WO2003031744A2 - Modular structural panels for constructing, altering and arranging any type of building and a specific anchoring system that can be used for any type of construction - Google Patents

Abstract

The invention relates to structural modular panels for constructing, altering and arranging any type of building and a specific anchoring system that can be used for any type of construction. In particular, said invention relates to standard structural modular panels which are intended for external or internal walls. Said panels are provided with an internal wooden structure (2) which transforms same into free-standing elements that can support the weight of a ceiling or upper slab (23), including all the installations (9, 10), with any type of internal (18, 55, 56, 58) or external (15, 33, 45, 51, 53, 54) finishes. The invention also relates to modular gable panels for sloped and flat roofs, with the roofing panels therefor. The inventive structural panels comprise specific anchoring elements which are used to fix said panels to the ground, ceiling and pillars made from concrete (27), wood (16) or metal (49) in the construction of any type of building. The invention also outlines a novel construction system using structural modular panels to produce houses, enclosures and roofing that solve problems posed by traditional construction systems.

Description

 DESCRIPTION

Structural Modular Panels for the construction, renovation and conditioning of any type of building or building and a specific anchor system for any type of construction

OBJECT OF THE INVENTION

The present invention relates to a series of standard modular panels of exterior and interior structural walls, including their electrical, telecommunications, home automation and plumbing installations, exterior finishes of any type and interiors of wood, tiles, paint or any other, also to the assembly of modular panels of sprockets to inclined roofs and flat roofs with their cover panels, and, to the anchors of the same panels mentioned to the floor, ceiling and pillars of concrete, wood and metal for the construction of all types of homes and buildings

It is the purpose of the invention, the development and assembly of modular panels of structural walls and modular roof panels for construction whose use the inconveniences described today in construction in buildings, single-family houses, terraced houses, apartments are overlooked , chalets, premises, industrial buildings and all types of buildings

BACKGROUND OF THE INVENTION

In the construction of today, its traditional system leads to numerous inconveniences, time spent, debris, work, salaried personnel. The problems that are planted are due to the fact that in construction today the workforce is not specialized and that there is Very low is what leads to poor quality of the execution of the work, to the waste and breakage of the materials, delays in the delivery of the work, illegality and labor risks in the workers. Traditional materials are generally of low quality and without market approval Another big problem is that today's construction causes a lot of rubble

With the new constructive assembly system based on structural modular panels that we claim, we solve all these problems. The workforce requires almost no specialization since the mounting system is very simple and the structural modular panel is already manufactured with high quality execution, delivery delays do not occur since assembly is very fast, illegality no longer that all panels will be homologated, complying with the regulations, and are of high quality, labor risks are null and does not generate any debris the type of construction that we are claiming, with which we solve all the problems that are created in traditional construction

DESCRIPTION OF THE INVENTION

The manufacture of structural modular panels of walls and ceilings with their anchors for the building proposed by the invention is preferably applicable in the construction and renovation or maintenance of buildings, single-family houses, terraced houses, apartments, chalets, premises, industrial buildings, etc, and constitutes a novelty within the field of action in which it will be used, since from it all the disadvantages of the traditional construction carried out until now disappear

More specifically, the assembly of these panels with their anchors for the construction and renovation of homes that are claimed allows for a faster and safer construction (this type of construction complies with all regulations), clean, because it does not produce debris, Ecological and bioclimatic, specifying half of the working personnel for its assembly and allowing workers who carry out the different phases of construction more safety and avoiding losses of time, space and materials, that is, the opposite of what construction entails with the traditional system

In summary, the construction system is the next embodiment of the foundation, sanitary floor, structure, enclosure and roof. The structure can be solved by reinforced concrete or metal profiles. From this point on, the way of building claims the invention. Modular panels of structural walls Once the structural system has been completed, the enclosures will proceed, where the modular panels of structural walls will intervene in the enclosure systems, both exterior and interior, consisting of different formats of modular panels with electrical installation systems, plumbing, home automation and telecommunications, and built-in coatings, which are anchored to each other, to floor and ceiling, forming the structural assembly The roof will be resolved by means of wooden sprockets or trusses and modular roof panel, finishing the building

DESCRIPTION OF THE DD3UJOS.

