WO2003091629A1 - A method for ignition of an oil burner and electronic ignition circuitry for oil burners - Google Patents
A method for ignition of an oil burner and electronic ignition circuitry for oil burners Download PDFInfo
- Publication number
- WO2003091629A1 WO2003091629A1 PCT/DK2002/000269 DK0200269W WO03091629A1 WO 2003091629 A1 WO2003091629 A1 WO 2003091629A1 DK 0200269 W DK0200269 W DK 0200269W WO 03091629 A1 WO03091629 A1 WO 03091629A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- circuitry
- electronic
- ignition
- sparks
- sequence
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23Q—IGNITION; EXTINGUISHING-DEVICES
- F23Q3/00—Igniters using electrically-produced sparks
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23Q—IGNITION; EXTINGUISHING-DEVICES
- F23Q3/00—Igniters using electrically-produced sparks
- F23Q3/004—Using semiconductor elements
Definitions
- a method for ignition of an oil burner and electronic ignition circuitry for oil burners is provided.
- the present invention relates to a method for
- L0 burners for generating temporally spaced sparks.
- a blower creates an airflow into which the oil is sprayed through a spray nozzle
- an ignition spark gap is located in the vicinity of, but not too close to the spray nozzle.
- the spark gap is located downstream from the blower and the spray nozzle with respect to the
- the distance from the spray nozzle to the spark gap in the direction of the airflow is, however, quite small, e.g. approximately 1-2 mm.
- the spray nozzle and the spark gap are usually off-set slightly in the direction across the airflow, so as
- spark gap 25 to prevent the oil mist from reaching the electrodes of the spark gap.
- the spark gap could be located upstream from the spray nozzle.
- the present invention in particular relates to high voltage high frequency ignition.
- a known electronic circuit for pro- ducing the arc is shown.
- the circuit comprises a spark gap G connected to the secondary of a high voltage high frequency transformer Tl .
- the electronic circuit incorporates an oscillator circuit Rl, R2 , R3, R4, C3, C4, C5, C6 , DZ1, DZ2 , TR1 and Tl .
- the transformer Tl is coupled with the basis of the transistor TR1, so as to provide the feedback needed for the oscillator.
- the electronic circuit further comprises a half-wave rectifier circuit Dl, C2 rectifying the 50 Hz AC mains supply, as well as noise suppression circuitry LI, Cl, R5, R6, the details of which are not considered relevant for the present invention and will not be described in further detail.
- the 50 Hz AC mains is fed to the circuit as single phase AC on the terminals F and 0.
- the oscillator is fed with the half-wave rectified current from the half-wave rectifier, and thus produces 50 high frequency bursts to the high fre- quency transformer Tl per second, whereby 50 sparks are generated in the gap G per second.
- this object is achieved by a method according to the opening paragraph, wherein the electronic cir- cuitry is modified to subsequently produce a second sequence of temporally spaced sparks if it is detected that the ignition results in acoustic resonance in the oil burner system using said first sequence of temporally spaced sparks.
- this object is achieved by electronic ignition circuitry according to the opening paragraph, wherein the electronic circuitry comprises circuitry for producing temporally spaced sparks with a spacing not corresponding to a half-period of the AC mains frequency or of a multiple of the AC mains frequency.
- the frequency with which the ignition sparks occur in an oil burner may efficiently be de-tuned or de-correlated from the natural resonance frequency of the oil burner system, thereby preventing the unwanted reso- nance noise.
- the electronic circuitry is modified to produce the second sequence by suppressing some of the sparks in the first sequence. Removing some of the sparks is an efficient way of preventing the build-up of resonance, which may moreover be realised in a cost-efficient way using the electronic ignition circuitry according to the second aspect of the invention.
- the electronic circuitry is modified to suppress a unit fraction of the sparks in the first sequence, to suppress all but a unit fraction of the sparks in the first sequence, or to suppress a simple proper fraction of the sparks in the first sequence.
- modification comprises replacement of at least a part of said electronic circuitry. That is to say if it is discovered upon installation that there is an acoustic problem, the engineer may be called and he will then replace the existing ignition unit by a unit according to the in- vention. This is advantageous in that it is a simple operation compared to modification of the exhaust duct or the burner unit itself.
