WO2012091109A1 - 液晶配向処理剤、液晶配向膜および液晶表示素子 - Google Patents
液晶配向処理剤、液晶配向膜および液晶表示素子 Download PDFInfo
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- WO2012091109A1 WO2012091109A1 PCT/JP2011/080446 JP2011080446W WO2012091109A1 WO 2012091109 A1 WO2012091109 A1 WO 2012091109A1 JP 2011080446 W JP2011080446 W JP 2011080446W WO 2012091109 A1 WO2012091109 A1 WO 2012091109A1
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- 0 *Oc(c(N)c1)ccc1N Chemical compound *Oc(c(N)c1)ccc1N 0.000 description 1
- KCJMHEYANTVXDU-UHFFFAOYSA-N CC(CC1)CCC1c(cc1)ccc1-c(cc1)ccc1OCCc(ccc(N)c1)c1N Chemical compound CC(CC1)CCC1c(cc1)ccc1-c(cc1)ccc1OCCc(ccc(N)c1)c1N KCJMHEYANTVXDU-UHFFFAOYSA-N 0.000 description 1
- CBCKQZAAMUWICA-UHFFFAOYSA-N Nc(cc1)ccc1N Chemical compound Nc(cc1)ccc1N CBCKQZAAMUWICA-UHFFFAOYSA-N 0.000 description 1
- UENRXLSRMCSUSN-UHFFFAOYSA-N Nc1cc(N)cc(C(O)=O)c1 Chemical compound Nc1cc(N)cc(C(O)=O)c1 UENRXLSRMCSUSN-UHFFFAOYSA-N 0.000 description 1
- WZCQRUWWHSTZEM-UHFFFAOYSA-N Nc1cc(N)ccc1 Chemical compound Nc1cc(N)ccc1 WZCQRUWWHSTZEM-UHFFFAOYSA-N 0.000 description 1
- NVMHHXLEDGFQPF-UHFFFAOYSA-N O=C([N]1(C(O2)=O)C2=O)OC1=O Chemical compound O=C([N]1(C(O2)=O)C2=O)OC1=O NVMHHXLEDGFQPF-UHFFFAOYSA-N 0.000 description 1
Classifications
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1337—Surface-induced orientation of the liquid crystal molecules, e.g. by alignment layers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D179/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen, with or without oxygen, or carbon only, not provided for in groups C09D161/00 - C09D177/00
- C09D179/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C09D179/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1337—Surface-induced orientation of the liquid crystal molecules, e.g. by alignment layers
- G02F1/133711—Surface-induced orientation of the liquid crystal molecules, e.g. by alignment layers by organic films, e.g. polymeric films
- G02F1/133723—Polyimide, polyamide-imide
Definitions
- the present invention relates to a liquid crystal alignment treatment agent used for producing a liquid crystal alignment film and a liquid crystal display element using the same.
- Liquid crystal display elements are now widely used as display devices that are thin and light.
- a liquid crystal alignment film is used to determine the alignment state of the liquid crystal.
- most of the liquid crystal alignment films are produced by performing some alignment treatment on the surface of the polymer film formed on the electrode substrate.
- a method for orienting a polymer film As a method for orienting a polymer film, a method generally used at present is a method of performing a so-called rubbing process in which the surface of the polymer film is rubbed with a cloth made of rayon or the like under pressure. .
- a method of using a liquid crystal alignment treatment agent containing a specific thermally crosslinkable compound together with at least one polymer of polyamic acid or polyimide for the scraping of the polymer film accompanying such rubbing treatment for example,
- a method for improving rubbing resistance by using a curing agent, such as a method using a liquid crystal aligning agent containing an epoxy group-containing compound see, for example, Patent Document 2
- Patent Document 2 A method for improving rubbing resistance by using a curing agent, such as a method using a liquid crystal aligning agent containing an epoxy group-containing compound (see, for example, Patent Document 2) has been proposed. .
- the rubbing treatment is performed under strong rubbing conditions in a short time. Therefore, compared to the conventional case, there is a problem in that the polymer film scraped off due to the rubbing treatment and many scratches accompanying the rubbing treatment occur. These abnormalities are considered to be one of the causes that deteriorate the characteristics of the liquid crystal display element and further cause the yield to decrease.
- liquid crystal display elements are used for large-screen, high-definition liquid crystal televisions and in-vehicle applications such as car navigation systems and meter panels.
- a backlight with a large calorific value may be used.
- the liquid crystal alignment film is required to have high reliability from another point of view, that is, high stability against light from the backlight.
- the voltage holding ratio which is one of the electrical characteristics of the liquid crystal display element
- line burn-in which is one of the display defects of the liquid crystal display element.
- the liquid crystal display element with high reliability cannot be obtained. Therefore, in the liquid crystal alignment film, in addition to good initial characteristics, for example, it is required that the voltage holding ratio does not easily decrease even after being exposed to light irradiation for a long time.
- an object of the present invention is to provide a liquid crystal alignment treatment agent that can provide the above-mentioned liquid crystal alignment film, and a liquid crystal display element obtained by using this liquid crystal alignment treatment agent.
- the present invention has the following gist.
- Liquid crystal aligning agent containing the following component (A) and component (B).
- Component (A) An amine having one primary amino group and a hydroxyl group in the molecule, and the primary amino group and the hydroxyl group are bonded to an aliphatic hydrocarbon group or a non-aromatic cyclic hydrocarbon group.
- Component (B) at least one polymer selected from the group consisting of polyimide precursors and polyimides.
- X 1 is an organic group having an aliphatic hydrocarbon group or a non-aromatic cyclic hydrocarbon group
- X 2 is a single bond, —O—, —NH—, —CO—, — COO—, —OCO—, —NH—, —N (CH 3 ) —, —NHCO—, —N (CH 3 ) CO—, —CONH—, —CON (CH 3 ) —, —S— or —SO 2
- X 3 is a single bond, a benzene ring or a cyclohexane ring
- X 4 is a single bond, —O—, —CO—, —COO—, —OCO—, —NH—, —N (CH 3 ) —, —NHCO—, —N (CH 3 ) CO—, —CONH—, —CON (CH 3 ) —, —S— or —SO
- the component (B) is at least one heavy selected from the group consisting of a polyamic acid obtained by reacting a diamine component and a tetracarboxylic dianhydride and a polyimide obtained by dehydrating and ring-closing the polyamic acid.
- the liquid crystal aligning agent according to any one of (1) to (7), which is a coalescence.
- the liquid-crystal aligning agent as described in said (8) whose diamine component is a diamine compound which has a side chain shown by following formula [2].
- Y 1 is a single bond, — (CH 2 ) a — (a is an integer of 1 to 15), —O—, —CH 2 O—, —COO— or —OCO—.
- Y 2 is a single bond or — (CH 2 ) b — (b is an integer of 1 to 15)
- Y 3 is a single bond, — (CH 2 ) c — (c is an integer of 1 to 15) ), —O—, —CH 2 O—, —COO— or —OCO—
- Y 4 is a cyclic group selected from the group consisting of a benzene ring, a cyclohexane ring and a heterocyclic ring, Any hydrogen atom on the cyclic group is an alkyl group having 1 to 3 carbon atoms, an alkoxyl group having 1 to 3 carbon atoms, a fluorine-containing alkyl group having 1 to 3 carbon atoms,
- Z 1 is a tetravalent organic group having 4 to 13 carbon atoms and contains a non-aromatic cyclic hydrocarbon group having 4 to 6 carbon atoms.
- Z 2 to Z 5 are a hydrogen atom, a methyl group, a chlorine atom or a benzene ring, which may be the same or different.
- Z 6 and Z 7 Are hydrogen atoms or methyl groups, which may be the same or different.
- liquid crystal aligning agent according to any one of (1) to (15), wherein the liquid crystal aligning agent contains 5% by mass to 60% by mass of a poor solvent.
- a liquid crystal alignment film obtained by using the liquid crystal aligning agent according to any one of (1) to (16).
- a liquid crystal display device having the liquid crystal alignment film according to (17).
- a liquid crystal composition comprising a liquid crystal layer between a pair of substrates provided with electrodes and comprising a polymerizable compound that is polymerized by at least one of active energy rays and heat is disposed between the pair of substrates.
- the liquid crystal alignment film according to (17) which is used for a liquid crystal display device manufactured through a step of polymerizing the polymerizable compound while applying a voltage between the electrodes.
- the polymer film is less likely to be scraped or scratched due to the rubbing process during the manufacturing process of the liquid crystal display element, and further, it can be irradiated with light for a long time. Even when exposed, a liquid crystal alignment film in which a decrease in voltage holding ratio is suppressed can be obtained. Therefore, the liquid crystal display element having the liquid crystal alignment film obtained from the liquid crystal aligning agent of the present invention has excellent reliability and can be suitably used for a large-screen high-definition liquid crystal television.
- the present invention is a liquid crystal aligning agent containing the following component (A) and component (B), a liquid crystal aligning film obtained using the liquid crystal aligning agent, and a liquid crystal display element having the liquid crystal aligning film.
- Component (A) An amine having one primary amino group and a hydroxyl group in the molecule, and the primary amino group and the hydroxyl group are bonded to an aliphatic hydrocarbon group or a non-aromatic cyclic hydrocarbon group.
- Compound hereinafter sometimes referred to as a specific amine compound.
- Component (B) at least one polymer selected from the group consisting of a polyimide precursor and a polyimide (hereinafter sometimes referred to as a specific polymer).
- the primary amino group in the specific amine compound forms a salt with the carboxyl group in the specific polymer, or relative to the carboxyl group or carboxy ester group in the specific polymer, It is considered that the amide bond is accompanied by elimination of water or alcohol, or that the imide group in the specific polymer undergoes a binding reaction involving ring opening of the imide group. Furthermore, it is considered that the primary amino group that forms a salt with the carboxyl group in the specific polymer forms an amide bond due to elimination of water in the baking step in producing the liquid crystal alignment film.
- the liquid crystal aligning agent of the present invention is a simple means of mixing in an organic solvent, the specific amine compound and the specific polymer are efficiently bonded in the liquid crystal alignment film obtained therefrom. I think.
- the hydroxyl group in the specific amine compound is heated by an esterification reaction accompanied by elimination of water or alcohol with respect to a carboxyl group or a carboxy ester group in the specific polymer, or water generated by hydroxyl groups in the specific amine compound.
- an etherification reaction involving the elimination of Therefore, as described above, the liquid crystal alignment film obtained from the liquid crystal alignment treatment agent of the present invention has a specific amine compound bonded to a specific polymer.
- the curing process of the sealing agent when producing the liquid crystal display element, that is, the baking process causes a cross-linking reaction between the polymers, the physical stability is improved, and the resistance to heat and light is high. Become.
- the specific amine compound that causes the crosslinking reaction is bonded to the specific polymer, the characteristics of the liquid crystal display element are deteriorated due to remaining unreacted components that occur when the crosslinking compound is added. There is no problem.
- the liquid crystal alignment film obtained from the liquid crystal alignment treatment agent of the present invention is less scraped from the polymer coating film due to the rubbing process during the manufacturing process of the liquid crystal display element than the liquid crystal alignment film containing no specific amine compound. And scratches associated with the rubbing process are less likely to occur, and further, even when exposed to light irradiation for a long time, a decrease in voltage holding ratio can be suppressed.
- the specific amine compound of the present invention has one primary amino group and a hydroxyl group in the molecule, and the primary amino group and the hydroxyl group are bonded to an aliphatic hydrocarbon group or a non-aromatic cyclic hydrocarbon group. It is an amine compound.
- X 1 represents an aliphatic hydrocarbon group or a non-aromatic cyclic hydrocarbon group so that the primary amino group contained in the specific amine compound can easily form a salt or bond with the specific polymer. It is an organic group.
- aliphatic hydrocarbon group examples include a linear alkyl group, a branched alkyl group, or a hydrocarbon group having an unsaturated bond.
- a linear or branched alkyl group having 1 to 20 carbon atoms is preferable. More preferred is a linear or branched alkyl group having 1 to 15 carbon atoms, and further preferred is a linear or branched alkyl group having 1 to 10 carbon atoms.
- non-aromatic cyclic hydrocarbon group examples include cyclopropane ring, cyclobutane ring, cyclopentane ring, cyclohexane ring, cycloheptane ring, cyclooctane ring, cyclononane ring, cyclodecane ring, cycloundecane ring, cyclododecane ring, Cyclotridecane ring, cyclotetradecane ring, cyclopentadecane ring, cyclohexadecane ring, cycloheptadecane ring, cyclooctadecane ring, cyclononadecane ring, cycloicosane ring, tricycloeicosane ring, tricyclodecosan ring, bicyclohexyl ring, bicyclo Examples include heptane ring, decahydronaphthalene ring,
- a ring having 3 to 20 carbon atoms is preferable.
- a ring having 3 to 15 carbon atoms is more preferable, and a non-aromatic cyclic hydrocarbon group having a ring having 6 to 12 carbon atoms is still more preferable.
- it is a cyclohexane ring or a bicyclohexyl ring, and particularly preferably a cyclohexane ring.
- X 2 represents a single bond, —O—, —CO—, —COO—, —OCO—, —NH—, —N (CH 3 ) —, —NHCO—, —N (CH 3 ). CO—, —CONH—, —CON (CH 3 ) —, —S— or —SO 2 —.
- a single bond, —O—, —NH—, —COO—, —OCO—, —CONH— or —NHCO— is preferable.
- X 3 is a single bond, a benzene ring or a cyclohexane ring. More preferably, it is a single bond or a benzene ring.
- X 4 represents a single bond, —O—, —CO—, —COO—, —OCO—, —NH—, —N (CH 3 ) —, —NHCO—, —N (CH 3 ).
- X 5 is an organic group having a single bond, an aliphatic hydrocarbon group or a non-aromatic cyclic hydrocarbon group.
- Specific examples of the aliphatic hydrocarbon group and the non-aromatic cyclic hydrocarbon group include those described above. Of these, a single bond, a linear or branched alkyl group having 1 to 20 carbon atoms, or a non-aromatic cyclic hydrocarbon group having 3 to 20 carbon atoms is preferable. More preferably, they are a single bond, a linear or branched alkyl group having 1 to 15 carbon atoms, or a non-aromatic cyclic hydrocarbon group having 3 to 15 carbon atoms.
- n is an integer of 1 to 5.
- an integer of 1 to 4 is preferable. More preferably, it is an integer of 1 to 3.
- Preferred combinations of X 1 , X 2 , X 3 , X 4 , X 5 and n in the formula [1] are as shown in Tables 1 to 14.
- the specific polymer of the present invention is at least one polymer selected from the group consisting of a polyimide precursor and a polyimide, and the polyimide precursor has a structure represented by the following formula [A].
