WO2008016122A1 - Liquid crystal sealing material, process for production of liquid crystal display panels with the same, and liquid crystal display panels - Google Patents
Liquid crystal sealing material, process for production of liquid crystal display panels with the same, and liquid crystal display panels Download PDFInfo
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- WO2008016122A1 WO2008016122A1 PCT/JP2007/065201 JP2007065201W WO2008016122A1 WO 2008016122 A1 WO2008016122 A1 WO 2008016122A1 JP 2007065201 W JP2007065201 W JP 2007065201W WO 2008016122 A1 WO2008016122 A1 WO 2008016122A1
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- liquid crystal
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- crystal sealant
- sealant
- latent curing
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/10—Materials in mouldable or extrudable form for sealing or packing joints or covers
- C09K3/1006—Materials in mouldable or extrudable form for sealing or packing joints or covers characterised by the chemical nature of one of its constituents
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1339—Gaskets; Spacers; Sealing of cells
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
- C08G59/4007—Curing agents not provided for by the groups C08G59/42 - C08G59/66
- C08G59/4014—Nitrogen containing compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
- C08G59/50—Amines
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L63/00—Compositions of epoxy resins; Compositions of derivatives of epoxy resins
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K19/00—Liquid crystal materials
- C09K19/52—Liquid crystal materials characterised by components which are not liquid crystals, e.g. additives with special physical aspect: solvents, solid particles
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/10—Materials in mouldable or extrudable form for sealing or packing joints or covers
- C09K2003/1034—Materials or components characterised by specific properties
- C09K2003/1059—Heat-curable materials
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F2202/00—Materials and properties
- G02F2202/28—Adhesive materials or arrangements
Definitions
- Liquid crystal sealing agent liquid crystal display panel manufacturing method using the same, and liquid crystal display non-technical field
- the present invention relates to a liquid crystal sealant, a method for manufacturing a liquid crystal display panel using the same, and a liquid crystal display panel.
- liquid crystal display panels have been widely used as display panels for various electronic devices such as cellular phones because of their advantages such as thin, light weight and low power consumption.
- a liquid crystal display panel has a structure in which liquid crystal is sealed between two substrates bonded together with a liquid crystal sealant.
- the liquid crystal display panel controls the orientation of the liquid crystal by applying a voltage to the liquid crystal and modulates the transmitted light.
- Liquid crystal display panels are mainly manufactured by a liquid crystal injection method or a liquid crystal dropping method.
- a liquid crystal sealant is applied to either one of two substrates by a dispenser or screen printing, and then the liquid crystal sealant is dried by a pre-curing process (preliminary drying).
- a part to be a liquid crystal injection port is provided in a part of the frame.
- the two substrates are overlapped so as to face each other, and then the substrates are bonded together by heat-pressing.
- the liquid crystal injection port is sealed with a liquid crystal sealant or the like to manufacture a liquid crystal display panel in which liquid crystal is sealed between the substrates. Is done.
- the liquid crystal dropping method includes the following steps. First, a liquid crystal sealant is applied to one of the two substrates constituting the liquid crystal display panel to form a frame-shaped display region filled with liquid crystal.
- the method for applying the liquid crystal sealant is not particularly limited, and generally, the same method as the liquid crystal injection method is used.
- an appropriate amount of liquid crystal is dropped in the formed frame or on the other substrate, and the two substrates are superposed in a high vacuum with the liquid crystal sealant uncured. Then, the substrates are bonded together by returning the two stacked substrates to atmospheric pressure, etc., and then the liquid crystal sealant is cured. As a result, a liquid crystal display panel in which liquid crystal is sealed between the substrates is manufactured.
- post-curing by heating is generally performed after the liquid crystal sealant is temporarily cured by irradiating the stacked substrates with ultraviolet rays or the like.
- liquid crystal injection method In the liquid crystal injection method described above, it takes a long time to inject liquid crystal into the cell, and in order to cure the liquid crystal sealant, heat treatment is performed at a temperature range of 120 to 150 ° C for several hours. Low productivity is regarded as a problem because it is necessary. In this respect, the liquid crystal dropping method can improve the productivity because the liquid crystal can be sealed in a shorter time than the liquid crystal injection method. Therefore, recently, the liquid crystal dropping method is becoming the mainstream manufacturing method for liquid crystal display panels.
- thermosetting liquid crystal sealant (hereinafter, simply referred to as a thermosetting sealant) having an epoxy resin as a main component has been proposed (hereinafter referred to as a thermosetting sealant).
- a thermosetting sealant having an epoxy resin as a main component
- thermosetting sealant For example, see Patent Document 1.
- thermosetting sealants when used in the manufacture of liquid crystal display panels, have a problem in that the arrangement of the seal is easily shifted and the curing speed is slow due to the fact that the viscosity is lowered by heat. Be seen.
- liquid crystal sealant that combines a photocurable component that is cured by UV irradiation and a thermosetting component that is cured by heating has been proposed as a liquid crystal sealant that has a fast curing speed!
- the liquid crystal sealing agents proposed in Patent Documents 1 to 3 include 1,3-bis (hydrazinocalpoethyl) 5-isopropylhydantoin (melting point 120 ° C) having a melting point of 120 ° C as a thermal latent curing agent. ) Is used.
- Such a heat latent curing agent is expected to improve the curing rate because it melts rapidly at a general curing temperature of 120-; 150 ° C and is highly reactive.
- Patent Document 1 Japanese Unexamined Patent Application Publication No. 2004_123909 Patent Document 2: JP 2001-133794 A
- Patent Document 3 Japanese Patent Laid-Open No. 2002-214626
- a liquid crystal sealant using such a heat-latent curing agent has a problem of moisture resistance.
- a liquid crystal sealant that is concerned about moisture resistance is used in a liquid crystal display panel, the adhesive strength of the liquid crystal sealant after curing is lowered, and the display properties of the liquid crystal display panel may be deteriorated.
- the length of the pot life of the liquid crystal sealant is regarded as important.
- the pot life refers to the time during which the liquid crystal sealant can be preferably used.
- a liquid crystal sealant can be preferably used means that the liquid crystal sealant can be easily applied onto a substrate, and can be applied.
- the pot life of the liquid crystal sealant becomes shorter as the viscosity of the liquid crystal sealant increases. The reason is that when the viscosity of the liquid crystal sealant increases, it becomes difficult to apply the liquid crystal sealant on the substrate, and it is necessary to replace the liquid crystal sealant used in an apparatus such as a dispenser. Therefore, in order to increase the pot life of the liquid crystal sealant, it is preferable that the viscosity remains stable for a long time without change, that is, the viscosity stability is increased.
- the liquid crystal sealant containing the highly reactive thermal latent curing agent as described above easily proceeds in a low temperature region such as around room temperature, so that the viscosity increases. Therefore, the viscosity stability of the liquid crystal sealant is lowered and the pot life may be shortened.
- the present invention provides a liquid crystal sealing agent that has a high curing rate and good moisture resistance, and further maintains a high viscosity stability for a long time. Is the first purpose.
- a liquid crystal sealant that has such excellent characteristics and a long service life, the liquid crystal display panel can be manufactured while maintaining high productivity and high humidity resistance reliability.
- a second object is to provide a manufacturing method for the above. Means for solving the problem
- [1] (1) an epoxy resin, (2) a first thermal latent curing agent having a melting point of 150 ° C or lower, and (3) a second thermal latent curing agent having a melting point of 180 ° C or higher.
- the component (2) is one or more thermal latent curing agents selected from the group consisting of dihydrazide, imidazole, amine adduct, polyamine, and polyaminourea thermal latent curing agents.
- R in the general formula (A) represents an alkylene group having 8 or more carbon atoms.
- the liquid crystal sealant is a one-component type in which the components (1) to (3) are uniformly mixed.
- the total blending amount of the component (2) and the component (3) is in a range of 100 parts by mass of the liquid crystal sealant;! To 25 parts by mass.
- [1] to [5] V Liquid crystal sealant.
- a pixel array is formed using the liquid crystal sealant described in [1] to [8] above.
- the pixel alignment is performed by the liquid crystal sealant described in [1] to [8] above.
- Manufacturing method of display panel is
- liquid crystal sealant that has a high curing rate and good moisture resistance, and further maintains a high viscosity stability for a long time.
- a liquid crystal sealant that has such excellent characteristics and a long service life, a liquid crystal display panel that can be manufactured while maintaining high productivity with a high moisture resistance reliability. Can be provided.
- ⁇ is used to define a numerical range.
- ⁇ in the present invention includes a boundary value.
- 10 to 100 means 10 or more and 100 or less.
- the liquid crystal sealant of the present invention includes (1) an epoxy resin, (2) a thermal latent curing agent having a melting point of 150 ° C or lower, and (3) a thermal latent curing having a melting point of 180 ° C or higher. Agent.
- the epoxy resin of the present invention refers to a compound having one or more epoxy groups in the molecule.
- Preferred examples of the epoxy resin used in the liquid crystal sealant of the present invention include aromatic diols represented by bisphenol A, bisphenol S, bisphenol F, bisphenol AD, and the like, and ethylene glycol.
- epoxy resins include cresol nopolac type epoxy resin, phenol nopolac type epoxy resin, bisphenol A type epoxy resin, bisphenol F type epoxy resin, triphenol methane type epoxy. Resin, triphenol type epoxy resin, trisphenol type epoxy resin, dicyclopentagen type epoxy resin and biphenyl type epoxy resin. Examples of particularly preferred epoxy resins include these acrylic rubber-modified epoxy resins.
- these epoxy resins can be used alone or in combination of two or more.
- the epoxy resin used in the present invention preferably has a softening point temperature force of 0 ° C or higher measured by a ring and ball method and has a mass average molecular weight in the range of 1000 to 10,000. It is more preferable.
- Such an epoxy resin has low solubility and dispersibility in liquid crystals. Therefore, it is manufactured with a liquid crystal sealant that uses force and curable epoxy resin.
- the manufactured liquid crystal display panel has good display properties.
- the weight average molecular weight of the epoxy resin can be measured, for example, by gel permeation chromatography (GPC) using polystyrene as a standard.
- GPC gel permeation chromatography
- the epoxy resin a resin purified by a molecular distillation method and the like from which impurities are removed is preferably used.
- the compounding amount of the epoxy resin is 5 to 50 parts by mass with respect to 100 parts by mass of the liquid crystal sealant. S is preferable, and more preferably 10 to 30 parts by mass.
- Such a liquid crystal sealant has good heat resistance. However, if the force and the blending amount are less than 5 parts by mass, the mechanical strength of the cured product after curing the liquid crystal sealant will be low. On the other hand, if the blending amount exceeds 50 parts by mass, the heat resistance of the liquid crystal sealant may decrease.
- the heat latent curing agent is mixed with an epoxy resin while maintaining the reaction rate at the curing temperature of a normal liquid crystal sealant! / Even though it can extremely reduce the reaction rate in the low temperature region near room temperature.
- V a curing agent that reacts with epoxy groups by heat or light.
- the liquid crystal sealant containing such a heat latent curing agent has high viscosity stability because of low reactivity during storage and storage.
- the liquid crystal sealant that is effective in the present invention has two types of thermal latent curing agents having different melting points, that is, (2) a first thermal latent curing agent having a melting point of 150 ° C or lower. And (3) a second thermal latent curing agent having a melting point of 180 ° C or higher is used in combination.
- thermal latent curing agent when a thermal latent curing agent is included in the liquid crystal sealant, the viscosity stability of the liquid crystal sealant during storage is high during storage.
- the first heat latent curing agent having a low melting point and the second heat latent curing agent having a low melting point and low reactivity near room temperature are used in combination as in the present invention, the reaction near the room temperature is performed.
- the viscosity stability is extremely high because the properties are kept lower.
- the thermal latent curing agent reacts with the epoxy group and cures the epoxy resin by accelerating the polymerization of the epoxy groups.
- the thermal latent curing agent that constitutes this region is an easily water-absorbing substance in the region containing the thermal latent curing agent remaining in the cured product, the cured product itself also absorbs water. It tends to be certain that the force s moisture resistance is lowered.
- the liquid crystal sealant of the present invention has a low melting point when the liquid crystal sealant is heated at a curing temperature (120 to approximately 150 ° C) used in a normal liquid crystal dropping method.
- a high melting point thermal latent curing agent remains in the cured product and is dispersed in the base material.
- a high-melting-point heat-latent curing agent has a rigid molecular skeleton and high crystallinity. Therefore, in the cured product obtained by curing the liquid crystal sealant of the present invention, a highly hydrophobic region composed of a high-melting-point thermal latent curing agent is dispersed and remains, so that the cured product Moisture resistance is extremely high.
- the liquid crystal sealant of the present invention is useful as a one-pack type and has high storage stability.
- a one-component type liquid crystal sealant is a liquid crystal sealant that contains a main component such as an epoxy resin and a curing promoting component such as a thermal latent curing agent that are uniformly mixed before use.
- High storage stability means that the curing reaction hardly proceeds even when the liquid crystal sealant is stored near room temperature.
- the rate of increase in viscosity when the liquid crystal sealant is stored at 25 ° C. for 5 days is preferably less than twice the viscosity of the liquid crystal sealant before storage.
- the “thermal latent curing agent having a melting point of 150 ° C. or lower” used as the first thermal latent curing agent is a thermal latent curing agent having a melting point of 150 ° C. or lower.
- Preferable examples of such component (2) include dihydrazide-based, imidazole-based, amine-duct-based, polyamine-based, and polyaminourea-based thermal latent curing agents. These may be used alone or in combination.
- the melting point of the thermal latent curing agent can be measured by a known melting point measuring device.
- the dihydrazide-based thermal latent curing agent refers to a compound having two hydrazide groups in one molecule and having thermal latent curability.
- Preferred examples of such a heat latent curing agent include organic acid dihydrazide.
- the organic acid dihydrazide means an organic acid having two hydrazide groups in one molecule.
- Examples of the organic acid dihydrazide that is preferably used as the component (2) of the present invention include 1,3 bis (hydrazinocarboxyl) -5 isopropylhydantoin (melting point 120 ° C.), phosphorus Dihydrazide (mp 1 2 3 ⁇ ; 1 2 5 ° C) is included.
- Examples of commercially available organic acid dihydrazide having a melting point of 150 ° C or lower include Amicure VDH (melting point 120 ° C, manufactured by Ajinomoto Fine Techno Co., Ltd.), 7, 11-octagen 1, 18 Amicure UDH (manufactured by Ajinomoto Fine Techno Co., Ltd., melting point 150 ° C.), which is dicarbohydrazide, is included.
- the imidazole-based thermal latent curing agent refers to (i) an imidazole derivative in which a substituent or the like is introduced into imidazole, or (ii) imidazole and a compound capable of forming a salt with this imidazole. Refers to a modified imidazole obtained.
- Examples of the component (i) include 2-phenol imidazole 2PZ (manufactured by Shikoku Kasei Co., Ltd., melting point 137 to 147 ° C), 2-methylimidazole azole 2MZ-P. (Shikoku Chemical Industries, Ltd., melting point 137-; 147 ° C), 1-cyanoethyl-2-phenylimidazole (Shikoku Chemicals, Ltd., melting point 105-111 ° C). These are readily available as commercial products.
- Examples of the compound as the component (ii) include a resin into which imidazole is introduced.
- Examples of such modified imidazole products include C11Z—CNS (melting point manufactured by Shikoku Kasei Kogyo Co., Ltd .; L43 to 149 ° C), 2PZ—OK (melting point 135 ° C manufactured by Shikoku Kasei Kogyo Co., Ltd.), Includes force hardener EH4346S (melting point 125 ° C), Ade force hardener EH4347S (melting point 105 ° C), and Adeka hardener EH4356S (melting point 110 ° C) (above, manufactured by ADEKA). These are easily available as commercial products.
- the amine adduct type heat latent curing agent is an addition compound obtained by reacting an amine compound having thermal latent curability and catalytic activity with any compound! /, #2.
- Such an amine adduct type heat latent curing agent is activated by the dissociation of the amine by heat.
- the amine compound include compounds having a 1,2, tertiary amino group.
- Examples of the amine-adduct type thermal latent curing agent preferably used as the component (2) of the present invention include Amicure PN-40 (melting point 110 ° C), Amicure PN-23 (melting point 100 ° C), and Amicure PN. — 31 (melting point 115 ° C), Amicure PN—H (melting point 115 ° C), Amicure MY—24 (melting point 120 ° C), Amicure MY—H (melting point 130 ° C) (Ajinomoto Fine Techno Co., Ltd.) Manufactured).
- the polyamine thermal latent curing agent has a polymer structure that is a reaction product of an amine and an epoxy, and the amine having catalytic activity forms a stabilizing structure with an arbitrary compound.
- a compound showing latent curing is used.
- the polyamine thermal latent curing agent preferably used as the component (2) of the present invention include Adecano, one donor EH4357S (manufactured by ADEKA Corporation, melting point 73 to 83 ° C.).
- the polyaminourea thermolatent curing agent refers to a compound having a urea bond obtained by reacting amine, urea and an isocyanate compound.
- Examples of the polyaminourea type thermal latent curing agent preferably used as the component (2) of the present invention include Fujicure FXE-100 0 (Fuji Kasei Kogyo Co., Ltd., melting point 120 ° C) and Fujicure FXE-1030 ( Fuji Chemical Industry Co., Ltd. melting point 140 ° C), and Omiquia 94 (ICI Japan Co., Ltd. melting point 127-129 ° C) are included.
- the component (2) used in the present invention preferably has a melting point of 100 ° C or higher.
- a heat-latent curing agent has a very good thermosetting property, and thus improves the curing rate of the liquid crystal scenery agent. If the melting point temperature is less than 100 ° C, there is a concern that the reactivity in the low temperature region will be higher than necessary and the viscosity stability will be extremely high.
- the “thermal latent curing agent having a melting point of 180 ° C. or higher” used as the second thermal latent curing agent is a thermal latent curing agent having a melting point of 180 ° C. or higher.
- a compound having Preferred examples of the second heat latent curing agent include dihydrazide-based, imidazole-based, and diamide-based heat latent curing agents. Since the liquid crystal sealant using such a heat latent curing agent has very good viscosity stability at room temperature, it is possible to produce a liquid crystal display panel while maintaining a long usable time. it can.
- the above-mentioned heat latent curing agents may be used alone or in combination of two or more.
- a dihydrazide thermal latent curing agent is preferable as the component (3).
- dihydrazide thermal latent curing agents include isophthalic acid dihydrazide (manufactured by IDH Nippon Finechem Co., Ltd., melting point 220 ° C), 1, 3, 5-tris (2-hydrazinocarbonylethyl) ) Monoisocyanurate (HCIC Nippon Finechem Co., Ltd., melting point 197 ° C).
- the component (3) includes an organic acid dihydrazide.
- Doca S preferably a compound represented by the following general formula (A).
- the organic acid dihydrazide of the present invention refers to a compound having an alkylene group having 8 or more carbon atoms obtained by hydrazide conversion of an aliphatic dicarboxylic acid.
- examples of the aliphatic dicarboxylic acid include adipic acid dihydrazide (manufactured by ADH Nippon Finechem Co., Ltd., solubility of 10 g in 100 ml of water having a melting point of 181 ° C. and 25 ° C.).
- a liquid crystal sealant using an organic acid dihydrazide represented by the general formula (A) has good water resistance. For this reason, since the cured liquid crystal sealant has high water resistance, when applied to a liquid crystal display panel, the adhesive strength between the liquid crystal sealant cured at high humidity and the substrate is high and has excellent moisture resistance. A liquid crystal display panel exhibiting reliability can be obtained.
- R in the general formula (A) represents an alkylene group having 8 or more carbon atoms.
- Examples of the organic acid dihydrazide preferably used as the component (3) of the present invention include sebacic acid dihydrazide (manufactured by SDH Nippon Finechem Co., Ltd., insoluble in 100 ml of water having a melting point of 190 ° C and 25 ° C). ) And dodecanoic acid dihydrazide (N-12, manufactured by Nippon Finechem Co., Ltd., melting point 189 ° C, insoluble in 100 ml of water at 25 ° C).
- the imidazole-based heat latent curing agent is the same as the definition described in the component (2),
- an imidazole derivative in which a substituent or the like is introduced into imidazole or (ii) an imidazole modified product obtained by reacting imidazole with a resin or a compound capable of forming a salt with imidazole.
- an imidazole compound having a melting point of 180 ° C. or higher by increasing the molecular weight or strengthening the bonding of the molecules constituting the resin skeleton is applicable.
- the component (3) is preferably an imidazole derivative as the component (i).
- imidazole derivatives include 2,4-Diamino-6- [2, -ethyl-4, -methylimidazolinole (1,)]-ethyl-s-triazine is included.
- Such a compound is available as a commercial product such as Curesol 2E4MZ-A (manufactured by Shikoku Chemicals Co., Ltd., melting point 215 to 225 ° C.).
- the diamide heat latent curing agent of the present invention refers to a compound having two amide groups in one molecule and having heat latent curability.
- Examples of the diamide type heat latent curing agent preferably used as the component (3) of the present invention include dicyandiamide (melting point 209 ° C. and the like). Specific examples include AH-154 (melting point 200 ° C) and AH-162 (melting point 200 ° C) (manufactured by Ajinomoto Fine Tetano Co., Ltd.), which are readily available as commercial products. is there.
- the compounds preferably used as the component (3) may be used singly or in combination of two or more.
- hydrazides such as p-hydroxybenzoic acid hydrazide (PHBH Nippon Finechem Co., Ltd., melting point 264 ° C.) may be used.
- the heat latent curing agent used as component (3) is highly purified by the water washing method, recrystallization method, etc.
- the component (3) preferably has a solubility in 100 ml of water at 25 ° C of 20 g or less. Particularly preferably, the solubility is 5 g or less. Since the liquid crystal sealant using such component (3) has good moisture resistance, as a result, the moisture resistance reliability of the liquid crystal display panel is improved. Here, the closer the solubility of the component (3) is to Og, the better the moisture resistance of the liquid crystal sealant prepared. However, when the strength or solubility exceeds 20 g, the moisture resistance of the liquid crystal sheet agent is low and inferior, and therefore, when applied to a liquid crystal display panel, the moisture resistance reliability may be lowered.
- a dihydrazide-based thermal latent curing agent in combination as the component (2) and (3).
- monohydrazide-based thermal latent curing agents for liquid crystal sealants are known.
- monohydrazide thermal latent curing agents having one hydrazide group as a functional group have a lower melting point and higher compatibility with other resins than polyfunctional types such as dihydrazide.
- the latent curability is good.
- a cured product of a liquid crystal sealant using such a heat-latent curing agent has a problem of low crosslinking density and low moisture resistance.
- dihydrazide-based thermal latent curing agent has two hydrazide groups as functional groups Therefore, in addition to high latent curability, the reactivity is good. Therefore, when such a heat-latent curing agent is applied to a liquid crystal sealant, a cured product having a high crosslinking density and a good mechanical strength and water resistance can be obtained.
- the total amount of component (2) and component (3) is preferably from! To 25 parts by mass, more preferably from 3 to 20 parts by mass in 100 parts by mass of the liquid crystal sealant.
- a liquid crystal sealant has a long working life since it has good moisture resistance and viscosity stability. Further, since the moisture resistance is good, when applied to a liquid crystal display panel, a liquid crystal display panel having excellent display properties with high adhesive strength between the cured liquid crystal sealant and the substrate can be obtained. On the other hand, if the total amount exceeds 25 parts by mass, the viscosity stability is poor. If it is less than 1 part by mass, curing may be insufficient.
- the blending mass of component (2) is W1 and the blending mass of component (3) is W2, it is preferable that 0.2 ⁇ W2 / (W1 + W2) ⁇ 0.8. More preferably, 0.4 ⁇ W2 / (W1 + W2) ⁇ 0.6.
- the total amount of the compounds used in each component is regarded as W1 and W2. Since such a liquid crystal sealant has good viscosity stability, the pot life is prolonged, and when such a liquid crystal sealant is applied to a liquid crystal display panel, the cured liquid crystal sealant is bonded to the substrate. A liquid crystal display panel with high strength and excellent moisture resistance can be obtained.
- the total of the active hydrogen equivalents of the components (2) and (3) described above is 0.3 to 3.0 with respect to the epoxy equivalent of the component (1).
- the active hydrogen equivalent is the equivalent of hydrogen that can react with the epoxy groups of the components (2) and (3).
- Such an active hydrogen equivalent can also be calculated from the power that can be measured by NMR or the like from the charged amount of the material having the hydroxyl group.
- the liquid crystal sealant in which the active hydrogen equivalent is suitably adjusted has high reactivity between the epoxy resin and the curing agent. Therefore, when the liquid crystal sealant is cured, the curing proceeds in a short time, and the curing proceeds sufficiently, so that an uncured portion hardly remains.
- the amount of active hydrogen exceeds 3.0, a large amount of component (2) remains in the cured liquid crystal sealant, which may reduce the strength and water resistance of the cured product.
- the active hydrogen equivalent is less than 0.3 In some cases, curing does not proceed well and uncured parts remain, and sufficient mechanical strength may not be obtained.
- the thermal latent curing agent used in the present invention is an amin-based thermal latent curing agent having an amino group.
- a liquid crystal sealing agent using such an amine-based thermal latent curing agent has a very good viscosity stability at room temperature, so it has a long pot life and is preferably used as a one-component liquid crystal sealing agent.
- the one-component type liquid crystal sealant is a mixture of a curing agent such as a heat-latent curing agent and a main component that is a cured component such as an epoxy resin, which is stable during storage. Liquid crystal sealant with good properties (storage stability)! / ⁇ ⁇ .
- the amine-based thermal latent curing agent can be used during heating! /, And the active hydrogen contained in the amine-based thermal latent curing agent is ((6) component and (7) component (to be described later)).
- High nucleophilic addition to meth) acrylic groups As a result, the liquid crystal sealant in which the amine-based latent heat curing agent is used has a very high curing rate when heated because of high thermosetting property. If such a liquid crystal sealant is used for the production of a liquid crystal display panel, curing proceeds without excess or deficiency even when there is a light-shielding area. As a result, a liquid crystal display panel with good display properties can be obtained. The productivity is good because the curing time is shortened.
- liquid crystal sealing agent of the present invention further comprises (4) filler, (5) other additives.
- liquid crystal sealant containing the components (1) to (5) is preferably used as a thermosetting liquid crystal sheet.
- the filler of the present invention is used for the purpose of improving the adhesion reliability of the liquid crystal sealant by controlling the viscosity of the liquid crystal sealant, improving the strength of the cured product obtained by curing the liquid crystal sealant, or suppressing the linear expansion. Refers to the filler.
- the filler that can be preferably used in the present invention is not particularly limited as long as a known one is used.
- examples of fillers include calcium carbonate, magnesium carbonate, barium sulfate, magnesium sulfate, aluminum silicate, zirconium silicate, iron oxide, titanium oxide, aluminum oxide (alumina), zinc oxide, silicon dioxide, potassium titanate, kaolin, Talc, asbestos powder, quartz powder, mica, glass fiber, talc, glass beads, sericite activated clay, Inorganic fillers such as totonite, aluminum nitride, and silicon nitride are included.
- polymethyl methacrylate, polystyrene, monomers constituting them and other monomers are copolymerized as long as the properties of the liquid crystal sealant other than the above inorganic fillers are not impaired.
- Copolymers, polyester fine particles, polyurethane fine particles, rubber fine particles, and other known organic fillers obtained by the above process are used.
- an inorganic filler is preferable from the viewpoint of improving the linear expansion coefficient and the shape retention of the seal pattern.
- silicon dioxide and talc are more preferred because of their high UV transparency.
- the filler used in the liquid crystal sealant of the present invention may be one that is graphitized with an epoxy resin or a silane coupling agent.
- the shape of the filler is not particularly limited, and may be a regular shape such as a spherical shape, a plate shape, or a needle shape, or an atypical shape.
- the maximum particle size of the filler is preferably 6 m or less, more preferably 2 m or less.
- the particle size of the filler can be measured by a laser diffraction method. If a liquid crystal sealant containing a filler having such a particle size is used in a method for producing a liquid crystal display panel, a liquid crystal cell having very good cell gap dimensional stability can be formed.
- the content of the filler is preferably 1 to 40 parts by mass, more preferably 10 to 30 parts by mass in 100 parts by mass of the liquid crystal sealant excluding the filler.
- the liquid crystal sealing agent in which the blending amount of the filler is adjusted has good applicability to the substrate.
