WO1999051860A1 - Oil drain plug of engine - Google Patents
Oil drain plug of engine Download PDFInfo
- Publication number
- WO1999051860A1 WO1999051860A1 PCT/JP1999/001790 JP9901790W WO9951860A1 WO 1999051860 A1 WO1999051860 A1 WO 1999051860A1 JP 9901790 W JP9901790 W JP 9901790W WO 9951860 A1 WO9951860 A1 WO 9951860A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- oil
- plug
- bolt
- oil drain
- valve body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01M—LUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
- F01M11/00—Component parts, details or accessories, not provided for in, or of interest apart from, groups F01M1/00 - F01M9/00
- F01M11/04—Filling or draining lubricant of or from machines or engines
- F01M11/045—Removing lubricant by suction
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01M—LUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
- F01M11/00—Component parts, details or accessories, not provided for in, or of interest apart from, groups F01M1/00 - F01M9/00
- F01M11/04—Filling or draining lubricant of or from machines or engines
- F01M11/0408—Sump drainage devices, e.g. valves, plugs
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01M—LUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
- F01M11/00—Component parts, details or accessories, not provided for in, or of interest apart from, groups F01M1/00 - F01M9/00
- F01M11/04—Filling or draining lubricant of or from machines or engines
- F01M11/0408—Sump drainage devices, e.g. valves, plugs
- F01M2011/0416—Plugs
- F01M2011/0425—Plugs with a device facilitating the change of oil
Definitions
- the present invention relates to an oil drain plug used for an oil pan of an automobile engine.
- FIG. 5 is a view for explaining an example of a conventional general engine having a structure for replacing the old oil.
- the oil pan 102 provided at a lower portion of the crankcase is provided with an oil 1.
- 00 is supplied to a predetermined portion by an oil pump 101.
- Oil is pumped by pump 101 and pressure is adjusted by regulating valve 103.
- foreign matter such as metal powder, bonbon and sludge mixed in oil is removed by filter 104 and cleaned.
- the oil that has lubricated each part of the engine is provided so as to return to the oil pan 102 again.
- the oil pan 102 usually has a structure that is always filled with oil.
- the oil is normally subjected to a cleaning process of removing contaminants by the filter 104 in the middle of the circulation, but not only is there a limit to the removal of foreign substances by the filter, but the oil itself deteriorates in performance over time. The problem is inevitable. Therefore, the plug (drain cock) 106 was removed from the normally closed oil drain hole (drain hole) 105 provided at the bottom of the oil pan 102, and the old oil was drained by gravity. Next, the oil is exchanged by closing the oil drain hole 105 and pouring new oil from above.
- an operation of extracting oil from the upper side of the engine is also being performed.
- a method in which a long and thin suction tube is inserted into the mounting hole of the oil gauge provided to check the oil level and dirt of the engine, and vacuum suction of old oil is performed, or a method in which the suction tube is inserted through the oil injection port
- up-drawing methods are referred to as “up-drawing methods”.
- the top end of the tube reaches the bottom of the oil pan because the tube is inserted from above a crank shaft or other complicated mechanism contained in a compact space. There is no way to confirm that it is difficult to remove the entire amount of old oil. Work may be required. In addition, it is difficult to remove metal powder and the like deposited on the bottom of the oil pan, and it is not always widely used.
- the plug that is mounted on the oil pan in the normally closed state has a mounting end that is approximately the bottom of the oil pan. Since the surfaces are flush, there is no problem that mounting cannot be performed even if a structure exists on the axis of the oil drain hole as described above.
- the plug of this type moves the valve body located at the end inside the oil pan of the plug in the direction of the oil bun and engages with the valve seat. Since the structure is such that the valve is opened apart from each other, the presence of the above structure results in a problem that the valve cannot be opened even though the plug can be installed. Therefore, in this case, the next oil It becomes clear for the first time that the plug cannot be opened at the time of unthreading work, and the adverse effect in actuality is larger than the above case.
- the present invention provides a normally-closed valve-integrated plug that has the advantage that the plug is not required to be removed, the operator is hardly contaminated with oil, and the work can be performed quickly.
- Another object of the present invention is to provide an oil drain plug that can reduce the length of the oil pan protruding downward from the bottom and reduce the risk of damage to the plug due to so-called rubbing of the bottom of the vehicle. Where you do it.
- Still another object of the present invention is to provide an oil drain plug which has a simple structure, can be easily assembled, is excellent in mass productivity, and is inexpensive. Disclosure of the invention
- the invention for an oil drain plug for an engine according to claim 1 of the present application is characterized in that a screw shaft portion at one end side on which a male screw formed to be screwed and fixed to an oil drain hole provided in an oil van of an engine device, A bolt head-type head at the other end located outside the oil pan in a fixed state, and penetratingly formed to drain oil from the screw shaft at the one end to the head at the other end.
- a cylindrical bolt-shaped member having an axial oil drain passage, and an annular valve seat provided near the head in the oil drain passage, and disposed in the oil drain passage of the bolt-shaped member.
- Movable valve installed movably in the oil drain passage Member, wherein one end side near the solid in the oil drain passage of said bolt-type member A normally-closed panel member, which is stretched between the fixed portion and the movable valve body member, and urges the movable valve body member with a panel force in a direction of engaging the valve body portion with the valve seat; The movable valve body member is piled and moved by the panel force of the valve normally closed spring member to move the valve body portion away from the valve seat, thereby opening the oil drain passage and draining oil.
- a plug wherein a tip of the screw shaft portion is provided so as to be substantially flush with an inner wall surface of the oil pan at the time of the screw fixing.
- a liquid-tight seal for strictly preventing leak leakage can be secured on an engagement surface between the valve body portion of the movable valve body member and the valve seat.
- High durability such as heat resistance and weather resistance, and a seal ring should be interposed.
- this seal ring is assembled to a valve body of a movable valve body member.
- the movable valve body member has a cylindrical shape integrated with the valve body portion. It is recommended to adopt a configuration in which a guide portion is provided for guiding the cylindrical portion in the axial direction along the inner wall of the bolt-shaped member.
- the plug of the present invention having a normally-closed valve incorporates a simple plug used to remove the oil from the oil pan at the time of oil change, and to re-install after oil drainage without particular problem.
- the valve can be mounted on all types of vehicles without any problems, and the normally closed valve is opened by moving the movable valve element within the plug. It can be secured without being affected by the structure existing in the bread. Therefore, it is possible to solve the problem of the present invention that the conventional type of plug with built-in normally closed valve eliminates the problem that the type of vehicle that can be mounted is limited by the type of vehicle and the like, so that it can always be appropriately applied to all vehicles.
- the invention according to claim 2 is the assembly according to the invention, wherein the head of the bolt-shaped member piles and moves the movable valve body member by a panel force and holds the oil drain passage in an open state. It is characterized by having.
- the circuit of the built-in normally closed valve can be maintained by assembling the jig, so that the burden on the operator is reduced. Can be easily performed.
- the invention according to claim 3 is characterized in that, in each of the above inventions, the annular valve seat provided near the head in the oil drain passage of the bolt-type member is a valve seat forming member separate from the bolt-type member. It is characterized in that the bolt-type member is formed by being fixed with a force crimp at the end.
- the valve seat which is an important member for reliably preventing oil leakage when the built-in normally closed valve is closed, is designed so that its material and shape are independent and separate from the bolt type member. There is an advantage that it can be formed by members.
- the bolt-type member is a panel member accommodating portion for normally closing the valve of the movable valve body member, from one end to the other end inside the oil pan, and the movable valve.
- the housing portion of the body member and the fixing portion of the valve seat forming member are provided so as to gradually increase in diameter.
- a panel for normally closing the built-in valve, a movable valve body member, and a valve seat forming member are provided in the oil drain passage of the bolt type member in this order, and the other end side end of the bolt type member is valved. Since the plug of the present invention can be manufactured by squeezing so as to fix the seat forming member, the operation of manufacturing the oil drain plug can be extremely simplified, and an inexpensive product excellent in productivity can be provided. Benefits are obtained. BRIEF DESCRIPTION OF THE FIGURES
- FIG. 1 is a longitudinal sectional view showing a state in which the oil drain plug of the first embodiment of the present invention is mounted in an oil drain hole of an oil pan, and a dedicated oil drain jig is assembled to drain the oil.
- FIGS. 2A and 2B are views for explaining the oil drain plug of the first embodiment.
- FIG. 2A is a longitudinal sectional view
- FIG. 2B is a perspective view of the movable valve body member
- FIG. Formation It is a perspective view of a member.
- FIG. 3 is a longitudinal sectional view showing a dedicated jig for opening the built-in normally closed valve of the oil draining plug of the first embodiment.
- FIG. 4 is a longitudinal sectional view showing a cap used to protect the oil drain plug of the first embodiment at a normal time other than when oil is changed.
- FIG. 5 is a diagram showing an example of a conventional method for extracting oil from an oil pan of an engine to which the plug of the present invention is applied.
- Fig. 1 shows a state in which the oil drain plug of this example is attached to an oil pan, and a special oil draining jig is assembled to drain the oil.
- 2 is a diagram for explaining the oil drain plug of the present example
- FIG. 3 shows a dedicated jig for opening the normally closed valve of the oil drain plug of the present example.
- Fig. 4 shows the cap used to protect the oil drain plug at times other than oil change.
- reference numeral 102 denotes an oil pan
- reference numeral 105 denotes an oil drain hole (female screw hole) provided at the bottom of the oil pan 102. These are the same as those in FIG.
- the oil drain hole 105 is normally closed by a simple closing plug (see reference numeral 106 in FIG. 5) which does not have a normally closed valve. In the case of using a plug, the above-mentioned closing plug 106 is removed, and a plug 1 for oil drain described below is screwed in and fixed.
- Reference numeral 2 denotes oil stored in the oil pan 102.
- the plug removing plug 1 of the present example has a screw shaft portion 111 on one end side on which a male screw 111 is formed, and a large portion on the other end side continuous with the screw shaft portion 111. It has a head 1 1 2 provided on the diameter, and a through hole 1 1 3 with a step (from the screw shaft 1 1 1 to the head 1 1 2) with a step (the bolt head has a large diameter step).
- the valve seat forming member 12 fixed to the vicinity of the opening on the side of the head 1 12 in the through hole 1 13 and the valve seat forming member 12
- a movable valve body member 13 housed in the through hole 113 so as to form an on-off valve in cooperation with the formed valve seat 123, and the movable valve body member 133 is connected to the valve seat 131.
- a coil spring 14 for urging the spring in the direction of 2 1.
- the through hole 113 forms an oil drain passage.
- the bolt-shaped member 11 has the above-mentioned screw shaft portion 11 1 and head portion 11 2.
