WO2008053779A1 - Boom and front attachment for working machine - Google Patents
Boom and front attachment for working machine Download PDFInfo
- Publication number
- WO2008053779A1 WO2008053779A1 PCT/JP2007/070827 JP2007070827W WO2008053779A1 WO 2008053779 A1 WO2008053779 A1 WO 2008053779A1 JP 2007070827 W JP2007070827 W JP 2007070827W WO 2008053779 A1 WO2008053779 A1 WO 2008053779A1
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- WIPO (PCT)
- Prior art keywords
- boom
- cylinder
- work machine
- boom cylinder
- work
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
- E02F3/30—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets with a dipper-arm pivoted on a cantilever beam, i.e. boom
- E02F3/301—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets with a dipper-arm pivoted on a cantilever beam, i.e. boom with more than two arms (boom included), e.g. two-part boom with additional dipper-arm
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
- E02F3/36—Component parts
- E02F3/38—Cantilever beams, i.e. booms;, e.g. manufacturing processes, forms, geometry or materials used for booms; Dipper-arms, e.g. manufacturing processes, forms, geometry or materials used for dipper-arms; Bucket-arms
Definitions
- the present invention relates to a boom provided in a working machine such as a hydraulic excavator or a building demolition machine, and a front attachment using the boom.
- a boom of a hydraulic excavator is composed of a single member provided with a folding angle in the shape of a " ⁇ ", but the first boom supported by the hydraulic excavator body, There is also a split boom that has a second boom pivotably connected to the tip of the first boom about a horizontal axis, and the folding angle of both booms can be freely changed by a hydraulic cylinder. It has been.
- FIG. 15 shows a configuration of a front attachment having the split boom.
- an arm 52 is connected to the tip of a split boom 51, and a bucket 53 is provided at the tip of the arm 52.
- 51a is a boom cylinder
- 52a is an arm cylinder
- 53a is a bucket cylinder.
- the split boom 51 includes a first boom 51b whose proximal end is supported by a hydraulic excavator body (upper swing body), and a second boom 51c connected to the distal end side of the first boom 51b. Both the booms 51b and 51c are connected via a connecting pin 51d.
- a second boom cylinder 51e is installed at the center of each lower surface of the first boom 51b and the second boom 51c. By extending and retracting the piston rod 51f of the second boom cylinder 51e, both booms 51b And 51c bend angle ⁇ can be changed.
- the arm 52 can be pulled closer to the foot side, so that the working range can be expanded compared to a boom constituted by a single member. There is an advantage that can be.
- the first boom 51b is held by the two boom cylinders 51a, the first boom 51b is changed.
- the second boom 51c may float in the direction of arrow X with the connecting pin 51d as a fulcrum due to insufficient thrust of the second boom cylinder 51e. If the piston rod 51f of the second boom cylinder 51e extends in this way, the digging force is inevitably reduced.
- the front attachment 50 In order to compensate for the above-described decrease in excavation force, it is possible to consider a method of enlarging the second boom cylinder 51e to prevent the piston rod 51f from extending. In that case, the front attachment 50 also has its enlarged second boom. It must be reinforced to a structure suitable for the cylinder 51e, which increases the weight. In addition, if the weight of the front attachment 50 increases, the counterweight for balancing the weight must also be increased.
- the present invention has been made in consideration of the problems in the conventional split-type boom as described above, and a boom and a front attachment for a working machine that can increase work capacity without increasing the size of the split-type boom. Is to provide.
- a first boom having a base end supported by a work machine main body and a second boom to which an arm or a work device is connected at a distal end are swingable about a horizontal axis.
- a rod connecting portion for connecting the piston rod of the second boom cylinder is formed at the first boom connecting side end portion of the second boom, and the second boom cylinder connected to the rod connecting portion is formed.
- This is a boom for a working machine having a rear end pivotally supported by the first boom.
- the undulation force can be applied to the second boom from the rear side of the horizontal axis that is the swing center of the second boom, so that the first boom and the second boom Compared with the conventional configuration in which the second boom cylinder is installed approximately in the middle, the force S that effectively uses the capacity of the second boom cylinder is reduced.
- a boss is formed on the upper side of the first boom connection side end to allow the connection pin as the horizontal shaft to pass therethrough, and is formed below the first boom connection side end. It is preferable that a bracket as the rod connecting portion is extended from the side toward the work machine main body.
- connection point between the first boom and the second boom is A, and the rear end of the second boom cylinder in the first boom
- the connecting point C is less than the connecting point A in the contracted state of the second boom cylinder. It is preferable to arrange each connection point so that it is located on the work machine body side.
- connection points are arranged so that an angle formed by the connection point A, the connection point C, and the connection point B forms approximately 90 ° during or during extension of the second boom cylinder. Good.
- the boom of the present invention is bent into the first boom and the second boom force S, and the second boom cylinder is extended to the maximum. If it does, the said 2nd boom of the shape of a dogleg will be constituted so that it may warp in the direction opposite to a bending direction.
- a pair of boom cylinders for raising and lowering the first boom is provided on both side surfaces of the first boom.
- the second boom cylinder is connected to the first boom.
- a storage chamber for storing the cylinder can be formed.
- the boom cylinder for raising and lowering the first boom is provided on the front surface of the first boom
- a pair of the second booms are provided on both side surfaces of the first boom.
- a cylinder can be provided. According to this configuration, the boom of the present invention can be applied to a small work machine.
- the present invention provides a boom having the above-described configuration and a gear connected to the tip of the second boom. And a work machine front attachment comprising a work device coupled to the tip of the arm.
- the present invention is a front attachment for a working machine including a boom having the above-described configuration and a work device coupled to a distal end portion of the second boom.
- the force S can be increased to increase the working ability such as arm pulling without increasing the size of the split boom.
- FIG. 1 is a working range diagram of a hydraulic excavator having a front attachment constituted by a boom according to the present invention.
- FIG. 2 is an enlarged cross-sectional view of a main part of the boom shown in FIG.
- FIG. 3 is a plan view of the boom shown in FIG.
- FIG. 4 is a cross-sectional view taken from the direction of arrows WW shown in FIG.
- FIG. 5 is an explanatory diagram of a front attachment operation as a comparative example.
- FIG. 6 is an explanatory diagram of a front attachment operation as a comparative example.
- FIG. 7 is an explanatory diagram of a front attachment operation according to the present invention.
- FIG. 8 is an explanatory diagram of a front attachment operation according to the present invention.
- FIG. 9 (a) is an explanatory view showing the swing range of the boom according to the present invention
- FIG. 9 (b) is a conventional boom shown for comparison.
- FIG. 10 (a) is an explanatory view showing the forward turning radius of a construction machine equipped with the boom of the present invention
- FIG. 10 (b) is an explanatory view showing the forward turning radius of a conventional construction machine. .
- FIG. 11 is an explanatory view showing a pin arrangement of a boom according to the present invention.
- FIG. 12 is an explanatory diagram showing a configuration when the boom of the present invention is applied to a small hydraulic excavator.
- FIG. 13 is an enlarged view of the boom shown in FIG.
- FIG. 14 is an explanatory diagram showing a configuration when a crusher and a breaker are attached to the boom of the present invention.
- FIG. 15 is a side view showing a configuration of a conventional split boom.
- Fig. 1 shows a hydraulic excavator as a work machine and its work range.
- the position of the front attachment at the work site, P is the front attachment at the excavation work
- the other postures indicate the work postures between the aerial work and the excavation work.
- reference numeral 1 denotes a hydraulic excavator, and an upper swing body 4 is pivotably mounted on a lower traveling body 3 fitted with crawlers 2 on the left and right sides.
- a working front attachment 5 is attached!
- the front attachment 5 includes a boom 6, an arm 7 connected to the tip of the boom 6, and a bucket (working device) 8 connected to the tip of the arm 7.
- 6 is configured to undulate by expanding and contracting the boom cylinder 9
- the arm 7 is configured to swing around the horizontal axis (in the direction of arrow U) by expanding and contracting the arm cylinder 10. It is also configured to swing around the horizontal axis (in the direction of arrow V) by extending and retracting the bucket cylinder 11! /.
- the boom 6 further includes a first boom 6a supported on the front portion of the upper swing body (work machine main body) 4, and a second boom 6b connected to the tip of the first boom 6a. Both booms 6a and 6b are connected to be swingable about a horizontal axis via a second boom foot pin 6c.
- the second boom 6b is configured to be raised and lowered by extending and contracting the second boom cylinder 12.
- reference numeral 13 denotes a counterweight attached to the rear part of the upper swing body 4.
- FIG. 2 is an enlarged side cross-sectional view showing the main part of the boom 6, and FIG. 3 is a plan view of the boom 6.