In order to complete the description that is being made and in order to help a better understanding of the features of the invention, the present specification is attached Descriptive, as an integral part of it, some sheets of plans in which for the purpose of illustration and not limitation, the following has been represented

Figure 1 shows an elevation view of the different formats of modular panels of exterior structural walls (lA-lB-lC-lD-lE-lF-lG-lH- 1I-1J-1K-1L-1M)

Figure 2 shows an elevation view of the different formats of modular panels of interior structural walls (2A-2B-2C-2D-2E-2F-2G-2H- 2I-2J-2K-2L-2M-2N-2Ñ )

Figure 3 shows an elevation view of the different formats of roof sprockets (3A-3B-3C-3D-3E) and a roof panel (3F)

Figure 4 shows a sectional view of the modular panels of exterior structural walls (4A) and interior (4B)

Figure 5 shows a sectional view of the modular panels of structural walls with their electrical, telecommunications, home automation and plumbing installation, in elevation (5 A), in plan (5B) and in profile (5C)

Figure 6 shows a sectional view of the upper and lower anchor of a modular panel to the perimeter strap and to the bottom anchor perimeter crossbar (6A), and a three-dimensional development of several panels with their anchors (6B)

Figure 7 shows a sectional view in profile of the anchor between a modular and forged panel (7 A), and a sectional detail of the development of the anchor (7B)

Figure 8 shows a detailed view of the planar section of the wooden pillar joint to two modular panels of corner exterior walls (8A) and corner interior (8B), with exterior cladding (15)

Figure 9 shows a sectional and elevation view of the mixed corner anchor between modular panels of exterior walls, reinforced concrete pillar and corner forged (9 A) and another view of the section in mixed anchor plan to concrete pillar ( 9B)

Figure 10 shows a sectional view of the elevation of the mixed anchor between modular panels of exterior walls and reinforced concrete slab (10A) and another view of the section in reinforced concrete pillar anchor plant (10B)

Figure 11 shows a sectional view in elevation of the anchors of two modular panels to metal structure (pillars and beams) (HA) and a section in plan (1 IB) Figure 12: Shows a sectional view of the anchors of the modular panels of walls to the floor, floor and ceiling.

Figure 13: Shows a sectional view of the different coatings that can be given to the modular panels of structural walls of exterior and interior, cannexel panel and plastic paint (13 A), stone paint and brick plating (13B), cladding monolayer (13C), stone plating and wood tongue and groove (13D), caravista brick (13E), cotegran and tile plating (12F).

PREFERRED EMBODIMENT OF THE INVENTION.

As shown in figures 1 and 2, the different formats of modular panels of exterior structural walls are appreciated: Blind outer panel (1A), blind outer panel (IB), blind outer panel (1C), outer door panel (ID ), exterior panel double left door (1E), exterior panel double right door (1F), exterior panel window (1G), exterior panel double left window (1H), exterior panel double right window (II), exterior panel bathroom window ( 1J), fixed glass exterior panel (1K), fixed glass exterior panel (1L), exterior glass door panel (1M). Interiors: Blind inner panel (2A), blind inner panel (2B), blind inner panel (2C), inner door panel (2D), inner left double door panel (2E), inner double right door panel (2F), panel inside arc step (2G), inner panel half arc left passage (2H), inner panel half arc right step (2L), arc extension module (21), arc extension module (2J), arc extension module (2K), panel module bar (2M), module panel bar (2N), module panel bar (2Ñ). In Figure 3 we appreciate the formats of roof panels: Left outer sprocket panel (3 A), outer right sprocket panel (3B), inner left sprocket panel (3C), right inner sprocket panel (3D), flat roof sprocket ( 3E), covered panel (3F).