- the filler may be used in combination with a photocurable resin.
- the liquid crystal sealing agent in which the filler and the photocurable resin are used in combination has a good photocurability and is cured in a short time. Furthermore, since the width of the cell gap is kept substantially constant, the dimensional stability is improved.
- the liquid crystal sealant of the present invention may contain an additive.
- additives preferably used in the present invention include coupling agents such as thermal radical polymerization initiators and silane coupling agents, ion trapping agents, ion exchange agents, leveling agents, pigments, dyes, plastics Agent, antifoaming agent. These additives may be used alone or in combination of two or more kinds depending on the application.
- a spacer or the like may be included in order to secure the gap of the liquid crystal cell. The spacer may be included in the liquid crystal sealant, It can be applied to the substrate that makes up the liquid crystal display panel.
- a solvent may be included in order to improve the dispensability and screen printability.
- a solvent has good compatibility with the epoxy resin (1), has a boiling point in the range of 140 to 220 ° C, and is inactive to the epoxy group. It is preferable.
- solvents include keton-based, ether-based and acetate-based solvents. These can be used alone or in combination.
- the liquid crystal sealant of the present invention further comprises (6) attalinoleic acid ester and / or methacrylic acid ester monomers, or oligomers thereof,
- a (meth) acryl-modified epoxy resin having at least one epoxy group and (meth) acryl group in each molecule, and (8) a photoradical polymerization initiator may be included.
- a liquid crystal sealant is preferably used as a liquid crystal sealant that is cured by light and heat.
- acrylic acid ester monomer and / or methacrylic acid ester monomer used in the present invention, or oligomers thereof include, but are not limited to, the force S including the following.
- Diarylate and / or dimetatalylate such as polyethylene glycol, propylene glycol, polypropylene glycol; ditalariate and / or dimetatalylate of tris (2-hydroxyethyl) isocyanurate; 4 moles per mole of neopentyl glycol Diatalylate and / or dimetatalylate of a diol obtained by adding the above ethylene oxide or propylene oxide; Diatalylate of a diol obtained by adding 2 mol of ethylene oxide or propylene oxide to 1 mol of bisphenol A and / or Dimetatalylate: Diol or tritalylate of triol obtained by adding 3 mol or more of ethylene oxide or propylene oxide to 1 mol of trimethylolpropane and / or Jiaku of diol obtained by adding Bisufuenonore A1 mole to 4 moles or more ethylene oxide or propylene oxide; is di- or tri meth tributary rate Re
- acrylic ester and / or methacrylic ester monomers or oligomers thereof include cresol nopolac type epoxy resins, phenol nopolac type epoxy resins, bisphenol A type epoxy resins, bisphenol F. All epoxy groups such as epoxy resin, triphenol methane type epoxy resin, triphenolethan type epoxy resin, trisphenol type epoxy resin, dicyclopentagen type epoxy resin, biphenyl type epoxy resin, etc. Also included is a resin obtained by reacting with rate acid, which is a (meth) acrylate of epoxy resin.
- acrylate ester monomers and / or methacrylic ester monomers, or oligomers thereof may be used singly or in combination.
- the amount of the (1) epoxy resin is preferably 20 to 200 parts by mass with respect to 100 parts by mass of the component (6). If such a liquid crystal sealant is cured by light or heat, a glass transition temperature (Tg) is high and a cured product can be obtained.
- Tg of cured liquid crystal sealant can be measured with a dynamic viscoelasticity measuring device (DMA). wear.
- DMA dynamic viscoelasticity measuring device
- the (meth) acryl-modified epoxy resin of the present invention refers to a compound obtained by reacting an epoxy resin and (meth) acrylate.
- examples of such compounds include (a) a compound having both a (meth) acrylic group and an epoxy group in one molecule, and (b) a polymer of (meth) acrylate in a matrix such as an epoxy resin. Dispersed compounds are included.
- Examples of the compound (a) having both a (meth) acrylic group and an epoxy group in one molecule include an epoxy resin such as a bisphenol type epoxy resin and a nopolac type epoxy resin, (meth) acrylic acid, For example, a resin obtained by reacting with phenylmetatalate under a basic catalyst is included. Since such a modified epoxy resin has both an epoxy group and a (meth) acryl group in the resin skeleton, it has excellent compatibility with the component (1) of the liquid crystal sealant. Therefore, a cured product having a high glass transition temperature (Tg) and high adhesiveness is obtained.
- an epoxy resin such as a bisphenol type epoxy resin and a nopolac type epoxy resin
- (meth) acrylic acid for example, a resin obtained by reacting with phenylmetatalate under a basic catalyst is included. Since such a modified epoxy resin has both an epoxy group and a (meth) acryl group in the resin skeleton, it has excellent compatibility with the component (1) of the liquid crystal sealant
- Examples of the epoxy resin used as a raw material for the modified epoxy resin include a cresol nopolac type epoxy resin, a phenol nopolac type epoxy resin, a bisphenol A type epoxy resin, a bisphenol F type epoxy resin, and a triphenol methane type.
- Epoxy resin, triphenol type epoxy resin, trisphenol type epoxy resin, dicyclopentagen type epoxy resin, biphenyl type epoxy resin are included.
- modified epoxy resins are highly purified by molecular distillation methods and washing methods.
- Examples of the compound in which the polymer of (b) (meth) acrylate is dispersed in a base material such as an epoxy resin include an acrylic rubber-modified epoxy resin obtained by acrylic modification of an epoxy resin. .
- an acrylic rubber-modified epoxy resin a known and commercially available one may be used! /, Or an arbitrarily synthesized resin may be used! /.
- the photo radical polymerization initiator of the present invention refers to a compound that generates radicals by light.
- radical photopolymerization initiators include benzoin compounds, acetophenones, benzophenones, thixatones, a-lacoxime esters, benzoins, benzoin ethers, phenyl daloxylates, benzyls. , Azo compounds, anthraquinones , Diphenylsulfide compounds, acyl phosphine oxide compounds, organic dye compounds, and iron phthalocyanine compounds, but are not particularly limited, and known photopolymerization initiators are used. be able to. These may be used alone or in combination.
- the liquid crystal sealant containing such a radical photopolymerization initiator can be temporarily cured by photocuring, and therefore, the work process for manufacturing a liquid crystal display panel is facilitated.
- the amount of component (8) is preferably 0.0;! To 5 parts by mass with respect to 100 parts by mass of the liquid crystal sealant.
- the amount of the radical photopolymerization initiator is 0.01 parts by mass or more, it can be cured in a short time by irradiating light.
- the blending amount is 5 parts by mass or less, a hardened material having a good liquid crystal sealant coating property and uniformly cured by light irradiation can be obtained.
- the method for preparing the liquid crystal sealant of the present invention is not particularly limited, and a known technique can be used.
- means for mixing the components of the liquid crystal sealant include a double-arm stirrer, a roll kneader, a twin screw extruder, a ball mill kneader, and a planetary stirrer, but are not particularly limited.
- a known kneading machine may be used.
- the liquid crystal sealant suitably mixed by any method is filtered through a filter to remove impurities. Then, after vacuum defoaming treatment, glass bottles and plastic containers are hermetically filled and stored and transported as necessary.
- liquid crystal display panel of the present invention Next, a method for manufacturing the liquid crystal display panel of the present invention will be described.
- the liquid crystal sealant of the present invention described above can also be applied to the liquid crystal injection method and the liquid crystal dropping method.
- the manufacturing method of the liquid crystal display panel of this invention regarding a liquid crystal injection system and a liquid crystal dropping system is demonstrated one by one.
- the method for producing a liquid crystal display panel by the liquid crystal injection method of the present invention is a method for producing a liquid crystal display panel produced by bonding two opposing substrates together through a liquid crystal sealant.
- a liquid crystal sealant is applied to one of the two substrates, and a substrate on which a frame-shaped display area is arranged is prepared.
- an injection port into which liquid crystal is injected is formed in the frame-shaped display region.
- Examples of the two substrates used in the liquid crystal display panel of the present invention include a glass substrate on which TFTs are formed in a matrix, a substrate on which color filters and a black matrix are formed.
- substrate materials include glass, plastics such as polycarbonate, polyethylene terephthalate, polyethersulfone and PMMA.
- a transparent electrode typified by indium oxide
- an alignment film typified by polyimide
- other inorganic ion shielding films are applied! /.
- liquid crystal sealant those which are effective in the present invention are preferably used.
- the liquid crystal sealant also acts as an adhesive to bond two substrates together at regular intervals just by forming a frame such as a display area.
- a thermosetting sealant is particularly preferable among the liquid crystal sealants which are excellent in the present invention.
- the method for applying the liquid crystal sealant on the substrate is not particularly limited. Examples of such coating methods include screen printing and dispensing with a dispenser.
- the liquid crystal sealing agent may be applied to the surfaces of the substrates.
- Precure treatment refers to preliminary drying for pre-curing the liquid crystal sealant. There are no particular limitations on the pre-curing treatment, heating temperature and treatment time.
- the liquid crystal sealant contains a solvent! /
- At least 95% by mass of the total amount of the solvent in the liquid crystal sealant is removed, and the thermal potential contained in the liquid crystal sealant.
- preferable heating conditions for the precure treatment are a heating temperature of 60 to 110 ° C and a heating time of 5 to 60 minutes.
- the precure treatment it is preferable to shorten the heating time as the heating temperature is increased so that the characteristics of the liquid crystal sealant are not impaired by heat. At this time, even when the heating temperature is set to 110 ° C or higher, the force capable of removing the liquid crystal sealant can be hardened more than necessary, and the cell gap width may change. Therefore, the heating conditions during the precure treatment are appropriately determined according to the type of each component constituting the liquid crystal sealant.
- the substrate on which the liquid crystal sealant has been preliminarily dried and the other substrate are overlapped and aligned, and then heated and pressed. Since the liquid crystal sealant is cured by heating and pressing, the two substrates are bonded together via the liquid crystal sealant. At this time, the thickness of the liquid crystal sealant after bonding the substrates to each other can be made uniform within a range of 1.5 to 7.0 m by appropriately adjusting the pressurizing conditions for heat-pressing. It is preferable to do.
- the heating conditions for heat-pressing the substrates together are not particularly limited. Generally, if the heating conditions are 100 to 160 ° C and 0.5 to 24 hours, the liquid sealing agent can be hardened suitably.
- a single-wafer heat press is a heat press that bonds two substrates together.
- Examples of such single-wafer heat presses include vacuum single-wafer heat presses that can be heated under vacuum, and rigid single-wafer heat that is forcibly heated and pressed via a hot plate under atmospheric pressure.
- a press machine is included.
- the two superimposed substrates are heated and pressed at 100 to 160 ° C for 2 to 10 minutes and temporarily Glue.
- release the pressure of the press machine and take out the two substrates attached from the press machine.
- the liquid crystal sealant is completely cured in a heating oven maintained at a substantially constant temperature.
- the step of heating the liquid crystal sealing agent may be performed in two or more stages.
- a liquid crystal display cell may be manufactured by a batch heating and pressure bonding method.
- liquid crystal is injected into the injection liquid crystal cell.
- the liquid crystal is not particularly limited as long as it is appropriately determined according to the cell volume.
- the inlet of the liquid crystal cell into which the liquid crystal has been injected is sealed with a sealing agent for sealing.
- a sealing agent for sealing examples include a two-component curable sealant and an ultraviolet curable sealant, but are not particularly limited.
- the method for producing a liquid crystal display panel according to the liquid crystal dropping method of the present invention is a method for producing a liquid crystal display panel produced by bonding two opposing substrates through a liquid crystal sealant. Preparing a substrate having a frame-shaped display region formed so that the pixel array region is surrounded by the liquid crystal sealant, and (11) in the display region in an uncured state or the other substrate A step of dropping a liquid crystal on the substrate; (12) a step of superimposing the substrate on which the liquid crystal has been dropped and the other substrate under reduced pressure; and (13) a step between the two superimposed substrates And hardening the liquid crystal sealant in heating.
- a substrate including a display region on a frame formed so that the pixel array region is surrounded by the liquid crystal sealant is prepared according to the present invention.
- the substrate and the method for applying the liquid crystal sealant to the substrate used here are not particularly limited as long as they are the same as the liquid crystal injection method.
- a light and thermosetting sealant is preferably used.
- an appropriate amount of liquid crystal is dropped in an uncured frame serving as a display area or on the other substrate.
- This liquid crystal dropping is usually performed under atmospheric pressure.
- the other substrate on which the liquid crystal is dropped means a substrate different from the substrate having the display region.
- the other display area can be formed when the substrates are overlapped with each other.
- the liquid crystal may be dropped at an arbitrary position on the substrate.
- the substrate force on which the liquid crystal is dropped is superposed on the other substrate under reduced pressure.
- the stacking of the substrates may be performed using a vacuum bonding apparatus or the like, but is not particularly limited.
- the substrates are superposed under reduced pressure. The reason for overlaying under reduced pressure in this way is to bond the substrates together using a pressure difference.
- the liquid crystal sealant between the two superposed substrates is cured.
- the curing treatment of the liquid crystal sealant is not particularly limited as long as it is appropriately determined according to the type of the curing agent.
- light irradiation such as ultraviolet rays is performed, and when a thermosetting liquid crystal sealant is used, heat treatment is appropriately performed.
- Curing conditions such as the type of light irradiated for curing the liquid crystal sealant in the curing process, the irradiation time, or the temperature and time during heating are appropriately selected according to the composition of the liquid crystal sealant used. do it.
- the curing condition may be irradiated with ultraviolet rays under pressure within a range of 1000 to 18000 mJ.
- the liquid crystal sealant is sufficiently hardened if the heating temperature is within a range of 110 to 140 ° C with no pressure applied and heating is performed for 1 hour.
- the liquid crystal display panel manufactured by combining the liquid crystal sealing agent of the present invention and the manufacturing method has good moisture resistance reliability.
- the present invention includes these liquid crystal display panels.
- liquid crystal sealant a acts as a thermosetting sealant
- liquid crystal sealant b acts as a light and thermosetting sealant
- Epoxy resin As the epoxy resin, o-cresol nopolak type solid epoxy resin (EOCN-10 20-75 Nippon Kayaku Co., Ltd., softening point by ring and ball method 75 ° C, epoxy equivalent 215 g / eq) was used.
- the first heat-latent curing agent includes: (a) 2-phenylimidazole (manufactured by Ade force Hardener E H4346S ADEKA, melting point 125 ° C), (b) polyaminourea (Fujicure FXE-1000 Fuji (Chemical Industry Co., Ltd., melting point 120 ° C), (c) Aminada external system (Ade force hardener EH4357S ADEKA Co., Ltd., melting point 78 ° C), (d) l, 3-bis (hydrazino carbon) 4) Thermal latent hardeners of 1-Isopropyl Hydantoin (Amicure VDH Ajinomoto Fine-Techno Co., Ltd., 120 ° C; solubility in 100 ml of water at 25 ° C) were appropriately used.
- Second thermal latent curing agent having a melting point of 180 ° C or higher
- the second heat-latent curing agent includes (a) diamide (AH-154, Ajinomoto Fine Techno Co., Ltd., melting point 200 ° C), (b) imidazole (Cureazole 2E4MZ-A Shikoku Chemicals Co., Ltd.) (Melting point 220 ° C), (c) dodecandiohydrazide (N-12, manufactured by Nippon Finechem Co., Ltd., melting point 189 ° C; insoluble in 100 ml of water at 25 ° C), (d) sebacic acid dihydrazide ( SDH Otsuka Chemical Co., Ltd., melting point 190 ° C), (e) Fatty acid dicarboxylic acid (ADH Nippon Finechem Co., Ltd. melting point 181 ° C; Solubility 10g in 25 ° C water 100g) It was.
- the fillers include (a) amorphous silica (MU-120 manufactured by Shin-Etsu Chemical Co., Ltd.), (b) amorphous alumina (UA-5105 manufactured by Showa Denko KK), (c) inorganic spherical silica (Sea Foster) Three types (S—30, produced by Nippon Shokubai Co., Ltd., average primary particle size 0.3111, specific surface area l lm 2 / g) were appropriately used.
- silane coupling agent ⁇ -glycidoxypropyltrimethoxysilane ⁇ -403 manufactured by Shin-Etsu Chemical Co., Ltd.
- bisphenol A type epoxy dimetatalylate 3000M manufactured by Kyoeisha Chemical Co., Ltd.
- bisphenol Nore type A epoxy acrylate EB-3700 manufactured by Daicel Scientific
- an acrylic rubber-modified epoxy resin obtained by acrylic-modifying the epoxy resin obtained in Synthesis Example 1 below was used as the (meth) acryl-modified epoxy resin.
- Bisphenol A type epoxy resin (Epomic R—140P, Mitsui Chemicals) 600 g, which is a liquid epoxy resin, in a 2000 ml four-necked flask equipped with a stirrer, gas inlet tube, thermometer, and cooling tube Then, 12 g of clinoleic acid, dimethylenoethanolamine lg, and 50 g of ⁇ noren were charged, and the mixture was heated and stirred at 110 ° C. for 5 hours in a dry air stream.
- 1-hydroxy-cyclohexroyl diruketone (Irgacure 184 manufactured by Ciba Specialty Chemicals Co., Ltd.) was used.
- thermolatent curing agent A a monohydrazide thermal latent curing agent (manufactured by SMH Otsuka Chemical Co., Ltd., melting point 148 ° C; solubility in 10 Oml of water at 25 ° C 1 Og Less than).
- the viscosity value of the liquid crystal sealant at 25 ° C was measured.
- the liquid crystal sealant used for viscosity measurement was sealed in a polyethylene container and stored at 25 ° C for 5 days. Then, after a predetermined period of time, the viscosity value at 25 ° C was measured with an E-type viscometer, and based on the measured value, the viscosity value before sealing was set to 100, after 25 ° C / 5 days had passed. The change rate of the viscosity value was calculated.
- liquid crystal sealing agent 1 mass 0/0 were added glass fibers 5 m, screen-printed in a circular form having a diameter of lmm on the alkali-free glass of 25mmX 45m m X thickness 5 mm, 90 ° C, 10 min pre-cure Processed.
- a similar glass paired with this substrate was bonded to a cross, fixed with a jig, and heat-treated at 120 ° C. for 60 minutes using an oven.
- the finished test piece was pulled at a rate of 2 mm / min and pulled in a direction parallel to the bottom of the glass.
- the adhesive strength was evaluated in two steps according to the magnitude of the plane tensile strength. That is, when the tensile strength is 15 MPa or more, the adhesive strength is particularly high ( ⁇ ), when the tensile strength is more than lOMPa and less than 15 MPa, the adhesive strength is high ( ⁇ ), and the tensile strength is less than lOMPa.
- the adhesive strength was low! /, (X).
- the liquid crystal sealing agent 1 mass 0/0 were added glass fibers 5 m, 25mm X 45m m X thickness screen printed on the alkali-free glass of 5mm in a circle with a diameter of lmm, similar glass comprising a pair Were pasted into a cross.
- a UV irradiation device manufactured by Usio Electric Co., Ltd.
- an ultraviolet ray of 100 mW / cm 2 was applied to the place where a load was applied by sandwiching the two bonded substrates with clips.
- the test piece which hardened the liquid-crystal sealing compound only was produced.
- the irradiation energy of ultraviolet rays was set to 2000 mJ.
- the completed test piece was heat-treated at 120 ° C for 60 minutes in a nitrogen atmosphere using an oven.
- the plane tensile strength of the completed specimen was measured using a tensile tester (Model 210 manufactured by Intesco Corporation). At this time, the measurement of the plane tensile strength, the evaluation of the measurement results, and the comparison of the plane tensile strength before and after the pressure-tucker test were performed by the same method as the thermosetting sealant described above.
- thermosetting sealant containing 1% by mass of 5 m glass fiber on a 40 mm x 45 mm glass substrate RT—DM88PIN E HC
- a transparent electrode and alignment film 0.5 mm
- a frame of 35mm x 40mm was drawn with a spring width of 50m and a thickness of 50m.
- a liquid crystal inlet was provided in the frame.
- a dispenser manufactured by Shotmaster Musashi Engineering was used for drawing.
- thermosetting sealant was pre-cured, heated and dried for 10 minutes, and the other glass substrate in a pair was placed on top of each other.
- the heat treatment was performed at 120 ° C for 60 minutes.
- liquid crystal material MLC-11900-000 Merck Co., Ltd.
- a sealing agent Struct Bond ES-302, Mitsui Chemicals
- a deflection plate was attached to the front side, and a deflection plate with a reflection plate was attached to the rear side.
- the liquid crystal display panel was driven by applying a voltage of 5 V to the liquid crystal display panel with a direct current power supply. This When the liquid crystal display function near the seal formed by the liquid crystal sealant functions normally from the beginning of driving, the display performance of the liquid crystal display panel is evaluated in two stages according to the following criteria: did.
- the display performance of such a liquid crystal display panel is good ( ⁇ ) when the liquid crystal display function is exhibited until the time of sealing, and from the vicinity of the sealing toward the inside of the frame.
- ⁇ liquid crystal display function
- the display performance is markedly bad, and (X) is marked.
- a liquid crystal material (MLC-11900-00 manufactured by Merck & Co., Inc.) corresponding to the volume of the panel after shelling was precisely dropped with a dispenser.
- the two glass substrates were stacked so as to face each other under a reduced pressure of 90 Pa, fixed by applying a load, and further using an ultraviolet irradiation device (manufactured by Usio Electric Co., Ltd.), lOOmW /
- the liquid crystal sealant was cured by irradiating UV light of cm 2 .
- the irradiation energy of ultraviolet rays was set to 2000 mJ.
- a metal halide lamp is used as the light source, an integrated light intensity meter (UVR — T35 Topcon Co., Ltd.) with a measurement wavelength range of 300 to 390 nm and a peak sensitivity wavelength of 365 nm is used to measure the integrated light quantity. ) was used. Further, after the liquid crystal sealant was cured by light, the liquid crystal sealant was further cured by heating at 120 ° C. for 60 minutes.
- UVR — T35 Topcon Co., Ltd. an integrated light intensity meter with a measurement wavelength range of 300 to 390 nm and a peak sensitivity wavelength of 365 nm is used to measure the integrated light quantity.
- a deflection film was pasted on both surfaces of the two substrates bonded together to form a liquid crystal display panel. Apply a voltage of 5V to this liquid crystal display panel with a DC power supply. As a result, the liquid crystal display panel was driven. At this time, it is visually observed whether the liquid crystal display function in the vicinity of the seal formed by the liquid crystal sealant functions normally from the beginning of driving, and the display properties of the liquid crystal display panel are determined in two stages according to a predetermined standard. evaluated.
- the criteria for evaluating the display properties of the liquid crystal display panel are the same as those of the above-described thermosetting sealant, and thus detailed description thereof is omitted.
- the above-mentioned liquid crystal display panel was subjected to a pressure-tucker test under the conditions of 121 ° C, 2 atm, 100% humidity, 40 hours, and the display properties of the liquid crystal display panel were evaluated in the same manner.
- the evaluation results of each liquid crystal sealant were tabulated, and the characteristics of the liquid crystal sealant were comprehensively evaluated according to the following criteria in three stages.
- the liquid crystal sealant if the viscosity stability, adhesiveness, and / or all of the display properties of the liquid crystal display panel are particularly good ( ⁇ ), the liquid crystal sealant
- the properties of the liquid crystal sealant are good ( ⁇
- the viscosity stability, adhesiveness, or display property of the liquid crystal display panel is unfavorable, that is, if there is even one X, the liquid crystal sealant has poor properties! / , (X).
- a liquid crystal sealant was prepared in the same manner as Example 1 except that (3) component was 4 parts by mass of sebacic acid dihydrazide (SDH).
- component (2) is 2 parts by mass
- component (3) is 2, 4 diamino-6- [2'-ethyl-4, -methylimidazolinole (1,1)] ethyl s triazine (Cureazole 2E4MZ-A)
- Cureazole 2E4MZ-A A liquid crystal sealant was prepared in the same manner as in Example 1 except that was not used and that 13 parts by mass of dodecandiohydrazide (N-12) was used.
- component (2) is 13 parts by weight
- component (3) is 2,4 diamino-6- [2 'ethyl 4, -methylimidazolinole (1,)] ethyl s triazine (Cureazole 2E4MZ-A)
- Cureazole 2E4MZ-A A liquid crystal sealant was prepared in the same manner as in Example 1 except that was not used and that 2 parts by mass of dodecandiohydrazide (N-12) was used.
- the component (2) is 9 parts by mass of 2-phenylimidazole (Ade force hardener EH-4346S), and the component (3) is 2,4 diamino-6- [2'-ethyl-4'-methylimidazolyl (1 ' )]
- a liquid crystal sealant was prepared in the same manner as in Example 1 except that ethyl s triazine (Curazole 2E4MZ-A) was not used and dodecandiohydrazide (N-12) was changed to 6 parts by mass.
- Component is 9 parts by mass of amine amine system (Ade force hardener EH—4357S), and (3) component is 2,4 diamino-6— [2'-ethyl 4'-methylimidazolyl (1 ')]-ethyl s
- a liquid crystal sealant was prepared in the same manner as in Example 1 except that triazine (Curazole 2E4MZ-A) was not used and dodecandiohydrazide (N 12) was 6 parts by mass.
- a liquid crystal sealant was prepared in the same manner as in Example 1 except that the amount of the component (2) was 6 parts by mass and the component (3) was 9 parts by mass of fatty acid dicarboxylic acid (ADH).
- O cresol nopolac epoxy resin (EOCN-1020-75 manufactured by Nippon Kayaku Co., Ltd.) is added to bisphenol A type epoxy dimetatalylate (epoxy ester 3000M manufactured by Kyoeisha Chemical Co., Ltd.) ) Heated and dissolved in 30 parts by mass to obtain a uniform solution.
- Example 9 All components are the same as Example 9 except that the amount of component is 2 parts by mass, and that component (3) is 10 parts by mass of dodecanediohydrazide (N-12 Nihon Finechem Co., Ltd.). A liquid crystal scenery agent was prepared.
- a liquid crystal sealant was prepared in the same manner as in Example 9 except that the amount of component (2) was 10 parts by mass, and that component (3) was dodecandiohydrazide (N-12) 2 parts by mass. .
- Example 9 All components are the same as Example 9 except that 6 parts by mass of 2-phenylimidazole (Ade force hardener EH4346S) and 3 parts of dodecandiohydrazide (N-12) are 6 parts by mass. A liquid crystal sealant was prepared.
- Example 9 All components were the same as in Example 9 except that the component was 6 parts by weight of amine amine system (Ade force hardener EH4357S) and 6 parts by weight of dodecanohydrazide (N-12 Nihon Finechem Co., Ltd.). An agent was prepared.
- Component is 1,3-bis (hydrazinocarboethyl) 5-isopropylhydantoin (Amicure VDH) 6 parts by mass, (3) Component is diamide (AH-154) 5 parts by mass, fatty acid dicarbon A liquid crystal sealant was prepared in the same manner as in Example 9 except that 6 parts by mass of acid (ADH) was used.
- a liquid crystal sealant was prepared in the same manner as in Example 1 except that the component (2) was not used and that the component (3) was (d) 15 parts by mass of sebacic acid dihydrazide (SDH).
- SDH sebacic acid dihydrazide
- Component is 9 parts by mass of monohydrazide-based thermal latent curing agent (SMH), (3) Component is imidazole (Cureazole 2E4MZ-A), 2 parts by mass, and dodecandiohydrazide (N — 12) 4 A liquid crystal sealant was prepared in the same manner as in Example 1 except that the amount was changed to parts by mass.
- SSH monohydrazide-based thermal latent curing agent
- Component is imidazole (Cureazole 2E4MZ-A), 2 parts by mass, and dodecandiohydrazide (N — 12) 4
- a liquid crystal sealant was prepared in the same manner as in Example 1 except that the amount was changed to parts by mass.
- a liquid crystal sealant was prepared in the same manner as in Example 9 except that the component (3) was not used and the component (2) was changed to 12 parts by mass.
- Example 9 No component is used, and (3) component is sebacic acid dihydrazide (SDH) 12 parts by mass, (4) component filler is 2 parts by mass, (5) component is 5 parts by mass, (6) A liquid crystal sealant was prepared in the same manner as in Example 9 except that 20 parts by mass of epoxydimethalate and 15 parts by mass of epoxy acrylate were included.
