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WO2006062124A1 - Exhaust gas purification device - Google Patents

Exhaust gas purification device Download PDF

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Publication number
WO2006062124A1
WO2006062124A1 PCT/JP2005/022448 JP2005022448W WO2006062124A1 WO 2006062124 A1 WO2006062124 A1 WO 2006062124A1 JP 2005022448 W JP2005022448 W JP 2005022448W WO 2006062124 A1 WO2006062124 A1 WO 2006062124A1
Authority
WO
WIPO (PCT)
Prior art keywords
fuel
nox
exhaust
exhaust gas
reduction catalyst
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2005/022448
Other languages
French (fr)
Japanese (ja)
Inventor
Masatoshi Shimoda
Yoshihide Takenaka
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hino Motors Ltd
Original Assignee
Hino Motors Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP2004355041A external-priority patent/JP2006161697A/en
Priority claimed from JP2004357732A external-priority patent/JP2006161768A/en
Application filed by Hino Motors Ltd filed Critical Hino Motors Ltd
Priority to DE602005015897T priority Critical patent/DE602005015897D1/en
Priority to EP05814697A priority patent/EP1835137B1/en
Priority to US11/721,057 priority patent/US7913486B2/en
Publication of WO2006062124A1 publication Critical patent/WO2006062124A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/92Chemical or biological purification of waste gases of engine exhaust gases
    • B01D53/94Chemical or biological purification of waste gases of engine exhaust gases by catalytic processes
    • B01D53/9404Removing only nitrogen compounds
    • B01D53/9409Nitrogen oxides
    • B01D53/9431Processes characterised by a specific device
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features
    • F01N13/009Exhaust or silencing apparatus characterised by constructional features having two or more separate purifying devices arranged in series
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/0807Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by using absorbents or adsorbents
    • F01N3/0814Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by using absorbents or adsorbents combined with catalytic converters, e.g. NOx absorption/storage reduction catalysts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/0807Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by using absorbents or adsorbents
    • F01N3/0828Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by using absorbents or adsorbents characterised by the absorbed or adsorbed substances
    • F01N3/0842Nitrogen oxides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/90Physical characteristics of catalysts
    • B01D2255/91NOx-storage component incorporated in the catalyst
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2259/00Type of treatment
    • B01D2259/80Employing electric, magnetic, electromagnetic or wave energy, or particle radiation
    • B01D2259/818Employing electrical discharges or the generation of a plasma
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/92Chemical or biological purification of waste gases of engine exhaust gases
    • B01D53/94Chemical or biological purification of waste gases of engine exhaust gases by catalytic processes
    • B01D53/9459Removing one or more of nitrogen oxides, carbon monoxide, or hydrocarbons by multiple successive catalytic functions; systems with more than one different function, e.g. zone coated catalysts
    • B01D53/9477Removing one or more of nitrogen oxides, carbon monoxide, or hydrocarbons by multiple successive catalytic functions; systems with more than one different function, e.g. zone coated catalysts with catalysts positioned on separate bricks, e.g. exhaust systems
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N2240/00Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being
    • F01N2240/28Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being a plasma reactor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N2240/00Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being
    • F01N2240/30Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being a fuel reformer
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N2260/00Exhaust treating devices having provisions not otherwise provided for
    • F01N2260/02Exhaust treating devices having provisions not otherwise provided for for cooling the device
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N2410/00By-passing, at least partially, exhaust from inlet to outlet of apparatus, to atmosphere or to other device
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N2610/00Adding substances to exhaust gases
    • F01N2610/03Adding substances to exhaust gases the substance being hydrocarbons, e.g. engine fuel
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N2610/00Adding substances to exhaust gases
    • F01N2610/04Adding substances to exhaust gases the substance being hydrogen
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N2610/00Adding substances to exhaust gases
    • F01N2610/05Adding substances to exhaust gases the substance being carbon monoxide
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

