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WO2003091629A1 - A method for ignition of an oil burner and electronic ignition circuitry for oil burners - Google Patents

A method for ignition of an oil burner and electronic ignition circuitry for oil burners Download PDF

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Publication number
WO2003091629A1
WO2003091629A1 PCT/DK2002/000269 DK0200269W WO03091629A1 WO 2003091629 A1 WO2003091629 A1 WO 2003091629A1 DK 0200269 W DK0200269 W DK 0200269W WO 03091629 A1 WO03091629 A1 WO 03091629A1
Authority
WO
WIPO (PCT)
Prior art keywords
circuitry
electronic
ignition
sparks
sequence
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/DK2002/000269
Other languages
French (fr)
Inventor
Lars Andreasen
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Danfoss AS
Original Assignee
Danfoss AS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Danfoss AS filed Critical Danfoss AS
Priority to CNB028288130A priority Critical patent/CN1328545C/en
Priority to EP02732431A priority patent/EP1497590A1/en
Priority to PCT/DK2002/000269 priority patent/WO2003091629A1/en
Priority to KR1020047017139A priority patent/KR100649381B1/en
Priority to US10/512,390 priority patent/US20050214703A1/en
Priority to AU2002304909A priority patent/AU2002304909A1/en
Publication of WO2003091629A1 publication Critical patent/WO2003091629A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23QIGNITION; EXTINGUISHING-DEVICES
    • F23Q3/00Igniters using electrically-produced sparks
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23QIGNITION; EXTINGUISHING-DEVICES
    • F23Q3/00Igniters using electrically-produced sparks
    • F23Q3/004Using semiconductor elements