- R 1 is a tetravalent organic group
- R 2 is a divalent organic group
- a 1 and A 2 are a hydrogen atom or an alkyl group having 1 to 8 carbon atoms, They may be the same or different
- n represents a positive integer
- R 1 and R 2 are the same as defined in Formula [A]).
- R 1 , R 2 and n are as defined in the formula [A]).
- R 1 and R 2 may each be one type, or may be a combination of different types having different R 1 and R 2 as repeating units. .
- diamine component it is preferable to use a diamine compound having a side chain represented by the following formula [2] (hereinafter also referred to as a specific side chain structure).
- Y 1 is a single bond, — (CH 2 ) a — (a is an integer of 1 to 15), —O—, —CH 2 O—, —COO— or —OCO—. .
- a single bond, — (CH 2 ) a — (a is an integer of 1 to 15), —O—, —CH 2 O— or —COO— is preferable because the side chain structure can be easily synthesized. More preferably, it is a single bond, — (CH 2 ) a — (a is an integer of 1 to 10), —O—, —CH 2 O— or —COO—.
- Y 2 is a single bond or — (CH 2 ) b — (b is an integer of 1 to 15).
- a single bond or — (CH 2 ) b — (b is an integer of 1 to 10) is preferable.
- Y 3 is a single bond, — (CH 2 ) c — (c is an integer of 1 to 15), —O—, —CH 2 O—, —COO— or —OCO—. .
- a single bond, — (CH 2 ) c — (c is an integer of 1 to 15), —O—, —CH 2 O—, —COO— or —OCO— is preferable because they are easily synthesized. More preferably, they are a single bond, — (CH 2 ) c — (c is an integer of 1 to 10), —O—, —CH 2 O—, —COO— or —OCO—.
- Y 4 is a cyclic group selected from the group consisting of a benzene ring, a cyclohexane ring, and a heterocyclic ring, and any hydrogen atom on these cyclic groups is an alkyl group having 1 to 3 carbon atoms Group, an alkoxyl group having 1 to 3 carbon atoms, a fluorine-containing alkyl group having 1 to 3 carbon atoms, a fluorine-containing alkoxyl group having 1 to 3 carbon atoms, or a fluorine atom.
- Y 4 is a divalent organic group selected from organic groups having 12 to 25 carbon atoms having a steroid skeleton. Of these, an organic group having 12 to 25 carbon atoms having a benzene ring, a cyclohexane ring or a steroid skeleton is preferable.
- Y 5 is a cyclic group selected from the group consisting of a benzene ring, a cyclohexane ring and a heterocyclic ring, and any hydrogen atom on these cyclic groups is an alkyl having 1 to 3 carbon atoms.
- n is an integer of 0 to 4. Preferably, it is an integer of 0-2.
- Y 6 is an alkyl group having 1 to 18 carbon atoms, a fluorine-containing alkyl group having 1 to 18 carbon atoms, an alkoxyl group having 1 to 18 carbon atoms, or a fluorine-containing alkoxyl group having 1 to 18 carbon atoms. .
- an alkyl group having 1 to 18 carbon atoms, a fluorine-containing alkyl group having 1 to 10 carbon atoms, an alkoxyl group having 1 to 18 carbon atoms, or a fluorine-containing alkoxyl group having 1 to 10 carbon atoms is preferable.
- Y 1 , Y 2 , Y 3 , Y 4 , Y 5 , Y 6 and n in the formula [2] are as shown in Table 15 to Table 56.
- a diamine compound represented by the following formula [2a] (hereinafter sometimes referred to as a specific diamine compound) is preferably used as a part of the raw material. .
- Y 1 , Y 2 , Y 3 , Y 4 , Y 5 , Y 6 and n in the formula [2a] have the same meaning as defined in the formula [2], and m is an integer of 1 to 4.
- the preferred combinations of Y 1 , Y 2 , Y 3 , Y 4 , Y 5 , Y 6 and n in the above formula [2a] are as shown in Table 15 to Table 56, as in the formula [2]. It is.
- m is an integer of 1 to 4.
- it is an integer of 1.
- R 1 represents —O—, —OCH 2 —, —CH 2 O—, —COOCH 2 —, or —CH 2 OCO—
- R 2 represents An alkyl group having 1 to 22 carbon atoms, an alkoxyl group, a fluorine-containing alkyl group, or a fluorine-containing alkoxyl group).
- R 3 represents —COO—, —OCO—, —COOCH 2 —, —CH 2 OCO—, —CH 2 O—, —OCH 2 — or — CH 2 —, wherein R 4 is an alkyl group having 1 to 22 carbon atoms, an alkoxyl group, a fluorine-containing alkyl group or a fluorine-containing alkoxyl group).
- R 5 represents —COO—, —OCO—, —COOCH 2 —, —CH 2 OCO—, —CH 2 O—, —OCH 2 —, — CH 2 — or —O—, wherein R 6 is a fluorine group, a cyano group, a trifluoromethyl group, a nitro group, an azo group, a formyl group, an acetyl group, an acetoxy group or a hydroxyl group).
- R 7 is an alkyl group having 3 to 12 carbon atoms, and the cis-trans isomerism of 1,4-cyclohexylene is a trans isomer.
- R 8 is an alkyl group having 3 to 12 carbon atoms, and the cis-trans isomerism of 1,4-cyclohexylene is a trans isomer.
- a 4 represents an alkyl group having 3 to 20 carbon atoms which may be substituted with a fluorine atom
- a 3 represents a 1,4-cyclohexylene group or a 1,4-phenylene group.
- a 2 is an oxygen atom or —COO— * (where a bond marked with “*” is bonded to A 3 )
- a 1 is an oxygen atom or —COO— * (where “*” Is a bond with (CH 2 ) a 2 ).
- a 1 is an integer of 0 or 1
- a 2 is an integer of 2 to 10
- a 3 is an integer of 0 or 1.
- diamine compounds other than the specific diamine compound can be used as the diamine component as long as the effects of the present invention are not impaired.
- specific examples are given below.
- a diamine compound having an alkyl group or a fluorine-containing alkyl group in the diamine side chain can be used as long as the effects of the present invention are not impaired.
- diamines represented by the following formulas [DA1] to [DA12] can be exemplified. (Wherein [DA1] ⁇ formula [DA5], A 1 is an alkyl group or a fluorine-containing alkyl group having 1 to 22 carbon atoms).
- a 2 represents —COO—, —OCO—, —CONH—, —NHCO—, —CH 2 —, —O—, —CO— or —NH—
- a 3 represents an alkyl group having 1 to 22 carbon atoms or a fluorine-containing alkyl group).
- p is an integer of 1 to 10).
- diamine compounds represented by the following formulas [DA13] to [DA20] can also be used as long as the effects of the present invention are not impaired.
- n is an integer of 1 to 5).
- a diamine compound having a carboxyl group in the molecule represented by the following formulas [DA21] to [DA24] can also be used.
- m 1 is an integer of 1 to 4
- a 4 is a single bond, —CH 2 —, —C 2 H 4 —, —C (CH 3 ) 2 —. , —CF 2 —, —C (CF 3 ) —, —O—, —CO—, —NH—, —N (CH 3 ) —, —CONH—, —NHCO—, —CH 2 O—, —OCH 2 —, —COO—, —OCO—, —CON (CH 3 ) — or —N (CH 3 ) CO—, each of m 2 and m 3 is an integer of 0 to 4 and m 2 + m 3 Is an integer of 1 to 4, and in formula [DA23], m 4 and m 5 are each an integer of 1 to 5, and in formula [DA24], A 5 is a linear or branched alkyl having 1 to 5 carbon atoms.
- m 6 is an integer of 1 to 5, wherein [DA25], a 6 represents a single bond, -CH 2 -, - C 2 H 4 -, - C (C 3) 2 -, - CF 2 -, - C (CF 3) -, - O -, - CO -, - NH -, - N (CH 3) -, - CONH -, - NHCO -, - CH 2 O —, —OCH 2 —, —COO—, —OCO—, —CON (CH 3 ) — or —N (CH 3 ) CO—, and m 7 is an integer of 1 to 4.
- the above-mentioned specific diamine compound and other diamine compounds may be used alone or in combination of two or more depending on the properties such as liquid crystal orientation, voltage holding ratio and accumulated charge when the liquid crystal alignment film is used. .
- a tetracarboxylic dianhydride represented by the following formula [3] (hereinafter sometimes referred to as a specific tetracarboxylic dianhydride) is used as part of the raw material. It is preferable.
- Z 1 is a tetravalent organic group having 4 to 13 carbon atoms and contains a non-aromatic cyclic hydrocarbon group having 4 to 6 carbon atoms.
- the structure is represented by the following formula [3a] to formula [3j].
- Z 2 to Z 5 are groups selected from a hydrogen atom, a methyl group, a chlorine atom or a benzene ring, and may be the same or different.
- Z 6 And Z 7 are a hydrogen atom or a methyl group, and may be the same or different.
- particularly preferred structure of Z 1 is the formula [3a], the formula [3c], the formula [3d], the formula [3e], the formula [3f] or the formula because of the polymerization reactivity and the ease of synthesis. [3 g].
- tetracarboxylic dianhydrides other than the specific tetracarboxylic dianhydride (hereinafter also referred to as other tetracarboxylic dianhydrides) are used as long as the effects of the present invention are not impaired. be able to.
- Other tetracarboxylic dianhydrides include the following tetracarboxylic acid dianhydrides.
- the above-mentioned specific tetracarboxylic dianhydride and other tetracarboxylic dianhydrides may be used alone or in combination of two or more depending on properties such as liquid crystal alignment, voltage holding ratio and accumulated charge when used as a liquid crystal alignment film. It can also be used by mixing.
- the specific polymer of the present invention is at least one polymer selected from the group consisting of a polyimide precursor and a polyimide, and the polyimide precursor is a structure represented by the formula [A].
- the method for synthesizing the specific polymer is not particularly limited. Usually, it is obtained by reacting a diamine component and a tetracarboxylic acid component. Generally, at least one tetracarboxylic acid component selected from the group consisting of tetracarboxylic acids and derivatives thereof is reacted with a diamine component consisting of one or more diamine compounds to obtain a polyamic acid.
- a method of obtaining polyamic acid by polycondensation of tetracarboxylic dianhydride and a diamine component a method of obtaining polyamic acid by dehydration polycondensation reaction of tetracarboxylic acid and a diamine component, or tetracarboxylic acid dihalide
- a method is used in which a polyamic acid is obtained by polycondensation of a diamine component and diamine component.
- a method of polycondensing a tetracarboxylic acid obtained by dialkyl esterifying a carboxylic acid group and a diamine component a polycondensation of a tetracarboxylic acid dihalide obtained by dialkyl esterifying a carboxylic acid group and a diamine component.
- a method or a method of converting a carboxyl group of a polyamic acid into an ester is used.
- the method of imidating the said polyamic acid or polyamic-acid alkylester to make a polyimide is used.
- the liquid crystal alignment film obtained using the specific polymer of the present invention can increase the pretilt angle of the liquid crystal as the content ratio of the specific diamine compound in the diamine component increases.
- 5 mol% or more and 60 mol% or less of a diamine component are specific diamine compounds from the viewpoint of the applicability
- a specific tetracarboxylic dianhydride as the tetracarboxylic acid component.
- 1 mol% or more of a tetracarboxylic acid component is a specific tetracarboxylic dianhydride, More preferably, it is 5 mol% or more, More preferably, it is 10 mol% or more.
- 100 mol% of the tetracarboxylic acid component may be a specific tetracarboxylic dianhydride.
- the reaction between the diamine component and the tetracarboxylic acid component is usually carried out in an organic solvent.
- the organic solvent used at that time is not particularly limited as long as the produced polyimide precursor is dissolved. Specific examples are given below.
- the solution in which the diamine component is dispersed or dissolved in the organic solvent is stirred, and the tetracarboxylic acid component is dispersed or dissolved in the organic solvent as it is.
- a method of adding a diamine component to a solution obtained by dispersing or dissolving a tetracarboxylic acid component in an organic solvent a method of alternately adding a tetracarboxylic acid component and a diamine component, etc. Any of these methods may be used.
- the polymerization temperature can be selected from -20 ° C to 150 ° C, but is preferably in the range of -5 ° C to 100 ° C.
- the reaction can be carried out at any concentration, but if the concentration is too low, it will be difficult to obtain a specific polymer having a high molecular weight, and if the concentration is too high, the viscosity of the reaction solution will become too high and uniform stirring will occur. It becomes difficult. Therefore, it is preferably 1% by mass to 50% by mass, more preferably 5% by mass to 30% by mass.
- the initial stage of the reaction is carried out at a high concentration, and then an organic solvent can be added.
- the ratio of the total number of moles of the diamine component to the total number of moles of the tetracarboxylic acid component is preferably 0.8 to 1.2. Similar to a normal polycondensation reaction, the molecular weight of the polyimide precursor produced increases as the molar ratio approaches 1.0.
- the polyimide of the present invention is a polyimide obtained by dehydrating and ring-closing the above polyimide precursor, and is useful as a polymer for obtaining a liquid crystal alignment film.
- the dehydration cyclization rate (imidation rate) of the amic acid group is not necessarily 100%, and can be arbitrarily adjusted according to the application and purpose.
- Examples of the method for imidizing the polyimide precursor include thermal imidization in which the polyimide precursor solution is heated as it is or catalyst imidization in which a catalyst is added to the polyimide precursor solution.
- the temperature at which the polyimide precursor is thermally imidized in the solution is 100 ° C. to 400 ° C., preferably 120 ° C. to 250 ° C., and a method is preferably performed while removing water generated by the imidization reaction from the system.
- the catalytic imidation of the polyimide precursor can be performed by adding a basic catalyst and an acid anhydride to the polyimide precursor solution and stirring at -20 ° C to 250 ° C, preferably 0 ° C to 180 ° C. it can.
- the amount of the basic catalyst is 0.5 mol times to 30 mol times, preferably 2 mol times to 20 mol times of the amic acid groups, and the amount of the acid anhydride is 1 mol times to 50 mols of the amic acid groups. Double, preferably 3 to 30 mole times.
- the basic catalyst include pyridine, triethylamine, trimethylamine, tributylamine, trioctylamine and the like.
- pyridine is preferable because it has an appropriate basicity for proceeding with the reaction.
- the acid anhydride include acetic anhydride, trimellitic anhydride, pyromellitic anhydride, and the like.
- use of acetic anhydride is preferable because purification after completion of the reaction is easy.
- the imidization rate by catalytic imidation can be controlled by adjusting the amount of catalyst, reaction temperature, and reaction time.
- the reaction solution may be poured into a solvent and precipitated.
- the solvent used for precipitation include methanol, acetone, hexane, butyl cellosolve, heptane, methyl ethyl ketone, methyl isobutyl ketone, ethanol, toluene, benzene, and water.