Definitions

  • the present invention relates to an exhaust purification device.
  • NOx storage reduction catalyst is used as an exhaust purification device of a diesel engine, the engine is operated at a rich air-fuel ratio. It is difficult to drive.
  • Patent Document 1 Japanese Unexamined Patent Publication No. 2000-356127
  • NOx cannot be efficiently decomposed and released from the NOx storage reduction catalyst, and the regeneration of the NOx storage reduction catalyst is efficient. Insufficient progress resulted in a problem that the storage capacity declined as the recovery rate of NOx storage sites in the catalyst volume decreased.
  • the present invention has been made in view of the above circumstances, and provides an exhaust purification device that can always obtain a high NOx reduction rate regardless of operating conditions, or a relatively low temperature range.
  • the purpose is to provide an exhaust purification system that can achieve a high NOx reduction rate.
  • the present invention provides an exhaust purification device configured to reduce and purify NOx by providing a NOx storage reduction catalyst in the middle of an exhaust passage.
  • a fuel reforming means for decomposing the fuel into H and CO upstream of the NOx storage reduction catalyst in the exhaust passage (
  • a fuel reforming catalyst structure or plasma fuel reforming means is provided.
  • the present invention is the one in which the plasma generating means for oxidizing NO to NO is disposed upstream of the fuel reforming means in the exhaust passage.
  • the present invention provides the plasma generating means, wherein the exhaust gas ratio is lean and the NOx is reduced by NO to NO when the exhaust fuel ratio is lean.
  • the fuel reforming means according to the first aspect is characterized in that the fuel reforming means decomposes the fuel into H and CO when the air-fuel ratio is rich, and reduces the NOx of the NOx storage reduction catalyst. reduction
  • the fuel reforming means comprises: When the exhaust gas temperature is sufficiently high, the fuel is supplied without decomposition, and the fuel is instantly concentrated.
  • the present invention provides a NOx occlusion reduction catalyst installed in an exhaust pipe for introducing exhaust gas from an engine car, and an unreduced agent as a reducing agent during regeneration of the NOx occlusion reduction catalyst.
  • a fuel injection control device that controls fuel injection of the engine so that a large amount of fuel can be left in the exhaust gas, and discharge into the exhaust gas upstream of the NOx storage reduction catalyst to generate plasma, and the plasma does not
  • a plasma generator that breaks down the fuel into H and CO
  • the present invention further comprises a fuel addition device so that fuel can be added directly to the exhaust pipe upstream of the plasma generator. is there.
  • H and CO can be decomposed by the fuel reforming means.
  • the fuel is decomposed into H and CO by the fuel reforming means, and the ratio of the highly reactive H and CO is increased.
  • the NOx reduction rate can be obtained from a relatively low temperature range, for example, there is a lot of traffic congestion! ⁇
  • the exhaust temperature is low at low loads, such as slow driving in cities! ⁇ Easy to continue operating conditions ⁇
  • NOx contained in exhaust gas discharged outside the vehicle can be more effectively reduced than before.
  • the plasma generating means for oxidizing NO into N 2 O when the plasma generating means for oxidizing NO into N 2 O is arranged upstream of the fuel reforming means in the exhaust passage, the plasma generating means relates to the temperature.
  • NO can be oxidized to NO, making it easy to store NOx by NOx storage reduction catalyst.
  • the plasma generating means when the plasma generating means is controlled to oxidize NO to NO and promote NOx occlusion by the NOx occlusion reduction catalyst when the exhaust fuel ratio is lean,
  • NOx occlusion by the Ox occlusion reduction catalyst can be further facilitated.
  • the fuel reforming means may convert the fuel to H when the air-fuel ratio is rich in fuel.
  • NOx occlusion reduction NOx on the surface of the catalyst can be appropriately reduced to N.
  • the fuel injection control device controls fuel injection into each cylinder of the engine to leave a large amount of unburned fuel in the exhaust gas
  • the unburned fuel is absorbed by NOx. It will be led together with the exhaust gas as a reducing agent for the storage reduction catalyst.
  • the O concentration in the atmosphere around the NOx storage-reduction catalyst becomes almost zero and the decomposition and release of NOx is started, and the NOx absorption is continued as it is.
  • NOx is efficiently reduced to N by highly reactive H and CO on the surface of the storage reduction catalyst
  • an additional fuel addition device may be provided so that fuel can be added directly to the exhaust pipe upstream of the plasma generation device. Accordingly, it is possible to add the fuel directly into the exhaust pipe by the fuel addition device, and to realize the reducing atmosphere necessary for the regeneration of the NOx storage reduction catalyst more reliably.
  • NO which is related to temperature can be oxidized to NO, or the fuel can be decomposed into H and CO. Reduction rate
  • fuel addition is performed by controlling the fuel injection into each cylinder on the engine side to leave a large amount of unburned fuel in the exhaust gas.
  • the unburned fuel (HC) in the exhaust gas is discharged from the plasma generator in the previous stage. Decomposes into H and CO by Zuma, and is relatively low by these highly reactive H and CO
  • High NOx reduction rate can be obtained from the temperature range, so it is easy to continue the operation state with low load and low exhaust temperature, such as heavy traffic, slow driving in Tokyo, etc. Even so, NOx contained in the exhaust gas discharged outside the vehicle can be reduced more effectively than before, and the practicality of exhaust purification equipment using NOx storage reduction catalyst is greatly improved. If it can, it can have an excellent effect.
  • FIG. 1 is a schematic view showing a case where a fuel reforming catalyst structure is used in an embodiment of the present invention.
  • FIG. 2 is a schematic view showing a case where a plasma fuel reforming means is used in an embodiment of the present invention.
  • FIG. 3 is a schematic view showing a fuel reforming catalyst structure of the present invention.
  • FIG. 4 is a schematic view showing a plasma fuel reforming means of the present invention.
  • FIG. 5 is a schematic view showing another embodiment of the present invention.
  • FIG. 6 is a graph showing the relationship between the NOx reduction rate and the catalyst temperature together with a comparative example.
  • FIG. 7 is a graph showing the relationship between NOx reduction rate and load together with a comparative example.
  • Fuel reforming catalyst structure (fuel reforming means)
  • Plasma generator 54 Control device (fuel injection control device)
  • FIG. 1 to FIG. 4 are examples of embodiments in which the present invention is implemented using a NOx occlusion reduction catalyst, in which exhaust gas 3 discharged from a diesel engine 1 through an exhaust manifold 2 circulates.
  • a NOx occlusion reduction catalyst 5 having a flow-through type honeycomb structure is provided by being held in a casing 6.
  • a fuel reforming means that is, a fuel reforming catalyst structure 7 or a plasma fuel reforming means 8 is provided upstream of the casing 6 in the exhaust pipe 4.
  • the fuel reforming catalyst structure 7 as shown in FIGS. 1 and 3 has an introduction pipe 9 and an exhaust pipe 10 leading to the exhaust pipe 4.
  • a fuel reformer 12 that forms an internal space 11, a fuel reforming catalyst 13 installed in the fuel reformer 12, and fuel from the upstream side to the internal space 11 of the fuel reformer 12 A fuel addition nozzle 14 for opening and closing, an introduction valve 15 for opening and closing the introduction pipe 9, and a discharge valve 16 for opening and closing the discharge pipe 10.
  • the plasma fuel reforming means 8 as shown in FIGS. 2 and 4 includes a plasma fuel reformer 17 that leads to the exhaust pipe 4, and
  • the plasma fuel reformer 17 includes a high-voltage power source 18 that applies a voltage to the plasma fuel reformer 17, and the plasma fuel reformer 17 forms an internal space 19 that leads to the exhaust pipe 4 and a discharge unit 20 that serves as a ground electrode, and a discharge An introduction portion 22 that forms a mixed gas flow path 21 so as to guide a fuel gas mixture of fuel such as light oil and air to the internal space 19 of the portion 20, and an insulator portion 23 disposed between the discharge portion 20 and the introduction portion 22 And a high voltage electrode 24 supported by the introduction part 22.
  • reference numeral 25 denotes a cooling water flow path for cooling the discharge part 20
  • 26 denotes a fixing bolt for fixing the discharge part 20 and the introduction part 22.
  • the discharge part 20 may be an insulator without using the end part 20a on the high voltage electrode 24 side as a ground electrode.
  • Fuel reforming means in the exhaust pipe 4 fuel reforming catalyst structure 7 or plasma fuel reforming means On the upstream side of 8
  • a plasma generator 27 consisting of a pair of plate electrodes opposed to each other in the exhaust pipe 4 as shown in FIGS. 1 and 2, and a high voltage for applying a voltage to the plasma generator 27
  • a plasma generating means 29 equipped with a power source 28 and is provided.
  • the diesel engine 1 is equipped with a rotation sensor 30 for detecting the engine rotation speed.
  • the rotation speed signal 30a from the rotation sensor 30 and the accelerator sensor 31 (detects the depression angle of the accelerator pedal).
  • the load signal 31a from the sensor and the temperature signal 32a from the temperature sensor 32 installed in the exhaust pipe 4 are input to the control device 33.
  • the control device 33 the amount of N Ox generated based on the current operation state determined from the rotation speed signal 30a from the rotation sensor 30 and the load signal 31a from the accelerator sensor 31 is determined.
  • the estimated NOx generation amount, the temperature signal 32a from the temperature sensor 32, the fuel reforming means (fuel reforming catalyst structure 7 or plasma fuel reforming means 8), and plasma The generation means 29 is controlled.
  • the control device 33 may receive signals from other sensor forces and control the fuel reforming means and the plasma generating means 29.
  • Fig. 1 and Fig. 2 34 denotes a turbocharger, 35 denotes an intake pipe, and 36 denotes an intercooler.
  • the control device 33 when the amount of NOx generated from the rotation sensor 30 and the accelerator sensor 31 is estimated and the temperature is detected by the temperature sensor 32, the control device 33 appropriately controls the control signal to the plasma generation means 29. 28a is sent to control the plasma generating means 29, and in the case of the fuel reforming catalyst structure 7, the control device 33 sends control signals 9a and 10a to the fuel reforming catalyst structure 7 to add the fuel addition nozzle 14 In the case of the plasma fuel reforming means 8, the control device 33 sends a control signal 18a to the plasma fuel reforming means 8 to control the amount of fuel added. And controls the supply of high-voltage power 18.
  • a high voltage is applied to the flat plate plasma generator 27 by the high voltage power supply 28 to generate plasma in the exhaust pipe 4 and is affected by temperature.
  • NO in the exhaust gas 3 is oxidized to NO.
  • the fuel reforming catalyst structure 7 controls the amount of fuel added to the fuel reformer 12, controls the temperature, controls the generation of H and CO generated by the fuel reforming catalyst 13, and exhausts the fuel.
  • the plasma fuel reforming means 8 generates a plasma in the internal space 19 by applying a high voltage to the high-voltage electrode 24 from the high-voltage power source 18, and generates fuel in the internal space 19 that is not affected by temperature. And reformed into CO and reformed gas (water
  • the plasma generating means 29 is operated by the control signal 28a from the control device 33, and the NOx is reduced to NO and the NOx occlusion reduction catalyst 5
  • the fuel reforming means fuel reforming catalyst structure 7 or plasma fuel
  • the control signals 9a, 10a, 18a from the control device 33.
  • the reforming means 8) is activated, the fuel is decomposed into H and CO, and the exhaust gas 3
  • the control device 33 does not process the fuel reforming catalyst 13 of the fuel reforming catalyst structure 7 or the plasma fuel reforming means 8
  • the fuel without applying high voltage to the high voltage electrode 24 may flow down and supplied without decomposition, and the fuel may be enriched instantaneously as a rich spike, and the NOx stored in the NOx storage reduction catalyst 5 may be reduced. .
  • NOx on the surface of the reduction catalyst 5 is efficiently reduced to N, resulting in various operating conditions.
  • a high NOx reduction rate can always be obtained regardless of the situation.
  • the fuel is decomposed into H and CO by the fuel reforming means, and the highly reactive H and CO are used.
  • the exhaust temperature is low at low loads, such as in a congested winter, slow driving in a metropolitan area, etc., and the operating state continues. Even under operating conditions that are likely to occur, NOx contained in the exhaust gas discharged outside the vehicle can be reduced more effectively than before.
  • NO is converted to NO on the upstream side of the fuel reforming means in the exhaust passage. If the plasma generating means 29 to be converted is arranged, the NOx storage / reduction catalyst 5 facilitates NOx storage because the plasma generating means 29 can oxidize NO to NO regardless of the temperature.
  • the plasma generating means 29 is controlled by the control device 33 to promote NOx occlusion by the NOx occlusion reduction catalyst 5 by oxidizing NO to NO when the exhaust fuel ratio is lean.
  • NOx occlusion by the NOx occlusion reduction catalyst 5 can be further facilitated.
  • the fuel reforming means is controlled by the control device 33 so as to reduce the NOx of the NOx occlusion reduction catalyst 5 by decomposing the fuel into H and CO when the air-fuel ratio is the fuel rich.
  • NOx on the surface of the NOx occlusion reduction catalyst 5 is more efficiently N by H and CO.
  • the fuel reforming means supplies the fuel non-decomposingly and enriches the fuel instantaneously when the exhaust gas temperature is sufficiently high (above 350 ° C) by the control device 33. If controlled so, NOx on the surface of the NOx occlusion reduction catalyst 5 can be appropriately reduced to N.
  • FIGS. 5 to 7 show another embodiment of the present invention.
  • the exhaust gas is discharged from the diesel engine 41 through the exhaust manifold 42.
  • a NOx occlusion reduction catalyst 45 having a flow-through type H-cam structure is held and installed in a casing 46. Is equipped with a plasma generator 47 that discharges into the exhaust gas 43 to generate plasma.
  • This plasma generator 47 has a force that allows the electrodes 48 and 49 to face each other and discharge between each other.
  • the distance between the electrodes 48 and 49 can be set almost uniformly. If so, various shapes such as a plate shape, a rod shape, and a cylindrical shape can be employed.
  • each of the electrodes 48, 49 has a structure in which a power source 51 is connected via an inverter 50.
  • a vehicle-mounted battery is assumed as the power source 51.
  • AC high voltage of appropriate voltage and frequency that can be discharged by inverter 50 is applied to each electrode 48, 4 9 can be applied.
  • the accelerator of the driver's seat (not shown) is provided with an accelerator sensor 52 (load sensor) that detects the accelerator opening as a load of the diesel engine 41, and at the appropriate position of the diesel engine 41.
  • a rotation sensor 53 for detecting the rotation speed is provided, and the accelerator opening signal 52a and the rotation speed signal 53a from the acceleration sensor 52 and the rotation sensor 53 constitute an engine control computer (ECU: Electronic Control Unit). This is input to the control device 54 (fuel injection control device).
  • ECU Electronic Control Unit
  • the fuel is injected toward the fuel injection device 55 that injects fuel into each cylinder.
  • a fuel injection signal 55a for commanding the injection timing and the injection amount is output.
  • the fuel injection device 55 is constituted by a plurality of injectors (not shown) provided for each cylinder, and the electromagnetic valves of these injectors are supplied by a fuel injection signal 55a from the control device 54.
  • the valve opening control is performed to control the fuel injection timing and injection amount (valve opening time).
  • the control device 54 determines the fuel injection signal 55a in the normal mode based on the accelerator opening signal 52a and the rotational speed signal 53a.
  • the fuel is injected near the compression top dead center (crank angle 0 °), which is later than the compression top dead center.
  • One or more post injections will be executed at non-ignition timing (starting time is in the range of crank angle 90 ° to 120 °)!
  • the control device 54 determines that the exhaust gas temperature is low based on the accelerator opening signal 52a and the rotation speed signal 53a, the inverter of the plasma generator 47 A discharge command signal 50a is output to 50, and the discharge command signal 50a is received. Further, the plasma generator 47 is operated by the inverter 50 so that the discharge gas 43 is discharged.
  • an injection nozzle 56 is provided through the exhaust pipe 44 upstream of the plasma generating device 47, and the light oil supply pipe 58 connects between the injection nozzle 56 and the light oil tank 57.
  • the light oil (fuel as the reducing agent) in the light oil tank 57 is discharged through the injection nozzle 56 by the drive of the supply pump 59 installed in the middle of the light oil supply pipe 58 and the opening operation of the light oil injection valve 60.
  • the fuel injection device 61 is composed of the injection nozzle 56, the light oil tank 57, the light oil supply pipe 58, the supply pump 59, and the light oil injection valve 60.
  • the fuel injection control in the control device 54 is periodically switched from the normal mode to the regeneration mode, and is delayed from the compression top dead center following the main injection of fuel performed near the compression top dead center.
  • a large amount of unburned fuel mainly HC: hydrocarbon
  • the reducing agent to the unburned fuel power NOx occlusion reduction catalyst 45 Will be guided with the exhaust gas 43.
  • H2 is highly reactive on the surface of the NOx storage reduction catalyst 45 in the latter stage.
  • the exhaust pipe 44 on the upstream side of the plasma generator 47 is lightly connected. Since the fuel addition device 61 is additionally provided so that the oil can be directly added, the fuel addition device 61 can add the fuel directly into the exhaust pipe 44 as needed. The reducing atmosphere necessary for the regeneration of the storage reduction catalyst 45 will be realized more reliably.
  • Case B which was reacted on NOx storage-reduction catalyst 45
  • Case C where CO was reacted on NOx storage-reduction catalyst 45
  • Case C was lower than Case A, and higher in the temperature range. It has been confirmed that a reduction rate can be obtained, and furthermore, Case B has a higher NOx reduction rate from a lower temperature range than Case C.
  • the vertical axis represents the NOx reduction rate
  • the horizontal axis represents the catalyst temperature.
  • case X in which the unburned fuel is added in the apparatus configuration of the present embodiment described earlier, and only the NOx occlusion reduction catalyst 45 without the plasma generator 47 are provided.
  • case X has a higher NOx reduction rate than case Y in a lower load range (lower exhaust temperature! Operating range). It has been confirmed.
  • the vertical axis in the graph of FIG. 7 indicates the NOx reduction rate, and the horizontal axis indicates the load of the diesel engine 41.
  • the exhaust emission control device of the present invention performs post injection at a non-ignition timing later than the compression top dead center following main injection, which is not limited to the above-described embodiment.
  • HC unburned fuel

