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WO2000012620A1 - Resin composition and molded object thereof - Google Patents

Resin composition and molded object thereof Download PDF

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Publication number
WO2000012620A1
WO2000012620A1 PCT/JP1999/004430 JP9904430W WO0012620A1 WO 2000012620 A1 WO2000012620 A1 WO 2000012620A1 JP 9904430 W JP9904430 W JP 9904430W WO 0012620 A1 WO0012620 A1 WO 0012620A1
Authority
WO
WIPO (PCT)
Prior art keywords
resin composition
ethylene
melt
density
mfr
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP1999/004430
Other languages
French (fr)
Japanese (ja)
Inventor
Naoto Yasaka
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsui Chemicals Inc
Original Assignee
Mitsui Chemicals Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsui Chemicals Inc filed Critical Mitsui Chemicals Inc
Priority to JP2000567626A priority Critical patent/JP3992926B2/en
Publication of WO2000012620A1 publication Critical patent/WO2000012620A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/10Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of paper or cardboard
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B29/00Layered products comprising a layer of paper or cardboard
    • B32B29/002Layered products comprising a layer of paper or cardboard as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B29/007Layered products comprising a layer of paper or cardboard as the main or only constituent of a layer, which is next to another layer of the same or of a different material next to a foam layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • B32B27/20Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H27/00Special paper not otherwise provided for, e.g. made by multi-step processes
    • D21H27/18Paper- or board-based structures for surface covering
    • D21H27/20Flexible structures being applied by the user, e.g. wallpaper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00Composition of foam
    • B32B2266/02Organic
    • B32B2266/0214Materials belonging to B32B27/00
    • B32B2266/025Polyolefin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2607/00Walls, panels
    • B32B2607/02Wall papers, wall coverings
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/06Polyethene