- the through hole 1 13 formed through the shaft in the axial direction has the following from the one end of the screw shaft 1 11 side to the other end of the head 1 12 side.
- the configuration is formed. That is, a coil spring 14 provided as an inward short flange near the screw shaft 1 1 1 side 1 4 1 4 1 end receiving seat 1 1 3 1, following this spring receiving seat 1 1 3 1 and a bolt type member 1 1 extends substantially to the middle position in the axial direction, forms a housing for the coil spring 14, and has a cylindrical inner wall surface on which the movable valve body member 13 slides and guides the axial movement 1 1 3 2
- the large-diameter cylindrical surface 1 1 3 4 extending in the direction of the head 1 1 2 via the tapered portion 1 1 3 3 following the cylindrical inner wall surface 1 1 3 2, the large-diameter cylindrical surface 1 Following 1 3 4, a part of a taper 1 1 3 6 for fixing the valve seat forming member 1 2 provided near the head 1 1 2 via the seal ring assembling step 1 1 3 5 1 1 3
- the axial dimensions of the screw shaft portion 111 are set in the oil drain hole (female screw hole) 105 of the oil pan 102, and the shoulder portion 1 1 2
- the tip is set to be substantially flush with the bottom surface of the oil pan 102 when screwed and fixed with an intervening hole.
- the outer periphery of the head 1 1 2 of the plug 1 is fixedly held when an exclusive jig for oil drain described later is mounted, and the protective cap 4 also described below is fixed at normal times.
- a circumferential groove 1 1 2 2 used for holding is provided, and a guide surface 1 1 2 3 having a circular cross section for assembling the dedicated jig and the protective cap 4 is provided in the circumferential groove 1 1 2 2.
- a hexagonal bolt head 1 12 4 for inserting a plug screw is provided following the screw shaft 1 1 1 to the shoulder 1 1 2 1 of the head.
- valve seat forming member 12 in the above configuration will be described.
- the details are shown in FIGS. 2 (a) and 2 (c). That is, it has a cylindrical (ring-shaped) structure that is relatively short in the axial direction, and its outer peripheral shape is located near the end of the head 11 12 side. Then, a tapered outer peripheral surface 122 that matches the tapered portion 111 for fixing the bolt-type member 111 is formed. Subsequently, the seal ring is formed.
- a sealing ring mounting step 1 2 3 paired with the mounting step 1 1 3 5; and an axially extending outer peripheral surface 1 2 4 fitted to the large-diameter cylindrical surface 1 1 3 4 Is provided.
- the cylindrical inner peripheral surface 125 located on the end side of the head 112 forms a passage for draining oil, and subsequently, the outer peripheral surface A tapered surface is provided to gradually increase the passage diameter to reach 124.
- the taper surface gradually increasing the diameter of the passage forms the valve seat 122.
- the valve seat forming member 1 2 has a tapered outer peripheral surface 1 2 2 engaged with a crimp fixing taper portion 1 1 3 6 from the head 1 1 2 side of the bolt type member 1 1. After being assembled as described above, the protrusions 113 for fixing the valve seat forming member are fixed to the bolt-type member 11 by pressing.
- the movable valve body member 13 of the present example includes a cylindrical portion 131, which forms an oil drain passage formed as an end portion on the screw shaft portion 111 side, and an end portion on the head portion 112 side.
- the cylindrical portion 131 is provided with an oil flow hole 1311 communicating between the inside and the outside, and is uniformly distributed in the circumferential direction to drain the oil. There are three places with holes of appropriate size.
- the cylindrical portion 13 1 has an outer diameter dimension that allows the cylindrical portion 13 to slide in the axial direction by the cylindrical inner wall surface 11 32 of the bolt-shaped member 11.
- valve body 1332 is provided in the shape of an inverted head in a state of FIG. 2A, and a circumferential groove 1321 is formed on the outer peripheral surface of the taper.
- a seal ring 6 which is formed and which can exert a reliable liquid-tight sealing action when seated on the valve seat 121 is attached to the circumferential groove 1321.
- the protrusion 1 1 3 7 is bolted to the bolt-shaped member 11 in a state where it is not caulked, and the coil spring 14 is first inserted through the large opening on the head side through the through hole 1 1 3 into the cylindrical inner wall surface 1 1 3 2
- the movable valve body member 13 with the sealing ring 6 assembled is then fitted to the end of the cylindrical portion 13 1 But coil
- the coil spring 14 is fitted so as to engage with the end of the spring 14, and the coil spring 14 is held in a compressed state.
- the valve seat forming member 12 is formed into a tapered outer peripheral surface 1 2 2 through the tapered portion 1 1 3 of the through hole 1 13.
- the valve seat forming member 12 is fixed by caulking the projection 113 so as to engage with the projection 13, the holding of the movable valve body member 13 is released, and the assembling operation is completed.
- the assembly of the oil drainage plug 1 of this example can be performed extremely easily, is excellent in mass productivity, and has a small number of parts, so that the product can be supplied to the market at low cost.
- the valve seat forming member 12 can be centered by engaging the tapered portion with the bolt type member 11, positioning can be performed with high accuracy, prevention of oil leakage by the seal ring 5, and movable valve body member Oil leakage can be prevented by the secure engagement of the seal ring 6 of 13 and the valve seat 12 1, and a highly reliable plug free of oil leakage can be provided.
- the plug 1 of this example manufactured in this manner is obtained by removing the existing simple plug 106 (see FIG. 5) assembled in the oil drain hole 105 of the oil pan 102, and then removing the plug. By screwing the screw shaft portion 111 into the oil drain hole 105 with the packing 3 interposed, it can be assembled and fixed to the oil pan 102. At this time, the head of the bolt-shaped member 11 It is used for screw-in work using a screw-in jig such as a hexagonal bolt head provided in the part 112.
- the protection cap 4 shown in Fig. 4 is normally attached to the head 1 1 2 Part.
- the protective cap 4 of the present example is provided with a bolt-type bolt on a part of the body inner wall 4 2 of the body 4 1 having a circular cross-section to be fitted to the circular guide surface 1 1 2 3 of the bolt-shaped member head 1 2.
- a rubber cap configured to have a circumferential projection 43 fitted into the circumferential groove 1 1 2 2 of the member head 1 2, the end of the bolt-type member head 1 2
- the material and structure are not limited as long as they can be securely attached and held to the parts.
- the oil drain plug 1 of this example is assembled and fixed. A preferred operation for draining oil from Lupine 102 will be described.
- This preferable operation is performed using the special jig 7 for oil drain shown in FIG. 3, and the state during the oil drain operation is shown in FIG.
- the special jig 7 for oil removal used in this example is a coupling that turns on and off the fluid flow by attaching and detaching a general socket and a plug, that is, a normally closed valve is installed on one of the socket and the plug. When the socket and plug are detached, the normally-closed valve closes.When the socket and plug are fitted and fitted, the normally-closed valve is opened to allow fluid to flow. Can be configured.
- the exclusive jig 7 for draining the oil used as a socket that forms a coupling with the plug 1 of the present example is covered with the guide surface 1 123 of the head 1 112 of the plug 1.
- a large-diameter plug fitting portion 71 on one end side having an inner wall surface 71 1 with a circular cross section so that it can be fitted, and a coupler connecting portion 72 on the other end side for connecting an oil suction hose 8.
- An axial through hole extending from the plug fitting portion 71 to the coupler connecting portion 72 is formed as an oil drain passage 73.
- the plug fitting portion 71 is directed radially outward so as to restrict the protrusion of the ball beyond a predetermined length inward in the radial direction and to allow the ball to move freely outward.
- a plurality of ball receiving holes 7 1 and 2 provided in the ball receiving hole 7 1 and 2 provided in the ball receiving hole 7 1 and 2 are arranged uniformly in the circumferential direction. Is provided with an attachment / detachment switching mechanism in which an annular cylindrical ball movement restricting slider 7 14 for restricting the movement to two positions is provided.
- the ball movement restricting slider 714 is pressed to one end side by a coil spring 715 provided on the outer periphery of the plug fitting portion 171 and is prevented from falling off by a locking ring 716.
- the ball 7 13 is constrained to a position where the ball 7 13 projects radially inward by the inner peripheral surface 7 14 1 of the slider 7 14.
- the tip protrusion 714 of the slider 711 is a stopper for the ball 713.
- this dedicated jig 7 is attached to the plug 1 at the bottom of the inner cylinder of the plug fitting part 71.
- the movable valve body member 13 that opens the normally-closed valve with the plug built-in when pressed is provided with a pressing rod 7 17 for movement.
- the pressing rod 717 is provided so as to extend a predetermined length from the central portion of the bottom portion 718 of the plug fitting portion 71 in which a plurality of oil drain passages are formed in the axial direction toward one end.
- the extension length is set so that the movable length of the movable valve member 13 when the dedicated jig 7 is attached to the plug 1 is appropriate.
- Reference numeral 719 denotes a sealing member for preventing oil leakage when the dedicated jig 7 is attached to the plug 1, and is attached to the bottom of the inner cylinder of the plug fitting portion 71, and It is designed to be elastically attached to the end face of the valve seat forming member 12 of the plug.
- One end of a hose is fixed to the coupler 9 fitted to the coupler connecting portion 72, and the other end of the hose 8 is connected to a negative pressure suction device (not shown).
- Fig. 1 shows a state in which the exclusive jig 7 configured as described above for removing oil is assembled and fixed to the oil pan 102 with the protective cap 4 of the plug 1 of this example removed.
- the dedicated jig 7 When the dedicated jig 7 is fitted and assembled, the pressing rod 7 17 presses and moves the movable valve body member 13 of the plug 1 to separate the valve body 13 2 from the valve seat 12 1 and normally closes.
- the valve is opened, and the seal member 7 19 engages with the end face of the valve seat forming member 12 to perform a liquid-tight seal. Therefore, the oil in the oil pan 102 can be forcibly sucked and extracted by the negative pressure action from the negative pressure suction device (not shown) through the hose 8.
- a plug with a built-in normally-closed valve that has the advantage that the plug does not need to be removed, the operator is hardly contaminated with oil, and the work can be performed quickly,
- the effect that, for the first time, it is possible to realize universal application to all vehicles with the plug with built-in normally closed valve of the same standard without being affected by slight displacement of the mounting position of the mechanism inside the oil pan Is obtained.
- the oil drain plug of the present invention is a movable valve suitable for opening the normally closed valve. Since the screw shaft part can be used as the accommodation part for the panel for pressing the valve body, the total length of the plug can be shortened compared to the above-mentioned conventional type, because the dimensions required to secure the moving length of the body member can be used. For example, by reducing the length of the oil pan that protrudes downward from the bottom, the effect of reducing the possibility that the so-called rubbing of the bottom of the vehicle damages the plug can be reduced.