- the polymer precipitated in the solvent can be collected by filtration, and then dried by normal temperature or reduced pressure at room temperature or by heating.
- impurities in the polymer can be reduced.
- the solvent at this time include alcohols, ketones, hydrocarbons and the like, and it is preferable to use three or more kinds of solvents selected from these because purification efficiency is further improved.
- the molecular weight of the specific polymer of the present invention is a weight average measured by a GPC (Gel Permeation Chromatography) method in consideration of the strength of the obtained polymer film, workability at the time of forming the polymer film, and uniformity of the polymer film.
- the molecular weight is preferably 5,000 to 1,000,000, and more preferably 10,000 to 150,000.
- the liquid-crystal aligning agent of this invention is a coating liquid for forming a liquid crystal aligning film, and is a coating liquid containing the specific amine compound, the polymer component containing a specific polymer, and an organic solvent.
- the content of the specific amine compound in the liquid crystal alignment treatment agent of the present invention is preferably 0.1 to 150 parts by mass with respect to 100 parts by mass of the specific polymer, and the desired crosslinking reaction proceeds.
- the amount is more preferably 0.1 to 100 parts by mass in order to exhibit film curability and not to deteriorate the alignment of the liquid crystal. More preferred is 1 to 50 parts by weight, and particularly preferred is 0.1 to 20 parts by weight.
- the polymer component in the liquid crystal aligning agent of the present invention may all be a specific polymer used in the present invention, and other polymers may be mixed with the specific polymer of the present invention. .
- the content of the other polymer in the polymer component is 0.5 to 15% by mass, preferably 1 to 10% by mass.
- Other polymers include polyimide precursors or polyimides obtained from a diamine component that does not contain a specific diamine compound and a tetracarboxylic acid component that does not contain a specific tetracarboxylic dianhydride.
- a polyimide precursor and a polymer other than polyimide specifically, an acrylic polymer, a methacrylic polymer, polystyrene, polyamide and the like can be mentioned.
- the organic solvent in the liquid crystal aligning agent of the present invention preferably has an organic solvent content of 70% by mass to 99% by mass from the viewpoint of forming a uniform polymer film by coating. This content can be appropriately changed depending on the film thickness of the target liquid crystal alignment film.
- the organic solvent in that case will not be specifically limited if it is an organic solvent in which the specific polymer mentioned above is dissolved.
- the liquid crystal aligning agent of the present invention has at least one selected from the group consisting of a crosslinkable compound having an epoxy group, an isocyanate group or an oxetane group, and a hydroxyl group and an alkoxyl group, as long as the effects of the present invention are not impaired.
- a crosslinkable compound having a substituent a crosslinkable compound having a polymerizable unsaturated bond can also be introduced.
- crosslinkable compound having an epoxy group or an isocyanate group examples include bisphenolacetone glycidyl ether, phenol novolac epoxy resin, cresol novolac epoxy resin, triglycidyl isocyanurate, tetraglycidylaminodiphenylene, tetraglycidyl-m-xylenediamine, tetra Glycidyl-1,3-bis (aminoethyl) cyclohexane, tetraphenyl glycidyl ether ethane, triphenyl glycidyl ether ethane, bisphenol hexafluoroacetodiglycidyl ether, 1,3-bis (1- (2,3-epoxypropoxy)- 1-trifluoromethyl-2,2,2-trifluoromethyl) benzene, 4,4-bis (2,3-epoxypropoxy) octafluorobiphenyl , Triglycidyl-p-
- the crosslinkable compound having an oxetane group is a crosslinkable compound having at least two oxetane groups represented by the following formula [4]. Specifically, it is a crosslinkable compound represented by the following formula [4a] to formula [4k].
- Examples of the crosslinkable compound having at least one substituent selected from the group consisting of a hydroxyl group and an alkoxyl group include an amino resin having a hydroxyl group and / or an alkoxyl group, such as a melamine resin, a urea resin, a guanamine resin, Examples include glycoluril-formaldehyde resin, succinylamide-formaldehyde resin, and ethylene urea-formaldehyde resin.
- a melamine derivative in which a hydrogen atom of an amino group is substituted with a methylol group, an alkoxymethyl group or both, a benzoguanamine derivative, glycoluril, or the like can be used.
- the melamine derivative or benzoguanamine derivative can exist as a dimer or a trimer. These preferably have an average of 3 to 6 methylol groups or alkoxymethyl groups per triazine ring.
- Examples of such melamine derivatives or benzoguanamine derivatives include MX-750, which has an average of 3.7 substituted methoxymethyl groups per triazine ring, and an average of 5. methoxymethyl groups per triazine ring.
- Eight-substituted MW-30 (above, manufactured by Sanwa Chemical Co., Ltd.), Cymel 300, 301, 303, 350, 370, 771, 325, 327, 703, 712 and other methoxymethylated melamines, Cymel 235, 236 Methoxymethylated butoxymethylated melamine such as 238, 212, 253, 254, butoxymethylated melamine such as Cymel 506, 508, carboxyl group-containing methoxymethylated isobutoxymethylated melamine such as Cymel 1141, Cymel 1123 and the like Methoxymethylated eth Cymethylated benzoguanamine, methoxymethylated butoxymethylated benzoguanamine such as Cymel 1123-10, butoxymethylated benzo
- Examples of the benzene or phenolic compound having a hydroxyl group and / or an alkoxyl group include 1,3,5-tris (methoxymethyl) benzene, 1,2,4-tris (isopropoxymethyl) benzene, 1,4 -Bis (sec-butoxymethyl) benzene, 2,6-dihydroxymethyl-p-tert-butylphenol and the like.
- crosslinkable compound having a polymerizable unsaturated bond examples include trimethylolpropane tri (meth) acrylate, pentaerythritol tri (meth) acrylate, dipentaerythritol penta (meth) acrylate, and tri (meth) acryloyloxyethoxytrimethylol.
- Crosslinkable compounds having three polymerizable unsaturated groups in the molecule such as propane and glycerin polyglycidyl ether poly (meth) acrylate, ethylene glycol di (meth) acrylate, diethylene glycol di (meth) acrylate, tetraethylene glycol di (meta ) Acrylate, polyethylene glycol di (meth) acrylate, propylene glycol di (meth) acrylate, polypropylene glycol di (meth) acrylate, butylene glycol di (me ) Acrylate, neopentyl glycol di (meth) acrylate, ethylene oxide bisphenol A type di (meth) acrylate, propylene oxide bisphenol type di (meth) acrylate, 1,6-hexanediol di (meth) acrylate, glycerin di (meth) ) Acrylate, pentaerythritol di (meth) acrylate, ethylene glycol diglycid
- E 1 is a group selected from a cyclohexane ring, a bicyclohexane ring, a benzene ring, a biphenyl ring, a terphenyl ring, a naphthalene ring, a fluorene ring, an anthracene ring and a phenanthrene ring
- E 2 is the following: A group selected from the formula [5a] and the formula [5b], and n is an integer of 1 to 4.
- the said compound is an example of a crosslinkable compound, It is not limited to these.
- the crosslinkable compound contained in the liquid crystal aligning agent of this invention may be one type, and may be combined two or more types.
- the content of the crosslinkable compound in the liquid crystal aligning agent of the present invention is preferably 0.1 parts by mass to 150 parts by mass with respect to 100 parts by mass of the polymer component.
- the amount is more preferably 0.1 to 100 parts by weight, and particularly 1 to 50 parts by weight.
- Nitrogen-containing heterocyclic amine compounds represented by the following formulas [M1] to [M156] are used as compounds that promote charge transfer in the liquid crystal alignment film and promote charge release of a liquid crystal cell using the liquid crystal alignment film. It is preferable to add to the liquid crystal aligning agent. This amine compound may be added directly to the solution of the specific polymer, but it is added after a solution having a concentration of 0.1% by mass to 10% by mass, preferably 1% by mass to 7% by mass with an appropriate solvent. It is preferable to do.
- the solvent is not particularly limited as long as it is an organic solvent that dissolves the specific polymer described above.
- the liquid-crystal aligning agent of this invention is the organic solvent (henceforth a poor solvent) which improves the uniformity of the film thickness of a polymer film at the time of apply
- a compound may be used.
- a compound that improves the adhesion between the liquid crystal alignment film and the substrate can also be used.
- the poor solvent that improves the uniformity of the film thickness and the surface smoothness include the following.
- the content is preferably 5% by mass to 80% by mass, and more preferably 5% by mass to 60% by mass with respect to the total organic solvent contained in the liquid crystal aligning agent.
- Examples of compounds that improve film thickness uniformity and surface smoothness include fluorine-based surfactants, silicone-based surfactants, and nonionic surfactants.
- F-top EF301, EF303, EF352 manufactured by Tochem Products
- MegaFuck F171, F173, R-30 manufactured by Dainippon Ink
- Florard FC430, FC431 manufactured by Sumitomo 3M
- Asahi Guard AG710 Surflon S-382, SC101, SC102, SC103, SC104, SC105, SC106 (Asahi Glass Co., Ltd.) and the like.
- the ratio of these surfactants to be used is preferably 0.01 parts by weight to 2 parts by weight, more preferably 0.01 parts by weight to 100 parts by weight of the polymer component contained in the liquid crystal aligning agent. 1 part by mass.
- the compound that improves the adhesion between the liquid crystal alignment film and the substrate include the following functional silane-containing compounds and epoxy group-containing compounds.
- a compound that improves the adhesion to the substrate When using a compound that improves the adhesion to the substrate, it is preferably 0.1 to 30 parts by mass, more preferably 100 parts by mass of the polymer component contained in the liquid crystal aligning agent. Is 1 to 20 parts by mass. If the amount is less than 0.1 part by mass, the effect of improving the adhesion cannot be expected, and if it exceeds 30 parts by mass, the orientation of the liquid crystal may deteriorate.
- the liquid crystal aligning agent of the present invention includes the above-mentioned crosslinkable compound, poor solvent, compound for improving film thickness uniformity and surface smoothness, and compound for improving adhesion to the substrate. As long as the effect is not impaired, a dielectric material or conductive material for changing the electrical characteristics such as the dielectric constant and conductivity of the liquid crystal alignment film may be added.
- the liquid crystal alignment treatment agent of the present invention can be used as a liquid crystal alignment film after being applied and baked on a substrate and then subjected to alignment treatment by rubbing treatment or light irradiation. Moreover, in the case of vertical alignment use etc., it can be used as a liquid crystal alignment film without alignment treatment.
- the substrate used at this time is not particularly limited as long as it is a highly transparent substrate. In addition to a glass substrate, a plastic substrate such as an acrylic substrate or a polycarbonate substrate can also be used. From the viewpoint of simplification of the process, it is preferable to use a substrate on which an ITO electrode for driving a liquid crystal is formed.
- an opaque substrate such as a silicon wafer can be used if only one substrate is used, and a material that reflects light such as aluminum can be used as an electrode in this case.
- the method for applying the liquid crystal aligning agent is not particularly limited, but industrially, methods such as screen printing, offset printing, flexographic printing, and ink jet method are generally used. Other coating methods include a dipping method, a roll coater method, a slit coater method, a spinner method spray method, and the like, and these may be used depending on the purpose.
- the solvent can be evaporated at 50 ° C. to 300 ° C., preferably 80 ° C. to 250 ° C. by a heating means such as a hot plate to form a polymer film. If the thickness of the polymer film after baking is too thick, it is disadvantageous in terms of power consumption of the liquid crystal display element, and if it is too thin, the reliability of the liquid crystal display element may be lowered. Is between 10 nm and 100 nm. When the liquid crystal is aligned horizontally or tilted, the polymer film after baking is treated by rubbing or irradiation with polarized ultraviolet rays.
- the liquid crystal display element of the present invention is a liquid crystal display element obtained by obtaining a substrate with a liquid crystal alignment film from the liquid crystal alignment treatment agent of the present invention by the above-described method and then preparing a liquid crystal cell by a known method.
- a method for manufacturing a liquid crystal cell prepare a pair of substrates on which a liquid crystal alignment film is formed, spray spacers on the liquid crystal alignment film of one substrate, and place the other side of the liquid crystal alignment film on the other side. And a method of sealing the substrate by injecting the liquid crystal under reduced pressure, or a method of sealing the substrate by bonding the substrate after dropping the liquid crystal on the liquid crystal alignment film surface on which the spacers are dispersed.
- the liquid-crystal aligning agent of this invention has a liquid-crystal layer between a pair of board
- the liquid crystal composition is also preferably used for a liquid crystal display device produced through a step of polymerizing a polymerizable compound by at least one of irradiation with active energy rays and heating while applying a voltage between electrodes.
- ultraviolet rays are suitable as the active energy ray.
- the above liquid crystal display element controls the pretilt of liquid crystal molecules by a PSA (Polymer Sustained Alignment) method.
- a PSA method a small amount of a photopolymerizable compound, for example, a photopolymerizable monomer is mixed in a liquid crystal material, and after assembling a liquid crystal cell, a predetermined voltage is applied to the liquid crystal layer and an ultraviolet ray is applied to the photopolymerizable compound.
- the pretilt of the liquid crystal molecules is controlled by the produced polymer. Since the alignment state of the liquid crystal molecules when the polymer is formed is stored even after the voltage is removed, the pretilt of the liquid crystal molecules can be adjusted by controlling the electric field formed in the liquid crystal layer.
- the PSA method does not require a rubbing process and is suitable for forming a vertical alignment type liquid crystal layer in which it is difficult to control the pretilt by the rubbing process.
- a liquid crystal cell is prepared after obtaining a substrate with a liquid crystal alignment film from the liquid crystal alignment treatment agent of the present invention by the above-described method, and a polymerizable compound is produced by at least one of irradiation with ultraviolet rays and heating.
- the orientation of liquid crystal molecules can be controlled by polymerizing.
- liquid crystal cell production prepare a pair of substrates on which a liquid crystal alignment film is formed, spread spacers on the liquid crystal alignment film of one substrate, and make the liquid crystal alignment film surface inside, Examples include a method of bonding the other substrate and injecting liquid crystal under reduced pressure, or a method in which a liquid crystal is dropped on the liquid crystal alignment film surface on which spacers are dispersed, and then the substrate is bonded to perform sealing. .
- a polymerizable compound that is polymerized by heat or ultraviolet irradiation is mixed.
- the polymerizable compound include compounds having at least one polymerizable unsaturated group such as an acrylate group or a methacrylate group in the molecule.
- the polymerizable compound is preferably 0.01 to 10 parts by mass, more preferably 0.1 to 5 parts by mass with respect to 100 parts by mass of the liquid crystal component.
- the polymerizable compound is less than 0.01 part by mass, the polymerizable compound is not polymerized and the alignment of the liquid crystal cannot be controlled.
- the polymerizable compound exceeds 10 parts by mass, the amount of the unreacted polymerizable compound increases, and the liquid crystal display The burn-in characteristic of the element is deteriorated.
