WO2009006845A1 - Power tool - Google Patents
Power tool Download PDFInfo
- Publication number
- WO2009006845A1 WO2009006845A1 PCT/CN2008/071589 CN2008071589W WO2009006845A1 WO 2009006845 A1 WO2009006845 A1 WO 2009006845A1 CN 2008071589 W CN2008071589 W CN 2008071589W WO 2009006845 A1 WO2009006845 A1 WO 2009006845A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- impact
- vibration
- state
- block
- working shaft
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B21/00—Portable power-driven screw or nut setting or loosening tools; Attachments for drilling apparatus serving the same purpose
- B25B21/02—Portable power-driven screw or nut setting or loosening tools; Attachments for drilling apparatus serving the same purpose with means for imparting impact to screwdriver blade or nut socket
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B21/00—Portable power-driven screw or nut setting or loosening tools; Attachments for drilling apparatus serving the same purpose
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25D—PERCUSSIVE TOOLS
- B25D16/00—Portable percussive machines with superimposed rotation, the rotational movement of the output shaft of a motor being modified to generate axial impacts on the tool bit
- B25D16/006—Mode changers; Mechanisms connected thereto
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25D—PERCUSSIVE TOOLS
- B25D2216/00—Details of portable percussive machines with superimposed rotation, the rotational movement of the output shaft of a motor being modified to generate axial impacts on the tool bit
- B25D2216/0007—Details of percussion or rotation modes
- B25D2216/0023—Tools having a percussion-and-rotation mode
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25D—PERCUSSIVE TOOLS
- B25D2216/00—Details of portable percussive machines with superimposed rotation, the rotational movement of the output shaft of a motor being modified to generate axial impacts on the tool bit
- B25D2216/0007—Details of percussion or rotation modes
- B25D2216/0038—Tools having a rotation-only mode
Definitions
- This invention relates to a power tool, and more particularly to a gun drill-type power tool of various functions that can be selectively implemented.
- impact wrenches electric drills, electric screwdrivers, and impact drills are usually included.
- An impact wrench is used to tighten the bolt to the workpiece.
- the structure generally includes an output shaft that is driven by the rotation of the motor, an impact block that is coupled to the output shaft through the spiral groove and the ball, and a working shaft that is located in front of the impact block and that cooperates with the impact block through the end teeth.
- An impact spring is also provided behind the impact block, which compresses the impact block to maintain a secure fit of the impact block with the working shaft.
- the impact block moves axially toward the motor with respect to the working shaft, and simultaneously compresses the spring thereafter.
- the impact block and the end teeth of the working shaft are disengaged, the impact block axially moves forward and strikes the working shaft in the rotational direction under the action of the impact spring, so that the working shaft continues to tighten the bolt in the rotational direction.
- This cycle through the intermittent intermittent impact of the impact block, ensures that the bolt is finally tightened onto the workpiece.
- An electric screwdriver is used to tighten the screw to the workpiece. It generally includes an overload clutch structure consisting of a clutch actuating member and a follower member, the actuating member being integral with the reduction gear, and the follower member being rotationally fixed within the housing and axially movable relative to the housing.
- a working spring acts on the end face teeth of the active member through the follower, so that the active member is fixed in the rotational direction and can transmit torque to rotate the screwdriver.
- the torque of the motor is transmitted to the screwdriver through the planetary gear reduction mechanism to rotate it, and the screwdriver head and the screw head groove are engaged, so that the screw is quickly tightened.
- the impact drill is mainly used for perforating a workpiece of a brittle material, and has a vibrating mechanism composed of a moving cam and a static cam having dog-toothed teeth on opposite end faces.
- the moving cam is installed in the middle of the working shaft, the static cam is fixed on the casing, and a spring is arranged between the moving and static cams to separate the two.
- the working shaft generates an axial backward thrust to the static cam fixed relative to the casing, so that the impact drill moves backward.
- the impact drill moves back one tooth height. distance.
- the static cam quickly impacts the cam with the impact drill, thereby generating a strong impact force on the surface of the workpiece.
- the brittle material is broken under repeated strong impacts.
- the debris is discharged from the drill groove, and holes are made in the masonry and concrete members.
- the electric drill is used to drill holes on the workpiece. During the operation, the drill shaft continuously rotates.
- users need to perform different types of operations, such as screwing, screwing, drilling, etc., when performing work. In this way, it is very troublesome for the user to prepare a plurality of different types of power tools, and to constantly change them to operate.
- U.S. Published Patent Application No. US 2005/0199404 A1 discloses a power tool that can simultaneously perform the functions of an impact wrench and an electric drill on a tool.
- the power tool simultaneously locks both of the impact block (7) and the outer circumference of the working shaft (8) by a function switching mechanism (the function conversion button 33 and the connecting member 25 shown in FIGS. 1 and 4).
- the impact block and the working shaft are relatively fixed, thereby realizing the conversion of the impact wrench function to the electric drill function.
- the user can adjust the impact wrench function and the electric drill function on the same tool by simply adjusting the function conversion button.
- European patent application EP 1050381 A2 discloses another power tool having both an impact wrench function and an electric drill function.
- the power tool simultaneously locks both on the axis of the impact block (5) and the working shaft (6) by a function switching mechanism (reference numerals 15, 16, 24, 35, 36 in the drawing of the patent application) to make the impact block and
- the working shaft remains relatively fixed, thereby enabling the conversion of the impact wrench function to the electric drill.
- the connector for use in the power tool disclosed in the above-mentioned U.S. Patent Application is a large-sized circular sleeve, thereby increasing the overall volume of the power tool and increasing the manufacturing cost, and the power tool disclosed in the above-mentioned European Patent Application
- the function conversion mechanism needs to be implemented by multiple components, and its structure is complicated. This reduces reliability.
- U.S. Patent Application No. US 2005/0199404 A1 further discloses a four-function drill that further realizes the functions of an electric screwdriver and a hammer drill based on the functions of an impact wrench and an electric drill.
- the four-function drill includes an impact mechanism for realizing an impact wrench, a clutch structure for realizing an electric screwdriver, and a vibration structure for realizing a hammer drill function, and also includes a function of an impact mode switching member for switching an impact wrench, and a clutch mode switching member.
- the function of switching the electric screwdriver and the function of the vibration mode switching member for switching the impact drill, and a common button can simultaneously control the three switching members, so that the operation of the common button can be implemented alternatively.
- such a four-function drill has a large number of components and a complicated structure, which increases manufacturing difficulty and at the same time reduces reliability.
- the invention provides a power tool capable of selectively implementing functions such as an impact wrench, an electric drill, an electric screwdriver or a hammer drill, which is simple in structure, convenient in production and manufacture, and has high reliability.
- the invention also provides a power tool capable of selectively implementing an impact wrench, an electric drill, an electric screwdriver or a hammer drill through two mode adjusting members, which realizes a simple structure, is convenient for manufacturing, and has high reliability. .
- a power tool comprising: a casing having a front end portion operable to be adjacent to the workpiece;
- the working shaft extends toward the front end of the casing and can be mated with the external working head
- a power source disposed in the casing, and outputting rotational power
- a planetary gear reduction mechanism is disposed between the power source and the working shaft, and transmits a rotation output of the power source to the working shaft, the planetary gear speed reduction mechanism includes an inner ring gear, and the inner ring gear has a load on the working shaft a rotatable state that can be rotationally driven when set, and a limited rotation state that cannot be rotationally driven regardless of the load of the working shaft;
- Impact mechanism which includes:
- the active impact block is rotationally driven by the output shaft of the planetary gear reduction mechanism
- the passive impact block is rotatably driven by engaging with the active impact block, the passive impact block is disposed on the working shaft and rotationally drives the working shaft, and the passive impact block is axially movable relative to the working axis;
- the active impact block is selectively disengaged from the passive impact block when the load on the working shaft is increased to a specific value, and then re-engaged with the passive impact block under the rotational drive of the output shaft, thereby rotating in the direction of rotation Apply intermittent impact to the working shaft;
- An impact switching member that selectively limits axial movement of the passive impact block relative to the working shaft such that the impact mechanism is disengageable from each other between the active and passive impact blocks and the active and passive impact blocks are always Switching between the limited impact states that cannot be disengaged from each other;
- the mode adjusting member is mounted on the casing, and movably cooperates with the impact switching member to drive the impact switching member to switch the working state of the impact mechanism, and at the same time, the mode adjustment The piece is movably cooperated with the pressing mechanism to control the working state of the ring gear;
- the power tool can select one of the following working modes by adjusting the mode adjusting member:
- Impact mode in which the impact mechanism is in an impactable state, and at the same time, the inner ring gear is in a restricted rotation state;
- Drilling mode in which the impact mechanism is in a restricted impact state, and the inner ring gear is in a limited rotation state.
- the power tool further includes:
- the vibration switching member cooperates with the vibration mechanism to switch the vibration mechanism between a vibrating state capable of applying axial vibration to the working shaft and a limited vibration state capable of applying axial vibration to the working shaft; wherein the mode adjusting member is
- the vibration switching device cooperates with the vibration switching device to switch the working state of the vibration mechanism, and the power tool can further select the vibration mode by adjusting the mode adjusting member outside the casing.
- the impact mechanism is in a limited impact state
- the inner ring gear is in a limited rotation state.
- the vibration mechanism is in a vibrating state.
- a power tool comprising: a casing having a front end portion operable to be adjacent to the workpiece;
- the working shaft extends toward the front end of the casing and can be mated with the external working head
- a power source disposed in the casing, and outputting rotational power
- a planetary gear reduction mechanism is disposed between the power source and the working shaft to rotate the power source Passed to the working shaft so that the working head can be driven by rotation;
- Impact mechanism which includes:
- the active impact block is rotationally driven by the output shaft of the planetary gear reduction mechanism
- a passive impact block rotatably driven by the active impact block, the passive impact block being disposed on the working shaft and rotatably driving the working shaft, wherein the passive impact block is axially movable relative to the working axis; wherein the active The impact block is selectively disengaged from the passive impact block when the load on the working shaft is increased to a specific value, and then re-engaged with the passive impact block under the rotational drive of the output shaft, thereby applying the working shaft in the rotational direction. Intermittent impact;
- An impact switching member that selectively limits axial movement of the passive impact block relative to the working shaft such that the impact mechanism is disengageable from each other between the active and passive impact blocks and the active and passive impact blocks are always Switching between the restricted impact states that cannot be disengaged from each other; the vibration mechanism that applies axial vibration to the working shaft;
- the vibration switching member cooperates with the vibration mechanism to switch the vibration mechanism between a vibrating state capable of applying axial vibration to the working shaft and a limited vibration state capable of applying axial vibration to the working shaft; mode adjusting member, mounting On the casing, the movably cooperates with the impact switching member to drive the impact switching member to switch the working state of the impact mechanism, and cooperates with the vibration switching member to drive the vibration switching member to switch the working state of the vibration mechanism;
- the power tool can select one of the following working modes by adjusting the mode adjusting member:
- Impact mode in which the impact mechanism is in an impactable state, and at the same time, the vibration mechanism is in a limited vibration state;
- Drilling mode in which the impact mechanism is in a restricted impact state, and at the same time, the vibration mechanism is in a limited vibration state;
- Vibration mode in which the impact mechanism is in a restricted impact state, and the vibration mechanism is in a vibrating state.
- a power tool comprising: a casing having a front end portion operable to be adjacent to the workpiece;
- the working shaft extends toward the front end of the casing and can be mated with the external working head
- a power source disposed in the casing, and outputting rotational power
- a planetary gear reduction mechanism is disposed between the power source and the working shaft to rotate the power source Passed to the working shaft, the planetary gear reduction mechanism includes an inner ring gear having a rotatable state that can be rotationally driven when the load of the working shaft reaches a preset value and no matter how much the load of the working shaft is large a rotationally limited state of rotation;
- a pressing mechanism comprising an axial elastic member, the pressing mechanism pressing and fixing the inner ring gear by axial elastic deformation of the axial elastic member thereof, the axial elastic member having an axial critical length, when the axis of the axial elastic member When the dimension is larger than the axial critical length, the inner ring gear is in a rotatable state, and when the axial dimension of the axial elastic member is smaller than the axial critical length, the inner ring gear is in a restricted rotation state;
- An impact mechanism that exerts an intermittent impact on the working shaft in the direction of rotation
- the impact switching member which is selectively engageable with the impact mechanism to make the impact mechanism capable of exerting an intermittent impact on the working shaft in the rotational direction and the inability to apply an intermittent impact to the working shaft in the rotational direction. Switch between states;
- the mode adjusting member is mounted on the casing and can be rotated.
- the mode adjusting member cooperates with the impact switching member to switch the working state of the impact mechanism while rotating, and simultaneously cooperates with the pressing mechanism to switch the working state of the inner ring gear;
- the mode adjusting members have different rotation angles, and respectively correspond to different working modes, wherein:
- the first rotation angle corresponds to a clutch mode in which the impact mechanism is in a restricted impact state, and at the same time, the inner ring gear is in a rotatable state;
- the second rotation angle corresponds to an impact mode in which the impact mechanism is in an impactable state, and at the same time, the inner ring gear is in a restricted rotation state;
- the third rotation angle corresponds to the drilling mode, in which the impact mechanism is in a restricted impact state, and at the same time, the inner ring gear is in a restricted rotation state.
- the first rotation angle includes at least two, corresponding to the axial pressure applied to the ring gear at different axial dimensions of the axial elastic member, and the axial pressure and the preset of the working shaft load The value corresponds to; when the load of the working shaft exceeds a preset value corresponding to the first rotation angle, the inner ring gear is rotationally driven against the axial pressure of the axial elastic member at this time.
- a power tool comprising: a casing having a front end portion operable to be adjacent to the workpiece;
- the working shaft extends toward the front end of the casing and can be mated with the external working head
- a power source disposed in the casing, and outputting rotational power
- a planetary gear reduction mechanism is disposed between the power source and the working shaft to rotate the power source Passed to the working shaft, the planetary gear reduction mechanism includes an inner ring gear having a rotatable state that can be rotationally driven when the load of the working shaft reaches a preset value and no matter how much the load of the working shaft is large a rotationally limited state of rotation;
- An impact mechanism that exerts an intermittent impact on the working shaft in the direction of rotation
- the impact switching member which is selectively engageable with the impact mechanism to make the impact mechanism capable of exerting an intermittent impact on the working shaft in the rotational direction and the inability to apply an intermittent impact to the working shaft in the rotational direction. Switch between states;
- the vibration switching member cooperates with the vibration mechanism to switch the vibration mechanism between a vibrating state capable of applying axial vibration to the working shaft and a limited vibration state capable of applying axial vibration to the working shaft; mode adjusting member, mounting On the casing, the movably cooperates with the impact switching member to drive the impact switching member to switch the working state of the impact mechanism, and movably cooperates with the pressing mechanism to control the working state of the inner ring gear, and cooperates with the vibration switching member.
- Driving the vibration switching member to switch the working state of the vibration mechanism;
- the power tool can select one of the following working modes by adjusting the mode adjusting member:
- Impact mode in which the impact mechanism is in an impactable state, the inner ring gear is in a restricted rotation state, and the vibration mechanism is in a limited vibration state;
- Drilling mode in which the impact mechanism is in a restricted impact state, the inner ring gear is in a restricted rotation state, and the vibration mechanism is in a limited vibration state;
- Vibration mode in which the impact mechanism is in a restricted impact state, the inner ring gear is in a restricted rotation state, and the vibration mechanism is in a vibrating state;
- the mode adjusting member has at least different first positions and second positions to respectively correspond to preset values of different working shaft loads required for the inner ring gear to be rotationally driven.
- the technical solution of the present invention may also be:
- a power tool including:
- the working shaft extends toward the front end of the casing and can be mated with the external working head;
- a power source disposed in the casing, and outputting rotational power
- a planetary gear reduction mechanism is disposed between the power source and the working shaft, and transmits the rotating output of the power source to the working shaft, thereby rotating the working head;
- An impact mechanism that exerts an intermittent impact on the working shaft in the direction of rotation
- the impact switching member which is selectively engageable with the impact mechanism to make the impact mechanism capable of exerting an intermittent impact on the working shaft in the rotational direction and the inability to apply an intermittent impact to the working shaft in the rotational direction. Switch between states;
- the vibration switching member cooperates with the vibration mechanism to switch the vibration mechanism between a vibrating state capable of applying axial vibration to the working shaft and a limited vibration state capable of applying axial vibration to the working shaft;
- the first mode adjusting member Mounted on the casing, movably cooperated with the impact switching member to drive the impact switching member to switch the working state of the impact mechanism;
- the second mode adjusting member is mounted on the casing, and movably cooperates with the vibration switching member to drive the vibration switching member to switch the working state of the vibration mechanism;
- the power tool can select one of the following working modes by adjusting the first and second mode adjusting members: an impact mode, in which the impact mechanism is in an impactable state, and at the same time, the vibration mechanism is in a limited vibration state;
- Drilling mode in which the impact mechanism is in a restricted impact state, and at the same time, the vibration mechanism is in a limited vibration state;
- Vibration mode in which the impact mechanism is in a restricted impact state, and the vibration mechanism is in a vibrating state.
- the technical solution of the present invention may also be:
- a power tool including:
- a housing having a front end portion operable to be adjacent to the workpiece
- the working shaft extends toward the front end of the casing and can be mated with the external working head
- a power source disposed in the casing, and outputting rotational power
- a planetary gear reduction mechanism is disposed between the power source and the working shaft, and transmits a rotation output of the power source to the working shaft, the planetary gear speed reduction mechanism includes an inner ring gear, and the inner ring gear has a working a rotatable state that can be rotationally driven when the load of the shaft reaches a preset value and a limited rotation state that cannot be rotationally driven regardless of the load of the working shaft;
- An impact mechanism that exerts an intermittent impact on the working shaft in the direction of rotation
- the impact switching member which is selectively engageable with the impact mechanism to make the impact mechanism capable of exerting an intermittent impact on the working shaft in the rotational direction and the inability to apply an intermittent impact to the working shaft in the rotational direction. Switch between states;
- the vibration switching member cooperates with the vibration mechanism to switch the vibration mechanism between a vibrating state capable of applying axial vibration to the working shaft and a limited vibration state capable of applying axial vibration to the working shaft;
- the first mode adjusting member Mounted on the casing, movably cooperated with the impact switching member to drive the impact switching member to switch the working state of the impact mechanism, and movably cooperate with the pressing mechanism to control the working state of the inner ring gear;
- the second mode adjusting member is mounted on the casing, and movably cooperates with the vibration switching member to drive the vibration switching member to switch the working state of the vibration mechanism;
- the power tool can select one of the following working modes to work: an impact mode, in which the impact mechanism is in an impactable state, the inner ring gear is in a limited rotation state, and the vibration The mechanism is in a state of limited vibration;
- Vibration mode in which the impact mechanism is in a restricted impact state, the inner ring gear is in a restricted rotation state, and the vibration mechanism is in a vibrating state.
- the power tool of the present invention is provided with a passive impact block independent of the working axis, and the impact switching member is used to restrict the passive impact block from moving or releasing the restriction together with the active impact block.
- the function of the impact wrench and the function of the electric drill are switched; and on the basis of the realization and switching mechanism of the electric screwdriver, or/and the realization and switching mechanism of the impact drill, the three-function gun drill or the four-function gun drill is realized.
- the structure is simpler and easier to manufacture.
- the switching of the clutch mode of the power tool of the present invention does not require a separate switching member,
- the switching can be realized by adjusting the mode adjusting member to control the axial size of the pressing spring, and the mode adjusting member can also realize the control of the tripping torque.
- the power tool of the present invention realizes the switching of the impact wrench function and the function of the electric drill or the electric screwdriver through the first mode adjusting member, and the switching between the impact drilling function and the non-impact drilling function is realized by the second mode adjusting member.
- switching of various functions is realized by the two mode adjusting members, thereby improving the reliability of the tool, and at the same time, the structure is relatively simple and easy to manufacture.
- FIG. 1 is a perspective view of a power tool in accordance with an embodiment of the present invention.
- Figure 2 is an exploded perspective view of the power tool of Figure 1.
- Figure 3 is an exploded perspective view of the operating assembly of the power tool of Figure 2.
- Figure 4 is a perspective view of another perspective view of the mode adjuster of the power tool of Figure 3.
- Figure 5a is a cross-sectional view of the running assembly of Figure 2 taken along the line A-A, with the power tool selected to operate in the clutch mode and operate at a low speed.
- Figure 5b is a cross-sectional view of the running assembly of Figure 2 taken along the line B-B, wherein the power tool selects the clutch mode to operate and operates at a low speed.
- Figure 5c is similar to Figure 5a, but at this point the power tool is operating at high speed.
- Figure 5d is similar to Figure 5b, but at this point the power tool is operating at high speed.
- Figure 5 e is a cross-sectional view of the running assembly of Figure 5a taken along line E-E, in which the impact switch is in the normal section of the adjustment slot of the mode adjustment member.
- Figure 5f is a cross-sectional view of the running assembly of Figure 5a along the F-F line, in which the mode adjuster and the vibration switching member are not yet mated.
- Figure 6a is a cross-sectional view of the running assembly of Figure 2 taken along the line A-A, in which the power tool is selected to operate in the impact mode, and the load torque to the working shaft is low, and the active and passive impact blocks have not yet been disengaged.
- Figure 6b is a cross-sectional view of the running assembly of Figure 2 taken along the line B-B, in which the power tool is selected to operate in the impact mode, and the working shaft is subjected to a lower load torque, and the active and passive impact blocks have not yet been disengaged.
- Figure 6c is similar to Figure 6a, but at this time the working shaft is subjected to higher load torque, active and passive The block has been disengaged.
- Figure 6d is similar to Figure 6b, but at this point the working shaft is subjected to higher load torque and the active and passive impact blocks are disengaged.
- Figure 6e is a cross-sectional view of the running assembly of Figure 6a taken along the line E-E, in which the impact cutting member is in the abrupt section of the adjustment slot of the mode adjustment member.
- Figure 6f is a cross-sectional view of the running assembly of Figure 6a along the line F-F, in which the mode adjuster and the vibration switching member are not yet mated.
- Figure 7a is a cross-sectional view of the running assembly of Figure 2 taken along line A-A, wherein the power tool selects the drilling mode to operate, and the working shaft is subjected to a lower load torque, and the active impact block has not yet begun to retreat.
- Figure 7b is a cross-sectional view of the running assembly of Figure 2 taken along the line B-B, wherein the power tool selects the drilling mode to operate, and the working shaft is subjected to a lower load torque, and the active impact block has not yet begun to retreat.