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
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Abstract

An exhaust gas purification device constructed to reduce and purify NOx by having a NOx storage and reduction catalyst (5) installed in the middle of an exhaust gas flow path (2, 4). A fuel reforming catalyst structure (7) or a plasma fuel reforming means (8) for resolving fuel into H2 and CO is installed on the upstream side of the NOx storage and reduction catalyst (5) in the exhaust gas flow path (2, 4). The fuel is dissolved into H2 and CO, NOx on the surface of the NOx storage and reduction catalyst is efficiently reduced into N2 by the H2 and CO. A high NOx reduction rate is always achieved despite varying operating conditions.

Description

明 細 書  Specification

排気浄化装置  Exhaust purification equipment

技術分野  Technical field

[0001] 本発明は、排気浄ィ匕装置に関するものである。  The present invention relates to an exhaust purification device.

背景技術  Background art

[0002] 従来より、排気管の途中に装備した排気浄ィ匕用触媒により排気浄ィ匕を図ることが行 われており、この種の排気浄ィ匕用触媒としては、排気燃料比がリーンの時に排気ガス 中の NOxを酸ィ匕して硝酸塩の状態で一時的に吸蔵し、排気ガス中の O濃度が低下  [0002] Conventionally, exhaust purification has been attempted with an exhaust purification catalyst installed in the middle of an exhaust pipe, and this type of exhaust purification catalyst has a lean exhaust fuel ratio. NOx in the exhaust gas is oxidized and temporarily stored in the form of nitrate, reducing the O concentration in the exhaust gas.

2 した時に未燃 HCや CO等の介在により NOxを分解放出して還元浄ィ匕する性質を備 えた NOx吸蔵還元触媒が知られて ヽる。  2 NOx storage and reduction catalysts are known that have the property of decomposing and releasing NOx through the intervention of unburned HC, CO, etc.

[0003] この種の NOx吸蔵還元触媒としては、白金'バリウム 'アルミナ触媒や、白金'力リウ ム ·アルミナ触媒等が前述した如き性質を有するものとして既に知られて 、る。 [0003] As this type of NOx occlusion reduction catalyst, platinum 'barium' alumina catalyst, platinum 'power lithium / alumina catalyst and the like are already known as having the above-mentioned properties.

[0004] そして、 NOx吸蔵還元触媒にぉ 、ては、 NOxの吸蔵量が増大して飽和量に達して しまうと、それ以上の NOxを吸蔵できなくなるため、定期的に NOx吸蔵還元触媒に流 入する排気ガスの O濃度を低下させて NOxを分解放出させる必要がある。 [0004] Then, if the NOx storage amount increases and reaches the saturation amount, no more NOx can be stored in the NOx storage reduction catalyst. It is necessary to decompose and release NOx by reducing the O concentration of the exhaust gas entering.

2  2

[0005] 例えば、ガソリン機関に使用した場合であれば、機関の運転空燃比を低下 (機関を リッチ空燃比で運転)することにより、排気ガス中の O濃度を低下し且つ排気ガス中  [0005] For example, when used in a gasoline engine, by reducing the operating air-fuel ratio of the engine (operating the engine at a rich air-fuel ratio), the O concentration in the exhaust gas is reduced and the exhaust gas

2  2

の未燃 HCや CO等の還元成分を増加して NOxの分解放出を促すことができるが、 NOx吸蔵還元触媒をディーゼル機関の排気浄ィ匕装置として使用した場合には機関 をリッチ空燃比で運転することが困難である。  It is possible to promote the decomposition and release of NOx by increasing the reducing components such as unburned HC and CO. However, if the NOx storage reduction catalyst is used as an exhaust purification device of a diesel engine, the engine is operated at a rich air-fuel ratio. It is difficult to drive.

[0006] このため、 NOx吸蔵還元触媒の上流側で排気ガス中に燃料 (HC)を添加する手段 を新たに設け、これにより添加された燃料を還元剤として NOx吸蔵還元触媒上で O [0006] Therefore, a means for adding fuel (HC) to the exhaust gas upstream of the NOx storage reduction catalyst is newly provided, and the added fuel is used as a reducing agent on the NOx storage reduction catalyst.

2 と反応させ、排気ガス中の O濃度を積極的に低下させて NOx吸蔵還元触媒の再生  React the NOx storage and reduction catalyst by actively reducing the O concentration in the exhaust gas.

2  2

を図る必要がある。  It is necessary to plan.

特許文献 1 :日本特開 2000— 356127号公報  Patent Document 1: Japanese Unexamined Patent Publication No. 2000-356127

発明の開示  Disclosure of the invention

発明が解決しょうとする課題 [0007] し力しながら、このように NOx吸蔵還元触媒の上流側で燃料添加を行う方式では、 その添加燃料が蒸発して生じた HCの一部が NOx吸蔵還元触媒の表面上で排気ガ ス中の Oと反応 (燃焼)し、 NOx吸蔵還元触媒の周囲の雰囲気中における O濃度が Problems to be solved by the invention [0007] In this manner, in the method of adding fuel upstream of the NOx storage reduction catalyst in this way, part of the HC generated by evaporation of the added fuel is exhaust gas on the surface of the NOx storage reduction catalyst. The oxygen concentration in the atmosphere surrounding the NOx storage and reduction catalyst

2 2 ほぼ零となって力 NOxの分解放出が開始されることになるため、 NOx吸蔵還元触 媒の表面上で HCが Oと反応 (燃焼)するのに必要な燃焼温度 (約 220〜250°C)が  2 2 Since the decomposition and release of force NOx starts almost at zero, the combustion temperature (approximately 220 to 250) required for HC to react (combust) with O on the surface of the NOx storage-reduction catalyst ° C)

2  2

得られな 、運転条件下 (例えば渋滞の多 、都巿内での徐行運転等)では、 NOx吸 蔵還元触媒から NOxを効率良く分解放出させることができず、 NOx吸蔵還元触媒の 再生が効率良く進まないことで触媒の容積中に占める NOx吸蔵サイトの回復割合が 小さくなつて吸蔵能力が落ちるという問題があった。  However, under operating conditions (for example, heavy traffic congestion, slow driving in Tokyo, etc.), NOx cannot be efficiently decomposed and released from the NOx storage reduction catalyst, and the regeneration of the NOx storage reduction catalyst is efficient. Insufficient progress resulted in a problem that the storage capacity declined as the recovery rate of NOx storage sites in the catalyst volume decreased.

[0008] 本発明は上述の実情に鑑みてなしたもので、運転条件にかかわらず常に高い NOx 低減率を得られるようにした排気浄ィ匕装置を提供すること、もしくは比較的低 、温度 領域から高 ヽ NOx低減率を得られるようにした排気浄ィ匕装置を提供することを目的と している。 [0008] The present invention has been made in view of the above circumstances, and provides an exhaust purification device that can always obtain a high NOx reduction rate regardless of operating conditions, or a relatively low temperature range. The purpose is to provide an exhaust purification system that can achieve a high NOx reduction rate.

課題を解決するための手段  Means for solving the problem

[0009] 本発明の第 1の局面によれば本発明は、排気流路の途中に NOx吸蔵還元触媒を 装備して NOxを還元浄ィ匕するように構成した排気浄ィ匕装置であって、前記排気流路 における NOx吸蔵還元触媒の上流側に、燃料を Hと COに分解する燃料改質手段( [0009] According to a first aspect of the present invention, the present invention provides an exhaust purification device configured to reduce and purify NOx by providing a NOx storage reduction catalyst in the middle of an exhaust passage. , A fuel reforming means for decomposing the fuel into H and CO upstream of the NOx storage reduction catalyst in the exhaust passage (

2  2

燃料改質触媒構造又はプラズマ燃料改質手段)を設けたものである。  A fuel reforming catalyst structure or plasma fuel reforming means) is provided.

[0010] 本発明の第 2の局面によれば本発明は、第 1の局面において、排気流路における 燃料改質手段の上流側に、 NOを NOに酸化するプラズマ発生手段を配置したもの [0010] According to a second aspect of the present invention, in the first aspect, the present invention is the one in which the plasma generating means for oxidizing NO to NO is disposed upstream of the fuel reforming means in the exhaust passage.

2  2

である。  It is.

[0011] 本発明の第 3の局面によれば本発明は、第 2の局面において、プラズマ発生手段 は、排気燃料比がリーン時に NOを NOに酸ィ匕して NOx吸蔵還元触媒による NOx吸  [0011] According to a third aspect of the present invention, in the second aspect, the present invention provides the plasma generating means, wherein the exhaust gas ratio is lean and the NOx is reduced by NO to NO when the exhaust fuel ratio is lean.

2  2

蔵を促進させるよう制御されたものである。  It is controlled to promote the warehouse.

[0012] 本発明の第 4の局面によれば本発明は、第 1の局面において燃料改質手段は、空 燃比が燃料リッチ時に燃料を Hと COに分解して NOx吸蔵還元触媒の NOxを還元 [0012] According to a fourth aspect of the present invention, the fuel reforming means according to the first aspect is characterized in that the fuel reforming means decomposes the fuel into H and CO when the air-fuel ratio is rich, and reduces the NOx of the NOx storage reduction catalyst. reduction

2  2

するよう制御されたちのである。  We are controlled to do so.

