WO2006095790A1 - Novel polymer having fluorospiroketal structure - Google Patents
Novel polymer having fluorospiroketal structure Download PDFInfo
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- WO2006095790A1 WO2006095790A1 PCT/JP2006/304513 JP2006304513W WO2006095790A1 WO 2006095790 A1 WO2006095790 A1 WO 2006095790A1 JP 2006304513 W JP2006304513 W JP 2006304513W WO 2006095790 A1 WO2006095790 A1 WO 2006095790A1
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L53/00—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
Definitions
- the present invention relates to a novel polymer having a fluorospiroketal structure, a method for producing the polymer, a method for producing a cured product for curing the polymer, the cured product, and use as an optical material thereof About.
- a fluorine-containing polymer containing a repeating unit represented by the following formula (Z) obtained by polymerizing a compound represented by + 1 and carbon monoxide and carbon monoxide is known (where X is 1 is an integer of 1 to 5, and y is an integer of 1 to 10. (See Patent Document 1).
- Patent Document 1 Japanese Patent Laid-Open No. 2002-265595
- the present inventors have found a novel polymer having a fluorospiroketal structure.
- a cured product having a low refractive index, high transparency and high hardness can be obtained by introducing a cured site into the polymer and curing it.
- the gist of the present invention is as follows.
- a compound represented by the following formula (F) and carbon monoxide carbon are polymerized to repeat the process represented by the following formula ( ⁇ ).
- the repeating unit represented by the formula (E) is a repeating unit represented by the following formula (e), and the repeating unit represented by the formula (D) is represented by the following formula (d):
- Q is the same group as Q F or a divalent organic group that is fluorinated to Q F
- Q F is a single bond Or a perfluorinated divalent saturated organic group
- R f is a perfluoroalkyl group having 1 to 20 carbon atoms or a perfluoro (etheric oxygen atom-containing alkyl) group having 2 to 20 carbon atoms.
- Y is a halogen atom
- X 1 , X : and X 3 are each independently a hydrogen atom, a fluorine atom or a monovalent organic group. The same shall apply hereinafter. ).
- a method for producing a cured product comprising curing a polymer containing a repeating unit represented by the formula (a).
- [11] A method for producing a cured product, comprising curing a polymer containing a repeating unit represented by the formula (al).
- the present invention provides a novel polymer having a fluorospiroketal structure and a method for producing the same.
- the polymer of the present invention is a polymer having a curable group in its side chain
- the polymer is cured to obtain optical properties (high transparency, low refractive index, etc.) and mechanical properties.
- a cured product excellent in (hardness etc.) can be obtained.
- the cured product is useful as an active ingredient of an optical material.
- a compound represented by the formula (1) is referred to as a compound (1), and a repeating unit represented by the formula (A) is referred to as a unit (A).
- a unit (A) is referred to as a unit (A).
- the present invention provides a polymer containing the following unit (D) by polymerizing the following compound (F) and carbon monoxide to obtain the following unit (E), and then fluorinating the polymer: Provide a method.
- R F and R are as described above.
- R F is a group selected from a perfluoroalkyl group and a perfluoro (hetero atom-containing alkyl) group, and an ester bond between the carbon atom and carbon atom bond of the selected group May be inserted.
- the fluorine atom in R F may be substituted with SO F.
- the carbon number of R F is 1 to 42, more preferably 1 to 22.
- the direction of the ester bond is not particularly limited.
- the heteroatom is particularly preferably an etheric oxygen atom or an etheric oxygen atom, preferably a thioetheric sulfur atom.
- R F is a carbon atom of a perfluoroalkyl group, a group in which an ester bond is inserted between carbon atom bonds, or a carbon atom-carbon atom of a perfluoroalkyl group containing an etheric oxygen atom A group in which an ester bond is inserted between the bonds is preferable.
- a group selected from a perfluoroalkyl group and a perfluoroalkyl group containing an etheric oxygen atom, or a group in which the fluorine atom of the selected group is substituted with SO F is preferable.
- Preferable specific examples of the former group (R F ) include groups in the compound (F-1) described later.
- Preferable specific examples of the latter group () include groups in the compound (F-2) described later.
- R is a group corresponding to R F, a group wherein one or more became hydrogen atoms of fluorine atoms fluorinated in the R F Porifuruoro monovalent saturated organic group is preferred instrument R F Particularly preferred.
- R examples include a group selected from a polyfluoroalkyl group having a hydrogen atom and a polyfluoro (heteroatom-containing alkyl) group having a hydrogen atom.
- An ester bond may be inserted between the carbon atom and carbon atom bond of the selected group.
- the fluorine atom in R may be substituted with —SO 2 F.
- the terror atom is the same as R F.
- R is a carbon atom of a polyfluoroalkyl group having a hydrogen atom, a group in which an ester bond is inserted between carbon atom bonds, or a carbon atom of a polyfluoro (hetero atom-containing alkyl) group having a hydrogen atom.
- a group S in which an ester bond is inserted between atomic bonds S is particularly preferable.
- R is a polyfluoroalkyl group having a hydrogen atom and a polyfluoroalkyl group having a hydrogen atom and an etheric oxygen atom, or a fluorine atom of the selected group is substituted with SO F It may be a group.
- a preferred embodiment of the former group (R) is a compound represented by the formula CH OC (
- a group represented by R f is mentioned.
- a preferred embodiment of the latter group (R) is a group (R f ) in the compound (F-2) described later.
- the compound (F) and carbon monoxide are polymerized to obtain a polymer containing the unit (E).
- the compound (F) is preferably the following compound (F-1) or the following compound (F-2).
- Q and R f have the same meaning as described above.
- R f ′ is a polyfluoroalkyl group having a hydrogen atom and a polyfluoroalkyl group having a hydrogen atom and an etheric oxygen atom, or a fluorine atom of the selected group is substituted with —SOF A group having 1 to 20 carbon atoms.
- Q F is a fluorinated becomes Q F are divalent organic groups preferred instrument etheric oxygen atom-containing ⁇ alkylene group or more preferably tool alkylene group alkylene group, is particularly preferred.
- the carbon number of Q is preferably 1-20, and particularly preferably L0.
- Q is preferably a straight chain structure, which may be a straight chain structure, a branched structure, a ring structure, or a structure having a partial ring structure. The same applies to Q F.
- R f represents an integer of 1 to 20, and an integer of 2 to 10 is preferred.
- R 1 in the compound (F-2) is a polyfluoroalkyl group, a polyfluoro (alkoxyalkyl) group, a polyfluoroalkyl group having a fluorosulfol group, or a polyfluoro (alkoxy) having a fluorosulfol group.
- Alkyl) groups are preferred.
- the carbon number of R f ′ is preferably 1-20, and particularly preferably 1-10.
- CH CHCH OCF CF SO F
- CH CHCH OCH CF CF H
- CH CHC H 2 OCH CF CF
- CH 2 CHCH 2 OCH 2 CH 2 (CF 3) CF, and the like.
- the polymerization reaction of the compound (F) with carbon monoxide is preferably performed in the presence of a catalyst.
- the catalyst may be a Pd complex having a bidentate phosphine ligand, a Pd cation having a ligand preferred by an organometallic complex, and a metal phosphine ligand having a counter-on force being more preferred.
- Pd complexes with dentate phosphite ligands are particularly preferred! /.
- the bidentate phosphine ligand and the bidentate phosphite ligand are preferably optically active ligands.
- the catalyst is preferably a compound represented by the following formula (ca-1) or a compound represented by the following formula (ca-2).
- G is a bidentate ligand coordinated to Pd.
- G is particularly preferably a phosphite having an optically active aliphatic group, which is preferred by an optically active phosphite, or a phosphite having an optically active aromatic group.
- D— is against.
- D— is p-tolyl SO—, CF COO_, CF SO—, BF—,
- PF- or BAr_ (Ar is an aryl group which may have a substituent) is preferable.
- Solv is a solvent molecule that coordinates to Pd.
- Solv is preferably acetonitrile, methanol, or halogenated hydrocarbon.
- the line extending from Solv to Pd means the coordination bond formed between Solv and Pd.
- T is a halogen atom, an alkyl group, an aryl group, or a hydrogen atom.
- c (o) o, 1 OC (O) —, or 1 O may be inserted.
- catalysts described in Examples include the catalysts described in JP-A-2002-265595.
- the catalyst is preferably used in an amount of 1 mmol to 1 mol with respect to 1 mol of compound (F).
- the polymerization reaction is preferably carried out by dissolving the catalyst and compound (F) in a solvent, introducing carbon monoxide, and applying pressure.
- the polymerization temperature is preferably 20 to 80 ° C.
- the polymerization pressure is preferably from 1.0 MPa to 5. OMPa (gauge pressure).
- the unit (E) is the following unit (e) generated when the compound (F-1) is used as the compound (F), or when the compound (F-2) is used as the compound (F).
- the unit (e ′) shown below is preferred.
- Q, And R f ′ has the same meaning as described above.
- unit include the following units:
- the fluorine content of the polymer containing the unit (E) is preferably 35% by mass or more, particularly preferably 50% by mass or more.
- the upper limit of the fluorine content of the polymer containing the unit (E) is preferably 65% by mass or less.
- the weight average molecular weight of the polymer containing the unit (E) is preferably 1000 or more and 10 3 to 10 6 Particularly preferred. In this range, since the vaporization of the polymer is suppressed, the polymer can be efficiently fluorinated.
- the polymer containing the unit (E) obtained by the above method is fluorinated.
- Fluorination means a reaction in which substantially all of the hydrogen atoms bonded to the carbon atoms of the unit (E) are replaced with fluorine atoms.
- the ratio of the number of hydrogen atoms replaced by fluorine atoms (also referred to as fluorination rate) out of the total number of hydrogen atoms in the polymer containing the unit (E) is 95% or more.
- the preferred range is 95-100%.
- the product of the fluorination reaction may contain a product having a fluorination rate of less than 100%.
- the fluorination can be carried out in a uniform state where fluorination using a cobalt fluorination method, an electrochemical fluorination method, or a liquid phase fluorination method is preferred, and the reaction yield is high. Fluorination using the fluorination method is particularly preferred.
- the liquid phase fluorination method is a method in which a polymer containing the unit (E) is brought into contact with fluorine gas in a state where the polymer is dissolved in a liquid reaction solvent.
- the state dissolved in the reaction solvent means a state in which the polymer containing the unit (E) is dissolved in an amount of 0.1% by mass or more (preferably 0.5% by mass or more) with respect to the reaction solvent.
- the liquid phase fluorination method is preferably carried out according to the method described in the pamphlet of International Publication No. 02Z79294.
- the reaction solvent is a solvent capable of dissolving the polymer containing the unit (E) and fluorine gas, and C
- reaction solvent include perfluoroalkanes, perfluoroethers, perfluoropolyethers, chlorofluorocarbons, chlorofluoropolyethers, perfluoroalkyla. Min, an inert fluid, and the like.
- the amount of the reaction solvent is preferably 5 times or more, more preferably 10 to 100 times the mass of the polymer containing the unit).
- the viscosity of the solution in which the polymer containing the unit (E) is dissolved in the reaction solvent is preferably 5 X 10 _4 to 0. lPa 's, and 5 X 10 _4 to 5 X 10 _3 Pa' s is particularly preferable. Yes.
- the fluorine gas in the liquid phase fluorination method may be used as it is or diluted with an inert gas.
- the fluorine gas concentration is preferably 10% by volume or more, particularly preferably 20% by volume or more.
- the amount of fluorine gas is the weight including the unit (E). It is preferable to make the amount of fluorine gas equivalent to an excess equivalent to the hydrogen atom in the coalescence. In addition, it is preferable to continue introducing fluorine gas into the reaction system so that an excessive amount is maintained.
- the reaction temperature in the liquid phase fluorination method is such that 50 ° C to 0 ° C is a particularly preferred fluorination rate from the viewpoint of suppressing the carbon atom-carbon atom bond cleavage reaction of the polymer.
- the liquid phase fluorine method is started at ⁇ 50 ° C. to 0 ° C. and gradually heated to 10 ° C. to 50 ° C.
- HF scavenger and outlet gas are preferably contacted at the reactor gas outlet.
- an aromatic hydrocarbon compound (benzene, toluene, etc.) is added to the reaction system, or ultraviolet rays are added. Irradiation is preferred.
- the addition amount of the aromatic hydrocarbon compound is preferably from 0.1 to 10 mol%, particularly preferably from 0.1 to 5 mol%, based on the total number of hydrogen atoms in the polymer containing the unit (E).
- the reaction type in the liquid phase fluorination reaction may be a batch method or a continuous method.
- a polymer containing the unit (D) is formed in the fluorination of the polymer containing the unit (E).
- a polymer containing the following unit (d) is produced in the fluorination reaction of the polymer containing the unit (e)
- a polymer containing the following unit (d ′) is produced in the fluorination reaction of the unit (e ′).
- QF and R f have the same meaning as described above.
- Q F is a single bond when the group represented by the formula —CF OC (0) R f and the CF of the spiroketal ring
- Q F is perfluoro (containing etheric oxygen atoms).
- Q F has 1 to 20 carbon atoms, preferably 1 to 10 carbon atoms.
- R F is a group selected from a perfluoroalkyl group having a perfluoroalkyl group and an etheric oxygen atom, or a fluorine atom of the selected group is substituted with SO F.
- R F ′ is preferably a perfluoroalkyl group, a perfluoro (alkoxyalkyl) group, a perfluoroalkyl group having a fluorosulfonyl group, or a perfluoro (alkoxyalkyl) group having a fluorosulfol group. ,.
- unit (d) include the following units.
- the polymer containing the unit (D) of the present invention may contain units other than the unit (D) (hereinafter referred to as other units). However, as other units, a group selected from the fluorine atom and R F group of the unit (D) (however, the group includes an atom), a fluorine atom and a group other than And a unit substituted in the above group).
- the other group is preferably a hydrogen atom or a perchloroalkyl group.
- the polymer in which the fluorine atom of the unit (D) is a unit substituted with a hydrogen atom, the fluorination rate in the fluorination reaction of the polymer containing the unit) is 95% or more.
- a polymer in the case of less than% is mentioned.
