WO2006002877A1 - Procede de production de fils multifilaments en pvc - Google Patents
Procede de production de fils multifilaments en pvc Download PDFInfo
- Publication number
- WO2006002877A1 WO2006002877A1 PCT/EP2005/006963 EP2005006963W WO2006002877A1 WO 2006002877 A1 WO2006002877 A1 WO 2006002877A1 EP 2005006963 W EP2005006963 W EP 2005006963W WO 2006002877 A1 WO2006002877 A1 WO 2006002877A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- spinning
- melt
- multifilament yarns
- polyvinyl chloride
- multifilament
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/02—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D01F6/08—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds from polymers of halogenated hydrocarbons
- D01F6/10—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds from polymers of halogenated hydrocarbons from polyvinyl chloride or polyvinylidene chloride
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/08—Melt spinning methods
Definitions
- the present invention relates to a process for the production of multifilament yarns from predominantly polyvinyl chloride. More particularly, the invention relates to such a process comprising the steps of feeding a melt of predominantly polyvinyl chloride to a spinner, extruding the melt through a spinneret by means of extrusion orifices to form the multifilament yarns, then cooling and then winding the continuous filaments.
- this is done using a solution of mostly post-chlorinated polyvinyl chloride in a volatile solvent, such as acetone, so that it is easy to prepare a spinning solution which can be spun either by the wet-spinning process or by the more frequently used dry-spinning process.
- a volatile solvent such as acetone
- the dope dissolved in the volatile solvent is forced through a spinneret into a spin shaft heated gently with warm air.
- the solidification of the filaments is done by evaporation of the solvent, which can then be recovered by condensation and filtering to almost 100%.
- the melt spinning process is usually reserved for monofilament yarns which find use, for example, as bristles or the like.
- a melt spinning process in which monofilaments of polyvinyl chloride or post-chlorinated PVC or vinyl chloride copolymers are obtained is described, for example, in US Pat. No. 6,312,804.
- a monofilament of a mixture of vinyl chloride and vinyl acetate and a thermal stabilizer is spun, which is particularly suitable for applications as artificial hair or doll hair.
- the monofilament of US 6,312,804 is obtained according to Example 1 to 5, by first the molten vinyl chloride mixture is melted and then pressed through a spinneret. In this case, a strand is obtained, which is guided into a heated cylinder and is then spun out into a monofilament. The monofilaments thus obtained can finally be drawn. Monofilaments with finenesses between about 50 and 100 denier (56 to 110 dtex) are obtained in this way.
- melt-spinning of relatively coarse-denier monofilaments of polyvinyl chloride generally proceeds unproblematically, multifilaments can only be obtained with difficulty by means of melt-spinning processes or with uneven properties. The reason for this is probably the too low melt viscosity of the polyvinyl chloride, which leads to the fact that the relatively thin single filaments of a multifilament yarn tear easily during the spinning process and thus do not allow a satisfactory melt spinning process.
- JP 2001-200424 attempts to solve the problem described by proposing a method for spinning a filament yarn based on polyvinyl chloride, which is characterized in that the outlet of the melt spinning unit is divided into three paths, through which the melt with a specific shear rate is pressed. It will be in a stable, largely spinnbruch sheer process "multifilament" obtained consisting of three individual filaments, with a titer - after winding and stretching - each about 67 dtex.
- multifilament obtained consisting of three individual filaments, with a titer - after winding and stretching - each about 67 dtex.
- the method described in JP 2001-200424 is in principle also a method for melt-spinning multifilaments, the number of individual filaments is structurally limited.
- the outlet of the melt spinning unit is divided into three paths, resulting in three individual filaments, and certainly a further division into perhaps four or five paths would still be possible, but certainly costly and expensive.
- the determination of the values for the spinning delay is carried out as follows.
- the spinning distortion SV itself is defined as the ratio of Winding speed Vwic k i e r and the discharge speed (or ejection speed) of the melt from the spinneret VAustri t t-
- the winding speed Vwickier is the peripheral speed of the bobbin on the take-up unit.