- SDH sebacic acid dihydrazide
- Component is 6 parts by mass of monohydrazide thermal latent curing agent (SMH), (3) Component is imidazole (Cureazole 2E4MZ—A) 2 parts by mass, Dodecandiohydrazide (N-12) 4 quality Example 9 except that the amount of the component was changed to 2 parts by weight, 5 parts of the component (5), 5 parts by weight of the component (5), and 20 parts by weight of the epoxy dimetatalate of the component (6).
- a liquid crystal sealant was prepared in the same manner as described above.
- Tables 1 to 3 collectively show the components, blending amounts, and evaluation results of the liquid crystal sealants used in the examples and comparative examples.
- Ratio of (2) component to (3) component 0.6 0.6 0.9 0.1 0.4 0.4 0.4 0.6
- the liquid crystal sealant of the present invention uses two types of heat-latent curing agents having different melting points, so that the curing speed is high and the moisture resistance is high. Also, since the viscosity stability is kept high for a long time, the pot life is long. When such a liquid crystal sealant is applied to a liquid crystal display panel, the adhesive strength between the cured liquid crystal sealant and the substrate is increased, so that a liquid crystal display panel having high moisture resistance reliability and excellent display properties can be obtained. Therefore, the liquid crystal sheathing agent of the present invention is also useful as an adhesive for various optical devices including liquid crystal display panels.
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Abstract
Description
明 細 書 Specification
液晶シール剤、それを用いた液晶表示パネルの製造方法、および液晶 表示ノ ネノレ 技術分野 Liquid crystal sealing agent, liquid crystal display panel manufacturing method using the same, and liquid crystal display non-technical field
[0001] 本発明は、液晶シール剤、それを用いた液晶表示パネルの製造方法、および液晶 表示パネルに関する。 背景技術 The present invention relates to a liquid crystal sealant, a method for manufacturing a liquid crystal display panel using the same, and a liquid crystal display panel. Background art
[0002] 近年、携帯電話をはじめ各種電子機器の表示パネルとして、薄型'軽量'低消費電 力であるなどの利点から液晶表示パネルが広く用いられている。液晶表示パネルと は、液晶シール剤によって貼り合わされた 2枚の基板の間に液晶が封入された構造 を有し、液晶に電圧を印加することによって液晶の配向を制御し、透過する光の変調 を調節することによって画像を表示する装置をいう。 In recent years, liquid crystal display panels have been widely used as display panels for various electronic devices such as cellular phones because of their advantages such as thin, light weight and low power consumption. A liquid crystal display panel has a structure in which liquid crystal is sealed between two substrates bonded together with a liquid crystal sealant. The liquid crystal display panel controls the orientation of the liquid crystal by applying a voltage to the liquid crystal and modulates the transmitted light. A device that displays an image by adjusting.
[0003] 液晶表示パネルは、主に液晶注入方式、もしくは液晶滴下方式によって製造され ている。液晶注入方式とは、先ず、 2枚の基板のうちいずれか一方に、ディスぺンサ またはスクリーン印刷によって液晶シール剤を塗布してから、プレキュア処理 (予備乾 燥)によって液晶シール剤を乾燥させる。このとき、枠の一部には液晶注入口となる 部位を設けておく。次に、 2枚の基板を対向するように重ね合わせてから、加熱圧締 することによって基板同士を貼り合わせる。そして、真空中において、空のセル内に 液晶注入口から液晶を注入した後に、液晶シール剤などによって液晶注入口を封止 することにより、基板の間に液晶が封入された液晶表示パネルが製造される。 [0003] Liquid crystal display panels are mainly manufactured by a liquid crystal injection method or a liquid crystal dropping method. In the liquid crystal injection method, first, a liquid crystal sealant is applied to either one of two substrates by a dispenser or screen printing, and then the liquid crystal sealant is dried by a pre-curing process (preliminary drying). At this time, a part to be a liquid crystal injection port is provided in a part of the frame. Next, the two substrates are overlapped so as to face each other, and then the substrates are bonded together by heat-pressing. Then, after injecting liquid crystal into the empty cell from the liquid crystal injection port in a vacuum, the liquid crystal injection port is sealed with a liquid crystal sealant or the like to manufacture a liquid crystal display panel in which liquid crystal is sealed between the substrates. Is done.
[0004] 一方の液晶滴下方式とは、以下の工程からなる。先ず、液晶表示パネルを構成す る 2枚の基板のうちいずれか一方に、液晶シール剤を塗布し、液晶を充填する枠状 の表示領域を形成する。ここで、液晶シール剤を塗布する方法は特に限定されず、 一般的には、先ほどの液晶注入方式と同じ方法が用いられる。次に、形成した枠内 に、またはもう一方の基板の上に適量の液晶を滴下して、液晶シール剤が未硬化の 状態で 2枚の基板を高真空中で重ね合わせる。そして、重ね合わせた 2枚の基板を 大気圧に戻すなどして基板同士を貼り合わせてから、液晶シール剤を硬化させること により、基板の間に液晶が封入された液晶表示パネルが製造される。このような液晶 滴下方式では、重ね合わせた基板同士に紫外線などを照射して液晶シール剤を仮 硬化させた後に、加熱による後硬化が一般的に行われている。 On the other hand, the liquid crystal dropping method includes the following steps. First, a liquid crystal sealant is applied to one of the two substrates constituting the liquid crystal display panel to form a frame-shaped display region filled with liquid crystal. Here, the method for applying the liquid crystal sealant is not particularly limited, and generally, the same method as the liquid crystal injection method is used. Next, an appropriate amount of liquid crystal is dropped in the formed frame or on the other substrate, and the two substrates are superposed in a high vacuum with the liquid crystal sealant uncured. Then, the substrates are bonded together by returning the two stacked substrates to atmospheric pressure, etc., and then the liquid crystal sealant is cured. As a result, a liquid crystal display panel in which liquid crystal is sealed between the substrates is manufactured. In such a liquid crystal dropping method, post-curing by heating is generally performed after the liquid crystal sealant is temporarily cured by irradiating the stacked substrates with ultraviolet rays or the like.
[0005] 前述の液晶注入方式では、液晶をセル内へ注入するために長時間を要すること、 また、液晶シール剤を硬化させるために、 120〜150°Cの温度範囲で数時間の加熱 処理が必要であることなどの理由から生産性の低さが問題視される。その点、液晶滴 下方式によれば、液晶注入方式と比べて短時間で液晶を封入することができるため に、生産性が向上する。よって、最近では、液晶滴下方式が液晶表示パネルの製造 方法として主流となりつつある。 [0005] In the liquid crystal injection method described above, it takes a long time to inject liquid crystal into the cell, and in order to cure the liquid crystal sealant, heat treatment is performed at a temperature range of 120 to 150 ° C for several hours. Low productivity is regarded as a problem because it is necessary. In this respect, the liquid crystal dropping method can improve the productivity because the liquid crystal can be sealed in a shorter time than the liquid crystal injection method. Therefore, recently, the liquid crystal dropping method is becoming the mainstream manufacturing method for liquid crystal display panels.
[0006] ところで、液晶表示パネルに用いられる液晶シール剤としては、エポキシ樹脂を主 成分とする熱硬化性の液晶シール剤(以下、単に熱硬化性シール剤と称する)が提 案されている(例えば、特許文献 1参照)。しかし、このような熱硬化性シール剤は、液 晶表示パネルの製造に用いた場合に、熱によって粘度が低くなることなどの理由から シールの配置がずれ易ぐかつ硬化速度の遅さが問題視される。 [0006] By the way, as a liquid crystal sealant used in a liquid crystal display panel, a thermosetting liquid crystal sealant (hereinafter, simply referred to as a thermosetting sealant) having an epoxy resin as a main component has been proposed (hereinafter referred to as a thermosetting sealant). For example, see Patent Document 1). However, such thermosetting sealants, when used in the manufacture of liquid crystal display panels, have a problem in that the arrangement of the seal is easily shifted and the curing speed is slow due to the fact that the viscosity is lowered by heat. Be seen.
[0007] 硬化速度が遅!/、液晶シール剤を液晶滴下方式に用いた場合には、未硬化状態の 液晶シール剤中からモノマなどの成分が徐々に液晶内に溶け出し、または染み出す ことがある。このようにモノマなどの成分が液晶に溶け出すなどした液晶表示パネル は、電圧を印加しても液晶の配向を制御することが難しいために、液晶の表示性が 低ぐさらには色ムラなどが問題となる。したがって、液晶表示パネルの生産性の向上 や高品質化の観点から、硬化速度が速い液晶シール剤の提案が望まれている。 [0007] Curing speed is slow! When a liquid crystal sealant is used in the liquid crystal dropping method, components such as monomers gradually dissolve or ooze out from the uncured liquid crystal sealant. There is. In such a liquid crystal display panel in which components such as monomers are dissolved into the liquid crystal, it is difficult to control the orientation of the liquid crystal even when a voltage is applied. It becomes a problem. Therefore, from the viewpoint of improving the productivity and quality of liquid crystal display panels, it is desired to propose a liquid crystal sealant having a high curing rate.
[0008] そこで、硬化速度が速!/、液晶シール剤として、紫外線照射によって硬化する光硬 化性成分と、加熱によって硬化する熱硬化性成分とを併用した液晶シール剤が提案 されている(例えば、特許文献 2、 3参照)。また、特許文献 1〜3に提案されている液 晶シール剤には、熱潜在性硬化剤として融点が 120°Cである 1, 3—ビス(ヒドラジノカ ルポェチル) 5—イソプロピルヒダントイン(融点 120°C)が用いられている。このよう な熱潜在性硬化剤は、一般的な硬化温度である 120〜; 150°Cで速やかに融解し、 高反応性であるために、硬化速度の向上が見込まれる。 [0008] Therefore, a liquid crystal sealant that combines a photocurable component that is cured by UV irradiation and a thermosetting component that is cured by heating has been proposed as a liquid crystal sealant that has a fast curing speed! For example, see Patent Documents 2 and 3). In addition, the liquid crystal sealing agents proposed in Patent Documents 1 to 3 include 1,3-bis (hydrazinocalpoethyl) 5-isopropylhydantoin (melting point 120 ° C) having a melting point of 120 ° C as a thermal latent curing agent. ) Is used. Such a heat latent curing agent is expected to improve the curing rate because it melts rapidly at a general curing temperature of 120-; 150 ° C and is highly reactive.
特許文献 1:特開 2004 _ 123909号公報 特許文献 2:特開 2001— 133794号公報 Patent Document 1: Japanese Unexamined Patent Application Publication No. 2004_123909 Patent Document 2: JP 2001-133794 A
特許文献 3:特開 2002— 214626号公報 Patent Document 3: Japanese Patent Laid-Open No. 2002-214626
発明の開示 Disclosure of the invention
発明が解決しょうとする課題 Problems to be solved by the invention
[0009] ただし、低融点の熱潜在性硬化剤は、比較的水溶性が高!/、ので、かかる熱潜在性 硬化剤が用いられた液晶シール剤では、耐湿性が問題視される。このように耐湿性 が懸念される液晶シール剤を液晶表示パネルに用いると、硬化した後の液晶シール 剤の接着強度が低くなり、液晶表示パネルの表示性が悪くなる場合がある。 However, since the low-melting-point heat-latent curing agent has a relatively high water solubility, a liquid crystal sealant using such a heat-latent curing agent has a problem of moisture resistance. When a liquid crystal sealant that is concerned about moisture resistance is used in a liquid crystal display panel, the adhesive strength of the liquid crystal sealant after curing is lowered, and the display properties of the liquid crystal display panel may be deteriorated.
[0010] また、液晶表示パネルの製造分野では、液晶シール剤の可使時間の長さが重要視 される。可使時間とは、液晶シール剤を好ましく使用できる時間をいう。液晶シール 剤を好ましく使用できるとは、液晶シール剤を基板上へ塗布し易いこと、塗布可能で あることなどを意味する。液晶シール剤の可使時間は、液晶シール剤の粘度が上昇 するほど短くなる。その理由として、液晶シール剤の粘度が高くなると、基板上に塗布 しづらくなり、またディスペンサなどの装置に用いた液晶シール剤を取り替える必要が あるためである。したがって、液晶シール剤の可使時間を長くするためには、長時間 、粘度が変化せずに安定している、すなわち粘度安定性が高くすることが好ましい。 [0010] Also, in the field of manufacturing liquid crystal display panels, the length of the pot life of the liquid crystal sealant is regarded as important. The pot life refers to the time during which the liquid crystal sealant can be preferably used. The phrase “a liquid crystal sealant can be preferably used” means that the liquid crystal sealant can be easily applied onto a substrate, and can be applied. The pot life of the liquid crystal sealant becomes shorter as the viscosity of the liquid crystal sealant increases. The reason is that when the viscosity of the liquid crystal sealant increases, it becomes difficult to apply the liquid crystal sealant on the substrate, and it is necessary to replace the liquid crystal sealant used in an apparatus such as a dispenser. Therefore, in order to increase the pot life of the liquid crystal sealant, it is preferable that the viscosity remains stable for a long time without change, that is, the viscosity stability is increased.
[0011] しかしながら、前述したような高反応性の熱潜在性硬化剤を含む液晶シール剤は、 室温付近のような低温領域でも硬化反応が容易に進行するために、粘度が上昇して しまう。よって、液晶シール剤の粘度安定性が低くなり、可使時間が短くなる場合があ [0011] However, the liquid crystal sealant containing the highly reactive thermal latent curing agent as described above easily proceeds in a low temperature region such as around room temperature, so that the viscosity increases. Therefore, the viscosity stability of the liquid crystal sealant is lowered and the pot life may be shortened.
[0012] そこで、本発明は、上記課題に鑑みて、硬化速度が速ぐかつ耐湿性が良好であつ て、さらには、長時間、粘度安定性が高く保持される液晶シール剤を提供することを 第 1の目的とする。また、このように優れた特性を有し、可使時間が長い液晶シール 剤を用いることにより、耐湿信頼性が高レ、液晶表示パネルを生産性の高さを保持し ながら製造できる液晶表示パネルの製造方法を提供することを第 2の目的とする。 課題を解決するための手段 [0012] In view of the above problems, the present invention provides a liquid crystal sealing agent that has a high curing rate and good moisture resistance, and further maintains a high viscosity stability for a long time. Is the first purpose. In addition, by using a liquid crystal sealant that has such excellent characteristics and a long service life, the liquid crystal display panel can be manufactured while maintaining high productivity and high humidity resistance reliability. A second object is to provide a manufacturing method for the above. Means for solving the problem
[0013] 本発明者らは、鋭意検討を重ねた結果、融点が 150°C以下の熱潜在性硬化剤と、 融点が 180°C以上の熱潜在性硬化剤とを併用することにより、上記問題が解決され ることを見出して本発明を完成するに至った。 [0013] As a result of intensive studies, the present inventors have used the above-described thermal latent curing agent having a melting point of 150 ° C or lower and a thermal latent curing agent having a melting point of 180 ° C or higher in combination. The problem is solved As a result, the present invention has been completed.
すなわち、上記課題は、本発明の液晶シール剤によって解決される。 That is, the said subject is solved by the liquid-crystal sealing compound of this invention.
[1] (1)エポキシ樹脂と、(2)融点が 150°C以下である第 1の熱潜在性硬化剤と、 (3)融点が 180°C以上である第 2の熱潜在性硬化剤と、を含み、前記(2)成分が、ジ ヒドラジド系、イミダゾール系、アミンァダクト系、ポリアミン系、およびポリアミノウレア系 熱潜在性硬化剤からなる群より選ばれる 1種以上の熱潜在性硬化剤であり、前記(3) 成分が、ジヒドラジド系、イミダゾール系、およびジアミド系熱潜在性硬化剤からなる 群より選ばれる 1種以上の熱潜在性硬化剤である液晶シール剤。 [1] (1) an epoxy resin, (2) a first thermal latent curing agent having a melting point of 150 ° C or lower, and (3) a second thermal latent curing agent having a melting point of 180 ° C or higher. And the component (2) is one or more thermal latent curing agents selected from the group consisting of dihydrazide, imidazole, amine adduct, polyamine, and polyaminourea thermal latent curing agents. A liquid crystal sealant in which the component (3) is one or more thermal latent curing agents selected from the group consisting of dihydrazide-based, imidazole-based, and diamide-based thermal latent curing agents.
[2] 前記(2)成分および (3)成分が、ジヒドラジド系の熱潜在性硬化剤である [1] に記載の液晶シール剤。 [2] The liquid crystal sealant according to [1], wherein the components (2) and (3) are dihydrazide-based thermal latent curing agents.
[3] 前記(3)成分の 25°Cの水 100mlに対する溶解度が 20g以下である [1]また は [2]に記載の液晶シール剤。 [3] The liquid crystal sealant according to [1] or [2], wherein the solubility of the component (3) in 100 ml of water at 25 ° C. is 20 g or less.
[4] 前記(3)成分が、下記の一般式 (A)で示される化合物である [1]〜[3]いず れかに記載の液晶シール剤。 [4] The liquid crystal sealant according to any one of [1] to [3], wherein the component (3) is a compound represented by the following general formula (A).
ただし、一般式 (A)中の Rは、炭素数 8以上のアルキレン基を表す。 However, R in the general formula (A) represents an alkylene group having 8 or more carbon atoms.
[5]前記液晶シール剤は、前記(1)〜(3)成分が均一に混合された一液タイプであ る [1]〜 [4]レ、ずれかに記載の液晶シール剤。 [5] The liquid crystal sealant is a one-component type in which the components (1) to (3) are uniformly mixed.
[6] 前記(2)成分および(3)成分の総配合量が、前記液晶シール剤 100質量部 中に;!〜 25質量部である [1]〜 [5] V、ずれかに記載の液晶シール剤。 [6] The total blending amount of the component (2) and the component (3) is in a range of 100 parts by mass of the liquid crystal sealant;! To 25 parts by mass. [1] to [5] V, Liquid crystal sealant.
[7] 前記(2)成分の配合質量を W1とし、前記(3)成分の配合質量を W2とすると き、 0· 2≤W2/ (W1 +W2)≤0. 8である [1]〜[6]いずれかに記載の液晶シール 剤。 [8] 前記(2)成分および (3)成分の活性水素当量の合計が、前記(1)成分のェポ キシ当量に対して 0. 3〜3. 0である [1]〜 [7]いずれかに記載の液晶シール剤。 [7] When the compounding mass of the component (2) is W1 and the compounding mass of the component (3) is W2, 0 · 2≤W2 / (W1 + W2) ≤0.8 [1] ~ [6] The liquid crystal sealant according to any one of the above. [8] The sum of active hydrogen equivalents of component (2) and component (3) is 0.3 to 3.0 with respect to the epoxy equivalent of component (1). [1] to [7] Liquid crystal sealing agent in any one.
[0015] また、上記課題は、本発明の液晶表示パネルの製造方法、およびこれにより得られ る液晶表示パネルによって解決される。 [0015] Further, the above problems are solved by the method for producing a liquid crystal display panel of the present invention and the liquid crystal display panel obtained thereby.
[9] 対向する 2枚の基板を、液晶シール剤を介して貼り合わせることにより製造さ れる液晶表示パネルの製造方法において、上記の [1]〜[8]に記載の液晶シール 剤によって画素配列領域が包囲されるように形成され、液晶の注入口が設けられた 枠状の表示領域を有する基板を準備する工程と、前記液晶シール剤を介して 2枚の 基板を重ね合わせた後に、加熱圧締して基板同士を貼り合わせることにより、前記基 板の間に液晶セルを形成する工程と、前記注入口から前記液晶セル内に液晶を注 入する工程と、封止用シール剤によって前記液晶が注入された液晶セルの注入口を 封止する工程と、を含む液晶表示パネルの製造方法。 [9] In a method for producing a liquid crystal display panel produced by bonding two opposing substrates through a liquid crystal sealant, a pixel array is formed using the liquid crystal sealant described in [1] to [8] above. A step of preparing a substrate having a frame-shaped display region formed so as to surround the region and provided with a liquid crystal inlet; and after heating the two substrates over the liquid crystal sealant, heating By pressing and bonding the substrates together, the liquid crystal is formed by a step of forming a liquid crystal cell between the substrates, a step of injecting liquid crystal into the liquid crystal cell from the inlet, and a sealing agent for sealing. And a step of sealing the injection port of the injected liquid crystal cell.
[10] 対向する 2枚の基板を、液晶シール剤を介して貼り合わせることにより製造さ れる液晶表示パネルの製造方法において、上記の [1]〜[8]に記載の液晶シール 剤によって画素配列領域が包囲されるように形成された枠状の表示領域を有する基 板を準備する工程と、未硬化状態の前記表示領域内、またはもう一方の基板の上に 液晶を滴下する工程と、前記液晶が滴下された基板と、もう一方の基板とを減圧下に て重ね合わせる工程と、前記重ね合わせた 2枚の基板の間にある前記液晶シール剤 を加熱によって硬化させる工程と、を含む液晶表示パネルの製造方法。 [10] In a method for producing a liquid crystal display panel produced by bonding two opposing substrates through a liquid crystal sealant, the pixel alignment is performed by the liquid crystal sealant described in [1] to [8] above. A step of preparing a substrate having a frame-shaped display region formed so as to surround the region, a step of dropping liquid crystal in the uncured display region or on the other substrate, A step of superimposing the substrate onto which the liquid crystal has been dropped and the other substrate under reduced pressure, and a step of curing the liquid crystal sealant between the two superimposed substrates by heating. Manufacturing method of display panel.
[11] 上記の [9]または [10]に記載の液晶表示パネルの製造方法により得られた 液晶表示パネノレ。 [11] A liquid crystal display panel obtained by the method for producing a liquid crystal display panel according to [9] or [10] above.
発明の効果 The invention's effect
[0016] 本発明によれば、硬化速度が速ぐかつ耐湿性が良好であって、さらには、長時間 、粘度安定性が高く保持される液晶シール剤を提供することができる。また、このよう に優れた特性を有し、可使時間が長レ、液晶シール剤を用いることにより、耐湿信頼 性が高い液晶表示パネルを生産性の高さを保持しながら製造できる液晶表示パネ ルの製造方法を提供することができる。 [0016] According to the present invention, it is possible to provide a liquid crystal sealant that has a high curing rate and good moisture resistance, and further maintains a high viscosity stability for a long time. In addition, by using a liquid crystal sealant that has such excellent characteristics and a long service life, a liquid crystal display panel that can be manufactured while maintaining high productivity with a high moisture resistance reliability. Can be provided.
発明を実施するための最良の形態 [0017] 次に、本発明を詳細に説明する。以下の説明では、「〜」を用いて数値範囲を規定 する力 本発明の「〜」は境界値を含む。例えば、「10〜; 100」とは、 10以上 100以下 を意味する。 BEST MODE FOR CARRYING OUT THE INVENTION [0017] Next, the present invention will be described in detail. In the following description, “˜” is used to define a numerical range. “˜” in the present invention includes a boundary value. For example, “10 to 100” means 10 or more and 100 or less.
[0018] 本発明の液晶シール剤は、(1)エポキシ樹脂、(2)融点が 150°C以下である熱潜 在性硬化剤、(3)融点が 180°C以上である熱潜在性硬化剤、を含む。 [0018] The liquid crystal sealant of the present invention includes (1) an epoxy resin, (2) a thermal latent curing agent having a melting point of 150 ° C or lower, and (3) a thermal latent curing having a melting point of 180 ° C or higher. Agent.
[0019] (1)エポキシ樹脂 [0019] (1) Epoxy resin
本発明のエポキシ樹脂とは、分子内にエポキシ基を 1つ以上有する化合物をいう。 本発明の液晶シール剤に用いられる好ましレ、エポキシ樹脂の例には、ビスフエノー ノレ A、ビスフエノール S、ビスフエノール F、ビスフエノール ADなどで代表される芳香 族ジオール類、およびそれらをエチレングリコール、プロピレングリコール、アルキレ ングリコール変性したジオール類と、ェピクロルヒドリンとの反応で得られた芳香族多 価グリシジルエーテル化合物;フエノールまたはタレゾールとホルムアルデヒドとから 誘導されたノポラック樹脂、ポリアルケユルフェノールやそのコポリマーなどで代表さ れるポリフエノール類と、ェピクロルヒドリンとの反応で得られたノポラック型多価グリシ ジルエーテル化合物;キシリレンフエノール樹脂のグリシジルエーテル化合物類が含 よれ 。 The epoxy resin of the present invention refers to a compound having one or more epoxy groups in the molecule. Preferred examples of the epoxy resin used in the liquid crystal sealant of the present invention include aromatic diols represented by bisphenol A, bisphenol S, bisphenol F, bisphenol AD, and the like, and ethylene glycol. , Propylene glycol, alkylene glycol-modified diols, and aromatic polyvalent glycidyl ether compounds obtained by the reaction of epichlorohydrin; nopolac resins derived from phenol or talesol and formaldehyde, polyalkylolphenol And nopolac-type polyvalent glycidyl ether compounds obtained by the reaction of polyphenols typified by copolymers thereof and epichlorohydrin; glycidyl ether compounds of xylylene phenol resins.
[0020] 中でも好まし!/、エポキシ樹脂の例には、クレゾールノポラック型エポキシ樹脂、フエ ノールノポラック型エポキシ樹脂、ビスフエノール A型エポキシ樹脂、ビスフエノール F 型エポキシ樹脂、トリフエノールメタン型エポキシ樹脂、トリフエノールェタン型ェポキ シ樹脂、トリスフエノール型エポキシ樹脂、ジシクロペンタジェン型エポキシ樹脂、ビフ ェニル型エポキシ樹脂が含まれる。また、特に好ましいエポキシ樹脂の例には、これ らのアクリルゴム変性エポキシ樹脂が含まれる。 [0020] Especially preferred! /, Examples of epoxy resins include cresol nopolac type epoxy resin, phenol nopolac type epoxy resin, bisphenol A type epoxy resin, bisphenol F type epoxy resin, triphenol methane type epoxy. Resin, triphenol type epoxy resin, trisphenol type epoxy resin, dicyclopentagen type epoxy resin and biphenyl type epoxy resin. Examples of particularly preferred epoxy resins include these acrylic rubber-modified epoxy resins.
[0021] 本発明の液晶シール剤には、これらのエポキシ樹脂を単独で、または複数種を組 み合わせて用いることができる。 In the liquid crystal sealant of the present invention, these epoxy resins can be used alone or in combination of two or more.
[0022] また、本発明に用いられるエポキシ樹脂は、環球法によって測定される軟化点温度 力 0°C以上であることが好ましぐかつその質量平均分子量が 1000〜; 10000の範 囲内にあることがより好ましい。このようなエポキシ樹脂は、液晶に対する溶解性ゃ拡 散性が低い。そのため、力、かるエポキシ樹脂が用いられた液晶シール剤によって製 造される液晶表示パネルは、表示性が良好である。エポキシ樹脂の重量平均分子量 は、例えば、ゲルパーミエーシヨンクロマトグラフィ(GPC)によりポリスチレンを標準と して測定すること力できる。さらに、エポキシ樹脂としては、分子蒸留法などによって 高純度化され、不純物が取り除かれたものが好ましく用いられる。 [0022] Further, the epoxy resin used in the present invention preferably has a softening point temperature force of 0 ° C or higher measured by a ring and ball method and has a mass average molecular weight in the range of 1000 to 10,000. It is more preferable. Such an epoxy resin has low solubility and dispersibility in liquid crystals. Therefore, it is manufactured with a liquid crystal sealant that uses force and curable epoxy resin. The manufactured liquid crystal display panel has good display properties. The weight average molecular weight of the epoxy resin can be measured, for example, by gel permeation chromatography (GPC) using polystyrene as a standard. Further, as the epoxy resin, a resin purified by a molecular distillation method and the like from which impurities are removed is preferably used.
[0023] エポキシ樹脂の配合量は、液晶シール剤 100質量部に対して 5〜 50質量部である こと力 S好ましく、より好ましくは 10〜30質量部である。このような液晶シール剤は、耐 熱性が良好である。ただし、力、かる配合量が 5質量部未満であると、液晶シール剤を 硬化させた後の硬化物の機械強度が低くなる。一方で、かかる配合量が 50質量部を 超えると液晶シール剤の耐熱性が低下する場合がある。 [0023] The compounding amount of the epoxy resin is 5 to 50 parts by mass with respect to 100 parts by mass of the liquid crystal sealant. S is preferable, and more preferably 10 to 30 parts by mass. Such a liquid crystal sealant has good heat resistance. However, if the force and the blending amount are less than 5 parts by mass, the mechanical strength of the cured product after curing the liquid crystal sealant will be low. On the other hand, if the blending amount exceeds 50 parts by mass, the heat resistance of the liquid crystal sealant may decrease.