- the oil drain plug of the present invention has a simple structure, can be easily assembled, and is excellent in mass productivity, so that the oil drain plug can be provided at a low cost. You.
- the inner end of the oil pan can be mounted flush with the bottom surface of the oil pan.
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Abstract
Description
明細書 Specification
エンジンのオイル抜き用プラグ 技術分野 Engine oil drain plug Technical field
本発明は、 自動車エンジンのオイルパンに用いるオイル抜きプラグに関するも のである。 背景技術 The present invention relates to an oil drain plug used for an oil pan of an automobile engine. Background art
従来、 自動車エンジンでは、 稼働部分の動きを円滑に行わせるため所定の部位 に潤滑油 (オイル) を循環させる機構が設けられるが、 このオイルは使用に伴い 経時的に劣化して所望の潤滑性能が得られなくなり、 またオイル中に摩耗粉ゃス ラッジが混入する。 このため古くなったオイルはエンジン本体の損傷防止等の観 点から一定期間毎 (一般的には 3 0 0 0〜 5 0 0 0 k m程の一定距離の走行毎) に交換される。 Conventionally, automobile engines are provided with a mechanism that circulates lubricating oil (oil) at a predetermined location in order to smoothly move the operating parts. However, this oil deteriorates over time with use and the desired lubrication performance is obtained. Can not be obtained, and wear powder and sludge are mixed in the oil. For this reason, old oil is replaced at regular intervals (generally every travel of a constant distance of about 300 to 500 km) from the viewpoint of preventing damage to the engine body.
図 5は、 この古くなつたオイルを交換するための構造をもった従来の一般的ェ ンジンの一例を説明するための図であり、 クランク室下部に設けられたオイルパ ン 1 0 2のオイル 1 0 0は、 油ポンプ 1 0 1によって所定部位に給油される。 給 油はポンプ 1 0 1によってオイルを圧送し調整弁 1 0 3で調圧してから、 オイル に混入している金属粉, 力一ボン, スラッジ等の異物をフィルタ 1 0 4で除去, 清浄し、 機関各部を潤滑したオイルは再びオイルパン 1 0 2に戻るように設けら れる。 なお、 オイルパン 1 0 2は常に油を満たしている構造のものが普通である。 このように、 オイルは通常その循環途中でフィルタ 1 0 4により混入物を除去 する清浄処理が行われるが、 フィルタによる異物除去にも限界があるだけでなく、 オイル自身が経時に性能劣化するという問題は避けられない。 そこで、 オイルパ ン 1 0 2の底部に設けた通常は閉塞されているオイル抜き孔 (ドレン穴) 1 0 5 から栓 (ドレンコック) 1 0 6を取り外し、 古くなつたオイルを自然流下により 抜き、 次に、 該オイル抜き孔 1 0 5を閉栓して新しいオイルを上部から流し込む という作業でオイル交換を行っている。 しかし上記のオイル交換作業は、 作業の始めにオイル抜き孔 1 0 5から栓を取 り外し、 オイル抜き取り後に栓を螺子込む面倒な作業であり、 また作業者がオイ ルまみれになることが避けられない。 FIG. 5 is a view for explaining an example of a conventional general engine having a structure for replacing the old oil. The oil pan 102 provided at a lower portion of the crankcase is provided with an oil 1. 00 is supplied to a predetermined portion by an oil pump 101. Oil is pumped by pump 101 and pressure is adjusted by regulating valve 103. Then, foreign matter such as metal powder, bonbon and sludge mixed in oil is removed by filter 104 and cleaned. The oil that has lubricated each part of the engine is provided so as to return to the oil pan 102 again. The oil pan 102 usually has a structure that is always filled with oil. As described above, the oil is normally subjected to a cleaning process of removing contaminants by the filter 104 in the middle of the circulation, but not only is there a limit to the removal of foreign substances by the filter, but the oil itself deteriorates in performance over time. The problem is inevitable. Therefore, the plug (drain cock) 106 was removed from the normally closed oil drain hole (drain hole) 105 provided at the bottom of the oil pan 102, and the old oil was drained by gravity. Next, the oil is exchanged by closing the oil drain hole 105 and pouring new oil from above. However, the above oil change operation is a troublesome work in which the plug is removed from the oil drain hole 105 at the beginning of the operation, and the plug is screwed in after the oil is drained, and the operator is prevented from being covered with oil. I can't.
そこで、 エンジンの上部側からオイルを抜き取る作業も行われている。 例えば、 エンジンのオイル量や汚れを調べるために設けられているオイルゲージの装着孔 に細長い吸引用チューブを差し込んで古いオイルを真空吸引する方式、 あるいは オイル注入口から吸引用チューブを差し込む方式 (以下これらを 「上抜き方式」 という) などである。 Therefore, an operation of extracting oil from the upper side of the engine is also being performed. For example, a method in which a long and thin suction tube is inserted into the mounting hole of the oil gauge provided to check the oil level and dirt of the engine, and vacuum suction of old oil is performed, or a method in which the suction tube is inserted through the oil injection port These are referred to as “up-drawing methods”).
し力、し、 これらの上抜き方式は、 狭い空間にコンパク 卜に収容されているクラ ンク軸やその他の複雑な機構の上からチューブを差し込むため、 チューブ先端が オイルパンの底部まで達していることを確認する方法がないこともあって、 古い オイルの全量抜き取りが難しく、新しいオイルを入れた後のオイルチヱックで古 いオイルの抜き取り不良が始めて分かって、 極端な場合には再度のオイル交換作 業が必要になるという問題を招くことがある。 また、 オイルパンの底部に沈積し ている金属粉等の除去が困難であるという問題もあって、 必ずしも普及していな い。 In these methods, the top end of the tube reaches the bottom of the oil pan because the tube is inserted from above a crank shaft or other complicated mechanism contained in a compact space. There is no way to confirm that it is difficult to remove the entire amount of old oil. Work may be required. In addition, it is difficult to remove metal powder and the like deposited on the bottom of the oil pan, and it is not always widely used.
一方、 古いオイルを下抜きする方法は、 オイル全量の抜き取りができるので、 その利点を生かしつつ、 油で汚れるなどの難を解消する方法が提案されている。 例えば常閉型ポぺッ ト弁内蔵の永久固定栓 (プラグ) を使用したオイル交換方法 (米国特許第 4 7 4 5 8 9 4号公報 (対応する日本公報:特公平 4 - 4 8 9 8 7 号公報) ) 、 常閉型ボール弁内蔵の永久固定栓 (プラグ) を使用したオイル交換 方法 (特開平 8— 1 7 0 7 8 2号公報) などである。 On the other hand, a method of removing old oil has been proposed, which can remove the entire amount of oil, while taking advantage of this advantage and eliminating difficulties such as oil contamination. For example, an oil changing method using a permanent fixing plug (plug) with a built-in normally closed type port valve (US Pat. No. 4,745,984 (corresponding Japanese gazette: Japanese Patent Publication No. 4-48988) No. 7)), and an oil change method using a permanently fixed plug (plug) with a built-in normally closed ball valve (Japanese Patent Application Laid-Open No. Hei 8-17082).
これらの方法は、 図 5で示した既設の単純なブラグ構造のオイル抜き孔閉塞栓 1 0 6を取り外して、 これに代えて常閉弁を内蔵した弁付きプラグ (図示せず) をオイル抜き孔 1 0 5に固定して用いるものであり、 オイル交換時には、 内蔵弁 を開く専用の治具を装着してオイルパン 1 0 2内のオイル 1 0 0を負圧吸引し、 抜出し終了後は、 前記治具を外して内蔵弁を閉状態に戻して新しいオイルを充填 する。 この方法によれば、 オイル 1 0 0の抜き取りを吸引装置で強制的に吸引抜き取 りできるので、 作業を迅速に行え、 1回目のプラグ交換時は別として、 次回以降 は栓の取り外し, 再螺子込みの作業が不要となり、 更に、 オイルで作業者や周囲 が汚れることなく作業できるという優れた利点が得られる。 These methods involve removing the existing simple plug-shaped oil drain hole plug 106 shown in Fig. 5 and replacing it with a valve plug (not shown) with a built-in normally closed valve. It is used by fixing it to the hole 105.When changing the oil, a special jig for opening the built-in valve is attached, and the oil 100 in the oil pan 102 is suctioned at a negative pressure. Then, the jig is removed, the built-in valve is returned to the closed state, and new oil is filled. According to this method, the oil 100 can be forcibly sucked and extracted by the suction device, so that the work can be performed quickly, and apart from the first plug replacement, the plug is removed and re-opened from the next time. This eliminates the need for screwing work, and furthermore provides an excellent advantage that the work can be performed without dirt on the worker and the surroundings with oil.
しかし、 本発明者が上記従来提案の常閉弁内蔵型プラグを用いて実際の作業を 行ったところ、 いくつかの車両において該プラグの装着ができないなどのいくつ かの問題があって、 組付け可能な車種が限定されることが明らかとなつた。 そこで更に検討を重たところ、 これらの問題は、 車種により異なる設計仕様や 必ずしも厳密な取り付け位置精度が要求されていないオイルパン内の各種機構の 微妙な位置ズレが影響していることが分かつた。 However, when the present inventor performed actual work using the above-mentioned conventionally proposed plug with a normally-closed valve, there were some problems such as the inability to mount the plug in some vehicles. It became clear that the possible car types were limited. Therefore, after further study, it was found that these problems are affected by design specifications that differ depending on the vehicle model and subtle misalignment of various mechanisms in the oil pan that do not always require strict mounting position accuracy. .
すなわち、 上記特開平 8— 1 7 0 7 8 2号公報で開示された常閉弁内蔵型ブラ グでは、 常閉弁を構成するボール弁を収容している筒部の周囲からオイルが流れ 込むように構成されているため、 このボール弁とこれを常閉させるパネの収容部 がオイルパン内に一定長突出する形態でオイルパンに装着されるが、 オイルパン 内のオイル抜き孔の軸線上に構造物が存在するとこのブラグのネジ込みが十分で きず、 装着不良となってしまうのである。 このような構造物としては、 車両走行 時のオイルの波打ちを抑制するバッフルプレー ト, セパレータ, オイル汲み上げ 用のス トレーナなどがあり、 設計仕様上まったく装着不能な車種がある他、 設計 仕様上は問題ないが製作時の僅か数 m m程度の取り付け位置のズレで装着できな くなる場合もある。 That is, in the normally-closed valve built-in type plug disclosed in the above-mentioned Japanese Patent Application Laid-Open No. 8-170782, oil flows in from around the cylindrical portion accommodating the ball valve constituting the normally closed valve. The ball valve and the accommodating part of the panel that normally closes the ball valve are mounted on the oil pan in such a manner as to protrude into the oil pan for a certain length. If there is a structure in the space, the screwing of the plug cannot be sufficient, resulting in poor mounting. Such structures include baffle plates, separators, and strainers for pumping oil that suppress the waviness of oil when the vehicle is running. Although there is no problem, it may not be possible to mount the product due to the misalignment of the mounting position by only a few mm during manufacturing.
