被动冲击块带动旋转的工作轴, 其中所述主动冲击块在工作轴所受的负载增 大到特定值时可选择地与被动冲击块脱离啮合, 进而在输出轴的旋转驱动下又 与被动冲击块重新啮合, 从而在旋转方向上对工作轴施以间歇性的冲击, 功能 切换机构还连接冲击扳手切换机构, 可选择允许或锁止所述冲击机构, 进而可 选的设定动力工具处于冲击扳手功能。 进一步的, 所述冲击切换机构包括离合件, 所述离合件被所述功能切换机 构带动以可选择的建立或切断从主轴到主动冲击块的刚性旋转传递连接, 所述 离合件旋转锁定的连接主轴, 所述离合件和所述主动冲击块相对可轴向移动, 其上各自设有相互形配的互锁元件以可选择的旋转锁定的彼此连接。 Further, the power output system includes an impact mechanism including an active impact block that is rotationally driven by the main shaft, a passive impact block that is rotatably driven by the active impact block, and is connected to the passive impact block, and is driven by the passive impact block. a working shaft, wherein the active impact block is selectively disengaged from the passive impact block when the load on the working shaft is increased to a specific value, and then re-engaged with the passive impact block under the rotational drive of the output shaft, thereby The working axis is intermittently impacted in the direction of rotation, and the function switching mechanism is also connected to the impact wrench switching mechanism, and the impact mechanism can be selected or locked, and the optional power tool is in the impact wrench function. Further, the impact switching mechanism includes a clutch member, and the clutch member is driven by the function switching mechanism to selectively establish or cut a rigid rotation transmission connection from the main shaft to the active impact block, and the clutch member is rotationally locked. The main shaft, the clutch member and the active impact block are relatively axially movable, each of which is provided with an interlocking interlocking element that is coupled to each other in a selectively rotationally lockable manner.
进一步的, 所述行星齿轮减速系统包括固定连接主轴以输出旋转运动的行 星架, 所述离合件通过滑槽滑轨配合可滑移的安装在主轴或行星架上。 Further, the planetary gear reduction system includes a planetary frame fixedly coupled to the main shaft to output a rotational motion, and the clutch member is slidably mounted on the main shaft or the carrier by a sliding rail.
进一步的, 所述切换环上设有阶梯状的冲击扳手切换槽, 所述切换槽内安 装有冲击扳手切换件, 所述冲击扳手切换件连接离合件, 可在冲击扳手切换槽 内移动以带动离合件轴向移动。 Further, the switching ring is provided with a stepped impact wrench switching slot, and the switching slot is equipped with an impact wrench switching member, and the impact wrench switching member is connected with the clutch member, and can be moved in the impact wrench switching slot to drive The clutch member moves axially.
与现有技术相比, 本发明的动力工具具有结合的速度和螺丝批切换机构, 减少了元件数量, 节省了内部空间。 Compared with the prior art, the power tool of the present invention has a combined speed and a screwdriver switching mechanism, which reduces the number of components and saves internal space.
本发明的另一目的是: 提供一种可以寿命长, 运作稳定的具有两级行星齿 轮减速系统的动力工具。 Another object of the present invention is to provide a power tool having a two-stage planetary gear reduction system that can be long-lived and stable in operation.
为实现上述目的, 本发明提供了一种动力工具, 包括: 壳体; 马达, 具有 输出旋转运动的马达输出轴, 马达输出轴末端为齿轮; 行星齿轮减速系统, 所 速行星齿轮减速系统包括沿马达输出轴轴向依次布置的两级减速机构, 所述第 一级减速机构布置在轴向上靠近马达的一侧, 第二级减速机构布置在轴向上靠 近主轴的一侧; 所述第一级减速机构包括: 第一行星架; 复数个第一级行星齿 轮, 所述第一级行星齿轮沿第一行星架周向均 布置, 与马达输出轴啮合; 第 一内齿圈, 包围所述第一级行星齿轮, 其内齿和第一级行星齿轮啮合; 太阳轮, 跟随第一行星架转动, 具有太阳轮输出轴; 第二级减速机构包括: 第二级行星 架; 第二级行星齿轮, 安装于第二级行星架上, 与所述太阳轮输出轴啮合; 第 二内齿圈, 包围所述第二级行星齿轮, 其内齿和第二级行星齿轮啮合主轴; 夹 头, 所述第一级行星齿轮的齿数大于马达输出轴的齿轮的齿数。 To achieve the above object, the present invention provides a power tool comprising: a housing; a motor, a motor output shaft having an output rotary motion, a motor output shaft end being a gear; a planetary gear reduction system, the speed planetary gear reduction system including along a two-stage speed reduction mechanism in which the motor output shafts are arranged in the axial direction, the first stage speed reduction mechanism is disposed on a side close to the motor in the axial direction, and the second stage speed reduction mechanism is disposed on a side close to the main shaft in the axial direction; The first stage speed reduction mechanism comprises: a first planet carrier; a plurality of first stage planetary gears, wherein the first stage planetary gears are arranged along the circumferential direction of the first planet carrier and mesh with the motor output shaft; the first inner ring gear surrounds the first a first-stage planetary gear, the inner tooth meshes with the first-stage planetary gear; the sun gear rotates along the first planet carrier, and has a sun gear output shaft; the second-stage speed reduction mechanism includes: a second-stage planetary carrier; a second-stage planetary gear Installed on the second stage planet carrier to engage with the sun gear output shaft; the second inner ring gear surrounds the second stage planetary gear, The inner tooth and the second stage planetary gear mesh with the main shaft; the chuck, the number of teeth of the first stage planetary gear is larger than the number of teeth of the gear of the motor output shaft.
进一步的, 所述马达输出轴包括沿轴向布置的轴座和输出齿轮, 所述轴座 长度大于所述输出齿轮长度,所述第一行星架相应的包括基座和行星轮架部分, 所述基座套装于所述轴座上。 Further, the motor output shaft includes an axially disposed shaft seat and an output gear, the axle seat length being greater than the output gear length, and the first planet carrier correspondingly includes a base and a planet carrier portion, The base is set on the axle seat.
进一步的, 所述基座和所述轴座之间设置有支撑。 Further, a support is disposed between the base and the shaft seat.
进一步的, 所述第一内齿圈相对机壳固定设置。 Further, the first ring gear is fixedly disposed relative to the casing.
进一步的, 所述第一内齿圈可在轴向上的第一位置和第二位置之间移动, 在所述第一位置, 第一内齿圈周向固定, 与第一行星架不啮合; 在所述第二位 置, 第一内齿圈同时啮合第一级行星齿轮和太阳轮, 周向上可运动。 进一步的, 所述第二内齿圈相对机壳固定设置。 Further, the first ring gear is movable between a first position and a second position in the axial direction. In the first position, the first ring gear is circumferentially fixed and does not mesh with the first carrier. In the second place The first ring gear simultaneously engages the first stage planetary gear and the sun gear, and is movable in the circumferential direction. Further, the second ring gear is fixedly disposed relative to the casing.
进一步的, 所述第二内齿圈可在轴向上的第一位置和第二位置之间移动, 在所述第一位置, 第二内齿圈同时啮合第二级行星齿轮和太阳轮, 周向上可运 动; 在所述第二位置, 第二内齿圈周向固定, 与第一行星架不啮合。 Further, the second ring gear is movable between a first position and a second position in the axial direction, and in the first position, the second ring gear simultaneously engages the second stage planetary gear and the sun gear, The circumference is movable; in the second position, the second ring gear is circumferentially fixed and does not mesh with the first carrier.
进一步的, 第一级行星齿轮的齿数和电机输出轴齿轮的比值大于 2。 Further, the ratio of the number of teeth of the first stage planetary gear to the output shaft gear of the motor is greater than 2.
与现有技术相比, 本发明的动力工具通过增加了第一级行星轮的齿数, 和 设置较大的齿轮转动支撑, 提高了行星齿轮系统的稳定性。 Compared with the prior art, the power tool of the present invention improves the stability of the planetary gear system by increasing the number of teeth of the first stage planetary gears and setting a larger gear rotation support.
本发明的目的是: 提供一种动力工具, 其具有一功能切换钮钮, 能够在冲 击扳手功能和其他功能之间进行切换, 同时也可进行速度调节, 从而提高了操 作的简便性。 SUMMARY OF THE INVENTION An object of the present invention is to provide a power tool having a function switching button that can switch between an impact wrench function and other functions, as well as speed adjustment, thereby improving the ease of operation.
为实现上述目的, 本发明的技术方案是: 一种动力工具, 包括: 壳体; 马达, 位于壳体中, 具有提供旋转输出的输出轴; 行星齿轮减速系统, 将所述 输出轴的旋转输出进行减速后旋转输出; 动力输出系统, 将行星齿轮减速系统 的旋转输出传递到工作头; 功能切换钮, 至少部分容納于壳体中, 所述功能切 换钮移动以选择动力工具的冲击扳手功能、 高速钻功能、 低速钻功能、 螺丝批 功能的其中之一。 To achieve the above object, the technical solution of the present invention is: a power tool comprising: a housing; a motor, located in the housing, having an output shaft that provides a rotary output; a planetary gear reduction system that outputs the rotation of the output shaft a deceleration-rotating output; a power output system that transmits a rotary output of the planetary gear reduction system to the working head; a function switching button that is at least partially housed in the housing, the function switching button moves to select an impact wrench function of the power tool, One of the high speed drill function, low speed drill function, and screwdriver function.
进一步的, 所述功能切换钮具有沿壳体周向依次排列的第一位置, 第二位 置, 第三位置和第四位置, 所述功能切换钮可从第一位置依次移动到第四位置, 或从第四位置依次移动到第一位置, 功能切换钮位于第一位置时动力工具处于 冲击扳手功能, 所述功能切换钮位于第二位置动力工具处于高速钻功能, 所述 功能切换钮位于第三位置动力工具处于低速钻功能, 所述功能切换钮位于第四 位置动力工具处于螺丝批功能。 Further, the function switching button has a first position, a second position, a third position and a fourth position which are sequentially arranged along the circumferential direction of the housing, and the function switching button can be sequentially moved from the first position to the fourth position. Or moving from the fourth position to the first position, the power tool is in the impact wrench when the function switch button is in the first position, the power switch is in the second position, the power tool is in the high speed drill function, and the function switch button is located at the first position. The three-position power tool is in the low-speed drilling function, and the function switching button is located in the fourth position, and the power tool is in the screwdriver function.
