WO2004004996A1 - Device and method for producing granules - Google Patents
Device and method for producing granules Download PDFInfo
- Publication number
- WO2004004996A1 WO2004004996A1 PCT/EP2003/006089 EP0306089W WO2004004996A1 WO 2004004996 A1 WO2004004996 A1 WO 2004004996A1 EP 0306089 W EP0306089 W EP 0306089W WO 2004004996 A1 WO2004004996 A1 WO 2004004996A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- sensor
- granules
- conveyor
- drying
- granulate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B13/00—Conditioning or physical treatment of the material to be shaped
- B29B13/06—Conditioning or physical treatment of the material to be shaped by drying
- B29B13/065—Conditioning or physical treatment of the material to be shaped by drying of powder or pellets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/58—Component parts, details or accessories; Auxiliary operations
- B29B7/60—Component parts, details or accessories; Auxiliary operations for feeding, e.g. end guides for the incoming material
- B29B7/603—Component parts, details or accessories; Auxiliary operations for feeding, e.g. end guides for the incoming material in measured doses, e.g. proportioning of several materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/58—Component parts, details or accessories; Auxiliary operations
- B29B7/72—Measuring, controlling or regulating
- B29B7/726—Measuring properties of mixture, e.g. temperature or density
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/58—Component parts, details or accessories; Auxiliary operations
- B29B7/72—Measuring, controlling or regulating
- B29B7/728—Measuring data of the driving system, e.g. torque, speed, power, vibration
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/74—Mixing; Kneading using other mixers or combinations of mixers, e.g. of dissimilar mixers ; Plant
- B29B7/7476—Systems, i.e. flow charts or diagrams; Plants
- B29B7/748—Plants
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/80—Component parts, details or accessories; Auxiliary operations
- B29B7/88—Adding charges, i.e. additives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/02—Making granules by dividing preformed material
- B29B9/06—Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion
- B29B9/065—Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion under-water, e.g. underwater pelletizers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/16—Auxiliary treatment of granules
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/04—Particle-shaped
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B17/00—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement
- F26B17/10—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by fluid currents, e.g. issuing from a nozzle, e.g. pneumatic, flash, vortex or entrainment dryers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/08—Drying solid materials or objects by processes not involving the application of heat by centrifugal treatment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/34—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices
- B29B7/38—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary
- B29B7/40—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with single shaft
- B29B7/42—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with single shaft with screw or helix
- B29B7/421—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with single shaft with screw or helix with screw and additionally other mixing elements on the same shaft, e.g. paddles, discs, bearings, rotor blades of the Banbury type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92009—Measured parameter
- B29C2948/92085—Velocity
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92009—Measured parameter
- B29C2948/92085—Velocity
- B29C2948/92095—Angular velocity
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92009—Measured parameter
- B29C2948/92085—Velocity
- B29C2948/92104—Flow or feed rate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92009—Measured parameter
- B29C2948/92209—Temperature
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92323—Location or phase of measurement
- B29C2948/92333—Raw material handling or dosing, e.g. active hopper or feeding device
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92323—Location or phase of measurement
- B29C2948/92361—Extrusion unit
- B29C2948/9238—Feeding, melting, plasticising or pumping zones, e.g. the melt itself
- B29C2948/9239—Screw or gear
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92323—Location or phase of measurement
- B29C2948/92361—Extrusion unit
- B29C2948/92409—Die; Nozzle zone
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92323—Location or phase of measurement
- B29C2948/92457—Drive section, e.g. gearbox, motor or drive fluids
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92504—Controlled parameter
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92504—Controlled parameter
- B29C2948/9258—Velocity
- B29C2948/9259—Angular velocity
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92504—Controlled parameter
- B29C2948/92704—Temperature
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92819—Location or phase of control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
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- B29C2948/92933—Conveying, transporting or storage of articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92819—Location or phase of control
- B29C2948/92952—Drive section, e.g. gearbox, motor or drive fluids
Definitions
- the invention relates to a device for providing a granulate according to the preamble of claim 1 and a method for providing a granulate according to the preamble of claim 26.
- Such a device and such a method are known from DE 197 55 732 C2.
- a hydraulic discharge conveyor device is provided in the granulate supply device described there. With the aid of measurement variables such as the granulate content or the volume flow or the pressure of the dispersion of granulate and hydraulic fluid in the discharge conveyor, the separation performance of a separator arranged in the discharge conveyor is specified in this granulate preparation device.
- a pneumatic discharge conveying device is also known from obvious prior use.
- the behavior of the flowable mass to be granulated or of starting products therefor within the granule preparation device in front of the discharge conveyor is essential for the conveying properties of the granules to be conveyed with the discharge conveyor.
- This behavior of the mass to be granulated or of the starting products for this is sensed by corresponding operating parameters of the feed conveyor and / or the granulating device and converted into control variables for the discharge conveyor.
- a change in such operating parameters can therefore be taken into account in the control of the discharge conveyor before the granulate, which was produced from the mass to be granulated or the starting products for this, the behavior of which caused the change in the operating parameters, is actually fed to the discharge conveyor becomes.
- Such a changing behavior of the operating parameters influencing the conveying capacity of the discharge conveying device can therefore be reacted to sufficiently quickly.
- a plurality of operating parameters of the feed conveyor device and / or the granulating device can be accessed for a measurement.
- the result is the possibility of a precise determination of properties of the mass to be granulated or of the starting products therefor which are relevant for the further conveying behavior.
- the discharge conveyor can be precisely readjusted.
- the measurement of the delivery rate of the feed conveyor can be carried out with little effort and at the same time leaves a conclusion the composition of the mass to be granulated and thus the conveying behavior of the granulate.
- a speed sensor, a volume flow sensor, a volume flow sensor, a speed sensor, a motor power sensor and a scale can be integrated into the latter with relatively little effort and provide corresponding operating parameters, each of which provides information about the conveying behavior of the granulate allow.
- Speed, volume flow or volume flow sensors offer the possibility of measuring the product throughput through the granulate supply device. With the data obtained in this way, the conveying capacity of the discharge conveyor can be adapted to the product throughput. In particular when using a plurality of sensors recording independent operating parameters, a precise conclusion on the conveying behavior of the granulate is possible in this way and thus a precise control of the discharge conveyor device reacting to this.
- a pressure sensor for the pressure of the flowable mass to be granulated in the flow channel in front of a cutting device of the granulating device offers the possibility, for example, to draw conclusions about the density of the granulate produced in the granulating device.
- the density is a key parameter for the conveying behavior of the granulate, which is therefore a decisive control variable for the discharge conveyor.
- speed sensors for conveying elements within the granulate preparation device or for the mass to be granulated or starting products for this purpose are provided by devices Measure of the toughness of the extracted or processed product. This toughness also has an influence on the conveying properties of the granulate, which can be taken into account by appropriately controlling the discharge conveyor.
- Measuring the drying properties of the granules offers the possibility to draw conclusions about the flow or pouring properties of the granules, which in turn can influence the conveying properties in the discharge conveyor. This can be taken into account by appropriately controlling the discharge conveyor.
- the sieving properties of the granules can also provide meaningful conclusions about the conveying properties of the granules in the discharge conveyor.
- sensors that record such sieving properties are a thermometer for the granules to be sieved or a power collector for the motor of a corresponding sieve element. Depending on the conveying properties of a granulate, this is subjected to a certain amount of friction when sieving, which can be measured via the thermal properties of the granulate.
- the toughness of the granules is a direct measure of the power consumption of the motor for a sieve element of the sieve device. The above-mentioned data in turn have effects on the conveying properties of the granulate, which can be taken into account by appropriately controlling the discharge conveyor.
- the momentum transfer that the granulate emits to a baffle plate in a defined measurement setup is a measure of the flow or wise pouring properties of the granulate, which in turn can be used for the appropriate control of the discharge conveyor.
- the discharge rate of the discharge conveyor can be adjusted in particular via the speed of a conveyor element, in the case of a pneumatic discharge conveyor via the pressure, the quantity or the volume of a conveying gas and in the case of a hydraulic discharge conveyor via the delivery rate of corresponding delivery pumps or the separation rate in a hydraulic system Leakage conveyor arranged separator can be controlled.
- the tax parameters mentioned offer the
- Another object of the invention is to develop a method of the type mentioned at the outset in such a way that fluctuations in conveying capacity are avoided when the granules are removed.
- FIG. 1 shows a granulate supply device with a pneumatic discharge conveyor
- Fig. 2 is a granulate supply device with a hydraulic discharge conveyor.
- a granulate preparation device 1 in the form of a compounding machine is used to provide granulate from a polymer mass, which is formed from supplied starting products.
- Part of a feed conveyor of the granulate preparation device 1 is a main feed unit 2 for a main product of the polymer mass.
- a mass flow sensor 3 is connected to the main feed unit 2 via a measuring line 4.
- a data transmission unit 5 of the main feed unit 2 is connected via a signal line 6 to a data acquisition unit 7 of a central control device 8 of the granulate preparation device 1.
- the control device 8 has a signal processor 9, for example a microcomputer.
- a main feed line 10 connects the main feed unit 2 to a feed hopper 11 of an extruder 12. Via an additive feed line 13, the feed hopper 11 is connected to an additive feed unit 14, which is also part of the feed conveying device of the granulate supply device 1.
- the additive feed unit 14 is connected to a mass flow sensor 16 via a measuring line 15.
- a data transmission unit 17 of the additive feed unit 14 connects it to a data acquisition unit 19 of the control device 8 via a signal line 18.
- the extruder 12 has a conventional screw conveyor, which comprises kneading sections, not shown, in a known manner.
- a worm shaft 20 of the screw conveyor is driven by an extruder motor 21.
- the latter is connected to a speed sensor 23 via a measuring line 22.
- a signal line 24 connects a data transmission unit of the extruder motor 21 to a data acquisition unit 25 of the control device 8.
- a mass flow sensor 26 is connected to a conveying section 27 of the extruder 12 via a measuring line 28.
- a signal line 29 connects a data transmission unit 30 of the conveyor section 27 to a data recording unit 31 of the control device 8.
- a granulating device 32 is arranged, which in the usual way has a cutting knife as the granulating element. This interacts with a counter body, for example a perforated plate through which the polymer mass prepared in the extruder 12 is pressed, to produce the granulate.
- the shaft of the cutting knife accommodated in a cutting knife housing 33 is driven by a cutting motor 34. This is connected to a speed sensor 36 via a measuring line 35. A data line is connected via a signal line 37. Transmitting unit of the cutting motor 34 with a data acquisition unit 38 of the control device 8 in connection.
- the pelletizing device 32 is connected to an input section 40 of a pellet dryer 41 via a pneumatic raw pellet conveying line 39.
- a drying fan (not shown) of the granule dryer 41 is driven by a drying motor 42.
- the drying motor 42 is connected to a speed sensor 44 via a measuring line 43.
- a data transmission unit of the drying motor 42 is connected via a signal line 45 to a data recording unit 46 of the control device 8.
- a conveying fluid return line 47 connects the inlet section 40 of the granule dryer 41 to the granulating device 32.
- An outlet section 48 of the granule dryer 41 is connected via a down pipe 49 to an inlet section 50 of a classifying device 51.
- This has a sieve element which is customary with regard to its mechanical function and is driven by a sieve motor 52.
- the screen motor 52 is connected to a power sensor 54 via a measuring line 53.
- a data transmission unit of the screen motor 52 is connected to a data acquisition unit 56 of the control device 8 via a signal line 55.
- the raw granulate that does not correspond to the sieve classification by the classifying device 51 leaves the classifying device 51 via a
- Output line 57 An output section 58 for classified granules is connected to a baffle device 61 via a first section 59 of a discharge conveyor line 60 designed as a downpipe.
- the latter has an impact plate 62, which is connected via a measuring line 63 a pulse or moment sensor 64 is connected. This is connected via a signal line 65 to a data acquisition unit 66 of the control device 8.
- the granulating device 32 for the raw granulate, the granule dryer 41 for the raw granulate and the classifying device 51 with the adjoining impact device 61 together form a granulating device for producing classified granules.