Definitions

  • a method for ignition of an oil burner and electronic ignition circuitry for oil burners is provided.
  • the present invention relates to a method for
  • L0 burners for generating temporally spaced sparks.
  • a blower creates an airflow into which the oil is sprayed through a spray nozzle
  • an ignition spark gap is located in the vicinity of, but not too close to the spray nozzle.
  • the spark gap is located downstream from the blower and the spray nozzle with respect to the
  • the distance from the spray nozzle to the spark gap in the direction of the airflow is, however, quite small, e.g. approximately 1-2 mm.
  • the spray nozzle and the spark gap are usually off-set slightly in the direction across the airflow, so as
  • spark gap 25 to prevent the oil mist from reaching the electrodes of the spark gap.
  • the spark gap could be located upstream from the spray nozzle.
  • the present invention in particular relates to high voltage high frequency ignition.
  • a known electronic circuit for pro- ducing the arc is shown.
  • the circuit comprises a spark gap G connected to the secondary of a high voltage high frequency transformer Tl .
  • the electronic circuit incorporates an oscillator circuit Rl, R2 , R3, R4, C3, C4, C5, C6 , DZ1, DZ2 , TR1 and Tl .
  • the transformer Tl is coupled with the basis of the transistor TR1, so as to provide the feedback needed for the oscillator.
  • the electronic circuit further comprises a half-wave rectifier circuit Dl, C2 rectifying the 50 Hz AC mains supply, as well as noise suppression circuitry LI, Cl, R5, R6, the details of which are not considered relevant for the present invention and will not be described in further detail.
  • the 50 Hz AC mains is fed to the circuit as single phase AC on the terminals F and 0.
  • the oscillator is fed with the half-wave rectified current from the half-wave rectifier, and thus produces 50 high frequency bursts to the high fre- quency transformer Tl per second, whereby 50 sparks are generated in the gap G per second.
  • this object is achieved by a method according to the opening paragraph, wherein the electronic cir- cuitry is modified to subsequently produce a second sequence of temporally spaced sparks if it is detected that the ignition results in acoustic resonance in the oil burner system using said first sequence of temporally spaced sparks.
  • this object is achieved by electronic ignition circuitry according to the opening paragraph, wherein the electronic circuitry comprises circuitry for producing temporally spaced sparks with a spacing not corresponding to a half-period of the AC mains frequency or of a multiple of the AC mains frequency.
  • the frequency with which the ignition sparks occur in an oil burner may efficiently be de-tuned or de-correlated from the natural resonance frequency of the oil burner system, thereby preventing the unwanted reso- nance noise.
  • the electronic circuitry is modified to produce the second sequence by suppressing some of the sparks in the first sequence. Removing some of the sparks is an efficient way of preventing the build-up of resonance, which may moreover be realised in a cost-efficient way using the electronic ignition circuitry according to the second aspect of the invention.
  • the electronic circuitry is modified to suppress a unit fraction of the sparks in the first sequence, to suppress all but a unit fraction of the sparks in the first sequence, or to suppress a simple proper fraction of the sparks in the first sequence.
  • modification comprises replacement of at least a part of said electronic circuitry. That is to say if it is discovered upon installation that there is an acoustic problem, the engineer may be called and he will then replace the existing ignition unit by a unit according to the in- vention. This is advantageous in that it is a simple operation compared to modification of the exhaust duct or the burner unit itself.
  • said modification comprises adjustment of the electronic circuitry.
  • the electronic circuitry is adjusted to produce a second sequence of equidistant sparks, the sparks of said second sequence occurring at a different frequency than those of said first se- quence.
  • this de-tuning may be realised by the control box of the oil burner, independently of the ignition circuitry as such.
  • the electronic ignition circuitry comprises supply circuitry for repeatedly energizing said oscillator circuitry. This allows simple generation of a series current supply pulses to the oscillator circuitry, which in turn generates a corresponding spark.
  • said supply circuitry comprises rectifying circuitry repeatedly supplying pulses of energizing current to said oscillator circuitry. Simple rectification of the typical 50 Hz AC mains then results in 50 pulses of supply current per second. Simple rectification, which results in the pulses mentioned, is preferred as it is a simple manner of achieving the sparks, which at the same time reduces the thermal load on the ignition circuitry, as compared to full rectification.
  • said circuitry for producing said temporally spaced sparks comprises circuitry for disabling the oscillator circuitry.
  • temporal spacing refers to the distance between corresponding parts of succeeding pulses, burst or sparks, as the case may be, i.e. between peaks, between the starting points of leading edges or between the ends of trailing edges.
  • said circuitry for disabling the oscillator circuitry comprises circuitry for disabling the AC mains supply. Disabling the mains supply constitutes a simple way of disabling the oscillator circuitry.
  • said circuitry for disabling the oscillator circuitry comprises- an on/off timing circuit.
  • Use of an on/off timing cir- cuit allows for generation of a gating signal which when superposed on the sequence of repeated supply pulses allows the omission of at least some of them.
  • said circuitry for disabling the AC mains comprises control circuitry controlling the overall operations of an oil burner system.
  • the electronic ignition circuitry comprises circuitry for frequency converting the AC mains frequency fed to the rectifier circuitry.
  • the spacing be- tween the rectified supply pulses may be changed continuously by changing frequency of the input AC current .
  • the present invention further relates to a method for reducing the power dissipation in an electronic ignition circuitry for an oil burner, said electronic circuit being adapted for producing a first sequence of temporally spaced sparks.
  • this may be achieved by a such a method, characterized in that depending on the thermal load, in particular the temperature, on the electronic ignition circuitry, the electronic ignition circuitry is adjusted to produce a second sequence of temporally spaced sparks differing from the first sequence .
  • said second sequence is produced by removing at least some of the sparks of the first sequence. Removing at least some of the temporally spaced sparks will reduce the power dissipated.
  • said sparks are generated by means of oscillator circuitry.
  • an oscillator circuit has the advantages stated above. Moreover, removing at least some of the temporally spaced sparks will reduce the power dissipated in the oscillator circuitry, as no substantial losses will occur in the oscillator circuitry, when it is not operated.
  • said sparks are removed by means of a temperature dependent timer disabling said oscillator circuitry.
  • fig. 1 shows a schematic diagram of a prior art ignition circuit
  • fig. 2 shows a schematic diagram of an embodiment of the ignition circuitry according to the in- vention
  • fig. 3 shows a block diagram of an alternative embodiment of the ignition circuitry according to the invention
  • figs. 4-7 illustrate how different sequences of temporally spaced sparks are achieved using different timing sequences
  • fig. 8 is a schematic block diagram of an alternative embodiment of the ignition circuitry of the invention
  • fig. 9 is a schematic diagram of a second alternative embodiment of the ignition circuitry of the invention.
  • Fig. 1 is a diagram of a prior art electronic ignition circuit for oil burners.
  • the circuit comprises a spark gap G connected to the secondary of a high voltage high frequency transformer Tl .
  • the spark gap of the burner is located remote from the ignition unit containing the electronic circuit including the high voltage, high frequency transformer Tl .
  • the electronic ignition circuit incorporates an oscillator circuit Rl, R2 , R3, R4, C3, C4, C5, C6, DZ1, DZ2 , TR1 and Tl . It should be noticed that the transformer Tl is coupled with the basis of the transistor TR1, so as to pro- vide the feedback needed for the oscillator.
  • the electronic circuit further comprises a simple half-wave rectifier circuit Dl, C2 as well as noise suppression circuitry LI, Cl, R5, R6, the details of which are not considered relevant for the present invention and will not be described further.