进一步的, 所述功能切换钮可选择的位于第一位置, 第二位置, 第三位置 和第四位置, 功能切换钮位于第一位置时动力工具处于冲击扳手功能, 所述功 能切换钮位于第二位置动力工具处于高速钻功能, 所述功能切换钮位于第三位 置动力工具处于低速钻功能, 所述功能切换钮位于第四位置动力工具处于螺丝 批功能, 所述第一位置、 第二位置、 第三位置和第四位置位于壳体的同一圓周 线上, 其向水平面的投影成直线。 Further, the function switching button is selectively located in the first position, the second position, the third position and the fourth position, and the power tool is in the impact wrench function when the function switching button is in the first position, and the function switching button is located at the first position The two-position power tool is in a high-speed drilling function, the function switching button is located in the third position, the power tool is in the low-speed drilling function, the function switching button is located in the fourth position, the power tool is in the screwdriver function, the first position and the second position The third position and the fourth position are located on the same circumferential line of the housing, and the projection to the horizontal plane is in a straight line.
进一步的, 所速行星齿轮减速系统包括内齿圈, 所述内齿圈在使行星齿轮 减速系统输出高转速的第一位置和使行星齿轮减速系统输出低转速的第二位置 之间可移动; 所述动力输出系统包括离合件, 所述离合件在限制冲击扳手功能 的第一位置和允许冲击扳手功能的第二位置之间可移动; 所述功能切换钮连接 止转件, 所述止转件在限制螺丝批功能的第一位置和允许螺丝批功能的第二位 置之间可移动; 所述功能切换钮还连接内齿圈和离合件, 以可操作的选择动力 工具的冲击扳手功能、 高速钻功能、 低速钻功能和螺丝批功能。 Further, the speed planetary gear reduction system includes an inner ring gear, and the inner ring gear is at a first position for causing the planetary gear reduction system to output a high rotation speed and a second position for causing the planetary gear reduction system to output a low rotation speed. Movable therebetween; the power output system includes a clutch member movable between a first position limiting the function of the impact wrench and a second position allowing the impact wrench function; the function switching button connecting the rotation stop member The rotation stop is movable between a first position limiting the function of the screwdriver and a second position allowing the function of the screwdriver; the function switching button is further connected to the ring gear and the clutch to operatively select the power tool Impact wrench function, high speed drill function, low speed drill function and screwdriver function.
进一步的, 处于冲击扳手功能时, 所述离合件位于第二位置; 处于高速钻 功能时, 所述内齿圈位于第一位置, 离合件位于第一位置; 处于低速钻功能时, 所述内齿圈位于第二位置, 离合件位于第一位置, 止转件位于第一位置; 处于 螺丝批功能时, 所述内齿圈位于第二位置, 离合件位于第一位置, 止转件位于 第二位置。 Further, in the function of the impact wrench, the clutch member is in the second position; in the high-speed drilling function, the inner ring gear is in the first position, the clutch member is in the first position; and in the low speed drilling function, the inner portion The ring gear is in the second position, the clutch member is in the first position, the rotation preventing member is in the first position; in the screwdriver function, the inner ring gear is in the second position, the clutch member is in the first position, and the rotation preventing member is located in the first position Two locations.
进一步的, 处于冲击扳手功能时, 所述内齿圈位于第一位置, 螺丝批功能 位于第一位置; 处于高速钻功能时, 所述螺丝批位于第一位置。 Further, in the function of the impact wrench, the inner ring gear is in the first position, the screwdriver function is in the first position; and in the high speed drilling function, the screwdriver is in the first position.
进一步的, 所述行星齿轮减速系统包括太阳轮和啮合于太阳轮的输出齿轮 的行星轮, 所述内齿圈在所述第一位置内齿圈同时啮合所述太阳轮和所述行星 轮以输出高转速, 在第二位置内齿圈啮合所述行星轮, 脱离所述太阳轮以输出 低转速。 Further, the planetary gear reduction system includes a sun gear and a planetary gear meshed with an output gear of the sun gear, wherein the inner ring gear simultaneously meshes the sun gear and the planetary gear with the ring gear in the first position The high rotational speed is output, and in the second position, the ring gear engages the planetary gear, and the sun gear is disengaged to output a low rotational speed.
进一步的, 所述动力输出系统包括主轴, 通过 V形槽滚球机构装配于主轴 上的主动冲击块, 所述离合件连接主轴, 相对于主轴可轴向移动而不可相对转 动, 所述离合件在所述第一位置卡接所述主动冲击块以将主轴的旋转直接输出 至主动冲击块, 所述离合件在所述第二位置脱离所述主动冲击块。 Further, the power output system includes a main shaft, an active impact block assembled on the main shaft by a V-shaped groove ball mechanism, and the clutch member is coupled to the main shaft, and is axially movable relative to the main shaft and is not rotatable relative to the main shaft. The active impact block is snapped at the first position to directly output the rotation of the main shaft to the active impact block, and the clutch member is disengaged from the active impact block at the second position.
进一步的, 还包括动端齿, 所述内齿圈位于第二位置时与所述动端齿啮合 以在周向上相互锁定, 所述止转件可选的锁定动端齿的周向旋转运动。 Further, further comprising a movable end tooth, the inner ring gear meshing with the movable end tooth when being in the second position to lock with each other in the circumferential direction, and the rotation preventing member selectively locks the circumferential rotational movement of the movable end tooth .
进一步的, 所述动端齿的一个端面上设有周向分布的多个键槽, 所述止转 件在所述第一位置止转件的末端卡合所述键槽, 在所述第二位置止转件的末端 脱离所述键槽。 Further, one end surface of the movable end tooth is provided with a plurality of circumferentially distributed key grooves, and the rotation preventing member engages the key groove at an end of the first position rotation preventing member, in the second position The end of the rotation stop is disengaged from the keyway.
附图说明 DRAWINGS
下面结合附图对本发明作进 ―步说明。 The invention will now be described in further detail with reference to the accompanying drawings.
图 1是本发明具体实施例的夕功能钻主视图 1 is a front view of a functional drill of a specific embodiment of the present invention
图 2是本发明具体实施例的夕功能钻俯视图。 2 is a top plan view of an evening functional drill in accordance with an embodiment of the present invention.
图 3是本发明具体实施例的夕功能钻的主视方向的剖视图。 Figure 3 is a cross-sectional view showing the front view of the evening functional drill according to a specific embodiment of the present invention.
图 4是本发明具体实施例的夕功能钻的俯视方向的剖视图。 图 5是本发明具体实施例的多功能钻的分解示意图。 Figure 4 is a cross-sectional view of the evening functional drill in a plan view of a specific embodiment of the present invention. Figure 5 is an exploded perspective view of a multi-function drill in accordance with an embodiment of the present invention.
图 6是本发明具体实施例的多功能钻的齿轮箱立体图。 Figure 6 is a perspective view of a gearbox of a multi-function drill in accordance with an embodiment of the present invention.
图 7是本发明具体实施例的多功能钻的第二内齿圈立体图。 Figure 7 is a perspective view of a second ring gear of the multi-function drill of the embodiment of the present invention.
图 8是本发明具体实施例的多功能钻关于冲击扳手切换部分机构立体图。 图 9是本发明具体实施例的多功能钻关于螺丝批切换部分机构立体图。 图 10是本发明具体实施例的夕功能钻的冲击扳手功能的切换环示意图。 图 11是本发明具体实施例的夕功能钻的冲击扳手功能的俯视剖视图。 图 12是本发明具体实施例的夕功能钻的高速钻功能的切换环示意图。 图 13是本发明具体实施例的夕功能钻的高速钻功能的俯视剖视图 图 14是本发明具体实施例的夕功能钻的低速钻功能的切换环示意图。 图 15是本发明具体实施例的夕功能钻的低速钻功能的俯视剖视图 图 16是本发明具体实施例的夕功能钻的螺丝批功能的切换环示意图。 图 17是本发明具体实施例的夕功能钻的螺丝批功能的主视剖视图 多功能钻 255 垫片 531 花键 FIG. 8 is a perspective view of a multi-function drill with respect to an impact wrench switching portion mechanism according to an embodiment of the present invention. FIG. 9 is a perspective view of a mechanism for switching a portion of a multi-function drill with respect to a screwdriver according to an embodiment of the present invention. FIG. 10 is a schematic diagram of a switching ring of an impact wrench function of a function drill according to an embodiment of the present invention. Figure 11 is a top cross-sectional view showing the function of the impact wrench of the evening function drill of the embodiment of the present invention. Fig. 12 is a schematic view showing a switching ring of a high-speed drilling function of a function drill according to an embodiment of the present invention. Figure 13 is a top cross-sectional view of the high-speed drilling function of the evening functional drill according to the embodiment of the present invention. Figure 14 is a schematic view of the switching ring of the low-speed drilling function of the evening functional drill according to the embodiment of the present invention. Figure 15 is a top cross-sectional view showing the low-speed drilling function of the evening functional drill according to the embodiment of the present invention. Figure 16 is a schematic view of the switching ring of the screwdriver function of the evening functional drill according to the embodiment of the present invention. Figure 17 is a front cross-sectional view showing the screwdriver function of the evening function drill according to an embodiment of the present invention. Multi-function drill 255 Gasket 531 Spline
壳体 27 轴座 533 环槽 Housing 27 shaft seat 533 ring groove
手柄 29 输出齿轮 61 主轴 Handle 29 output gear 61 spindle
电池包 31 齿轮箱 63 主动冲击块 夹头 33 前壳 631 内 V形槽 轴线 35 后壳 633 第 ■端齿 Battery pack 31 Gearbox 63 Active impact block Chuck 33 Front case 631 Inner V-groove Axis 35 Rear case 633 ■ End tooth
开关 37 中盖 635 离合槽 Switch 37 middle cover 635 clutch groove
扭力罩 39 轴承 65 冲击弹簧 Torque cover 39 bearing 65 impact spring
换向钮 41 第一行星架 611 外 V形槽 功能切换钮 411 基座 67 滚球 Directional button 41 First planet carrier 611 Outer V-groove Function toggle button 411 Base 67 Roller
切换弹簧 413 行星轮支轴 69 被动冲击块 顶柱 43 第一行星轮 691 工作轴 Switching spring 413 Planetary support shaft 69 Passive impact block Top column 43 First planetary gear 691 Working shaft
切换窗 45 太阳轮 693 第二端齿 Switch window 45 sun gear 693 second end tooth
电机 47 第二行星架 695 收容槽 Motor 47 second planet carrier 695 housing slot
内输出轴 473 滑轨 70 轴承 Inner output shaft 473 slide rail 70 bearing
外输出轴 49 第二行星轮 71 螺旋罩 Outer output shaft 49 second planet gear 71 screw cover
支架 51 第一内齿圈 711 突柱 Bracket 51 first inner ring gear 711 stud
轴套 53 第二内齿圈 73 扭力弹簧 75 静端齿 81 切换环 871 弹簧 Bushing 53 second inner ring gear 73 torsion spring 75 static end teeth 81 switching ring 871 spring
751 立柱 811冲击扳手切换槽 89 离合件 751 column 811 impact wrench switching slot 89 clutch
753 端齿 813速度切换槽 891 环槽 753 end teeth 813 speed switching slot 891 ring groove
77 动端齿 815 螺丝批切换槽 893 滑块 77 moving end teeth 815 screwdriver change slot 893 slider
771 键槽 83 冲击扳手切换件 895 离合块 771 keyway 83 Impact wrench switcher 895 Clutch
773 端齿 85 速度切换件 773 end tooth 85 speed switch
775 内花键 87螺丝批切换件 775 internal spline 87 screwdriver changer
具体实施方式 Detailed ways
图 1至图 17所示的是本发明的动力工具的一种具体实施方式,该动力工具 具体为一种多功能钻 1。 多功能钻 1 具有冲击扳手功能, 高速钻功能, 低速钻 功能, 螺丝批功能, 其中高速钻功能和低速钻功能也可以统称为钻进功能。 1 to 17 show a specific embodiment of the power tool of the present invention, which is specifically a multi-function drill 1. Multi-function drill 1 has impact wrench function, high-speed drilling function, low-speed drilling function, screwdriver function, among which high-speed drilling function and low-speed drilling function can also be collectively referred to as drilling function.