[0024] 潜在性硬化剤] [0024] Latent curing agent]
熱潜在性硬化剤とは、通常の液晶シール剤の硬化温度での反応速度を維持した まま、エポキシ樹脂に混合されて!/、ても室温付近における低温領域での反応速度を 極めて低くできる一方で、熱や光によってエポキシ基との反応活性を呈する硬化剤を V、う。このような熱潜在性硬化剤を含ませた液晶シール剤は、塗布時'保存時におけ る反応性が低いために、粘度安定性が高くなる。 The heat latent curing agent is mixed with an epoxy resin while maintaining the reaction rate at the curing temperature of a normal liquid crystal sealant! / Even though it can extremely reduce the reaction rate in the low temperature region near room temperature. V, a curing agent that reacts with epoxy groups by heat or light. The liquid crystal sealant containing such a heat latent curing agent has high viscosity stability because of low reactivity during storage and storage.
[0025] 本発明に力、かる液晶シール剤には、融点が異なる 2種類の熱潜在性硬化剤、すな わち(2)融点が 150°C以下である第 1の熱潜在性硬化剤、および(3)融点が 180°C 以上である第 2の熱潜在性硬化剤が併用される。一般的に、液晶シール剤中に熱潜 在性硬化剤を含ませると、塗布時'保存時における液晶シール剤の粘度安定性が高 くなることが知られている。ところで、本発明のように低融点の第 1の熱潜在性硬化剤 と、室温付近での反応性が低い高融点の第 2の熱潜在性硬化剤とを併用すると、室 温付近での反応性がより低く抑えられるので、粘度安定性が極めて高くなる。 [0025] The liquid crystal sealant that is effective in the present invention has two types of thermal latent curing agents having different melting points, that is, (2) a first thermal latent curing agent having a melting point of 150 ° C or lower. And (3) a second thermal latent curing agent having a melting point of 180 ° C or higher is used in combination. In general, it is known that when a thermal latent curing agent is included in the liquid crystal sealant, the viscosity stability of the liquid crystal sealant during storage is high during storage. By the way, when the first heat latent curing agent having a low melting point and the second heat latent curing agent having a low melting point and low reactivity near room temperature are used in combination as in the present invention, the reaction near the room temperature is performed. The viscosity stability is extremely high because the properties are kept lower.
[0026] 熱潜在性硬化剤は、エポキシ基と反応し、ある!/、はエポキシ基同士の重合を促進さ せることによりエポキシ樹脂を硬化させる。ただし、全ての熱潜在性硬化剤がェポキ シ基と反応するわけではなぐその一部は硬化物中に分散して残る。ここで、硬化物 中に残った熱潜在性硬化剤を含む領域にお!/、て、この領域を構成する熱潜在性硬 化剤が吸水し易い物質であると、硬化物自体も吸水し易くなり耐湿性が低下すること 力 sある。 [0027] それに対して、本発明の液晶シール剤は、かかる液晶シール剤を通常の液晶滴下 方式で用いられている硬化温度(120〜; 150°C付近)で加熱されると、低融点の熱潜 在性硬化剤が反応に供される一方で、高融点の熱潜在性硬化剤が硬化物中に残存 し、母材中に分散する。このような高融点の熱潜在性硬化剤は、剛直な分子骨格を 有しており、結晶性が高い。そのために、本発明の液晶シール剤を硬化させた硬化 物中には、高融点の熱潜在性硬化剤から構成された疎水性の高い領域が分散し、 残存しているために、硬化物の耐湿性が極めて高くなる。 [0026] The thermal latent curing agent reacts with the epoxy group and cures the epoxy resin by accelerating the polymerization of the epoxy groups. However, not all thermal latent curing agents react with epoxy groups, and a part of them remains dispersed in the cured product. Here, if the thermal latent curing agent that constitutes this region is an easily water-absorbing substance in the region containing the thermal latent curing agent remaining in the cured product, the cured product itself also absorbs water. It tends to be certain that the force s moisture resistance is lowered. [0027] On the other hand, the liquid crystal sealant of the present invention has a low melting point when the liquid crystal sealant is heated at a curing temperature (120 to approximately 150 ° C) used in a normal liquid crystal dropping method. While the thermal latent curing agent is subjected to the reaction, a high melting point thermal latent curing agent remains in the cured product and is dispersed in the base material. Such a high-melting-point heat-latent curing agent has a rigid molecular skeleton and high crystallinity. Therefore, in the cured product obtained by curing the liquid crystal sealant of the present invention, a highly hydrophobic region composed of a high-melting-point thermal latent curing agent is dispersed and remains, so that the cured product Moisture resistance is extremely high.
[0028] また、本発明の液晶シール剤は、一液タイプとして有用であり、また保存安定性が 高レ、。一液タイプの液晶シール剤とは、エポキシ樹脂などの主成分と熱潜在性硬化 剤のような硬化促進成分とが使用する前の段階であらかじめ均一に混合されている 液晶シール剤をレ、う。保存安定性が高!、とは、液晶シール剤を室温付近で保存して も硬化反応がほとんど進行しないことを意味する。具体的には、液晶シール剤を 25 °Cで 5日間保存したときの粘度の上昇率力 保存前の液晶シール剤の粘度の 2倍以 下であることが好ましい。 [0028] The liquid crystal sealant of the present invention is useful as a one-pack type and has high storage stability. A one-component type liquid crystal sealant is a liquid crystal sealant that contains a main component such as an epoxy resin and a curing promoting component such as a thermal latent curing agent that are uniformly mixed before use. . High storage stability means that the curing reaction hardly proceeds even when the liquid crystal sealant is stored near room temperature. Specifically, the rate of increase in viscosity when the liquid crystal sealant is stored at 25 ° C. for 5 days is preferably less than twice the viscosity of the liquid crystal sealant before storage.
[0029] (2)融点が 150°C以下である熱潜在性硬化剤 [0029] (2) Thermal latent curing agent having a melting point of 150 ° C or lower
本発明にお!/、て第 1の熱潜在性硬化剤として用いられる「融点が 150°C以下である 熱潜在性硬化剤」とは、融点が 150°C以下であり、熱潜在硬化性を有する化合物を いう。 In the present invention, the “thermal latent curing agent having a melting point of 150 ° C. or lower” used as the first thermal latent curing agent is a thermal latent curing agent having a melting point of 150 ° C. or lower. A compound having
[0030] このような(2)成分の好ましい例には、ジヒドラジド系、イミダゾール系、アミンァダク ト系、ポリアミン系、およびポリアミノウレア系の熱潜在性硬化剤が含まれる。これらは 単独で、または複数種を組み合わせて用いてもよい。また、かかる熱潜在性硬化剤 の融点は、公知の融点測定装置によって測定することができる。 [0030] Preferable examples of such component (2) include dihydrazide-based, imidazole-based, amine-duct-based, polyamine-based, and polyaminourea-based thermal latent curing agents. These may be used alone or in combination. In addition, the melting point of the thermal latent curing agent can be measured by a known melting point measuring device.
[0031] 前記ジヒドラジド系熱潜在性硬化剤とは、 1分子内に 2つのヒドラジド基を有し、熱潜 在性硬化性を有する化合物をいう。このような熱潜在性硬化剤の好ましい例には、有 機酸ジヒドラジドが含まれる。 [0031] The dihydrazide-based thermal latent curing agent refers to a compound having two hydrazide groups in one molecule and having thermal latent curability. Preferred examples of such a heat latent curing agent include organic acid dihydrazide.
[0032] 前記有機酸ジヒドラジドとは、 1分子内に 2個のヒドラジド基を有する有機酸を意味 する。本発明の(2)成分として好ましく用いられる有機酸ジヒドラジドの例には、 1 , 3 ビス(ヒドラジノカルボェチル)ー5 イソプロピルヒダントイン(融点 120°C)、ノ リン ジヒドラジド(融点 123〜; 125°C)が含まれる。 [0032] The organic acid dihydrazide means an organic acid having two hydrazide groups in one molecule. Examples of the organic acid dihydrazide that is preferably used as the component (2) of the present invention include 1,3 bis (hydrazinocarboxyl) -5 isopropylhydantoin (melting point 120 ° C.), phosphorus Dihydrazide (mp 1 2 3~; 1 2 5 ° C) is included.
[0033] 市販される融点 150°C以下の有機酸ジヒドラジドの例には、ノ リンジヒドラジドである アミキュア VDH (味の素ファインテクノ (株)製 融点 120°C)、 7, 11—ォクタジェン一 1, 18ジカルボヒドラジドであるアミキュア UDH (味の素ファインテクノ (株)製 融点 15 0°C)が含まれる。 [0033] Examples of commercially available organic acid dihydrazide having a melting point of 150 ° C or lower include Amicure VDH (melting point 120 ° C, manufactured by Ajinomoto Fine Techno Co., Ltd.), 7, 11-octagen 1, 18 Amicure UDH (manufactured by Ajinomoto Fine Techno Co., Ltd., melting point 150 ° C.), which is dicarbohydrazide, is included.
[0034] 前記イミダゾール系熱潜在性硬化剤とは、(i)イミダゾールに置換基などが導入され たイミダゾール誘導体、あるいは(ii)イミダゾールと、このイミダゾールと塩を形成し得 る化合物とを反応させて得られるイミダゾール変性物をいう。 [0034] The imidazole-based thermal latent curing agent refers to (i) an imidazole derivative in which a substituent or the like is introduced into imidazole, or (ii) imidazole and a compound capable of forming a salt with this imidazole. Refers to a modified imidazole obtained.
[0035] 前記(i)成分の例には、 2—フエ二ルイミダゾールであるキュアゾール 2PZ (四国化 成(株)製 融点 137〜; 147°C)、 2—メチルイミダゾールであるキュアゾール 2MZ— P (四国化成工業 (株)製 融点 137〜; 147°C)、 1—シァノエチル— 2—フエ二ルイミダ ゾール(四国化成工業 (株)製 融点 105〜111°C)が含まれる。これらは市販品とし て容易に入手可能である。 [0035] Examples of the component (i) include 2-phenol imidazole 2PZ (manufactured by Shikoku Kasei Co., Ltd., melting point 137 to 147 ° C), 2-methylimidazole azole 2MZ-P. (Shikoku Chemical Industries, Ltd., melting point 137-; 147 ° C), 1-cyanoethyl-2-phenylimidazole (Shikoku Chemicals, Ltd., melting point 105-111 ° C). These are readily available as commercial products.
[0036] また、前記 (ii)成分である化合物の例には、イミダゾールが導入された樹脂が含ま れる。力、かるイミダゾール変性物の例には、 C11Z— CNS (四国化成工業 (株)製 融 点; L43〜149°C)、 2PZ— OK (四国化成工業 (株)製 融点 135°C)、アデ力ハード ナー EH4346S (融点 125°C)、アデ力ハードナー EH4347S (融点 105 °C)、ァ デカハードナー EH4356S (融点 110 °C) (以上、 ADEKA (株)製)が含まれる。 これらは市販品として容易に入手可能である。 [0036] Examples of the compound as the component (ii) include a resin into which imidazole is introduced. Examples of such modified imidazole products include C11Z—CNS (melting point manufactured by Shikoku Kasei Kogyo Co., Ltd .; L43 to 149 ° C), 2PZ—OK (melting point 135 ° C manufactured by Shikoku Kasei Kogyo Co., Ltd.), Includes force hardener EH4346S (melting point 125 ° C), Ade force hardener EH4347S (melting point 105 ° C), and Adeka hardener EH4356S (melting point 110 ° C) (above, manufactured by ADEKA). These are easily available as commercial products.
[0037] 前記アミンァダクト系熱潜在性硬化剤とは、熱潜在硬化性を有し、触媒活性を有す るァミン系化合物と任意の化合物とを反応させて得られる付加化合物のことを!/、う。こ のようなアミンァダクト系熱潜在性硬化剤は、熱によりァミンが解離して活性化する。 上記のアミン系化合物の例には、 1 , 2, 3級アミノ基を有する化合物が含まれる。 [0037] The amine adduct type heat latent curing agent is an addition compound obtained by reacting an amine compound having thermal latent curability and catalytic activity with any compound! /, Yeah. Such an amine adduct type heat latent curing agent is activated by the dissociation of the amine by heat. Examples of the amine compound include compounds having a 1,2, tertiary amino group.
[0038] 本発明の(2)成分として好ましく用いられるアミンァダクト系熱潜在性硬化剤の例に は、アミキュア PN— 40 (融点 110°C)やアミキュア PN— 23 (融点 100°C)、アミキュア PN— 31 (融点115°C)、ァミキュァPN— H (融点115°C)、ァミキュァMY— 24 (融点 120°C)、アミキュア MY— H (融点 130°C) (以上、味の素ファインテクノ (株)製)が含 よれ 。 [0039] 前記ポリアミン系熱潜在性硬化剤とは、ァミンとエポキシの反応物であるポリマー構 造を有しており、触媒活性を有するァミンが任意の化合物と安定化構造を成している 熱潜在硬化性を示す化合物をレ、う。本発明の(2)成分として好ましく用いられるポリ アミン系熱潜在性硬化剤の例には、アデカノ、一ドナー EH4357S (ADEKA (株)製 融点 73〜83°C)が含まれる。 [0038] Examples of the amine-adduct type thermal latent curing agent preferably used as the component (2) of the present invention include Amicure PN-40 (melting point 110 ° C), Amicure PN-23 (melting point 100 ° C), and Amicure PN. — 31 (melting point 115 ° C), Amicure PN—H (melting point 115 ° C), Amicure MY—24 (melting point 120 ° C), Amicure MY—H (melting point 130 ° C) (Ajinomoto Fine Techno Co., Ltd.) Manufactured). [0039] The polyamine thermal latent curing agent has a polymer structure that is a reaction product of an amine and an epoxy, and the amine having catalytic activity forms a stabilizing structure with an arbitrary compound. A compound showing latent curing is used. Examples of the polyamine thermal latent curing agent preferably used as the component (2) of the present invention include Adecano, one donor EH4357S (manufactured by ADEKA Corporation, melting point 73 to 83 ° C.).
[0040] 前記ポリアミノウレア系熱潜在性硬化剤とは、ァミン、尿素とイソシァネート化合物と を反応させて得られるゥレア結合を有する化合物をいう。本発明の(2)成分として好 ましく用いられるポリアミノウレア系熱潜在性硬化剤の例には、フジキュア FXE—100 0 (富士化成工業 (株)製 融点 120°C)やフジキュア FXE— 1030 (富士化成工業( 株)製 融点 140°C)、ォミキユア 94 (ICIジャパン (株)製 融点 127〜; 129°C)が含ま れる。 [0040] The polyaminourea thermolatent curing agent refers to a compound having a urea bond obtained by reacting amine, urea and an isocyanate compound. Examples of the polyaminourea type thermal latent curing agent preferably used as the component (2) of the present invention include Fujicure FXE-100 0 (Fuji Kasei Kogyo Co., Ltd., melting point 120 ° C) and Fujicure FXE-1030 ( Fuji Chemical Industry Co., Ltd. melting point 140 ° C), and Omiquia 94 (ICI Japan Co., Ltd. melting point 127-129 ° C) are included.
[0041] また、本発明で用いられる(2)成分は、特に、融点が 100°C以上であることが好まし い。このような熱潜在性硬化剤は、熱硬化性が非常に良好であるために、液晶シー ノレ剤の硬化速度を向上させる。力、かる融点温度が 100°C未満であると、低温領域で の反応性が必要以上に高くなり、粘度安定性が極めて高くなることが懸念される。 [0041] The component (2) used in the present invention preferably has a melting point of 100 ° C or higher. Such a heat-latent curing agent has a very good thermosetting property, and thus improves the curing rate of the liquid crystal scenery agent. If the melting point temperature is less than 100 ° C, there is a concern that the reactivity in the low temperature region will be higher than necessary and the viscosity stability will be extremely high.
[0042] (3)融点が 180°C以上である熱潜在性硬化剤 [0042] (3) Thermal latent curing agent having a melting point of 180 ° C or higher
本発明にお!/、て第 2の熱潜在性硬化剤として用いられる「融点が 180°C以上である 熱潜在性硬化剤」とは、融点が 180°C以上であり、熱潜在硬化性を有する化合物を いう。このような第 2の熱潜在性硬化剤の好ましい例には、ジヒドラジド系、イミダゾー ル系、およびジアミド系の熱潜在性硬化剤が含まれる。このような熱潜在性硬化剤が 用いられた液晶シール剤は、室温での粘度安定性が非常に良好となるために、可使 時間の長さを保持しながら液晶表示パネルを製造することができる。上記の熱潜在 性硬化剤は、単独で、または複数種を組み合わせて用いてもよい。 In the present invention, the “thermal latent curing agent having a melting point of 180 ° C. or higher” used as the second thermal latent curing agent is a thermal latent curing agent having a melting point of 180 ° C. or higher. A compound having Preferred examples of the second heat latent curing agent include dihydrazide-based, imidazole-based, and diamide-based heat latent curing agents. Since the liquid crystal sealant using such a heat latent curing agent has very good viscosity stability at room temperature, it is possible to produce a liquid crystal display panel while maintaining a long usable time. it can. The above-mentioned heat latent curing agents may be used alone or in combination of two or more.
[0043] 中でも、 (3)成分としては、ジヒドラジド系熱潜在性硬化剤が好まし!/、。このようなジ ヒドラジド系熱潜在性硬化剤の例には、イソフタル酸ジヒドラジド(IDH 日本ファイン ケム(株)製、融点 220°C)、 1 , 3, 5—トリス(2—ヒドラジノカルボニルェチル)一イソ シァヌレート(HCIC 日本ファインケム(株)製、融点 197°C)が含まれる。 [0043] Among them, as the component (3), a dihydrazide thermal latent curing agent is preferable! Examples of such dihydrazide thermal latent curing agents include isophthalic acid dihydrazide (manufactured by IDH Nippon Finechem Co., Ltd., melting point 220 ° C), 1, 3, 5-tris (2-hydrazinocarbonylethyl) ) Monoisocyanurate (HCIC Nippon Finechem Co., Ltd., melting point 197 ° C).
[0044] ジヒドラジド系熱潜在性硬化剤の中でも、かかる(3)成分としては、有機酸ジヒドラジ ドカ S好ましく、下記の一般式 (A)で示される化合物が好ましい。本発明の有機酸ジヒ ドラジドとは、脂肪族ジカルボン酸をヒドラジド化した炭素数 8以上のアルキレン基を 有する化合物をいう。 Among the dihydrazide-based thermal latent curing agents, the component (3) includes an organic acid dihydrazide. Doca S, preferably a compound represented by the following general formula (A). The organic acid dihydrazide of the present invention refers to a compound having an alkylene group having 8 or more carbon atoms obtained by hydrazide conversion of an aliphatic dicarboxylic acid.
[0045] ここで、脂肪族ジカルボン酸の例には、アジピン酸ジヒドラジド (ADH 日本ファイン ケム (株)製、融点 181°C、 25°Cの水 100mlに対する溶解度 10g)が含まれる。一般 式 (A)で示されるような有機酸ジヒドラジドが用いられた液晶シール剤は、耐水性が 良好である。そのために、かかる液晶シール剤の硬化物は耐水性が高いから、液晶 表示パネルに適用した場合には、高湿下でも硬化させた液晶シール剤と基板との接 着強度が高ぐ優れた耐湿信頼性を示す液晶表示パネルが得られる。 Here, examples of the aliphatic dicarboxylic acid include adipic acid dihydrazide (manufactured by ADH Nippon Finechem Co., Ltd., solubility of 10 g in 100 ml of water having a melting point of 181 ° C. and 25 ° C.). A liquid crystal sealant using an organic acid dihydrazide represented by the general formula (A) has good water resistance. For this reason, since the cured liquid crystal sealant has high water resistance, when applied to a liquid crystal display panel, the adhesive strength between the liquid crystal sealant cured at high humidity and the substrate is high and has excellent moisture resistance. A liquid crystal display panel exhibiting reliability can be obtained.
[0046] [化 2] [0046] [Chemical 2]
上記の一般式 (A)中の Rは、炭素数 8以上のアルキレン基を表す。 R in the general formula (A) represents an alkylene group having 8 or more carbon atoms.
[0047] 本発明の(3)成分として好ましく用いられる有機酸ジヒドラジドの例には、セバシン 酸ジヒドラジド(SDH 日本ファインケム(株)製、融点 190°C、 25°Cの水 100mlに対 して不溶)、ドデカンニ酸ジヒドラジド (N— 12 日本ファインケム (株)製、融点 189°C 、 25°Cの水 100mlに対して不溶)が含まれる。 [0047] Examples of the organic acid dihydrazide preferably used as the component (3) of the present invention include sebacic acid dihydrazide (manufactured by SDH Nippon Finechem Co., Ltd., insoluble in 100 ml of water having a melting point of 190 ° C and 25 ° C). ) And dodecanoic acid dihydrazide (N-12, manufactured by Nippon Finechem Co., Ltd., melting point 189 ° C, insoluble in 100 ml of water at 25 ° C).
[0048] 前記イミダゾール系熱潜在性硬化剤とは、前記(2)成分で説明した定義と同様に、 [0048] The imidazole-based heat latent curing agent is the same as the definition described in the component (2),
(i)イミダゾールに置換基などが導入されたイミダゾール誘導体、あるいは (ii)イミダゾ ールと、樹脂またはイミダゾールと塩を形成し得る化合物とを反応させて得られるイミ ダゾール変性物をいう。この中でも、(3)成分としては、分子量の増加や、樹脂骨格 を構成する分子の結合を強化させるなどして、融点が 180°C以上とされたイミダゾー ル系化合物が該当する。 (i) An imidazole derivative in which a substituent or the like is introduced into imidazole, or (ii) an imidazole modified product obtained by reacting imidazole with a resin or a compound capable of forming a salt with imidazole. Among these, as the component (3), an imidazole compound having a melting point of 180 ° C. or higher by increasing the molecular weight or strengthening the bonding of the molecules constituting the resin skeleton is applicable.
[0049] 上記のようなイミダゾール系熱潜在性硬化剤の中でも前記(3)成分として好ましくは 、 (i)成分であるイミダゾール誘導体である。このようなイミダゾール誘導体の例には、 2, 4—ジアミノー 6— [2,ーェチルー 4,ーメチルイミダゾリノレー(1,)]ーェチルー s—ト リアジンが含まれる。このような化合物は、キュアゾール 2E4MZ— A (四国化成工業( 株)製 融点 215〜225°C)などの市販品として入手可能である。 [0049] Among the imidazole-based heat latent curing agents as described above, the component (3) is preferably an imidazole derivative as the component (i). Examples of such imidazole derivatives include 2,4-Diamino-6- [2, -ethyl-4, -methylimidazolinole (1,)]-ethyl-s-triazine is included. Such a compound is available as a commercial product such as Curesol 2E4MZ-A (manufactured by Shikoku Chemicals Co., Ltd., melting point 215 to 225 ° C.).
[0050] 本発明のジアミド系熱潜在性硬化剤とは、 1分子内に 2つのアミド基を有し、熱潜在 硬化性を有する化合物をレ、う。本発明の(3)成分として好ましく用いられるジアミド系 熱潜在性硬化剤の例には、ジシアンジアミド(融点 209°Cなど)が含まる。その具体的 には、 AH— 154 (融点 200°C)、 AH— 162 (融点 200°C) (以上、味の素ファインテ タノ (株)製)が含まれ、これらは市販品として容易に入手可能である。 [0050] The diamide heat latent curing agent of the present invention refers to a compound having two amide groups in one molecule and having heat latent curability. Examples of the diamide type heat latent curing agent preferably used as the component (3) of the present invention include dicyandiamide (melting point 209 ° C. and the like). Specific examples include AH-154 (melting point 200 ° C) and AH-162 (melting point 200 ° C) (manufactured by Ajinomoto Fine Tetano Co., Ltd.), which are readily available as commercial products. is there.
[0051] 前記(3)成分として好ましく用いられる化合物は、単独で、または複数種を組み合 わせて用いてもよい。また、上記の(3)成分に加えて、 p—ヒドロキシ安息香酸ヒドラジ ド(PHBH 日本ファインケム (株)製、融点 264°C)のようなヒドラジド類を用いてもよ い。さらに、(3)成分として用いられる熱潜在性硬化剤は、水洗法、再結晶法などに よって高純度化されてレ、ること力 S好ましレ、。 [0051] The compounds preferably used as the component (3) may be used singly or in combination of two or more. In addition to the above component (3), hydrazides such as p-hydroxybenzoic acid hydrazide (PHBH Nippon Finechem Co., Ltd., melting point 264 ° C.) may be used. Furthermore, the heat latent curing agent used as component (3) is highly purified by the water washing method, recrystallization method, etc.
[0052] また、(3)成分は、 25°Cの水 100mlに対する溶解度が 20g以下であることが好まし い。特に好ましくはかかる溶解度が 5g以下である。このような(3)成分が用いられた 液晶シール剤は、耐湿性が良好となるので、結果として、液晶表示パネルの耐湿信 頼性が向上する。ここで、かかる(3)成分の溶解度は Ogに近づくほど、調製される液 晶シール剤の耐湿性が向上する。ただし、力、かる溶解度が 20gを超えると液晶シー ノレ剤の耐湿性が低く劣るので、液晶表示パネルに適用した場合には耐湿信頼性が 低下することがある。 [0052] The component (3) preferably has a solubility in 100 ml of water at 25 ° C of 20 g or less. Particularly preferably, the solubility is 5 g or less. Since the liquid crystal sealant using such component (3) has good moisture resistance, as a result, the moisture resistance reliability of the liquid crystal display panel is improved. Here, the closer the solubility of the component (3) is to Og, the better the moisture resistance of the liquid crystal sealant prepared. However, when the strength or solubility exceeds 20 g, the moisture resistance of the liquid crystal sheet agent is low and inferior, and therefore, when applied to a liquid crystal display panel, the moisture resistance reliability may be lowered.
[0053] 液晶シール剤の耐湿性や硬化速度を向上させるためには、(2)成分および(3)成 分としてジヒドラジド系熱潜在性硬化剤を併用することがより好ましレ、。これまでに液 晶シール剤用の熱潜在性硬化剤としてはモノヒドラジド系のものが知られている。この ように官能基として 1つのヒドラジド基を有するモノヒドラジド系熱潜在性硬化剤は、ジ ヒドラジド系のような多官能タイプと比べて、融点が低ぐかつ他の樹脂との相溶性が 高いために潜在硬化性が良好である。しかし、その一方で、かかる熱潜在性硬化剤 が用いられた液晶シール剤の硬化物は、架橋密度や耐湿性の低さが問題となる。と ころ力 S、ジヒドラジド系の熱潜在性硬化剤は官能基として 2つのヒドラジド基を有する ので、潜在硬化性の高さに加えて反応性が良好である。そのために、かかる熱潜在 性硬化剤を液晶シール剤に適用させた場合には、架橋密度が高ぐさらには機械強 度や耐水性が良好な硬化物が得られる。 [0053] In order to improve the moisture resistance and curing rate of the liquid crystal sealant, it is more preferable to use a dihydrazide-based thermal latent curing agent in combination as the component (2) and (3). To date, monohydrazide-based thermal latent curing agents for liquid crystal sealants are known. In this way, monohydrazide thermal latent curing agents having one hydrazide group as a functional group have a lower melting point and higher compatibility with other resins than polyfunctional types such as dihydrazide. The latent curability is good. On the other hand, however, a cured product of a liquid crystal sealant using such a heat-latent curing agent has a problem of low crosslinking density and low moisture resistance. Rolling force S, dihydrazide-based thermal latent curing agent has two hydrazide groups as functional groups Therefore, in addition to high latent curability, the reactivity is good. Therefore, when such a heat-latent curing agent is applied to a liquid crystal sealant, a cured product having a high crosslinking density and a good mechanical strength and water resistance can be obtained.