  • the simple ' half-wave rectifier Dl, C2 produces a series of distinct rectified pulses. These pulses sup- ply the oscillator circuit Rl, R2, R3 , R4 , C3 , C4 , C5, C6, DZ1, DZ2, TR1 and Tl, which in turn produces a high frequency burst for each respective supply pulse.
  • the envelope of the high frequency burst only to some extent follows the waveform of the supply pulses, but there will be a clear temporal correlation between them.
  • Each of the bursts produce a corresponding ignition spark in the spark gap G.
  • This prior art circuit is inter alia advanta- geous in that it uses the commonly used AC mains supply frequency, i.e. that of the power grid, as a simple basis for generating temporally spaced ignition bursts. Since, in most countries the power grid is operated at 50 Hz, 50 equidistant pulses per second are produced by the rectifying circuit Dl, C2 , resulting in a corresponding number of equidistant bursts. If a different AC mains frequency, e.g. 60 Hz, is used, the number of bursts will differ correspondingly. In the following description it will how- ever be assumed that supply frequency is 50 Hz, and that the acoustic resonance also occurs at 50 Hz.
  • the resonance is broken, i.e. prevented from building up, by changing the spacing between at least some of the burs .
  • this is achieved by incorporating an on/off timer operating at a given duty cycle in the oscillator cir- cuit.
  • the on/off timer is an astable timing circuit Based on an integrated circuit commonly known as a 555 timer allowing a square signal with a given pe- riod to be output to the base of the transistor TR2.
  • a 555 timer allowing a square signal with a given pe- riod to be output to the base of the transistor TR2.
  • the transistor TR2 conducts, thereby short circuiting the base of the transistor Tl to zero. Consequently the transistor TR1 is rendered non-conducting and thereby disables the oscillator circuit.
  • the on/off timer is supplied via a voltage divider R7 , R8 with a smoothing capacitor C7 ensuring the supply of the timer between the voltage pulses from Dl.
  • the 555 timer has two comparator inputs 6 and 7. During the time when the 555 timer is on the capacitor C8 is charged through the resistors R9 and RIO. When the voltage difference between the inputs 6 and 7 falls below a predetermined threshold because the capacitor C8 is charged the output 3 of the 555 timer will switch to off.
  • the on timing periods of the timing circuit is determined by the resistors R9 and R10 and the capacitor C8 and the off timing periods by the resistor R10 and the capacitor C8.
  • R12 serves to limit the current drawn from the output 3 of the 555 timer.
  • Figs. 4a, 5a and 6a illustrate with a broken line the enabling signal on the basis of TR1 for various given periods for the square signal together with the envelope of the bursts as they would be generated if the on/off timer was not present.
  • the output 3 of the 555 timer is the inverse of the enabling signal for the oscillator circuit in figs. 4a, 5a and 6a, as high potential on the base of the transistor TR2 makes the transistor TR2 conduct, which disables the oscillator circuit.
  • Figs. 4b, 5b and 6b illustrate the envelope of the bursts produced by the oscillator circuit when the enabling signal is applied to the oscillator circuit.
  • the envelope is illustrated in arbitrary voltage units as a function of time in milliseconds.
  • the abbreviation std. EBI refers to the bursts as they would have been produced using the standard EBI type prior art device manufactured by the applicant.
  • the square signal has a 20 ms on time followed by a 20 ms off time.
  • the square signal being the enabling signal for the oscillator circuit is timed to rise and fall together with the rise of the envelope of the bursts, i.e. not during the bursts .
  • the timing period of 20/20 ms enables every other of the bursts, which would otherwise have been produced by the oscillator circuit. It has been found that this halving repetition rate of bursts, and thus the sparks, to 25 Hz is in many cases sufficient to overcome the resonance problems.
  • a simple unit fraction of the bursts is removed.
  • the square signal has a 30 ms on time followed by a 30 ms off time.
  • the square signal is again timed to not rise or fall during a burst.
  • the timing period of 30/30 ms disables every third of the bursts, which would otherwise have been produced by the oscillator circuit . It has been found that removing some of the bursts in this way, efficiently overcomes the resonance problems . Also in this case a unit fraction of the bursts are removed, viz. 1/3 of the bursts.
  • the square signal has a 30 ms off time followed by a 20 ms on time resulting in the burst sequence of fig. 6b, which also efficiently overcomes the acoustic resonance problems.
  • This embodiment does not remove a unit fraction of the bursts but a simple proper fraction of them. A simple proper fraction being a fraction M/N, where both M and N are integers and N>M.
  • the ignition circuit of fig. 2 will generally constitute a self-contained moulded-in unit with the on/off timer set for any one of the above timing periods. In the case illustrated 3/5 of the sparks are removed.
  • the above resulting burst sequences may also be realised by means of electronic ignition circuitry comprising a combination of an on/off timer and the prior art circuit of fig. 1.
  • the timer is arranged so as to enable or dis- able the supply to the prior art ignition circuit. By interrupting the supply appropriately, some of the current supply pulses to the oscillator will be omitted and corresponding burst consequently not produced.
  • the timer could be replaced by a control box including a control circuit, which controls the overall operation of the burner system, where the control circuit enables and disables the supply to the prior art ignition circuit.
  • the timing circuit may then have the same fixed values as described above, or it may be externally controllable to be switched to the most appropriate among them for a given acoustic problem.
  • the use of supply pulses for the oscillator is advantageous in the sense that it reduces the thermal load on the ignition circuitry.
  • the prior art circuit of fig. 1 is designed for a duty cycle of 1/3 of three minutes. That is to say the ignition circuitry may operate up to one minute of every three minutes .
  • this thermal load from heat dissipated in the ignition circuit when the bursts are produced is reduced.
  • this feature may be utilized to increase the duty cycle of the ignition circuit.
  • the temperature sensor is a PTC resistor, i.e. a resistor with a positive temperature coefficient, ar- ranged in parallel with R9 within the ignition unit .
  • a PTC resistor Rll in parallel with R9 will make the on/off timing dependent on the temperature in the ignition unit, in such a way that the duration of the on time of the oscillator circuit is kept con- stant while the off period extends with increased temperature .
  • the ignition unit will it-self disable some of the bursts when the temperature increases, thereby reducing the heat dissipated in the unit. This makes the unit more resistant to overheating, and it is thus possible to increase the duty cycle to more than 1/3 as was the maximum for the prior art unit.
  • the PTC changes its resistance value continuously some of the bursts may not correspond to a half period of the AC mains frequency, but only to a part thereof as the timing circuit may enable or disable the oscillator in the middle of such a period.
  • the on/off switch of the timing circuit is not in this embodiment synchronised with the rise of fall of the bursts. Thus some short sparks are produced. Even if those short bursts are not fully omitted they have a substantially reduced power, and will thus not dissipate so much heat in the circuitry as would the production of a full burst.
  • the temporal spacing is modified by changing the frequency of the AC supply current fed to the circuit on the phase F and zero 0 by means of an AC/AC converter. Using the AC/AC converter is less cost efficient that using the above timing circuits.
  • the mains frequency may be any commonly used mains frequency such as 50 or 60 Hz.
  • a variety of other timing circuits than the a- stable 555 based timing could be used.
  • the described embodiment relates to the use of an ignition circuit using a high frequency oscillator, the invention may also be applied in systems where a high voltage transformer transforming the AC mains directly, i.e. without the use of an oscillator circuit.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Generation Of Surge Voltage And Current (AREA)
  • Regulation And Control Of Combustion (AREA)