- a second discharge line section 67 designed as a downpipe connects the impact device 61 on the output side to a collecting container 68.
- a cell wheel lock 70 is arranged below an outlet funnel 69 of the collecting container 68, the cell wheel of which is driven by a cell wheel motor 71.
- a data transmission / reception unit of the cellular wheel motor 71 is connected to a data transmission / reception unit 73 of the control device 8.
- a third discharge line section 74 is connected to a storage container 75.
- a conveying gas line 76 opens into the third discharge line section 74.
- the latter is connected to an output section of a quantity control device 77, which contains a feed gas valve (not shown).
- the quantity control device 77 is connected to a data transmission / reception unit 80 of the control device 8 via a data transmission / reception unit 78 and a signal line 79.
- the quantity control device 77 is connected to a gas supply device 82 via a conveying gas supply line 81. This is above one Control line 83 with a pressure control unit 84 in connection. This is connected to a data transmission unit 86 of the control device 8 via a signal line 85.
- the granulate supply device 1 works as follows:
- a starting product for the polymer mass to be granulated is specified in a defined composition for delivery to the feed hopper 11. This is done by correspondingly controlling feed screws 2, 14, not shown, of the feed units 2, 14 at a predetermined speed which can be selected independently of one another.
- the respective delivery quantities of the main feed unit 2 and the additive feed unit 14 are measured via the assigned quantity flow sensors 3 and 16 and the corresponding measurement data are transmitted via the data transmission units 5 and 17 to the respective data acquisition units 7 and 19 of the control device 8.
- the supplied starting products are processed further to form the polymer mass.
- the screw conveyor of the extruder 12 is detected by the speed sensor 23 and transmitted to the data recording unit 25 of the control device 8 via the data transmission unit of the extruder motor 21.
- the mass flow of the polymer mass transported in the extruder 12 is detected by the mass flow sensor 26.
- the associated volume flow data are transmitted from the data transmission unit 30 of the conveying section 27 of the extruder 12 to the data recording unit 31 of the control device 8.
- the processed polymer mass is granulated in the granulating device 32.
- the speed of the cutting motor 34 of the pelletizing device 32 is detected by the speed sensor 36 and the corresponding speed data are transmitted via the data transmission unit of the cutting motor 34 to the data acquisition unit 38 of the control device 8.
- the raw granulate produced in the granulating device 32 is fed to the granulate dryer 41 via the raw granulate conveying line 39 and dried there.
- the speed sensor 44 detects the speed of the drying motor 42.
- the associated speed data are forwarded to the data recording unit 46 of the control device 8 via the data transmission unit of the drying motor 42.
- the dried raw granulate passes through the false ear 49 into the classifying device 51. There the raw granulate is sieved, a predetermined fraction of the raw granulate being sorted out.
- the current consumption of the screen motor 52 during the screening process of the classifying device 51 is measured by the power absorber 54 and transmitted to the data recording unit 56 of the control device 8 via the data transmission unit of the screen motor 52.
- the fraction of the raw granulate which does not meet the sieve classification leaves the classifying device 51 via the outlet line 57.
- the classified granulate which fulfills the specification leaves the classifying device 51 via the first discharge line section 59 of the discharge conveyor line 60.
- the impact moment of the classified granulate is measured by means of the impact plate 62 of the impact device 61 and the moment sensor 64.
- the Corresponding measurement data are transmitted from the torque sensor 64 to the data recording unit 66 of the control device 8.
- the measured granulate reaches the collecting container 68 via the second discharge line section 67 and is transported from there via the cellular wheel lock 70.
- the speed of the cellular wheel motor 71 is specified by the data transmission / reception unit 73 of the control device 8. This speed is a function of the received measurement data from the mass flow sensor 3 of the main feed unit 2, the mass flow sensor 16 of the additive feed unit 14, the speed sensor 23 of the extruder motor 21, the mass flow sensor 26 of the conveying section 27, the speed sensor 36 of the cutting motor 34, the speed sensor 44 of the drying motor 42, the power absorber 54 of the screen motor 52 and the moment absorber 64 of the impact device 61.
- the rotational speed of the cellular wheel in the cellular wheel sluice 70 specifies the amount of granulate which is introduced into the third discharge line section 74 and pneumatically conveyed further in the direction of the storage container 75. If it follows from the measurement data listed above that are fed to the control device 8 that the granulate has mechanical and / or thermodynamic properties that place increased demands on the pneumatic conveying, the rotational speed of the cellular wheel motor 71 can be controlled, for example, via the Control device 8 can be reduced, so that less granulate needs to be transported pneumatically through the third discharge line section 74 per unit of time.
- Such increased demands on the pneumatic conveying properties are, for example, a denser and / or tougher composition of the polymer mass, which results, for example, from an increased conveying capacity of the feed units 2, 14 or from a specific one Composition of main product on the one hand and additive on the other hand can result.
- Corresponding data, which are processed by the control device 8 for adapting the rotational speed of the cellular wheel, are provided by the mass flow sensor 3 of the main feed unit 2 and the mass flow sensor 16 of the additive feed unit 14.
- the mechanical and thermodynamic properties of the granules are also influenced as part of the further processing of the starting product into the polymer mass in the extruder 12. Such an influence is recorded via the speed sensor 23 and the volume flow sensor 26.
- an increased speed of the extruder motor 21 can lead to denser raw granules with correspondingly higher requirements for the pneumatic conveyance that follows later.
- relatively small variations in the composition of the starting product which lead to practically no change in the data recorded by the flow rate sensors 3 and 16 can lead to considerable changes in the behavior of the polymer mass in the course of the extrusion and kneading process and thus lead to a change in the granulate properties relevant to the funding. This can be detected both via the speed of the extruder motor 21 and via the mass flow in the conveying section 27, measured by the mass flow sensor 26.
- the behavior of the polymer mass during granulation in the granulating device 32 also allows conclusions to be drawn about the requirements of the granulate for the pneumatic conveying.
- the cutting behavior of the polymer mass can be inferred from the speed of the cutting motor 34 recorded by the speed sensor 36, which in turn enables conclusions to be drawn about the pneumatic conveying behavior.
- a polymer mass that the cutting process an increased resistance opposed which in turn leads to a decrease in the speed of the cutting motor 34, also place higher demands on the pneumatic conveying.
- the speed of the drying motor 42 allows conclusions to be drawn about three times the drying capacity of the granule dryer 41 and / or the degree of drying of the raw granulate, which likewise influences the pneumatic conveying properties of the granulate.
- the power consumption of the sieve element during the sieving process in the classifying device 51 which is recorded via the power sensor 54, also provides information about the properties of the granulate.
- a tough granulate will preferably stick to the sieve element and lead to an increased power consumption there. Of course, this can also result in changes to the requirements for pneumatic conveying.
- the impact behavior of the classified granules which is measured in the impact device 61, serves as the last check of the properties of the granules before entering the collecting container 68 and the subsequent cell wheel demand.
- control device 8 can also detect the instantaneous speed of the cellular wheel motor 71 via a speed sensor (not shown). Depending on the design of the rotary valve 70 can This speed also provides conclusions about the properties of the granulate required by the rotary valve 70 for specifying the delivery rate of the pneumatic conveyor device.
- the measurement data listed above which provide conclusions with regard to the requirements for the pneumatic conveying of the granulate, are stored in the control device 8 with regard to their meaningfulness, which can depend on the selected main products, the additives, the type of extruder 12, the type of granulating device 32 , the type of drying and the type of sieving.
- This weighting can take place on the basis of empirical values from granulation processes that have already taken place or on the basis of the known mechanical and thermodynamic properties of the starting product and of the polymer mass.
- the conveying capacity of the pneumatic conveying device can also be influenced depending on the measured requirements for the pneumatic conveying. This is done by activating the valve of the quantity control device 77 via the data transceiver 80 of the control device 8.
- the control device 8 also detects the signal line 79
- the delivery rate of the pneumatic delivery device can be influenced by the gas pressure of the gas supply device 82 on the outlet side. This gas pressure is specified by the control device 8 via the pressure control unit 84. The resulting pressure on the feed gas supply line 81 is in combination with the corresponding line cross-sections. ten and the opening width of the valve in the quantity control device 77 is a measure of the gas pressure in the conveying gas line 76 and the third discharge line section 74 of the discharge conveying line 60.
- Fig. 2 shows a granulate supply device 1 with a hydraulic discharge conveyor.
- Components of this variant of the granulate preparation device 1 which correspond to those which have already been described with reference to FIG. 1 are given the same reference symbols and are not explained again in detail.
- the granulate supply device 1 of FIG. 2 corresponds to that of FIG. 1.
- the further conveyance of the granulate produced in the granulation device 32 of the granulate supply device 1 according to FIG. 2, which is not classified in this embodiment, is carried out completely hydraulically with water as the hydraulic fluid.
- the granulating device 32 which corresponds to that of FIG. 1 with regard to its granulating tools, is connected via a hydraulic separating line 87 to a sieve pipe 88 which acts as a separator.
- the sieve tube 88 is connected to a water reservoir 91 via a drain line 89, in which a separating valve 90 is arranged.
- a concentrate line 92 connects the screen pipe 88 to the input section 40 of the dryer 41.
- the conveying fluid return line 47 in which a recirculation pump 93 is arranged, connects the input section 40 on the output side to the water reservoir 91 Return pump 93 in connection with a pump control unit 96 of the control device 8.
- Two concentrate sensors 97, 98 are arranged in the concentrate line 92 adjacent to the outlet of the sieve tube 88. These selectively measure the granulate content, the volume flow of the dispersion or the pressure in the concentrate line 92.
- the concentrate sensors 97, 98 are each connected to control units 101, 102 via signal lines 99, 100. These are connected to a control input of the separating valve 90 via a common signal line 103.
- the valve control units 101, 102 are connected to a main valve control unit 105 of the control device 8 via a further common signal line 104.
- the water reservoir 91 is connected to a feed fluid inlet of the granulating device 32 via a feed fluid feed line 106, in which a feed pump 107 is arranged.
- a pump motor 109 of the preliminary pump 107 is connected to a pump control unit 110 of the control device 8 via a signal line 108.
- the granulate produced in the granulating device 32 is conveyed as follows:
- the granulate produced in the granulating device 32 is mixed with the water supplied to the granulating device 32 with the aid of the preliminary pump 107 from the conveying fluid feed line 106 to form a dispersion which is conveyed via the hydraulic separating line 87 to the sieve tube 88.
- the dispersion is concentrated by separating water through the drain line 89.
- the degree of concentration of the concentrated dispersion leaving the sieve tube 88 through the concentrate line 92 can be adjusted via the opening width of the separating valve 90.
- This control in the first control level can take place, for example, in such a way that the shut-off valve 90 is narrowed so that there is more water in the concentrate line 92 if the granulate content there becomes too high and / or the volume flow of the dispersion becomes too low and / or Pressure at the beginning of the concentrate line
- the dispersion controlled in this way then flows through the concentrate line 92 to the dryer 41.
- the dried granulate is conveyed into the storage container 75.
- the water leaving the dryer 41 through the conveying fluid return line 47 is fed by means of the reclaim pump
- the measurement data of the flow rate sensor 3 of the main feed unit 2 the measurement data of the flow rate sensor 16 of the additive feed unit 14, the speed sensor 23 of the extruder motor 21, the flow rate sensor 26 of the conveying section 27 of the extruder 12 and the Speed sensor of the cutting motor 34 evaluated in the control device 8.
- the concentrate sensors 97 and 98 are evaluated in the control device 8.
- the control device 8 uses this measurement data, which is weighted analogously to that described in connection with FIG. 1, to calculate an actual value of the flowability of the dispersion in the hydraulic separating line 87 and in the concentrate line 92, on the other hand, and depending on this, specifies target values for the pump outputs of the feed pumps 93, 107, as for the opening width of the separating valve 90.
- the pump delivery rates are set by correspondingly specifying the speeds of the pump motors 95 and 109.