- Figure 7c is similar to Figure 7a, but at this time the working shaft is subjected to a higher load torque and the passive impact block retreats with the active impact block.
- Figure 7d is similar to Figure 7b, but at this time the working shaft is subjected to a higher load torque and the passive impact block retreats with the active impact block.
- Figure 7e is a cross-sectional view of the running assembly of Figure 7a taken along the line E-E, in which the impact switching member re-enters the normal section of the adjustment slot of the mode adjustment member.
- Figure 7f is a cross-sectional view of the running assembly of Figure 7a along the line F-F, in which mode mode adjusters and shock switching members are initially in contact.
- Figure 8a is a cross-sectional view of the running assembly of Figure 2 taken along line A-A, with the power tool selected to operate in vibration mode.
- Figure 8b is a cross-sectional view of the running assembly of Figure 2 taken along line B-B, with the power tool selected to operate in vibration mode.
- Figure 8c is a cross-sectional view of the running assembly of Figure 8a taken along line E-E, in which the impact cutting member is located in the normal section of the adjustment slot of the mode adjustment member.
- Figure 8d is a cross-sectional view of the running assembly of Figure 7a taken along the line F-F, in which the mode adjuster and the shock switching member cooperate in the direction of rotation.
- Figure 9 is a schematic view showing the functions of the outer surface of the mode adjusting member and the respective tripping torque positions, and the adjusting groove provided in the mode adjusting member, and the axial size change of the pressing spring of the pressing mechanism during the rotation of the mode adjusting member The graph.
- Figure 10 is another embodiment of the power tool of the present invention.
- Figure 1 1 a is a schematic cross-sectional view of the power tool of Figure 10.
- Figure l ib is a cross-sectional view taken along line H-H of Figure 11a.
- the power tool is a four-function gun drill, which optionally implements an impact wrench function, an electric drill function, an electric screwdriver function, And impact drill function.
- the power tool 100 includes a casing 30, a battery pack 40, and an operating assembly 10.
- the casing 30 is assembled by screwing the two half-shells, which are bilaterally symmetrical, having a horizontal portion 31 and a handle portion 32 substantially perpendicular to the horizontal portion.
- a push button switch 50 is provided at an upper portion of the handle portion 32, and the battery pack 40 is detachably inserted into the bottom of the handle portion 32 of the casing, and the running assembly 10 is partially housed in the horizontal portion 31 of the casing 30.
- the running assembly 10 includes a motor 21, a planetary gear reduction mechanism 1 1 , an overload clutch mechanism and a pressing mechanism when the electric screwdriver function is realized, in order from the rear to the front (the left side of the drawing is the rear).
- different working heads (not shown) are respectively clamped, such as clamping the fastening head when the impact wrench function is realized, and clamping when constructing the construction drill and the impact drill function when implementing the electric drill function Twist drill, hold the screwdriver head when implementing the electric screwdriver function.
- the motor has a motor housing 21 1 and a motor shaft 212 extending from the front end of the motor housing.
- a coupling cover 22 is fixedly coupled to the front end of the motor casing 211 by a screw (not shown), and the motor shaft 212 extends into the coupling cover 22.
- a gear box 23 is fixed to the front end of the coupling cover 22 for accommodating the planetary gear reduction mechanism.
- a middle cover 24 and a front cover 26 are axially fixedly coupled to the front of the gear box 23, and a mode adjusting member 25 for selecting each working mode is disposed on the middle cover 24, and is connected to the front case 26 and the casing 30 respectively. .
- the planetary gear reduction mechanism is disposed within the coupling cover 22 and the gearbox 23.
- the gear reduction mechanism has a two-stage reduction system including a first stage reduction system composed of a first planetary gear set 1 1 1 , a first ring gear 1 13 , and a first carrier 1 12 And a second stage reduction system consisting of the second planetary gear set 1 14 , the second inner ring gear 1 16 , and the second planet carrier 1 15 .
- Each of the planetary gear sets includes a plurality of planet gears disposed on a bracket of the respective planet carrier.
- the motor shaft 212 extends in the center of the plurality of first planetary gears 1 1 1 and meshes with the first planetary gears, and
- the outer peripheral gears of the plurality of first planetary gears 111 mesh with the inner teeth of the first inner ring gear 113, and the outer teeth 1131 of the first inner ring gear 113 mesh with the inner teeth 221 of the connecting cover 22 to fix the two;
- a sun gear 1122 is protruded from the front end of the frame 112, and extends in the center of the plurality of second planetary gears 114 and meshes with the second planetary gears 114, and the plurality of second planetary gears 114 mesh with the internal teeth of the second ring gear 116.
- the second ring gear 116 is fixed relative to the casing 30 by the pressing of the pressing mechanism;
- the motor shaft 212 drives the first planetary gear 111 to operate in the first ring gear 113, so that the output speed of the motor 21 is output by the sun gear 1122 through the first stage reduction system, similarly, the sun gear
- the 1122 is output as a rotation input through an output shaft 1151 integrally extended from the front end of the second carrier 115 by the second stage reduction system.
- the speed reduction mechanism is configured by a two-stage speed reduction system to obtain a desired output rotation speed.
- the speed reduction mechanism may include only the first stage speed reduction system, or may include three Stage or more stage deceleration system.
- the pressing mechanism is for axially pressing the second ring gear 116 to be fixed in the casing 30.
- the pressing mechanism is disposed in the gear case 23, and includes a pressing ring 131 and an axial elastic member.
- the axial elastic member is a spiral pressing spring 132.
- the pressing ring 131 is directly engaged with the second ring gear 116, and a plurality of oblique teeth 1311 and 1161 which are engageable with each other are protruded from the opposite end faces.
- the mating faces of the oblique teeth, that is, the teeth, are inclined to the end faces.
- a plurality of convex keys 1312 project radially outward from the outer circumference of the pressing ring 131, and can be accommodated in the key grooves 232 extending in the axial direction inside the gear box 23, respectively.
- the pressing ring 131 is rotationally fixed in the casing 30, and can only move axially relative to the casing, and the second ring gear 116 can be moved not only in the axial direction after being disengaged from the pressing ring 131. It can also be rotated inside the casing 30.
- the outer peripheral surface of the gear case 23 is radially symmetrically provided with a pair of axially extending guide grooves 231, and a pair of push rods 134 are correspondingly accommodated in and sliding within the guide grooves 231.
- the outer surface of the push rod 134 is convexly provided with an externally threaded block
- An annular gasket 133 is disposed between the push rod 134 and the pressing spring 132.
- the gasket 133 is received in the gear box 23 and partially extends into the guiding groove 231 in the radial direction, so that the push rod 134 is in the guiding groove.
- the thrust is transmitted to the pressing spring 132 through the spacer 133, and the second ring gear 116 is further pressed by the pressing ring 131 to be relatively fixed to the casing 30. .
- the mode adjusting member 25 has a circular cover shape, and an inner thread 251 is recessed on the inner surface of the rear portion thereof, and can be correspondingly matched with the outer thread block 1341 of the push rod 134.
- the rotation adjustment mode adjusting member 25 can axially move the push rod 134, thereby compressing the pressing spring
- the axial dimension of 132 is used to adjust the axial pressing force of the pressing ring 131 against the second ring gear 116.
- the clutch mechanism is composed of a second ring gear 116 and a pressing mechanism, wherein the second ring gear 116 constitutes an active member of the clutch, and the pressing mechanism constitutes a follower of the clutch.
- the second ring gear 116 has a tendency to rotate under the driving of the motor 21, but cannot be driven due to the restriction of the pressing ring 131.
- the rotational torque of the motor output is also increased accordingly, whereby the axial convex teeth 1 161 of the second ring gear 116 are applied to the axial convexity of the pressing ring 131.
- the torsion force on the tooth 1311 also increases; when the axial component of the torsion is greater than the elastic pressing force generated by the pressing spring 132, the pressing ring 131 is axially pushed forward to disengage from the second ring gear 116. Thereby the second ring gear 116 is rotationally driven.
- the axial critical length of the compression spring 132 is equal to the axial minimum length to which it is fully compressed plus the tooth height of the second ring gear axial projection 1 161. That is, when the pressing spring 132 is compressed by the push rod 134 to be smaller than the axial critical length, the axial force component of the torsion force applied to the pressing ring 131 by the second ring gear 116 is larger than the pressing force of the pressing spring 132. However, when the pressing ring 131 is retracted until the pressing spring 132 is fully pressed, it is still not disengaged from the second ring gear 116, so that the second ring gear 16 can never be rotationally driven.
- the impact mechanism is disposed in the gear box 23 and the middle cover 24, and includes an active impact block 141 sleeved on the output shaft 1 151 and disposed behind the active impact block.
- the impact spring 144 an inner ball screw groove mechanism at the junction of the active impact block 141 and the output shaft 1 151, and a passive impact block 142 axially slidably sleeved on the working shaft 16.
- the inner ball spiral groove mechanism includes an outer spiral groove 1461 formed on the surface of the output shaft 1 151, and a rolling ball 1462 which can be rolled in the outer spiral groove 1461, which is a steel ball in the embodiment, and is disposed on the active impact block 141.
- the inner ring is for receiving the inner spiral groove 1412 of the ball.
- a pair of straight tooth blocks 141 1 are axially forwardly convex on the front end surface of the active impact block 141.
- the straight tooth block means that the meshing surface of the tooth block is substantially perpendicular to the end surface.
- a spacer 143 is provided between the impact spring 144 and the second carrier 1 15 .
- a plurality of key grooves 1421 are arranged on the inner circumference of the inner ring of the passive impact block 142, and a plurality of convex keys 161 formed on the working shaft 16 can be accommodated correspondingly. With this structure, the passive impact block 142 can be rotated together with the working shaft 16 while The passive impact block 142 is axially moveable relative to the working shaft 16.
- the keyway and the male key can also be interchanged, that is, the keyway is disposed on the working shaft, and the male key is disposed on the passive impact block.
- the passive impact block 142 is oriented on the rear end face of the active impact block 141 A pair of straight tooth blocks 1422 projecting rearwardly from the straight tooth block 141 1 of the active impact block are engaged in the rotational direction.
- the passive impact block 142 is recessed in the radial direction on the outer circumference adjacent to the front end thereof to define a limiting groove 1423.
- the impact mechanism further includes a pressing member 145.
- the pressing member is a coil spring whose rear end abuts against the passive impact block 142 and whose front end abuts against the inner wall of the middle cover 24.
- the pressing member 145 may also be composed of a leaf spring or other elastic member.
- the power tool includes an impact switching member 147 for cooperating with the impact mechanism to switch the function of the impact wrench.
- the impact switching member has an adjustment portion 1471 disposed in the axial direction and a radially extending limit portion 1472 substantially perpendicular to the adjustment portion.
- the mode adjusting member 25 is provided with a truncated shoulder 252 near the internal thread 251, and a substantially circular adjusting groove 2521 is recessed in the axial direction at the rear end surface of the shoulder 252.
- the adjustment groove 2521 is mostly a normal section 2522 composed of a constant-circular arc, and a small portion is a abrupt section 2523 composed of a concave arc having a gradually decreasing radius.
- the adjusting portion 1471 of the impact switching member 147 slides in the adjusting groove 2521.
- the limiting portion 1472 of the impact switching member is inserted into the limiting groove 1423 in the radial direction, thereby being able to limit
- the passive impact block 142 moves axially relative to the working shaft 16.
- the impact switching member 147 includes two, one of which cooperates with the mode adjusting member 25 and the other with a circular adjusting ring 257.
- the adjusting ring 257 is received in the mode adjusting member 25 and is fastened to the mode adjusting member by the cooperation of the card slot 2572 and the block 253.
- the adjusting ring 257 is provided with a second adjusting groove 2571 for accommodating the adjusting portion of the other impact switching member.
- the second adjusting groove 2571 is disposed opposite to the adjusting groove 2521 of the mode adjusting member, and the configurations thereof are also substantially the same, except that The abrupt section of the second adjusting groove 2571 is arranged offset from the abrupt section of the adjusting groove 2521 of the mode adjusting member by 180 degrees.
- the two impact switching members 147 are also arranged in a staggered 180 degree, and the limiting portions 1472 of the two are basically They are located in the same radial plane, and the adjustment portions 1471 of the two are inclined away from each other in the axial direction.
- the vibrating mechanism is received within the middle cover 24 and the front housing 26, including an intermeshing first cam block 151 and a second cam that are sleeved on the working shaft 16.
- Block 152 wherein the first cam block 151 has a plurality of convex keys 1513 protruding radially from the outer circumference of the first cam block 151, and can cooperate with a plurality of axially extending key grooves (not shown) provided on the inner circumferential wall of the middle cover 24, through the structure
- the first cam block 151 is fixed relative to the casing in the rotational direction while being axially movable.
- the second cam block 152 is engaged with the working shaft 16 by a flat fit, so that the second cam block 152 can be prevented from rotating relative to the working shaft 16. After the assembly is completed, the rear end of the second cam block 152 abuts against the working shaft 16. The radially formed shoulder portion, and the front end abuts against the inner wall of the front case 26 by the bearing, by which the second cam block 152 is also fixed in the rotational direction with respect to the working shaft 16.
- the opposite end faces of the first cam block 151 and the second cam block 152 are circumferentially distributed with continuous dog-shaped teeth 151 1 and 1521 which are in mesh with each other, and a pitch g is formed between the crests of the two.
- the shock mechanism has a rear push spring 153 whose front end abuts against the inner wall of the front case 26, and the rear end pushes the first cam block 151 axially away from the second cam block 152.
- the vibrating mechanism further includes a forward push spring 154 that elastically abuts against the working shaft 16 and the output shaft 1 151 by the ball, so that the working shaft is always pushed forward when not in operation.
- the rear end surface of the working shaft 16 forms a space d with the front end surface of the output shaft 1 151, so that the working shaft 16 is most affected by the reaction force of the workpiece (not shown) during operation. It is possible to retreat to the rear end face thereof and abut against the front end face of the output shaft, whereby the interval d is the maximum receding distance of the working shaft 16.
- the power tool further includes a shock switching member 155 for engaging the shock mechanism to switch the impact drill function.
- the vibration switching member 155 is also an annular cam block sleeved on the working shaft 16, which is received at the front of the middle cover 24 and located behind the first cam block 151, and is restrained by a spacer. Move to.
- the opposite ends of the shock switching member 155 and the first cam block 151 are circumferentially distributed with a plurality of obliquely projecting mutually engageable male teeth 1551, 151 1 .
- the vibration switching member 155 is further provided with an extending arm 1552 extending radially.
- the middle cover 24 is correspondingly provided with a notch 241 for receiving the extending arm 1552, and the notch 241 is sized in the steering to allow the impact switching member 147 to There is a certain displacement in the direction of rotation.
- the side wall of the middle cover 24 is provided with an arcuate groove 242 communicating with the side of the notch 241 in the direction of rotation.
- An arcuate spring 156 is received in the arcuate groove 242 and the extension arm 1552 of the vibration switching member is pushed toward the gap.
- the other side of 241 (as shown in Figures 5f, 6f, 7f). As shown in FIG.
- the mode adjusting member 25 is convexly disposed on the inner wall near the front end edge thereof, and the radial projection 254 is substantially in the same radial plane as the vibration switching member 155. After the adjusting member 25 is rotated to a certain angle, the radial protrusion 254 can be abutted against the extending arm 1552 of the vibration switching member, and then the mode adjusting member 25 is further rotated, so that the arm 1552 can be extended against the elastic force of the curved spring 156. Rotate.
- the mode adjusting member 25 can also be used as a torsion cover for adjusting the tripping torque value of the clutch mechanism when the electric screwdriver function is realized.
- the push rod 134 can be urged to press the pressing spring 132 to adjust the amount of compression of the spring in the axial direction.
- the mode adjusting member 25 is marked with a plurality of tick marks on the outer circumferential surface near the rear end edge to indicate different Trip torque values, which correspond to different axial dimensions of the compression spring. These marks may be directly specific moment values, or may be substitute values of specific button moment values, as in the present embodiment, they are represented by different gear positions, such as 1-20 gears.
- the mode adjustment member needs to be rotated to align the corresponding gear mark with the confirmation mark on the casing, such as arrow 33 (shown in Figure 1). .
- the pressing spring 132 is compressed by the push rod 134 to a specific axial length corresponding to the torque value, and the generated pressing force is transmitted to the pressing ring 131 to force the pressing ring 131 to press the second ring gear 1 16 .
- the screwdriver head screws the screw into the workpiece.
- the second ring gear can be rotationally driven out of engagement with the pressing ring, so that the torque of the motor cannot be output to the output shaft of the planetary reduction gear.
- the second ring gear continuously engages and disengages the pressing ring during rotation, so that the screw is no longer subjected to torque and the motor is still rotating.
- a plurality of bumps 255 are disposed on the inner circumference of the inner wall of the mode adjusting member 25.
- the leaf spring 258 is disposed on the middle cover 24, and has a protrusion 2581 which can be embedded in any of the bumps 255.
- the leaf spring protrusion 2581 slides into the corresponding groove 256, so that, on the one hand, the mode adjusting member can be made 25 - Fixed to this position to a certain extent.
- the leaf spring projection 2581 slides into the groove 256 to instantaneously emit a "click" sound to provide operator confirmation.
- the adjustment cover of the torque gear can also be provided separately from the mode adjustment member, but is relatively cumbersome to operate with respect to the present embodiment.
- the power tool further includes a speed switching mechanism for adjusting the output shaft output speed, which includes a speed control slider 121 fixedly coupled together, a speed control sleeve 123, a speed regulating wire 122, a bearing housing 124, and a bearing. 125.
- the speed control slider 121 is disposed on the casing 30 and is slidable in the axial direction.
- the speed control sleeve 123 is sleeved on the outside of the connecting cover 22, and the protrusion 1231 at the top thereof is embedded in the speed adjusting slider 121 so as to move together with the speed regulating slider.
- the bearing housing 124 is disposed in the connecting cover 22, and the speed regulating wire 122 connects the speed regulating bush 123 outside the connecting cover 22 and the bearing seat 124 in the connecting cover.
- the bearing 125 is fixedly received in the bearing housing 124 by an interference fit, and is fixedly sleeved outside the first ring gear 1 13 by an interference fit, so that the first ring gear 1 13 is connected to the speed adjusting slider 121 at the connecting cover 22 axial sliding.
- the power tool can first select the clutch mode to operate, in which the power tool implements the electric screwdriver function.
- the adjusting portion 1471 of the impact switching member is located in the normal portion 2522 of the adjusting slot 2521, and the limiting portion 1472 is outside the limiting slot 1423 of the passive impact block 142, that is, the impact switching member.
- the passive impact block There is no fit between the passive impact block and the passive impact block.
- the passive impact block 142 will follow the active impact block 141 under the push of the pressing member 145.
- the extension arm 1552 of the vibration switching member 155 is not engaged with the radial projection 254 of the mode adjusting member 25, and the first cam block 151 is under the action of the rear push spring 153.
- the rear end convex teeth 1511 mesh with the front end convex teeth 1551 of the vibration switching member 155, and the front end convex teeth 1512 of the first cam block 151 and the rear end convex teeth 1521 of the second cam block 152 are separated by a large distance g. Engage.
- the power tool has a total of twenty trip torque values for selection when implementing the electric screwdriver function.
- the number of gear positions may be increased or decreased as needed (e.g., the type of workpiece material to which the job is applied).
- the axial dimension of the pressing spring 132 corresponding to all of these gear positions is greater than the axial critical length, so that when the load torque of the working shaft 16 exceeds the set trip torque value, the second ring gear 116 of the planetary gear reduction mechanism The pressing ring 131 is pushed forward until the tooth heights of the two are disengaged, so that the second ring gear 116 is rotationally driven, and the working shaft 16 has no torque output.
- the shifting torque can be adjusted from small to large by rotating the mode adjusting member 25 clockwise, and the angle at which the mode adjusting member 25 is rotated is the first rotation angle. In the first gear mode, the angle of the adjustment member is zero degree, and the angle of the mode adjustment member is A1 when the twentieth gear is turned, and the other gears are corresponding to the specific angle smaller than the angle A1.
- Figures 5a, 5b show the low speed operation of the power tool in the clutch mode.
- the outer teeth 1 131 of the first ring gear 1 13 mesh with the inner teeth 221 of the connecting cover 22 to fix the first ring gear and the casing, and the inner teeth of the first ring gear 1 13 are only the first Planetary wheel set 1 11 meshes, at this time, the motor
- the output speed of 21 is reduced to a lower speed by the first and second stage deceleration systems.
- Figures 5c, 5d show the high-speed operation of the power tool in the clutch mode. Wherein, the speed control slider 121 has been slid forward to the high speed position by the low speed position shown in Figs.
- the first ring gear 1 13 is synchronously slid to a high speed position.
- the outer teeth 1 131 of the first ring gear 1 13 are disengaged from the inner teeth 221 of the connecting cover 22 to be rotationally driven, and at the same time, the inner teeth of the first ring gear 113 and the first planetary gear set 1 1 1 1 and the external teeth 1 121 of the first carrier 1 12 are engaged.
- the output speed of the motor is directly transmitted to the sun gear 1 122 of the first carrier 1 12 and then to the output shaft 1 151 through the second stage reduction system, that is, the output speed of the motor only passes through the second The stage deceleration is reduced to a higher speed.
- the mode adjustment member is rotated clockwise to the second rotation angle A2.
- the power tool can select the impact mode to work, and the power tool realizes the impact wrench function.
- the axial dimension of the compression spring has been compressed to less than the axial critical length, so when the load torque of the working shaft exceeds the set trip torque value, the second ring gear 16 of the planetary gear reduction mechanism will Pushing the pressing ring 131 forward until the pressing spring 132 is fully pressed, but at this time, the second ring gear 116 and the protruding teeth 1161, 131 1 of the pressing ring 131 are still engaged with each other, so that the second ring gear 1 16 It is still restricted by the pressing ring 131 and cannot be rotationally driven, that is, in a limited rotation state.
- the adjusting portion 1471 of the impact switching member 147 is located at the middle of the abrupt portion 2522 of the adjusting groove 2521 at the closest position to the axis of the working shaft 16, and the limiting portion 1472 has Inserted radially into the limiting groove 1423 of the passive impact block, that is, the passive impact block is restricted from moving in the axial direction.
- Figures 6a, 6b show the state when the load torque to the working shaft is low
- Figures 6c, 6d show the state when the load torque to the working shaft is high.