- said modification comprises adjustment of the electronic circuitry.
- the electronic circuitry is adjusted to produce a second sequence of equidistant sparks, the sparks of said second sequence occurring at a different frequency than those of said first se- quence.
- this de-tuning may be realised by the control box of the oil burner, independently of the ignition circuitry as such.
- the electronic ignition circuitry comprises supply circuitry for repeatedly energizing said oscillator circuitry. This allows simple generation of a series current supply pulses to the oscillator circuitry, which in turn generates a corresponding spark.
- said supply circuitry comprises rectifying circuitry repeatedly supplying pulses of energizing current to said oscillator circuitry. Simple rectification of the typical 50 Hz AC mains then results in 50 pulses of supply current per second. Simple rectification, which results in the pulses mentioned, is preferred as it is a simple manner of achieving the sparks, which at the same time reduces the thermal load on the ignition circuitry, as compared to full rectification.
- said circuitry for producing said temporally spaced sparks comprises circuitry for disabling the oscillator circuitry.
- temporal spacing refers to the distance between corresponding parts of succeeding pulses, burst or sparks, as the case may be, i.e. between peaks, between the starting points of leading edges or between the ends of trailing edges.
- said circuitry for disabling the oscillator circuitry comprises circuitry for disabling the AC mains supply. Disabling the mains supply constitutes a simple way of disabling the oscillator circuitry.
- said circuitry for disabling the oscillator circuitry comprises- an on/off timing circuit.
- Use of an on/off timing cir- cuit allows for generation of a gating signal which when superposed on the sequence of repeated supply pulses allows the omission of at least some of them.
- said circuitry for disabling the AC mains comprises control circuitry controlling the overall operations of an oil burner system.
- the electronic ignition circuitry comprises circuitry for frequency converting the AC mains frequency fed to the rectifier circuitry.
- the spacing be- tween the rectified supply pulses may be changed continuously by changing frequency of the input AC current .
- the present invention further relates to a method for reducing the power dissipation in an electronic ignition circuitry for an oil burner, said electronic circuit being adapted for producing a first sequence of temporally spaced sparks.
- this may be achieved by a such a method, characterized in that depending on the thermal load, in particular the temperature, on the electronic ignition circuitry, the electronic ignition circuitry is adjusted to produce a second sequence of temporally spaced sparks differing from the first sequence .
- said second sequence is produced by removing at least some of the sparks of the first sequence. Removing at least some of the temporally spaced sparks will reduce the power dissipated.
- said sparks are generated by means of oscillator circuitry.
- an oscillator circuit has the advantages stated above. Moreover, removing at least some of the temporally spaced sparks will reduce the power dissipated in the oscillator circuitry, as no substantial losses will occur in the oscillator circuitry, when it is not operated.
- said sparks are removed by means of a temperature dependent timer disabling said oscillator circuitry.
- fig. 1 shows a schematic diagram of a prior art ignition circuit
- fig. 2 shows a schematic diagram of an embodiment of the ignition circuitry according to the in- vention
- fig. 3 shows a block diagram of an alternative embodiment of the ignition circuitry according to the invention
- figs. 4-7 illustrate how different sequences of temporally spaced sparks are achieved using different timing sequences
- fig. 8 is a schematic block diagram of an alternative embodiment of the ignition circuitry of the invention
- fig. 9 is a schematic diagram of a second alternative embodiment of the ignition circuitry of the invention.
- Fig. 1 is a diagram of a prior art electronic ignition circuit for oil burners.
- the circuit comprises a spark gap G connected to the secondary of a high voltage high frequency transformer Tl .
- the spark gap of the burner is located remote from the ignition unit containing the electronic circuit including the high voltage, high frequency transformer Tl .
- the electronic ignition circuit incorporates an oscillator circuit Rl, R2 , R3, R4, C3, C4, C5, C6, DZ1, DZ2 , TR1 and Tl . It should be noticed that the transformer Tl is coupled with the basis of the transistor TR1, so as to pro- vide the feedback needed for the oscillator.
- the electronic circuit further comprises a simple half-wave rectifier circuit Dl, C2 as well as noise suppression circuitry LI, Cl, R5, R6, the details of which are not considered relevant for the present invention and will not be described further.