Abstract

Electronic ignition circuit for oil burners, for generating temporally spaced sparks. The electronic circuitry comprises circuitry for producing temporally spaced sparks with a spacing not corresponding to a half-period of the AC mains frequency or of a multiple of the AC mains frequency. The circuitry may be used in a method for ignition of an oil burner forming part of an oil burner system, where said oil burner comprises electronic circuitry for producing a first sequence of temporally spaced sparks for ignition of the oil. According to the method, the electronic circuitry is adjusted to subsequently produce a second sequence of temporally spaced sparks if it is detected that the ignition results in acoustic resonance in the oil burner system using said first sequence of temporally spaced sparks.

Description

A method for ignition of an oil burner and electronic ignition circuitry for oil burners.
The present invention relates to a method for
5 ignition of an oil burner forming part of an oil burner system, where said oil burner comprises electronic circuitry for producing a first sequence of temporally spaced sparks for ignition of the oil, as well as to electronic ignition circuitry for oil
L0 burners, for generating temporally spaced sparks.
In the oil burners typically for heating in single-family houses, electric ignition is employed.
In such burners a blower creates an airflow into which the oil is sprayed through a spray nozzle
L5 to form an oil mist in the airflow. In order to ignite the oil an ignition spark gap is located in the vicinity of, but not too close to the spray nozzle. Typically the spark gap is located downstream from the blower and the spray nozzle with respect to the
10 airflow. The distance from the spray nozzle to the spark gap in the direction of the airflow is, however, quite small, e.g. approximately 1-2 mm. The spray nozzle and the spark gap are usually off-set slightly in the direction across the airflow, so as
25 to prevent the oil mist from reaching the electrodes of the spark gap. Other arrangements are of course possible. In particular, the spark gap could be located upstream from the spray nozzle.
On the other hand the spark gap must be located
30 close enough to the spray nozzle to allow the arc formed in the spark gap to actually reach the oil mist and ignite it. When the arc is formed between the electrodes of the spark gap it will be deformed inter alia by the airflow so as to extend downstream
35 into the oil mist.
As already stated, the present invention in particular relates to high voltage high frequency ignition. In fig. 1 a known electronic circuit for pro- ducing the arc is shown. The circuit comprises a spark gap G connected to the secondary of a high voltage high frequency transformer Tl . The electronic circuit incorporates an oscillator circuit Rl, R2 , R3, R4, C3, C4, C5, C6 , DZ1, DZ2 , TR1 and Tl . It should be noticed that the transformer Tl is coupled with the basis of the transistor TR1, so as to provide the feedback needed for the oscillator.
The electronic circuit further comprises a half-wave rectifier circuit Dl, C2 rectifying the 50 Hz AC mains supply, as well as noise suppression circuitry LI, Cl, R5, R6, the details of which are not considered relevant for the present invention and will not be described in further detail. The 50 Hz AC mains is fed to the circuit as single phase AC on the terminals F and 0.
The oscillator is fed with the half-wave rectified current from the half-wave rectifier, and thus produces 50 high frequency bursts to the high fre- quency transformer Tl per second, whereby 50 sparks are generated in the gap G per second.
Though a prior art ignition unit with the above circuit has worked well over a number of years, it has been known that under certain circumstances acoustical resonance problems related to the ignition of the oil in the burner system occur. These problems have been increasing over recent years.
These acoustical problems occur in situations where the combustion has reached a self-sustaining state. The repeated occurrence of the ignition spark will influence the combustion, thereby creating flame fronts that will cause pressure pulses, rising and falling with 50 Hz, corresponding to the AC mains frequency. If, in the above situation, it happens that these 50 Hz pressure pulses coincide with a resonance frequency of the system, e.g. of the Helmholz resonator formed mainly by the combustion chamber and the exhaust duct or of individual parts of the system, the system may be unacceptably noisy producing an annoying howling whenever ignition occur during combustion. In winter this may happen several times per hour, eg. 10 to 15 times.
Since the frequency at which resonance occurs often relate to the Helmholz resonator formed by the combustion chamber and the exhaust duct, the situations where this happens may not easily be predicted, as oil burner systems are often so as to include exhaust ducts in the form of existing chimneys. Thus, the noise problem is rarely discovered until the oil burner unit is fully installed. Moreover, if a new oil burner unit is bought, and installed with an ex- isting exhaust duct, such as a brick chimney, it may be both complicated and costly to overcome the problem, as it involves detuning the system.
Also in recent years oil burner units have been reduced in size and weight. Those reductions have been accompanied with an increase in resonance problems on burner systems. Ways of avoiding and eliminating the problems are investigated intensely by the burner unit providers .
It is the object of the present invention to overcome this acoustic resonance problem in a simple, cost-efficient and versatile manner.
According to a first aspect of the present invention this object is achieved by a method according to the opening paragraph, wherein the electronic cir- cuitry is modified to subsequently produce a second sequence of temporally spaced sparks if it is detected that the ignition results in acoustic resonance in the oil burner system using said first sequence of temporally spaced sparks. According to a second aspect of the present invention this object is achieved by electronic ignition circuitry according to the opening paragraph, wherein the electronic circuitry comprises circuitry for producing temporally spaced sparks with a spacing not corresponding to a half-period of the AC mains frequency or of a multiple of the AC mains frequency. By the use of the method or the electronic ig- nition circuitry of the present invention, the frequency with which the ignition sparks occur in an oil burner may efficiently be de-tuned or de-correlated from the natural resonance frequency of the oil burner system, thereby preventing the unwanted reso- nance noise.