Definitions

  • the present invention relates to a polyolefin resin composition suitable for molding a foamed resin sheet, a foamed resin sheet produced therefrom, and a wall paper using the same. More specifically, the present invention relates to a resin composition having excellent roll processability and flame retardancy, a foamed resin sheet produced therefrom having flexibility and excellent appearance, and a wallpaper using the same.
  • the wallpaper has a structure in which a synthetic resin foam sheet is adhered to the front side on a paper base material, but until now a sheet made of vinyl chloride resin has been used as the synthetic resin foam sheet.
  • a sheet made of vinyl chloride resin has been used as the synthetic resin foam sheet.
  • Vinyl chloride resin sheets have been widely used because they have been evaluated for their good processability, flame retardancy, and low cost. However, vinyl chloride resin sheets are gradually shifting to alternative materials due to concerns about environmental pollution from combustion gases and health effects of plasticizers.
  • polyolefin resin is a safe material with less of a concern, but the sheet formability of a single piece of calendar is not good, and the expansion ratio when foaming is performed. It is pointed out that the surface feel is different from that of conventional vinyl chloride resin sheets.
  • Japanese Patent Application Laid-Open No. 5-209498 discloses a highly flame-retardant wallpaper using an ethylene / polyolefin copolymer. Also Japanese Patent Application Laid-Open No. H10-17724 describes a wallpaper using a linear low-density polyethylene and having excellent calender roll workability.
  • the present inventor has studied various materials suitable for roll processing such as calendering using polyolefin resin, and it is easy to form a thin sheet with a high foaming ratio, and feels such as texture and touch.
  • the present inventors have achieved the present invention as a result of developing a flame-retardant material which is excellent, is resistant to thermal discoloration and shrinkage, and is suitable for wallpaper materials.
  • the resin composition according to the present invention has a density of less than 0.885 (g / cm 3 ) and a melt flow rate of 0 :! to 15 (g / 10 minutes).
  • ethylene down-flying one Orefu fin copolymer (A) contact and density 0. 9 0 0 ⁇ 0. 9 4 0 (g / cm 3) der is, Mel walk opening one rate is 0. l to 15 (g / 10 min), and the melt tension (MT: mN) and melt flow rate (MFR) are expressed by the following relational expression.
  • It relates to a composition in which a flame retardant (C) is blended with a low-density polyethylene (B) satisfying the above.
  • the proportion of the above components is 60 to 97% by weight of the ethylene-hydroolefin copolymer (A) and 3 to 40% by weight of the low-density polyethylene (B) (where A) and (B) together 100% by weight
  • the flame retardant (C) is composed of 50 to 200 parts by weight per 100 parts by weight of the total of (A) and (B).
  • the mixture comprising (A) and (B) has a density of 0.850 to 0.890 (g / cm 3 ) and a melt mouth rate of 0.1 to 1 5 (g / 10 minutes) and a resin composition having a melt tension at 150 ° C. of 20 to 10 O mN, a resin composition containing this mixture Is suitable for foam molding and provides a foamed resin sheet in which cells are uniformly dispersed.
  • the present invention further relates to a flexible and good-looking foamed sheet obtained by subjecting the resin composition to foaming at a foaming ratio of 2.5 to 10 times, and laminating it on a paper substrate. It is related to the wallpaper.
  • the ethylene-olefin copolymer that can be used in the present invention is a copolymer of ethylene and monoolefin having 3 to 20 carbon atoms.
  • hyolephine include propylene, 1-butene, 1-pentene, 1-hexene, 4-methyl-1-pentene, 1-heptene, 1-octene, 1-decene, etc. It is possible to use olefins having 3 to 10 carbon atoms, particularly propylene, 1-butene and 1-octene. One or more of these olefins can be used for copolymerization with ethylene.
  • the content of ethylene units in the copolymer is 60 to 90, preferably It is 65 to 85 mol%, and the content of monoolefin units is 10 to 40, preferably 15 to 35 mol%.
  • the copolymer having the above composition range desirably has a crystallinity measured by X-ray diffraction of not more than 20%, and from this value, such a copolymer has low crystallinity or non-crystallinity. Of the polymer.
  • the density (gZ cm 3 ) of this copolymer is less than 0.885, preferably 0.850 or more and less than 0.885, more preferably 0.885 or more. And not more than 0.880. When the copolymer is within this density range, a molded article having flexibility and heat resistance, having no stickiness and a soft touch can be obtained.
  • the melt rate is from 0.1 to 15, preferably from 0.5 to 10 (g / 10 minutes). If the melt mouth opening rate of the copolymer is within this range, not only is it easy to process with a roll or an extruder and a sheet having a smooth surface state is obtained, but also the foaming A sheet in a uniformly foamed state is obtained, and the sheet has excellent mechanical properties.
  • MFR Menoletoffee rate
  • the branched structure of the molecule may affect the resin composition and the molded product thereof. That is, if the g * value, which is one index for estimating the branched structure of the copolymer, exceeds 0.95, the copolymer has short-chain branches or relatively long-chain branches. It suggests that the resin composition containing such a copolymer has a low shrinkage rate of the primary molded body before foam molding, and the lamination with the paper base described later is low. This has the advantage that the laminate is less likely to curl.
  • the ethylene / ethylene copolymer has a long-chain branch, and a resin composition containing the same is excellent in moldability and foamability. Therefore, in consideration of the molding method and physical properties of the final molded article, it is desirable to select an ethylene-diolefin copolymer having an appropriate g ′′ * value.
  • the g * value is determined by measuring the intrinsic viscosity [???????? of the ethylene-co-olefin copolymer at 135 ° C in a decalin solvent. ?] (d 1 / g) and the intrinsic viscosity of linear ethylene. hyolefin copolymer having the same weight average molecular weight as that measured by the light scattering method and having an ethylene content of 70 mol% [ 7?] It is a value expressed as a ratio to bl ank (d 1 / g).
  • the g w * value was calculated according to the measurement method described in Japanese Patent Publication No. 3-14405.
  • the ethylene-polyolefin copolymer having such properties can be used to convert ethylene and olefin into a transition metal compound, an organic aluminum compound and / or an oxyaluminum compound, if necessary. It can be produced by copolymerization under ordinary polymerization conditions in the presence of a catalyst component combined with a third component and a carrier.
  • a catalyst component combined with a third component and a carrier.
  • Ziegler-based catalysts represented by a combination of a halide or alkoxide compound of nonaluminum titanate and an organic aluminum compound, or a combination of a zirconium compound having a cyclopentene genenyl ring and an aluminum oxane.
  • Low-density polyethylene B Low density polyethylenes used in the present invention has a density, 0.9 0 0 to 0.9 4 0, then rather the preferred 0. 9 0 0 ⁇ 0. 9 3 0 (g / cm 3) Der
  • the melt flow rate is 0.1 to 15 and preferably 0.5 to 10 (gZ10). When the density and the melt flow rate are within the above ranges, the melt tension of the ethylene / forefine copolymer (A) is increased, and as a result, the sheet forming processability of the resin composition is enhanced, and the uniform thickness is obtained. A sheet with good appearance can be obtained.
  • the melt flow rate (MFR) is a value measured at 190 ° C; 2.16 kg under ASTMD-1238.
  • the low-density polyethylene used here has a melt tension (M T: mN) and a Menoletov mouthplate (M F R) satisfying the following relational expression.
  • both MT and MFR are values measured at 190 ° C.
  • This relational expression shows that when a low-density polyethylene is sheet-molded, a suitable melt viscosity is imparted to the resin composition, and a melt tension suitable for sheet molding is given. It also suggests that this polyethylene is a low-density polyethylene having such an action, with moderately short or long chain branches attached to the polymer backbone.
  • a low-density polyethylene having a density and a melt flow rate within the above-mentioned range and satisfying the relational expression between the melt flow rate and the melt tension is an ethylene-high-density polyethylene.
  • a sheet composition is formed from a resin composition containing a olefin copolymer (A) and a flame retardant (C)
  • the melt tension of the resin composition is increased, and the sheet is drawn unevenly. It does not stretch, and has the effect of uniformly dispersing bubbles during foam molding.
  • melt tension is a value determined as a stress measured when a molten and extruded low-density polyethylene is stretched at a constant speed.
  • Melt tension was actually measured using an MT measuring machine manufactured by Toyo Seiki Seisaku-sho, at a resin temperature of 190 ° C, an extrusion speed of 15 mm / min, a winding speed of ⁇ , and a nozzle diameter of 2. It is performed under the conditions of O 9 mm 0 and nozzle length 8 mm.
  • Such a low-density polyethylene may be a so-called high-pressure polyethylene obtained by polymerizing ethylene under a high pressure using a radical catalyst, or a Ziegler catalyst or a metallocene catalyst as long as the above-mentioned physical properties are satisfied. It may be a so-called medium-to-low pressure polyethylene obtained by copolymerizing ethylene and a small amount of comonomers such as monoolefin under a medium to low pressure using a system catalyst.
  • the high pressure method polyethylene is particularly suitable because it has a suitable branch because it has a high effect of adjusting the melt tension.
  • an organic or inorganic compound which is generally blended with a synthetic resin and imparts flame retardancy can be used.
  • gold such as magnesium hydroxide and aluminum hydroxide Hydrate such as genus hydroxide, alumina, hydrotalcite, antimony oxide, metal oxides such as nickel oxide, magnesium borate, borate such as zinc borate, Mention may be made of organophosphates, ammonium phosphate monobasic, organic bromine or chlorine compounds, potassium chloride and mixtures thereof.
  • inorganic compounds such as metal hydroxides, hydrates, and antimony oxides are preferred, and metal hydroxides or mixtures of such metal oxides with the other inorganic compounds are particularly preferred.
  • metal hydroxides or mixtures of such metal oxides with the other inorganic compounds are particularly preferred.
  • a dispersibility improver such as a silane coupling agent or a higher alcohol may be directly added to the resin composition, or the surface of the flame retardant may be treated therewith before blending into the resin component.
  • the resin composition according to the present invention is mainly composed of the ethylene-polyolefin copolymer (A), the low-density polyethylene (B), and the flame retardant (C) described above. I have.
  • the mixing ratio is not particularly limited, but (A) is 60 to 97% by weight, preferably 65 to 95% by weight, (B) is 3 to 40% by weight, and preferably 5 to 35% by weight. %.
  • the total of (A) and (B) is 100% by weight.
  • (C) is compounded in an amount of 50 to 200, preferably 70 to 150 parts by weight per 100 parts by weight of the total of (A) and (B).
  • Such a component composition is desirable for enhancing the flame retardancy of the resin composition while maintaining excellent moldability and sheet physical properties.
  • a homogeneous mixture comprising (A) and (B) has a density of 0.850 to 0.890, preferably 0.80 to 0.8. 85 (/ cm 3 ) with a melt flow rate of 0.1 to 15 and preferably 0.5 to 10 (g / 10 min) and at 150 ° C
  • the melt tension has a physical property in the range of 20 to 100, preferably 25 to 90 (mN)
  • the roll processability of the resin composition is further improved, and foaming is further improved. Preferable because it improves moldability.
  • This resin composition may contain other synthetic resins or rubbers or various additives within a range that does not impair the object of the present invention.
  • additives include antioxidants, heat stabilizers, weather stabilizers, light stabilizers, antistatic agents, pigments, hydrochloric acid absorbers, dispersibility improvers, fillers, and the like.
  • the mixing ratio is as described above.
  • a mixer such as a Banbury mixer, a Ni-da mixer, a roll or an extruder, and knead the mixture to produce the desired flame-retardant resin composition. Form into a compact.
  • a resin composition having such a composition imparts flexibility and heat resistance to the molded product, and can be kneaded in a wide range of processing temperatures when rolled, and has a large sheet. It can be pulled off from the roll without being deformed easily, while enabling high expansion ratio in foam molding.
  • the resin composition obtained here can be molded into general films and sheets in addition to the foam sheets described below, and can be used as various products such as wallpaper and packaging materials. Can be.
  • the foamed resin sheet according to the present invention can be easily produced by adding a foaming agent to the above resin composition and keeping it under foam molding temperature and pressure conditions. At that time, a method of once forming an unfoamed resin sheet from a resin composition to which a foaming agent has been added in advance, and then heating the foamed resin sheet to a temperature at which foaming can be performed to convert the foamed resin sheet into a foamed resin sheet may be adopted. Alternatively, a method of directly obtaining a foamed resin sheet from a resin composition to which a foaming agent has been added may be used.
  • Usable foaming agents are appropriately selected from chemical foaming agents and physical foaming agents based on the molding method and molding temperature of the foamed resin sheet described above.
  • Examples of the chemical foaming agents include azo compounds such as azodicarbonamide and azobisisobutyronitrile, benzenesulfonyl hydrazide, toluenesulfonyl hydrazide, p, p, monooxybis (benzensulfonyl hydrazide).
  • Hydrazide compounds such as nitrozinc compounds, and nitroso compounds such as dinitrosone methylenetetramine, etc., which decompose themselves under foam molding conditions and are used for foam molding. It generates gas.
  • Examples of the physical foaming agent include halogenated hydrocarbons such as carbon dioxide and difluorodichloromethane, and hydrocarbons such as butane, pentane, hexane, cyclobutane, and cyclohexane. Is gasified by itself under molding conditions and contributes to foam molding.
  • One of the above-mentioned foaming agents may be used, or two or more of the same or different types may be selected and used in combination.
  • the resin composition containing a foaming agent In the case of a method of producing a foamed resin sheet by forming an unfoamed resin sheet once using a roll or an extruder and then moving the resin sheet under foam molding conditions, physical foaming is used.
  • the use of a chemical foaming agent is preferred over the use of a foaming agent.
  • azodicarbonamide and the like are suitable because stable molding can be performed.
  • the foam molding can be performed by using a heating device such as an air oven or a heating roll.
  • the expansion ratio of the obtained foamed resin sheet is 2.5 to 10, preferably 3 to 8 times.
  • this foamed resin sheet is suitable for use as a laminate material as in the case of a wallpaper material described later, and can also be used for various foam products such as general packaging materials and cushioning materials. it can.
  • the wallpaper according to the present invention has a structure in which a paper base material is laminated on one surface of the foamed resin sheet and integrated.
  • a paper base material is laminated on one surface of the foamed resin sheet and integrated.
  • paper having a thickness of 0.1 to 0.2 mm is used for the paper base layer in consideration of the dimensions and form stability of the wallpaper, while the foamed resin sheet layer is used for the expansion ratio.
  • the surface of the foam sheet layer is designed as a wallpaper by printing, embossing, embossing, or the like. Further, a surface protective layer can be provided on the outer surface as needed.
  • the paper substrate that can be used is selected according to the intended use of the wallpaper, such as paper made from natural pulp or synthetic pulp, or paper mixed with inorganic substances. Since the above-mentioned foamed resin sheet layer has water resistance and flame retardancy by itself, it can be used for general purposes without particularly requiring the properties of a paper base material, but contains inorganic substances. Use of flame-retardant paper, for example, aluminum hydroxide paper, as the paper substrate further enhances the flame retardancy, and is therefore preferable for enhancing safety.
  • a resin sheet pre-foamed and formed on a paper base may be laminated and laminated using an adhesive between the two layers, or extruded molten polyethylene resin or the like between the layers. Can be laminated by pressure bonding.
  • the adhesive surface of the foamed resin sheet is subjected to corona discharge treatment, frame treatment, oxidation treatment or the like in advance, a strong interlayer adhesion is obtained, which is a desirable treatment method.
  • a preformed unfoamed resin sheet is laminated and adhered on a paper base material, or an unfoamed resin sheet is extruded onto a paper base material and laminated. Thereafter, the laminate is foamed by being subjected to foaming conditions such as passing through a heating device such as a heating furnace and a heating roll to obtain a wallpaper in which a foamed resin sheet is laminated on a paper base material.
  • foaming conditions such as passing through a heating device such as a heating furnace and a heating roll to obtain a wallpaper in which a foamed resin sheet is laminated on a paper base material.
  • a heating device such as a heating furnace and a heating roll
  • it can also be produced by a method in which a resin composition in which a foaming agent is added or press-fitted onto a paper substrate is directly laminated from an extruder or a calender roll, and lamination and foaming are simultaneously performed.
  • Table 1 shows the physical properties of the ethylene-hydrofuran copolymer (A-1 to A-5) and the low-density polyethylene (B-- :! to B-4).
  • the high-pressure method LDPE indicates low-density polyethylene produced by the high-pressure method.
  • the resin composition according to the present invention contains an ethylene-high-refined olefin copolymer, low-density polyethylene, and a flame retardant, a molded article having flexibility and flame retardancy can be obtained.
  • the resin composition can be rolled in a wide temperature range, and does not strongly adhere to the roll at that time, so that the sheet can be peeled off with little stretching of the sheet when taking off. Sheets having good dimensions and appearance can be manufactured. Therefore, the production speed of the sheet is improved, and the sheet is not discolored by heat at that time.
  • the resin composition since the resin composition has a high melt tension, it has good foam moldability, and can form a foam having a uniform cell shape. Therefore, the resin composition is a thin foam resin sheet which is soft and has good surface appearance. Can be obtained. In particular, since sheet molding with a high expansion ratio can be performed, productivity can be improved.

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
  • Paper (AREA)

Abstract

A flame-retardant resin composition comprising an ethylene/α-olefin copolymer (A), a low-density polyethylene (B), and a flame retardant (C), wherein the amounts of components (A) and (B) are preferably 60 to 97 wt.% and 3 to 40 wt.%, respectively, and that of component (C) is preferably 50 to 200 parts by weight per 100 parts by weight of the sum of components (A) and (B). The composition can be rolled in a wide temperature range, and the resultant sheet can be wound up without stretching it from the rolls. Since the composition has a high melt tension, it has excellent suitability for foam molding and can give a foam sheet which has an expansion ratio of 2.5 to 10, is flexible, and has a satisfactory appearance. A laminate of this foam sheet with a paper base is suitable for use as a wall paper which feels good to the touch.