- the simple ' half-wave rectifier Dl, C2 produces a series of distinct rectified pulses. These pulses sup- ply the oscillator circuit Rl, R2, R3 , R4 , C3 , C4 , C5, C6, DZ1, DZ2, TR1 and Tl, which in turn produces a high frequency burst for each respective supply pulse.
- the envelope of the high frequency burst only to some extent follows the waveform of the supply pulses, but there will be a clear temporal correlation between them.
- Each of the bursts produce a corresponding ignition spark in the spark gap G.
- This prior art circuit is inter alia advanta- geous in that it uses the commonly used AC mains supply frequency, i.e. that of the power grid, as a simple basis for generating temporally spaced ignition bursts. Since, in most countries the power grid is operated at 50 Hz, 50 equidistant pulses per second are produced by the rectifying circuit Dl, C2 , resulting in a corresponding number of equidistant bursts. If a different AC mains frequency, e.g. 60 Hz, is used, the number of bursts will differ correspondingly. In the following description it will how- ever be assumed that supply frequency is 50 Hz, and that the acoustic resonance also occurs at 50 Hz.
- the resonance is broken, i.e. prevented from building up, by changing the spacing between at least some of the burs .
- this is achieved by incorporating an on/off timer operating at a given duty cycle in the oscillator cir- cuit.
- the on/off timer is an astable timing circuit Based on an integrated circuit commonly known as a 555 timer allowing a square signal with a given pe- riod to be output to the base of the transistor TR2.
- a 555 timer allowing a square signal with a given pe- riod to be output to the base of the transistor TR2.
- the transistor TR2 conducts, thereby short circuiting the base of the transistor Tl to zero. Consequently the transistor TR1 is rendered non-conducting and thereby disables the oscillator circuit.
- the on/off timer is supplied via a voltage divider R7 , R8 with a smoothing capacitor C7 ensuring the supply of the timer between the voltage pulses from Dl.
- the 555 timer has two comparator inputs 6 and 7. During the time when the 555 timer is on the capacitor C8 is charged through the resistors R9 and RIO. When the voltage difference between the inputs 6 and 7 falls below a predetermined threshold because the capacitor C8 is charged the output 3 of the 555 timer will switch to off.
- the on timing periods of the timing circuit is determined by the resistors R9 and R10 and the capacitor C8 and the off timing periods by the resistor R10 and the capacitor C8.
- R12 serves to limit the current drawn from the output 3 of the 555 timer.
- Figs. 4a, 5a and 6a illustrate with a broken line the enabling signal on the basis of TR1 for various given periods for the square signal together with the envelope of the bursts as they would be generated if the on/off timer was not present.
- the output 3 of the 555 timer is the inverse of the enabling signal for the oscillator circuit in figs. 4a, 5a and 6a, as high potential on the base of the transistor TR2 makes the transistor TR2 conduct, which disables the oscillator circuit.
- Figs. 4b, 5b and 6b illustrate the envelope of the bursts produced by the oscillator circuit when the enabling signal is applied to the oscillator circuit.
- the envelope is illustrated in arbitrary voltage units as a function of time in milliseconds.
- the abbreviation std. EBI refers to the bursts as they would have been produced using the standard EBI type prior art device manufactured by the applicant.
- the square signal has a 20 ms on time followed by a 20 ms off time.
- the square signal being the enabling signal for the oscillator circuit is timed to rise and fall together with the rise of the envelope of the bursts, i.e. not during the bursts .
- the timing period of 20/20 ms enables every other of the bursts, which would otherwise have been produced by the oscillator circuit. It has been found that this halving repetition rate of bursts, and thus the sparks, to 25 Hz is in many cases sufficient to overcome the resonance problems.
- a simple unit fraction of the bursts is removed.
- the square signal has a 30 ms on time followed by a 30 ms off time.
- the square signal is again timed to not rise or fall during a burst.
- the timing period of 30/30 ms disables every third of the bursts, which would otherwise have been produced by the oscillator circuit . It has been found that removing some of the bursts in this way, efficiently overcomes the resonance problems . Also in this case a unit fraction of the bursts are removed, viz. 1/3 of the bursts.