In a first preferred embodiment of the first aspect of the invention, the electronic circuitry is modified to produce the second sequence by suppressing some of the sparks in the first sequence. Removing some of the sparks is an efficient way of preventing the build-up of resonance, which may moreover be realised in a cost-efficient way using the electronic ignition circuitry according to the second aspect of the invention. In particular it has been found advantageous when the electronic circuitry is modified to suppress a unit fraction of the sparks in the first sequence, to suppress all but a unit fraction of the sparks in the first sequence, or to suppress a simple proper fraction of the sparks in the first sequence.
This is in particular advantageous as it allows the sparks to be omitted simply by gating the operation of the oscillator circuit supply using an on/off timer operating at a frequency different from the frequency of the pulsed supply current to the oscillator circuit .
In a preferred embodiment of the method modification comprises replacement of at least a part of said electronic circuitry. That is to say if it is discovered upon installation that there is an acoustic problem, the engineer may be called and he will then replace the existing ignition unit by a unit according to the in- vention. This is advantageous in that it is a simple operation compared to modification of the exhaust duct or the burner unit itself.
In an alternative embodiment said modification comprises adjustment of the electronic circuitry.
This is advantageous if an embodiment of the ignition unit is used, in which a separate AC/AC or timer is used in connection with a prior art circuit, as described below. In a different embodiment of the method according to the invention the electronic circuitry is adjusted to produce a second sequence of equidistant sparks, the sparks of said second sequence occurring at a different frequency than those of said first se- quence.
This is advantageous as it allows continuous de-tuning of the ignition circuitry- from the system.
In particular this de-tuning may be realised by the control box of the oil burner, independently of the ignition circuitry as such.
According to an advantageous embodiment of the second aspect of the invention the electronic ignition circuitry comprises supply circuitry for repeatedly energizing said oscillator circuitry. This allows simple generation of a series current supply pulses to the oscillator circuitry, which in turn generates a corresponding spark.
In the most preferred embodiment said supply circuitry comprises rectifying circuitry repeatedly supplying pulses of energizing current to said oscillator circuitry. Simple rectification of the typical 50 Hz AC mains then results in 50 pulses of supply current per second. Simple rectification, which results in the pulses mentioned, is preferred as it is a simple manner of achieving the sparks, which at the same time reduces the thermal load on the ignition circuitry, as compared to full rectification.
In further preferred embodiment, said circuitry for producing said temporally spaced sparks comprises circuitry for disabling the oscillator circuitry.
This allows for a simple omission of selected pulses, thereby creating a different temporal spacing between two pulses. In this respect it should be noted that the expression temporal spacing used throughout the description refers to the distance between corresponding parts of succeeding pulses, burst or sparks, as the case may be, i.e. between peaks, between the starting points of leading edges or between the ends of trailing edges.
In another preferred embodiment said circuitry for disabling the oscillator circuitry comprises circuitry for disabling the AC mains supply. Disabling the mains supply constitutes a simple way of disabling the oscillator circuitry.
In another preferred embodiment said circuitry for disabling the oscillator circuitry comprises- an on/off timing circuit. Use of an on/off timing cir- cuit allows for generation of a gating signal which when superposed on the sequence of repeated supply pulses allows the omission of at least some of them.
In yet another preferred embodiment said circuitry for disabling the AC mains comprises control circuitry controlling the overall operations of an oil burner system.
This is advantageous in that the existing ignition unit may be employed when implementing the method according to the invention. In a different preferred embodiment the electronic ignition circuitry comprises circuitry for frequency converting the AC mains frequency fed to the rectifier circuitry.
This is advantageous in that the spacing be- tween the rectified supply pulses may be changed continuously by changing frequency of the input AC current .
The present invention further relates to a method for reducing the power dissipation in an electronic ignition circuitry for an oil burner, said electronic circuit being adapted for producing a first sequence of temporally spaced sparks. According to the invention this may be achieved by a such a method, characterized in that depending on the thermal load, in particular the temperature, on the electronic ignition circuitry, the electronic ignition circuitry is adjusted to produce a second sequence of temporally spaced sparks differing from the first sequence .
In a preferred embodiment of the method said second sequence is produced by removing at least some of the sparks of the first sequence. Removing at least some of the temporally spaced sparks will reduce the power dissipated.
In a further preferred embodiment of the method said sparks are generated by means of oscillator circuitry. Using an oscillator circuit has the advantages stated above. Moreover, removing at least some of the temporally spaced sparks will reduce the power dissipated in the oscillator circuitry, as no substantial losses will occur in the oscillator circuitry, when it is not operated.
In a further preferred embodiment said sparks are removed by means of a temperature dependent timer disabling said oscillator circuitry.
This has the advantage that the temperature control may be integrated in the ignition circuitry.
This again has the advantage that immediately as the circuitry heats up less power is dissipated. Thus, allowing a longer operation duty cycle of the electronic ignition circuitry compared to the prior art circuit.