如图 1 所示, 多功能钻 1 类似于手枪形, 包括基本呈筒形的壳体 3, 与壳 体 3成一定角度布置的手柄 5, 和可拆卸的设置于手柄 5底部的电池包 7。 壳体 3具有纵向轴线 10。 As shown in FIG. 1, the multifunctional drill 1 is similar to a pistol shape, and includes a substantially cylindrical casing 3, a handle 5 disposed at an angle to the casing 3, and a detachable battery pack 7 disposed at the bottom of the handle 5. . The housing 3 has a longitudinal axis 10.
壳体 3 的前端设有用于夹持工作头的夹头 9, 用于在该多功能钻 1 实现不 同功能时分別夹持不同的工作头 (未图示), 如在实现冲击扳手功能时夹持紧固 头,在实现高速钻功能或低速钻功能时夹持麻花钻。夹头 9外侧设有扭力罩 13, 扭力罩 13可以绕轴线 10转动以调节处于螺丝批功能的多功能钻 1 的最大输出 扭矩。 手柄 5的上端部分设有用于打开和关闭多功能钻 1 的开关 11。 手柄 5和 壳体 3的交接部分还设有换向钮 15。 多功能钻 1具有两个换向钮 15, 分別位于 壳体的两侧。 The front end of the housing 3 is provided with a collet 9 for holding the working head for respectively clamping different working heads (not shown) when the multifunctional drill 1 realizes different functions, such as when the impact wrench function is realized Hold the fastening head and hold the twist drill when implementing the high speed drilling function or the low speed drilling function. A torsion cover is provided on the outside of the collet 9. The torsion cover 13 is rotatable about the axis 10 to adjust the maximum output torque of the multi-function drill 1 in the screwdriver function. The upper end portion of the handle 5 is provided with a switch 11 for opening and closing the multi-function drill 1. A reversing button 15 is also provided at the intersection of the handle 5 and the housing 3. The multi-function drill 1 has two reversing buttons 15, one on each side of the housing.
参照图 1和图 2, 壳体 3的顶部设有功能切换钮 17, 功能切换钮 17设置在 位于在壳体 3顶部并周向延伸的切换窗 19中。 切换窗 19沿周向由一端到另一 端依次布置有四个预设位置。 功能切换钮 17可以在该四个预设位置之间移动, 依次将多功能钻 1置于冲击扳手功能, 高速钻功能, 低速钻功能, 螺丝批功能。 切换窗 19上或壳体 3的对应位置上设有标志,以标示所述的四个预设位置和其 对应的功能。 Referring to Figures 1 and 2, the top of the casing 3 is provided with a function switching button 17, and the function switching button 17 is disposed in the switching window 19 which is located at the top of the casing 3 and extends circumferentially. The switching window 19 is arranged in four circumferential positions from one end to the other in the circumferential direction. The function switch button 17 can be moved between the four preset positions, and the multi-function drill 1 is sequentially placed in the impact wrench function, the high-speed drill function, the low-speed drill function, and the screwdriver function. A mark is provided on the switching window 19 or at a corresponding position of the casing 3 to indicate the four preset positions and their corresponding functions.
以下详细介绍多功能钻 1 的内部结构。 The internal structure of the multi-function drill 1 is described in detail below.
如图 3, 以壳体 3上夹头 9所在的一端为前端, 相对的另一端为后端。 壳 体 3 的后端收容有动力源, 具体为一直流电机 21。 电机 21 具有输出轴以输出 旋转运动。 在本具体实施例中, 输出轴包括内输出轴 23 和外输出轴 25。 内输 出轴 23被电机 21 带动旋转,外输出轴 25通过过盈配合套装在内输出轴 23上, 可被内输出轴 23带动旋转。 外输出轴 25具有纵长延伸的前部和后部。 外输出 轴 25包括轴座 27和输出齿轮 29, 轴座 27位于外输出轴 25的后部, 套装于内 输出轴 23上; 输出齿轮 29位于外输出轴 25的前部, 用于通过齿轮结构将电机 21 的动力旋转输出给多功能钻 1 的减速系统。 轴座 27 的长度和直径均大于输 出齿轮 29。 As shown in Fig. 3, one end of the housing 3 on which the collet 9 is located is the front end, and the other end is the rear end. The rear end of the casing 3 houses a power source, specifically a DC motor 21. The motor 21 has an output shaft to output a rotational motion. In the present embodiment, the output shaft includes an inner output shaft 23 and an outer output shaft 25. Internal loss The output shaft 23 is rotated by the motor 21, and the outer output shaft 25 is fitted to the inner output shaft 23 via an interference fit, and is rotatable by the inner output shaft 23. The outer output shaft 25 has a front and a rear that extend longitudinally. The outer output shaft 25 includes a shaft seat 27 and an output gear 29, the shaft seat 27 is located at the rear of the outer output shaft 25, and is fitted on the inner output shaft 23; the output gear 29 is located at the front of the outer output shaft 25 for passing the gear structure. The power rotation of the motor 21 is output to the deceleration system of the multi-function drill 1. The shaft seat 27 is longer in length and diameter than the output gear 29.
输出轴伸入到齿轮箱 31 内, 齿轮箱 31 的壳体包括前壳 33和后壳 35, 它 们扣合形成收容空间, 收容有行星齿轮减速系统和动力输出系统。 The output shaft extends into the gear case 31. The housing of the gear case 31 includes a front case 33 and a rear case 35 which are fastened to form a receiving space, and house a planetary gear reduction system and a power output system.
结合图 3, 图 4, 图 5, 行星齿轮减速系统是一个两级减速系统, 具体包括 第一行星架 41, 第一行星轮 43, 太阳轮 45, 第二行星架 47, 第二行星轮 49, 以及两个内齿圈, 分別为第一内齿圈 51和第二内齿圈 53。 3, FIG. 4, FIG. 5, the planetary gear reduction system is a two-stage reduction system, specifically including a first planet carrier 41, a first planet gear 43, a sun gear 45, a second planet carrier 47, and a second planet gear 49. And two inner ring gears, respectively a first inner ring gear 51 and a second inner ring gear 53.
第一行星架 41包括圓柱形的基座 411和周向均勻间隔的设置于基座端面上 的复数个行星轮支轴 413。 The first planet carrier 41 includes a cylindrical base 411 and a plurality of circumferentially evenly spaced planet wheel fulcrums 413 disposed on the end faces of the base.
基座 411 中心为通孔, 基座 411通过该通孔安装并被支撑于输出轴的轴座 27上。 基座 411 和轴座 27之间还设有支撑系统, 具体包括一个套在马达输出 轴外的, 台阶状的支架 251、 一个设置在支架 251 和基座 411 的通孔内壁之间 的轴套 253和设置在基座 411 的后端和齿轮箱内壁底部之间的垫片 255。 该支 撑系统以使得第一行星架 41可以相对于轴座 27 良好的旋转。 需要注意的是, 在本实施例中, 第一行星架的基座 411 的大部分被支撑于轴座 27上, 且该轴座 27 的长度较长, 即第一行星架 41 的被支撑部件有效支撑的长度较长, 这使得 第一行星架 41可以稳定, 长时间的高速旋转而不会明显的磨损或失效。 The center of the base 411 is a through hole through which the base 411 is mounted and supported on the shaft seat 27 of the output shaft. A support system is further disposed between the base 411 and the axle seat 27, and specifically includes a stepped bracket 251 disposed outside the motor output shaft, and a bushing disposed between the bracket 251 and the inner wall of the through hole of the base 411. 253 and a spacer 255 disposed between the rear end of the base 411 and the bottom of the inner wall of the gear case. The support system is such that the first planet carrier 41 can rotate well relative to the axle block 27. It should be noted that in the present embodiment, most of the base 411 of the first planet carrier is supported on the axle seat 27, and the length of the axle seat 27 is long, that is, the supported component of the first planet carrier 41. The length of the effective support is long, which makes the first planet carrier 41 stable, long-time high-speed rotation without significant wear or failure.