- the first boom 6a is made of a box-shaped member formed in an arc shape that protrudes upward, and is connected to the base end portion via an upper swing body 4 and a boom foot pin (not shown).
- a boss 6d is formed, and a pair of support portions 6e, 6e for connecting the second boom 6b via the second boom foot pin 6c is formed at the tip.
- bosses 6f, 6f are formed near the tip of the first boom 6a, and the bosses 6f, 6f are passed through the shaft.
- the opposite ends of the pin 6g are connected to the rods of the boom cylinders 9 and 9.
- a partition plate 6h is formed in an L shape inside the first boom 6a so as to bypass the lower side of the boss 6f, and the second boom cylinder 12 is accommodated below the partition plate 6h.
- a storage chamber S is provided for this purpose.
- the portion of the partition plate 6h that is close to the boss 6f is formed in the rounded portion 6h ′, and the rear side of the rounded portion 6h ′ is formed in a straight line along the second boom cylinder 12.
- the rear end portion 12a of the second boom cylinder 12 is supported via a connecting pin 14 with respect to the side wall 6i of the first boom 6a (showing a cross section taken along the line WW in FIG. 2).
- the rod tip 12c of the piston head 12b is connected to a bracket (described later) 61 of the second boom 6b.
- a collar portion 61 ' is formed corresponding to the rounded portion 6h' of the partition plate 6h.
- the bracket 61 stops in a state where the rounded portion 61 'of the bracket 61 is close to the rounded portion 6h' of the partition plate 6h.
- the second boom cylinder 12 is stored in the storage chamber S of the first boom 6a.
- the rod tip 12c of the second boom cylinder 12 is positioned rearward of the second boom foot pin 6c, that is, on the hydraulic excavator body side.
- the second boom 6b rotates upward about 6c, and the bracket 61 is indicated by a two-dot chain line in the figure. Displace to the position.
- first boom 6a and the second boom 6b are substantially in a straight line, and are in a posture suitable for distal work.
- the first boom 51b is held by two boom cylinders (not shown), so that the second boom cylinder 51e has a weaker holding force than those boom cylinders that cannot be displaced.
- the second boom 51c held by the lever will be lifted. As a result, a phenomenon occurs in which the second boom cylinder 51e extends.
- the force F1 for pulling the second boom cylinder 51e is constituted by a line segment K M passing through the point K and the point M, and a cylinder thrust P Q pushing it.
- a line segment K M passing through the point K and the point M
- a cylinder thrust P Q pushing it.
- the force that makes the Z OMP angle 69 ° means that only 36% of the capacity is used for the thrust 100 of the second boom cylinder 51e.
- the second boom cylinder 51e in the conventional split boom is less than half.
- the force F2 for pulling the second boom cylinder 12 is constituted by a line segment A-C passing through the points A and C and a cylinder thrust F-G pushing the same.
- the thrust is reduced by the angle ZFCH formed by the line segment FG with respect to the line segment HJ.
- the angle of ZFCH is as small as 38 °, and cos38 ° can be used up to 79% of the thrust of 100 of the second boom cylinder 12 with a force of 0.888. .
- the second boom cylinder 12 can be extended. Starting with a cylinder holding force of about 80%, the cylinder holding force can be increased to approximately 100%, so that it is possible to reliably prevent the second boom from being lifted due to insufficient thrust of the second boom cylinder.
- the second boom cylinder 1 is used during excavation work.
- Fig. 9 (a) shows the swing range of the second boom 6b.
- the posture shown by the solid line corresponds to Fig. 8, and the posture shown by the two-dot chain line corresponds to Fig. 7. Yes.
- Fig. 9 (b) shows a conventional boom 60 having a single configuration bent into a square shape.
- Boom 60 is shown as a broken line.
- the second boom 6b of the present invention is further warped in the T direction (opposite to the folding direction) from 42 to 43 ° from the conventional boom 60 folded into a square shape. It is possible to return.
- FIG. 10 shows the difference in the forward turning radius.
- FIG. 10 (a) shows a hydraulic excavator 1 having a front attachment constituted by the boom of the present invention, and FIG. This is a hydraulic excavator 60 with a front attachment composed of a boom.
- Boom 6 can be shaped substantially the same as a single boom and does not require significant design changes.
- the conventional split-type boom is configured so that the capacity of the second boom cylinder cannot be fully utilized. Since the cylinder holding force of the boom cylinder can be increased, a long boom can be manufactured.
- the boom cylinder can be short, it is possible to obtain sufficient pulling side thrust without the risk of buckling even if the rod diameter is designed to be thin.
- the cylinder pin position (rod side pin position) of the second boom cylinder 12 for raising and lowering the second boom 6b is a position for raising and lowering the second boom 6b more efficiently without damaging the boom shape. Is arranged.
- the undulation force of the second boom 6b depends on the distance L1 between points A and C.
- the cylinder pin position is at the virtual point V, so the distance between points A and V is L2.
- FIG. 12 shows an example in which the boom of the present invention is applied to a small hydraulic excavator.
- a boom cylinder 69 for raising and lowering the boom 68 is used as the boom 68. It is provided on the front side of!!
- the second boom cylinder 70 is provided on the left and right sides of the first boom 68a, specifically on the part that does not interfere with the boom cylinder 69. Just place a pair! /
- a pair of brackets 68c, 68d (only the front bracket 68c is shown) are extended in parallel from the rear end of the second boom 68b,
- the bracket 68c and the boss 68e provided on one side of the first boom 68a are connected by a first second cylinder 70 via a pin, and the other bracket 68d and the other side of the first boom 68a are connected to the other side of the first boom 68a.
- the provided boss 68f (not shown) is connected to the second boom cylinder 71 (not shown) via a pin.
- FIG. 14 shows a configuration when a working device such as a crusher or a breaker is mounted on the boom of the present invention.
- a working device such as a crusher or a breaker
- the crusher installation example and the breaker installation example are shown together on the same drawing.
- 80 is a crusher mounted on the tip of the boom 6, and 81 is a breaker.
- the bracket 80a of the crusher 80 is attached to the tip of the second boom 6b, and the optional hydraulic piping routed to the second boom 6b is built into the crusher 80. It is connected to the hydraulic cylinder for driving the crusher.
- the second boom 6b can function as an arm, so that the arm is not required and the front attachment can be made compact.
- the working range can be increased while being compact, so that the working environment in which the height direction is restricted as in the case where there is a ceiling above, for example, underground or tunnel.
- the bracket 81a of the breaker 81 is attached to the tip of the second boom 6b, and the optional hydraulic piping routed to the second breaker 6b is attached to the breaker 81. Connect to the built-in chisel driving striking cylinder.
- the second boom 6b can function as an arm, so that the front attachment can be made compact.
- the work range can be expanded by turning the second boom 6b in the same manner as described above, work in a narrow space can be performed efficiently.
- the length of the front attachment can be shortened and a large working device with high ability can be mounted.
- disassembling the foot It is also suitable for dismantling work that moves the work place downstairs.
- the boom of the present invention has a feature that the work range is wide while being compact, the work device can be mounted without exchanging with a special boom.
- the boom of the working machine according to the present invention is a front end of a hydraulic excavator for general civil engineering. It can be applied not only to tachment, but also to dedicated construction machines such as building demolition machines and crushers that crush reinforced concrete.Furthermore, front attachments such as dedicated cargo handling machines and dedicated forestry machines equipped with grapples It can also be applied widely.
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Abstract
Description
明 細 書 技術分野 Technical field
[0001] 本発明は、油圧ショベルやビル解体機等の作業機械に備えられるブームおよびそ のブームを用いたフロントアタッチメントに関するものである。 [0001] The present invention relates to a boom provided in a working machine such as a hydraulic excavator or a building demolition machine, and a front attachment using the boom.
背景技術 Background art
[0002] 油圧ショベルのブームは、「く」の字状に折れ角が設けられた単一の部材で構成さ れるものが一般的であるが、油圧ショベル本体に支持される第 1ブームと、この第 1ブ ームの先端部に対し水平軸まわりに揺動自在に連結された第 2ブームとを有し、両ブ ームの折れ角を油圧シリンダで自在に変更できる分割式ブームも知られている。 [0002] Generally, a boom of a hydraulic excavator is composed of a single member provided with a folding angle in the shape of a "<", but the first boom supported by the hydraulic excavator body, There is also a split boom that has a second boom pivotably connected to the tip of the first boom about a horizontal axis, and the folding angle of both booms can be freely changed by a hydraulic cylinder. It has been.
[0003] 図 15はその分割式ブームを持つフロントアタッチメントの構成を示したものである。 FIG. 15 shows a configuration of a front attachment having the split boom.