[0013] 本発明の第 5の局面によれば本発明は、第 1の局面において、燃料改質手段は、 排気温度が充分高い場合には燃料を非分解で供給して瞬間的に燃料を濃くするよう 制御されたものである。 [0013] According to a fifth aspect of the present invention, in the first aspect, the fuel reforming means comprises: When the exhaust gas temperature is sufficiently high, the fuel is supplied without decomposition, and the fuel is instantly concentrated.

[0014] 本発明の第 6の局面によれば本発明は、エンジンカゝら排気ガスを導く排気管に装 備された NOx吸蔵還元触媒と、該 NOx吸蔵還元触媒の再生時に還元剤として未燃 燃料を排気ガス中に多く残し得るよう前記エンジンの燃料噴射を制御する燃料噴射 制御装置と、前記 NOx吸蔵還元触媒より上流側で排気ガス中に放電してプラズマを 発生させ且つそのプラズマにより未燃燃料を Hと COに分解するプラズマ発生装置と  [0014] According to the sixth aspect of the present invention, the present invention provides a NOx occlusion reduction catalyst installed in an exhaust pipe for introducing exhaust gas from an engine car, and an unreduced agent as a reducing agent during regeneration of the NOx occlusion reduction catalyst. A fuel injection control device that controls fuel injection of the engine so that a large amount of fuel can be left in the exhaust gas, and discharge into the exhaust gas upstream of the NOx storage reduction catalyst to generate plasma, and the plasma does not A plasma generator that breaks down the fuel into H and CO

2  2

を備えたものである。  It is equipped with.

[0015] 本発明の第 7の局面によれば本発明は、第 6の局面において、プラズマ発生装置よ り上流側の排気管に燃料を直接添加し得るよう燃料添加装置を追加装備したもので ある。  [0015] According to a seventh aspect of the present invention, in the sixth aspect, the present invention further comprises a fuel addition device so that fuel can be added directly to the exhaust pipe upstream of the plasma generator. is there.

[0016] 本発明の第 1の局面によれば、燃料改質手段により Hと COに分解し得るので、 H  [0016] According to the first aspect of the present invention, H and CO can be decomposed by the fuel reforming means.

2 2 及び COにより NOx吸蔵還元触媒の表面上の NOxを効率良く Nに還元処理し、結  2 2 and CO efficiently reduce NOx on the surface of the NOx storage reduction catalyst to N

2  2

果的に、様々な運転条件にかかわらず常に高い NOx低減率を得ることができる。又 、燃料を、燃料改質手段にて Hと COに分解させ、反応性の高い H及び COにより比  As a result, a high NOx reduction rate can always be obtained regardless of various operating conditions. In addition, the fuel is decomposed into H and CO by the fuel reforming means, and the ratio of the highly reactive H and CO is increased.

2 2  twenty two

較的低 、温度領域から高 、NOx低減率を得ることができるので、例えば渋滞の多!ヽ 都市内での徐行運転等のように低負荷で排気温度が低!ヽ運転状態が継続され易 ヽ 運転条件下であっても、車外に排出される排気ガス中に含まれる NOxを従来より効 果的に低減することができる。  Since the NOx reduction rate can be obtained from a relatively low temperature range, for example, there is a lot of traffic congestion! ヽ The exhaust temperature is low at low loads, such as slow driving in cities!易 Easy to continue operating conditions ヽ Even under operating conditions, NOx contained in exhaust gas discharged outside the vehicle can be more effectively reduced than before.

[0017] 本発明の第 2の局面により、排気流路における燃料改質手段の上流側に、 NOを N Oに酸化するプラズマ発生手段を配置すると、プラズマ発生手段により温度に関係[0017] According to the second aspect of the present invention, when the plasma generating means for oxidizing NO into N 2 O is arranged upstream of the fuel reforming means in the exhaust passage, the plasma generating means relates to the temperature.

2 2

なく NOを NOに酸ィ匕し得るので、 NOx吸蔵還元触媒による NOx吸蔵を容易にする  NO can be oxidized to NO, making it easy to store NOx by NOx storage reduction catalyst.

2  2

ことができる。  be able to.

[0018] 本発明の第 3の局面により、プラズマ発生手段は、排気燃料比がリーン時に NOを NOに酸ィ匕して NOx吸蔵還元触媒による NOx吸蔵を促進させるよう制御されると、 N [0018] According to the third aspect of the present invention, when the plasma generating means is controlled to oxidize NO to NO and promote NOx occlusion by the NOx occlusion reduction catalyst when the exhaust fuel ratio is lean,

2 2

Ox吸蔵還元触媒による NOx吸蔵を一層容易にすることができる。  NOx occlusion by the Ox occlusion reduction catalyst can be further facilitated.

[0019] 本発明の第 4の局面により、燃料改質手段は、空燃比が燃料リッチ時に燃料を Hと [0019] According to the fourth aspect of the present invention, the fuel reforming means may convert the fuel to H when the air-fuel ratio is rich in fuel.

2 2

COに分解して NOx吸蔵還元触媒の NOxを還元するよう制御されると、 H及び CO により NOx吸蔵還元触媒の表面上の NOxを一層効率良く Nに還元処理することが If it is controlled to decompose into CO and reduce NOx in the NOx storage reduction catalyst, H and CO To reduce NOx on the surface of the NOx storage reduction catalyst to N more efficiently.

2  2

できる。  it can.

[0020] 本発明の第 5の局面により、燃料改質手段は、排気温度が充分高い場合には燃料 を非分解で供給して瞬間的に燃料を濃くするよう制御されると、 NOx吸蔵還元触媒 の表面上の NOxを適切に Nに還元処理することができる。  [0020] According to the fifth aspect of the present invention, when the fuel reforming means is controlled so that the fuel is supplied without being decomposed and the fuel is instantly concentrated when the exhaust temperature is sufficiently high, NOx occlusion reduction NOx on the surface of the catalyst can be appropriately reduced to N.

2  2

[0021] 本発明の第 6の局面においては、燃料噴射制御装置によりエンジンの各気筒内へ の燃料噴射を制御して排気ガス中に未燃燃料を多く残すと、該未燃燃料が NOx吸 蔵還元触媒への還元剤として排気ガスと共に導かれることになる。  [0021] In the sixth aspect of the present invention, when the fuel injection control device controls fuel injection into each cylinder of the engine to leave a large amount of unburned fuel in the exhaust gas, the unburned fuel is absorbed by NOx. It will be led together with the exhaust gas as a reducing agent for the storage reduction catalyst.

[0022] この未燃燃料を多く含む排気ガスに対し前段のプラズマ発生装置により放電を行う と、排気ガス中の未燃燃料 (HC)がプラズマによる部分酸ィ匕反応で Hと COに分解さ  [0022] When the exhaust gas containing a large amount of unburned fuel is discharged by the plasma generator in the previous stage, the unburned fuel (HC) in the exhaust gas is decomposed into H and CO by a partial acid-acid reaction by the plasma.

2  2

れるので、後段の NOx吸蔵還元触媒の表面上で反応性の高い H及び COが従来の  Therefore, highly reactive H and CO on the surface of the NOx storage reduction catalyst in the latter stage

2  2

HCの燃焼温度より低 、燃焼温度から排気ガス中の Oと反応 (燃焼)する。  It is lower than the combustion temperature of HC and reacts (combusts) with O in the exhaust gas from the combustion temperature.

2  2

[0023] これにより、本発明の第 6の局面においては、 NOx吸蔵還元触媒の周囲の雰囲気 中における O濃度がほぼ零となって NOxの分解放出が開始され、そのまま NOx吸  [0023] Thus, in the sixth aspect of the present invention, the O concentration in the atmosphere around the NOx storage-reduction catalyst becomes almost zero and the decomposition and release of NOx is started, and the NOx absorption is continued as it is.

2  2

蔵還元触媒の表面上で反応性の高い H及び COにより NOxが効率良く Nに還元処  NOx is efficiently reduced to N by highly reactive H and CO on the surface of the storage reduction catalyst

2 2 理される結果、未燃燃料から生成された HCをそのまま NOx吸蔵還元触媒上で反応 させる場合よりも比較的低い温度領域力 高い NOx低減率が得られることになる。  As a result, it is possible to obtain a higher NOx reduction rate in a relatively low temperature range than when HC produced from unburned fuel is directly reacted on the NOx storage reduction catalyst.

[0024] 更に、本発明の第 7の局面においては、プラズマ発生装置より上流側の排気管に 燃料を直接添加し得るよう燃料添加装置を追加装備しても良ぐこのようにすれば、 必要に応じて燃料添加装置により燃料を排気管内に直接添加し、より確実に NOx吸 蔵還元触媒の再生に必要な還元性雰囲気を実現することが可能となる。 [0024] Further, in the seventh aspect of the present invention, an additional fuel addition device may be provided so that fuel can be added directly to the exhaust pipe upstream of the plasma generation device. Accordingly, it is possible to add the fuel directly into the exhaust pipe by the fuel addition device, and to realize the reducing atmosphere necessary for the regeneration of the NOx storage reduction catalyst more reliably.

発明の効果  The invention's effect

[0025] 上記した本発明の第 1の局面力 第 5の局面までによれば、温度に関係なぐ NO を NOに酸ィ匕し、もしくは燃料を Hと COに分解し得るので、常に高い NOx低減率を [0025] According to the first aspect of the present invention described above up to the fifth aspect, NO which is related to temperature can be oxidized to NO, or the fuel can be decomposed into H and CO. Reduction rate

2 2 twenty two

得ることができると!、うの優れた効果を奏し得る。  If you can get it!