Description

明 細 書 樹脂組成物およびその成形体 [技術分野]  Description Resin composition and molded product thereof [Technical field]

本発明は、 発泡樹脂シー トの成形に適したポリオレフイ ン樹脂 組成物、 それから製造した発泡樹脂シ一 トおよびそれを用いた壁 紙に関する。 さ らに詳し く は、 ロール加工性に優れ、 かつ難燃性 を備えた樹脂組成物、 それから製造した柔軟性および優れた外観 を有する発泡樹脂シ一 トおよびそれを用いた壁紙に関する。  TECHNICAL FIELD The present invention relates to a polyolefin resin composition suitable for molding a foamed resin sheet, a foamed resin sheet produced therefrom, and a wall paper using the same. More specifically, the present invention relates to a resin composition having excellent roll processability and flame retardancy, a foamed resin sheet produced therefrom having flexibility and excellent appearance, and a wallpaper using the same.

[背景技術] [Background technology]

壁紙は、 紙基材の上に合成樹脂発泡シー トが表面側に貼り合わ された構造体になっているが、 これまでは合成樹脂発泡シー ト と して塩化ビニル樹脂製のシ一 トが主に使われてきた。 塩化ビニル 樹脂シー トは、 成形加工性のよさ、 難燃性を有すること、 および 低コス トである利点が評価されて広く利用されてきた。 しかし、 塩化ビニル樹脂シー トは、 燃焼ガスによる環境汚染、 および可塑 剤による健康への影響が懸念されて、 徐々に代替材料へ移る傾向 が現れてきた。  The wallpaper has a structure in which a synthetic resin foam sheet is adhered to the front side on a paper base material, but until now a sheet made of vinyl chloride resin has been used as the synthetic resin foam sheet. Mainly used. Vinyl chloride resin sheets have been widely used because they have been evaluated for their good processability, flame retardancy, and low cost. However, vinyl chloride resin sheets are gradually shifting to alternative materials due to concerns about environmental pollution from combustion gases and health effects of plasticizers.

環境面および健康面への配慮を考えると、 ポリオレフィ ン樹脂 はそれらの心配の少ない安心できる材料であるが、 カレンダ一口 —ルによるシー ト成形性が良好でな く、 発泡成形したときの発泡 倍率が低く、 また表面感触が従来の塩化ビニル樹脂シー ト とは異 なること等が指摘されている。  Considering environmental and health considerations, polyolefin resin is a safe material with less of a concern, but the sheet formability of a single piece of calendar is not good, and the expansion ratio when foaming is performed. It is pointed out that the surface feel is different from that of conventional vinyl chloride resin sheets.

特閧平 5 — 2 0 0 9 4 8号公報には、 エチレン · ひ一ォレフ ィ ン共重合体を使用した難燃性の高い壁紙が記載されている。 また 特開平 1 0— 1 7 7 2 4号公報には、 線状低密度ポリエチレンを 使用したカレンダーロール加工性に優れた壁紙が記載されている。 Japanese Patent Application Laid-Open No. 5-209498 discloses a highly flame-retardant wallpaper using an ethylene / polyolefin copolymer. Also Japanese Patent Application Laid-Open No. H10-17724 describes a wallpaper using a linear low-density polyethylene and having excellent calender roll workability.

しかし、 さ らにロール加工時の加工温度幅が広く、 かつロール への粘着性が小さい樹脂組成物、 また高い発泡倍率を有するポリ ォレフィ ン樹脂製の発泡樹脂シ一 卜、 およびそれを用いた壁紙が 求められている。  However, a resin composition having a wide processing temperature range during roll processing and low adhesion to a roll, a polyolefin resin foamed resin sheet having a high expansion ratio, and the use of the same. Wallpaper is required.

[発明の開示] [Disclosure of the Invention]

そこで本発明者は、 ポリオレフイ ン樹脂を用いて、 カレンダー 加工等のロール加工に適した材料を種々検討し、 薄く かつ高発泡 倍率のシー ト成形が容易であ り、風合いや手触り等の感触に優れ、 熱変色や収縮のし難い、 壁紙材料に適した難燃性材料の開発を行 つた結果、 本発明に到達した。  Therefore, the present inventor has studied various materials suitable for roll processing such as calendering using polyolefin resin, and it is easy to form a thin sheet with a high foaming ratio, and feels such as texture and touch. The present inventors have achieved the present invention as a result of developing a flame-retardant material which is excellent, is resistant to thermal discoloration and shrinkage, and is suitable for wallpaper materials.

すなわち、 本発明に係わる樹脂組成物は、 密度が 0. 8 8 5 ( g /c m3)未満であ りかつメル ト フローレー トが 0. :!〜 1 5 ( g / 1 0分) であるエチレ ン · ひ 一ォレフ ィ ン共重合体 ( A )、 お よび密度が 0. 9 0 0〜 0. 9 4 0 ( g / c m 3 ) であ り、 メル ト フ口一レー トが 0. l〜 1 5 ( g/ 1 0分) であって、 かつメ ル トテンショ ン(MT : mN )とメル ト フ口一レー ト (MF R) と が次の関係式 That is, the resin composition according to the present invention has a density of less than 0.885 (g / cm 3 ) and a melt flow rate of 0 :! to 15 (g / 10 minutes). ethylene down-flying one Orefu fin copolymer (A), contact and density 0. 9 0 0~ 0. 9 4 0 (g / cm 3) der is, Mel walk opening one rate is 0. l to 15 (g / 10 min), and the melt tension (MT: mN) and melt flow rate (MFR) are expressed by the following relational expression.

4 0 x (MF R) -°- 6 7≤MT 4 0 x (MF R)-°-6 7 ≤MT

≤ 2 5 0 X (MF R) - 0 · 6 7 ≤ 2 5 0 X (MF R ) - 0 · 6 7

を満たす低密度ポリエチレン (B) に、 難燃剤 ( C) を配合した 組成物に関するものである。 It relates to a composition in which a flame retardant (C) is blended with a low-density polyethylene (B) satisfying the above.

特に前記の成分割合が、 エチレ ン · ひ —ォレ フ ィ ン共重合体 ( A) が 6 0〜 9 7重量%、 低密度ポリエチレン (B ) が 3〜 4 0重量% (ここで、 (A) および ( B ) 合わせて 1 0 0重量%に なる)、 および難燃剤 ( C ) が ( A ) と ( B ) の合計量 1 0 0重 量部当た り 5 0〜 2 0 0重量部とから構成された樹脂組成物は、 発泡樹脂シー トの成形に好適である。 In particular, when the proportion of the above components is 60 to 97% by weight of the ethylene-hydroolefin copolymer (A) and 3 to 40% by weight of the low-density polyethylene (B) (where A) and (B) together 100% by weight And the flame retardant (C) is composed of 50 to 200 parts by weight per 100 parts by weight of the total of (A) and (B). Suitable for molding

また、 ( A ) および ( B ) からなる混合物が、 密度が 0 . 8 5 0〜 0. 8 9 0 ( g / c m 3 ) であ り、 メル ト フ口一レー トが 0. 1〜 1 5 ( g/ 1 0分) であ り、 かつ 1 5 0 °Cにおけるメル トテ ンシヨ ンが 2 0〜 1 0 O mNである樹脂物性を有していると、 こ の混合物を含む樹脂組成物は、 発泡成形に適しており、 気泡が均 一に分散した発泡樹脂シー トが得られる。 The mixture comprising (A) and (B) has a density of 0.850 to 0.890 (g / cm 3 ) and a melt mouth rate of 0.1 to 1 5 (g / 10 minutes) and a resin composition having a melt tension at 150 ° C. of 20 to 10 O mN, a resin composition containing this mixture Is suitable for foam molding and provides a foamed resin sheet in which cells are uniformly dispersed.

本発明はさ らに、 前記の樹脂組成物から発泡倍率 2. 5 - 1 0 倍に発泡成形して得られた柔軟で外観の良好な発泡シ一 トに関し、 またそれを紙基材に積層した壁紙に関するものである。  The present invention further relates to a flexible and good-looking foamed sheet obtained by subjecting the resin composition to foaming at a foaming ratio of 2.5 to 10 times, and laminating it on a paper substrate. It is related to the wallpaper.

[発明を実施するための最良の形態] [Best Mode for Carrying Out the Invention]

次に本発明の各構成要素について順を追って具体的に説明する。 エチレン . ひ一才レフ イ ン共重合体 ( A)  Next, each component of the present invention will be specifically described in order. Ethylene / Hiichisai Refine Copolymer (A)

本発明に使用可能なエチレン ' ひ —ォレフ ィ ン共重合体は、 ェ チレンと炭素数 3〜 2 0のひ 一ォレフ ィ ンとの共重合体である。 ひーォレフ イ ンの例と しては、 プロ ピレン、 1 —ブテン、 1 —ぺ ンテン、 1 —へキセン、 4 —メチル一 1 —ペンテン、 1 —ヘプテ ン、 1 ーォクテン、 1 —デセン等を挙げるこ とができ、 中でも炭 素数 3〜 1 0のひーォレフ イ ンが好ま し く、 特にプロ ピレン、 1 —ブテンおよび 1 -ォクテンが好ま しい。 これらのひ 一ォレ フ ィ ンは、 その一種または二種類以上をエチレンとの共重合に使用す るこ とができる。  The ethylene-olefin copolymer that can be used in the present invention is a copolymer of ethylene and monoolefin having 3 to 20 carbon atoms. Examples of hyolephine include propylene, 1-butene, 1-pentene, 1-hexene, 4-methyl-1-pentene, 1-heptene, 1-octene, 1-decene, etc. It is possible to use olefins having 3 to 10 carbon atoms, particularly propylene, 1-butene and 1-octene. One or more of these olefins can be used for copolymerization with ethylene.

共重合体中に占めるエチレン単位の含量は、 6 0〜 9 0、 好ま し く は 6 5〜 8 5モル%で、 ひ 一ォレフ ィ ン単位の含量は、 1 0 〜 4 0、 好ま し く は 1 5〜 3 5モル%である。 前記組成範囲の共 重合体は、 X線回析によって測定された結晶化度が 2 0 %以下で あることが望ま し く、 この値からそのような共重合体は低結晶性 ないし非晶性の重合体であることを示している。 The content of ethylene units in the copolymer is 60 to 90, preferably It is 65 to 85 mol%, and the content of monoolefin units is 10 to 40, preferably 15 to 35 mol%. The copolymer having the above composition range desirably has a crystallinity measured by X-ray diffraction of not more than 20%, and from this value, such a copolymer has low crystallinity or non-crystallinity. Of the polymer.