- the intermeshing active impact block 141 and the passive impact block 142 are both blocked, and the passive impact block 141 stops rotating, but the output shaft 1
- the 151 is still rotated by the driving of the motor 21, forcing the ball 1462 to roll along the groove against the frictional force between the inner and outer spiral grooves 1412 and 1461, thereby pushing the active impact block 141 to move toward the motor, so that the impact spring 144 is compression.
- the active impact block 141 is gradually displaced away from the passive impact block 142 in the axial direction.
- the output shaft 1 151 drives the active impact block 141 to rotate, so that the tooth block 141 1 slides over the tooth block 1422 of the passive impact block.
- the ball 1462 is returned along the spiral groove.
- the active impact block 141 In the original position, the active impact block 141 is pushed forward, and at the same time, as the output shaft 1 151 accelerates, the tooth block of the passive impact block 142 is impacted in the rotational direction, so that the passive impact block continues to move in the rotational direction. , tighten the bolts by continuous intermittent rotary shock.
- the outer ball spiral groove impact structure can also be used to realize the function of the impact wrench. Since the working process and working principle are the same as the inner ball spiral groove impact structure of the present embodiment, the applicant I will not repeat them here. In the impact mode, the speed adjustment can also be adjusted, and the adjustment mode is the same as the clutch mode, and the applicant will not repeat them.
- the mode adjustment member is rotated clockwise to the third rotation angle A3.
- the power tool can select the drilling mode to work, and the power tool realizes the electric drill function in this mode.
- the axial compression dimension of the compression spring is compressed to less than the axial critical length so that the second internal ring gear is in a restricted rotation state.
- the radial projection 254 of the mode adjusting member 25 starts to contact the extension arm 1552 of the shock absorbing member after being rotated to the third rotation angle A3, but does not drive the vibration switching member 155 to rotate, so the first two The mode is the same and the vibration mechanism is in a limited vibration state. Referring to FIG. 7e, and referring to FIG.
- the adjusting portion 1471 of the impact switching member 147 re-enters the normal portion 2522 of the adjusting slot 2525, and the limiting portion 1472 is exited from the passive impact block limiting slot 1423, that is, There is no fit between the impact switching member and the passive impact block. Therefore, when the resistance torque is gradually increased and the active impact block is retracted, the passive impact block 142 is axially retracted along with the active impact block 141 so that the two cannot be separated from each other to form an impact, and thus the impact mechanism is Limit the impact state. Therefore, in this mode, the output of the working shaft 16 is only a simple rotation output, and of course, the output can also be adjusted at high and low speeds.
- the mode adjusting member is rotated clockwise to the fourth rotation angle A4.
- the power tool can select the vibration mode to operate, and the power tool realizes the impact drilling function.
- the axial dimension of the pressing spring is compressed to be less than the axial critical length, so that the second ring gear is in a restricted rotation state.
- the adjusting portion 1471 of the impact switching member 147 is located in the normal portion 2522 of the adjusting groove 2521, and the limiting portion 1472 is in the passive impact block limit.
- the front end convex teeth 1551 and the rear end convex teeth 151 1 of the first cam block 151 are in meshing motion to the tooth height, and the first cam block 151 is axially moved forward to the front end thereof.
- the lug 1512 is spaced apart from the rear end tooth 1521 of the second cam block 152 by a short gap g.
- g is smaller than the retreat distance d of the working shaft, such that the front end tooth 1512 and the second cam block of the first cam block 151 are retracted by the reaction force of the workpiece when the drill bit is pressed onto the workpiece.
- the rear end teeth 1521 of the 152 will engage first so that the working shaft 16 cannot be further retracted.
- the first cam block 151 does not always remain engaged with the second cam block 152, which will continue to rotate and disengage. Since the first cam block 151 is now fixed relative to the casing 30, the bit moves axially forward relative to the casing during the engagement of the second cam block 152 into the disengagement, and because of the machine The casing is always urged toward the workpiece by the operator, such that constant engagement and disengagement between the first cam block and the second cam block creates a vibration of the working shaft in the axial direction, thereby causing a sustained impact on the workpiece. In this mode, the output shaft output speed of the planetary gear reduction mechanism can also be adjusted at high and low speeds.
- the power tool of the present invention is provided with a passive impact block independent of the working axis, and the impact switch member is used to restrict the passive impact block from moving or releasing the restriction together with the active impact block, thereby realizing the switching between the impact wrench function and the electric drill function; Based on the realization of the electric screwdriver and the switching mechanism, or / and the realization and switching mechanism of the impact drill, a three-function gun drill or a four-function gun drill is realized. With this arrangement, the structure is simpler and easier to manufacture.
- the switching of the clutch mode of the power tool of the present invention does not require a separate setting of the switching member, and only needs to be adjusted by adjusting the mode adjusting member to control the axial dimension of the pressing spring, and the mode adjusting member can also realize the control of the tripping torque. .
- the number of components is reduced, the complexity of the structure is simplified, the cost of manufacturing is reduced, and the reliability of the tool is also improved.
- the structure, shape, and the like of the various mechanisms mentioned in the present embodiment are not limited to the above, and various simple and well-known replacements may be made, such as the casing may be integrally formed with the middle cover, the front case, etc.; for example, the clutch The follower, that is, the pressing ring, can be axially slotted, and a steel ball or a steel column is disposed therein to cooperate with the clutch actuating member, that is, the axial protruding tooth of the second ring gear.
- the sequential implementation of the four functions is an electric screwdriver, an impact wrench, an electric drill, a hammer drill, but in the field.
- the power tool can only realize three functions, such as a combination of an electric screwdriver, an impact wrench, and an electric drill.
- the vibration mechanism and the vibration switching member are omitted, or the impact wrench, the electric drill, the impact drill.
- the speed switching mechanism may be omitted accordingly if high and low speed switching is not required.
- the motor is used as the power source, and of course, the engine can also be used for replacement. Since such a simple replacement can be easily implemented by a person skilled in the art, the applicant will not repeat them.
- the axial critical length of the pressing spring of the pressing mechanism is equal to the axial minimum length thereof plus the tooth height of the second ring gear axial convex tooth, so that the impact mode, the drilling mode, and the vibration In the mode, the axial dimension of the pressing spring is adjusted by the mode adjusting member to be smaller than the axial critical length, so that the second ring gear cannot be rotationally driven because it cannot always disengage from the engagement of the pressing ring.
- the axial critical length of the compression spring may also be greater than its axial minimum length plus the tooth height of the second ring gear axial projection in the impact mode.
- the second ring gear and the pressing mechanism constitute a first clutch mechanism
- the active impact block and the passive impact block of the impact mechanism constitute a second clutch mechanism
- the tripping torque value of the first clutch mechanism is greater than the second The trip torque value of the clutch mechanism.
- Different tripping torque values can be achieved by using springs with different spring constants.
- the pressing spring can use a spring with a larger spring rate
- the impact spring can use a spring with a smaller spring rate, that is, at the same pressing force.
- the elastic deformation of the pressing spring is smaller than the elastic deformation of the impact spring.
- the second clutch will trip first, that is, the active impact block and the passive The impact block is disengaged, and then the active impact block applies an intermittent rotational impact to the working shaft.
- the second inner ring gear of the first clutch mechanism receives the same resistance torque as the active impact block, that is, is always smaller than the trip torque value of the second clutch mechanism, thereby making the first clutch mechanism impossible.
- the trip occurs when the trigger is triggered, that is, the second ring gear can never be pushed away from the pressing ring and is rotationally driven.
- the axial dimension of the pressing spring may be slightly larger than the axial minimum length thereof plus the axial tooth height of the second ring gear, when the rotation mode adjusting member is further rotated to adjust the power tool to the drilling mode or the vibration mode
- the pressing spring is further compressed to less than the axial minimum length plus the axial tooth height of the second ring gear. Therefore, in the present embodiment, the axial critical length of the compression spring of the zone separation mode and the other three modes may be greater than the axial minimum The length plus the axial tooth height of the second ring gear.
- the mode adjusting member 25 is replaced by a combination of the first mode adjusting member 70 and the second mode adjusting member 80.
- the first mode adjusting member 70 is used to switch the drilling mode, the impact mode, the clutch mode, and the trip torque value in the clutch mode, but it cannot be used.
- the switching of the vibration mode that is, the first mode adjusting member 70 and the vibration switching member 155 are not matched.
- the first mode adjusting member 70 and the mode adjusting member 25 operate in the same manner, so the applicant will not repeat them.
- the second mode adjusting member 80 is for switching between the impact drill and the non-impact drill function, and is disposed on the front case 90.
- the front housing 90 is provided with a shorter length of the slot 92 in the circumferential direction, and a longer length of the guiding slot 91 extends in the circumferential direction of the front housing, and is at the top of the guiding slot.
- the inner wall of the front case is recessed with a plurality of recesses 91 1 .
- the extension arm 1552 of the vibration switching member 155 extends into the slot 92.
- the second mode adjusting member 80 includes a slider 83 disposed in the guiding groove 91 of the front case.
- the slider 83 Since the size of the slider 83 in the circumferential direction is shorter than that of the guiding groove 91, the slider 83 can be along the guiding groove 91. Move in the circumferential direction.
- the slider 83 is provided with a plurality of bumps 831 which can be fitted in the recesses 91 1 to reliably position the slider 83 in the guide groove 91.
- the upper surface of the slider 83 projects radially outwardly from the slot 92 and is provided with an operating block 81.
- a pair of projections 82 are protruded radially inwardly from the lower surface of the slider 83.
- a groove (not shown) formed between the pair of projections 82 is for receiving the extension arm 1552 of the vibration switching member 155.
- the vibration mechanism In the position shown in FIG. 1 ib, the vibration mechanism is in a limited vibration state, that is, the power tool 200 is in a non-impact drill function, so that the adjustment of the first mode adjustment member 70 can be switched to the electric screwdriver function, the impact wrench function, or the electric drill. Function, and torque adjustment can be performed with the electric screwdriver function.
- the first mode adjustment member can only effect switching between the impact wrench function and the drill function, or switching between the impact wrench function and the electric screwdriver function.
- the side position is rotated clockwise to the other side of the slot 92.
- the protrusion 82 of the second mode adjusting member 80 drives the extension arm 1552 of the vibration switching member 155 to move to the other side of the slot 92. , thereby causing the vibrating mechanism to switch to a vibrating state, thereby realizing the impact drill function.
- the function of the impact wrench and the function of the electric drill or the electric screwdriver are switched by the first mode adjusting member, and the impact drilling function and the non-impact drilling work are realized by the second mode adjusting member. Switch between energy.
- the switching of multiple functions is shared by the two mode adjusting members, thereby improving the reliability of the tool, and at the same time, the structure is relatively simple and convenient for manufacturing.
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Abstract
Description
动力工具 技术领域 Power tools
本发明涉及一种动力工具, 尤其涉及一种可选择实现的多种功能的枪 钻类动力工具。 BACKGROUND OF THE INVENTION 1. Field of the Invention This invention relates to a power tool, and more particularly to a gun drill-type power tool of various functions that can be selectively implemented.
背景技术 Background technique
在现有的抢钻类动力工具中, 通常包括冲击扳手、 电钻、 电动螺丝刀、 和冲击钻。 Among the existing drill-type power tools, impact wrenches, electric drills, electric screwdrivers, and impact drills are usually included.
冲击扳手是用于将螺栓拧紧到工件上。 其结构上通常包括由电机旋转驱 动的输出轴, 与输出轴通过螺旋槽和滚珠配合连接的冲击块, 和位于冲击块 前方与冲击块通过端齿配合的工作轴。 在冲击块后方还设有冲击弹簧, 其压 迫冲击块使冲击块持续保持与工作轴的可靠配合。 工作过程中, 输出轴的旋 转运动通过冲击块和工作轴直接输出到螺栓以将螺栓拧到工件上。 在拧紧过 程中, 工作轴上的负载逐渐增大, 当负载超过预定值时, 通过滚珠在螺旋槽 内的滚动, 冲击块相对于工作轴轴向朝向电机运动, 并同时压缩其后的弹簧。 当冲击块和工作轴的端齿脱离配合瞬间, 在冲击弹簧的作用下, 冲击块轴向 向前运动并在旋转方向上打击工作轴,使工作轴在旋转方向上继续旋紧螺栓。 如此循环往复, 通过冲击块不断的间歇性打击, 确保螺栓最终拧紧到工件上。 An impact wrench is used to tighten the bolt to the workpiece. The structure generally includes an output shaft that is driven by the rotation of the motor, an impact block that is coupled to the output shaft through the spiral groove and the ball, and a working shaft that is located in front of the impact block and that cooperates with the impact block through the end teeth. An impact spring is also provided behind the impact block, which compresses the impact block to maintain a secure fit of the impact block with the working shaft. During operation, the rotary motion of the output shaft is directly output to the bolt through the impact block and the working shaft to screw the bolt onto the workpiece. During the tightening process, the load on the working shaft is gradually increased. When the load exceeds a predetermined value, by the rolling of the balls in the spiral groove, the impact block moves axially toward the motor with respect to the working shaft, and simultaneously compresses the spring thereafter. When the impact block and the end teeth of the working shaft are disengaged, the impact block axially moves forward and strikes the working shaft in the rotational direction under the action of the impact spring, so that the working shaft continues to tighten the bolt in the rotational direction. This cycle, through the intermittent intermittent impact of the impact block, ensures that the bolt is finally tightened onto the workpiece.
电动螺丝刀是用于将螺钉拧紧到工件上。 其通常包括过载离合器结构, 该离合器由离合器主动件和从动件构成, 主动件与减速齿轮为一体, 而从动 件旋转固定在机壳内并可相对于机壳轴向移动。 一工作弹簧通过从动件作用 在主动件的端面齿上, 使主动件在旋转方向上固定进而可以传递转矩使螺丝 刀旋转。 作业时, 电机的转矩通过行星齿轮减速机构传递到螺丝刀, 使之旋 转, 螺丝刀头和螺钉头槽配合, 从而螺钉被迅速拧紧。 随着螺钉拧紧, 主动 件上受到的阻力矩迅速增加, 并通过端齿产生一轴向推力, 当阻力矩超过脱 扣预设值后, 该轴向推力迫使从动件向前进一步压缩工作弹簧而与主动件脱 离, 当主动件失去从动件件的支撑后被旋转驱动, 从而行星齿轮减速机构无 输出, 主动件随电机输出轴还有转动的趋势, 随后在工作弹簧的回复力作用 下又啮合, 如此周而复始, 螺钉不再受到扭矩作用, 而电机仍在转动。 通过 这种结构, 拧紧的螺钉既达到规定拉力, 又不会被拉裂, 电机也不会产生过 载、 堵转、 损坏或烧毁。 An electric screwdriver is used to tighten the screw to the workpiece. It generally includes an overload clutch structure consisting of a clutch actuating member and a follower member, the actuating member being integral with the reduction gear, and the follower member being rotationally fixed within the housing and axially movable relative to the housing. A working spring acts on the end face teeth of the active member through the follower, so that the active member is fixed in the rotational direction and can transmit torque to rotate the screwdriver. During operation, the torque of the motor is transmitted to the screwdriver through the planetary gear reduction mechanism to rotate it, and the screwdriver head and the screw head groove are engaged, so that the screw is quickly tightened. As the screw is tightened, the resistance torque received on the active member increases rapidly, and an axial thrust is generated through the end teeth. When the resistance torque exceeds the preset value of the trip, the axial thrust forces the follower to further compress the working spring forward. The detachment from the active member is rotationally driven when the active member loses the support of the driven member, so that the planetary gear reduction mechanism has no output, and the active member has a tendency to rotate with the motor output shaft, and then under the restoring force of the working spring. Engage again, so that the screw is no longer subjected to torque and the motor is still rotating. With this structure, the tightened screw can reach the specified tension without being pulled apart, and the motor will not be produced. Loaded, blocked, damaged or burned.
冲击钻主要是用于在脆性材料的工件上打孔, 其具有震动机构, 该震动 机构由相对端面具有犬牙状齿的动凸轮和静凸轮组成。 动凸轮安装在工作轴 中间部位, 静凸轮固定在机壳上, 动、 静凸轮之间设有弹簧用来使两者相互 分开。 进行冲击钻孔时, 使钻头垂直压到工件表面上, 并在轴向施加适当压 力, 这样克服弹簧的弹力使动、 静凸轮相互啮合, 启动电机, 电机的转矩通 过动、 静齿轮传递到工作轴。 工作轴在旋转过程中会对与机壳相对固定的静 凸轮产生一轴向向后的推力, 使冲击钻后移, 当动凸轮转到啮合齿脱啮时, 冲击钻后移一个齿高的距离。 脱啮瞬时, 由于持续的外加轴向力, 使静凸轮 随冲击钻迅速冲击动凸轮, 从而对工件表面产生强大的冲击力。 如此周而复 始, 便产生了持续的旋转加冲击的复合运动。 脆性材料在反复的强力冲击下 破碎, 随着钻头的旋转, 碎屑由钻头沟槽排出, 于是在砖石、 混凝土构件上 打出孔。 The impact drill is mainly used for perforating a workpiece of a brittle material, and has a vibrating mechanism composed of a moving cam and a static cam having dog-toothed teeth on opposite end faces. The moving cam is installed in the middle of the working shaft, the static cam is fixed on the casing, and a spring is arranged between the moving and static cams to separate the two. When impact drilling is performed, the drill bit is vertically pressed onto the surface of the workpiece, and an appropriate pressure is applied in the axial direction, so that the dynamic and static cams mesh with each other against the spring force of the spring, and the motor is started, and the torque of the motor is transmitted to the static and static gears. Working axis. During the rotation process, the working shaft generates an axial backward thrust to the static cam fixed relative to the casing, so that the impact drill moves backward. When the moving cam turns to the meshing gear, the impact drill moves back one tooth height. distance. At the moment of disengagement, due to the continuous applied axial force, the static cam quickly impacts the cam with the impact drill, thereby generating a strong impact force on the surface of the workpiece. As a result of this cycle, a continuous movement of the rotation plus the impact is produced. The brittle material is broken under repeated strong impacts. As the drill bit rotates, the debris is discharged from the drill groove, and holes are made in the masonry and concrete members.
电钻是用于在工件上进行钻孔, 在作业过程中, 钻轴持续地作旋转运动。 通常, 使用者在进行作业时需要进行不同类型的操作, 如拧螺丝、 拧螺栓、 钻孔等。 如此, 需要使用者准备多种不同类型的电动工具, 还要不断地更换 来进行操作的话将非常麻烦。 The electric drill is used to drill holes on the workpiece. During the operation, the drill shaft continuously rotates. Usually, users need to perform different types of operations, such as screwing, screwing, drilling, etc., when performing work. In this way, it is very troublesome for the user to prepare a plurality of different types of power tools, and to constantly change them to operate.
美国公开专利申请 US 2005/0199404A1 揭示了一种可在一种工具上同时 实现冲击扳手和电钻功能的动力工具。 该动力工具通过功能转换机构 (该专 利申请图 1和图 4中所示的功能转换钮 33和连接件 25 ) 在冲击块 (7 ) 和工 作轴 (8 ) 的外圆周上同时锁定两者来使冲击块和工作轴保持相对固定, 从而 实现冲击扳手功能向电钻功能的转换, 通过这种结构, 使用者只需调节功能 转换钮就可以在同一工具上实现冲击扳手功能和电钻功能间的切换。 欧洲专 利申请 EP 1050381 A2揭示了另一种同时具有冲击扳手功能和电钻功能的动 力工具。 该动力工具通过功能转换机构 (该专利申请附图中的标号 15, 16, 24, 35, 36)在冲击块(5)和工作轴(6)的轴线上同时锁定两者来使冲击 块和工作轴保持相对固定, 从而实现冲击扳手功能向电钻的转换。 然而, 上 述美国专利申请公开的电动工具使用的连接件为一尺寸较大的圆形套筒, 从 而使该电动工具的整体体积增大, 提高了制造成本, 而上述欧洲专利申请公 开的电动工具的功能转换机构需要由多个元件来配合实现, 其结构复杂, 由 此使可靠性降低。 U.S. Published Patent Application No. US 2005/0199404 A1 discloses a power tool that can simultaneously perform the functions of an impact wrench and an electric drill on a tool. The power tool simultaneously locks both of the impact block (7) and the outer circumference of the working shaft (8) by a function switching mechanism (the function conversion button 33 and the connecting member 25 shown in FIGS. 1 and 4). The impact block and the working shaft are relatively fixed, thereby realizing the conversion of the impact wrench function to the electric drill function. With this structure, the user can adjust the impact wrench function and the electric drill function on the same tool by simply adjusting the function conversion button. . European patent application EP 1050381 A2 discloses another power tool having both an impact wrench function and an electric drill function. The power tool simultaneously locks both on the axis of the impact block (5) and the working shaft (6) by a function switching mechanism (reference numerals 15, 16, 24, 35, 36 in the drawing of the patent application) to make the impact block and The working shaft remains relatively fixed, thereby enabling the conversion of the impact wrench function to the electric drill. However, the connector for use in the power tool disclosed in the above-mentioned U.S. Patent Application is a large-sized circular sleeve, thereby increasing the overall volume of the power tool and increasing the manufacturing cost, and the power tool disclosed in the above-mentioned European Patent Application The function conversion mechanism needs to be implemented by multiple components, and its structure is complicated. This reduces reliability.
美国公开专利申请 US 2005/0199404A1 还进一步揭示了在实现冲击扳手 和电钻功能的基础上进一步实现电动螺丝刀和冲击钻功能的四功能钻。 该四 功能钻包括了实现冲击扳手的冲击机构、 实现电动螺丝刀的离合器结构、 和 实现冲击钻功能的震动结构, 并且还包括了冲击模式切换件用于切换冲击扳 手的功能、 离合模式切换件用于切换电动螺丝刀的功能、 以及震动模式切换 件用于切换冲击钻的功能, 此外还设有一个共同按钮可同时联动控制这三个 切换件, 这样, 只要操作这个共同按钮就可以择一地实现冲击扳手功能、 或 电钻功能、 或电动螺丝刀功能、 或冲击钻功能。 然而, 这种四功能钻构件繁 多、 结构复杂, 增加制造的困难度, 同时使可靠性降低。 U.S. Patent Application No. US 2005/0199404 A1 further discloses a four-function drill that further realizes the functions of an electric screwdriver and a hammer drill based on the functions of an impact wrench and an electric drill. The four-function drill includes an impact mechanism for realizing an impact wrench, a clutch structure for realizing an electric screwdriver, and a vibration structure for realizing a hammer drill function, and also includes a function of an impact mode switching member for switching an impact wrench, and a clutch mode switching member. The function of switching the electric screwdriver and the function of the vibration mode switching member for switching the impact drill, and a common button can simultaneously control the three switching members, so that the operation of the common button can be implemented alternatively. Impact wrench function, or drill function, or electric screwdriver function, or impact drill function. However, such a four-function drill has a large number of components and a complicated structure, which increases manufacturing difficulty and at the same time reduces reliability.