- the opening width of the separating valve 90 is controlled by the valve control units 101, 102. B. in the presence of a dispersion in the hydraulic separating line 87, the flow behavior of which places higher demands on the hydraulic pumping, as can be concluded from the measurement data of the concentrate sensors 97, 98 discussed above in the course of the control in the first control level, a greater narrowing of the Separation valve 90 controlled in a second control level by the control device 8 than would have been the case in the first control level, controlled solely by the valve control units 101, 102. In addition, in such a case the pumping capacity of the pump motors 93, 107 can be increased individually or together.
- a property that is relevant for funding but is independent of concentration, which can be taken into account in this way in the second control level, is the toughness of the granules.
- the following further measuring devices can be used, which allow corresponding conclusions to be drawn about the properties of the granulate relevant to the funding, which can be processed by the control device 8 analogously to the description above:
- volume flow sensor 3 As an alternative or in addition to the volume flow sensor 3, a volume flow sensor, a scale in the case of batch-wise metering in of the main product, a main feed unit with a rotating conveying element, for example with a rotating screw conveyor, a speed sensor or an electronic motor-operated main feed unit 2 a current collector for the current of this electric motor.
- a volume flow sensor As an alternative or in addition to the volume flow sensor 3, a volume flow sensor, a scale in the case of batch-wise metering in of the main product, a main feed unit with a rotating conveying element, for example with a rotating screw conveyor, a speed sensor or an electronic motor-operated main feed unit 2 a current collector for the current of this electric motor.
- a current collector for the current of this electric motor.
- a current sensor can be used when an electric motor is used as the extruder motor 21.
- a flow rate sensor for the polymer mass in the extruder 12 can be used.
- a volume flow sensor or a temperature sensor for the polymer mass can be used.
- a pressure transducer can be used for the pressure of the polymer mass in the area in front of the perforated plate of the granulating device 32 or, if an electric motor is used as the cutting motor 34, a current collector for the current of the electric motor.
- a temperature sensor can be used for the granulate after drying or, if the drying motor 42 of the granule dryer 41 is an electric motor, a current collector for the current of this electric motor.
- a mass flow sensor for the granulate passing through the classifying device 51, a corresponding volume flow sensor or a temperature sensor for the granulate in the area of the classifying device 51 can be used.
- control variables can also be used instead of the above-mentioned devices for influencing the conveying capacity of the pneumatic conveying device in the granulate supply device 1 according to FIG. 1:
- the speed of the respective motor can be controlled for pressure control in the gas supply device 82 by means of the pressure control unit 84.
- volume flow control of the gas supply device 82 can take place via a bypass control.
- a corresponding volume control device can be used.
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Abstract
Description
Vorrichtung sowie Verfahren zur Bereitstellung eines GranulatsDevice and method for providing a granulate
Die Erfindung betrifft eine Vorrichtung zur Bereitstellung eines Granulats gemäß dem Oberbegriff des Anspruchs 1 sowie ein Verfahren zur Bereit- Stellung eines Granulats gemäß dem Oberbegriff des Anspruchs 26.The invention relates to a device for providing a granulate according to the preamble of claim 1 and a method for providing a granulate according to the preamble of claim 26.
Eine derartige Vorrichtung sowie ein derartiges Verfahren sind aus der DE 197 55 732 C2 bekannt. Bei der dort beschriebenen Granulat-Bereitstellungsvorrichtung ist eine hydraulische Abfuhr-Fördereinrichtung vorge- sehen. Anhand von Messgrößen wie dem Granulatgehalt oder dem Volumenstrom oder dem Druck der Dispersion aus Granulat und Hydraulikflüssigkeit in der Abfuhr-Fördereinrichtung wird bei dieser Granulat-Bereitstellungsvorrichtung die Abscheideleistung eines in der Abfuhr-Fördereinrichtung angeordneten Abscheiders vorgegeben.Such a device and such a method are known from DE 197 55 732 C2. In the granulate supply device described there, a hydraulic discharge conveyor device is provided. With the aid of measurement variables such as the granulate content or the volume flow or the pressure of the dispersion of granulate and hydraulic fluid in the discharge conveyor, the separation performance of a separator arranged in the discharge conveyor is specified in this granulate preparation device.
Neben der genannten hydraulischen Abfuhr-Fördereinrichtung ist außerdem noch eine pneumatische Abführ-Fördereinrichtung durch offenkundige Vorbenutzung bekannt.In addition to the hydraulic discharge conveying device mentioned, a pneumatic discharge conveying device is also known from obvious prior use.
Bei den bekannten Abfuhr-Fördereinrichtungen von Granulat-Bereitstellungsvorrichtungen ergeben sich im Betrieb unerwünschte Schwankungen, was die in der Abfuhr-Fördereinrichtung auftretenden Kräfte und die Förderleistung der Abfuhr-Fördereinrichtung betrifft.In the known discharge conveying devices of granulate supply devices, undesirable fluctuations arise during operation, which relate to the forces occurring in the discharge conveying device and the conveying capacity of the discharge conveying device.
Es ist daher eine Aufgabe der vorliegenden Erfindung, eine Granulat- Bereitstellungsvorrichtung der eingangs genannten Art derart weiterzubilden, dass eine bessere, insbesondere gleichmäßigere Förderleistung der Abfuhr-Fördereinrichtung resultiert. Diese Aufgabe ist erfϊndungsgemäß gelöst durch die im Kennzeichnungsteil des Anspruchs 1 angegebenen Merkmale.It is therefore an object of the present invention to develop a granulate supply device of the type mentioned at the outset in such a way that a better, in particular more uniform, conveying performance of the discharge conveyor device results. This object is achieved according to the invention by the features specified in the characterizing part of claim 1.
Erfindungsgemäß wurde erkannt, dass auch das Verhalten der zu granulie- renden fließfähigen Masse oder von Ausgangsprodukten hierfür innerhalb der Granulat-Bereitstellungsvorrichtung vor der Abführ-Fördereinrichtung für die Fördereigenschaften des mit der Abfuhr-Fördereinrichtung zu fordernden Granulats wesentlich ist. Dieses Verhalten der zu granulierenden Masse beziehungsweise der Ausgangsprodukte hierfür wird über entspre- chende Betriebsparameter der Zuführ-Fördereinrichtung und/oder der Granuliereinrichtung sensorisch erfasst und in Steuergrößen für die Abführ- Fördereinrichtung umgesetzt. Eine Änderung derartiger Betriebsparameter kann daher bei der Ansteuerung der Abführ-Fördereinrichtung berücksichtigt werden, bevor das Granulat, welches aus der zu granulierenden Masse beziehungsweise den Ausgangsprodukten hierfür, deren Verhalten für die Änderung der Betriebsparameter ursächlich war, hergestellt wurde, tatsächlich der Abführ-Fördereinrichtung zugeführt wird. Auf ein sich derart änderndes Verhalten der die Förderleistung der Abführ-Fördereinrichtung beeinflussenden Betriebsparameter kann daher ausreichend schnell reagiert werden. In der Regel ist eine Mehrzahl von Betriebsparametern der Zuführ- Fördereinrichtung und/oder der Granuliereinrichtung einer Messung zugänglich. Es resultiert die Möglichkeit einer präzisen Bestimmung von Eigenschaften der zu granulierenden Masse oder der Ausgangsprodukte hierfür, welche für das weitere Förderverhalten relevant sind. Die Abführ- Fördereinrichtung kann in einem solchen Fall präzise nachgesteuert werden.According to the invention, it was recognized that the behavior of the flowable mass to be granulated or of starting products therefor within the granule preparation device in front of the discharge conveyor is essential for the conveying properties of the granules to be conveyed with the discharge conveyor. This behavior of the mass to be granulated or of the starting products for this is sensed by corresponding operating parameters of the feed conveyor and / or the granulating device and converted into control variables for the discharge conveyor. A change in such operating parameters can therefore be taken into account in the control of the discharge conveyor before the granulate, which was produced from the mass to be granulated or the starting products for this, the behavior of which caused the change in the operating parameters, is actually fed to the discharge conveyor becomes. Such a changing behavior of the operating parameters influencing the conveying capacity of the discharge conveying device can therefore be reacted to sufficiently quickly. As a rule, a plurality of operating parameters of the feed conveyor device and / or the granulating device can be accessed for a measurement. The result is the possibility of a precise determination of properties of the mass to be granulated or of the starting products therefor which are relevant for the further conveying behavior. In such a case, the discharge conveyor can be precisely readjusted.
Die Messung der Förderleistung der Zuführ-Fördereinrichtung ist mit geringem Aufwand durchführbar und lässt gleichzeitig einen Rückschluss auf die Zusammensetzung der zu granulierenden Masse und damit das Förderverhalten des Granulats zu.The measurement of the delivery rate of the feed conveyor can be carried out with little effort and at the same time leaves a conclusion the composition of the mass to be granulated and thus the conveying behavior of the granulate.
Ein Geschwindigkeitssensor, ein Mengenstromsensor, ein Volumenstrom- sensor, ein Drehzahlsensor, ein Motor-Leistungsaufnehmer sowie eine Waage lassen sich je nach Ausführung der Granulat-Bereitstellungsvorrichtung mit relativ geringem Aufwand in diese integrieren und liefern entsprechende Betriebsparameter, die jeweils Rückschlüsse auf das Förderverhalten des Granulats zulassen. Geschwindigkeits-, Mengenstrom- oder Volumenstromsensoren bieten die Möglichkeit, den Produktdurchsatz durch die Granulat-Bereitstellungsvorrichtung zu messen. Mit den hierdurch gewonnenen Daten kann die Förderleistung der Abführ-Fördereinrichtung an den Produktdurchsatz angepasst werden. Insbesondere bei der Verwendung einer Mehrzahl von unabhängige Betriebsparameter aufheh- menden Sensoren ist auf diese Weise ein präzisier Rückschluss auf das Förderverhalten des Granulats möglich und damit eine hierauf reagierende präzise Ansteuerung der Abfuhr-Fördereinrichtung.Depending on the design of the granulate supply device, a speed sensor, a volume flow sensor, a volume flow sensor, a speed sensor, a motor power sensor and a scale can be integrated into the latter with relatively little effort and provide corresponding operating parameters, each of which provides information about the conveying behavior of the granulate allow. Speed, volume flow or volume flow sensors offer the possibility of measuring the product throughput through the granulate supply device. With the data obtained in this way, the conveying capacity of the discharge conveyor can be adapted to the product throughput. In particular when using a plurality of sensors recording independent operating parameters, a precise conclusion on the conveying behavior of the granulate is possible in this way and thus a precise control of the discharge conveyor device reacting to this.
Ein Druckaufnehmer für den Druck der zu granulierenden fließfähigen Masse im Fließkanal vor einer Schneideinrichtung der Granuliereinrichtung bietet die Möglichkeit, zum Beispiel auf die Dichte des in der Granuliereinrichtung erzeugten Granulats rückzuschließen. Die Dichte wiederum ist ein maßgeblicher Parameter für das Förderverhalten des Granulats, der daher eine entscheidende Steuergröße für die Abführ-Fördereinrichtung darstellt.A pressure sensor for the pressure of the flowable mass to be granulated in the flow channel in front of a cutting device of the granulating device offers the possibility, for example, to draw conclusions about the density of the granulate produced in the granulating device. The density, in turn, is a key parameter for the conveying behavior of the granulate, which is therefore a decisive control variable for the discharge conveyor.
Drehzahlsensoren für Förderelemente innerhalb der Granulat-Bereitstellungsvorrichtung oder für die zu granulierende Masse oder Ausgangsprodukte hierfür weiterverarbeitende Einrichtungen bieten zum Beispiel ein Maß für die Zähigkeit des geförderten oder verarbeiteten Produkts. Auch diese Zähigkeit hat einen Einfluss auf die Fördereigenschaften des Granulats, was durch entsprechende Ansteuerung der Abführ-Fördereinrichtung berücksichtigt werden kann.For example, speed sensors for conveying elements within the granulate preparation device or for the mass to be granulated or starting products for this purpose are provided by devices Measure of the toughness of the extracted or processed product. This toughness also has an influence on the conveying properties of the granulate, which can be taken into account by appropriately controlling the discharge conveyor.