またこの共重合体の密度 ( gZ c m3 ) は、 0 . 8 8 5未満、 好ま しく は 0 . 8 5 0以上でかつ 0 . 8 8 5未満、 よ り好ま しく は 0 . 8 5 5以上でかつ 0 . 8 8 0以下である。 共重合体がこの 密度範囲内にある と、 柔軟性と耐熱性とを備え、 ベたつかず、 や わらかい感触の成形品が得られる。 The density (gZ cm 3 ) of this copolymer is less than 0.885, preferably 0.850 or more and less than 0.885, more preferably 0.885 or more. And not more than 0.880. When the copolymer is within this density range, a molded article having flexibility and heat resistance, having no stickiness and a soft touch can be obtained.

さ らに、 メル ト フ口一レー トは、 0 . 1 〜 1 5、 好ま しく は 0 . 5〜 : 1 0 ( g/ 1 0分) である。 共重合体のメル ト フ口一レー ト がこの範囲内にあると、ロールまたは押出機による加工性がよ く、 平滑な表面状態を有するシー トが得られるばかりでな く、 発泡成 形によって均一発泡状態のシー トが得られ、 シー トの機械的物性 も優れている。 ここでメノレ ト フ口一レー ト ( M F R ) は、 A S T M D— 1 2 3 8 に準拠して、 1 9 0 °C、 2 . 1 6 k g荷重下で 測定した値である。  Furthermore, the melt rate is from 0.1 to 15, preferably from 0.5 to 10 (g / 10 minutes). If the melt mouth opening rate of the copolymer is within this range, not only is it easy to process with a roll or an extruder and a sheet having a smooth surface state is obtained, but also the foaming A sheet in a uniformly foamed state is obtained, and the sheet has excellent mechanical properties. Here, the Menoletoffee rate (MFR) is a value measured at 190 ° C and under a load of 2.16 kg according to ASTM D-1238.

このエチレン · ひ 一ォレフィ ン共重合体は、 その分子の持つ分 岐構造が、 樹脂組成物およびその成形体に影響を与えることがあ る。 すなわち、 その共重合体の分岐構造を推測する一つの指標で ある g *値が 0 . 9 5 を越えている と、 共重合体は短鎖分岐を 有するか、 あるいは比較的に長鎖分岐が少ないこ とを示唆してお り、 そのような共重合体を配合した樹脂組成物は発泡成形前の一 次成形体の収縮率が低く、 後述する紙基材とのラ ミ ネ一シヨ ンを 行う と積層体がカールしに く いと言う長所がある。  In the ethylene-polyolefin copolymer, the branched structure of the molecule may affect the resin composition and the molded product thereof. That is, if the g * value, which is one index for estimating the branched structure of the copolymer, exceeds 0.95, the copolymer has short-chain branches or relatively long-chain branches. It suggests that the resin composition containing such a copolymer has a low shrinkage rate of the primary molded body before foam molding, and the lamination with the paper base described later is low. This has the advantage that the laminate is less likely to curl.

一方、 g " *値が 0 . 2 〜 0 . 9 5の範囲内にある と、 そのェ チレン · ひ一ォレフ ィ ン共重合体は長鎖分岐を有することを示唆 しており、 それを配合した樹脂組成物は成形性および発泡性に優 れている。 従って、 最終成形体の成形方法と物性とを考慮して、 それに適した g " *値を有するエチレン · ひ一ォレフ ィ ン共重合 体を選択することが望ま しい。 On the other hand, if the g "* value is in the range of 0.2 to 0.95, It is suggested that the ethylene / ethylene copolymer has a long-chain branch, and a resin composition containing the same is excellent in moldability and foamability. Therefore, in consideration of the molding method and physical properties of the final molded article, it is desirable to select an ethylene-diolefin copolymer having an appropriate g ″ * value.

なお、 g *値は、 エチレン ' ひ 一ォレフ ィ ン共重合体を 1 3 5 °C、 デカ リ ン溶媒中で測定した極限粘度 [?? ] ( d 1 / g ) と、 光散乱法によって測定されたそれと同じ重量平均分子量を持ち、 かつエチレン含量が 7 0モル%の直鎖状エチレン . ひーォレフ ィ ン共重合体の極限粘度 [ 7? ] b l ank ( d 1 / g ) との比で表される値 である。 The g * value is determined by measuring the intrinsic viscosity [???????? of the ethylene-co-olefin copolymer at 135 ° C in a decalin solvent. ?] (d 1 / g) and the intrinsic viscosity of linear ethylene. hyolefin copolymer having the same weight average molecular weight as that measured by the light scattering method and having an ethylene content of 70 mol% [ 7?] It is a value expressed as a ratio to bl ank (d 1 / g).

S r, * = [ V ] / [ V ] b l ank S r, * = [V] / [V] b l ank

なお、 この g w *値は、 特公平 3 — 1 4 0 4 5号公報記載の測定 方法に従って算出した。 The g w * value was calculated according to the measurement method described in Japanese Patent Publication No. 3-14405.

このような性状をもったエチレン ·ひ一ォレフィ ン共重合体は、 エチレンと ひ—ォレフィ ンとを、 遷移金属化合物、 有機アルミ二 ゥム化合物および/またはォキシアルミニウム化合物、 必要に応 じて第三成分や担体とを組み合わせた触媒成分の存在下に、 通常 の重合条件のも とで共重合し製造するこ とができる。 例えば、 ノ ナジゥムゃチタ ンのハロゲン化物やアルコキシ ド化合物と有機ァ ルミニゥム化合物との組み合わせで代表されるチ一グラー系触媒 や、 シクロペン夕ジェニル環を有するジルコニウム化合物とアル ミ ノォキサンとの組み合わせで代表されるメ タ口セン系触媒を使 用することによって、 エチレンと ひ一ォレフ ィ ンとの共重合によ つて得るこ とができる。 低密度ポリエチレン し B ) 本発明で使用される低密度ポリエチレンは、 その密度が、 0. 9 0 0〜 0. 9 4 0、 好ま し く は 0 . 9 0 0〜 0. 9 3 0 ( g/ c m3 ) であ り、 またメル ト フローレ一 トは、 0 . 1 〜 1 5、 好 ま し く は 0. 5〜 1 0 ( gZ l O分) である。 密度およびメル ト フローレー トがこの範囲内にある と、 エチレン . ひーォレフ ィ ン 共重合体 (A) の溶融張力を高め、 その結果樹脂組成物のシー ト 成形加工性を助け、 均一厚さの外観良好なシー トを得るこ とがで きる。 なお、 メル ト フ口一レー ト (M F R) は、 A S T M D— 1 2 3 8に準拠し、 1 9 0 °C;、 2 . 1 6 k g荷重下で測定した値 である。 The ethylene-polyolefin copolymer having such properties can be used to convert ethylene and olefin into a transition metal compound, an organic aluminum compound and / or an oxyaluminum compound, if necessary. It can be produced by copolymerization under ordinary polymerization conditions in the presence of a catalyst component combined with a third component and a carrier. For example, Ziegler-based catalysts represented by a combination of a halide or alkoxide compound of nonaluminum titanate and an organic aluminum compound, or a combination of a zirconium compound having a cyclopentene genenyl ring and an aluminum oxane. It can be obtained by the copolymerization of ethylene and polyolefin by using the catalyzed metallocene catalyst. Low-density polyethylene B) Low density polyethylenes used in the present invention has a density, 0.9 0 0 to 0.9 4 0, then rather the preferred 0. 9 0 0~ 0. 9 3 0 (g / cm 3) Der The melt flow rate is 0.1 to 15 and preferably 0.5 to 10 (gZ10). When the density and the melt flow rate are within the above ranges, the melt tension of the ethylene / forefine copolymer (A) is increased, and as a result, the sheet forming processability of the resin composition is enhanced, and the uniform thickness is obtained. A sheet with good appearance can be obtained. The melt flow rate (MFR) is a value measured at 190 ° C; 2.16 kg under ASTMD-1238.

また、 ここで使用する低密度ポリエチレンは、 それの持つメル トテンショ ン (M T : mN ) とメノレ ト フ口一レー ト (M F R ) と が次の関係式を満たしている。  The low-density polyethylene used here has a melt tension (M T: mN) and a Menoletov mouthplate (M F R) satisfying the following relational expression.

4 0 X (M F R ) - 0 - 6 7≤ M T 4 0 X (MFR) - 0 - 6 7 ≤ MT

≤ 2 5 0 x (M F R ) -° - 6 7 ≤ 2 50 x (MFR)-°-6 7

ここで、 M Tおよび M F Rは、 いずれも 1 9 0 °Cで測定された値 である。 この関係式は、 低密度ポリエチレンをシー ト成形した時 に、 樹脂組成物に適度の溶融粘度を付与し、 シー ト成形に適した 溶融張力を与えることを示している。 またこのポリエチレンは、 そのような作用を有する、 適度の短鎖または長鎖分岐がポリマー 主鎖に結合している低密度ポリエチレンであるこ とを示唆してい る。 Here, both MT and MFR are values measured at 190 ° C. This relational expression shows that when a low-density polyethylene is sheet-molded, a suitable melt viscosity is imparted to the resin composition, and a melt tension suitable for sheet molding is given. It also suggests that this polyethylene is a low-density polyethylene having such an action, with moderately short or long chain branches attached to the polymer backbone.

前記した範囲内にある密度およびメル ト フ口一レー トを有し、 かつメル ト フローレ一 ト とメル トテンショ ンとの関係式を満たし た低密度ポ リ エチ レ ンは、 エチレ ン · ひ 一ォ レフ ィ ン共重合体 ( A ) および難燃剤 ( C ) 等とを含む樹脂組成物からシー ト成形 する際に、 樹脂組成物の溶融張力を高め、 シー トが不均一に引き 伸ばされることな く、 また発泡成形時には気泡が均一に分散する 効果をもたらすものである。 A low-density polyethylene having a density and a melt flow rate within the above-mentioned range and satisfying the relational expression between the melt flow rate and the melt tension is an ethylene-high-density polyethylene. When a sheet composition is formed from a resin composition containing a olefin copolymer (A) and a flame retardant (C), the melt tension of the resin composition is increased, and the sheet is drawn unevenly. It does not stretch, and has the effect of uniformly dispersing bubbles during foam molding.