The invention will now be described in greater detail with reference to the drawings on which, fig. 1 shows a schematic diagram of a prior art ignition circuit, fig. 2 shows a schematic diagram of an embodiment of the ignition circuitry according to the in- vention, fig. 3 shows a block diagram of an alternative embodiment of the ignition circuitry according to the invention, figs. 4-7 illustrate how different sequences of temporally spaced sparks are achieved using different timing sequences, fig. 8 is a schematic block diagram of an alternative embodiment of the ignition circuitry of the invention, and fig. 9 is a schematic diagram of a second alternative embodiment of the ignition circuitry of the invention.
Fig. 1 is a diagram of a prior art electronic ignition circuit for oil burners. The circuit comprises a spark gap G connected to the secondary of a high voltage high frequency transformer Tl . The spark gap of the burner is located remote from the ignition unit containing the electronic circuit including the high voltage, high frequency transformer Tl . The electronic ignition circuit incorporates an oscillator circuit Rl, R2 , R3, R4, C3, C4, C5, C6, DZ1, DZ2 , TR1 and Tl . It should be noticed that the transformer Tl is coupled with the basis of the transistor TR1, so as to pro- vide the feedback needed for the oscillator.
The electronic circuit further comprises a simple half-wave rectifier circuit Dl, C2 as well as noise suppression circuitry LI, Cl, R5, R6, the details of which are not considered relevant for the present invention and will not be described further.
When the circuit is fed with AC supply current, the simple 'half-wave rectifier Dl, C2 produces a series of distinct rectified pulses. These pulses sup- ply the oscillator circuit Rl, R2, R3 , R4 , C3 , C4 , C5, C6, DZ1, DZ2, TR1 and Tl, which in turn produces a high frequency burst for each respective supply pulse. The envelope of the high frequency burst only to some extent follows the waveform of the supply pulses, but there will be a clear temporal correlation between them. Each of the bursts produce a corresponding ignition spark in the spark gap G.
This prior art circuit is inter alia advanta- geous in that it uses the commonly used AC mains supply frequency, i.e. that of the power grid, as a simple basis for generating temporally spaced ignition bursts. Since, in most countries the power grid is operated at 50 Hz, 50 equidistant pulses per second are produced by the rectifying circuit Dl, C2 , resulting in a corresponding number of equidistant bursts. If a different AC mains frequency, e.g. 60 Hz, is used, the number of bursts will differ correspondingly. In the following description it will how- ever be assumed that supply frequency is 50 Hz, and that the acoustic resonance also occurs at 50 Hz.
Though it is generally advantageous to use the 50 Hz mains as a basis for the bursts, the use of the fixed mains frequency does in some cases lead to the acoustic problems mentioned above, which due to the fact that the frequency of the mains is fixed were difficult to overcome.
According to the present invention the resonance is broken, i.e. prevented from building up, by changing the spacing between at least some of the burs .
In a first embodiment, illustrated in fig. 2, this is achieved by incorporating an on/off timer operating at a given duty cycle in the oscillator cir- cuit.
The on/off timer is an astable timing circuit Based on an integrated circuit commonly known as a 555 timer allowing a square signal with a given pe- riod to be output to the base of the transistor TR2. When the square signal is high the transistor TR2 conducts, thereby short circuiting the base of the transistor Tl to zero. Consequently the transistor TR1 is rendered non-conducting and thereby disables the oscillator circuit.
The on/off timer is supplied via a voltage divider R7 , R8 with a smoothing capacitor C7 ensuring the supply of the timer between the voltage pulses from Dl.
The 555 timer has two comparator inputs 6 and 7. During the time when the 555 timer is on the capacitor C8 is charged through the resistors R9 and RIO. When the voltage difference between the inputs 6 and 7 falls below a predetermined threshold because the capacitor C8 is charged the output 3 of the 555 timer will switch to off.
When the 555 timer switches to off, the' capacitor C8 discharges through the resistor RIO and the comparator input 7.
Thus the on timing periods of the timing circuit is determined by the resistors R9 and R10 and the capacitor C8 and the off timing periods by the resistor R10 and the capacitor C8. R12 serves to limit the current drawn from the output 3 of the 555 timer.
Figs. 4a, 5a and 6a illustrate with a broken line the enabling signal on the basis of TR1 for various given periods for the square signal together with the envelope of the bursts as they would be generated if the on/off timer was not present. It should be noted that the output 3 of the 555 timer is the inverse of the enabling signal for the oscillator circuit in figs. 4a, 5a and 6a, as high potential on the base of the transistor TR2 makes the transistor TR2 conduct, which disables the oscillator circuit.
Figs. 4b, 5b and 6b, illustrate the envelope of the bursts produced by the oscillator circuit when the enabling signal is applied to the oscillator circuit. In these figures as well as in fig. 7 the envelope is illustrated in arbitrary voltage units as a function of time in milliseconds. The abbreviation std. EBI refers to the bursts as they would have been produced using the standard EBI type prior art device manufactured by the applicant.
In fig. 4a the square signal has a 20 ms on time followed by a 20 ms off time. The square signal being the enabling signal for the oscillator circuit is timed to rise and fall together with the rise of the envelope of the bursts, i.e. not during the bursts .
As can be seen from fig. 4b, the timing period of 20/20 ms enables every other of the bursts, which would otherwise have been produced by the oscillator circuit. It has been found that this halving repetition rate of bursts, and thus the sparks, to 25 Hz is in many cases sufficient to overcome the resonance problems.
In other words the square timing signal removes a unit fraction of the bursts, a unit fraction being a fraction 1/N where N>1. N=2 in the case illustrated. In particular, a simple unit fraction of the bursts is removed. A simple unit fraction being a unit fraction, where N is an integer as opposed to e, π or ^N etc.
In fig. 5a the square signal has a 30 ms on time followed by a 30 ms off time. The square signal is again timed to not rise or fall during a burst.
As can be seen from fig. 5b, the timing period of 30/30 ms disables every third of the bursts, which would otherwise have been produced by the oscillator circuit . It has been found that removing some of the bursts in this way, efficiently overcomes the resonance problems . Also in this case a unit fraction of the bursts are removed, viz. 1/3 of the bursts. In fig. 6a the square signal has a 30 ms off time followed by a 20 ms on time resulting in the burst sequence of fig. 6b, which also efficiently overcomes the acoustic resonance problems. This embodiment does not remove a unit fraction of the bursts but a simple proper fraction of them. A simple proper fraction being a fraction M/N, where both M and N are integers and N>M.