发明内容 Summary of the invention
本发明提供一种动力工具, 其能够选择性地实现冲击扳手、 电钻、 电动 螺丝刀或冲击钻等功能, 其实现结构较为简单, 便于生产制造, 同时可靠性 较高。 The invention provides a power tool capable of selectively implementing functions such as an impact wrench, an electric drill, an electric screwdriver or a hammer drill, which is simple in structure, convenient in production and manufacture, and has high reliability.
本发明还提供一种动力工具, 其能够通过两个模式调节构件来选择性地 实现冲击扳手、 电钻、 电动螺丝刀或冲击钻等功能, 其实现结构较为简单, 便于生产制造, 同时可靠性较高。 The invention also provides a power tool capable of selectively implementing an impact wrench, an electric drill, an electric screwdriver or a hammer drill through two mode adjusting members, which realizes a simple structure, is convenient for manufacturing, and has high reliability. .
为实现上述目的, 本发明的技术方案是: 一种动力工具, 其包括: 机壳, 其具有可靠近工件工作的前端部; In order to achieve the above object, the technical solution of the present invention is: a power tool comprising: a casing having a front end portion operable to be adjacent to the workpiece;
工作轴, 朝机壳的前端部延伸, 并可与外接工作头配接; The working shaft extends toward the front end of the casing and can be mated with the external working head;
动力源, 设置在机壳内, 并输出旋转动力; a power source, disposed in the casing, and outputting rotational power;
行星齿轮减速机构, 设置在动力源和工作轴之间, 将动力源的旋转输出 传递到工作轴上, 该行星齿轮减速机构包括内齿圈, 所述内齿圈具有在工作 轴的负载达到预设值时可被旋转驱动的可旋转状态和无论工作轴的负载多大 时都无法被旋转驱动的限制旋转状态; a planetary gear reduction mechanism is disposed between the power source and the working shaft, and transmits a rotation output of the power source to the working shaft, the planetary gear speed reduction mechanism includes an inner ring gear, and the inner ring gear has a load on the working shaft a rotatable state that can be rotationally driven when set, and a limited rotation state that cannot be rotationally driven regardless of the load of the working shaft;
按压机构, 用于按压和固定内齿圈; a pressing mechanism for pressing and fixing the inner ring gear;
冲击机构, 其包括: Impact mechanism, which includes:
主动冲击块, 由行星齿轮减速机构的输出轴旋转驱动; The active impact block is rotationally driven by the output shaft of the planetary gear reduction mechanism;
被动冲击块, 可与主动冲击块啮合而被旋转驱动, 所述被动冲击块设在 工作轴上并旋转驱动工作轴, 且所述被动冲击块可相对于工作轴轴向运动; 其中所述主动冲击块在工作轴所受的负载增大到特定值时可选择地与被动冲 击块脱离啮合, 进而在输出轴的旋转驱动下又与被动冲击块重新啮合, 从而 在旋转方向上对工作轴施以间歇性的冲击; The passive impact block is rotatably driven by engaging with the active impact block, the passive impact block is disposed on the working shaft and rotationally drives the working shaft, and the passive impact block is axially movable relative to the working axis; Wherein the active impact block is selectively disengaged from the passive impact block when the load on the working shaft is increased to a specific value, and then re-engaged with the passive impact block under the rotational drive of the output shaft, thereby rotating in the direction of rotation Apply intermittent impact to the working shaft;
冲击切换件, 其可选择地限制被动冲击块相对于工作轴作轴向运动, 从 而使冲击机构在主动与被动冲击块之间可相互脱离啮合的可冲击状态和主动 与被动冲击块之间始终无法相互脱离啮合的限制冲击状态之间进行切换; 模式调节件, 安装在机壳上, 其可运动地与冲击切换件配合来驱使冲击 切换件切换冲击机构的工作状态, 与此同时, 模式调节件可运动地与按压机 构配合来控制内齿圈的工作状态; An impact switching member that selectively limits axial movement of the passive impact block relative to the working shaft such that the impact mechanism is disengageable from each other between the active and passive impact blocks and the active and passive impact blocks are always Switching between the limited impact states that cannot be disengaged from each other; the mode adjusting member is mounted on the casing, and movably cooperates with the impact switching member to drive the impact switching member to switch the working state of the impact mechanism, and at the same time, the mode adjustment The piece is movably cooperated with the pressing mechanism to control the working state of the ring gear;
其中, 通过调节模式调节件使该动力工具可选择下述工作模式中的一个 进行工作: Wherein, the power tool can select one of the following working modes by adjusting the mode adjusting member:
离合模式, 该模式下冲击机构处于限制冲击状态, 同时, 内齿圈处于可 旋转状态; Clutch mode, in which the impact mechanism is in a restricted impact state, and at the same time, the inner ring gear is in a rotatable state;
冲击模式, 该模式下冲击机构处于可冲击状态, 同时, 内齿圈处于限制 旋转状态; Impact mode, in which the impact mechanism is in an impactable state, and at the same time, the inner ring gear is in a restricted rotation state;
钻孔模式, 该模式下冲击机构处于限制冲击状态, 同时, 内齿圈处于限 制旋转状态。 Drilling mode, in which the impact mechanism is in a restricted impact state, and the inner ring gear is in a limited rotation state.
作为本发明的进一步改进, 该动力工具还包括: As a further improvement of the present invention, the power tool further includes:
震动机构, 其对工作轴施以轴向的震动; a vibration mechanism that applies an axial vibration to the working shaft;
震动切换件, 与震动机构配合而使震动机构在可向工作轴施以轴向震动 的可震动状态和无法向工作轴施以轴向震动的限制震动状态之间进行切换; 其中模式调节件可与震动切换件配合来切换震动机构的工作状态, 且通 过在机壳外部调节模式调节件可使该动力工具进一步选择震动模式, 该模式 下冲击机构处于限制冲击状态, 内齿圈处于限制旋转状态, 震动机构处于可 震动状态。 The vibration switching member cooperates with the vibration mechanism to switch the vibration mechanism between a vibrating state capable of applying axial vibration to the working shaft and a limited vibration state capable of applying axial vibration to the working shaft; wherein the mode adjusting member is The vibration switching device cooperates with the vibration switching device to switch the working state of the vibration mechanism, and the power tool can further select the vibration mode by adjusting the mode adjusting member outside the casing. In this mode, the impact mechanism is in a limited impact state, and the inner ring gear is in a limited rotation state. The vibration mechanism is in a vibrating state.
为实现上述目的, 本发明的技术方案是: 一种动力工具, 其包括: 机壳, 其具有可靠近工件工作的前端部; In order to achieve the above object, the technical solution of the present invention is: a power tool comprising: a casing having a front end portion operable to be adjacent to the workpiece;
工作轴, 朝机壳的前端部延伸, 并可与外接工作头配接; The working shaft extends toward the front end of the casing and can be mated with the external working head;
动力源, 设置在机壳内, 并输出旋转动力; a power source, disposed in the casing, and outputting rotational power;
行星齿轮减速机构, 设置在动力源和工作轴之间, 将动力源的旋转输出 传递到工作轴上, 从而可旋转驱动工作头; A planetary gear reduction mechanism is disposed between the power source and the working shaft to rotate the power source Passed to the working shaft so that the working head can be driven by rotation;
冲击机构, 其包括: Impact mechanism, which includes:
主动冲击块, 由行星齿轮减速机构的输出轴旋转驱动; The active impact block is rotationally driven by the output shaft of the planetary gear reduction mechanism;
被动冲击块, 可与主动冲击块啮合而被旋转驱动, 所述被动冲击块设在 工作轴上并旋转驱动工作轴, 且所述被动冲击块可相对于工作轴轴向运动; 其中所述主动冲击块在工作轴所受的负载增大到特定值时可选择地与被 动冲击块脱离啮合, 进而在输出轴的旋转驱动下又与被动冲击块重新啮合, 从而在旋转方向上对工作轴施以间歇性的冲击; a passive impact block rotatably driven by the active impact block, the passive impact block being disposed on the working shaft and rotatably driving the working shaft, wherein the passive impact block is axially movable relative to the working axis; wherein the active The impact block is selectively disengaged from the passive impact block when the load on the working shaft is increased to a specific value, and then re-engaged with the passive impact block under the rotational drive of the output shaft, thereby applying the working shaft in the rotational direction. Intermittent impact;
冲击切换件, 其可选择地限制被动冲击块相对于工作轴作轴向运动, 从 而使冲击机构在主动与被动冲击块之间可相互脱离啮合的可冲击状态和主动 与被动冲击块之间始终无法相互脱离啮合的限制冲击状态之间进行切换; 震动机构, 其对工作轴施以轴向的震动; An impact switching member that selectively limits axial movement of the passive impact block relative to the working shaft such that the impact mechanism is disengageable from each other between the active and passive impact blocks and the active and passive impact blocks are always Switching between the restricted impact states that cannot be disengaged from each other; the vibration mechanism that applies axial vibration to the working shaft;
震动切换件, 与震动机构配合而使震动机构在可向工作轴施以轴向震动 的可震动状态和无法向工作轴施以轴向震动的限制震动状态之间进行切换; 模式调节件, 安装在机壳上, 其可运动地与冲击切换件配合来驱使冲击 切换件切换冲击机构的工作状态, 同时与震动切换件配合来驱使震动切换件 切换震动机构的工作状态; The vibration switching member cooperates with the vibration mechanism to switch the vibration mechanism between a vibrating state capable of applying axial vibration to the working shaft and a limited vibration state capable of applying axial vibration to the working shaft; mode adjusting member, mounting On the casing, the movably cooperates with the impact switching member to drive the impact switching member to switch the working state of the impact mechanism, and cooperates with the vibration switching member to drive the vibration switching member to switch the working state of the vibration mechanism;
其中, 通过调节模式调节件可使该动力工具选择下述工作模式中的一个 进行工作: Wherein, the power tool can select one of the following working modes by adjusting the mode adjusting member:
冲击模式, 该模式下冲击机构处于可冲击状态, 同时, 震动机构处于限 制震动状态; Impact mode, in which the impact mechanism is in an impactable state, and at the same time, the vibration mechanism is in a limited vibration state;
钻孔模式, 该模式下冲击机构处于限制冲击状态, 同时, 震动机构处于 限制震动状态; Drilling mode, in which the impact mechanism is in a restricted impact state, and at the same time, the vibration mechanism is in a limited vibration state;
震动模式, 该模式下冲击机构处于限制冲击状态, 同时, 震动机构处于 可震动状态。 Vibration mode, in which the impact mechanism is in a restricted impact state, and the vibration mechanism is in a vibrating state.
为实现上述目的, 本发明的技术方案是: 一种动力工具, 其包括: 机壳, 其具有可靠近工件工作的前端部; In order to achieve the above object, the technical solution of the present invention is: a power tool comprising: a casing having a front end portion operable to be adjacent to the workpiece;
工作轴, 朝机壳的前端部延伸, 并可与外接工作头配接; The working shaft extends toward the front end of the casing and can be mated with the external working head;
动力源, 设置在机壳内, 并输出旋转动力; a power source, disposed in the casing, and outputting rotational power;
行星齿轮减速机构, 设置在动力源和工作轴之间, 将动力源的旋转输出 传递到工作轴上, 该行星齿轮减速机构包括内齿圈, 所述内齿圈具有在工作 轴的负载达到预设值时可被旋转驱动的可旋转状态和无论工作轴的负载多大 时都无法被旋转驱动的限制旋转状态; A planetary gear reduction mechanism is disposed between the power source and the working shaft to rotate the power source Passed to the working shaft, the planetary gear reduction mechanism includes an inner ring gear having a rotatable state that can be rotationally driven when the load of the working shaft reaches a preset value and no matter how much the load of the working shaft is large a rotationally limited state of rotation;
按压机构, 其包括轴向弹性件, 按压机构通过其轴向弹性件的轴向弹性 变形来按压和固定内齿圈, 所述轴向弹性件具有轴向临界长度, 当轴向弹性 件的轴向尺寸大于轴向临界长度时, 内齿圈处于可旋转状态, 当轴向弹性件 的轴向尺寸小于轴向临界长度时, 内齿圈处于限制旋转状态; a pressing mechanism comprising an axial elastic member, the pressing mechanism pressing and fixing the inner ring gear by axial elastic deformation of the axial elastic member thereof, the axial elastic member having an axial critical length, when the axis of the axial elastic member When the dimension is larger than the axial critical length, the inner ring gear is in a rotatable state, and when the axial dimension of the axial elastic member is smaller than the axial critical length, the inner ring gear is in a restricted rotation state;
冲击机构, 其在旋转方向上对工作轴施以间歇性的冲击; An impact mechanism that exerts an intermittent impact on the working shaft in the direction of rotation;
冲击切换件, 其与冲击机构可选择地配合而使冲击机构在旋转方向上可 对工作轴施以间歇性冲击的可冲击状态和在旋转方向上无法对工作轴施以间 歇性冲击的限制冲击状态之间进行切换; The impact switching member, which is selectively engageable with the impact mechanism to make the impact mechanism capable of exerting an intermittent impact on the working shaft in the rotational direction and the inability to apply an intermittent impact to the working shaft in the rotational direction. Switch between states;
模式调节件, 安装在机壳上并可旋转操作, 所述模式调节件在旋转同时 与冲击切换件配合来切换冲击机构的工作状态, 并同时与按压机构配合来切 换内齿圈的工作状态; 所述模式调节件具有不同的旋转角度, 可分别对应不 同的工作模式, 其中: The mode adjusting member is mounted on the casing and can be rotated. The mode adjusting member cooperates with the impact switching member to switch the working state of the impact mechanism while rotating, and simultaneously cooperates with the pressing mechanism to switch the working state of the inner ring gear; The mode adjusting members have different rotation angles, and respectively correspond to different working modes, wherein:
第一旋转角度对应离合模式, 在该模式下冲击机构处于限制冲击状态, 同时, 内齿圈处于可旋转状态; The first rotation angle corresponds to a clutch mode in which the impact mechanism is in a restricted impact state, and at the same time, the inner ring gear is in a rotatable state;
第二旋转角度对应冲击模式, 在该模式下冲击机构处于可冲击状态, 同 时, 内齿圈处于限制旋转状态; The second rotation angle corresponds to an impact mode in which the impact mechanism is in an impactable state, and at the same time, the inner ring gear is in a restricted rotation state;
第三旋转角度对应钻孔模式, 在该模式下冲击机构处于限制冲击状态, 同时, 内齿圈处于限制旋转状态。 The third rotation angle corresponds to the drilling mode, in which the impact mechanism is in a restricted impact state, and at the same time, the inner ring gear is in a restricted rotation state.
作为本发明的进一步改进, 上述第一旋转角度至少包括两个, 分别对应 轴向弹性件在不同轴向尺寸时施加给内齿圈的轴向压力, 该轴向压力与工作 轴负载的预设值相对应; 当工作轴的负载超过所述第一旋转角度对应的预设 值时, 内齿圈克服此时轴向弹性件的轴向压力而被旋转驱动。 As a further improvement of the present invention, the first rotation angle includes at least two, corresponding to the axial pressure applied to the ring gear at different axial dimensions of the axial elastic member, and the axial pressure and the preset of the working shaft load The value corresponds to; when the load of the working shaft exceeds a preset value corresponding to the first rotation angle, the inner ring gear is rotationally driven against the axial pressure of the axial elastic member at this time.
为实现上述目的, 本发明的技术方案是: 一种动力工具, 其包括: 机壳, 其具有可靠近工件工作的前端部; In order to achieve the above object, the technical solution of the present invention is: a power tool comprising: a casing having a front end portion operable to be adjacent to the workpiece;
工作轴, 朝机壳的前端部延伸, 并可与外接工作头配接; The working shaft extends toward the front end of the casing and can be mated with the external working head;
动力源, 设置在机壳内, 并输出旋转动力; a power source, disposed in the casing, and outputting rotational power;
行星齿轮减速机构, 设置在动力源和工作轴之间, 将动力源的旋转输出 传递到工作轴上, 该行星齿轮减速机构包括内齿圈, 所述内齿圈具有在工作 轴的负载达到预设值时可被旋转驱动的可旋转状态和无论工作轴的负载多大 时都无法被旋转驱动的限制旋转状态; A planetary gear reduction mechanism is disposed between the power source and the working shaft to rotate the power source Passed to the working shaft, the planetary gear reduction mechanism includes an inner ring gear having a rotatable state that can be rotationally driven when the load of the working shaft reaches a preset value and no matter how much the load of the working shaft is large a rotationally limited state of rotation;
按压机构, 用于按压和固定内齿圈; a pressing mechanism for pressing and fixing the inner ring gear;
冲击机构, 其在旋转方向上对工作轴施以间歇性的冲击; An impact mechanism that exerts an intermittent impact on the working shaft in the direction of rotation;
冲击切换件, 其与冲击机构可选择地配合而使冲击机构在旋转方向上可 对工作轴施以间歇性冲击的可冲击状态和在旋转方向上无法对工作轴施以间 歇性冲击的限制冲击状态之间进行切换; The impact switching member, which is selectively engageable with the impact mechanism to make the impact mechanism capable of exerting an intermittent impact on the working shaft in the rotational direction and the inability to apply an intermittent impact to the working shaft in the rotational direction. Switch between states;
震动机构, 其对工作轴施以轴向的震动; a vibration mechanism that applies an axial vibration to the working shaft;
震动切换件, 与震动机构配合而使震动机构在可向工作轴施以轴向震动 的可震动状态和无法向工作轴施以轴向震动的限制震动状态之间进行切换; 模式调节件, 安装在机壳上, 其可运动地与冲击切换件配合来驱使冲击 切换件切换冲击机构的工作状态, 同时可运动地与按压机构配合来控制内齿 圈的工作状态, 同时与震动切换件配合来驱使震动切换件切换震动机构的工 作状态; The vibration switching member cooperates with the vibration mechanism to switch the vibration mechanism between a vibrating state capable of applying axial vibration to the working shaft and a limited vibration state capable of applying axial vibration to the working shaft; mode adjusting member, mounting On the casing, the movably cooperates with the impact switching member to drive the impact switching member to switch the working state of the impact mechanism, and movably cooperates with the pressing mechanism to control the working state of the inner ring gear, and cooperates with the vibration switching member. Driving the vibration switching member to switch the working state of the vibration mechanism;
其中, 通过调节模式调节件使该动力工具可选择下述工作模式中的一个 进行工作: Wherein, the power tool can select one of the following working modes by adjusting the mode adjusting member:
离合模式, 该模式下冲击机构处于限制冲击状态, 内齿圈处于可旋转状 态, 震动机构处于限制震动状态; Clutch mode, in which the impact mechanism is in a restricted impact state, the inner ring gear is in a rotatable state, and the vibrating mechanism is in a limited vibration state;
冲击模式, 该模式下冲击机构处于可冲击状态, 内齿圈处于限制旋转状 态, 震动机构处于限制震动状态; Impact mode, in which the impact mechanism is in an impactable state, the inner ring gear is in a restricted rotation state, and the vibration mechanism is in a limited vibration state;
钻孔模式, 该模式下冲击机构处于限制冲击状态, 内齿圈处于限制旋转 状态, 震动机构处于限制震动状态; Drilling mode, in which the impact mechanism is in a restricted impact state, the inner ring gear is in a restricted rotation state, and the vibration mechanism is in a limited vibration state;
震动模式, 该模式下冲击机构处于限制冲击状态, 内齿圈处于限制旋转 状态, 震动机构处于可震动状态; 且 Vibration mode, in which the impact mechanism is in a restricted impact state, the inner ring gear is in a restricted rotation state, and the vibration mechanism is in a vibrating state;
其中在离合模式下,模式调节件至少具有不相同的第一位置和第二位置, 来分别对应使内齿圈被旋转驱动所要求达到的不同的工作轴负载的预设值。 Wherein in the clutch mode, the mode adjusting member has at least different first positions and second positions to respectively correspond to preset values of different working shaft loads required for the inner ring gear to be rotationally driven.
为实现上述目的, 本发明的技术方案还可以是: To achieve the above object, the technical solution of the present invention may also be:
一种动力工具, 包括: A power tool, including:
机壳, 其具有可靠近工件工作的前端部; 工作轴, 朝机壳的前端部延伸, 并可与外接工作头配接; a housing having a front end portion operable to be adjacent to the workpiece; The working shaft extends toward the front end of the casing and can be mated with the external working head;
动力源, 设置在机壳内, 并输出旋转动力; a power source, disposed in the casing, and outputting rotational power;
行星齿轮减速机构, 设置在动力源和工作轴之间, 将动力源的旋转输出 传递到工作轴上, 从而可旋转驱动工作头; a planetary gear reduction mechanism is disposed between the power source and the working shaft, and transmits the rotating output of the power source to the working shaft, thereby rotating the working head;
冲击机构, 其在旋转方向上对工作轴施以间歇性的冲击; An impact mechanism that exerts an intermittent impact on the working shaft in the direction of rotation;
冲击切换件, 其与冲击机构可选择地配合而使冲击机构在旋转方向上可 对工作轴施以间歇性冲击的可冲击状态和在旋转方向上无法对工作轴施以间 歇性冲击的限制冲击状态之间进行切换; The impact switching member, which is selectively engageable with the impact mechanism to make the impact mechanism capable of exerting an intermittent impact on the working shaft in the rotational direction and the inability to apply an intermittent impact to the working shaft in the rotational direction. Switch between states;
震动机构, 其对工作轴施以轴向的震动; a vibration mechanism that applies an axial vibration to the working shaft;
震动切换件, 与震动机构配合而使震动机构在可向工作轴施以轴向震动 的可震动状态和无法向工作轴施以轴向震动的限制震动状态之间进行切换; 第一模式调节件, 安装在机壳上, 其可运动地与冲击切换件配合来驱使 冲击切换件切换冲击机构的工作状态; The vibration switching member cooperates with the vibration mechanism to switch the vibration mechanism between a vibrating state capable of applying axial vibration to the working shaft and a limited vibration state capable of applying axial vibration to the working shaft; the first mode adjusting member Mounted on the casing, movably cooperated with the impact switching member to drive the impact switching member to switch the working state of the impact mechanism;
第二模式调节件, 安装在机壳上, 其可运动地与震动切换件配合来驱使 震动切换件切换震动机构的工作状态; The second mode adjusting member is mounted on the casing, and movably cooperates with the vibration switching member to drive the vibration switching member to switch the working state of the vibration mechanism;
其中, 通过调节第一和第二模式调节件可使该动力工具选择下述工作模 式中的一个进行工作: 冲击模式, 该模式下冲击机构处于可冲击状态, 同时, 震动机构处于限 制震动状态; Wherein, the power tool can select one of the following working modes by adjusting the first and second mode adjusting members: an impact mode, in which the impact mechanism is in an impactable state, and at the same time, the vibration mechanism is in a limited vibration state;
钻孔模式, 该模式下冲击机构处于限制冲击状态, 同时, 震动机构处于 限制震动状态; Drilling mode, in which the impact mechanism is in a restricted impact state, and at the same time, the vibration mechanism is in a limited vibration state;
震动模式, 该模式下冲击机构处于限制冲击状态, 同时, 震动机构处于 可震动状态。 Vibration mode, in which the impact mechanism is in a restricted impact state, and the vibration mechanism is in a vibrating state.