ここで、 メル トテンショ ン (M T ) は、 溶融し押出された低密 度ポ リエチレンを一定速度で延伸した時に測定される応力と して 求められる値である。 実際にメル トテンショ ンの測定は、 東洋精 機製作所製の M T測定機を用い、 樹脂温度 1 9 0 °C、 押出速度 1 5 m m /分、 卷取速度 Ι δ πι Ζ分、 ノズル径 2 . O 9 m m 0、 ノ ズル長さ 8 m mの条件で行われる。  Here, the melt tension (M T) is a value determined as a stress measured when a molten and extruded low-density polyethylene is stretched at a constant speed. Melt tension was actually measured using an MT measuring machine manufactured by Toyo Seiki Seisaku-sho, at a resin temperature of 190 ° C, an extrusion speed of 15 mm / min, a winding speed of Ιδπιι, and a nozzle diameter of 2. It is performed under the conditions of O 9 mm 0 and nozzle length 8 mm.

このような低密度ポリエチレンは、 前記の物性を満たしている 限り、 ラジカル触媒を用いエチレンを高圧下で重合したいわゆる 高圧法ポリエチレ ンであっても、 あるいはチ一グラー系触媒また はメ タ口セン系触媒を用い、 エチレンと少量のひ一ォレフィ ン等 のコモノマ一とを中低圧下で共重合したいわゆる中低圧法ポリエ チレンであっても よい。  Such a low-density polyethylene may be a so-called high-pressure polyethylene obtained by polymerizing ethylene under a high pressure using a radical catalyst, or a Ziegler catalyst or a metallocene catalyst as long as the above-mentioned physical properties are satisfied. It may be a so-called medium-to-low pressure polyethylene obtained by copolymerizing ethylene and a small amount of comonomers such as monoolefin under a medium to low pressure using a system catalyst.

高圧法ポリエチレンの場合にはエチレンの重合過程でポリェチ レン主鎖に沿って分岐が生じ、 中低圧法ポリエチレンの場合には 共存するコモノマーによる分岐も加わって、 前述した範囲の適度 な短鎖または長鎖分岐が生じ、 これがエチレン · ひ一ォレフ ィ ン 共重合体の溶融張力を高め、 加工性の向上に寄与しているものと 考えている。 本発明では、 特に高圧法ポリエチレンが適度な分岐 を有していることから、 溶融張力を調整する高い効果を発揮する ので適している。 難 燃 剤 ( C )  In the case of high pressure polyethylene, branching occurs along the polyethylene main chain during the polymerization of ethylene, and in the case of medium / low pressure polyethylene, branching due to coexisting comonomers is also added. It is thought that chain branching occurs, which increases the melt tension of the ethylene-diolefin copolymer and contributes to the improvement of processability. In the present invention, the high pressure method polyethylene is particularly suitable because it has a suitable branch because it has a high effect of adjusting the melt tension. Flame retardant (C)

本発明で使用される難燃剤は、 合成樹脂に通常配合されて難燃 性を付与する有機または無機の化合物が使用できる。 具体的に例 示すると、 水酸化マグネシウム、 水酸化アルミニウムのような金 属水酸化物、 アルミ ナ、 ハイ ドロタルサイ トのような水和物、 酸 化アンチモン、 酸化ニッケルのような金属酸化物、 ホウ酸マグネ シゥム、 ホウ酸亜鉛のようなホウ酸塩、 フエ口セン、 有機リ ン酸 エステル、 第一リ ン酸アンモニゥム、 有機臭素または塩素化合物、 力オリ ンク レーおよびこれらの混合物を挙げることができる。 As the flame retardant used in the present invention, an organic or inorganic compound which is generally blended with a synthetic resin and imparts flame retardancy can be used. Specifically, gold such as magnesium hydroxide and aluminum hydroxide Hydrate such as genus hydroxide, alumina, hydrotalcite, antimony oxide, metal oxides such as nickel oxide, magnesium borate, borate such as zinc borate, Mention may be made of organophosphates, ammonium phosphate monobasic, organic bromine or chlorine compounds, potassium chloride and mixtures thereof.

これらはその一種類を用いても、二種類以上を併用してもよい。 これらの中でも金属水酸化物、 水和物、 あるいは酸化アンチモン のような無機化合物が好ま しく、 特に金属水酸化物または金属水 酸化物と前記の他無機化合物との混合物が好ま しい。 また、 難燃 剤と樹脂成分との相溶性を高めて、 難燃剤を樹脂成分中へ均一に 分散させるために、 高級脂肪酸、 脂肪酸アミ ド、 脂肪酸エステル、 ノ ラ フ ィ ン、 ワ ッ クス、 シラ ンカ ッ プリ ング剤、 高級アルコール 等の分散性改良剤を樹脂組成物に直接添加した り、 あるいはそれ らで難燃剤の表面を処理してから樹脂成分へ配合することもでき る。 樹 脂 組 成 物  These may be used alone or in combination of two or more. Of these, inorganic compounds such as metal hydroxides, hydrates, and antimony oxides are preferred, and metal hydroxides or mixtures of such metal oxides with the other inorganic compounds are particularly preferred. In order to enhance the compatibility between the flame retardant and the resin component and to uniformly disperse the flame retardant in the resin component, higher fatty acids, fatty acid amides, fatty acid esters, norafin, waxes, A dispersibility improver such as a silane coupling agent or a higher alcohol may be directly added to the resin composition, or the surface of the flame retardant may be treated therewith before blending into the resin component. Resin composition

本発明に係わる樹脂組成物は、 これまでに説明したエチレン - ひ 一ォレフ ィ ン共重合体 ( A)、 低密度ポリエチレン ( B )、 およ び難燃剤 ( C ) とから主に構成されている。 その混合割合は特に 限定されないが、 ( A) が 6 0〜 9 7、 好ま し く は 6 5〜 9 5重 量%、 ( B ) が 3〜 4 0、 好ま し く は 5〜 3 5重量%とからなる ことが望ま しい。 こ こで(A )と ( B )併せて 1 0 0重量%である。 さ らに、 ( C ) が ( A ) と ( B ) の合計量 1 0 0重量部当た り 5 0〜 2 0 0、 好ま し く は 7 0〜 1 5 0重量部配合されている。 こ のような成分組成は、 樹脂組成物が優れた成形性とシー ト物性と を保ちつつ、 難燃性を高める上で望ま しい。 前記の組成物の中でも、 ( A ) および ( B ) とからなる均一混 合物が、 その密度が 0. 8 5 0〜 0. 8 9 0、 好ま しく は 0. 8 6 0〜 0 . 8 8 5 ( / c m 3 ) であ り、 メル ト フローレー トが 0. 1〜 1 5、 好ま しく は 0 . 5〜 1 0 ( g/ 1 0分) であ り、 かつ 1 5 0 °Cにおけるメル トテンショ ンが 2 0〜 : 1 0 0、 好ま し く は 2 5〜 9 0 (mN) の範囲にある物性を有していると、 樹脂 組成物のロール加工性を一層向上させ、 かつ発泡成形性を向上さ せることから好ま しい。 The resin composition according to the present invention is mainly composed of the ethylene-polyolefin copolymer (A), the low-density polyethylene (B), and the flame retardant (C) described above. I have. The mixing ratio is not particularly limited, but (A) is 60 to 97% by weight, preferably 65 to 95% by weight, (B) is 3 to 40% by weight, and preferably 5 to 35% by weight. %. Here, the total of (A) and (B) is 100% by weight. Further, (C) is compounded in an amount of 50 to 200, preferably 70 to 150 parts by weight per 100 parts by weight of the total of (A) and (B). Such a component composition is desirable for enhancing the flame retardancy of the resin composition while maintaining excellent moldability and sheet physical properties. Among the above compositions, a homogeneous mixture comprising (A) and (B) has a density of 0.850 to 0.890, preferably 0.80 to 0.8. 85 (/ cm 3 ) with a melt flow rate of 0.1 to 15 and preferably 0.5 to 10 (g / 10 min) and at 150 ° C When the melt tension has a physical property in the range of 20 to 100, preferably 25 to 90 (mN), the roll processability of the resin composition is further improved, and foaming is further improved. Preferable because it improves moldability.

この樹脂組成物には、 本発明の目的を損なわない範囲内におい て、 他の合成樹脂やゴム、 あるいは種々の添加剤を配合するこ と ができる。 添加剤の例と しては、 酸化防止剤、 耐熱安定剤、 耐候 安定剤、 光安定剤、 帯電防止剤、 顔料、 塩酸吸収剤、 分散性改良 剤、 充填剤などを挙げることができる。  This resin composition may contain other synthetic resins or rubbers or various additives within a range that does not impair the object of the present invention. Examples of additives include antioxidants, heat stabilizers, weather stabilizers, light stabilizers, antistatic agents, pigments, hydrochloric acid absorbers, dispersibility improvers, fillers, and the like.

エチレン · ひ —ォレフ ィ ン共重合体 ( A )、 低密度ポ リエチレ ン ( B )、 難燃剤 ( C )、 およびに必要に応じて加えられる添加剤 等を前記の配合割合に混合した後、 バンバリ ミキサー、 二一ダ一 ミキサー、 ロールや押出機等のミ キサーを用いて均一に混合し、 混練り操作を加えて目的とする難燃性樹脂組成物を製造し、 その 後希望する形状の成形体へと成形する。  After mixing the ethylene / polyolefin copolymer (A), the low-density polyethylene (B), the flame retardant (C), and the additives to be added as required, the mixing ratio is as described above. Mix uniformly using a mixer such as a Banbury mixer, a Ni-da mixer, a roll or an extruder, and knead the mixture to produce the desired flame-retardant resin composition. Form into a compact.