- a polymer in which R F of the unit (D) is a unit substituted with another group In the polymerization of the compound (F) and carbon monoxide and carbon, a polymer produced when a compound having a different R portion of the compound (F) is used together with the compound (F).
- the arrangement of the units (D) is not particularly limited, and examples thereof include the following arrangement.
- Polymer Strength of Unit (D) In the case of a polymer containing the unit (D) and other units, the units may be arranged in a block shape or a random shape.
- the polymer containing the following unit (d) obtained by the production method of the present invention includes a unit of —Q F CF
- a polymer containing the following unit (a) can be produced by reacting with a compound represented by ⁇ ⁇ ⁇ .
- X 1 , X 2 , X 3 and Y have the same meaning as described above.
- X 1 , X 2 and X 3 are each independently preferably a hydrogen atom, a fluorine atom, an alkyl group having 1 to 3 carbon atoms, or a perfluoroalkyl group having 1 to 3 carbon atoms.
- X 1 is particularly preferably a hydrogen atom or a methyl group.
- X 2 and X 3 are particularly preferably hydrogen atoms.
- Y is preferably a chlorine atom or a bromine atom.
- the thermal decomposition reaction is preferably performed in the presence of an alkali metal fluoride.
- the alkali metal fluoride is preferably NaF, CsF or KF.
- the reaction conditions in the thermal decomposition reaction are preferably those described in International Publication 02Z79274 Pamphlet.
- the polymer containing the liquid unit (d) is subjected to a thermal decomposition reaction
- the polymer is preferably thermally decomposed by heating in the presence of an alkali metal fluoride in the absence of a solvent.
- the solution composition obtained by dissolving the polymer in a solvent is heated in the presence of an alkali metal fluoride. It is preferred to thermally decompose the polymer.
- the reduction reaction is preferably performed in the presence of a reducing agent.
- the reducing agent is NaBH, LiAlH
- the power of reacting five molecules is more preferable.
- a polymer containing the unit (d) is reacted with a compound represented by the formula R—OH to obtain a polymer containing the following unit (c 2).
- a method for producing a polymer containing the unit (b) by reduction reaction (where R is an alkyl group having 1 to 3 carbon atoms, preferably a methyl group, and so on).
- reaction conditions for the polymer containing the unit (d) and the compound represented by the formula R—OH are preferably the reaction conditions described in WO 02Z79274.
- Next unit (c-2) The reduction reaction of the containing polymer is preferably carried out in the same manner as the reduction reaction of the polymer containing the unit (c 1).
- the polymer containing the unit (b), which is a production intermediate of the polymer containing the unit (a), is a novel polymer.
- the weight average molecular weight of the polymer containing the unit (b) is preferably 10 3 10 6 .
- a preferred embodiment of the polymer containing the unit (b) is a polymer containing the following unit (bl) (wherein QF 1 has the same meaning as described above).
- unit (b) include the following units.
- the polymer containing the unit (b) is a polymer comprising only the unit (b), the unit (b): and the way are not particularly limited, and examples thereof include the following arrangement.
- the polymer containing the unit (a) is a novel polymer.
- the weight average molecular weight of the polymer containing the unit (a) is preferably from 10 3 to 10 6 .
- the polymer containing the unit (a) may be one or more of the units (a) and may be one or more of the units (a), and the unit (a It may be a polymer that has the strength of one or more of other units other than).
- Other units include a group in which the fluorine atom of unit (a) is replaced by a hydrogen atom, a unit selected from unit (b) and unit (e ′), and a fluorine atom in the selected unit as a hydrogen atom. Examples include substituted units.
- the arrangement of the units (a) is not particularly limited, and examples thereof include the following arrangement.
- a preferred embodiment of the polymer containing the unit (a) includes a polymer containing the following unit (al) (wherein Q F1 and X 11 have the same meaning as described above).
- the polymer containing the unit (a) is useful as a curable polymer. That is, the polymer A cured product can be obtained by curing the unsaturated group (radically polymerizable group) therein.
- the present invention provides a method for producing a cured product in which a polymer containing the unit (a) is cured. In the curing of the polymer, the polymer containing the unit (a) that may be cured by polymerizing only the polymer containing the unit (a) is reacted with another compound capable of reacting with the polymer. And may be cured. Other compounds include other curable compounds that copolymerize with the polymer containing unit (a).
- the polymer containing the unit (a) is preferably cured in the presence of a curing initiator (radical generator).
- a curing initiator Radical generator
- the curing initiator include a heat-sensitive curing initiator and a light-sensitive curing initiator.
- the curing initiator is preferably used in an amount of 0.01 to 5% by mass, particularly preferably 0.5 to 2.5% by mass, based on the polymer (a).
- the polymer containing the unit (a) may be cured as it is, and may be cured after preparing a solution composition obtained by dissolving and dispersing the polymer in a solvent. From the viewpoint of the latter, the latter is preferable.
- the solvent in the solution composition is particularly preferably 10 to 500% by mass, preferably 1 to 1000% by mass, based on the polymer containing the unit (a).
- Examples of the solvent include perfluoroalkylamines such as perfluorotripropylamine, perfluorotributylamine, fluorinate (trade name, manufactured by 3M), Vertrel (trade name, DuPont). And other organic solvents (hydrocarbons, alcohols, ketones, ethers, esters and chlorinated hydrocarbons).
- perfluoroalkylamines such as perfluorotripropylamine, perfluorotributylamine, fluorinate (trade name, manufactured by 3M), Vertrel (trade name, DuPont).
- organic solvents hydrocarbons, alcohols, ketones, ethers, esters and chlorinated hydrocarbons.
- the solution composition is useful as a surface treating agent for imparting the physical properties of the cured product of the present invention to the substrate surface.
- the solution composition is applied to the substrate surface, the solvent is then volatilized to form a thin film containing a polymer containing the unit (a) on the substrate surface, and then the unit (a) is contained.
- the physical properties of the cured product of the present invention can be imparted to the substrate surface.
- Examples of the coating method include a roll coating method, a casting method, a dip coating method, a spin coating method, a water casting method, a die coating method, a Langmuir project method, and a vacuum deposition method.
- Examples of the curing method include a method using heating and a method using light irradiation.
- a cured product obtained by curing the polymer containing the unit (a), or a cured product obtained by curing the polymer containing the unit (a) and another curable compound has an optical property (high It is particularly useful as an active ingredient in optical materials because of its excellent transparency, low refractive index, etc.) and mechanical properties (hardness, etc.).
- tetramethylsilane is TMS
- dichloropentafluoropropane is R — 225
- 1, 1, 2—trichlorophlotriethane is R — 113
- number average The molecular weight is M and the weight average molecular weight is M.
- B [3,5- (CF 3) CH] is tetrakis nw 3 2 6 3 4
- M and M were measured using the GPC method described in JP-A-2001-208736.
- the autoclave was immersed in a 50 ° C oil bath, and polymerization was carried out for 138 hours while stirring the autoclave. Then, the internal pressure was changed to atmospheric pressure, and dehydrated methanol (0.5 mL) was removed.
- polymer (E-11) As a result of analyzing the polymer (E-11) by NMR and IR, the polymer (E-11) was a polymer containing the following unit (E-11). M of the polymer (E-11) was 19700, and M was 25500.
- R-113 (312 g) was added to an autoclave (internal volume 500 mL, made of nickel), and the mixture was stirred and kept at 25 ° C.
- a cooler maintained at 20 ° C, a packed bed of NaF pellets, and a cooler maintained at -20 ° C were installed in series.
- a liquid return line for returning the agglomerated liquid to the autoclave was installed. After nitrogen gas was blown for 1.0 hour, fluorine gas diluted to 20% by volume with nitrogen gas (hereinafter referred to as 20% fluorine gas) was blown for 1 hour at a flow rate of 12.97 LZh.
- 20% fluorine gas fluorine gas diluted to 20% by volume with nitrogen gas
- polymer (K-20) As a result of analyzing the polymer (K-20) by NMR and IR, the polymer (K-20) was a polymer containing the following unit (K20).
- polymer (B-11) was slightly dissolved in tetrahydrofuran and methanol. Also polymer (B
- the polymer (B-11) was analyzed by IR.
- the polymer (B-11) was a polymer containing the following unit (B-11) in which the COOC H structure in the polymer (K-20) was converted into a CHOH structure. there were.
- Example 6 Example of production of cured product 1
- a thin film (film thickness: 50 to 200 nm) comprising the curable composition 1 by coating the curable composition 1 on a glass substrate by spin coating and then drying at 100 ° C for 5 minutes. ) was formed.
- glass with a cured film (thickness: 119 nm) formed by curing curable composition 1 by irradiating the glass substrate with 2. ljZcm 2 ultraviolet rays (high pressure mercury lamp) at 25 ° C.
- a substrate was obtained.
- the refractive index of the cured film by spectroscopic ellipsometry, it was 1.45 to L 48 in the visible range.
- a curable composition 2 was obtained by mixing Charity Chemicals, trade name: Irgacure 907) (0.12 part) and 4,4, -jethylaminobenzophenone (0.06 part).
- a curable composition 2 was coated on a polyethylene terephthalate film (hereinafter referred to as PET film! /) With a bar coater, and then dried at 100 ° C for 5 minutes. A thin film (film thickness 50 to 500 nm) made of the curable composition 2 was formed. Next, the PET film was irradiated with ultraviolet light (high pressure mercury lamp) of 1.2 j / cm 2 at 25 ° C to obtain a PET film on which a cured film formed by curing of the curable composition 2 was formed. . The refractive index of the cured film estimated from the surface reflectance was 1.46.
- a cured product obtained by curing the polymer (a) of the present invention is useful as an optical material because of its excellent optical properties.
- the cured product is composed of an optical fiber material (a core material and a cladding material of an optical fiber), an optical waveguide material (a core material and a cladding material of an optical path material), a pellicle material, a lens material (a spectacle lens, Optical lenses, optical cells, etc.), elements (Light-emitting elements, solar cell elements, etc.) Sealing materials, interlayer insulation films (for semiconductor elements, liquid crystal displays, multilayer wiring boards, etc.), high-frequency elements (RF circuit elements, GaAs elements, InP elements, etc.) It is useful as an anti-reflection filter for protective films and displays (PDP, LCD, CRT, LCD, etc.).
- the polymer (a) since the polymer (a) has a high fluorine content and is excellent in releasability, it is useful as a surface modifier for breathable fabrics, an oil sealant for bearings in motor fluid bearing devices, and the like. It should be noted that the entire contents of the specification, claims, and abstract of Japanese Patent Application No. 2005-67955 filed on March 10, 2005 are cited here as the disclosure of the specification of the present invention. Incorporate.
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Abstract
Description
新規なフルォロスピロケタール構造を有する重合体 Polymer having novel fluorospiroketal structure
技術分野 Technical field
[0001] 本発明は、新規なフルォロスピロケタール構造を有する重合体、該重合体の製造 方法、該重合体を硬化させる硬化物の製造方法、その硬化物、およびその光学材料 としての用途に関する。 [0001] The present invention relates to a novel polymer having a fluorospiroketal structure, a method for producing the polymer, a method for producing a cured product for curing the polymer, the cured product, and use as an optical material thereof About.
背景技術 Background art
[0002] スピロケタール構造を有する含フッ素重合体としては、式 CH =CH (CH ) C F [0002] As a fluorine-containing polymer having a spiroketal structure, the formula CH = CH (CH) C F
2 2 y 2y 2 2 y 2y
+ 1で表される化合物と一酸ィ匕炭素を重合させて得られた、下式 (Z)で表される繰り返 し単位を含む含フッ素重合体が知られている(ただし、 Xは 1〜5の整数であり、 yは 1 〜10の整数である。 ) (特許文献 1参照)。 A fluorine-containing polymer containing a repeating unit represented by the following formula (Z) obtained by polymerizing a compound represented by + 1 and carbon monoxide and carbon monoxide is known (where X is 1 is an integer of 1 to 5, and y is an integer of 1 to 10. (See Patent Document 1).
[0003] [化 1] 特許文献 1:特開 2002— 265595号公報 [0003] [Chemical 1] Patent Document 1: Japanese Patent Laid-Open No. 2002-265595
発明の開示 Disclosure of the invention
発明が解決しょうとする課題 Problems to be solved by the invention
[0004] しかし、スピロケタール骨格を形成する炭素原子に結合する水素原子がフッ素原子 に置換された重合体は知られていな力つた。また、スピロケタール構造を有する含フ ッ素重合体であって、硬化性の重合体は知られて!/、なかった。 [0004] However, a polymer in which a hydrogen atom bonded to a carbon atom forming a spiroketal skeleton is substituted with a fluorine atom has not been known. Further, there has been no known fluorinated polymer having a spiroketal structure and a curable polymer.
課題を解決するための手段 Means for solving the problem
[0005] 本発明者らは、新規なフルォロスピロケタール構造を有する重合体を見いだした。 [0005] The present inventors have found a novel polymer having a fluorospiroketal structure.
さらに該重合体に硬化部位を導入して硬化させると、低屈折率、高透明性、かつ高 硬度な硬化物が得られることを見 、だした。 Furthermore, it was found that a cured product having a low refractive index, high transparency and high hardness can be obtained by introducing a cured site into the polymer and curing it.
[0006] すなわち、本発明の要旨は以下のとおりである。 That is, the gist of the present invention is as follows.