The ignition circuit of fig. 2 will generally constitute a self-contained moulded-in unit with the on/off timer set for any one of the above timing periods. In the case illustrated 3/5 of the sparks are removed.
If, upon installation of the burner, which will typically include the prior art circuit, acoustic resonance is detected, the engineer may be called and the problem be overcome by having him installing the new and inventive ignition unit instead of the prior art unit . It should be noted that the above on/off timing periods, though presently preferred, are merely illustrating examples, and that other timing periods, e.g. removing more bursts may equally be used.
According to a second embodiment of the inven- tion, illustrated in fig. 3, the above resulting burst sequences may also be realised by means of electronic ignition circuitry comprising a combination of an on/off timer and the prior art circuit of fig. 1. The timer is arranged so as to enable or dis- able the supply to the prior art ignition circuit. By interrupting the supply appropriately, some of the current supply pulses to the oscillator will be omitted and corresponding burst consequently not produced. The timer could be replaced by a control box including a control circuit, which controls the overall operation of the burner system, where the control circuit enables and disables the supply to the prior art ignition circuit.
This has the advantage over the unit described above, that the prior art unit may still be used, and only supplemented with the timing circuit. The timing circuit may then have the same fixed values as described above, or it may be externally controllable to be switched to the most appropriate among them for a given acoustic problem. As mentioned above the use of supply pulses for the oscillator is advantageous in the sense that it reduces the thermal load on the ignition circuitry. The prior art circuit of fig. 1 is designed for a duty cycle of 1/3 of three minutes. That is to say the ignition circuitry may operate up to one minute of every three minutes .
By omitting some of the pulses, this thermal load from heat dissipated in the ignition circuit when the bursts are produced, is reduced. This has the advantage that the output power of each burst may be increased, for the same duty cycle of 1/3. This contributes to early ignition of the oil mist and thus reduces pollution. I.e. under ideal circumstances when the burner is well adjusted, the oil mist should ignite already upon the first ignition spark. This is however not always so, but with the increased power of the sparks, the ignition sparks are provided with more power and thus increase the likelihood of an ignition of the oil mist upon one of the first sparks, and therefore contribute to early ignition even if the burner is not optimally adjusted.
In a special embodiment of the invention, illustrated in fig. 9 , this feature may be utilized to increase the duty cycle of the ignition circuit.
This is achieved by controlling the timing circuit by means of a temperature sensor. In a preferred variant of this embodiment where the power of the sparks corresponds to a standard EBI, the temperature sensor is a PTC resistor, i.e. a resistor with a positive temperature coefficient, ar- ranged in parallel with R9 within the ignition unit . Using a PTC resistor Rll in parallel with R9 will make the on/off timing dependent on the temperature in the ignition unit, in such a way that the duration of the on time of the oscillator circuit is kept con- stant while the off period extends with increased temperature .
If the on/off timing of the enabling signal for the oscillator is 30 ms on and 30 ms off under normal temperature the ignition unit will it-self disable some of the bursts when the temperature increases, thereby reducing the heat dissipated in the unit. This makes the unit more resistant to overheating, and it is thus possible to increase the duty cycle to more than 1/3 as was the maximum for the prior art unit.
It should be noted that because the PTC changes its resistance value continuously some of the bursts may not correspond to a half period of the AC mains frequency, but only to a part thereof as the timing circuit may enable or disable the oscillator in the middle of such a period.
Thus, ideally a sequence of bursts according to figs. 7a and 7b may be achieved. It, should however be noticed that for purposes of illustration the rate of change in the period of the on/off timing cycle is somewhat exaggerated in comparison to what could be expected in practice. In practice the rate of change will be slower due to the fact that the unit is moulded into a mass of plastic material . The total mass of the unit will therefore slow down the overall temperature change of the unit. In fig. 7a the sequence of 50 Hz bursts are shown together with the enabling signal for the oscillator circuit, where the on and off periods of the enabling signal change gradually over time.
As can be seen, the on/off switch of the timing circuit is not in this embodiment synchronised with the rise of fall of the bursts. Thus some short sparks are produced. Even if those short bursts are not fully omitted they have a substantially reduced power, and will thus not dissipate so much heat in the circuitry as would the production of a full burst.
Though the above embodiments in which bursts are removed from the 50 Hz sequence in order to break resonance, this may also be achieved with different means. Thus, in a different embodiment of the inven- tion shown in fig. 8, the temporal spacing is modified by changing the frequency of the AC supply current fed to the circuit on the phase F and zero 0 by means of an AC/AC converter. Using the AC/AC converter is less cost efficient that using the above timing circuits.
Finally it should be noted that the invention is not limited to the described embodiments and configurations, in particular the mains frequency may be any commonly used mains frequency such as 50 or 60 Hz. Moreover it will be evident to the skilled person that a variety of other timing circuits than the a- stable 555 based timing could be used. It should also be noted that even though the described embodiment relates to the use of an ignition circuit using a high frequency oscillator, the invention may also be applied in systems where a high voltage transformer transforming the AC mains directly, i.e. without the use of an oscillator circuit.