- the square signal has a 30 ms off time followed by a 20 ms on time resulting in the burst sequence of fig. 6b, which also efficiently overcomes the acoustic resonance problems.
- This embodiment does not remove a unit fraction of the bursts but a simple proper fraction of them. A simple proper fraction being a fraction M/N, where both M and N are integers and N>M.
- the ignition circuit of fig. 2 will generally constitute a self-contained moulded-in unit with the on/off timer set for any one of the above timing periods. In the case illustrated 3/5 of the sparks are removed.
- the above resulting burst sequences may also be realised by means of electronic ignition circuitry comprising a combination of an on/off timer and the prior art circuit of fig. 1.
- the timer is arranged so as to enable or dis- able the supply to the prior art ignition circuit. By interrupting the supply appropriately, some of the current supply pulses to the oscillator will be omitted and corresponding burst consequently not produced.
- the timer could be replaced by a control box including a control circuit, which controls the overall operation of the burner system, where the control circuit enables and disables the supply to the prior art ignition circuit.
- the timing circuit may then have the same fixed values as described above, or it may be externally controllable to be switched to the most appropriate among them for a given acoustic problem.
- the use of supply pulses for the oscillator is advantageous in the sense that it reduces the thermal load on the ignition circuitry.
- the prior art circuit of fig. 1 is designed for a duty cycle of 1/3 of three minutes. That is to say the ignition circuitry may operate up to one minute of every three minutes .
- this thermal load from heat dissipated in the ignition circuit when the bursts are produced is reduced.
- this feature may be utilized to increase the duty cycle of the ignition circuit.
- the temperature sensor is a PTC resistor, i.e. a resistor with a positive temperature coefficient, ar- ranged in parallel with R9 within the ignition unit .
- a PTC resistor Rll in parallel with R9 will make the on/off timing dependent on the temperature in the ignition unit, in such a way that the duration of the on time of the oscillator circuit is kept con- stant while the off period extends with increased temperature .
- the ignition unit will it-self disable some of the bursts when the temperature increases, thereby reducing the heat dissipated in the unit. This makes the unit more resistant to overheating, and it is thus possible to increase the duty cycle to more than 1/3 as was the maximum for the prior art unit.
- the PTC changes its resistance value continuously some of the bursts may not correspond to a half period of the AC mains frequency, but only to a part thereof as the timing circuit may enable or disable the oscillator in the middle of such a period.
- the on/off switch of the timing circuit is not in this embodiment synchronised with the rise of fall of the bursts. Thus some short sparks are produced. Even if those short bursts are not fully omitted they have a substantially reduced power, and will thus not dissipate so much heat in the circuitry as would the production of a full burst.
- the temporal spacing is modified by changing the frequency of the AC supply current fed to the circuit on the phase F and zero 0 by means of an AC/AC converter. Using the AC/AC converter is less cost efficient that using the above timing circuits.
- the mains frequency may be any commonly used mains frequency such as 50 or 60 Hz.
- a variety of other timing circuits than the a- stable 555 based timing could be used.