[ 1]:下式 (F)で表される化合物と一酸ィヒ炭素を重合させて下式 (Ε)で表される繰 り返し単位を含む重合体を得て、つぎに該重合体をフッ素化することを特徴とする下 式 (D)で表される繰り返し単位を含む重合体の製造方法 (ただし、 RFはペルフルォロ 1価飽和有機基であり、 Rは RFと同一の基またはフッ素化されて RFとなるポリフルォロ 1価有機基である。以下同様。 ) o [1]: A compound represented by the following formula (F) and carbon monoxide carbon are polymerized to repeat the process represented by the following formula (Ε). A method for producing a polymer containing a repeating unit represented by the following formula (D), characterized in that a polymer containing a repeating unit is obtained and then fluorinated: (wherein R F is perfluoro a monovalent saturated organic group, R is Porifuruoro monovalent organic group is the same group or fluorinated and R F becomes R F. forth.) o
CH =CH-R (F) CH = CH-R (F)
[0007] [0007]
[0008] [2] :前記式 (F)で表される化合物が式 CH =CH— QCH OC (0)Rfで表される [0008] [2]: The compound represented by the formula (F) is represented by the formula CH = CH—QCH OC (0) R f
2 2 twenty two
化合物であり、前記式 (E)で表される繰り返し単位が下式 (e)で表される繰り返し単 位であり、前記式 (D)で表される繰り返し単位が下式 (d)で表される繰返し単位であ る [1]に記載の重合体の製造方法 (ただし、 Qは QFと同一の基またはフッ素化されて QFとなる 2価有機基であり、 QFは単結合またはペルフルォロ 2価飽和有機基であり、 Rfは炭素数 1〜20のペルフルォロアルキル基または炭素数 2〜20のペルフルォロ( エーテル性酸素原子含有アルキル)基である。以下同様。 ) The repeating unit represented by the formula (E) is a repeating unit represented by the following formula (e), and the repeating unit represented by the formula (D) is represented by the following formula (d): The method for producing the polymer according to [1], wherein Q is the same group as Q F or a divalent organic group that is fluorinated to Q F , and Q F is a single bond Or a perfluorinated divalent saturated organic group, and R f is a perfluoroalkyl group having 1 to 20 carbon atoms or a perfluoro (etheric oxygen atom-containing alkyl) group having 2 to 20 carbon atoms.
[0009] [化 3] [0009] [Chemical 3]
[0010] [3] :式 CH =CH— QCH OC (0)Rfで表される化合物と一酸ィ匕炭素を重合させ [0010] [3]: A compound represented by the formula CH = CH—QCH OC (0) R f is polymerized with carbon monoxide.
2 2 twenty two
て式 (e)で表される繰り返し単位を含む重合体を得て、つぎに該重合体をフッ素化し て式 (d)で表される繰り返し単位を含む重合体を得て、つぎに該重合体をィ匕学変換 して下式 (b)で表される繰り返し単位を含む重合体を得て、つぎに該重合体と式 CX2 X^C COYで表される化合物とを反応させることを特徴とする下式 (a)で表される 繰り返し単位を含む重合体の製造方法 (ただし、 Qは QFと同一の基またはフッ素化さ れて QFとなる 2価有機基であり、 QFは単結合またはペルフルォロ 2価飽和有機基で あり、 Rfは炭素数 1〜20のペルフルォロアルキル基または炭素数 2〜20のペルフル ォロ(エーテル性酸素原子含有アルキル)基である。 Yはハロゲン原子であり、 X1、 X: および X3は、それぞれ独立に水素原子、フッ素原子または 1価有機基である。以下 同様。)。 To obtain a polymer containing a repeating unit represented by the formula (e), and then fluorinate the polymer to obtain a polymer containing a repeating unit represented by the formula (d). The polymer is subjected to chemical conversion to obtain a polymer containing a repeating unit represented by the following formula (b), and then the polymer is reacted with a compound represented by the formula CX 2 X ^ C COY. A method for producing a polymer containing a repeating unit represented by the following formula (a), wherein Q is the same group or fluorinated group as Q F Q F is a divalent organic group that becomes Q F , Q F is a single bond or a perfluoro divalent saturated organic group, and R f is a perfluoroalkyl group having 1 to 20 carbon atoms or a C 2 to 20 carbon atoms. It is a perfluoro (etheric oxygen atom-containing alkyl) group. Y is a halogen atom, and X 1 , X : and X 3 are each independently a hydrogen atom, a fluorine atom or a monovalent organic group. The same shall apply hereinafter. ).
[0011] [0011]
[0012] [4]:式 (b)で表される繰り返し単位を含む重合体。 [4]: A polymer containing a repeating unit represented by the formula (b).
[5]:下式 (bl)で表される繰り返し単位を含む重合体 (ただし、 QF1は炭素数 1〜10 のペルフルォロアルキレン基である。以下同様。 )。 [5]: A polymer containing a repeating unit represented by the following formula (bl) (wherein Q F1 is a perfluoroalkylene group having 1 to 10 carbon atoms; the same shall apply hereinafter).
[0013] [化 5] [0013] [Chemical 5]
[0014] [6]:前記重合体の重量平均分子量が、 103〜10°である [4]または [5]に記載の 重合体。 [0014] [6]: The polymer according to [4] or [5], wherein the polymer has a weight average molecular weight of 10 3 to 10 °.
[7]:式 (a)で表される繰り返し単位を含む重合体。 [7]: A polymer containing a repeating unit represented by the formula (a).
[8]:下式 (al)で表される繰り返し単位を含む重合体 (ただし、 QF1は炭素数 1〜10 のペルフルォロアルキレン基であり、 X11は水素原子またはメチル基である。以下同 様。)。 [8]: a polymer containing a repeating unit represented by the following formula (al) (where Q F1 is a perfluoroalkylene group having 1 to 10 carbon atoms, and X 11 is a hydrogen atom or a methyl group) The same shall apply hereinafter.)
[0015] [化 6] [0015] [Chemical 6]
[0016] [9] :前記重合体の重量平均分子量が、 103〜106である [7]または [8]に記載の 重合体。 [9] The polymer according to [7] or [8], wherein the polymer has a weight average molecular weight of 10 3 to 10 6 .
[10]:式 (a)で表される繰り返し単位を含む重合体を硬化させることを特徴とする硬 化物の製造方法。 [10]: A method for producing a cured product, comprising curing a polymer containing a repeating unit represented by the formula (a).
[ 11]:式 (al)で表される繰り返し単位を含む重合体を硬化させることを特徴とする 硬化物の製造方法。 [11]: A method for producing a cured product, comprising curing a polymer containing a repeating unit represented by the formula (al).
[12]: [10]または [11]に記載の硬化物を有効成分とする光学材料。 発明の効果 [12]: An optical material comprising the cured product according to [10] or [11] as an active ingredient. The invention's effect
[0017] 本発明は、フルォロスピロケタール構造を有する新規な重合体とその製造方法を提 供する。本発明の重合体がその側鎖に硬化性基を有する重合体である場合には、 該重合体を硬化させて、光学的物性 (高透明性、低屈折率性等。)と機械的物性 (硬 度等。 )に優れた硬化物が得られる。該硬化物は、光学材料の有効成分として有用 である。 [0017] The present invention provides a novel polymer having a fluorospiroketal structure and a method for producing the same. When the polymer of the present invention is a polymer having a curable group in its side chain, the polymer is cured to obtain optical properties (high transparency, low refractive index, etc.) and mechanical properties. A cured product excellent in (hardness etc.) can be obtained. The cured product is useful as an active ingredient of an optical material.
発明を実施するための最良の形態 BEST MODE FOR CARRYING OUT THE INVENTION
[0018] 本明細書においては、式(1)で表される化合物をィ匕合物(1)と記し、式 (A)で表さ れる繰り返し単位を単位 (A)と記す。他の式で表される化合物および繰り返し単位も 同様に記す。 In the present specification, a compound represented by the formula (1) is referred to as a compound (1), and a repeating unit represented by the formula (A) is referred to as a unit (A). The same applies to compounds represented by other formulas and repeating units.
本発明は、下記化合物 (F)と一酸化炭素を重合させて下記単位 (E)を含む重合体 を得て、つぎに該重合体をフッ素化する下記単位 (D)を含む重合体の製造方法を提 供する。ただし、 RFおよび Rの定義は前記のとおりである。 The present invention provides a polymer containing the following unit (D) by polymerizing the following compound (F) and carbon monoxide to obtain the following unit (E), and then fluorinating the polymer: Provide a method. However, the definitions of R F and R are as described above.
CH =CH-R (F) CH = CH-R (F)
2 2
[0019] [化 7] [0019] [Chemical 7]
RFは、ペルフルォロアルキル基およびペルフルォロ(ヘテロ原子含有アルキル)基 から選ばれる基であり、該選ばれる基の炭素原子 炭素原子結合間にエステル結合 が挿入されていてもよい。また RF中のフッ素原子は、 SO Fに置換されていてもよ R F is a group selected from a perfluoroalkyl group and a perfluoro (hetero atom-containing alkyl) group, and an ester bond between the carbon atom and carbon atom bond of the selected group May be inserted. The fluorine atom in R F may be substituted with SO F.
2 2
い。 RFの炭素数は、 1〜42力 子ましく、 1〜22が特に好ましい。エステル結合の向き は特に限定されない。ヘテロ原子は、エーテル性酸素原子、またはチォエーテル性 硫黄原子が好ましぐエーテル性酸素原子が特に好まし 、。 Yes. The carbon number of R F is 1 to 42, more preferably 1 to 22. The direction of the ester bond is not particularly limited. The heteroatom is particularly preferably an etheric oxygen atom or an etheric oxygen atom, preferably a thioetheric sulfur atom.
[0021] RFはペルフルォロアルキル基の炭素原子 炭素原子結合間にエステル結合が挿 入された基、または、エーテル性酸素原子を含むペルフルォロアルキル基の炭素原 子-炭素原子結合間にエステル結合が挿入された基が好ましい。また は、ペルフ ルォロアルキル基およびエーテル性酸素原子を含むペルフルォロアルキル基から選 ばれる基、または該選ばれる基のフッ素原子が SO Fに置換された基が好ましい。 [0021] R F is a carbon atom of a perfluoroalkyl group, a group in which an ester bond is inserted between carbon atom bonds, or a carbon atom-carbon atom of a perfluoroalkyl group containing an etheric oxygen atom A group in which an ester bond is inserted between the bonds is preferable. Alternatively, a group selected from a perfluoroalkyl group and a perfluoroalkyl group containing an etheric oxygen atom, or a group in which the fluorine atom of the selected group is substituted with SO F is preferable.
2 2
前者の基 (RF)の好ましい具体例としては、後述の化合物 (F— 1)中の基が挙げられ る。後者の基 ( )の好ましい具体例としては、後述の化合物 (F— 2)中の基が挙げら れる。 Preferable specific examples of the former group (R F ) include groups in the compound (F-1) described later. Preferable specific examples of the latter group () include groups in the compound (F-2) described later.
[0022] Rは、 RFに対応する基であり、フッ素化されて RFとなるポリフルォロ 1価飽和有機基 が好ましぐ RFのフッ素原子の 1個以上が水素原子となった基が特に好ましい。 [0022] R is a group corresponding to R F, a group wherein one or more became hydrogen atoms of fluorine atoms fluorinated in the R F Porifuruoro monovalent saturated organic group is preferred instrument R F Particularly preferred.
[0023] Rとしては、水素原子を有するポリフルォロアルキル基および水素原子を有するポリ フルォロ(ヘテロ原子含有アルキル)基力 選ばれる基が挙げられる。該選ばれる基 の炭素原子 炭素原子結合間にはエステル結合が挿入されていてもよい。また R中 のフッ素原子は、—SO Fに置換されていてもよい。 Rの炭素数、および、好ましいへ [0023] Examples of R include a group selected from a polyfluoroalkyl group having a hydrogen atom and a polyfluoro (heteroatom-containing alkyl) group having a hydrogen atom. An ester bond may be inserted between the carbon atom and carbon atom bond of the selected group. The fluorine atom in R may be substituted with —SO 2 F. R carbon number and preferred
2 2
テロ原子は、 RFと同様である。 The terror atom is the same as R F.
[0024] さらに Rは、水素原子を有するポリフルォロアルキル基の炭素原子 炭素原子結合 間にエステル結合が挿入された基、または水素原子を有するポリフルォロ(ヘテロ原 子含有アルキル)基の炭素原子 炭素原子結合間にエステル結合が挿入された基 力 Sとりわけ好ましい。また、該 Rは、水素原子を有するポリフルォロアルキル基および 水素原子を有しエーテル性酸素原子を有するポリフルォロアルキル基力 選ばれる 基、または該選ばれる基のフッ素原子が SO Fに置換された基であってもよい。 [0024] Furthermore, R is a carbon atom of a polyfluoroalkyl group having a hydrogen atom, a group in which an ester bond is inserted between carbon atom bonds, or a carbon atom of a polyfluoro (hetero atom-containing alkyl) group having a hydrogen atom. A group S in which an ester bond is inserted between atomic bonds S is particularly preferable. In addition, R is a polyfluoroalkyl group having a hydrogen atom and a polyfluoroalkyl group having a hydrogen atom and an etheric oxygen atom, or a fluorine atom of the selected group is substituted with SO F It may be a group.
2 2
[0025] 前者の基 (R)の好ましい態様としては、後述の化合物 (F— 1)中の式 CH OC ( [0025] A preferred embodiment of the former group (R) is a compound represented by the formula CH OC (
2 2
0)Rfで表される基が挙げられる。後者の基 (R)の好ましい態様としては、後述の化 合物 (F— 2)中の基 (Rf)が挙げられる。 [0026] 本発明にお 、ては、化合物 (F)と一酸ィ匕炭素を重合させて単位 (E)を含む重合体 を得る。化合物 (F)は、下記化合物 (F— 1)または下記化合物 (F— 2)が好ま U、。 ただし、 Qおよび Rfは前記と同じ意味を示す。 0) A group represented by R f is mentioned. A preferred embodiment of the latter group (R) is a group (R f ) in the compound (F-2) described later. In the present invention, the compound (F) and carbon monoxide are polymerized to obtain a polymer containing the unit (E). The compound (F) is preferably the following compound (F-1) or the following compound (F-2). However, Q and R f have the same meaning as described above.
CH =CH-QCH OC (0)Rf (F— 1)。 CH = CH-QCH OC (0) R f (F— 1).
2 2 twenty two
CH =CH-Rf' (F— 2)。 CH = CH-R f '(F— 2).
2 2
Rf'は、水素原子を有するポリフルォロアルキル基および水素原子を有しエーテル 性酸素原子を有するポリフルォロアルキル基力 選ばれる基、または該選ばれる基 のフッ素原子が— SO Fに置換された基であって、炭素数 1〜20の基である。 R f ′ is a polyfluoroalkyl group having a hydrogen atom and a polyfluoroalkyl group having a hydrogen atom and an etheric oxygen atom, or a fluorine atom of the selected group is substituted with —SOF A group having 1 to 20 carbon atoms.