Das Vermessen von Trocknungseigenschaften des Granulats, also zum Beispiel des Trocknungsgrades oder der Temperatur des Granulats nach der Trocknung, bietet die Möglichkeit, auf die Fließ- oder Schütteigenschaften des Granulats rückzuschließen, was wiederum die Fördereigen- schaften in der Abführ-Fördereinrichtung beeinflussen kann. Die kann durch entsprechendes Ansteuern der Abführ-Fördereinrichtung berücksichtigt werden.Measuring the drying properties of the granules, for example the degree of drying or the temperature of the granules after drying, offers the possibility to draw conclusions about the flow or pouring properties of the granules, which in turn can influence the conveying properties in the discharge conveyor. This can be taken into account by appropriately controlling the discharge conveyor.
Auch die Siebeigenschaften des Granulats können aussagekräftige Rück- Schlüsse auf die Fördereigenschaften des Granulats in der Abführ-Fördereinrichtung liefern. Beispiele für Sensoren, die derartige Siebeigenschaften aufnehmen, sind ein Thermometer für das zu siebende Granulat oder ein Leistungsaufhehmer für den Motor eines entsprechenden Siebelementes. Je nach den Fördereigenschaften eines Granulats ist dieses beim Sieben einer bestimmten Reibung ausgesetzt, welche über die thermischen Eigenschaften des Granulats vermessen werden kann. Zudem ist die Zähigkeit des Granulats ein direktes Maß für die Leistungsaufnahme des Motors für ein Siebelement der Siebeinrichtung. Die genannten Daten haben ihrerseits wieder Auswirkungen auf die Fördereigenschaften des Granulats, welche durch entsprechendes Ansteuern der Abführ-Fördereinrichtung berücksichtigt werden können.The sieving properties of the granules can also provide meaningful conclusions about the conveying properties of the granules in the discharge conveyor. Examples of sensors that record such sieving properties are a thermometer for the granules to be sieved or a power collector for the motor of a corresponding sieve element. Depending on the conveying properties of a granulate, this is subjected to a certain amount of friction when sieving, which can be measured via the thermal properties of the granulate. In addition, the toughness of the granules is a direct measure of the power consumption of the motor for a sieve element of the sieve device. The above-mentioned data in turn have effects on the conveying properties of the granulate, which can be taken into account by appropriately controlling the discharge conveyor.
Schließlich ist der Impulsübertrag, den das Granulat in einem definierten Messaufbau an eine Prallplatte abgibt, ein Maß für die Fließ- beziehungs- weise Schütteigenschaften des Granulats, was wiederum zur entsprechenden Ansteuerung der Abführ-Fördereinrichtung genutzt werden kann.After all, the momentum transfer that the granulate emits to a baffle plate in a defined measurement setup is a measure of the flow or wise pouring properties of the granulate, which in turn can be used for the appropriate control of the discharge conveyor.
Die Förderleistung der Abführ-Fördereinrichtung kann insbesondere über die Drehzahl eines Förderelements, bei einer pneumatischen Abführ- Fördereinrichtung über den Druck, die Menge oder das Volumen eines Fördergases und bei einer hydraulischen Abführ-Fördereinrichtung über die Förderleistung entsprechender Förderpumpen oder die Abscheideleistung eines in der hydraulischen Abführ-Fördereinrichtung angeordneten Abscheiders gesteuert werden. Die genannten Steuergrößen bieten dieThe discharge rate of the discharge conveyor can be adjusted in particular via the speed of a conveyor element, in the case of a pneumatic discharge conveyor via the pressure, the quantity or the volume of a conveying gas and in the case of a hydraulic discharge conveyor via the delivery rate of corresponding delivery pumps or the separation rate in a hydraulic system Leakage conveyor arranged separator can be controlled. The tax parameters mentioned offer the
Möglichkeit, die Förderleistung mit relativ geringem zusätzlichen Aufwand gezielt und präzise zu beeinflussen. Bei Verwendung mehrerer unabhängiger Steuergrößen lassen sich darüber hinaus durch entsprechende Steuervorgaben spezielle Fördercharakteristika der Abführ-Fördereinrichtung je nach den gemessenen Betriebsparametern der Granulat-Bereitstellungsvorrichtung erzielen.Possibility to specifically and precisely influence the delivery rate with relatively little additional effort. If several independent control variables are used, special control characteristics of the discharge conveying device can also be achieved by means of corresponding control specifications, depending on the measured operating parameters of the granulate supply device.
Eine weitere Aufgabe der Erfindung ist es, ein Verfahren der eingangs genannten Art derart weiterzubilden, dass Förderleistungsschwankungen beim Abführen des Granulats vermieden werden.Another object of the invention is to develop a method of the type mentioned at the outset in such a way that fluctuations in conveying capacity are avoided when the granules are removed.
Diese Aufgabe ist erfindungsgemäß gelöst durch die im Kennzeichnungsteil des Anspruchs 26 angegebenen Merkmale.This object is achieved by the features specified in the characterizing part of claim 26.
Die Vorteile des erfindungsgemäßen Verfahrens entsprechen denjenigen, die oben unter Bezugnahme auf die erfmdungsgemäße Vorrichtung diskutiert wurden. Ausführungsbeispiele der Erfindung werden nachfolgend anhand der Zeichnung näher erläutert. In dieser zeigen:The advantages of the method according to the invention correspond to those which were discussed above with reference to the device according to the invention. Exemplary embodiments of the invention are explained in more detail below with reference to the drawing. In this show:
Fig. 1 eine Granulat-Bereitstellungsvorrichtung mit pneumatischer Abführ-Fördereinrichtung; und1 shows a granulate supply device with a pneumatic discharge conveyor; and
Fig. 2 eine Granulat-Bereitstellungsvorrichtung mit hydraulischer Abführ-Fördereinrichtung.Fig. 2 is a granulate supply device with a hydraulic discharge conveyor.
In der Zeichnung sind Produkt-Förderleitungen sowie Messleitungen durchgezogen und Signalleitungen gestrichelt dargestellt.In the drawing, product delivery lines and measuring lines are drawn through and signal lines are shown with dashed lines.
Eine Granulat-Bereitstellungsvorrichtung 1 in Form einer Compoundier- maschine dient zur Bereitstellung eines Granulats aus einer Polymermasse, die aus zugeführten Ausgangsprodukten gebildet wird.A granulate preparation device 1 in the form of a compounding machine is used to provide granulate from a polymer mass, which is formed from supplied starting products.
Teil einer Zuführ-Fördereinrichtung der Granulat-Bereitstellungsvorrichtung 1 ist eine Haupt-Zuführeinheit 2 für ein Hauptprodukt der Polymermasse. Ein Mengenstromsensor 3 ist mit der Haupt-Zuführeinheit 2 über eine Messleitung 4 verbunden. Eine Datensendeeinheit 5 der Haupt- Zuführeinheit 2 steht über eine Signalleitung 6 mit einer Datenaufhahme- einheit 7 einer zentralen Steuereinrichtung 8 der Granulat-Bereitstellungsvorrichtung 1 in Verbindung. Die Steuereinrichtung 8 weist einen Signalprozessor 9, zum Beispiel einen Mikrocomputer, auf.Part of a feed conveyor of the granulate preparation device 1 is a main feed unit 2 for a main product of the polymer mass. A mass flow sensor 3 is connected to the main feed unit 2 via a measuring line 4. A data transmission unit 5 of the main feed unit 2 is connected via a signal line 6 to a data acquisition unit 7 of a central control device 8 of the granulate preparation device 1. The control device 8 has a signal processor 9, for example a microcomputer.
Eine Haupt-Zuführleitung 10 verbindet die Haupt-Zuführeinheit 2 mit einem Zuführtrichter 11 eines Extruders 12. Über eine Additiv-Zufuhrleitung 13 steht der Zuführtrichter 11 mit einer Additiv-Zuführeinheit 14 in Verbindung, die ebenfalls Teil der Zuführ- Fördereinrichtung der Granulat-Bereitstellungseinrichtung 1 ist. Über eine Messleitung 15 ist die Additiv-Zuführeinheit 14 mit einem Mengenstrom- sensor 16 verbunden. Eine Datensendeeinheit 17 der Additiv-Zuführeinheit 14 verbindet diese über eine Signalleitung 18 mit einer Datenaufnahmeein- heit 19 der Steuereinrichtung 8.A main feed line 10 connects the main feed unit 2 to a feed hopper 11 of an extruder 12. Via an additive feed line 13, the feed hopper 11 is connected to an additive feed unit 14, which is also part of the feed conveying device of the granulate supply device 1. The additive feed unit 14 is connected to a mass flow sensor 16 via a measuring line 15. A data transmission unit 17 of the additive feed unit 14 connects it to a data acquisition unit 19 of the control device 8 via a signal line 18.
Der Extruder 12 weist eine übliche Förderschnecke auf, die in bekannter Weise nicht dargestellte Knetabschnitte umfasst. Eine Schneckenwelle 20 der Förderschnecke ist angetrieben von einem Extrudermotor 21. Letzterer steht über eine Messleitung 22 mit einem Drehzahlsensor 23 in Verbindung. Eine Signalleitung 24 verbindet eine Datensendeeinheit des Extrudermotors 21 mit einer Datenaufhahmeeinheit 25 der Steuereinrichtung 8.The extruder 12 has a conventional screw conveyor, which comprises kneading sections, not shown, in a known manner. A worm shaft 20 of the screw conveyor is driven by an extruder motor 21. The latter is connected to a speed sensor 23 via a measuring line 22. A signal line 24 connects a data transmission unit of the extruder motor 21 to a data acquisition unit 25 of the control device 8.
Ein Mengenstromsensor 26 ist mit einem Förderabschnitt 27 des Extruders 12 über eine Messleitung 28 verbunden. Eine Signalleitung 29 verbindet eine Datensendeeinheit 30 des Förderabschnitts 27 mit einer Datenaufhahmeeinheit 31 der Steuereinrichtung 8.A mass flow sensor 26 is connected to a conveying section 27 of the extruder 12 via a measuring line 28. A signal line 29 connects a data transmission unit 30 of the conveyor section 27 to a data recording unit 31 of the control device 8.
Am Ausgang des Extruders 12 ist eine Granuliereinrichtung 32 angeordnet, die in üblicher Weise als Granulierelement ein Schneidmesser aufweist. Dieses wirkt mit einem Gegenkörper, zum Beispiel einer Lochplatte, durch die die im Extruder 12 aufbereitete Polymermasse hindurchgedrückt wird, zur Erzeugung des Granulats zusammen. Die in einem Schneidmessergehäuse 33 untergebrachte Welle des Schneidmessers ist angetrieben von einem Schneidmotor 34. Dieser ist über eine Messleitung 35 mit einem Drehzahlsensor 36 verbunden. Über eine Signalleitung 37 steht eine Daten- sendeeinheit des Schneidmotors 34 mit einer Datenaufnahmeeinheit 38 der Steuereinrichtung 8 in Verbindung.At the exit of the extruder 12, a granulating device 32 is arranged, which in the usual way has a cutting knife as the granulating element. This interacts with a counter body, for example a perforated plate through which the polymer mass prepared in the extruder 12 is pressed, to produce the granulate. The shaft of the cutting knife accommodated in a cutting knife housing 33 is driven by a cutting motor 34. This is connected to a speed sensor 36 via a measuring line 35. A data line is connected via a signal line 37. Transmitting unit of the cutting motor 34 with a data acquisition unit 38 of the control device 8 in connection.
Über eine pneumatische Roh-Granulat-Förderleitung 39 ist die Granulier- einrichtung 32 mit einem Eingangsabschnitt 40 eines Granulattrockners 41 verbunden. Ein nicht dargestelltes Trocknungsgebläse des Granulat- trockners 41 ist von einem Trocknungsmotor 42 angetrieben. Über eine Messleitung 43 ist der Trocknungsmotor 42 mit einem Drehzahlsensor 44 verbunden. Eine Datensendeeinheit des Trocknungsmotors 42 steht über eine Signalleitung 45 mit einer Datenaufnahmeeinheit 46 der Steuereinrichtung 8 in Verbindung. Eine Förderfluid-Rücklaufleitung 47 verbindet den Eingangsabschnitt 40 des Granulattrockners 41 mit der Granuliereinrichtung 32.The pelletizing device 32 is connected to an input section 40 of a pellet dryer 41 via a pneumatic raw pellet conveying line 39. A drying fan (not shown) of the granule dryer 41 is driven by a drying motor 42. The drying motor 42 is connected to a speed sensor 44 via a measuring line 43. A data transmission unit of the drying motor 42 is connected via a signal line 45 to a data recording unit 46 of the control device 8. A conveying fluid return line 47 connects the inlet section 40 of the granule dryer 41 to the granulating device 32.