[0054] (2)成分および(3)成分の総配合量は、液晶シール剤 100質量部中に;!〜 25質量 部であることが好ましぐより好ましくは 3〜20質量部である。このような液晶シール剤 は、耐湿性や粘度安定性が良好であるから可使時間が長い。また、耐湿性が良好で あるから、液晶表示パネルに適用した場合には、硬化させた液晶シール剤と基板と の接着強度が高ぐ優れた表示性である液晶表示パネルが得られる。一方で、かか る総配合量が 25質量部を超えると粘度安定性が悪ぐ 1質量部未満であると硬化が 不十分となる場合がある。 [0054] The total amount of component (2) and component (3) is preferably from! To 25 parts by mass, more preferably from 3 to 20 parts by mass in 100 parts by mass of the liquid crystal sealant. Such a liquid crystal sealant has a long working life since it has good moisture resistance and viscosity stability. Further, since the moisture resistance is good, when applied to a liquid crystal display panel, a liquid crystal display panel having excellent display properties with high adhesive strength between the cured liquid crystal sealant and the substrate can be obtained. On the other hand, if the total amount exceeds 25 parts by mass, the viscosity stability is poor. If it is less than 1 part by mass, curing may be insufficient.
[0055] また、(2)成分の配合質量を W1とし、(3)成分の配合質量を W2とするとき、 0. 2≤ W2/ (W1 +W2)≤0. 8であることが好ましい。より好ましくは、 0. 4≤W2/ (W1 + W2)≤0. 6である。このとき、(2)成分および(3)成分として複数種の化合物を液晶 シール剤の調製に用いる場合には、各成分において用いられる化合物の総量を W1 、 W2とみなす。このような液晶シール剤は粘度安定性が良好であるから可使時間が 長くなり、力、かる液晶シール剤を液晶表示パネルに適用した場合には、硬化させた 液晶シール剤と基板との接着強度が高ぐ表示性や耐湿信頼性に優れた液晶表示 パネルが得られる。 [0055] Further, when the blending mass of component (2) is W1 and the blending mass of component (3) is W2, it is preferable that 0.2≤W2 / (W1 + W2) ≤0.8. More preferably, 0.4 ≦ W2 / (W1 + W2) ≦ 0.6. At this time, when a plurality of types of compounds are used as the components (2) and (3) in the preparation of the liquid crystal sealant, the total amount of the compounds used in each component is regarded as W1 and W2. Since such a liquid crystal sealant has good viscosity stability, the pot life is prolonged, and when such a liquid crystal sealant is applied to a liquid crystal display panel, the cured liquid crystal sealant is bonded to the substrate. A liquid crystal display panel with high strength and excellent moisture resistance can be obtained.
[0056] また、本発明の液晶シール剤は、前述の(2)成分および(3)成分の活性水素当量 の合計が、(1)成分のエポキシ当量に対して 0. 3〜3. 0であることが好ましい。活性 水素当量は、(2)成分および(3)成分のエポキシ基と反応し得る水素の当量である。 かかる活性水素当量は、 NMRなどによって測定可能である力 当該水酸基を有す る材料の仕込み量から算出することもできる。 [0056] Further, in the liquid crystal sealant of the present invention, the total of the active hydrogen equivalents of the components (2) and (3) described above is 0.3 to 3.0 with respect to the epoxy equivalent of the component (1). Preferably there is. The active hydrogen equivalent is the equivalent of hydrogen that can react with the epoxy groups of the components (2) and (3). Such an active hydrogen equivalent can also be calculated from the power that can be measured by NMR or the like from the charged amount of the material having the hydroxyl group.
[0057] 前記活性水素当量が好適に調節された液晶シール剤は、エポキシ樹脂と硬化剤と の反応性が高い。そのために、液晶シール剤を硬化させると、短時間で硬化が進み 、かつ十分に硬化が進むので未硬化部分が残りにくい。ここで、かかる活性水素当 量が 3. 0を超えると、硬化させた液晶シール剤中に(2)成分が多量に残るために、 力、かる硬化物の耐水性が低下することがある。一方で、活性水素当量が 0. 3未満で あると、硬化がうまく進まずに未硬化部分が残り十分な機械強度を得ることができな いことがある。 [0057] The liquid crystal sealant in which the active hydrogen equivalent is suitably adjusted has high reactivity between the epoxy resin and the curing agent. Therefore, when the liquid crystal sealant is cured, the curing proceeds in a short time, and the curing proceeds sufficiently, so that an uncured portion hardly remains. Here, if the amount of active hydrogen exceeds 3.0, a large amount of component (2) remains in the cured liquid crystal sealant, which may reduce the strength and water resistance of the cured product. On the other hand, the active hydrogen equivalent is less than 0.3 In some cases, curing does not proceed well and uncured parts remain, and sufficient mechanical strength may not be obtained.
[0058] 上記のように融点の違いに係らず本発明で用いられる熱潜在性硬化剤は、いずれ もアミノ基を有するァミン系の熱潜在性硬化剤である。このようなアミン系熱潜在性硬 化剤が用いられた液晶シール剤は、室温での粘度安定性が極めて良好であるから、 可使時間が長ぐまた、 1液タイプの液晶シール剤として好ましく用いることができる。 ここで、 1液タイプの液晶シール剤とは、あらかじめ熱潜在性硬化剤のような硬化剤と エポキシ樹脂のような被硬化成分である主剤とが均一に混合されており、かつ保存 時における安定性 (保存安定性)が良好な液晶シール剤を!/ヽぅ。 [0058] As described above, regardless of the melting point, the thermal latent curing agent used in the present invention is an amin-based thermal latent curing agent having an amino group. A liquid crystal sealing agent using such an amine-based thermal latent curing agent has a very good viscosity stability at room temperature, so it has a long pot life and is preferably used as a one-component liquid crystal sealing agent. Can be used. Here, the one-component type liquid crystal sealant is a mixture of a curing agent such as a heat-latent curing agent and a main component that is a cured component such as an epoxy resin, which is stable during storage. Liquid crystal sealant with good properties (storage stability)! / ヽ ぅ.
[0059] また、アミン系熱潜在性硬化剤は、加熱時にお!/、て、アミン系熱潜在性硬化剤が有 する活性水素が、後述する(6)成分および(7)成分中の (メタ)アクリル基に対して高 い求核付加性を示す。これにより、アミン系熱潜在性硬化剤が用いられた液晶シー ル剤は、熱硬化性が高くなるために加熱時の硬化速度が極めて速い。このような液 晶シール剤を液晶表示パネルの製造に用いれば、遮光エリアが存在するような場合 にも過不足なく硬化が進むために、結果として表示性が良好な液晶表示パネルが得 られるとともに、硬化時間が短縮されるために生産性が良好である。 [0059] In addition, the amine-based thermal latent curing agent can be used during heating! /, And the active hydrogen contained in the amine-based thermal latent curing agent is ((6) component and (7) component (to be described later)). High nucleophilic addition to meth) acrylic groups. As a result, the liquid crystal sealant in which the amine-based latent heat curing agent is used has a very high curing rate when heated because of high thermosetting property. If such a liquid crystal sealant is used for the production of a liquid crystal display panel, curing proceeds without excess or deficiency even when there is a light-shielding area. As a result, a liquid crystal display panel with good display properties can be obtained. The productivity is good because the curing time is shortened.
[0060] また、本発明の液晶シール剤は、(4)フイラ、(5)その他の添加剤、をさらに含んで[0060] Further, the liquid crystal sealing agent of the present invention further comprises (4) filler, (5) other additives.
V、てもよ!/、。このように(1)〜(5)の成分を含む液晶シール剤は、熱硬化性液晶シー ノレ剤として好ましく用いられる。 V! As described above, the liquid crystal sealant containing the components (1) to (5) is preferably used as a thermosetting liquid crystal sheet.
[0061] (4)フイラ [0061] (4) Fila
本発明のフイラとは、液晶シール剤の粘度制御や液晶シール剤を硬化させた硬化 物の強度向上、または線膨張性を抑えることによって液晶シール剤の接着信頼性を 向上させるなどの目的で用いられる充填剤をいう。 The filler of the present invention is used for the purpose of improving the adhesion reliability of the liquid crystal sealant by controlling the viscosity of the liquid crystal sealant, improving the strength of the cured product obtained by curing the liquid crystal sealant, or suppressing the linear expansion. Refers to the filler.
[0062] 本発明で好ましく用いることができるフイラは、公知のものを用いればよぐ特に限定 されない。フイラの例には、炭酸カルシウム、炭酸マグネシウム、硫酸バリウム、硫酸マ グネシゥム、珪酸アルミニウム、珪酸ジルコニウム、酸化鉄、酸化チタン、酸化アルミ ニゥム(アルミナ)、酸化亜鉛、二酸化珪素、チタン酸カリウム、カオリン、タルク、ァス ベスト粉、石英粉、雲母、ガラス繊維、タルク、ガラスビーズ、セリサイト活性白土、ベ ントナイト、窒化アルミニウム、窒化ケィ素などの無機フイラが含まれる。 [0062] The filler that can be preferably used in the present invention is not particularly limited as long as a known one is used. Examples of fillers include calcium carbonate, magnesium carbonate, barium sulfate, magnesium sulfate, aluminum silicate, zirconium silicate, iron oxide, titanium oxide, aluminum oxide (alumina), zinc oxide, silicon dioxide, potassium titanate, kaolin, Talc, asbestos powder, quartz powder, mica, glass fiber, talc, glass beads, sericite activated clay, Inorganic fillers such as totonite, aluminum nitride, and silicon nitride are included.
[0063] 本発明のフイラとしては、上記の無機フイラ以外にも液晶シール剤の特性を損なわ ない範囲であれば、ポリメタクリル酸メチル、ポリスチレン、これらを構成するモノマと 他のモノマとを共重合させて得た共重合体、ポリエステル微粒子、ポリウレタン微粒子 、ゴム微粒子などの公知の有機フイラを用いてもょレ、。 [0063] As the filler of the present invention, polymethyl methacrylate, polystyrene, monomers constituting them and other monomers are copolymerized as long as the properties of the liquid crystal sealant other than the above inorganic fillers are not impaired. Copolymers, polyester fine particles, polyurethane fine particles, rubber fine particles, and other known organic fillers obtained by the above process are used.
[0064] 中でも、線膨張率、シールパターンの形状保持性を向上させるという観点からは無 機フイラが好ましい。このような無機フイラの中では、 UV透過性が高いことなどの理由 から、二酸化ケイ素、タルクがより好ましい。また、無機または有機に係らず、本発明 の液晶シール剤に用いられるフイラは、エポキシ樹脂ゃシランカップリング剤などでグ ラフト変性されたものでもよレ、。 Among these, an inorganic filler is preferable from the viewpoint of improving the linear expansion coefficient and the shape retention of the seal pattern. Among such inorganic fillers, silicon dioxide and talc are more preferred because of their high UV transparency. Regardless of whether it is inorganic or organic, the filler used in the liquid crystal sealant of the present invention may be one that is graphitized with an epoxy resin or a silane coupling agent.
[0065] フイラの形状は、特に限定されず、球状、板状、針状などの定形物、または非定形 物のいずれでもよい。また、フイラの最大粒径は、好ましくは 6 m以下であり、さらに 好ましくは 2 m以下である。フイラの粒径は、レーザ回折法によって測定され得る。 このような粒径のフイラを含む液晶シール剤を液晶表示パネルの製造方法に用いれ ば、セルギャップの寸法安定性が非常に良好な液晶セルが形成され得る。 [0065] The shape of the filler is not particularly limited, and may be a regular shape such as a spherical shape, a plate shape, or a needle shape, or an atypical shape. The maximum particle size of the filler is preferably 6 m or less, more preferably 2 m or less. The particle size of the filler can be measured by a laser diffraction method. If a liquid crystal sealant containing a filler having such a particle size is used in a method for producing a liquid crystal display panel, a liquid crystal cell having very good cell gap dimensional stability can be formed.
[0066] フイラの配合量は、フイラを除く液晶シール剤 100質量部中に 1〜40質量部である こと力好ましく、より好ましくは 10〜30質量部の範囲内である。このようにフイラの配合 量が調整された液晶シール剤は、基板に対する塗布性が良好である。また、フイラは 光硬化性樹脂と併用してもよい。このようにフイラと光硬化性樹脂とが併用された液晶 シール剤は、光硬化性が良好であり、短時間で硬化する。さらに、セルギャップの幅 が略一定に保持されるために、寸法安定性が良好となる。 [0066] The content of the filler is preferably 1 to 40 parts by mass, more preferably 10 to 30 parts by mass in 100 parts by mass of the liquid crystal sealant excluding the filler. Thus, the liquid crystal sealing agent in which the blending amount of the filler is adjusted has good applicability to the substrate. Further, the filler may be used in combination with a photocurable resin. Thus, the liquid crystal sealing agent in which the filler and the photocurable resin are used in combination has a good photocurability and is cured in a short time. Furthermore, since the width of the cell gap is kept substantially constant, the dimensional stability is improved.
[0067] (5)その他の添加剤 [0067] (5) Other additives
本発明の液晶シール剤には必要に応じて添加剤を含ませてもょレ、。本発明におレヽ て好ましく用いられる添加剤の例には、熱ラジカル重合開始剤、シランカップリング剤 などのカップリング剤、イオントラップ剤、イオン交換剤、レべリング剤、顔料、染料、 可塑剤、消泡剤が含まれる。これらの添加剤は、用途に応じて単独で、または複数種 を組み合わせて用いてもよい。また、液晶セルのギャップを確保するために、スぺー サーなどを含ませてもよい。スぺーサ一は、液晶シール剤に含ませてもよいし、予め 液晶表示パネルを構成する基板に塗布して用いてもょレ、。 If necessary, the liquid crystal sealant of the present invention may contain an additive. Examples of additives preferably used in the present invention include coupling agents such as thermal radical polymerization initiators and silane coupling agents, ion trapping agents, ion exchange agents, leveling agents, pigments, dyes, plastics Agent, antifoaming agent. These additives may be used alone or in combination of two or more kinds depending on the application. In addition, a spacer or the like may be included in order to secure the gap of the liquid crystal cell. The spacer may be included in the liquid crystal sealant, It can be applied to the substrate that makes up the liquid crystal display panel.
[0068] 熱硬化性シール剤を調製する場合には、デイスペンス塗布性やスクリーン印刷性を 向上させるために溶剤を含ませてもよい。かかる溶剤は、(1)成分であるエポキシ樹 脂に対して相溶性が良好であり、かつ沸点が 140〜220°Cの範囲内であって、さら にはエポキシ基に対して不活性であることが好ましい。このような溶剤の例には、ケト ン系、エーテル系、アセテート系の溶剤が含まれる。これらは単独で、または複数種 を組み合わせて用いてもょレ、。 [0068] When preparing a thermosetting sealant, a solvent may be included in order to improve the dispensability and screen printability. Such a solvent has good compatibility with the epoxy resin (1), has a boiling point in the range of 140 to 220 ° C, and is inactive to the epoxy group. It is preferable. Examples of such solvents include keton-based, ether-based and acetate-based solvents. These can be used alone or in combination.
[0069] また、本発明の液晶シール剤は、さらに上記成分(1)〜(5)に加えて、(6)アタリノレ 酸エステルおよび/またはメタクリル酸エステルモノマー、またはこれらのオリゴマー、 [0069] Further, in addition to the above components (1) to (5), the liquid crystal sealant of the present invention further comprises (6) attalinoleic acid ester and / or methacrylic acid ester monomers, or oligomers thereof,
(7) 1分子内にエポキシ基および (メタ)アクリル基を少なくともそれぞれ 1個以上有す る(メタ)アクリル変性エポキシ樹脂、(8)光ラジカル重合開始剤、を含んでいてもよい 。このような液晶シール剤は、光および熱によって硬化する液晶シール剤として好ま しく用いること力でさる。 (7) A (meth) acryl-modified epoxy resin having at least one epoxy group and (meth) acryl group in each molecule, and (8) a photoradical polymerization initiator may be included. Such a liquid crystal sealant is preferably used as a liquid crystal sealant that is cured by light and heat.
[0070] (6)アクリル酸エステルおよび/またはメタクリル酸エステルモノマー、またはこれら のオリゴマー [0070] (6) Acrylic acid ester and / or methacrylic acid ester monomer, or oligomer thereof
本発明に用いられるアクリル酸エステルモノマーおよび/またはメタクリル酸エステ ルモノマー、またはこれらのオリゴマーの例には以下のものが含まれる力 S、特に限定 されない。 Examples of the acrylic acid ester monomer and / or methacrylic acid ester monomer used in the present invention, or oligomers thereof include, but are not limited to, the force S including the following.
[0071] ポリエチレングリコール、プロピレングリコール、ポリプロピレングリコールなどのジァ タリレートおよび/またはジメタタリレート;トリス(2—ヒドロキシェチル)イソシァヌレート のジアタリレートおよび/またはジメタタリレート;ネオペンチルグリコール 1モルに 4モ ル以上のエチレンオキサイド若しくはプロピレンオキサイドを付加して得たジオールの ジアタリレートおよび/またはジメタタリレート;ビスフエノール A1モルに 2モルのェチ レンオキサイド若しくはプロピレンオキサイドを付加して得たジオールのジアタリレート および/またはジメタタリレート;トリメチロールプロパン 1モルに 3モル以上のエチレン オキサイド若しくはプロピレンオキサイドを付加して得たトリオールのジまたはトリアタリ レートおよび/またはジまたはトリメタタリレート;ビスフエノーノレ A1モルに 4モル以上 のエチレンオキサイド若しくはプロピレンオキサイドを付加して得たジオールのジァク リレートおよび/またはジメタタリレート;トリス(2—ヒドロキシェチル)イソシァヌレートト リアタリレートおよび/またはトリメタタリレート;トリメチロールプロパントリアタリレートお よび/またはトリメタタリレート、またはそのオリゴマー;ペンタエリスリトールトリアタリレ ートおよび/またはトリメタタリレート、またはそのオリゴマー;ジペンタエリスリトールの ポリアタリレートおよび/またはポリメタタリレート;トリス(アタリ口キシェチル)イソシァヌ レート;力プロラタトン変性トリス(アタリ口キシェチル)イソシァヌレート;力プロラタトン変 性トリス(メタクリロキシェチル)イソシァヌレート;アルキル変性ジペンタエリスリトール のポリアタリレートおよび/またはポリメタタリレート;力プロラタトン変性ジペンタエリス リトールのポリアタリレートおよび/またはポリメタタリレート;ヒドロキシビバリン酸ネオ ペンチルダリコールジアタリレートおよび/またはジメタタリレート;力プロラタトン変性 ヒドロキシビバリン酸ネオペンチルダリコールジアタリレートおよび/またはジメタクリレ ート;エチレンオキサイド変性リン酸アタリレートおよび/またはジメタタリレート;ェチレ ンオキサイド変性アルキル化リン酸アタリレートおよび/またはジメタタリレート;ネオ ペンチノレグノレコーノレ、トリメチローノレプロパン、ペンタエリスリトーノレのオリゴァクリレー トおよび/またはオリゴメタタリレートが含まれる。 [0071] Diarylate and / or dimetatalylate such as polyethylene glycol, propylene glycol, polypropylene glycol; ditalariate and / or dimetatalylate of tris (2-hydroxyethyl) isocyanurate; 4 moles per mole of neopentyl glycol Diatalylate and / or dimetatalylate of a diol obtained by adding the above ethylene oxide or propylene oxide; Diatalylate of a diol obtained by adding 2 mol of ethylene oxide or propylene oxide to 1 mol of bisphenol A and / or Dimetatalylate: Diol or tritalylate of triol obtained by adding 3 mol or more of ethylene oxide or propylene oxide to 1 mol of trimethylolpropane and / or Jiaku of diol obtained by adding Bisufuenonore A1 mole to 4 moles or more ethylene oxide or propylene oxide; is di- or tri meth tributary rate Relate and / or dimetatalylate; tris (2-hydroxyethyl) isocyanurate triarialate and / or trimetatalylate; trimethylolpropane tritalylate and / or trimetatalylate, or oligomer thereof; pentaerythritol triatariate Rate and / or trimetatalylate, or oligomers thereof; Polyatalylate and / or polymetatalylate of dipentaerythritol; Tris (Atari mouth kichetil) isocyanurate; Force prolataton-modified tris (Atari mouth kichetil) isocyanurate; Force prolatatatone Denatured tris (methacryloxychetyl) isocyanurate; poly- and / or polymethacrylate of alkyl-modified dipentaerythritol; Polypentalylate and / or polymetatalylate of dipentaerythritol; neopentyldaricol diatalate and / or dimetatalylate of hydroxybivalate; force prolataton modified hydroxynepentyldaricol diatalate and / or dimethacrylate of hydroxybivalate Ethylene oxide-modified phosphoric acid acrylate and / or dimetatalylate; ethylene oxide-modified alkylated phosphoric acid acrylate and / or dimetatalylate; neopentinoleggnoreole, trimethylonorepropane, pentaerythritole Includes oligoacrylates and / or oligometatalates.
[0072] また、アクリル酸エステルおよび/またはメタクリル酸エステルモノマー、またはこれ らのオリゴマーの例には、クレゾールノポラック型エポキシ樹脂、フエノールノポラック 型エポキシ樹脂、ビスフエノール A型エポキシ樹脂、ビスフエノール F型エポキシ樹脂 、トリフエノールメタン型エポキシ樹脂、トリフエノールェタン型エポキシ樹脂、トリスフェ ノール型エポキシ樹脂、ジシクロペンタジェン型エポキシ樹脂、ビフエニル型ェポキ シ樹脂などの全てのエポキシ基を、(メタ)アタリレート酸と反応させて得られる、ェポ キシ樹脂を完全に (メタ)アクリル化した樹脂も含まれる。 [0072] Examples of acrylic ester and / or methacrylic ester monomers or oligomers thereof include cresol nopolac type epoxy resins, phenol nopolac type epoxy resins, bisphenol A type epoxy resins, bisphenol F. All epoxy groups such as epoxy resin, triphenol methane type epoxy resin, triphenolethan type epoxy resin, trisphenol type epoxy resin, dicyclopentagen type epoxy resin, biphenyl type epoxy resin, etc. Also included is a resin obtained by reacting with rate acid, which is a (meth) acrylate of epoxy resin.
[0073] これらのアクリル酸エステルモノマーおよび/またはメタクリル酸エステルモノマー、 またはこれらのオリゴマーは、単独でも、または複数種を組み合わせて用いてもよい。 [0073] These acrylate ester monomers and / or methacrylic ester monomers, or oligomers thereof may be used singly or in combination.
[0074] (6)成分を液晶シール剤に含ませる場合には、(1)エポキシ樹脂の配合量が、 (6) 成分 100質量部に対し 20〜200質量部であることが好ましい。このような液晶シール 剤を光や熱によって硬化させれば、ガラス転移温度 (Tg)が高!/、硬化物が得られる。 液晶シール剤の硬化物の Tgは、動的粘弾性測定装置 (DMA)で測定することがで きる。また、高純度の液晶シール剤を得るなどの目的から、(6)成分は、水洗法など によって高純度化させたものを使用することが好ましい。 [0074] When the component (6) is included in the liquid crystal sealant, the amount of the (1) epoxy resin is preferably 20 to 200 parts by mass with respect to 100 parts by mass of the component (6). If such a liquid crystal sealant is cured by light or heat, a glass transition temperature (Tg) is high and a cured product can be obtained. The Tg of cured liquid crystal sealant can be measured with a dynamic viscoelasticity measuring device (DMA). wear. For the purpose of obtaining a high-purity liquid crystal sealant, it is preferable to use a component (6) that has been highly purified by a water washing method or the like.
[0075] (7) (メタ)アクリル変性エポキシ樹脂 [0075] (7) (Meth) acrylic modified epoxy resin
本発明の (メタ)アクリル変性エポキシ樹脂とは、エポキシ樹脂と (メタ)アタリレートと を反応させて得られる化合物をいう。かかる化合物の例には、(a) 1分子内に (メタ)ァ クリル基とエポキシ基とを併せ持つ化合物、(b) (メタ)アタリレートの重合体がェポキ シ樹脂のような母材中に分散した化合物が含まれる。 The (meth) acryl-modified epoxy resin of the present invention refers to a compound obtained by reacting an epoxy resin and (meth) acrylate. Examples of such compounds include (a) a compound having both a (meth) acrylic group and an epoxy group in one molecule, and (b) a polymer of (meth) acrylate in a matrix such as an epoxy resin. Dispersed compounds are included.
[0076] 前記(a) 1分子内に (メタ)アクリル基とエポキシ基とを併せ持つ化合物の例には、ビ スフェノール型エポキシ樹脂ゃノポラック型エポキシ樹脂などのエポキシ樹脂と(メタ) アクリル酸やフエニルメタタリレートとを、例えば、塩基性触媒下で反応することにより 得られる樹脂が含まれる。このような変性エポキシ樹脂は、樹脂骨格内にエポキシ基 と(メタ)アクリル基とを併せ持つために、液晶シール剤の(1)成分との相溶性に優れ る。そのため、ガラス転移温度 (Tg)が高ぐかつ接着性が高い硬化物を与える。 [0076] Examples of the compound (a) having both a (meth) acrylic group and an epoxy group in one molecule include an epoxy resin such as a bisphenol type epoxy resin and a nopolac type epoxy resin, (meth) acrylic acid, For example, a resin obtained by reacting with phenylmetatalate under a basic catalyst is included. Since such a modified epoxy resin has both an epoxy group and a (meth) acryl group in the resin skeleton, it has excellent compatibility with the component (1) of the liquid crystal sealant. Therefore, a cured product having a high glass transition temperature (Tg) and high adhesiveness is obtained.
[0077] 変性エポキシ樹脂の原料となるエポキシ樹脂の例には、クレゾールノポラック型ェ ポキシ樹脂、フエノールノポラック型エポキシ樹脂、ビスフエノール A型エポキシ樹脂 、ビスフエノール F型エポキシ樹脂、トリフエノールメタン型エポキシ樹脂、トリフエノー ルェタン型エポキシ樹脂、トリスフエノール型エポキシ樹脂、ジシクロペンタジェン型 エポキシ樹脂、ビフエニル型エポキシ樹脂が含まれる。また、変性エポキシ樹脂は、 分子蒸留法、洗浄法などによって高純度化されてレ、ること力 S好ましレ、。 [0077] Examples of the epoxy resin used as a raw material for the modified epoxy resin include a cresol nopolac type epoxy resin, a phenol nopolac type epoxy resin, a bisphenol A type epoxy resin, a bisphenol F type epoxy resin, and a triphenol methane type. Epoxy resin, triphenol type epoxy resin, trisphenol type epoxy resin, dicyclopentagen type epoxy resin, biphenyl type epoxy resin are included. In addition, modified epoxy resins are highly purified by molecular distillation methods and washing methods.
[0078] 前記 (b) (メタ)アタリレートの重合体がエポキシ樹脂のような母材中に分散した化合 物の例には、エポキシ樹脂をアクリル変性させたアクリルゴム変性エポキシ樹脂が含 まれる。このようなアクリルゴム変性エポキシ樹脂は、公知であって市販されているも のを用いてもよ!/、し、任意に合成させた樹脂を用いてもよ!/、。 [0078] Examples of the compound in which the polymer of (b) (meth) acrylate is dispersed in a base material such as an epoxy resin include an acrylic rubber-modified epoxy resin obtained by acrylic modification of an epoxy resin. . As such an acrylic rubber-modified epoxy resin, a known and commercially available one may be used! /, Or an arbitrarily synthesized resin may be used! /.
[0079] (8)光ラジカル重合開始剤 [0079] (8) Photoradical polymerization initiator
本発明の光ラジカル重合開始剤とは、光によってラジカルを発生する化合物をいう 。光ラジカル重合開始剤の例には、ベンゾイン系化合物、ァセトフヱノン類、ベンゾフ エノン類、チォキサトン類、 a—ァシ口キシムエステル類、ベンゾイン類、ベンゾインェ 一テル類、フエニルダリオキシレート類、ベンジル類、ァゾ系化合物、アントラキノン類 、ジフヱニルスルフイド系化合物、ァシルホスフィンォキシド系化合物、有機色素系化 合物、鉄 フタロシアニン系化合物が含まれるが、特に限定されず、光重合開始剤と して公知のものを用いることができる。これらは単独で、または複数種を組み合わせ て用いてもよい。 The photo radical polymerization initiator of the present invention refers to a compound that generates radicals by light. Examples of radical photopolymerization initiators include benzoin compounds, acetophenones, benzophenones, thixatones, a-lacoxime esters, benzoins, benzoin ethers, phenyl daloxylates, benzyls. , Azo compounds, anthraquinones , Diphenylsulfide compounds, acyl phosphine oxide compounds, organic dye compounds, and iron phthalocyanine compounds, but are not particularly limited, and known photopolymerization initiators are used. be able to. These may be used alone or in combination.