2 2
[0027] Qが単結合であるとは、式 CH OC (0)Rfで表される基とビュル基とが直接結合 [0027] When Q is a single bond, a group represented by the formula CH OC (0) R f and a bull group are directly bonded.
2 2
していることを意味する。また、 Qと QFが同一である場合の例としては、 Qがペルフル ォロ化された 2価有機基である場合が挙げられる。 Means that An example of when Q and Q F are the same is when Q is a perfluorinated divalent organic group.
[0028] Qは、フッ素化されて QFとなる 2価有機基が好ましぐエーテル性酸素原子含有ァ ルキレン基、またはアルキレン基がより好ましぐアルキレン基が特に好ましい。 Qの 炭素数は、 1〜20が好ましぐ 1〜: L0が特に好ましい。 Qが 2価有機基である場合、 Q は直鎖構造、分岐構造、環構造、部分的に環構造を有する構造のいずれであっても よぐ直鎖構造であるのが好ましい。 QFにおいても同様である。 [0028] Q is a fluorinated becomes Q F are divalent organic groups preferred instrument etheric oxygen atom-containing § alkylene group or more preferably tool alkylene group alkylene group, is particularly preferred. The carbon number of Q is preferably 1-20, and particularly preferably L0. When Q is a divalent organic group, Q is preferably a straight chain structure, which may be a straight chain structure, a branched structure, a ring structure, or a structure having a partial ring structure. The same applies to Q F.
[0029] Rfの具体例としては、―(CF ) F (sは 1〜20の整数を示し、 2〜10の整数が好まし [0029] As a specific example of R f ,-(CF) F (s represents an integer of 1 to 20, and an integer of 2 to 10 is preferred.
2 s 2 s
い。)、 CF (CF ) 0 (CF ) F CF (CF ) OCF CF (CF ) 0 (CF ) F等が挙げら Yes. ), CF (CF) 0 (CF) F CF (CF) OCF CF (CF) 0 (CF) F, etc.
3 2 3 3 2 3 2 3 3 2 3 3 2 3 2 3
れる。 It is.
[0030] 化合物(F—l)の具体例としては、 CH =CH (CH ) OC (0)Rf、 CH =CH (CH [0030] As specific examples of the compound (F-l), CH = CH (CH) OC (0) R f , CH = CH (CH
2 2 a 2 2 2 2 a 2 2
) C (0) ORf等が挙げられる(ただし、 Rfは前記と同じ意味を示す。 aおよび bは、それ b ) C (0) OR f etc. (where R f has the same meaning as above. A and b are b
ぞれ独立に、 1〜10の整数である。 ) o Each is independently an integer from 1 to 10. ) o
[0031] 化合物(F— 2)における R1は、ポリフルォロアルキル基、ポリフルォロ(アルコキシァ ルキル)基、フルォロスルホ-ル基を有するポリフルォロアルキル基、またはフルォロ スルホ -ル基を有するポリフルォロ(アルコキシアルキル)基が好ましい。 Rf'の炭素数 は、 1〜20が好ましぐ 1〜10が特に好ましい。 [0031] R 1 in the compound (F-2) is a polyfluoroalkyl group, a polyfluoro (alkoxyalkyl) group, a polyfluoroalkyl group having a fluorosulfol group, or a polyfluoro (alkoxy) having a fluorosulfol group. Alkyl) groups are preferred. The carbon number of R f ′ is preferably 1-20, and particularly preferably 1-10.
[0032] 化合物(F— 2)の具体例としては、 CH =CH (CF ) CF、 CH =CH (CF ) CF [0032] Specific examples of the compound (F-2) include CH = CH (CF) CF, CH = CH (CF) CF
2 2 3 3 2 2 7 3 2 2 3 3 2 2 7 3
、 CH =CHCH OCF CF SO F、 CH =CHCH OCH CF CF H、 CH =CHC H OCH CF CF 、 CH =CHCH OCH CH (CF ) CF等が挙げられる。 , CH = CHCH OCF CF SO F, CH = CHCH OCH CF CF H, CH = CHC H 2 OCH CF CF, CH 2 = CHCH 2 OCH 2 CH 2 (CF 3) CF, and the like.
2 2 2 3 2 2 2 2 2 5 3 2 2 2 3 2 2 2 2 2 5 3
化合物 (F)と一酸ィ匕炭素との重合反応は、触媒の存在下に行うのが好ましい。 The polymerization reaction of the compound (F) with carbon monoxide is preferably performed in the presence of a catalyst.
[0033] 触媒は、有機金属錯体が好ましぐ配位子を有する Pdカチオンと対ァ-オン力 な る有機金属錯体がより好ましぐ二座のホスフィン配位子を有する Pd錯体、または二 座のホスファイト配位子を有する Pd錯体が特に好まし!/、。二座のホスフィン配位子、 および二座のホスファイト配位子は、光学活性な配位子であるのが好ま 、。 [0033] The catalyst may be a Pd complex having a bidentate phosphine ligand, a Pd cation having a ligand preferred by an organometallic complex, and a metal phosphine ligand having a counter-on force being more preferred. Pd complexes with dentate phosphite ligands are particularly preferred! /. The bidentate phosphine ligand and the bidentate phosphite ligand are preferably optically active ligands.
[0034] 触媒は、下式 (ca— 1)で表される化合物、または下式 (ca- 2)で表される化合物が 好ましい。 [0034] The catalyst is preferably a compound represented by the following formula (ca-1) or a compound represented by the following formula (ca-2).
[0035] [化 8] [0035] [Chemical 8]
(ca-1) (ca-2) (ca-1) (ca-2)
[0036] Gは、 Pdに配位結合する二座配位子である。 Gは、光学活性なホスファイトが好まし ぐ光学活性な脂肪族基を有するホスファイト、または光学活性な芳香族基を有する ホスファイトが特に好まし 、。 [0036] G is a bidentate ligand coordinated to Pd. G is particularly preferably a phosphite having an optically active aliphatic group, which is preferred by an optically active phosphite, or a phosphite having an optically active aromatic group.
D—は、対ァ-オンである。 D—は、 p トリル SO―、 CF COO_、 CF SO―、 BF―、 D— is against. D— is p-tolyl SO—, CF COO_, CF SO—, BF—,
3 3 3 3 4 3 3 3 3 4
PF―、または BAr _ (Arは置換基を有していてもよいァリール基である。)が好ましいPF- or BAr_ (Ar is an aryl group which may have a substituent) is preferable.
6 4 6 4
Solvは、 Pdに配位する溶媒分子である。 Solvとしては、ァセトニトリル、メタノール、 またはハロゲン化炭化水素が好ましい。また、 Solvから Pdに伸びる線は、 Solvと Pd 間に形成された配位結合を意味する。 Solv is a solvent molecule that coordinates to Pd. Solv is preferably acetonitrile, methanol, or halogenated hydrocarbon. The line extending from Solv to Pd means the coordination bond formed between Solv and Pd.
Tは、ハロゲン原子、アルキル基、ァリール基、または水素原子である。アルキル基 には、 c (o) o 、 一 OC (O)—、または一 O が挿入されていてもよい。 T is a halogen atom, an alkyl group, an aryl group, or a hydrogen atom. In the alkyl group, c (o) o, 1 OC (O) —, or 1 O may be inserted.
[0037] 触媒の具体例としては、実施例中に記載する触媒、特開 2002— 265595号公報 に記載の触媒が挙げられる。 [0037] Specific examples of the catalyst include the catalysts described in Examples and the catalyst described in JP-A-2002-265595.
触媒は、化合物(F)の 1モルに対して、 1ミリモル〜 1モルを用いるのが好ましい。 重合反応は、触媒および化合物 (F)を溶媒に溶解させ、一酸化炭素を導入して、 加圧下する方法によるのが好ましい。重合の温度は、 20〜80°Cが好ましい。重合の 圧力は、 1. 0MPa〜5. OMPa (ゲージ圧)が好ましい。 The catalyst is preferably used in an amount of 1 mmol to 1 mol with respect to 1 mol of compound (F). The polymerization reaction is preferably carried out by dissolving the catalyst and compound (F) in a solvent, introducing carbon monoxide, and applying pressure. The polymerization temperature is preferably 20 to 80 ° C. The polymerization pressure is preferably from 1.0 MPa to 5. OMPa (gauge pressure).
[0038] 化合物 (F)と一酸化炭素との重合反応では、単位 (E)を含む重合体が生成する。 [0038] In the polymerization reaction of the compound (F) and carbon monoxide, a polymer containing the unit (E) is produced.
単位 (E)は、化合物 (F)として前記化合物 (F— 1)を用いた場合に生成する下記単 位 (e)、または化合物 (F)として前記化合物 (F— 2)を用いた場合に生成する下記単 位 (e' )が好ましい。ただし、 Q、 および Rf'は前記と同じ意味を示す。 The unit (E) is the following unit (e) generated when the compound (F-1) is used as the compound (F), or when the compound (F-2) is used as the compound (F). The unit (e ′) shown below is preferred. Q, And R f ′ has the same meaning as described above.
[0039] [化 9] [0039] [Chemical 9]
単位 )の具体例としては、下記単位が挙げられる Specific examples of unit) include the following units:
[0040] [化 10] )CF(CF3)OCF2CF(CF3)OCF2CF(CF3)0(CF2)3F 単位 (e' )の具体例としては、下記単位が挙げられる。 [0040] [Chemical Formula 10]) CF (CF 3 ) OCF 2 CF (CF 3 ) OCF 2 CF (CF 3 ) 0 (CF 2 ) 3 F Specific examples of the unit (e ′) include the following units.
[0041] [化 11] [0041] [Chemical 11]
[0042] 単位 (E)を含む重合体のフッ素含有量は、 35質量%以上が好ましぐ 50質量%以 上が特に好ましい。単位 (E)を含む重合体のフッ素含有量の上限は、 65質量%以 下が好ま 、。フッ素含量を前記範囲にある重合体を後述する液相フッ素化した場 合にはフッ素化反応が効率的に進行する利点がある。 [0042] The fluorine content of the polymer containing the unit (E) is preferably 35% by mass or more, particularly preferably 50% by mass or more. The upper limit of the fluorine content of the polymer containing the unit (E) is preferably 65% by mass or less. When a polymer having a fluorine content in the above range is subjected to liquid phase fluorination described later, there is an advantage that the fluorination reaction proceeds efficiently.
単位 (E)を含む重合体の重量平均分子量は、 1000以上が好ましぐ 103〜106が 特に好ましい。この範囲において重合体の気化が抑制されるため、重合体を効率的 にフッ素化できる。 The weight average molecular weight of the polymer containing the unit (E) is preferably 1000 or more and 10 3 to 10 6 Particularly preferred. In this range, since the vaporization of the polymer is suppressed, the polymer can be efficiently fluorinated.
[0043] つぎに、本発明にお 、ては、前記方法で得た単位 (E)を含む重合体のフッ素化を 行う。フッ素化とは、単位 (E)の炭素原子に結合した水素原子の実質的に全てをフッ 素原子に置換する反応を意味する。本発明におけるフッ素化において、単位 (E)を 含む重合体中の全水素原子数のうちフッ素原子に置換される水素原子数の割合 (フ ッ素化率ともいう。)は、 95%以上が好ましぐ 95〜100%が特に好ましい。フッ素化 反応の生成物中には、フッ素化率が 100%未満の生成物が含まれて 、てもよ 、。 Next, in the present invention, the polymer containing the unit (E) obtained by the above method is fluorinated. Fluorination means a reaction in which substantially all of the hydrogen atoms bonded to the carbon atoms of the unit (E) are replaced with fluorine atoms. In the fluorination according to the present invention, the ratio of the number of hydrogen atoms replaced by fluorine atoms (also referred to as fluorination rate) out of the total number of hydrogen atoms in the polymer containing the unit (E) is 95% or more. The preferred range is 95-100%. The product of the fluorination reaction may contain a product having a fluorination rate of less than 100%.
[0044] フッ素化は、コバルトフッ素化法、電気化学的フッ素化法、または液相フッ素化法を 用いたフッ素化が好ましぐ均一状態で実施可能かつ反応収率が高い観点から、液 相フッ素化法を用いたフッ素化が特に好まし 、。 [0044] The fluorination can be carried out in a uniform state where fluorination using a cobalt fluorination method, an electrochemical fluorination method, or a liquid phase fluorination method is preferred, and the reaction yield is high. Fluorination using the fluorination method is particularly preferred.
[0045] 液相フッ素化法とは、単位 (E)を含む重合体を液状の反応溶媒に溶解させた状態 でフッ素ガスに接触させる方法である。反応溶媒に溶解させた状態とは、単位 (E)を 含む重合体が反応溶媒に対して 0. 1質量%以上 (好ましくは 0. 5質量%以上。)溶 解している状態をいう。液相フッ素化法は、国際公開 02Z79294号パンフレットに記 載される方法にしたがって実施するのが好ま 、。 The liquid phase fluorination method is a method in which a polymer containing the unit (E) is brought into contact with fluorine gas in a state where the polymer is dissolved in a liquid reaction solvent. The state dissolved in the reaction solvent means a state in which the polymer containing the unit (E) is dissolved in an amount of 0.1% by mass or more (preferably 0.5% by mass or more) with respect to the reaction solvent. The liquid phase fluorination method is preferably carried out according to the method described in the pamphlet of International Publication No. 02Z79294.
[0046] 反応溶媒は、単位 (E)を含む重合体とフッ素ガスを溶解しうる溶媒であり、かつ、 C [0046] The reaction solvent is a solvent capable of dissolving the polymer containing the unit (E) and fluorine gas, and C
H結合を含まない溶媒が好ましい。反応溶媒の具体例としては、ペルフルォロアル カン類、ペルフルォロエーテル類、ペルフルォロポリエーテル類、クロロフノレォロカー ボン類、クロ口フルォロポリエーテル類、ペルフルォロアルキルァミン、不活性流体等 が挙げられる。 A solvent containing no H bond is preferred. Specific examples of the reaction solvent include perfluoroalkanes, perfluoroethers, perfluoropolyethers, chlorofluorocarbons, chlorofluoropolyethers, perfluoroalkyla. Min, an inert fluid, and the like.