[0026] 上記した本発明の第 6の局面及び第 7の局面によれば、エンジン側で各気筒内へ の燃料噴射を制御して排気ガス中に未燃燃料を多く残すことにより燃料添加を行い 、その排気ガス中の未燃燃料 (HC)を前段のプラズマ発生装置の放電で生じたブラ ズマにより Hと COとに分解し、これらの反応性の高い H及び COにより比較的低い[0026] According to the sixth aspect and the seventh aspect of the present invention described above, fuel addition is performed by controlling the fuel injection into each cylinder on the engine side to leave a large amount of unburned fuel in the exhaust gas. The unburned fuel (HC) in the exhaust gas is discharged from the plasma generator in the previous stage. Decomposes into H and CO by Zuma, and is relatively low by these highly reactive H and CO

2 2 twenty two

温度領域から高 、NOx低減率を得ることができるので、例えば渋滞の多 、都巿内で の徐行運転等のように低負荷で排気温度が低 ヽ運転状態が継続され易 1ヽ運転条件 下であっても、車外に排出される排気ガス中に含まれる NOxを従来より効果的に低 減することができ、 NOx吸蔵還元触媒を用いた排気浄ィ匕装置の実用性を大幅に向 上することができると 、う優れた効果を奏し得る。 High NOx reduction rate can be obtained from the temperature range, so it is easy to continue the operation state with low load and low exhaust temperature, such as heavy traffic, slow driving in Tokyo, etc. Even so, NOx contained in the exhaust gas discharged outside the vehicle can be reduced more effectively than before, and the practicality of exhaust purification equipment using NOx storage reduction catalyst is greatly improved. If it can, it can have an excellent effect.

図面の簡単な説明 Brief Description of Drawings

[図 1]本発明の一実施例であって燃料改質触媒構造を用いた場合を示す概略図で ある。 FIG. 1 is a schematic view showing a case where a fuel reforming catalyst structure is used in an embodiment of the present invention.

[図 2]本発明の一実施例であってプラズマ燃料改質手段を用いた場合を示す概略図 である。  FIG. 2 is a schematic view showing a case where a plasma fuel reforming means is used in an embodiment of the present invention.

[図 3]本発明の燃料改質触媒構造を示す概略図である。  FIG. 3 is a schematic view showing a fuel reforming catalyst structure of the present invention.

[図 4]本発明のプラズマ燃料改質手段を示す概略図である。 FIG. 4 is a schematic view showing a plasma fuel reforming means of the present invention.

[図 5]本発明の他の実施例を示す概略図である。 FIG. 5 is a schematic view showing another embodiment of the present invention.

[図 6]NOx低減率と触媒温度との関係を比較例と共に示すグラフである。  FIG. 6 is a graph showing the relationship between the NOx reduction rate and the catalyst temperature together with a comparative example.

[図 7]NOx低減率と負荷との関係を比較例と共に示すグラフである。 FIG. 7 is a graph showing the relationship between NOx reduction rate and load together with a comparative example.

符号の説明 Explanation of symbols

2 排気マ二ホールド (排気流路)  2 Exhaust manifold (exhaust flow path)

4 排気管 (排気流路)  4 Exhaust pipe (exhaust flow path)

5 NOx吸蔵還元触媒  5 NOx storage reduction catalyst

7 燃料改質触媒構造 (燃料改質手段)  7 Fuel reforming catalyst structure (fuel reforming means)

8 プラズマ燃料改質手段 (燃料改質手段)  8 Plasma fuel reforming means (fuel reforming means)

29 プラズマ発生手段  29 Plasma generation means

41 ディーゼノレエンジン(エンジン)  41 Diesole Engine (Engine)

43 排気ガス  43 exhaust gas

44 排気管  44 Exhaust pipe

45 NOx吸蔵還元触媒  45 NOx storage reduction catalyst

47 プラズマ発生装置 54 制御装置 (燃料噴射制御装置) 47 Plasma generator 54 Control device (fuel injection control device)

55 燃料噴射装置  55 Fuel injector

55a 燃料噴射信号  55a Fuel injection signal

61 燃料添加装置  61 Fuel addition equipment

発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION

[0029] 以下本発明の一実施例を図面を参照しつつ説明する。 Hereinafter, an embodiment of the present invention will be described with reference to the drawings.

[0030] 図 1〜図 4は本発明を NOx吸蔵還元触媒を用 、て実施する形態の一例であって、 ディーゼルエンジン 1から排気マ-ホールド 2を介して排出される排気ガス 3が流通す る排気管 4の途中に、フロースルー方式のハニカム構造を有する NOx吸蔵還元触媒 5をケーシング 6に抱持させて装備して 、る。  FIG. 1 to FIG. 4 are examples of embodiments in which the present invention is implemented using a NOx occlusion reduction catalyst, in which exhaust gas 3 discharged from a diesel engine 1 through an exhaust manifold 2 circulates. In the middle of the exhaust pipe 4, a NOx occlusion reduction catalyst 5 having a flow-through type honeycomb structure is provided by being held in a casing 6.

[0031] 排気管 4におけるケーシング 6より上流側には、燃料改質手段、即ち、燃料改質触 媒構造 7又はプラズマ燃料改質手段 8を設けて ヽる。  [0031] A fuel reforming means, that is, a fuel reforming catalyst structure 7 or a plasma fuel reforming means 8 is provided upstream of the casing 6 in the exhaust pipe 4.

[0032] ここで、燃料改質触媒構造 7の好適な一例を示すと、図 1、図 3に示す如ぐ燃料改 質触媒構造 7は、排気管 4へ通じる導入管 9と排出管 10を備えて内部空間 11を形成 する燃料改質器 12と、燃料改質器 12内に設置される燃料改質触媒 13と、燃料改質 器 12の内部空間 11へ上流側カゝら燃料を添加する燃料添加ノズル 14と、導入管 9を 開閉する導入バルブ 15と、排出管 10を開閉する排出バルブ 16とを備えている。  Here, as a preferred example of the fuel reforming catalyst structure 7, the fuel reforming catalyst structure 7 as shown in FIGS. 1 and 3 has an introduction pipe 9 and an exhaust pipe 10 leading to the exhaust pipe 4. A fuel reformer 12 that forms an internal space 11, a fuel reforming catalyst 13 installed in the fuel reformer 12, and fuel from the upstream side to the internal space 11 of the fuel reformer 12 A fuel addition nozzle 14 for opening and closing, an introduction valve 15 for opening and closing the introduction pipe 9, and a discharge valve 16 for opening and closing the discharge pipe 10.

[0033] 一方、プラズマ燃料改質手段 8の好適な一例を示すと、図 2、図 4に示す如ぐブラ ズマ燃料改質手段 8は、排気管 4に通じるプラズマ燃料改質器 17と、プラズマ燃料改 質器 17に電圧を印加する高圧電源 18とを備えており、プラズマ燃料改質器 17は、 排気管 4へ通じる内部空間 19を形成すると共に接地電極となる排出部 20と、排出部 20の内部空間 19へ軽油等の燃料と空気の燃料混合ガスを導くよう混合ガス流路 21 を形成する導入部 22と、排出部 20と導入部 22の間に配置される絶縁体部 23と、導 入部 22に支持される高電圧電極 24とを備えている。尚、図中、 25は排出部 20を冷 却する冷却水流路、 26は排出部 20と導入部 22を固定する固定ボルトを示している。 又、排出部 20は、高電圧電極 24側の端部 20aを接地電極とせずに絶縁体にしても 良い。  [0033] On the other hand, as a preferred example of the plasma fuel reforming means 8, the plasma fuel reforming means 8 as shown in FIGS. 2 and 4 includes a plasma fuel reformer 17 that leads to the exhaust pipe 4, and The plasma fuel reformer 17 includes a high-voltage power source 18 that applies a voltage to the plasma fuel reformer 17, and the plasma fuel reformer 17 forms an internal space 19 that leads to the exhaust pipe 4 and a discharge unit 20 that serves as a ground electrode, and a discharge An introduction portion 22 that forms a mixed gas flow path 21 so as to guide a fuel gas mixture of fuel such as light oil and air to the internal space 19 of the portion 20, and an insulator portion 23 disposed between the discharge portion 20 and the introduction portion 22 And a high voltage electrode 24 supported by the introduction part 22. In the figure, reference numeral 25 denotes a cooling water flow path for cooling the discharge part 20, and 26 denotes a fixing bolt for fixing the discharge part 20 and the introduction part 22. Further, the discharge part 20 may be an insulator without using the end part 20a on the high voltage electrode 24 side as a ground electrode.

[0034] 排気管 4における燃料改質手段 (燃料改質触媒構造 7又はプラズマ燃料改質手段 8)の上流側には、図 1、図 2に示す如ぐ排気管 4内で対向配置された対の平板電 極力ゝらなるプラズマ発生器 27と、プラズマ発生器 27に電圧を印加する高圧電源 28と を備えたプラズマ発生手段 29を設けて ヽる。 [0034] Fuel reforming means in the exhaust pipe 4 (fuel reforming catalyst structure 7 or plasma fuel reforming means On the upstream side of 8), a plasma generator 27 consisting of a pair of plate electrodes opposed to each other in the exhaust pipe 4 as shown in FIGS. 1 and 2, and a high voltage for applying a voltage to the plasma generator 27 A plasma generating means 29 equipped with a power source 28 and is provided.

[0035] そして、ディーゼルエンジン 1には、その機関回転数を検出する回転センサ 30が装 備されており、回転センサ 30からの回転数信号 30aと、アクセルセンサ 31 (アクセル ペダルの踏み込み角度を検出するセンサ)からの負荷信号 31aと、排気管 4に設置さ れた温度センサ 32からの温度信号 32aが制御装置 33に入力されるようになっている [0035] The diesel engine 1 is equipped with a rotation sensor 30 for detecting the engine rotation speed. The rotation speed signal 30a from the rotation sensor 30 and the accelerator sensor 31 (detects the depression angle of the accelerator pedal). The load signal 31a from the sensor and the temperature signal 32a from the temperature sensor 32 installed in the exhaust pipe 4 are input to the control device 33.

[0036] 一方、制御装置 33においては、前述した回転センサ 30からの回転数信号 30aと、 アクセルセンサ 31からの負荷信号 31aとから判断される現在の運転状態に基づき N Oxの発生量等が推定されると共に、その推定された NOxの発生量と、温度センサ 3 2からの温度信号 32a等カゝら燃料改質手段 (燃料改質触媒構造 7又はプラズマ燃料 改質手段 8)、及びプラズマ発生手段 29を制御するようになっている。ここで、制御装 置 33は、他のセンサ力も信号を受けて、燃料改質手段、及びプラズマ発生手段 29を 制御するようにしても良い。 On the other hand, in the control device 33, the amount of N Ox generated based on the current operation state determined from the rotation speed signal 30a from the rotation sensor 30 and the load signal 31a from the accelerator sensor 31 is determined. The estimated NOx generation amount, the temperature signal 32a from the temperature sensor 32, the fuel reforming means (fuel reforming catalyst structure 7 or plasma fuel reforming means 8), and plasma The generation means 29 is controlled. Here, the control device 33 may receive signals from other sensor forces and control the fuel reforming means and the plasma generating means 29.