[0080] このような光ラジカル重合開始剤を含む液晶シール剤は、光硬化による仮硬化が 可能となるので、液晶表示パネルを製造する場合の作業工程が容易になる。また、 ( 8)成分の配合量は、液晶シール剤 100質量部に対して 0. 0;!〜 5質量部であること が好ましい。光ラジカル重合開始剤の配合量が 0. 01質量部以上であると光を照射 することによって短時間で硬化させること力 Sできる。かかる配合量が 5質量部以下であ ると、液晶シール剤の塗布性が良好であり、かつ光照射によって均一に硬化した硬 化物が得られる。 [0080] The liquid crystal sealant containing such a radical photopolymerization initiator can be temporarily cured by photocuring, and therefore, the work process for manufacturing a liquid crystal display panel is facilitated. The amount of component (8) is preferably 0.0;! To 5 parts by mass with respect to 100 parts by mass of the liquid crystal sealant. When the amount of the radical photopolymerization initiator is 0.01 parts by mass or more, it can be cured in a short time by irradiating light. When the blending amount is 5 parts by mass or less, a hardened material having a good liquid crystal sealant coating property and uniformly cured by light irradiation can be obtained.
[0081] [液晶シール剤の調製方法] [0081] [Preparation method of liquid crystal sealant]
本発明の液晶シール剤を調製する方法は、特に限定されず、公知の技術を用いる ことができる。また、液晶シール剤の各成分を混合する手段の例には、双腕式攪拌 機、ロール混練機、 2軸押出機、ボールミル混練機、遊星式撹拌機が含まれるが、特 に限定されず、公知の混鍊機械を用いればよい。いずれかの方法により好適に混合 された液晶シール剤は、フィルタでろ過され、不純物が取り除かれる。そして、真空脱 泡処理が施されてからガラス瓶やポリ容器に密封充填され、必要に応じて貯蔵、輸 送される。 The method for preparing the liquid crystal sealant of the present invention is not particularly limited, and a known technique can be used. Examples of means for mixing the components of the liquid crystal sealant include a double-arm stirrer, a roll kneader, a twin screw extruder, a ball mill kneader, and a planetary stirrer, but are not particularly limited. A known kneading machine may be used. The liquid crystal sealant suitably mixed by any method is filtered through a filter to remove impurities. Then, after vacuum defoaming treatment, glass bottles and plastic containers are hermetically filled and stored and transported as necessary.
[0082] 次に、本発明の液晶表示パネルの製造方法について説明する。前述した本発明の 液晶シール剤は、液晶注入方式および液晶滴下方式の!/ヽずれにも適用可能である 。以下に、液晶注入方式および液晶滴下方式に関する本発明の液晶表示パネルの 製造方法について順次説明する。 Next, a method for manufacturing the liquid crystal display panel of the present invention will be described. The liquid crystal sealant of the present invention described above can also be applied to the liquid crystal injection method and the liquid crystal dropping method. Below, the manufacturing method of the liquid crystal display panel of this invention regarding a liquid crystal injection system and a liquid crystal dropping system is demonstrated one by one.
[0083] [液晶注入方式による液晶表示パネルの製造方法] [0083] [Method of manufacturing liquid crystal display panel by liquid crystal injection method]
本発明の液晶注入方式による液晶表示パネルの製造方法は、対向する 2枚の基板 を、液晶シール剤を介して貼り合わせることにより製造される液晶表示パネルの製造 方法において、(1)本発明に力、かる液晶シール剤によって画素配列領域が包囲され るように形成され、液晶の注入口が設けられた枠状の表示領域を有する基板を準備 する工程と、(2)前記液晶シール剤を介して 2枚の基板を重ね合わせた後に、加熱 圧締して基板同士を貼り合わせることにより、前記基板の間に液晶セルを形成するェ 程と、(3)前記注入口から前記液晶セル内に液晶を注入する工程と、(4)封止用シ ール剤によって前記液晶が注入された液晶セルの注入口を封止する工程と、を含む The method for producing a liquid crystal display panel by the liquid crystal injection method of the present invention is a method for producing a liquid crystal display panel produced by bonding two opposing substrates together through a liquid crystal sealant. Prepare a substrate having a frame-shaped display area that is formed so that the pixel array area is surrounded by a liquid crystal sealant that has a strong liquid crystal, and is provided with a liquid crystal inlet. And (2) a process of forming a liquid crystal cell between the substrates by laminating the two substrates through the liquid crystal sealant and then bonding the substrates together by heating and pressing. (3) a step of injecting liquid crystal into the liquid crystal cell from the injection port; and (4) a step of sealing the injection port of the liquid crystal cell into which the liquid crystal has been injected by a sealing agent. Include
[0084] (1)の工程では、 2枚の基板のうちいずれか一方に液晶シール剤が塗布され、枠状 の表示領域を配置した基板が準備される。ここで、枠状の表示領域には、液晶が注 入される注入口が形成される。 In the step (1), a liquid crystal sealant is applied to one of the two substrates, and a substrate on which a frame-shaped display area is arranged is prepared. Here, an injection port into which liquid crystal is injected is formed in the frame-shaped display region.
[0085] 本発明の液晶表示パネルに用いられる 2枚の基板の例には、 TFTがマトリックス状 に形成されたガラス基板や、カラーフィルタ、ブラックマトリクスが形成された基板が含 まれる。基板の材質の例には、ガラスやポリカーボネート、ポリエチレンテレフタレート 、ポリエーテルサルフォン、 PMMAなどのプラスチックが含まれる。このような基板の 表面には、酸化インジウムに代表される透明電極、ポリイミドなどに代表される配向膜 、その他無機質イオン遮蔽膜などが施工されて!/、てもよレ、。 [0085] Examples of the two substrates used in the liquid crystal display panel of the present invention include a glass substrate on which TFTs are formed in a matrix, a substrate on which color filters and a black matrix are formed. Examples of substrate materials include glass, plastics such as polycarbonate, polyethylene terephthalate, polyethersulfone and PMMA. On the surface of such a substrate, a transparent electrode typified by indium oxide, an alignment film typified by polyimide, and other inorganic ion shielding films are applied! /.
[0086] 液晶シール剤は、本発明に力、かるものが好ましく用いられる。液晶シール剤は、表 示領域などの枠を形成するだけでなぐ 2枚の基板を一定の間隔をあけて貼り合わせ るための接着剤としても作用する。液晶注入方式によって液晶表示パネルを製造す る場合には、本発明に力、かる液晶シール剤の中でも熱硬化性シール剤が特に好まし い。 [0086] As the liquid crystal sealant, those which are effective in the present invention are preferably used. The liquid crystal sealant also acts as an adhesive to bond two substrates together at regular intervals just by forming a frame such as a display area. In the case of manufacturing a liquid crystal display panel by a liquid crystal injection method, a thermosetting sealant is particularly preferable among the liquid crystal sealants which are excellent in the present invention.
[0087] 基板上に液晶シール剤を塗布する方法は、特に限定されない。かかる塗布方法の 例には、スクリーン印刷ゃデイスペンサによる塗布が含まれる。なお、液晶シール剤 は、互いの基板の表面に塗布されていてもよい。 [0087] The method for applying the liquid crystal sealant on the substrate is not particularly limited. Examples of such coating methods include screen printing and dispensing with a dispenser. The liquid crystal sealing agent may be applied to the surfaces of the substrates.
[0088] 液晶シール剤が塗布された後の基板には、必要に応じてプレキュア処理が行われ る。プレキュア処理とは、液晶シール剤を仮硬化させるための予備乾燥をいう。プレ キュア処理に力、かる加熱温度や処理時間などは特に限定されない。 [0088] The substrate after the liquid crystal sealant is applied is subjected to a precure treatment as necessary. Precure treatment refers to preliminary drying for pre-curing the liquid crystal sealant. There are no particular limitations on the pre-curing treatment, heating temperature and treatment time.
[0089] ただし、液晶シール剤に溶剤が含まれて!/、る場合には、液晶シール剤中の溶剤の 総量のうち少なくとも 95質量%を除去し、かつ液晶シール剤に含まれる熱潜在性硬 化剤の熱活性温度以下となるように加熱温度を設定することが好ましい。脱溶剤化と は、液晶シール剤の中から溶剤を蒸発させるなどして取り除くことをいう。このような観 点から、好ましいプレキュア処理の加熱条件としては、加熱温度が 60〜; 110°C、加熱 時間が 5〜60分の範囲内である。 [0089] However, in the case where the liquid crystal sealant contains a solvent! /, At least 95% by mass of the total amount of the solvent in the liquid crystal sealant is removed, and the thermal potential contained in the liquid crystal sealant. It is preferable to set the heating temperature so as to be equal to or lower than the thermal activation temperature of the hardener. Solvent removal and Means to remove the solvent from the liquid crystal sealant by evaporating it. From this point of view, preferable heating conditions for the precure treatment are a heating temperature of 60 to 110 ° C and a heating time of 5 to 60 minutes.
[0090] また、プレキュア処理では、熱によって液晶シール剤の特性が損なわれないように、 加熱温度を高くするほどに、加熱時間を短くすることが好ましい。このとき、加熱温度 を 110°C以上とした場合にも液晶シール剤の脱溶剤化は可能である力 必要以上に 硬化が進み、セルギャップの幅が変わる場合がある。そのため、プレキュア処理時の 加熱条件は、液晶シール剤を構成する各成分の種類などに応じて適宜決定する。 [0090] In the precure treatment, it is preferable to shorten the heating time as the heating temperature is increased so that the characteristics of the liquid crystal sealant are not impaired by heat. At this time, even when the heating temperature is set to 110 ° C or higher, the force capable of removing the liquid crystal sealant can be hardened more than necessary, and the cell gap width may change. Therefore, the heating conditions during the precure treatment are appropriately determined according to the type of each component constituting the liquid crystal sealant.
[0091] (2)の工程では、液晶シール剤が予備乾燥された基板ともう一方の基板とが重ね合 され、かつ位置合わせが行われた後に、加熱圧締される。加熱圧締により液晶シー ル剤が硬化するために、液晶シール剤を介して 2枚の基板同士が貼り合わされる。こ のとき、加熱圧締する際の加圧条件などを適宜調節することにより、基板同士を貼り 合わせた後の液晶シール剤の厚みが、 1. 5〜7. 0 mの範囲内で均一とすることが 好ましい。 [0091] In the step (2), the substrate on which the liquid crystal sealant has been preliminarily dried and the other substrate are overlapped and aligned, and then heated and pressed. Since the liquid crystal sealant is cured by heating and pressing, the two substrates are bonded together via the liquid crystal sealant. At this time, the thickness of the liquid crystal sealant after bonding the substrates to each other can be made uniform within a range of 1.5 to 7.0 m by appropriately adjusting the pressurizing conditions for heat-pressing. It is preferable to do.
[0092] 基板同士を加熱圧締する際の加熱条件は、特に限定されない。一般的には、加熱 条件を 100〜; 160°Cの温度範囲で 0. 5〜24時間とすれば、液晶シール剤を好適に 硬ィ匕させること力 Sできる。 [0092] The heating conditions for heat-pressing the substrates together are not particularly limited. Generally, if the heating conditions are 100 to 160 ° C and 0.5 to 24 hours, the liquid sealing agent can be hardened suitably.
[0093] また、 2枚の基板を加熱圧締する際には、枚葉熱プレス機を用いてもよ!/、。枚葉熱 プレス機とは、一組ずつ 2枚の基板を接着させる熱プレス機をいう。このような枚葉式 熱プレス機の例には、真空下での加熱が可能な真空枚葉熱プレス機や、大気圧下 において熱板を介して強制的に加熱圧締する剛体枚葉熱プレス機が含まれる。 [0093] In addition, when heat-pressing two substrates, a single-wafer heat press may be used! /. A single-wafer heat press is a heat press that bonds two substrates together. Examples of such single-wafer heat presses include vacuum single-wafer heat presses that can be heated under vacuum, and rigid single-wafer heat that is forcibly heated and pressed via a hot plate under atmospheric pressure. A press machine is included.
[0094] 枚葉熱プレス機によって 2枚の基板を貼り合わせる場合には、先ず、重ね合わせた 2枚の基板を、 100〜160°Cで 2〜; 10分程度、加熱圧締して仮接着する。次に、プレ ス機の圧を開放して、プレス機から貼り合わされた 2枚の基板を取り出す。続いて、温 度が略一定に保持された加熱オーブン中で完全に液晶シール剤を硬化させる。ここ で、液晶シール剤を加熱する工程は、 2段またはそれ以上の複数段のどちらであつ てもよい。また、枚葉プレス機に替わって、多数枚一括加熱圧締接着方式で液晶表 示セルを製造してもよい。 [0095] (3)の工程では、注入ロカ 液晶セル内に液晶が注入される。液晶は、セルの容 積に応じて適宜決定されればよぐ特に限定されない。 [0094] When two substrates are bonded by a single-wafer heat press, first, the two superimposed substrates are heated and pressed at 100 to 160 ° C for 2 to 10 minutes and temporarily Glue. Next, release the pressure of the press machine and take out the two substrates attached from the press machine. Subsequently, the liquid crystal sealant is completely cured in a heating oven maintained at a substantially constant temperature. Here, the step of heating the liquid crystal sealing agent may be performed in two or more stages. Further, instead of the sheet press, a liquid crystal display cell may be manufactured by a batch heating and pressure bonding method. In the step (3), liquid crystal is injected into the injection liquid crystal cell. The liquid crystal is not particularly limited as long as it is appropriately determined according to the cell volume.
[0096] (4)の工程では、封止用シール剤によって前記液晶が注入された液晶セルの注入 口が封止される。封止用シール剤の例には、 2液硬化型シール剤や紫外線硬化型シ ール剤が含まれるが、特に限定されない。 [0096] In the step (4), the inlet of the liquid crystal cell into which the liquid crystal has been injected is sealed with a sealing agent for sealing. Examples of the sealant for sealing include a two-component curable sealant and an ultraviolet curable sealant, but are not particularly limited.
[0097] [液晶滴下方式による液晶表示パネルの製造方法] [Method of manufacturing liquid crystal display panel by liquid crystal dropping method]
本発明の液晶滴下方式による液晶表示パネルの製造方法は、対向する 2枚の基板 を、液晶シール剤を介して貼り合わせることにより製造される液晶表示パネルの製造 方法において、(10)本発明に力、かる液晶シール剤によって画素配列領域が包囲さ れるように形成された枠状の表示領域を有する基板を準備する工程と、(11)未硬化 状態の前記表示領域内、またはもう一方の基板の上に液晶を滴下する工程と、 (12) 前記液晶が滴下された基板と、もう一方の基板とを減圧下にて重ね合わせる工程と、 (13)前記重ね合わせた 2枚の基板の間にある前記液晶シール剤を加熱によって硬 化させる工程と、を含む。 The method for producing a liquid crystal display panel according to the liquid crystal dropping method of the present invention is a method for producing a liquid crystal display panel produced by bonding two opposing substrates through a liquid crystal sealant. Preparing a substrate having a frame-shaped display region formed so that the pixel array region is surrounded by the liquid crystal sealant, and (11) in the display region in an uncured state or the other substrate A step of dropping a liquid crystal on the substrate; (12) a step of superimposing the substrate on which the liquid crystal has been dropped and the other substrate under reduced pressure; and (13) a step between the two superimposed substrates And hardening the liquid crystal sealant in heating.
[0098] (10)の工程では、本発明に力、かる液晶シール剤によって画素配列領域が包囲さ れるように形成された枠上の表示領域を含む基板が準備される。ここで用いられる基 板や液晶シール剤を基板に塗布する方法などは液晶注入方式と同じとすればよぐ 特に限定されない。また、液晶滴下方式によって液晶表示液晶表示パネルを製造す る場合には、光および熱硬化性シール剤が好ましく用いられる。 In the step (10), a substrate including a display region on a frame formed so that the pixel array region is surrounded by the liquid crystal sealant is prepared according to the present invention. The substrate and the method for applying the liquid crystal sealant to the substrate used here are not particularly limited as long as they are the same as the liquid crystal injection method. In the case of producing a liquid crystal display liquid crystal display panel by a liquid crystal dropping method, a light and thermosetting sealant is preferably used.
[0099] (11)の工程では、表示領域となる未硬化状態の枠内、またはもう一方の基板の上 に適量の液晶が滴下される。この液晶滴下は、通常、大気圧下で行われる。このとき 、液晶が枠内に収まるように枠のサイズに応じて液晶の滴下量を調節することが好ま しい。このようにして枠内に液晶を滴下すれば、液晶の容量が貼り合わせ後の枠と基 板とで囲まれる空のセルの容量を超えることがない。そのため、枠に過剰の圧力がか からな!/、ので、枠を形成するシールが破れるおそれが少なレ、。 In the step (11), an appropriate amount of liquid crystal is dropped in an uncured frame serving as a display area or on the other substrate. This liquid crystal dropping is usually performed under atmospheric pressure. At this time, it is preferable to adjust the dropping amount of the liquid crystal according to the size of the frame so that the liquid crystal fits in the frame. If the liquid crystal is dropped into the frame in this way, the capacity of the liquid crystal does not exceed the capacity of the empty cell surrounded by the frame and the substrate after bonding. Therefore, excessive pressure is not applied to the frame! /, So there is little risk of breaking the seal forming the frame.
[0100] また、(11)の工程で、液晶が滴下されるもう一方の基板とは、表示領域を有する基 板とは異なる基板を意味する。かかるシールが配置されていない基板の上に液晶を 滴下する場合には、基板同士を重ね合わせたときに、表示領域となり得るもう一方の 基板上の任意の位置に液晶を滴下すればよい。 [0100] In the step (11), the other substrate on which the liquid crystal is dropped means a substrate different from the substrate having the display region. When liquid crystal is dropped on a substrate on which such a seal is not disposed, the other display area can be formed when the substrates are overlapped with each other. The liquid crystal may be dropped at an arbitrary position on the substrate.
[0101] (12)の工程では、減圧下にて、液晶が滴下された基板力 もう一方の基板と重ね 合わされる。ここで、基板同士の重ね合わせは、真空貼り合せ装置などを用いて行な えばよいが、特に限定されない。通常、液晶滴下方式では、基板の重ね合わせが減 圧下で行われる。このように減圧下で重ね合わせる理由としては、気圧差を利用して 基板同士を貼り合せるためである。 [0101] In the step (12), the substrate force on which the liquid crystal is dropped is superposed on the other substrate under reduced pressure. Here, the stacking of the substrates may be performed using a vacuum bonding apparatus or the like, but is not particularly limited. Usually, in the liquid crystal dropping method, the substrates are superposed under reduced pressure. The reason for overlaying under reduced pressure in this way is to bond the substrates together using a pressure difference.
[0102] (13)の工程では、重ね合わせた 2枚の基板の間にある液晶シール剤を硬化させる 。力、かる液晶シール剤の硬化処理は、硬化剤の種類に応じて適宜決定されればよく 、特に限定されない。光硬化性の液晶シール剤が用いられている場合には、紫外線 などの光照射が行われ、さらに熱硬化性の液晶シール剤が用いられている場合には 、加熱処理が適宜行われる。 [0102] In the step (13), the liquid crystal sealant between the two superposed substrates is cured. The curing treatment of the liquid crystal sealant is not particularly limited as long as it is appropriately determined according to the type of the curing agent. When a photocurable liquid crystal sealant is used, light irradiation such as ultraviolet rays is performed, and when a thermosetting liquid crystal sealant is used, heat treatment is appropriately performed.
[0103] 硬化処理において液晶シール剤を硬化させるために照射される光の種類や照射 時間、あるいは加熱時の温度や時間などの硬化処理条件は、用いられる液晶シール 剤の組成に応じて適宜選択すればよい。例えば、液晶シール剤を光によって硬化さ せる場合には、硬化条件を、加圧下で紫外線を 1000〜; 18000mJの範囲内で照射 すればよい。また、液晶シール剤を加熱硬化させる場合には、無加圧のまま加熱温 度を 110〜; 140°Cの範囲内とし、 1時間の加熱を行えば、十分に液晶シール剤を硬 ィ匕させること力 Sでさる。 [0103] Curing conditions such as the type of light irradiated for curing the liquid crystal sealant in the curing process, the irradiation time, or the temperature and time during heating are appropriately selected according to the composition of the liquid crystal sealant used. do it. For example, when the liquid crystal sealant is cured by light, the curing condition may be irradiated with ultraviolet rays under pressure within a range of 1000 to 18000 mJ. In addition, when the liquid crystal sealant is cured by heating, the liquid crystal sealant is sufficiently hardened if the heating temperature is within a range of 110 to 140 ° C with no pressure applied and heating is performed for 1 hour. The force S
[0104] 液晶注入方式および液晶滴下方式に係らず、本発明の液晶シール剤と製造方法 とを組み合わせることによって製造された液晶表示パネルは、耐湿信頼性が良好で ある。本発明には、これらの液晶表示パネルも含まれる。 [0104] Regardless of the liquid crystal injection method or the liquid crystal dropping method, the liquid crystal display panel manufactured by combining the liquid crystal sealing agent of the present invention and the manufacturing method has good moisture resistance reliability. The present invention includes these liquid crystal display panels.
[0105] 以下に、本発明にかかる実施例、比較例を挙げて、本発明をより詳細に説明する。 Hereinafter, the present invention will be described in more detail with reference to examples and comparative examples according to the present invention.
ただし、本発明はここに示す形態に限定されない。 However, the present invention is not limited to the embodiment shown here.
[0106] 先ず、本実施例および比較例におレ、て液晶シール剤の調製に用いた各成分につ いて説明する。以下の実施例および比較例では、後述する 2種類の液晶シール剤( 液晶シール剤 a, b)を適宜選択して用いた。ここで、液晶シール剤 aは熱硬化性シー ノレ剤として作用し、液晶シール剤 bは光および熱硬化性シール剤として作用する。 [0106] First, each component used in the preparation of the liquid crystal sealant in the examples and comparative examples will be described. In the following Examples and Comparative Examples, the following two types of liquid crystal sealants (liquid crystal sealants a and b) were appropriately selected and used. Here, the liquid crystal sealant a acts as a thermosetting sealant, and the liquid crystal sealant b acts as a light and thermosetting sealant.
[0107] (1)エポキシ樹脂 エポキシ樹脂としては、 o—クレゾールノポラック型固形エポキシ樹脂(EOCN— 10 20 - 75 日本化薬 (株)製、環球法による軟化点 75°C、エポキシ当量 215g/eq)を 用いた。 [0107] (1) Epoxy resin As the epoxy resin, o-cresol nopolak type solid epoxy resin (EOCN-10 20-75 Nippon Kayaku Co., Ltd., softening point by ring and ball method 75 ° C, epoxy equivalent 215 g / eq) was used.
[0108] (2)融点が 150°C以下である第 1の熱潜在性硬化剤 [0108] (2) First thermal latent curing agent having a melting point of 150 ° C or lower
第 1の熱潜在性硬化剤としては、 (a) 2—フエ二ルイミダゾール(アデ力ハードナー E H4346S ADEKA (株)製、融点 125°C)、 (b)ポリアミノウレア系(フジキュア FXE - 1000 富士化成工業 (株)製、融点 120°C)、 (c)アミンァダ外系(アデ力ハードナ 一 EH4357S ADEKA (株)製、融点 78°C)、 (d) l , 3—ビス(ヒドラジノカルボェチ ノレ)一 5—イソプロピルヒダントイン(アミキュア VDH 味の素ファインテクノ (株)製、 12 0°C; 25°Cの水 100mlに対する溶解度 lOOg超)の 4種類の熱潜在性硬化剤を適宜 用いた。 The first heat-latent curing agent includes: (a) 2-phenylimidazole (manufactured by Ade force Hardener E H4346S ADEKA, melting point 125 ° C), (b) polyaminourea (Fujicure FXE-1000 Fuji (Chemical Industry Co., Ltd., melting point 120 ° C), (c) Aminada external system (Ade force hardener EH4357S ADEKA Co., Ltd., melting point 78 ° C), (d) l, 3-bis (hydrazino carbon) 4) Thermal latent hardeners of 1-Isopropyl Hydantoin (Amicure VDH Ajinomoto Fine-Techno Co., Ltd., 120 ° C; solubility in 100 ml of water at 25 ° C) were appropriately used.
[0109] (3)融点が 180°C以上である第 2の熱潜在性硬化剤 [0109] (3) Second thermal latent curing agent having a melting point of 180 ° C or higher
第 2の熱潜在性硬化剤としては、(a)ジアミド系(AH— 154 味の素ファインテクノ( 株)製、融点 200°C)、 (b)イミダゾール系(キュアゾール 2E4MZ— A 四国化成工業 (株)製、融点 220°C)、 (c)ドデカンジォヒドラジド (N— 12 日本ファインケム (株)製 、融点 189°C ; 25°Cの水 100mlに対して不溶)、(d)セバシン酸ジヒドラジド(SDH 大塚化学 (株)製、融点 190°C)、 (e)脂肪酸ジカルボン酸 (ADH 日本ファインケム( 株)製、融点 181°C ; 25°Cの水 100mlに対する溶解度 10g)の 5種類を適宜用いた。 The second heat-latent curing agent includes (a) diamide (AH-154, Ajinomoto Fine Techno Co., Ltd., melting point 200 ° C), (b) imidazole (Cureazole 2E4MZ-A Shikoku Chemicals Co., Ltd.) (Melting point 220 ° C), (c) dodecandiohydrazide (N-12, manufactured by Nippon Finechem Co., Ltd., melting point 189 ° C; insoluble in 100 ml of water at 25 ° C), (d) sebacic acid dihydrazide ( SDH Otsuka Chemical Co., Ltd., melting point 190 ° C), (e) Fatty acid dicarboxylic acid (ADH Nippon Finechem Co., Ltd. melting point 181 ° C; Solubility 10g in 25 ° C water 100g) It was.
[0110] (4)フイラ [0110] (4) Fila
フイラとしては、(a)無定型シリカ(MU— 120 信越化学工業 (株)製)、(b)無定型 アルミナ(UA— 5105 昭和電工(株)製)、(c)無機球状シリカ(シーフォスター S— 3 0 日本触媒 (株)製、平均一次粒子径 0. 3 111、比表面積 l lm2/g)の 3種類を適 宜用いた。 The fillers include (a) amorphous silica (MU-120 manufactured by Shin-Etsu Chemical Co., Ltd.), (b) amorphous alumina (UA-5105 manufactured by Showa Denko KK), (c) inorganic spherical silica (Sea Foster) Three types (S—30, produced by Nippon Shokubai Co., Ltd., average primary particle size 0.3111, specific surface area l lm 2 / g) were appropriately used.
[0111] (5)その他の添加剤 [0111] (5) Other additives
その他の添加剤としては、シランカップリング剤(γ —グリシドキシプロピルトリメトキ シシラン ΚΒΜ— 403 信越化学工業 (株)製)を用いた。 As another additive, a silane coupling agent (γ-glycidoxypropyltrimethoxysilane ΚΒΜ-403 manufactured by Shin-Etsu Chemical Co., Ltd.) was used.
[0112] (6)アクリル酸エステルおよび/またはメタクリル酸エステルモノマー、またはこれら のオリゴマー (6)成分としては、ビスフエノール A型エポキシジメタタリレート(3000M 共栄社化 学(株)製)、およびビスフエノーノレ A型エポキシアタリレート(EB— 3700 ダイセルサ ィテック (株)製)を適宜選択して用レ、た。 [0112] (6) Acrylic acid ester and / or methacrylic acid ester monomer, or oligomer thereof (6) As the component, bisphenol A type epoxy dimetatalylate (3000M manufactured by Kyoeisha Chemical Co., Ltd.) and bisphenol Nore type A epoxy acrylate (EB-3700 manufactured by Daicel Scientific) are used as appropriate. Les
[0113] (7) (メタ)アクリル変性エポキシ樹脂 [0113] (7) (Meth) acrylic modified epoxy resin
(メタ)アクリル変性エポキシ樹脂としては、以下の合成例 1で得られたエポキシ樹脂 をアクリル変性させたアクリルゴム変性エポキシ樹脂を用いた。 As the (meth) acryl-modified epoxy resin, an acrylic rubber-modified epoxy resin obtained by acrylic-modifying the epoxy resin obtained in Synthesis Example 1 below was used.