[0047] 反応溶媒の量は、単位 )を含む重合体に対して、 5倍質量以上が好ましぐ 10〜 100倍質量が特に好ま ヽ。単位 (E)を含む重合体を反応溶媒に溶解させた溶液 の粘度は、 5 X 10_4〜0. lPa' sが好ましぐ 5 X 10_4〜5 X 10_3Pa' sが特に好まし い。 [0047] The amount of the reaction solvent is preferably 5 times or more, more preferably 10 to 100 times the mass of the polymer containing the unit). The viscosity of the solution in which the polymer containing the unit (E) is dissolved in the reaction solvent is preferably 5 X 10 _4 to 0. lPa 's, and 5 X 10 _4 to 5 X 10 _3 Pa' s is particularly preferable. Yes.
[0048] 液相フッ素化法におけるフッ素ガスは、そのままを用いても、不活性ガスで希釈して 用いてもよい。フッ素ガスを希釈して用いる場合の、フッ素ガス濃度は、 10体積%以 上が好ましぐ 20体積%以上が特に好ましい。フッ素ガスの量は、単位 (E)を含む重 合体中の水素原子に対して、フッ素ガスの量を過剰当量にするのが好ましぐ 1. 5倍 モル以上にするのが選択率の点力 特に好ましい。また、フッ素ガスは過剰量が保た れるように反応系中に導入しつづけるのが好ま 、。 [0048] The fluorine gas in the liquid phase fluorination method may be used as it is or diluted with an inert gas. In the case of using diluted fluorine gas, the fluorine gas concentration is preferably 10% by volume or more, particularly preferably 20% by volume or more. The amount of fluorine gas is the weight including the unit (E). It is preferable to make the amount of fluorine gas equivalent to an excess equivalent to the hydrogen atom in the coalescence. In addition, it is preferable to continue introducing fluorine gas into the reaction system so that an excessive amount is maintained.
[0049] 液相フッ素化法における反応温度は、重合体の炭素原子 炭素原子結合の切断 反応を抑制する観点から、 50°C〜0°Cが特に好ましぐフッ素化率をより高くするた めに、液相フッ素法を— 50°C〜0°Cで開始して段階的に加温して 10°C〜50°Cにす るのが特に好ましい。さらに、加温時に反応系を加圧するのが好ましぐ反応系を 0. 1〜0. 3MPa (ゲージ圧)に加圧するのが特に好ましい。 [0049] The reaction temperature in the liquid phase fluorination method is such that 50 ° C to 0 ° C is a particularly preferred fluorination rate from the viewpoint of suppressing the carbon atom-carbon atom bond cleavage reaction of the polymer. For this reason, it is particularly preferable that the liquid phase fluorine method is started at −50 ° C. to 0 ° C. and gradually heated to 10 ° C. to 50 ° C. Further, it is particularly preferable to pressurize the reaction system, which is preferably pressurized during heating, to 0.1 to 0.3 MPa (gauge pressure).
[0050] 液相フッ素化法においては、 HFが副生する。そのため、反応系中に HFの捕捉剤 [0050] In the liquid phase fluorination method, HF is by-produced. Therefore, HF scavenger in the reaction system
(NaFが好ましい。)を共存させる、または反応器ガス出口で HF捕捉剤と出口ガスを 接触させるのが好ましい。 (NaF is preferred) or HF scavenger and outlet gas are preferably contacted at the reactor gas outlet.
[0051] また、液相フッ素化法における単位 (E)を含む重合体のフッ素化率を上げるために 、反応系中に芳香族炭化水素化合物 (ベンゼン、トルエン等。)を添加する、または 紫外線照射を行うのが好ましい。芳香族炭化水素化合物の添加量は、単位 (E)を含 む重合体中の水素原子の総数に対して 0. 1〜10モル%が好ましぐ 0. 1〜5モル% が特に好ましい。液相フッ素化反応における反応形式は、バッチ方式であっても、連 続方式であってもよい。 [0051] In order to increase the fluorination rate of the polymer containing the unit (E) in the liquid phase fluorination method, an aromatic hydrocarbon compound (benzene, toluene, etc.) is added to the reaction system, or ultraviolet rays are added. Irradiation is preferred. The addition amount of the aromatic hydrocarbon compound is preferably from 0.1 to 10 mol%, particularly preferably from 0.1 to 5 mol%, based on the total number of hydrogen atoms in the polymer containing the unit (E). The reaction type in the liquid phase fluorination reaction may be a batch method or a continuous method.
[0052] 単位 (E)を含む重合体のフッ素化では、単位 (D)を含む重合体が生成する。たとえ ば、単位 (e)を含む重合体のフッ素化反応では下記単位 (d)を含む重合体が生成し 、単位 (e' )のフッ素化反応では下記単位 (d' )を含む重合体が生成する。ただし、 Q Fおよび Rfは、前記と同じ意味を示す。 [0052] In the fluorination of the polymer containing the unit (E), a polymer containing the unit (D) is formed. For example, a polymer containing the following unit (d) is produced in the fluorination reaction of the polymer containing the unit (e), and a polymer containing the following unit (d ′) is produced in the fluorination reaction of the unit (e ′). Generate. However, QF and R f have the same meaning as described above.
[0053] [化 12] [0053] [Chemical 12]
QFが単結合であるとは、式—CF OC (0)Rfで表される基とスピロケタール環の CF Q F is a single bond when the group represented by the formula —CF OC (0) R f and the CF of the spiroketal ring
2 2
とが直接結合していることを意味する。 QFは、ペルフルォロ(エーテル性酸素原子含 有アルキレン)基またはペルフルォロアルキレン基が好ましい。 QFの炭素数は、 1〜2 0力 S好ましく、 1〜 10が特に好ましい。 And are directly connected. Q F is perfluoro (containing etheric oxygen atoms). An alkylene group) or a perfluoroalkylene group. Q F has 1 to 20 carbon atoms, preferably 1 to 10 carbon atoms.
[0055] RFは、ペルフルォロアルキル基およびエーテル性酸素原子を有するペルフルォロ アルキル基力 選ばれる基、または該選ばれる基のフッ素原子が SO Fに置換さ [0055] R F is a group selected from a perfluoroalkyl group having a perfluoroalkyl group and an etheric oxygen atom, or a fluorine atom of the selected group is substituted with SO F.
2 2
れた基であって、炭素数 1〜20の基である。 RF 'の炭素数は、 1〜: L0が好ましい。 RF' は、ペルフルォロアルキル基、ペルフルォロ(アルコキシアルキル)基、フルォロスル ホ-ル基を有するペルフルォロアルキル基、またはフルォロスルホ-ル基を有するぺ ルフルォロ(アルコキシアルキル)基が好まし 、。 A group having 1 to 20 carbon atoms. The number of carbon atoms in R F ′ is preferably 1 to: L0. R F ′ is preferably a perfluoroalkyl group, a perfluoro (alkoxyalkyl) group, a perfluoroalkyl group having a fluorosulfonyl group, or a perfluoro (alkoxyalkyl) group having a fluorosulfol group. ,.
[0056] 単位 (d)の具体例としては、下記単位が挙げられる。 [0056] Specific examples of the unit (d) include the following units.
[0057] [化 13] CF(CF3)OCF2CF(CF3)OCF2CF(CF3)0(CF2)3F 単位 (d' )の具体例としては、下記単位が挙げられる。 [0057] [Chemical 13] CF (CF 3 ) OCF 2 CF (CF 3 ) OCF 2 CF (CF 3 ) 0 (CF 2 ) 3 F Specific examples of the unit (d ′) include the following units.
[0058] [化 14] [0058] [Chemical 14]
[0059] 本発明の単位 (D)を含む重合体中には、単位 (D)以外の単位 (以下、他の単位と いう。)が含まれていてもよい。ただし、他の単位としては、単位 (D)のフッ素原子およ び RFカゝら選ばれる基 (ただし、該基として原子も含まれる。)が、フッ素原子および 以外の基 (以下、他の基という)に置換された単位が挙げられる。他の基は、水素原 子またはペルクロ口アルキル基が好まし 、。 [0059] The polymer containing the unit (D) of the present invention may contain units other than the unit (D) (hereinafter referred to as other units). However, as other units, a group selected from the fluorine atom and R F group of the unit (D) (however, the group includes an atom), a fluorine atom and a group other than And a unit substituted in the above group). The other group is preferably a hydrogen atom or a perchloroalkyl group.
[0060] 他の単位において、単位 (D)のフッ素原子が水素原子に置換された単位である重 合体としては、単位 )を含む重合体のフッ素化反応においてフッ素化率が 95%以 上 100%未満であった場合の重合体が挙げられる。 [0060] In the other unit, the polymer in which the fluorine atom of the unit (D) is a unit substituted with a hydrogen atom, the fluorination rate in the fluorination reaction of the polymer containing the unit) is 95% or more. A polymer in the case of less than% is mentioned.
他の単位にぉ 、て、単位 (D)の RFが他の基に置換された単位である重合体として は、化合合物 (F)と一酸ィ匕炭素の重合において、化合物 (F)とともに、化合物 (F)の R部分が異なる化合物を用いた場合に生成する重合体が挙げられる。 As another polymer, a polymer in which R F of the unit (D) is a unit substituted with another group In the polymerization of the compound (F) and carbon monoxide and carbon, a polymer produced when a compound having a different R portion of the compound (F) is used together with the compound (F).
[0061] 単位 (D)を含む重合体が、単位 (D)のみ力もなる場合、単位 (D)の並び方は特に 限定されず、たとえば下記の並び方が挙げられる。 [0061] When the polymer containing the unit (D) has only the unit (D), the arrangement of the units (D) is not particularly limited, and examples thereof include the following arrangement.
[0062] [化 15] [0062] [Chemical 15]
[0063] 単位 (D)の重合体力 単位 (D)と他の単位を含む重合体である場合の各単位の並 び方は、ブロック状であってもよぐランダム状であってもよい。 [0063] Polymer Strength of Unit (D) In the case of a polymer containing the unit (D) and other units, the units may be arranged in a block shape or a random shape.
[0064] 本発明の製造方法で得られた下記単位 (d)を含む重合体は、該単位の— QFCF [0064] The polymer containing the following unit (d) obtained by the production method of the present invention includes a unit of —Q F CF
2 2
OC (0)Rf部分をィ匕学変換することにより、他の重合体に誘導できる有用な重合体で ある。たとえば、単位 (d)を含む重合体から下記単位 (b)を含む重合体を得て、つぎ に該重合体と式。Χ2Χ3 =。Χ^ΟΥで表される化合物とを反応させて下記単位 (a)を 含む重合体を製造できる。ただし、 X1、 X2、 X3および Yは、前記と同じ意味を示す。 It is a useful polymer that can be derived into other polymers by chemical conversion of the OC (0) R f moiety. For example, a polymer containing the following unit (b) is obtained from a polymer containing the unit (d), and then the polymer and the formula. Χ 2 Χ 3 =. A polymer containing the following unit (a) can be produced by reacting with a compound represented by Χ ^ ΟΥ. However, X 1 , X 2 , X 3 and Y have the same meaning as described above.
[0065] [化 16] [0065] [Chemical 16]
[0066] X1、 X2および X3は、それぞれ独立に、水素原子、フッ素原子、炭素数 1〜3のアル キル基、または炭素数 1〜3のペルフルォロアルキル基が好ましい。 X1は、水素原子 またはメチル基が特に好ましい。 X2および X3は、水素原子が特に好ましい。 Yは、塩 素原子または臭素原子が好ま 、。 [0066] X 1 , X 2 and X 3 are each independently preferably a hydrogen atom, a fluorine atom, an alkyl group having 1 to 3 carbon atoms, or a perfluoroalkyl group having 1 to 3 carbon atoms. X 1 is particularly preferably a hydrogen atom or a methyl group. X 2 and X 3 are particularly preferably hydrogen atoms. Y is preferably a chlorine atom or a bromine atom.
[0067] 単位 (d)を含む重合体を単位 (b)を含む重合体に化学変換する方法としては、下 記 [方法 1]または下記 [方法 2]が好ま U、。 [0067] As a method for chemically converting the polymer containing the unit (d) to the polymer containing the unit (b), the following [Method 1] or the following [Method 2] is preferred.
[方法 1]単位 (d)を含む重合体を熱分解反応して下記単位 (c- 1)を含む重合体 を得て、つぎに該重合体を還元反応して単位 (b)を含む重合体を製造する方法。 [Method 1] Polymer containing unit (c-1) by thermal decomposition reaction of polymer containing unit (d) And then producing a polymer containing the unit (b) by reducing the polymer.
[0068] [化 17] [0068] [Chemical 17]
[0069] 熱分解反応は、アルカリ金属フッ化物の存在下に行うのが好ましい。アルカリ金属 フッ化物は、 NaF、 CsFまたは KFが好ましい。熱分解反応における反応条件は、国 際公開 02Z79274号パンフレットに記載の反応条件が好ましい。たとえば、液状の 単位 (d)を含む重合体を熱分解反応させる場合には、無溶媒下に、該重合体をアル カリ金属フッ化物の存在下に加熱することにより熱分解させるのが好ましい。また、固 体状の単位 (d)を含む重合体を熱分解反応させる場合には、該重合体を溶媒に溶 解させて得た溶液組成物をアルカリ金属フッ化物の存在下に加熱することにより該重 合体を熱分解させるのが好まし 、。 [0069] The thermal decomposition reaction is preferably performed in the presence of an alkali metal fluoride. The alkali metal fluoride is preferably NaF, CsF or KF. The reaction conditions in the thermal decomposition reaction are preferably those described in International Publication 02Z79274 Pamphlet. For example, when the polymer containing the liquid unit (d) is subjected to a thermal decomposition reaction, the polymer is preferably thermally decomposed by heating in the presence of an alkali metal fluoride in the absence of a solvent. When the polymer containing the solid unit (d) is subjected to a thermal decomposition reaction, the solution composition obtained by dissolving the polymer in a solvent is heated in the presence of an alkali metal fluoride. It is preferred to thermally decompose the polymer.