- the polymerizable compound After producing the liquid crystal cell, the polymerizable compound is polymerized by irradiating heat or ultraviolet rays while applying an AC or DC voltage to the liquid crystal cell. Thereby, the alignment of the liquid crystal molecules can be controlled.
- the liquid crystal aligning agent of the present invention has a liquid crystal layer between a pair of substrates provided with electrodes, and is polymerized by at least one of active energy rays and heat between the pair of substrates. It is also preferably used for a liquid crystal display device manufactured through a step of disposing a liquid crystal alignment film containing a group and applying a voltage between the electrodes.
- ultraviolet rays are suitable as the active energy ray.
- liquid crystal aligning agent of this invention contains the specific amine compound which has the double bond site
- the double bond site include an acryl group, a methacryl group, a vinyl group, and a cinnamoyl group.
- liquid crystal cell production prepare a pair of substrates on which a liquid crystal alignment film is formed, spread spacers on the liquid crystal alignment film of one substrate, and make the liquid crystal alignment film surface inside, Examples include a method of bonding the other substrate and injecting liquid crystal under reduced pressure, or a method in which a liquid crystal is dropped on the liquid crystal alignment film surface on which spacers are dispersed, and then the substrate is bonded to perform sealing. .
- the orientation of the liquid crystal molecules can be controlled by irradiating heat or ultraviolet rays while applying an AC or DC voltage to the liquid crystal cell.
- the liquid crystal display device manufactured using the liquid crystal aligning agent of the present invention has excellent reliability and can be suitably used for a large-screen, high-definition liquid crystal television.
- the imidation ratio of polyimide in the synthesis example was measured as follows. 20 mg of polyimide powder is put into an NMR sample tube (NMR sampling tube standard ⁇ 5 (manufactured by Kusano Kagaku)) and deuterated dimethyl sulfoxide (DMSO-d6, 0.05 mass% TMS (tetramethylsilane) mixed product) 0.53 ml. was added and completely dissolved by sonication. This solution was measured for proton NMR at 500 MHz with an NMR measuring instrument (JNW-ECA500) (manufactured by JEOL Datum).
- the imidation rate is determined by determining a proton derived from a structure that does not change before and after imidation as a reference proton, and the peak integrated value of this proton and the proton peak derived from the NH group of amic acid that appears near 9.5 to 10.0 ppm. It calculated
- equation using the integrated value. Imidization rate (%) (1 ⁇ ⁇ x / y) ⁇ 100
- x is a proton peak integrated value derived from NH group of amic acid
- y is a peak integrated value of reference proton
- ⁇ is one NH group proton of amic acid in the case of polyamic acid (imidation rate is 0%) Is the number ratio of the reference proton to.
- This reaction solution was poured into methanol (320 ml), and the resulting precipitate was filtered off. This deposit was wash
- the imidation ratio of this polyimide was 53%, the number average molecular weight was 21,100, and the weight average molecular weight was 53,900.
- the liquid crystal alignment treatment agent is spin-coated on the ITO surface of the substrate with 30 mm ⁇ 40 mm ITO electrode, and heat-treated at 80 ° C. for 5 minutes on a hot plate and at 220 ° C. for 30 minutes in a thermal circulation clean oven, A substrate with a polyimide liquid crystal alignment film having a thickness of 100 nm was obtained.
- the liquid crystal alignment treatment agent is spin-coated on the ITO surface of the substrate with 30 mm ⁇ 40 mm ITO electrode, and heat-treated at 80 ° C. for 5 minutes on a hot plate and at 220 ° C. for 30 minutes in a thermal circulation clean oven, An ITO substrate with a polyimide liquid crystal alignment film having a thickness of 100 nm was obtained.
- the coated surface of the ITO substrate was rubbed using a rayon cloth with a rubbing apparatus having a roll diameter of 120 mm under the conditions of a roll rotation speed of 1000 rpm, a roll traveling speed of 50 mm / sec, and an indentation amount of 0.1 mm.
- This substrate with a liquid crystal alignment film was combined with a liquid crystal alignment film surface inside, with a 6 ⁇ m spacer in between, and the periphery was adhered with a sealant to produce an empty cell.
- a liquid crystal obtained by mixing 0.3% by mass of the polymerizable compound (1) represented by the following formula with respect to 100% by mass of MLC-6608 (manufactured by Merck Japan) was injected into this empty cell by a reduced pressure injection method. Thereafter, the injection port was sealed to obtain a liquid crystal cell.
- the response speed of the liquid crystal cell after ultraviolet irradiation was faster than that of the liquid crystal cell before ultraviolet irradiation, confirming that the alignment direction of the liquid crystal was controlled. did.
- any liquid crystal cell it was confirmed that the liquid crystal was uniformly aligned by observation with a polarizing microscope.
- the measurement uses a voltage holding ratio measuring device (manufactured by Toyo Technica Co., Ltd., VHR-1), Voltage (applied voltage): ⁇ 1 V, Pulse Width (applied pulse): 60 ⁇ s, and Frame Period (frame period): The setting was performed at 16.67 ms or 50 ms.
- the liquid crystal cell for which the measurement of the voltage holding ratio was completed was irradiated with ultraviolet rays of 50 J / cm 2 in terms of 365 nm, and then VHR was measured under the same conditions.
- the ultraviolet irradiation was performed using a desktop UV curing device (HCT3B28HEX-1) (SEN LIGHT CORPRATION).
- Example 1 Polyamide acid solution (1) (10.0 g), NMP (5.67 g) having a resin solid content concentration of 25.0% by mass obtained in Synthesis Example 1 and N-1 solution (1.50 g) of A-1 (A- 1 was mixed with 5 mass% NMP solution) and BCS (25.8 g), and the mixture was stirred at 25 ° C. for 2 hours to obtain a liquid crystal aligning agent (1).
- This liquid crystal aligning agent was confirmed to be a uniform solution without any abnormality such as turbidity or precipitation.
- evaluation of rubbing treatment resistance and evaluation of electric characteristics of normal cells and PSA cells were performed under the above-described conditions.
- Example 2 Polyamide acid solution (2) (10.5 g), NMP (8.95 g) having a resin solid content concentration of 25.0% by mass obtained in Synthesis Example 2 and N-1 solution (2.51 g) of A-1 (A- 1 was mixed with 5 mass% NMP solution) and BCS (22.0 g), and the mixture was stirred at 25 ° C. for 2.5 hours to obtain a liquid crystal aligning agent (2).
- This liquid crystal aligning agent was confirmed to be a uniform solution without any abnormality such as turbidity or precipitation.
- evaluation of rubbing resistance and evaluation of electric characteristics of a normal cell were performed under the conditions described above.
- NMP (13.8 g) was added to the polyimide powder (3) (2.48 g) obtained in Synthesis Example 3, and dissolved by stirring at 70 ° C. for 24 hours.
- N-1 solution of A-1 (1.49 g) NMP solution with A-1 of 5.0% by mass
- NMP (8.13 g) NMP (8.13 g)
- BCS (19.2 g) BCS (19.2 g)
- This liquid crystal aligning agent was confirmed to be a uniform solution without any abnormality such as turbidity or precipitation.
- evaluation of rubbing treatment resistance and evaluation of electric characteristics of normal cells and PSA cells were performed under the above-described conditions.
- NMP (13.6 g) was added to the polyimide powder (3) (2.51 g) obtained in Synthesis Example 3, and dissolved by stirring at 70 ° C. for 24 hours.
- N-2 solution (2.51 g) of A-2 NMP solution containing 5.0% by mass of A-2
- NMP (8.00 g) NMP (8.00 g)
- BCS (19.8 g) were added, and the mixture was heated to 50 ° C.
- This liquid crystal aligning agent was confirmed to be a uniform solution without any abnormality such as turbidity or precipitation.
- evaluation of rubbing resistance and evaluation of electric characteristics of a normal cell were performed under the conditions described above.
- NMP (13.5 g) was added to the polyimide powder (5) (2.55 g) obtained in Synthesis Example 5, and dissolved by stirring at 70 ° C. for 24 hours.
- N-2 solution (3.57 g) of A-2 NMP solution containing 5.0% by mass of A-2
- NMP (7.93 g) NMP (7.93 g)
- BCS (20.5 g) were added, and the mixture was heated to 50 ° C. And stirred for 15 hours to obtain a liquid crystal aligning agent (6).
- This liquid crystal aligning agent was confirmed to be a uniform solution without any abnormality such as turbidity or precipitation.
- evaluation of rubbing resistance and evaluation of electric characteristics of a normal cell were performed under the conditions described above.
- Example 7 NMP (19.2 g) was added to the polyimide powder (6) (2.51 g) obtained in Synthesis Example 6 and dissolved by stirring at 70 ° C. for 24 hours. To this solution, an NMP solution of A-1 (1.51 g) (NMP solution of 5.0% by mass of A-1), NMP (9.46 g), and BCS (12.9 g) were added, and the mixture was heated to 50 ° C. For 10 hours to obtain a liquid crystal aligning agent (7). This liquid crystal aligning agent was confirmed to be a uniform solution without any abnormality such as turbidity or precipitation. Using the obtained liquid crystal aligning agent (7), evaluation of rubbing resistance and evaluation of electric characteristics of a normal cell were performed under the above-described conditions.
- NMP (15.3 g) was added to the polyimide powder (7) (2.50 g) obtained in Synthesis Example 7 and dissolved by stirring at 70 ° C. for 24 hours.
- N-2 solution of A-2 (1.50 g) NMP solution containing 5.0% by mass of A-2
- NMP (8.97 g) NMP (8.97 g)
- BCS BCS (17.2 g)
- This liquid crystal aligning agent was confirmed to be a uniform solution without any abnormality such as turbidity or precipitation.
- evaluation of rubbing resistance and evaluation of electric characteristics of a normal cell were performed under the conditions described above.
- Example 9 Polyamic acid solution (8) (11.0 g), NMP (4.00 g) having a resin solid content concentration of 25.0% by mass obtained in Synthesis Example 8, NMP solution (2.50 g) of A-1 (A- NMP solution 1 of 5% by mass) and BCS (26.3 g) were mixed and stirred at 25 ° C. for 2.5 hours to obtain a liquid crystal aligning agent (9).
- This liquid crystal aligning agent was confirmed to be a uniform solution without any abnormality such as turbidity or precipitation.
- evaluation of rubbing resistance and evaluation of electric characteristics of a normal cell were performed under the conditions described above.
- NMP (12.0 g) was added to the polyimide powder (9) (2.53 g) obtained in Synthesis Example 9, and dissolved by stirring at 70 ° C. for 24 hours.
- an NMP solution of A-1 (3.54 g) NMP solution of A-1 of 5.0% by mass
- NMP (7.00 g) NMP (7.00 g)
- BCS (22.6 g) were added, and the mixture was heated to 50 ° C.
- a liquid crystal aligning agent (10) was confirmed to be a uniform solution without any abnormality such as turbidity or precipitation.
- evaluation of rubbing resistance and evaluation of electric characteristics of a normal cell were performed under the conditions described above.
- NMP (15.4 g) was added to the polyimide powder (10) (2.46 g) obtained in Synthesis Example 10, and dissolved by stirring at 70 ° C. for 24 hours.
- N-2 solution of A-2 (4.92 g) NMP solution containing 5.0% by mass of A-2
- NMP (9.00 g) NMP (9.00 g)
- BCS BCS (15.8 g)
- This liquid crystal aligning agent was confirmed to be a uniform solution without any abnormality such as turbidity or precipitation.
- evaluation of rubbing resistance and evaluation of electric characteristics of a normal cell were performed under the above-described conditions.
- NMP (13.6 g) was added to the polyimide powder (11) (2.50 g) obtained in Synthesis Example 11, and dissolved by stirring at 70 ° C. for 24 hours.
- N-2 solution of A-2 (2.50 g) NMP solution containing 5.0% by mass of A-2
- NMP (7.98 g) NMP (7.98 g)
- BCS (19.7 g) BCS (19.7 g)
- This liquid crystal aligning agent was confirmed to be a uniform solution without any abnormality such as turbidity or precipitation.
- evaluation of rubbing treatment resistance and evaluation of electric characteristics of a normal cell were performed under the conditions described above.
- NMP (13.6 g) was added to the polyimide powder (12) (2.43 g) obtained in Synthesis Example 12, and dissolved by stirring at 70 ° C. for 24 hours.
- an NMP solution of A-1 (1.46 g) NMP solution of 5.0% by mass of A-1
- NMP (7.95 g) NMP (7.95 g)
- BCS (18.8 g) were added, and the mixture was heated to 50 ° C.
- a liquid crystal aligning agent (13) was confirmed to be a uniform solution without any abnormality such as turbidity or precipitation.
- evaluation of rubbing treatment resistance and evaluation of electric characteristics of a normal cell were performed under the conditions described above.
- NMP (13.6 g) was added to the polyimide powder (13) (2.50 g) obtained in Synthesis Example 13, and dissolved by stirring at 70 ° C. for 24 hours.
- an NMP solution of A-1 (2.50 g) (NMP solution containing 5.0% by mass of A-1), NMP (5.78 g), and BCS (19.7 g) were added, and the mixture was heated to 50 ° C. For 12 hours to obtain a liquid crystal aligning agent (14).
- This liquid crystal aligning agent was confirmed to be a uniform solution without any abnormality such as turbidity or precipitation.
- evaluation of rubbing treatment resistance and evaluation of electric characteristics of a normal cell were performed under the conditions described above.
- the liquid crystal alignment film obtained from the liquid crystal alignment treatment agent of the example of the present invention is less rubbing scraped by rubbing than the liquid crystal alignment film obtained from the liquid crystal alignment treatment agent of the comparative example. Further, the decrease in the voltage holding ratio was small even after being exposed to ultraviolet rays for a long time. In Comparative Examples 1 to 4 which do not contain the specific amine compound, there were many rubbing scraps due to the rubbing treatment, and the decrease in the voltage holding ratio after being exposed to ultraviolet rays for a long time was also large.
- the polymer film is less likely to be scraped or scratched due to the rubbing process during the manufacturing process of the liquid crystal display element, and further, it can be irradiated with light for a long time. Even if exposed, a liquid crystal alignment film capable of suppressing a decrease in voltage holding ratio can be obtained. Therefore, the liquid crystal display element having the liquid crystal alignment film obtained from the liquid crystal aligning agent of the present invention has excellent reliability, and can be suitably used for a large-screen, high-definition liquid crystal television, etc. It is useful for a device, a TFT liquid crystal device, particularly a vertical alignment type liquid crystal display device.
- liquid crystal alignment film obtained from the liquid crystal aligning agent of the present invention is also useful for a liquid crystal display element that needs to be irradiated with ultraviolet rays when producing a liquid crystal display element.