Ein Ausgangsabschnitt 48 des Granulattrockners 41 steht über ein Fallrohr 49 mit einem Eingangsabschnitt 50 einer Klassiereinrichtung 51 in Verbindung. Diese weist ein hinsichtlich seiner mechanischen Funktion übliches Siebelement auf, welches von einem Siebmotor 52 angetrieben ist. Über eine Messleitung 53 steht der Siebmotor 52 mit einem Leistungsaufnehmer 54 in Verbindung. Eine Datensendeeinheit des Siebmotors 52 ist über eine Signalleitung 55 mit einer Datenaufnahmeeinheit 56 der Steuereinrichtung 8 verbunden.An outlet section 48 of the granule dryer 41 is connected via a down pipe 49 to an inlet section 50 of a classifying device 51. This has a sieve element which is customary with regard to its mechanical function and is driven by a sieve motor 52. The screen motor 52 is connected to a power sensor 54 via a measuring line 53. A data transmission unit of the screen motor 52 is connected to a data acquisition unit 56 of the control device 8 via a signal line 55.
Nicht der Sieb-Klassierung durch die Klassiereinrichtung 51 entsprechen- des Roh-Granulat verlässt die Klassiereinrichtung 51 über eineThe raw granulate that does not correspond to the sieve classification by the classifying device 51 leaves the classifying device 51 via a
Ausgangsleitung 57. Ein Ausgangsabschnitt 58 für klassiertes Granulat steht über einen ersten als Fallrohr ausgebildeten Abschnitt 59 einer Abfuhr-Förderleitung 60 mit einer Pralleinrichtung 61 in Verbindung. Letztere weist eine Prallplatte 62 auf, die über eine Messleitung 63 mit einem Impuls- bzw. Momentaufnehmer 64 verbunden ist. Dieser steht über eine Signalleitung 65 mit einer Datenaufnahmeeinheit 66 der Steuereinrichtung 8 in Verbindung.Output line 57. An output section 58 for classified granules is connected to a baffle device 61 via a first section 59 of a discharge conveyor line 60 designed as a downpipe. The latter has an impact plate 62, which is connected via a measuring line 63 a pulse or moment sensor 64 is connected. This is connected via a signal line 65 to a data acquisition unit 66 of the control device 8.
Die Granuliereinrichtung 32 für das Roh-Granulat, der Granulattrockner 41 für das Roh-Granulat sowie die Klassiereinrichtung 51 mit der daran anschließenden Pralleinrichtung 61 bilden zusammen eine Granuliereinrichtung zur Erzeugung klassierten Granulates.The granulating device 32 for the raw granulate, the granule dryer 41 for the raw granulate and the classifying device 51 with the adjoining impact device 61 together form a granulating device for producing classified granules.
Ein zweiter als Fallrohr ausgebildeter Abführleitungsabschnitt 67 verbindet die Pralleinrichtung 61 ausgangsseitig mit einem Sammelbehälter 68.A second discharge line section 67 designed as a downpipe connects the impact device 61 on the output side to a collecting container 68.
Unterhalb eines Ausgangstrichters 69 des Sammelbehälter 68 ist eine Zel- lenradschleuse 70 angeordnet, deren Zellenrad von einem Zellenradmotor 71 angetrieben ist. Eine Daten-Sende/Empfangseinheit des Zellenradmo- tors 71 steht mit einer Daten-Sende Empfangseinheit 73 der Steuereinrichtung 8 in Verbindung.A cell wheel lock 70 is arranged below an outlet funnel 69 of the collecting container 68, the cell wheel of which is driven by a cell wheel motor 71. A data transmission / reception unit of the cellular wheel motor 71 is connected to a data transmission / reception unit 73 of the control device 8.
Ausgangsseitig der Zellenradschleuse 70 steht ein dritter Abführleitungsab- schnitt 74 mit einem Vorratsbehälter 75 in Verbindung. In den dritten Abführleitungsabschnitt 74 mündet eine Fördergasleitung 76 ein. Letztere ist mit einem Ausgangsabschnitt einer Mengensteuereinrichtung 77, welche ein nicht dargestelltes Fördergasventil beinhaltet, verbunden. Über eine Daten-Sende/Empfangseinheit 78 und eine Signalleitung 79 steht die Mengensteuereinrichtung 77 mit einer Daten-Sende/Empfangseinheit 80 der Steuereinrichtung 8 in Verbindung.On the output side of the rotary valve 70, a third discharge line section 74 is connected to a storage container 75. A conveying gas line 76 opens into the third discharge line section 74. The latter is connected to an output section of a quantity control device 77, which contains a feed gas valve (not shown). The quantity control device 77 is connected to a data transmission / reception unit 80 of the control device 8 via a data transmission / reception unit 78 and a signal line 79.
Über eine Fördergas-Zuführleitung 81 ist die Mengensteuereinrichtung 77 mit einer Gasversorgungseinrichtung 82 verbunden. Diese steht über eine Steuerleitung 83 mit einer Drucksteuereinheit 84 in Verbindung. Diese ist über eine Signalleitung 85 mit einer Datensendeeinheit 86 der Steuereinrichtung 8 verbunden.The quantity control device 77 is connected to a gas supply device 82 via a conveying gas supply line 81. This is above one Control line 83 with a pressure control unit 84 in connection. This is connected to a data transmission unit 86 of the control device 8 via a signal line 85.
Die Granulat-Bereitstellungseinrichtung 1 funktioniert folgendermaßen:The granulate supply device 1 works as follows:
Über die Haupt-Zuführeinheit 2 und die Additiv-Zufuhreinheit 14 wird ein Ausgangsprodukt für die zu granulierende Polymermasse in einer definierten Zusammensetzung zur Abgabe an den Zuführtrichter 11 vorgegeben. Dies erfolgt durch entsprechendes Ansteuern von nicht dargestellten Förderschnecken der Zuführeinheiten 2, 14 mit unabhängig voneinander wählbarer vorgegebener Drehzahl. Die jeweiligen Fördermengen der Haupt- Zuführeinheit 2 und der Additiv-Zuführeinheit 14 werden über die zugeordneten Mengenstromsensoren 3 und 16 gemessen und die entsprechen- den Messdaten werden über die Datensendeeinheiten 5 und 17 an die jeweiligen Datenaufhahmeeinheiten 7 und 19 der Steuereinrichtung 8 übertragen.Via the main feed unit 2 and the additive feed unit 14, a starting product for the polymer mass to be granulated is specified in a defined composition for delivery to the feed hopper 11. This is done by correspondingly controlling feed screws 2, 14, not shown, of the feed units 2, 14 at a predetermined speed which can be selected independently of one another. The respective delivery quantities of the main feed unit 2 and the additive feed unit 14 are measured via the assigned quantity flow sensors 3 and 16 and the corresponding measurement data are transmitted via the data transmission units 5 and 17 to the respective data acquisition units 7 and 19 of the control device 8.
Im Extruder 12 werden die zugeführten Ausgangsprodukte zu der Poly- mermasse weiterverarbeitet. Die Drehzahl der Schneckenwelle 20 derIn the extruder 12, the supplied starting products are processed further to form the polymer mass. The speed of the worm shaft 20 of the
Förderschnecke des Extruders 12 wird vom Drehzahlsensor 23 erfasst und über die Datensendeeinheit des Extrudermotors 21 an die Datenaufnahmeeinheit 25 der Steuereinrichtung 8 übertragen. Zudem wird der im Extruder 12 transportierte Mengenstrom der Polymermasse vom Mengenstromsen- sor 26 erfasst. Die zugehörigen Mengenstromdaten werden von der Datensendeeinheit 30 des Förderabschnitts 27 des Extruders 12 an die Datenaufnahmeeinheit 31 der Steuereinrichtung 8 übertragen. Am Ausgang des Extruders 12 wird die verarbeitete Polymermasse in der Granuliereimichtung 32 granuliert. Die Drehzahl des Schneidmotors 34 der Granuliereinrichtung 32 wird über den Drehzahlsensor 36 erfasst und die entsprechenden Drehzahldaten werden über die Datensendeeinheit des Schneidmotors 34 an die Datenaufnahmeeinheit 38 der Steuereinrichtung 8 übertragen.The screw conveyor of the extruder 12 is detected by the speed sensor 23 and transmitted to the data recording unit 25 of the control device 8 via the data transmission unit of the extruder motor 21. In addition, the mass flow of the polymer mass transported in the extruder 12 is detected by the mass flow sensor 26. The associated volume flow data are transmitted from the data transmission unit 30 of the conveying section 27 of the extruder 12 to the data recording unit 31 of the control device 8. At the exit of the extruder 12, the processed polymer mass is granulated in the granulating device 32. The speed of the cutting motor 34 of the pelletizing device 32 is detected by the speed sensor 36 and the corresponding speed data are transmitted via the data transmission unit of the cutting motor 34 to the data acquisition unit 38 of the control device 8.
Das in der Granuliereinrichtung 32 erzeugte Roh-Granulat wird über die Roh-Granulat-Förderleitung 39 dem Granulattrockner 41 zugeführt und dort getrocknet. Hierbei erfasst der Drehzahlsensor 44 die Drehzahl des Trocknungsmotors 42. Die zugehörigen Drehzahldaten werden über die Datensendeeinheit des Trocknungsmotors 42 an die Datenaufnahmeeinheit 46 der Steuereinrichtung 8 weitergeleitet.The raw granulate produced in the granulating device 32 is fed to the granulate dryer 41 via the raw granulate conveying line 39 and dried there. The speed sensor 44 detects the speed of the drying motor 42. The associated speed data are forwarded to the data recording unit 46 of the control device 8 via the data transmission unit of the drying motor 42.
Das getrocknete Roh-Granulat gelangt über das Falhohr 49 in die Klassiereinrichtung 51. Dort wird das Roh-Granulat gesiebt, wobei eine vorgegebene Fraktion des Roh-Granulats aussortiert wird. Die Stromaufhahme des Siebmotors 52 bei dem Siebvorgang der Klassiereinrichtung 51 wird von dem Leistungsaufhehmer 54 gemessen und über die Datensendeeinheit des Siebmotors 52 an die Datenaufnahmeeinheit 56 der Steuereinrichtung 8 übertragen. Die die Sieb-Klassierung nicht erfüllende Fraktion des Roh- Granulats verlässt die Klassiereinrichtung 51 über die Ausgangsleitung 57. Das die Vorgabe erfüllende, klassierte Granulat verlässt die Klassiereinrichtung 51 über den ersten Abführleitungsabschnitt 59 der Abführ- Förderleitung 60.The dried raw granulate passes through the false ear 49 into the classifying device 51. There the raw granulate is sieved, a predetermined fraction of the raw granulate being sorted out. The current consumption of the screen motor 52 during the screening process of the classifying device 51 is measured by the power absorber 54 and transmitted to the data recording unit 56 of the control device 8 via the data transmission unit of the screen motor 52. The fraction of the raw granulate which does not meet the sieve classification leaves the classifying device 51 via the outlet line 57. The classified granulate which fulfills the specification leaves the classifying device 51 via the first discharge line section 59 of the discharge conveyor line 60.
Mittels der Prallplatte 62 der Pralleinrichtung 61 und dem Momentaufnehmer 64 wird das Aufprallmoment des klassierten Granulats gemessen. Die entsprechenden Messdaten werden vom Momentaufnehmer 64 an die Datenaufnahmeeinheit 66 der Steuereimichtung 8 übertragen.The impact moment of the classified granulate is measured by means of the impact plate 62 of the impact device 61 and the moment sensor 64. The Corresponding measurement data are transmitted from the torque sensor 64 to the data recording unit 66 of the control device 8.