[0004] 同図に示すフロントアタッチメント 50は、分割式ブーム 51の先端部にアーム 52が連 結され、そのアーム 52の先端部にバケツト 53が備えられている。なお、 51aはブーム シリンダ、 52aはアームシリンダ、 53aはバケツトシリンダである。 In the front attachment 50 shown in the figure, an arm 52 is connected to the tip of a split boom 51, and a bucket 53 is provided at the tip of the arm 52. 51a is a boom cylinder, 52a is an arm cylinder, and 53a is a bucket cylinder.
[0005] 分割式ブーム 51は、基端側が油圧ショベル本体(上部旋回体)に支持される第 1ブ ーム 51bと、この第 1ブーム 51bの先端側に連結される第 2ブーム 51cとを有し、両ブ ーム 51b, 51cは連結ピン 51dを介して連結されている。 [0005] The split boom 51 includes a first boom 51b whose proximal end is supported by a hydraulic excavator body (upper swing body), and a second boom 51c connected to the distal end side of the first boom 51b. Both the booms 51b and 51c are connected via a connecting pin 51d.
[0006] 第 1ブーム 51bと第 2ブーム 51cの各下面中央部には第 2ブームシリンダ 51eが架 設されており、この第 2ブームシリンダ 51eのピストンロッド 51fを伸縮させることにより、 両ブーム 51bおよび 51cの折れ角 Θを変更することができるようになつている。 [0006] A second boom cylinder 51e is installed at the center of each lower surface of the first boom 51b and the second boom 51c. By extending and retracting the piston rod 51f of the second boom cylinder 51e, both booms 51b And 51c bend angle Θ can be changed.
[0007] 上記分割式ブーム 51を備えたフロントアタッチメント 50によれば、アーム 52をより足 元側に引き寄せることができるため、単一部材で構成されているブームに比べ、作業 範囲を拡大することができるという利点がある。 [0007] According to the front attachment 50 including the split-type boom 51, the arm 52 can be pulled closer to the foot side, so that the working range can be expanded compared to a boom constituted by a single member. There is an advantage that can be.
[0008] しかしながら、上記したフロントアタッチメント 50では、掘削作業を行う際、掘削対象 の地盤が固いとバケツト 53が地盤にくい込まない状態でアーム引きが行われることに なり、分割式ブーム 51に対し上向きの引張力が作用する。 [0008] However, in the above-described front attachment 50, when excavation work is performed, if the ground to be excavated is hard, the arm 53 is pulled in a state where the bucket 53 is not easily inserted into the ground, and the upward movement with respect to the split boom 51 is performed. The tensile force of
[0009] このとき、第 1ブーム 51bは 2本のブームシリンダ 51aによって保持されているため変 位しないが、第 2ブーム 51cについては第 2ブームシリンダ 51eの推力不足により、連 結ピン 51dを支点とし矢印 X方向に浮く場合がある。このように第 2ブームシリンダ 51 eのピストンロッド 51fが伸びてしまうと、掘削力の低下は避けられない。 [0009] At this time, since the first boom 51b is held by the two boom cylinders 51a, the first boom 51b is changed. However, the second boom 51c may float in the direction of arrow X with the connecting pin 51d as a fulcrum due to insufficient thrust of the second boom cylinder 51e. If the piston rod 51f of the second boom cylinder 51e extends in this way, the digging force is inevitably reduced.
[0010] 上記した掘削力の低下を補うために、第 2ブームシリンダ 51eを大型化してピストン ロッド 51fの伸びを防止する方法も考えられる力 その場合、フロントアタッチメント 50 もその大型化した第 2ブームシリンダ 51eに見合った構造に補強しなければならず、 重量が増加する。また、フロントアタッチメント 50の重量が増加すれば、重量のバラン スを取るためのカウンタウェイトも大型化しなければならない。 [0010] In order to compensate for the above-described decrease in excavation force, it is possible to consider a method of enlarging the second boom cylinder 51e to prevent the piston rod 51f from extending. In that case, the front attachment 50 also has its enlarged second boom. It must be reinforced to a structure suitable for the cylinder 51e, which increases the weight. In addition, if the weight of the front attachment 50 increases, the counterweight for balancing the weight must also be increased.
[0011] 本発明は以上のような従来の分割式ブームにおける課題を考慮してなされたもの であり、分割式ブームを大型化することなぐ作業能力を高めることができる作業機械 のブームおよびフロントアタッチメントを提供するものである。 [0011] The present invention has been made in consideration of the problems in the conventional split-type boom as described above, and a boom and a front attachment for a working machine that can increase work capacity without increasing the size of the split-type boom. Is to provide.
発明の開示 Disclosure of the invention
[0012] 本発明は、基端部が作業機械本体に支持されている第 1ブームと、先端部にァー ムまたは作業装置が連結される第 2ブームとが水平軸まわりに揺動自在に連結され るとともに、上記第 2ブームを揺動させるための第 2ブームシリンダが備えられている ブームであって、 [0012] In the present invention, a first boom having a base end supported by a work machine main body and a second boom to which an arm or a work device is connected at a distal end are swingable about a horizontal axis. A boom which is connected and includes a second boom cylinder for swinging the second boom,
上記第 2ブームにおける上記第 1ブーム連結側端部に、上記第 2ブームシリンダの ピストンロッドを連結するためのロッド連結部が形成され、このロッド連結部に連結さ れた上記第 2ブームシリンダの後端部を上記第 1ブームに枢支させてなる作業機械 のブームである。 A rod connecting portion for connecting the piston rod of the second boom cylinder is formed at the first boom connecting side end portion of the second boom, and the second boom cylinder connected to the rod connecting portion is formed. This is a boom for a working machine having a rear end pivotally supported by the first boom.
[0013] 本発明に従えば、第 2ブームの揺動中心となる水平軸よりも後方側からその第 2ブ ームに対し起伏力を与えることができるため、第 1ブームと第 2ブームの略中間に第 2 ブームシリンダを架設する従来構成に比べ、第 2ブームシリンダの能力を有効に活用 すること力 Sでさる。 [0013] According to the present invention, the undulation force can be applied to the second boom from the rear side of the horizontal axis that is the swing center of the second boom, so that the first boom and the second boom Compared with the conventional configuration in which the second boom cylinder is installed approximately in the middle, the force S that effectively uses the capacity of the second boom cylinder is reduced.
[0014] 本発明にお!/、て、上記第 1ブーム連結側端部の上側に、上記水平軸としての連結 ピンを軸通させるボスを形成し、上記第 1ブーム連結側端部の下側から、上記ロッド 連結部としてのブラケットを上記作業機械本体側に向けて延設することが好ましい。 [0014] In the present invention, a boss is formed on the upper side of the first boom connection side end to allow the connection pin as the horizontal shaft to pass therethrough, and is formed below the first boom connection side end. It is preferable that a bracket as the rod connecting portion is extended from the side toward the work machine main body.
[0015] それにより、第 2ブームの揺動中心である水平軸とロッド連結部との距離を長く取る ことができ、第 2ブームに対する起伏力を増加させることができるようになる。 [0015] Thereby, the distance between the horizontal axis that is the swing center of the second boom and the rod connecting portion is increased. And the undulation force on the second boom can be increased.
[0016] 本発明において、第 2ブームシリンダの能力を有効に活用するには、上記第 1ブー ムと上記第 2ブームとの連結点を A、上記第 1ブームにおける上記第 2ブームシリンダ 後端部の連結点を B、上記第 2ブームにおける上記第 2ブームシリンダのロッドの連 結点を Cとするとき、上記第 2ブームシリンダの縮小状態において上記連結点 Cが上 記連結点 Aよりも作業機械本体側に位置するように各連結点を配置することが好まし い。 In the present invention, in order to effectively utilize the capability of the second boom cylinder, the connection point between the first boom and the second boom is A, and the rear end of the second boom cylinder in the first boom When the connecting point of the second boom cylinder is B and the connecting point of the rod of the second boom cylinder in the second boom is C, the connecting point C is less than the connecting point A in the contracted state of the second boom cylinder. It is preferable to arrange each connection point so that it is located on the work machine body side.
[0017] また、上記第 2ブームシリンダ伸張時または伸張中において、上記連結点 Aと連結 点 Cと連結点 Bのなす角度が略 90° を形成するように各連結点を配置することが好 ましい。 [0017] Further, it is preferable that the connection points are arranged so that an angle formed by the connection point A, the connection point C, and the connection point B forms approximately 90 ° during or during extension of the second boom cylinder. Good.
[0018] 本発明のブームは、上記第 2ブームシリンダを縮小させた状態では、上記第 1ブー ムと上記第 2ブーム力 S、くの字に折り曲げられ、上記第 2ブームシリンダを最大に伸張 させると、くの字の姿勢の上記第 2ブームが折り曲げ方向と逆方向に反り返るように構 成されている。 [0018] In the state in which the second boom cylinder is contracted, the boom of the present invention is bent into the first boom and the second boom force S, and the second boom cylinder is extended to the maximum. If it does, the said 2nd boom of the shape of a dogleg will be constituted so that it may warp in the direction opposite to a bending direction.