[0070] 還元反応は、還元剤の存在下に行うのが好ましい。還元剤は、 NaBH、 LiAlHま [0070] The reduction reaction is preferably performed in the presence of a reducing agent. The reducing agent is NaBH, LiAlH
4 4 たは Li ( (CH ) CHCH ) A1Hが好ましい。また、単位 (c— 1)を含む重合体中の単 4 4 or Li ((CH) CHCH) A1H is preferred. In addition, the unit in the polymer containing the unit (c-1)
3 2 2 2 3 2 2 2
位(c 1)の 1単位数に対して、還元剤を 1〜50分子反応させるのが好ましい。 5〜2 It is preferable to react 1 to 50 molecules of the reducing agent with respect to the number of units of the position (c 1). 5 ~ 2
5分子反応させるの力 さらに好ましい。 The power of reacting five molecules is more preferable.
[0071] [方法 2]単位 (d)を含む重合体と式 R— OHで表される化合物を反応させて下記単 位 (c 2)を含む重合体を得て、つぎに該重合体を還元反応して単位 (b)を含む重 合体を製造する方法 (ただし、 Rは、炭素数 1〜3のアルキル基であり、メチル基が好 ましい。以下同様。)。 [0071] [Method 2] A polymer containing the unit (d) is reacted with a compound represented by the formula R—OH to obtain a polymer containing the following unit (c 2). A method for producing a polymer containing the unit (b) by reduction reaction (where R is an alkyl group having 1 to 3 carbon atoms, preferably a methyl group, and so on).
[0072] [化 18] [0072] [Chemical 18]
単位 (d)を含む重合体と式 R—OHで表される化合物との反応条件は、国際公開 0 2Z79274号パンフレットに記載の反応条件が好まし 、。つぎに行う単位 (c— 2)を 含む重合体の還元反応は、単位 (c 1)を含む重合体の還元反応と同様に実施す るのが好ましい。 The reaction conditions for the polymer containing the unit (d) and the compound represented by the formula R—OH are preferably the reaction conditions described in WO 02Z79274. Next unit (c-2) The reduction reaction of the containing polymer is preferably carried out in the same manner as the reduction reaction of the polymer containing the unit (c 1).
[0074] 単位 (a)を含む重合体の製造中間体である単位 (b)を含む重合体は、新規な重合 体である。単位 (b)を含む重合体の重量平均分子量は、 103 106が好ましい。単位 (b)を含む重合体の好ましい態様としては、下記単位 (bl)を含む重合体 (ただし、 Q F1は前記と同じ意味を示す。)が挙げられる。 [0074] The polymer containing the unit (b), which is a production intermediate of the polymer containing the unit (a), is a novel polymer. The weight average molecular weight of the polymer containing the unit (b) is preferably 10 3 10 6 . A preferred embodiment of the polymer containing the unit (b) is a polymer containing the following unit (bl) (wherein QF 1 has the same meaning as described above).
[0075] [化 19] [0075] [Chemical 19]
単位 (b)の具体例としては、下記単位が挙げられる。 Specific examples of the unit (b) include the following units.
[0076] [化 20] 単位 (b)を含む重合体が、単位 (b)のみカゝらなる重合体である場合、単位 (b) :、 び方は、特に限定されず、たとえば下記の並び方が挙げられる。 [0076] [Chemical 20] When the polymer containing the unit (b) is a polymer comprising only the unit (b), the unit (b): and the way are not particularly limited, and examples thereof include the following arrangement.
[0077] [化 21] [0077] [Chemical 21]
単位 (b)を含む重合体と式 CX^^C COYで表される化合物との反応は、該重 合体中の単位(b)の 1単位に対して、式 ΟΧ2Χ3=ΟΧ^ΟΥで表される化合物を 1分 子以上反応させるのが好ましぐ 1 5分子反応させるのが特に好ましい。 The reaction between the polymer containing unit (b) and the compound represented by the formula CX ^^ C COY has the formula ΟΧ 2 Χ 3 = ΟΧ ^ に 対 し て for one unit (b) in the polymer. It is preferable to react the compound represented by the formula (1) or more, particularly preferably 15 molecules.
[0078] 式 ΟΧ2Χ3=ΟΧ^ΟΥで表される化合物の具体例としては、 CH =CHCOCl CH [0078] As a specific example of a compound represented by the formula ΟΧ 2 Χ 3 = ΟΧ ^ ΟΥ, CH = CHCOCl CH
2 2
= CHCOBr CH =C (CH ) COCl CH =C (CH ) COBr CH =CFCOCl = CHCOBr CH = C (CH) COCl CH = C (CH) COBr CH = CFCOCl
2 2 3 2 3 2 2 2 3 2 3 2
CH =C (CF ) COCl CF =CFCOCl CF =CHCOCl CHF = CFCOCl等が 挙げられる。 CH = C (CF) COCl CF = CFCOCl CF = CHCOCl CHF = CFCOCl etc. Can be mentioned.
[0079] 単位 (a)を含む重合体は、新規な重合体である。単位 (a)を含む重合体の重量平 均分子量は、 103〜106が好ましい。 [0079] The polymer containing the unit (a) is a novel polymer. The weight average molecular weight of the polymer containing the unit (a) is preferably from 10 3 to 10 6 .
[0080] 単位 (a)を含む重合体は、単位 (a)の 1種または 2種以上力もなる重合体であっても よぐ単位 (a)の 1種または 2種以上と、単位 (a)以外の他の単位の 1種または 2種以 上と力もなる重合体であってもよい。他の単位としては、単位 (a)のフッ素原子が水素 原子に置換された基、単位 (b)および単位 (e' )カゝら選ばれる単位、該選ばれる単位 のフッ素原子が水素原子に置換された単位が挙げられる。 [0080] The polymer containing the unit (a) may be one or more of the units (a) and may be one or more of the units (a), and the unit (a It may be a polymer that has the strength of one or more of other units other than). Other units include a group in which the fluorine atom of unit (a) is replaced by a hydrogen atom, a unit selected from unit (b) and unit (e ′), and a fluorine atom in the selected unit as a hydrogen atom. Examples include substituted units.
[0081] 単位 (a)を含む重合体が、単位 (a)のみ力もなる重合体である場合、単位 (a)の並 び方は、特に限定されず、たとえば下記の並び方が挙げられる。 [0081] When the polymer containing the unit (a) is a polymer having only the unit (a), the arrangement of the units (a) is not particularly limited, and examples thereof include the following arrangement.
[0082] [化 22] [0082] [Chemical 22]
[0083] 単位 (a)を含む重合体の好ま 、態様としては、下記単位 (al)を含む重合体 (ただ し、 QF1と X11は、前記と同じ意味を示す。)が挙げられる。 A preferred embodiment of the polymer containing the unit (a) includes a polymer containing the following unit (al) (wherein Q F1 and X 11 have the same meaning as described above).
[0084] [化 23] (0)CX11=CH2 単位 (a)の具体例としては、下記単位が挙げられる。 [0084] [Chemical 23] (0) CX 11 = CH 2 Specific examples of the unit (a) include the following units.
[0085] [化 24] C(0>C(CH3)=CH2 [0085] [Chemical 24] C (0> C (CH 3 ) = CH 2
[0086] 単位 (a)を含む重合体は、硬化性の重合体として有用である。すなわち、該重合体 中の不飽和基 (ラジカル重合性基。)を硬化させて、硬化物を得ることができる。本発 明は、単位 (a)を含む重合体を硬化させる硬化物の製造方法を提供する。該重合体 の硬化においては、単位 (a)を含む重合体のみを重合させて硬化させてもよぐ単位 (a)を含む重合体と、該重合体と反応しうる他の化合物とを反応させて硬化させても よい。他の化合物としては、単位 (a)を含む重合体と共重合する他の硬化性化合物 が挙げられる。 [0086] The polymer containing the unit (a) is useful as a curable polymer. That is, the polymer A cured product can be obtained by curing the unsaturated group (radically polymerizable group) therein. The present invention provides a method for producing a cured product in which a polymer containing the unit (a) is cured. In the curing of the polymer, the polymer containing the unit (a) that may be cured by polymerizing only the polymer containing the unit (a) is reacted with another compound capable of reacting with the polymer. And may be cured. Other compounds include other curable compounds that copolymerize with the polymer containing unit (a).
[0087] 単位 (a)を含む重合体の硬化は、硬化開始剤(ラジカル発生剤。)の存在下に行う のが好ましい。硬化開始剤としては、熱感応型硬化開始剤、光感応型硬化開始剤等 が挙げられる。硬化開始剤は重合体 (a)に対して、 0. 01〜5質量%を用いるのが好 ましく、 0. 5〜2. 5質量%を用いるのが特に好ましい。 [0087] The polymer containing the unit (a) is preferably cured in the presence of a curing initiator (radical generator). Examples of the curing initiator include a heat-sensitive curing initiator and a light-sensitive curing initiator. The curing initiator is preferably used in an amount of 0.01 to 5% by mass, particularly preferably 0.5 to 2.5% by mass, based on the polymer (a).
[0088] 単位 (a)を含む重合体は、そのまま硬化させてもよぐ該重合体を溶媒に溶解'分 散させて得られた溶液組成物を調製した後に硬化させてもよく、操作性の観点から 後者が好ましい。溶液組成物における溶媒は、単位 (a)を含む重合体に対して、 1〜 1000質量%を用いるのが好ましぐ 10〜 500質量%を用いるのが特に好ましい。 [0088] The polymer containing the unit (a) may be cured as it is, and may be cured after preparing a solution composition obtained by dissolving and dispersing the polymer in a solvent. From the viewpoint of the latter, the latter is preferable. The solvent in the solution composition is particularly preferably 10 to 500% by mass, preferably 1 to 1000% by mass, based on the polymer containing the unit (a).
[0089] 溶媒としては、ペルフルォロトリプロピルァミン、ペルフルォロトリブチルァミン等のぺ ルフルォロアルキルアミン類、フロリナート(商品名、 3M社製)、バートレル(商品名、 デュポン社製)等のフッ素系有機溶媒、フッ素原子を含まな!/ヽ有機溶媒 (炭化水素類 、アルコール類、ケトン類、エーテル類、エステル類および塩素化炭化水素類。)等 が挙げられる。 [0089] Examples of the solvent include perfluoroalkylamines such as perfluorotripropylamine, perfluorotributylamine, fluorinate (trade name, manufactured by 3M), Vertrel (trade name, DuPont). And other organic solvents (hydrocarbons, alcohols, ketones, ethers, esters and chlorinated hydrocarbons).
[0090] 前記溶液組成物は、本発明の硬化物が有する物性を基材表面に付与する表面処 理剤として有用である。たとえば、前記溶液組成物を基材表面に塗布し、つぎに溶媒 を揮発させて単位 (a)を含む重合体を含む薄膜を基材表面に形成させて、つぎに単 位 (a)を含む重合体を硬化させて得た硬化物からなる薄膜を基材表面に形成させる ことにより、本発明の硬化物が有する物性を基材表面に付与できる。 [0090] The solution composition is useful as a surface treating agent for imparting the physical properties of the cured product of the present invention to the substrate surface. For example, the solution composition is applied to the substrate surface, the solvent is then volatilized to form a thin film containing a polymer containing the unit (a) on the substrate surface, and then the unit (a) is contained. By forming a thin film comprising a cured product obtained by curing a polymer on the surface of the substrate, the physical properties of the cured product of the present invention can be imparted to the substrate surface.
[0091] 塗布の方法としては、ロールコート法、キャスト法、ディップコート法、スピンコート法 、水上キャスト法、ダイコート法、ラングミュア プロジェット法および真空蒸着法が挙 げられる。硬化の方法としては、加熱による方法、光照射による方法等が挙げられる [0092] 単位 (a)を含む重合体を硬化させて得た硬化物、または単位 (a)を含む重合体と他 の硬化性化合物を硬化させて得た硬化物は、光学的物性 (高透明性、低屈折率性 等。)と機械的物性 (硬度等。)に優れるため、光学材料の有効成分として特に有用 である。 [0091] Examples of the coating method include a roll coating method, a casting method, a dip coating method, a spin coating method, a water casting method, a die coating method, a Langmuir projet method, and a vacuum deposition method. Examples of the curing method include a method using heating and a method using light irradiation. [0092] A cured product obtained by curing the polymer containing the unit (a), or a cured product obtained by curing the polymer containing the unit (a) and another curable compound has an optical property (high It is particularly useful as an active ingredient in optical materials because of its excellent transparency, low refractive index, etc.) and mechanical properties (hardness, etc.).
実施例 Example
[0093] 本発明を実施例によって説明するが、本発明はこれらに限定されない。 [0093] The present invention will be described by way of examples, but the present invention is not limited thereto.
以下においては、テトラメチルシランを TMS、ジクロロペンタフルォロプロパンを R — 225、 1, 1, 2—トリクロ口トリフルォロェタンを R— 113、( + )— (R)— 2— Diphen yiphosphmo― 1 , 1 ― omaphthalene― 2 —— yl(Sノ一 1, 丄 —— Dinaphtalene—— 2 , 2' -diyl phosphiteを (R, S)—BINAPHOS (下記化合物(ca—l l) )、数平均 分子量を M、重量平均分子量を M、という。 B[3, 5—(CF ) C H ]とはテトラキス n w 3 2 6 3 4 In the following, tetramethylsilane is TMS, dichloropentafluoropropane is R — 225, 1, 1, 2—trichlorophlotriethane is R — 113, (+) — (R) — 2— Diphen yiphosphmo ― 1, 1 ― omaphthalene― 2 —— yl (S 1 1, 丄 —— Dinaphtalene—— 2, 2 '-diyl phosphite (R, S) —BINAPHOS (compound (ca—ll) below), number average The molecular weight is M and the weight average molecular weight is M. B [3,5- (CF 3) CH] is tetrakis nw 3 2 6 3 4
(3, 5—ビス(トリフルォロメチル)フエ-ル)ボレートを示す。 (3,5-bis (trifluoromethyl) phenol) borate is shown.
[0094] (R, S)— BINAPHOSは、 J. Orgmet. Chem. , 576, 248 (1999)、 J. Am. Ch em. Soc. , 119, 12779 (1997) , J. Am. Chem. Soc. 115, 7033 (1993)等の 文献に記載の方法を用いて合成した。 [0094] (R, S) — BINAPHOS is described in J. Orgmet. Chem., 576, 248 (1999), J. Am. Chem. Soc., 119, 12779 (1997), J. Am. Chem. Soc. 115, 7033 (1993) and the like.