また米国特許第 4 7 4 5 8 9 4号公報で開示された常閉弁内蔵型プラグの場合 は、 常閉状態でオイルパンに装着されるプラグは、 その装着先端は概ねオイルパ ンの底面と面一であるため、 上記のようなオイル抜き孔の軸線上に構造物が存在 していても装着できないという問題はない。 し力、し、 この方式のプラグは、 オイ ル抜きを行う際に、 プラグのオイルパン内側の端部に位置している弁体を該オイ ルバン内の方向に移動させて弁座との係合を離間させて弁を開く構造をなしてい るため、 上記のような構造物が存在すると、 プラグの装着はできても弁の開栓が できないという不具合を招く結果となる。 したがって、 この場合には次回のオイ ル抜き作業時に初めて開栓ができないという状態が初めて分かることになり、 む しろ実際面での弊害は上記の場合よりも大きい。 In the case of the plug with a built-in normally closed valve disclosed in U.S. Pat. No. 4,745,894, the plug that is mounted on the oil pan in the normally closed state has a mounting end that is approximately the bottom of the oil pan. Since the surfaces are flush, there is no problem that mounting cannot be performed even if a structure exists on the axis of the oil drain hole as described above. When removing oil, the plug of this type moves the valve body located at the end inside the oil pan of the plug in the direction of the oil bun and engages with the valve seat. Since the structure is such that the valve is opened apart from each other, the presence of the above structure results in a problem that the valve cannot be opened even though the plug can be installed. Therefore, in this case, the next oil It becomes clear for the first time that the plug cannot be opened at the time of unthreading work, and the adverse effect in actuality is larger than the above case.
本発明は、 以上のようにプラグの取り外しの必要がなく、 作業者がオイルで汚 れることも殆どなく、 迅速に作業を行えるという利点を有する常閉弁内蔵型ブラ グを、 車種やオイルパン内機構の僅かな取り付け位置のズレなどの影響を受ける ことなしに、 すべての車両に普遍的に適用できるように工夫した新たな常閉弁内 蔵型プラグであるエンジンのオイル抜き用プラグを提供することを目的としてな されたものである。 As described above, the present invention provides a normally-closed valve-integrated plug that has the advantage that the plug is not required to be removed, the operator is hardly contaminated with oil, and the work can be performed quickly. Provides a newly-built normally-closed valve plug that is designed to be universally applicable to all vehicles without being affected by slight misalignment of the internal mechanism mounting position. This was done with the purpose of doing so.
また本発明の別の目的は、 オイルパンの底から下方に突出する長さを少なくで きて、 いわゆる車両の底こすりなどによってプラグが破損する虞を軽減すること ができるオイル抜き用プラグを提供するところにある。 Another object of the present invention is to provide an oil drain plug that can reduce the length of the oil pan protruding downward from the bottom and reduce the risk of damage to the plug due to so-called rubbing of the bottom of the vehicle. Where you do it.
本発明の更に別の目的は、 構造が簡単であり、 組み立て作業も容易に行うこと ができて量産性に優れ、 ひいては安価なオイル抜き用プラグを提供するところに ある。 発明の開示 Still another object of the present invention is to provide an oil drain plug which has a simple structure, can be easily assembled, is excellent in mass productivity, and is inexpensive. Disclosure of the invention
上記の目的は、 本願の特許請求の範囲の各請求項に記載した構成を有する本発 明のオイル抜き用プラグによって達成される。 The above object is achieved by an oil drain plug according to the present invention having the configuration described in each claim of the present application.
本願請求項 1のエンジンのオイル抜き用プラグの発明は、 エンジン装置のオイ ルバンに設けられたオイル抜き孔に螺着固定される雄ネジが形成された一端側の ネジ軸部と、 その螺着固定時の状態でオイルパンの外側に位置する他端側のボル ト頭型の頭部と、 前記一端側のネジ軸部から他端側の頭部に渡ってオイル抜きの ために貫通形成された軸方向のオイル抜き通路と、 このオイル抜き通路内の前記 頭部近傍に設けられた環状の弁座とを有する筒状のボルト型部材、 前記ボルト型 部材のオイル抜き通路内に配置されて、 前記弁座に係合することでオイル抜き通 路を閉じる弁体部を有し、 かっこの弁体部が弁座からオイルパンの内側方向に移 動することでオイル抜き通路を開くようにオイル抜き通路内で移動可能に内装さ れた可動弁体部材、 前記ボルト型部材のオイル抜き通路内で前記一端側近傍の固 定部と可動弁体部材の間に張設されて、 可動弁体部材にその弁体部を弁座に係合 させる方向にパネ力を付勢する弁常閉用のパネ部材、 を備え、 当該可動弁体部材 を前記弁常閉用バネ部材のパネ力に杭し移動させて弁体部を弁座から離間させる ことで前記オイル抜き通路を開いてオイルを抜くように用いられるオイル抜き用 プラグであって、 前記ネジ軸部の先端は、 前記螺着固定時にオイルパンの内壁面 と概ね面一となるように設けられていることを特徴とする。 The invention for an oil drain plug for an engine according to claim 1 of the present application is characterized in that a screw shaft portion at one end side on which a male screw formed to be screwed and fixed to an oil drain hole provided in an oil van of an engine device, A bolt head-type head at the other end located outside the oil pan in a fixed state, and penetratingly formed to drain oil from the screw shaft at the one end to the head at the other end. A cylindrical bolt-shaped member having an axial oil drain passage, and an annular valve seat provided near the head in the oil drain passage, and disposed in the oil drain passage of the bolt-shaped member. A valve body for closing the oil drain passage by engaging with the valve seat, and opening the oil drain passage by moving the bracket member from the valve seat toward the inside of the oil pan. Movable valve installed movably in the oil drain passage Member, wherein one end side near the solid in the oil drain passage of said bolt-type member A normally-closed panel member, which is stretched between the fixed portion and the movable valve body member, and urges the movable valve body member with a panel force in a direction of engaging the valve body portion with the valve seat; The movable valve body member is piled and moved by the panel force of the valve normally closed spring member to move the valve body portion away from the valve seat, thereby opening the oil drain passage and draining oil. A plug, wherein a tip of the screw shaft portion is provided so as to be substantially flush with an inner wall surface of the oil pan at the time of the screw fixing.
前記の構成において、 可動弁体部材の弁体部と弁座との係合面には、 厳密にォ ィル漏れ防止の液密シールが確保できる構成が好ましく採用され、 例えば、 耐ォ ィル性、 耐候性などの耐久性が高 t、シールリングを介在させることがよい。 一般 的にはこのシ一ルリングは可動弁体部材の弁体部に組み付けられる。 In the above-described configuration, it is preferable to employ a configuration in which a liquid-tight seal for strictly preventing leak leakage can be secured on an engagement surface between the valve body portion of the movable valve body member and the valve seat. High durability such as heat resistance and weather resistance, and a seal ring should be interposed. Generally, this seal ring is assembled to a valve body of a movable valve body member.
また、 可動弁体部材の移動を安定させて確実なシール状態を確保できるように する可動弁体部材の移動案内を設けることが好ましく、 例えば、 可動弁体部材に 弁体部と一体の筒状部を設けると共に、 この筒状部をボルト型部材の内壁で軸方 向に移動案内する案内部を設けた構成を採用することが推奨される。 In addition, it is preferable to provide a movable guide for the movable valve body member so as to stabilize the movement of the movable valve body member and secure a secure sealing state. For example, the movable valve body member has a cylindrical shape integrated with the valve body portion. It is recommended to adopt a configuration in which a guide portion is provided for guiding the cylindrical portion in the axial direction along the inner wall of the bolt-shaped member.
また上記構成において 「ネジ軸部の先端をオイルパンの内壁面と概ね面一にす る」 というのは、 厳密に面一となることを意味するものではなく、 上述した従来 方式で問題となっているオイルパン内部の構造物がプラグの装着や弁開栓の支障 となる不具合がある問題を回避できればよいのであるから、 このような支障のな い範囲でオイルパン內壁面よりも若干内側に突出する寸法に設けられる場合を除 く ものではない。 Further, in the above configuration, "to make the tip of the screw shaft portion substantially flush with the inner wall surface of the oil pan" does not mean that it is strictly flush, but there is a problem with the conventional method described above. It is only necessary to avoid the problem that the internal structure of the oil pan interferes with plug installation and valve opening. This does not exclude the case where it is provided with a projecting dimension.
この発明によれば、 常閉弁内蔵型の本発明のプラグは、 オイル交換時に、 オイ ルパンから取り外し、 オイル抜き後再装着するように用いられている単純なブラ グが格別の問題なく利用されているのと同様にすベての車種の車両に全く問題な く装着することができ、 しかも、 常閉弁の開栓もプラグ内での可動弁体部材の移 動で行われるので、 オイルパン内に存在する構造物になんら影響されることなく 確保できる。 したがって、 従来方式の常閉弁内蔵型プラグでは装着できる車両に 車種などに制限があつたという問題を解消して、 すべての車両に常に適切に適用 できるようにするという本発明の課題を達成できる。 請求項 2の発明は、 前記発明において、 ボルト型部材の頭部が、 可動弁体部材 をパネ力に杭し移動させてオイル抜き通路を開路状態に保持するための治具の組 付け保持部を有することを特徴とする。 According to the present invention, the plug of the present invention having a normally-closed valve incorporates a simple plug used to remove the oil from the oil pan at the time of oil change, and to re-install after oil drainage without particular problem. The valve can be mounted on all types of vehicles without any problems, and the normally closed valve is opened by moving the movable valve element within the plug. It can be secured without being affected by the structure existing in the bread. Therefore, it is possible to solve the problem of the present invention that the conventional type of plug with built-in normally closed valve eliminates the problem that the type of vehicle that can be mounted is limited by the type of vehicle and the like, so that it can always be appropriately applied to all vehicles. . The invention according to claim 2 is the assembly according to the invention, wherein the head of the bolt-shaped member piles and moves the movable valve body member by a panel force and holds the oil drain passage in an open state. It is characterized by having.
この発明によれば、 前記治具を組み付けることで内蔵常閉弁の開路を維持でき るため、 作業者の負担が軽減され、 特に負圧吸引装置で強制的にオイルを抜き取 る方式の作業を簡易に行うことができる。 According to the present invention, the circuit of the built-in normally closed valve can be maintained by assembling the jig, so that the burden on the operator is reduced. Can be easily performed.