- a liquid crystal composition comprising a liquid crystal layer between a pair of substrates provided with electrodes, and containing a polymerizable compound that is polymerized by at least one of active energy rays and heat between the pair of substrates, A liquid crystal display element manufactured through a step of polymerizing the polymerizable compound while applying a voltage between the electrodes, and further comprising a liquid crystal layer between a pair of substrates provided with electrodes, A liquid crystal produced by placing a liquid crystal alignment film containing a polymerizable group that is polymerized by at least one of active energy rays and heat between substrates and polymerizing the polymerizable group while applying a voltage between the electrodes. It is also useful for display elements.
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Abstract
Description
(1)下記の成分(A)および成分(B)を含有する液晶配向処理剤。
成分(A):分子内に1級アミノ基を1個と水酸基を有し、かつ前記1級アミノ基と水酸基が脂肪族炭化水素基または非芳香族環式炭化水素基に結合しているアミン化合物。
成分(B):ポリイミド前駆体およびポリイミドからなる群より選ばれる少なくとも1種の重合体。
(2)成分(A)のアミン化合物が、下記の式[1]で示される化合物である上記(1)に記載の液晶配向処理剤。
(3)成分(A)のアミン化合物である式[1]のX1が、炭素数1~10の直鎖状若しくは分岐状アルキル基、シクロヘキサン環またはビシクロヘキシル環である上記(2)に記載の液晶配向処理剤。
(4)成分(A)のアミン化合物である式[1]のX2が、単結合、-O-または-OCO-である上記(2)または上記(3)に記載の液晶配向処理剤。
(5)成分(A)のアミン化合物である式[1]のX3が、単結合またはベンゼン環である上記(2)~上記(4)のいずれかに記載の液晶配向処理剤。
(6)成分(A)のアミン化合物である式[1]のX4が、単結合、-O-、-NH-または-CONH-である上記(2)~上記(5)のいずれかに記載の液晶配向処理剤。
(7)成分(A)のアミン化合物である式[1]のX5が、単結合、炭素数が1~10の直鎖状若しくは分岐状アルキル基、またはシクロヘキサン環である上記(2)~上記(6)のいずれかに記載の液晶配向処理剤。
(8)成分(B)が、ジアミン成分とテトラカルボン酸二無水物とを反応させて得られるポリアミド酸および該ポリアミド酸を脱水閉環させて得られるポリイミドからなる群より選ばれる少なくとも1種の重合体である上記(1)~上記(7)のいずれかに記載の液晶配向処理剤。
(9)ジアミン成分が、下記の式[2]で示される側鎖を有するジアミン化合物である上記(8)に記載の液晶配向処理剤。
(10)ジアミン成分が、下記の式[2a]で示されるジアミン化合物である上記(8)に記載の液晶配向処理剤。
(11)前記式[2a]のジアミン化合物が、ジアミン成分中に5~80モル%含まれる上記(9)または上記(10)に記載の液晶配向処理剤。
(12)成分(B)の重合体が、下記の式[3]で示されるテトラカルボン酸二無水物を用いた重合体である上記(8)~上記(11)のいずれかに記載の液晶配向処理剤。
(13)テトラカルボン酸二無水物が、下記の式[3a]~式[3j]で示される構造である上記(12)に記載の液晶配向処理剤。
(14)成分(B)の重合体が、ポリアミド酸を脱水閉環させて得られるポリイミドである上記(1)~上記(13)のいずれかに記載の液晶配向処理剤。
(15)成分(B)の100質量部に対し、成分(A)が0.1質量部~20質量部である上記(1)~上記(14)のいずれかに記載の液晶配向処理剤。
(16)液晶配向処理剤中に5質量%~60質量%の貧溶媒を含有する上記(1)~上記(15)のいずれかに記載の液晶配向処理剤。
(17)上記(1)~上記(16)のいずれか一項に記載の液晶配向処理剤を用いて得られる液晶配向膜。
(18)上記(17)に記載の液晶配向膜を有する液晶表示素子。
(19)電極を備えた一対の基板の間に液晶層を有してなり、前記一対の基板の間に活性エネルギー線および熱の少なくとも一方により重合する重合性化合物を含む液晶組成物を配置し、前記電極間に電圧を印加しつつ前記重合性化合物を重合させる工程を経て製造される液晶表示素子に用いられる上記(17)に記載の液晶配向膜。
(20)上記(19)に記載の液晶配向膜を有する液晶表示素子。
(21)電極を備えた一対の基板の間に液晶層を有してなり、前記一対の基板の間に活性エネルギー線および熱の少なくとも一方により重合する重合性基を含む液晶配向膜を配置し、前記電極間に電圧を印加しつつ前記重合性基を重合させる工程を経て製造される液晶表示素子に用いられる上記(17)に記載の液晶配向膜。
(22)上記(21)に記載の液晶配向膜を有する液晶表示素子。
成分(A):分子内に1級アミノ基を1個と水酸基を有し、かつ前記1級アミノ基と水酸基が脂肪族炭化水素基または非芳香族環式炭化水素基に結合しているアミン化合物(以下、特定アミン化合物と称することもある)。
成分(B):ポリイミド前駆体およびポリイミドからなる群より選ばれる少なくとも1種の重合体(以下、特定重合体と称することもある)。
<特定アミン化合物>
本発明の特定アミン化合物は、分子内に1級アミノ基を1個と水酸基を有し、かつ前記1級アミノ基と水酸基が脂肪族炭化水素基または非芳香族環式炭化水素基に結合しているアミン化合物である。
式[1]中、X3は単結合、ベンゼン環またはシクロヘキサン環である。より好ましくは、単結合またはベンゼン環である。
式[1]中、X4は単結合、-O-、-CO-、-COO-、-OCO-、-NH-、-N(CH3)-、-NHCO-、-N(CH3)CO-、-CONH-、-CON(CH3)-、-S-または-SO2-である。なかでも、単結合、-O-、-NH-、-COO-、-OCO-、-CONH-または-NHCO-が好ましい。より好ましくは、単結合、-O-、-NH-、-OCO-または-CONH-であり、特に好ましくは、単結合、-O-、-NH-または-CONH-である。
式[1]中、nは1~5の整数である。なかでも、1~4の整数が好ましい。より好ましくは、1~3の整数である。
式[1]におけるX1、X2、X3、X4、X5およびnの好ましい組み合わせは、表1~表14に示すとおりである。
本発明の特定重合体は、ポリイミド前駆体およびポリイミドからなる群より選ばれる少なくとも1種の重合体であり、ポリイミド前駆体は、下記の式[A]で示される構造である。
式[A]および式[D]において、R1およびR2はそれぞれ1種類でもあっても、それぞれ異なったR1およびR2を有して繰り返し単位として異なった複数種を組み合わせたものでもよい。
式[2]におけるY1、Y2、Y3、Y4、Y5、Y6およびnの好ましい組み合わせは、表15~表56に示すとおりである。
また、上記の式 式[2a]におけるY1、Y2、Y3、Y4、Y5、Y6およびnの好ましい組み合わせは、式[2]と同様に、表15~表56に示すとおりである。
式[2a]中、mは、1~4の整数である。好ましくは、1の整数である。
p-フェニレンジアミン、2,3,5,6-テトラメチル-p-フェニレンジアミン、2,5-ジメチル-p-フェニレンジアミン、m-フェニレンジアミン、2,4-ジメチル-m-フェニレンジアミン、2,5-ジアミノトルエン、2,6-ジアミノトルエン、2,5-ジアミノフェノール、2,4-ジアミノフェノール、3,5-ジアミノフェノール、3,5-ジアミノベンジルアルコール、2,4-ジアミノベンジルアルコール、4,6-ジアミノレゾルシノール、4,4’-ジアミノビフェニル、3,3’-ジメチル-4,4’-ジアミノビフェニル、3,3’-ジメトキシ-4,4’-ジアミノビフェニル、3,3’-ジヒドロキシ-4,4’-ジアミノビフェニル、3,3’-ジカルボキシ-4,4’-ジアミノビフェニル、3,3’-ジフルオロ-4,4’-ビフェニル、3,3’-トリフルオロメチル-4,4’-ジアミノビフェニル、3,4’-ジアミノビフェニル、3,3’-ジアミノビフェニル、2,2’-ジアミノビフェニル、2,3’-ジアミノビフェニル、4,4’-ジアミノジフェニルメタン、3,3’-ジアミノジフェニルメタン、3,4’-ジアミノジフェニルメタン、2,2’-ジアミノジフェニルメタン、2,3’-ジアミノジフェニルメタン、4,4’-ジアミノジフェニルエーテル、3,3’-ジアミノジフェニルエーテル、3,4’-ジアミノジフェニルエーテル、2,2’-ジアミノジフェニルエーテル、2,3’-ジアミノジフェニルエーテル、4,4’-スルホニルジアニリン、3,3’-スルホニルジアニリン、ビス(4-アミノフェニル)シラン、ビス(3-アミノフェニル)シラン、ジメチル-ビス(4-アミノフェニル)シラン、ジメチル-ビス(3-アミノフェニル)シラン、4,4’-チオジアニリン、3,3’-チオジアニリン、4,4’-ジアミノジフェニルアミン、3,3’-ジアミノジフェニルアミン、3,4’-ジアミノジフェニルアミン、2,2’-ジアミノジフェニルアミン、2,3’-ジアミノジフェニルアミン、N-メチル(4,4’-ジアミノジフェニル)アミン、N-メチル(3,3’-ジアミノジフェニル)アミン、N-メチル(3,4’-ジアミノジフェニル)アミン、N-メチル(2,2’-ジアミノジフェニル)アミン、N-メチル(2,3’-ジアミノジフェニル)アミン、4,4’-ジアミノベンゾフェノン、3,3’-ジアミノベンゾフェノン、3,4’-ジアミノベンゾフェノン、1,4-ジアミノナフタレン、2,2’-ジアミノベンゾフェノン、2,3’-ジアミノベンゾフェノン、1,5-ジアミノナフタレン、1,6-ジアミノナフタレン、1,7-ジアミノナフタレン、1,8-ジアミノナフタレン、2,5-ジアミノナフタレン、2,6ジアミノナフタレン、2,7-ジアミノナフタレン、2,8-ジアミノナフタレン、1,2-ビス(4-アミノフェニル)エタン、1,2-ビス(3-アミノフェニル)エタン、1,3-ビス(4-アミノフェニル)プロパン、1,3-ビス(3-アミノフェニル)プロパン、1,4-ビス(4アミノフェニル)ブタン、1,4-ビス(3-アミノフェニル)ブタン、ビス(3,5-ジエチル-4-アミノフェニル)メタン、1,4-ビス(4-アミノフェノキシ)ベンゼン、1,3-ビス(4-アミノフェノキシ)ベンゼン、1,4-ビス(4-アミノフェニル)ベンゼン、1,3-ビス(4-アミノフェニル)ベンゼン、1,4-ビス(4-アミノベンジル)ベンゼン、1,3-ビス(4-アミノフェノキシ)ベンゼン、4,4’-[1,4-フェニレンビス(メチレン)]ジアニリン、4,4’-[1,3-フェニレンビス(メチレン)]ジアニリン、3,4’-[1,4-フェニレンビス(メチレン)]ジアニリン、3,4’-[1,3-フェニレンビス(メチレン)]ジアニリン、3,3’-[1,4-フェニレンビス(メチレン)]ジアニリン、3,3’-[1,3-フェニレンビス(メチレン)]ジアニリン、1,4-フェニレンビス[(4-アミノフェニル)メタノン]、1,4-フェニレンビス[(3-アミノフェニル)メタノン]、1,3-フェニレンビス[(4-アミノフェニル)メタノン]、1,3-フェニレンビス[(3-アミノフェニル)メタノン]、1,4-フェニレンビス(4-アミノベンゾエート)、1,4-フェニレンビス(3-アミノベンゾエート)、1,3-フェニレンビス(4-アミノベンゾエート)、1,3-フェニレンビス(3-アミノベンゾエート)、ビス(4-アミノフェニル)テレフタレート、ビス(3-アミノフェニル)テレフタレート、ビス(4-アミノフェニル)イソフタレート、ビス(3-アミノフェニル)イソフタレート、N,N’-(1,4-フェニレン)ビス(4-アミノベンズアミド)、N,N’-(1,3-フェニレン)ビス(4-アミノベンズアミド)、N,N’-(1,4-フェニレン)ビス(3-アミノベンズアミド)、N,N’-(1,3-フェニレン)ビス(3-アミノベンズアミド)、N,N’-ビス(4-アミノフェニル)テレフタルアミド、N,N’-ビス(3-アミノフェニル)テレフタルアミド、N,N’-ビス(4-アミノフェニル)イソフタルアミド、N,N’-ビス(3-アミノフェニル)イソフタルアミド、9,10-ビス(4-アミノフェニル)アントラセン、4,4’-ビス(4-アミノフェノキシ)ジフェニルスルホン、2,2’-ビス[4-(4-アミノフェノキシ)フェニル]プロパン、2,2’-ビス[4-(4-アミノフェノキシ)フェニル]ヘキサフルオロプロパン、2,2’-ビス(4-アミノフェニル)ヘキサフルオロプロパン、2,2’-ビス(3-アミノフェニル)ヘキサフルオロプロパン、2,2’-ビス(3-アミノ-4-メチルフェニル)ヘキサフルオロプロパン、2,2’-ビス(4-アミノフェニル)プロパン、2,2’-ビス(3-アミノフェニル)プロパン、2,2’-ビス(3-アミノ-4-メチルフェニル)プロパン、1,3-ビス(4-アミノフェノキシ)プロパン、1,3-ビス(3-アミノフェノキシ)プロパン、1,4-ビス(4-アミノフェノキシ)ブタン、1,4-ビス(3-アミノフェノキシ)ブタン、1,5-ビス(4-アミノフェノキシ)ペンタン、1,5-ビス(3-アミノフェノキシ)ペンタン、1,6-ビス(4-アミノフェノキシ)へキサン、1,6-ビス(3-アミノフェノキシ)へキサン、1,7-ビス(4-アミノフェノキシ)ヘプタン、1,7-(3-アミノフェノキシ)ヘプタン、1,8-ビス(4-アミノフェノキシ)オクタン、1,8-ビス(3-アミノフェノキシ)オクタン、1,9-ビス(4-アミノフェノキシ)ノナン、1,9-ビス(3-アミノフェノキシ)ノナン、1,10-(4-アミノフェノキシ)デカン、1,10-(3-アミノフェノキシ)デカン、1,11-(4-アミノフェノキシ)ウンデカン、1,11-(3-アミノフェノキシ)ウンデカン、1,12-(4-アミノフェノキシ)ドデカン、1,12-(3-アミノフェノキシ)ドデカン、4-(アミノメチル)アニリン、3-(アミノメチル)アニリン、4-(2-アミノエチル)アニリンまたは3-(2-アミノエチルアニリン)などの芳香族ジアミン;ビス(4-アミノシクロヘキシル)メタンまたはビス(4-アミノ-3-メチルシクロヘキシル)メタンなどの脂環式ジアミン;1,3-ジアミノプロパン、1,4-ジアミノブタン、1,5-ジアミノペンタン、1,6-ジアミノへキサン、1,7-ジアミノヘプタン、1,8-ジアミノオクタン、1,9-ジアミノノナン、1,10-ジアミノデカン、1,11-ジアミノウンデカンまたは1,12-ジアミノドデカンなどの脂肪族ジアミン。