[0114] [合成例 1] [0114] [Synthesis Example 1]
攪拌機、気体導入管、温度計、冷却管を備えた 2000mlの四つ口フラスコ中に、液 状エポキシ樹脂であるビスフエノール A型エポキシ樹脂(ェポミック R— 140P 三井 ィ匕学(株)製) 600g、 クリノレ酸 12g、ジメチノレエタノ一ノレ ミン lg、および卜ノレェン 50 gを仕込み、乾燥エア気流下で 110°C、 5時間加熱攪拌した。次に、この混合物の中 に、フ"チノレ クリレー卜 350g、グリシジノレメタクリレー卜 20g、ジヒ、、二ノレベンゼン lg、了 ゾビスジメチルバレロニトリル lg、およびァゾビスイソブチロニトリル 2gを加えて、反応 系内に窒素を導入しながら 70°C、 3時間反応させた後に、さらに 90°C、 1時間反応さ せた。最後に、調製された混合物を 110°Cの減圧下で脱トルエン化し、アクリルゴム 変性エポキシ樹脂を得た。 Bisphenol A type epoxy resin (Epomic R—140P, Mitsui Chemicals) 600 g, which is a liquid epoxy resin, in a 2000 ml four-necked flask equipped with a stirrer, gas inlet tube, thermometer, and cooling tube Then, 12 g of clinoleic acid, dimethylenoethanolamine lg, and 50 g of 卜 noren were charged, and the mixture was heated and stirred at 110 ° C. for 5 hours in a dry air stream. Next, 350 g of phenolic relay 卜, 20 g of glycidinoremethacrylate 卜, dihi, dinolebenzene lg, azobisdimethylvaleronitrile lg, and 2 g of azobisisobutyronitrile are added to this mixture. Then, the reaction system was reacted at 70 ° C for 3 hours while introducing nitrogen into the reaction system, and then further reacted at 90 ° C for 1 hour. Finally, the prepared mixture was degassed under a reduced pressure of 110 ° C. Tolueneization was performed to obtain an acrylic rubber-modified epoxy resin.
[0115] (8)光ラジカル重合開始剤 [0115] (8) Photoradical polymerization initiator
光ラジカル重合開始剤としては、 1ーヒドロキシーシクロへキシルーフエ二ルーケトン (ィルガキュア 184 チバスぺシャティケミカル (株)製)を用レ、た。 As a radical photopolymerization initiator, 1-hydroxy-cyclohexroyl diruketone (Irgacure 184 manufactured by Ciba Specialty Chemicals Co., Ltd.) was used.
[0116] さらに、必要に応じ溶剤として、プロピレングリコールジアセテート(ダヮノール PGD A ダウケミカル (株)製)を用いた。また、上記の他にも、熱潜在性硬化剤 Aとして、モ ノヒドラジド系熱潜在性硬化剤(SMH 大塚化学 (株)製、融点 148°C ; 25°Cの水 10 Omlに対する溶解度 1 Og未満)を適宜用レ、た。 [0116] Further, propylene glycol diacetate (manufactured by Dunnol PGD A Dow Chemical Co., Ltd.) was used as a solvent as required. In addition to the above, as thermolatent curing agent A, a monohydrazide thermal latent curing agent (manufactured by SMH Otsuka Chemical Co., Ltd., melting point 148 ° C; solubility in 10 Oml of water at 25 ° C 1 Og Less than).
[0117] また、各実施例および比較例では、(i)液晶シール剤の粘度安定性、(ii)熱硬化性 シール剤の接着強度、(iii)光および熱硬化性シール剤の接着強度、(iv)熱硬化性 シール剤が用いられた液晶表示パネルの表示性、(V)光および熱硬化性シール剤 が用いられた液晶表示パネルの表示性、をそれぞれ測定、評価し、液晶シール剤の 特性を評価した。各測定の詳細を以下に示す。ここで、 (i)の液晶シール剤の粘度安 定性の評価方法は、熱硬化性シール剤、光および熱硬化性シールのいずれも同じ 方法を用いた。 [0117] Further, in each of the examples and comparative examples, (i) viscosity stability of the liquid crystal sealant, (ii) adhesive strength of the thermosetting sealant, (iii) adhesive strength of the light and thermosetting sealant, (Iv) Measurement and evaluation of the display properties of a liquid crystal display panel using a thermosetting sealant and (V) the display properties of a liquid crystal display panel using a light and thermosetting sealant, respectively. The characteristics of were evaluated. Details of each measurement are shown below. Here, the viscosity of the liquid crystal sealant (i) is low. As the qualitative evaluation method, the same method was used for the thermosetting sealant, light, and thermosetting seal.
[0118] (i)液晶シール剤の粘度安定性 [0118] (i) Viscosity stability of liquid crystal sealant
E型粘度計を用いて液晶シール剤の 25°Cにおける粘度値を測定した。粘度測定 に供する液晶シール剤は、ポリエチレン製容器に密封した後に、 25°Cにて 5日間保 管した。そして、所定期間経過後に、 E型粘度計にて 25°Cの粘度値を測定し、測定 された値を基に、密封前の粘度値を 100とした場合の 25°C/5日経過後の粘度値の 変化率を算出した。このとき、力、かる変化率が 10%未満の場合には粘度安定性が極 めて高い(◎)とし、 10%以上 15%未満の場合には粘度安定性が高い(〇)とし、 15 %を超える変化があった場合には粘度安定性が悪!/、( X )とし、 3段階で評価した。 Using an E-type viscometer, the viscosity value of the liquid crystal sealant at 25 ° C was measured. The liquid crystal sealant used for viscosity measurement was sealed in a polyethylene container and stored at 25 ° C for 5 days. Then, after a predetermined period of time, the viscosity value at 25 ° C was measured with an E-type viscometer, and based on the measured value, the viscosity value before sealing was set to 100, after 25 ° C / 5 days had passed. The change rate of the viscosity value was calculated. At this time, when the force and the rate of change are less than 10%, the viscosity stability is extremely high (◎), and when it is 10% or more and less than 15%, the viscosity stability is high (◯). When there was a change exceeding%, the viscosity stability was bad! /, (X), and was evaluated in three stages.
[0119] (ii)熱硬化性シール剤の接着強度 [0119] (ii) Adhesive strength of thermosetting sealant
先ず、 5 mのガラスファイバを 1質量0 /0添加した液晶シール剤を、 25mmX 45m m X厚さ 5mmの無アルカリガラス上に直径 lmmの円状にスクリーン印刷し、 90°C、 10分プレキュア処理した。次に、この基板と対となる同様のガラスを十字に貼り合わ せてから、治具で固定し、オーブンを用いて 120°C、 60分で加熱処理した。 First, the liquid crystal sealing agent 1 mass 0/0 were added glass fibers 5 m, screen-printed in a circular form having a diameter of lmm on the alkali-free glass of 25mmX 45m m X thickness 5 mm, 90 ° C, 10 min pre-cure Processed. Next, a similar glass paired with this substrate was bonded to a cross, fixed with a jig, and heat-treated at 120 ° C. for 60 minutes using an oven.
[0120] 完成した試験片を、引張試験機 (モデル 210 インテスコ (株)製)を用いて、引張速 度を 2mm/分とし、ガラス底面に対して平行な方向に引き剥がすことにより平面引張 強度を測定した。ここで、接着強度は、平面引張強度の大きさに応じて 2段階で評価 した。すなわち、引張強度が 15MPa以上となる場合を接着強度が特に高い(◎)とし 、引張強度が lOMPa以上 15MPa未満となる場合を接着強度が高い(〇)とし、引張 強度が lOMPa未満となる場合を接着強度が低!/、( X )とした。 [0120] Using a tensile tester (Model 210, manufactured by Intesco), the finished test piece was pulled at a rate of 2 mm / min and pulled in a direction parallel to the bottom of the glass. Was measured. Here, the adhesive strength was evaluated in two steps according to the magnitude of the plane tensile strength. That is, when the tensile strength is 15 MPa or more, the adhesive strength is particularly high (◎), when the tensile strength is more than lOMPa and less than 15 MPa, the adhesive strength is high (◯), and the tensile strength is less than lOMPa. The adhesive strength was low! /, (X).
[0121] また、上記と同じ方法で作製した試験片を、 121°C、 2気圧、湿度 100%、 40時間 の条件下でプレッシャータッカー試験した後に、上記と同じ方法で平面引張強度を 測定することにより、プレッシャータッカー試験前後での平面引張強度を比較した。プ レッシャータッカー試験後の引張強度が lOMPa以上となる場合を、耐湿接着信頼性 が特に高い(◎)とし、引張強度が 7MPa以上 lOMPa未満となる場合を、耐湿接着 信頼性が高い(〇)とし、引張強度が 7MPa未満となる場合を、耐湿接着信頼性が低 い(X )とした。 [0122] (iii)光および熱硬化性シール剤の接着強度 [0121] In addition, a test piece prepared by the same method as described above is subjected to a pressure tacker test under the conditions of 121 ° C, 2 atm, 100% humidity and 40 hours, and then the planar tensile strength is measured by the same method as described above. Thus, the planar tensile strength before and after the pressure tacker test was compared. When the tensile strength after pressure tacker test is lOMPa or higher, the moisture-resistant adhesive reliability is particularly high (◎), and when the tensile strength is 7 MPa or higher and less than lOMPa, the moisture-resistant adhesive reliability is high (◯). When the tensile strength is less than 7 MPa, the moisture-resistant adhesion reliability is low (X). [0122] (iii) Adhesive strength of light and thermosetting sealant
先ず、 5 mのガラスファイバを 1質量0 /0添加した液晶シール剤を、 25mm X 45m m X厚さ 5mmの無アルカリガラス上に直径 lmmの円状にスクリーン印刷し、対となる 同様のガラスを十字に貼り合わせた。次に、この貼り合わせた 2枚の基板をクリップで 挟み込むことにより荷重をかけたところに、紫外線照射装置 (ゥシォ電機 (株)製)を用 いて、 100mW/cm2の紫外線を照射し、光のみで液晶シール剤を硬化させた試験 片を作製した。このとき、紫外線の照射エネルギーを 2000mJとした。 First, the liquid crystal sealing agent 1 mass 0/0 were added glass fibers 5 m, 25mm X 45m m X thickness screen printed on the alkali-free glass of 5mm in a circle with a diameter of lmm, similar glass comprising a pair Were pasted into a cross. Next, using a UV irradiation device (manufactured by Usio Electric Co., Ltd.), an ultraviolet ray of 100 mW / cm 2 was applied to the place where a load was applied by sandwiching the two bonded substrates with clips. The test piece which hardened the liquid-crystal sealing compound only was produced. At this time, the irradiation energy of ultraviolet rays was set to 2000 mJ.
[0123] 完成した試験片を、オーブンを用いて窒素雰囲気中で 120°C、 60分加熱処理した 。完成した試験片の平面引張強度を、引張試験機 (モデル 210 インテスコ (株)製) を用いて測定した。このとき、平面引張強度の測定、測定結果の評価、ならびにプレ ッシヤータッカー試験前後での平面引張強度の比較を、前述の熱硬化性シール剤と 同じ方法で行った。 [0123] The completed test piece was heat-treated at 120 ° C for 60 minutes in a nitrogen atmosphere using an oven. The plane tensile strength of the completed specimen was measured using a tensile tester (Model 210 manufactured by Intesco Corporation). At this time, the measurement of the plane tensile strength, the evaluation of the measurement results, and the comparison of the plane tensile strength before and after the pressure-tucker test were performed by the same method as the thermosetting sealant described above.
[0124] (iv)熱硬化性シール剤が用いられた液晶表示パネルの表示性 [Iv] (iv) Display properties of liquid crystal display panels using thermosetting sealants
透明電極および配向膜を付した 40mm X 45mmガラス基板(RT— DM88PIN E HC (株)製)上に、 5 mのガラスファイバを 1質量%添加した熱硬化性シール剤を用 いて、 0. 5mmの泉幅、 50 mの厚みで 35mm X 40mmの枠型を描画した。このと き、枠には、液晶の注入口を設けた。また、描画には、ディスぺンサ(ショットマスター 武蔵エンジニアリング社製)を用いた。 Using a thermosetting sealant containing 1% by mass of 5 m glass fiber on a 40 mm x 45 mm glass substrate (RT—DM88PIN E HC) with a transparent electrode and alignment film, 0.5 mm A frame of 35mm x 40mm was drawn with a spring width of 50m and a thickness of 50m. At this time, a liquid crystal inlet was provided in the frame. In addition, a dispenser (manufactured by Shotmaster Musashi Engineering) was used for drawing.
[0125] 描画された熱硬化性シール剤をプレキュア処理として、 10分間、加熱乾燥した後 に、対となるもう一方のガラス基板を重ね合わせてから、これを治具で固定し、オーブ ンにて 120°C、 60分の加熱処理を施した。 [0125] The drawn thermosetting sealant was pre-cured, heated and dried for 10 minutes, and the other glass substrate in a pair was placed on top of each other. The heat treatment was performed at 120 ° C for 60 minutes.
[0126] 次に、貝占り合わせた後のセル内容量に相当する液晶材料 (MLC— 11900— 000 メルク (株)製)を、 2枚の基板の間に形成された液晶セルの中に注入口から注入して から、力、かる注入口をシール剤(ストラクトボンド ES— 302 三井化学 (株)製)で封止 することにより液晶表示パネルとした。 [0126] Next, a liquid crystal material (MLC-11900-000 Merck Co., Ltd.) corresponding to the capacity of the cell after shelling is placed in the liquid crystal cell formed between the two substrates. After injecting from the inlet, the liquid inlet panel was sealed with a sealing agent (Struct Bond ES-302, Mitsui Chemicals) to produce a liquid crystal display panel.
[0127] 作製された液晶表示パネルの表面のうち、フロント側に偏向板を、さらにリャ側に反 射板付きの偏向板をそれぞれ貼り付けた。そして、この液晶表示パネルに対して、直 流電源装置にて 5Vの電圧をかけることにより、液晶表示パネルを駆動させた。このと き、液晶シール剤によって形成されたシール近傍の液晶表示機能が、駆動初期から 正常に機能するか否かを目視によって観察し、以下に示す基準により液晶表示パネ ルの表示性を 2段階で評価した。 [0127] Of the surface of the manufactured liquid crystal display panel, a deflection plate was attached to the front side, and a deflection plate with a reflection plate was attached to the rear side. The liquid crystal display panel was driven by applying a voltage of 5 V to the liquid crystal display panel with a direct current power supply. This When the liquid crystal display function near the seal formed by the liquid crystal sealant functions normally from the beginning of driving, the display performance of the liquid crystal display panel is evaluated in two stages according to the following criteria: did.
[0128] かかる液晶表示パネルの表示性は、シールの際まで液晶表示機能が発揮されてレ、 る場合を表示性が良好(〇)とし、シールの際付近から枠の内側に向かって 0. 3mm 離れたところまで表示機能が発揮されて!/、な!/、場合を、表示性が著しく悪レ、( X )とし た。 [0128] The display performance of such a liquid crystal display panel is good (◯) when the liquid crystal display function is exhibited until the time of sealing, and from the vicinity of the sealing toward the inside of the frame. When the display function is demonstrated up to a distance of 3 mm! /, NA! /, The display performance is markedly bad, and (X) is marked.
[0129] また、上記の液晶表示パネルを、 121°C、 2気圧、湿度 100%、 40時間の条件でプ レッシャータッカー試験してから、さらに同様の方法で液晶表示パネルの表示性を評 価することにより、プレッシャータッカー試験前後での液晶表示パネルの表示性を比 較検討した。 [0129] In addition, after performing the pressure-tucker test on the above-mentioned liquid crystal display panel under the conditions of 121 ° C, 2 atm, 100% humidity, and 40 hours, the display performance of the liquid crystal display panel was further evaluated in the same manner. As a result, we compared the display properties of the liquid crystal display panels before and after the pressure-tucker test.
[0130] (V)光および熱硬化性シール剤が用いられた液晶表示パネルの表示性 [0130] (V) Display properties of liquid crystal display panels using light and thermosetting sealants
透明電極および配向膜を付した 40mmX 45mmガラス基板(RT— DM88PIN E HC (株)製)上に、 5 mのガラスファイバを 1質量%添加した光および熱硬化性シー ノレ剤を用いて、 0. 5mmの泉幅、 50 mの厚みで 35mm X 40mmの枠型を描画し た。描画には、デイスペンサ(ショットマスター 武蔵エンジニアリング (株)製)を用い た。 On a 40 mm x 45 mm glass substrate (RT—DM88PIN E HC Co., Ltd.) with a transparent electrode and an alignment film, using a light and thermosetting sheathing agent containing 1% by mass of 5 m glass fiber, 0 A frame of 35 mm x 40 mm was drawn with a spring width of 5 mm and a thickness of 50 m. Dispenser (Shotmaster Musashi Engineering Co., Ltd.) was used for drawing.
[0131] 次に、貝占り合わせた後のパネル内容量に相当する液晶材料 (MLC— 11900— 00 0 メルク(株)製)を、デイスペンサにて精密に滴下した。続いて、 90Paの減圧下で 2 枚のガラス基板を対向するように重ね合わせてから、荷重をかけて固定し、さらに、紫 外線照射装置(ゥシォ電機 (株)製)を用いて、 lOOmW/cm2の紫外線を照射し、液 晶シール剤を硬化させた。このとき、紫外線の照射エネルギーを 2000mJとした。光 源には、メタルノヽライドランプを使用し、積算光量の測定には 300〜390nmの測定 波長範囲を有し、ピーク感度波長が 365nmの紫外線積算光量計 (UVR— T35 ト プコン (株)製)を用いた。また、光によって液晶シール剤を硬化させた後には、さらに 120°Cで 60分、加熱することにより液晶シール剤を硬化させた。 [0131] Next, a liquid crystal material (MLC-11900-00 manufactured by Merck & Co., Inc.) corresponding to the volume of the panel after shelling was precisely dropped with a dispenser. Subsequently, the two glass substrates were stacked so as to face each other under a reduced pressure of 90 Pa, fixed by applying a load, and further using an ultraviolet irradiation device (manufactured by Usio Electric Co., Ltd.), lOOmW / The liquid crystal sealant was cured by irradiating UV light of cm 2 . At this time, the irradiation energy of ultraviolet rays was set to 2000 mJ. A metal halide lamp is used as the light source, an integrated light intensity meter (UVR — T35 Topcon Co., Ltd.) with a measurement wavelength range of 300 to 390 nm and a peak sensitivity wavelength of 365 nm is used to measure the integrated light quantity. ) Was used. Further, after the liquid crystal sealant was cured by light, the liquid crystal sealant was further cured by heating at 120 ° C. for 60 minutes.
[0132] 貼り合わされた 2枚の基板の両面に、それぞれ偏向フィルムを貼り付けて液晶表示 パネルとした。この液晶表示パネルに対して、直流電源装置にて 5Vの電圧をかける ことにより、液晶表示パネルを駆動させた。このとき、液晶シール剤によって形成され たシール近傍の液晶表示機能が駆動初期から正常に機能するか否かを目視によつ て観察し、所定の基準によって液晶表示パネルの表示性を 2段階で評価した。ここで 、液晶表示パネルの表示性を評価する基準は、前述の熱硬化性シール剤と同じであ るために詳細な説明は省略する。 [0132] A deflection film was pasted on both surfaces of the two substrates bonded together to form a liquid crystal display panel. Apply a voltage of 5V to this liquid crystal display panel with a DC power supply. As a result, the liquid crystal display panel was driven. At this time, it is visually observed whether the liquid crystal display function in the vicinity of the seal formed by the liquid crystal sealant functions normally from the beginning of driving, and the display properties of the liquid crystal display panel are determined in two stages according to a predetermined standard. evaluated. Here, the criteria for evaluating the display properties of the liquid crystal display panel are the same as those of the above-described thermosetting sealant, and thus detailed description thereof is omitted.
[0133] また、上記の液晶表示パネルを、 121°C、 2気圧、湿度 100%、 40時間の条件でプ レッシャータッカー試験し、さらに同様の方法で液晶表示パネルの表示性を評価する ことにより、プレッシャータッカー試験前後での液晶表示パネルの表示性を比較検討 した。 [0133] Further, the above-mentioned liquid crystal display panel was subjected to a pressure-tucker test under the conditions of 121 ° C, 2 atm, 100% humidity, 40 hours, and the display properties of the liquid crystal display panel were evaluated in the same manner. We compared the display properties of the liquid crystal display panels before and after the pressure tacker test.
[0134] さらに、各液晶シール剤について行った評価結果を集計し、以下の基準によって 液晶シール剤の特性を総合的に 3段階で評価した。ここで、各評価結果にお!/、て、 粘度安定性、接着性、液晶表示パネルの表示性の全て、またはいずれかが特に良 好(◎)であった場合には、液晶シール剤の特性が特に良好(◎)とし、各評価結果 において、粘度安定性、接着性、液晶表示パネルの表示性の全てが良好(〇)であ つた場合には、液晶シール剤の特性が良好(〇)とし、各評価結果において、粘度安 定性、接着性、液晶表示パネルの表示性のいずれかが好ましくないもの、すなわち、 1つでも Xがある場合には、液晶シール剤の特性が悪!/、( X )とした。 [0134] Furthermore, the evaluation results of each liquid crystal sealant were tabulated, and the characteristics of the liquid crystal sealant were comprehensively evaluated according to the following criteria in three stages. Here, in each of the evaluation results, if the viscosity stability, adhesiveness, and / or all of the display properties of the liquid crystal display panel are particularly good (◎), the liquid crystal sealant When the properties are particularly good (◎) and the viscosity stability, adhesiveness, and display properties of the liquid crystal display panel are all good (◯) in the evaluation results, the properties of the liquid crystal sealant are good (○ In each evaluation result, if the viscosity stability, adhesiveness, or display property of the liquid crystal display panel is unfavorable, that is, if there is even one X, the liquid crystal sealant has poor properties! / , (X).
[0135] [実施例 1] [0135] [Example 1]
(1)成分として、 O—クレゾールノポラックエポキシ樹脂(EOCN— 1020— 75 日 本化薬 (株)製) 25質量部を、溶剤であるプロピレングリコールジアセテート(ダヮノー ル PGDA ダウケミカル (株)製) 15質量部に加熱溶解させた。さらに、後述する合成 例 1のアクリルゴム変性エポキシ樹脂 20質量部、(2)成分として、 1 , 3—ビス(ヒドラジ ノカルボェチル)ー5—イソプロピルヒダントイン(アミキュア VDH— J 味の素ファイン テクノ (株)製) 9質量部、(3)成分として、ドデカンジォヒドラジド(N— 12 日本フアイ ンケム社製) 4質量部、 2, 4—ジァミノ一 6— [2, 一ェチル一 4,一メチルイミダゾリル -(1 ' )] -ェチルー s—トリァジン (キュアゾール 2E4MZ— A 四国化成工業 (株)製) 2質量部、(4)成分として、無定型シリカ(MU120 信越化学工業 (株)製) 2質量部 、無定型アルミナ(UA— 5105 昭和電工製) 13質量部、(5)成分として、 γ—グリシ ドキシプロピルトリメトキシシラン (KBM403 信越化学工業 (株)製) 5質量部を加え、 ミキサーで予備混合した。続けて、 3本ロールを用いて固体原料が 5 m以下になる まで混練した後に、混練物を真空脱泡処理することによって熱硬化性シール剤を調(1) 25 parts by mass of O-cresol nopolac epoxy resin (EOCN-1020-75 manufactured by Nippon Kayaku Co., Ltd.) as a component, propylene glycol diacetate (Daanol PGDA Dow Chemical Co., Ltd.) as a solvent ) Heat-dissolved in 15 parts by mass. Furthermore, 20 parts by mass of an acrylic rubber-modified epoxy resin of Synthesis Example 1 described later, and 1,3-bis (hydrazinocarboethyl) -5-isopropylhydantoin (Amicure VDH-J Ajinomoto Fine Techno Co., Ltd.) as component (2) 9 parts by mass, as component (3), dodecandiohydrazide (N-12, Nihon Finkechem) 4 parts by mass, 2, 4-diamino-6- [2, 1-ethyl-1,4-methylimidazolyl- (1 ')] -Ethyru s-triazine (Cureazole 2E4MZ—A Shikoku Kasei Kogyo Co., Ltd.) 2 parts by mass, (4) Amorphous silica (MU120 Shin-Etsu Chemical Co., Ltd.) 2 parts by mass, amorphous Alumina (UA-5105, Showa Denko) 13 parts by mass, (5) as component 5 parts by mass of doxypropyltrimethoxysilane (KBM403, Shin-Etsu Chemical Co., Ltd.) was added and premixed with a mixer. Subsequently, after kneading until the solid material becomes 5 m or less using three rolls, the kneaded product is vacuum defoamed to prepare a thermosetting sealant.
; ^^し/ ; ^^
[0136] [実施例 2] [Example 2]
(3)成分をセバシン酸ジヒドラジド(SDH)を 4質量部とした以外は、すべて実施例 1 と同じように液晶シール剤を調製した。 A liquid crystal sealant was prepared in the same manner as Example 1 except that (3) component was 4 parts by mass of sebacic acid dihydrazide (SDH).
[0137] [実施例 3] [0137] [Example 3]
(2)成分の配合量を 2質量部とし、(3)成分を 2, 4 ジアミノー 6— [2'—ェチルー 4,ーメチルイミダゾリノレー(1,)]ーェチルー s トリアジン(キュアゾール 2E4MZ—A) を未使用とし、かつドデカンジォヒドラジド (N— 12)を 13質量部とした以外は、すべ て実施例 1と同じように液晶シール剤を調製した。 The amount of component (2) is 2 parts by mass, and component (3) is 2, 4 diamino-6- [2'-ethyl-4, -methylimidazolinole (1,1)] ethyl s triazine (Cureazole 2E4MZ-A) A liquid crystal sealant was prepared in the same manner as in Example 1 except that was not used and that 13 parts by mass of dodecandiohydrazide (N-12) was used.
[0138] [実施例 4] [Example 4]
(2)成分の配合量を 13質量部とし、(3)成分を 2, 4 ジアミノー 6— [2' ェチル 4,ーメチルイミダゾリノレ一(1,)]ーェチルー s トリアジン(キュアゾール 2E4MZ— A)を未使用とし、かつドデカンジォヒドラジド (N— 12)を 2質量部とした以外は、すべ て実施例 1と同じように液晶シール剤を調製した。 The amount of component (2) is 13 parts by weight, and component (3) is 2,4 diamino-6- [2 'ethyl 4, -methylimidazolinole (1,)] ethyl s triazine (Cureazole 2E4MZ-A) A liquid crystal sealant was prepared in the same manner as in Example 1 except that was not used and that 2 parts by mass of dodecandiohydrazide (N-12) was used.
[0139] [実施例 5] [Example 5]
(2)成分を 2 フエ二ルイミダゾール(アデ力ハードナー EH— 4346S)を 9質量部と し、(3)成分を 2, 4 ジアミノー 6— [2'—ェチルー 4'ーメチルイミダゾリルー(1 ' )] ェチルー s トリアジン(キュアゾール 2E4MZ—A)を未使用、かつドデカンジォヒドラ ジド (N— 12)を 6質量部とした以外は、すべて実施例 1と同じように液晶シール剤を 調製した。 The component (2) is 9 parts by mass of 2-phenylimidazole (Ade force hardener EH-4346S), and the component (3) is 2,4 diamino-6- [2'-ethyl-4'-methylimidazolyl (1 ' )] A liquid crystal sealant was prepared in the same manner as in Example 1 except that ethyl s triazine (Curazole 2E4MZ-A) was not used and dodecandiohydrazide (N-12) was changed to 6 parts by mass.