[0037] 尚、図 1、図 2中における 34はターボチャージャ、 35は吸気管、 36はインタークーラ を示す。  [0037] In Fig. 1 and Fig. 2, 34 denotes a turbocharger, 35 denotes an intake pipe, and 36 denotes an intercooler.

[0038] 以下、本発明の実施例の作用を説明する。  [0038] The operation of the embodiment of the present invention will be described below.

[0039] 種々の運転状態において回転センサ 30及びアクセルセンサ 31から NOxの発生量 等を推定すると共に温度センサ 32で温度を検出した際には、制御装置 33により適 宜プラズマ発生手段 29に制御信号 28aを送ってプラズマ発生手段 29を制御すると 共に、燃料改質触媒構造 7の場合には制御装置 33により燃料改質触媒構造 7に制 御信号 9a, 10aを送って燃料添加ノズル 14の添カ卩量、導入バルブ 15及び排出バル ブ 16の開閉を制御し、一方、プラズマ燃料改質手段 8の場合には制御装置 33により プラズマ燃料改質手段 8に制御信号 18aを送って燃料の添加量及び高圧電源 18の 供給を制御する。  [0039] In various operating states, when the amount of NOx generated from the rotation sensor 30 and the accelerator sensor 31 is estimated and the temperature is detected by the temperature sensor 32, the control device 33 appropriately controls the control signal to the plasma generation means 29. 28a is sent to control the plasma generating means 29, and in the case of the fuel reforming catalyst structure 7, the control device 33 sends control signals 9a and 10a to the fuel reforming catalyst structure 7 to add the fuel addition nozzle 14 In the case of the plasma fuel reforming means 8, the control device 33 sends a control signal 18a to the plasma fuel reforming means 8 to control the amount of fuel added. And controls the supply of high-voltage power 18.

[0040] 次いで、プラズマ発生手段 29では、高圧電源 28により平板電極のプラズマ発生器 27に高電圧を印加して排気管 4内にプラズマを発生させ、温度に影響を受けること なぐ排気ガス 3中の NOを NOに酸化する。 [0040] Next, in the plasma generation means 29, a high voltage is applied to the flat plate plasma generator 27 by the high voltage power supply 28 to generate plasma in the exhaust pipe 4 and is affected by temperature. NO in the exhaust gas 3 is oxidized to NO.

2  2

[0041] 燃料改質触媒構造 7は、燃料改質器 12へ供給する燃料添加量を制御すると共に 温度をコントロールし、燃料改質触媒 13により生じる Hと COの発生を制御して排気  [0041] The fuel reforming catalyst structure 7 controls the amount of fuel added to the fuel reformer 12, controls the temperature, controls the generation of H and CO generated by the fuel reforming catalyst 13, and exhausts the fuel.

2  2

ガス 3中へ供給する。プラズマ燃料改質手段 8は、高圧電源 18により高電圧電極 24 に高電圧を印加することによってノリア放電により内部空間 19へプラズマを発生させ 、温度に影響を受けることなぐ内部空間 19で燃料を Hと COに改質し、改質ガス (水  Supply into gas 3. The plasma fuel reforming means 8 generates a plasma in the internal space 19 by applying a high voltage to the high-voltage electrode 24 from the high-voltage power source 18, and generates fuel in the internal space 19 that is not affected by temperature. And reformed into CO and reformed gas (water

2  2

素混合ガス)を排気ガス 3中へ供給する。  Gas) is supplied into the exhaust gas 3.

[0042] ここで、排気燃料比がリーン時には、制御装置 33からの制御信号 28aによりプラズ マ発生手段 29を作動させ、 NOを NOに酸ィ匕して NOx吸蔵還元触媒 5による NOx [0042] Here, when the exhaust fuel ratio is lean, the plasma generating means 29 is operated by the control signal 28a from the control device 33, and the NOx is reduced to NO and the NOx occlusion reduction catalyst 5

2  2

吸蔵を促進させており、又、 NOxを還元する場合の空燃比が燃料リッチ時には、制 御装置 33からの制御信号 9a, 10a, 18aにより燃料改質手段 (燃料改質触媒構造 7 又はプラズマ燃料改質手段 8)を作動させ、燃料を Hと COに分解して排気ガス 3中  When the air-fuel ratio when reducing NOx is fuel rich, the fuel reforming means (fuel reforming catalyst structure 7 or plasma fuel) is controlled by the control signals 9a, 10a, 18a from the control device 33. The reforming means 8) is activated, the fuel is decomposed into H and CO, and the exhaust gas 3

2  2

へ供給し、 NOx吸蔵還元触媒 5に吸蔵された NOxを効率的に還元させて 、る。  And NOx occluded in the NOx occlusion reduction catalyst 5 is efficiently reduced.

[0043] 更に、排気温度が充分高い場合(350°C以上)には、制御装置 33により、燃料改質 触媒構造 7の燃料改質触媒 13で処理することなぐ又はプラズマ燃料改質手段 8の 高電圧電極 24へ高電圧を印加することなぐ燃料を流下して非分解で供給し、リッチ スパイクとして瞬間的に燃料を濃くし、 NOx吸蔵還元触媒 5に吸蔵された NOxを還元 させても良い。 [0043] Further, when the exhaust temperature is sufficiently high (350 ° C or higher), the control device 33 does not process the fuel reforming catalyst 13 of the fuel reforming catalyst structure 7 or the plasma fuel reforming means 8 The fuel without applying high voltage to the high voltage electrode 24 may flow down and supplied without decomposition, and the fuel may be enriched instantaneously as a rich spike, and the NOx stored in the NOx storage reduction catalyst 5 may be reduced. .

[0044] 而して、本発明の実施例によれば、燃料改質手段 (燃料改質触媒構造 7又はブラ ズマ燃料改質手段 8)により Hと COに分解し得るので、 H及び COにより NOx吸蔵  Therefore, according to the embodiment of the present invention, it can be decomposed into H and CO by the fuel reforming means (fuel reforming catalyst structure 7 or plasma fuel reforming means 8). NOx storage

2 2  twenty two

還元触媒 5の表面上の NOxを効率良く Nに還元処理し、結果的に、様々な運転条  NOx on the surface of the reduction catalyst 5 is efficiently reduced to N, resulting in various operating conditions.

2  2

件にかかわらず常に高い NOx低減率を得ることができる。  A high NOx reduction rate can always be obtained regardless of the situation.

[0045] 又、燃料を、燃料改質手段にて Hと COに分解させ、反応性の高い H及び COによ [0045] Further, the fuel is decomposed into H and CO by the fuel reforming means, and the highly reactive H and CO are used.

2 2  twenty two

り比較的低 、温度領域から高 、NOx低減率を得ることができるので、例えば渋滞の 冬、ヽ都巿内での徐行運転等のように低負荷で排気温度が低!、運転状態が継続され 易い運転条件下であっても、車外に排出される排気ガス中に含まれる NOxを従来よ り効果的に低減することができる。  It is possible to obtain a relatively low and high NOx reduction rate from the temperature range.For example, the exhaust temperature is low at low loads, such as in a congested winter, slow driving in a metropolitan area, etc., and the operating state continues. Even under operating conditions that are likely to occur, NOx contained in the exhaust gas discharged outside the vehicle can be reduced more effectively than before.

[0046] 本発明の実施例は、排気流路における燃料改質手段の上流側に、 NOを NOに酸 化するプラズマ発生手段 29を配置すると、プラズマ発生手段 29により温度に関係な く NOを NOに酸ィ匕し得るので、 NOx吸蔵還元触媒 5による NOx吸蔵を容易にする [0046] In the embodiment of the present invention, NO is converted to NO on the upstream side of the fuel reforming means in the exhaust passage. If the plasma generating means 29 to be converted is arranged, the NOx storage / reduction catalyst 5 facilitates NOx storage because the plasma generating means 29 can oxidize NO to NO regardless of the temperature.

2  2

ことができる。  be able to.

[0047] 本発明の実施例において、プラズマ発生手段 29は、制御装置 33により、排気燃料 比がリーン時に NOを NOに酸ィ匕して NOx吸蔵還元触媒 5による NOx吸蔵を促進さ  [0047] In the embodiment of the present invention, the plasma generating means 29 is controlled by the control device 33 to promote NOx occlusion by the NOx occlusion reduction catalyst 5 by oxidizing NO to NO when the exhaust fuel ratio is lean.

2  2

せるよう制御されると、 NOx吸蔵還元触媒 5による NOx吸蔵を一層容易にすることが できる。  If controlled to do so, NOx occlusion by the NOx occlusion reduction catalyst 5 can be further facilitated.

[0048] 本発明の実施例において、燃料改質手段は、制御装置 33により、空燃比が燃料リ ツチ時に燃料を Hと COに分解して NOx吸蔵還元触媒 5の NOxを還元するよう制御  [0048] In the embodiment of the present invention, the fuel reforming means is controlled by the control device 33 so as to reduce the NOx of the NOx occlusion reduction catalyst 5 by decomposing the fuel into H and CO when the air-fuel ratio is the fuel rich.

2  2

されると、 H及び COにより NOx吸蔵還元触媒 5の表面上の NOxを一層効率良く N  If NO, NOx on the surface of the NOx occlusion reduction catalyst 5 is more efficiently N by H and CO.

2 2 に還元処理することができる。  2 2 can be reduced.

[0049] 本発明の実施例において、燃料改質手段は、制御装置 33により、排気温度が充分 高い場合 (350°C以上)には燃料を非分解で供給して瞬間的に燃料を濃くするよう制 御されると、 NOx吸蔵還元触媒 5の表面上の NOxを適切に Nに還元処理することが [0049] In the embodiment of the present invention, the fuel reforming means supplies the fuel non-decomposingly and enriches the fuel instantaneously when the exhaust gas temperature is sufficiently high (above 350 ° C) by the control device 33. If controlled so, NOx on the surface of the NOx occlusion reduction catalyst 5 can be appropriately reduced to N.

2  2

できる。  it can.

[0050] 以下本発明の他の実施例を図面を参照しつつ説明する。  Hereinafter, another embodiment of the present invention will be described with reference to the drawings.