[0095] Mおよび Mは、特開 2001— 208736号公報に記載の GPC法を用いて測定した w n [0095] M and M were measured using the GPC method described in JP-A-2001-208736.
。すなわち、移動相には、 R— 225Zへキサフルォロイソプロピルアルコールの混合 溶媒を用い、カラムには PLgel MIXED— Eカラム(ポリマーラボラトリーズ社製)を 2 本直列に連結して用い、検出器としては蒸発光散乱検出器を用いた。反応の収率は 、 19F— NMR (内部標準: 1, 3—ビス(トリフルォロメチル)ベンゼン)または1 H— NM Rより求めた。硬化膜の屈折率は、分光エリプソメトリー (J. A. Woollam Co. , Inc 社製 WVASE32)を用いて測定した。 . In other words, a mixed solvent of R-225Z hexafluoroisopropyl alcohol was used as the mobile phase, and two PLgel MIXED-E columns (manufactured by Polymer Laboratories) were connected in series as the column. Used an evaporative light scattering detector. The yield of the reaction was determined from 19 F-NMR (internal standard: 1,3-bis (trifluoromethyl) benzene) or 1 H—NMR. The refractive index of the cured film was measured using spectroscopic ellipsometry (JA Woollam Co., Inc. WVASE32).
[0096] [例 1 ]重合体 (E— 11 )の製造例 [0096] [Example 1] Production example of polymer (E-11)
Pd(CH ) (CI) [ (R, S) -BINAPHOS] (10mg)を含む脱水塩化メチレン(lmL) Dehydrated methylene chloride (lmL) containing Pd (CH) (CI) [(R, S) -BINAPHOS] (10 mg)
3 Three
溶液に、 Na[B[3, 5— (CF ) C H ] ] (lOmg)を含む脱水ァセトニトリル(0. 5mL) Dehydrated acetonitrile (0.5 mL) containing Na [B [3,5- (CF) C H]] (lOmg) in solution
3 2 6 3 4 3 2 6 3 4
溶液を加え、 25°Cにて 1時間撹拌した。溶媒を減圧下で除去し、 [Pd (CH ) (CH C The solution was added and stirred at 25 ° C for 1 hour. The solvent was removed under reduced pressure and [Pd (CH) (CH C
3 3 3 3
N) [ (R, S) - BINAPHOS]] + - [B[3, 5—(CF ) C H ] N) [(R, S)-BINAPHOS]] + -[B [3, 5— (CF) CH]
3 2 6 3 4 Γ (下記化合物(ca— 11) 3 2 6 3 4 Γ (the following compound (ca—11)
。以下、触媒という。)を得た。 [0097] [化 25] . Hereinafter referred to as a catalyst. ) [0097] [Chemical 25]
触媒に脱水塩化メチレン(2mL)と CH =CH(CH ) OC(0)CF(CF )OCF CF Dehydrated methylene chloride (2 mL) and CH = CH (CH) OC (0) CF (CF) OCF CF
2 2 4 3 2 2 2 4 3 2
(CF )0(CF ) F(3. Og)を順にカ卩えて混合し、凍結脱気処理して力もオートクレー(CF) 0 (CF) F (3. Og) are mixed in order, freeze degassed and autoclay
3 2 3 3 2 3
ブ(内容積 50mL)に投入した。 Into the flask (internal volume 50 mL).
[0098] オートクレーブに内圧が 2. OMPa (ゲージ圧)になるまで一酸ィ匕炭素を圧入した。 [0098] Carbon monoxide was injected into the autoclave until the internal pressure reached 2. OMPa (gauge pressure).
オートクレーブを 50°Cのオイルバスに浸し、オートクレーブ内を撹拌しながら 138時 間、重合を行った。づづいて、内圧を大気圧にして力 脱水メタノール (0.5mL)を カロえた。 The autoclave was immersed in a 50 ° C oil bath, and polymerization was carried out for 138 hours while stirring the autoclave. Then, the internal pressure was changed to atmospheric pressure, and dehydrated methanol (0.5 mL) was removed.
[0099] さらにオートクレーブに内圧が 2. OMPa (ゲージ圧)になるまで一酸ィ匕炭素を圧入 し、 25°Cにて 1時間、オートクレープ内を撹拌した。オートクレープ内容物をろ過して 回収した濾液を減圧留去して固形物を得た。固形物を、展開溶媒として R— 225とメ タノールの混合液を用いた再沈殿法により精製して重合体(1.7g、収率 54%) (以 下、重合体 (E— 11)という。)を得た。重合体 (E— 11)を NMRと IRにより分析した結 果、重合体 (E— 11)は下記単位 (E— 11)を含む重合体であった。重合体 (E— 11) の Mは 19700、 M は 25500であった。 [0099] Further, carbon monoxide and carbon were injected into the autoclave until the internal pressure reached 2. OMPa (gauge pressure), and the inside of the autoclave was stirred at 25 ° C for 1 hour. The autoclave contents were filtered and the filtrate collected was distilled off under reduced pressure to obtain a solid. The solid was purified by a reprecipitation method using a mixed solution of R-225 and methanol as a developing solvent and referred to as polymer (1.7 g, yield 54%) (hereinafter referred to as polymer (E-11)). ) As a result of analyzing the polymer (E-11) by NMR and IR, the polymer (E-11) was a polymer containing the following unit (E-11). M of the polymer (E-11) was 19700, and M was 25500.
n w n w
[0100] 'H-NMROOO.4MHZ,溶媒: R— 113,基準: TMS) δ (ppm) :1. 00〜3. 50 [0100] 'H-NMROOO.4MHZ, solvent: R—113, standard: TMS) δ (ppm): 1.00-3.50
(brm, 9Η), 4.43(brs, 2H)。 (brm, 9Η), 4.43 (brs, 2H).
[0101] 19F-NMR(282.7MHz,溶媒: R— 113,基準: CFC1) δ (ppm):— 80.8(3F [0101] 19 F-NMR (282.7 MHz, solvent: R—113, standard: CFC1) δ (ppm): — 80.8 (3F
3 Three
), -81.5(3F), -82.6(3F), —78.6〜― 85.2(4F), —129.6(2F), —12 7.5〜一 131.3 (IF), —144.9(1F)。 [0102] IR (neat) : 1148, 1238, 1716, 1785, 2946cm ), -81.5 (3F), -82.6 (3F), —78.6 to — 85.2 (4F), —129.6 (2F), —12 7.5 to 1 131.3 (IF), —144.9 (1F). [0102] IR (neat): 1148, 1238, 1716, 1785, 2946cm
[0103] [化 26] [0103] [Chemical 26]
[0104] [例 2]重合体 (D— 11)の製造例 [0104] [Example 2] Production example of polymer (D-11)
オートクレーブ(内容積 500mL、ニッケル製)に、 R— 113 (312g)を加えて撹拌し 25°Cに保った。オートクレーブガス出口には、 20°Cに保持した冷却器、 NaFペレット 充填層、および— 20°Cに保持した冷却器を直列に設置した。なお、— 20°Cに保持 した冷却器からは、凝集液をオートクレープに戻すための液体返送ラインを設置した 。窒素ガスを 1. 0時間吹き込んだ後、窒素ガスで 20体積%に希釈したフッ素ガス(以 下、 20%フッ素ガスという。)を、流速 12. 97LZhで 1時間吹き込んだ。 R-113 (312 g) was added to an autoclave (internal volume 500 mL, made of nickel), and the mixture was stirred and kept at 25 ° C. At the autoclave gas outlet, a cooler maintained at 20 ° C, a packed bed of NaF pellets, and a cooler maintained at -20 ° C were installed in series. In addition, from the cooler maintained at −20 ° C., a liquid return line for returning the agglomerated liquid to the autoclave was installed. After nitrogen gas was blown for 1.0 hour, fluorine gas diluted to 20% by volume with nitrogen gas (hereinafter referred to as 20% fluorine gas) was blown for 1 hour at a flow rate of 12.97 LZh.
[0105] つぎに、 20%フッ素ガスを同じ流速で吹き込みながら、例 1と同様の方法で得た重 合体 (E— 11) (14. 9g)を R— 113 (147g)に溶解した溶液を 7時間かけて注入した 。つづけて、 20%フッ素ガスを同じ流速で吹き込みながら、反応器内圧を 0. 15MPa (ゲージ圧)まで上昇させ、ベンゼン (0. 5g)を R— 113 (50mL)に溶解させた溶液 ( 9mL)を注入し、 10分間反応を続けた。さらに該溶液 (6mL)を注入し、反応を続け る操作を 4回繰り返してから、窒素ガスを 1. 0時間吹き込んだ。 Next, a solution obtained by dissolving polymer (E-11) (14.9 g) obtained in the same manner as in Example 1 in R-113 (147 g) while blowing 20% fluorine gas at the same flow rate was used. Infused over 7 hours. Next, while blowing 20% fluorine gas at the same flow rate, the internal pressure of the reactor was increased to 0.15 MPa (gauge pressure), and a solution of benzene (0.5 g) dissolved in R-113 (50 mL) (9 mL) The reaction was continued for 10 minutes. Further, the solution (6 mL) was injected, and the operation of continuing the reaction was repeated 4 times, and then nitrogen gas was blown for 1.0 hour.
[0106] 反応終了後、オートクレープ内容物を濃縮し、さらに真空乾燥 (60°C、 6. Oh、 lkP a)して、 25°Cにて粘調な重合体(19. Og) (以下、重合体 (D— 11)という。)を得た。 重合体 (D— 11)を NMRにより分析した結果、重合体 (D— 11)は重合体 (E— 11) 中の水素原子の 99. 9モル%がフッ素原子に置換された、下記単位 (D— 11)を含 む重合体であった。重合体(D— 11)の Mは 5850、 M は 9400であった。 [0106] After completion of the reaction, the contents of the autoclave were concentrated and further vacuum-dried (60 ° C, 6. Oh, lkPa) to give a viscous polymer (19. Og) at 25 ° C Polymer (D-11)) was obtained. As a result of analyzing the polymer (D-11) by NMR, it was found that the polymer (D-11) had the following units (9-9 mol% of hydrogen atoms in the polymer (E-11) substituted with fluorine atoms): It was a polymer containing D-11). M of the polymer (D-11) was 5850, and M was 9400.
n w n w
[0107] 19F-NMR(282. 7MHz,溶媒: R— 113,基準: CFC1 ) δ (ppm) :— 77. 5〜 [0107] 19 F-NMR (282.7 MHz, solvent: R—113, standard: CFC1) δ (ppm): — 77.5-
3 Three
-86. 0 (7F) , -89. 5 (5F) , —90. 0〜― 95. 0 (3F) , —105. 0〜― 129. 5 (8 F) , - 120. 0〜― 139. 0 (3F) , —142. 0〜― 146. 0 (1F) , —178. 0〜― 200 . 0 (1F)。 -86. 0 (7F), -89. 5 (5F), -90. 0 ~-95. 0 (3F), -105. 0 ~-129.5 (8 F),-120. 0 ~-139 0 (3F), —142. 0 to — 146.0 (1F), —178. 0 to — 20.0 (1F).
[0108] [化 27] [0108] [Chemical 27]
[例 3]重合体 (K 20)の製造例 [Example 3] Production example of polymer (K 20)
丸底フラスコ(フッ素榭脂製)に、重合体 (D— 11) (10g)、 NaF (2. 2g)および R— 225 (50mL)を入れ 25°Cにて撹拌しながら、さらにメタノール(2. 7g)をゆっくりと添 カロして、 25°Cにて 10〜12時間撹拌した。つぎにフラスコ内容物を加圧ろ過して回収 した濾液を濃縮して白色の重合体(3. Og、収率 58%) (以下、重合体 (K— 20)とい う。 )を得た。重合体 (K— 20)を NMRと IRにより分析した結果、重合体 (K— 20)は 下記単位 (K 20)を含む重合体であった。 Place the polymer (D-11) (10g), NaF (2.2g) and R-225 (50mL) in a round bottom flask (made of fluorocarbon resin) and stir at 25 ° C with methanol (2 7g) was slowly added and stirred at 25 ° C for 10-12 hours. Next, the filtrate collected by pressure filtration of the flask was concentrated to obtain a white polymer (3. Og, yield 58%) (hereinafter referred to as polymer (K-20)). As a result of analyzing the polymer (K-20) by NMR and IR, the polymer (K-20) was a polymer containing the following unit (K20).
[0109] 19F-NMR(282. 7MHz、溶媒:アセトン— d、基準: CFC1 ) δ (ppm) :— 105. [0109] 19 F-NMR (282.7 MHz, solvent: acetone-d, standard: CFC1) δ (ppm): — 105.
6 3 6 3
0〜― 129. 5 (8F) , - 178. 0〜― 200. 0 (1F)。 0 to-129.5 (8F),-178. 0 to-200.0 (1F).
'H -NMR OOO. 4MHZ,溶媒:アセトン— d ,基準: TMS) δ (ppm) : 4. 1 (3Η) 'H -NMR OOO. 4MHZ, Solvent: Acetone — d, Standard: TMS) δ (ppm): 4.1 (3 1)
6 6
IR(neat) : 1150, 1200, 1440, 1785cm_1 0 IR (neat): 1150, 1200, 1440, 1785cm _1 0
[0110] [化 28] [0110] [Chemical 28]
[0111] [例 4]重合体 (Β— 11)の製造例 [0111] [Example 4] Production example of polymer (Β-11)
氷浴下の窒素ガス雰囲気の滴下ロートを備えたフラスコに、 NaBH (1. 08g)、テト In a flask equipped with a dropping funnel with a nitrogen gas atmosphere in an ice bath, add NaBH (1.08 g),
4 Four
ラヒドロフラン(50mL)およびメタノール(20mL)をカ卩えて撹拌した。つぎに例 3で得 た重合体 (K— 20) (2. 4g)をテトラヒドロフラン(30mL)に溶解させた溶液を、フラス コ内温を 10°C以下に保持してゆっくり滴下して力もフラスコ内温を 25°Cに保持して、 しばらく撹拌した。さらに、フラスコ内温を 70°Cに保持して 2時間、撹拌した。 Lahydrofuran (50 mL) and methanol (20 mL) were added and stirred. Next, a solution obtained by dissolving the polymer (K-20) (2.4 g) obtained in Example 3 in tetrahydrofuran (30 mL) was slowly added dropwise while maintaining the flask internal temperature at 10 ° C. or lower. The internal temperature was maintained at 25 ° C and the mixture was stirred for a while. Further, the temperature inside the flask was kept at 70 ° C. and stirred for 2 hours.