Claims

P A T E N T C L A I M S
1. A method for ignition of an oil burner forming part of an oil burner system, where said oil burner comprises electronic circuitry for producing a first sequence of temporally spaced sparks for ignition of the oil, c h a r a c t e r i z e d in that the electronic circuitry is modified to subsequently produce a second sequence of temporally spaced sparks if it is detected that the ignition results in acous- tic resonance in the oil burner system using said first sequence of temporally spaced sparks .
2. A method according to claim 1, c h a r a c t e r i z e d in that electronic circuitry is modified to produce the second sequence by suppress- ing some of the sparks in the first sequence.
3. A method according to claim 2, c h r a c t e r i z e d in that the electronic circuitry is modified to suppress a unit fraction of the sparks in the first sequence.
4. A method according to claim 2, c h a r a c t e r i z e d in that the electronic circuitry is modified to suppress all but a unit fraction of the sparks in the first sequence.
5. A method according to claim 2 , c h a r - a c t e r i z e d in that the electronic circuitry is modified to suppress a simple proper fraction of the sparks in the first sequence.
6. Method according any one of claims 1 to 5 , wherein said modification comprises replacement of at least a part of said electronic circuitry.
7. Method according to any one of claims 1 to 5 c h a r a c t e r i z e d in that said modification comprises adjustment of the electronic circuitry.
8. A method according to claim 1, c h a r - a c t e r i z e d in that the electronic circuitry is adjusted to produce a second sequence of equidistant sparks, the sparks of said second sequence oc- curring at a different frequency than those of said first sequence.
9. Electronic ignition circuitry for oil burners, for generating temporally spaced sparks, c h a r a c t e r i z e d in that the electronic circuitry comprises circuitry for producing temporally spaced sparks with a spacing not corresponding to a half-period of the AC mains frequency or of a multiple of the AC mains frequency.
10. Electronic ignition circuitry according to claim 9, c h a r a c t e r i z e d in that the electronic ignition circuitry comprises an oscillator circuit (Rl, R2 , R3 , R4 , C3 , C4 , C5 , C6 , DZ1, DZ2 , TRl, Tl) for generating high voltage high frequency bursts.
11. Electronic ignition circuitry according to claim 10, c h a r a c t e r i z e d in that it comprises supply circuitry for repeatedly energizing said oscillator circuitry.
12. Electronic ignition circuitry according to claim 11, c h a r a c t e r i z e d in that said supply circuitry comprises rectifying circuitry (Dl, C2) repeatedly supplying pulses of energizing current to said oscillator circuitry.
13. Electronic ignition circuitry according to any one of claims 10 to 12, c h a r a c t e r i z e d in that said circuitry for producing said temporally spaced high frequency bursts comprises circuitry for disabling the oscillator circuitry.
14. Electronic ignition circuitry according to claim 13, c h a r a c t e r i z e d in that said circuitry for disabling the oscillator circuitry comprises circuitry for disabling the AC mains supply.
15. Electronic ignition circuitry according to claim 13, c h a r a c t e r i z e d in that said circuitry for disabling the oscillator circuitry comprises _an on/off timing circuit (555 Timer, TR2 , C7, C8, C9, R7, R8, R9, R10, R12) .
16. Electronic ignition circuitry according to claim 14, c h a r a c t e r i z e d in that said circuitry for disabling the AC mains comprises control circuitry controlling the overall operations of an oil burner system.
17. Electronic ignition circuitry according to claim 12, c h a r a c t e r i z e d in that it comprises circuitry for frequency converting the AC mains frequency fed to the rectifier circuitry.
18. A method for reducing the power dissipation in an electronic ignition circuit for an oil burner, said electronic circuit being adapted for producing a first sequence of temporally spaced sparks for the ignition of the oil, c h a r a c t e r i z e d in that depending on the temperature of the electronic ignition circuit, the electronic ignition circuit is adjusted to produce a second sequence of temporally spaced sparks differing from the first sequence
19. A method according to claim 18 c h a r - a c t e r i z e d in that said second sequence is produced by removing at least some of the sparks of the first sequence.
20. A. Method according to claim 18, c a r a c t e r i z e d in that said sparks are generated by means of oscillator circuitry (Rl, R2, R3 , R4 , C3 ,
C4, C5, C6, DZ1, DZ2, TRl, Tl) .
21. Method according to claim 20, c h a r a c t e r i z e d in that said sparks are removed by means of a temperature dependent timer (555 Timer, TR2, C7, C8, C9, R7, R8 , R9 , R10, Rll, R12) disabling said oscillator circuitry (Rl, R2, R3, R4, C3 , C4, C5, C6, DZ1, DZ2, TRl, Tl) .
PCT/DK2002/000269 2002-04-25 2002-04-25 A method for ignition of an oil burner and electronic ignition circuitry for oil burners Ceased WO2003091629A1 (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
CNB028288130A CN1328545C (en) 2002-04-25 2002-04-25 Ignition method and electronic ignition circuit of oil burner
EP02732431A EP1497590A1 (en) 2002-04-25 2002-04-25 A method for ignition of an oil burner and electronic ignition circuitry for oil burners
PCT/DK2002/000269 WO2003091629A1 (en) 2002-04-25 2002-04-25 A method for ignition of an oil burner and electronic ignition circuitry for oil burners
KR1020047017139A KR100649381B1 (en) 2002-04-25 2002-04-25 Ignition method of oil burner and electronic ignition circuit for oil burner
US10/512,390 US20050214703A1 (en) 2002-04-25 2002-04-25 Method for ignition of an oil burner and electronic ignition circuitry for oil burners
AU2002304909A AU2002304909A1 (en) 2002-04-25 2002-04-25 A method for ignition of an oil burner and electronic ignition circuitry for oil burners

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/DK2002/000269 WO2003091629A1 (en) 2002-04-25 2002-04-25 A method for ignition of an oil burner and electronic ignition circuitry for oil burners

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WO2003091629A1 true WO2003091629A1 (en) 2003-11-06

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EP (1) EP1497590A1 (en)
KR (1) KR100649381B1 (en)
CN (1) CN1328545C (en)
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Publication number Priority date Publication date Assignee Title
US7293388B2 (en) * 2005-05-13 2007-11-13 Armatron International, Inc. Adaptive control system
CN114623463B (en) * 2020-12-11 2023-08-22 中国石油天然气集团有限公司 High-energy igniter
CN115289497A (en) * 2022-09-22 2022-11-04 中国空气动力研究与发展中心空天技术研究所 Pneumatic resonance ignition device for combustion heater

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FR1547311A (en) * 1966-12-19 1968-11-22 Honeywell Inc Apparatus for detecting and using electric sparks
DE3614950A1 (en) * 1986-05-02 1987-11-05 Prufrex Elektro App Ignition spark transmitter
US5599180A (en) * 1993-07-23 1997-02-04 Beru Ruprecht Gmbh & Co. Kg Circuit arrangement for flame detection

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CN1625672A (en) 2005-06-08
KR20050007333A (en) 2005-01-17
KR100649381B1 (en) 2006-11-27
CN1328545C (en) 2007-07-25
EP1497590A1 (en) 2005-01-19
US20050214703A1 (en) 2005-09-29
AU2002304909A1 (en) 2003-11-10

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