[0051] 図 5〜図 7は本発明の他の実施例を示すもので、図 5に示す如ぐ本実施例の排気 浄化装置においては、ディーゼルエンジン 41から排気マ-ホールド 42を介して排出 される排気ガス 43が流通する排気管 44の途中に、フロースルー方式のハ-カム構 造を有する NOx吸蔵還元触媒 45がケーシング 46に抱持されて装備されており、こ のケーシング 46の前段には、排気ガス 43中に放電してプラズマを発生させるプラズ マ発生装置 47が装備されて 、る。  FIGS. 5 to 7 show another embodiment of the present invention. In the exhaust emission control device of this embodiment as shown in FIG. 5, the exhaust gas is discharged from the diesel engine 41 through the exhaust manifold 42. In the middle of the exhaust pipe 44 through which the exhaust gas 43 circulates, a NOx occlusion reduction catalyst 45 having a flow-through type H-cam structure is held and installed in a casing 46. Is equipped with a plasma generator 47 that discharges into the exhaust gas 43 to generate plasma.

[0052] このプラズマ発生装置 47は、電極 48, 49を対向配置して相互間に放電を行い得 るようにしてある力 この電極 48, 49の相互間距離がほぼ一様に設定できるものであ れば、板型、ロッド型、円筒型等の様々な形状を採用することが可能である。  [0052] This plasma generator 47 has a force that allows the electrodes 48 and 49 to face each other and discharge between each other. The distance between the electrodes 48 and 49 can be set almost uniformly. If so, various shapes such as a plate shape, a rod shape, and a cylindrical shape can be employed.

[0053] また、各電極 48, 49に対しては、インバータ 50を介し電源 51を接続した構造とな つており、特に本実施例では、電源 51として車両搭載のバッテリを想定しているので 、インバータ 50により放電可能な適切な電圧と周波数の交流高電圧を各電極 48, 4 9へ印加し得るようにしてある。 [0053] Further, each of the electrodes 48, 49 has a structure in which a power source 51 is connected via an inverter 50. In particular, in this embodiment, a vehicle-mounted battery is assumed as the power source 51. AC high voltage of appropriate voltage and frequency that can be discharged by inverter 50 is applied to each electrode 48, 4 9 can be applied.

[0054] また、図示しない運転席のアクセルには、アクセル開度をディーゼルエンジン 41の 負荷として検出するアクセルセンサ 52 (負荷センサ)が備えられて 、ると共に、ディー ゼルエンジン 41の適宜位置には、その回転数を検出する回転センサ 53が装備され ており、これらアクセルセンサ 52及び回転センサ 53からのアクセル開度信号 52a及 び回転数信号 53aがエンジン制御コンピュータ(ECU : Electronic Control Unit)を成 す制御装置 54 (燃料噴射制御装置)に対し入力されるようになっている。  Further, the accelerator of the driver's seat (not shown) is provided with an accelerator sensor 52 (load sensor) that detects the accelerator opening as a load of the diesel engine 41, and at the appropriate position of the diesel engine 41. A rotation sensor 53 for detecting the rotation speed is provided, and the accelerator opening signal 52a and the rotation speed signal 53a from the acceleration sensor 52 and the rotation sensor 53 constitute an engine control computer (ECU: Electronic Control Unit). This is input to the control device 54 (fuel injection control device).

[0055] 一方、前記制御装置 54においては、アクセル開度信号 52a及び回転数信号 53a から判断される現在の運転状態に応じ、各気筒内に燃料を噴射する燃料噴射装置 5 5に向け燃料の噴射タイミング及び噴射量を指令する燃料噴射信号 55aが出力され るようになっている。  [0055] On the other hand, in the control device 54, in accordance with the current operating state determined from the accelerator opening signal 52a and the rotational speed signal 53a, the fuel is injected toward the fuel injection device 55 that injects fuel into each cylinder. A fuel injection signal 55a for commanding the injection timing and the injection amount is output.

[0056] ここで、前記燃料噴射装置 55は、各気筒毎に装備される図示しない複数のインジ ェクタにより構成されており、これら各インジェクタの電磁弁が前記制御装置 54からの 燃料噴射信号 55aにより開弁制御されて燃料の噴射タイミング及び噴射量 (開弁時 間)が制御されるようになって 、る。  Here, the fuel injection device 55 is constituted by a plurality of injectors (not shown) provided for each cylinder, and the electromagnetic valves of these injectors are supplied by a fuel injection signal 55a from the control device 54. The valve opening control is performed to control the fuel injection timing and injection amount (valve opening time).

[0057] ただし、本実施例にお!、ては、制御装置 54でアクセル開度信号 52a及び回転数信 号 53aに基づき通常モードの燃料噴射信号 55aが決定されるようになって 、る一方、 定期的に通常モードから再生モードに切り替わり、この再生モードに切り替わった際 には、圧縮上死点(クランク角 0° )付近で行われる燃料のメイン噴射に続 、て圧縮上 死点より遅い非着火のタイミング(開始時期がクランク角 90°〜120°の範囲)で 1回若 しくは複数回のポスト噴射が実行されるようになって!/、る。  However, in this embodiment, the control device 54 determines the fuel injection signal 55a in the normal mode based on the accelerator opening signal 52a and the rotational speed signal 53a. When the mode is switched from the normal mode to the regeneration mode at regular intervals, the fuel is injected near the compression top dead center (crank angle 0 °), which is later than the compression top dead center. One or more post injections will be executed at non-ignition timing (starting time is in the range of crank angle 90 ° to 120 °)!

[0058] つまり、このようにメイン噴射に続いて圧縮上死点より遅い非着火のタイミングでボス ト噴射が行われると、このポスト噴射により排気ガス 43中に未燃の燃料 (主として HC : 炭化水素)が添加されることになり、この未燃の燃料により生じた HCが NOx吸蔵還 元触媒 45への還元剤として導かれることになる。  That is, when the boost injection is performed at the non-ignition timing later than the compression top dead center following the main injection in this way, unburned fuel (mainly HC: carbonization) in the exhaust gas 43 by this post injection. Hydrogen) will be added, and HC generated by this unburned fuel will be introduced as a reducing agent to the NOx occlusion reduction catalyst 45.

[0059] し力も、前記制御装置 54からは、アクセル開度信号 52a及び回転数信号 53aに基 づき排気温度が低!ゝ運転状態であると判断された際に、前記プラズマ発生装置 47 のインバータ 50に向け放電指令信号 50aが出力され、この放電指令信号 50aを受け たインバータ 50によりプラズマ発生装置 47が作動されて排気ガス 43中に放電が行 われるようになつている。 [0059] When the control device 54 determines that the exhaust gas temperature is low based on the accelerator opening signal 52a and the rotation speed signal 53a, the inverter of the plasma generator 47 A discharge command signal 50a is output to 50, and the discharge command signal 50a is received. Further, the plasma generator 47 is operated by the inverter 50 so that the discharge gas 43 is discharged.

[0060] 更に、前記プラズマ発生装置 47より上流側の排気管 44には、噴射ノズル 56が貫 通設置されており、該噴射ノズル 56と軽油タンク 57との間が軽油供給管 58により接 続され、該軽油供給管 58の途中に装備した供給ポンプ 59の駆動と軽油噴射弁 60 の開作動とにより軽油タンク 57内の軽油(還元剤としての燃料)を噴射ノズル 56を介 し排気管 44内に直接添加し得るようにしてあり、これら噴射ノズル 56、軽油タンク 57 、軽油供給管 58、供給ポンプ 59、軽油噴射弁 60により燃料添加装置 61が構成され ている。 [0060] Further, an injection nozzle 56 is provided through the exhaust pipe 44 upstream of the plasma generating device 47, and the light oil supply pipe 58 connects between the injection nozzle 56 and the light oil tank 57. The light oil (fuel as the reducing agent) in the light oil tank 57 is discharged through the injection nozzle 56 by the drive of the supply pump 59 installed in the middle of the light oil supply pipe 58 and the opening operation of the light oil injection valve 60. The fuel injection device 61 is composed of the injection nozzle 56, the light oil tank 57, the light oil supply pipe 58, the supply pump 59, and the light oil injection valve 60.

[0061] そして、前記制御装置 54から必要に応じて出力される供給ポンプ 59への駆動指令 信号 59aと軽油噴射弁 60への開弁指令信号 60aとにより、前記燃料添加装置 61の 補助的な燃料添加が実行されるようになって ヽる。  [0061] Then, a drive command signal 59a to the supply pump 59 and a valve opening command signal 60a to the light oil injection valve 60, which are output from the control device 54 as necessary, are used to assist the fuel addition device 61. Fuel addition will be carried out.

[0062] 而して、制御装置 54における燃料噴射制御が定期的に通常モードから再生モード に切り替わり、圧縮上死点付近で行われる燃料のメイン噴射に続 ヽて圧縮上死点よ り遅 、非着火のタイミングでポスト噴射が実行されると、このポスト噴射により排気ガス 43中に未燃燃料 (主として HC :炭化水素)が多く残り、該未燃燃料力NOx吸蔵還元 触媒 45への還元剤として排気ガス 43と共に導かれることになる。  Accordingly, the fuel injection control in the control device 54 is periodically switched from the normal mode to the regeneration mode, and is delayed from the compression top dead center following the main injection of fuel performed near the compression top dead center. When post-injection is executed at the non-ignition timing, a large amount of unburned fuel (mainly HC: hydrocarbon) remains in the exhaust gas 43 due to this post-injection, and the reducing agent to the unburned fuel power NOx occlusion reduction catalyst 45 Will be guided with the exhaust gas 43.

[0063] この未燃燃料を多く含む排気ガス 43に対し前段のプラズマ発生装置 47により放電 を行うと、排気ガス 43中の未燃燃料 (HC)がプラズマによる部分酸ィ匕反応で Hと CO  [0063] When the exhaust gas 43 containing a large amount of unburned fuel is discharged by the plasma generator 47 in the previous stage, the unburned fuel (HC) in the exhaust gas 43 is converted into H and CO by a partial acid-oxidation reaction by the plasma.

2 に分解されるので、後段の NOx吸蔵還元触媒 45の表面上で反応性の高い H及び  H2 is highly reactive on the surface of the NOx storage reduction catalyst 45 in the latter stage.

2 2

COが従来の HCの燃焼温度より低い燃焼温度力 排気ガス 43中の Oと反応 (燃焼) Combustion temperature power where CO is lower than the combustion temperature of conventional HC Reaction with O in exhaust gas 43 (combustion)

2  2

する。  To do.