行星齿轮支轴 413从基座 411 的前端伸出, 每个行星齿轮支轴 413上安装 一个第一行星轮 43。 本具体实施方式中行星齿轮支轴 413和行星轮 43 的个数 相对应的均为 3个。 第一行星轮 43和输出齿轮 29啮合, 被其带动绕行星齿轮 支轴 413旋转。 第一行星轮 43 同时和第一内齿圈 51 的内齿啮合。 第一内齿圈 51相对于齿轮箱 31 固定设置。 A planetary gear support shaft 413 projects from the front end of the base 411, and a first planetary gear 43 is mounted on each of the planetary gear support shafts 413. In the present embodiment, the number of the planetary gear support shaft 413 and the planetary gear 43 corresponds to three. The first planetary gear 43 meshes with the output gear 29, and is driven to rotate about the planetary gear support shaft 413. The first planet gear 43 simultaneously meshes with the internal teeth of the first ring gear 51. The first ring gear 51 is fixedly disposed with respect to the gear case 31.
行星齿轮支轴 413的末端伸出到第一行星轮 43的前面。 太阳轮 45包括齿 轮盘和齿轮轴。 齿轮盘和齿轮轴的周面上均设有齿。 齿轮盘上开有复数个孔, 其位置及数量和行星齿轮支轴 413的位置及数量对应,以将太阳轮 45安装到行 星齿轮支轴 413的末端。 齿轮轴周围环绕的布置有和齿轮轴啮合的复数个第二 行星轮 49。 第二行星轮 49的具体数量为 5个, ——套装在第二行星架 47的对 应数量的行星轮支轴上。 第二行星架 47 固定连接动力输出系统。 The end of the planetary gear support shaft 413 projects to the front of the first planetary gear 43. The sun gear 45 includes a gear plate and a gear shaft. The gear plate and the gear shaft are provided with teeth on the circumferential surface. A plurality of holes are formed in the gear plate, and their positions and numbers correspond to the positions and numbers of the planetary gear supports 413 to mount the sun gear 45 to the end of the planetary gear support shaft 413. Surrounded by the gear shafts are arranged a plurality of second planet gears 49 that mesh with the gear shaft. The specific number of the second planetary gears 49 is five, which is the pair of the second planet carrier 47. The number of planet wheels should be on the fulcrum. The second planet carrier 47 is fixedly coupled to the power take-off system.
太阳轮 45和第二行星轮 49的径向上的外侧设有第二内齿圈 53。且太阳轮 45和第二行星轮 49的端齿均可以啮合于第二内齿圈 53的内齿。第二内齿圈 53 在轴向上可相对于齿轮箱 31前后移动, 具有一个前位置和一个后位置。在前位 置, 第二内齿圈 53和第二行星轮 49啮合, 而脱离太阳轮 45 ; 且在前位置第二 内齿圈 53不能旋转, 即周向上相对于齿轮箱固定。 在后位置, 第二内齿圈同时 啮合第二行星轮 49和太阳轮 45的齿轮圈的端齿; 且后位置第二内齿圈可绕轴 线 10旋转, 即周向上相对于齿轮箱可运动。 A second ring gear 53 is provided on the outer side in the radial direction of the sun gear 45 and the second planet gear 49. Further, the end teeth of the sun gear 45 and the second planetary gear 49 can be engaged with the internal teeth of the second ring gear 53. The second ring gear 53 is axially movable back and forth with respect to the gear case 31, and has a front position and a rear position. In the front position, the second ring gear 53 and the second planet gear 49 mesh, and are disengaged from the sun gear 45; and in the front position, the second ring gear 53 cannot be rotated, i.e., fixed in the circumferential direction relative to the gear box. In the rear position, the second ring gear simultaneously engages the end teeth of the second planetary gear 49 and the gear ring of the sun gear 45; and the rear position of the second inner ring gear is rotatable about the axis 10, that is, the circumference is movable relative to the gear box .
下面详细介绍行星齿轮减速系统的减速过程。 The deceleration process of the planetary gear reduction system is described in detail below.
参见 3, 图 4, 图 5, 图 6, 图 9, 电机 21 的输出轴旋转, 带动第一行星轮 43绕行星轮支轴 413 自转, 同时第一行星轮 43沿着第一内齿圈 51 的环状的内 齿爬行, 绕轴线 10公转。 第一行星轮 43 的公转带动第一行星架 41 绕轴线 10 自转。 太阳轮 45通过三个行星轮支轴 413与第一行星架 41连接, 因而与第一 行星架 41一起旋转。以上为行星齿轮减速系统的第一级减速过程。在该过程中, 输出轴输出的高速旋转由第一行星轮 43初步的降低,其减速比即为输出轴的输 出齿轮 29的齿数和第一行星轮 43的齿数的反比, 在本实施例中, 输出齿轮 29 和第一行星轮 43的齿数比为 7 : 18。 为了达到较优的减速效果, 该齿数比优选 的应小于 1 : 2。 设置较小的齿数比降低了第一行星轮 43 的转速, 进一步提高 了减速系统的稳定性, 同时, 设置了较长的轴座 27不仅提高了支撑的稳定性, 还使得第一行星轮 43设置在齿轮箱 31 中较靠前的位置, 靠前的位置较之齿轮 箱的底部而言, 径向上的空间较大, 这也使得设置较大的第一行星轮 43, 进而 设置更多的齿, 最终获得较小的齿数比成为可能。 在该过程中, 第一行星轮 43 绕轴线 10公转,带动第一行星架 41和太阳轮 45旋转第二次降低了向动力输出 系统的旋转输出转速。 Referring to FIG. 3, FIG. 4, FIG. 5, FIG. 6, FIG. 9, the output shaft of the motor 21 rotates, and the first planetary gear 43 rotates around the planetary support shaft 413 while the first planetary gear 43 is along the first inner ring gear. The annular internal tooth of 51 crawls and revolves around the axis 10 revolutions. The revolution of the first planet gear 43 causes the first planet carrier 41 to rotate about the axis 10. The sun gear 45 is coupled to the first planet carrier 41 via three planet wheel fulcrums 413 and thus rotates with the first planet carrier 41. The above is the first stage deceleration process of the planetary gear reduction system. In this process, the high-speed rotation of the output shaft output is initially lowered by the first planetary gear 43 by the inverse ratio of the number of teeth of the output gear 29 of the output shaft and the number of teeth of the first planetary gear 43, in this embodiment. The gear ratio of the output gear 29 and the first planetary gear 43 is 7:18. In order to achieve a superior deceleration effect, the gear ratio should preferably be less than 1:2. Setting a smaller gear ratio reduces the rotational speed of the first planetary gear 43, further improving the stability of the deceleration system, and at the same time, providing a longer axle seat 27 not only improves the stability of the support, but also makes the first planetary gear 43 Provided in a relatively forward position in the gear case 31, the front position is larger than the bottom of the gear case, and the space in the radial direction is larger, which also makes the larger first planetary gear 43 larger, and thus more It is possible to obtain a smaller gear ratio in the end. During this process, the first planet gear 43 revolves around the axis 10, causing the first planet carrier 41 and the sun gear 45 to rotate a second time to reduce the rotational output speed to the power take-off system.
旋转运动输出到太阳轮 45后, 依据第二内齿圈 53的前后两个位置, 对应 有两种减速情形。 当第二内齿圈 53位于前位置时, 第二内齿圈 53可选的不旋 转且脱离太阳轮, 因而太阳轮 45的齿轮轴带动第二行星轮 49绕第二行星架 47 的行星轮支轴旋转, 并在第二内齿圈 53的内齿上爬行, 绕轴线 10公转, 进而 带动第二行星架 47绕轴线 10旋转, 将旋转运动传递到动力输出系统。 该过程 形成了行星齿轮减速系统的第二级减速。 当第二内齿圈 53位于后位置时, 第二 内齿圈 53可旋转且同时啮合太阳轮 45的齿轮盘和第二行星轮 49。 因此, 太阳 轮 45 的旋转通过第二内齿圈 53传递到第二行星轮 49和第二行星架 47, 第二 级减速被取消。 After the rotational motion is output to the sun gear 45, there are two deceleration situations depending on the two positions of the front and rear of the second ring gear 53. When the second ring gear 53 is in the front position, the second ring gear 53 is selectively not rotated and disengages from the sun gear, so that the gear shaft of the sun gear 45 drives the second planet gear 49 around the planet gear of the second planet carrier 47. The fulcrum rotates and crawls on the internal teeth of the second ring gear 53 to revolve around the axis 10, thereby driving the second planet carrier 47 to rotate about the axis 10, transmitting rotational motion to the power take-off system. This process forms the second stage of deceleration of the planetary gear reduction system. When the second ring gear 53 is in the rear position, the second ring gear 53 can rotate and simultaneously engage the gear disk of the sun gear 45 and the second planet gear 49. Therefore, the sun The rotation of the wheel 45 is transmitted to the second planetary gear 49 and the second carrier 47 through the second ring gear 53, and the second stage deceleration is canceled.
综上, 本实施例的行星齿轮减速系统可以输出两种不同的转速。 然而, 对 该行星齿轮减速系统进行改进使之提供更多不同的转速输出是可能的。 例如, 将第一内齿圈 51设置成具有和第二内齿圈 53 类似的前位置和后位置, 使其可 以可选的同时啮合第一行星轮 43和太阳轮 45, 或仅啮合第一行星轮 43, 然后 組合第一内齿圈 51和第二内齿圈 53的前后位置关系, 即可以提供至少 3种转 速输出, 其具体的设置和組合方式是本领域技术人员依据上述描述的思想而易 于设计出的, 在此不在赘述。 In summary, the planetary gear reduction system of the present embodiment can output two different rotational speeds. However, it is possible to modify the planetary gear reduction system to provide more different speed outputs. For example, the first ring gear 51 is disposed to have a front position and a rear position similar to the second ring gear 53, so that it is possible to selectively engage the first planet gear 43 and the sun gear 45 at the same time, or only engage the first The planetary gears 43 are then combined with the front and rear positional relationship of the first inner ring gear 51 and the second inner ring gear 53, that is, at least three kinds of rotational speed outputs can be provided, and the specific arrangement and combination thereof are based on the above-described ideas by those skilled in the art. It is easy to design and will not be described here.
前壳 33和后壳 35的接合部分还设有中盖 37, 中盖 37将齿轮箱 31分为前 后两个部分, 后部分主要容納行星齿轮减速系统, 前部分主要容納动力输出系 统。 中盖 37 内环安装有轴承 39, 轴承 39支撑第二行星架 47。 The joint portion of the front case 33 and the rear case 35 is further provided with a middle cover 37 which divides the gear case 31 into front and rear portions, the rear portion mainly accommodates the planetary gear reduction system, and the front portion mainly accommodates the power output system. The inner cover 37 has an inner ring to which a bearing 39 is mounted, and a bearing 39 supports the second carrier 47.