Über den zweiten Abführleitungsabschnitt 67 gelangt das vermessene Gra- nulat in den Sammelbehälter 68 und wird von dort über die Zellenrad- schleuse 70 weitertransportiert. Die Drehzahl des Zellenradmotors 71 wird von der Daten-Sende/Empfangseinheit 73 der Steuereimichtung 8 vorgegeben. Diese Drehzahl ist eine Funktion der empfangenen Messdaten von dem Mengenstromsensor 3 der Haupt-Zufuhreinheit 2, dem Mengenstrom- sensor 16 der Additiv-Zuführeinheit 14, dem Drehzahlsensor 23 des Extrudermotors 21, dem Mengenstromsensor 26 des Förderabschnitts 27, dem Drehzahlsensor 36 des Schneidmotors 34, dem Drehzahlsensor 44 des Trocknungsmotors 42, dem Leistungsaufhehmer 54 des Siebmotors 52 sowie dem Momentaufhehmer 64 der Pralleinrichtung 61.The measured granulate reaches the collecting container 68 via the second discharge line section 67 and is transported from there via the cellular wheel lock 70. The speed of the cellular wheel motor 71 is specified by the data transmission / reception unit 73 of the control device 8. This speed is a function of the received measurement data from the mass flow sensor 3 of the main feed unit 2, the mass flow sensor 16 of the additive feed unit 14, the speed sensor 23 of the extruder motor 21, the mass flow sensor 26 of the conveying section 27, the speed sensor 36 of the cutting motor 34, the speed sensor 44 of the drying motor 42, the power absorber 54 of the screen motor 52 and the moment absorber 64 of the impact device 61.
Die Drehzahl des Zellenrads in der Zellenradschleuse 70 gibt die Granulatmenge vor, die in den dritten Abführleitungsabschnitt 74 eingebracht und pneumatisch in Richtung des Vorratsbehälters 75 weitergefordert wird. Wenn sich aus den vorstehend aufgelisteten Messdaten, die der Steuerein- richtung 8 zugeführt werden, ergibt, dass das Granulat mechanische und/oder thermodynamische Eigenschaften aufweist, die erhöhte Anforderungen an die pneumatische Förderung stellen, kann zum Beispiel die Drehzahl des Zellemadmotors 71 gesteuert über die Steuereinrichtung 8 verringert werden, sodass pro Zeiteinheit weniger Granulat pneumatisch durch den dritten Abführleitungsabschnitt 74 transportiert zu werden braucht. Derartige, erhöhte Anforderungen an die pneumatische Förderung stellende Eigenschaften sind zum Beispiel eine dichtere und/oder zähere Zusammensetzung der Polymermasse, die sich zum Beispiel aus einer erhöhten Förderleistung der Zuführeinheiten 2, 14 oder aus einer bestimmten Zusammensetzung von Hauptprodukt einerseits und Additiv andererseits ergeben kann. Entsprechende Daten, die von der Steuereimichtung 8 zur Anpassung der Drehzahl des Zellenrades verarbeitet werden, liefern der Mengenstromsensor 3 der Haupt-Zuführeinheit 2 sowie der Mengenstrom- sensor 16 der Additiv-Zuführeinheit 14.The rotational speed of the cellular wheel in the cellular wheel sluice 70 specifies the amount of granulate which is introduced into the third discharge line section 74 and pneumatically conveyed further in the direction of the storage container 75. If it follows from the measurement data listed above that are fed to the control device 8 that the granulate has mechanical and / or thermodynamic properties that place increased demands on the pneumatic conveying, the rotational speed of the cellular wheel motor 71 can be controlled, for example, via the Control device 8 can be reduced, so that less granulate needs to be transported pneumatically through the third discharge line section 74 per unit of time. Such increased demands on the pneumatic conveying properties are, for example, a denser and / or tougher composition of the polymer mass, which results, for example, from an increased conveying capacity of the feed units 2, 14 or from a specific one Composition of main product on the one hand and additive on the other hand can result. Corresponding data, which are processed by the control device 8 for adapting the rotational speed of the cellular wheel, are provided by the mass flow sensor 3 of the main feed unit 2 and the mass flow sensor 16 of the additive feed unit 14.
Auch im Rahmen der Weiterverarbeitung des Ausgangsprodukts zur Polymermasse im Extruder 12 erfolgt eine Beeinflussung der mechanischen und thermodynamischen Eigenschaften des Granulats. Eine derartige Beein- flussung wird erfasst über den Drehzahlsensor 23 und den Mengenstromsensor 26. So kann zum Beispiel eine erhöhte Drehzahl des Extrudermotors 21 zu einem dichteren Roh-Granulat mit entsprechend höheren Anforderungen an die später folgende pneumatische Förderung führen. Zudem können relativ geringe Variationen in der Zusammensetzung des Aus- gangsproduktes, die praktisch zu keiner Änderung der Daten führen, die von den Mengenstromsensoren 3 und 16 aufgenommen werden, zu erheblichen Änderungen des Verhaltens der Polymermasse im Rahmen des Extrudier- und Knet- Vorgangs und damit zu einer Änderung der förderungsrelevanten Granulateigenschaften führen. Dies kann sowohl über die Drehzahl des Extrudermotors 21 als auch über den Mengenstrom im Förderabschnitt 27, gemessen vom Mengenstromsensor 26, erfasst werden.The mechanical and thermodynamic properties of the granules are also influenced as part of the further processing of the starting product into the polymer mass in the extruder 12. Such an influence is recorded via the speed sensor 23 and the volume flow sensor 26. For example, an increased speed of the extruder motor 21 can lead to denser raw granules with correspondingly higher requirements for the pneumatic conveyance that follows later. In addition, relatively small variations in the composition of the starting product, which lead to practically no change in the data recorded by the flow rate sensors 3 and 16, can lead to considerable changes in the behavior of the polymer mass in the course of the extrusion and kneading process and thus lead to a change in the granulate properties relevant to the funding. This can be detected both via the speed of the extruder motor 21 and via the mass flow in the conveying section 27, measured by the mass flow sensor 26.
Auch das Verhalten der Polymermasse beim Granulieren in der Granuliereinrichtung 32 lässt Rückschlüsse auf die Anforderungen des Granulats an die pneumatische Förderung zu. So kann über die vom Drehzahlsensor 36 aufgenommene Drehzahl des Schneidmotors 34 auf das Schneidverhalten der Polymermasse geschlossen werden, woraus wiederum Rückschlüsse auf das pneumatische Förderverhalten möglich sind. So wird in der Regel eine Polymermasse, die dem Schneidprozess einen erhöhten Widerstand entgegensetzt, was wiederum zu einem Absinken der Drehzahl des Schneidmotors 34 führt, auch höhere Anforderungen an die pneumatische Förderung stellen.The behavior of the polymer mass during granulation in the granulating device 32 also allows conclusions to be drawn about the requirements of the granulate for the pneumatic conveying. In this way, the cutting behavior of the polymer mass can be inferred from the speed of the cutting motor 34 recorded by the speed sensor 36, which in turn enables conclusions to be drawn about the pneumatic conveying behavior. As a rule, a polymer mass that the cutting process an increased resistance opposed, which in turn leads to a decrease in the speed of the cutting motor 34, also place higher demands on the pneumatic conveying.
Über die Drehzahl des Trocknungsmotors 42 lassen sich Rückschlüsse über dreimal die Trocknungsleistung des Granulattrockners 41 und/oder den Trocknungsgrad des Roh-Granulats ziehen, welcher ebenfalls die pneumatischen Fördereigenschaften des Granulats beeinflusst. Je trockener das Roh-Granulat den Granulattrockner 41 verlässt, desto geringer sind in der Regel die Anforderungen an die pneumatische Förderung.The speed of the drying motor 42 allows conclusions to be drawn about three times the drying capacity of the granule dryer 41 and / or the degree of drying of the raw granulate, which likewise influences the pneumatic conveying properties of the granulate. The drier the raw granulate leaves the granule dryer 41, the lower the requirements for the pneumatic conveyance as a rule.
Auch die Leistungsaufnahme des Siebelements beim Siebvorgang in der Klassiereinrichtung 51, die über den Leistungsaufnehmer 54 erfasst wird, bietet Aufschluss über die Eigenschaften des Granulats. Ein zähes Granulat wird bevorzugt am Siebelement hängen bleiben und dort zu einer erhöhten Leistungsaufhahme führen. Auch hieraus können sich natürlich Änderungen für die Anforderungen an die pneumatische Förderung ergeben.The power consumption of the sieve element during the sieving process in the classifying device 51, which is recorded via the power sensor 54, also provides information about the properties of the granulate. A tough granulate will preferably stick to the sieve element and lead to an increased power consumption there. Of course, this can also result in changes to the requirements for pneumatic conveying.
Als letzte Kontrolle der Eigenschaften des Granulats vor dem Eintritt in den Sammelbehälter 68 und die sich daran anschließende Zellenradforde- rung dient das Prallverhalten des klassierten Granulats, welches in der Pralleinrichtung 61 gemessen wird. Je höher der Momentübertrag auf die Prallplatte 62 ist, desto schwerer sind die einzelnen Granulatkörner und desto höher sind die Anforderungen des Granulats an die pneumatische Förderung.The impact behavior of the classified granules, which is measured in the impact device 61, serves as the last check of the properties of the granules before entering the collecting container 68 and the subsequent cell wheel demand. The higher the moment transfer to the baffle plate 62, the heavier the individual granules and the higher the requirements of the granules on the pneumatic conveyance.
Über die Signalleitung 72 kann die Steuereinrichtung 8 zudem die momentane Drehzahl des Zellenradmotors 71 über einen nicht dargestellten Drehzahlsensor erfassen. Je nach Auslegung der Zellenradschleuse 70 kann auch diese Drehzahl noch Rückschlüsse über die Eigenschaften des mit der Zellenradschleuse 70 geforderten Granulats zur Vorgabe der Förderleistung der pneumatischen Fördereinrichtung liefern.Via the signal line 72, the control device 8 can also detect the instantaneous speed of the cellular wheel motor 71 via a speed sensor (not shown). Depending on the design of the rotary valve 70 can This speed also provides conclusions about the properties of the granulate required by the rotary valve 70 for specifying the delivery rate of the pneumatic conveyor device.
Die vorstehend aufgelisteten Messdaten, die Rückschlüsse hinsichtlich der Anforderungen an die pneumatische Förderung des Granulats liefern, werden in der Steuereinrichtung 8 hinsichtlich ihrer Aussagekraft, die abhängig sein kann von den gewählten Hauptprodukten, den Additiven, der Art des Extruders 12, der Art der Granuliereinrichtung 32, der Art der Trock- nung sowie der Art des Siebens, gewichtet. Diese Gewichtung kann anhand von Erfahrungswerten aus bereits erfolgten Granuliervorgängen oder anhand der bekannten mechanischen und thermodynamischen Eigenschaften des Ausgangsprodukts sowie der Polymermasse erfolgen.The measurement data listed above, which provide conclusions with regard to the requirements for the pneumatic conveying of the granulate, are stored in the control device 8 with regard to their meaningfulness, which can depend on the selected main products, the additives, the type of extruder 12, the type of granulating device 32 , the type of drying and the type of sieving. This weighting can take place on the basis of empirical values from granulation processes that have already taken place or on the basis of the known mechanical and thermodynamic properties of the starting product and of the polymer mass.