[0019] 本発明において、上記第 1ブームの両側側面に、上記第 1ブームを起伏させるため の一対のブームシリンダが設けられて!/、る構成では、上記第 2ブームシリンダを上記 第 1ブーム内に収容することにより、作業視界が良好になるとともに、違和感なくブー ムを操作すること力できるようになる。また、パケットや破砕機等の先端アタッチメント を引き寄せる操作を行う場合において第 2ブームシリンダとの接触を解消することが できる。 [0019] In the present invention, a pair of boom cylinders for raising and lowering the first boom is provided on both side surfaces of the first boom. In the configuration of! /, The second boom cylinder is connected to the first boom. When housed inside, work visibility is improved, and the ability to operate the boom without any discomfort. In addition, contact with the second boom cylinder can be eliminated when the tip attachment such as a packet or a crusher is operated.
[0020] 本発明において、上記第 1ブーム内における上記第 2ブームシリンダの上方にその 第 2ブームシリンダに沿って仕切板を設ければ、この仕切板によって上記第 1ブーム 内に上記第 2ブームシリンダを収容するための収容室を形成することができる。 In the present invention, if a partition plate is provided along the second boom cylinder above the second boom cylinder in the first boom, the second boom is placed in the first boom by the partition plate. A storage chamber for storing the cylinder can be formed.
[0021] 本発明において、上記第 1ブームの前面に、上記第 1ブームを起伏させるためのブ 一ムシリンダが設けられている構成では、上記第 1ブームの両側側面に、一対の上記 第 2ブームシリンダを設けることができる。この構成によれば、小型作業機械にも本発 明のブームを適用することができる。 [0021] In the present invention, in the configuration in which the boom cylinder for raising and lowering the first boom is provided on the front surface of the first boom, a pair of the second booms are provided on both side surfaces of the first boom. A cylinder can be provided. According to this configuration, the boom of the present invention can be applied to a small work machine.
[0022] 本発明は、上記構成を有するブームと、上記第 2ブームの先端部に連結されるァー ムと、このアームの先端部に連結される作業装置とから構成される作業機械のフロン トアタッチメントである。 [0022] The present invention provides a boom having the above-described configuration and a gear connected to the tip of the second boom. And a work machine front attachment comprising a work device coupled to the tip of the arm.
[0023] 本発明は、上記構成を有するブームと、上記第 2ブームの先端部に連結される作 業装置とから構成される作業機械のフロントアタッチメントである。 [0023] The present invention is a front attachment for a working machine including a boom having the above-described configuration and a work device coupled to a distal end portion of the second boom.
[0024] 本発明によれば、分割式ブームを大型化することなぐアーム引き等の作業能力を 高めること力 Sでさる。 [0024] According to the present invention, the force S can be increased to increase the working ability such as arm pulling without increasing the size of the split boom.
図面の簡単な説明 Brief Description of Drawings
[0025] [図 1]本発明に係るブームで構成されたフロントアタッチメントを持つ油圧ショベルの 作業範囲図である。 FIG. 1 is a working range diagram of a hydraulic excavator having a front attachment constituted by a boom according to the present invention.
[図 2]図 1に示すブームの要部拡大断面図である。 2 is an enlarged cross-sectional view of a main part of the boom shown in FIG.
[図 3]図 2に示すブームの平面図である。 FIG. 3 is a plan view of the boom shown in FIG.
[図 4]図 2に示す W—W矢視から見た断面図である。 4 is a cross-sectional view taken from the direction of arrows WW shown in FIG.
[図 5]比較例としてのフロントアタッチメント動作説明図である。 FIG. 5 is an explanatory diagram of a front attachment operation as a comparative example.
[図 6]比較例としてのフロントアタッチメント動作説明図である。 FIG. 6 is an explanatory diagram of a front attachment operation as a comparative example.
[図 7]本発明に係るフロントアタッチメント動作説明図である。 FIG. 7 is an explanatory diagram of a front attachment operation according to the present invention.
[図 8]本発明に係るフロントアタッチメント動作説明図である。 FIG. 8 is an explanatory diagram of a front attachment operation according to the present invention.
[図 9](a)は、本発明に係るブームの揺動範囲を示す説明図、同図 (b)は、対比のため の示した従来のブームである。 FIG. 9 (a) is an explanatory view showing the swing range of the boom according to the present invention, and FIG. 9 (b) is a conventional boom shown for comparison.
[図 10](a)は、本発明のブームを備えた建設機械の前方回転半径を示した説明図、 同図 (b)は、従来の建設機械の前方回転半径を示した説明図である。 FIG. 10 (a) is an explanatory view showing the forward turning radius of a construction machine equipped with the boom of the present invention, and FIG. 10 (b) is an explanatory view showing the forward turning radius of a conventional construction machine. .
[図 11]本発明に係るブームのピン配置を示す説明図である。 FIG. 11 is an explanatory view showing a pin arrangement of a boom according to the present invention.
[図 12]本発明のブームを小型油圧ショベルに適用した場合の構成を示す説明図で ある。 FIG. 12 is an explanatory diagram showing a configuration when the boom of the present invention is applied to a small hydraulic excavator.
[図 13]図 12に示したブームの拡大図である。 FIG. 13 is an enlarged view of the boom shown in FIG.
[図 14]本発明のブームに破砕機、ブレーカを装着した場合の構成を示す説明図であ FIG. 14 is an explanatory diagram showing a configuration when a crusher and a breaker are attached to the boom of the present invention.
[図 15]従来の分割式ブームの構成を示す側面図である。 FIG. 15 is a side view showing a configuration of a conventional split boom.
発明を実施するための最良の形態 [0026] 以下、図面に示した実施の形態に基づいて本発明を詳細に説明する。 BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, the present invention will be described in detail based on embodiments shown in the drawings.
[0027] 図 1は、作業機械としての油圧ショベルとその作業範囲を示したものであり、 P は高 [0027] Fig. 1 shows a hydraulic excavator as a work machine and its work range.
H H
所作業でのフロントアタッチメントの姿勢を、 Pは掘削作業でのフロントアタッチメント The position of the front attachment at the work site, P is the front attachment at the excavation work
L L
の姿勢を、それ以外は高所作業と掘削作業の間の作業姿勢を示している。 The other postures indicate the work postures between the aerial work and the excavation work.
[0028] 同図において、 1は油圧ショベルであり、左右にクローラ 2を装着した下部走行体 3 上に上部旋回体 4が旋回自在に搭載されており、上部旋回体 4の前部に、起伏動作 するフロントアタッチメント 5が取り付けられて!/、る。 [0028] In the figure, reference numeral 1 denotes a hydraulic excavator, and an upper swing body 4 is pivotably mounted on a lower traveling body 3 fitted with crawlers 2 on the left and right sides. A working front attachment 5 is attached!
[0029] 1.フロントアタッチメントの構成 [0029] 1. Configuration of front attachment
上記フロントアタッチメント 5は、ブーム 6と、このブーム 6の先端部に連結されるァー ム 7と、このアーム 7の先端部に連結されるバケツト(作業装置) 8とを有しており、ブー ム 6はブームシリンダ 9を伸縮させることによって起伏するように構成され、アーム 7は アームシリンダ 10を伸縮させることによって水平軸まわりに揺動(矢印 U方向に)する ように構成され、パケット 8はバケツトシリンダ 11を伸縮させることによって同じく水平 軸まわりに揺動(矢印 V方向に)するように構成されて!/、る。 The front attachment 5 includes a boom 6, an arm 7 connected to the tip of the boom 6, and a bucket (working device) 8 connected to the tip of the arm 7. 6 is configured to undulate by expanding and contracting the boom cylinder 9, and the arm 7 is configured to swing around the horizontal axis (in the direction of arrow U) by expanding and contracting the arm cylinder 10. It is also configured to swing around the horizontal axis (in the direction of arrow V) by extending and retracting the bucket cylinder 11! /.
[0030] 上記ブーム 6は、さらに、上部旋回体(作業機械本体) 4の前部に支持される第 1ブ ーム 6aと、この第 1ブーム 6aの先端部に連結される第 2ブーム 6bとを有し、両ブーム 6aおよび 6bは、第 2ブームフットピン 6cを介し水平軸まわりに揺動可能に連結されて いる。また、第 2ブーム 6bは第 2ブームシリンダ 12を伸縮させることによって起伏する ように構成されている。 [0030] The boom 6 further includes a first boom 6a supported on the front portion of the upper swing body (work machine main body) 4, and a second boom 6b connected to the tip of the first boom 6a. Both booms 6a and 6b are connected to be swingable about a horizontal axis via a second boom foot pin 6c. The second boom 6b is configured to be raised and lowered by extending and contracting the second boom cylinder 12.