为实现上述目的, 本发明的技术方案还可以是: To achieve the above object, the technical solution of the present invention may also be:
一种动力工具, 包括: A power tool, including:
机壳, 其具有可靠近工件工作的前端部; a housing having a front end portion operable to be adjacent to the workpiece;
工作轴, 朝机壳的前端部延伸, 并可与外接工作头配接; The working shaft extends toward the front end of the casing and can be mated with the external working head;
动力源, 设置在机壳内, 并输出旋转动力; a power source, disposed in the casing, and outputting rotational power;
行星齿轮减速机构, 设置在动力源和工作轴之间, 将动力源的旋转输出 传递到工作轴上, 该行星齿轮减速机构包括内齿圈, 所述内齿圈具有在工作 轴的负载达到预设值时可被旋转驱动的可旋转状态和无论工作轴的负载多大 时都无法被旋转驱动的限制旋转状态; a planetary gear reduction mechanism is disposed between the power source and the working shaft, and transmits a rotation output of the power source to the working shaft, the planetary gear speed reduction mechanism includes an inner ring gear, and the inner ring gear has a working a rotatable state that can be rotationally driven when the load of the shaft reaches a preset value and a limited rotation state that cannot be rotationally driven regardless of the load of the working shaft;
按压机构, 用于按压和固定内齿圈; a pressing mechanism for pressing and fixing the inner ring gear;
冲击机构, 其在旋转方向上对工作轴施以间歇性的冲击; An impact mechanism that exerts an intermittent impact on the working shaft in the direction of rotation;
冲击切换件, 其与冲击机构可选择地配合而使冲击机构在旋转方向上可 对工作轴施以间歇性冲击的可冲击状态和在旋转方向上无法对工作轴施以间 歇性冲击的限制冲击状态之间进行切换; The impact switching member, which is selectively engageable with the impact mechanism to make the impact mechanism capable of exerting an intermittent impact on the working shaft in the rotational direction and the inability to apply an intermittent impact to the working shaft in the rotational direction. Switch between states;
震动机构, 其对工作轴施以轴向的震动; a vibration mechanism that applies an axial vibration to the working shaft;
震动切换件, 与震动机构配合而使震动机构在可向工作轴施以轴向震动 的可震动状态和无法向工作轴施以轴向震动的限制震动状态之间进行切换; 第一模式调节件, 安装在机壳上, 其可运动地与冲击切换件配合来驱使 冲击切换件切换冲击机构的工作状态, 并且, 其可运动地与按压机构配合来 控制内齿圈的工作状态; The vibration switching member cooperates with the vibration mechanism to switch the vibration mechanism between a vibrating state capable of applying axial vibration to the working shaft and a limited vibration state capable of applying axial vibration to the working shaft; the first mode adjusting member Mounted on the casing, movably cooperated with the impact switching member to drive the impact switching member to switch the working state of the impact mechanism, and movably cooperate with the pressing mechanism to control the working state of the inner ring gear;
第二模式调节件, 安装在机壳上, 其可运动地与震动切换件配合来驱使 震动切换件切换震动机构的工作状态; The second mode adjusting member is mounted on the casing, and movably cooperates with the vibration switching member to drive the vibration switching member to switch the working state of the vibration mechanism;
其中, 通过调节第一和第二模式调节件可使该动力工具选择下述工作模 式中的一个进行工作: 冲击模式, 该模式下冲击机构处于可冲击状态, 内齿圈处于限制旋转状 态, 震动机构处于限制震动状态; Wherein, by adjusting the first and second mode adjusting members, the power tool can select one of the following working modes to work: an impact mode, in which the impact mechanism is in an impactable state, the inner ring gear is in a limited rotation state, and the vibration The mechanism is in a state of limited vibration;
离合模式, 该模式下冲击机构处于限制冲击状态, 内齿圈处于可旋转状 态, 震动机构处于限制震动状态; Clutch mode, in which the impact mechanism is in a restricted impact state, the inner ring gear is in a rotatable state, and the vibrating mechanism is in a limited vibration state;
震动模式, 该模式下冲击机构处于限制冲击状态, 内齿圈处于限制旋转 状态, 震动机构处于可震动状态。 Vibration mode, in which the impact mechanism is in a restricted impact state, the inner ring gear is in a restricted rotation state, and the vibration mechanism is in a vibrating state.
与现有技术相比, 本发明的有益效果是: 本发明动力工具设置了相对于 工作轴独立的被动冲击块, 通过冲击切换件来限制被动冲击块随主动冲击块 一起运动或解除该限制, 从而实现冲击扳手功能与电钻功能的切换; 并在此 基础上结合电动螺丝刀的实现和切换机构,或者 /以及冲击钻的实现和切换机 构, 从而实现了三功能枪钻或四功能枪钻。 通过这种设置, 使结构较为简单, 便于生产制造。 Compared with the prior art, the beneficial effects of the present invention are: The power tool of the present invention is provided with a passive impact block independent of the working axis, and the impact switching member is used to restrict the passive impact block from moving or releasing the restriction together with the active impact block. Thereby, the function of the impact wrench and the function of the electric drill are switched; and on the basis of the realization and switching mechanism of the electric screwdriver, or/and the realization and switching mechanism of the impact drill, the three-function gun drill or the four-function gun drill is realized. With this arrangement, the structure is simpler and easier to manufacture.
此外, 本发明动力工具的离合模式的切换不需要单独设置切换件, 只需 要通过调节模式调节件来控制按压弹簧的轴向尺寸即可实现切换, 并且模式 调节件还可以实现脱扣扭矩的控制。 通过这种设置, 减少了构件的数量, 简 化了结构的复杂程度, 降低了生产制造的成本, 同时使也提高了工具的可靠 性。 In addition, the switching of the clutch mode of the power tool of the present invention does not require a separate switching member, The switching can be realized by adjusting the mode adjusting member to control the axial size of the pressing spring, and the mode adjusting member can also realize the control of the tripping torque. With this arrangement, the number of components is reduced, the complexity of the structure is simplified, the manufacturing cost is reduced, and the reliability of the tool is also improved.
另外, 本发明动力工具通过第一模式调节件实现冲击扳手功能与电钻或 者电动螺丝刀功能的切换, 通过第二模式调节件实现冲击钻功能和非冲击钻 功能之间的切换。 通过这种设置, 使多种功能的切换由两个模式调节件来分 担实现, 从而提高了工具的可靠性, 同时, 其结构较为简单, 便于生产制造。 附图说明 In addition, the power tool of the present invention realizes the switching of the impact wrench function and the function of the electric drill or the electric screwdriver through the first mode adjusting member, and the switching between the impact drilling function and the non-impact drilling function is realized by the second mode adjusting member. With this arrangement, switching of various functions is realized by the two mode adjusting members, thereby improving the reliability of the tool, and at the same time, the structure is relatively simple and easy to manufacture. DRAWINGS
图 1是本发明动力工具一具体实施方式中的立体图。 1 is a perspective view of a power tool in accordance with an embodiment of the present invention.
图 2是图 1中的动力工具的立体分解图。 Figure 2 is an exploded perspective view of the power tool of Figure 1.
图 3是图 2中动力工具的运行组件的立体分解图。 Figure 3 is an exploded perspective view of the operating assembly of the power tool of Figure 2.
图 4是图 3中动力工具的模式调节件的另一视角的立体图。 Figure 4 is a perspective view of another perspective view of the mode adjuster of the power tool of Figure 3.
图 5a是图 2中运行组件沿 A-A线方向的剖视示意图,其中动力工具选择 离合模式工作, 并且是在低速状态运行。 Figure 5a is a cross-sectional view of the running assembly of Figure 2 taken along the line A-A, with the power tool selected to operate in the clutch mode and operate at a low speed.
图 5b是图 2中运行组件沿 B-B线方向的剖视示意图,其中动力工具选择 离合模式工作, 并且是在低速状态运行。 Figure 5b is a cross-sectional view of the running assembly of Figure 2 taken along the line B-B, wherein the power tool selects the clutch mode to operate and operates at a low speed.
图 5c与图 5a相似, 但此时动力工具是在高速状态运行。 Figure 5c is similar to Figure 5a, but at this point the power tool is operating at high speed.
图 5d与图 5b相似, 但此时动力工具是在高速状态运行。 Figure 5d is similar to Figure 5b, but at this point the power tool is operating at high speed.
图 5 e是图 5a中运行组件沿 E-E线方向的剖视示意图, 该模式下冲击切 换处于模式调节件的调节槽的平常区段。 Figure 5 e is a cross-sectional view of the running assembly of Figure 5a taken along line E-E, in which the impact switch is in the normal section of the adjustment slot of the mode adjustment member.
图 5f 是图 5a中运行组件沿 F-F线方向的剖视示意图, 该模式下模式调 节件与震动切换件尚未配合。 Figure 5f is a cross-sectional view of the running assembly of Figure 5a along the F-F line, in which the mode adjuster and the vibration switching member are not yet mated.
图 6a是图 2中运行组件沿 A-A线方向的剖视示意图,其中动力工具选择 冲击模式工作, 并且工作轴所受的负载扭矩较低, 主动和被动冲击块尚未脱 离配合。 Figure 6a is a cross-sectional view of the running assembly of Figure 2 taken along the line A-A, in which the power tool is selected to operate in the impact mode, and the load torque to the working shaft is low, and the active and passive impact blocks have not yet been disengaged.
图 6b是图 2中运行组件沿 B-B线方向的剖视示意图,其中动力工具选择 冲击模式工作, 并且工作轴所受的负载扭矩较低, 主动和被动冲击块尚未脱 离配合。 Figure 6b is a cross-sectional view of the running assembly of Figure 2 taken along the line B-B, in which the power tool is selected to operate in the impact mode, and the working shaft is subjected to a lower load torque, and the active and passive impact blocks have not yet been disengaged.
图 6c与图 6a相似, 但此时工作轴所受的负载扭矩较高, 主动和被动冲 击块已脱离配合。 Figure 6c is similar to Figure 6a, but at this time the working shaft is subjected to higher load torque, active and passive The block has been disengaged.
图 6d与图 6b相似, 但此时工作轴所受的负载扭矩较高, 主动和被动冲 击块已脱离配合。 Figure 6d is similar to Figure 6b, but at this point the working shaft is subjected to higher load torque and the active and passive impact blocks are disengaged.
图 6e是图 6a中运行组件沿 E-E线方向的剖视示意图, 该模式下冲击切 换件处于模式调节件的调节槽的突变区段。 Figure 6e is a cross-sectional view of the running assembly of Figure 6a taken along the line E-E, in which the impact cutting member is in the abrupt section of the adjustment slot of the mode adjustment member.
图 6f 是图 6a中运行组件沿 F-F线方向的剖视示意图, 该模式下模式调 节件与震动切换件尚未配合。 Figure 6f is a cross-sectional view of the running assembly of Figure 6a along the line F-F, in which the mode adjuster and the vibration switching member are not yet mated.
图 7a是图 2中运行组件沿 A-A线方向的剖视示意图,其中动力工具选择 钻孔模式工作, 并且工作轴所受的负载扭矩较低, 主动冲击块尚未开始后退。 Figure 7a is a cross-sectional view of the running assembly of Figure 2 taken along line A-A, wherein the power tool selects the drilling mode to operate, and the working shaft is subjected to a lower load torque, and the active impact block has not yet begun to retreat.
图 7b是图 2中运行组件沿 B-B线方向的剖视示意图,其中动力工具选择 钻孔模式工作, 并且工作轴所受的负载扭矩较低, 主动冲击块尚未开始后退。 Figure 7b is a cross-sectional view of the running assembly of Figure 2 taken along the line B-B, wherein the power tool selects the drilling mode to operate, and the working shaft is subjected to a lower load torque, and the active impact block has not yet begun to retreat.
图 7c与图 7a相似, 但此时工作轴所受的负载扭矩较高, 被动冲击块随 主动冲击块一起后退。 Figure 7c is similar to Figure 7a, but at this time the working shaft is subjected to a higher load torque and the passive impact block retreats with the active impact block.
图 7d与图 7b相似, 但此时工作轴所受的负载扭矩较高, 被动冲击块随 主动冲击块一起后退。 Figure 7d is similar to Figure 7b, but at this time the working shaft is subjected to a higher load torque and the passive impact block retreats with the active impact block.
图 7e是图 7a中运行组件沿 E-E线方向的剖视示意图, 该模式下冲击切 换件重新进入模式调节件的调节槽的平常区段。 Figure 7e is a cross-sectional view of the running assembly of Figure 7a taken along the line E-E, in which the impact switching member re-enters the normal section of the adjustment slot of the mode adjustment member.
图 7f 是图 7a中运行组件沿 F-F线方向的剖视示意图, 该模式下模式调 节件与震动切换件刚开始接触。 Figure 7f is a cross-sectional view of the running assembly of Figure 7a along the line F-F, in which mode mode adjusters and shock switching members are initially in contact.
图 8a是图 2中运行组件沿 A-A线方向的剖视示意图,其中动力工具选择 震动模式工作。 Figure 8a is a cross-sectional view of the running assembly of Figure 2 taken along line A-A, with the power tool selected to operate in vibration mode.
图 8b是图 2中运行组件沿 B-B线方向的剖视示意图,其中动力工具选择 震动模式工作。 Figure 8b is a cross-sectional view of the running assembly of Figure 2 taken along line B-B, with the power tool selected to operate in vibration mode.
图 8c是图 8a中运行组件沿 E-E线方向的剖视示意图, 该模式下冲击切 换件位于模式调节件的调节槽的平常区段。 Figure 8c is a cross-sectional view of the running assembly of Figure 8a taken along line E-E, in which the impact cutting member is located in the normal section of the adjustment slot of the mode adjustment member.
图 8d是图 7a中运行组件沿 F-F线方向的剖视示意图, 该模式下模式调 节件与震动切换件在旋转方向配合。 Figure 8d is a cross-sectional view of the running assembly of Figure 7a taken along the line F-F, in which the mode adjuster and the shock switching member cooperate in the direction of rotation.
图 9是模式调节件外表面的各功能和各脱扣扭矩档位, 和设于模式调节 件内的调节槽的展开示意图, 以及按压机构的按压弹簧在模式调节件旋转过 程中轴向尺寸变化的曲线图。 图 10是本发明动力工具的另一实施方式。 Figure 9 is a schematic view showing the functions of the outer surface of the mode adjusting member and the respective tripping torque positions, and the adjusting groove provided in the mode adjusting member, and the axial size change of the pressing spring of the pressing mechanism during the rotation of the mode adjusting member The graph. Figure 10 is another embodiment of the power tool of the present invention.
图 1 1 a是图 10中动力工具的剖视示意图。 Figure 1 1 a is a schematic cross-sectional view of the power tool of Figure 10.
图 l ib是沿图 1 1a的 H-H线方向的剖视示意图。 Figure l ib is a cross-sectional view taken along line H-H of Figure 11a.
具体实施方式 detailed description
图 1到图 9所示的是本发明动力工具的一具体实施方式, 在该实施方式 中, 动力工具为一四功能枪钻, 其可选择地实现冲击扳手功能、 电钻功能、 电动螺丝刀功能、 和冲击钻功能。 如图 1与图 2所示, 该动力工具 100包括 机壳 30、 电池包 40、 和运行组件 10。 机壳 30由左右对称的两个半壳体通过 螺钉合拢组装而成, 其具有水平部分 31 和与水平部分大致垂直的手柄部分 32。 在手柄部分 32的上部设有按钮开关 50, 电池包 40可拆卸地插接到机壳 手柄部分 32的底部,运行组件 10部分固定收容在机壳 30的水平部分 31 内。 配合参照图 3所示, 运行组件 10由后向前 (以图面的左侧为后) 依次包括电 机 21、 行星齿轮减速机构 1 1、 在实现电动螺丝刀功能时的过载离合器机构、 按压机构、 用于实现冲击扳手功能的冲击机构、 用于实现冲击钻功能的震动 机构、 延伸出机壳前端的工作轴 16、 以及套设在工作轴前端的工具夹头 17, 该工具夹头 17用于在动力工具实现不同功能时分别夹持不同的工作头(未图 示) , 如在实现冲击扳手功能时夹持紧固头, 在实现电钻功能时夹持建工钻 和冲击钻功能时夹持麻花钻、 在实现电动螺丝刀功能时夹持螺丝刀头。 1 to 9 show a specific embodiment of the power tool of the present invention. In this embodiment, the power tool is a four-function gun drill, which optionally implements an impact wrench function, an electric drill function, an electric screwdriver function, And impact drill function. As shown in FIGS. 1 and 2, the power tool 100 includes a casing 30, a battery pack 40, and an operating assembly 10. The casing 30 is assembled by screwing the two half-shells, which are bilaterally symmetrical, having a horizontal portion 31 and a handle portion 32 substantially perpendicular to the horizontal portion. A push button switch 50 is provided at an upper portion of the handle portion 32, and the battery pack 40 is detachably inserted into the bottom of the handle portion 32 of the casing, and the running assembly 10 is partially housed in the horizontal portion 31 of the casing 30. Referring to FIG. 3, the running assembly 10 includes a motor 21, a planetary gear reduction mechanism 1 1 , an overload clutch mechanism and a pressing mechanism when the electric screwdriver function is realized, in order from the rear to the front (the left side of the drawing is the rear). An impact mechanism for implementing the impact wrench function, a vibration mechanism for realizing the impact drill function, a working shaft 16 extending from the front end of the casing, and a tool chuck 17 sleeved at the front end of the working shaft, the tool chuck 17 being used for When the power tool realizes different functions, different working heads (not shown) are respectively clamped, such as clamping the fastening head when the impact wrench function is realized, and clamping when constructing the construction drill and the impact drill function when implementing the electric drill function Twist drill, hold the screwdriver head when implementing the electric screwdriver function.
参照图 3所示,电机具有电机壳 21 1和由电机壳前端延伸出的电机轴 212。 一连接罩 22通过螺钉 (未图示) 固定连接到电机壳 211的前端, 电机轴 212 延伸入连接罩 22中。 一齿轮箱 23固定在连接罩 22的前端, 用于收容行星齿 轮减速机构。 齿轮箱 23前方依次轴向固定连接有一中盖 24和一前壳 26, 用 于选择实现各工作模式的模式调节件 25外罩在中盖 24上, 其前后分别与前 壳 26和机壳 30连接。 Referring to Figure 3, the motor has a motor housing 21 1 and a motor shaft 212 extending from the front end of the motor housing. A coupling cover 22 is fixedly coupled to the front end of the motor casing 211 by a screw (not shown), and the motor shaft 212 extends into the coupling cover 22. A gear box 23 is fixed to the front end of the coupling cover 22 for accommodating the planetary gear reduction mechanism. A middle cover 24 and a front cover 26 are axially fixedly coupled to the front of the gear box 23, and a mode adjusting member 25 for selecting each working mode is disposed on the middle cover 24, and is connected to the front case 26 and the casing 30 respectively. .
参照图 3并配合参照图 5a、 5b所示, 行星齿轮减速机构设置在连接罩 22 和齿轮箱 23内。 在本实施方式中, 该齿轮减速机构具有两级减速系统, 其包 括由第一行星轮组 1 1 1、 第一内齿圈 1 13、 和第一行星架 1 12组成的第一级减 速系统, 和由第二行星轮组 1 14、 第二内齿圈 1 16、 和第二行星架 1 15组成的 第二级减速系统。各行星轮组包括设置在相应行星架的支架上的若干行星轮。 电机轴 212延伸位于若干第一行星轮 1 1 1 的中央并与各第一行星轮啮合, 而 若干第一行星轮 111 的外周齿轮与第一内齿圈 113 内齿啮合, 并且第一内齿 圈 113的外齿 1131与连接罩 22的内齿 221啮合而使两者相对固定; 第一行 星架 112前端凸伸有一太阳轮 1122, 其延伸位于若干第二行星轮 114的中央 并与各第二行星轮 114啮合, 而若干第二行星轮 114与第二内齿圈 116的内 齿啮合, 第二内齿圈 116受按压机构的按压而相对于机壳 30固定; 这样电机Referring to Figure 3 and in conjunction with Figures 5a, 5b, the planetary gear reduction mechanism is disposed within the coupling cover 22 and the gearbox 23. In the present embodiment, the gear reduction mechanism has a two-stage reduction system including a first stage reduction system composed of a first planetary gear set 1 1 1 , a first ring gear 1 13 , and a first carrier 1 12 And a second stage reduction system consisting of the second planetary gear set 1 14 , the second inner ring gear 1 16 , and the second planet carrier 1 15 . Each of the planetary gear sets includes a plurality of planet gears disposed on a bracket of the respective planet carrier. The motor shaft 212 extends in the center of the plurality of first planetary gears 1 1 1 and meshes with the first planetary gears, and The outer peripheral gears of the plurality of first planetary gears 111 mesh with the inner teeth of the first inner ring gear 113, and the outer teeth 1131 of the first inner ring gear 113 mesh with the inner teeth 221 of the connecting cover 22 to fix the two; A sun gear 1122 is protruded from the front end of the frame 112, and extends in the center of the plurality of second planetary gears 114 and meshes with the second planetary gears 114, and the plurality of second planetary gears 114 mesh with the internal teeth of the second ring gear 116. The second ring gear 116 is fixed relative to the casing 30 by the pressing of the pressing mechanism;
21运行时, 电机轴 212驱动第一行星轮 111在第一内齿圈 113内运转, 如此 电机 21输出的转速通过第一级减速系统由太阳轮 1122输出, 同理, 太阳轮In operation 21, the motor shaft 212 drives the first planetary gear 111 to operate in the first ring gear 113, so that the output speed of the motor 21 is output by the sun gear 1122 through the first stage reduction system, similarly, the sun gear
1122作为旋转输入, 通过第二级减速系统由第二行星架 115前端一体延伸出 的输出轴 1151输出。 在本实施方式中, 减速机构由两级减速系统构成来获得 所想要的输出转速, 在其他实施方式中, 视所需要输出的转速, 减速机构可 以只包括一级减速系统, 也可以包括三级或更多级减速系统。 The 1122 is output as a rotation input through an output shaft 1151 integrally extended from the front end of the second carrier 115 by the second stage reduction system. In the present embodiment, the speed reduction mechanism is configured by a two-stage speed reduction system to obtain a desired output rotation speed. In other embodiments, the speed reduction mechanism may include only the first stage speed reduction system, or may include three Stage or more stage deceleration system.