このような組成を有する樹脂組成物は、 その成形品に柔軟性、 耐熱性を付与し、 またロール加工にかけた時に、 幅広い加工温度 領域での混練りが可能であ り、 かつシー トを大き く 変形させるこ とな く ロールから引き取るこ とができ、一方発泡成形においても、 高い発泡倍率を可能にする。  A resin composition having such a composition imparts flexibility and heat resistance to the molded product, and can be kneaded in a wide range of processing temperatures when rolled, and has a large sheet. It can be pulled off from the roll without being deformed easily, while enabling high expansion ratio in foam molding.

ここで得られた樹脂組成物は、 後述する発泡シー トの他に、 一 般のフ ィルム、 シー トへと成形するこ とができ、 壁紙や包装材な ど各種製品と して利用することができる。 発泡樹脂シ一 ト The resin composition obtained here can be molded into general films and sheets in addition to the foam sheets described below, and can be used as various products such as wallpaper and packaging materials. Can be. Foam resin sheet

本発明に係わる発泡樹脂シ一 トは、 前記の樹脂組成物に発泡剤 を添加し、 発泡成形温度および圧力条件下におく こ とによって容 易に製造するこ とができる。 その際、 予め発泡剤を添加した樹脂 組成物から一旦未発泡樹脂シー トを成形し、 その後発泡可能な温 度へと加熱して発泡樹脂シー トへと変える方法を採用してもよ く 、 または発泡剤を添加した樹脂組成物から直接発泡樹脂シー トを得 る方法であっても よい。  The foamed resin sheet according to the present invention can be easily produced by adding a foaming agent to the above resin composition and keeping it under foam molding temperature and pressure conditions. At that time, a method of once forming an unfoamed resin sheet from a resin composition to which a foaming agent has been added in advance, and then heating the foamed resin sheet to a temperature at which foaming can be performed to convert the foamed resin sheet into a foamed resin sheet may be adopted. Alternatively, a method of directly obtaining a foamed resin sheet from a resin composition to which a foaming agent has been added may be used.

使用可能な発泡剤と しては、 前述した発泡樹脂シー トの成形方 法および成形温度を基準にして、 化学型発泡剤および物理型発泡 剤の中から適宜選ばれる。  Usable foaming agents are appropriately selected from chemical foaming agents and physical foaming agents based on the molding method and molding temperature of the foamed resin sheet described above.

化学型発泡剤と しては、 ァゾジカルボンアミ ド、 ァゾビスイ ソ プチロニ ト リル等のァゾ化合物、ベンゼンスルホニルヒ ドラジ ド、 トルエンスルホニルヒ ドラジ ド、 p,p, 一ォキシビス (ベンゼ ンスルホニルヒ ドラジ ド) 等のヒ ドラジ ド化合物、 ジニ ト ロソぺ ン夕メチレンテ ト ラ ミ ン等のニ ト ロソ化合物等を例示するこ とが でき、 これらは発泡成形条件下でそれ自身が分解して発泡成形用 のガスを発生するものである。  Examples of the chemical foaming agents include azo compounds such as azodicarbonamide and azobisisobutyronitrile, benzenesulfonyl hydrazide, toluenesulfonyl hydrazide, p, p, monooxybis (benzensulfonyl hydrazide). Hydrazide compounds, such as nitrozinc compounds, and nitroso compounds such as dinitrosone methylenetetramine, etc., which decompose themselves under foam molding conditions and are used for foam molding. It generates gas.

物理型発泡剤と しては、 炭酸ガス、 ジフルォロジクロロメタン のようなハロゲン化炭化水素、 ブタン、 ペンタン、 へキサン、 シ クロブタ ン、シクロへキサン等の炭化水素を例示することができ、 これらは成形条件下でそれ自身がガス化し、 発泡成形に寄与する ものである。 前述した発泡剤は、 一種類を使用しても、 あるいは 同じ型あるいは異なった型の中から二種類以上を選び併用しても かまわない。  Examples of the physical foaming agent include halogenated hydrocarbons such as carbon dioxide and difluorodichloromethane, and hydrocarbons such as butane, pentane, hexane, cyclobutane, and cyclohexane. Is gasified by itself under molding conditions and contributes to foam molding. One of the above-mentioned foaming agents may be used, or two or more of the same or different types may be selected and used in combination.

発泡シー トの成形に際して、 発泡剤を添加した樹脂組成物から 一旦未発泡樹脂シー トをロールまたは押出機を用いて成形し、 そ の後その樹脂シー トを発泡成形条件下に移すことによって発泡樹 脂シー トを製造する方法の場合には、 物理型発泡剤よ り も化学型 発泡剤の使用が好ま しく、 中でもァゾジカルボンアミ ド等は安定 した成形が行えるので適している。 この場合、 発泡成形は、 エア —オーブンや加熱ロール等の加熱装置の使用によって行う ことが できる。 When molding foam sheets, the resin composition containing a foaming agent In the case of a method of producing a foamed resin sheet by forming an unfoamed resin sheet once using a roll or an extruder and then moving the resin sheet under foam molding conditions, physical foaming is used. The use of a chemical foaming agent is preferred over the use of a foaming agent. Among them, azodicarbonamide and the like are suitable because stable molding can be performed. In this case, the foam molding can be performed by using a heating device such as an air oven or a heating roll.

一方、 樹脂組成物を押出機へ供給しつつ、 発泡剤を押出機の別 の供給口から圧入して、 ダイから紙直接発泡樹脂シー トを引き取つ て製造する場合には、 一般に物理型発泡剤が使用され、 特に炭酸 ガス、 フロンガスなどが適切である。 また、 予め発泡剤を添加し た樹脂組成物を押出機に供給し、 同様にダイ から直接発泡樹脂シ — トを引き取るこ とも可能であ り、 この場合には化学型発泡剤、 物理型発泡剤のいずれも使用することができる。  On the other hand, when a foaming agent is press-fitted from another supply port of the extruder while the resin composition is supplied to the extruder, and the foamed resin sheet is directly taken from the die and manufactured, physical foaming is generally performed. Agents are used, especially carbon dioxide gas and chlorofluorocarbon gas. It is also possible to supply the resin composition to which the foaming agent has been added in advance to the extruder and to directly take out the foamed resin sheet from the die. In this case, it is possible to use a chemical foaming agent or a physical foaming agent. Any of the agents can be used.

得られた発泡樹脂シ一 トの発泡倍率は、 2 . 5〜 1 0、 好ま し く は 3〜 8倍である。 前記の樹脂組成物から得られたシー ト中に は、 直径の揃った気泡が均一に分散し、 かつシー ト表面は平滑で、 柔軟性のあるシー トが得られる。従って、 この発泡樹脂シー トは、 後述する壁紙材料のように積層体材料と しての使用に適している と共に、 一般包装材、 緩衝材など各種発泡体製品と しても使用す ることができる。  The expansion ratio of the obtained foamed resin sheet is 2.5 to 10, preferably 3 to 8 times. In the sheet obtained from the resin composition, air bubbles having a uniform diameter are uniformly dispersed, and the sheet surface is smooth and a flexible sheet is obtained. Therefore, this foamed resin sheet is suitable for use as a laminate material as in the case of a wallpaper material described later, and can also be used for various foam products such as general packaging materials and cushioning materials. it can.

本発明に係わる壁紙は、 前記した発泡樹脂シ一 卜の一方の面に 紙基材を積層し、 一体化した構造になっている。 通常、 紙基材層 は壁紙の寸法および形態安定性を考慮して 0 . 1 〜 0 . 2 m mの 厚みを有する紙が使用され、 一方、 発泡樹脂シー ト層は発泡倍率 を 2 . 5 - 1 0 , 好ま し く は 3〜 8倍に調整することによって、 厚み 0 . 5〜 1 . 5 m mの層になっている。 発泡シー ト層表面に は印刷によ り、 あるいはエンボス加工、 シボ加工等によ り壁紙と してのデザイ ンが施される。 さ らにその外表面には、 必要に応じ て表面保護層を設けるこ ともできる。 The wallpaper according to the present invention has a structure in which a paper base material is laminated on one surface of the foamed resin sheet and integrated. Usually, paper having a thickness of 0.1 to 0.2 mm is used for the paper base layer in consideration of the dimensions and form stability of the wallpaper, while the foamed resin sheet layer is used for the expansion ratio. By adjusting 2.5 to 10 times, preferably 3 to 8 times, a layer having a thickness of 0.5 to 1.5 mm is obtained. The surface of the foam sheet layer is designed as a wallpaper by printing, embossing, embossing, or the like. Further, a surface protective layer can be provided on the outer surface as needed.

使用できる紙基材と しては、 天然パルプや合成パルプから抄造 した紙、 それらに無機物を混ぜて混抄した紙など、 壁紙の使用目 的に沿って選択される。 前記した発泡樹脂シー ト層はそれ自身で 耐水性、 難燃性を有していることから、 紙基材に特にそれらの性 質を要求しな く とも一般用途に使用できるが、 無機物を含む難燃 紙、 例えば水酸化アルミ二ゥム紙を紙基材と して使用すると一層 難燃性が向上するので、 安全性を高める上で好ま しい。  The paper substrate that can be used is selected according to the intended use of the wallpaper, such as paper made from natural pulp or synthetic pulp, or paper mixed with inorganic substances. Since the above-mentioned foamed resin sheet layer has water resistance and flame retardancy by itself, it can be used for general purposes without particularly requiring the properties of a paper base material, but contains inorganic substances. Use of flame-retardant paper, for example, aluminum hydroxide paper, as the paper substrate further enhances the flame retardancy, and is therefore preferable for enhancing safety.

壁紙の製造は、 紙基材の上に予め発泡成形した樹脂シー トを重 ね、 両層間を接着剤を使用して積層してもよ く、 あるいは溶融ポ リエチレン樹脂等を層間に押出すこ とによって圧着積層すること もできる。 この積層の際に、 発泡樹脂シー トの接着面を予めコロ ナ放電処理、 フ レーム処理、 酸化処理等を施しておく と、 強固な 層間接着力が得られるので望ま しい処理方法である。  In the manufacture of wallpaper, a resin sheet pre-foamed and formed on a paper base may be laminated and laminated using an adhesive between the two layers, or extruded molten polyethylene resin or the like between the layers. Can be laminated by pressure bonding. In this lamination, if the adhesive surface of the foamed resin sheet is subjected to corona discharge treatment, frame treatment, oxidation treatment or the like in advance, a strong interlayer adhesion is obtained, which is a desirable treatment method.