- the described embodiment relates to the use of an ignition circuit using a high frequency oscillator, the invention may also be applied in systems where a high voltage transformer transforming the AC mains directly, i.e. without the use of an oscillator circuit.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Generation Of Surge Voltage And Current (AREA)
- Regulation And Control Of Combustion (AREA)
Abstract
Description
Claims
Priority Applications (6)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB028288130A CN1328545C (en) | 2002-04-25 | 2002-04-25 | Ignition method and electronic ignition circuit of oil burner |
| EP02732431A EP1497590A1 (en) | 2002-04-25 | 2002-04-25 | A method for ignition of an oil burner and electronic ignition circuitry for oil burners |
| PCT/DK2002/000269 WO2003091629A1 (en) | 2002-04-25 | 2002-04-25 | A method for ignition of an oil burner and electronic ignition circuitry for oil burners |
| KR1020047017139A KR100649381B1 (en) | 2002-04-25 | 2002-04-25 | Ignition method of oil burner and electronic ignition circuit for oil burner |
| US10/512,390 US20050214703A1 (en) | 2002-04-25 | 2002-04-25 | Method for ignition of an oil burner and electronic ignition circuitry for oil burners |
| AU2002304909A AU2002304909A1 (en) | 2002-04-25 | 2002-04-25 | A method for ignition of an oil burner and electronic ignition circuitry for oil burners |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/DK2002/000269 WO2003091629A1 (en) | 2002-04-25 | 2002-04-25 | A method for ignition of an oil burner and electronic ignition circuitry for oil burners |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2003091629A1 true WO2003091629A1 (en) | 2003-11-06 |
Family
ID=29265838
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/DK2002/000269 Ceased WO2003091629A1 (en) | 2002-04-25 | 2002-04-25 | A method for ignition of an oil burner and electronic ignition circuitry for oil burners |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US20050214703A1 (en) |
| EP (1) | EP1497590A1 (en) |
| KR (1) | KR100649381B1 (en) |
| CN (1) | CN1328545C (en) |
| AU (1) | AU2002304909A1 (en) |
| WO (1) | WO2003091629A1 (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7293388B2 (en) * | 2005-05-13 | 2007-11-13 | Armatron International, Inc. | Adaptive control system |
| CN114623463B (en) * | 2020-12-11 | 2023-08-22 | 中国石油天然气集团有限公司 | High-energy igniter |
| CN115289497A (en) * | 2022-09-22 | 2022-11-04 | 中国空气动力研究与发展中心空天技术研究所 | Pneumatic resonance ignition device for combustion heater |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR1547311A (en) * | 1966-12-19 | 1968-11-22 | Honeywell Inc | Apparatus for detecting and using electric sparks |
| DE3614950A1 (en) * | 1986-05-02 | 1987-11-05 | Prufrex Elektro App | Ignition spark transmitter |
| US5599180A (en) * | 1993-07-23 | 1997-02-04 | Beru Ruprecht Gmbh & Co. Kg | Circuit arrangement for flame detection |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4242081A (en) * | 1979-03-05 | 1980-12-30 | Emerson Electric Co. | Oil burner primary control for interrupted ignition system |
| JPS609207B2 (en) * | 1979-03-07 | 1985-03-08 | 株式会社日立製作所 | Premix combustor |
| US4583936A (en) * | 1983-06-24 | 1986-04-22 | Gas Research Institute | Frequency modulated burner system |
| US5567144A (en) * | 1995-10-05 | 1996-10-22 | Desa International Inc. | Hot surface ignition controller for fuel oil burner |
| IT1283699B1 (en) * | 1996-03-25 | 1998-04-30 | Enrico Sebastiani | ADJUSTMENT OF THE SPEED OF THE OUTLET OF THE AIR-GAS MIXTURE FROM THE FLAME OUTLETS OF GAS BURNERS |
| US6191956B1 (en) * | 1999-09-24 | 2001-02-20 | Honeywell International Inc. | Circuit for generating high voltage to ignite oil or gas or operative neon tubes |
-
2002
- 2002-04-25 US US10/512,390 patent/US20050214703A1/en not_active Abandoned
- 2002-04-25 WO PCT/DK2002/000269 patent/WO2003091629A1/en not_active Ceased
- 2002-04-25 CN CNB028288130A patent/CN1328545C/en not_active Expired - Fee Related
- 2002-04-25 EP EP02732431A patent/EP1497590A1/en not_active Withdrawn
- 2002-04-25 AU AU2002304909A patent/AU2002304909A1/en not_active Abandoned
- 2002-04-25 KR KR1020047017139A patent/KR100649381B1/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR1547311A (en) * | 1966-12-19 | 1968-11-22 | Honeywell Inc | Apparatus for detecting and using electric sparks |
| DE3614950A1 (en) * | 1986-05-02 | 1987-11-05 | Prufrex Elektro App | Ignition spark transmitter |
| US5599180A (en) * | 1993-07-23 | 1997-02-04 | Beru Ruprecht Gmbh & Co. Kg | Circuit arrangement for flame detection |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1625672A (en) | 2005-06-08 |
| KR20050007333A (en) | 2005-01-17 |
| KR100649381B1 (en) | 2006-11-27 |
| CN1328545C (en) | 2007-07-25 |
| EP1497590A1 (en) | 2005-01-19 |
| US20050214703A1 (en) | 2005-09-29 |
| AU2002304909A1 (en) | 2003-11-10 |
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