請求項 3の発明は、 前記の各発明において、 ボルト型部材のオイル抜き通路内 の頭部近傍に設けられた環状の弁座は、 該ボルト型部材とは別体の弁座形成部材 を、 該ボル卜型部材端部の力シメで固定して形成することを特徴とする。 The invention according to claim 3 is characterized in that, in each of the above inventions, the annular valve seat provided near the head in the oil drain passage of the bolt-type member is a valve seat forming member separate from the bolt-type member. It is characterized in that the bolt-type member is formed by being fixed with a force crimp at the end.
この発明によれば、 内蔵常閉弁の閉栓時のオイル漏れを確実に防止するのに重 要な部材である弁座を、 ボルト型部材とはその材質, 形状等を独立, 別個に設計 した部材で形成できる利点がある。 According to the present invention, the valve seat, which is an important member for reliably preventing oil leakage when the built-in normally closed valve is closed, is designed so that its material and shape are independent and separate from the bolt type member. There is an advantage that it can be formed by members.
請求項 4の発明は、 前記の各発明において、 ボルト型部材は、 オイルパン内側 の一端部から他端部に向かって、 可動弁体部材の弁常閉用のパネ部材収容部、 可 動弁体部材の収容部、 弁座形成部材の固定部が、 漸次大径となるように設けられ ていることを特徴とする。 In the invention according to claim 4, in each of the above-described inventions, the bolt-type member is a panel member accommodating portion for normally closing the valve of the movable valve body member, from one end to the other end inside the oil pan, and the movable valve. The housing portion of the body member and the fixing portion of the valve seat forming member are provided so as to gradually increase in diameter.
この発明によれば、 ボル卜型部材のオイル抜き通路内に、 内蔵弁常閉用のパネ、 可動弁体部材、 弁座形成部材の順に内装し、 ボルト型部材の他端側端部を弁座形 成部材を固定するように力シメることで本発明のブラグを製作することができる ので、 オイル抜き用プラグの製作作業が極めて単純化でき、 生産性に優れた安価 な製品を提供できる利点が得られる。 図面の簡単な説明 According to the present invention, a panel for normally closing the built-in valve, a movable valve body member, and a valve seat forming member are provided in the oil drain passage of the bolt type member in this order, and the other end side end of the bolt type member is valved. Since the plug of the present invention can be manufactured by squeezing so as to fix the seat forming member, the operation of manufacturing the oil drain plug can be extremely simplified, and an inexpensive product excellent in productivity can be provided. Benefits are obtained. BRIEF DESCRIPTION OF THE FIGURES
図 1は、 本発明の実施形態 1のオイル抜き用プラグをオイルパンのオイル抜き 孔に装着し、 オイル抜き専用治具を組み付けてオイル抜きをしている状態を示し た縦断面図である。 FIG. 1 is a longitudinal sectional view showing a state in which the oil drain plug of the first embodiment of the present invention is mounted in an oil drain hole of an oil pan, and a dedicated oil drain jig is assembled to drain the oil.
図 2は、 前記実施形態 1のオイル抜き用プラグの説明するための図であり、 ( a ) はその縦断面図、 (b ) はその可動弁体部材の斜視図、 (c ) は弁座形成 部材の斜視図である。 FIGS. 2A and 2B are views for explaining the oil drain plug of the first embodiment. FIG. 2A is a longitudinal sectional view, FIG. 2B is a perspective view of the movable valve body member, and FIG. Formation It is a perspective view of a member.
図 3は、 前記実施形態 1のオイル抜き用ブラグの内蔵常閉弁を開くための専用 治具を示した縦断面図である。 FIG. 3 is a longitudinal sectional view showing a dedicated jig for opening the built-in normally closed valve of the oil draining plug of the first embodiment.
図 4は、 前記実施形態 1のオイル抜き用プラグを、 オイル交換時以外の通常時 に保護するために用いられるキャップを示した縦断面図である。 FIG. 4 is a longitudinal sectional view showing a cap used to protect the oil drain plug of the first embodiment at a normal time other than when oil is changed.
図 5は、 本発明のプラグを適用するエンジンのオイルパンから、 オイルを抜き 取るための従来方法の一例を示した図である。 FIG. 5 is a diagram showing an example of a conventional method for extracting oil from an oil pan of an engine to which the plug of the present invention is applied.
(符号の説明) (Explanation of code)
1 - • · オイル抜き用プラグ 1-• Oil drain plug
2 · • , オイル 2 · •, oil
3 · • ·パッキン 3 • • Packing
4 · • ·保護キャップ 4 · · · Protective cap
5 · • · シールリ ング 5 · · · Sealing
6 - • · シールリ ング 6-• · Sealing
7 · • ·オイル抜取りの専用治具 7 · · · Dedicated jig for oil removal
7 1 · · ·プラグ嵌合部 7 1
71 1 · · ·内壁面 71 1
7 1 2 · · ·ボール収容オイル孔 7 1 2
7 13 · · 'ボール 7 13
714 · · ·ボール移動規制スライダ 714
714 1 · · ·内周面 714 1
7 142 · · ·テーパー面 7 142tapered surface
7143 · · ·先端突起 7143
71 5 · · · コイルスプリ ング 71 5Coil spring
7 16 · · '係止リ ング 7 16
717 · · ·押圧杆 717
7 18 · · ·底部 7 18
7 1 9 · · · シール部材 7 2 • · カプラー接続部 7 1 9 7 2 • · Coupler connection
· · ホース · · Hose
· · カプラー · · Coupler
1 1 · • ボル卜型部材 1 1 · • Bolt type member
1 1 1 - · ネジ軸部 1 1 1 -Screw shaft
1 1 1 - •雄ネジ 1 1 1-• Male thread
1 1 2 · · 頭部 1 1 2
1 1 2 1 • ·肩部 1 1 2 1 • shoulder
1 2 2 . ·周溝 1 2 2.
1 2 3 • ·案内面 1 2 3 • Guideway
1 1 2 4 • ·六角型ボルト頭部 1 1 2 4 • Hexagon bolt head
1 1 3 · · 貫通孔 1 1 3
1 1 3 1 • · (スプリ ング) 受座 1 1 3 2 • ·円筒状内壁面 1 1 3 3 • · テーパー部 1 1 3 1 • (Spring) Seat 1 1 3 2 • • Cylindrical inner wall 1 1 3 3 • Taper
1 1 3 4 • ·大径円筒状面 1 1 3 5 . .段部 1 1 3 4 • Large-diameter cylindrical surface 1 1 3 5.
1 1 3 6 • · テーパー部 1 1 3 6 • Taper
1 1 3 7 1 1 3 7
1 2 · 弁座形成部材 1 2
1 2 . .弁座 1 2 .. Valve seat
1 2 • · テーパー外周面 1 2 • · Tapered outer surface
1 2 . ·段部 1 2.
1 2 • ·外周面 1 2 •
1 3 · 可動弁体部材 1 3Movable valve element
1 3 . ·筒部 1 3.
1 3 1 1 · · · オイル流通孔 1 3 1 1
1 3 2 · · ·弁体部 1 3 2 1 · · ·周溝 発明を実施するための最良の形態 1 3 2 1 3 2 1 · · · Grooves BEST MODE FOR CARRYING OUT THE INVENTION
以下、 本発明を図面に示す実施形態に基づいて更に詳細に説明する。 Hereinafter, the present invention will be described in more detail based on embodiments shown in the drawings.
実施形態 1 Embodiment 1
本例は、 図 1〜図 4により示され、 図 1は本例のオイル抜き用プラグをオイル パンに装着し、 オイル抜き専用治具を組み付けてオイル抜きをしている状態を示 し、 図 2は本例のオイル抜き用プラグを説明するための図であり、 図 3は本例の オイル抜き用プラグの常閉弁を開くための専用治具を示している。 なお図 4は、 オイル交換時以外の時にオイル抜き用プラグを保護するために用いられるキヤッ プを示している。 This example is shown by Fig. 1 to Fig. 4, and Fig. 1 shows a state in which the oil drain plug of this example is attached to an oil pan, and a special oil draining jig is assembled to drain the oil. 2 is a diagram for explaining the oil drain plug of the present example, and FIG. 3 shows a dedicated jig for opening the normally closed valve of the oil drain plug of the present example. Fig. 4 shows the cap used to protect the oil drain plug at times other than oil change.
図 1において、 1 0 2はオイルパン、 1 0 5はこのオイルパン 1 0 2の底部に 設けられたオイル抜き孔 (雌ネジ穴) であり、 これらは図 5の構成と同じである。 そしてこのオイル抜き孔 1 0 5は通常は常閉弁を内蔵していない単純な閉塞ブラ グ (図 5の符号 1 0 6を参照) によって閉塞されているが、 本例のオイル抜き用 プラグ 1を用いる場合には、 前記の閉塞プラグ 1 0 6を取り外して以下説明する オイル抜き用プラグ 1を螺子込み固定する。 2はオイルパン 1 0 2内に貯溜され ているオイルである。 In FIG. 1, reference numeral 102 denotes an oil pan, and reference numeral 105 denotes an oil drain hole (female screw hole) provided at the bottom of the oil pan 102. These are the same as those in FIG. The oil drain hole 105 is normally closed by a simple closing plug (see reference numeral 106 in FIG. 5) which does not have a normally closed valve. In the case of using a plug, the above-mentioned closing plug 106 is removed, and a plug 1 for oil drain described below is screwed in and fixed. Reference numeral 2 denotes oil stored in the oil pan 102.