[0112] フラスコ内溶液を冷却してから、 2molZLの HC1水溶液(250mL)を、フラスコ内温 を 30°C以下に保持してゆっくり滴下した。つぎにフラスコ内溶液に R— 225をさらに 加え、得られた有機層を回収して硫酸マグネシウムで乾燥した。さらに有機層をろ過 して、得られた濾液を減圧乾燥して重合体 (B— 11)を得た。 [0112] After the solution in the flask was cooled, 2 mol ZL of HC1 aqueous solution (250 mL) was slowly added dropwise while maintaining the temperature in the flask at 30 ° C or lower. Next, R-225 was further added to the solution in the flask, and the resulting organic layer was recovered and dried over magnesium sulfate. Filter the organic layer further Then, the obtained filtrate was dried under reduced pressure to obtain a polymer (B-11).
[0113] 重合体 (B— 11)は、テトラヒドロフランとメタノールに若干溶解した。また重合体 (B [0113] The polymer (B-11) was slightly dissolved in tetrahydrofuran and methanol. Also polymer (B
-11)を IRにより分析した結果、重合体 (B— 11)は重合体 (K— 20)中の COOC H構造が CH OH構造に変換された下記単位 (B— 11)を含む重合体であった。 -11) was analyzed by IR. As a result, the polymer (B-11) was a polymer containing the following unit (B-11) in which the COOC H structure in the polymer (K-20) was converted into a CHOH structure. there were.
3 2 3 2
IR (neat) :1180, 3250cm_1。 IR (neat): 1180, 3250cm _1 .
[0114] [化 29] [0114] [Chemical 29]
[0115] [例 5]重合体 (A— 11)の製造例 [0115] [Example 5] Production example of polymer (A-11)
氷浴下の窒素ガス雰囲気の滴下ロートを備えたフラスコに、例 4で得た重合体 (B— 11) (1. Og)、ハイドロキノン(0. Olg)、トリェチルァミン(0.5g)およびジェチルエー テル(20mL)をカ卩え、撹拌した。つぎに、 CH =CHCOC1(0.5g)をテトラヒドロフラ In a flask equipped with a dropping funnel with a nitrogen gas atmosphere in an ice bath, the polymer (B-11) (1. Og), hydroquinone (0. Olg), triethylamine (0.5 g), and jetyl ether ( 20 mL) was added and stirred. Next, CH = CHCOC1 (0.5 g) was added to tetrahydrofuran.
2 2
ン(8mL)に溶解させた溶液を、フラスコ内温を 5°C以下に保持してゆっくり滴下して 力もフラスコ内温を 25°Cに保持して、しばらく撹拌した。 The solution dissolved in (8 mL) was slowly added dropwise with the flask internal temperature kept at 5 ° C or lower, and the power was kept at 25 ° C and stirred for a while.
[0116] フラスコ内溶液に R— 225と水を添加して、得られた淡黄色の固体を回収し、減圧 乾燥して重合体 (A— 11) (1.05g)を得た。重合体 (A— 11)は、メタノール、イソプ ロノ V—ルおよびジメチルホルムアミドにそれぞれ溶解した。また重合体 (A— 11)を NMRと IRにより分析した結果、重合体 (A— 11)は重合体(B— 11)中の CH OH [0116] R-225 and water were added to the solution in the flask, and the resulting pale yellow solid was collected and dried under reduced pressure to obtain polymer (A-11) (1.05 g). The polymer (A-11) was dissolved in methanol, isopropanol V-dimethyl and dimethylformamide, respectively. As a result of analyzing the polymer (A-11) by NMR and IR, the polymer (A-11) was found to be CH OH in the polymer (B-11).
2 構造が CH OC(0)CH = CH構造に変換された下記単位 (A— 11)を含む重合 2 Polymerization containing the following units (A-11) whose structure is converted to CH OC (0) CH = CH structure
2 2 twenty two
体 (A— 11)であった。 Body (A-11).
[0117] 19F-NMR(282.7MHz、溶媒: CD OD、基準: CFC1 ) δ (ppm): 110. 0〜 [0117] 19 F-NMR (282.7 MHz, solvent: CD OD, standard: CFC1) δ (ppm): 110.0 ~
3 3 3 3
-130. 0(8F), -180. 0〜― 200. 0(1F)。 -130. 0 (8F), -180. 0 to-200. 0 (1F).
'H-NMROOO.4MHZ,溶媒: CD OD,基準: TMS) δ (ppm) :3. 0〜4. 0(2 'H-NMROOO.4MHZ, Solvent: CD OD, Criteria: TMS) δ (ppm): 3.0-4.0 (2
3 Three
H), 6.0〜6.5(3H)。 H), 6.0-6.5 (3H).
IR (neat) :1179, 1634, 1747, 2960, 3300cm_1。 IR (neat): 1179, 1634, 1747, 2960, 3300 cm _1 .
[0118] [化 30] [0118] [Chemical 30]
[0119] [例 6]硬化物 1の製造例 [Example 6] Example of production of cured product 1
重合体 (A— 11) (0. 1 lg)、ジメチルホルムアミド (0. 7g)、光硬化開始剤(チバ 'ス ぺシャリティ'ケミカルズ社製、商品名:ィルガキュア 907) (10mg)および 4, 4,—ジ ェチルァミノべンゾフエノン(3. 5mg)を混合して硬化性組成物 1を得た。 Polymer (A-11) (0.1 lg), dimethylformamide (0.7 g), photocuring initiator (Ciba 'Specialty' Chemicals, trade name: Irgacure 907) (10 mg) and 4, 4 , -Jetylaminobenzophenone (3.5 mg) was mixed to obtain a curable composition 1.
[0120] ガラス基板上に、スピンコート法を用いて硬化性組成物 1を塗工してから、 100°Cに て 5分間乾燥して硬化性組成物 1からなる薄膜 (膜厚 50〜200nm)を形成させた。 つぎに 25°Cにて 2. ljZcm2の紫外線 (高圧水銀灯)をガラス基板上に照射して、硬 化性組成物 1の硬化により形成された硬化膜 (膜厚 119nm)が形成されたガラス基 板を得た。硬化膜の屈折率を分光エリプソメトリーにより測定した結果、可視域にて 1 . 45〜: L 48であった。 [0120] A thin film (film thickness: 50 to 200 nm) comprising the curable composition 1 by coating the curable composition 1 on a glass substrate by spin coating and then drying at 100 ° C for 5 minutes. ) Was formed. Next, glass with a cured film (thickness: 119 nm) formed by curing curable composition 1 by irradiating the glass substrate with 2. ljZcm 2 ultraviolet rays (high pressure mercury lamp) at 25 ° C. A substrate was obtained. As a result of measuring the refractive index of the cured film by spectroscopic ellipsometry, it was 1.45 to L 48 in the visible range.
[0121] [例 7]硬化物 2の製造例 [0121] [Example 7] Production example of cured product 2
重合体 (A— 11) (2部)、 (CH ) CHOH (97. 82部)、光硬化開始剤(チバ 'スぺ Polymer (A-11) (2 parts), (CH 3) CHOH (97.82 parts), photocuring initiator (Ciba)
3 2 3 2
シャリティ'ケミカルズ社製、商品名:ィルガキュア 907) (0. 12部)および 4, 4,—ジェ チルァミノべンゾフエノン (0. 06部)を混合して硬化性組成物 2を得た。 A curable composition 2 was obtained by mixing Charity Chemicals, trade name: Irgacure 907) (0.12 part) and 4,4, -jethylaminobenzophenone (0.06 part).
[0122] ポリエチレンテレフタレート製フィルム(以下、 PETフィルムと!/、う。)上に、バーコ一 ターを用いて硬化性組成物 2を塗工してから、 100°Cにて 5分間乾燥して硬化性組 成物 2からなる薄膜 (膜厚 50〜500nm)を形成させた。つぎに 25°Cにて 1. 2j/cm2 の紫外線 (高圧水銀灯)を PETフィルム上に照射して、硬化性組成物 2の硬化により 形成された硬化膜が形成された PETフィルムを得た。表面反射率から推算した硬化 膜の屈折率は、 1. 46であった。 [0122] A curable composition 2 was coated on a polyethylene terephthalate film (hereinafter referred to as PET film! /) With a bar coater, and then dried at 100 ° C for 5 minutes. A thin film (film thickness 50 to 500 nm) made of the curable composition 2 was formed. Next, the PET film was irradiated with ultraviolet light (high pressure mercury lamp) of 1.2 j / cm 2 at 25 ° C to obtain a PET film on which a cured film formed by curing of the curable composition 2 was formed. . The refractive index of the cured film estimated from the surface reflectance was 1.46.
産業上の利用可能性 Industrial applicability
[0123] 本発明の重合体 (a)を硬化させて得た硬化物は、光学特性に優れることから光学 材料として有用である。たとえば、該硬化物は、光ファイバ一材料 (光ファイバ一のコ ァ材料およびクラッド材料。)、光導波路材料 (光導路材料のコア材料およびクラッド 材料。)、ペリクル材料、レンズ材料(眼鏡レンズ、光学レンズ、光学セルなど。)、素子 (発光素子、太陽電池素子など。)封止材料、層間絶縁膜 (半導体素子用、液晶表示 体用、多層配線板用など。)、高周波素子 (RF回路素子、 GaAs素子、 InP素子など 。)保護膜、ディスプレイ (PDP、 LCD, CRT, LCDなど)用反射防止フィルタ一とし て有用である。また、重合体 (a)はフッ素含有量が高く離型性に優れることから、通気 性布帛の表面改質剤、モーター流体軸受装置における軸受部分等のオイルシール 剤等として有用である。 なお、 2005年 3月 10曰に出願された曰本特許出願 2005— 67955号の明細書、 特許請求の範囲、及び要約書の全内容をここに引用し、本発明の明細書の開示とし て、取り入れるものである。 [0123] A cured product obtained by curing the polymer (a) of the present invention is useful as an optical material because of its excellent optical properties. For example, the cured product is composed of an optical fiber material (a core material and a cladding material of an optical fiber), an optical waveguide material (a core material and a cladding material of an optical path material), a pellicle material, a lens material (a spectacle lens, Optical lenses, optical cells, etc.), elements (Light-emitting elements, solar cell elements, etc.) Sealing materials, interlayer insulation films (for semiconductor elements, liquid crystal displays, multilayer wiring boards, etc.), high-frequency elements (RF circuit elements, GaAs elements, InP elements, etc.) It is useful as an anti-reflection filter for protective films and displays (PDP, LCD, CRT, LCD, etc.). In addition, since the polymer (a) has a high fluorine content and is excellent in releasability, it is useful as a surface modifier for breathable fabrics, an oil sealant for bearings in motor fluid bearing devices, and the like. It should be noted that the entire contents of the specification, claims, and abstract of Japanese Patent Application No. 2005-67955 filed on March 10, 2005 are cited here as the disclosure of the specification of the present invention. Incorporate.
Claims
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2005-067955 | 2005-03-10 | ||
| JP2005067955A JP2008133306A (en) | 2005-03-10 | 2005-03-10 | Polymer having novel fluorospiroketal structure |
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| JP (1) | JP2008133306A (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2012057084A (en) * | 2010-09-10 | 2012-03-22 | Kuraray Co Ltd | Polymer having spiroketal structure having acyloyl group in side chain and method for producing the same |
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| CN101243901B (en) * | 2007-12-21 | 2011-01-26 | 湖南中烟工业有限责任公司 | A paper cigarette filter with high phenol removal rate and application of fluorine-containing surfactant in paper cigarette filter |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS63132937A (en) * | 1986-10-30 | 1988-06-04 | シエル・インターナシヨナル・リサーチ・マートスハツペイ・ベー・ヴエー | Novel copolymer of olefin and carbon monoxide |
| JPH02189337A (en) * | 1988-11-28 | 1990-07-25 | Shell Internatl Res Maatschappij Bv | Polymer of carbon monoxide and one or more α-olefins |
| JP2002265595A (en) * | 2001-03-12 | 2002-09-18 | Japan Science & Technology Corp | Polymer having spiroketal structural unit having perfluoroalkyl group in side chain and method for producing the same |
| WO2002079274A1 (en) * | 2001-03-30 | 2002-10-10 | Asahi Glass Company, Limited | Process for producing fluoropolymer and derivative thereof, and use of fluoropolymer derivative |
-
2005
- 2005-03-10 JP JP2005067955A patent/JP2008133306A/en active Pending
-
2006
- 2006-03-08 WO PCT/JP2006/304513 patent/WO2006095790A1/en not_active Ceased
- 2006-03-10 TW TW095108274A patent/TW200702356A/en unknown
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS63132937A (en) * | 1986-10-30 | 1988-06-04 | シエル・インターナシヨナル・リサーチ・マートスハツペイ・ベー・ヴエー | Novel copolymer of olefin and carbon monoxide |
| JPH02189337A (en) * | 1988-11-28 | 1990-07-25 | Shell Internatl Res Maatschappij Bv | Polymer of carbon monoxide and one or more α-olefins |
| JP2002265595A (en) * | 2001-03-12 | 2002-09-18 | Japan Science & Technology Corp | Polymer having spiroketal structural unit having perfluoroalkyl group in side chain and method for producing the same |
| WO2002079274A1 (en) * | 2001-03-30 | 2002-10-10 | Asahi Glass Company, Limited | Process for producing fluoropolymer and derivative thereof, and use of fluoropolymer derivative |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2012057084A (en) * | 2010-09-10 | 2012-03-22 | Kuraray Co Ltd | Polymer having spiroketal structure having acyloyl group in side chain and method for producing the same |
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| JP2008133306A (en) | 2008-06-12 |
| TW200702356A (en) | 2007-01-16 |
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