以下详述本具体实施例的动力输出系统。 The power output system of this embodiment will be described in detail below.
如图 3, 图 4, 图 5, 图 7, 图 8, 如前所述的, 第二行星轮 47和动力输出 系统固定连接, 具体的, 第二行星架 47和主轴 61通过过盈配合固定连接, 主 轴 61始终跟随第二行星架 47旋转。 3, FIG. 4, FIG. 5, FIG. 7, FIG. 8, as previously described, the second planetary gear 47 is fixedly coupled to the power take-off system. Specifically, the second planet carrier 47 and the main shaft 61 are fixed by an interference fit. In connection, the main shaft 61 always follows the rotation of the second carrier 47.
动力输出系统包括一套设在主轴 61 上的主动冲击块 63、 设于主动冲击块 63和第二行星架 47之间的冲击弹簧 65、 以及位于主动冲击块 63和主轴 61接 合处的滚球 V形槽冲击机构, 其中该冲击机构包括在主轴 61 表面 iHJ陷形成的 外 V形槽 611, 可在外 V形槽 611 内滚动的滚球 67, 在本实施方式中为钢球, 和设于主动冲击块 63 内圈用于收容滚球 67 的内 V 形槽 631。 主动冲击块 63 的前端面上径向对称凸设有一对第一端齿 633。在冲击弹簧 65和主动冲击块 63 之间设有垫圈和垫片。 主动冲击块 63 的前端还设有被动冲击块 69, 被动冲击 块 69 与主动冲击块 63 相对的后端面上径向对称的凸出设置有一对第二端齿 693。动力输出系统还包括延伸出齿轮箱 31前端, 连接于被动冲击块 69的工作 轴 691。工作轴 691前端设有收容槽 695, 可在实现不同功能时收容相应的工作 头, 并通过夹头 9夹紧固持。 夹头 9套设在工作轴 691前端。 The power output system includes a set of active impact blocks 63 disposed on the main shaft 61, an impact spring 65 disposed between the active impact block 63 and the second planet carrier 47, and a roller ball at the junction of the active impact block 63 and the main shaft 61. a V-groove impact mechanism, wherein the impact mechanism includes an outer V-shaped groove 611 formed on the surface of the main shaft 61, and a rolling ball 67 which is rotatable in the outer V-shaped groove 611, in the present embodiment, a steel ball, and The inner ring of the active impact block 63 is for receiving the inner V-shaped groove 631 of the ball 67. A pair of first end teeth 633 are radially symmetrically protruded from the front end surface of the active impact block 63. A washer and a gasket are provided between the impact spring 65 and the active impact block 63. The front end of the active impact block 63 is further provided with a passive impact block 69. The passive impact block 69 is provided with a pair of second end teeth 693 in a radially symmetric projection on the rear end surface opposite to the active impact block 63. The power take-off system also includes a working shaft 691 that extends out of the front end of the gearbox 31 and is coupled to the passive impact block 69. The front end of the working shaft 691 is provided with a receiving groove 695, which can accommodate the corresponding working head when the different functions are realized, and is fastened by the clamp 9 clamp. The collet 9 is set on the front end of the working shaft 691.
本发明的多功能钻 1还具有扭力控制系统, 用于在螺丝批功能时可调节的 设置动力输出系统的最大输出扭矩。 以下详述扭力控制系统。 The multi-function drill 1 of the present invention also has a torque control system for setting the maximum output torque of the power take-off system that is adjustable during the screwdriver function. The torque control system is detailed below.
参见图 3, 图 4, 图 5, 图 6, 图 7, 图 9, 扭力控制系统包括扭力罩 13, 螺旋罩 71, 扭力弹簧 73, 静端齿 75, 动端齿 77。 扭力罩 13设于夹头 9的后方, 齿轮箱 3 1 的前壳 33的外侧。 扭力罩 13 内 通过螺紋配合连接有螺旋罩 71。螺旋罩 71可被扭力罩 13带动旋转并沿轴线 10 的轴向前后移动。螺旋罩 7 1具有环状的壳体和在壳体上均勻布置轴向延伸的多 个突柱 71 1, 突柱 7 11上安装有扭力弹簧 73。 壳体通过槽和块的配合可轴向移 动而不可转动的套装在前壳 33上, 突柱 7 11和扭力弹簧 73——对应的至少部 分的伸入前壳 33上对应设置的多个轴向孔中。 Referring to Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 9, the torque control system includes a torsion cover 13, a spiral cover 71, a torsion spring 73, a stationary end tooth 75, and a movable end tooth 77. The torsion cover 13 is provided at the rear of the chuck 9 and outside the front case 33 of the gear case 31. A screw cover 71 is coupled to the torsion cover 13 by a threaded engagement. The spiral cover 71 is rotatable by the torsion cover 13 and moves back and forth along the axial direction of the axis 10. The spiral cover 71 has an annular casing and a plurality of projections 71 1 extending axially extending uniformly on the casing. A torsion spring 73 is mounted on the projection 7 11 . The housing is axially movable by the cooperation of the groove and the block, and is non-rotatably fitted on the front case 33. The protrusion 711 and the torsion spring 73, correspondingly at least partially extend into the corresponding plurality of axes on the front case 33 Into the hole.
中盖 37上设有和前述的多个轴向孔对应的通孔。静端齿 75位于齿轮箱 33 的后部分中, 具有环状的壳体, 壳体的前端设有和前述通孔对应的多个立柱 75 1 , 立柱 75 1穿过中盖 37的通孔, 抵接突柱 7 11上的扭力弹簧 73。 壳体的后 端设有多个端齿 753。 由于立柱 751 穿过中盖 37 的通孔, 静端齿 75可以在一 定范围内轴向移动, 但不能旋转。 静端齿 75的后方设有动端齿 77。 动端齿 77 具有环状的壳体, 壳体的前端端面上设有和静端齿 75 的端齿 753 相配的端齿 773 , 壳体的后端设有键槽 77 1, 壳体的内环面设有内花键 775。 动端齿在走向 上不可移动, 在周向上可选的具有可旋转和不可旋转两种状态。 The middle cover 37 is provided with through holes corresponding to the plurality of axial holes described above. The stationary end tooth 75 is located in the rear portion of the gear case 33, and has an annular casing. The front end of the casing is provided with a plurality of columns 75 1 corresponding to the through holes, and the column 75 1 passes through the through hole of the middle cover 37. The torsion spring 73 on the stud 7 11 is abutted. A plurality of end teeth 753 are provided at the rear end of the housing. Since the column 751 passes through the through hole of the middle cover 37, the static end tooth 75 can move axially within a certain range, but cannot rotate. A movable end tooth 77 is provided at the rear of the stationary end tooth 75. The movable end tooth 77 has an annular housing, and the front end surface of the housing is provided with end teeth 773 matching the end teeth 753 of the static end teeth 75, and the rear end of the housing is provided with a key groove 77 1. The inner ring of the housing The surface is provided with an internal spline 775. The moving end teeth are immovable on the strike, and are optionally rotatable and non-rotatable in the circumferential direction.
通过功能切换系统的调节,本实施例的多功钻 1可选的具有冲击扳手功能, 高速钻功能, 低速钻功能, 螺丝批功能。 以下详述本实施例的功能切换系统。 Through the adjustment of the function switching system, the multi-function drill 1 of the embodiment has the functions of an impact wrench, a high-speed drilling function, a low-speed drilling function, and a screwdriver function. The function switching system of this embodiment will be described in detail below.
参见图 3, 图 4, 图 5, 图 6, 功能切换系统主要包括功能切换钮 17, 切换 环 8 1, 切换弹簧 17 1, 顶柱 173, 冲击扳手切换件 83, 速度切换件 85, 螺丝批 切换件 87, 离合件 89。 Referring to FIG. 3, FIG. 4, FIG. 5, FIG. 6, the function switching system mainly comprises a function switching button 17, a switching ring 8.1, a switching spring 17, a top column 173, an impact wrench switching member 83, a speed switching member 85, a screwdriver The switching member 87 is a clutch member 89.
功能切换钮 17包括位于切换窗 19 中的拨钮和伸入到壳体 3 中的半圓环形 的壳体, 功能切换钮 17 的壳体下设置有切换环 8 1, 切换环 8 1 套装在后壳 35 上, 并可被功能切换钮 17 带动相对于后壳 35绕轴线 10转动。 切换环 81 的环 面上具有一个缺口, 切换弹簧 17 1和顶柱 173穿过该缺口设置在功能切换钮 17 和后壳 35之间。 后壳 35上设有沿周向分布的四个凹陷处, 该四个凹陷处和功 能切换钮 17的前述的四个预设位置对应, 顶柱 173停留于一凹陷处时, 功能切 换钮 17停留于一相应的功能档位。 即操作者可拨动功能切换钮 17周向移动, 通过顶柱 173带动切换环 8 1转动, 在移动到凹陷处时, 切换弹簧 17 1压迫顶柱 173 进入 iHJ陷处并倾向于停留于该 iHJ陷处, 操作者感知该弹性动作而知晓进入 了一个功能档位, 在需要改变功能时, 操作者克服切换弹簧 171 的弹力带动顶 柱 173 离开该凹陷处进入另一需要的凹陷处, 并带动切换环 81相应的转动。 The function switching button 17 includes a dial located in the switching window 19 and a semicircular housing extending into the housing 3. The switching ring 8 is disposed under the housing of the function switching button 17, and the switching ring 8 1 is placed behind The casing 35 is rotatably rotated relative to the rear casing 35 about the axis 10 by the function switching button 17. The switching ring 81 has a notch on the ring surface through which the switching spring 17 1 and the top post 173 are disposed between the function switching button 17 and the rear case 35. The rear case 35 is provided with four recesses distributed in the circumferential direction, and the four recesses correspond to the aforementioned four preset positions of the function switching button 17, and when the top post 173 stays in a recess, the function switching button 17 Stay in a corresponding function position. That is, the operator can move the function switching button 17 to move circumferentially, and the top ring 173 drives the switching ring 8 1 to rotate. When moving to the recess, the switching spring 17 1 presses the top post 173 into the iHJ trap and tends to stay at the The iHJ is trapped, the operator perceives the elastic motion and knows to enter a functional gear position. When the function needs to be changed, the operator overcomes the elastic force of the switching spring 171 to drive the top post 173 away from the recess to enter another required recess, and The corresponding rotation of the switching ring 81 is driven.