[0031] なお、図中、 13は上部旋回体 4の後部に取り付けられるカウンタウェイトである。 In the figure, reference numeral 13 denotes a counterweight attached to the rear part of the upper swing body 4.
[0032] 2.ブームの構成 [0032] 2. Boom configuration
図 2は上記ブーム 6の要部を拡大して示した側面断面図であり、図 3はブーム 6の平 面図である。 FIG. 2 is an enlarged side cross-sectional view showing the main part of the boom 6, and FIG. 3 is a plan view of the boom 6.
[0033] 両図において、第 1ブーム 6aは上向き凸となる円弧状に形成された箱形部材から なり、基端部には上部旋回体 4とブームフットピン(図示しない)を介して連結するため のボス 6dが形成され、先端部には、第 2ブームフットピン 6cを介して第 2ブーム 6bを 連結するための一対の支持部 6e, 6eが形成されている。 [0033] In both figures, the first boom 6a is made of a box-shaped member formed in an arc shape that protrudes upward, and is connected to the base end portion via an upper swing body 4 and a boom foot pin (not shown). A boss 6d is formed, and a pair of support portions 6e, 6e for connecting the second boom 6b via the second boom foot pin 6c is formed at the tip.
[0034] また、第 1ブーム 6aの先端寄りには、ボス 6f, 6fが形成され、このボス 6f, 6fを軸通 しているピン 6gの両端は、ブームシリンダ 9, 9の各ロッドと接続されるようになってい [0034] Further, bosses 6f, 6f are formed near the tip of the first boom 6a, and the bosses 6f, 6f are passed through the shaft. The opposite ends of the pin 6g are connected to the rods of the boom cylinders 9 and 9.
[0035] 上記ボス 6fの下方を迂回するようにして第 1ブーム 6aの内部には仕切板 6hが L字 状に形成されており、この仕切板 6hの下方には第 2ブームシリンダ 12を収容するた めの収容室 Sが形成されている。なお、上記仕切板 6hにおいてボス 6fに近接してい る部分はアール部 6h' に形成され、このアール部 6h' より後側は第 2ブームシリン ダ 12に沿って直線に形成されている。 [0035] A partition plate 6h is formed in an L shape inside the first boom 6a so as to bypass the lower side of the boss 6f, and the second boom cylinder 12 is accommodated below the partition plate 6h. A storage chamber S is provided for this purpose. The portion of the partition plate 6h that is close to the boss 6f is formed in the rounded portion 6h ′, and the rear side of the rounded portion 6h ′ is formed in a straight line along the second boom cylinder 12.
[0036] 第 2ブームシリンダ 12の後端部 12aは、第 1ブーム 6aの側壁 6iに対して連結ピン 1 4を介して支持されており(図 2の W—W矢視断面を示している図 4参照)、ピストン口 ッド 12bのロッド先端部 12cは、第 2ブーム 6bのブラケット(後述する) 61と連結されて いる。 [0036] The rear end portion 12a of the second boom cylinder 12 is supported via a connecting pin 14 with respect to the side wall 6i of the first boom 6a (showing a cross section taken along the line WW in FIG. 2). The rod tip 12c of the piston head 12b is connected to a bracket (described later) 61 of the second boom 6b.
[0037] また、第 2ブーム 6bにおける後端部(第 1ブーム連結側端部) ¾の上側には、上記 支持部 6eおよびその支持部 6eを軸通する第 2ブームフットピン 6cによって支持され る被支持部 6kが形成されている。一方、後端部 ¾の下側には、上記ピストンロッド 12 bを連結するためのブラケット(ロッド連結部) 61が斜め下向き(二点鎖線で示した第 2 ブーム 6bの姿勢にお!/、て)舌片状に延設されて!/、る。 [0037] Further, on the upper side of the rear end portion (first boom connection side end portion) of the second boom 6b, the support portion 6e and the second boom foot pin 6c that passes through the support portion 6e are supported. A supported portion 6k is formed. On the other hand, on the lower side of the rear end part ¾, a bracket (rod connecting part) 61 for connecting the piston rod 12b is obliquely downward (in the posture of the second boom 6b indicated by a two-dot chain line! /, E) It extends like a tongue!
[0038] なお、上記ブラケット 61の上面には、上記仕切板 6hのアール部 6h' に対応してァ ール部 61' が形成されている。 [0038] Further, on the upper surface of the bracket 61, a collar portion 61 'is formed corresponding to the rounded portion 6h' of the partition plate 6h.
[0039] 上記被支持部 6kおよび一対の支持部 6eに貫通して第 2ブームフットピン 6cが装着 された状態で、第 2ブームシリンダ 12を伸縮させると、第 2ブームフットピン 6cを中心 として第 2ブーム 6bを上下方向に揺動させることができるようになつている。 [0039] When the second boom cylinder 12 is extended and retracted in a state where the second boom foot pin 6c is mounted through the supported portion 6k and the pair of supporting portions 6e, the second boom foot pin 6c is centered. The second boom 6b can be swung vertically.
[0040] また、第 2ブームシリンダ 12のピストンロッド 12bを戻して縮小状態にすると、ブラケ ット 61のアール部 61' が仕切板 6hのアール部 6h' に近接した状態でブラケット 61が 停止し、第 2ブームシリンダ 12は第 1ブーム 6aの収容室 S内に格納される。このとき、 第 2ブームシリンダ 12のロッド先端部 12cは、第 2ブームフットピン 6cよりも後方、すな わち、油圧ショベル本体側に位置するようになっている。 [0040] When the piston rod 12b of the second boom cylinder 12 is returned to the contracted state, the bracket 61 stops in a state where the rounded portion 61 'of the bracket 61 is close to the rounded portion 6h' of the partition plate 6h. The second boom cylinder 12 is stored in the storage chamber S of the first boom 6a. At this time, the rod tip 12c of the second boom cylinder 12 is positioned rearward of the second boom foot pin 6c, that is, on the hydraulic excavator body side.
[0041] 一方、第 2ブームシリンダ 12のピストンロッド 12bを伸張すると、第 2ブームフットピン [0041] On the other hand, when the piston rod 12b of the second boom cylinder 12 is extended, the second boom foot pin is extended.
6cを中心として第 2ブーム 6bが上向きに回転し、ブラケット 61が図中、二点鎖線で示 す位置に変位する。 The second boom 6b rotates upward about 6c, and the bracket 61 is indicated by a two-dot chain line in the figure. Displace to the position.
[0042] この場合、第 1ブーム 6aと第 2ブーム 6bは略一直線となり、遠位での作業に適した 姿勢となる。 [0042] In this case, the first boom 6a and the second boom 6b are substantially in a straight line, and are in a posture suitable for distal work.
[0043] なお、ブームシリンダ 9として例えば 35MPa用、内径 φ 120mmの油圧シリンダを 2 本使用する場合、上記第 2ブームシリンダ 12としては 35MPa用、内径 φ 190mmの 油圧シリンダを用いることができる。 [0043] When two boom cylinders 9 having an inner diameter of φ120 mm, for example, are used as the boom cylinder 9, for example, as the second boom cylinder 12, a hydraulic cylinder for 35 MPa and having an inner diameter of φ190 mm can be used.
[0044] 3.フロントアタッチメントの動作対比 [0044] 3. Operation comparison of front attachment
次に、図 5および図 6に示した従来のフロントアタッチメントと、図 7および図 8に示し た、本実施形態のブームを備えたフロントアタッチメントとを動作の点において対比す Next, the conventional front attachment shown in FIGS. 5 and 6 and the front attachment equipped with the boom of the present embodiment shown in FIGS. 7 and 8 are compared in terms of operation.
[0045] 3-1 従来の分割式ブームの動作 [0045] 3-1 Operation of conventional split boom
3-1-1 第 2ブームシリンダ縮小時 3-1-1 When the second boom cylinder is reduced
図 5において、アーム引きによる掘削を行う場合、アーム 52はアームフットピン 52a を起点に回転し、ブーム 51側に移動する。その際アーム 52の長さは、アーム 52の先 のバケツト 53が地面にめり込まない場合は、その半径が変わらないため、ブームフッ トビンの位置である点 Lもしくは点 Kを起点として、第 2ブーム 51cを持ち上げる力へと 転換される。 In FIG. 5, when excavation by arm pulling is performed, the arm 52 rotates around the arm foot pin 52a and moves to the boom 51 side. At this time, the length of the arm 52 does not change when the bucket 53 ahead of the arm 52 does not sink into the ground. Converted to lifting the boom 51c.