按压机构用于轴向按压第二内齿圈 116来使其固定在机壳 30内。按压机 构设置在齿轮箱 23内, 其包括按压环 131和轴向弹性件, 在本实施方式中, 该轴向弹性件为螺旋形按压弹簧 132。 按压环 131 与第二内齿圈 116直接配 合, 在两者相对的端面上均凸设有可相互啮合的若干斜向凸齿 1311、 1161。 斜向凸齿即齿的啮合面倾斜于端面设置。 与第二内齿圈 116不同的是, 按压 环 131的圆周外侧径向凸伸出若干凸键 1312,可相应收容于设置在齿轮箱 23 内侧沿轴向延伸的键槽 232 内。 通过这种设置, 使得按压环 131旋转固定在 机壳 30内, 只能相对于机壳沿轴向运动, 而第二内齿圈 116在与按压环 131 脱离啮合后, 不仅可以沿轴向运动, 还可以在机壳 30 内旋转。 齿轮箱 23 的 外周面上径向对称设有一对沿轴向延伸的导向槽 231, 一对推杆 134 相应收 容在导向槽 231 内并在其内滑移。 推杆 134的外表面沿径向凸设有外螺紋块 The pressing mechanism is for axially pressing the second ring gear 116 to be fixed in the casing 30. The pressing mechanism is disposed in the gear case 23, and includes a pressing ring 131 and an axial elastic member. In the present embodiment, the axial elastic member is a spiral pressing spring 132. The pressing ring 131 is directly engaged with the second ring gear 116, and a plurality of oblique teeth 1311 and 1161 which are engageable with each other are protruded from the opposite end faces. The mating faces of the oblique teeth, that is, the teeth, are inclined to the end faces. Different from the second ring gear 116, a plurality of convex keys 1312 project radially outward from the outer circumference of the pressing ring 131, and can be accommodated in the key grooves 232 extending in the axial direction inside the gear box 23, respectively. With this arrangement, the pressing ring 131 is rotationally fixed in the casing 30, and can only move axially relative to the casing, and the second ring gear 116 can be moved not only in the axial direction after being disengaged from the pressing ring 131. It can also be rotated inside the casing 30. The outer peripheral surface of the gear case 23 is radially symmetrically provided with a pair of axially extending guide grooves 231, and a pair of push rods 134 are correspondingly accommodated in and sliding within the guide grooves 231. The outer surface of the push rod 134 is convexly provided with an externally threaded block
1341。 在推杆 134和按压弹簧 132 间设有一圆环形垫片 133, 该垫片 133收 容在齿轮箱 23内, 并部分沿径向伸入导向槽 231 内, 这样推杆 134在导向槽1341. An annular gasket 133 is disposed between the push rod 134 and the pressing spring 132. The gasket 133 is received in the gear box 23 and partially extends into the guiding groove 231 in the radial direction, so that the push rod 134 is in the guiding groove.
231 内轴向向后的滑移过程中, 通过该垫片 133 将推力传递到按压弹簧 132 上,并进一步通过按压环 131压紧第二内齿圈 116而使其与机壳 30保持相对 固定。 During the axial backward sliding of the 231, the thrust is transmitted to the pressing spring 132 through the spacer 133, and the second ring gear 116 is further pressed by the pressing ring 131 to be relatively fixed to the casing 30. .
参照图 4并配合参照图 5a和 5b所示, 模式调节件 25呈圆罩状, 在其后 部内表面凹陷设有内螺紋 251, 可与推杆 134的外螺紋块 1341相应配合, 这 样, 通过旋转调节模式调节件 25可使推杆 134轴向运动, 从而压缩按压弹簧 132 的轴向尺寸, 以此来调节按压环 131对第二内齿圈 1 16 的轴向按压力。 在本实施方式中, 离合器机构由第二内齿圈 1 16和按压机构组成, 其中第二 内齿圈 116构成离合器的主动件, 而按压机构则构成离合器的从动件。 第二 内齿圈 1 16在电机 21的驱动下有旋转的趋势,但由于受到按压环 131的限制 而无法被驱动。 当工作轴 16所受的负载扭矩逐渐增大时, 电机输出的旋转扭 矩也相应增大, 由此, 第二内齿圈 1 16的轴向凸齿 1 161施加在按压环 131的 轴向凸齿 1311上的扭力也随之增大; 当该扭力的轴向分力大于按压弹簧 132 产生的弹性按压力时,按压环 131被轴向前推而与第二内齿圈 1 16脱离配合, 从而第二内齿圈 116被旋转驱动。 需要注意的是, 如果按压弹簧 132 的轴向 尺寸被压缩到轴向临界长度 (如图 9示) 以下时, 无论工作轴 16所受的负载 多大, 第二内齿圈 1 13都不会被旋转驱动。 按压弹簧 132 的轴向临界长度等 于其被完全压紧的轴向最小长度加上第二内齿圈轴向凸齿 1 161的齿高。也就 是说, 当按压弹簧 132被推杆 134压缩到小于轴向临界长度时, 第二内齿圈 1 16施加给按压环 131 的扭力在轴向上的分力即使大于按压弹簧 132 的按压 力, 但按压环 131在后退到按压弹簧 132被完全压紧时, 仍不会和第二内齿 圈 1 16脱离啮合, 从而第二内齿圈 1 16始终无法被旋转驱动。 Referring to FIG. 4 and referring to FIG. 5a and 5b, the mode adjusting member 25 has a circular cover shape, and an inner thread 251 is recessed on the inner surface of the rear portion thereof, and can be correspondingly matched with the outer thread block 1341 of the push rod 134. The rotation adjustment mode adjusting member 25 can axially move the push rod 134, thereby compressing the pressing spring The axial dimension of 132 is used to adjust the axial pressing force of the pressing ring 131 against the second ring gear 116. In the present embodiment, the clutch mechanism is composed of a second ring gear 116 and a pressing mechanism, wherein the second ring gear 116 constitutes an active member of the clutch, and the pressing mechanism constitutes a follower of the clutch. The second ring gear 116 has a tendency to rotate under the driving of the motor 21, but cannot be driven due to the restriction of the pressing ring 131. When the load torque received by the working shaft 16 is gradually increased, the rotational torque of the motor output is also increased accordingly, whereby the axial convex teeth 1 161 of the second ring gear 116 are applied to the axial convexity of the pressing ring 131. The torsion force on the tooth 1311 also increases; when the axial component of the torsion is greater than the elastic pressing force generated by the pressing spring 132, the pressing ring 131 is axially pushed forward to disengage from the second ring gear 116. Thereby the second ring gear 116 is rotationally driven. It should be noted that if the axial dimension of the pressing spring 132 is compressed to the axial critical length (as shown in FIG. 9), the second inner ring gear 1 13 will not be used regardless of the load applied to the working shaft 16. Rotate the drive. The axial critical length of the compression spring 132 is equal to the axial minimum length to which it is fully compressed plus the tooth height of the second ring gear axial projection 1 161. That is, when the pressing spring 132 is compressed by the push rod 134 to be smaller than the axial critical length, the axial force component of the torsion force applied to the pressing ring 131 by the second ring gear 116 is larger than the pressing force of the pressing spring 132. However, when the pressing ring 131 is retracted until the pressing spring 132 is fully pressed, it is still not disengaged from the second ring gear 116, so that the second ring gear 16 can never be rotationally driven.
参照图 3, 同时配合参照图 6a、 6b所示, 冲击机构设置在齿轮箱 23和中 盖 24 内, 其包括套设在输出轴 1 151 上的主动冲击块 141、 设于主动冲击块 后的冲击弹簧 144、 位于主动冲击块 141和输出轴 1 151接合处的内滚球螺旋 槽机构、 以及可轴向滑动地套设在工作轴 16上的被动冲击块 142。 其中内滚 球螺旋槽机构包括在输出轴 1 151 表面凹陷形成的外螺旋槽 1461 , 可在外螺 旋槽 1461 内滚动的滚球 1462, 在本实施方式中为钢球, 和设于主动冲击块 141 内圈用于收容滚球的内螺旋槽 1412。 主动冲击块 141 的前端面上轴向向 前凸设有一对直齿块 141 1。 直齿块是指齿块的啮合面与端面基本垂直。 在冲 击弹簧 144和第二行星架 1 15之间设有垫片 143。 被动冲击块 142 的内圈上 圆周排列有若干键槽 1421, 可相应收容形成在工作轴 16上的若干凸键 161, 通过这种结构, 可使被动冲击块 142与工作轴 16—起旋转, 同时被动冲击块 142可相对于工作轴 16作轴向运动。 当然对于本领域的普通技术人员可轻易 想到的是, 键槽和凸键也可以互换设置, 即将键槽设置在工作轴上, 将凸键 设置在被动冲击块上。 被动冲击块 142在面向主动冲击块 141 的后端面上轴 向向后凸伸出一对直齿块 1422, 其可与主动冲击块的直齿块 141 1 在旋转方 向上啮合。 被动冲击块 142在临近其前端的外圆周上沿径向凹陷设有一限位 槽 1423。 冲击机构还包括一压迫件 145, 在本实施方式中, 压迫件为螺旋弹 簧, 其后端与被动冲击块 142抵靠, 其前端抵靠在中盖 24的内壁上。 当然, 该压迫件 145也可以是由片簧或其他弹性元件构成。 Referring to FIG. 3, as shown in FIG. 6a, 6b, the impact mechanism is disposed in the gear box 23 and the middle cover 24, and includes an active impact block 141 sleeved on the output shaft 1 151 and disposed behind the active impact block. The impact spring 144, an inner ball screw groove mechanism at the junction of the active impact block 141 and the output shaft 1 151, and a passive impact block 142 axially slidably sleeved on the working shaft 16. The inner ball spiral groove mechanism includes an outer spiral groove 1461 formed on the surface of the output shaft 1 151, and a rolling ball 1462 which can be rolled in the outer spiral groove 1461, which is a steel ball in the embodiment, and is disposed on the active impact block 141. The inner ring is for receiving the inner spiral groove 1412 of the ball. A pair of straight tooth blocks 141 1 are axially forwardly convex on the front end surface of the active impact block 141. The straight tooth block means that the meshing surface of the tooth block is substantially perpendicular to the end surface. A spacer 143 is provided between the impact spring 144 and the second carrier 1 15 . A plurality of key grooves 1421 are arranged on the inner circumference of the inner ring of the passive impact block 142, and a plurality of convex keys 161 formed on the working shaft 16 can be accommodated correspondingly. With this structure, the passive impact block 142 can be rotated together with the working shaft 16 while The passive impact block 142 is axially moveable relative to the working shaft 16. Of course, it will be readily apparent to those skilled in the art that the keyway and the male key can also be interchanged, that is, the keyway is disposed on the working shaft, and the male key is disposed on the passive impact block. The passive impact block 142 is oriented on the rear end face of the active impact block 141 A pair of straight tooth blocks 1422 projecting rearwardly from the straight tooth block 141 1 of the active impact block are engaged in the rotational direction. The passive impact block 142 is recessed in the radial direction on the outer circumference adjacent to the front end thereof to define a limiting groove 1423. The impact mechanism further includes a pressing member 145. In the present embodiment, the pressing member is a coil spring whose rear end abuts against the passive impact block 142 and whose front end abuts against the inner wall of the middle cover 24. Of course, the pressing member 145 may also be composed of a leaf spring or other elastic member.
动力工具包括一用于和冲击机构配合来切换实现冲击扳手功能的冲击切 换件 147, 冲击切换件具有沿轴向布置的调节部 1471和与调节部大致垂直的 径向延伸的限位部 1472。 配合参照图 4所示, 模式调节件 25 内靠近内螺紋 251处设有圆台形凸肩 252 ,在凸肩 252的后端面沿轴向凹陷设有一基本为圆 形的调节槽 2521。 如图 6 e所示, 调节槽 2521大部分是由等径圆弧构成的一 平常区段 2522, 小部分为由半径逐渐变小的内凹圆弧构成的突变区段 2523。 冲击切换件 147的调节部 1471在调节槽 2521 内滑移, 当调节部 1471滑移到 突变区段 2523时, 冲击切换件的限位部 1472沿径向插入限位槽 1423内, 从 而可以限制被动冲击块 142相对于工作轴 16作轴向运动。作为本发明的优选 实施方式, 冲击切换件 147包括有两个, 其中一个与模式调节件 25配合, 另 一个则与一圆形调节环 257配合。该调节环 257收容在模式调节件 25内并与 模式调节件通过卡槽 2572和卡块 253的配合相卡扣固定。调节环 257设有收 容另一冲击切换件的调节部的第二调节槽 2571, 该第二调节槽 2571 与模式 调节件的调节槽 2521相对设置, 两者构形也大致相同, 不同的是, 第二调节 槽 2571的突变区段与模式调节件的调节槽 2521的突变区段错开 180度布置, 同样, 两个冲击切换件 147也是错开 180度布置, 两者的限位部 1472则基本 上位于同一径向平面内, 而两者的调节部 1471则在轴向上相互背离凸伸。 通 过设置两个冲击切换件可确保冲击扳手功能切换更可靠地实现。 The power tool includes an impact switching member 147 for cooperating with the impact mechanism to switch the function of the impact wrench. The impact switching member has an adjustment portion 1471 disposed in the axial direction and a radially extending limit portion 1472 substantially perpendicular to the adjustment portion. Referring to Fig. 4, the mode adjusting member 25 is provided with a truncated shoulder 252 near the internal thread 251, and a substantially circular adjusting groove 2521 is recessed in the axial direction at the rear end surface of the shoulder 252. As shown in Fig. 6e, the adjustment groove 2521 is mostly a normal section 2522 composed of a constant-circular arc, and a small portion is a abrupt section 2523 composed of a concave arc having a gradually decreasing radius. The adjusting portion 1471 of the impact switching member 147 slides in the adjusting groove 2521. When the adjusting portion 1471 slides to the abrupt portion 2523, the limiting portion 1472 of the impact switching member is inserted into the limiting groove 1423 in the radial direction, thereby being able to limit The passive impact block 142 moves axially relative to the working shaft 16. As a preferred embodiment of the present invention, the impact switching member 147 includes two, one of which cooperates with the mode adjusting member 25 and the other with a circular adjusting ring 257. The adjusting ring 257 is received in the mode adjusting member 25 and is fastened to the mode adjusting member by the cooperation of the card slot 2572 and the block 253. The adjusting ring 257 is provided with a second adjusting groove 2571 for accommodating the adjusting portion of the other impact switching member. The second adjusting groove 2571 is disposed opposite to the adjusting groove 2521 of the mode adjusting member, and the configurations thereof are also substantially the same, except that The abrupt section of the second adjusting groove 2571 is arranged offset from the abrupt section of the adjusting groove 2521 of the mode adjusting member by 180 degrees. Similarly, the two impact switching members 147 are also arranged in a staggered 180 degree, and the limiting portions 1472 of the two are basically They are located in the same radial plane, and the adjustment portions 1471 of the two are inclined away from each other in the axial direction. By setting two impact switches, it is ensured that the impact wrench function switching is more reliably achieved.
参照图 3, 并配合参照图 8a、 8b所示, 震动机构收容在中盖 24和前壳 26 内, 其包括套设在工作轴 16上的可相互啮合的第一凸轮块 151和第二凸 轮块 152。 其中第一凸轮块 151 的外圆周上径向凸伸出若干凸键 1513, 可与 设置在中盖 24的内圆周壁上的轴向延伸的若干键槽 (未图示) 配合, 通过这 种结构, 使第一凸轮块 151在旋转方向上相对于机壳固定, 同时可轴向移动。 第二凸轮块 152与工作轴 16通过扁方配合,这样可避免第二凸轮块 152相对 于工作轴 16转动, 在组装完成后, 第二凸轮块 152 的后端抵靠在工作轴 16 径向形成的肩部, 而前端通过轴承与前壳 26的内壁相抵靠, 通过这种结构, 使第二凸轮块 152 相对于工作轴 16 在旋转方向上也保持固定。 第一凸轮块 151 和第二凸轮块 152 的相对端面上呈圆周分布有可相互啮合的连续的犬牙 状凸牙 151 1、 1521, 两者的牙顶间形成有一间距 g。 震动机构具有一后推弹 簧 153, 其前端与前壳 26的内壁抵靠, 后端则将第一凸轮块 151沿轴向推离 第二凸轮块 152。 震动机构还包括一前推弹簧 154, 其通过滚球分别与工作轴 16 和输出轴 1 151 弹性抵靠, 从而使得工作轴在未作业时始终被前推。 如图 8b所示, 值得注意的是, 工作轴 16的后端面与输出轴 1 151的前端面形成有 一间隔 d , 这样在作业时, 受工件 (未图示) 的反作用力, 工作轴 16最多可 以后退到其后端面与输出轴的前端面相抵靠, 由此, 该间隔 d为工作轴 16的 最大后退距离。 Referring to Figure 3, and in conjunction with Figures 8a, 8b, the vibrating mechanism is received within the middle cover 24 and the front housing 26, including an intermeshing first cam block 151 and a second cam that are sleeved on the working shaft 16. Block 152. Wherein the first cam block 151 has a plurality of convex keys 1513 protruding radially from the outer circumference of the first cam block 151, and can cooperate with a plurality of axially extending key grooves (not shown) provided on the inner circumferential wall of the middle cover 24, through the structure The first cam block 151 is fixed relative to the casing in the rotational direction while being axially movable. The second cam block 152 is engaged with the working shaft 16 by a flat fit, so that the second cam block 152 can be prevented from rotating relative to the working shaft 16. After the assembly is completed, the rear end of the second cam block 152 abuts against the working shaft 16. The radially formed shoulder portion, and the front end abuts against the inner wall of the front case 26 by the bearing, by which the second cam block 152 is also fixed in the rotational direction with respect to the working shaft 16. The opposite end faces of the first cam block 151 and the second cam block 152 are circumferentially distributed with continuous dog-shaped teeth 151 1 and 1521 which are in mesh with each other, and a pitch g is formed between the crests of the two. The shock mechanism has a rear push spring 153 whose front end abuts against the inner wall of the front case 26, and the rear end pushes the first cam block 151 axially away from the second cam block 152. The vibrating mechanism further includes a forward push spring 154 that elastically abuts against the working shaft 16 and the output shaft 1 151 by the ball, so that the working shaft is always pushed forward when not in operation. As shown in Fig. 8b, it is worth noting that the rear end surface of the working shaft 16 forms a space d with the front end surface of the output shaft 1 151, so that the working shaft 16 is most affected by the reaction force of the workpiece (not shown) during operation. It is possible to retreat to the rear end face thereof and abut against the front end face of the output shaft, whereby the interval d is the maximum receding distance of the working shaft 16.
配合参照图 8d所示, 该动力工具还包括用于和震动机构配合来切换冲击 钻功能的震动切换件 155。 该震动切换件 155同样为套设在工作轴 16上的圆 环状凸轮块, 其收容在中盖 24的前部, 并位于第一凸轮块 151的后方, 并被 一垫片限制而无法轴向移动。 震动切换件 155和第一凸轮块 151 的相对端面 上沿圆周分布有若干斜向凸伸出的可相互啮合的凸齿 1551、 151 1。 震动切换 件 155还设有沿径向辐射延伸的延伸臂 1552, 中盖 24上相应设有一缺口 241 来收容该延伸臂 1552, 并且该缺口 241在转向上具有一定尺寸以容许冲击切 换件 147在旋转方向上有一定的位移。 此外, 中盖 24的侧壁沿旋转方向开设 有与缺口 241 —侧连通的弧形槽 242, 一弧形弹簧 156 收容在该弧形槽 242 内并将震动切换件的延伸臂 1552推向缺口 241 的另一侧 (如图 5f、 6f、 7f 所示) 。 如图 3所示, 模式调节件 25在靠近其前端缘的内壁上沿径向凸设有 凸块 254, 该径向凸块 254与震动切换件 155基本上位于同一径向平面内, 这样模式调节件 25旋转到一定角度后就能使其径向凸块 254与震动切换件的 延伸臂 1552相抵靠, 再进一步旋转模式调节件 25 , 就可以延伸臂 1552克服 弧形弹簧 156的弹性力而进行旋转。 Referring to Figure 8d, the power tool further includes a shock switching member 155 for engaging the shock mechanism to switch the impact drill function. The vibration switching member 155 is also an annular cam block sleeved on the working shaft 16, which is received at the front of the middle cover 24 and located behind the first cam block 151, and is restrained by a spacer. Move to. The opposite ends of the shock switching member 155 and the first cam block 151 are circumferentially distributed with a plurality of obliquely projecting mutually engageable male teeth 1551, 151 1 . The vibration switching member 155 is further provided with an extending arm 1552 extending radially. The middle cover 24 is correspondingly provided with a notch 241 for receiving the extending arm 1552, and the notch 241 is sized in the steering to allow the impact switching member 147 to There is a certain displacement in the direction of rotation. In addition, the side wall of the middle cover 24 is provided with an arcuate groove 242 communicating with the side of the notch 241 in the direction of rotation. An arcuate spring 156 is received in the arcuate groove 242 and the extension arm 1552 of the vibration switching member is pushed toward the gap. The other side of 241 (as shown in Figures 5f, 6f, 7f). As shown in FIG. 3, the mode adjusting member 25 is convexly disposed on the inner wall near the front end edge thereof, and the radial projection 254 is substantially in the same radial plane as the vibration switching member 155. After the adjusting member 25 is rotated to a certain angle, the radial protrusion 254 can be abutted against the extending arm 1552 of the vibration switching member, and then the mode adjusting member 25 is further rotated, so that the arm 1552 can be extended against the elastic force of the curved spring 156. Rotate.