The definition of a structural type modular panel is as follows: All types of panels have an internal wooden structure (2) that makes it self-supporting and can support the weight of the roof or upper floor (23). The five basic types of exterior and interior panels are blind panels (1A, 1B, 1C, 2A, 2B, 2C), with door (1D, 1E, 1F, 2D, 2E, 2F), with window (1G, 1H, 1I, 1J), windows (1K, 1L, 1M) and arcs (2G, 2H-2I, 2J, 2J, 2K.2L, 2M, 2N, 2Ñ). While Figure (4A) shows a section of an outer panel, Figure (4B) shows the section of an inner panel. The panels are constituted by a wooden upper crossbar structural (1), by an intermediate reinforcement of structural wood (3), at the base a lower crossbar of structural wood (4), held by a wooden anchoring crossbar (5), the inner face covered by a cardboard panel- Plaster (7) coated by a washable plastic paint for interiors (18) or any type of interior lining and on the outer face is covered by a vapor barrier barrier (OSB Oriented Chip) (6) covered by an exterior lining of any type ( 15, 33, 45, 51, 53, 54, 58), between the two faces there is a thermal-acoustic insulation rock wool density 20 kg / m ³ (8), at the ends and in the center of the panel are the uprights of structural wood (2) to reinforce Figure 5 shows in section a type panel with its electrical installation, for telecommunications, home automation and plumbing in which the double insulated PVC pipes of diameter 0.02 can be seen inside m For electrical, telecommunication installations cations and home automation (9), the cross-linked polyethylene pipe of 0 0.016 m plumbing installation (10) with its brass plate fitting terminal of diameter 0.016m - 0.016 m (11), and with a structural wooden fitting anchor (12) The sizes of the modular panels range in thickness between 0.05m and 0.30m, width between 0.30m and 11m, and height between 2.40m and 7m

Specified all kinds of panels are passed to the assembly of the panels and their anchor, in figure 6 we show the upper anchor between modular wall panel to the perimeter strap (26) to the upper anchor crossbar (1) by means of the screw anchor panel (19) and to the lower anchor between the modular panel by the perimeter anchoring crossbar (24) to the concrete slab (23), by means of a screw + expansive block (25) is attached to the perimeter anchoring crossbar (24) to the crossbar anchor (5), which in turn by means of a screw anchor panel (19) fastens the lower crossbar (4) of the modular panel with its corresponding skirting board (20) that we also see represented in figure 7 The anchor anchor between wooden pillar a Two modular panels of inner and outer corner walls are reflected in Figure 8, the junction between the outer panels using a 0.02 m thick OSB track (13) that performs the function of anchoring between the panel and the structural timber ( 16 ), in turn, supports the outer lining cannexel (15) leaving between the OSB panel shavings (6) and the outer lining (15) an air chamber (14) that serves as an insulator, a special corner is placed in the corner (17), the anchorage between interior panels is made between panels anchoring each other by uprights (2), we anchor it by means of an anchor screw (19) reinforced by a special corner (17) The mixed anchor between a modular panel with an external structural wall and a concrete pillar (27) by means of the screw + expansive block (25) that holds it is represented in Figure 9, where the concrete pillar (27) is reinforced (28). ). Between the panel and the ceramic floor (21) there is an asphalt sheet (30) to physically isolate the panel with the floor, the concrete pillar (27) is isolated from the outside through polyurethane foam (29), a Monolayer support mesh (32) subsequently a monolayer lining (33) is placed, the panel is isolated from the outside by an OSB panel (6) and is the same as the pillar. And the mixed anchor between modular panel of exterior wall and forged (23) of reinforced concrete by means of a screw + expansive block (25) we see it represented in the in figure 10. In figure 11 shows the anchorage of the modular panels to a metal structure, metal pillar (49) or metal beam (46); through the perimeter anchoring crossbar (24) it is anchored by a screw (47) to the metal beam (46) on which the platform board (42) rests to put on top the ceramic pavement (21) topped by a nut and locknut (48) whereby we anchor it to the ground; the same with the metal pillar (49) but we anchor it through the anchor pillars (34).

Once the panels anchored together, on the floor and ceiling, the roof construction is done. In figure 12 we see how the house would be in section with its roof formed by its decorated canopy (39), above the roof truss (38) on which the OSB slope board (37) is mounted on top of which the ceramic tiles (35) topped by wooden battens (36). We see the wall panel section its anchor to the floor (23), a wall module with its window that are formed by flashing (43), the window (44) with its water drain (41) its window recess (40) and we will have the provision of placing the sanitary floor on the floor of the house.