具体的には、下記の式[DA1]~式[DA12]で示されるジアミンを例示することができる。
式[3]中、Z1の特に好ましい構造は、重合反応性や合成の容易性から、式[3a]、式[3c]、式[3d]、式[3e]、式[3f]または式[3g]である。
上記の特定テトラカルボン酸二無水物およびその他テトラカルボン酸二無水物は、液晶配向膜とした際の液晶配向性、電圧保持率および蓄積電荷などの特性に応じて、1種類または2種類以上を混合して使用することもできる。
さらに、ポリイミドを得るには、前記のポリアミド酸またはポリアミド酸アルキルエステルをイミド化してポリイミドとする方法が用いられる。
本発明のポリイミドは、前記のポリイミド前駆体を脱水閉環させて得られるポリイミドであり、液晶配向膜を得るための重合体として有用である。
本発明のポリイミドにおいて、アミド酸基の脱水閉環率(イミド化率)は、必ずしも100%である必要はなく、用途や目的に応じて任意に調整することができる。
ポリイミド前駆体を溶液中で熱イミド化させる場合の温度は、100℃~400℃、好ましくは120℃~250℃であり、イミド化反応により生成する水を系外に除きながら行う方法が好ましい。
本発明の液晶配向処理剤は、液晶配向膜を形成するための塗布液であり、特定アミン化合物、特定重合体を含む重合体成分および有機溶媒を含有する塗布液である。
例えば、イソプロピルアルコール、メトキシメチルペンタノール、メチルセロソルブ、エチルセロソルブ、ブチルセロソルブ、メチルセロソルブアセテート、エチルセロソルブアセテート、ブチルカルビトール、エチルカルビトール、エチルカルビトールアセテート、エチレングリコール、エチレングリコールモノアセテート、エチレングリコールモノイソプロピルエーテル、エチレングリコールモノブチルエーテル、プロピレングリコール、プロピレングリコールモノアセテート、プロピレングリコールモノメチルエーテル、プロピレングリコール-tert-ブチルエーテル、ジプロピレングリコールモノメチルエーテル、ジエチレングリコール、ジエチレングリコールモノアセテート、ジエチレングリコールジメチルエーテル、ジプロピレングリコールモノアセテートモノメチルエーテル、ジプロピレングリコールモノメチルエーテル、ジプロピレングリコールモノエチルエーテル、ジプロピレングリコールモノアセテートモノエチルエーテル、ジプロピレングリコールモノプロピルエーテル、ジプロピレングリコールモノアセテートモノプロピルエーテル、3-メチル-3-メトキシブチルアセテート、トリプロピレングリコールメチルエーテル、3-メチル-3-メトキシブタノール、ジイソプロピルエーテル、エチルイソブチルエーテル、ジイソブチレン、アミルアセテート、ブチルブチレート、ブチルエーテル、ジイソブチルケトン、メチルシクロへキセン、プロピルエーテル、ジヘキシルエーテル、n-へキサン、n-ペンタン、n-オクタン、ジエチルエーテル、乳酸メチル、乳酸エチル、酢酸メチル、酢酸エチル、酢酸n-ブチル、酢酸プロピレングリコールモノエチルエーテル、ピルビン酸メチル、ピルビン酸エチル、3-メトキシプロピオン酸メチル、3-エトキシプロピオン酸メチルエチル、3-メトキシプロピオン酸エチル、3-エトキシプロピオン酸、3-メトキシプロピオン酸、3-メトキシプロピオン酸プロピル、3-メトキシプロピオン酸ブチル、1-メトキシ-2-プロパノール、1-エトキシ-2-プロパノール、1-ブトキシ-2-プロパノール、1-フェノキシ-2-プロパノール、プロピレングリコールモノアセテート、プロピレングリコールジアセテート、プロピレングリコール-1-モノメチルエーテル-2-アセテート、プロピレングリコール-1-モノエチルエーテル-2-アセテート、ジプロピレングリコール、2-(2-エトキシプロポキシ)プロパノール、乳酸メチルエステル、乳酸エチルエステル、乳酸n-プロピルエステル、乳酸n-ブチルエステル、乳酸イソアミルエステルなどの低表面張力を有する有機溶媒が挙げられる。
例えば、3-アミノプロピルトリメトキシシラン、3-アミノプロピルトリエトキシシラン、2-アミノプロピルトリメトキシシラン、2-アミノプロピルトリエトキシシラン、N-(2-アミノエチル)-3-アミノプロピルトリメトキシシラン、N-(2-アミノエチル)-3-アミノプロピルメチルジメトキシシラン、3-ウレイドプロピルトリメトキシシラン、3-ウレイドプロピルトリエトキシシラン、N-エトキシカルボニル-3-アミノプロピルトリメトキシシラン、N-エトキシカルボニル-3-アミノプロピルトリエトキシシラン、N-トリエトキシシリルプロピルトリエチレントリアミン、N-トリメトキシシリルプロピルトリエチレントリアミン、10-トリメトキシシリル-1,4,7-トリアザデカン、10-トリエトキシシリル-1,4,7-トリアザデカン、9-トリメトキシシリル-3,6-ジアザノニルアセテート、9-トリエトキシシリル-3,6-ジアザノニルアセテート、N-ベンジル-3-アミノプロピルトリメトキシシラン、N-ベンジル-3-アミノプロピルトリエトキシシラン、N-フェニル-3-アミノプロピルトリメトキシシラン、N-フェニル-3-アミノプロピルトリエトキシシラン、N-ビス(オキシエチレン)-3-アミノプロピルトリメトキシシラン、N-ビス(オキシエチレン)-3-アミノプロピルトリエトキシシラン、エチレングリコールジグリシジルエーテル、ポリエチレングリコールジグリシジルエーテル、プロピレングリコールジグリシジルエーテル、トリプロピレングリコールジグリシジルエーテル、ポリプロピレングリコールジグリシジルエーテル、ネオペンチルグリコールジグリシジルエーテル、1,6-ヘキサンジオールジグリシジルエーテル、グリセリンジグリシジルエーテル、2,2-ジブロモネオペンチルグリコールジグリシジルエーテル、1,3,5,6-テトラグリシジル-2,4-ヘキサンジオール、N,N,N’,N’,-テトラグリシジル-m-キシレンジアミン、1,3-ビス(N,N-ジグリシジルアミノメチル)シクロヘキサン、N,N,N’,N’,-テトラグリシジル-4、4’-ジアミノジフェニルメタンなどが挙げられる。
本発明の液晶配向処理剤は、基板上に塗布、焼成した後、ラビング処理や光照射などで配向処理をして、液晶配向膜として用いることができる。また、垂直配向用途などの場合では、配向処理なしでも液晶配向膜として用いることができる。この際に用いる基板としては、透明性の高い基板であれば特に限定されず、ガラス基板の他、アクリル基板やポリカーボネート基板などのプラスチック基板なども用いることができる。プロセスの簡素化の観点からは、液晶駆動のためのITO電極などが形成された基板を用いることが好ましい。また、反射型の液晶表示素子では、片側の基板のみにならばシリコンウェハなどの不透明な基板も使用でき、この場合の電極としてはアルミなどの光を反射する材料も使用できる。
液晶配向処理剤の塗布方法は、特に限定されないが、工業的には、スクリーン印刷、オフセット印刷、フレキソ印刷、インクジェット法などで行う方法が一般的である。その他の塗布方法としては、ディップ法、ロールコータ法、スリットコータ法、スピンナー法スプレー法などがあり、目的に応じてこれらを用いてもよい。
「ポリイミド前駆体およびポリイミドの合成」
(テトラカルボン酸二無水物)
CBDA:1,2,3,4-シクロブタンテトラカルボン酸二無水物
BODA:ビシクロ[3,3,0]オクタン-2,4,6,8-テトラカルボン酸二無水物
TCA:下記の式で示されるテトラカルボン酸二無水物
TDA:下記の式で示されるテトラカルボン酸二無水物
PCH7DAB:1,3-ジアミノ-4-〔4-(トランス-4-n-ヘプチルシクロへキシル)フェノキシ〕ベンゼン
PBCH5DAB:1,3-ジアミノ-4-{4-〔トランス-4-(トランス-4-n-ペンチルシクロへキシル)シクロへキシル〕フェノキシ}ベンゼン
m-PBCH5DABz:1,3-ジアミノ-5-{4-〔4-(トランス-4-n-ペンチルシクロヘキシル)フェニル〕フェノキシメチル}ベンゼン
ColDAB-1:下記の式で示される特定ジアミン化合物
ColDAB-2:下記の式で示される特定ジアミン化合物
p-PDA:p-フェニレンジアミン
m-PDA:m-フェニレンジアミン
DBA:3,5-ジアミノ安息香酸
AP18:1,3-ジアミノ-4-オクタデシルオキシベンゼン
A-1:アミノエタノール
A-2:3-アミノ-1-プロパノール
NMP:N-メチル-2-ピロリドン
BCS:ブチルセロソルブ
(ポリイミド前駆体およびポリイミドの分子量測定)
合成例におけるポリイミドの数平均分子量および重量平均分子量は、常温ゲル浸透クロマトグラフィー(GPC)装置(GPC-101)(昭和電工社製)、カラム(KD-803、KD-805)(Shodex社製)を用いて、以下のようにして測定した。
カラム温度:50℃
溶離液:N,N’-ジメチルホルムアミド(添加剤として、臭化リチウム-水和物(LiBr・H2O)が30mmol/L(リットル)、リン酸・無水結晶(o-リン酸)が30mmol/L、テトラヒドロフラン(THF)が10ml/L)
流速:1.0ml/分
検量線作成用標準サンプル:TSK 標準ポリエチレンオキサイド(分子量 約900,000、150,000、100,000、30,000)(東ソー社製)およびポリエチレングリコール(分子量 約12,000、4,000、1,000)(ポリマーラボラトリー社製)。
合成例におけるポリイミドのイミド化率は次のようにして測定した。ポリイミド粉末20mgをNMRサンプル管(NMRサンプリングチューブスタンダード φ5(草野科学社製))に入れ、重水素化ジメチルスルホキシド(DMSO-d6、0.05質量%TMS(テトラメチルシラン)混合品)0.53mlを添加し、超音波をかけて完全に溶解させた。この溶液をNMR測定機(JNW-ECA500)(日本電子データム社製)にて500MHzのプロトンNMRを測定した。イミド化率は、イミド化前後で変化しない構造に由来するプロトンを基準プロトンとして決め、このプロトンのピーク積算値と、9.5から10.0ppm付近に現れるアミド酸のNH基に由来するプロトンピーク積算値とを用い、以下の式によって求めた。
イミド化率(%)=(1-α・x/y)×100
CBDA(3.10g,15.8mmol)、PCH7DAB(3.01g,7.90mmol)、およびp-PDA(0.85g,7.90mmol)をNMP(20.9g)中で混合し、40℃で6時間反応させ、樹脂固形分濃度が25.0質量%のポリアミド酸溶液(1)を得た。このポリアミド酸の数平均分子量は26,100、重量平均分子量は74,200であった。
BODA(5.31g,21.2mmol)、PCH7DAB(3.03g,7.96mmol)、およびDBA(2.82g,18.6mmol)をNMP(20.1g)中で混合し、80℃で5時間反応させた後、CBDA(1.04g,5.30mmol)とNMP(16.5g)を加え、40℃で6時間反応させ、樹脂固形分濃度が25.0質量%のポリアミド酸溶液(2)を得た。このポリアミド酸の数平均分子量は25,300、重量平均分子量は65,100であった。
合成例2で得られた樹脂固形分濃度が25.0質量%のポリアミド酸溶液(2)(20.0g)に、NMPを加えて6質量%に希釈した後、イミド化触媒として無水酢酸(2.50g)、およびピリジン(1.90g)を加え、80℃で4時間反応させた。この反応溶液をメタノール(320ml)中に投入し、得られた沈殿物を濾別した。この沈殿物をメタノールで洗浄し、100℃で減圧乾燥してポリイミド粉末(3)を得た。このポリイミドのイミド化率は58%であり、数平均分子量は21,500、重量平均分子量は51,900であった。
BODA(5.36g,21.4mmol)、PBCH5DAB(4.05g,9.36mmol)、およびDBA(2.65g,17.4mmol)をNMP(21.6g)中で混合し、80℃で5時間反応させた後、CBDA(1.05g,5.35mmol)とNMP(17.7g)を加え、40℃で6時間反応させ、樹脂固形分濃度が25.0質量%のポリアミド酸溶液を得た。
得られたポリアミド酸溶液(20.0g)にNMPを加え、6質量%に希釈した後、イミド化触媒として無水酢酸(4.50g)、およびピリジン(3.30g)を加え、90℃で3時間反応させた。この反応溶液をメタノール(400ml)中に投入し、得られた沈殿物を濾別した。この沈殿物をメタノールで洗浄し、100℃で減圧乾燥してポリイミド粉末(4)を得た。このポリイミドのイミド化率は80%であり、数平均分子量は19,600、重量平均分子量は49,100であった。
BODA(3.27g,13.1mmol)、m-PBCH5DABz(2.51g,5.61mmol)、およびp-PDA(1.42g,13.1mmol)をNMP(13.7g)中で混合し、80℃で5時間反応させた後、CBDA(1.10g,5.61mmol)とNMP(11.2g)を加え、40℃で6.5時間反応させ、樹脂固形分濃度が25.0質量%のポリアミド酸溶液を得た。
得られたポリアミド酸溶液(20.1g)にNMPを加え、6質量%に希釈した後、イミド化触媒として無水酢酸(4.52g)、およびピリジン(3.35g)を加え、90℃で3時間反応させた。この反応溶液をメタノール(430ml)中に投入し、得られた沈殿物を濾別した。この沈殿物をメタノールで洗浄し、100℃で減圧乾燥してポリイミド粉末(5)を得た。このポリイミドのイミド化率は81%であり、数平均分子量は20,200、重量平均分子量は50,300であった。
BODA(5.26g,21.0mmol)、ColDAB-1(2.06g,3.94mmol)、およびDBA(3.40g,22.3mmol)をNMP(19.4g)中で混合し、80℃で5時間反応させた後、CBDA(1.03g,5.25mmol)とNMP(15.9g)を加え、40℃で7時間反応させ、樹脂固形分濃度が25.0質量%のポリアミド酸溶液を得た。