切换环 8 1上设有一对冲击扳手切换槽 8 11,一对速度切换槽 813和一个螺 丝批切换槽 815。 两个冲击扳手切换槽 811 沿周向平移 180度可重合; 两个速 度切换槽 813沿周向平移 180度可重合。 The switching ring 8 1 is provided with a pair of impact wrench switching slots 8 11 , a pair of speed switching slots 813 and a screw The wire batch switches the groove 815. The two impact wrench switching grooves 811 can be overlapped by 180 degrees in the circumferential direction; the two speed switching grooves 813 can be overlapped by 180 degrees in the circumferential direction.
冲击扳手切换槽 811 为曲折的具有阶梯的形状, 由两段相互平行, 在轴向 上间隔开直槽和位于两段直槽之间的连接槽組成。 该两端直槽垂直于轴线 10。 冲击扳手切换件 83壳体成条状, 可轴向移动而不可转动。 其一端上设有销, 销 位于冲击扳手切换槽 811 中, 通过该销和槽的配合结构, 切换环 81转动时, 销 在冲击扳手切换槽 811 中从一段直槽移动到另一段直槽, 带动冲击扳手切换件 83轴向移动。 The impact wrench switching groove 811 has a zigzag-shaped stepped shape, and the two segments are parallel to each other, and are axially spaced apart from the straight groove and the connecting groove between the two straight grooves. The straight grooves at both ends are perpendicular to the axis 10. The impact wrench switching member 83 is formed in a strip shape and is axially movable without being rotatable. A pin is disposed at one end thereof, and the pin is located in the impact wrench switching groove 811. Through the matching structure of the pin and the groove, when the switching ring 81 rotates, the pin moves from the straight groove to the other straight groove in the impact wrench switching groove 811. The impact wrench switching member 83 is driven to move axially.
冲击扳手切换件 83的另一端向齿轮箱 13的径向内侧弯曲形成勾, 勾伸入 到离合件 89上的环槽 891 中。离合件 89套装在第二行星架 47外,壳体成环状, 环槽 891位于其外周面上。 离合件 89的内周面上设有滑块 893, 前端面上设有 离合块 895。 第二行星架 47的外周面上设有和滑块 893相配的滑轨 473, 离合 件 89 因而始终跟随第二行星架 47旋转, 而可以相对第二行星架 47轴向移动。 主动冲击块 63的后端面上设有和离合块 895相配的离合槽 635。通过前述的结 构, 离合件 89具有轴向上的前位置和后位置, 在前位置离合块 895卡住离合槽 635, 在后位置离合块 895脱离离合槽 635。 离合件 89由功能切换钮 17通过切 换环 81, 冲击扳手切换件 83 带动在前位置和后位置之间移动。 The other end of the impact wrench switching member 83 is bent toward the radially inner side of the gear case 13 to form a hook which is hooked into the ring groove 891 on the clutch member 89. The clutch member 89 is fitted outside the second carrier 47, the casing is formed in a ring shape, and the ring groove 891 is located on the outer peripheral surface thereof. A slider 893 is provided on the inner peripheral surface of the clutch member 89, and a clutch block 895 is provided on the front end surface. The outer peripheral surface of the second carrier 47 is provided with a slide rail 473 matched with the slider 893, and thus the clutch member 89 thus always rotates following the second carrier 47, and is axially movable relative to the second carrier 47. A clutch groove 635 is provided on the rear end surface of the active impact block 63 to match the clutch block 895. With the foregoing structure, the clutch member 89 has a front position and a rear position in the axial direction. In the front position, the clutch block 895 catches the clutch groove 635, and in the rear position, the clutch block 895 is disengaged from the clutch groove 635. The clutch member 89 is moved by the function switching button 17 through the switching ring 81, and the impact wrench switching member 83 is moved between the front position and the rear position.
类似的, 速度切换槽 813为曲折的具有阶梯的形状, 由两段相互平行, 在 轴向上间隔开直槽和位于两段直槽之间的连接槽組成。 该两端直槽垂直于轴线 10。 速度切换件 85壳体成条状, 可轴向移动而不可转动。 其一端上设有销, 销 位于速度切换槽 813, 通过该销和槽的配合结构, 切换环 81转动时, 销在速度 切换槽 813 中从一段直槽移动到另一段直槽, 带动速度切换件 85轴向移动。 Similarly, the speed switching groove 813 is a meandering stepped shape consisting of two segments parallel to each other, axially spaced apart from the straight groove and a connecting groove between the two straight grooves. The straight grooves at both ends are perpendicular to the axis 10. The speed switching member 85 is in the form of a strip and is axially movable without being rotatable. A pin is disposed on one end thereof, and the pin is located in the speed switching slot 813. When the switching ring 81 rotates, the pin moves from the straight slot to the other straight slot in the speed switching slot 813, and the speed is switched. The piece 85 moves axially.
速度切换件 85的另一端向齿轮箱 13的径向内侧弯曲形成勾, 勾伸入到第 二内齿圈 53的外周面的环槽 533中。第二内齿圈 53的前端面上还设有花键 531, 该花键 531和动端齿 77的内花键 775相配。 如前所述的, 第二内齿圈 53具有 前位置和后位置, 分別对应两种速度输出。 配合上述的结构, 第二离合件 53 由功能切换钮 17通过切换环 81, 速度切换件 85带动在前位置和后位置之间移 动 The other end of the speed switching member 85 is bent toward the radially inner side of the gear case 13 to form a hook, which is hooked into the ring groove 533 of the outer peripheral surface of the second ring gear 53. The front end face of the second ring gear 53 is further provided with a spline 531 which matches the inner spline 775 of the movable end tooth 77. As previously mentioned, the second ring gear 53 has a front position and a rear position, respectively corresponding to two speed outputs. With the above structure, the second clutch member 53 is moved by the function switching button 17 through the switching ring 81, and the speed switching member 85 is moved between the front position and the rear position.
螺丝批切换槽 815为为具有阶梯的不规则形状, 周向上具有宽部和窄部, 窄部的前端在轴向上后于宽部的前端。 宽部和窄部之间具有过渡部分。 螺丝批 切换件 87 成条形, 可轴向移动而不可转动。 一端具有位于螺丝批切换槽 815 中的销, 该端和齿轮箱之间还设有弹簧 871, 该弹簧 871驱使螺丝批切换件 87 向前抵接螺丝批切换槽 813的前端。 螺丝批切换件 87的另一端与动端齿 77的 键槽 771相配。 通过该销和槽的配合结构, 切换环 81转动时, 销在螺丝批切换 槽 815中宽部移动到窄部或从窄部移动的宽部,带动螺丝批切换件 85轴向移动。 螺丝批切换件 85 因而具有轴向上的前位置和后位置,在前位置时螺丝批切换件 85的末端啮合动端齿 77的键槽 771, 在后位置时螺丝批切换件 85的末端脱离 动端齿 77的键槽 771。 通过该方式可选择性的锁止动端齿 77的旋转运动。 The screwdriver changeover groove 815 has an irregular shape having a step, and has a wide portion and a narrow portion in the circumferential direction, and the front end of the narrow portion is axially rearward behind the front end of the wide portion. There is a transition between the wide portion and the narrow portion. The screwdriver changer 87 is strip-shaped and can be moved axially without rotation. One end has a screw batch switching slot 815 A pin 871 is further disposed between the end and the gear case. The spring 871 drives the screwdriver changer 87 to abut the front end of the screwdriver change slot 813. The other end of the screwdriver changer 87 is matched with the key groove 771 of the movable end tooth 77. Through the cooperation structure of the pin and the groove, when the switching ring 81 rotates, the pin moves in the wide portion of the screwdriver change groove 815 to the narrow portion or the wide portion that moves from the narrow portion, and drives the screwdriver switch 85 to move axially. The screwdriver changer 85 thus has a front position and a rear position in the axial direction. In the front position, the end of the screwdriver changer 85 engages the key groove 771 of the movable end tooth 77, and in the rear position, the end of the screwdriver changer 85 is disengaged. The key groove 771 of the end tooth 77. In this way, the rotational movement of the movable end tooth 77 can be selectively locked.
以下详述多功能钻 1 的功能切换过程。 The function switching process of the multifunctional drill 1 is detailed below.
如前所述的, 多功能钻 1 可在冲击扳手功能, 高速钻功能, 低速钻功能, 螺丝批功能之间依次正向或反向切换。 这些功能的转化和第二内齿圈 53, 离合 件 89 以及螺丝批切换件 87的前后位置密切相关, 表一表示在前述的四种功能 状态和第二内齿圈 53,离合件 89 以及螺丝批切换件 87各自的位置的对应关系。 As mentioned above, the multi-function drill 1 can be switched forward or reverse between the impact wrench function, the high-speed drilling function, the low-speed drilling function, and the screwdriver function. The conversion of these functions is closely related to the front and rear positions of the second ring gear 53, the clutch member 89 and the screwdriver shifting member 87. Table 1 shows the four functional states and the second ring gear 53, the clutch member 89 and the screw in the foregoing four functional states. The correspondence of the respective positions of the batch switching members 87.
表 一 Table I
以冲击扳手功能为初始状态, 如图 10, 图 11, 功能切换钮 17处于冲击扳 手档位, 第二内齿圈 53位于后位置, 离合件 89位于后位置, 螺丝批切换件 87 位于前位置。 With the impact wrench function as the initial state, as shown in FIG. 10 and FIG. 11, the function switching button 17 is in the impact wrench position, the second ring gear 53 is in the rear position, the clutch member 89 is in the rear position, and the screwdriver switch 87 is in the front position. .