[0140] [実施例 6] [0140] [Example 6]
(2)成分をポリアミノウレア系(フジキュア FXE— 1000) 9質量部とし、(3)成分を 2, 4ージアミノー 6— [2'—ェチルー 4'ーメチルイミダゾリノレー(1 ' )]ーェチルー s—トリ ァジン(キュアゾール 2E4MZ—A)を未使用、かつドデカンジォヒドラジド(N— 12)を 6質量部とした以外は、すべて実施例 1と同じように液晶シール剤を調製した。 [0141] [実施例 7] (2) Component is 9 parts by mass of polyaminourea (Fujicure FXE-1000), and (3) component is 2,4-diamino-6- [2'-ethyl-4'-methylimidazolinole (1 ')]-ethyl s- A liquid crystal sealant was prepared in the same manner as in Example 1 except that triazine (Curazole 2E4MZ-A) was not used and dodecandiohydrazide (N-12) was 6 parts by mass. [0141] [Example 7]
(2)成分をアミンァダクト系(アデ力ハードナー EH— 4357S) 9質量部とし、(3)成 分を 2, 4 ジアミノー 6— [2'—ェチルー 4'ーメチルイミダゾリルー(1 ' )]ーェチルー s トリァジン(キュアゾール 2E4MZ— A)を未使用、かつドデカンジォヒドラジド(N 12)を 6質量部とした以外は、すべて実施例 1と同じように液晶シール剤を調製し た。 (2) Component is 9 parts by mass of amine amine system (Ade force hardener EH—4357S), and (3) component is 2,4 diamino-6— [2'-ethyl 4'-methylimidazolyl (1 ')]-ethyl s A liquid crystal sealant was prepared in the same manner as in Example 1 except that triazine (Curazole 2E4MZ-A) was not used and dodecandiohydrazide (N 12) was 6 parts by mass.
[0142] [実施例 8] [0142] [Example 8]
(2)成分の配合量を 6質量部とし、 (3)成分を脂肪酸ジカルボン酸 (ADH)を 9質量 部とした以外は、すべて実施例 1と同じように液晶シール剤を調製した。 A liquid crystal sealant was prepared in the same manner as in Example 1 except that the amount of the component (2) was 6 parts by mass and the component (3) was 9 parts by mass of fatty acid dicarboxylic acid (ADH).
[0143] [実施例 9] [Example 9]
(1)成分として、 O クレゾールノポラックエポキシ樹脂(EOCN— 1020— 75 日 本化薬(株)製) 15質量部を、ビスフエノール A型エポキシジメタタリレート(エポキシェ ステル 3000M 共栄社化学 (株)製) 30質量部に加熱溶解させて均一溶液とした。 次に、この混合溶液を冷却した後に、ビスフエノール A型エポキシアタリレート(EB37 00 ダイセルサイテック (株)製) 20質量部、(8)光ラジカル重合開始剤として、 1—ヒ ドロキシ シクロへキシル フエニルーケトン(ィルガキュア 184 チバスぺシャティケ ミカル (株)製) 2質量部、(2)成分として、 1 , 3—ビス(ヒドラジノカルボェチル)—5— イソプロピルヒダントイン(アミキュア VDH— J 味の素ファインテクノ(株)製) 6質量部 、 (3)成分として、イミダゾール系(キュアゾール 2E4MZ— A 四国化成工業 (株)製) 2質量部、およびドデカンジォヒドラジド(N— 12 日本ファインケム(株)製) 4質量部 、 (4)成分として、球状シリカ(シーフォスター S— 30 日本触媒 (株)製) 20質量部、( 5)成分として、 γ—グリシドキシプロピルトリメトキシシラン (KBM403 信越化学工業 (株)製) 1質量部を加え、ミキサーで予備混合した。さらに、 3本ロールで固体原料が 5〃m以下になるまで混練し、 目開き lO ^ mのフィルタ(MSP— 10— E10S ADV ANTEC (株)製)でろ過した後に、真空脱泡処理することによって光および熱硬化性 液晶シール剤を調製した。 (1) As a component, 15 parts by mass of O cresol nopolac epoxy resin (EOCN-1020-75 manufactured by Nippon Kayaku Co., Ltd.) is added to bisphenol A type epoxy dimetatalylate (epoxy ester 3000M manufactured by Kyoeisha Chemical Co., Ltd.) ) Heated and dissolved in 30 parts by mass to obtain a uniform solution. Next, after cooling this mixed solution, 20 parts by mass of bisphenol A type epoxy acrylate (EB37 00 manufactured by Daicel Cytec Co., Ltd.), (8) 1-hydroxycyclohexyl phenyl-ketone as a photo radical polymerization initiator (Irgacure 184 manufactured by Ciba-Pesatique Mical Co., Ltd.) 2 parts by mass, as component (2), 1,3-bis (hydrazinocarboxyl) -5-isopropylhydantoin (Amicure VDH-J Ajinomoto Fine Techno Co. 6 parts by mass, 3 parts as imidazole (Cureazole 2E4MZ-A, Shikoku Kasei Kogyo Co., Ltd.) and 4 parts by mass of dodecandiohydrazide (N-12, Nihon Finechem Co., Ltd.) (4) 20 parts by mass of spherical silica (Sea Foster S-30 manufactured by Nippon Shokubai Co., Ltd.) as component, and (5) γ-glycidoxypropyltrimethoxy as component 1 part by mass of silane (KBM403, Shin-Etsu Chemical Co., Ltd.) was added and premixed with a mixer. Furthermore, knead with 3 rolls until the solid material is 5〃m or less, filter with a lO ^ m filter (MSP-10-E10S ADV ANTEC), and then vacuum defoaming A light and thermosetting liquid crystal sealant was prepared.
[0144] [実施例 10] [Example 10]
(3)成分をドデカンジォヒドラジド(N— 12)に替えてセバシン酸ジヒドラジド(SDH) 4質量部とした以外は、すべて実施例 9と同じように液晶シール剤を調製した。 (3) Sebasic acid dihydrazide (SDH) instead of dodecandiohydrazide (N-12) A liquid crystal sealant was prepared in the same manner as Example 9 except that the amount was 4 parts by mass.
[0145] [実施例 11] [Example 11]
(2)成分の配合量を 2質量部とし、(3)成分をドデカンジォヒドラジド (N— 12 日本 ファインケム (株)製)を 10質量部とした以外は、すべて実施例 9と同じように液晶シー ノレ剤を調製した。 (2) All components are the same as Example 9 except that the amount of component is 2 parts by mass, and that component (3) is 10 parts by mass of dodecanediohydrazide (N-12 Nihon Finechem Co., Ltd.). A liquid crystal scenery agent was prepared.
[0146] [実施例 12] [Example 12]
(2)成分の配合量を 10質量部とし、(3)成分をドデカンジォヒドラジド (N— 12) 2質 量部とした以外は、すべて実施例 9と同じように液晶シール剤を調製した。 A liquid crystal sealant was prepared in the same manner as in Example 9 except that the amount of component (2) was 10 parts by mass, and that component (3) was dodecandiohydrazide (N-12) 2 parts by mass. .
[0147] [実施例 13] [Example 13]
(2)成分を 2 フエ二ルイミダゾール(アデ力ハードナー EH4346S) 6質量部とし、( 3)成分をドデカンジォヒドラジド(N— 12) 6質量部とした以外は、すべて実施例 9と同 じょうに液晶シール剤を調製した。 (2) All components are the same as Example 9 except that 6 parts by mass of 2-phenylimidazole (Ade force hardener EH4346S) and 3 parts of dodecandiohydrazide (N-12) are 6 parts by mass. A liquid crystal sealant was prepared.
[0148] [実施例 14] [Example 14]
(2)成分をポリアミノウレア系(フジキュア FXE— 1000) 6質量部とし、(3)成分をド デカンジォヒドラジド (N— 12) 6質量部とした以外は、すべて実施例 9と同じように液 晶シール剤を調製した。 Except that the component (2) was 6 parts by mass of polyaminourea (Fujicure FXE-1000) and the component (3) was 6 parts by mass of dodecandiohydrazide (N-12), all were the same as in Example 9. A liquid crystal sealant was prepared.
[0149] [実施例 15] [Example 15]
(2)成分をアミンァダクト系(アデ力ハードナー EH4357S) 6質量部、およびドデカ ンジォヒドラジド(N— 12 日本ファインケム (株)製) 6質量部とした以外は、すべて実 施例 9と同じように液晶シール剤を調製した。 (2) All components were the same as in Example 9 except that the component was 6 parts by weight of amine amine system (Ade force hardener EH4357S) and 6 parts by weight of dodecanohydrazide (N-12 Nihon Finechem Co., Ltd.). An agent was prepared.
[0150] [実施例 16] [Example 16]
(2)成分を 1 , 3—ビス(ヒドラジノカルボェチル) 5—イソプロピルヒダントイン(アミ キュア VDH) 6質量部とし、(3)成分をジアミド系(AH— 154) 5質量部、脂肪酸ジカ ルボン酸 (ADH) 6質量部とした以外は、すべて実施例 9と同じように液晶シール剤 を調製した。 (2) Component is 1,3-bis (hydrazinocarboethyl) 5-isopropylhydantoin (Amicure VDH) 6 parts by mass, (3) Component is diamide (AH-154) 5 parts by mass, fatty acid dicarbon A liquid crystal sealant was prepared in the same manner as in Example 9 except that 6 parts by mass of acid (ADH) was used.
[0151] [比較例 1] [0151] [Comparative Example 1]
(3)成分を使用せず、かつ(2)成分を 1 , 3—ビス(ヒドラジノカルボェチル) 5—ィ ソプロピルヒダントイン(アミキュア VDH) 15質量部とした以外は、すべて実施例 1と同 じょうに液晶シール剤を調製した。 Except for using (3) component and (2) component being 1,3-bis (hydrazinocarboxyl) 5-isopropylhydantoin (amicure VDH) 15 parts by mass same A liquid crystal sealant was prepared.
[0152] [比較例 2] [0152] [Comparative Example 2]
(2)成分を使用せずに、かつ(3)成分を(d)セバシン酸ジヒドラジド(SDH) 15質量 部とした以外は、すべて実施例 1と同じように液晶シール剤を調製した。 A liquid crystal sealant was prepared in the same manner as in Example 1 except that the component (2) was not used and that the component (3) was (d) 15 parts by mass of sebacic acid dihydrazide (SDH).
[0153] [比較例 3] [Comparative Example 3]
(2)成分をモノヒドラジド系熱潜在性硬化剤(SMH) 9質量部とし、 (3)成分としてィ ミダゾール系(キュアゾール 2E4MZ—A) 2質量部、およびドデカンジォヒドラジド(N — 12) 4質量部とした以外は、すべて実施例 1と同じように液晶シール剤を調製した。 (2) Component is 9 parts by mass of monohydrazide-based thermal latent curing agent (SMH), (3) Component is imidazole (Cureazole 2E4MZ-A), 2 parts by mass, and dodecandiohydrazide (N — 12) 4 A liquid crystal sealant was prepared in the same manner as in Example 1 except that the amount was changed to parts by mass.
[0154] [比較例 4] [Comparative Example 4]
(3)成分を使用せず、かつ(2)成分を 12質量部とした以外は、すべて実施例 9と同 じょうに液晶シール剤を調製した。 A liquid crystal sealant was prepared in the same manner as in Example 9 except that the component (3) was not used and the component (2) was changed to 12 parts by mass.
[0155] [比較例 5] [0155] [Comparative Example 5]
(2)成分を使用せず、かつ(3)成分としてセバシン酸ジヒドラジド(SDH) 12質量部 とし、さらに (4)成分のフイラを 2質量部、(5)成分を 5質量部、(6)成分のうちェポキ シジメタタリレート 20質量部、エポキシアタリレート 15質量部とした以外は、すべて実 施例 9と同じように液晶シール剤を調製した。 (2) No component is used, and (3) component is sebacic acid dihydrazide (SDH) 12 parts by mass, (4) component filler is 2 parts by mass, (5) component is 5 parts by mass, (6) A liquid crystal sealant was prepared in the same manner as in Example 9 except that 20 parts by mass of epoxydimethalate and 15 parts by mass of epoxy acrylate were included.
[0156] [比較例 6] [0156] [Comparative Example 6]
(2)成分をモノヒドラジド系熱潜在性硬化剤(SMH) 6質量部とし、 (3)成分をイミダ ゾール系(キュアゾール 2E4MZ—A) 2質量部、ドデカンジォヒドラジド(N— 12) 4質 量部とし、さらに (4)成分を 2質量部、(5)成分を 5質量部、(6)成分のうちエポキシジ メタタリレート 20質量部、エポキシアタリレート 15質量部とした以外は、すべて実施例 9と同じように液晶シール剤を調製した。 (2) Component is 6 parts by mass of monohydrazide thermal latent curing agent (SMH), (3) Component is imidazole (Cureazole 2E4MZ—A) 2 parts by mass, Dodecandiohydrazide (N-12) 4 quality Example 9 except that the amount of the component was changed to 2 parts by weight, 5 parts of the component (5), 5 parts by weight of the component (5), and 20 parts by weight of the epoxy dimetatalate of the component (6). A liquid crystal sealant was prepared in the same manner as described above.
[0157] 各実施例および比較例で用いた液晶シール剤の成分、配合量および各評価結果 を表 1〜表 3に纏めて示す。 [0157] Tables 1 to 3 collectively show the components, blending amounts, and evaluation results of the liquid crystal sealants used in the examples and comparative examples.
[0158] [表 1] 実 実 実 実 施 施 M 施 施 施 施 組成成分 溶解度 [0158] [Table 1] Actual Actual Actual Out M Out M Out Out Out Composition Ingredient Solubility
例 例 例 例 例 例 例 例 Example Example Example Example Example Example Example Example
1 2 3 4 5 6 7 81 2 3 4 5 6 7 8
(1) エポキシ樹脂 25 25 25 25 25 25 25 (1) Epoxy resin 25 25 25 25 25 25 25
(a) 不溶 ― - - 9 (a) Insoluble ―--9
(b) (b)
第 1の 不溶 ― 9 ― First insoluble ― 9 ―
(2) (2)
熱潜在性硬化剤 (c) 不溶 9 Thermal latent curing agent (c) Insoluble 9
(d) > 100 9 9 2 13 - 一 ― 6 (d)> 100 9 9 2 13-One ― 6
(a) 不溶 (a) Insoluble
(b) 不溶 2 2 (b) Insoluble 2 2
第 2の Second
(3) (c) 不溶 4 ― 13 2 6 6 6 (3) (c) Insoluble 4 ― 13 2 6 6 6
熱潜在性硬化剤 Thermal latent curing agent
(d) 不溶 - 4 (d) Insoluble-4
(e) 10 9 (e) 10 9
(a) 2 2 2 2 2 2 2 2(a) 2 2 2 2 2 2 2 2
(4) フイラ (4) Fila
(b) 13 13 13 13 13 13 13 13 (b) 13 13 13 13 13 13 13 13
(5) その他の添力 [1剤 5 5 5 5 5 5 5 5(5) Other supplements [1 agent 5 5 5 5 5 5 5 5
(7) ァクリルゴム変性エポキシ樹脂 20 20 20 20 20 20 20 20 溶剤 15 15 15 15 15 15 15 15(7) Acryl rubber modified epoxy resin 20 20 20 20 20 20 20 20 Solvent 15 15 15 15 15 15 15 15
(2) 成分と (3) 成分との 合比 0.6 0.6 0.9 0.1 0.4 0.4 0.4 0.6Ratio of (2) component to (3) component 0.6 0.6 0.9 0.1 0.4 0.4 0.4 0.6
(i) 粘度安定性 〇 〇 ◎ 〇 © 〇 〇 © 初期 ◎ 〇 〇 〇 〇 ◎ 〇(i) Viscosity stability 〇 ◎ ◎ 〇 © 〇 〇 © Initial ◎ 〇 〇 〇 ◎ 〇
(ii) 接着強度 (ii) Adhesive strength
評 吸湿後 ◎ ◎ 〇 X 〇 〇 X 価 Evaluation After moisture absorption ◎ ◎ 〇 〇 〇 〇 X value
初期 〇 〇 〇 〇 〇 〇 〇 〇 Initial ○ ○ ○ ○ ○ ○ ○ ○
(iv) 表示性 (iv) Displayability
吸湿後 〇 〇 Δ 〇 〇 〇 〇 Δ 総合評価 〇 〇 〇 ] After moisture absorption ○ ○ Δ ○ ○ ○ ○ Δ Comprehensive evaluation ○ ○ ○]
実 実 実 実 実 実 Real real real real real real
施 施 施 施 施 施 施 施 組成成分 溶解度 Application Application Application Application Application Application Component Composition Solubility
例 例 例 例 例 例 例 例 Example Example Example Example Example Example Example Example
9 1 0 1 1 1 2 1 3 1 4 1 5 1 69 1 0 1 1 1 2 1 3 1 4 1 5 1 6
( 1) エポキシ樹脂 15 15 15 15 15 15 15 15 (1) Epoxy resin 15 15 15 15 15 15 15 15
(a) 不溶 6 ― 第 (b) (a) Insoluble 6-No. (b)
1の 不溶 - ― - - ― 6 ― - 1 insoluble-―--― 6 ―-
(2) (2)
熱潜在性硬化剤 (c) 不溶 6 Thermal latent curing agent (c) Insoluble 6
(d) > 1 00 6 6 2 10 - ― - 6 (d)> 1 00 6 6 2 10---6
(a) 不溶 (a) Insoluble
(b) 不溶 2 2 (b) Insoluble 2 2
第 2の Second
(3) (c) (3) (c)
熱潜在性硬化剤 不溶 4 10 2 6 6 6 Thermal latent curing agent Insoluble 4 10 2 6 6 6
(d) 不溶 ― 4 (d) Insoluble ― 4
(e) 10 6 (e) 10 6
(4) フイラ (c) 20 20 20 20 20 20 20 20(4) Filler (c) 20 20 20 20 20 20 20 20
(5) その他の添加剤 1 1 1 1 1 1 1 1 エポキシジメタクリレート 30 30 30 30 30 30 30 30(5) Other additives 1 1 1 1 1 1 1 1 Epoxy dimethacrylate 30 30 30 30 30 30 30 30
(6) (6)
エポキシァクリレート 20 20 20 20 20 20 20 20 Epoxy acrylate 20 20 20 20 20 20 20 20
(8) 光ラジカル重合開始剤 2 2 2 2 2 2 2 2(8) Photoradical polymerization initiator 2 2 2 2 2 2 2 2
(2) 成分と (3) 成分との配合比 0.5 0.5 0.8 0.2 0.5 0.5 0.5 0.5Mixing ratio of (2) component and (3) component 0.5 0.5 0.8 0.2 0.5 0.5 0.5 0.5
(i) 粘度安定性 〇 〇 © 〇 ◎ 〇 ◎ 〇 初期 ® 〇 〇 〇 〇 © 〇(i) Viscosity stability ○ ○ © ○ ◎ ○ ◎ ○ Initial ® ○ ○ ○ ○ ○ © ○
(iii) 接着強度 (iii) Adhesive strength
評 吸湿後 ◎ ◎ 〇 X 〇 X X 価 初期 〇 〇 〇 〇 〇 〇 〇 〇Evaluation After moisture absorption ◎ ◎ 〇 X 〇 X X value Initial 〇 〇 〇 〇 〇 〇 〇
(v) 表示性 (v) Displayability
吸湿後 〇 〇 △ 〇 〇 〇 〇 Δ 総合評価 〇 〇 ◎ ◎ 〇 After moisture absorption ○ ○ △ ○ ○ ○ ○ Δ Comprehensive evaluation ○ ○ ◎ ◎ ○
比 比 比 比 比 比 較 較 較 較 較 較 組成成分 溶解度 Ratio ratio ratio ratio comparison comparison comparison composition component solubility
例 例 例 例 例 例 Example Example Example Example Example Example
1 2 3 4 5 61 2 3 4 5 6
( 1) エポキシ樹脂 ― 25 25 25 15 25 25 (1) Epoxy resin ― 25 25 25 15 25 25
(a) 不溶 (a) Insoluble
(b) (b)
第 1の 不溶 First insoluble
(2) (2)
熱潜在性硬化剤 (c) 不溶 Thermal latent curing agent (c) Insoluble
(d) > 1 00 15 ― 12 ― ― (d)> 1 00 15 ― 12 ― ―
(a) 不溶 (a) Insoluble
(b) 不溶 - - 2 ― 一 2 第 2の (b) Insoluble--2-1 2 Second
(3) (c) ― ― 4 ― - 4 熱潜在性硬化剤 不溶 (3) (c) ― ― 4 ―-4 Thermal latent curing agent Insoluble
(d) 不溶 ― 15 ― ― 12 ― (d) Insoluble ― 15 ― ― 12 ―
(e) 10 (e) 10
熱潜在性硕化剤 A 1 0 < ― 9 ― ― 6 Thermal latent moistening agent A 1 0 <― 9 ― ― 6
(a) 2 2 2 ― - ― (a) 2 2 2 ―-―
(4) フイラ (b) 13 13 13 一 ― -(4) Filler (b) 13 13 13 One ―-
(c) ― ― ― 20 2 2(c) ― ― ― 20 2 2
(5) その他の添加剤 5 5 5 1 5 5 エポキシジメタクリレート ― ― ― 30 20 20(5) Other additives 5 5 5 1 5 5 Epoxy dimethacrylate ― ― ― 30 20 20
(6) (6)
エポキシァクリレート ― 一 ― 20 15 15 Epoxy acrylate-One-20 15 15
(7) アクリルゴム変性エポキシ樹脂 20 20 20 ― ― ―(7) Acrylic rubber-modified epoxy resin 20 20 20 ― ― ―
(8) 光ラジカル重合開始剤 ― 一 - 2 2 2 溶剤 15 15 15 一 ― ―(8) Photo radical polymerization initiator ― 1-2 2 2 Solvent 15 15 15 1 ― ―
(2) 成分と (3) 成分との配合比 0 0 0 0 0 0Mixing ratio of (2) component and (3) component 0 0 0 0 0 0
(i) 粘度安定性 X ◎ X X ◎ X 初期 〇 X 〇 〇 X 〇(i) Viscosity stability X ◎ X X ◎ X Initial ○ X ○ ○ X ○
(ϋ) 接着強度 (ϋ) Adhesive strength
評 吸湿後 X X X X X X 価 Evaluation After moisture absorption X X X X X X value
初期 〇 O 〇 〇 〇 〇 Initial ○ O ○ ○ ○ ○
(iv) 表示性 (iv) Displayability
吸湿後 X O X X O X 総合評価 X X X X X X 表 1、 2から明らかなように、本願発明を適用した実施例 1〜; 16の液晶シール剤は、 上記の粘度安定性、接着強度、およびそれを用いて製造された液晶表示パネルの 表示性が非常に優れることが確認された。 After moisture absorption XOXXOX Overall evaluation XXXXXX As is clear from Tables 1 and 2, the liquid crystal sealants of Examples 1 to 16 to which the present invention was applied were manufactured using the above-mentioned viscosity stability, adhesive strength, and the above. LCD display panel It was confirmed that the display is very excellent.
[0162] その一方で、 1種類の熱潜在性硬化剤とエポキシ樹脂とを構成成分とする液晶シ ール剤の場合には、表 3で示される各比較例の結果から明らかなように、各実施例と 比べて粘度安定性、接着強度、ならびに液晶表示パネルの表示性が悪くなる。また 、熱潜在性硬化剤としてモノヒドラジド系の化合物を用いた場合にも、粘度安定性な どの諸特性が悪くなることが確認された。以上の結果から、ヒドラジド化合物の中でも 、モノヒドラジド系ではなぐジヒドラジド系の熱潜在性硬化剤が、液晶シール剤には 適していることが明らかである。 [0162] On the other hand, in the case of a liquid crystal sealant comprising one kind of thermal latent curing agent and an epoxy resin, as is clear from the results of the comparative examples shown in Table 3, Compared with each example, the viscosity stability, the adhesive strength, and the display property of the liquid crystal display panel are deteriorated. It was also confirmed that various properties such as viscosity stability deteriorated when a monohydrazide compound was used as the thermal latent curing agent. From the above results, it is clear that among the hydrazide compounds, dihydrazide-based thermal latent curing agents that are not monohydrazide-based compounds are suitable for liquid crystal sealants.
産業上の利用可能性 Industrial applicability
[0163] 本発明の液晶シール剤は、融点が異なる 2種類の熱潜在性硬化剤を用いて!/、るた めに、硬化速度が速ぐかつ耐湿性が高くなる。また、長時間、粘度安定性が高く保 持されるために、可使時間が長い。かかる液晶シール剤を液晶表示パネルに適用す ると、硬化した液晶シール剤と基板との接着強度が高くなるから、耐湿信頼性が高く 、かつ表示性に優れた液晶表示パネルが得られる。したがって、本発明の液晶シー ノレ剤は、液晶表示パネルを含めた各種光学装置の接着剤としても有用である。 [0163] The liquid crystal sealant of the present invention uses two types of heat-latent curing agents having different melting points, so that the curing speed is high and the moisture resistance is high. Also, since the viscosity stability is kept high for a long time, the pot life is long. When such a liquid crystal sealant is applied to a liquid crystal display panel, the adhesive strength between the cured liquid crystal sealant and the substrate is increased, so that a liquid crystal display panel having high moisture resistance reliability and excellent display properties can be obtained. Therefore, the liquid crystal sheathing agent of the present invention is also useful as an adhesive for various optical devices including liquid crystal display panels.
[0164] 本出願 (ま、 2006年 8月 4曰出願の出願番号 JP2006— 213939ίこ基づく優先権を 主張する。当該出願明細書に記載された内容は、すべて本願明細書に援用される。 [0164] This application claims the priority based on the application number JP2006-213939ί filed on August 4, 2006. All the contents described in the application specification are incorporated herein by reference.
Claims
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2008527794A JP5345393B2 (en) | 2006-08-04 | 2007-08-02 | Liquid crystal sealant, liquid crystal display panel manufacturing method using the same, and liquid crystal display panel |
| KR1020087031885A KR101084487B1 (en) | 2006-08-04 | 2007-08-02 | Liquid crystal sealing agent, the manufacturing method of the liquid crystal display panel using the same, and a liquid crystal display panel |
| CN2007800291700A CN101501560B (en) | 2006-08-04 | 2007-08-02 | Liquid crystal sealing material, process for production of liquid crystal display panels with the same, and liquid crystal display panels |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2006-213939 | 2006-08-04 | ||
| JP2006213939 | 2006-08-04 |
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| WO2008016122A1 true WO2008016122A1 (en) | 2008-02-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2007/065201 Ceased WO2008016122A1 (en) | 2006-08-04 | 2007-08-02 | Liquid crystal sealing material, process for production of liquid crystal display panels with the same, and liquid crystal display panels |
Country Status (5)
| Country | Link |
|---|---|
| JP (1) | JP5345393B2 (en) |
| KR (1) | KR101084487B1 (en) |
| CN (1) | CN101501560B (en) |
| TW (1) | TWI453512B (en) |
| WO (1) | WO2008016122A1 (en) |
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| JP2010121069A (en) * | 2008-11-20 | 2010-06-03 | Jsr Corp | Curable composition, liquid crystal sealing agent, and liquid crystal display element |
| WO2010143540A1 (en) * | 2009-06-10 | 2010-12-16 | 協立化学産業株式会社 | Hydrazide compound, process for production of same, and curing agent, resin composition and cured article each comprising same |
| JP5112433B2 (en) * | 2007-06-25 | 2013-01-09 | 日本化薬株式会社 | Liquid crystal sealant and liquid crystal display cell using the same |
| JP2013015769A (en) * | 2011-07-06 | 2013-01-24 | Sekisui Chem Co Ltd | Sealing agent for liquid crystal one-drop-fill process, vertical conducting material, and liquid crystal display element |
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- 2007-08-02 KR KR1020087031885A patent/KR101084487B1/en active Active
- 2007-08-02 JP JP2008527794A patent/JP5345393B2/en active Active
- 2007-08-02 TW TW096128402A patent/TWI453512B/en active
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| JP2004061925A (en) * | 2002-07-30 | 2004-02-26 | Nippon Kayaku Co Ltd | Liquid crystal sealing agent and liquid crystal display cell using the same |
| WO2004027502A1 (en) * | 2002-09-19 | 2004-04-01 | Mitsui Chemicals, Inc. | Sealing composition for liquid crystal displays and process for production of liquid crystal display panels |
| WO2004039885A1 (en) * | 2002-11-01 | 2004-05-13 | Mitsui Chemicals, Inc. | Sealant composition for liquid crystal and process for producing liquid-crystal display panel with the same |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN101501560B (en) | 2012-01-11 |
| KR101084487B1 (en) | 2011-11-21 |
| KR20090018172A (en) | 2009-02-19 |
| CN101501560A (en) | 2009-08-05 |
| JPWO2008016122A1 (en) | 2009-12-24 |
| TW200815880A (en) | 2008-04-01 |
| JP5345393B2 (en) | 2013-11-20 |
| TWI453512B (en) | 2014-09-21 |
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