Neben der Drehzahl des Zellenradmotors 71 kann abhängig von den gemessenen Anforderungen an die pneumatische Förderung auch die Förderleistung der pneumatischen Fördereinrichtung beeinflusst werden. Dies erfolgt über das Ansteuern des Ventils der Mengensteuereinrichtung 77 über die Daten-Sende/Empfangseinrichtung 80 der Steuereinrichtung 8. Über die Signalleitung 79 erfasst die Steuereimichtung 8 zudem dieIn addition to the rotational speed of the cellular wheel motor 71, the conveying capacity of the pneumatic conveying device can also be influenced depending on the measured requirements for the pneumatic conveying. This is done by activating the valve of the quantity control device 77 via the data transceiver 80 of the control device 8. The control device 8 also detects the signal line 79
Momentanposition des Ventils der Mengensteuereimichtung 77. Je weiter dieses Ventil geöffnet ist, desto größer ist die Gasmenge, die in die Fördergasleitung 76 zur pneumatischen Förderung im dritten Abführleitungsabschnitt 74 der Abführ-Förderleitung 60 eingeleitet wird. Ferner kann die Förderleistung der pneumatischen Fördereinrichtung durch den ausgangs- seitigen Gasdruck der Gasversorgungseinrichtung 82 beeinflusst werden. Dieser Gasdruck wird von der Steuereinrichtung 8 über die Drucksteuereinheit 84 vorgegeben. Der resultierende Druck auf der Fördergas-Zuführleitung 81 ist in Kombination mit den entsprechenden Leitungsquerschnit- ten und der Öffnungsweite des Ventils in der Mengensteuereimichtung 77 ein Maß für den Gasdruck in der Fördergasleitung 76 und dem dritten Abführleitungsabschnitt 74 der Abführ-Förderleitung 60.Current position of the valve of the quantity control device 77. The further this valve is opened, the greater the amount of gas which is introduced into the conveying gas line 76 for pneumatic conveying in the third discharge line section 74 of the discharge conveying line 60. Furthermore, the delivery rate of the pneumatic delivery device can be influenced by the gas pressure of the gas supply device 82 on the outlet side. This gas pressure is specified by the control device 8 via the pressure control unit 84. The resulting pressure on the feed gas supply line 81 is in combination with the corresponding line cross-sections. ten and the opening width of the valve in the quantity control device 77 is a measure of the gas pressure in the conveying gas line 76 and the third discharge line section 74 of the discharge conveying line 60.
Fig. 2 zeigt eine Granulat-Bereitstellungsvorrichtung 1 mit einer hydraulischen Abführ-Fördereinrichtung. Bauelemente dieser Variante der Granulat-Bereitstellungsvorrichtung 1, die denjenigen entsprechen, die schon unter Bezugnahme auf Fig. 1 beschrieben wurden, erhalten die gleichen Bezugszeichen und werden nicht nochmals im Einzelnen erläutert.Fig. 2 shows a granulate supply device 1 with a hydraulic discharge conveyor. Components of this variant of the granulate preparation device 1 which correspond to those which have already been described with reference to FIG. 1 are given the same reference symbols and are not explained again in detail.
Bis zum Ausgang des Extruders 12 entspricht die Granulat-Bereitstellungsvorrichtung 1 der Fig. 2 derjenigen von Fig. 1. Die weitere Förderung des in der Granuliereinrichtung 32 der Granulat-Bereitstellungsvorrichtung 1 gemäß Fig. 2 erzeugten Granulats, welches bei dieser Ausführungsform nicht klassiert wird, erfolgt vollständig hydraulisch mit Wasser als Hydrau- likfluid. Hierzu ist die Granuliereinrichtung 32, die hinsichtlich ihrer Granulierwerkzeuge derjenigen von Fig. 1 entspricht, über eine Hydraulik- Abscheidleitung 87 mit einem als Abscheider wirkenden Siebrohr 88 verbunden. Über eine Abflussleitung 89, in der ein Abscheidventil 90 ange- ordnet ist, steht das Siebrohr 88 mit einem Wasser- Vorratsbehälter 91 in Verbindung. Eine Konzentratleitung 92 verbindet das Siebrohr 88 mit dem Eingangsabschnitt 40 des Trockners 41. Die Förderfluid-Rücklaufleitung 47, in der eine Rückforderpumpe 93 angeordnet ist, verbindet den Eingangsabschnitt 40 ausgangsseitig mit dem Wasser- Vorratsbehälter 91. Über eine Steuerleitung 94 steht ein Pumpenmotor 95 der Rückförderpumpe 93 mit einer Pumpensteuereinheit 96 der Steuereinrichtung 8 in Verbindung. In der Konzentratleitung 92 sind dem Ausgang des Siebrohrs 88 benachbart zwei Konzentratsensoren 97, 98 angeordnet. Diese messen wahlweise den Granulatgehalt, den Volumenstrom der Dispersion oder den Druck in der Konzentratleitung 92. Über Signalleitungen 99, 100 stehen die Konzentratsensoren 97, 98 jeweils mit Steuereinheiten 101, 102 in Verbindung. Diese sind über eine gemeinsame Signalleitung 103 mit einem Steuereingang des Abscheidventils 90 verbunden. Über eine weitere gemeinsame Signalleitung 104 stehen die Ventilsteuereinheiten 101, 102 mit einer Haupt- Ventilsteuereinheit 105 der Steuereinrichtung 8 in Verbindung.Up to the outlet of the extruder 12, the granulate supply device 1 of FIG. 2 corresponds to that of FIG. 1. The further conveyance of the granulate produced in the granulation device 32 of the granulate supply device 1 according to FIG. 2, which is not classified in this embodiment, is carried out completely hydraulically with water as the hydraulic fluid. For this purpose, the granulating device 32, which corresponds to that of FIG. 1 with regard to its granulating tools, is connected via a hydraulic separating line 87 to a sieve pipe 88 which acts as a separator. The sieve tube 88 is connected to a water reservoir 91 via a drain line 89, in which a separating valve 90 is arranged. A concentrate line 92 connects the screen pipe 88 to the input section 40 of the dryer 41. The conveying fluid return line 47, in which a recirculation pump 93 is arranged, connects the input section 40 on the output side to the water reservoir 91 Return pump 93 in connection with a pump control unit 96 of the control device 8. Two concentrate sensors 97, 98 are arranged in the concentrate line 92 adjacent to the outlet of the sieve tube 88. These selectively measure the granulate content, the volume flow of the dispersion or the pressure in the concentrate line 92. The concentrate sensors 97, 98 are each connected to control units 101, 102 via signal lines 99, 100. These are connected to a control input of the separating valve 90 via a common signal line 103. The valve control units 101, 102 are connected to a main valve control unit 105 of the control device 8 via a further common signal line 104.
Über eine Förderfluid- Vorlaufleitung 106, in der eine Vorforderpumpe 107 angeordnet ist, ist der Wasser- Vorratsbehälter 91 mit einem Förderfluid- Eingang der Granuliereinrichtung 32 verbunden. Über eine Signalleitung 108 steht ein Pumpenmotor 109 der Vorforderpumpe 107 mit einer Pum- pensteuereinheit 110 der Steuereinrichtung 8 in Verbindung.The water reservoir 91 is connected to a feed fluid inlet of the granulating device 32 via a feed fluid feed line 106, in which a feed pump 107 is arranged. A pump motor 109 of the preliminary pump 107 is connected to a pump control unit 110 of the control device 8 via a signal line 108.
Bei der Granulat-Bereitstellungsvorrichtung 1 gemäß Fig. 2 wird das in der Granuliereinrichtung 32 erzeugte Granulat folgendermaßen gefördert:In the case of the granulate supply device 1 according to FIG. 2, the granulate produced in the granulating device 32 is conveyed as follows:
Das in der Granuliereinrichtung 32 erzeugte Granulat wird mit dem der Granuliereinrichtung 32 mit Hilfe der Vorforderpumpe 107 zugeführten Wasser aus der Förderfluid- Vorlaufleitung 106 zu einer Dispersion vermischt, die über die Hydraulik- Abscheidleitung 87 hin zum Siebrohr 88 gefördert wird. Hier wird die Dispersion durch Abscheiden von Wasser über die Abflussleitung 89 aufkonzentriert. Der Konzentrationsgrad der das Siebrohr 88 durch die Konzentratleitung 92 verlassenden, aufkonzentrierten Dispersion kann über die Öffnungsweite des Abscheidventils 90 eingestellt werden. Dies erfolgt auf einer ersten Steuerebene gesteuert über die Ventilsteuereinheiten 101, 102, die die Betriebsparameter Granulatge- schwindigkeit und/oder Volumenstrom und/oder Druck der Dispersion in der dem Siebrohr 8 benachbarten Konzentratleitung 92 über die Konzentratsensoren 97, 98 aufnehmen. Diese Steuerung in der ersten Steuerebene kann zum Beispiel derart erfolgen, dass dort das Abschaltventil 90 verengt wird, sodass mehr Wasser in der Konzentratleitung 92 vorliegt, wenn dort der Granulatgehalt zu hoch wird und/oder der Volumenstrom der Dispersion zu gering wird und/oder der Druck am Anfang der KonzentratleitungThe granulate produced in the granulating device 32 is mixed with the water supplied to the granulating device 32 with the aid of the preliminary pump 107 from the conveying fluid feed line 106 to form a dispersion which is conveyed via the hydraulic separating line 87 to the sieve tube 88. Here, the dispersion is concentrated by separating water through the drain line 89. The degree of concentration of the concentrated dispersion leaving the sieve tube 88 through the concentrate line 92 can be adjusted via the opening width of the separating valve 90. This takes place on a first control level controlled by the valve control units 101, 102, which control the operating parameters of the granulate Record the speed and / or volume flow and / or pressure of the dispersion in the concentrate line 92 adjacent to the sieve tube 8 via the concentrate sensors 97, 98. This control in the first control level can take place, for example, in such a way that the shut-off valve 90 is narrowed so that there is more water in the concentrate line 92 if the granulate content there becomes too high and / or the volume flow of the dispersion becomes too low and / or Pressure at the beginning of the concentrate line
92 nach dem Siebrohr 88 zu hoch wird, was durch die Konzentratsensoren 97, 98 erfasst und an die Ventilsteuereinheiten 101, 102 weitergeleitet wird.92 after the sieve tube 88 becomes too high, which is detected by the concentrate sensors 97, 98 and passed on to the valve control units 101, 102.
Die derart konzentratgesteuerte Dispersion fließt dann durch die Konzentratleitung 92 hin zum Trockner 41. Das getrocknete Granulat wird in den Vorratsbehälter 75 gefördert. Das den Trockner 41 durch die Förderfluid- Rücklaufleitung 47 verlassende Wasser wird mittels der RückforderpumpeThe dispersion controlled in this way then flows through the concentrate line 92 to the dryer 41. The dried granulate is conveyed into the storage container 75. The water leaving the dryer 41 through the conveying fluid return line 47 is fed by means of the reclaim pump
93 in den Wasser- Vorratsbehälter 31 zurückgepumpt.93 pumped back into the water reservoir 31.