[0046] このとき、第 1ブーム 51bについては 2本のブームシリンダ(図示しない)により保持 されているために変位することがなぐそれらのブームシリンダに比べると保持力の弱 い第 2ブームシリンダ 51eによって保持されている第 2ブーム 51cが持ち上げられてし まう。その結果、第 2ブームシリンダ 51eが伸びるという現象が起こる。 [0046] At this time, the first boom 51b is held by two boom cylinders (not shown), so that the second boom cylinder 51e has a weaker holding force than those boom cylinders that cannot be displaced. The second boom 51c held by the lever will be lifted. As a result, a phenomenon occurs in which the second boom cylinder 51e extends.
[0047] 3-1-2 第 2ブームシリンダ 51eに力、かる応力について [0047] 3-1-2 Force and stress applied to the second boom cylinder 51e
第 2ブームシリンダ 51eを引っ張ろうとする力 F1は、点 Kと点 Mを通る線分 K Mと 、それを押すシリンダ推力 P Qよって構成される。し力もながら、シリンダ推力は線 分 R - Sに垂直な線分 N - O側から押す方が効率がよ!/、ため、線分 N - Oに対し線 分 P— Qのなす角度 Z OMPの分だけその推力は減じられる。 The force F1 for pulling the second boom cylinder 51e is constituted by a line segment K M passing through the point K and the point M, and a cylinder thrust P Q pushing it. However, it is more efficient to push the cylinder thrust from the line segment N-O side perpendicular to the line segment R-S! Therefore, the angle formed by the line segment P-Q with respect to the line segment N-O Z OMP The thrust is reduced by that amount.
[0048] すなわち、従来の分割式ブームでは、 [0048] That is, in the conventional split-type boom,
Z OMPの角度が 63° であり、 cos63° は 0. 454であるから、第 2ブームシリンダ 5 leの推力 100に対し 45%程度の能力し力、利用されていないことになる。 Since the angle of Z OMP is 63 ° and cos63 ° is 0.454, the second boom cylinder 5 About 100% of the thrust of le is about 45%, and it is not used.
[0049] 3-1-3 第 2ブームシリンダ伸張時 [0049] 3-1-3 When the second boom cylinder is extended
図 6において、第 2ブームシリンダ 51eを中間地点まで伸張させた際にそのシリンダ にかかる応力を上記と同様に求めると、 In FIG. 6, when the second boom cylinder 51e is extended to the middle point and the stress applied to the cylinder is obtained in the same manner as described above,
Z OMPの角度が 69° となる力、ら、第 2ブームシリンダ 51eの推力 100に対し 36% の能力しか利用されていないことになる。 The force that makes the Z OMP angle 69 ° means that only 36% of the capacity is used for the thrust 100 of the second boom cylinder 51e.
[0050] このように、従来の分割式ブームにおける第 2ブームシリンダ 51eは、半分に満たな[0050] Thus, the second boom cylinder 51e in the conventional split boom is less than half.
V、能力し力、利用されて!/、な!/、ことがわかる。 V, ability, power, used!
[0051] 3-2 本実施形態のブームの動作 [0051] 3-2 Boom operation of this embodiment
3-2-1 第 2ブームシリンダ縮小時 3-2-1 When the second boom cylinder is reduced
図 7において、フロントアタッチメント 5の第 2ブームシリンダ 12に力、かる応力につい て検討する。 In Fig. 7, the force and stress applied to the second boom cylinder 12 of the front attachment 5 are examined.
[0052] 第 2ブームシリンダ 12を引っ張ろうとする力 F2は、点 Aと点 Cを通る線分 A— Cと、 それを押すシリンダ推力 F— Gよって構成される。この場合も線分 H Jに対し線分 F Gのなす角度 ZFCHの分だけその推力は減じられることになる。 [0052] The force F2 for pulling the second boom cylinder 12 is constituted by a line segment A-C passing through the points A and C and a cylinder thrust F-G pushing the same. In this case, the thrust is reduced by the angle ZFCH formed by the line segment FG with respect to the line segment HJ.
[0053] しかしながら、 ZFCHの角度は 38° と小さぐ cos38° は 0. 788である力、ら、第 2 ブームシリンダ 12の推力 100に対し 79%までその能力を利用することができるように なる。 [0053] However, the angle of ZFCH is as small as 38 °, and cos38 ° can be used up to 79% of the thrust of 100 of the second boom cylinder 12 with a force of 0.888. .
[0054] 3-2-2 第 2ブームシリンダ伸張時 [0054] 3-2-2 When the second boom cylinder is extended
図 8において、第 2ブームシリンダ 12を中間地点まで伸張させた際にそのシリンダ にかかる応力を上記と同様に求めると、 In FIG. 8, when the second boom cylinder 12 is extended to the middle point, the stress applied to the cylinder is obtained in the same manner as above.
ZFCHの角度が 3° とさらに小さくなる(ZFCHと比較して)から、第 2ブームシリン ダ 12の推力 100に対し 99%の能力まで利用することが可能になる。 Since the angle of ZFCH is further reduced to 3 ° (compared to ZFCH), it becomes possible to use up to 99% of the second boom cylinder 12 with a thrust of 100.
[0055] すなわち、本実施形態によるブーム 6によれば、第 2ブームシリンダ 12の能力を従 来のそれに比べ、第 2ブームシリンダ縮小時においては 79/45 = 1. 76倍に高める ことができ、また、第 2ブームシリンダ伸張時に至っては 99/36 = 2. 75倍まで高め ることカでさるようになる。 [0055] That is, according to the boom 6 according to the present embodiment, the capacity of the second boom cylinder 12 can be increased to 79/45 = 1.76 times when the second boom cylinder is reduced compared to the conventional one. Also, when the second boom cylinder is extended, 99/36 = 2.75 times higher.
[0056] このように本実施形態のブーム 6によれば、第 2ブームシリンダ 12の伸張動作にお いて 80%程度のシリンダ保持力から始まり、略 100%までシリンダ保持力を高めるこ とができるため、第 2ブームシリンダの推力不足による第 2ブームの浮き上がりを確実 に防止することができる。 Thus, according to the boom 6 of the present embodiment, the second boom cylinder 12 can be extended. Starting with a cylinder holding force of about 80%, the cylinder holding force can be increased to approximately 100%, so that it is possible to reliably prevent the second boom from being lifted due to insufficient thrust of the second boom cylinder.
[0057] 4.本実施形態に係るブームの特徴 [0057] 4. Features of boom according to this embodiment
上述した本実施形態のブームによれば、掘削作業時において第 2ブームシリンダ 1 According to the boom of the present embodiment described above, the second boom cylinder 1 is used during excavation work.
2が伸びることを防止できるだけでなぐ以下のような利点がある。 There are the following advantages in addition to preventing 2 from stretching.
[0058] (a) 第 2ブーム 6bを反り返らせることが可能になる。 [0058] (a) It becomes possible to warp the second boom 6b.
[0059] 図 9(a)は第 2ブーム 6bの揺動範囲を示したものであり、実線で示した姿勢は図 8に 対応し、二点鎖線で示した姿勢は図 7に対応している。 [0059] Fig. 9 (a) shows the swing range of the second boom 6b. The posture shown by the solid line corresponds to Fig. 8, and the posture shown by the two-dot chain line corresponds to Fig. 7. Yes.
[0060] 図 9(b)は従来の、くの字に折り曲げられた単一構成からなるブーム 60を示したもの であり、この従来構成のブーム 60を図 9(a)中に重ねると、破線で表したブーム 60に なる。 [0060] Fig. 9 (b) shows a conventional boom 60 having a single configuration bent into a square shape. When the boom 60 having the conventional configuration is overlapped with Fig. 9 (a), Boom 60 is shown as a broken line.
[0061] 図 9(a)から分かるように、本発明の第 2ブーム 6bは、くの字に折り曲げられた従来の ブーム 60からさらに 42〜43° T方向(折り曲げ方向と逆方向)に反り返らせることが できるようになつている。 [0061] As can be seen from FIG. 9 (a), the second boom 6b of the present invention is further warped in the T direction (opposite to the folding direction) from 42 to 43 ° from the conventional boom 60 folded into a square shape. It is possible to return.
[0062] このような反り返り動作は、従来の分割式ブーム(図 5参照)であっても不可能な動 作である。なぜなら、第 1ブーム 51bと第 2ブーム 51cにはシリンダストロークの限られ た第 2ブームシリンダ 51eが架設されているからである。 [0062] Such warping operation is impossible even with a conventional split boom (see Fig. 5). This is because the second boom cylinder 51e with a limited cylinder stroke is installed on the first boom 51b and the second boom 51c.