参照图 3与图 9所示, 本实施方式中, 模式调节件 25还可以作为在实现 电动螺丝刀功能时调节离合器机构的脱扣扭矩值的扭力罩。 通过旋转模式调 节件 25,可以驱使推杆 134按压按压弹簧 132来调节弹簧在轴向上的压缩量。 模式调节件 25 在外圆周表面靠近后端缘处标示有若干刻度标记来表示不同 的脱扣扭矩值, 而这些脱扣扭矩值与按压弹簧不同的轴向尺寸相对应。 这些 标记可以直接是具体钮矩值, 也可以是具体钮矩值的代替值, 如在本实施方 式中是用不同的档位来表示, 如 1-20档。 例如, 当需要使电动螺丝刀工作在 某一特定脱扣扭矩值时, 只需要旋动模式调节件使相应的档位标记与机壳上 的确认标记, 如箭头 33 (如图 1示) 对准。 在此过程中, 按压弹簧 132被推 杆 134压缩到与该扭矩值对应的特定轴向长度, 其所产生的按压力传递到按 压环 131 而迫使按压环 131 压紧第二内齿圈 1 16。 作业时, 螺丝刀头将螺钉 钉入工件内, 当螺丝刀头所受的负载达到预设扭矩值时, 即螺钉头部已抵触 到工件表面时, 表明电机经减速齿轮机构输出的转矩和脱扣扭矩值相当, 如 此, 在电机的进一步驱动下, 第二内齿圈就能与按压环脱离啮合而被旋转驱 动, 从而使得电机的转矩无法输出到行星减速齿轮的输出轴。 第二内齿圈在 旋转过程中不断与按压环啮合和脱啮, 如此往复, 螺钉不再受到扭矩作用, 而电机仍在转动。 参照图 3并配合参照图 5f 所示, 模式调节件 25 内壁上圆 周分布有若干凸块 255 , —片簧 258设置在中盖 24上, 其具有一突起 2581 可嵌入到这些凸块 255 的任相临两个间的凹槽 256 内, 而这些凹槽与相应的 档位或模式对应。 在调节过程中, 当操作者旋转模式调节件 25到其想设定的 扭矩值或模式时, 片簧突起 2581会滑移到相应的凹槽 256内, 如此,一方面, 可使模式调节件 25—定程度上固定在该位置, 另一方面, 片簧突起 2581滑 入凹槽 256瞬时会发出 "嗒" 的声音以提供操作者确认。 对于本领域的普通 技术人员可轻易想到的是, 扭矩档位的调节罩也可以脱离模式调节件单独设 置, 只不过相对本实施方式操作起来较为麻烦。 Referring to Fig. 3 and Fig. 9, in the present embodiment, the mode adjusting member 25 can also be used as a torsion cover for adjusting the tripping torque value of the clutch mechanism when the electric screwdriver function is realized. By rotating the mode adjusting member 25, the push rod 134 can be urged to press the pressing spring 132 to adjust the amount of compression of the spring in the axial direction. The mode adjusting member 25 is marked with a plurality of tick marks on the outer circumferential surface near the rear end edge to indicate different Trip torque values, which correspond to different axial dimensions of the compression spring. These marks may be directly specific moment values, or may be substitute values of specific button moment values, as in the present embodiment, they are represented by different gear positions, such as 1-20 gears. For example, when it is necessary to operate the electric screwdriver at a specific tripping torque value, only the mode adjustment member needs to be rotated to align the corresponding gear mark with the confirmation mark on the casing, such as arrow 33 (shown in Figure 1). . During this process, the pressing spring 132 is compressed by the push rod 134 to a specific axial length corresponding to the torque value, and the generated pressing force is transmitted to the pressing ring 131 to force the pressing ring 131 to press the second ring gear 1 16 . During operation, the screwdriver head screws the screw into the workpiece. When the load on the screwdriver head reaches the preset torque value, that is, when the screw head has reached the surface of the workpiece, it indicates the torque and tripping of the motor through the reduction gear mechanism. The torque value is equivalent. Thus, under the further driving of the motor, the second ring gear can be rotationally driven out of engagement with the pressing ring, so that the torque of the motor cannot be output to the output shaft of the planetary reduction gear. The second ring gear continuously engages and disengages the pressing ring during rotation, so that the screw is no longer subjected to torque and the motor is still rotating. Referring to FIG. 3 and referring to FIG. 5f, a plurality of bumps 255 are disposed on the inner circumference of the inner wall of the mode adjusting member 25. The leaf spring 258 is disposed on the middle cover 24, and has a protrusion 2581 which can be embedded in any of the bumps 255. There are grooves 256 between the two, and these grooves correspond to the corresponding gears or modes. During the adjustment process, when the operator rotates the mode adjusting member 25 to the torque value or mode that it wants to set, the leaf spring protrusion 2581 slides into the corresponding groove 256, so that, on the one hand, the mode adjusting member can be made 25 - Fixed to this position to a certain extent. On the other hand, the leaf spring projection 2581 slides into the groove 256 to instantaneously emit a "click" sound to provide operator confirmation. It will be readily apparent to those skilled in the art that the adjustment cover of the torque gear can also be provided separately from the mode adjustment member, but is relatively cumbersome to operate with respect to the present embodiment.
参照图 3 所示, 动力工具还包括调节输出轴输出转速的速度切换机构, 其包括固定连接在一起的调速滑钮 121、 调速滑套 123、 调速钢丝 122、 轴承 座 124、 和轴承 125。 调速滑钮 121设置在机壳 30上并可沿轴向滑移。 调速 滑套 123套设在连接罩 22外部, 其顶部的凸块 1231嵌入调速滑钮 121从而 使其随调速滑钮一起移动。 轴承座 124设置在连接罩 22内, 调速钢丝 122将 连接罩 22外的调速滑套 123和连接罩内的轴承座 124连接在一起。 轴承 125 通过过盈配合固定收容在轴承座 124 内, 并且通过过盈配合固定套设在第一 内齿圈 1 13外,从而使第一内齿圈 1 13随调速滑钮 121在连接罩 22内轴向滑 动。 以下将对本实施方式中通过旋转模式调节件来实现四功能钻的各功能和 各功能之间的切换作详细说明。 Referring to FIG. 3, the power tool further includes a speed switching mechanism for adjusting the output shaft output speed, which includes a speed control slider 121 fixedly coupled together, a speed control sleeve 123, a speed regulating wire 122, a bearing housing 124, and a bearing. 125. The speed control slider 121 is disposed on the casing 30 and is slidable in the axial direction. The speed control sleeve 123 is sleeved on the outside of the connecting cover 22, and the protrusion 1231 at the top thereof is embedded in the speed adjusting slider 121 so as to move together with the speed regulating slider. The bearing housing 124 is disposed in the connecting cover 22, and the speed regulating wire 122 connects the speed regulating bush 123 outside the connecting cover 22 and the bearing seat 124 in the connecting cover. The bearing 125 is fixedly received in the bearing housing 124 by an interference fit, and is fixedly sleeved outside the first ring gear 1 13 by an interference fit, so that the first ring gear 1 13 is connected to the speed adjusting slider 121 at the connecting cover 22 axial sliding. Hereinafter, each function of the four-function drill and the switching between the functions will be described in detail by the rotation mode adjusting member in the present embodiment.
参照图 5a-5f 所示, 在本实施方式中, 动力工具可首先选择离合模式进 行工作, 该模式下动力工具实现电动螺丝刀功能。 如图 5a、 5e所示, 此模式 下冲击切换件的调节部 1471 位于调节槽 2521 的平常区段 2522, 其限位部 1472则处于被动冲击块 142 的限位槽 1423外, 即冲击切换件与被动冲击块 之间无配合。 配合参照图 7c、 7d所示, 如此, 作业时, 当工作轴 16的负载 扭矩增大而使得主动冲击块 141后退时, 被动冲击块 142在压迫件 145的推 动下会跟随主动冲击块 141 一起后退, 从而两者之间无法相互脱离而形成撞 击, 也就是说, 冲击机构处于限制冲击状态。 回到图 5a、 5b , 并配合参照图 5f 所示, 震动切换件 155的延伸臂 1552与模式调节件 25的径向凸块 254无 配合,第一凸轮块 151在后推弹簧 153的作用下其后端凸齿 1511与震动切换 件 155的前端凸齿 1551啮合, 而第一凸轮块 151 的前端凸牙 1512与第二凸 轮块 152的后端凸牙 1521则间隔一较大距离 g而无法啮合。 此时, g大于工 作轴的最大后退距离 d , 如此在作业时, 工作轴受工件的反作用力能够后退 到后退距离减至为零, 而此时第一凸轮块与第二凸轮块仍未啮合, 从而震动 机构无法工作, 即震动机构处于限制震动状态。 配合参照图 9所示, 在本实 施方式中,动力工具在实现电动螺丝刀功能时共有二十档脱扣扭力值供选择。 在其他实施方式中, 档位的数量可视需要 (如所适用作业的工件材质种类的 多少) 进行增减。 所有这些档位相对应的按压弹簧 132 的轴向尺寸都大于轴 向临界长度, 所以, 当工作轴 16的负载扭矩超过设定脱扣扭矩值时, 行星齿 轮减速机构的第二内齿圈 116就会将按压环 131前推至两者齿高相对时使两 者脱离啮合, 从而第二内齿圈 1 16被旋转驱动, 工作轴 16无扭矩输出。 在本 实施方式中,可通过顺时针旋转模式调节件 25来由小到大调节脱扣扭矩的档 位, 此时模式调节件 25转过的角度为第一旋转角度。 以第一档时模式调节件 转过的角度为零度, 则到第二十档时模式调节件转过的角度为 A1 , 其他挡位 则对应小于该角度 A1的特定角度。 Referring to Figures 5a-5f, in the present embodiment, the power tool can first select the clutch mode to operate, in which the power tool implements the electric screwdriver function. As shown in FIG. 5a and 5e, the adjusting portion 1471 of the impact switching member is located in the normal portion 2522 of the adjusting slot 2521, and the limiting portion 1472 is outside the limiting slot 1423 of the passive impact block 142, that is, the impact switching member. There is no fit between the passive impact block and the passive impact block. Referring to Figures 7c, 7d, in this way, when the load torque of the working shaft 16 is increased and the active impact block 141 is retracted during operation, the passive impact block 142 will follow the active impact block 141 under the push of the pressing member 145. Retreating, so that the two cannot be separated from each other to form an impact, that is, the impact mechanism is in a restricted impact state. 5a, 5b, and with reference to Fig. 5f, the extension arm 1552 of the vibration switching member 155 is not engaged with the radial projection 254 of the mode adjusting member 25, and the first cam block 151 is under the action of the rear push spring 153. The rear end convex teeth 1511 mesh with the front end convex teeth 1551 of the vibration switching member 155, and the front end convex teeth 1512 of the first cam block 151 and the rear end convex teeth 1521 of the second cam block 152 are separated by a large distance g. Engage. At this time, g is greater than the maximum retreat distance d of the working axis, so that during the operation, the working axis can be retracted by the reaction force of the workpiece to the retracted distance to zero, and at this time, the first cam block and the second cam block are still not meshed. Therefore, the vibrating mechanism cannot work, that is, the vibrating mechanism is in a state of limited vibration. Referring to Fig. 9, in the present embodiment, the power tool has a total of twenty trip torque values for selection when implementing the electric screwdriver function. In other embodiments, the number of gear positions may be increased or decreased as needed (e.g., the type of workpiece material to which the job is applied). The axial dimension of the pressing spring 132 corresponding to all of these gear positions is greater than the axial critical length, so that when the load torque of the working shaft 16 exceeds the set trip torque value, the second ring gear 116 of the planetary gear reduction mechanism The pressing ring 131 is pushed forward until the tooth heights of the two are disengaged, so that the second ring gear 116 is rotationally driven, and the working shaft 16 has no torque output. In the present embodiment, the shifting torque can be adjusted from small to large by rotating the mode adjusting member 25 clockwise, and the angle at which the mode adjusting member 25 is rotated is the first rotation angle. In the first gear mode, the angle of the adjustment member is zero degree, and the angle of the mode adjustment member is A1 when the twentieth gear is turned, and the other gears are corresponding to the specific angle smaller than the angle A1.
图 5a、 5b所示的是动力工具在离合模式下的低速工作状态。 其中, 第一 内齿圈 1 13的外齿 1 131与连接罩 22的内齿 221啮合而使第一内齿圈与机壳 相对固定, 第一内齿圈 1 13的内齿仅与第一行星轮组 1 11 啮合, 此时, 电机 21 的输出转速通过第一级和第二级减速系统降低到较低的速度。 图 5c、 5d 所示的是动力工具在离合模式下的高速工作状态。 其中, 调速滑钮 121 已经 由图 5a、 5b 所示的低速位置向前滑移到高速位置, 在此过程中, 调速滑钮 121和调速滑套 123、 轴承座 124、 轴承 125、 第一内齿圈 1 13同步滑移到高 速位置。 此时, 第一内齿圈 1 13的外齿 1 131与连接罩 22的内齿 221脱离配 合而可被旋转驱动, 同时, 第一内齿圈 113 的内齿与第一行星轮组 1 1 1及第 一行星架 1 12的外齿 1 121啮合。 通过这种配合, 电机的输出转速直接传递到 第一行星架 1 12的太阳轮 1 122,而后通过第二级减速系统传递到输出轴 1 151, 也就是说, 电机的输出转速仅通过第二级减速降低到较高的速度。 Figures 5a, 5b show the low speed operation of the power tool in the clutch mode. The outer teeth 1 131 of the first ring gear 1 13 mesh with the inner teeth 221 of the connecting cover 22 to fix the first ring gear and the casing, and the inner teeth of the first ring gear 1 13 are only the first Planetary wheel set 1 11 meshes, at this time, the motor The output speed of 21 is reduced to a lower speed by the first and second stage deceleration systems. Figures 5c, 5d show the high-speed operation of the power tool in the clutch mode. Wherein, the speed control slider 121 has been slid forward to the high speed position by the low speed position shown in Figs. 5a, 5b, in the process, the speed control slider 121 and the speed control sleeve 123, the bearing housing 124, the bearing 125, The first ring gear 1 13 is synchronously slid to a high speed position. At this time, the outer teeth 1 131 of the first ring gear 1 13 are disengaged from the inner teeth 221 of the connecting cover 22 to be rotationally driven, and at the same time, the inner teeth of the first ring gear 113 and the first planetary gear set 1 1 1 and the external teeth 1 121 of the first carrier 1 12 are engaged. With this cooperation, the output speed of the motor is directly transmitted to the sun gear 1 122 of the first carrier 1 12 and then to the output shaft 1 151 through the second stage reduction system, that is, the output speed of the motor only passes through the second The stage deceleration is reduced to a higher speed.
如图 6a-6f 和图 9所示, 顺时针旋转模式调节件到第二旋转角度 A2, 此 时, 动力工具可选择冲击模式进行工作, 该模式下动力工具实现冲击扳手功 能。 图 9 中, 按压弹簧的轴向尺寸已被压缩到小于轴向临界长度, 所以, 当 工作轴的负载扭矩超过设定脱扣扭矩值时, 行星齿轮减速机构的第二内齿圈 1 16会将按压环 131前推至按压弹簧 132被完全压紧,但此时第二内齿圈 1 16 和按压环 131的凸齿 1 161、 131 1仍然相互啮合中, 从而第二内齿圈 1 16仍然 被按压环 131限制而无法被旋转驱动,即处于限制旋转状态。参照图 6f 所示, 模式调节件 25 的径向凸块 254虽然转过第二角度 A2, 但仍然没有和震动切 换件 155发生配合, 所以与离合模式相同, 震动机构处于限制震动状态。 参 照图 6e, 并配合参照图 6a所示, 此时冲击切换件 147的调节部 1471位于调 节槽 2521的突变区段 2522的中部, 距离工作轴 16轴线的最近位置处, 其限 位部 1472 已沿径向插入被动冲击块的限位槽 1423 内, 即被动冲击块被限制 沿轴向运动。 图 6a、 6b 揭示的是工作轴所受的负载扭矩较低时的状态, 图 6c、 6d揭示的是工作轴所受的负载扭矩较高时的状态。 参照图 6c、 6d所示, 作业时, 当工作轴的负载扭矩增大到一定值后, 相互啮合的主动冲击块 141 和被动冲击块 142均受阻, 被动冲击块 141停止转动, 但输出轴 1 151在电机 21的驱动下仍转动, 迫使滚球 1462克服其与内、 外螺旋槽 1412、 1461之间 的摩擦力沿槽滚动, 从而推动主动冲击块 141 向电机方向运动, 使冲击弹簧 144被压缩。 由于被动冲击块 142被冲击切换件 147 限制, 主动冲击块 141 在轴向上逐渐远离被动冲击块 142。 当主动冲击块 141 轴向移动距离超过被 动冲击块 142的齿块 1422的齿高时, 即主动冲击块和被动冲击块脱离啮合的 瞬间, 输出轴 1 151便带动主动冲击块 141旋转, 使其齿块 141 1滑过被动冲 击块的齿块 1422, 在滑过瞬间, 由于冲击弹簧 144 的作用, 滚球 1462又沿 螺旋槽回到原位置, 主动冲击块 141被向前推, 同时随着输出轴 1 151加速转 动而在旋转方向上冲击被动冲击块 142 的齿块, 使被动冲击块在旋转方向上 继续运动, 如此循环往复, 通过持续的间歇性的旋转冲击, 使螺栓拧紧。 本 领域的普通技术人员可轻易想到的是, 也可采用外滚珠螺旋槽冲击结构来实 现冲击扳手的功能, 由于其工作过程及工作原理同本实施方式的内滚珠螺旋 槽冲击结构, 所以申请人在此不再赘述。 在冲击模式下也可以调节进行速度 调节, 其调节方式与离合模式相同, 申请人不再赘述。 As shown in Figures 6a-6f and Figure 9, the mode adjustment member is rotated clockwise to the second rotation angle A2. At this time, the power tool can select the impact mode to work, and the power tool realizes the impact wrench function. In Figure 9, the axial dimension of the compression spring has been compressed to less than the axial critical length, so when the load torque of the working shaft exceeds the set trip torque value, the second ring gear 16 of the planetary gear reduction mechanism will Pushing the pressing ring 131 forward until the pressing spring 132 is fully pressed, but at this time, the second ring gear 116 and the protruding teeth 1161, 131 1 of the pressing ring 131 are still engaged with each other, so that the second ring gear 1 16 It is still restricted by the pressing ring 131 and cannot be rotationally driven, that is, in a limited rotation state. Referring to Fig. 6f, although the radial projection 254 of the mode adjusting member 25 is rotated through the second angle A2, it still does not cooperate with the vibration switching member 155, so that the vibration mechanism is in a limited vibration state as in the clutch mode. Referring to FIG. 6e, and referring to FIG. 6a, the adjusting portion 1471 of the impact switching member 147 is located at the middle of the abrupt portion 2522 of the adjusting groove 2521 at the closest position to the axis of the working shaft 16, and the limiting portion 1472 has Inserted radially into the limiting groove 1423 of the passive impact block, that is, the passive impact block is restricted from moving in the axial direction. Figures 6a, 6b show the state when the load torque to the working shaft is low, and Figures 6c, 6d show the state when the load torque to the working shaft is high. Referring to Figures 6c and 6d, during operation, when the load torque of the working shaft increases to a certain value, the intermeshing active impact block 141 and the passive impact block 142 are both blocked, and the passive impact block 141 stops rotating, but the output shaft 1 The 151 is still rotated by the driving of the motor 21, forcing the ball 1462 to roll along the groove against the frictional force between the inner and outer spiral grooves 1412 and 1461, thereby pushing the active impact block 141 to move toward the motor, so that the impact spring 144 is compression. Since the passive impact block 142 is limited by the impact switching member 147, the active impact block 141 is gradually displaced away from the passive impact block 142 in the axial direction. When the axial movement distance of the active impact block 141 exceeds the tooth height of the tooth block 1422 of the passive impact block 142, that is, the active impact block and the passive impact block are disengaged. In an instant, the output shaft 1 151 drives the active impact block 141 to rotate, so that the tooth block 141 1 slides over the tooth block 1422 of the passive impact block. At the moment of sliding, due to the action of the impact spring 144, the ball 1462 is returned along the spiral groove. In the original position, the active impact block 141 is pushed forward, and at the same time, as the output shaft 1 151 accelerates, the tooth block of the passive impact block 142 is impacted in the rotational direction, so that the passive impact block continues to move in the rotational direction. , tighten the bolts by continuous intermittent rotary shock. One of ordinary skill in the art can easily conceive that the outer ball spiral groove impact structure can also be used to realize the function of the impact wrench. Since the working process and working principle are the same as the inner ball spiral groove impact structure of the present embodiment, the applicant I will not repeat them here. In the impact mode, the speed adjustment can also be adjusted, and the adjustment mode is the same as the clutch mode, and the applicant will not repeat them.
如图 9所示, 顺时针旋转模式调节件到第三旋转角度 A3, 此时, 动力工 具可选择钻孔模式进行工作, 该模式下动力工具实现电钻功能。 和冲击模式 相同, 按压弹簧的轴向压缩尺寸被压缩到小于轴向临界长度, 从而第二内齿 圈处于限制旋转状态。 参照图 7f 所示, 模式调节件 25的径向凸块 254转至 第三旋转角度 A3后开始与震动冲击件的延伸臂 1552接触, 但并未驱使震动 切换件 155旋转, 所以与前两种模式相同, 震动机构处于限制震动状态。 参 照图 7e, 并配合参照图 7a-7d所示, 冲击切换件 147 的调节部 1471重新进 入调节槽 2525 的平常区段 2522, 其限位部 1472 则退出被动冲击块限位槽 1423外, 即冲击切换件与被动冲击块之间无配合。 所以, 作业时, 当阻力扭 矩逐渐增大, 主动冲击块后退时, 被动冲击块 142会跟随主动冲击块 141一 起轴向后退而使两者之间无法相互脱离而形成撞击, 从而, 冲击机构处于限 制冲击状态。 因此, 该模式下, 工作轴 16的输出仅为单纯的旋转输出, 当然 其输出同样可以进行高、 低速调节。 As shown in Fig. 9, the mode adjustment member is rotated clockwise to the third rotation angle A3. At this time, the power tool can select the drilling mode to work, and the power tool realizes the electric drill function in this mode. As with the impact mode, the axial compression dimension of the compression spring is compressed to less than the axial critical length so that the second internal ring gear is in a restricted rotation state. Referring to FIG. 7f, the radial projection 254 of the mode adjusting member 25 starts to contact the extension arm 1552 of the shock absorbing member after being rotated to the third rotation angle A3, but does not drive the vibration switching member 155 to rotate, so the first two The mode is the same and the vibration mechanism is in a limited vibration state. Referring to FIG. 7e, and referring to FIG. 7a-7d, the adjusting portion 1471 of the impact switching member 147 re-enters the normal portion 2522 of the adjusting slot 2525, and the limiting portion 1472 is exited from the passive impact block limiting slot 1423, that is, There is no fit between the impact switching member and the passive impact block. Therefore, when the resistance torque is gradually increased and the active impact block is retracted, the passive impact block 142 is axially retracted along with the active impact block 141 so that the two cannot be separated from each other to form an impact, and thus the impact mechanism is Limit the impact state. Therefore, in this mode, the output of the working shaft 16 is only a simple rotation output, and of course, the output can also be adjusted at high and low speeds.