Auch bei der Granulat-Bereitstellungsvorrichtung 1 gemäß Fig. 2 werden die Messdaten des Mengenstromsensors 3 der Haupt-Zuführeinheit 2, des Mengenstromsensors 16 der Additiv-Zuführeinheit 14, des Drehzahlsensors 23 des Extrudermotors 21, des Mengenstromsensors 26 des Förderabschnitts 27 des Extruders 12 sowie des Drehzahlsensors des Schneidmotors 34 in der Steuereimichtung 8 ausgewertet. Zudem erfolgt in der Steuervorrichtung 8 eine Auswertung der Konzentratsensoren 97 und 98. Aus diesen Messdaten, die analog zum im Zusammenhang mit Fig. 1 Beschriebenen gewichtet werden, berechnet die Steuereinrichtung 8 einen Ist-Wert der Fließfahigkeit der Dispersion in der Hydraulik- Abscheidleitung 87 einerseits und in der Konzentratleitung 92 andererseits und gibt abhängig hiervon Soll- Werte vor für die Pumpleistungen der Förderpumpen 93, 107 so- wie für die Öffnungsweite des Abscheidventils 90. Die Pumpförderleistun- gen werden durch entsprechende Vorgabe der Drehzahlen der Pumpenmotoren 95 und 109 eingestellt. Die Öffnungsweite des Abscheidventils 90 erfolgt gesteuert durch die Ventilsteuereinheiten 101, 102. Hierbei kann z. B. beim Vorliegen einer Dispersion in der Hydraulik- Abscheidleitung 87, deren Fließverhalten höhere Anforderungen an die hydraulische Förderung stellt, wie aus den vorstehend diskutierten Messdaten der Konzentratsensoren 97, 98 im Zuge der Steuerung in der ersten Steuerebene geschlossen werden kann, eine stärkere Verengung des Abscheidventils 90 im Rahmen einer zweiten Steuerebene gesteuert durch die Steuereinrichtung 8 angesteuert werden, als dies im Rahmen der ersten Steuerebene, gesteuert alleine durch die Ventilsteuereinheiten 101, 102, der Fall gewesen wäre. Zudem kann in einem derartigen Fall die Pumpleistung der Pumpenmotoren 93, 107 einzeln oder gemeinsam erhöht werden. Eine förderungsrele- vante aber konzentrationsunabhängige Eigenschaft, die auf diese Weise in der zweiten Steuerebene berücksichtigt werden kann, ist die Zähigkeit des Granulats.2, the measurement data of the flow rate sensor 3 of the main feed unit 2, the flow rate sensor 16 of the additive feed unit 14, the speed sensor 23 of the extruder motor 21, the flow rate sensor 26 of the conveying section 27 of the extruder 12 and the Speed sensor of the cutting motor 34 evaluated in the control device 8. In addition, the concentrate sensors 97 and 98 are evaluated in the control device 8. The control device 8 uses this measurement data, which is weighted analogously to that described in connection with FIG. 1, to calculate an actual value of the flowability of the dispersion in the hydraulic separating line 87 and in the concentrate line 92, on the other hand, and depending on this, specifies target values for the pump outputs of the feed pumps 93, 107, as for the opening width of the separating valve 90. The pump delivery rates are set by correspondingly specifying the speeds of the pump motors 95 and 109. The opening width of the separating valve 90 is controlled by the valve control units 101, 102. B. in the presence of a dispersion in the hydraulic separating line 87, the flow behavior of which places higher demands on the hydraulic pumping, as can be concluded from the measurement data of the concentrate sensors 97, 98 discussed above in the course of the control in the first control level, a greater narrowing of the Separation valve 90 controlled in a second control level by the control device 8 than would have been the case in the first control level, controlled solely by the valve control units 101, 102. In addition, in such a case the pumping capacity of the pump motors 93, 107 can be increased individually or together. A property that is relevant for funding but is independent of concentration, which can be taken into account in this way in the second control level, is the toughness of the granules.
Zusätzlich oder alternativ zu den vorstehend beschriebenen Ausführungen der Betriebsparameter der Granulat-Bereitstellungsvorrichtungen erfassenden Messeinrichtungen können folgende weitere Messeinrichtungen zum Einsatz kommen, die entsprechende Rückschlüsse auf die förderungsrelevanten Eigenschaften des Granulats zulassen, welche analog zum oben Beschriebenen von der Steuereinrichtung 8 verarbeitet werden können:In addition to or as an alternative to the above-described embodiments of the operating parameters of the measuring devices detecting the granulate supply devices, the following further measuring devices can be used, which allow corresponding conclusions to be drawn about the properties of the granulate relevant to the funding, which can be processed by the control device 8 analogously to the description above:
Alternativ oder zusätzlich zum Mengenstromsensor 3 ein Volumenstromsensor, bei batchweiser Zudosierung des Hauptproduktes eine Waage, bei einer Haupt-Zuführeinheit mit rotierendem Förderelement, zum Beispiel mit rotierender Förderschnecke, ein Drehzahlsensor oder bei einer elektro- motorisch betriebenen Haupt-Zuführeinheit 2 ein Stromaufnehmer für den Strom dieses Elektromotors. Entsprechendes gilt für alternative oder zusätzliche Varianten des Mengenstromsensors 16.As an alternative or in addition to the volume flow sensor 3, a volume flow sensor, a scale in the case of batch-wise metering in of the main product, a main feed unit with a rotating conveying element, for example with a rotating screw conveyor, a speed sensor or an electronic motor-operated main feed unit 2 a current collector for the current of this electric motor. The same applies to alternative or additional variants of the flow sensor 16.
Alternativ oder zusätzlich zum Drehzahlsensor 23 für den Extradermotor 21 kann bei Verwendung eines Elektromotors als Extrudermotor 21 ein Stromaufnehmer zum Einsatz kommen.As an alternative or in addition to the speed sensor 23 for the extrader motor 21, a current sensor can be used when an electric motor is used as the extruder motor 21.
Alternativ oder zusätzlich zum Mengenstromsensor 26 des Förderab- Schnitts 27 des Extruders 12 kann zum Einsatz kommen ein Strömungsgeschwindigkeitssensor für die Polymermasse im Extruder 12, ein Volumenstromsensor oder ein Temperatursensor für die Polymermasse.As an alternative or in addition to the mass flow sensor 26 of the conveyor section 27 of the extruder 12, a flow rate sensor for the polymer mass in the extruder 12, a volume flow sensor or a temperature sensor for the polymer mass can be used.
Alternativ oder zusätzlich für den Drehzahlsensor 36 des Schneidmotors 34 kann zum Einsatz kommen ein Druckaufhehmer für den Druck der Polymermasse im Bereich vor der Lochplatte der Granuliereinrichtung 32 oder, falls ein Elektromotor als Schneidmotor 34 eingesetzt ist, ein Stromaufnehmer für den Strom des Elektromotors. Diese Messaufnehmer erlauben Rückschlüsse auf den Schneidwiderstand, den die Polymermasse beim Granulieren bietet, und damit z. B. auf die Dichte und/oder Zähigkeit des Granulats.Alternatively or additionally for the speed sensor 36 of the cutting motor 34, a pressure transducer can be used for the pressure of the polymer mass in the area in front of the perforated plate of the granulating device 32 or, if an electric motor is used as the cutting motor 34, a current collector for the current of the electric motor. These sensors allow conclusions to be drawn about the cutting resistance that the polymer mass offers during granulation. B. on the density and / or toughness of the granules.
Alternativ oder zusätzlich für den Drehzahlsensor 44 des Granulattrockners 41 kann zum Einsatz kommen ein Temperatursensor für das Granulat nach erfolgter Trocknung oder, falls der Trocknungsmotor 42 des Granulattrockners 41 ein Elektromotor ist, ein Stromaufnehmer für den Strom dieses Elektromotors. Alternativ oder zusätzlich zum Leistungsaufnehmer 54 der Klassiereinrichtung 51 kann zum Einsatz kommen ein Mengenstromsensor für das die Klassiereinrichtung 51 durchlaufende Granulat, ein entsprechender Volumenstromsensor oder ein Temperatursensor für das Granulat im Bereich der Klassiereinrichtung 51.Alternatively or additionally for the speed sensor 44 of the granule dryer 41, a temperature sensor can be used for the granulate after drying or, if the drying motor 42 of the granule dryer 41 is an electric motor, a current collector for the current of this electric motor. As an alternative or in addition to the power sensor 54 of the classifying device 51, a mass flow sensor for the granulate passing through the classifying device 51, a corresponding volume flow sensor or a temperature sensor for the granulate in the area of the classifying device 51 can be used.
Ferner können auch anstelle der oben genannten Einrichtungen zur Beeinflussung der Förderleistung der pneumatischen Förderung bei der Granulat- Bereitstellungsvorrichtung 1 nach Fig. 1 folgende alternative oder zusätzli- ehe Steuergrößen zum Einsatz kommen:Furthermore, the following alternative or additional control variables can also be used instead of the above-mentioned devices for influencing the conveying capacity of the pneumatic conveying device in the granulate supply device 1 according to FIG. 1:
Bei Vorliegen eines motorisch angetriebenen Verdichters, eines motorisch angetriebenen Gebläses oder eines motorisch angetriebenen Ventilators kann zur Drucksteuerung in der Gasversorgungseinrichtung 82 mittels der Drucksteuereinheit 84 die Drehzahl des jeweiligen Motors gesteuert sein. Alternativ oder zusätzlich kann eine Volumenstromsteuerung der Gasversorgungseinrichtung 82 über eine Bypassregelung erfolgen.If a motor-driven compressor, a motor-driven blower or a motor-driven fan is present, the speed of the respective motor can be controlled for pressure control in the gas supply device 82 by means of the pressure control unit 84. As an alternative or in addition, volume flow control of the gas supply device 82 can take place via a bypass control.
Anstelle oder zusätzlich zu der Mengensteuereinrichtung 77 kann eine ent- sprechende Volumensteuereinrichtung eingesetzt sein.Instead of or in addition to the quantity control device 77, a corresponding volume control device can be used.
Entsprechende Varianten für die Messdatenaufnahme und für die Steuerung ergeben sich für die Granulat-Bereitstellungsvorrichtung 1 mit hydraulischer Abführ-Fördereinrichtung gemäß Fig. 2. Corresponding variants for the measurement data acquisition and for the control result for the granulate supply device 1 with a hydraulic discharge conveyor device according to FIG. 2.
Claims
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AU2003245929A AU2003245929A1 (en) | 2002-07-05 | 2003-06-11 | Device and method for producing granules |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE10230321A DE10230321A1 (en) | 2002-07-05 | 2002-07-05 | Device and method for providing a granulate |
| DE10230321.5 | 2002-07-05 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2004004996A1 true WO2004004996A1 (en) | 2004-01-15 |
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| PCT/EP2003/006089 Ceased WO2004004996A1 (en) | 2002-07-05 | 2003-06-11 | Device and method for producing granules |
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|---|---|
| AU (1) | AU2003245929A1 (en) |
| DE (1) | DE10230321A1 (en) |
| WO (1) | WO2004004996A1 (en) |
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| DE102004002401A1 (en) * | 2004-01-16 | 2005-08-11 | Coperion Waeschle Gmbh & Co. Kg | Start-up of under-water granulating plant attached to an extruder uses a by-pass line in the water circuit, which is closed once water flow is established |
| CN105132068A (en) * | 2015-09-14 | 2015-12-09 | 柏红梅 | Automatic preparation system for marigranules and control method of automatic preparation system |
| EP3186051B1 (en) | 2014-12-04 | 2018-04-11 | Basell Polyolefine GmbH | Process for preparing a polyolefin composition |
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| CN109689319B (en) * | 2016-08-17 | 2020-12-08 | 科倍隆有限公司 | Apparatus and method for producing plastic pellets |
| DE102022120526A1 (en) * | 2022-08-15 | 2024-02-15 | Glatt Gesellschaft Mit Beschränkter Haftung | Granule production device and method for controlling and/or regulating the granulate production device |
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|---|---|---|---|---|
| DE102004002401A1 (en) * | 2004-01-16 | 2005-08-11 | Coperion Waeschle Gmbh & Co. Kg | Start-up of under-water granulating plant attached to an extruder uses a by-pass line in the water circuit, which is closed once water flow is established |
| DE102004002401B4 (en) * | 2004-01-16 | 2007-05-16 | Coperion Werner & Pfleiderer | Device for starting up an underwater granulating device and a directly coupled thereto hydraulic conveying line and method for this purpose |
| EP3186051B1 (en) | 2014-12-04 | 2018-04-11 | Basell Polyolefine GmbH | Process for preparing a polyolefin composition |
| EP3186052B1 (en) | 2014-12-04 | 2018-05-02 | Basell Polyolefine GmbH | Process for preparing polyolefin pellets of a polyolefin composition |
| US10899041B2 (en) | 2014-12-04 | 2021-01-26 | Basell Polyolefine Gmbh | Process for preparing a polyolefin composition |
| US11104036B2 (en) | 2014-12-04 | 2021-08-31 | Basell Polyolefine Gmbh | Process for preparing a polyolefin composition |
| EP3186051B2 (en) † | 2014-12-04 | 2025-04-30 | Basell Polyolefine GmbH | Process for preparing a polyolefin composition |
| CN105132068A (en) * | 2015-09-14 | 2015-12-09 | 柏红梅 | Automatic preparation system for marigranules and control method of automatic preparation system |
Also Published As
| Publication number | Publication date |
|---|---|
| AU2003245929A1 (en) | 2004-01-23 |
| DE10230321A1 (en) | 2004-01-22 |
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