如前所述的, 第二内齿圈 53位于后位置时, 同时啮合太阳轮 45和第二行 星轮 49, 行星齿轮减速系统向动力输出系统输出高转速。且此时第二内齿圈 53 的花键 531 和动端齿 77 的内花键 775彼此脱离, 第二内齿圈 5 可以被太阳轮 45带动旋转。 此时螺丝批切换件 87处于前位置, 其末端卡入动端齿 77的键槽 771 , 禁止动端齿 77转动。 然而此时由于动端齿 77未起作用, 因此将螺丝批切 换件 87设置得在该功能状态下处于后位置也是可以的,不会影响冲击扳手功能 的实现。 As described above, when the second ring gear 53 is in the rear position, the sun gear 45 and the second row star wheel 49 are simultaneously engaged, and the planetary gear reduction system outputs a high rotation speed to the power output system. At this time, the splines 531 of the second ring gear 53 and the inner splines 775 of the movable end teeth 77 are disengaged from each other, and the second ring gear 5 can be rotated by the sun gear 45. At this time, the screwdriver changer 87 is in the front position, and the end thereof is engaged with the key groove 771 of the movable end tooth 77, and the movable end tooth 77 is prohibited from rotating. However, since the movable end tooth 77 does not function at this time, it is also possible to set the screwdriver cutting member 87 to be in the rear position in the functional state, and the function of the impact wrench is not affected.
在冲击扳手功能下离合件 89处于后位置, 即离合件 89的离合块 895脱离 主动冲击块 63的离合槽 635。 The clutch member 89 is in the rear position under the impact wrench function, i.e., the clutch block 895 of the clutch member 89 is disengaged from the clutch groove 635 of the active impact block 63.
在实现冲击扳手功能时, 旋转运动经由第二行星架 47 输出到主轴 61, 由 于冲击弹簧 65的压力, 主动冲击块 63通过夹于内 V形槽、 外 V形槽 611 的滚 球 67 带动, 跟随主轴 61 转动, 被动冲击块 69 也随之转动, 通过工作轴 691 和夹头 9带动工作头 (未图示) 迅速将螺母 (未图示) 拧紧。 When the impact wrench function is implemented, the rotational motion is output to the main shaft 61 via the second carrier 47, At the pressure of the impact spring 65, the active impact block 63 is driven by the ball 67 clamped in the inner V-shaped groove and the outer V-shaped groove 611, and follows the rotation of the main shaft 61, and the passive impact block 69 also rotates, passing through the working shaft 691 and the clamp. The head 9 drives the working head (not shown). Quickly tighten the nut (not shown).
当螺母端面和工件 (未图示) 面相接触后, 阻力矩迅速增加, 达到一定值 后, 相互啮合的主动冲击块 63和被动冲击块 69均受阻, 被动冲击块 69停止转 动,但主轴 61在马达输出轴的驱动下仍转动,迫使滚球 67克服其与内 V形槽、 外 V形槽 611 之间的摩擦力沿槽滚动, 从而推动主动冲击块 63 向后方运动, 使冲击弹簧 65被压縮。由此,主动冲击块 63在轴向上逐渐远离被动冲击块 69。 当主动冲击块 63轴向移动距离刚超过被动冲击块 69的第二端齿 693的齿高后, 即主动冲击块 63和被动冲击块 69脱离啮合的瞬间,主轴 61便带动主动冲击块 63旋转, 使其第一端齿 633滑过被动冲击块 69的第二端齿 693, 在滑过瞬间, 由于冲击弹簧 65的作用, 滚球 67又沿内 V形槽、 外 V形槽 611 回到原位置, 主动冲击块 63被向前推,同时随着主轴 61加速转动而冲击被动冲击块 69的第 二端齿 693, 使被动冲击块 69在旋转方向上继续运动, 如此循环往复, 使螺紋 件在冲击力 ½下拧紧。 When the nut end face is in contact with the surface of the workpiece (not shown), the resistance torque rapidly increases. After reaching a certain value, the intermeshing active impact block 63 and the passive impact block 69 are both blocked, and the passive impact block 69 stops rotating, but the spindle 61 is at The motor output shaft is still driven to rotate, forcing the ball 67 to roll along the groove against the frictional force between the inner V-shaped groove and the outer V-shaped groove 611, thereby pushing the active impact block 63 to move rearward, so that the impact spring 65 is compression. Thereby, the active impact block 63 gradually moves away from the passive impact block 69 in the axial direction. When the axial movement distance of the active impact block 63 just exceeds the tooth height of the second end tooth 693 of the passive impact block 69, that is, the moment when the active impact block 63 and the passive impact block 69 are disengaged, the main shaft 61 drives the active impact block 63 to rotate. The first end tooth 633 is slid over the second end tooth 693 of the passive impact block 69. At the moment of sliding, the ball 67 is returned along the inner V-shaped groove and the outer V-shaped groove 611 due to the action of the impact spring 65. In the original position, the active impact block 63 is pushed forward, and at the same time, as the spindle 61 accelerates and rotates, the second end tooth 693 of the passive impact block 69 is struck, so that the passive impact block 69 continues to move in the rotational direction, thus reciprocating and reciprocating. The pieces are tightened under impact force 1⁄2.
上述实现冲击扳手功能时, 需要主动冲击块 63 间歇旋转冲击被动冲击块 69, 从而使工作头 (紧固头) 能够拧紧螺母, 但在实现钻进功能,即高速钻功能 和低速钻功能时, 只需要工作头 (麻花钻) 持续钻进, 而不再需要主动冲击块 31 的间歇性冲击。 以下详述从冲击扳手功能切换到高速钻功能的过程和高速钻 功能的工作状态。 When the impact wrench function is implemented as described above, the active impact block 63 is required to intermittently vibrate the passive impact block 69, so that the working head (fastening head) can tighten the nut, but when the drilling function, that is, the high speed drilling function and the low speed drilling function, is realized, Only the working head (twist drill) is required to continue drilling, and the intermittent impact of the active impact block 31 is no longer required. The process of switching from the impact wrench function to the high-speed drilling function and the working state of the high-speed drilling function are detailed below.
参照图 10, 图 11和图 12, 图 13所示, 从冲击扳手功能切换到高速钻功能 时, 切换环 81转动带动冲击扳手切换槽 811位移, 将冲击扳手切换件 83的销 从一条直槽移动到另一条直槽, 因而带动冲击扳手切换件 83轴向移动, 进而带 动离合件 89从后位置移动到前位置。 完成切换后, 第二内齿圈 53位于后位置, 离合件 89位于前位置, 螺丝批切换件 87位于前位置。 Referring to FIG. 10, FIG. 11 and FIG. 12, FIG. 13, when switching from the impact wrench function to the high-speed drilling function, the switching ring 81 rotates to drive the impact wrench to switch the slot 811 displacement, and the pin of the impact wrench switching member 83 is from a straight slot. Moving to the other straight groove, the impact wrench switching member 83 is axially moved, thereby driving the clutch member 89 to move from the rear position to the front position. After the switching is completed, the second ring gear 53 is in the rear position, the clutch member 89 is in the front position, and the screwdriver switch 87 is in the front position.
由于此时由于动端齿 77未起作用, 因此将螺丝批切换件 87设置得在该功 能状态下处于后位置也是可以的, 不会影响高速钻功能的实现。 Since the movable end teeth 77 are not functioning at this time, it is also possible to set the screwdriver changer 87 in the rear position in the functional state without affecting the realization of the high speed drilling function.
如前所述的, 当离合件 89 位于前位置后, 其离合块 895 啮合主动冲击块 63的离合槽 635, 旋转输出的传递路线变为由第二行星轮 47和 /或主轴 63到离 合件 89到主动冲击块 63, 再经被动冲击块 69传递到工作轴 691。 具体的, 在 钻进过程中, 由于工作轴 691 受到的阻力矩逐渐增大, 主动冲击块 63则倾向于 朝向马达 11运动。 此时, 由于离合件 89限制了主动冲击块 63在轴向上的向后 移动, 主动冲击块 63的第一端齿 633始终贴合被动冲击块 69的第二端齿 693, 同时, 主动冲击块 63、 被动冲击块 69、 工作轴 691在旋转方向上一起运动。 由 于被动冲击块 69和主动冲击块 63始终无法脱离, 即两者之间无法形成冲击, 所以可确保工作头持续钻进。 As described above, when the clutch member 89 is in the front position, the clutch member 895 engages the clutch groove 635 of the active impact block 63, and the transmission path of the rotary output becomes the second planetary gear 47 and/or the main shaft 63 to the clutch member. 89 to the active impact block 63, and then transmitted to the working shaft 691 via the passive impact block 69. Specifically, during the drilling process, since the resistance torque of the working shaft 691 is gradually increased, the active impact block 63 tends to Moving toward the motor 11. At this time, since the clutch member 89 restricts the backward movement of the active impact block 63 in the axial direction, the first end tooth 633 of the active impact block 63 always fits the second end tooth 693 of the passive impact block 69, and at the same time, the active impact The block 63, the passive impact block 69, and the working shaft 691 move together in the direction of rotation. Since the passive impact block 69 and the active impact block 63 are always unable to be disengaged, that is, an impact cannot be formed between the two, it is ensured that the working head continues to drill.
上述实施方式中, 尤其重要的是: 在实现高速钻或低速钻功能时, 由电机 21输出的旋转经过减速, 到达减速系统的输出端 22, 然后以离合件 89为中间 件传递到主动冲击块 63, 以此建立了减速系统的输出端到主动冲击块 63 的固 定连接或者说刚性连接以传递旋转;由于主轴 61和减速系统的输出端通过过盈 配合固定连接在一起, 也可以说建立了主轴 61和主动冲击块 63的固定连接。 而以往的动力工具在由冲击扳手功能切换到钻进功能时, 都仍是依靠主轴 61 和主动冲击块 63之间的槽和滚珠系统的活动连接传递旋转。 In the above embodiment, it is particularly important that: when the high-speed drilling or low-speed drilling function is realized, the rotation outputted by the motor 21 is decelerated to reach the output end 22 of the deceleration system, and then transferred to the active impact block with the clutch member 89 as the intermediate member. 63, thereby establishing a fixed connection or a rigid connection of the output end of the reduction system to the active impact block 63 to transmit the rotation; since the output ends of the main shaft 61 and the reduction system are fixedly connected by an interference fit, it can be said that the connection is established. The fixed connection of the main shaft 61 and the active impact block 63. In the past, when the power tool was switched from the impact wrench function to the drilling function, the rotation of the groove and the ball system between the main shaft 61 and the active impact block 63 was still transmitted.