また別の壁紙の製造方法と して、 紙基材の上に予め成形された 未発泡の樹脂シー トを積層接着しておき、 あるいは紙基材上へ未 発泡樹脂シー トを押出しラ ミネー ト し、 その後この積層体を加熱 炉ゃ加熱ロール等の加熱装置に通す等の発泡条件下におく こ とに よって発泡させ、 紙基材上に発泡樹脂シ一 トが積層した壁紙を得 ることもできる。 あるいは、 紙基材上に発泡剤を添加ないし圧入 した樹脂組成物を押出機またはカ レンダーロールから直接ラ ミ ネ 一 卜 して、積層と発泡を同時に行う方法で製造するこ ともできる。  As another method of producing wallpaper, a preformed unfoamed resin sheet is laminated and adhered on a paper base material, or an unfoamed resin sheet is extruded onto a paper base material and laminated. Thereafter, the laminate is foamed by being subjected to foaming conditions such as passing through a heating device such as a heating furnace and a heating roll to obtain a wallpaper in which a foamed resin sheet is laminated on a paper base material. Can also. Alternatively, it can also be produced by a method in which a resin composition in which a foaming agent is added or press-fitted onto a paper substrate is directly laminated from an extruder or a calender roll, and lamination and foaming are simultaneously performed.

この壁紙は、 難燃性を有し、 良好な表面感触と外観を有してい ることから、 イ ンテ リ ア製品と して好適である。 実 施 例 This wallpaper is flame retardant and has good surface feel and appearance Therefore, it is suitable as an intelligent product. Example

次に実施例および比較例を通じて本発明を説明するが、 本発明 はそれ等の実施例によって限定されるものではない。 実施例 1〜 7および比較例 1〜 6  Next, the present invention will be described with reference to Examples and Comparative Examples, but the present invention is not limited to these Examples. Examples 1 to 7 and Comparative Examples 1 to 6

使用したエチレ ン ' ひ 一ォレフ ィ ン共重合体(A— 1 ~A— 5 ) および低密度ポ リ エチレン ( B— :! 〜 B— 4 ) の物性を表 1 に記 した。 なお、 表中、 高圧法 L D P Eは、 高圧法で製造された低密 度ポリエチレンを示す。  Table 1 shows the physical properties of the ethylene-hydrofuran copolymer (A-1 to A-5) and the low-density polyethylene (B-- :! to B-4). In the table, the high-pressure method LDPE indicates low-density polyethylene produced by the high-pressure method.

次に樹脂成分と してエチレン · ひ 一ォレフィ ン共重合体と低密 度ポリエチレンとを表 2および表 3記載の配合割合 (重量%) で 混合し、 オープンロールを用いて混練り して混合物を得た。 この 混合物の密度 ( g / c m 3 )、 メル ト フ 口一レ一 ト ( M F R : g / 1 0分)、 および溶融張力 ( M T : mN ) を測定し、 その結果 を表 2および表 3 に示した。 Next, ethylene / polyolefin copolymer and low-density polyethylene were mixed as resin components at the blending ratio (% by weight) shown in Tables 2 and 3, and the mixture was kneaded using an open roll. I got The density (g / cm 3 ), melt flow rate (MFR: g / 10 min), and melt tension (MT: mN) of this mixture were measured, and the results are shown in Tables 2 and 3. Indicated.

次に、 前記の混合物 1 0 0重量部に対して、 難燃剤と して水酸 化マグネシウム 1 0 0重量部、 および発泡剤と してァゾジカルボ ンアミ ド 5重量部をさ らに加え、 オープンロールを用いて混練り し、 樹脂組成物を得た。  Next, with respect to 100 parts by weight of the mixture, 100 parts by weight of magnesium hydroxide as a flame retardant and 5 parts by weight of azodicarbonamide as a foaming agent were further added. The mixture was kneaded using a resin to obtain a resin composition.

この際、オープンロールの温度を 1 1 0〜 1 4 0 °Cの間で変え、 この混練り作業時におけるシー トのロールへの粘着性、 および口 ールからシー トを引き取る際の伸びの状況を観察した。 それらを ロール加工性の判断項目 と し、 その判断結果に基づいてロール加 ェ性を総合的に評価し、 その結果を表 2および表 3に示した。  At this time, the temperature of the open roll was changed between 110 ° C and 140 ° C to increase the adhesiveness of the sheet to the roll during this kneading work and the elongation when the sheet was pulled out from the mouth. The situation was observed. These were used as judgment items for roll workability. Based on the judgment results, the roll workability was comprehensively evaluated, and the results are shown in Tables 2 and 3.

その後、 電気加熱方式のロールを用いて前記樹脂組成物からシ — ト成形を行い、 厚み 2 0 0 z mのシー ト を得た。 得られたシー トを 2 2 0 °Cのエアーオーブン中に 2分間入れ、 発泡剤を分解さ せて発泡シー ト と した。 発泡シー トの発泡倍率、 目視で評価した 表面状態、 および表面感触で評価した柔軟性を表 2および表 3 に 記載した。 Then, the resin composition is removed from the resin composition using an electric heating roll. — Sheet molding was performed to obtain a sheet with a thickness of 200 zm. The obtained sheet was placed in an air oven at 220 ° C. for 2 minutes to decompose the foaming agent to obtain a foamed sheet. Tables 2 and 3 show the expansion ratio of the foamed sheet, the surface state visually evaluated, and the flexibility evaluated by surface feel.

[産業上の利用可能性] [Industrial applicability]

本発明に係わる樹脂組成物は、 エチレン ' ひ一才レフイ ン共重 合体、 低密度ポリエチレン、 および難燃剤を含んでいるので、 柔 軟で難燃性を有する成形品が得られる。  Since the resin composition according to the present invention contains an ethylene-high-refined olefin copolymer, low-density polyethylene, and a flame retardant, a molded article having flexibility and flame retardancy can be obtained.

また、 この樹脂組成物は、 広い温度範囲でロール加工すること ができ、 その際にロールに強く粘着することもないので、 引き取 り時にシー トがほとんど伸びるこ とな く 引き剥がすことができ、 良好な寸法形状と外観を有するシー トを製造することができる。 従って、 シー トの生産スピー ドが向上し、 その際にシー トが熱で 変色することもないので、 ロール加工性に優れている。  In addition, the resin composition can be rolled in a wide temperature range, and does not strongly adhere to the roll at that time, so that the sheet can be peeled off with little stretching of the sheet when taking off. Sheets having good dimensions and appearance can be manufactured. Therefore, the production speed of the sheet is improved, and the sheet is not discolored by heat at that time.

さ らにこの樹脂組成物は、 溶融張力が高いので発泡成形性がよ く、 気泡形状が均一にそろった発泡体を成形できることから、 柔 軟で、 表面外観状態のよい薄い発泡樹脂シ一 トを得ることができ る。 特に、 発泡倍率の高いシー ト成形が可能になるので、 生産性 を高めるこ とができる。  Further, since the resin composition has a high melt tension, it has good foam moldability, and can form a foam having a uniform cell shape. Therefore, the resin composition is a thin foam resin sheet which is soft and has good surface appearance. Can be obtained. In particular, since sheet molding with a high expansion ratio can be performed, productivity can be improved.

この発泡樹脂シー ト を紙基材に貼 り合わせると、 ボリ ューム感 があ り、 風合いや手触り等の触感に優れた表面層になるので、 壁 紙と しての利用に適している。 表一 1 各成分の種類 エチレン含量 a—ォレフイン 密度 MF g 5 η * ΜΤ値 When this foamed resin sheet is adhered to a paper base material, it has a volume feeling and becomes a surface layer with an excellent touch such as texture and touch, so it is suitable for use as wall paper. Table 1 Type of each component Ethylene content a-olefin density MF g 5 η * ΜΤ value

(モル%) の種類 (g/cm3) (g/10分) (mN) エチレン · α—ォレ (Mol%) (g / cm 3 ) (g / 10 min) (mN) Ethylene

フィン共重合体 Fin copolymer

Α— 1 81 c4 0 . 860 3. 6 1 , 00 Α- 1 81 c 4 0. 860 3. 6 1, 00

A- 2 81 c4 0 . 860 1. 0 1 , 00 A- 2 81 c 4 0. 860 1. 0 1, 00

A— 3 85 c8 0 . 870 4, 0 1 . 00 A—3 85 c 8 0 .870 4, 0 1 .00

A— 4 81 c4 0 . 860 35 1 , 00 A— 4 81 c 4 0. 860 35 1, 00

A— 5 90 c8 0 . 890 4. 0 1 , 00 A— 5 90 c 8 0. 890 4.01, 00

A— 6 81 c4 0 . 860 1. 0 0 , 85 低密度ポリエチレン A- 6 81 c 4 0. 860 1. 0 0, 85 low density polyethylene

B- 1 100 高圧法 LDPE 0 . 917 7. 0 65 B-2 100 高圧法 LDPE 0. 917 3. 6 100 B-3 100 高圧法 LDPE 0. 915 0. 5  B- 1 100 High pressure LDPE 0.917 7.0 65 B-2 100 High pressure LDPE 0.917 3.6 100 B-3 100 High pressure LDPE 0.915 0.5

髙圧法 LDPE 210 B - 4 100 0. 915 20 18  Low pressure method LDPE 210 B-4 100 0.915 20 18

(註) C4は、 1ーブテンを示す。 (Note) C 4 indicates 1 bouten.