如图 9所示, 顺时针旋转模式调节件到第四旋转角度 A4, 此时, 动力工 具可选择震动模式进行工作, 该模式下动力工具实现冲击钻功能。 和冲击、 钻孔模式相同, 按压弹簧的轴向尺寸被压缩到小于轴向临界长度, 从而第二 内齿圈处于限制旋转状态。 参照图 8c , 并配合参照图 8a、 8b所示, 和离合、 钻孔模式相同, 冲击切换件 147的调节部 1471位于调节槽 2521 的平常区段 2522, 其限位部 1472处于被动冲击块限位槽 1423外, 即冲击切换件与被动 冲击块之间无配合。 所以, 被动冲击块会跟随主动冲击块一起运动而使两者 之间无法相互脱离而形成撞击, 从而, 冲击机构处于限制冲击状态。 参照图 8d所示, 模式调节件 25在由第三旋转角度 A3转到第四旋转角度 A4的过程 中, 模式调节件 25的径向凸块 254推动震动切换件 155的延伸臂 1552绕工 作轴轴线顺时针旋转。 震动切换件 155旋转过程中, 其前端凸齿 1551与第一 凸轮块 151的后端凸齿 151 1 由相互啮合运动到齿高相对, 同时, 第一凸轮块 151轴向向前移动至其前端凸牙 1512与第二凸轮块 152 的后端凸牙 1521 间 隔一较短间隙 g。 此时, g小于工作轴的后退距离 d , 这样, 当钻头按压到工 件上时, 工作轴 16受工件的反作用力后退的过程中, 第一凸轮块 151的前端 凸牙 1512与第二凸轮块 152的后端凸牙 1521会先行啮合而使工作轴 16无法 进一步后退。 然而, 由于电机轴 212的驱使, 第一凸轮块 151不会始终与第 二凸轮块 152保持啮合,其会继续转动并跳脱啮合状态。 由于第一凸轮块 151 此时相对于机壳 30保持固定,所以在第二凸轮块 152由啮合到脱离啮合的过 程中, 钻头在轴向上有相对于机壳向前的运动, 并且因为机壳被操作者始终 顶向工件, 如此这种第一凸轮块与第二凸轮块间不断地啮合与脱离会形成工 作轴在轴向上的震动, 从而对工件产生持续冲击。 在该模式下, 行星齿轮减 速机构的输出轴输出的转速也可以进行高、 低速调节。 As shown in Fig. 9, the mode adjusting member is rotated clockwise to the fourth rotation angle A4. At this time, the power tool can select the vibration mode to operate, and the power tool realizes the impact drilling function. In the same manner as the impact and drilling modes, the axial dimension of the pressing spring is compressed to be less than the axial critical length, so that the second ring gear is in a restricted rotation state. Referring to FIG. 8c, and with reference to FIGS. 8a and 8b, in the same manner as the clutching and drilling mode, the adjusting portion 1471 of the impact switching member 147 is located in the normal portion 2522 of the adjusting groove 2521, and the limiting portion 1472 is in the passive impact block limit. Outside the bit groove 1423, there is no fit between the impact switching member and the passive impact block. Therefore, the passive impact block moves along with the active impact block so that the two cannot be separated from each other to form an impact, and thus the impact mechanism is in a restricted impact state. Reference map As shown in Fig. 8d, during the transition from the third rotation angle A3 to the fourth rotation angle A4, the radial projection 254 of the mode adjusting member 25 pushes the extension arm 1552 of the vibration switching member 155 around the axis of the working axis. The hour hand rotates. During the rotation of the vibration switching member 155, the front end convex teeth 1551 and the rear end convex teeth 151 1 of the first cam block 151 are in meshing motion to the tooth height, and the first cam block 151 is axially moved forward to the front end thereof. The lug 1512 is spaced apart from the rear end tooth 1521 of the second cam block 152 by a short gap g. At this time, g is smaller than the retreat distance d of the working shaft, such that the front end tooth 1512 and the second cam block of the first cam block 151 are retracted by the reaction force of the workpiece when the drill bit is pressed onto the workpiece. The rear end teeth 1521 of the 152 will engage first so that the working shaft 16 cannot be further retracted. However, due to the actuation of the motor shaft 212, the first cam block 151 does not always remain engaged with the second cam block 152, which will continue to rotate and disengage. Since the first cam block 151 is now fixed relative to the casing 30, the bit moves axially forward relative to the casing during the engagement of the second cam block 152 into the disengagement, and because of the machine The casing is always urged toward the workpiece by the operator, such that constant engagement and disengagement between the first cam block and the second cam block creates a vibration of the working shaft in the axial direction, thereby causing a sustained impact on the workpiece. In this mode, the output shaft output speed of the planetary gear reduction mechanism can also be adjusted at high and low speeds.
本发明动力工具设置了相对于工作轴独立的被动冲击块, 通过冲击切换 件来限制被动冲击块随主动冲击块一起运动或解除该限制, 从而实现冲击扳 手功能与电钻功能的切换; 并在此基础上结合电动螺丝刀的实现和切换机构, 或者 /以及冲击钻的实现和切换机构, 从而实现了三功能枪钻或四功能枪钻。 通过这种设置, 使结构较为简单, 便于生产制造。 The power tool of the present invention is provided with a passive impact block independent of the working axis, and the impact switch member is used to restrict the passive impact block from moving or releasing the restriction together with the active impact block, thereby realizing the switching between the impact wrench function and the electric drill function; Based on the realization of the electric screwdriver and the switching mechanism, or / and the realization and switching mechanism of the impact drill, a three-function gun drill or a four-function gun drill is realized. With this arrangement, the structure is simpler and easier to manufacture.
此外, 本发明动力工具的离合模式的切换不需要单独设置切换件, 只需 要通过调节模式调节件来控制按压弹簧的轴向尺寸即可实现切换, 并且模式 调节件还可以实现脱扣扭矩的控制。 通过这种设置, 减少了构件的数量, 简 化了结构的复杂程度, 降低了生产制造的成本, 同时使也提高了工具的可靠 性。 In addition, the switching of the clutch mode of the power tool of the present invention does not require a separate setting of the switching member, and only needs to be adjusted by adjusting the mode adjusting member to control the axial dimension of the pressing spring, and the mode adjusting member can also realize the control of the tripping torque. . With this arrangement, the number of components is reduced, the complexity of the structure is simplified, the cost of manufacturing is reduced, and the reliability of the tool is also improved.
本实施方式中提到的各种机构的结构、 形状等并不仅限于上述方式, 可 进行各种简单地熟知地替换, 如机壳可以是与中盖、 前壳等一体形成; 再例 如, 离合器的从动件, 即按压环可以轴向开槽, 其内设置钢球或钢柱与离合 器主动件、 即第二内齿圈的轴向凸齿配合。 在本实施方式中, 四种功能的顺 序实现方式依次是电动螺丝刀、 冲击扳手、 电钻、 冲击钻, 不过本领域的普 通技术人员可轻易想到的是这四种功能也可以变换成其他的顺序来实现, 只 需要相应改变模式调节件和功能切换件在旋转方向上的配合位置。 另外, 在 其他实施方式中, 动力工具可仅实现三种功能, 如电动螺丝刀、 冲击扳手、 电钻的组合, 这时只需要相应省略震动机构和震动切换件, 或者是冲击扳手、 电钻、 冲击钻的组合, 这时只需要相应省略按压机构。 此外, 在其他实施方 式中, 如果不需要高、 低速切换, 也可相应省略速度切换机构。 本实施方式 中采用电机作为动力源, 当然也可以用引擎来替换, 由于这种简单替换对于 普通技术人员而言可轻易实现, 申请人不再赘述。 The structure, shape, and the like of the various mechanisms mentioned in the present embodiment are not limited to the above, and various simple and well-known replacements may be made, such as the casing may be integrally formed with the middle cover, the front case, etc.; for example, the clutch The follower, that is, the pressing ring, can be axially slotted, and a steel ball or a steel column is disposed therein to cooperate with the clutch actuating member, that is, the axial protruding tooth of the second ring gear. In this embodiment, the sequential implementation of the four functions is an electric screwdriver, an impact wrench, an electric drill, a hammer drill, but in the field. It is easily conceivable by the skilled person that these four functions can also be converted into other sequences, and only the corresponding positions of the mode adjusting member and the function switching member in the rotational direction need to be changed accordingly. In addition, in other embodiments, the power tool can only realize three functions, such as a combination of an electric screwdriver, an impact wrench, and an electric drill. In this case, only the vibration mechanism and the vibration switching member are omitted, or the impact wrench, the electric drill, the impact drill. The combination, only the corresponding pressing mechanism is omitted. Further, in other embodiments, the speed switching mechanism may be omitted accordingly if high and low speed switching is not required. In this embodiment, the motor is used as the power source, and of course, the engine can also be used for replacement. Since such a simple replacement can be easily implemented by a person skilled in the art, the applicant will not repeat them.
上述本发明的优选实施方式中, 按压机构的按压弹簧的轴向临界长度等 于其轴向最小长度加上第二内齿圈轴向凸齿的齿高, 这样在冲击模式、 钻孔 模式、 震动模式下, 按压弹簧的轴向尺寸都被模式调节件调节到小于轴向临 界长度,从而第二内齿圈由于始终无法脱离按压环的啮合而无法被旋转驱动。 在其他可选的实施方式中, 冲击模式下, 按压弹簧的轴向临界长度也可以大 于其轴向最小长度加上第二内齿圈轴向凸齿的齿高。 在该实施方式中, 第二 内齿圈和按压机构构成第一离合器机构, 而冲击机构的主动冲击块和被动冲 击块构成第二离合器机构, 且第一离合器机构的脱扣扭矩值大于第二离合器 机构的脱扣扭矩值。 不同的脱扣扭矩值可以通过采用不同弹性系数的弹簧来 实现, 比如按压弹簧可以采用较大弹性系数的弹簧, 而冲击弹簧可以采用较 小弹性系数的弹簧, 也就是说, 在同样的按压力下, 按压弹簧的弹性形变量 小于冲击弹簧的弹性形变量。 这样, 动力工具工作在冲击模式下时, 工作轴 的负载增大过程中, 当阻力扭矩达到第二离合器机构的脱扣扭矩值时, 第二 离合器就会先行脱扣, 即主动冲击块与被动冲击块脱离啮合, 随后主动冲击 块对工作轴施以间歇性旋转冲击。 在这个过程中, 第一离合器机构的第二内 齿圈所受的阻力扭矩与主动冲击块受到的阻力扭矩相同, 即始终小于第二离 合器机构的脱扣扭矩值, 从而使第一离合器机构无法被触发而发生脱扣, 即 第二内齿圈始终无法推离按压环而被旋转驱动。 此时, 按压弹簧的轴向尺寸 可以略大于其轴向最小长度加上第二内齿圈的轴向齿高, 当再进一步旋转模 式调节件将动力工具调节到钻孔模式或震动模式下时, 按压弹簧被进一步压 缩到小于轴向最小长度加上第二内齿圈的轴向齿高。 所以, 在本实施方式中, 区分离合模式和其他三种模式的按压弹簧的轴向临界长度可以大于轴向最小 长度加上第二内齿圈的轴向齿高。 In the above preferred embodiment of the present invention, the axial critical length of the pressing spring of the pressing mechanism is equal to the axial minimum length thereof plus the tooth height of the second ring gear axial convex tooth, so that the impact mode, the drilling mode, and the vibration In the mode, the axial dimension of the pressing spring is adjusted by the mode adjusting member to be smaller than the axial critical length, so that the second ring gear cannot be rotationally driven because it cannot always disengage from the engagement of the pressing ring. In other alternative embodiments, the axial critical length of the compression spring may also be greater than its axial minimum length plus the tooth height of the second ring gear axial projection in the impact mode. In this embodiment, the second ring gear and the pressing mechanism constitute a first clutch mechanism, and the active impact block and the passive impact block of the impact mechanism constitute a second clutch mechanism, and the tripping torque value of the first clutch mechanism is greater than the second The trip torque value of the clutch mechanism. Different tripping torque values can be achieved by using springs with different spring constants. For example, the pressing spring can use a spring with a larger spring rate, and the impact spring can use a spring with a smaller spring rate, that is, at the same pressing force. Next, the elastic deformation of the pressing spring is smaller than the elastic deformation of the impact spring. In this way, when the power tool is working in the impact mode, during the load increase of the working shaft, when the resistance torque reaches the tripping torque value of the second clutch mechanism, the second clutch will trip first, that is, the active impact block and the passive The impact block is disengaged, and then the active impact block applies an intermittent rotational impact to the working shaft. In this process, the second inner ring gear of the first clutch mechanism receives the same resistance torque as the active impact block, that is, is always smaller than the trip torque value of the second clutch mechanism, thereby making the first clutch mechanism impossible. The trip occurs when the trigger is triggered, that is, the second ring gear can never be pushed away from the pressing ring and is rotationally driven. At this time, the axial dimension of the pressing spring may be slightly larger than the axial minimum length thereof plus the axial tooth height of the second ring gear, when the rotation mode adjusting member is further rotated to adjust the power tool to the drilling mode or the vibration mode The pressing spring is further compressed to less than the axial minimum length plus the axial tooth height of the second ring gear. Therefore, in the present embodiment, the axial critical length of the compression spring of the zone separation mode and the other three modes may be greater than the axial minimum The length plus the axial tooth height of the second ring gear.
图 10到图 l ib所示的是本发明动力工具的另一具体实施方式。与前述实 施方式不同的是, 模式调节件 25被第一模式调节件 70和第二模式调节件 80 的组合所取代。 如图 10和图 11 a所示, 本实施方式中, 第一模式调节件 70 用于切换钻孔模式、 冲击模式、 离合模式, 以及在离合模式下调节脱扣扭力 值, 但其无法用于震动模式的切换, 也就是说, 第一模式调节件 70与震动切 换件 155之间无配合。 在进行上述模式切换的时候, 第一模式调节件 70与模 式调节件 25的工作方式相同, 所以申请人不再予以赘述。 10 to 1b show another embodiment of the power tool of the present invention. Unlike the foregoing embodiment, the mode adjusting member 25 is replaced by a combination of the first mode adjusting member 70 and the second mode adjusting member 80. As shown in FIG. 10 and FIG. 11a, in the embodiment, the first mode adjusting member 70 is used to switch the drilling mode, the impact mode, the clutch mode, and the trip torque value in the clutch mode, but it cannot be used. The switching of the vibration mode, that is, the first mode adjusting member 70 and the vibration switching member 155 are not matched. When the above mode switching is performed, the first mode adjusting member 70 and the mode adjusting member 25 operate in the same manner, so the applicant will not repeat them.
第二模式调节件 80用于实现冲击钻和非冲击钻功能的切换, 其设置在前 壳 90上。 配合参照图 l ib所示, 前壳 90上沿圆周方向设有一较短段的开槽 92, 前壳内沿圆周方向上延伸设有一较长段的导引槽 91 , 且在导引槽顶部的 前壳内壁上凹陷设有若干凹点 91 1。 震动切换件 155的延伸臂 1552延伸入开 槽 92 中。 第二模式调节件 80包括设置在前壳的导引槽 91 中的滑块 83, 由 于滑块 83 在圆周方向上的尺寸比导引槽 91 短, 所以滑块 83 可以沿导引槽 91在圆周方向上运动。 滑块 83上设有若干凸点 831, 可嵌合在凹点 91 1 内来 使滑快 83 在导引槽 91 内可靠定位。 滑块 83 的上表面径向向外凸伸出开槽 92设有一操作块 81。 滑块 83的下表面径向向内凸伸设有一对凸块 82, 该对 凸块 82间形成的凹槽 (未标示) 用于收容震动切换件 155的延伸臂 1552。 The second mode adjusting member 80 is for switching between the impact drill and the non-impact drill function, and is disposed on the front case 90. As shown in FIG. 1b, the front housing 90 is provided with a shorter length of the slot 92 in the circumferential direction, and a longer length of the guiding slot 91 extends in the circumferential direction of the front housing, and is at the top of the guiding slot. The inner wall of the front case is recessed with a plurality of recesses 91 1 . The extension arm 1552 of the vibration switching member 155 extends into the slot 92. The second mode adjusting member 80 includes a slider 83 disposed in the guiding groove 91 of the front case. Since the size of the slider 83 in the circumferential direction is shorter than that of the guiding groove 91, the slider 83 can be along the guiding groove 91. Move in the circumferential direction. The slider 83 is provided with a plurality of bumps 831 which can be fitted in the recesses 91 1 to reliably position the slider 83 in the guide groove 91. The upper surface of the slider 83 projects radially outwardly from the slot 92 and is provided with an operating block 81. A pair of projections 82 are protruded radially inwardly from the lower surface of the slider 83. A groove (not shown) formed between the pair of projections 82 is for receiving the extension arm 1552 of the vibration switching member 155.
在图 l ib 中所示的位置, 震动机构处于限制震动状态, 即动力工具 200 处于非冲击钻功能, 如此, 调节第一模式调节件 70就可以切换到电动螺丝刀 功能、 冲击扳手功能、 或电钻功能, 以及可以在电动螺丝刀功能时进行扭力 调节。 当然, 本领域普通技术人员可轻易想到的是, 第一模式调节件可仅实 现冲击扳手功能和电钻功能间的切换, 或者冲击扳手功能和电动螺丝刀功能 间的切换。当需要实现冲击钻功能时,将第一模式调节件 70调节到钻孔模式, 然后, 操作第二模式调节件 80 的操作块 81, 从如图 l ib 中所示的位于前壳 开槽 92 —侧的位置顺时针旋转到开槽 92的另一侧位置, 此过程中, 第二模 式调节件 80 的凸块 82带动震动切换件 155 的延伸臂 1552 同步运动到开槽 92的另一侧, 从而使震动机构转换到可震动状态, 进而实现冲击钻功能。 In the position shown in FIG. 1 ib, the vibration mechanism is in a limited vibration state, that is, the power tool 200 is in a non-impact drill function, so that the adjustment of the first mode adjustment member 70 can be switched to the electric screwdriver function, the impact wrench function, or the electric drill. Function, and torque adjustment can be performed with the electric screwdriver function. Of course, one of ordinary skill in the art will readily recognize that the first mode adjustment member can only effect switching between the impact wrench function and the drill function, or switching between the impact wrench function and the electric screwdriver function. When it is desired to implement the hammer drill function, the first mode adjuster 70 is adjusted to the drill mode, and then the operation block 81 of the second mode adjuster 80 is operated, from the front case slot 92 as shown in FIG. The side position is rotated clockwise to the other side of the slot 92. During this process, the protrusion 82 of the second mode adjusting member 80 drives the extension arm 1552 of the vibration switching member 155 to move to the other side of the slot 92. , thereby causing the vibrating mechanism to switch to a vibrating state, thereby realizing the impact drill function.
上述实施方式中, 通过第一模式调节件实现冲击扳手功能与电钻或者电 动螺丝刀功能的切换, 并通过第二模式调节件实现冲击钻功能和非冲击钻功 能之间的切换。 通过这种设置, 使多种功能的切换由两个模式调节件来分担 实现, 从而提高了工具的可靠性, 同时, 其结构较为简单, 便于生产制造。 In the above embodiment, the function of the impact wrench and the function of the electric drill or the electric screwdriver are switched by the first mode adjusting member, and the impact drilling function and the non-impact drilling work are realized by the second mode adjusting member. Switch between energy. Through this setting, the switching of multiple functions is shared by the two mode adjusting members, thereby improving the reliability of the tool, and at the same time, the structure is relatively simple and convenient for manufacturing.
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200710024059.4 | 2007-07-12 | ||
| CN2007100240594A CN101342693B (en) | 2007-07-12 | 2007-07-12 | Power tool |
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| Publication Number | Publication Date |
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| WO2009006845A1 true WO2009006845A1 (en) | 2009-01-15 |
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|---|---|---|---|
| PCT/CN2008/071589 Ceased WO2009006845A1 (en) | 2007-07-12 | 2008-07-09 | Power tool |
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| CN (1) | CN101342693B (en) |
| WO (1) | WO2009006845A1 (en) |
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| JP5468570B2 (en) * | 2011-06-17 | 2014-04-09 | 株式会社マキタ | Impact tool |
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| US20050199404A1 (en) * | 2004-03-10 | 2005-09-15 | Makita Corporation | Impact driver |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110561359A (en) * | 2018-06-06 | 2019-12-13 | 苏州宝时得电动工具有限公司 | Hand-held power tool and chuck assembly |
| CN109397202A (en) * | 2018-11-30 | 2019-03-01 | 张家港市创基机械设备制造有限公司 | Change the connection structure in a tool |
| CN109397202B (en) * | 2018-11-30 | 2023-10-20 | 张家港市创基机械设备制造有限公司 | Connection structure in tool for changing head |
| CN111743563A (en) * | 2020-06-30 | 2020-10-09 | 北京永新医疗设备有限公司 | Detector drives and nuclear medicine equipment for nuclear medicine equipment |
| CN111743563B (en) * | 2020-06-30 | 2024-02-27 | 北京永新医疗设备有限公司 | Detector drive for a nuclear medicine device and nuclear medicine device |
| US12325118B2 (en) | 2020-12-21 | 2025-06-10 | Techtronic Cordless Gp | Rotary impact tool |
| CN116833956A (en) * | 2023-06-30 | 2023-10-03 | 炬岱企业有限公司 | Structure of glue pressing gun |
| CN118682170A (en) * | 2024-08-23 | 2024-09-24 | 吉首长潭泵业有限公司 | A drilling device for pump impeller processing |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101342693B (en) | 2011-08-03 |
| CN101342693A (en) | 2009-01-14 |
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