本例のオイル抜き用プラグ 1の詳細は図 1及び図 2に示される。 本例のこのォ ィル抜き用ブラグ 1は、 雄ネジ 1 1 1 1が形成された一端側のネジ軸部 1 1 1、 及びこのネジ軸部 1 1 1に連続して他端側に大径に設けられた頭部 1 1 2を有す ると共に、 ネジ軸部 1 1 1から頭部 1 1 2に渡って段付き (ボルト頭部側が大径 の段付き) の貫通孔 1 1 3が設けられたボルト型部材 1 1と、 この貫通孔 1 1 3 内の前記頭部 1 1 2側の開口近傍に固定された弁座形成部材 1 2と、 この弁座形 成部材 1 2に形成された弁座 1 2 1と協働して開閉弁を構成するように前記貫通 孔 1 1 3内に内装された可動弁体部材 1 3と、 この可動弁体部材 1 3を弁座 1 2 1 の方向にバネ付勢するコイルスプリング 1 4とから構成されている。 前記貫通孔 1 1 3がオイル抜き通路をなす。 このオイル抜き用プラグを構成する前記の各部材について説明すると、 ボルト 型部材 1 1は、 図 2 ( a ) に示すように、 上述したネジ軸部 1 1 1と頭部 1 1 2 とを有しており、 これに軸方向に貫通形成されている貫通孔 1 1 3には、 そのネ ジ軸部 1 1 1側の一端部から頭部 1 1 2側の他端部に向かって次の構成が形成さ れている。 すなわち、 ネジ軸部 1 1 1側近傍位置に内向きの短尺フランジとして 設けられたコイルスプリ ング 1 4端部の受座 1 1 3 1、 このスプリ ング受座 1 1 3 1に続きボルト型部材 1 1の軸方向略中間位置まで延設されて、 コイルス プリング 1 4の収容部をなすと共に、 可動弁体部材 1 3が滑合して軸方向の移動 案内をする円筒状内壁面 1 1 3 2、 この円筒状内壁面 1 1 3 2に続きテーパー部 1 1 3 3を介して前記頭部 1 1 2方向に延設された大径円筒状面 1 1 3 4、 この 大径円筒状面 1 1 3 4に続きシ—ルリング組付け段部 1 1 3 5を介して前記頭部 1 1 2近傍に設けられた弁座形成部材 1 2のカシメ固定用のテ一パ一部 1 1 3 6、 前記頭部 1 1 2に形成された弁座形成部材カシメ固定用の突起 1 1 3 7が順次に 形成されている。 Details of the oil drain plug 1 of this embodiment are shown in FIGS. The plug removing plug 1 of the present example has a screw shaft portion 111 on one end side on which a male screw 111 is formed, and a large portion on the other end side continuous with the screw shaft portion 111. It has a head 1 1 2 provided on the diameter, and a through hole 1 1 3 with a step (from the screw shaft 1 1 1 to the head 1 1 2) with a step (the bolt head has a large diameter step). The valve seat forming member 12 fixed to the vicinity of the opening on the side of the head 1 12 in the through hole 1 13 and the valve seat forming member 12 A movable valve body member 13 housed in the through hole 113 so as to form an on-off valve in cooperation with the formed valve seat 123, and the movable valve body member 133 is connected to the valve seat 131. And a coil spring 14 for urging the spring in the direction of 2 1. The through hole 113 forms an oil drain passage. Explaining each of the above-mentioned members constituting the oil drain plug, as shown in FIG. 2 (a), the bolt-shaped member 11 has the above-mentioned screw shaft portion 11 1 and head portion 11 2. The through hole 1 13 formed through the shaft in the axial direction has the following from the one end of the screw shaft 1 11 side to the other end of the head 1 12 side. The configuration is formed. That is, a coil spring 14 provided as an inward short flange near the screw shaft 1 1 1 side 1 4 1 4 1 end receiving seat 1 1 3 1, following this spring receiving seat 1 1 3 1 and a bolt type member 1 1 extends substantially to the middle position in the axial direction, forms a housing for the coil spring 14, and has a cylindrical inner wall surface on which the movable valve body member 13 slides and guides the axial movement 1 1 3 2 The large-diameter cylindrical surface 1 1 3 4 extending in the direction of the head 1 1 2 via the tapered portion 1 1 3 3 following the cylindrical inner wall surface 1 1 3 2, the large-diameter cylindrical surface 1 Following 1 3 4, a part of a taper 1 1 3 6 for fixing the valve seat forming member 1 2 provided near the head 1 1 2 via the seal ring assembling step 1 1 3 5 1 1 3 6 Protrusions 113 formed on the head portion 112 for fixing the valve seat forming member are formed sequentially.
また、 前記ネジ軸部 1 1 1の軸方向の寸法は、 オイルパン 1 0 2のオイル抜き 孔 (雌ネジ穴) 1 0 5に、 頭部 1 1 2の肩部 1 1 2 1にパッキン 3を介在させて 螺着固定した際にその先端がオイルパン 1 0 2の底面と略面一となる寸法に設定 されている。 また、 このプラグ 1の頭部 1 1 2の外周は、 後述するオイル抜き専 用治具を装着した際にこれを固定的に保持し、 また通常時には同じく後述する保 護キャップ 4を固定的に保持することに利用される周溝 1 1 2 2が設けられてお り、 この周溝 1 1 2 2に、 前記専用治具及び保護キャップ 4を組み付けるための 断面円形の案内面 1 1 2 3、 及び前記ネジ軸部 1 1 1から頭部の肩部 1 1 2 1 に 続いてプラグ螺子込み用の六角型ボルト頭部 1 1 2 4が設けられている。 The axial dimensions of the screw shaft portion 111 are set in the oil drain hole (female screw hole) 105 of the oil pan 102, and the shoulder portion 1 1 2 The tip is set to be substantially flush with the bottom surface of the oil pan 102 when screwed and fixed with an intervening hole. The outer periphery of the head 1 1 2 of the plug 1 is fixedly held when an exclusive jig for oil drain described later is mounted, and the protective cap 4 also described below is fixed at normal times. A circumferential groove 1 1 2 2 used for holding is provided, and a guide surface 1 1 2 3 having a circular cross section for assembling the dedicated jig and the protective cap 4 is provided in the circumferential groove 1 1 2 2. A hexagonal bolt head 1 12 4 for inserting a plug screw is provided following the screw shaft 1 1 1 to the shoulder 1 1 2 1 of the head.
次に前記構成における弁座形成部材 1 2を説明すると、 その詳細は図 2 ( a ) 及び (c ) に示される。 すなわち、 軸方向には比較的短尺の寸法である筒状 (リ ング状) の構造をなしていて、 その外周側の形状としては、 前記頭部 1 1 2側の 端部近傍に位置して、 前記ボルト型部材 1 1のカシメ固定用テーパー部 1 1 3 6 と一致したテーパー外周面 1 2 2が形成され、 これに続いて、 前記シールリ ング 組付け段部 1 1 3 5と対をなすシールリング組付け段部 1 2 3と、 前記大径筒状 面 1 1 3 4に嵌合する軸方向に延設された外周面 1 2 4とが設けられている。 ま た内周側の形状としては、 前記頭部 1 1 2の端部側に位置して筒状内周面 1 2 5 がオイル抜きのため通路を形成し、 これに続いて、 前記外周面 1 2 4に至るよう に通路径を漸次拡大するテーパー面が設けられている。 そしてこの通路径を漸次 拡大するテ―パ一面が前記弁座 1 2 1を形成する。 Next, the valve seat forming member 12 in the above configuration will be described. The details are shown in FIGS. 2 (a) and 2 (c). That is, it has a cylindrical (ring-shaped) structure that is relatively short in the axial direction, and its outer peripheral shape is located near the end of the head 11 12 side. Then, a tapered outer peripheral surface 122 that matches the tapered portion 111 for fixing the bolt-type member 111 is formed. Subsequently, the seal ring is formed. A sealing ring mounting step 1 2 3 paired with the mounting step 1 1 3 5; and an axially extending outer peripheral surface 1 2 4 fitted to the large-diameter cylindrical surface 1 1 3 4 Is provided. As for the shape of the inner peripheral side, the cylindrical inner peripheral surface 125 located on the end side of the head 112 forms a passage for draining oil, and subsequently, the outer peripheral surface A tapered surface is provided to gradually increase the passage diameter to reach 124. The taper surface gradually increasing the diameter of the passage forms the valve seat 122.
そして、 この弁座形成部材 1 2は、 ボルト型部材 1 1の頭部 1 1 2側から、 そ のテーパー外周面 1 2 2がカシメ固定用テ一パ一部 1 1 3 6に係合するように組 み込まれた後、 弁座形成部材カシメ固定用の突起 1 1 3 7を力シメることでボル ト型部材 1 1に固定される。 The valve seat forming member 1 2 has a tapered outer peripheral surface 1 2 2 engaged with a crimp fixing taper portion 1 1 3 6 from the head 1 1 2 side of the bolt type member 1 1. After being assembled as described above, the protrusions 113 for fixing the valve seat forming member are fixed to the bolt-type member 11 by pressing.
次に前記構成における可動弁体部材 1 3について説明すると、 これは図 2 ( a ) 及び (b ) に示される。 すなわち、 本例のこの可動弁体部材 1 3は、 前記ネジ軸 部 1 1 1側の端部として形成されたオイル抜き通路をなす筒部 1 3 1と、 前記頭 部 1 1 2側の端部として形成された弁体部 1 3 2を有するように形成されたもの であり、 前記筒部 1 3 1は内外を連通するオイル流通孔 1 3 1 1が周方向に均等 配分されてオイル抜きに適当な大きさの孔として 3力所設けられている。 そして この筒部 1 3 1は、 前記したボルト型部材 1 1の円筒状内壁面 1 1 3 2により軸 方向に移動案内されるように滑合できる外径寸法をなしている。 Next, the movable valve body member 13 in the above configuration will be described. This is shown in FIGS. 2 (a) and 2 (b). That is, the movable valve body member 13 of the present example includes a cylindrical portion 131, which forms an oil drain passage formed as an end portion on the screw shaft portion 111 side, and an end portion on the head portion 112 side. The cylindrical portion 131 is provided with an oil flow hole 1311 communicating between the inside and the outside, and is uniformly distributed in the circumferential direction to drain the oil. There are three places with holes of appropriate size. The cylindrical portion 13 1 has an outer diameter dimension that allows the cylindrical portion 13 to slide in the axial direction by the cylindrical inner wall surface 11 32 of the bolt-shaped member 11.
また、 前記弁体部 1 3 2は、 本例においては図 2 ( a ) の状態で逆崔頭台形状 の形状に設けられていると共に、 そのテーパー外周面には周溝 1 3 2 1が形成さ れていて、 この周溝 1 3 2 1に弁座 1 2 1への着座時に確実な液密シール作用を 発揮できるシールリング 6が組み付けられている。 In addition, in the present embodiment, the valve body 1332 is provided in the shape of an inverted head in a state of FIG. 2A, and a circumferential groove 1321 is formed on the outer peripheral surface of the taper. A seal ring 6 which is formed and which can exert a reliable liquid-tight sealing action when seated on the valve seat 121 is attached to the circumferential groove 1321.
以上の構成の本例のオイル抜き用プラグ 1の組み立てと、 オイルパン 1 0 2へ の組付け固定について説明する。 Assembling of the oil drain plug 1 of the present embodiment having the above-described configuration and attachment and fixing to the oil pan 102 will be described.