CBは、 1ーォクテンを示す c C B is 1 c

表一 2 Table 1 2

OO

Figure imgf000018_0001
Figure imgf000018_0001

(註) 〇 良好、 Δ やや良好、 X 不良 (Note) 〇 Good, Δ Somewhat good, X bad

表一 3 比敉例 1 比較例 2 比較例 3 比較例 4 比較例 5 比較例 6 各成分の種類 Table 1 3 Comparative Example 1 Comparative Example 2 Comparative Example 3 Comparative Example 4 Comparative Example 5 Comparative Example 6 Types of Each Component

Α— 1 100 80 一 ― A Q n  Α— 1 100 80 1 ― A Q n

A— 4 O U O U  A— 4 O U O U

A— 5 80 80 A— 5 80 80

B - 2 20 20 B-2 20 20

B-3 20 20 B-3 20 20

B-4 20 樹脂混合物の物性 B-4 20 Physical properties of resin mixture

密度 0. 860 0. 871 0. 871 0. 872 0. 895 0. 895 Density 0.860 0.871 0.871 0.872 0.895 0.895

MFR 3 , 6 5. 4 21 16 4. 0 2. 3 溶融張力 12 15 9 27 36 42MFR 3, 6 5.4 21 16 4.0 0.2 Melt tension 12 15 9 27 36 42

Ο一ノレ 7JU丄 1ϊ ΟOne hole 7JU 丄 1ϊ

11 o。c O O O 〇 O 厶 11 o. c O O O 〇 O

120。C O O O O O O120. C O O O O O O

130。C X △ X 厶 O O130. C X △ X mm O O

140°C X X X X O 〇 発泡シート物性 140 ° C X X X X O 物 Foam sheet properties

発泡倍率 3. 6 3. 2 2. 0 2. 4 4. 5 4. 5 表面状態 〇 厶 X 厶 〇 〇 柔軟性 〇 〇 O Δ X X  Expansion ratio 3. 6 3. 2 2. 0 2. 4 4. 5 4.5 Surface condition 〇 〇 厶 〇 柔軟 性 柔軟 性 柔軟 性 〇 Δ O Δ X X

(註) o 良好、 Δ やや良好、 X 不良 (Note) o Good, Δ Somewhat good, X bad

Claims

請 求 の 範 囲 The scope of the claims 1 . 密度が 0 . 8 8 5 ( g/ c m3 ) 未満であ りかつメル ト フ 口 —レー トが 0 . 1〜 1 5 ( / 1 0分) であるエチレン · ひ一 ォレ フ ィ ン共重合体 ( A )、 および密度が 0 . 9 0 0〜 0 . 9 4 0 ( g / c m 3 ) であ り、 メル ト フ口一レー トが 0. 1〜 1 5 ( g/ 1 0分) であって、 かつメノレ トテンショ ン(M T : m N )とメル ト フローレ一 ト (M F R ) とが次の関係式 1. Ethylene monofluoride having a density of less than 0.885 (g / cm 3 ) and a melt mouth opening rate of 0.1 to 15 (/ 10 min) Copolymer (A), and a density of 0.90 to 0.94 (g / cm 3 ), and a melt flow rate of 0.1 to 15 (g / 0 min), and the melt tension (MT: mN) and melt flow rate (MFR) are expressed by the following relational expression. 4 0 x (M F R ) — °· 6 7≤ Μ Τ 4 0 x (MFR) — ° · 6 7 ≤ Μ Τ ≤ 2 5 0 x (M F R ) -° - 6 7 ≤ 2 50 x (MFR)-°-6 7 を満たす低密度ポリエチレン ( B ) に、 難燃剤 ( C ) を配合し てなるこ とを特徴とする樹脂組成物。  A resin composition comprising a low-density polyethylene (B) satisfying the above, and a flame retardant (C) blended therein. 2. 前記のエチレン ' ひーォレ フイ ン共重合体 (A) が 6 0〜 9 7重量%、 低密度ポリエチレン ( B ) が 3〜 4 0重量% (ここ で、 (A) および ( B ) 合わせて 1 0 0重量%になる)、 および 難燃剤 ( C ) が (A) と ( B ) の合計量 1 0 0重量部当た り 5 0〜 2 0 0重量部とからなるこ とを特徴とする請求項 1 に記載 の樹脂組成物。  2. The above ethylene 'olefin copolymer (A) is 60 to 97% by weight, and the low-density polyethylene (B) is 3 to 40% by weight (where (A) and (B) are combined). 100% by weight) and the flame retardant (C) comprises 50 to 200 parts by weight per 100 parts by weight of the total of (A) and (B). The resin composition according to claim 1, wherein 3 . 前記のェチレン ' ひ一才レ フ ィ ン共重合体 ( A) および低密 度ポリエチレン ( B ) とからなる混合物が、 密度が 0. 8 5 0 3. The mixture comprising the above ethylene copolymer (A) and the low-density polyethylene (B) has a density of 0.850. 〜 0. 8 9 0 ( g/ c m3 ) であ り、 メル ト フ口一レー トが 0 . 1〜 : L 5 ( g/ 1 0分) であ り、 かつ 1 5 0 °Cにおけるメル ト テンショ ンが 2 0〜 1 0 O mNであることを特徴とする請求項 1 または 2に記載の樹脂組成物。 0.80 g (g / cm 3 ) and the melt flow rate is 0.1-: L5 (g / 10 min) and the melt temperature at 150 ° C The resin composition according to claim 1, wherein the tension is 20 to 10 O mN. 4. 前記のエチレ ン · ひ —ォレフ ィ ン共重合体 (A) は、 そのェ チ レ ン含量が 6 0 ~ 9 0 (モル% )、 ひ —ォレ フ ィ ン含量が 1 0〜 4 0 (モル% ) であるこ とを特徴とする請求項 1〜 3のい ずれかに記載の樹脂組成物。4. The above ethylene / polyolefin copolymer (A) has an ethylene content of 60 to 90 (mol%) and a hy- olefin content of 10 to 4%. 4. The method according to claim 1, wherein the amount is 0 (mol%). A resin composition according to any of the preceding claims. . 前記のひ 一ォレフ ィ ンが、 炭素数 3〜 2 0のひ 一ォレフ ィ ン であることを特徴とする請求項 1 〜 4のいずれかに記載の樹脂 組成物。The resin composition according to any one of claims 1 to 4, wherein the carbon is a carbon having 3 to 20 carbon atoms. . 前記のエチレン · ひ一才レフ イ ン共重合体 ( A ) は、 X線回 祈によって測定されたその結晶化度が 2 0 %以下であることを 特徴とする請求項 1 〜 5のいずれかに記載の樹脂組成物。6. The ethylene-hydrogen olefin copolymer (A) having a crystallinity of not more than 20% as measured by X-ray diffraction. A resin composition according to any one of the above. . 密度が 0 . 8 8 5 ( g / c m 3 ) 未満であ り かつメル ト フ口 —レー トが 0 . 1 〜 1 5 ( g / 1 0分) であるエチレン · a— ォレフ ィ ン共重合体 ( A )、 密度が 0 . 9 0 0 ~ 0 . 9 4 0 ( g / c m 3 ) であ り、 メリレ ト フ ローレー トが 0 . 1 〜 1 5 ( g / 1 0分) であって、 かつメル トテンショ ン(M T : mN )とメル ト フ口一レー ト (M F R ) とが次の関係式 Ethylene-a-olefins with densities less than 0.885 (g / cm 3 ) and melt mouth-rates between 0.1 and 15 (g / 10 min) The polymer (A) has a density of 0.90 to 0.94 (g / cm 3 ) and a melilet flow rate of 0.1 to 15 (g / 10 minutes). And the melt tension (MT: mN) and the melt flow rate (MFR) are 4 0 x (M F R ) - ° - 6 7≤ M T 4 0 x (MFR)-°-6 7 ≤ MT ≤ 2 5 0 x ( M F R ) -° - 6 7 ≤ 250 x (MFR)-°-6 7 を満たす低密度ポ リ エチレン ( B )、 および難燃剤 ( C ) とか らなる樹脂組成物が発泡倍率 2 . 5〜 1 0倍のシー ト状に成形 されてなることを特徴とする発泡樹脂シー ト。A resin composition comprising a low-density polyethylene (B) and a flame retardant (C) satisfying the above conditions, and is formed into a sheet having an expansion ratio of 2.5 to 10 times. G. . 密度が 0 . 8 8 5 ( g / c m 3 ) 未満であ り かつメル ト フ口 —レー トが 0 . ;! 〜 1 5 ( g / 1 0分) であるエチレン · ひ 一 ォレ フ ィ ン共重合体 ( A )、 密度が 0 . 9 0 0〜 0 . 9 4 0 ( g / c m 3 ) であ り、 メル ト フローレ一 卜が 0 . 1 〜 1 5 ( g /Ethylene mono-olef whose density is less than 0.885 (g / cm 3 ) and melt mouth—rate is 0.;! To 15 (g / 10 minutes) The copolymer (A) has a density of 0.90 to 0.94 (g / cm 3 ) and a melt flow rate of 0.1 to 15 (g / cm 3 ). 1 0分) であって、 かつメル トテンショ ン(M T : mN )とメル ト フローレ一 卜 ( M F R ) とが次の関係式 10 minutes), and the melt tension (M T: mN) and the melt flow rate (M F R) are expressed by the following relational expression. 4 0 X ( M F R ) - 0 · 6 7≤ M T 4 0 X (MFR) - 0 · 6 7 ≤ MT ≤ 2 5 0 X ( M F R ) -。 · 6 7 ≤ 250 X (MFR)-. · 6 7 を満たす低密度ポ リ エチレ ン ( Β )、 および難燃剤 ( C ) とか らなる発泡倍率 2. 5〜 1 0倍の発泡樹脂シー トの一方の面に 紙基材が積層されてなるこ とを特徴とする壁紙。 Low-density polyethylene (Β) and flame retardant (C) A wallpaper characterized by a paper base material laminated on one side of a foamed resin sheet having a foaming ratio of 2.5 to 10 times.
PCT/JP1999/004430 1998-08-28 1999-08-18 Resin composition and molded object thereof Ceased WO2000012620A1 (en)

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DE10201707B4 (en) * 2001-01-17 2007-08-16 Mitsui Chemicals, Inc. Soft resin composition for injection molding and injection molded product
EP1420045A1 (en) * 2002-11-15 2004-05-19 Kaysersberg Packaging Improved flame resistant sheet
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JP2006096910A (en) * 2004-09-30 2006-04-13 Tosoh Corp Uncrosslinked polyethylene foam molding
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CN114316418B (en) * 2021-12-09 2023-08-04 成都金发科技新材料有限公司 Low-shrinkage flame-retardant polyethylene composition, and preparation method and application thereof

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