- the exit speed V Aust ri t t is se about the throughput of the melt through the nozzle mou and their geometry (surface) expressed by the total area of the individual holes A B ⁇ h approximations of the nozzle, and the density of the PVC melt at the melt temperature as follows determined:
- V A u st ri tt outlet or ejection velocity in m / min
- ⁇ pvc density of the PVC in g / cm 3
- Duse mass flow of the melt through the nozzle or delivery in g / min
- a tion SSoH e n total area of the bores of the nozzle in cm 2
- the spinning delay is at least 40: 1, more preferably at least 50: 1.
- a ratio of about 150: 1 has proved favorable.
- predominantly polyvinyl chloride are meant those melts which consist of at least 90% by weight of PVC, optionally chlorinated PVC, but preferably more than 95% by weight.
- the polyvinyl chloride usually contains a heat stabilizer, generally in proportions of about 0.2 to 5% by weight.
- this heat stabilizer preferably consists of tin compounds, e.g. Tin mercapto compounds. Particularly preferred is butyltin mercaptide.
- the tin compounds do not lead to charring at the temperatures necessary for a good spinning process.
- the spinning process can be carried out particularly advantageously if the polyvinyl chloride to be spun has a Shore hardness of at least 50.
- the determination of the Shore hardness of rubber and elastomers also known as hardness test according to Shore A and Shore D, is known to the person skilled in the art and is carried out according to DIN 53505.
- a needle truncated cone for Shore A and taper for Shore D for different hardness ranges
- the penetration depth is a measure of the hardness in a scale range from 0 to 100.
- Particularly preferred in the method according to the invention is the Shore hardness range between 70 and 80.
- take-up speeds for the multifilament yarn between 100 and 1500 m / min are preferred.
- the spinning process be carried out so that the resulting wound multifilament yarn has a single denier between 5 and 50 dtex.
- the temperature of the polyvinyl chloride melt is at most 200 ° C.
- the yarn will be galette with a suitable
- an oligomer extraction unit is installed, in order to remove it if necessary
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Artificial Filaments (AREA)
Abstract
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP05758049A EP1766112A1 (fr) | 2004-07-02 | 2005-06-29 | Procede de production de fils multifilaments en pvc |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102004032151 | 2004-07-02 | ||
| DE102004032151.5 | 2004-07-02 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2006002877A1 true WO2006002877A1 (fr) | 2006-01-12 |
Family
ID=34971893
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/EP2005/006963 Ceased WO2006002877A1 (fr) | 2004-07-02 | 2005-06-29 | Procede de production de fils multifilaments en pvc |
Country Status (2)
| Country | Link |
|---|---|
| EP (1) | EP1766112A1 (fr) |
| WO (1) | WO2006002877A1 (fr) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102560715A (zh) * | 2011-12-19 | 2012-07-11 | 上海瑞贝卡纤维材料科技有限公司 | 一种超高压纺人工毛发用聚氯乙烯纤维的生产方法 |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001200424A (ja) * | 2000-01-14 | 2001-07-27 | Kanegafuchi Chem Ind Co Ltd | 塩化ビニル系繊維の製造方法 |
| US6465099B1 (en) * | 1997-03-11 | 2002-10-15 | Kaneka Corporation | Vinyl chloride fiber and process of producing the same |
-
2005
- 2005-06-29 EP EP05758049A patent/EP1766112A1/fr not_active Withdrawn
- 2005-06-29 WO PCT/EP2005/006963 patent/WO2006002877A1/fr not_active Ceased
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6465099B1 (en) * | 1997-03-11 | 2002-10-15 | Kaneka Corporation | Vinyl chloride fiber and process of producing the same |
| JP2001200424A (ja) * | 2000-01-14 | 2001-07-27 | Kanegafuchi Chem Ind Co Ltd | 塩化ビニル系繊維の製造方法 |
Non-Patent Citations (1)
| Title |
|---|
| PATENT ABSTRACTS OF JAPAN vol. 2000, no. 24 11 May 2001 (2001-05-11) * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102560715A (zh) * | 2011-12-19 | 2012-07-11 | 上海瑞贝卡纤维材料科技有限公司 | 一种超高压纺人工毛发用聚氯乙烯纤维的生产方法 |
Also Published As
| Publication number | Publication date |
|---|---|
| EP1766112A1 (fr) | 2007-03-28 |
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