To complete the entire construction process, the outer and inner cladding is missing, as shown in Figure 13. We appreciate a sectional view of the different cladding that can be given to the modular panels of exterior and interior structural walls, the exterior cladding they are made of cannexel (15), stone paint (53), monolayer (33), stone plating (51) held by glue mortar (52), caravista brick (45) held by cement mortar ((52), cotegran (54) , aluminum plating, etc. And interior cladding are plastic paint (18), brick (58), wooden tongue and groove (55), tile plating (56), etc. Sufficiently, the object of the invention has been described, it only remains to be noted that the resulting embodiments, changes in shapes, arrangements, materials and other non-fundamental ones, as well as those derived from a routine application of those previously disclosed, should be considered as included in the scope thereof, and it will be understood that I can introduce modifications, desirable variations in the system, its elements and in its manufacture, all within the scope of the invention that is defined in the following claims.

Claims

CLAIMS. 1 - Structural Modular Panels for walls and ceilings of buildings, single-family houses, terraced houses, apartments, chalets, premises, industrial buildings, shopping centers, hotels, aparthotels, and its anchorage system for the construction of any type of building with the structural modular panels, characterized by the fact that the panels have an internal wooden structure (2) that makes them self-supporting and that can support the weight of the roof or upper floor (23). The panels are constituted by an upper crossbar of structural wood (1), by an intermediate reinforcement of structural timber (3) and at the base a lower crossbar of structural timber (4) held by a wooden anchoring crossbar (5). The inner side of the panel is covered by a plasterboard panel (7) covered by a washable plastic paint for interiors (18) or any type of inner lining and on the outer face it is covered by a vapor barrier panel (OSB Oriented chip) (6) capable of supporting an outer covering of any type (15, 33, 45, 51, 53, 54, 58). Between the two faces there is a thermal-acoustic insulation rock wool density 20 kg / m ³ (8), at the ends and in the center of the panel are the structural wood stiles (2) to reinforce. 2 - Structural modular panel according to claim 1, characterized in that the interior incorporates the pipes for the electrical, telecommunications, home automation and plumbing installation in which the double insulated PVC pipes of diameter 0,02 m. For electrical, telecommunications and home automation installations (9) the cross-linked polyethylene pipe of 0 0.016 m., For the installation of plumbing (10) with its brass plate fitting terminal of diameter 0.016m. - 0,016 m. (11), and with a structural wood fitting anchor (12). 3. Structural modular panels, according to claim 1, characterized in that they comprise any of the elements that a building needs in its construction, so there are five types of basic panels both exterior and interior are panels that can be blind (l A, IB, 1C, 2A, 2B and 2C), with door (lD, 1E, 1F, 2D, 2E and 2F), with window (lG, 1H, II, 1J), with windows (lK, 1L, 1M) and with arcs (2G, 2H, 21, 2J, 2J, 2K, 2L, 2M, 2N and 2Ñ). 4. Structural modular panels, according to claim 1, characterized in that they can be manufactured in different sizes ranging in thickness between 0.05 m. and 0.30 m., the width between 0.30m. and 11 m., and the height between 2.40 m. and 7 m. 5. Structural modular panels, according to claim 1, characterized in that they incorporate their own anchoring system consisting of the use of a connecting element between the panel and the object of joining, either panel-panel or panel- structure, and its union to these by mechanical elements (screws, glues, silicones, ...) 6. Structural modular panels, according to claim 1, characterized by the fact that they suppose a new faster construction system marked by the fact that simply the performance of execution is higher than normal and does not require specialization operating due to simplicity in the assembly being equally remarkable the improvement of the finishes due to the use of prefabricated materials, such as plasterboard, which avoids specialization in vertical finishes with plaster and together the construction system claimed here considerably improves the final result and the general characteristics of the buildings resolved with it. 7 ^' .- Structural modular panels according to claim 1, characterized by its versatility in the use for construction: single-family houses, terraced houses, chalets, apartments, aparthotels, hotels, buildings, industrial buildings, shopping centers, leisure centers; Reforms, Expansion and Decoration: walls and ceilings in the buildings described above; Interior distribution of offices, dining rooms, leisure centers, shopping centers, industrial buildings, garages; Attachments: gyms, saunas, spas, spas, massage centers, dressing rooms, toilets, dining rooms, gazebos, pool enclosures, greenhouses, porches, garages, enclosure and covering of parking lots, storage rooms, warehouses, barbecues, cabanas, playhouses, construction booths, provisional sales offices and any other type of work or construction that is carried out with traditional systems.