[0063] 上記したように、第 2ブーム 6bの反り返りが可能になると、前方回転半径が小さくな るという利点がある。 [0063] As described above, when the second boom 6b can be warped, there is an advantage that the forward turning radius is reduced.
[0064] 図 10は前方回転半径の違いを示したものであり、同図 (a)は本発明のブームで構成 されるフロントアタッチメントを備えた油圧ショベル 1であり、同図 (b)は従来のブームで 構成されたフロントアタッチメントを備えた油圧ショベル 60である。 FIG. 10 shows the difference in the forward turning radius. FIG. 10 (a) shows a hydraulic excavator 1 having a front attachment constituted by the boom of the present invention, and FIG. This is a hydraulic excavator 60 with a front attachment composed of a boom.
[0065] 図 10(b)に示すように、従来のフロントアタッチメント 61では、ブーム 62を後方に向 けて最大に回転させ、アーム 63を折り畳んだ状態であっても、壁面 64との間に距離 Xを確保しないと旋回ができない。なお、図中、 65はバケツトである。 [0065] As shown in Fig. 10 (b), in the conventional front attachment 61, even when the boom 62 is rotated rearward to the maximum and the arm 63 is folded, it is between the wall 64. If the distance X is not secured, turning is not possible. In the figure, 65 is a bucket.
[0066] これに対し、図 10(a)に示す本発明のフロントアタッチメントを備えた油圧ショベル 1 では、第 2ブーム 6bを反り返らすことでフロントアタッチメント 5のバランスをくずすこと なく第 2ブーム 6bを後方に変位させることができ、それにより、前方回転半径を小さく することが可能になる。 [0066] On the other hand, in the hydraulic excavator 1 having the front attachment of the present invention shown in FIG. 10 (a), the balance of the front attachment 5 is lost by turning the second boom 6b back. The second boom 6b can be displaced rearward, thereby making it possible to reduce the forward turning radius.
[0067] したがって、本発明の油圧ショベル 1では、前方に壁面 64が存在しても上記距離 X の約 1/2の距離 X' さえあれば旋回が可能になる。 Therefore, in the hydraulic excavator 1 of the present invention, even if the wall surface 64 is present in the front, it is possible to turn as long as the distance X ′ is about ½ of the distance X.
[0068] (b) 図 2に示したように、第 2ブームシリンダ 12を第 1ブーム 6a内に収容しているた め、従来の分割式ブームに比べオペレータの作業視界が良好になるとともに、分割 式ブームに不慣れなオペレータとっても違和感なくブーム操作が行える。さらに、例 えばアーム引きを行なってパケット等の先端アタッチメントが運転席側に接近するよう な場合でもその先端アタッチメントが第 2ブームシリンダに接触することがない。 (B) As shown in FIG. 2, since the second boom cylinder 12 is housed in the first boom 6a, the operator's work field of view is improved compared to the conventional split boom, Even an operator who is unfamiliar with the split boom can operate the boom without any discomfort. Further, for example, even when the arm pull is performed and the tip attachment such as a packet approaches the driver's seat side, the tip attachment does not contact the second boom cylinder.
[0069] (c) ブーム 6を単一のブームと略同じ形状にすることができ、大幅な設計変更を必 要としない。 [0069] (c) Boom 6 can be shaped substantially the same as a single boom and does not require significant design changes.
[0070] (d) 従来の分割式ブームでは、第 2ブームシリンダの能力を十分活用できない構成 であるため、ブームを長く設計することができな力、つた力 本実施形態のブームでは、 第 2ブームシリンダのシリンダ保持力を高めることができるため、長尺ブームを製作す ることが可能になる。 [0070] (d) The conventional split-type boom is configured so that the capacity of the second boom cylinder cannot be fully utilized. Since the cylinder holding force of the boom cylinder can be increased, a long boom can be manufactured.
[0071] (e) 従来の分割式ブームでは、第 1ブームと第 2ブームの略中間位置に第 2ブーム シリンダを架設する構成のため、シリンダ長さを長くせざるを得ないが、本実施形態の ブームでは短いシリンダでコンパクトに構成することができる。 [0071] (e) In the conventional split-type boom, since the second boom cylinder is installed at a substantially intermediate position between the first boom and the second boom, the cylinder length must be increased. The form boom can be configured compactly with a short cylinder.
[0072] (f) 従来の分割式ブームでは、シリンダ保持力として引き側の推力が欲しいために 第 2ブームシリンダのロッド径を細く設計したいという要求があった力 長尺ロッドにす ると座屈する虞れがあり実現できな力、つた。これに対し、本実施形態のブームでは第 [0072] (f) In the conventional split-type boom, the force required to design the rod diameter of the second boom cylinder to be thin because the pulling side thrust is required as the cylinder holding force. A force that could not be realized. On the other hand, the boom of this embodiment is the first
2ブームシリンダの長さが短くて済むためにロッド径を細く設計しても座屈する虞れが なぐ十分な引き側の推力を得ることができる。 2Since the boom cylinder can be short, it is possible to obtain sufficient pulling side thrust without the risk of buckling even if the rod diameter is designed to be thin.
[0073] 5.本実施形態のブームにおけるピン配置の利点 [0073] 5. Advantages of pin arrangement in the boom of this embodiment
次に、本実施形態のブームにおける特異なピン配置がもたらす利点について図 11 を参照しながら説明する。 Next, advantages provided by the unique pin arrangement in the boom of this embodiment will be described with reference to FIG.
[0074] 第 2ブーム 6bを起伏させる第 2ブームシリンダ 12のシリンダーピン位置(ロッド側ピ ン位置)はブーム形状を損なうことなぐより効率的に第 2ブーム 6bを起伏させる位置 に配置されている。 [0074] The cylinder pin position (rod side pin position) of the second boom cylinder 12 for raising and lowering the second boom 6b is a position for raising and lowering the second boom 6b more efficiently without damaging the boom shape. Is arranged.
[0075] 具体的には、第 2ブーム 6bの起伏力は点 A—C間の距離 L1によって左右される。 [0075] Specifically, the undulation force of the second boom 6b depends on the distance L1 between points A and C.
もしブーム形状をオリジナルのブーム形状より変更しなければ、シリンダーピン位置 は仮想点 Vに位置するから、点 A— V間の距離は L2である。 If the boom shape is not changed from the original boom shape, the cylinder pin position is at the virtual point V, so the distance between points A and V is L2.
[0076] ピン間距離である点 A—Cと点 A—Vの長さを比較すると、 LI〉L2である力、ら、点じ にピン位置を配置する方が、第 2ブーム 6bの起伏力を高める上で有利となる。なお、 上記点 A— Cと点 A— V間距離は具体的には、 842mmと 566mmであり、約 1. 5倍 の起伏力増加が得られる。 [0076] Comparing the lengths of the points A—C and A—V, which are the distances between the pins, the force of LI> L2 and the placement of the pin position at the dots indicate that the second boom 6b It is advantageous in increasing power. The distance between point A-C and point A-V is specifically 842mm and 566mm, which is about 1.5 times increase in undulation force.
[0077] 6.本発明に係るブームの適用例 [0077] 6. Application example of boom according to the present invention
図 12は本発明のブームを小型油圧ショベルに適用した例を示したものである。 FIG. 12 shows an example in which the boom of the present invention is applied to a small hydraulic excavator.
[0078] 同図に示すように、上部旋回体 65の後端 66の旋回半径を短くしたいわゆる後方小 旋回タイプの小型油圧ショベル 67では、ブーム 68を起伏させるためのブームシリン ダ 69がブーム 68の前側に設けられて!/、ること力 S多!/、。 As shown in the figure, in the so-called rear small turning type small hydraulic excavator 67 in which the turning radius of the rear end 66 of the upper turning body 65 is shortened, a boom cylinder 69 for raising and lowering the boom 68 is used as the boom 68. It is provided on the front side of!!
[0079] このような構成の小型油圧ショベルに対して本発明のブームを装着する場合、上記 ブームシリンダ 69と干渉しない部位、具体的には第 1ブーム 68aの左右両側に第 2ブ 一ムシリンダ 70を一対配置すればよ!/、。 [0079] When the boom of the present invention is mounted on the small hydraulic excavator having such a configuration, the second boom cylinder 70 is provided on the left and right sides of the first boom 68a, specifically on the part that does not interfere with the boom cylinder 69. Just place a pair! /
[0080] この場合、図 13の拡大図に示すように、第 2ブーム 68bの後端部から一対のブラケ ット 68c, 68d (手前側のブラケット 68cのみ図示)を平行に延設し、一方のブラケット 6 8cと第 1ブーム 68aの一方側面に設けられたボス 68eとをピンを介して第一の第 2ブ 一ムシリンダ 70で連結し、他方のブラケット 68dと第 1ブーム 68aの他方側面に設けら れたボス 68f (図示しない)とをピンを介して第二のブームシリンダ 71 (図示しない)で 連結する。 In this case, as shown in the enlarged view of FIG. 13, a pair of brackets 68c, 68d (only the front bracket 68c is shown) are extended in parallel from the rear end of the second boom 68b, The bracket 68c and the boss 68e provided on one side of the first boom 68a are connected by a first second cylinder 70 via a pin, and the other bracket 68d and the other side of the first boom 68a are connected to the other side of the first boom 68a. The provided boss 68f (not shown) is connected to the second boom cylinder 71 (not shown) via a pin.