得られたポリアミド酸溶液(20.2g)にNMPを加え、6質量%に希釈した後、イミド化触媒として無水酢酸(2.55g)、およびピリジン(1.92g)を加え、80℃で4時間反応させた。この反応溶液をメタノール(310ml)中に投入し、得られた沈殿物を濾別した。この沈殿物をメタノールで洗浄し、100℃で減圧乾燥してポリイミド粉末(6)を得た。このポリイミドのイミド化率は55%であり、数平均分子量は17,200、重量平均分子量は45,900であった。
BODA(3.36g,13.4mmol)、ColDAB-2(1.42g,2.88mmol)、およびp-PDA(1.77g,16.3mmol)をNMP(12.7g)中で混合し、80℃で5時間反応させた後、CBDA(1.13g,5.76mmol)とNMP(10.4g)を加え、40℃で7時間反応させ、樹脂固形分濃度が25.0質量%のポリアミド酸溶液を得た。
得られたポリアミド酸溶液(20.0g)にNMPを加え、6質量%に希釈した後、イミド化触媒として無水酢酸(2.48g)、およびピリジン(1.90g)を加え、90℃で3時間反応させた。この反応溶液をメタノール(330ml)中に投入し、得られた沈殿物を濾別した。この沈殿物をメタノールで洗浄し、100℃で減圧乾燥してポリイミド粉末(7)を得た。このポリイミドのイミド化率は53%であり、数平均分子量は15,600、重量平均分子量は44,200であった。
TCA(3.12g,13.9mmol)、PCH7DAB(1.59g,4.18mmol)、およびm-PDA(1.05g,9.71mmol)をNMP(17.3g)中で混合し、40℃で6時間反応させ、樹脂固形分濃度が25.0質量%のポリアミド酸溶液(8)を得た。このポリアミド酸の数平均分子量は26,700、重量平均分子量は74,200であった。
TCA(3.10g,13.8mmol)、PBCH5DAB(1.79g,4.14mmol)、およびDBA(1.47g,9.66mmol)をNMP(19.1g)中で混合し、40℃で6時間反応させ、樹脂固形分濃度が25.0質量%のポリアミド酸溶液を得た。
得られたポリアミド酸溶液(20.0g)にNMPを加え、6質量%に希釈した後、イミド化触媒として無水酢酸(2.46g)、およびピリジン(1.96g)を加え、80℃で4時間反応させた。この反応溶液をメタノール(320ml)中に投入し、得られた沈殿物を濾別した。この沈殿物をメタノールで洗浄し、100℃で減圧乾燥してポリイミド粉末(9)を得た。このポリイミドのイミド化率は54%であり、数平均分子量は23,200、重量平均分子量は59,600であった。
TCA(3.08g,13.7mmol)、ColDAB-2(1.35g,2.74mmol)、およびm-PDA(1.19g,11.0mmol)をNMP(16.9g)中で混合し、40℃で8時間反応させ、樹脂固形分濃度が25.0質量%のポリアミド酸溶液を得た。
得られたポリアミド酸溶液(20.0g)にNMPを加え、6質量%に希釈した後、イミド化触媒として無水酢酸(2.46g)、およびピリジン(1.95g)を加え、80℃で4時間反応させた。この反応溶液をメタノール(320ml)中に投入し、得られた沈殿物を濾別した。この沈殿物をメタノールで洗浄し、100℃で減圧乾燥してポリイミド粉末(10)を得た。このポリイミドのイミド化率は53%であり、数平均分子量は21,100、重量平均分子量は53,900であった。
TDA(1.98g,6.59mmol)、PBCH5DAB(2.85g,6.59mmol)、およびp-PDA(1.66g,15.4mmol)をNMP(15.7g)中で混合し、80℃で5時間反応させた後、CBDA(3.01g,15.3mmol)とNMP(12.8g)を加え、40℃で6時間反応させ、樹脂固形分濃度が25.0質量%のポリアミド酸溶液を得た。
得られたポリアミド酸溶液(20.0g)にNMPを加え、6質量%に希釈した後、イミド化触媒として無水酢酸(4.50g)、およびピリジン(3.30g)を加え、90℃で3時間反応させた。この反応溶液をメタノール(450ml)中に投入し、得られた沈殿物を濾別した。この沈殿物をメタノールで洗浄し、100℃で減圧乾燥してポリイミド粉末(11)を得た。このポリイミドのイミド化率は79%であり、数平均分子量は19,100、重量平均分子量は48,500であった。
TDA(1.99g,6.64mmol)、m-PBCH5DABz(2.97g,6.65mmol)、およびDBA(2.36g,15.5mmol)をNMP(17.1g)中で混合し、80℃で5時間反応させた後、CBDA(3.04g,15.5mmol)とNMP(14.0g)を加え、40℃で6時間反応させ、樹脂固形分濃度が25.0質量%のポリアミド酸溶液を得た。
得られたポリアミド酸溶液(20.5g)にNMPを加え、6質量%に希釈した後、イミド化触媒として無水酢酸(4.46g)、およびピリジン(3.32g)を加え、90℃で3時間反応させた。この反応溶液をメタノール(450ml)中に投入し、得られた沈殿物を濾別した。この沈殿物をメタノールで洗浄し、100℃で減圧乾燥してポリイミド粉末(12)を得た。このポリイミドのイミド化率は80%であり、数平均分子量は19,900、重量平均分子量は50,100であった。
BODA(5.61g,22.4mmol)、AP18(3.17g,8.42mmol)、およびDBA(2.99g,19.7mmol)をNMP(21.2g)中で混合し、80℃で5時間反応させた後、CBDA(1.10g,5.61mmol)とNMP(17.4g)を加え、40℃で6時間反応させ、樹脂固形分濃度が25.0質量%のポリアミド酸溶液を得た。
得られたポリアミド酸溶液(20.0g)にNMPを加え、6質量%に希釈した後、イミド化触媒として無水酢酸(2.54g)、およびピリジン(1.95g)を加え、80℃で4.5時間反応させた。この反応溶液をメタノール(330ml)中に投入し、得られた沈殿物を濾別した。この沈殿物をメタノールで洗浄し、100℃で減圧乾燥してポリイミド粉末(13)を得た。このポリイミドのイミド化率は60%であり、数平均分子量は18,200、重量平均分子量は46,200であった。
本発明のポリアミド酸およびポリイミドを表57に示す。
下記する実施例1~実施例14、および比較例1~比較例4では、液晶配向処理剤の製造例を記載するが、各液晶配向処理剤は評価のために使用される。また、本発明の液晶配向処理剤を表58および表59に示す。
「液晶配向膜の作製」、「ラビング処理耐性の評価」、「液晶セルの作製(通常セル)」、「液晶セルの作製(PSAセル)」および「電気特性の評価」は、下記のとおりである。また、実施例1~実施例14および比較例1~比較例4で得られた各液晶配向処理剤の特性を、表60~表64に示す。
表60および表61にラビング処理耐性の評価、表62および表63に通常セルを用いた電気特性の評価、さらに、表64にPSAセルを用いた電気特性の評価結果を示す。
液晶配向処理剤を、30mm×40mmITO電極付き基板のITO面にスピンコートし、ホットプレート上にて80℃で5分間、熱循環型クリーンオーブン中にて220℃で30分間加熱処理をして、膜厚100nmのポリイミド液晶配向膜付きの基板を得た。
上記の「液晶配向膜の作製」で得られた液晶配向膜付きの基板の塗膜面を、ロール径120mmのラビング装置でレーヨン布を用いて、ロール回転数300rpm、ロール進行速度20mm/sec、および押し込み量0.4mmの条件でラビング処理した。ラビング処理後の基板の中心付近の液晶配向膜表面を、倍率100倍に設定したレーザー顕微鏡で無作為に5箇所観察し、観察視野である約6.5mm四方の範囲に確認されるラビング傷およびラビング削れカス(付着物)量の平均値から、ラビング処理耐性を評価した。なお、評価基準は次のように定めた。
(評価基準)
A:ラビング傷やラビング削れカス20個以下、
B:ラビング傷やラビング削れカスが20~40個、
C:ラビング傷やラビング削れカスが40~60個、
D:ラビング傷やラビング削れカスが60個以上。
液晶配向処理剤を、30mm×40mmITO電極付き基板のITO面にスピンコートし、ホットプレート上にて80℃で5分間、熱循環型クリーンオーブン中にて220℃で30分間加熱処理をして、膜厚100nmのポリイミド液晶配向膜付きのITO基板を得た。このITO基板の塗膜面を、ロール径120mmのラビング装置でレーヨン布を用いて、ロール回転数1000rpm、ロール進行速度50mm/sec、および押し込み量0.1mmの条件でラビング処理した。
得られた液晶配向膜付きのITO基板を2枚用意し、液晶配向膜面を内側にして6μmのスペーサーを挟んで組み合わせ、シール剤で周囲を接着して空セルを作製した。この空セルに減圧注入法によって、MLC-6608(メルク・ジャパン社製)を注入し、注入口を封止して液晶セル(通常セル)を得た。
「液晶セルの作製(PSAセル)」
液晶配向処理剤を、中心に10mm×10mmのパターン間隔20μmのITO電極付き基板と、中心に10mm×40mmのITO電極付き基板のITO面にスピンコートし、ホットプレート上にて80℃で5分間、熱循環型クリーンオーブン中にて220℃で30分間加熱処理をして、膜厚100nmのポリイミド塗膜を得た。塗膜面を純水にて洗浄し、その後、熱循環型クリーンオーブン中にて100℃で15分間加熱処理をして、液晶配向膜付き基板を得た。
この液晶セルの紫外線照射前と紫外線照射後の液晶の応答速度を測定した。応答速度は、透過率90%から透過率10%までのT90→T10を測定した。実施例および比較例で得られたPSAセルは、紫外線照射前の液晶セルに比べて、紫外線照射後の液晶セルの応答速度が早くなったことから、液晶の配向方向が制御されたことを確認した。
また、いずれの液晶セルとも、偏光顕微鏡観察により、液晶は均一に配向していることを確認した。
上記の「液晶セルの作製(通常セル)」および「液晶セルの作製(PSAセル)」で得られた液晶セルに、80℃の温度下で1Vの電圧を60μm印加し、16.67ms後および50ms後の電圧を測定し、電圧がどのくらい保持できているかを電圧保持率(VHR)として計算した。なお、測定は、電圧保持率測定装置(東陽テクニカ社製、VHR-1)を使用し、Voltage(印加電圧):±1V、Pulse Width(印加パルス):60μs、およびFlame Period(フレーム周期):16.67msまたは50msの設定で行った。
電圧保持率の測定が終了した液晶セルに、365nm換算で50J/cm2の紫外線を照射した後、同様条件にて、VHRの測定を行った。なお、紫外線照射は、卓上型UV硬化装置(HCT3B28HEX-1)(センライト社製(SEN LIGHT CORPORATION))を用いて行った。
合成例1で得られた樹脂固形分濃度25.0質量%のポリアミド酸溶液(1)(10.0g)、NMP(5.67g)、A-1のNMP溶液(1.50g)(A-1が5質量%のNMP溶液)、およびBCS(25.8g)を混合し、25℃にて2時間攪拌して、液晶配向処理剤(1)を得た。この液晶配向処理剤に、濁りや析出などの異常は見られず、均一な溶液であることが確認された。
得られた液晶配向処理剤(1)を用いて、上述した条件にて、ラビング処理耐性の評価、通常セルおよびPSAセルの電気特性の評価を行った。
合成例2で得られた樹脂固形分濃度25.0質量%のポリアミド酸溶液(2)(10.5g)、NMP(8.95g)、A-1のNMP溶液(2.51g)(A-1が5質量%のNMP溶液)、およびBCS(22.0g)を混合し、25℃にて2.5時間攪拌して、液晶配向処理剤(2)を得た。この液晶配向処理剤に、濁りや析出などの異常は見られず、均一な溶液であることが確認された。
得られた液晶配向処理剤(2)を用いて、上述した条件にて、ラビング処理耐性の評価および通常セルの電気特性の評価を行った。
合成例3で得られたポリイミド粉末(3)(2.48g)に、NMP(13.8g)を加え、70℃にて24時間攪拌して溶解させた。この溶液に、A-1のNMP溶液(1.49g)(A-1が5.0質量%のNMP溶液)、NMP(8.13g)、およびBCS(19.2g)を加え、50℃にて10時間攪拌して、液晶配向処理剤(3)を得た。この液晶配向処理剤に、濁りや析出などの異常は見られず、均一な溶液であることが確認された。
得られた液晶配向処理剤(3)を用いて、上述した条件にて、ラビング処理耐性の評価、通常セルおよびPSAセルの電気特性の評価を行った。
合成例3で得られたポリイミド粉末(3)(2.51g)に、NMP(13.6g)を加え、70℃にて24時間攪拌して溶解させた。この溶液に、A-2のNMP溶液(2.51g)(A-2が5.0質量%のNMP溶液)、NMP(8.00g)、およびBCS(19.8g)を加え、50℃にて12時間攪拌して、液晶配向処理剤(4)を得た。この液晶配向処理剤に、濁りや析出などの異常は見られず、均一な溶液であることが確認された。
得られた液晶配向処理剤(4)を用いて、上述した条件にて、ラビング処理耐性の評価および通常セルの電気特性の評価を行った。
合成例4で得られたポリイミド粉末(4)(2.50g)に、NMP(13.3g)を加え、70℃にて24時間攪拌して溶解させた。この溶液に、A-1のNMP溶液(3.50g)(A-1が5.0質量%のNMP溶液)、NMP(7.77g)、およびBCS(20.1g)を加え、50℃にて15時間攪拌して、液晶配向処理剤(5)を得た。この液晶配向処理剤に、濁りや析出などの異常は見られず、均一な溶液であることが確認された。
得られた液晶配向処理剤(5)を用いて、上述した条件にて、ラビング処理耐性の評価および通常セルの電気特性の評価を行った。
合成例5で得られたポリイミド粉末(5)(2.55g)に、NMP(13.5g)を加え、70℃にて24時間攪拌して溶解させた。この溶液に、A-2のNMP溶液(3.57g)(A-2が5.0質量%のNMP溶液)、NMP(7.93g)、およびBCS(20.5g)を加え、50℃にて15時間攪拌して、液晶配向処理剤(6)を得た。この液晶配向処理剤に、濁りや析出などの異常は見られず、均一な溶液であることが確認された。
得られた液晶配向処理剤(6)を用いて、上述した条件にて、ラビング処理耐性の評価および通常セルの電気特性の評価を行った。
合成例6で得られたポリイミド粉末(6)(2.51g)に、NMP(19.2g)を加え、70℃にて24時間攪拌して溶解させた。この溶液に、A-1のNMP溶液(1.51g)(A-1が5.0質量%のNMP溶液)、NMP(9.46g)、およびBCS(12.9g)を加え、50℃にて10時間攪拌して、液晶配向処理剤(7)を得た。この液晶配向処理剤に、濁りや析出などの異常は見られず、均一な溶液であることが確認された。
得られた液晶配向処理剤(7)を用いて、上述した条件にて、ラビング処理耐性の評価および通常セルの電気特性の評価を行った。
合成例7で得られたポリイミド粉末(7)(2.50g)に、NMP(15.3g)を加え、70℃にて24時間攪拌して溶解させた。この溶液に、A-2のNMP溶液(1.50g)(A-2が5.0質量%のNMP溶液)、NMP(8.97g)、およびBCS(17.2g)を加え、50℃にて10時間攪拌して、液晶配向処理剤(8)を得た。この液晶配向処理剤に、濁りや析出などの異常は見られず、均一な溶液であることが確認された。