まず、 突起 1 1 3 7をカシメていない状態のボルト型部材 1 1に、 頭部側の大 きな開口から初めにコイルスプリング 1 4を貫通孔 1 1 3の円筒状内壁面 1 1 3 2 に沿ってその先端がスプリ ング受座 1 1 3 1に係合する位置まで嵌揷し、 次に、 シ一ルリ ング 6を組み付けた可動弁体部材 1 3をその筒部 1 3 1の先端がコィル スプリング 1 4の端部に係合するように嵌揷して、 該コイルスプリング 1 4を圧 縮させた状態で保持する。 First, the protrusion 1 1 3 7 is bolted to the bolt-shaped member 11 in a state where it is not caulked, and the coil spring 14 is first inserted through the large opening on the head side through the through hole 1 1 3 into the cylindrical inner wall surface 1 1 3 2 The movable valve body member 13 with the sealing ring 6 assembled is then fitted to the end of the cylindrical portion 13 1 But coil The coil spring 14 is fitted so as to engage with the end of the spring 14, and the coil spring 14 is held in a compressed state.
次に、 シ一ルリング 5をその組付け部である段部 1 1 3 5に組込んだ後、 弁座 形成部材 1 2をそのテーパー外周面 1 2 2が貫通孔 1 1 3のテーパー部 1 1 3 6 に係合するように嵌挿し、 突起 1 1 3 7をカシメて該弁座形成部材 1 2を固定し、 可動弁体部材 1 3の保持を解除して、 組み立て作業を終了する。 Next, after assembling the seal ring 5 into the step portion 113, which is an assembly portion thereof, the valve seat forming member 12 is formed into a tapered outer peripheral surface 1 2 2 through the tapered portion 1 1 3 of the through hole 1 13. The valve seat forming member 12 is fixed by caulking the projection 113 so as to engage with the projection 13, the holding of the movable valve body member 13 is released, and the assembling operation is completed.
以上のように、 本例のオイル抜き用プラグ 1の組み立ては極めて簡易に行うこ とができて量産性に優れ、 部品点数も少ないため、 製品を廉価に市場に供給する ことができる。 また、 弁座形成部材 1 2はボルト型部材 1 1とのテーパー部分の 係合で芯出しできるので、 精度高く位置決めすることができ、 シールリング 5に よるオイル漏れの防止、 及び可動弁体部材 1 3のシールリング 6と弁座 1 2 1の の確実な係合によるオイル漏れ防止が実現できて、 オイル漏れのない信頼性の高 いプラグを提供できる。 As described above, the assembly of the oil drainage plug 1 of this example can be performed extremely easily, is excellent in mass productivity, and has a small number of parts, so that the product can be supplied to the market at low cost. Further, since the valve seat forming member 12 can be centered by engaging the tapered portion with the bolt type member 11, positioning can be performed with high accuracy, prevention of oil leakage by the seal ring 5, and movable valve body member Oil leakage can be prevented by the secure engagement of the seal ring 6 of 13 and the valve seat 12 1, and a highly reliable plug free of oil leakage can be provided.
このようにして製作された本例のプラグ 1は、 オイルパン 1 0 2のオイル抜き 孔 1 0 5に組み付けられていた既設の単純なプラグ 1 0 6 (図 5参照) を取り外 したのち、 パッキン 3を介在させ、 ネジ軸部 1 1 1を該オイル抜き孔 1 0 5に螺 合させることでオイルパン 1 0 2に組付け固定することができ、 この際、 ボルト 型部材 1 1の頭部 1 1 2に設けている六角型ボルト頭部 1 1 2 4カ^ スパナ等の 螺子込み治具を用いた螺子込み作業に利用される。 The plug 1 of this example manufactured in this manner is obtained by removing the existing simple plug 106 (see FIG. 5) assembled in the oil drain hole 105 of the oil pan 102, and then removing the plug. By screwing the screw shaft portion 111 into the oil drain hole 105 with the packing 3 interposed, it can be assembled and fixed to the oil pan 102. At this time, the head of the bolt-shaped member 11 It is used for screw-in work using a screw-in jig such as a hexagonal bolt head provided in the part 112.
以上のようにして組付け固定されたプラグ 1に対しては、 通常時 (オイル抜き 作業時以外) には、 図 4に示した保護キャップ 4がボルト型部材 1 1の頭部 1 1 2 端部に被嵌される。 本例のこの保護キャップ 4は、 ボルト型部材頭部 1 2の断面 円形の案内面 1 1 2 3に嵌合する断面円形をなす本体 4 1の胴部内壁 4 2の一部 に、 ボルト型部材頭部 1 2の周溝 1 1 2 2に嵌合する周状の突起 4 3を有するよ うに構成されたゴム製キャップとして形成されたものであるが、 ボルト型部材頭 部 1 2の端部に確実に組付け保持することができるものであれば、 その材質や構 造が限定されるものではない。 For the plug 1 assembled and fixed as described above, the protection cap 4 shown in Fig. 4 is normally attached to the head 1 1 2 Part. The protective cap 4 of the present example is provided with a bolt-type bolt on a part of the body inner wall 4 2 of the body 4 1 having a circular cross-section to be fitted to the circular guide surface 1 1 2 3 of the bolt-shaped member head 1 2. Although formed as a rubber cap configured to have a circumferential projection 43 fitted into the circumferential groove 1 1 2 2 of the member head 1 2, the end of the bolt-type member head 1 2 The material and structure are not limited as long as they can be securely attached and held to the parts.
次に、 以上のようにして本例のオイル抜き用プラグ 1が組付け固定されたオイ ルパン 1 0 2からの好ましいオイル抜き作業について述べる。 Next, as described above, the oil drain plug 1 of this example is assembled and fixed. A preferred operation for draining oil from Lupine 102 will be described.
この好ましい作業は、 図 3に示したオイル抜きの専用治具 7を用いて行われ、 オイル抜き作業時の状態は図 1に示される。 This preferable operation is performed using the special jig 7 for oil drain shown in FIG. 3, and the state during the oil drain operation is shown in FIG.
本例において用いられるオイル抜きの専用治具 7は、 一般的なソケッ トとブラ グの着脱で流体流通をオン, オフするカップリング、 すなわち、 ソケッ トあるい はプラグの一方に常閉弁を内蔵していて、 これらソケッ 卜とプラグの脱離時には 常閉弁が閉じ、 ソケッ トとプラグを嵌合装着させた際には常閉弁を開いて流体の 流通を許す構造のものを用いて構成することができる。 The special jig 7 for oil removal used in this example is a coupling that turns on and off the fluid flow by attaching and detaching a general socket and a plug, that is, a normally closed valve is installed on one of the socket and the plug. When the socket and plug are detached, the normally-closed valve closes.When the socket and plug are fitted and fitted, the normally-closed valve is opened to allow fluid to flow. Can be configured.
すなわち、 本例のプラグ 1と対をなしてカップリングを構成するソケッ トとし て用いられるオイル抜きの専用治具 7は、 前記プラグ 1の頭部 1 1 2の案内面 1 1 2 3に被嵌できるように断面円形の内壁面 7 1 1を有する一端側の大径のプ ラグ嵌合部 7 1と、 オイル吸引用のホース 8を接続するための他端側のカプラー 接続部 7 2とを有していて、 プラグ嵌合部 7 1からカプラー接続部 7 2に渡る軸 方向の貫通孔がオイル抜き通路 7 3として形成されている。 That is, the exclusive jig 7 for draining the oil used as a socket that forms a coupling with the plug 1 of the present example is covered with the guide surface 1 123 of the head 1 112 of the plug 1. A large-diameter plug fitting portion 71 on one end side having an inner wall surface 71 1 with a circular cross section so that it can be fitted, and a coupler connecting portion 72 on the other end side for connecting an oil suction hose 8. An axial through hole extending from the plug fitting portion 71 to the coupler connecting portion 72 is formed as an oil drain passage 73.
そして、 前記プラグ嵌合部 7 1には、 径方向内方にはボールの一定長以上の突 出を規制しかつ外方には該ボールの移動を自在とするように、 径外方に向かって 収容径が漸増して設けられたボール収容孔 7 1 2と、 このボール収容孔 7 1 2に 収容されたボール 7 1 3とを周方向に複数均等配置し、 更にこのボールの径方向 外方への移動を 2段階の位置に規制する環状筒型のボール移動規制スライダ 7 1 4 を組み付けてなる着脱切換機構が設けられている。 このボール移動規制スライダ 7 1 4は、 プラグ嵌合部 7 1の外周に外装されたコイルスプリング 7 1 5により 一端部側に押圧されて係止リング 7 1 6により抜け止めされており、 この状態で は、 スライダ 7 1 4の内周面 7 1 4 1で前記ボール 7 1 3を径内方に突出させた 位置に拘束する。 そして、 該スライダ 7 1 4をコイルスプリング 7 1 5のパネ力 に抗して他端部側に移動させたときには、 先端のテーパー面 7 1 4 2により、 前 記ボール 7 1 3を径方向外方に移動できるようにする。 なお、 スライダ 7 1 4の 先端突起 7 1 4 3はボール 7 1 3の抜け止めである。 The plug fitting portion 71 is directed radially outward so as to restrict the protrusion of the ball beyond a predetermined length inward in the radial direction and to allow the ball to move freely outward. A plurality of ball receiving holes 7 1 and 2 provided in the ball receiving hole 7 1 and 2 provided in the ball receiving hole 7 1 and 2 are arranged uniformly in the circumferential direction. Is provided with an attachment / detachment switching mechanism in which an annular cylindrical ball movement restricting slider 7 14 for restricting the movement to two positions is provided. The ball movement restricting slider 714 is pressed to one end side by a coil spring 715 provided on the outer periphery of the plug fitting portion 171 and is prevented from falling off by a locking ring 716. In this case, the ball 7 13 is constrained to a position where the ball 7 13 projects radially inward by the inner peripheral surface 7 14 1 of the slider 7 14. When the slider 7 14 is moved toward the other end side against the panel force of the coil spring 7 15, the ball 7 13 is moved radially outward by the tapered surface 7 14 2 at the tip. To be able to move towards. In addition, the tip protrusion 714 of the slider 711 is a stopper for the ball 713.
またこのプラグ嵌合部 7 1の内筒底部には、 この専用治具 7をプラグ 1に装着 した時にプラグ内蔵の常閉弁を開く可動弁体部材 1 3移動用の押圧杆 7 1 7が設 けられている。 この押圧杆 7 1 7は、 軸方向のオイル抜き通路が複数穿設されて いるプラグ嵌合部 7 1の底部 7 1 8の中央部から、 一端部側に向かって一定長延 出するように設けられており、 その延出長は、 該専用治具 7をプラグ 1に装着し た時の可動弁体部材 1 3の移動長を適切なものとするように設定される。 7 1 9 は該専用治具 7をブラグ 1に装着した時のオイル漏れを防ぐためのシ一ル部材で あり、 前記プラグ嵌合部 7 1の内筒底部に組み付けられていて、 該装着時にブラ グの弁座形成部材 1 2の端面に弾着するようになっている。 In addition, this dedicated jig 7 is attached to the plug 1 at the bottom of the inner cylinder of the plug fitting part 71. The movable valve body member 13 that opens the normally-closed valve with the plug built-in when pressed is provided with a pressing rod 7 17 for movement. The pressing rod 717 is provided so as to extend a predetermined length from the central portion of the bottom portion 718 of the plug fitting portion 71 in which a plurality of oil drain passages are formed in the axial direction toward one end. The extension length is set so that the movable length of the movable valve member 13 when the dedicated jig 7 is attached to the plug 1 is appropriate. Reference numeral 719 denotes a sealing member for preventing oil leakage when the dedicated jig 7 is attached to the plug 1, and is attached to the bottom of the inner cylinder of the plug fitting portion 71, and It is designed to be elastically attached to the end face of the valve seat forming member 12 of the plug.