[0081] なお、第 2ブームシリンダ 70, 71を上記のように配置しても回転半径外であるため、 ブーム 68の起伏動作時にキャビンと干渉することはない。 [0081] Even if the second boom cylinders 70 and 71 are arranged as described above, they are outside the turning radius, and therefore do not interfere with the cabin when the boom 68 is raised and lowered.
[0082] 7.ブームと作業装置との組み合わせ例 [0082] 7. Example of combination of boom and work equipment
図 14は、本発明のブームに、破砕機またはブレーカ等の作業装置を装着する場合 の構成を示したものである。なお、説明を簡単にするため、破砕機装着例とブレーカ 装着例を同一図面上に併せて示している。 [0083] 同図において、 80はブーム 6の先端に装着された破砕機であり、 81はブレーカで ある。 FIG. 14 shows a configuration when a working device such as a crusher or a breaker is mounted on the boom of the present invention. For simplicity of explanation, the crusher installation example and the breaker installation example are shown together on the same drawing. In the same figure, 80 is a crusher mounted on the tip of the boom 6, and 81 is a breaker.
[0084] 破砕機 80を装着する場合、第 2ブーム 6bの先端に、破砕機 80のブラケット 80aを 取り付け、第 2ブーム 6bに配索されているオプション用油圧配管を、破砕機 80に内 蔵されている破砕機駆動用の油圧シリンダに接続する。 [0084] When the crusher 80 is mounted, the bracket 80a of the crusher 80 is attached to the tip of the second boom 6b, and the optional hydraulic piping routed to the second boom 6b is built into the crusher 80. It is connected to the hydraulic cylinder for driving the crusher.
[0085] この構成では第 2ブーム 6bをアームとして機能させることができるため、アームを必 要とせず、フロントアタッチメントのコンパクト化が図れる。しかも第 2ブーム 6bを反り返 らすことにより、コンパクトでありながら作業範囲は大きく取ることができるため、上方に 天井がある場合のように高さ方向が制限された作業環境、例えば地下やトンネル内 のように、通常のフロントアタッチメントでは作業ができないような環境においても効率 良く作業が行えるという利点がある。 [0085] In this configuration, the second boom 6b can function as an arm, so that the arm is not required and the front attachment can be made compact. In addition, since the second boom 6b is warped, the working range can be increased while being compact, so that the working environment in which the height direction is restricted as in the case where there is a ceiling above, for example, underground or tunnel. As described above, there is an advantage that the work can be performed efficiently even in an environment where the work cannot be performed with a normal front attachment.
[0086] また、ブレーカ 81を装着する場合は、第 2ブーム 6bの先端部に、ブレーカ 81のブ ラケット 81aを取り付け、第 2ブレーカ 6bに配索されているオプション用油圧配管を、 ブレーカ 81に内蔵されているチゼル駆動用の打撃シリンダに接続する。 [0086] When installing the breaker 81, the bracket 81a of the breaker 81 is attached to the tip of the second boom 6b, and the optional hydraulic piping routed to the second breaker 6b is attached to the breaker 81. Connect to the built-in chisel driving striking cylinder.
[0087] この構成においても第 2ブーム 6bをアームとして機能させることができるため、フロ ントアタッチメントのコンパクト化が図れる。また、上記と同様に第 2ブーム 6bを反り返 らすことによって作業範囲を拡張することが可能なため、狭所での作業が効率良く行 X·る。 [0087] In this configuration as well, the second boom 6b can function as an arm, so that the front attachment can be made compact. In addition, since the work range can be expanded by turning the second boom 6b in the same manner as described above, work in a narrow space can be performed efficiently.
[0088] このように、図 14に示すブームと作業装置の組み合わせでは、フロントアタッチメン トの長さを短くして能力の高い大きな作業装置を装着することができるため、例えば、 足元を解体しながら作業場所を順番に階下へ移動していくような解体作業にも適し ている。 As described above, in the combination of the boom and the working device shown in FIG. 14, the length of the front attachment can be shortened and a large working device with high ability can be mounted. For example, while disassembling the foot It is also suitable for dismantling work that moves the work place downstairs.
[0089] また、本発明のブームはコンパクトでありながら作業範囲が広いという特徴を備えて いるため、特殊なブームに交換することなく作業装置を装着することができる。 [0089] Further, since the boom of the present invention has a feature that the work range is wide while being compact, the work device can be mounted without exchanging with a special boom.
[0090] なお、上記した破砕機は、鉄筋や鉄骨構造物の解体に使用される鉄筋カッターに 代えることもできる。 [0090] It should be noted that the above-described crusher can be replaced with a reinforcing bar cutter used for dismantling a reinforcing bar or a steel structure.
産業上の利用可能性 Industrial applicability
[0091] 本発明に係る作業機械のブームは、一般土木用としての油圧ショベルのフロントァ タツチメントに適用する場合に限らず、ビル解体機や鉄筋コンクリートを圧砕する圧砕 機等の建設用専用機にも適用でき、さらには荷役作業用専用機、グラップルを備え た林業用専用機等のフロントアタッチメントにも幅広く適用することができる。 [0091] The boom of the working machine according to the present invention is a front end of a hydraulic excavator for general civil engineering. It can be applied not only to tachment, but also to dedicated construction machines such as building demolition machines and crushers that crush reinforced concrete.Furthermore, front attachments such as dedicated cargo handling machines and dedicated forestry machines equipped with grapples It can also be applied widely.
Claims
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2006-296383 | 2006-10-31 | ||
| JP2006296383 | 2006-10-31 | ||
| JP2007-238095 | 2007-09-13 | ||
| JP2007238095A JP5223276B2 (en) | 2006-10-31 | 2007-09-13 | Boom and front attachment of work machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2008053779A1 true WO2008053779A1 (en) | 2008-05-08 |
Family
ID=39344121
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2007/070827 Ceased WO2008053779A1 (en) | 2006-10-31 | 2007-10-25 | Boom and front attachment for working machine |
Country Status (2)
| Country | Link |
|---|---|
| JP (1) | JP5223276B2 (en) |
| WO (1) | WO2008053779A1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106948392A (en) * | 2013-06-28 | 2017-07-14 | 株式会社久保田 | The swing arm and working rig of working rig |
| EP4108835A1 (en) * | 2021-06-22 | 2022-12-28 | Robert Schreiber | Mini-excavator with adjustable boom |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4798228B2 (en) * | 2009-01-16 | 2011-10-19 | コベルコ建機株式会社 | Work machine boom |
| JP5685667B1 (en) * | 2014-05-19 | 2015-03-18 | 株式会社ケーエス・トクシュ興業 | Boom raising mechanism of bucket excavator for building demolition |
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| JPH02144045U (en) * | 1989-05-11 | 1990-12-06 | ||
| JPH06220884A (en) * | 1993-01-21 | 1994-08-09 | Yanmar Diesel Engine Co Ltd | Boom structure for backhoe |
| JPH10121505A (en) * | 1996-10-15 | 1998-05-12 | Komatsu Ltd | Hydraulic excavator working machine |
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2007
- 2007-09-13 JP JP2007238095A patent/JP5223276B2/en active Active
- 2007-10-25 WO PCT/JP2007/070827 patent/WO2008053779A1/en not_active Ceased
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH02144045U (en) * | 1989-05-11 | 1990-12-06 | ||
| JPH06220884A (en) * | 1993-01-21 | 1994-08-09 | Yanmar Diesel Engine Co Ltd | Boom structure for backhoe |
| JPH10121505A (en) * | 1996-10-15 | 1998-05-12 | Komatsu Ltd | Hydraulic excavator working machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106948392A (en) * | 2013-06-28 | 2017-07-14 | 株式会社久保田 | The swing arm and working rig of working rig |
| US10190284B2 (en) | 2013-06-28 | 2019-01-29 | Kubota Corporation | Boom for a working machine with a partition inside the boom |
| EP4108835A1 (en) * | 2021-06-22 | 2022-12-28 | Robert Schreiber | Mini-excavator with adjustable boom |
Also Published As
| Publication number | Publication date |
|---|---|
| JP5223276B2 (en) | 2013-06-26 |
| JP2008133713A (en) | 2008-06-12 |
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