得られた液晶配向処理剤(8)を用いて、上述した条件にて、ラビング処理耐性の評価および通常セルの電気特性の評価を行った。
合成例8で得られた樹脂固形分濃度25.0質量%のポリアミド酸溶液(8)(11.0g)、NMP(4.00g)、A-1のNMP溶液(2.50g)(A-1が5質量%のNMP溶液)、およびBCS(26.3g)を混合し、25℃にて2.5時間攪拌して、液晶配向処理剤(9)を得た。この液晶配向処理剤に、濁りや析出などの異常は見られず、均一な溶液であることが確認された。
得られた液晶配向処理剤(9)を用いて、上述した条件にて、ラビング処理耐性の評価および通常セルの電気特性の評価を行った。
合成例9で得られたポリイミド粉末(9)(2.53g)に、NMP(12.0g)を加え、70℃にて24時間攪拌して溶解させた。この溶液に、A-1のNMP溶液(3.54g)(A-1が5.0質量%のNMP溶液)、NMP(7.00g)、およびBCS(22.6g)を加え、50℃にて15時間攪拌して、液晶配向処理剤(10)を得た。この液晶配向処理剤に、濁りや析出などの異常は見られず、均一な溶液であることが確認された。
得られた液晶配向処理剤(10)を用いて、上述した条件にて、ラビング処理耐性の評価および通常セルの電気特性の評価を行った。
合成例10で得られたポリイミド粉末(10)(2.46g)に、NMP(15.4g)を加え、70℃にて24時間攪拌して溶解させた。この溶液に、A-2のNMP溶液(4.92g)(A-2が5.0質量%のNMP溶液)、NMP(9.00g)、およびBCS(15.8g)を加え、50℃にて15時間攪拌して、液晶配向処理剤(11)を得た。この液晶配向処理剤に、濁りや析出などの異常は見られず、均一な溶液であることが確認された。
得られた液晶配向処理剤(11)を用いて、上述した条件にて、ラビング処理耐性の評価および通常セルの電気特性の評価を行った。
合成例11で得られたポリイミド粉末(11)(2.50g)に、NMP(13.6g)を加え、70℃にて24時間攪拌して溶解させた。この溶液に、A-2のNMP溶液(2.50g)(A-2が5.0質量%のNMP溶液)、NMP(7.98g)、およびBCS(19.7g)を加え、50℃にて12時間攪拌して、液晶配向処理剤(12)を得た。この液晶配向処理剤に、濁りや析出などの異常は見られず、均一な溶液であることが確認された。
得られた液晶配向処理剤(12)を用いて、上述した条件にて、ラビング処理耐性の評価および通常セルの電気特性の評価を行った。
合成例12で得られたポリイミド粉末(12)(2.43g)に、NMP(13.6g)を加え、70℃にて24時間攪拌して溶解させた。この溶液に、A-1のNMP溶液(1.46g)(A-1が5.0質量%のNMP溶液)、NMP(7.95g)、およびBCS(18.8g)を加え、50℃にて10時間攪拌して、液晶配向処理剤(13)を得た。この液晶配向処理剤に、濁りや析出などの異常は見られず、均一な溶液であることが確認された。
得られた液晶配向処理剤(13)を用いて、上述した条件にて、ラビング処理耐性の評価および通常セルの電気特性の評価を行った。
合成例13で得られたポリイミド粉末(13)(2.50g)に、NMP(13.6g)を加え、70℃にて24時間攪拌して溶解させた。この溶液に、A-1のNMP溶液(2.50g)(A-1が5.0質量%のNMP溶液)、NMP(5.78g)、およびBCS(19.7g)を加え、50℃にて12時間攪拌して、液晶配向処理剤(14)を得た。この液晶配向処理剤に、濁りや析出などの異常は見られず、均一な溶液であることが確認された。
得られた液晶配向処理剤(14)を用いて、上述した条件にて、ラビング処理耐性の評価および通常セルの電気特性の評価を行った。
合成例1で得られた樹脂固形分濃度25.0質量%のポリアミド酸溶液(1)(10.5g)、NMP(7.00g)、およびBCS(26.3g)を混合し、25℃にて2時間攪拌して、液晶配向処理剤(15)を得た。この液晶配向処理剤に、濁りや析出などの異常は見られず、均一な溶液であることが確認された。
得られた液晶配向処理剤(15)を用いて、上述した条件にて、ラビング処理耐性の評価、通常セルおよびPSAセルの電気特性の評価を行った。
合成例3で得られたポリイミド粉末(3)(2.48g)に、NMP(14.3g)を加え、70℃にて24時間攪拌して溶解させた。この溶液に、NMP(8.41g)、およびBCS(18.6g)を加え、50℃にて15時間攪拌して、液晶配向処理剤(16)を得た。この液晶配向処理剤に、濁りや析出などの異常は見られず、均一な溶液であることが確認された。
得られた液晶配向処理剤(16)を用いて、上述した条件にて、ラビング処理耐性の評価、通常セルおよびPSAセルの電気特性の評価を行った。
合成例4で得られたポリイミド粉末(4)(2.50g)に、NMP(14.5g)を加え、70℃にて24時間攪拌して溶解させた。この溶液に、NMP(8.50g)、およびBCS(18.8g)を加え、50℃にて15時間攪拌して、液晶配向処理剤(17)を得た。この液晶配向処理剤に、濁りや析出などの異常は見られず、均一な溶液であることが確認された。
得られた液晶配向処理剤(17)を用いて、上述した条件にて、ラビング処理耐性の評価および通常セルの電気特性の評価を行った。
合成例13で得られたポリイミド粉末(13)(2.51g)に、NMP(13.2g)を加え、70℃にて24時間攪拌して溶解させた。この溶液に、NMP(7.75g)、およびBCS(20.9g)を加え、50℃にて15時間攪拌して、液晶配向処理剤(18)を得た。この液晶配向処理剤に、濁りや析出などの異常は見られず、均一な溶液であることが確認された。
得られた液晶配向処理剤(18)を用いて、上述した条件にて、ラビング処理耐性の評価および通常セルの電気特性の評価を行った。
特定アミン化合物を含まない比較例1~比較例4は、ラビング処理によるラビング削れカスも多く、さらに、長時間、紫外線に曝された後の電圧保持率の低下も大きくなった。
Claims (22)
- 下記の成分(A)および成分(B)を含有する液晶配向処理剤。
成分(A):分子内に1級アミノ基を1個と水酸基を有し、かつ前記1級アミノ基と水酸基が脂肪族炭化水素基または非芳香族環式炭化水素基に結合しているアミン化合物。
成分(B):ポリイミド前駆体およびポリイミドからなる群より選ばれる少なくとも1種の重合体。 - 成分(A)のアミン化合物が、下記の式[1]で示される化合物である請求項1に記載の液晶配向処理剤。
(式[1]中、X1は脂肪族炭化水素基または非芳香族環式炭化水素基を有する有機基であり、X2は単結合、-O-、-NH-、-CO-、-COO-、-OCO-、-NH-、-N(CH3)-、-NHCO-、-N(CH3)CO-、-CONH-、-CON(CH3)-、-S-または-SO2-であり、X3は単結合、ベンゼン環またはシクロヘキサン環であり、X4は単結合、-O-、-CO-、-COO-、-OCO-、-NH-、-N(CH3)-、-NHCO-、-N(CH3)CO-、-CONH-、-CON(CH3)-、-S-または-SO2-であり、X5は単結合、脂肪族炭化水素基または非芳香族環式炭化水素基を有する有機基であり、nは1~5の整数である)。 - 成分(A)のアミン化合物である式[1]のX1が、炭素数1~10の直鎖状若しくは分岐状のアルキル基、シクロヘキサン環またはビシクロヘキシル環である請求項2に記載の液晶配向処理剤。
- 成分(A)のアミン化合物である式[1]のX2が、単結合、-O-または-OCO-である請求項2または請求項3に記載の液晶配向処理剤。
- 成分(A)のアミン化合物である式[1]のX3が、単結合またはベンゼン環である請求項2~請求項4のいずれか一項に記載の液晶配向処理剤。
- 成分(A)のアミン化合物である式[1]のX4が、単結合、-O-、-NH-または-CONH-である請求項2~請求項5のいずれか一項に記載の液晶配向処理剤。
- 成分(A)のアミン化合物である式[1]のX5が、単結合、炭素数が1~10の直鎖状若しくは分岐状のアルキル基またはシクロヘキサン環である請求項2~請求項6のいずれか一項に記載の液晶配向処理剤。
- 成分(B)が、ジアミン成分とテトラカルボン酸二無水物とを反応させて得られるポリアミド酸および該ポリアミド酸を脱水閉環させて得られるポリイミドからなる群より選ばれる少なくとも1種の重合体である請求項1~請求項7のいずれか一項に記載の液晶配向処理剤。
- ジアミン成分が、下記の式[2]で示される側鎖を有するジアミン化合物である請求項8に記載の液晶配向処理剤。
(式[2]中、Y1は単結合、-(CH2)a-(aは1~15の整数である)、-O-、-CH2O-、-COO-または-OCO-であり、Y2は単結合または-(CH2)b-(bは1~15の整数である)であり、Y3は単結合、-(CH2)c-(cは1~15の整数である)、-O-、-CH2O-、-COO-または-OCO-であり、Y4はベンゼン環、シクロへキサン環および複素環よりなる群から選ばれる環状基であって、これらの環状基上の任意の水素原子が、炭素数1~3のアルキル基、炭素数1~3のアルコキシル基、炭素数1~3のフッ素含有アルキル基、炭素数1~3のフッ素含有アルコキシル基またはフッ素原子で置換されていてもよく、または、ステロイド骨格を有する炭素数12~25の有機基より選ばれる2価の有機基であり、Y5はベンゼン環、シクロへキサン環および複素環よりなる群から選ばれる環状基であって、これらの環状基上の任意の水素原子が、炭素数1~3のアルキル基、炭素数1~3のアルコキシル基、炭素数1~3のフッ素含有アルキル基、炭素数1~3のフッ素含有アルコキシル基またはフッ素原子で置換されていてもよく、nは0~4の整数であり、Y6は炭素数1~18のアルキル基、炭素数1~18のフッ素含有アルキル基、炭素数1~18のアルコキシル基または炭素数1~18のフッ素含有アルコキシル基である)。 - 前記式[2a]のジアミン化合物が、ジアミン成分中に5モル%~80モル%含まれる請求項9または請求項10に記載の液晶配向処理剤。
- 成分(B)の重合体が、ポリアミド酸を脱水閉環させて得られるポリイミドである請求項1~請求項13のいずれか一項に記載の液晶配向処理剤。
- 成分(B)の100質量部に対し、成分(A)が0.1質量部~20質量部である請求項1~請求項14のいずれか一項に記載の液晶配向処理剤。
- 液晶配向処理剤中に5質量%~60質量%の貧溶媒を含有する請求項1~請求項15のいずれか一項に記載の液晶配向処理剤。
- 請求項1~請求項16のいずれか一項に記載の液晶配向処理剤を用いて得られる液晶配向膜。
- 請求項17に記載の液晶配向膜を有する液晶表示素子。
- 電極を備えた一対の基板の間に液晶層を有してなり、前記一対の基板の間に活性エネルギー線および熱の少なくとも一方により重合する重合性化合物を含む液晶組成物を配置し、前記電極間に電圧を印加しつつ前記重合性化合物を重合させる工程を経て製造される液晶表示素子に用いられる請求項17に記載の液晶配向膜。
- 請求項19に記載の液晶配向膜を有する液晶表示素子。
- 電極を備えた一対の基板の間に液晶層を有してなり、前記一対の基板の間に活性エネルギー線および熱の少なくとも一方により重合する重合性基を含む液晶配向膜を配置し、前記電極間に電圧を印加しつつ前記重合性基を重合させる工程を経て製造される液晶表示素子に用いられる請求項17に記載の液晶配向膜。
- 請求項21に記載の液晶配向膜を有する液晶表示素子。
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| CN110462501A (zh) * | 2016-12-28 | 2019-11-15 | 日产化学株式会社 | 液晶取向剂、液晶取向膜和液晶表示元件 |
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| JP6460342B2 (ja) * | 2013-11-28 | 2019-01-30 | 日産化学株式会社 | 液晶配向剤及びそれを用いた液晶表示素子 |
| KR102597729B1 (ko) * | 2015-02-06 | 2023-11-02 | 닛산 가가쿠 가부시키가이샤 | 액정 배향제, 액정 배향막, 및 액정 표시 소자 |
| CN108700767B (zh) * | 2016-02-26 | 2019-05-31 | 日产化学株式会社 | 液晶表示元件 |
| JPWO2018025872A1 (ja) * | 2016-08-03 | 2019-06-20 | 日産化学株式会社 | 曲面形状を有する液晶パネルを備える液晶表示素子及びそのための液晶配向剤 |
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| KR101518092B1 (ko) * | 2007-12-28 | 2015-05-06 | 닛산 가가쿠 고교 가부시키 가이샤 | 액정 배향 처리제, 및 그것을 사용한 액정 표시 소자 |
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| WO2015060056A1 (ja) * | 2013-10-22 | 2015-04-30 | Jnc株式会社 | 液晶組成物および液晶表示素子 |
| JPWO2015060056A1 (ja) * | 2013-10-22 | 2017-03-09 | Jnc株式会社 | 液晶組成物および液晶表示素子 |
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| CN110462501A (zh) * | 2016-12-28 | 2019-11-15 | 日产化学株式会社 | 液晶取向剂、液晶取向膜和液晶表示元件 |
| CN110462501B (zh) * | 2016-12-28 | 2022-10-28 | 日产化学株式会社 | 液晶取向剂、液晶取向膜和液晶表示元件 |
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| CN103415805A (zh) | 2013-11-27 |
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| TW201242991A (en) | 2012-11-01 |
| JPWO2012091109A1 (ja) | 2014-06-05 |
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