[0064] これにより NOx吸蔵還元触媒 45の周囲の雰囲気中における O濃度がほぼ零とな  [0064] As a result, the O concentration in the atmosphere around the NOx storage reduction catalyst 45 becomes almost zero.

2  2

つて NOxの分解放出が開始され、そのまま NOx吸蔵還元触媒 45の表面上で反応 性の高い H及び COにより NOxが効率良く Nに還元処理される結果、未燃燃料から  As a result, decomposition and release of NOx is started, and NOx is reduced to N efficiently by the highly reactive H and CO on the surface of the NOx occlusion reduction catalyst 45.

2 2  twenty two

生成された HCをそのまま NOx吸蔵還元触媒 45上で反応させる場合よりも比較的低 V、温度領域から高 ヽ NOx低減率が得られることになる。  Compared with the case where the produced HC is reacted as it is on the NOx storage reduction catalyst 45, a relatively low V and high NOx reduction rate can be obtained from the temperature range.

[0065] また、特に本実施例にお!、ては、プラズマ発生装置 47より上流側の排気管 44に軽 油を直接添加し得るよう燃料添加装置 61を追加装備してあるので、該燃料添加装置 61により必要に応じて燃料を排気管 44内に直接添加しても良ぐこのようにすれば、 NOx吸蔵還元触媒 45の再生に必要な還元性雰囲気がより確実に実現されることに なる。 [0065] In particular, in this embodiment, the exhaust pipe 44 on the upstream side of the plasma generator 47 is lightly connected. Since the fuel addition device 61 is additionally provided so that the oil can be directly added, the fuel addition device 61 can add the fuel directly into the exhaust pipe 44 as needed. The reducing atmosphere necessary for the regeneration of the storage reduction catalyst 45 will be realized more reliably.

[0066] 従って、以上に述べた如き実施例によれば、ディーゼルエンジン 41側で各気筒内 への燃料噴射を制御してメイン噴射に続くポスト噴射を実行し、このポスト噴射で排 気ガス43中に未燃燃料を多く残すことにより燃料添加を行!、、その排気ガス 43中の 未燃燃料 (HC)を前段のプラズマ発生装置 47にて Hと COに分解させ、これらの反 [0066] Therefore, according to such embodiments described above, executes a post injection following the main injection by controlling the fuel injection into each cylinder in the diesel engine 41 side, exhaust gas 43 in this post-injection Fuel is added by leaving a large amount of unburned fuel inside, and unburned fuel (HC) in the exhaust gas 43 is decomposed into H and CO by the plasma generator 47 in the previous stage,

2  2

応性の高 、H及び COにより比較的低 、温度領域から高!、NOx低減率を得ることが  High responsiveness, relatively low due to H and CO, high from the temperature range! NOx reduction rate can be obtained

2  2

できるので、例えば渋滞の多!、都巿内での徐行運転等のように低負荷で排気温度が 低 ヽ運転状態が継続され易 ヽ運転条件下であっても、車外に排出される排気ガス 4 3中に含まれる NOxを従来より効果的に低減することができ、 NOx吸蔵還元触媒 45 を用いた排気浄ィ匕装置の実用性を大幅に向上することができる。  So, for example, there is a lot of traffic !, low exhaust temperature at low load, such as slow driving in the city, etc. 43 NOx contained in 43 can be reduced more effectively than before, and the practicality of an exhaust purification device using the NOx storage reduction catalyst 45 can be greatly improved.

[0067] 事実、本発明者が行った実験結果によれば、図 6のグラフに示す如ぐ添加燃料か ら生成された HCをそのまま NOx吸蔵還元触媒 45上で反応させたケース Aと、 Hを [0067] In fact, according to the results of experiments conducted by the present inventor, cases A and H in which HC produced from the added fuel as shown in the graph of FIG. The

2 2

NOx吸蔵還元触媒 45上で反応させたケース Bと、 COを NOx吸蔵還元触媒 45上で 反応させたケース Cとを比較したところ、ケース Aよりもケース Cの方が低 、温度領域 から高い NOx低減率を得られることが確認され、更には、このケース Cよりもケース B の方が低い温度領域から高い NOx低減率を得られることが確認されている。尚、図 6 のグラフにおける縦軸は NOx低減率を、横軸は触媒温度を夫々示して 、る。 Case B, which was reacted on NOx storage-reduction catalyst 45, and Case C, where CO was reacted on NOx storage-reduction catalyst 45, were compared. Case C was lower than Case A, and higher in the temperature range. It has been confirmed that a reduction rate can be obtained, and furthermore, Case B has a higher NOx reduction rate from a lower temperature range than Case C. In the graph of Fig. 6, the vertical axis represents the NOx reduction rate, and the horizontal axis represents the catalyst temperature.

[0068] また、図 7に示す如ぐ先に説明した本実施例の装置構成で未燃燃料を添加したケ ース Xと、プラズマ発生装置 47を装備せずに NOx吸蔵還元触媒 45だけを装備して 未燃燃料を添加したケース Yとを比較したところ、ケース Yよりもケース Xの方が低負 荷領域 (排気温度の低!ヽ運転領域)から高!ヽ NOx低減率を得られることが確認され ている。尚、図 7のグラフにおける縦軸は NOx低減率を、横軸はディーゼルエンジン 41の負荷を夫々示している。  [0068] Further, as shown in FIG. 7, the case X in which the unburned fuel is added in the apparatus configuration of the present embodiment described earlier, and only the NOx occlusion reduction catalyst 45 without the plasma generator 47 are provided. Compared with case Y, which is equipped and added with unburned fuel, case X has a higher NOx reduction rate than case Y in a lower load range (lower exhaust temperature! Operating range). It has been confirmed. The vertical axis in the graph of FIG. 7 indicates the NOx reduction rate, and the horizontal axis indicates the load of the diesel engine 41.

[0069] 尚、本発明の排気浄化装置は、上述の実施例にのみ限定されるものではなぐメイ ン噴射に続 、て圧縮上死点より遅 、非着火のタイミングでポスト噴射を実行すること で未燃燃料を多く残すほか、メイン噴射自体の噴射時期を通常より遅らせたり、早め たりすることで未燃燃料 (HC)を多く残すようにしても良いこと、その他、本発明の要 旨を逸脱しな 、範囲内にお!、て種々変更をカ卩ぇ得ることは勿論である。 [0069] It should be noted that the exhaust emission control device of the present invention performs post injection at a non-ignition timing later than the compression top dead center following main injection, which is not limited to the above-described embodiment. In addition to leaving a large amount of unburned fuel, it is possible to leave a lot of unburned fuel (HC) by delaying or accelerating the injection timing of the main injection itself, and other points of the present invention. Of course, various changes can be made without departing from the scope.

Claims

請求の範囲 The scope of the claims [1] 排気流路の途中に NOx吸蔵還元触媒を装備して NOxを還元浄化するように構成 した排気浄ィ匕装置であって、前記排気流路における NOx吸蔵還元触媒の上流側に 、燃料を Hと COに分解する燃料改質手段を設けたことからなる排気浄ィ匕装置。  [1] An exhaust gas purification apparatus configured to reduce and purify NOx by installing a NOx storage reduction catalyst in the middle of an exhaust flow path, and a fuel upstream of the NOx storage reduction catalyst in the exhaust flow path Exhaust gas purification equipment provided with fuel reforming means that decomposes H into CO. 2  2 [2] 排気流路における燃料改質手段の上流側に、 NOを NOに酸ィ匕するプラズマ発生  [2] Generation of plasma that oxidizes NO to NO upstream of the fuel reforming means in the exhaust passage 2  2 手段を配置した請求項 1に記載の排気浄化装置。  The exhaust emission control device according to claim 1, wherein means are arranged. [3] プラズマ発生手段は、排気燃料比がリーン時に NOを NOに酸ィ匕して NOx吸蔵還 [3] The plasma generation means oxidizes NO to NO when the exhaust fuel ratio is lean, and stores NOx. 2  2 元触媒による NOx吸蔵を促進させるよう制御された請求項 2に記載の排気浄化装置  The exhaust emission control device according to claim 2, controlled to promote NOx occlusion by the original catalyst. [4] 燃料改質手段は、空燃比が燃料リッチ時に燃料を Hと COに分解して NOx吸蔵還 [4] The fuel reforming means decomposes the fuel into H and CO when the air-fuel ratio is rich, and stores NOx. 2  2 元触媒の NOxを還元するよう制御された請求項 1に記載の排気浄化装置。  2. The exhaust emission control device according to claim 1, which is controlled to reduce NOx of the original catalyst. [5] 燃料改質手段は、排気温度が充分高!ヽ場合には燃料を非分解で供給して瞬間的 に燃料を濃くするよう制御された請求項 1に記載の排気浄化装置。 [5] The exhaust emission control device according to [1], wherein the fuel reforming means is controlled to supply the fuel without decomposition when the exhaust gas temperature is sufficiently high so that the fuel is enriched instantaneously. [6] エンジンから排気ガスを導く排気管に装備された NOx吸蔵還元触媒と、該 NOx吸 蔵還元触媒の再生時に還元剤として未燃燃料を排気ガス中に多く残し得るよう前記 エンジンの燃料噴射を制御する燃料噴射制御装置と、前記 NOx吸蔵還元触媒より 上流側で排気ガス中に放電してプラズマを発生させ且つそのプラズマにより未燃燃 料を Hと COに分解するプラズマ発生装置とを備えたことからなる排気浄ィ匕装置。 [6] A NOx occlusion reduction catalyst installed in an exhaust pipe for leading exhaust gas from the engine, and the fuel injection of the engine so that a large amount of unburned fuel can be left in the exhaust gas as a reducing agent when the NOx occlusion reduction catalyst is regenerated. And a plasma generator for generating plasma by discharging into the exhaust gas upstream of the NOx storage reduction catalyst and decomposing unburned fuel into H and CO by the plasma. Exhaust gas purification equipment consisting of 2  2 [7] プラズマ発生装置より上流側の排気管に燃料を直接添加し得るよう燃料添加装置 を追加装備した請求項 6に記載の排気浄化装置。  7. The exhaust emission control device according to claim 6, further comprising a fuel addition device so that fuel can be added directly to the exhaust pipe upstream of the plasma generation device.
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EP1835137A4 (en) 2008-01-23
US7913486B2 (en) 2011-03-29
US20090293454A1 (en) 2009-12-03
DE602005015897D1 (en) 2009-09-17
EP1835137A1 (en) 2007-09-19
EP1835137B1 (en) 2009-08-05

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