业界一般水平的技术人员容易想到的,离合件 89也可以选择直接设置在主 轴 61 的外周面上, 沿主轴 61 的轴向方向可滑移的设置。 在这种实施方式中, 离合件 89—部分和主轴 61在旋转方向上相对固定的相连, 一部分通过花键配 合可选择的和主动冲击块 63啮合或脱离, 以此在钻进模式(包括高速钻功能和 低速钻功能)下建立主轴 61到主动冲击块 63的固定连接,这种实施例的思路和 前述的本发明的优选实施例相同, 其具体形式不再赘述。 It is easily conceivable by a person of ordinary skill in the art that the clutch member 89 can also be arranged directly on the outer peripheral surface of the main shaft 61 so as to be slidable along the axial direction of the main shaft 61. In this embodiment, the clutch member 89 is partially and relatively fixedly coupled in the rotational direction, and a portion is selectively engaged or disengaged with the active impact block 63 by a spline fit, thereby in the drilling mode (including high speed). The fixed connection of the main shaft 61 to the active impact block 63 is established under the drill function and the low speed drill function. The idea of this embodiment is the same as the preferred embodiment of the present invention described above, and the specific form thereof will not be described again.
同样容易想到的,离合件 89还可以以不同于花键配合的形式可选择的和主 动冲击块 63 固定连接, 也可以采用不同于滑块滑轨的形式和第二行星架 47或 主轴 61在旋转上相对固定的配合, 例如, 采用卡扣和孔配合, 或者凸块和凹槽 配合实现离合件 89和主动冲击块 63的可选的固连接, 采用花键配合实现离合 件 89和第二行星架 47或主轴 61 的配合等。 It is also conceivable that the clutch member 89 can also be fixedly connected to the active impact block 63 in a form different from the spline fit, or in a form different from the slide rail and the second planet carrier 47 or the spindle 61. Rotating a relatively fixed fit, for example, using a snap and hole fit, or a bump and groove fit to achieve an optional solid connection of the clutch member 89 and the active impact block 63, using a spline fit to implement the clutch member 89 and the second The cooperation of the carrier 47 or the main shaft 61, and the like.
以下介绍从高速钻功能到低速钻功能的切换和低速钻功能的具体作用方 式。 The following describes the specific ways of switching from the high-speed drilling function to the low-speed drilling function and the low-speed drilling function.
如图 12, 图 13和图 14, 图 15。 从高速钻功能切换到低速钻功能时, 切换 环 81转动带动速度切换槽 813位移, 将速度切换件 85的销从一条直槽移动到 另一条直槽, 因而带动速度切换件 85轴向移动, 进而带动第二内齿圈 53从后 位置移动到前位置。 完成切换后, 第二内齿圈 53位于前位置, 离合件 89位于 前位置, 螺丝批切换件 87位于前位置。 Figure 12, Figure 13 and Figure 14, Figure 15. When the high-speed drilling function is switched to the low-speed drilling function, the switching ring 81 rotates to drive the speed switching groove 813 to move, and the pin of the speed switching member 85 is moved from one straight groove to the other straight groove, thereby driving the speed switching member 85 to move axially. The second ring gear 53 is further moved from the rear position to the front position. After the switching is completed, the second ring gear 53 is in the front position, the clutch member 89 is in the front position, and the screwdriver switch 87 is in the front position.
如前所述的, 第二内齿圈 53 从后位置移动到前位置后, 脱离和太阳轮 45 的啮合, 仍与第二行星轮 49啮合。 同时, 第二内齿圈 53的花键 531和动端齿 77的内花键 775啮合, 且此时螺丝批切换件 87位于前位置, 螺丝批切换件 87 的末端卡入动端齿 775 的键槽 771, 使动端齿 775不能旋转运动, 进而使第二 内齿圈 53不能旋转运动。 As described above, after the second ring gear 53 is moved from the rear position to the front position, the sun gear 45 is disengaged. The engagement is still engaged with the second planet gear 49. At the same time, the splines 531 of the second ring gear 53 and the inner splines 775 of the movable end teeth 77 are engaged, and at this time, the screwdriver changer 87 is located at the front position, and the end of the screwdriver changer 87 is engaged with the movable end teeth 775. The key groove 771 prevents the movable end tooth 775 from rotating, and thus the second ring gear 53 cannot be rotated.
通过上述的配合方式, 多功能钻 1位于低速钻功能下, 行星齿轮减速系统 经由如前所述的两级减速将较低的转速输出到动力输出系统, 动力输出系统的 运作模式和高速钻功能时一致, 在此不再赘述。 Through the above cooperation mode, the multi-function drill 1 is located under the low-speed drilling function, and the planetary gear reduction system outputs the lower rotation speed to the power output system via the two-stage deceleration as described above, the operation mode of the power output system and the high-speed drilling function. The time is the same and will not be repeated here.
以下介绍从低速钻功能到螺丝批功能的切换和螺丝批功能的具体作用方 式。 The following describes the specific action of switching from the low-speed drilling function to the screwdriver function and the screwdriver function.
如图 14, 图 15和图 16, 图 17。 从低速钻功能切换到螺丝批功能时, 切换 环 81转动带动螺丝批切换槽 815位移, 将螺丝批切换件 87的销从宽部移动到 窄部, 因而带动螺丝批切换件 87轴向移动到达后位置, 脱离和动端齿 77的啮 合。 完成切换后, 第二内齿圈 53位于前位置, 离合件 89位于前位置, 螺丝批 切换件 87位于后位置。 Figure 14, Figure 15, and Figure 16, Figure 17. When switching from the low speed drilling function to the screwdriver function, the switching ring 81 rotates to drive the displacement of the screwdriver switching slot 815, and the pin of the screwdriver switching member 87 is moved from the wide portion to the narrow portion, thereby driving the screwdriver switching member 87 to move axially. The rear position, the engagement of the disengagement and the movable end teeth 77. After the switching is completed, the second ring gear 53 is in the front position, the clutch member 89 is in the front position, and the screwdriver switch 87 is in the rear position.
如前所述的, 螺旋罩 71通过突柱 711, 扭力弹簧 73压迫静端齿 75的立柱 As previously mentioned, the spiral cover 71 passes through the stud 711, and the torsion spring 73 presses the post of the stationary end tooth 75.
753 , 其中突柱 711, 扭力弹簧 73和立柱 753——对应的设置。 静端齿 75 因而 被弹性压迫抵接动端齿 77, 具体的, 静端齿 75的端齿 753和动端齿 77的端齿 773 被压迫啮合在一起, 因而阻止动端齿 77 转动。 此时由于螺丝批切换件 87 脱离和动端齿 77的啮合, 静端齿 75是唯一直接阻止动端齿 77转动的元件。 753, wherein the stud 711, the torsion spring 73 and the post 753 - corresponding settings. The stationary end teeth 75 are thus elastically urged against the movable end teeth 77. Specifically, the end teeth 753 of the stationary end teeth 75 and the end teeth 773 of the movable end teeth 77 are press-fitted together, thereby preventing the movable end teeth 77 from rotating. At this time, since the screwdriver changer 87 is disengaged from the engagement of the movable end teeth 77, the stationary end teeth 75 are the only members that directly block the rotation of the movable end teeth 77.
在进行上螺钉的工作时, 操作者通过扭力罩 13带动螺旋罩 71前后移动调 节扭力弹簧 73的压縮量, 即调节静端齿 75施加到动端齿 77上的弹性力, 以设 定螺丝批功能下多功能钻 1 的最大输出扭矩。 当驱使工作轴 691继续转动需要 的扭矩大于设定的最大输出扭矩, 第二内齿圈 53带动动端齿 77克服弹性压迫 力旋转, 周而复始的推动静端齿 75轴向向前移动, 端齿 773和端齿 753彼此爬 坡运动。 即动端齿 77不能再阻止第二内齿圈 53旋转, 因而电机的输出仅带动 第二内齿圈 53 自由旋转, 而不能带动第二行星架 47旋转, 将旋转运动输出到 动力输出系统。 When the upper screw is operated, the operator drives the screw cover 71 to move back and forth to adjust the compression amount of the torsion spring 73, that is, adjust the elastic force applied to the movable end tooth 77 by the static end tooth 75 to set the screw. The maximum output torque of the multi-function drill 1 under the batch function. When the torque required to drive the working shaft 691 to continue to rotate is greater than the set maximum output torque, the second ring gear 53 drives the movable end teeth 77 to rotate against the elastic pressing force, and the repetitively pushing the static end teeth 75 moves axially forward, the end teeth The 773 and the end teeth 753 climb the hills. That is, the movable end tooth 77 can no longer prevent the second ring gear 53 from rotating, so that the output of the motor only drives the second ring gear 53 to rotate freely, and does not drive the second carrier 47 to rotate, and outputs the rotary motion to the power output system.
功能切换钮 17也可以按螺丝批功能、 低速钻功能、 高速钻功能、 冲击扳手 的顺序依次调节多功能钻 1, 其实现方式和上面所描述的类似, 仅仅顺序相反, 在此不再赘述。 The function switch button 17 can also adjust the multi-function drill 1 in the order of the screwdriver function, the low-speed drill function, the high-speed drill function, and the impact wrench. The implementation manner is similar to that described above, and only the order is reversed, and details are not described herein again.
Claims
Applications Claiming Priority (10)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010239504.0A CN102335906B (en) | 2010-07-20 | 2010-07-20 | power tool |
| CN201010239504.0 | 2010-07-20 | ||
| CN201010239529.0A CN102335909B (en) | 2010-07-20 | 2010-07-20 | Power tool |
| CN201010239512.5 | 2010-07-20 | ||
| CN201010239517.8A CN102335904B (en) | 2010-07-20 | 2010-07-20 | Power tool |
| CN201010239521.4 | 2010-07-20 | ||
| CN201010239529.0 | 2010-07-20 | ||
| CN201010239521.4A CN102335908B (en) | 2010-07-20 | 2010-07-20 | Power tool |
| CN201010239517.8 | 2010-07-20 | ||
| CN201010239512.5A CN102335907B (en) | 2010-07-20 | 2010-07-20 | power tool |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2012010093A1 true WO2012010093A1 (en) | 2012-01-26 |
Family
ID=45496523
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2011/077395 Ceased WO2012010093A1 (en) | 2010-07-20 | 2011-07-20 | Power tool |
Country Status (1)
| Country | Link |
|---|---|
| WO (1) | WO2012010093A1 (en) |
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| US12496682B2 (en) | 2022-08-15 | 2025-12-16 | Techtronic Cordless Gp | Die grinder with an offset gear transmission |
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