なお、 カプラー接続部 7 2に嵌合されるカプラー 9には、 ホースの一端が固定 され、 このホース 8の他端は図示しない負圧吸引装置に接続されている。 One end of a hose is fixed to the coupler 9 fitted to the coupler connecting portion 72, and the other end of the hose 8 is connected to a negative pressure suction device (not shown).
以上のように構成されたオイル抜きの専用治具 7を、 オイルパン 1 0 2に組付 け固定している本例のプラグ 1の保護キヤップ 4を外して組み付けた状態は図 1 に示され、 該専用治具 7の被嵌組付けにより、 押圧杆 7 1 7がプラグ 1の可動弁 体部材 1 3を押圧移動させて弁体 1 3 2を弁座 1 2 1から離間させて常閉弁を開 き、 またシール部材 7 1 9が弁座形成部材 1 2の端面に係合して液密シールする。 したがって、 ホース 8を通して負圧吸引装置 (図示せず) からの負圧作用により、 オイルパン 1 0 2内のオイルを強制的に吸引抜き取りすることができる。 Fig. 1 shows a state in which the exclusive jig 7 configured as described above for removing oil is assembled and fixed to the oil pan 102 with the protective cap 4 of the plug 1 of this example removed. When the dedicated jig 7 is fitted and assembled, the pressing rod 7 17 presses and moves the movable valve body member 13 of the plug 1 to separate the valve body 13 2 from the valve seat 12 1 and normally closes. The valve is opened, and the seal member 7 19 engages with the end face of the valve seat forming member 12 to perform a liquid-tight seal. Therefore, the oil in the oil pan 102 can be forcibly sucked and extracted by the negative pressure action from the negative pressure suction device (not shown) through the hose 8.
そしてこの際に、 プラグ 1の一端側からオイルパン 1 0 2内に突出するものは ないから、 常閉弁の開閉はオイルパン内の機構, 構造になんら制約されることな く円滑に行うことができる。 産業上の利用可能性 At this time, since there is nothing protruding into the oil pan 102 from one end of the plug 1, the normally closed valve should be opened and closed smoothly without any restrictions on the mechanism and structure in the oil pan. Can be. Industrial applicability
以上述べたように、 本発明によれば、 プラグの取り外しの必要がなく、 作業者 がオイルで汚れることも殆どなく、 迅速に作業を行えるという利点を有する常閉 弁内蔵型プラグを、 車種やオイルパン内機構の僅かな取り付け位置のズレなどの 影響を受けることなしに、 同じ規格の常閉弁内蔵型プラグによりすベての車両に 普遍的に適用可能とすることが初めて実現できるという効果が得られる。 As described above, according to the present invention, a plug with a built-in normally-closed valve that has the advantage that the plug does not need to be removed, the operator is hardly contaminated with oil, and the work can be performed quickly, The effect that, for the first time, it is possible to realize universal application to all vehicles with the plug with built-in normally closed valve of the same standard without being affected by slight displacement of the mounting position of the mechanism inside the oil pan Is obtained.
また本発明のオイル抜き用プラグは、 内蔵常閉弁の開路のために適した可動弁 体部材の移動長を確保するのに必要な寸法を、 ネジ軸部を弁体押圧用パネの収容 部として利用できるので、 上述した従来型式のものと比べてプラグ全長を短縮す ることができ、 例えば、 オイルパンの底から下方に突出する長さを少なくするこ とによって、 いわゆる車両の底こすりなどでブラグが破損するという虞れを軽減 できる効果が得られる。 Further, the oil drain plug of the present invention is a movable valve suitable for opening the normally closed valve. Since the screw shaft part can be used as the accommodation part for the panel for pressing the valve body, the total length of the plug can be shortened compared to the above-mentioned conventional type, because the dimensions required to secure the moving length of the body member can be used. For example, by reducing the length of the oil pan that protrudes downward from the bottom, the effect of reducing the possibility that the so-called rubbing of the bottom of the vehicle damages the plug can be reduced.
また更に、 本発明のオイル抜き用プラグは、 構造が簡単であり、 組み立て作業 も容易に行うことができて量産性に優れているため、 オイル抜き用プラグを安価 に提供できるという効果も奏される。 Further, the oil drain plug of the present invention has a simple structure, can be easily assembled, and is excellent in mass productivity, so that the oil drain plug can be provided at a low cost. You.
更にまた、 本発明のオイル抜き用プラグをオイルパンの底面に装着するタイプ では、 そのオイルパン内側の端部をオイルパン底面に面一に装着できるので、 抜 き残りが実質的にないかあるいは極めて少な L、状態を確保できるという効果も奏 される。 Furthermore, in the type in which the oil drain plug of the present invention is mounted on the bottom surface of the oil pan, the inner end of the oil pan can be mounted flush with the bottom surface of the oil pan. An effect that an extremely small amount of L and a state can be secured is also exerted.
Claims
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP99910844A EP1087112B1 (en) | 1998-04-06 | 1999-04-05 | Oil drain plug of engine |
| DE69926000T DE69926000T2 (en) | 1998-04-06 | 1999-04-05 | DRAIN BARRIER |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP10/93156 | 1998-04-06 | ||
| JP09315698A JP4351747B2 (en) | 1998-04-06 | 1998-04-06 | Engine oil drain plug |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO1999051860A1 true WO1999051860A1 (en) | 1999-10-14 |
Family
ID=14074693
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP1999/001790 Ceased WO1999051860A1 (en) | 1998-04-06 | 1999-04-05 | Oil drain plug of engine |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP1087112B1 (en) |
| JP (1) | JP4351747B2 (en) |
| DE (1) | DE69926000T2 (en) |
| WO (1) | WO1999051860A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116085356A (en) * | 2023-04-07 | 2023-05-09 | 杭州未名信科科技有限公司 | Disassembly-free maintenance component of jacking hydraulic system of tower crane |
Families Citing this family (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001098919A (en) | 1999-09-29 | 2001-04-10 | Nitto Kohki Co Ltd | Oil change fittings |
| JP3804949B2 (en) | 2002-11-12 | 2006-08-02 | トヨタ紡織株式会社 | Fluid filter and drain mechanism thereof, drain jig used in fluid filter, and fluid filter drain method |
| DE202006001144U1 (en) * | 2006-01-24 | 2007-06-06 | Mann+Hummel Gmbh | Oil pan, in particular for an internal combustion engine |
| DE102008051269A1 (en) * | 2008-10-10 | 2010-04-15 | Mahle International Gmbh | emptying device |
| KR101223550B1 (en) * | 2010-02-17 | 2013-01-17 | (주)엘지하우시스 | Locking structure of drain plug for engine oil |
| JP5968199B2 (en) * | 2012-11-08 | 2016-08-10 | 本田技研工業株式会社 | Lubricating structure of driving force transmission device |
| JP5783227B2 (en) * | 2013-11-28 | 2015-09-24 | ゴトコ・ジャパン株式会社 | Oil change connector and oil change method using the same |
| JP5783228B2 (en) * | 2013-11-28 | 2015-09-24 | ゴトコ・ジャパン株式会社 | Oil injection connector and oil change method using the same |
| JP6436763B2 (en) * | 2014-12-25 | 2018-12-12 | 保 高原 | Fluid filter drain plug |
| JP6930491B2 (en) * | 2018-05-11 | 2021-09-01 | 株式会社豊田自動織機 | drain plug |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS48104904U (en) * | 1972-03-17 | 1973-12-06 | ||
| JPH0448987A (en) | 1990-06-18 | 1992-02-18 | Osaka Gas Co Ltd | Treatment of waste water containing ammonium nitrate |
| JPH0738604U (en) * | 1993-12-17 | 1995-07-14 | 日野自動車工業株式会社 | Oil drain device |
| JPH08170782A (en) | 1994-12-16 | 1996-07-02 | Nanyou Sekiyu Kk | Oil drain plug for automobile engine and oil draining device |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AU1414976A (en) * | 1975-05-21 | 1977-11-24 | Mobil Oil Australia | Drain valve |
| FR2370208A1 (en) * | 1976-11-08 | 1978-06-02 | Tecalemit Equip | Vehicle oil sump drain or filler plugs with integral valves - involving heat and oil resistant rubber seals or plastic bodies |
| US4386639A (en) * | 1981-08-17 | 1983-06-07 | Sta-Lube, Inc. | Oil drainage apparatus |
| US6234274B1 (en) * | 1999-04-23 | 2001-05-22 | K. J. Manufacturing, Inc. | Low profile nipple |
-
1998
- 1998-04-06 JP JP09315698A patent/JP4351747B2/en not_active Expired - Lifetime
-
1999
- 1999-04-05 EP EP99910844A patent/EP1087112B1/en not_active Expired - Lifetime
- 1999-04-05 DE DE69926000T patent/DE69926000T2/en not_active Expired - Fee Related
- 1999-04-05 WO PCT/JP1999/001790 patent/WO1999051860A1/en not_active Ceased
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS48104904U (en) * | 1972-03-17 | 1973-12-06 | ||
| JPH0448987A (en) | 1990-06-18 | 1992-02-18 | Osaka Gas Co Ltd | Treatment of waste water containing ammonium nitrate |
| JPH0738604U (en) * | 1993-12-17 | 1995-07-14 | 日野自動車工業株式会社 | Oil drain device |
| JPH08170782A (en) | 1994-12-16 | 1996-07-02 | Nanyou Sekiyu Kk | Oil drain plug for automobile engine and oil draining device |
Non-Patent Citations (1)
| Title |
|---|
| See also references of EP1087112A4 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116085356A (en) * | 2023-04-07 | 2023-05-09 | 杭州未名信科科技有限公司 | Disassembly-free maintenance component of jacking hydraulic system of tower crane |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH11294135A (en) | 1999-10-26 |
| EP1087112A4 (en) | 2002-01-02 |
| JP4351747B2 (en) | 2009-10-28 |
| DE69926000T2 (en) | 2005-12-22 |
| EP1087112B1 (en) | 2005-06-29 |
| EP1087112A1 (en) | 2001-03-28 |
| DE69926000D1 (en) | 2005-08-04 |
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